1258424 P2838-001 說明書.doc/ 九、發明說明： 【發明所屬之技術領域】 本案係有關於一項模組產品逢播AA^、i、备 建構的方法以及藉由該項方法而建構的模 衣成型製品。尤並是，木私明古 、 ^ 又 胃之一項義肢裝具的建構方法、規格現在 將糟由—項義肢裝具建構方法的範 靶例加闡述，儘管它不應被侷限在此 特殊的範例中。 【先前技術】 在過去年中，下肢被截肢的患者人數日益增加，而這此人則渴望 能藉由擁村錢的義肢來提升他們的生活品質，不僅提供其基本的活動 度且又能幫助及容許他們，如同未截肢者那樣，以_的享受方式來參與 低-至高-衝擊性的活動。 在義肢領域巾有許乡賴發展已職制這轉並且已織供各式各 樣的義腿可供選擇。在結合—般類型的義肢以便從事正常的步態活動，像 是基本走動性的步行和卫作_的活動，針對義肢方面被截肢患者係有_ 項需求’能讓他們過著-雜積極的生財式並因此得以改善他們的生活 品質。在級«巾已經做了❹努力去開發―種量輕剌關義肢，容 許被截肢患者參與繁重的職業選項，像是勞動、農場卫作等，以及各種中 度-到南度的活動’像是慢跑、壁球、登山、網球等’還有非常高衝擊性的 運動，像是赛跑、短跑、跳高、籃球和排球。 有很多不同類型的義肢已經被開發出來，每一個皆嘗試要複製由它們 所替代之身體部位的功能和外形。下肢的義肢則顯現出特殊的問題。它們 1258424 P2838-001 說明書.doc: 必須具備相當的強度以便能支撐使用者的重量和活動度並且必須承受經由 步法運動所產生的外力。結果，以往關發的—麵肢不但料笨重和僵 硬而且限制了穿戴者的活動度，職業，娛樂和運動的選擇權。 也有許多人提出不同組合方式的腳部和腿部義肢褒具，它們大部分皆是 利用現代的複合材料技術崎在使„賦予能量辟及__能。腳部 義肢裝具的實施例業已採用複合材料來製造，其意圖是要在當腳放置在地 上時得以儲存能量而且當病患的腳要從地上移開時必須釋放能量，以便能 提供-舉起或推進動作以協助病患步行，如伽〇_等人在美國專利案號 44,865,612中所揭示的，係有關於一人工義足，其係具有一對輕薄型可向前 延伸的彈簧構件，連結到一膝部，還有Sh〇rter等人，美國專利案號 ，，83美國專利案號5，116,383係闡述一可儲存能量的腳部，其係具有 一早一的韻維強化膝蓋，具有―下彈簧部位可連結至它的臀部尾端，以 便作為-上聊躁固定部份的一懸樑。該能量貯存腳係結合一球形或套筒型 的彈性腳踝關節。 、先刚技蟄之其他類型的下肢義肢裝具係採用彈簧，包括複式葉片彈簧 ，平彈尹、似的構件，嘗試概略地反應及執行一自然腳的功能。實施例 包括Μ趣美國專利案號4,959,〇73和·_ 4,822,363 和 5,776,205。 _、十對上：4下肢義肢裝具的_習知的範例係如Hex··，其係可提供一 —/支柱# 卩結構’其係特別如美國專利案號A547，％3中所揭示的。 人彳使用之材料所賦予之類似彈簧的動作可產生額外的活動度並可 1258424 p2838-00〗說明書.dog 牙戴者感到舒適。先前既有之義足係利用一複數的彈簧，例如phmips美國 專利案號5,776,205中所示的，當負荷分配至個別的彈簣時係會很容易產生 搖无現象。 此外’已經商品化之Flex-Foot系統的動態腳，並未設置剛硬的腳踝聯 關即。然而’此系統則是納人-面向後方之個別的腳後跟區段或腳後跟部 刀’可供固疋至该人工觸主體部份。軸此系統可提供比前述義肢更佳 的性能，但是此系關是包含—複數的元件和接頭，其在轉移從腳跟著地 至腳趾離關綠方面麟不太理想，此係由於面向後謂膽跟區段的 缺所致’尤其是當需要連續傳輸能量從—個別的後跟板至―設置在了形吊 臂架上個另娜P趾部份時，如美國專利案號Μ2·及/或如美國專利案號 ，976，191巾所不之_元整的底板構件時。這是因為它需要併人額外的支標 冓牛或s加吊的厚度所致，其在提供穿戴者適當的支撐及展現義肢性 能方面是必要的。 别技藝的義足，係具有一單獨的腳後跟彈簧及/或泡棉/橡膠彈性未 料放置在腳部和底板構件中間，以便用以吸收彈菁構件及/或泡棉々綱 性構件的垂直負荷，因此能傳遞從腳跟著地至腳趾離地之固定的能量。 ，關專職動，822，叫4,5擊晴㈣__料製成的] #卞’、係連、、.。到—類似於扁平彈簧的面向後方的腳後跟板。美國專 利木5虎4,9卿#期_複合材健締形刪，其係被整合在一起 而構成一腳_件。__專_5，_4，其係揭示-複合 p〇〇t(i 〇 1258424 P2838-001 說明書.dor 活動度方面係有很大的進步，而且對其他的_沒擁有—較高的強度及 :石墨重纽’㈣可_蝴_力_細。然而，這 些裝具也1—些缺點。例如，因為它們對其他的材料擁有較高的強度及硬 =墨«比，由於材料會影_造方法，故會產生局_性，搖晃和阻 域寺現象’其在當穿戴者邁開大步時係會妨礙元件的均勻撓性和滑順度。 再者，當重量相當輕的時候，它們則會產生固有的僵硬度，祕由於較高 的抗張強度會物《轉紐肢触藏得科部 位產生疲乏應力的失敗狀況。 食利用彈尹、負何腳後跟’可用以操作一腳趾部份個別設置的彈 =能量’但在步行”無法纽地«縣足職縣義足的腳 %的此里。這些裝具仍需要在腳趾纽置—單獨負荷的彈箬。結果， 穿戴t在步行週期’邁步前進時即會感到明顯的和部自然的停滯現象或遲 i成腳。A產生—不自然的感覺並引起—部穩定的邁步。 某呈些先前技藝的義足’像是脑ps美國專利案號 係二：::::部分縱向 早刀和_強度，而不是扭力運動。 . ，J t#U 4,547,913 ? 4^225363 45959?073 ^ =了特的觸料所製成的，包含含浸在一高黏性刪 广氏& 土早纖維絲’亚且其核心部份係擁有單向的縱向纖維，並以 械或環狀方式編織它們的外層部份，以便提升它們的扭力強度。這些編 1258424 P2838-001 |兌明書 d〇g· 、=套官能㈣地滑過著核心部位及覆蓋在其上。這些外部層為編織套管 法把:Γ維制是從剌尾岐連翻。减事實麟城，則將無 >可藉由一些皺摺 次把纖維絲編織至套管 、 。通吊，主核心部位和編織套管. 或積層來構成的，其係 以及接著形成曲面。、，、 硬的鋼模中，以便塑造成最終的結構 7係可提供1結果，其中該各個連續的纖維絲可連續不斷地透過 麵延伸料、腔部部份和該義肢的騎部份或是從腿部部份的 出:下延伸出去’穿過腳踩部份’越過腳部或腳趾部份的頂部向外延伸 出去。同時，腳後跟板及/或底 構件、蝴式纖維絲亦可連續式地延伸出去， 末端’即是，所有的纖維絲從它們的結構體中 構方：已/不_的方式呈縱向、橫向及或有脑建構在其中。類似的建 -H,185,M71,313〇 上述的建構方法係具有下列缺點，即： 份端的厚度，以便能提供—剛性的頂端部 糟由擴大_端部㈣寬度來完成的； & ^)重要的#細m積層的數量，因此，該的厚产必須 此適用t以便適應該使用者增加其本身的重量或活動度，· 〃又、 (c)當吊臂架的寬度縮減時， ⑹右mi | '、御加額相積相轉其強度； 動:：：考量的為，為了達成逐漸縮減，在一 動怎&域中，吊臂架厚度的目 匕腳部部份的厚度必須小於腳踝部份， 10 1258424 而且腳料份的厚度亦賴小㈣飾份的厚度 p28麵說明書▲ 在不同的區域中’疊片或積層或階層·量係各有不同 (b)、（C)及⑷所導致的結果，如上所述，它即是針對建、& a、 之普遍的期待，全視在-特殊的義肢中的腳部尺寸^義肢的^式方法 中所佶围田 斤^的強度而定，其 量係可依照絲調整。例如，你可能會需要較少的疊片 ：C：：^ 可接受的話。便滿足強度和剛性的需求，如果較輕的義肢係 要的=前=命之先前技藝的建構方法，對於傳統式的製程仍是存有必 而…要求提供一複數不同的鋼模或提供變更不同的模穴尺寸， 用猶的則或積層以便增大義肢的厚度或寬度。換句 ^ =的模穴以便能對應不同重量或鄉 =:要性^要提供一不同厚度或寬度的義肢，以便能適用於各種 U錢撐不同賊肢患者科錄和时制 所需的活動度。 、哪，和 【發明内容】 發明目的 ，我們現在已發現—般的模製成型製品之傳統式製造程序的她，例如， 義肢如今已經可以藉由本發明所接收到的内容而減少或克服其缺陷，其十 個別使用者”要輕，包含被截肢患者即可藉由於此關麵程序而獲 1258424 P2838-001 說明書 dQq 製造 传1係具有能力來製造其中含有義肢的模製成型製品，其範圍係涵罢在 尺寸的模穴中可製造出不同重量或不同重量級別的產品，因此，- 序不僅更有效率，但是也比較經濟實惠。 在本發明的—項觀點中，係提供一模組產品建構的方法，該方法係勺 括以下的步驟·· “匕 ⑻將非金雜維浸人環氧翻旨巾，藉此該含賴舞驗配置成 維布； ^ ⑼將步驟⑻中所製成的該_布_成—複數的預浸製品； ⑷將步驟⑼所獲得的該預浸製品疊片在—麵縮模的模穴中； (d) 在高溫下進行壓縮成形；及 (e) 從該壓縮模中移出該模製成型製品。 在^驟⑻中’儘官纖維布可利用溶解滾筒纏繞或如下所述一工頁熱炫技術 糾關採職龍繞技術以便能提供-巾間纖維複合材料布覆 風在離型紙上，藉著在移除該離型紙，並切割覆蓋在滾筒上的中間布之 後即可獲得步驟⑻最後製成的纖維布。最好是麟布巾所有纖維都能朝向 同的或相似的方向，因此可加以描述為單向(UD)。 在上迷步驟⑻中層提及一項可替代溶解滾筒纏繞的另一項熱熔技術，利 。、技術所製成的預浸製品，其纖維係連續性的且在含浸熱、熔樹脂後即 可k放在一連續性的離型紙上。這些熱熔單向預浸製品能以整捲的方式儲 存，例如每一捲75公尺、1〇〇公尺、uo公尺或2〇〇公尺。 滾同纏繞單向預浸製品和熱熔單向預浸製品之間的縱向長度差異頗 12 1258424 P2838-001|兌明書.doc 大。滚筒纏繞的縱向長度係依據滚筒的周長而定⑽如，周長㈣公尺的一 個滾筒只能製造-L9公尺長的單向預浸製品），然而熱炼單向為縱向連續 式的而且參照上述的說明内容亦可製成每-捲75公尺、100公尺、15〇公 尺或200公尺。 取好是在步驟(b)中預浸製品至少有—些，而且更好的話其中全部的纖維 皆能被配置成縱向、橫向或交又方位。 中間纖維布係可切割成多種不同的角度，以便能提供纖維交叉的預浸 製品而該上述的歧可以是15。、221/2。、3G。、45。或6g。或任何其他適當 的角度’如此-來最終的纖維布即能擁有想要形成垂直角度的斜邊。接著 最終的纖維布即向後摺疊並形成—預浸製品或擁有蚊纖維的積層薄板， 於此该預浸製品係可加以切割成如下所述的成品。 秩這些預浸製品能以其中擁有縱向配置或橫向配置的預浸製品來相互交 & ’亚^述的滾舰繞技娜成，以錢提供―，形狀騎謂或正方 勺取、纖維布。因此，擁有縱向或橫向纖維之預浸製品係可加以切割 成該最終纖維布。 ° 吐所述於_情_布時，可勤在滾料絲處構成切割綠 ^曰來執仃，亚可依照想要的角度配置，例如，q。為製成纖維呈縱向配置 仏向配置的驗製品而且⑽或例彳是製錢維蚊配置的職製品。 如上所述之滾龍繞和齡技術之間存有另—項重 ^ ^ Lh it 、左/、马’不似 同“技術賴麵筒上構細割較簡，献地在鱗 的角_如說，15。、聊、30。、45。或6〇。)則必須直接切割在預浸纖維 13 1258424 上0 P2838-001 p兌明書.doq 本毛明的建構方法係可製成重量輕、價廉的模製成型製品 ’例如以複 合材料製射供賊肢患者使㈣__肢裝具，_是…種改良式的 肢用義肢上述的㈣方法絲有效地克航前技藝在強度、動態耐用 度玻㈣、截維的重I問題和硬性/剛性等限制和疲勞限度。 &本U的建構方法係使用非金屬纖維和—環氧樹脂的組合物，以確保 ^ 3 /又到所有個別的纖維，以便在擁有極佳的動態咖度及減輕其重量和 厚度之虞’同雜有纖維的自轉性和反應度，讓義麟讀滑順的方式 卿後跟絲___地。另—錢，它料雌錢震動頻散 〜寸Μ本身所產生的回彈力以消散在腳後跟著地時的負荷。 雖然本發明的裝具較佳的方用碳及/或玻璃纖維的積層板來強化 Γ樹脂的結構，但它仍式可以採料他的非金屬纖維組成，像是 纖維，或最近開發的合成纖維。 纖 製 ㈣另項觀點’ ^提及利料中有含浸環氧細旨之非金屬 維層的後合材料來製成該成型製品巾以、有资❹/ 的—魅品雛，其雜為該模4扎的錢維層之至少有某—部份纖維係以—相互交 又的方式配置 平乂佐的万式為該 ^ 賴製品是—贿型合適的】料臂架。 尺寸或厚产，=4吊臂架’至少在吊f架外部的末端，其相關的-部份心 戴、准積層係以縱向和橫向的方向配置。 14 1258424 p2838-001 說明書.doc 模製成型製品也包含-義肢裝具其係由；，f架結合—底板所構成 的，其中板係具有-前腳趾部位和後腳後跟部位。底板也能採用和了 形吊臂架相同的材料構成。該模製成型製品本身亦可設有底板。 J形吊臂架可設有-上脛部固定部分，—下脛部部分和—麟區域。