TWI270451B - Method for forming metal resin/highly viscous curable fluid and device therefore - Google Patents

Method for forming metal resin/highly viscous curable fluid and device therefore Download PDF

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TWI270451B
TWI270451B TW91135715A TW91135715A TWI270451B TW I270451 B TWI270451 B TW I270451B TW 91135715 A TW91135715 A TW 91135715A TW 91135715 A TW91135715 A TW 91135715A TW I270451 B TWI270451 B TW I270451B
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mold
cavity
exhaust port
highly viscous
curable fluid
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TW91135715A
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Chinese (zh)
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TW200409696A (en
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Chao-Hsun Chen
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Chao-Hsun Chen
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Abstract

The present invention provides a method for forming metal resin/highly viscous curable fluid and a device therefore. The invented forming method comprises: mixing a hardening agent, a resin, and a metal powder to form a mixture; heating the mixture to form a liquid; installing the liquid mixture in a vacuum environment and degassing the liquid mixture; infusing the degassed liquid mixture into the mold cavity of a mold; and rotating the mold to provide a centrifugal force to the mixture in the mold cavity to obtain a metal resin product formed in the mold cavity.

Description

1270451 捌、發明說明 【發明所屬之技術領域】 本毛明關於種金屬樹脂或其他高黏滯性流體固化 製品的成型方法及其使用之成型設備。特別地,是關於 一種同時離心模具並持續注入高黏滯性混合物之成型方 5 法及其使用之成型設備。 【先前技術】 10 15 一般以金屬材料製造如輪圈等成品時,不少是著眼 於其材料之機械強度,然而,加工金屬並非易事,若欲 以鑄造方式成型,需先將金屬加高溫液化,再注入财高 溫之鑄模,設備方面之限制較嚴格。另如以金屬粉末加 壓成型’則不僅需提供極大之壓力設備,另因金屬粉末 間之結合相對較弱,使得成品之延展性不佳,遭逢外力 時易於脆裂。由此,介古法逢 由此亦有建議使用樹脂混和金屬粉末成 ::屬树脂而成型之方法’目前所見使用金屬樹脂的成 用金屬粉末混合減劑去做成金屬粗胚,再 增加模具的冷卻效果。,二t、:; 處理以 性較高的氫_,m = * 程需要用到危險 以製作成本高:’銅處理之處理較耗費成本,所 产動另:::,一般供模鑄成型之原料都需加工至易於 :因」 滞性之流體’在注入模具之模穴後,常 ^ ^ 動使传無法填充滿模穴内之空門 本無法成型;即便施加重大M力灌'主間,根 高黏滞性流體t < $ >你 /仍…、法順利排除 體中之乳泡,使得成型品質甚差,無法達成 20 1270451 可用水準。 本毛月提供-種金屬樹脂及高黏滯性可固化流 :::的成型方法及其使用之成型設備,以大幢降低製 5 10 15 :成本,亚使金屬樹脂的成型製品的應用性更廣。 【發明内容】 因此’本發明之—目的,即在提供-種快速成型金 屬樹脂製品的成型方法。 本發明之另一目的在提供一種高良率地產出金屬樹 脂製品的成型方法。 本發明之再一目的在提供一種將高黏滯性吁固化流 體注入成型之方法。 本發明之又一目的在提供—種高良率地產出高黏滯 性可固化流體製品之注入成型方法。 ^本發明之更一目的在提供一種產生金屬樹脂或高黏 滯性可固化流體製品之設備。 根據上述構想,該注入成型方法係配合於/可供沿 一柩軸旋轉之模具,該模具内形成有一模穴,真該模具 形成有遠離該樞轴位置處之至少一注入口及一排氣口, 該等注入口、排氣口係分別連通該模穴,且該排氣口連 接至一該抽氣管,該成型方法包含下列步驟: (a) 經由該排氣口,自該模穴排出氣體以使該模穴達 一低壓狀態,並切斷該排氣口與該抽氣管的連結; (b) 自該注入口持繽注入一高粘滯性可固化流體,同 時沿該樞軸旋轉該模具,利用壓差及離心作用,而使被 20 1270451 注入之該高粘滞性町固化流體分布於該模穴中 而將高粘滯性 < 固化流體成型的設備,可 一高粘滯性可固化流體及同時旋轉產生離心作 5 一進料裝置,用以盛裝該高粘滯性可固化; 一鑄模裝置,其包含一具有中空模穴之模 模具表面分別形成有與該模穴連通之至少一注 排氣口,該進料裝置與該注入口相連通,· 一真空加熱裝f,可對該高粘滯性可固化 10 ,該真空加熱裝置更包含有一可與該排氣口相 氣管,該抽氣管鄰近該排氣口處設有一控制閥 一旋轉裝置,用以沿一樞軸旋轉該模具, 係遠離該注入口及該排氣口。 【實施方式】 15 本發明之前述以及其他技術内容、特點 ’在以下配合參考圖式之一較佳實施例的詳 中’將可清楚的明白。 如第一圖所示,本發明所提供成型一金屬 的設備’主要包含鑄模裝置i 0、進料裝置i i, 20 12 ’以及真空加熱裝置13以及旋轉裝置14。 進料裳置11主要是用來導入製作金屬樹脂 的原料’例如金屬粉末,樹脂以及硬化物等等 為 環氣樹脂;而金屬粉末可以是一金屬 鈦,鐵,鋁或是銅等物質。 