1259798 五、發明說明（1) 【發明所屬之技術領域】 本發明係有關一種柔軟泡棉之製造方法，尤指一種藉由 高溫塑形器使泡棉熔融形成近似天然海綿具有不規則狀孔隙 的方法。 【先前技術】 在人們進行沐浴過程時，若僅僅單純使用泡泳來消除人 體上之污垢，這種方式並無法完全有效除去污垢，尤其附著 於人體皮膚表面之老化角質層細胞，若要充分達成清潔效 果，則須借助沐浴工具才能有效達到皮膚表層活化功效，而 沐浴工具以類似於天然海綿孔隙組織之設計，將可產生出更φ 多細緻泡洙，而更有效的使用清潔劑以及加強對皮膚之清潔 效果。 目前使用之沐浴工具約略區分有網狀設計之沐浴球以及 透氣性沐浴泡棉’就沐浴泡棉而言’又區分為粗孔組織及細. 孔組織，製作方式多採發泡成型方式，雖然泡棉的孔隙設計„ 可使清潔劑充分起泡更可摩擦人體表面之皮膚以達充分之清 潔效果，但由於目前市面上的泡棉皆為塊狀，其柔軟度較 低，使用上較不舒適，以至於當使用者稍微用力擦拭皮膚 時，會對肌膚造成傷害，又習知一般泡棉表面平整，對於人0 體曲線之配合性較低，無法服貼於皮膚上，故不能達成完全 清潔之效。 【發明内容】 本發明之主要目的在於提供一種近似於天然海綿形狀的 柔軟泡棉之製造方法。1259798 V. INSTRUCTION DESCRIPTION OF THE INVENTION (1) Technical Field of the Invention The present invention relates to a method for producing a soft foam, and more particularly to a method for melting a foam by a high-temperature shaper to form an approximately natural sponge having irregular pores. method. [Prior Art] When people use the bathing process to eliminate the dirt on the human body during the bathing process, this method cannot completely remove the dirt, especially the aged stratum corneum cells attached to the surface of the human skin. For the cleaning effect, the bathing tool must be used to effectively achieve the skin surface activation effect. The bathing tool is designed to resemble the natural sponge pore structure, which will produce more φ and more fine foaming, and more effective use of detergent and strengthen the pair. The cleansing effect of the skin. The bathing tools currently used are roughly different from the mesh design of the bathing ball and the breathable bathing foam. In terms of bathing foam, it is also divided into coarse pore structure and fine. The pore structure is produced by a multi-explosive foam molding method. The pore design of the foam „ can make the cleaning agent fully foam and rub the skin of the human body surface to achieve sufficient cleaning effect, but since the foam on the market is blocky, the softness is low, and the use is less. So comfortable that when the user wipes the skin slightly, it will cause damage to the skin. It is also known that the surface of the foam is generally flat, and the fit of the human body curve is low, and it cannot be applied to the skin, so it cannot be completely achieved. SUMMARY OF THE INVENTION The main object of the present invention is to provide a method for producing a soft foam similar to the shape of a natural sponge.
第5頁 先透過發泡成型 的泡棉’接著將塑形 塑形器於泡棉表面之 即可得到近似於天然 然滑綿之多孔不規則 貼於使用者的皮膚， 而不傷害肌膚。 明之另一目 塑形器於泡 會使泡棉強 弧狀而不產 熔化的部分 之泡棉不會 本發 度。 利用 棉炼融本 路徑呈圓 加上泡棉 使受切割 【實施方 有關 如下： 請參 外觀說明 部11旁側 11，使柔 分，使柔 於肌膚， 料在發泡 閱「第1-1， 。泡棉1 0表 皆具有凹陷 軟部1 1摩擦 軟部11摩擦 不會因摩擦 成型時，其 哭=、、w方式把砲棉原料發泡製成具孔隙 二音Γ至泡棉可炫融之溫度，最後，將 “、、έ以不規則方向使部分泡棉熔融， :::狀之泡，。本發明以形狀近似天 又面泡棉而讓泡棉在使用時可更服 以增加清潔^且泡棉使帛上更為柔軟 的在於提供塑形後的泡棉具有較佳之強 棉表面之任意點以不規則方向使部分泡 度減低，但由於熔融時，塑形器之拖曳 生尖角’故不會產生應力集中現象，再 會在冷卻後凝固而連結其他泡棉部分， 過於脆弱而；^長期使用壽命。 式】 v f 本發明之詳細說明及技術内容，現就配合圖式說明 1 - 2圖」所示’係本發明之泡棉成品之 面具有不規則形狀之柔軟部11，該柔軟 裂縫1 2，由此凹陷裂縫1 2區隔出柔軟部 人體肌膚時不會牽動泡棉1 〇之其餘各部 肌膚時矸具更大的擺動角度，而更服貼 過於用力而造成傷害。