腳 踝區域的厚度可從上端部位，鄰接於下脛部部份朝向腳踝區域下端部分， 逐漸削減。 上脛部固定部分，最好是擁有_相#固定的厚度和寬度。而下腔部部 份的寬度或橫向尺寸於接近腳踝區域的時候係可各有不同。腳踝區域，在 該處或接近於下端或自由端的部份，係可擁有—稍微下凹的曲率。 最佳的方式S，底㈣寬度若和腳踝區域概較的話，係加寬报多。 它係可包含-腳後跟部分和-腳趾部分。最麵方式為，腳後跟部分對相 互鄰接的腳踝區域係具有一互補的或相對應的曲率。 -個彈性底墊係能以任何適當的方式，例如黏著臟使用接棒的方 式，附加在底板下面。最好是，該底板係能被固定至腳踝區域下方，從距 離該底板的腳趾端距離9G至llGmm _個指定的位置點處。透過提供這二 種底板’它便可容納-複數的腳部尺寸，範圍從23咖至3〇啦。適當的方 式為’基賊項目的’底板㈣腿域最好能提供可對正接榫扣件，例如 螺栓，的洞孔，以便穿過此洞孔酬定在腳踝區域中的指定區域。 適當的方式為’該二個對正的洞孔係分別設置在腳踝區域和底板中。 最佳的方式為，底板和腳踝區域係具有相當—致的寬度。最佳的方式 為’腳後跟部分也和職部分的前端部份—樣具有相當適當的曲度和相當 15 1258424 P2838-001 說明書 d〇c 一致的半徑。 J形吊臂架的上脛定部分係可鎖定至—岐架上，例如，藉著任何 適當之可釋放的附加方法，像是螺栓或其他適當的扣件，使得上脛部固定 部分能被固定至-腿部殘肢座的末梢部位。腿部殘肢座具有一可附加上^ 的τ形托架。最佳的方式為’托架係具有—上凸緣，能被固核可固定至 殘肢座和-腿部凸緣端，於此該固定部位係可加以鎖死。亦可選擇，將該 上脛部部分直接疊接在腿部殘肢座的末梢部位端。 本發明的義肢裝具，當底板的腳後跟著地時係可齡能量，利用在步 行週期中所施加的重量，藉此可將腳後跟的能量向前傳遞至腳中間部位(扁 平足)並且釋出能量至絲_卩趾離地點端，以提供—穩定的和控制良好的 推進抬起或用力推該義肢裝具以協助完成一自然的步法。 如上所述，被固定至腳踝區域的底板，能在步行周期中滑順轉移從底 板之腳後跟著地傳遞至腳趾離地所釋出的固定能量而不會造成遲滞、遲 疑、顛欺及/或阻鱗現象，此係由於它所採用的—體成型的設計和製造方 式的結果。此係和先前技藝完全不同的，例如美國專利案號4，防，地，其 係結合-可釋放的和可附加式的底板，必須透過二個_的構件(即，底板 和吊臂架)來轉轉itj的能量，讀在步行周射完成能量釋放的動作。 本發明的義肢裝具將可適應有角度或顛簸不破的地形，不需使用一個 別的腳踩，，僅需透過本裝具的特性，其係有利於將腳跟著地的儲存能 量連續式地轉移至腳趾離地。該裝具可包括一複數的腳趾和腳後跟部位， 其中該每一個腳趾和腳後跟部位可加上緩衝件以適用不同尺寸的腳。 16 1258424 p2838-〇〇l 說明書.doc 本發明的義肢裝具係進一步地足以最小化扭力的傳輸且能適用於穩定 及控制良好的橫向醫療運動。增大的膝部控制使得更加容易頻散底板的慣 性，因此，可提供一更加滑順的轉移動作，不論腳後跟著地和腳部中間部 位著地和腳趾離地的強度如何。 最佳的方式為，J形吊臂架係具有一長柄，可容納上脛部固定部分和下 其係擁有一致的厚度和寬度以便適用於所有的重量級別。若有 必要時它亦可加以切割並配合穿戴者調整而不會影響上述的性能要素。 【實施方式】1258424 P2838-001 Instruction manual.doc/ Nine, invention description: [Technical field of invention] This case is about a module product broadcast AA^, i, preparation method and the model constructed by the method Clothing molded products. In particular, the construction method and specifications of a prosthetic device of the smuggling of the wood and the stomach of the stomach will now be explained by the vanity example of the construction method of the prosthetic device, although it should not be limited to this special In the example. [Prior Art] In the past year, the number of patients with lower limbs being amputated has increased, and this person is eager to improve their quality of life by using the prosthetic limbs of the village, not only to provide basic activities but also to help And allow them to participate in low-to-high-impact activities in the same way as amputees. In the field of prosthetic limbs, Xu Xiang Lai has developed a career and has been woven for a wide range of prosthetic legs. In combination with the general type of prosthetic so as to engage in normal gait activities, such as the basic walking and walking activities, the amputated patients with prosthetic limbs have _ needs can make them live--active Wealth and thus improve the quality of their lives. At the level «Towels have been made to develop - the amount of light squatting prosthetic limbs, allowing amputated patients to participate in heavy occupational options, such as labor, farm health, etc., as well as various moderate-to-south activities' like It is jogging, squash, mountain climbing, tennis, etc. There are also very high-impact sports like running, sprinting, high jump, basketball and volleyball. There are many different types of prosthetic limbs that have been developed, each attempting to replicate the function and shape of the body parts that they replace. The prosthetic limbs of the lower limbs show special problems. They are 1258424 P2838-001. doc: Must have considerable strength to support the user's weight and mobility and must withstand the external forces generated by the footwork. As a result, the previously-disclosed limbs were not only bulky and stiff but also limited the wearer's mobility, career, entertainment and sports options. There are also many people who propose different combinations of foot and leg prosthetic cookware, most of which use modern composite technology to make the energy and __ energy. The embodiment of the foot prosthetic device has been adopted. Composite materials are manufactured with the intent of storing energy when the foot is placed on the ground and must release energy when the patient's foot is removed from the ground in order to provide - lifting or pushing action to assist the patient in walking, As disclosed in U.S. Patent No. 4,865,612, the disclosure of which is incorporated herein by reference to the utility of the utility of the utility of the utility of the utility of the utility model for a pair of thin and slidable spring members which are connected to a knee and a Sh〇rter U.S. Pat. End, in order to serve as a suspension beam for the fixed part of the squat. The energy storage foot system is combined with a spherical or sleeve type elastic ankle joint. Other types of lower limb prosthetic equipment are first adopted. Springs, including multiple leaf springs, flat-like elements, attempt to roughly react and perform a natural foot function. Examples include the US Patent Nos. 4,959, 〇73 and _ 4,822,363 and 5,776,205. For the above: 4 examples of the lower extremity prosthetic device, such as Hex, can provide a - pillar #卩 structure, which is disclosed in US Patent No. A547, %3.