持續注入 用,包含 巟體; 具,且該 入口及一 流體力Π熱 連結之抽 ;以及 且3亥彳區車由 與優點 細說明 樹脂製品 混合襞置 製品所需 ,其中樹 氧化物, 1270451 此合1置1 2 ’是用來混合上述的金屬粉末,樹脂以 及硬化物以使其混合成一混合物。在本實施例中所採用 的混合方式,可採用一攪拌筒配合一攪拌棒,或是利用 自動式滾筒攪拌來混合混合物。而混合物中金屬粉末, 5樹脂以及硬化物等等的混合比例可是所需製程之成本的 韋刃性、硬度與強度等各種不同需求而加以調整。 真空加熱裝置1 3則是用以加熱混合物,並且在加熱 過程中伴隨著以抽真空的方式,去抽除混合物内的氣泡 ,使金屬粉末、樹脂以及硬化物等物質間之距離能變得 10更緊密。 、 15 配合第一圖,如第二圖之示意圖所示,係以模具15 配合於本發明提供之鑄模裝置1〇為例,經由混合處理後 的原料,可經由混合裝置丨2的進料管丨2丨將混合物送入 與鑄模裝置1G連接的模具15中。另外,真空加熱裝㈣ 也具有抽氣管131與抽氣管132以分別連接至混合裝置12 與模具15。該抽氣管132鄰近該模具15設有一㈣間133 。而鑄模裝置10内的模具15是與旋轉裝置14相配合。要 、"兒月的疋,使用於本實施例所提供的鑄模裝置1 〇中 的杈八1 5疋一種具有一模穴高強化結構並且是用來承 受因加熱後而呈液態的混合物’並μ成型。特別的是 ’本發明所提供的旋轉裝置14,在—較佳實施例下是 採用與鑄模裝置Η)中的模具相連接的設計,並且在藉由 旋轉裝置丨4的平面迴轉動作,能使得呈液態的混合物被 均勾的分佈於模具㈣的模穴内,避免因混合物的黏滞 20 1270451 性過高,產生死角而無法充分填滿、或是混合物中之氣 泡存留,所以使用本發明所提供之成型設備與成型方 可以進一少地提高生產良率,關於模具的特徵與形式敘 述於後續會有進一步說明。 本發明的一較佳實施例,是在具體提出一成型方法 ,以使製造金屬樹脂等製品時能更簡易且減少用以載置 鑄模裝置之固定座的損害。 10 15 如第三賴示,成型方法是先進行一屍合處理步驟 3 1,以混合刚述之硬化劑,樹脂與金屬粉末等以开,成一 混合物。其後,料均句的混合物,會經由加熱處❹ 驟32以使其呈液態’而在加熱的同時’在—較佳實施例 中可將呈液態混合物進行一真空處理步驟33。將混人物 放置於-真空環境中的目的是要藉由以自液態狀的混合 物中去除氣泡,在-較佳實施例中,本發明利用—真* 加熱爐在-加熱溫度範圍介請。CM2Gt,而較佳: 加熱溫度是8 5 °C,以為、日人1 K 1 乂加熱混合物約3-5分鐘後,即 到混合物之顏色改變, ^ 真工壓力下待混合液中的 軋泡被去除日守,即可進行下一步驟。 +驟1著’已去除氣泡且呈液態的混合物進人成型處理 二考°此步驟主要是藉由-注入處理步驟341與一旋 =步:342所合力完成。在進行禱模處理時,可配 二=空處理’將所使用之模具中之模穴内的壓力 :::堵如接近真空狀態,以吸引並排除注入模穴内混 合物中殘存的氣泡,以降低禱模成型時氣泡的產生機率 20 1270451 ,亚且有助於平整金屬樹脂製品之表面。 旋轉處理步驟342主要是藉由上述之旋 啟動而使料模裝置_的模具叫同轉動,以快速^ 在極紐時間内’將液態的混合物均勾地分佈在 穴内,待其混合物冷卻凝固後,並可由鑄模袈置_ 取金屬樹脂製品。在一較佳實施例中本發明是以一旋轉 ==。〇至12。。轉/分(rpm)的旋轉速度而使禱模裝 置10隨同轉動。 之後’亦可藉由一燒結處理步驟35以增加金屬樹脂 10製品内物質的融化以強化其韌性與強度。當然亦可多設 计後加工處理步驟36,諸如烘烤處理步驟36 i,脫模 處理步驟362,放電加工處理步驟363以及表面修整處理 步驟364等亦可被進一步施行於本發明中。 第四圖係第二圖實施例中用以製造諸如輪圈之一模 15具的不意圖,清楚地,在本發明提供的模具1 5具有封閉 狀態的模穴1 5 1,用以成型輪圈之模穴i 5丨係分為一内圈 凹槽153和一外圈凹槽154,其間並以容納六根桿件之槽 道155連通,故在内圈凹槽153稍離開中央樞軸位置處預 先形成有連通至模穴1 5 1且彼此呈輻射狀對稱的三處注 2〇 入口 150,另外在鄰近六根連結桿件槽道155中,模具15 亦至少形成有三處注入口 1 5 〇,,以供進料之用,排氣口 152則形成在靠近外圈凹槽154處。 在第五圖中,亦以一成型一人造骨骼之模具16來作 說明。同樣地,模具1 6在鄰近模穴1 6 1而稍遠離中央樞 10 1270451 軸166位置處形成有注入口 16〇以供進料,並且亦在遠離 中央樞軸166處形成有排氣口 162。 ^上述之模具15或是模具16中供旋轉之樞軸156、166 疋以位於貫穿模具15、16重心所在的處較佳,而為使注 5 10 入之混合物能立刻受到模具丨5、丨6旋轉之離心作用,注 入口 150、160需被設置於至少稍遠離模具15、16的中央 樞軸156、166位置處。另一方面模穴15卜161經由排氣 Z B2、162抽氣後,使得模穴151、161得以達一低壓狀 怨,甚至達如前述的真空狀態,不僅促進原存在於混合 物中之氣泡釋出,更同時吸引混合物朝向模穴丨5丨、上6工 中尚未被填滿之空處流動。 畜^,如熟於此技者所能輕易理解,上述之設備亦 可適於成型其他金屬樹脂以外的產品,而構成一種注入 成i之方去。與先别所述之金屬樹脂成型方法不同在於 15 並非所有高黏滯性可固化流體都需經過混合與加熱程 ^才能獲得,但如前所述,由於其高黏滯性,一般並不 月匕以澆鑄方式獲得良好之成型產品。故當獲得一高黏滯 ^生可固化流體後,僅需如前述方法所述,持續對模穴中 進仃排氣,並持續沿一樞軸旋轉模具,並自模具之注入 、主入忒流體,藉由排氣保持模穴中之低壓、甚至真空 狀L,以排除流體中混雜之氣泡,同時吸引流體朝向模 八中未被填滿之空隙流動,並藉由模具迅速之旋轉,提 i、進入楔穴内之高黏滯性流體離心作用,迫使其朝向遠 離拖轴方向流動,如此,則可有效使高粘滯性可固化流 11 1270451 體均勻地填滿模穴内部。 歸納上述,本發明之成 是由、η ^ 尘方去以及其成型設備,乃 -精由-迴轉方式去使製作金屬樹乃 性可固化流體製品能快速的成广回黏冰 成每处士 I日1成型亚楗鬲其製品良率,故 隹貝月匕達到本發明之目的。 惟以上所述者,僅為本發明之較佳實施例而已,當 專::二限定本發明實施之範圍,即大凡依本發明申請 及發明說明書内容所作之簡單的等效變化與修 飾,皆應仍屬本發明專利涵蓋之範圍内。 ^ 10 15 20 【圖式簡單說明】 •第一圖是一方塊示意圖,說明本發明之一金屬樹脂 ‘ α口的成型設備所包含的各項裝置; 第二圖是該較佳實施例之一示意圖,顯示各裝置之 佈設態樣; 第三圖是一流程圖,說明本發明之一金屬樹脂製品 的成型方法所包含的各主要步驟; 第四圖是一俯視圖,以說明本發明所提供之一模具 之一較佳實施例;以及 第五圖是一平面圖,以說明本發明所提供之一模具 之另一較佳實施例。 