TWI272128B - Nebulizer structure - Google Patents

Nebulizer structure Download PDF

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TWI272128B
TWI272128B TW94127988A TW94127988A TWI272128B TW I272128 B TWI272128 B TW I272128B TW 94127988 A TW94127988 A TW 94127988A TW 94127988 A TW94127988 A TW 94127988A TW I272128 B TWI272128 B TW I272128B
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Taiwan
Prior art keywords
auxiliary
vibration element
auxiliary vibration
atomizer structure
vibration
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TW94127988A
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Chinese (zh)
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TW200708346A (en
Inventor
Sheng-Chih Shen
Yu-Ran Wang
Tai-Feng Wu
Rung-Sheng Cheng
Chi-Hsiung Teng
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Ind Tech Res Inst
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Publication of TW200708346A publication Critical patent/TW200708346A/en

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Abstract

A nebulizer structure includes a casing having a container that has an inlet and an opening; a member disposed to the casing; a vibration element disposed on the member; an auxiliary vibration element disposed on the member in protuberance shape; and a nozzle having a plurality of nozzle apertures and disposed on the auxiliary vibration element. When the vibration element vibrates, vibration energy can be delivered to the auxiliary vibration element to allow the auxiliary vibration element to perform reciprocating motion. The nozzle then heaves to squeeze the liquid in the container, so that the liquid is spurted from the nozzle apertures to form mists. The cost of assembly elements and noise are reduced, and the amount of nebulization and the service life of the nebulizer are increased.

Description

Ϊ272128 九、發明說明: 【發明所屬之技術領域】 本發明係有關於一種霧化器結構,特別是指以 件如壓電材料之震動,使輔助震動元件接受震動能量】 復震動’進而使喷孔片起伏擠壓儲液室内的液體,八 自喷孔排出形成霧氣,以降低組成元件成本、提高霧^量體 減少噪音的產生、延長霧化器之壽命者。 【先前技術】 市面上所見的霧化器,有壓力式和機械震盪式兩種。 前者利用很大的壓力差蔣液體霧化,雖然可以縣 的效果,但是其缺點為顆粒大、需要有提高壓力的機器、 噪音比較大及成本比較高。機械震盪式的霧化器是利用超 音波震動來對液體產生空触現象,進而讓碎裂的液泡形成 小液滴,產生霧化的效果,但是這種霧化方式有其缺點在, 例如:耗電量大、需要風扇提供霧氣傳送方向、體積較大、 霧化液滴大小不一等。 以壓電材料為主的霧化器中,除了上述之超音波霧化 的方式,另外還有搭配喷孔片9〇(如圖ea〜6b所示)使用 的霧化器,該喷孔片90係具有圓丘狀之突起部91,突起 部91上設有數喷孔92。霧化器加了喷孔片90之後,能 大大降低使用的電能,而且經過孔徑的作用,讓顆粒大小 得到控制。 目前相關的專利或是產品大致可以分成兩類··一是利 用壓電材料震動將液體擠出喷孔片90形成霧氣,另一是 利用壓電材料震動喷孔片90,使之拍打液體,讓液體從喷 5 12721.28 孔92排出形成霧氣。前者對於產生小顆粒的霧滴需要較 大的能量去驅動壓電材料震動,才能將液體擠出霧化,以 成效來說,略低於後者。 然而此種霧化器之組成元件的成本比例,以喷孔片的 成本最高,約佔30%左右。所以說若能夠減少喷孔片的使 用面積,同時不影響霧化量和霧化效果,則能夠提升其可 利用性,製作成本也會降低很多◊此外,針對電鑄成型的 喷孔片來說,因為材料以鎳和銅居多,其諧振頻率會比較 低,造成某些震動模感下會產生刺耳的α喿音。若是應用在 醫療目的的霧化器,剎不適合病患使用,否則容易影響病 患心情,影響醫療效果。 如圖6a〜叱所示,從加工角度來看,因為電鑄成型 的喷孔片90厚度非常薄,約3〇#m左右,再作凸起加工, 其圓丘狀之突起部91很容易因應力過大而產生裂痕,而 且部分喷孔92也會扭曲變形而影響霧化結果。 茲將喷孔片相關專利說明如下: ' US46。5567 號 ^ 積相對較大,其缺點為:1•製作成本較高,包含喷孔片成 型和凸起加工。2 ·喷孔片使用量相對較高。L液體用盡時 會有噪音產生。 (US5318179號:技術特徵為喷孔片無凸起設計、喷孔片面 積相對較大;其缺點為:1 •喷孔片使用成本高。2·霧化效 率有限。3·液體用盡時會有噪音產生。 由以上所述可知,習用霧化器未臻至於理想狀態,誠 有改良之必要,基於以上之原因,本發明人乃積極尋求改 6 1272128 良之道,經由無數次之設計、實驗,致有本發明之產生。 【發明内容】 本,明之目的,係在提供—種可以降低組成元件成 本、提高霧化量、減少嗓音、延長使用壽命之霧化器結構。 以下僅藉由具體實施例,且佐以圖式作詳細之說明, 俾使貴審查委員能對於本發明之各項功能、特點,有更 進一步之了解與認識。 【實施方式】 如圖1〜3所示,未發明包括·· 一殼體1〇,可用來儲 存液體;一承件20,用來設置相關元件;一震動元件3〇 , 能產生震動力;一辅助食動元件4〇 ,具有增大震動幅度效 果,其可為平板或具斜面術或具有階梯戴面;斜面4〇1 目的係當振動時因斜面幾何關係放大在辅助震動元件的喷 孔片;一喷孔片50具有數喷孔51 ;使用時以震動元件3〇 之震動,使震動能量傳遞至輔助震動元件4Q上,令辅助 震動元件往復震動,喷礼片50隨之起伏擠壓殼體内的 液體’使液體自噴孔51排出形成霧氣。