TWI262231B - Inflammable lightweight keel for substituting woods and method for making same - Google Patents

Inflammable lightweight keel for substituting woods and method for making same Download PDF

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TWI262231B
TWI262231B TW94112038A TW94112038A TWI262231B TW I262231 B TWI262231 B TW I262231B TW 94112038 A TW94112038 A TW 94112038A TW 94112038 A TW94112038 A TW 94112038A TW I262231 B TWI262231 B TW I262231B
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keel
fiber
mixture
wood
mixing
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TW94112038A
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Chinese (zh)
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TW200636136A (en
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Ruei-Shian Lin
He-Rung Tsai
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Jui Li Sheng Shing Yeh Co Ltd
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Abstract

This invention relates to an inflammable lightweight keel for substituting woods and method for making same, using cement, magnesium oxide (MaO), aluminum oxides (Al2O3), silica (SiO2), calcium oxides (CaO), enhanced fibers, plant fibers, additives and auxiliary agents as the raw materials. An inflammable lightweight keel for substituting woods according to this invention can then be obtained by the steps of: allotting, pre-mixing (dry stirring) and mixing with agents, stirring, vacuum dewatering, extrusion and forming, steam curing, inspection and storage. The keel has the features of light weight, inflammability, high strength, low manufacturing cost and easy applications, and can be a substitute for wood keels or steel keels.

Description

1262231 九、發明說明: 【發明所屬之技術領域】 特別是一種不燃性可代 本發明係關於一種建築材料 替木材之輕質龍骨及其製作方法 【先前技術】 它比較多作為骨料 龍骨式一種常見的建築材料 在對建築物的靖修上,如現在二二=骨料,用 室等場所㈣頂it f都要f ° u室或辦公 表作吊頂,吊頂就是採用蘢晋你 為天化板内的骨架,只有用 月“作 子的頂部;龍骨也較多被使用㈣:板“被固定在屋 木“我國國民經濟的快速發展,人民生活水平二 提昇’出現了大量的高層建築 广大幅 彳,#括y k些建杂物一般多為框架 f處就疋可便於根據需要來間 牆來實現的,而龍骨時’很多就是用隔 固定,不心 作為隔牆内的骨架來實現牆板的 僅如此,龍骨還有許多的其他料,例如作為製 作家具的骨料等箄,^目古^ 七…坤 技術的龍骨,大多是採用木料裁 勺月i骨形狀,當然,也有— 鋼龍骨來作為骨料的,以木的長條 ^ 1 木枓來加工製作成龍骨,縮呈有 加工製作簡單、使用方便 I、有 7矣14,但是,它具有可燃性, 不椅ΰ為防安全的雲屯, 所姑粗t 求同¥,它的強度也較弱;而以鋼 貝材枓來加工萝作忐巧私 、乍成月1月,雖具有不燃性、較強強度的特 點,但是其加工彭作不交县^ 特 ^ ^ I作不合易、製作成本太高,同時,其重 重不適宜作為吊頂等用途使用,而且安裝也不太 5 1262231 方便。 【發明内容】 才^明的主要目的在於克服現有技術的不足5提供 種不燃性可代替木材之輕質龍骨及其製作方法,該種龍骨 具有質量輕、不燃性、強度高、製作成本低 特性’使一種木龍骨/鋼龍骨的替代產品。 為了達到前述的發明目的,本發明之— 使用方便的 φ 替木材之輕質龍骨,其組成包含有··水泥·· 25-55(W/W%) 、 二氧化矽(Si02):l〇-40(W/W%); 氧化鎂(MgO):5-30(W/W%); 氧化鈣(CaO):3-25(W/W%);植物性纖維:15-20(W/W%); 增強纖維:1-10(W/W%);一氧化二叙(Al2〇3):〇.5-3(W/W%); • 助劑:〇·〇卜 1(W/W%);和 外加劑:0·00!-〇.5(w/w%); 其中’外加劑為防潮劑; 種不燃性可代 助劑為工業鹼或小蘇打 增強纖維可為鋼纖維、 小蘇打或兩種之混合物;1262231 IX. Description of the invention: [Technical field to which the invention pertains] In particular, a non-combustible type can be used as a light keel for building materials for wood and a method for producing the same. [Prior Art] It is more like a kind of aggregate keel Common building materials in the renovation of the building, such as now two or two = aggregate, room and other places (four) top it f must f ° u room or office table for the ceiling, the ceiling is to use the Jin Jin you Tianhua The skeleton in the board is only used for the top of the month. The keel is also used more. (4): The board is fixed in the house. The rapid development of China's national economy and the improvement of people's living standards have resulted in a large number of high-rise buildings. Large 彳, # y yk some construction debris are generally more for the frame f, it can be easily realized according to the needs of the wall, and the keel when 'many is fixed by the partition, not as the skeleton inside the wall to achieve the wall The only thing about the board is that there are many other materials for the keel, for example, as the aggregate of the furniture, etc., the keel of the ancient... seven-kun technology, mostly using the wood cutting spoon, the shape of the bone, when Also, there is a steel keel as an aggregate, which is made into a keel with a long strip of wood ^ 1 raft, which is simple to process and easy to use. I have 7矣14, but it is flammable, not The chair is made of anti-safety, and the strength is weaker. The steel beech is used to process the radish, and it is incompetent. The characteristics of strong strength, but the processing of Peng Zuo does not pay the county ^ special ^ ^ I for the easy to make, the production cost is too high, at the same time, its heavy weight is not suitable for use as a ceiling and other purposes, and the installation is not very convenient. Contents] The main purpose of the invention is to overcome the shortcomings of the prior art. 5 provides a lightweight keel that can replace wood and its manufacturing method. The keel has the characteristics of light weight, non-combustibility, high strength and low production cost. An alternative to a wooden keel/steel keel. In order to achieve the aforementioned object, the present invention - a lightweight keel for wood that is convenient to use, consists of cement · 25-55 (W/W%) , cerium oxide (Si02): l〇-4 0 (W/W%); Magnesium oxide (MgO): 5-30 (W/W%); Calcium oxide (CaO): 3-25 (W/W%); Plant fiber: 15-20 (W/ W%); Reinforcing fiber: 1-10 (W/W%); bismuth oxide (Al2〇3): 〇.5-3 (W/W%); • Auxiliary: 〇·〇卜1 (W /W%); and admixture: 0·00!-〇.5 (w/w%); where 'additive is a moisture-proof agent; a non-combustible substitute can be industrial alkali or baking soda reinforcing fiber can be steel Fiber, baking soda or a mixture of both;