12 1270451 圖式之主要元件代表符 號簡單說明】 10 鍚模裝置 121 進料管 11 進料裝置 13 卜 132 抽氣管 12 混合裝置 133 控制閥 13 真空加熱裝置 150、150,、160 注入口 14 旋轉裝置 15 卜 161 模穴 15、16 模具 152 、 162 排氣口 31 混合處理步驟 153 内圈凹槽 32 加熱處理步驟 154 外圈凹槽 33 真空處理步驟 155 槽道 34 成型處理步驟 156 、 166 中央樞軸 35 燒結處理步驟 341 注入步驟 36 後加工處理 342 旋轉處理步驟 361 烘烤處理步驟 362 脫模處理步驟 363 放電加工處理步驟 364 表面修整步驟 131270451 捌, 发明发明发明 [Technical Field] The present invention relates to a method for molding a metal resin or other highly viscous fluid-cured product and a molding apparatus therefor. In particular, it relates to a molding method which simultaneously centrifuges a mold and continuously injects a highly viscous mixture, and a molding apparatus therefor. [Prior Art] 10 15 When manufacturing finished products such as rims, many of them focus on the mechanical strength of their materials. However, it is not easy to process metals. If you want to mold them, you need to add high temperature to the metal. Liquefaction, and then injection of high-temperature molds, the equipment restrictions are more stringent. In addition, if the metal powder is pressed and formed, it is not only necessary to provide a great pressure equipment, but also because the combination of the metal powder is relatively weak, so that the ductility of the finished product is not good, and it is easy to be brittle when subjected to external force. Therefore, it is also suggested that the method of using a resin-mixed metal powder to form a resin-based resin can be used to form a metal coarse powder with a metal resin mixed with a metal resin, and then add a mold. Cooling effect. , two t, :; treatment of higher hydrogen _, m = * process needs to use the danger to make high cost: 'copper treatment is more costly, the production of another:::, generally for mold casting The raw materials need to be processed to be easy: because the "stagnation fluid" is injected into the mold cavity, it is often impossible to mold the empty door that cannot be filled in the cavity; even if a large force is applied to the main room, Root high viscosity fluid t < $ > You / still ..., the method successfully eliminated the milk foam in the body, so that the molding quality is very poor, can not reach the level of 20 1270451. This month provides a kind of metal resin and high-viscosity curable flow:::The molding method and the molding equipment used thereof, to reduce the cost of the large building 5 10 15 :cost, the application of the molded product of the metal resin More extensive. SUMMARY OF THE INVENTION Accordingly, it is an object of the present invention to provide a method of molding a rapidly formed metal resin article. Another object of the present invention is to provide a molding method for producing a high-yield metal resin product. It is still another object of the present invention to provide a method of injecting a highly viscous solidified fluid into a molding process. Still another object of the present invention is to provide an injection molding method for producing a high viscosity curable fluid product at a high yield. A further object of the present invention is to provide an apparatus for producing a metal resin or a highly viscous curable fluid article. According to the above concept, the injection molding method is coupled to/can be