/ 1271233 九、發明說明： 【發明所屬之技術領域】 =明係有關—種用於加卫出傳動機械動力之「齒輪加工 度大之齒發—難大量產雜度高且厚 【先前技術】 方於機械結構中’其具有傳動、變速與改變轉動 卜周、.彖加工出連_凸之齒部’利用齒部可 以達到連動之目的，而咖輪齒部之成形ϊ法 方式，或以切削加工機之吨 量二：i=物，而且少 量化之加工目的，齒輪並不適合，而且無法達到 輪，且適合醉ft之加工方式係可達到量化生產齒 之外徑尺寸，iGti'ii滾嚷之過程受限於原物料 般之沖床沖製方式產生 =w，而目刖 而不適用於加讀厚之齒輪。υ" $較薄之齒輪’ # Α士务月人有鐘於上述各種齒輪之加工方法，复H β 乂 精进的加工料•輪，乃思 ★ ，無法篁化及 出本發日月。夕方w並滅作樣品試驗，及多次修正改良，乃推 【發明内容】 欲解J之技術問題點： 習知之齒輪之加工方法’其各種方式均無法量化及精密的 ,1271233 加工出厚齒輪，此乃欲解決之技術問題點者。 解決問題之技術特點： 本發明係提供一種齒輪加工成型方法，其係一母模組配合 公模組使用，母模組係由一底座、一外模套、一中心柱、一 彈簧、一承置座及一定位螺栓鎖所組成，公模組係由一固定 一頂柱及一切削座所組成，其中，底座上設有一定位部， 該並設置有數穿孔及配合有螺絲之使用，而定位部中心位置更 β又置有一定位孔，外模套係配合底座之定位部設置，該中心位 • 置設有一容置穴，底部設有數螺孔，而在上段位置還設有一限 ，螺孔，中心柱係成多階狀設置，上段為滑動段下端部設有一 疋位凸緣，上端部設有一加工凸緣，承置座中央穿設有一滑 孔，外侧切設有限位緣，固定座中心設有一沖孔)而^段一侧 邊處並設有一氣孔，固定座之底部並設置有數螺孔，頂柱係活 動設於固定座中，切削座周緣設置有數穿孔，内部則貫設有一 齒型模八，其齒型模穴周緣之形狀即係所欲加工之齒部形狀， 而穿孔並配合使用有數螺絲，藉由上述結構之加工方式，俾可 產生製出齒輪者。 • 對照先前技術之功效： 本發明乃係提供齒輪加工成型方法，其利用母模組配合公 模組之加工方式，其可將齒輪以母模組定位，而可供齒輪定位 之承置座，在公模組加工後會利用彈簧下沉，使齒輪可在固定 位置中被窗型椒八於周緣加工出齒部，以此方法加工俾能量化 加工出精密度高之任意厚薄狀齒輪。 ， 【實施方式】 為使貴審查委員對本發明之目的、特徵及功效能夠有更 進一步之瞭解與認識，以下茲請配合【圖式簡單說明】詳述如 ,1271233 后： 首先，先請由第1、2圖所示觀之，其齒輪（10)之加工係 利用一母模組(20)配合一公模組(30)加工成形出，母模組(20) 係固定於沖壓機下方，公模組（3〇)係結合於相對之沖壓機上 方’而可對母模組(20)產生相對之沖壓動作，其中母模組(20) 係由一底座(21)、一外模套(22)、一中心柱(23)、一彈簧（24)、 一承置座（25)及一定位螺栓鎖（26)所組成，公模組(30)係由一 固疋座（31)、一頂柱(32)及一切削座（33)所組成，其中，底座 (21) 上設有一定位部（211)(該定位部（211)係可為内凹或外凸 φ 形式），該並設置有數穿孔（212)及配合有螺絲（213)之使用， 而定位部（211)中心位置更設置有一定位孔(214)，外模套（22) 係配合底座（21)之定位部（211)設置，該中心位置設有一容置 穴（221)，底部設有數螺孔（222)，而在上段位置還設有一限位 、 螺孔(223)，中心柱(23)係成多階狀設置，上段為滑動段(231) • 下端部設有一定位凸緣(232)，上端部設有一加工凸緣（233)， 承置座（25)中央穿設有一滑孔（251)，外侧切設有限位緣 (252) ’固定座（31)中心設有一沖孔(311)，而下段一側邊處並 設有一氣孔(312)，固定座（31)之底部並設置有數螺孔（313)， =柱(32)係活動設於固定座（31)中，切削座（33)周緣設置有數 _ 穿孔(331)，内部則貫設有一齒型模穴(332)，其齒型模穴(332) 周緣之形狀即係所欲加工之齒部形狀，而穿孔（331)並配合使 用有數螺絲（333)。 其結構之設置，請由第1圖配合第3圖觀之，母模組(20) 之底座（21)係結合於沖壓機之下方固定，母模組(2〇)之外模套 (22) 係定位在底座（21)之定位部（211)上，並以螺絲（213)穿過 穿孔（212)後鎖設螺孔（222)，中心柱(23)係設於外模套（22) 之容置穴（221)内，並以定位凸緣（232)定位在定位孔（214) 處，彈簧（24)係套設於外模套(22)之容置穴(221)内，並位於 中心柱(23)之外周緣位置，承置座（25)係容置入外模套（22) ，1271233 之容置穴(221)内，並利用彈簧（24)支撐起，滑孔(251)並供中 心柱（23)之加工凸緣（233)穿設入，而使該處形成一下沉之環 狀凹槽，定位螺栓鎖（26)係鎖設入限位螺孔（223)中，並伸入 容置穴（221)，且正好設於承置座（25)之限位緣（252)位置，令 外模套(22)之容置穴(221)内容置之各構件被限位，母模組(2〇) ^固定座（31)係結合於沖壓機之上方固定，頂柱(32)亦係與沖 壓機結合，並而穿過固定座（31)之沖孔(311)，而可於沖孔（311) 中動作，切削座（33)係以螺絲（333)穿過穿孔(331)後，將切削 座（33)鎖設於固定座（31)底部之螺孔（313)上，齒型模穴(332) 並可供頂柱(32)端部伸出。 其進行齒輪（10)之加工，先由第3圖觀之，半成品之齒輪 (10)(如第4圖所示）係設於母模組(2〇)之滑孔(251)内、定 位凸緣(232)上，做簡單之定位，沖壓機再驅動公模組（3〇)往 母模組(20)沖壓，以下接續由第5圖觀之，公模組(3〇)之切削 座(33、)會被推入外模套(22)之容置穴(221)内，再接著由第6、 7圖，之，這時承置座（25)會順著滑動段(231)壓縮彈簧（24) 被切削座（33)往内推，而齒輪(1〇)係還會被中心柱(23)頂住， =於固定高度上，並被推擠入之切削座（33)以齒型模穴(332) 谷置入，使半成品之齒輪（1〇)外周緣被齒型模穴(332)一體切 削出齒部’此時之齒輪（1〇)成品如第8圖所示，事後公模組(3〇) 程，使齒輪（1〇)被隨切削座（33)取出，而承置座（25)並被 ，頁（24)頂回原位置，前述如第9圖所示，接著配合第1〇圖 觀之’當公模組(3〇)回到原高度時，頂柱(32)會伸出切削座（33) 之齒型模穴（332)，而同時將完成之齒輪（1〇)頂出，即完成一 齒輪（1〇)之加工，其固定座（31)上之氣孔（312)能配合齒輪（10) 之加工完成而噴氣，以將齒型模穴(332)中之切削屑清除。 其中心柱(23)上亦可不設置加工凸緣(233)，因此當中心 柱(23)上端設於承置座（25)之滑孔(251)中時，係直接形成一 圓形凹槽者。 1271233 藉上述具體實施例之結構’可得到下述之效益：其利用母 模組（20)配合公模組(30)之加工方式，其可將齒輪（1〇)以母模 組(20)定位，而可供齒輪（1〇)定位之承置座（25)，在公模組(如) 加f後會利用彈簧（24)下沉，使齒輪〇〇)可在固定位置中被齒 型模穴（332)於周緣加工出齒部，以此方法加工俾能量化工 出精德、度鬲之任意厚薄狀齒輪。 