下文將詳細說明: 殼體10設有儲液室11可以儲存液體;設有一入水口 I2使液體可以進入儲液室11 ;及一開口 13。 承件20以軟質材料製成,可以防止漏水,設於殼體 10之開口 13上,其中央設一孔21。 震動元件30可為壓電材料,受承件2〇包覆,以避免 接觸到液體,具有電極31,電極31與導線32相連接。 辅助震動元件40設有孔41,周緣與震動元件30相 觸接,並受承件20包覆而設於承件20上。 1272128 喷孔片5〇,具數喷孔51,設於辅助震動元件40上。 使用時以驅動訊號經由導線32傳遞至電極31來促使 震動元件3〇震動’其震動能量傳遞至輔助震動元件40上, 使辅助震動元件4〇往復震動。喷孔片50因而隨之起伏擠 壓儲液室11内的液體,令液體自喷孔51排出形成霧氣。 如圖1及3所示,辅助震動元件40係朝儲液室11内作震 動。 如圖2a所示係本發明之另一實施例,其中辅助震動 元件4〇設於殼體10之開口 11上,其上設一孔41。震動 元件30設於辅助震動元件40周緣上,其上設有電極31, 與導線32連接。 如圖2b所示係本發明之又一實施例,其中辅助震動 元件4〇之斜面401 (凸起部)設於儲液室之外。 若要達到可以隨身攜帶的目的,可將儲液室11空間 擴大,使液體可儲存至一定之容量,使霧化器操作獨立化, 而方便給病患帶在身邊用。若是需長時間霧化的場合,例 如室内濕度控制或是園藝灌溉,則可以在入水口 連接 液體供應源頭,以便霧化器長久作動。 如圖4a〜扑所示,本發明之喷孔片50之邊緣係固 定於辅助震動元件40上,與圖6a〜6b之習用喷孔片90 比較而言,本發明以辅助震動元件4〇之構造代替了大部 份喷孔片50面積,因此霧化器之成本可以大大地降低; 且因辅助震動元件4〇具有突起之外形,而能加大喷孔片5〇 震幅,提高霧化量,且不影響霧化的效果。 另外可以將辅助震動元件4 0和喷孔片50分開製作, 1272128 輔助震動元件4〇可用一般的板金衝模製成,喷孔片5〇用 MEMS製成,再將其組裝起來。因此喷孔片50 (相較不用 此法方式者)之面積較小,故可降低生產成本。且突起的 部分落在辅助震動元件4〇上,可避免喷孔受到扭曲, 且也可以藉由改變辅助震動元件4〇的厚度,容許材料變 形的空間以解決加工過粗所產生的應力問題。又因輔助震 動元件40為剛性較大材料,本發明的喷孔片擁有較高諧 振頻率及較高結構強度,故可以解決嗓音的問題及延長使 用壽命。 如圖5a〜5c所示》輔助震動元件4〇之孔41緣處具 有階梯截面41a、梯形截面4lb或銳角截面41c。 如圖5d〜5f所示,辅助震動元件4〇具有弧狀凸起 部42a、由小角度轉大歧之凸起部必或由大角度轉小 角度之凸起部42c,因斜面幾何的關係,使在輔助震動元 件4〇的噴孔片5〇振幅加大增加霧化量。 絲合以上所述,本發明至少具有以下之優點: ^降低噴孔片的使用成本。 2·霧化量大。 3·減少噪音的產生。 4 ·結構強度較大,可延長霧化器壽命。 1272128 f圖式簡單說明】 圖1係本發明之立體圖。 圈2係本發明之剑視圖。 圖2a〜2b係本發明之其他實施例之剖視圖。 圖3係本發明之辅助震動元件震動時之示意圖。 圖4a〜4b係本發明之辅助震動元件與喷孔片之結合 示意圖。 、 圖Sa〜%係本發明之辅助震動之各種實施例 圖。 圖Q〜叱係習用喷孔片之示意圖。 【主要元件符號說明】 本發明: 習用: 1Q......殼體 11···· ••儲液室 12…···入水口 13·… ••開D 20......承件 21.... .•孔 3〇……震動元件 31.... ••電極 32…·.·導線 4 0·… ••補助震動元件 401…斜面 4 la…階梯截面 41.… ••孔 4 lb·.·梯形截面 41c. •.銳角戴面 42a, 42b, 42c“··· …···喷孔片 51"··, ,·噴孔 9〇……喷孔片 92…喷孔 91…·, ••突起部Ϊ 272128 IX. Description of the invention: [Technical field of the invention] The present invention relates to an atomizer structure, in particular to vibration of a component such as a piezoelectric material, so that the auxiliary vibration component receives vibration energy] The orifice sheet undulates and squeezes the liquid in the liquid storage chamber, and the eight holes are discharged from the nozzle hole to form a mist, so as to reduce the cost of the component, increase the fog, reduce the noise, and prolong the life of the atomizer. [Prior Art] The atomizers seen on the market are available in both pressure and mechanical oscillations. The former utilizes a large pressure difference, Chiang liquid atomization, although it can be the effect of the county, but its shortcomings are large particles, the need for machines with increased pressure, relatively large noise and high cost. The mechanically oscillating atomizer uses ultrasonic vibration to create a phenomenon of liquid contact with the liquid, which causes the fragmented liquid bubble to form small droplets, which produces an atomization effect. However, this atomization method has its disadvantages, for example: The power consumption is large, the fan is required to provide the direction of mist transmission, the volume is large, and the size of the atomized droplets is different. In the atomizer of the piezoelectric material, in addition to the above-mentioned method of ultrasonic atomization, there is also an atomizer used with the orifice sheet 9 (shown in FIGS. ea to 6b), which is used for the orifice plate. The 90 series has a