另外，當泡棉原 表面會產生複數個不規則且大小不一之Page 5 The foamed foam is then applied to the surface of the foam to obtain a porous irregularity that is similar to the natural smoothness applied to the user's skin without damaging the skin. Another purpose of the shape is that the shaper will make the foam strong and the part of the foam that is not melted will not be the original. Use the cotton smelting path to round and add foam to cut it. [The implementation party is as follows: Please refer to the side 11 of the appearance description section 11 to make it soft and soft, so it is expected to be soft." , foam 0 0 table has a concave soft part 1 1 friction soft part 11 friction will not be formed by friction, its cry =,, w way to foam the raw material of the cotton into a porous second sound to the foam can be dazzled The temperature, in the end, will ",, έ, some of the foam is melted in an irregular direction, ::: bubble. The invention is similar in shape to the foam of the day and the foam so that the foam can be more used to increase the cleaning when used. The foam is made softer on the enamel by providing the shaped foam with a better cotton surface. The point is made to reduce the partial bubble degree in an irregular direction, but due to the dragging of the shaper, the shape of the shape is not caused by stress concentration, and then solidified after cooling to connect other foam portions, which is too weak; ^ Long-term service life. The detailed description and the technical content of the present invention are now shown in the drawings 1-2, and the soft portion 11 having an irregular shape on the surface of the finished foam product of the present invention, the soft crack 12, Therefore, the depressed crack 1 2 area separates the soft part of the human skin, and does not affect the rest of the skin of the foam 1 矸 with a larger swing angle, and is more apt to wear too much damage. In addition, when the original surface of the foam will produce a plurality of irregularities and different sizes
第6頁 1259798 五、發明說明（3) 孔隙1 3，該孔隙13使泡棉1 〇吸水性較佳，也更易產生出細_ 泡沫。 請參閱「第2，8圖」所示，泡棉丨〇之製造方法，其第〆 步驟為A發泡成型步驟，即先將泡棉原料利用發泡成型之處 理方式’發泡形成具孔隙1 3的泡棉1 〇。接著第二步驟係b加 熱塑形器步驟，將塑形器1 4升溫至泡棉丨〇可熔融之溫度，本 發明中塑形為1 4所使用之較佳實施例係利用鎳烙絲，並將鎳 烙絲以通電加熱方式升溫，當塑形器丨4升溫至泡棉丨〇可熔融 之程度時，便可接續進行第三步驟。 接續請參閲「第3-1，4-1，5-1及8圖 泡棉1 0製造方法 _ 之第三步驟 棉1 〇表面之 部分泡棉1 〇 形器1 4離開 a、b之間則 狀’使凹陷 請參閱 棉1 0後，選 入泡棉1 〇中 方向之拖曳 得到凹陷裂 深淺不一的 請參閱 之較佳實施 係C成5L不規則柔軟部步驟，將塑形器1 4置於泡 =意點a並拖复塑形器14朝不規則方向熔融，使 二而遣失’當塑形器14於任意點“寺，使塑 即於泡棉中形成凹陷裂縫12，而任意點 心1:广ί徑1其中，該拖曳路徑15係成圓孤 ,g 為圓弧形狀’藉此增強泡棉10強度， ；tl θ M u i 2，5~ 2圖」所示，在塑形器1 4離開泡 ί I』另—任意點C將塑形器14由任意點c置 路ΪΓΛ搭由配參閱「第3—3,4'3,5-3」以不規則 ^ 1 〇 a 至任意點d，使部分泡棉1 0炫融，而 ==Γ12分隔出柔軟部"，故形成具有 二7』不規則柔軟部U之泡棉 弗b，/圖」所示，塑形器〗4之 例的圓弧形塑形器14外，更可為方形？形=圖Page 6 1259798 V. INSTRUCTIONS (3) Pore 13 3, which makes the foam 1 〇 better absorbent and more likely to produce fine _ foam. Please refer to the "Paper 2, 8", the manufacturing method of the foam crucible, the third step is the A foam molding step, that is, the foam material is first foamed to form a pore by a foam molding process. 1 3 of foam 1 〇. Next, the second step is to b heat the shaper, and the shaper 14 is heated to a temperature at which the foam can be melted. The preferred embodiment used in the present invention is a nickel wire. The nickel wire is heated by the electric heating method, and when the shaper 升温4 is heated up to the extent that the foam can be melted, the third step can be continued. For the connection, please refer to "The 3-1, 4-1, 5-1 and 8 foams 10 manufacturing method _ the third step cotton 1 部分 part of the surface of the foam 1 〇 1 1 leave a, b Between the case, please refer to the cotton 1 0, select the foam 1 拖 in the direction of the drag to get the depth of the depression. Please refer to the preferred embodiment C