綜上所述’本發明確實已達突破性之結構設計，而且有改 良之創作内容，同時又能夠達到產業上之利用性與進步&且 本，明未見於任何鶴，亦具新雜，#符合專利法相關/ 1271233 IX. Description of the invention: [Technical field to which the invention belongs] = related to the Ming system - a kind of "tooth gear with a large degree of gear processing for the purpose of cultivating the mechanical power of the transmission - difficult to mass produce high and thick [previous technology] 】 In the mechanical structure, it has the function of “transmission, shifting and changing the rotation, and the machining of the toothed part of the joint” can be achieved by the toothing, and the forming method of the tooth of the coffee wheel, or With the amount of tons of cutting machine: i = object, and the purpose of processing for a small amount, the gear is not suitable, and can not reach the wheel, and the processing method suitable for drunk ft can achieve the outer diameter size of the quantitative production tooth, iGti'ii The process of rolling is limited to the original material-like punching method to produce =w, while the target is not suitable for adding thick gears. υ" $Thinner gears # #Α士务月人有钟于Various gear processing methods, complex H β 乂 refined processing materials • Wheel, Naisi ★, can not be deuterated and out of the sun and the moon. Xifang w and extinguished the sample test, and many corrections improved, is pushing [invention content 】 To solve the technical problems of J: Knowing the processing method of gears, its various methods can not be quantified and precise, 1271233 processing thick gears, this is the technical problem to be solved. Technical characteristics of the problem: The present invention provides a gear processing forming method, which is A female module is used with a male module, and the female module is composed of a base, an outer mold sleeve, a center pillar, a spring, a socket and a positioning bolt lock, and the male module is fixed by a fixed one. The top post and a cutting base are formed, wherein the base is provided with a positioning portion, and the plurality of perforations and the use of the screw are provided, and the center position of the positioning portion is further provided with a positioning hole, and the outer mold sleeve is matched with the base. The positioning portion is arranged, the center position is provided with a receiving hole, the bottom portion is provided with a plurality of screw holes, and the upper portion is further provided with a limit, a screw hole, the central column is arranged in a multi-step manner, and the upper portion is provided at a lower end portion of the sliding portion a clamping flange, the upper end portion is provided with a processing flange, a sliding hole is formed in the center of the receiving seat, a limiting edge is cut on the outer side, a punching hole is arranged in the center of the fixing seat, and a gas is provided at one side of the fixing portion The bottom of the fixed seat is provided with a plurality of screw holes, and the top column is arranged in the fixed seat. The periphery of the cutting seat is provided with a plurality of perforations, and the inside is provided with a tooth-shaped die 8. The shape of the periphery of the tooth-shaped cavity is desired. The shape of the tooth is machined, and the perforation is combined with a number of screws. According to the above-mentioned structure, the gear can be produced. • Compared with the prior art: The present invention provides a gear processing method, which utilizes a mother. The module cooperates with the processing method of the male module, which can position the gear with the