dome-shaped projection 91, and the projection 91 has a plurality of injection holes 92. After the atomizer is added with the orifice sheet 90, the electrical energy used can be greatly reduced, and the particle size is controlled by the action of the aperture. At present, related patents or products can be roughly divided into two types. One is to use a piezoelectric material to vibrate the liquid to extrude the orifice sheet 90 to form a mist, and the other is to use a piezoelectric material to vibrate the orifice sheet 90 to make a liquid. Allow liquid to escape from spray 5 12721.28 hole 92 to form a mist. The former requires a relatively large amount of energy to generate vibration of the piezoelectric material for the droplets that generate small particles, so that the liquid can be extruded and atomized, which is slightly lower than the latter in terms of effectiveness. However, the cost ratio of the components of such an atomizer is the highest at the cost of the orifice sheet, which is about 30%. Therefore, if the use area of the orifice sheet can be reduced, and the atomization amount and the atomization effect are not affected, the availability can be improved, and the production cost is also reduced. Further, for the electroformed orifice sheet Because the material is mostly nickel and copper, its resonant frequency will be relatively low, causing a harsh α-sounding sound under certain vibration modes. If it is applied to the atomizer of medical purposes, the brake is not suitable for the patient to use, otherwise it will easily affect the patient's mood and affect the medical effect. As shown in Fig. 6a~叱, from the processing point of view, since the thickness of the electroformed orifice sheet 90 is very thin, about 3 〇#m, and then convex processing, the dome-shaped projection 91 is easy. Cracks are generated due to excessive stress, and part of the orifices 92 are also distorted to affect the atomization result. The relevant patents for the orifice sheet are as follows: 'US46.5567^ The product is relatively large, and its disadvantages are: 1• The production cost is high, including the formation of the orifice sheet and the processing of the protrusion. 2 · The orifice sheet is used in a relatively high amount. When L liquid is used up, there will be noise. (US5318179: The technical feature is that the orifice sheet has no convex design and the orifice sheet area is relatively large; the disadvantages are: 1 • The orifice sheet is expensive to use. 2. The atomization efficiency is limited. 3. When the liquid is exhausted There is noise. As can be seen from the above, the conventional atomizer has not been in an ideal state, and it is necessary to improve it. Based on the above reasons, the inventors actively seek to change the way of goodness, through numerous designs and experiments. SUMMARY OF THE INVENTION The purpose of the present invention is to provide a nebulizer structure which can reduce the cost of component components, increase the amount of atomization, reduce the noise, and prolong the service life. The embodiments are described in detail with reference to the drawings, so that the reviewing committee can further understand and understand the functions and features of the present invention. [Embodiment] As shown in Figures 1 to 3, The invention comprises: a