rotated along a boring shaft, and a mold cavity is formed in the mold. The mold is formed with at least one injection port and an exhaust gas at a position away from the pivot position. The injection port and the exhaust port respectively communicate with the cavity, and the exhaust port is connected to the exhaust pipe. The molding method comprises the following steps: (a) discharging from the cavity through the exhaust port a gas to bring the cavity to a low pressure state, and to cut off the connection between the exhaust port and the exhaust pipe; (b) injecting a high viscosity curable fluid from the injection port while rotating along the pivot The mold uses a pressure difference and centrifugation to distribute the high-viscosity curing fluid injected into the mold cavity by 20 1270451, and the high viscosity & curing fluid forming device can be highly viscous. a curable fluid and a simultaneous rotation to produce a centrifugal device for holding the high viscosity curable; a molding device comprising a mold cavity having a hollow cavity formed with a cavity connected to the cavity At least one of the exhaust ports, The feeding device is connected to the injection port, and a vacuum heating device f can be used to cure the high viscosity. The vacuum heating device further comprises an air pipe corresponding to the exhaust port, the exhaust pipe is adjacent to the row. A control valve-rotating device is disposed at the air port for rotating the mold along a pivot shaft away from the injection port and the exhaust port. [Embodiment] The foregoing and other technical features and features of the present invention will be apparent from the following detailed description of the preferred embodiments. As shown in the first figure, the apparatus for forming a metal provided by the present invention mainly comprises a molding apparatus i 0 , a feeding device i i, 20 12 ', and a vacuum heating device 13 and a rotating device 14. The feed skirt 11 is mainly used for introducing a raw material for producing a metal resin such as a metal powder, a resin, a cured product or the like as a ring-shaped resin; and the metal powder may be a metal such as titanium, iron, aluminum or copper. For continuous injection, including the body; and the inlet and a fluid force to heat the connection; and the 3 彳 彳 车 由 与 与 与 与 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树 树 12 12 12 12 12 12 12 12 12 12 12 12 12 1 is set to 1 2 ' is used to mix the above metal powder, resin and cured product to make them into a mixture. In the mixing mode employed in this embodiment, a mixing drum may be used in combination with a stirring rod, or the mixture may be mixed by automatic drum stirring. The mixing ratio of the metal powder, the resin, the hardened material, and the like in the mixture can be adjusted for various requirements such as the blade edge, hardness, and strength of the required process. The vacuum heating device 13 is for heating the mixture, and in the heating process, the air bubbles in the mixture are removed by vacuuming, so that the distance between the metal powder, the resin and the hardened material can be 10 More closely. 