1259227 九、發明說明: 【發明所屬之技術領域】 本發明涉及一種座式陶瓷馬桶的池面上緣出水道之形式 方法,主要係利用一個安設於馬桶池面上緣的環型整流飾 板,阻擋於馬桶池面上的出水孔前端,藉此形成一種上緣出 水道者。 【先前技術】 陶究座式馬桶1 (第一圖)的沖水道概分為兩股,其一是 於馬桶唇面12 _成-歡_相1G,再於财面12底部 設置開放式的_或均⑽置的出水孔u,藉以將水沖排暨 清洗該職1的池面13 ;另外—是由暗藏的水道通至池 面13上’並設—出水孔(圖中未式)直向水路μ方向,將 排洩物沖出馬桶外。 述的結構中’由於唇面12的出水孔n係形成於A 部,因此_以型方式而言,並無法經㈣道脫模方式: 體成型該馬桶。如第二A、二β所示,傳統製作具有唇面 水馬桶之方式’係將欲成型之馬齡割缝身π及唇面 兩部分,於其分職型後再予以接合成—體。該種做法吩 大用意是,可以於唇面12底部加工形成該出水孔n。、 这種分割再接合的馬桶成型方式存在了許多弊端,其—。 j 15及唇面12相接處產生了—道明顯的接合線^,嚴、 1=桶整體的美感;又,該接合線16處於陶瓷燒結時容』 造成應力斜咖現象;再者,分_成身15及唇a 1259227 12 ’其水路的連接必須非常精準,增加母模製作的困難度; 最後,分開成型盆身及唇面,使得製程中模具數量及自動化 都難以控制在經濟狀態,這也就是馬桶產品價格—直居 下的原因。 Μ 【發明内容】 本發明要解決的是既有唇面出水式馬桶必須唇面、 分開製作關題各種。而解決上述問題,本發明提二 新的馬桶成型方式’其是以高度自動化的多峨财式,將 ^桶的盆身及水箱-體成型,減少了分割成型所 ^呈。又,本發料直接戦婦面,崎在秘的池面上 __-環狀的小孔’然後透過安裝接合—與池面開口 相吻&的環狀整流飾板於該池面開口處,該整流飾板的一向 下垂直環·置於前述池面上緣的環狀佈置出水小孔前方, =由出水小孔沖流出的水經該整麵㈣·之阻播,可將 棱向之出水導流躺下的錢,致能清洗該池面而達到與傳 統唇面出水無異的清洗效杲。 、 ^由本毛月所提i、的新式工法及整流部板,使得辱面出 Γ桶的製作不再繁瑣耗時,且成本也可下降,更重要的 :握=«方式賴作馬桶時,不會造成接糾應力,故 ;=其成型良率,也可確保使用時不致有龜裂的情形。以 觸麵細彻㈣綱她修及其功 效0 1259227 【實施方式] 欲成型一種具有上出水道之馬桶的方法,包括以下步 驟·首先,利用多道脫模方式一體形成該馬桶2的盆身21、 水知22及其水路23,如第三圖;接著,於池面24近開口 241 上緣處面向池面24鑽設一環圈佈罝的出水孔242,如第四 圖,又,一個斷面呈[]型的整流飾板3,以其上凸緣31安置 於邊池面24開口 241的凹陷環緣243,如第五圖;切除整流 飾板3中央部分32,如第六圖;最後,修補整流飾板3頂緣 33與馬桶2開口 241間的接縫34。 在上述的成型方法中,僅鑽設出水孔242及切除整流飾 板3中央部分32和最後的修雜序需以人福主,其他製程 皆可利用自動化機械及模具為之,故可有效提昇馬桶的生產 速度。更甚者’本發明之整流飾板3在改善其胚土的強度下 還可將中央部分32去除,而直接以一環狀的飾板與馬桶結 合,如此又省去了切除該部分的程序。 經由上述成型方法所製成的馬才甬2,其整流飾才反3的向下 垂直%面35,恰位於馬桶2出水孔241❸出水方向前方,故 35^ ^ 而清洗池面24,第蝴,如此達到與傳統唇面出水相同的清 洗放果但^卩不必為了形成唇面出水而必須分娜作該馬桶。 、、不上所述’本發日鳩纟劇彳式的成型方法及該整流飾 板^功地取代傳統馬_唇面出水道形式,而此改變也大 大簡化了馬桶的衣&。本發明已藉由上述較佳實施例及圖式 ί259227 充分說明本發明,社m妨耻絲树明的 =本發明的權利範圍當以本發明說明書隨晴請專 利靶圍中所載者為依歸。 【圖式簡單說明】 第一圖係傳統馬桶的唇邮水結構示意圖; 之示意圖 圖; 第二A圖係傳統馬桶將盆身與唇面分開形成 第一 B圖係將第—A圖之盆身絲面結合之立體 第,〜六_本發明之形成方法之各階段結構圖 弟七圖係本發明之上出水道㈣水狀態示意圖。 【主要元件符號說明】 2 馬桶 3 整流飾板 22 水箱 24 池面 242出水孔 31 凸緣 33 頂緣 35 環面 21 盆身 23 水路 241 開口 243 凹陷環緣 32 中央部分 34 接縫</ RTI> </ RTI> </ RTI> </ RTI> </ RTI> </ RTI> </ RTI> </ RTI> </ RTI> </ RTI> </ RTI> </ RTI> </ RTI> </ RTI> <RTIgt; , blocking the front end of the water outlet hole on the toilet bowl surface, thereby forming an upper edge water outlet. [Prior Art] The flushing channel of the ceramic seat toilet 1 (first picture) is divided into two parts, one of which is on the lip surface of the toilet 12 _ _ _ _ _ phase 1G, and then open at the bottom of the financial surface 12 _ or (10) set the water outlet hole u, in order to flush the water and clean the pool surface 13 of the job 1; in addition - is from the hidden water channel to the pool surface 13 'and set - water hole (not shown) Straight the water path μ direction and flush the excrement out of the toilet. In the above-described structure, since the water outlet hole n of the lip surface 12 is formed in the A portion, it is not possible to perform the mold release method by the mold release method. As shown in the second A and the second β, the conventional method of manufacturing a lip-faced toilet is to divide the π and the lip surface of the horse-aged body to be formed, and then join the body after the division. This practice is intended to form the water outlet hole n at the bottom of the lip surface 12. There are many drawbacks to this type of split and re-engaged toilet molding method. The junction between j 15 and the lip surface 12 produces a distinct joint line ^, strict, 1 = the overall beauty of the barrel; in addition, the bonding line 16 is in the state of ceramic sintering, causing stress oblique coffee phenomenon; _ into the body 15 and lip a 1259227 12 'The connection of the waterway must be very precise, increasing the difficulty of the master mold; Finally, the formation of the basin and the lip surface, making the number of molds and automation in the process difficult to control the economic state, This is why the price of toilet products is straightforward. Μ [Summary of the Invention] The present invention is to solve the problem that both the lip-surface water-type toilet must have a lip surface and be separately produced. To solve the above problems, the present invention provides a new toilet molding method, which is a highly