casing 1 〇 for storing liquid; a bearing 20 for arranging related components; a vibration element 3 〇 for generating a vibration force; and an auxiliary feeding element 4 〇 for increasing vibration The amplitude effect, which may be a flat plate or with a beveled surface or a stepped surface; the inclined surface 4〇1 is intended to enlarge the orifice sheet of the auxiliary vibration element due to the oblique geometry when vibrating; an orifice sheet 50 has a plurality of orifices 51. In use, the vibration of the vibrating element 3 , causes the vibration energy to be transmitted to the auxiliary vibrating element 4Q, so that the auxiliary vibrating element vibrates reciprocally, and the squirting piece 50 undulates and squirts the liquid in the casing to discharge the liquid from the nozzle hole 51. The mist is formed. Hereinafter, the housing 10 is provided with a liquid storage chamber 11 for storing liquid; a water inlet I2 is provided for liquid to enter the liquid storage chamber 11; and an opening 13. The bearing member 20 is made of a soft material and can be To prevent water leakage, it is disposed on the opening 13 of the casing 10, and has a hole 21 in the center thereof. The vibration element 30 can be a piezoelectric material, covered by the bearing member 2〇 to avoid contact with the liquid, and has the electrode 31, the electrode 31 and The auxiliary vibration element 40 is provided with a hole 41. The peripheral edge is in contact with the vibration element 30, and is covered by the bearing member 20 and disposed on the bearing member 20. 1272128 The orifice plate 5〇, the number of nozzle holes 51 It is provided on the auxiliary vibration element 40. When the driving signal is transmitted to the electrode 31 via the wire 32 to cause the vibration element 3 to vibrate, its vibration energy is transmitted to the auxiliary vibration element 40, and the auxiliary vibration element 4 is reciprocated and vibrated. The orifice plate 50 is thus undulated. The liquid in the liquid storage chamber 11 causes the liquid to be discharged from the injection hole 51 to form a mist. As shown in Figs. 1 and 3, the auxiliary vibration element 40 vibrates in the liquid storage chamber 11. As shown in Fig. 2a, the present invention is another In one embodiment, the auxiliary vibration component 4 is disposed on the opening 11 of the housing 10, and has a hole 41. The vibration component 30 is disposed on the periphery of the auxiliary vibration component 40, and is provided with an electrode 31 connected to the wire 32. As shown in Fig. 2b, in another embodiment of the invention, the inclined surface 401 (protrusion) of the auxiliary vibration element 4 is disposed outside the liquid storage chamber. In order to achieve the purpose of carrying it, the liquid storage chamber 11 can be expanded in space, so that the liquid can be stored to a certain capacity, so that the operation of the atomizer can be independent, and it is convenient for the patient to take it around. In the case of long-term atomization, such as indoor humidity control or horticultural irrigation, the liquid supply source can be connected to the water inlet so that the atomizer can be operated for a long time. As shown in Fig. 4a, the edge of the orifice sheet 50 of the present invention is fixed to the auxiliary vibration