类似The spring-like action imparted by the material used can produce additional mobility and can be comforted by the dog. The previously used prosthetic foot uses a plurality of springs, such as the phmips US patent case. No. 5,776,205, when the load is distributed to individual magazines, it is easy to shake. In addition, the dynamic foot of the already commercialized Flex-Foot system does not have a rigid ankle joint. However, 'this system is a person-facing individual heel section or heel knife for the rear to secure the body to the human body. The shaft system provides better performance than the aforementioned prosthesis, but this The system is a component that contains multiple components and a connector. It is not ideal for transferring green from the heel to the toe. This is due to the lack of a bile and segment in the rear, especially when continuous transmission is required. The energy is from the individual heel plate to the other side of the shape of the jib, such as the U.S. Patent No. 2 and/or the U.S. Patent No. 976,191. _ element of the bottom plate member. This is because it requires additional thickness of the yak or s sling, which is necessary to provide proper support for the wearer and display prosthetic performance. The prosthetic foot has a separate heel spring and/or foam/rubber elasticity that is not placed between the foot and the bottom member to absorb the vertical load of the elastomeric member and/or the foamed member, thereby enabling Passes the fixed energy from the heel to the ground to the toe. , Guan special job, 822, called 4,5 hit fine (four) __ material made] #卞', 连, ,. To - a rearward facing heel plate similar to a flat spring. The United States patented wood 5 tiger 4, 9 Qing # period _ composite material Jiande deleted, the system is integrated to form a foot _ pieces. __Special _5, _4, its reveal - composite p〇〇t (i 〇 1258424 P2838-001 manual. dor activity has a great progress, and other _ not owned - higher strength and : Graphite heavy button '(4) can be _ _ _ force _ fine. However, these tools also have some disadvantages. For example, because they have higher strength and hard = ink « ratio for other materials, due to material shadow _ The method of production, so it will produce a situation of _ sex, shaking and blocking the temple phenomenon. It will hinder the uniform flexibility and smoothness of the components when the wearer takes a big step. Moreover, when the weight is quite light, They will have inherent stiffness, which is due to the high tensile strength of the object. "The failure of the body to touch the hidden parts of the body to produce fatigue stress failure. Food use bullets, negative heel" can be used to operate a toe The individual set of bombs = energy 'but 'on foot' can not be used in the foot of the foot of the County Footcounts. These tools still need to be placed on the toes - separate loaded magazines. As a result, wear t on the walk The cycle will feel obvious and natural stagnation when you move forward. A is born into a foot. A produces - an unnatural feeling and causes - a stable step. A certain prosthetic foot with some prior art 'like the brain ps US patent case number two::::: part of the longitudinal knife and _ strength , instead of torsional movement. . , J t#U 4,547,913 ? 4^225363 45959?073 ^ = Made of special contact material, containing impregnation in a high-viscosity deletion of Guang's & And the core part has unidirectional longitudinal fibers, and they are woven in the outer part of the machine or ring to increase their torsional strength. These 1258424 P2838-001 | against the book d〇g·, = The set of functional (four) slides over the core and overlies it. These outer layers are braided casings: the Γ 制 system is turned from the 剌 。 。 。 减 减 减 减 减 减 减 减 减 减 减 减 减 减 减 减 减 减 减 减 减 减 减 减 减Wrinkle times weave the filaments to the casing, through the hoist, the main core and the braided casing. Or the layers are formed, and the lines are then formed into curved surfaces, and, in a hard steel mold, to form the final Structure 7 provides 1 result, wherein each successive filament can be continuously passed through The extension, the cavity portion and the riding portion of the prosthetic or the extension from the leg portion: the lower portion extends through the foot portion to extend outward beyond the top of the foot or toe portion. The heel plate and/or the bottom member, the butterfly fiber filaments may also extend continuously, the end 'that is, all the filaments are constructed from their structures: the longitudinal/horizontal and the Or the brain is constructed in it. Similar construction-H, 185, M71, 313 〇 The above construction method has the following disadvantages: the thickness of the part end, so as to be able to provide - the rigidity of the top end is enlarged by the width of the end (four) To complete; & ^) the number of important #细m layer, therefore, the thick product must be applied to t to adapt the user to increase its own weight or activity, · 〃 again, (c) when hanging When the width of the boom is reduced, (6) right mi | ', the sum of the sum of the phase products to change its intensity; motion::: the consideration is, in order to achieve a gradual reduction, in the field of the movement and the thickness of the boom The thickness of the foot part must be smaller than the ankle part, 10 1258424 and the foot The thickness is also dependent on the thickness of the small (four) parts. The p28 surface specification ▲ The results of the different layers (b), (C) and (4) in different areas, as described above, It is the general expectation