氧化鎂(Mg〇)、 三氧化二I呂 6 1262231 ⑴A)、二氧化砍(呵)、氧化鈣(Ca〇)、增強纖維、植物 性纖維、外加劑、助劑為原料’並按其配方的重量份分別 進行稱重; b.初攪拌:將稱重好的水泥、氧化鎂剛、三氧化二 = (Αΐ2〇3)、二氧化石夕(Sl〇2)、氧化約(CaO)、增強纖維、植 物性纖維原料放入容哭φ m 進仃乾料攪拌均勻形成混合料; 另將稱重好的外加密彳、 力W放入容器中攪拌均勻以形成混 合劑; ,攪拌將上述分初攪拌後的混合料與混合劑放入 。見拌桶中進行混合㈣’使混合劑能達到最好的分散度, 可均勻的分散在混合料中’並在攪拌過程中加入適量的水 以使攪ΦΜ复的材料成黏稍#大的混合浆料; ”工抽水·將混合漿料放入擠壓槽内進行真空抽 7 ,使混合漿料中的水分被擠出; 〜缺反成型·將真空抽水後的混合漿料放入擠壓成型機 進仃,壓成型加工’形成具有-定形狀的條狀骨料; 六〜f·蒸氣養護:將擠壓成型的條狀骨料放入蒸氣房内或 今态内進行蒸氣養護,使骨料符合使用要求; S*核測入庫··對蒸氣養護的骨料進行檢測,符合要 求的入庫儲存。 错由使用前述的原料’本發明龍骨與其製法具有下列 的特性: 1 ^用水泥、氧化鎂(M§〇)、二氧化矽(Si02)、氧化 鈣(CaO)為原料,會讓龍骨具有較好的防火性能 1262231 ,具有不燃的特性。 2 氧化二鋁 添加二乳化二紹(Al2〇3)為原料,利用: 的抗磨性,使龍骨具有較好的对磨性質。 添加增強纖維使韶X _ 月具有較咼的強度與較你的广 衝性能。 仅強的抗 4 混入植物性纖維侦j 月I月具有較輕的質量, 勒性,在針子打 貝里與較好的 ς ^ Α螺釘疑入時不易碎ρMagnesium oxide (Mg〇), III Ilu 6 1262231 (1) A), dioxide (he), calcium oxide (Ca〇), reinforcing fibers, vegetable fibers, admixtures, additives as raw materials ' and according to its formula The weight is separately weighed; b. Initial agitation: weighed cement, magnesium oxide, trioxide = (Αΐ2〇3), dioxide (Sl〇2), oxidation (CaO), The reinforcing fiber and the vegetable fiber raw material are put into the weeping φ m, and the dry material is stirred to form a mixed mixture; the weighed externally enveloping enthalpy, force W is placed in the container and stirred uniformly to form a mixture; The mixture after the initial agitation is mixed with the mixture. See mixing in the mixing tank (4) 'Make the mixture achieve the best dispersion, can be evenly dispersed in the mixture' and add a proper amount of water during the mixing process to make the material of the agglomerated Mixing the slurry; "Working with water · Putting the mixed slurry into the extrusion tank for vacuum pumping 7 so that the water in the mixed slurry is squeezed out; ~ Reversing the forming and forming the mixed slurry after vacuum pumping The press molding machine enters the crucible, and the press forming process 'forms the strip aggregate with a certain shape; 6~f·steam curing: puts the extruded strip aggregate into the steam room or in the present state for steam curing, In order to meet the requirements of the use of aggregates; S* nuclear testing into the library · Inspection of aggregates for steam curing, in accordance with the requirements of the storage of the warehouse. The use of the aforementioned raw materials 'The keel of the invention and its preparation have the following characteristics: 1 ^ with cement Magnesium oxide (M§〇), cerium oxide (SiO2) and calcium oxide (CaO) are used as raw materials, which will make the keel have better fireproof performance 1262231 and have non-combustible properties. 2 Al2O2 addition and second emulsification Al2〇3) is used as raw material, using: The anti-wear property makes the keel have better anti-wear properties. Adding reinforcing fiber makes 韶X _ month have a stronger strength and more than your wide-brimging performance. Only strong anti-4 mixed into plant fiber fiber detection month I month has Lighter quality, character, not easy to break when the needle hits the bei and the better ς ^ Α screw is suspected

•外加外加劑與助劑可以提 ^皿氣候的影響,例如添加防潮劑,二生,不受 内在水分釋放,同時外在湖氣不:使龍骨的 成的龍骨也不易變形。 ’因此製 【實施方式】 本發明之一種不燃性可代替木 方法’其龍骨之材料組成為: 輕質龍骨及其製作 水泥·· 25-55(W/W%) 二氧化矽(Si02):l〇-4〇(W/WG/〇 ; 氧化鎂(MgO):5-30(W/W%); 氧化鈣(CaO):3-25(W/W%); 植物性纖維:15-20(W/W%); 增強纖維:1-l〇(W/W%); 三氧化二鋁(A12〇3):〇.5-3(W/W%); 助劑·· 0· 01-1(W/W%);和 外加劑:0· 001-〇. 5(W/W%); 其中,外加劑為防潮劑; 8 1262231 ' 助劑為工業鹼或小蘇打或兩這之混合物; 增強纖維可為鋼纖維、玻璃纖維、碳纖唯 機纖維、、礦物纖維或上述種類兩者以上之混合物。、• Adding admixtures and additives can improve the climate of the dish, such as adding moisture-proofing agent, and it is not released by internal moisture. At the same time, the external lake gas is not: the keel formed by the keel is not easily deformed. 'There is a system that can replace the wood method'. The material of the keel is: light keel and its cement. · 25-55 (W/W%) cerium oxide (Si02): L〇-4〇(W/WG/〇; magnesium oxide (MgO): 5-30 (W/W%); calcium oxide (CaO): 3-25 (W/W%); vegetable fiber: 15- 20 (W/W%); reinforcing fiber: 1-l〇 (W/W%); aluminum oxide (A12〇3): 〇.5-3 (W/W%); additive·· 0· 01-1 (W/W%); and admixture: 0· 001-〇. 5 (W/W%); wherein the admixture is a moisture-proof agent; 8 1262231 'The auxiliary agent is industrial alkali or baking soda or two The reinforcing fiber may be steel fiber, glass fiber, carbon fiber machine fiber, mineral fiber or a mixture of two or more of the above types.