female module, and the bearing for the gear positioning can use the spring to sink after the male module is processed, so that the gear can be fixed in the fixed position. The window type pepper is processed on the peripheral edge of the tooth, and the method is used to process the energy to process any thick and thin gear with high precision. [Embodiment] In order to enable the examiner to have the purpose, characteristics and effects of the present invention, For further understanding and understanding, please refer to [Simple Description of the Drawings] for details. For example, after 1271223: First, please observe the gears (10) as shown in Figures 1 and 2. Using a female module (20) and a male module (30), the female module (20) is fixed under the punching machine, and the male module (3) is coupled to the upper side of the punching machine. A relative stamping action can be generated on the female module (20), wherein the female module (20) is composed of a base (21), an outer mold sleeve (22), a center pillar (23), a spring (24), The utility model comprises a socket (25) and a positioning bolt lock (26). The male module (30) is composed of a solid seat (31), a top column (32) and a cutting seat (33). Wherein, the base (21) is provided with a positioning portion (211) (the positioning portion (211) can be in the form of a concave or a convex φ), and the plurality of perforations (212) and the use of the screw (213) are provided. The positioning portion (211) is further provided with a positioning hole (214), and the outer mold sleeve (22) is disposed with the positioning portion (211) of the base (21), and the center position is provided with a receiving hole (221). There are several screw holes (222) at the bottom, and a limit and screw holes (223) are arranged at the upper position. The center column (23) is arranged in multiple steps, the upper part is the sliding section (231). The lower end is provided with a positioning. Flange (232), The end portion is provided with a processing flange (233), a bearing hole (251) is disposed in the center of the receiving seat (25), and a limiting edge (252) is cut on the outer side. The center of the fixing seat (31) is provided with a punching hole (311). And a hole (312) is arranged at one side of the lower section, a bottom of the fixing seat (31) is provided with a plurality of screw holes (313), and the column (32) is movable in the fixing seat (31), the cutting seat ( 33) The circumference is provided with a number _ perforation (331), and a tooth-shaped cavity (332) is disposed inside, and the shape of the periphery of the tooth cavity (332) is the shape of the tooth to be processed, and the perforation (331) And use a few screws (333). For the structure setting, please refer to Fig. 1 and Fig. 3, the base (21) of the mother module (20) is fixed under the punching machine, and the female module (2〇) is outside the mold sleeve (22 ) is positioned on the positioning portion (211) of the base (21), and the screw hole (212) is passed through the through hole (212) to lock the screw hole (222), and the center column (23) is set on the outer mold sleeve (22) The locating hole (221) is located at the positioning hole (214) with the positioning flange (232), and the spring (24) is sleeved in the accommodating hole (221) of the outer die