element 40. Compared with the conventional orifice sheet 90 of Figs. 6a to 6b, the present invention assists the vibration element 4 The structure replaces the area of most of the orifice sheet 50, so the cost of the atomizer can be greatly reduced; and because the auxiliary vibration element 4 has a shape of a protrusion, the amplitude of the orifice sheet 5 can be increased, and the atomization can be improved. Quantity, and does not affect the effect of atomization. Alternatively, the auxiliary vibration element 40 and the orifice sheet 50 can be separately formed, and the 1272128 auxiliary vibration element 4 can be made of a general sheet metal die, and the orifice sheet 5 can be made of MEMS and assembled. Therefore, the area of the orifice sheet 50 (which is smaller than that of the method) is small, so that the production cost can be reduced. Further, the protruding portion falls on the auxiliary vibrating member 4, and the nozzle hole can be prevented from being twisted, and the thickness of the auxiliary vibrating member 4 can be changed to allow the material to be deformed to solve the stress problem caused by the over-processing. Moreover, since the auxiliary vibration element 40 is a relatively rigid material, the orifice sheet of the present invention has a high resonance frequency and a high structural strength, so that the problem of the sound can be solved and the service life can be prolonged. As shown in Figs. 5a to 5c, the edge of the hole 41 of the auxiliary vibration element 4 has a stepped section 41a, a trapezoidal section 4lb or an acute angle section 41c. As shown in FIGS. 5d to 5f, the auxiliary vibration element 4A has an arcuate convex portion 42a, a convex portion which is rotated by a small angle, or a convex portion 42c which is rotated by a small angle, due to the geometrical relationship of the inclined surface. The amplitude of the orifice sheet 5 at the auxiliary vibration element 4A is increased to increase the amount of atomization. Wirework As described above, the present invention has at least the following advantages: ^ Reduces the cost of use of the orifice sheet. 2. The amount of atomization is large. 3. Reduce noise generation. 4 ·Structural strength can extend the life of the atomizer. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a perspective view of the present invention. Circle 2 is a view of the sword of the present invention. 2a to 2b are cross-sectional views of other embodiments of the present invention. Fig. 3 is a schematic view showing the vibration of the auxiliary vibration element of the present invention. 4a to 4b are schematic views showing the combination of the auxiliary vibration element and the orifice sheet of the present invention. Figure Sa~% is a diagram showing various embodiments of the auxiliary vibration of the present invention. Figure Q ~ 叱 is a schematic diagram of a conventional orifice sheet. [Description of main component symbols] The present invention: Conventional use: 1Q... Housing 11···· ••Liquid chamber 12...···Water inlet 13·...••Open D 20..... .Container 21.... .•孔3〇...Vibration element 31....••Electrode 32...·.·Wire 4 0·...••Supported vibration element 401...Slope 4 la...Stepped section 41. ... •• hole 4 lb···trapezoidal section 41c. •. acute angled surface 42a, 42b, 42c “······· orifice sheet 51"···, · orifice 9〇... orifice sheet 92...spray hole 91...·, •• protrusion