15 is matched with the first figure, as shown in the schematic diagram of the second figure, with the mold 15 being matched with the mold apparatus 1 provided by the present invention as an example, through the mixed processing raw material, the feeding tube through the mixing device 丨2 The mixture is fed into a mold 15 connected to the molding apparatus 1G. Further, the vacuum heating device (4) also has an evacuation pipe 131 and an exhaust pipe 132 to be connected to the mixing device 12 and the mold 15, respectively. The exhaust pipe 132 is provided with a (four) space 133 adjacent to the mold 15. The mold 15 in the molding apparatus 10 is engaged with the rotating device 14. The 疋 儿 , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , And μ molding. In particular, the 'rotating device 14 provided by the present invention, in the preferred embodiment, is designed to be connected to the mold in the mold device ,), and can be rotated by the plane rotation of the rotating device 丨4. The liquid mixture is uniformly distributed in the cavity of the mold (4), so as to avoid the viscousness of the mixture 20 1270451, the dead angle is not enough to fill, or the bubbles in the mixture remain, so the use of the present invention is provided. The molding equipment and the molding method can further improve the production yield, and the description of the characteristics and form of the mold will be further described later. In a preferred embodiment of the present invention, a molding method is specifically proposed to make it easier to manufacture a metal resin or the like and to reduce the damage of the mount for mounting the mold apparatus. 10 15 As shown in the third drawing, the molding method is to carry out a corpse treatment step 3 1 to mix the hardener, the resin and the metal powder, etc., to form a mixture. Thereafter, the mixture of the ingredients is passed through a heating step 32 to bring it into a liquid state' while heating. In a preferred embodiment, a liquid mixture can be subjected to a vacuum treatment step 33. The purpose of placing the mixed person in a vacuum environment is to remove the air bubbles from the liquid mixture. In the preferred embodiment, the present invention utilizes a true* heating furnace at the -heating temperature range. CM2Gt, and preferably: the heating temperature is 85 ° C, that is, after the Japanese 1 K 1 乂 heating the mixture for about 3-5 minutes, the color change to the mixture, ^ the pulverization in the mixed solution under the real pressure After being removed from the day, you can proceed to the next step. + 1 1 'The bubble has been removed and the liquid mixture is subjected to a molding process. This step is mainly accomplished by the combination of the injection process step 341 and the one rotation = step: 342. In the process of the prayer mode, it can be equipped with two = empty treatment 'the pressure in the cavity in the mold used::: Close to the vacuum state, to attract and exclude the