本七明在組成方面之一較佳實施例眾多,兹 如下: n衣I 實施例一: 水泥:25(W/W%)、氧化鎂(Mg〇):5(w/w%)、三氧化二鋁 # (Al2〇3):1.5(W/W%)、二氧化矽(Si02)·· 40(W/W%)、氧化鈣 (CaO):21(W/W%)、植物性纖維:15 (w/w%)、增強纖維 • 2(W/W/〇)、助劑:1 (W/W%)和外加劑:0· 008(W/W%),其中, 外加劑為防潮劑、助劑為工業鹼、增強纖維為玻璃纖維。 實施例二: 水泥:28(W/W°/g)、氧化鎂(Mg〇):3〇(W/W%)、三氧化二 鋁(Α12〇3):〇· 5(W/W%)、二氧化矽(Si〇2):37(w/w%)、氧化鈣 (CaO):6(W/W%)、植物性纖維:23(W/W%)、增強纖維 # :8(W/W%)、助劑:〇.35(W/W%)和外加劑:0.075(w/w%),其中 ,外加劑為防潮劑、助劑為小蘇打、增強纖維為有機纖維 。將上述原料通過配料步驟(1 )、初攪拌(即為乾攪拌(2 2 ) 和混合劑攪拌(21))步驟、攪拌步驟(3)、真空抽水步驟 (4)、擠壓成型步驟(5)、蒸氣養護步驟(6)、檢測入庫(7) 等步驟後可獲得本發明之不燃性可代替木材之輕質龍骨。 實施例三: 水泥:33(W/W%)、氧化鎂(MgO):8(W/W°/。)、三氧化二紹 (Α12〇3):2· 3(W/W%)、二氧化矽(Si02):15(W/W%)、氧化舞 9 1262231 (CaO) : 25(W/W%) . i* ^ ,,, •3(W侧狀t丨n :1δ〇购)、增強纖維 夕)、㈣』‘9咖%⑹卜域Ml軸%),盆中, 外加劑為防潮劑、助劑為 ,、 蔣卜、十、広W 7 4打^強緘維為礦物纖維。 將上述原料通過配料步驟⑴、 混合劑攪拌(21))牛驟is 丨马乾撹拌(22)和 什「 ))步路1拌步驟⑺、真空抽水步驟⑷ 、擠壓成型步驟(5)、蒗氣 ',、、A養4 v 4 (6 )、檢測入庫(7)等步 驟後可獲得本發明之不姆、性可^ 車 …注可代替木材之輕質龍骨。 貫施例四: 水泥:37(W/W%)、氧化鎂(MgG):26(w/w%)、三氧化二 銘(Al2G3):2.8(麵)、二氧切⑽2)卿獨、氧㈣ (Ca〇):9(W/W%)、植物性纖維:22(w/w%)、增強纖维 :7(W/W%)、助劑:〇· 165(w/w%)和夕卜加劑:〇. 45(w/w%),豆中 ,外力,為防潮劑、助劑為工業驗、增強纖維為碳纖維。 將上述原料通過配料步驟⑴、㈣拌(即為乾攪拌(Μ)和 混合劑授拌(21))步驟、授拌步驟(3)、真空抽水步驟⑷ 、擠壓成型步驟(5)、蒸氣養護步驟(6)、檢測入庫(?)等步 驟後可獲得本發明之不燃性可代替木材之輕質龍骨。 實施例伍: 水泥:40(W/W%)、氧化鎂(Mg〇) ·· 2〇(w/w%)、三氧化二 鋁(ai2o3)·· i(w/w%)、二氧化矽(Si〇2) :25(w/w%)、氧化鈣 (CaO):14(WW%)、植物性纖維:2〇(w/w%)、增強纖維 • 5(W/W°/〇)、助劑:0· 6(W/W%)和外加劑:1 (w/w%),其中, 外加劑為防潮劑、助劑為工業鹼、增強纖維為鋼纖維。將 上述原料通過配料步驟(1 )、初攪拌(即為乾攪拌(2 2)和混 1262231 合劑攪拌(21))步驟、攪拌步驟(3)、真空抽水步驟(4)、 擠壓成型步驟(5)、蒸氣養護步驟(6)、檢測入庫(7)等步驟 後可獲得本發明之不燃性可代替木材之輕質龍骨。 實施例六: 水泥:45(W/W%)、氧化鎂(Mg〇):16(w/w%)、三氧化二 鋁(A 1 203 ):2 (W/W%)、二氧化矽(Sl〇2):32(w/w%) ' 氧化鈣 (CaO):l8(W/W%)、植物性纖維:2;l(w/w%)、增強纖維 _ :6(W/W%)、助劑:〇.5(w/w%^外加劑:〇.〇i(w/獨,其中 '、, 卜加悧為防潮劑、助劑為小蘇打、增強纖維為玻璃纖维。 將上述原料通過配料步驟⑴、初㈣(即為乾授掉(Μ)和 混合劑攪拌(21))步驟、攪拌步驟(3)、真空抽水步驟⑷ 、擠壓成型步驟⑸、蒸氣養護步驟(6)、檢測入庫⑺等步 驟後可獲得本發明之不燃性可代替木材之輕質龍骨。 實施例七:One of the preferred embodiments of Benqiming in terms of composition is as follows: n Coating I Example 1: Cement: 25 (W/W%), Magnesium Oxide (Mg〇): 5 (w/w%), III Alaluminum oxide # (Al2〇3): 1.5 (W/W%), cerium oxide (SiO 2 ) · · 40 (W / W%), calcium oxide (CaO): 21 (W / W%), plant Fiber: 15 (w/w%), reinforcing fiber • 2 (W/W/〇), additive: 1 (W/W%) and admixture: 0·008 (W/W%), of which admixture For the moisture-proof agent, the auxiliary agent is industrial alkali, and the reinforcing fiber is glass fiber. Example 2: Cement: 28 (W/W ° / g), magnesium oxide (Mg 〇): 3 〇 (W / W%), aluminum oxide (Α 12 〇 3): 〇 · 5 (W / W% ), cerium oxide (Si〇2): 37 (w/w%), calcium oxide (CaO): 6 (W/W%), vegetable fiber: 23 (W/W%), reinforcing fiber #: 8 (W/W%), additives: 〇.35 (W/W%) and admixture: 0.075 (w/w%), wherein the admixture is a moisture-proof agent, the auxiliary agent is baking soda, and the reinforcing fiber is an organic fiber. . The above raw materials are passed through the compounding step (1), the initial stirring (that is, the dry stirring (2 2 ) and the mixing agent stirring (21)) step, the stirring step (3), the vacuum pumping step (4), and the extrusion molding step (5). ), the steam curing step (6), the detection of the storage (7) and the like can obtain the lightweight keel of the present invention which can replace the wood. Example 3: Cement: 33 (W/W%), magnesium oxide (MgO): 8 (W/W°/.), bismuth oxide (Α12〇3): 2·3 (W/W%), Cerium Oxide (Si02): 15 (W/W%), Oxidation Dance 9 1262231 (CaO): 25 (W/W%) . i* ^ ,,, • 3 (W side shape t丨n : 1δ purchase ), reinforcing fiber eve), (four) 』 '9 咖% (6) Bu domain Ml axis%), pot, admixture for moisture-proof agent, auxiliaries,, Jiang Bu, ten, 広 W 7 4 hit ^ strong 缄wei Mineral fiber. The above raw materials are passed through the compounding step (1), the mixture is stirred (21), the bovine powder is mixed with the boiled rice (22), and the mixture is subjected to the step (7), the vacuum pumping step (4), the extrusion molding step (5), After the steps of Xenon ',, A, 4 v 4 (6), and inspection into the warehouse (7), the invention can be obtained, and the car can be used to replace the lightweight keel of wood. Cement: 37 (W/W%), Magnesium Oxide (MgG): 26 (w/w%), Oxygen Dioxide (Al2G3): 2.8 (face), Dioxo (10) 2) Qing, Oxygen (4) (Ca〇 ): 9 (W / W%), plant fiber: 22 (w / w%), reinforcing fiber: 7 (W / W%), additives: 〇 · 165 (w / w%) and 夕卜加Agent: 〇. 45 (w / w%), beans, external force, for the moisture-proof agent, additives for industrial inspection, reinforcing fibers for carbon fiber. The above raw materials are mixed through the mixing steps (1), (4) (that is, dry stirring (Μ) The invention can be obtained by the steps of mixing (21)), mixing step (3), vacuum pumping step (4), extrusion step (5), steam curing step (6), detecting storage (?), and the like. The non-combustibility can replace the lightweight keel of wood. Example: Cement: 40 ( W/W%), magnesium oxide (Mg〇) ·· 2〇(w/w%), aluminum oxide (ai2o3)··i(w/w%), cerium oxide (Si〇2): 25 (w/w%), calcium oxide (CaO): 14 (WW%), vegetable fiber: 2〇 (w/w%), reinforcing fiber • 5 (W/W°/〇), auxiliary: 0· 6 (W/W%) and admixture: 1 (w/w%), wherein the admixture is a moisture-proof agent, the auxiliary agent is an industrial alkali, and the reinforcing fiber is a steel fiber. The above raw materials are passed through the compounding step (1), Stirring (ie dry stirring (2 2) and mixing 1262231 mixture stirring (21)) step, stirring step (3), vacuum pumping step (4), extrusion molding step (5), steam curing step (6), detection After the steps of warehousing (7) and the like, the lightweight keel of the present invention which can replace the wood can be obtained. Example 6: Cement: 45 (W/W%), magnesium oxide (Mg 〇): 16 (w/w%) , aluminum oxide (A 1 203 ): 2 (W/W%), cerium oxide (Sl 〇 2): 32 (w / w%) ' Calcium oxide (CaO): l8 (W / W%), Plant fiber: 2; l (w / w%), reinforcing fiber _: 6 (W / W%), auxiliary: 〇. 5 (w / w% ^ admixture: 〇. 〇i (w / alone, Among them, ',, Bujiayu is a moisture-proof agent, the additive is baking soda, and the reinforcing fiber is glass. Glass fiber. The above raw materials are passed through the compounding step (1), the initial (four) (ie, dry (Μ) and mixture stirring (21)) steps, the stirring step (3), the vacuum pumping step (4), the extrusion molding step (5), After the steam curing step (6), the detection of the storage (7) and the like, the lightweight keel of the non-combustible material of the present invention can be obtained instead of the wood. Example 7:

鋁(Al2〇3):3(W/W%)、- 4 外功,C.A、 一虱化矽(Sl〇2):28(W/W%)、氧化鈣 (CaO):3(W/W%)、植物料 μ 1 植物性纖維:l7(w/w%)、 :io(w/n)、助劑·η 7qrw/W()/、 • · 和外加劑:0· OOl (w/w%),其 中外加劑為防潮劑、助亦丨丨為f益4 山 d為小鍊打、增強纖維為玻璃纖 維、%纖維、有機键维、人 ^ 義、准此ΰ後的混雜纖維。將上述原料通 過配料步驟(I )、初撸姓r Ρ从 ?攪拌(即為乾攪拌(22)和混合劑攪拌 (2 I ) ) y驟、棍拌步驟「 一"、 ’)、真工抽水步驟(4)、擠壓成型 步称(5)、洛氣養護步()认 乂驟(6)、榀測入庫(7)等步驟後可獲得 本1¾月之不燃性可彳> # 1 u 」代替木材之輕質龍骨。 1262231 貫施例八: 水泥:55(W/W%)、氧化鎂(Mg〇):2Kw/w%)、三氧化二 銘(A12〇3):0.8(W/W%)、二氧化石夕(Sl〇2):1〇(W/w%)、氧化鈣 (Ca〇):i〇u/r/e)、植物性纖維:25(w/w%)、增強纖維 (/W/0)、助劑.〇_ 3 (w/w%)和外加劑:〇· 1 5(w/"),其中 ’二加劑為防潮劑、助劑為小蘇打、肖強纖維為鋼纖維、 玻璃纖維、碳纖維、有機纖維混合後所形成的混雜纖唯。 將上述原料通過配料步驟⑴、初攪拌(即為乾搜拌(22)和 混合劑攪拌(21))步驟、搜拌步驟(3)、真空抽水步驟⑷ 、擠壓成型步驟(5)、蒸氣養護步驟(6) '檢測入庫(?)等步 驟後可獲得本發明之不燃性可代替木材之輕質龍骨。 請參照第一圖,本發明之一種不燃性可代替木材之輕 貝月i月之製作方法,其包括有下列步驟: a. 配料步驟⑴:該步驟係選取水泥、氧化鎂邮)、 三氧化二銘⑴2〇3)、:氧化邦A)、氧化鈣(⑽ 纖維、植物性纖維、外加劑、助劑為原料,並按其配二的 重量份分別進行稱重。 b. 初攪拌步驟(21、22):流程中的(22)方塊係 好的水泥、氧化鎂(Mg〇)、:氧 rQ.n ,卜 —虱化—鋁(A 1 203 )、二氧化矽 (2)、氧化輸0)、增強纖維、植物性纖維原料放入. 器中進行乾料攪拌均勻形成混合料;流程中的⑵)方塊: 將另外稱重好的外加劑、助劑放入容器中搜 : 混合劑。 A成 授掉步驟⑺:將上述初搜拌後的混合料與混合劑 1262231 放入攪拌桶中進行混合攪拌,使混合劑能達到最好的分散 度,可均勻的分散在混合料中,並在攪拌過程中加入適量 的水’以使授拌後的材料成勒稠狀的混合漿料。 d .真空抽水步驟(4)··將混合漿料放入擠壓槽内進行 真空抽水,使混合漿料中的水分被擠出。 ^ e•擠壓成型步驟(5) ·•將真空抽水後的混合漿料放入擠 麼成型機中進行擠壓成型加工,形成具有一定形狀的條狀 f.瘵氣養護步驟(6):將擠壓成型的條狀骨料放入蒸氣 房内或容器内進行蒸氣養護,使骨料符合使用要求。