automated multi-funded type, which is formed by forming a barrel body and a water tank body, thereby reducing the division molding. In addition, the hair is directly on the face of the woman, and the __-ring hole in the secret pool surface is then opened by the ring-shaped rectifying plate that is engaged with the opening of the pool surface. Wherein, a downward vertical ring of the rectifying slab is placed in front of the annular surface of the surface of the pool, and the water rushing out from the small hole of the water outlet is blocked by the whole surface (four). The money lying down to the water diversion guide can clean the pool surface to achieve the same cleaning effect as the traditional lip surface water. ^ The new method and rectification board mentioned by this month, make the production of the smuggled barrels no longer cumbersome and time-consuming, and the cost can also be reduced. More importantly: when the grip = « way is used as a toilet, It will not cause joint stress, so its molding yield can also ensure that it will not crack when it is used. In order to form a toilet having an upper water outlet, the following steps are included: First, the basin of the toilet 2 is integrally formed by multiple stripping methods. 21, Shuizhi 22 and its waterway 23, as shown in the third figure; then, at the upper edge of the near opening 241 of the pool surface 24, a water outlet hole 242 of a ring fabric is drilled toward the pool surface 24, as shown in the fourth figure, again, one The rectifying slab 3 of the [] type is disposed with the upper flange 31 disposed on the recessed rim 243 of the opening 241 of the side surface 24, as in the fifth drawing; the central portion 32 of the rectifying plate 3 is cut, as shown in the sixth figure. Finally, the seam 34 between the top edge 33 of the fairing plate 3 and the opening 241 of the toilet 2 is repaired. In the above molding method, only the water hole 242 is drilled, the central portion 32 of the rectifying and trimming plate 3 is removed, and the final repairing sequence is required to be used by the owner. The other processes can be automated mechanical and mold, so that it can be effectively improved. The production speed of the toilet. Moreover, the rectifying slab 3 of the present invention can also remove the central portion 32 while improving the strength of the sessile soil, and directly joins the toilet with a ring-shaped plaque, thus eliminating the need to remove the portion. . The Ma Cai 2, which is made by the above-mentioned molding method, has a rectifying ornament that reverses the downward vertical % surface 35 of the 3, just in front of the water outlet hole 241 of the toilet 2, and thus cleans the pool surface 24, the first butterfly In this way, the same cleaning and fruiting effect as the traditional lip surface effluent is achieved, but it is not necessary to make the toilet for forming the lip surface water. And the above-mentioned Japanese-style pipa-style molding method and the rectifying slabs have replaced the conventional horse-lip-face water outlet form, and this change greatly simplifies the toilet& The present invention has been fully described by the above-described preferred embodiment and the drawings ί259227, and the scope of the present invention is as defined in the specification of the present invention. . [Simple diagram of the diagram] The first picture is a schematic diagram of the lip-mail water structure of the traditional toilet; the schematic diagram of the second A-picture is a traditional toilet that separates the basin from the lip to form the first B-picture. The three-dimensional combination of the body and the surface of the body, the structure of each stage of the formation method of the present invention is a schematic diagram of the water state of the water outlet (4) above the invention. [Main component symbol description] 2 Toilet 3 Rectangle plate 22 Water tank 24 Pool surface 242 water outlet 31 Flange 33 Top edge 35 Torus 21 Basin 23 Waterway 241 Opening 243 Recessed rim 32 Central part 34 Seam