remaining bubbles in the mixture injected into the cavity, to lower the prayer The probability of bubble generation during molding is 20 1270451, which helps to flatten the surface of the metal resin article. The rotation processing step 342 is mainly to rotate the mold of the material mold device _ by the above-mentioned rotation start, so as to quickly distribute the liquid mixture in the hole in the time of the pole, after the mixture is cooled and solidified. And can be set by the mold _ take metal resin products. In a preferred embodiment the invention is rotated ==. 〇 to 12. . The rotation speed of the revolution/minute (rpm) causes the prayer mode device 10 to rotate with it. Thereafter, a sintering treatment step 35 can also be used to increase the melting of the material in the metal resin 10 article to enhance its toughness and strength. Of course, a plurality of post-processing steps 36, such as a bake process step 36i, a mold release process step 362, an electric discharge process step 363, and a surface finish process step 364, etc., may also be further implemented in the present invention. The fourth figure is a schematic diagram for manufacturing a mold such as a rim in the second embodiment. Clearly, the mold 15 provided in the present invention has a closed cavity 151 for forming a wheel. The inner cavity of the circle is divided into an inner ring groove 153 and an outer ring groove 154, and is communicated with the groove 155 for accommodating the six rods, so that the inner ring groove 153 is slightly away from the central pivot position. Three injection ports 150 are formed in advance to be communicated to the cavity 151 and are radially symmetrical with each other. In addition, in the adjacent six connection bar channels 155, the mold 15 is also formed with at least three injection ports 15 〇 For the purpose of feeding, the exhaust port 152 is formed near the outer ring groove 154. In the fifth figure, a mold 16 for forming an artificial bone is also illustrated. Similarly, the mold 16 is formed with an injection port 16 邻近 at a position away from the cavity 161 and slightly away from the axis 166 of the central pivot 10 1270451 for feeding, and also has an exhaust port 162 formed away from the central pivot 166. . ^ The above-mentioned mold 15 or the pivots 156, 166 of the mold 16 for rotation are preferably located at the center of the center of the mold 15, 16, so that the mixture into the mold 5 can be immediately subjected to the mold 丨5, 丨6 Centrifugal rotation, the injection ports 150, 160 need to be placed at least slightly away from the central pivots 156, 166 of the molds 15, 16. On the other hand, the cavity 15 161 is evacuated through the exhaust gases Z B2, 162, so that the cavity 151, 161 can reach a low pressure, even reaching the vacuum state as described above, not only promoting the bubble release originally existing in the mixture. At the same time, the mixture is attracted to the cavity 丨5丨, and the upper 6 work has not yet filled the empty space. The animal can be easily understood by those skilled in the art, and the above apparatus can also be adapted to form a product other than the other metal resin, and constitute a kind of injection into the i. The difference from the metal resin molding method described above is that not all high-viscosity curable fluids can be obtained by mixing and heating processes, but as mentioned above, due to their high viscosity, they are generally not monthly.