蒸氣 :護::係為了讓產品可以盡快投入使用,且養護時不會 。、裒兄m度溼度的影響,將擠壓成型的龍骨放入蒸氣 f或容器1,藉由向蒸氣房容器内通入蒸氣,利用溫度調 :與控制’對龍骨進行乾燥與養護的處理,—般養護8小 後即可以使用。然而,採用自然養護也同樣可以。 ^ g.、檢測入庫步驟(7):對蒸氣養護的骨料進行檢測, 符合要求的入庫儲存。 / $考S二圖所示’由上述組成成分與製作方法製作 製作成的輕質龍骨,其為一次擠壓成型而製成的條狀體 η)該條狀體具有圍邊成長方形的橫截面,條狀體(1〇) ^長方形k截面圍邊中兩相對長邊設有一第一凹槽⑴ 第二凹槽(12),笛— μ ” 弟一凹槽(11)(12)的開口分別由才法 底向槽口成漸次增大狀。 曰 用夺忒龍骨(10)比較適合於作為隔牆内的骨料來 1262231 二:由於有了第一凹槽⑴)與第二凹槽⑴),從橫截面看 來就類似於一個τ〜界丨 廿 為於板的、卓垃息 子型的兩字邊(13)(14)係作 連接邊’連接牆板時,可採用鐵釘或螺絲釘將 牆板固定在龍骨的工 .......字 7子型兩子邊G3)( 14)上,其安裝十八 方便。 、、刀 ίΜ二九上彡的龍骨組成成分中,使用了水泥、氧化鎂 g 、二乳化二鋁(Al2〇3)、二氧化矽(s:i〇2)、氧化鈣 叫玻璃纖維、植物性纖維、防潮液、工業驗 經過配料、初措柱r M h、 + (乾撹拌)和混合劑攪拌、攪拌、真空 扮C成型、条氣養護、檢測入庫等步驟後可獲得本 發明之不燃性可代替木材之輕質龍骨,該龍骨具有質量輕 、不燃性、強度高、製作成本低、使用方便之特性,可廣 泛應用於建築領域’如用於家庭居室或辦公室等場所内的 吊員的月木’用於建築物内隔牆的骨架,以及用於製作家 具的骨料料,可作為木龍骨/鋼龍骨的替代產品。 、另-種本發明龍骨外觀上的實施例請參考第三圖,其 為人11擠[成型而製成的條狀體(30),該條狀體(3〇)具 有邊框成長方形的橫截面,條狀體(30)沿橫截面的中部邵 有通孔(31),該通孔(31)的形狀為長方形。此種形狀之 龍骨比較適合於彳令$ & & @ , 、作為至内吊頂的骨料,同時也可以作為製 作家具的骨料。 ’' 由上述說明可知,採用水泥、氧化鎂(MgO)、二氧化矽 (Si02)氧化鈣(ca〇)為原料,會讓龍骨具有較好的防火性 月匕,具有不燃的特性;而添加三氧化二鋁(Al2〇3)會讓龍骨 14 1262231 具有較好的耐磨性質;添加增強纖維使龍骨I 度與較強的抗衝性能;混入植物性纖維使::有較高的強 質量與較好的拿刃性,在釘子打入或螺針旋二具有較輕的 添加外加劑與助劑可以提昇產品的穩定性,% =易碎裂; 的影響’ w以綜合提昇本發明;燃性可:::溫氣候 質龍骨之性質,㈣相較於現有的鋼龍骨而言:=輕 法也較為簡便快速且成本低廉。 、乍方 【圖式簡單說明】 第-圖:係為本發明之製作方法流程圖。 第二圖:係為本發明外觀上之一較佳實施例。 第三圖:係為本發明外觀上之另一較佳實施例。 【主要元件符號說明】 〇)配料步驟 ⑵、22)初攪拌步驟 (3)攪拌步驟 ⑷真空抽水步驟 (7)檢測入庫步驟 (10)條狀體 (12)第二凹槽 (14)字邊 ⑸擠壓成型步驟⑻蒸氣養護步驟 (11)第一凹槽 (13)字邊 (30)條狀體 15Aluminum (Al2〇3): 3 (W/W%), - 4 external work, CA, 虱 虱 (Sl 〇 2): 28 (W/W%), calcium oxide (CaO): 3 (W/W %), plant material μ 1 plant fiber: l7 (w/w%), :io(w/n), auxiliary agent η 7qrw/W()/, • · and admixture: 0· OOl (w/ w%), in which the admixture is a moisture-proofing agent, and the auxiliary is also a f-bene 4 mountain d is a small chain, the reinforcing fiber is a glass fiber, a % fiber, an organic bond dimension, a human, and a hybrid fiber . The above raw materials are passed through the compounding step (I), the initial sputum r Ρ from the stirring (that is, the dry stirring (22) and the mixing agent stirring (2 I)) y, the sticking step "a ", '), true The pumping step (4), the extrusion step (5), the Luoqi maintenance step (), the confirmation step (6), the test storage (7), etc., can obtain the incombustibility of the 13⁄4 month># 1 u ” Replaces the light keel of wood. 1262231 Example 8: Cement: 55 (W/W%), Magnesium Oxide (Mg〇): 2Kw/w%), Oxygen Dioxide (A12〇3): 0.8 (W/W%), Stone Dioxide夕(Sl〇2): 1〇(W/w%), calcium oxide (Ca〇): i〇u/r/e), plant fiber: 25 (w/w%), reinforcing fiber (/W/ 0), auxiliary. 〇 _ 3 (w / w%) and admixture: 〇 · 1 5 (w / "), where 'two additives for moisture-proof agents, additives for baking soda, Xiaoqiang fiber for steel Hybrid fiber formed by mixing fiber, glass fiber, carbon fiber and organic fiber. The above raw materials are passed through the compounding step (1), the initial stirring (that is, the dry mixing (22) and the mixing agent stirring (21)) step, the mixing step (3), the vacuum pumping step (4), the extrusion molding step (5), and the vapor. Maintenance step (6) 'After detecting the storage (?) and the like, a lightweight keel which can replace the wood of the non-combustible property of the present invention can be obtained. Referring to the first figure, a method for fabricating a non-combustible wood substitute for the incombustibility of the present invention includes the following steps: a. Batching step (1): the step is selecting cement, magnesium oxide, and trioxide. Erming (1)2〇3),: oxidation state A), calcium oxide ((10) fiber, vegetable fiber, admixture, auxiliary agent as raw materials, and weighed according to the weight of the two parts. b. Initial stirring step ( 21, 22): The (22) block in the process is good cement, magnesium oxide (Mg〇),: oxygen rQ.n, Bu-deuterated-aluminum (A 1 203 ), cerium oxide (2), oxidation 0), reinforcing