Claims (1)

1272128 %年"月^日修(楚)正本 9—4127988條正太卯彳〇想 十、申請專利範圍: L 一種霧化器結構,包含有·· 一殼體,具有儲液室;設有一入水口及一開口; 辅助震動元件’具有斜面’設於殼艘之開口上,其上 設一孔,其周緣與震動元件相觸接; 一震動元件,設於辅助震動元件周緣上,其上設有電 極’與導線連接;以及 一喷孔片,具數喷孔,設於辅助震動元件之孔上; 藉震動元件之震動,使震動能量傳遞至辅助震動元件 上’因成突起狀放大在辅助震動元件上的喷孔片的往復震幅 而令輔助震動元件往復震動,使喷孔片隨之起伏擠壓儲液室 内的液避,液艘自喷孔排出形成霧氣。 2·如申請專利範面第1項所述之霧化器結構,其中震動元件 為壓電材料。 &如申請專利範菌第1項所述之霧化器結構,其中輔助震動 元件為剛性材料製成。 • 4如申請專利範圍第1項所述之霧化器結構,其中辅助震 動元件内緣具有梯形載面。 5·如申請專利範面第1項所述之霧化器結構,其中輔助震 動元件内緣具有銳角截面- 6·如申請專利範面第j項所述之霧化器結構,其中辅助震 動元件具有弧狀凸起部。 I如申請專利範圍第j項所述之霧化器結構r其中輔助震 動元件具有由小角度轉大角度之凸起部。 1272128 8·如申請專利範圍第i項所述之霧化器結構,其中輔助震 動元件斜面具有由大角度轉小角度之凸起部。 9·如t凊專利範圍第1項所述之霧化器結構,其中輔助震 動元件上更設置一承件以將辅助震動元件固定於殼體 其中承件為 ⑽·如申請專利範固第9項所述之霧化器結構 軟質材料製成。1272128 %年"月^日修(楚)本本9—4127988条太太卯彳〇10, application patent scope: L An atomizer structure, including a housing with a liquid storage chamber; The water inlet and the opening; the auxiliary vibration element 'having a slope' is disposed on the opening of the shell, and a hole is formed on the periphery thereof, and the periphery thereof is in contact with the vibration element; a vibration element is disposed on the periphery of the auxiliary vibration element, The electrode is connected with the wire; and a spray hole piece having a plurality of spray holes is arranged on the hole of the auxiliary vibration component; by the vibration of the vibration component, the vibration energy is transmitted to the auxiliary vibration component. The reciprocating amplitude of the orifice sheet on the auxiliary vibrating element causes the auxiliary vibrating element to reciprocate and vibrate, so that the orifice sheet is undulating and squeezing the liquid in the liquid storage chamber, and the liquid tank is discharged from the nozzle hole to form a mist. 2. The atomizer structure of claim 1, wherein the vibration element is a piezoelectric material. & The atomizer structure of claim 1, wherein the auxiliary vibration element is made of a rigid material. 4. The atomizer structure of claim 1, wherein the inner edge of the auxiliary vibration element has a trapezoidal surface. 5. The atomizer structure according to claim 1, wherein the inner edge of the auxiliary vibration element has an acute angle cross section - 6. The atomizer structure as described in claim j, wherein the auxiliary vibration element It has an arcuate convex portion. I. The atomizer structure r as described in claim j, wherein the auxiliary vibration element has a raised portion that is turned from a small angle to a large angle. 1272128. The atomizer structure of claim i, wherein the auxiliary vibrating element bevel has a raised portion that is rotated at a small angle from a large angle. 9. The atomizer structure of claim 1, wherein the auxiliary vibration component is further provided with a bearing member for fixing the auxiliary vibration component to the housing, wherein the bearing member is (10). The atomizer structure described in the item is made of a soft material. 11·如申請專利範固第1項所述之 動元件凸起部可設在儲液室外。 霧化器結構,其中_震11. The projecting element raised portion as described in claim 1 may be located outside the liquid storage chamber. Nebulizer structure, in which 1212
TW94127988A 2005-08-17 2005-08-17 Nebulizer structure TWI272128B (en)

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