获得 Get a good molded product by casting. Therefore, after obtaining a high-viscosity curable fluid, it is only necessary to continue to exhaust the mold cavity as described in the foregoing method, and continue to rotate the mold along a pivot, and inject from the mold, the main inlet The fluid, by means of the exhaust gas, maintains the low pressure in the cavity, even the vacuum L, to eliminate the mixed bubbles in the fluid, while attracting the fluid to flow into the unfilled voids of the die eight, and by rotating the mold rapidly, i. The high-viscosity fluid entering the wedge hole is centrifugally forced to flow away from the drag axis. Thus, the highly viscous curable flow 11 1270451 body can be evenly filled inside the cavity. In summary, the invention is made up of η ^ dust square and its molding equipment, which is a fine-curing method to make a metal tree-like curable fluid product can quickly become a viscous ice into each serge I Day 1 molding Aachen its product yield, so 隹贝月匕 reached the purpose of the present invention. The above is only the preferred embodiment of the present invention, and the scope of the present invention is limited to the simple equivalent changes and modifications made by the present invention and the contents of the invention. It should remain within the scope of this invention. ^ 10 15 20 [Simple description of the drawings] • The first figure is a block diagram showing the various devices included in the molding apparatus of the metal resin 'α port of the present invention; the second figure is one of the preferred embodiments The schematic view shows the arrangement of each device; the third figure is a flow chart illustrating the main steps involved in the molding method of a metal resin article of the present invention; and the fourth figure is a top view to illustrate the present invention. A preferred embodiment of a mold; and a fifth view is a plan view to illustrate another preferred embodiment of a mold provided by the present invention. 12 1270451 The main components of the drawings represent a simple description] 10 Molding device 121 Feed pipe 11 Feeding device 13 Bu 132 Exhaust pipe 12 Mixing device 133 Control valve 13 Vacuum heating device 150, 150, 160 Filling inlet 14 Rotating device 15 161 mold cavity 15, 16 mold 152, 162 exhaust port 31 mixing processing step 153 inner ring groove 32 heat treatment step 154 outer ring groove 33 vacuum processing step 155 channel 34 molding processing steps 156, 166 central pivot 35 Sintering Process Step 341 Injection Step 36 Post-Processing 342 Rotating Process Step 361 Baking Process Step 362 Stripping Process Step 363 EDM Process Step 364 Surface Trimming Step 13