fiber, vegetable fiber raw materials are placed in the device to stir the dry material to form a mixture; (2) in the process: Add another weighed admixture and auxiliary agent into the container. . Step A: Granting the step (7): mixing the first mixed mixture and the mixture 1262231 into a mixing tank for mixing, so that the mixture can achieve the best dispersion, and can be uniformly dispersed in the mixture, and An appropriate amount of water is added during the stirring to make the mixed material into a thick mixed slurry. d. Vacuum pumping step (4)·· The mixed slurry is placed in an extrusion tank to perform vacuum pumping, so that the moisture in the mixed slurry is extruded. ^ e•Extrusion step (5) ·• The vacuum-pour-mixed slurry is placed in a extrusion molding machine for extrusion molding to form a strip-shaped f. helium curing step (6) with a certain shape: The extruded strip aggregate is placed in a steam room or in a container for steam curing to meet the requirements of the aggregate. Vapor: Protection:: In order to allow the product to be put into use as soon as possible, and will not be cured. The influence of the m-degree humidity of the brothers, the extruded keel is placed in the steam f or the container 1, and the steam is introduced into the steam chamber container, and the temperature is adjusted and controlled to dry and maintain the keel. It can be used after 8 hours of general maintenance. However, natural conservation is also possible. ^ g., inspection and storage steps (7): the inspection of the steam curing aggregate, in line with the required storage. / $ test S shown in the second figure 'a lightweight keel made from the above composition and production method, which is a strip body η made by one extrusion molding.) The strip has a rectangular cross-section Section, strip (1〇) ^The two opposite long sides of the rectangular k section are provided with a first groove (1), the second groove (12), flute - μ", a groove (11) (12) The opening is gradually increased from the bottom of the method to the notch. The boring keel (10) is more suitable as the aggregate in the partition wall. 1262231 Second: due to the first groove (1) and the second concave Slot (1)), from the cross-section, is similar to a τ~ boundary. The two-word edge (13) (14) of the slab-shaped type is used as the connecting edge. The nail or the screw fixes the wall panel to the work of the keel. The word 7 sub-type two sub-edges G3) (14), it is convenient to install the eighteen. The keel composition of the knife Μ Μ Μ Μ Μ Μ Medium, cement, magnesia g, emulsified aluminum (Al2〇3), cerium oxide (s:i〇2), calcium oxide called glass fiber, vegetable fiber, moisture-proof liquid, industrial inspection After the steps of the ingredients, the initial column r M h, + (dry mix) and the mixture stirring, stirring, vacuum forming C, gas curing, detection and storage, etc., the non-combustible light keel which can replace the wood can be obtained. The keel has the characteristics of light weight, non-combustibility, high strength, low production cost and convenient use, and can be widely used in the construction field 'such as moon wood used for hanging in a family room or office, for building The skeleton of the inner partition wall and the bone material used for making the furniture can be used as an alternative to the wooden keel/steel keel. Another embodiment of the appearance of the keel of the present invention is referred to the third figure, which is a human 11 squeeze [The strip body (30) formed by molding, the strip body (3〇) has a rectangular cross section of the frame, and the strip body (30) has a through hole (31) along the middle of the cross section, the through hole ( 31) The shape is a rectangle. The shape of the