for construction, & a, the total view is based on the strength of the foot size of the special prosthetic limb ^ method of the prosthetic limb, the amount can be Wire adjustment. For example, you might need fewer overlays: C::^ Acceptable. It satisfies the requirements of strength and rigidity. If the lighter prosthetic system requires the construction method of the former technique of the former = life, it still has to be necessary for the traditional process. It is required to provide a plurality of different steel molds or provide changes. For different cavity sizes, use a layer or a layer to increase the thickness or width of the prosthesis. Change the sentence ^ = the cavity so that it can correspond to different weights or townships =: The sex ^ should provide a prosthetic limb of different thickness or width, so that it can be applied to various U money support activities of different thieves and limbs degree. , and, for the purpose of the invention, we have now discovered that the conventional manufacturing process of a molded article, for example, prosthetic limbs, can now be reduced or overcome by the content received by the present invention. Defects, ten of its users are "light", and patients with amputated limbs can obtain 1258424 P2838-001 manual dQq manufacturing transmission 1 series capable of manufacturing molded products containing prosthetic limbs Scope is the ability to manufacture products of different weights or different weight levels in the size of the cavity, so the order is not only more efficient, but also more economical. In the present invention, a model is provided. The method of constructing the product of the group, the method is the following steps: · "(8) the non-jinweiwei immersed epoxy defensive towel, whereby the gambling test is configured as a weibu; ^ (9) in step (8) The prepared prepreg product of the prepreg obtained in the step (9) is laminated in the cavity of the face shrinking; (d) compression forming at a high temperature; (e) from the Condensing out of the mold molded article. In the step (8), 'the official fiber cloth can be wrapped with a dissolving drum or a hot-hot technology as described below to correct the long-winding technology so as to provide a cloth-fiber composite material covering the wind on the release paper. The fiber cloth finally produced in the step (8) can be obtained after removing the release paper and cutting the intermediate cloth covering the drum. It is preferred that all of the fibers of the Linbu towel be oriented in the same or similar direction and thus can be described as one-way (UD). In the above step (8), another hot melt technique that can replace the dissolving drum winding is mentioned. The prepreg made by the technology has a continuous fiber and can be placed on a continuous release paper after being impregnated with heat and molten resin. These hot melt unidirectional prepregs can be stored in a full roll, for example, 75 meters per meter, 1 inch meter, uo meters or 2 inches. The difference in longitudinal length between the roll-wound unidirectional prepreg and the hot-melt unidirectional prepreg is quite large. 12 1258424 P2838-001| The longitudinal length of the winding of the drum depends on the circumference of the drum (10). For example, a drum of a circumference of (four) meters can only produce a one-way prepreg of -L9 meters long), but the one-way preheating of the heat is one-way continuous. Further, it can be made into 75 meters, 100 meters, 15 meters or 200 meters per roll with reference to the above description. Preferably, the prepreg is at least some in step (b), and more preferably all of the fibers can be configured to be longitudinal, transverse or cross-sectional. The intermediate fiber cloth can be cut into a variety of different angles to provide a fiber-crossed prepreg and the above-described difference can be 15. 221/2. , 3G. 45. Or 6g. Or any other suitable angle 'as such - the final fiber cloth can have a bevel that wants to form a vertical angle. The final fiber cloth is then folded back and formed into a prepreg or a laminated sheet of mosquito fibres, whereby the prepreg can be cut into finished products as described below. These prepregs can be used to cross each other with prepreg products that have a longitudinal configuration or a lateral configuration. 'The sub-sliding ship is rounded up by the craftsmanship, provided by the money, the shape of the ride or the square spoon, the fiber cloth. . Thus, a prepreg having longitudinal or transverse fibers can be cut into the final fiber cloth. ° When spitting in the _ _ _ cloth, you can form a cutting green ^ 曰 in the rolling wire to hold, Ya can be configured according to the desired angle, for example, q. The finished product is arranged in a longitudinal direction for the finished fiber and (10) or the case is a product of the structure of the mosquito. As mentioned above, there is another item between the rolling dragon and the ageing technology. ^Lh it, left/, and horse's not the same as the "technical surface of the tube is finely cut, and the corner of the scale is _ For example, 15., chat, 30., 45. or 6〇.) must be cut directly on the prepreg 13 1258424 0 P2838-001 p against the book. Doq Ben Mao Ming's construction method can be made into weight Light and inexpensive molded products 'for