Claims (1)

1270451 玖、發明說明 1. 一種注入成型方法,其係配合於一可供沿一樞軸旋轉之模具, 該模具内形成有一模穴,且該模具形成有遠離該樞軸位置處之至 少一注入口及一排氣口,該等注入口、排氣口係分別連通該模穴 ,且該排氣口連接至一該抽氣管,該成型方法包含下列步驟: (a) 經由該排氣口,自該模穴排出氣體以使該模穴達一低 壓狀態,並切斷該排氣口與該抽氣管的連結; (b) 自該注入口持續注入一高粘滯性可固化流體,同時沿 該樞轴旋轉該模具,利用壓差及離心作用,而使被注入之該 高粘滯性可固化流體分布於該模穴中。 2. —種將高粘滯性可固化流體成型的設備,可持續注入一高粘滯 性可固化流體及同時旋轉產生離心作用,包含: 一進料裝置,用以盛裝該高粘滯性可固化流體; 一鑄模裝置,其包含一具有中空模穴之模具,且該模具 表面分別形成有與該模穴連通之至少一注入口及一排氣口, 該進料裝置與該注入口相連通; 一真空加熱裝置,可對該高粘滯性可固化流體加熱,該 真空加熱裝置更包含有一可與該排氣口相連結之抽氣管,該 抽氣管鄰近該排氣口處設有一控制閥;以及 一旋轉裝置,用以沿一樞軸旋轉該模具,且該樞軸係遠 離該注入口及該排氣口。 3. 如申請專利範圍第2項所述之設備,其中該進料裝置更包括一 混合器,用以將一金屬粉末,一樹脂以及一硬化劑混合為該高粘 滯性可固化流體。 14 1270451 °(萍屻切日修(襄)正替換頁 .· -......____________________-九1270451 发明, invention description 1. An injection molding method is coupled to a mold that is rotatable along a pivot, a mold cavity is formed in the mold, and the mold is formed with at least one note away from the pivot position An inlet and an exhaust port, the injection port and the exhaust port respectively communicate with the cavity, and the exhaust port is connected to the exhaust pipe, and the molding method comprises the following steps: (a) via the exhaust port, Exhausting gas from the cavity to bring the cavity to a low pressure state, and cutting off the connection of the exhaust port to the exhaust pipe; (b) continuously injecting a highly viscous curable fluid from the injection port while The pivot rotates the mold to distribute the highly viscous curable fluid injected into the cavity by differential pressure and centrifugation. 2. A device for molding a highly viscous curable fluid, capable of continuously injecting a highly viscous curable fluid and simultaneously rotating to produce centrifugation, comprising: a feeding device for containing the high viscosity a molding device, comprising: a mold having a hollow cavity, wherein the mold surface is respectively formed with at least one injection port and an exhaust port communicating with the cavity, and the feeding device is connected to the injection port a vacuum heating device for heating the high viscosity curable fluid, the vacuum heating device further comprising an exhaust pipe connectable to the exhaust port, the exhaust pipe being provided with a control valve adjacent to the exhaust port And a rotating device for rotating the mold along a pivot, and the pivot is away from the injection port and the exhaust port. 3. The apparatus of claim 2, wherein the feeding device further comprises a mixer for mixing a metal powder, a resin and a hardener into the highly viscous curable fluid. 14 1270451 °(Ping 屻切修(襄) is replacing page .. -......____________________- Nine 第91135715號發明專利申請案之修正頁(95年10月修正)Amendment page for Invention Patent Application No. 91135515 (amended in October 1995)
TW91135715A 2002-12-10 2002-12-10 Method for forming metal resin/highly viscous curable fluid and device therefore TWI270451B (en)

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TWI650425B (en) * 2017-08-29 2019-02-11 造進企業股份有限公司 Pallet and method for manufacturing the same

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