keel is more suitable for the order of $ && @ , as the aggregate of the inner ceiling, and also as the aggregate for making furniture. '' As can be seen from the above description, Using cement, magnesium oxide (MgO), Cerium oxide (Si02) calcium oxide (ca〇) is used as raw material, which will make the keel have better fireproof menstruation and non-combustible characteristics. Adding aluminum oxide (Al2〇3) will make the keel 14 1262231 better. Wear-resistance property; adding reinforcing fiber to make the keel I degree and strong impact resistance; mixing into plant fiber makes:: has higher strength and better blade, in nail penetration or screw rotation Lighter addition of additives and additives can improve the stability of the product, % = fragile; the effect of 'w to comprehensively enhance the invention; flammability can be::: the nature of the warm temperament keel, (d) compared to For the existing steel keel: = light method is also simple, fast and low cost.乍方 【 [Simple description of the diagram] The first diagram: is a flow chart of the production method of the present invention. Second Figure: A preferred embodiment of the appearance of the present invention. Third Figure: Another preferred embodiment of the appearance of the present invention. [Main component symbol description] 〇) Batching step (2), 22) Initial stirring step (3) Stirring step (4) Vacuum pumping step (7) Storing step (10) Strip body (12) Second groove (14) (5) extrusion molding step (8) steam curing step (11) first groove (13) word edge (30) strip 15

Claims (1)

1262231 十、申請專利範圍: 1 β —種不燃性可代替木材之輕質龍骨,其組成成分 為·· 水泥:25-55 (W/W%) 二氧化矽(Si02):l〇-40(W/W%); 氧化鎂(MgO):5-30(W/W%); 氧化鈣(CaO):3-25(W/W%); 植物性纖維:15-2〇(W/W%); 增強纖維:1-10(W/W%); 二氧化二鋁(Α12〇3):〇·5-3(W/W%); 助劑:0· (H-1(W/W%);和 外加劑:0· 001-〇. 5(W/W%)。 一 2 ·如申請專利範圍第j項所述不燃性可代替木材之 幸貝月I*月,其中,該外加劑為防潮劑。 輕,f 4請專利範圍第1項所述不燃性可代替木材之 。θ其中’助劑為工業鹼或小蘇打或兩種之混合物 輕質。如1:專利範圍第1項所述不燃性可代替木材之 唯士月 ,增強纖維可為鋼纖維、玻璃纖維、碳· :機纖維、礦物纖維或上述種類兩者以上之混合物義 ,其包含;=:可代替木材之輕質龍骨之其製作方法 a.(Α1Α) 配料:選取水泥 、二氧化矽(Si02) 氧化鎂(MgO)、三氧化二鋁 氧化鈣(Ca〇)、增強纖維、植物 16 1262231 性纖維、外力,卞I 4、助劑為原料,並按其配方的重量份分別 進行稱重; + ·胺%重好的水泥、氧化鎂(Mg0)、三氧化二 鋁(Al2〇〇、一氧儿 —乳化石夕(Si〇2)、氧化鈣(Ca〇)、增強纖維、植 物性纖維原料放 σσ ^ 入合為中進行乾料攪拌均勻形成混合料; :稱重好的外加劑、助劑放入容器中攪拌均勻以形成混 合劑; 、, u A A W現仟设的混合料與混合劑放入攪 拌桶中進行混人辦扯 ^ 口搜掉’使混合劑能達到最好的分散度,可 句勻的分散在混合料中, 曰 、 並在撥摔過程中加入適量的水, 以使撥拌後的材料成承 4 了十成黏稠狀的混合漿料; -二抽水·將混合漿料放入擠壓槽内進行真空抽 水,使混合漿料中的水分被擠出; 中_ 4【成型.將真空抽水後的混合衆料放人擠壓成型機 :丁擠壓成型加工’形成具有—定形狀的條狀骨料; …蒸氣養護:將擠壓成型的條狀骨料放入蒸氣房内或 奋為内進行蒸氣養護 便月枓付合使用要求; §·、檢測入庫:盤Y¥ .,, 、以乳蚕護的骨料進行檢測,符合要 求的入庫儲存。 仃口文 之fe質龍骨’其為一次擠 體具有圍邊成長方形的橫 邊的兩相對長邊設有一第 二凹槽的開口分別由槽底 θ •一種不燃性可代替木材 壓成型而製成的條狀體,該條狀 戴面’條狀體沿長方形橫截面圍 —凹槽與第二凹槽,t亥第―、第 向槽口成漸次增大狀。 1262231 γ · π 、开·—種不燃性可代替木材之輕質龍骨,其為一次擠 L 製成的條狀體,該條狀體具有邊框成長方形的橫 截面8條狀體沿橫截面的中心設有通孔。 孔丄Π:利範圍第7項所述之龍骨,&quot;’該通 如申請專利 範圍第7項所述之龍骨,其中, 孔的形狀為三角形。 、甬」。如申請專利範圍第7項所述之龍骨,“ 通孔的形狀為多邊型。 〈月“,其中, 通孔I1·如申請專利範圍第7項所述之龍-通孔的形狀為圓形。 芡旎s ,其 該通 中, 該 該 通孔的开““ ::ί利乾圍弟7項所述之龍骨, 形狀為橢圓形。 其中, 該 圖式: 如次頁 18 1262231 七、指定代表圖·· ' (一)本案指定代表圖為:第(一)圖。 、 (二)本代表圖之元件符號簡單說明: (1)配料步驟 (2 1、2 2)初揽拌步驟 (3)攪拌步驟 (4)真空抽水步驟 (5)擠壓成型步驟 (6)蒸氣養護步驟 (7)檢測入庫步驟1262231 X. Patent application scope: 1 β - a kind of non-combustible light keel that can replace wood, its composition is ·· Cement: 25-55 (W/W%) cerium oxide (Si02): l〇-40 ( W/W%); Magnesium Oxide (MgO): 5-30 (W/W%); Calcium Oxide (CaO): 3-25 (W/W%); Plant Fiber: 15-2 〇 (W/W) %); Reinforcing fiber: 1-10 (W/W%); Al2O3 (Α12〇3): 〇·5-3 (W/W%); Additive: 0· (H-1(W/ W%); and admixture: 0· 001-〇. 5 (W/W%). 2 2. The non-combustibility as described in item j of the patent application can replace the wood for the month of I* month, where The admixture is a moisture-proof agent. Light, f 4 Please refer to the non-combustibility of the patent range No. 1 to replace the wood. θ where 'auxiliaries are industrial alkali or baking soda or a mixture of the two light. Such as 1: Patent scope The non-combustible property of one item can replace the wood of the moon, and the reinforcing fiber can be steel fiber, glass fiber, carbon: machine fiber, mineral fiber or a mixture of two or more of the above types, which includes; =: can replace wood The production method of the light keel a.