example, made of composite materials for thieves and limbs patients (4) __ limbs, _ is a modified type of limb prosthetic above (4) method silk effectively voyages before the skill Strength, Dynamic Durability Glass (IV), Weight I of the Dividing Dimension and Hardness/Rigidity Limits and Fatigue Limits. & U The construction method uses a combination of non-metallic fibers and epoxy resins to ensure ^ 3 / And to all the individual fibers, in order to have excellent dynamic coffee and reduce its weight and thickness, the same kind of fiber's rotation and reactivity, so that Yilin read smooth and smooth heel __ _ 地. Another - money, it is expected that the female money vibrates and disperses ~ inch Μ itself produces the resilience to dissipate the heel when the ground Although the device of the present invention preferably uses a carbon and/or glass fiber laminate to strengthen the structure of the resin, it can still be made of non-metallic fibers, such as fibers, or recently developed. Synthetic fiber. Fibres (4) Another point of view ' ^There is a non-metallic layered backing material impregnated with epoxy in the material to make the molded product towel, qualified / enchanting At least one of the Qianwei layers of the mold 4 is partially-partially arranged in a way that is mutually interchangeable, and the type of the flat is the bribe type. Dimensions or thick production, = 4 boom frame 'at least at the end of the outer frame of the suspension frame, the relevant - part of the core wear, the secondary layer is arranged in the longitudinal and lateral directions. 14 1258424 p2838-001 Instruction manual. The finished product also comprises a prosthetic device; the f-frame is combined with a bottom plate, wherein the plate has a front toe portion and a rear heel portion. The bottom plate can also adopt the same material as the prong brace. The molded product itself can also be provided with a bottom plate. The J-shaped boom frame can be There is a fixed portion of the upper jaw portion, a lower jaw portion and a lining region. The thickness of the ankle region can be gradually reduced from the upper end portion, adjacent to the lower jaw portion toward the lower end portion of the ankle region, and the upper jaw portion is fixed. It is preferable to have a fixed thickness and width of _phase#, and the width or lateral dimension of the lower cavity portion may be different when approaching the ankle area. The ankle area, at or near the lower or free end The part can have a slightly concave curvature. The best way S, the bottom (four) width, if compared with the ankle area, is widened. It can include - heel part and - toe part. That is, the heel portion has a complementary or corresponding curvature to the mutually adjacent ankle regions. An elastic underpad can be attached to the underside of the base plate in any suitable manner, such as by adhering the bar using dirt. Preferably, the base plate can be secured below the ankle area from a distance of 9G to llGmm_ specified position from the toe end of the base. By providing these two base plates, it can accommodate a wide range of foot sizes ranging from 23 to 3 feet. Appropriately, the 'base plate' of the 'base thief project' preferably provides a hole for a positively engaging fastener, such as a bolt, to pass through the hole to a designated area in the ankle area. A suitable way is that the two aligned holes are respectively disposed in the ankle area and the bottom plate. The best way is for the floor and ankle areas to have a fairly uniform width. The best way to do this is to have a fairly appropriate curvature and a radius that is consistent with the specifications of the 12 584 584 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 The upper jaw portion of the J-shaped boom frame can be locked to the truss, for example, by any suitable releasable additional means, such as bolts or other suitable fasteners, such that the upper jaw portion can be Fixed to the distal part of the leg rest. The leg residual limb has a τ-shaped bracket to which the ^ can be attached. The best way is that the bracket has an upper flange that can be secured to the residual limb and the leg flange end where the attachment can be locked. Alternatively, the upper crotch portion may be directly attached to the distal end of the leg scaffold. The prosthetic device of the present invention uses the weight applied during the walking cycle when the heel of the bottom plate is on the ground, thereby transferring the energy of the heel to the middle of the foot (flat foot) and releasing energy. To the point of the wire to the point of the toe to provide a stable and well-controlled push to lift or force the prosthetic device to assist in the completion of a natural footwork. As described above, the bottom plate that is fixed to the ankle area can be smoothly transferred during the walking cycle from the foot of the base plate to the ground to the fixed energy released from the toe off the ground without causing delay, hesitation, bullying and/or Or the phenomenon of scaly, which is the result of the design and manufacturing method of the body-forming. This system is completely different from the prior art, such as U.S. Patent No. 4, anti-, ground, which is a releasable and attachable bottom plate that must pass through two members (ie, the bottom plate and the boom frame). To transfer the energy of itj, read the action of energy release in walking and shooting. The prosthetic device of the present invention can adapt to the angled or bumpy terrain without using a foot, and only needs to pass through the characteristics of the device, which is beneficial for continuously storing the energy of the heel to the ground. Transfer to the toes off the ground. The harness can include a plurality of toe and heel portions, wherein each of the toe and heel portions can be cushioned to accommodate different sized feet. 16 1258424 p2838-〇〇l Specification.doc The prosthetic device of the present invention is further sufficient to minimize the transmission of torsion and to be suitable for stable and well-controlled lateral medical motion. The increased knee control makes it easier to dissipate the inertia of the soleplate and, therefore, provides a smoother shifting action regardless of the strength of the heel strike and the middle of the foot and the strength of the toes off the ground. Preferably, the J-shaped boom frame has a long shank that accommodates the upper jaw portion and the lower portion to have a consistent thickness and width for use in all weight classes. It can also be cut and adjusted to fit the wearer if necessary without affecting the performance factors above. [Embodiment]
首先參考圖1和2，其係說明下肢部位的義肢裝具10，通常擁有一 J 形結構的吊臂架11且有一上脛部固定部分12，一下脛部部份13，和一腳 踝區域14。如圖所示並以更清晰的方式顯示在圖2中，上脛部固定部分12, 下脛部部份13和腳踩區域14係具有相當一致的厚度。同時也提供一底板。 以最佳的方式顯示在圖3中，該j形吊臂架u係擁有_固定的寬度， 從上固定部份Π至一個端點15處。該下脛部部份13沿著吊臂架1丨縱軸 上指定的Y-Y方向對稱地向外分歧出去，藉此其寬度係會從該j形吊臂架 11端，並從一寬度相當一致的腳踝區域14，連續式地逐漸增加其寬度至一 第二點16端。 如圖1至2中所示’該下肢義肢裝具1〇同時也包括一 T形托年18， 其係具有一腿部19，其係可讓j形吊臂架U中的上固定部份12藉由螺栓 20而閂在其上。該τ形托架18也包括一上凸緣21，可直接堆疊至一殘肢 座22彡而亦可遥擇，上凸緣21，係擁有各種不同的，和它鄰接的，相互對 17 1258424 p2838_001 說明書.doc 正的接碩’紐再連_麵部献座Μ的底部以提供調整及肖度對正的 功能’以便能微調步伐輯和漏插鎖。 、被固定至腳踝區域14下方的是—體成型的底板23，其係為—一體成型 的結構’而且包括縱向排列的腳後跟部份17 A和腳趾部分Η。該腳趾部份 的上i而雜係主些微内凹，並從螺栓26端向前延伸，該螺检係和吊臂架 11相互連結至絲23端，轉巾_後莉份17A的上端雜則是些微 卜凸並攸螺；^ 26端向後延伸。底板23的寬度係和腳踝區域工4的寬度相 當一致的。同時也提供一底板墊27。 同時亦如圖4和5中所示，於此在底板23和吊臂架u中亦提供一系 列成對隔開的對正孔24和25，以便用適當的螺栓26穿過設在眾多位置的 對正孔而將底板23固定至腳踝區域14。如圖5中所示，腳趾部份17的前 食而形成部份環狀的部份即是該底板23的腳後跟部份17A。上述的配置方式 係可讓腳趾部份17對著義肢裝具1〇的腳後跟板23做各種不同的調整^ 此，得以讓腳趾部份17和腳後跟部份17A和底板23得以適應步法中的敏 感變化。 有一彈性底板材料，像是一橡膠或胺基甲酸乙酯襯墊27，係可附加在 底板23下方，以便同時覆蓋腳趾部份17和腳後跟部分17八，而且它亦了 沿著该底板23之整個長度連續地延伸出去。橡膠/胺基甲酸乙酯襯墊巧可 賦予下肢義肢裝具10彈性並可協助吸收腳後跟著地或針對喷淋施加的或沪 著該下脛部部份13軸部施加之轉矩。 其次，橡膠或胺基曱酸乙酯襯墊27亦可提供能量抑制和增加穿戴者舒 18 1258424 p2838_001 說明書.doc 適性的功能。典型地，橡膠或胺基甲酸乙酯襯墊27係以適當的黏著劑黏附 在其疋位處。橡膠或fe基甲酸乙S旨概墊27亦可當做一防滑表面，故當在不 穿鞋子的情況下仍可以使用該下肢義肢裝具1〇。 如前所述，主支撐件或J形吊臂架11的配置及設計，係可從脛部固定 部伤12，透過下脛部部伤13，更平均地頻散所有集中的作用力至腳踩區域 14内。底板23係被設計成能提供較大的穩定度和對中間、橫向以及前、後 端的控制能力。 此外，本發明的義肢和建構方法亦可增大其内在的強度和下肢義肢或 腿部的_度腿，其係可促成-致性，以—單—尺寸的設計_付所有的 重量級別並以嶄新的方式做彈性重接且能完全回彈義肢的總能量。 它同時也能有助於凸㈣性率的差異度，能以贿·方式將腳後跟 著地的衝力轉移到中間部位及腳趾離地，並能容許出現較佳的扭力動作， 其係能適用於被截肢患者各種不同的外骨路和内錄框架，體形和所需的 活動度’並可減緩大腿和下背部肌肉的疲勞現象和張力，若和先前技藝的 其他義肢相比較的話。 於此所產生的；形吊臂架11最好是能擁有—致的厚度，其係可從上固 義肢10的就烈，從脛部固定部份U，透聊籠域Μ，並可改善製造 程序，以避免出現先前技藝之義肢需要各種不同的特殊尺寸(寬度及/或厚度) 定部份12端延伸出去，而且延伸穿過下脛部部份13再經過腳踩區域μ。 如圖中所示之底板23的形狀，翁猶以更_地方式操控職離地。此 外’ J形吊臂架11的配置及設計，係可有效地提供彈性，並可完全反彈該 19 1258424 P283S-001 說明書d〇c 的吊臂架、腳後跟板和底板構件以應付不同的剛性。 典型地，J形吊臂架11到腳躁區域14的下表面端的長度係各有不同， 可從255 mm變成368 mm。如此的話，再一次，係能透過一增加底板厚度(最 大為20mm)的方式，而將延伸的楔形部份固定至τ形托架18(3cm)的頂部 及/或延伸至#托架22(隶大為7.;5em)的下^。逐漸增加義肢下肢長度的這 些方法並不會影響下肢義肢ίο的性能。j形吊臂架n的寬度在固定部份12 端為45mm，從位置點15端向外頻散至位置點16(長度8〇mm)時的寬度則 會增加至67mm，然後會維持固定值直到抵達腳踩區域14。基本上，底板 23的寬度也是67 mm。 圖5中所不之洞孔24和圖4中所示之洞孔25的中心，在基本上係會 被設置在分別距離底板23和腳踝區域M的邊緣b麵的位。底板Μ 的洞孔24則是設置在距離該底板23前緣9〇麵和11〇咖之間的位置處， 而卿區域Μ中的洞孔25則是能適當地對正底板Μ的洞孔Μ。此舉，將 可藉此增大n〗、腳部尺寸。假如上述的尺寸發生魏的話，即應增加它 的高度。 上腔部固定部份12的長度能縮減至距離如圖3中所示之下腔部部份位 置2 15不侍少於55 mm，並可配合穿戴者的需求進行調整而不會影響它的 斤有的J形吊臂架11和底板23在基本上係具有相同的厚度、寬产、 和其他的尺寸，而其體重級別範圍則是從30kg到130kg，間隔為1〇kg。 此舉係可透過本發明之新穎的方法而達成。 本毛月中，係可使用單一尺寸模穴的模子來製造了形吊臂架I〗和底 20 1258424 P2838-001 說明書.doc 板23。因此’針對所有的體重級別，j形吊臂架將具有一致的寬度、寬度、 雜和尺寸。同樣地，針對所有的體重級別，底板23也具有-致的厚度、 見度、形成和尺寸大小。 /板白勺腳趾。P份17和腳後跟部份17A係能縮小至一適當的尺寸， 當需要提供增大腳趾及/或腳後跟的硬度，以便減少下踏動作時之腳後跟著 地及/或腳趾離地的長度。Referring first to Figures 1 and 2, there is illustrated a prosthetic device 10 for a lower extremity portion, generally having a J-shaped boom frame 11 and having an upper crotch portion 12, a lower crotch portion 13, and an ankle region 14 . As shown and shown in a clearer manner in Figure 2, the upper ankle portion 12, the lower jaw portion 13 and the foot region 14 have a relatively uniform thickness. A bottom plate is also provided. Shown in an optimal manner in Figure 3, the j-shaped boom u has a fixed width from the upper fixed portion to one end 15. The lower jaw portion 13 branches outward symmetrically along the designated YY direction on the longitudinal axis of the boom frame 1, whereby the width thereof is from the end of the j-shaped boom frame 11 and is consistent from a width The ankle area 14, continuously increases its width to a second point 16 end. As shown in Figures 1 to 2, the lower limb prosthetic device 1 also includes a T-shaped bracket 18 having a leg portion 19 which allows the upper fixed portion of the j-shaped boom frame U. 12 is latched thereon by bolts 20. The θ-shaped bracket 18 also includes an upper flange 21 which can be directly stacked to a residual limb seat 22 彡 and can be remotely selected. The upper flange 21 has various kinds, and it is adjacent to each other, and is opposite to each other 17 1258424 P2838_001 Manual.doc