sleeve (22). And located at the outer periphery of the center column (23), the bearing seat (25) is inserted into the outer mold sleeve (22), the receiving hole (221) of the 1271233, and supported by the spring (24), the sliding hole (251) and for the machining flange (233) of the center column (23) to be inserted, so that the portion forms a downward annular groove, and the positioning bolt lock (26) is locked into the limit screw hole (223 ), and extend into the receiving hole (221), and is located at the position of the limiting edge (252) of the receiving seat (25), so that the contents of the receiving hole (221) of the outer mold sleeve (22) are placed The component is limited, and the female module (2〇) ^ fixing seat (31) is fixed on the upper part of the punching machine. The top column (32) is also combined with the punching machine and passes through the punching hole (311) of the fixing seat (31), and can be operated in the punching hole (311), and the cutting seat (33) is screwed (333). After passing through the through hole (331), the cutting seat (33) is locked on the screw hole (313) at the bottom of the fixing seat (31), and the tooth mold cavity (332) is extended to the end of the top column (32). . The gear (10) is processed by the third figure, and the semi-finished gear (10) (as shown in FIG. 4) is disposed in the sliding hole (251) of the female module (2〇) and positioned. On the flange (232), a simple positioning is made, and the punching machine drives the male module (3〇) to the female module (20) for stamping. The following is followed by the cutting of the fifth module, and the cutting of the male module (3〇) The seat (33,) will be pushed into the receiving pocket (221) of the outer mold sleeve (22), and then by the sixth and seventh figures, then the receiving seat (25) will follow the sliding section (231). The compression spring (24) is pushed inward by the cutting seat (33), and the gear (1〇) is also held by the center post (23), at a fixed height, and pushed into the cutting seat (33) The toothed cavity (332) is placed in the valley so that the outer circumference of the gear (1〇) of the semi-finished product is integrally cut by the tooth cavity (332) to the tooth portion. The gear (1〇) finished at this time is as shown in Fig. 8. It is shown that after the public module (3〇), the gear (1〇) is taken out with the cutting seat (33), and the bearing seat (25) is placed, and the page (24) is returned to the original position, as described above. As shown in the figure, the top pillar (32) will extend when the male module (3〇) returns to the original height. The toothed cavity (332) of the cutting seat (33), while simultaneously ejecting the completed gear (1〇), completes the machining of a gear (1〇), and the air hole (312) on the fixing seat (31) The air can be blown in conjunction with the machining of the gear (10) to remove the chips in the tooth cavity (332). The machining column (233) may not be disposed on the center column (23). Therefore, when the upper end of the center column (23) is disposed in the sliding hole (251) of the receiving seat (25), a circular groove is directly formed. By. 1271233 By the structure of the above specific embodiment, the following benefits can be obtained: the mother module (20) is matched with the processing method of the