to 5L irregular soft part step, the shaper 1 4 placed in the bubble = meaning point a and drag the shaper 14 to melt in an irregular direction, so that the second is lost 'When the shaper 14 is at any point of the temple, so that the plastic forms a concave crack in the foam 12 And any dim sum 1: wide path 1 wherein the towing path 15 is rounded, g is an arc shape 'by thereby enhancing the strength of the foam 10; tl θ M ui 2, 5~ 2" At the shaper 14 4, leave the bubble ί I" another - any point C, the shaper 14 is set by any point c, and the reference is "3-3, 4'3, 5-3" with irregularity ^ 1 〇a to any point d, so that some of the foam 10 is melted, and ==Γ12 separates the soft part ", so that a foamed b with a 2-7" irregular soft part U is formed, as shown in Fig. , the shape of the shape of the shape of the arc shape shaper 1 4, can be square? Shape = diagram
1259798 五、發明說明（4) 或是螺旋紋塑形器1 4b或為其他幾何形狀，再將塑形器1 4升 溫後，即可對泡棉1 0 (請參閱第1圖）熔融，而於泡棉1 0表面 形成柔軟部1 1。 惟以上所述者，僅為本發明之較佳實施例而已，當不能 以之限定本發明實施之範圍，即大凡依本發明申請專利範圍 所作之均等變化與修飾，皆應仍屬本發明專利涵蓋之範圍 内〇 ❿1259798 V. INSTRUCTIONS (4) Or the spiral shaper 14b or other geometric shapes, and then warming the shaper 14 to melt the foam 10 (see Fig. 1). A soft portion 11 is formed on the surface of the foam 10. However, the above is only the preferred embodiment of the present invention, and the scope of the present invention is not limited thereto, that is, the equivalent variation and modification of the scope of the patent application of the present invention should still belong to the present invention. Within the scope of coverage
第8頁 1259798 圖式簡單說明 第1 -1圖，係本發明之外觀立體示意圖。 第1 - 2圖，係第1 - 1圖之放大示意圖。 第2圖，係本發明實施例塑形器升溫以熔融部分泡棉之示意 圖。 第3-1〜3-3圖，係本發明之泡棉製作過程實施例之作動正視 圖。 第4 - 1〜4 - 3圖，係本發明之泡棉製作過程實施例之作動側視 圖。 第5 - 1〜5 - 3圖，係本發明之泡棉製作過程實施例之作動上視 圖。 第6圖，係本發明之塑形器形狀之另一實施例正視示意圖。 第7圖，係本發明之塑形器形狀之又一實施例正視示意圖。 第8圖，係本發明柔軟泡棉之製造方法的製作流程圖。 【圖式符號說明】 10 ........泡棉 11 ........柔軟部 12 ........凹陷裂缝 13 ........孔隙 1 4、1 4 a、1 4 b · · ·塑形器 1 5、1 5 a......拖曳路徑 a、b、c、d · · · •任意點 A.........發泡成型步驟 B.........加熱塑形器步驟 C.........成型不規則柔軟部步驟Page 8 1259798 Brief Description of the Drawings Figure 1 - 1 is a perspective view of the appearance of the present invention. Figure 1 - 2 is an enlarged view of Figure 1-1. Fig. 2 is a schematic view showing the heating of the shaper to melt a part of the foam in the embodiment of the present invention. Figures 3-1 to 3-3 are diagrams of the action of the embodiment of the foam making process of the present invention. Figures 4 - 1 to 4 - 3 are diagrams of the actuating side of the embodiment of the foam making process of the present invention. Fig. 5 - 1 to 5 - 3 are views of the operation of the embodiment of the foam making process of the present invention. Fig. 6 is a front elevational view showing another embodiment of the shape of the shaper of the present invention. Fig. 7 is a front elevational view showing still another embodiment of the shape of the shaper of the present invention. Fig. 8 is a flow chart showing the production of the soft foam of the present invention. [Description of Schematic] 10 ........foam 11 ........soft part 12 ........dentation crack 13 ........ aperture 1 4, 1 4 a, 1 4 b · · · Shaper 1 5, 1 5 a... Tow path a, b, c, d · · · • Any point A....... .. Foaming molding step B.........heating the shaper step C.........forming the irregular soft portion step
第9頁Page 9