The positive connection to the 'News and Reconnects _ the bottom of the facial plaque to provide adjustment and the function of the right alignment' to fine-tune the pace and the leak lock. Attached to the underside of the ankle region 14 is a body-formed bottom plate 23 which is an integrally formed structure and includes a longitudinally arranged heel portion 17A and a toe portion. The toe portion of the upper part of the toe is slightly concave, and extends forward from the end of the bolt 26, the threading system and the boom frame 11 are connected to each other to the end of the wire 23, and the upper end of the _ _ _ _ _ _ 17A It is a slight convex and snail; the 26 end extends backward. The width of the bottom plate 23 is substantially the same as the width of the ankle area 4 . A floor mat 27 is also provided. Also shown in Figures 4 and 5, a series of spaced-apart alignment holes 24 and 25 are also provided in the bottom plate 23 and the boom frame u for passage through a plurality of positions with suitable bolts 26. The alignment holes are used to secure the bottom plate 23 to the ankle region 14. As shown in Fig. 5, the portion of the toe portion 17 that forms a partial loop is the heel portion 17A of the bottom plate 23. The above arrangement allows the toe portion 17 to be variously adjusted to the heel plate 23 of the prosthetic device, so that the toe portion 17 and the heel portion 17A and the bottom plate 23 can be adapted to the footwork. Sensitive changes. A resilient backing material, such as a rubber or urethane liner 27, can be attached beneath the bottom panel 23 to simultaneously cover the toe portion 17 and the heel portion 17 and also along the bottom panel 23 The entire length extends continuously. The rubber/urethane liner can be used to impart elasticity to the lower limb prosthetic device 10 and can assist in absorbing the torque applied by the heel to the ground or to the spray or to the shaft portion of the lower jaw portion 13. Secondly, the rubber or amine ethyl phthalate liner 27 can also provide energy inhibition and increase the functionality of the wearer's doc. Typically, the rubber or urethane liner 27 is adhered to its place with a suitable adhesive. The rubber or fe-based formic acid B can also be used as a non-slip surface, so the lower limb prosthetic device can still be used without wearing shoes. As described above, the configuration and design of the main support member or the J-shaped boom frame 11 can be wounded from the ankle-fixing portion 12 through the lower jaw portion 13 to more evenly spread all the concentrated forces to the feet. Step inside area 14. The bottom plate 23 is designed to provide greater stability and control of the center, cross, and front and rear ends. In addition, the prosthetic limb and construction method of the present invention can also increase its intrinsic strength and leg length of the lower limb prosthetic leg or leg, which can contribute to the symmetry, with a single-size design _ pay all weight levels and The elastic reconnection in a new way and the total energy of the prosthetic limb can be fully rebounded. At the same time, it can also contribute to the difference of the convexity rate. It can transfer the heel strike force to the middle part and the toe off the ground in a bribe manner, and can tolerate better torque action. Patients with amputated limbs have various external bone paths and internal recording frames, body shape and required mobility 'and can slow down the fatigue and tension of the thigh and lower back muscles, if compared with other prosthetic limbs of previous techniques. The shape of the boom 14 is preferably of a thickness which can be obtained from the upper solid limb 10, and the fixed portion U from the ankle portion, which can be improved and improved. The procedure is followed to avoid the prior art prosthetic limbs requiring a variety of different special dimensions (width and/or thickness) for the portion 12 to extend out and extending through the lower jaw portion 13 through the foot region μ. As shown in the figure, the shape of the bottom plate 23, Weng is still in a more tactical manner. Further, the configuration and design of the J-shaped boom frame 11 can effectively provide elasticity and can fully bounce the boom frame, the heel plate and the floor member of the 19 1258424 P283S-001 specification d〇c to cope with different rigidity. Typically, the length of the J-shaped boom frame 11 to the lower surface end of the ankle region 14 varies from 255 mm to 368 mm. In this case, again, the extended wedge portion can be fixed to the top of the t-shaped bracket 18 (3 cm) and/or to the # bracket 22 by increasing the thickness of the bottom plate (up to 20 mm). Lida is 7.;5em). These methods of gradually increasing the length of the lower limbs of the prosthetic do not affect the performance of the lower limb prosthesis. The width of the j-shaped boom frame n is 45 mm at the end of the fixed portion 12, and the width from the position point 15 end to the position point 16 (length 8 〇 mm) is increased to 67 mm, and then the fixed value is maintained. Until reaching the foot area 14. Basically, the width of the bottom plate 23 is also 67 mm. The hole 24 in Fig. 5 and the center of the hole 25 shown in Fig. 4 are substantially disposed at positions