male module (30), and the gear (1〇) can be used as the mother module (20) Positioning, and the bearing seat (25) for positioning the gear (1〇), after the male module (for example) is added with f, will use the spring (24) to sink, so that the gear 〇〇) can be toothed in a fixed position. The mold cavity (332) processes the tooth portion on the periphery, and the method is used to process any thick and thin gear of the energy and chemical industry. In summary, the present invention has indeed achieved a breakthrough structural design, and has improved content of creation, while at the same time being able to achieve industrial utilization and progress & and this, not seen in any crane, is also new, #Compliance with patent law
=規定，羑依法提出發明專利申請，懇請鈞局審杳 ^ 合法專利權，至為感禱。 一女貝ί又予 唯以上所述者，僅為本發明之一較佳實施例而已 处 ^之t本發明實施之範圍；即大凡依本發明中請專利 之K專k化與修飾’皆應仍屬本發明專利涵蓋之範圍内。 叭間早說明J 第1圖· "· · · 弟2圖 第3圖 第4圖 第5圖 第6圖 第7圖 第8圖 係本發明之立體組合圖。 係本發明之立體分解圖。 圖 係本發明之組合剖面暨沖壓前動作 係本發明齒輪之未加工圖。 係本發明齒輪未被沖壓前之加工動作圖 係本發明齒輪已被沖壓之加工動作圖。 係本發明第6圖之沖壓動作剖視圖。 =υ _ •係本發明齒輪之完成加工圖。 ，9圖：係本發明之完成動作圖。 第10圖：係本發明齒輪完成退出之動作圖。 【主要元件符號說明】 本發明部份： 1271233= stipulates that 羑 filed an invention patent application in accordance with the law, and asked the 钧 杳 to review the legal patent right, to pray. A female ί 又 又 又 又 又 , , , , , , , , 仅为 仅为 仅为 仅为 仅为 仅为 较佳 较佳 较佳 较佳 较佳 较佳 较佳 较佳 较佳 较佳 较佳 较佳 较佳 较佳 较佳 较佳 较佳 较佳 较佳 较佳 较佳It should remain within the scope of this invention.早间早J J 1st "·· · Brother 2 Figure 3 Figure 4 Figure 5 Figure 6 Figure 7 Figure 8 is a three-dimensional combination of the present invention. It is a perspective exploded view of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS The combined cross-section and pre-stamping operation of the present invention is an unprocessed view of the gear of the present invention. The machining operation diagram of the gear of the present invention before being punched is a machining operation diagram in which the gear of the present invention has been punched. Fig. 6 is a cross-sectional view showing the punching operation of Fig. 6 of the present invention. =υ _ • A completed machining diagram of the gear of the present invention. Figure 9 is a completed action diagram of the present invention. Fig. 10 is an action diagram of the completion of the exit of the gear of the present invention. [Main component symbol description] Part of the invention: 1271233
齒輪 (10) 底座----(21) 穿孔----（212) 定位孔---（214) 容置穴---（221) 限位螺孔--（223) 滑動段---（231) 加工凸緣--（233) 承置座---（25) 限位緣---（252) 公模組---（30) 沖孔----（311) 螺孔----（313) 切削座---（33) 齒型模穴--（332) 母模組---（20) 定位部---（211) 螺絲----（213) 外模套---（22) 螺孔----（222) 中心柱---（23) 定位凸緣--（232) 彈菁----(24) 滑孔----（251) 定位螺栓鎖一（26) 固定座---（31) 氣孔----（312) 頂柱----（32) 穿孑 L----(331) 螺絲----（333)Gear (10) Base----(21) Perforation----(212) Positioning hole---(214) Retaining hole---(221) Restricting screw hole--(223) Sliding section-- -(231) Machining Flange--(233) Mounting Seat---(25) Limiting Edge---(252) Male Module---(30) Punching----(311) Screw Hole ----(313) Cutting Block---(33) Tooth Forming Hole--(332) Female Module---(20) Positioning Department---(211) Screw----(213) Die sleeve---(22) Screw hole----(222) Center column---(23) Positioning flange--(232) Elasticite----(24) Slide hole----(251 Positioning bolt lock one (26) fixing seat---(31) air hole----(312) top column----(32) threading L----(331) screw----(333 )