(Α1Α) Ingredients: select cement, cerium oxide (Si02) magnesium oxide MgO), calcium oxide oxide (Ca〇), reinforcing fiber, plant 16 1262231 fiber, external force, 卞I 4, auxiliary agent as raw materials, and weighed according to the weight of the formula; + · amine% Heavy cement, magnesium oxide (Mg0), aluminum oxide (Al2〇〇, monooxan-emulsified Shixi (Si〇2), calcium oxide (Ca〇), reinforcing fiber, plant fiber raw material σσ ^ In the middle of the mixing, the dry material is stirred to form a mixture; the weighed admixture and the auxiliary agent are placed in the container and stirred uniformly to form a mixture; and, u AAW is now mixed with the mixture and mixed with the mixture. In the barrel, the mixing is done, the mouth is searched, and the mixture can be used to achieve the best dispersion. The mixture can be evenly dispersed in the mixture, and the appropriate amount of water is added during the dropping process to make the mixing. After the material is formed into a 10% viscous mixed slurry; - two pumping water, the mixed slurry is placed in the extrusion tank for vacuum pumping, so that the water in the mixed slurry is extruded; Put the vacuumed water after mixing the crowd into the extrusion molding machine: Ding Press forming process 'forms strip-shaped aggregate with a certain shape; ...vapor curing: put the extruded strip aggregate into the steam room or use it for steam curing to meet the requirements of use; §· Detecting and warehousing: the tray Y¥.,, and the sericulture of the sericulture, and the storage of the aggregates in accordance with the requirements. The fe 文 文 fe fe fe fe fe fe fe fe fe fe fe fe fe fe fe fe fe fe fe fe fe fe fe fe fe fe fe fe fe fe fe The opening with a second groove on the opposite long side is respectively formed by the bottom of the groove θ. A non-combustible strip can be formed by replacing the wood, and the strip-shaped strip is surrounded by a rectangular cross-section. With the second groove, the first and third slots are gradually enlarged. 1262231 γ · π , open · - incombustible can replace the light keel of wood, which is a strip made of one-time extrusion L, the strip has a rectangular cross-section of 8 strips along the cross section A through hole is provided in the center.丄Π 丄Π 丄Π 丄Π 丄Π 丄Π 丄Π & & & & & ’ ’ ’ ’ ’ ’ , , , , , , , , , , , , , , , , , , , ,. , 甬". The keel of the seventh aspect of the patent application, "the shape of the through hole is a polygonal type. <month", wherein the through hole I1 · the shape of the dragon-through hole as described in claim 7 is circular .芡旎s , in the pass, the keel of the "opening hole" of the "through hole" of the "through hole" is elliptical in shape. Among them, the pattern: as the next page 18 1262231 VII, the designated representative map · · ' (a) the designated representative figure of this case is: the first (a) map. (2) A brief description of the symbol of the representative figure: (1) Batching step (2 1 , 2 2) Initial mixing step (3) Stirring step (4) Vacuum pumping step (5) Extrusion step (6) Steam curing step (7) detecting storage steps 八、本案若有化學式時,請揭示最能顯示發明特徵的化學式8. If there is a chemical formula in this case, please reveal the chemical formula that best shows the characteristics of the invention.
TW94112038A 2005-04-15 2005-04-15 Inflammable lightweight keel for substituting woods and method for making same TWI262231B (en)

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