spaced apart from the edge b of the bottom plate 23 and the ankle region M, respectively. The hole 24 of the bottom plate 设置 is disposed at a position between the front edge 9 of the bottom plate 23 and 11 〇, and the hole 25 in the Μ area is a hole which can properly align the bottom plate Hey. This will increase the size of n and the size of the foot. If the above dimensions occur, the height should be increased. The length of the upper cavity fixing portion 12 can be reduced to a distance less than 55 mm from the lower cavity portion position 2 15 as shown in Fig. 3, and can be adjusted to meet the wearer's needs without affecting it. The J-shaped boom frame 11 and the bottom plate 23 have substantially the same thickness, wide yield, and other dimensions, and the weight range ranges from 30 kg to 130 kg with an interval of 1 〇 kg. This is achieved by the novel method of the present invention. In this month, the mold of the single size cavity can be used to manufacture the shape boom I and the bottom 20 1258424 P2838-001 manual. Therefore, for all weight classes, the j-shaped boom will have a consistent width, width, miscellaneous and size. Likewise, the bottom plate 23 also has a thickness, visibility, formation, and size for all weight levels. / Plate toe toe. The P portion 17 and the heel portion 17A can be reduced to an appropriate size when it is desired to provide increased stiffness to the toes and/or heels to reduce the length of the heel strikes and/or the toes off the ground during the down step.
關於圖6 ’值得注意的是它的碳或玻璃、纖維絲30並未纏繞在，固定至 及利用-車軸32來支撐的，—碳纖維捲線軸31上。當節6位動纖維絲 3〇的時候’車軸32會跟著旋轉。纖維絲3()會通過-樹脂浴34，其係含有 -較佳的環氧樹脂溶液35。在通過一樹脂浴％之後，樹脂含浸的纖維絲 曰被廛、％在其设盍—離贱37，最好是时基樹脂塗佈的離型紙， 其中的末端38及39係能折疊起來，並賤面膠㈣定在位置仰處，以便 能在滾筒36上提供—連續式的離型紙37。當滾筒％旋轉時，含浸樹脂纖 維絲观即會被纏繞在離觀37上。滾筒％储岭合在車㈣上一適 當的構件健(未顯示出來)驅動。同時地，當它在旋轉時，樹脂浴Μ連同 車車—者刖頭A或B所展不的線性方向行進’並導致樹脂含浸的纖維 絲撤得以均勾地隔開及擺放(以―預定的纖維重量或纖維密度)在離型纸 37上，並從—糊獅42巾，崎卿，赶㈣職製品纖維布 48 A(在圖12中）。#它們被旋轉的滚筒靴繞在離型紙37上的時候，每 一連續的環狀物42將重疊在前述的環狀物上。結果其所產生的中間預浸梦 品纖維布48 A(在圖12中)將會和各個樹脂含浸纖維絲屬的纖維整人I 21 1258424 P2S38-00丨說明書d〇c 起，而且該中間預浸製品纖維布·即可從離型紙37端分離。相互重晶的 各樹脂含浸纖轉3G A細㈣可簡錢維布48A和似的最終夕^。 滾同36可依照方向a或b，並 攸事住復運動，如此一來即可提供如 圖6中所示之相同的結果'然而，它最好是能採用如 ’、 式。 在一替代性的配置中，如圖7中所示， 對著靜止不動的樹脂浴34和軸部32， 圖6中所示之配置方 接下來明麥考圖8、9和1〇，其中滾筒％係可提供長形溝槽或切割線 43、44和45以便能有利於從3烟度進行切綱並從節6上移除複 合材料纖_6，如圖8中所示勒騎43，基本上，但並_為〇。 或平行於車轴41，切割線44則是和車軸41形成6q。，如圖9中所示，或 疋切割線45,如圖财所㈣抑車軸q㈣。其嫩的切割_ _、9和ω中並未顯示出來)可用來提供其他角度相互交叉的單向預浸 製品。 —值仔讚賞的是，_線43、44、45或其他角度的切麟，係可透過相 5、袞Π 36而獲付或5彡上相蝴線亦可藉由不同的滾筒％來提供。然 而，在相同的滚筒上-複數的切割線最好是可變通的和經濟實惠的。 圖1至13係顯不精由切割刀47沿著切割線43進行切割複合材料纖維 _卩可提彳’、巾間預浸製品纖維布48 Α。中間預浸製品纖維布48 ^即會被_成如时所示之具有較佳的形狀和尺寸的含浸纖維製品49。 母個中間預浸製品纖維布48A可提供許多預浸製品49的切割片，其係 具有縱向或G。碳或麵、_，如圖中所示。圖13中所示之範例，係說明該 22 1258424 p2838-001 說明書.d〇c 預/父衣49具有，如較佳設計所要求的，-狹窄的部份50和-較寬大的 口Η刀 切°】及私除預浸製品49後，會在纖維布48 Α中留下間隙52。圖 示所示的樹脂含浸纖維36A係依縱向或〇。配置。 在上植序的—項變異中，該預浸製品49的纖維並非僅能以縱向方式 配置(即0 )’而且可以橫斷或橫向的方式配置(即，如。），若使用中間預 浸製品纖維布48 A的話。 、 圖Η係顯示沿著切割線44切割的複合材料纖維布私，以便提供如圖 15中所不的中間纖維布彻，然後其則可提供摺痕或摺疊線μ ϋ 和^折蝴彳彻58義疊，觸_所減峨％開始 Μ ’接者沿著摺疊線54開始指疊部份％，如箭f所示。接下來，沿著摺 疊線53擅疊部份57，佑兹^ η |^一 刖員D所不’以及最後，沿著摺疊線 56,如箭頭C所示。 且1切 或可選擇，可沿著摺疊線54摺疊部份6〇，如箭頭 Γ，沿細線卿糖。輪序更進-步_^ 加：，以便提供—最後摺疊的纖維布一 H 62(如® 18巾所示)射依顯 下門咕Μ固 Τ斤之幻影進行切割，並留 下間隙65。圖”也顯示一預浸製品纪，其 3〇Α相互奴的、_。 4纖維絲 歡乂又的纖維可沿著摺叠線52 方向向後摺疊而構成部份56、57、60、59和％。 54和55 ==量級別_3Gkg)之最佳化適應率、動態 度繞向及扭力剛性係可藉由結 &、、、但強 的為或碳/破璃纖維組合物’依不 23 1258424 一 P2838-00 丨說明書.d〇c 同的_單位重量和纖維方向，所構成之叫臂架u和敍Μ(在圖！ )而W本U車父佳實施例中所有的重量級別⑼心紙幻係具有相同 積層數量的結構。 較佳的碳和玻璃纖維之固有的特性和機械強度係已經建立許多中可能 的配置方式，包括㈣組成、纖維單錄量和先王方向性及相以便最佳 化其壓縮強度、彈性、耐久性、_的_度、縱向及扭力剛性之一較佳 實施例。碳纖維纽玻魏轉有較高的抗張強度和抗張絲。然而，玻 璃纖維’雜其強度健，麟雜高的雜和耐疲勞度。結構中若含有 -較高比綱碳麟及-較低比觸玻麵維，將造成―較佳實施例具有 較高的剛性和強度，崎性將隨著強度降躺增加，若我·使膽高比 例的玻璃纖維。 在本發明中，纖維方向性的配置也是另一項要件。典型地，沿著J形吊 臂架11和底板23主軸方向配置或平行配置之縱向或〇。纖維，將會產生非 常低的扭矩及非常高_性、非常高的抗張強度和非常高的壓縮強度。其 他的纖維角度例如，3()。、45。或6()。將具有更高的扭矩但較低的抗張強度 或壓縮強度。吾人應該凸顯碳纖維和玻璃纖維之固有的機械特性彼此之間 差異頗大’因此人們自然會預期〇。、3〇。和μ。角度會產生其扭力，抗張強 度和壓縮強度差異頗大的產品，而此舉係可提供更多的選項來配置及最佳 化壓縮強度、撓性、耐久性、動態耐用度、縱向及扭力剛性之一較佳實施 例。 J形吊臂架11和底板23之典型的碳/碳和碳/玻璃纖維的組成係如附表中 24 1258424 P2838-001 說明書.doc 戶斤示。 本發明的程序是要雜在含浸翻_雜徹舰，，雜”所有的纖維 並能適當地含浸環紐脂。在基本上，本綠财纽碳和_纖維預浸 製品，其所含有的樹脂含量範圍從35%到5〇%。樹脂含量高於大多數商業 化產品中單向纖維預浸製品。環氧樹脂的功能為當作是一種黏膠，以便將 所有的纖維結合及封裝在一起。較高的樹脂含量在模製期間將可確保有充 份的樹脂流動以及在交叉鏈結過程中可提供較大的控制能力，賦予一大幅 改良的翻旨/_麵。結果輯—較佳實補增麟強度和对久性。 所有的傳統式的下肢用義肢裝具係會在其核芯部位構成單向的縱向纖 維’亚以連續式和部間_方式橫向編織或編財角度纖維在外部層上， 2提升它們的扭矩。制預浸製品49(具有〇。或％。度纖維方位)和預浸 衣口口 62(具有其他相互交叉的方位），並在本發明之一項較佳實施例中使用， 將可持勝-全新的概念和建構方法來製造一般的模製成型製品包含本發明 的下肢用義肢裝具並且是和先前技藝的方法大不相同。 在本發明中’纖維絲並非一定要連續的和不間斷的，如製造預浸製品 中所不的。值得注意的是，使用非連續的纖維絲來構成本發明之義 肢裝具的-項重要的特性。 /係本發明用以製造模製成型製品，包括下肢義肢裝具，的製程流 、Θ、¥十月日/合液可透過一規定比例混合樹脂、催化劑、添加劑和溶劑 冓成邊環氧樹脂溶液可含有60%至70。/〇的固體含量，其在13〇。〇 時固化時間如’、 刀釦，而且擁有黏性、彈性、優良的熱穩定性和耐化學品 25 j25^424 P2838-001 說明書 d〇c 真具有優良的碳和玻璃纖維結合強度，其係為本發明中所使用的。 本發明的本方法係允許製造纖維單位重量(範圍從每平方公尺心_ 裏30〇grams)，樹脂含量(重量從35%到5〇%)和可進行配置纖維方向性及序 列的’選擇範圍很廣的，碳及/或玻璃單向預浸製品，而且亦可提供彈性， 從各種不同的材料組成中、纖維單位重量、纖維方向性和可 旦 中”選擇及最佳化"預浸製品。 'θ3$ 基本上，本發明較佳的方財所使㈣碳和玻麵維，為高強度的纖維 絲。較佳·_繞技觸餘含浸餘_所有的_皆驗底地”浸泡 ”並能適當地含浸環氧樹脂。在含浸樹脂期間能$巧地控制樹職度，即有 可能將樹脂含量控制在+2%的範圍内。有良好控制及—致的樹脂係為維護 較佳的壓縮強度、耐久性、適應率、動態耐用度'縱向及扭力剛性。 中間預浸製品纖維布似和最後摺疊的預浸製品纖維布^係可置入於 -個烤箱中純強迫烘乾以便去除溶劑和任何其他不必要的揮發性成分。、 強迫乾燥亦可能會產纽較不會發㈣以及在後續_繞程序巾較易摔抑 的預浸製品纖維布。適當的_規格是溫度⑽5。C而乾燥時間為3 2 小時。經過強迫乾難序後的結果為，每—巾間服製品纖維布似和最 後摺登的預浸製品纖維布6 i就可以進行秤重並適當切割成預浸製品4 9或 預浸製品62。 值得注意的是，歷經強迫乾燥的程序之後，中間預浸製品纖維布微 和和最後摺疊的預浸製品纖維布β1的秤重，此係為本發明處理程序的一項 必要的概念。此舉是要分離出其樹脂含量係高於或低於範圍的預浸製品，、 26 1258424 P2838-〇01 說明書.doc 而且要適當地結合這些預浸製品以便讓模製成型J形吊臂架u或底板23 的重量仍可以維持在相對固定的範圍内。作為一項範例，在執行強迫乾燥 程序期間，具有一高樹脂含量的預浸製品係可結合具有低樹脂含量之另一 件預浸製品。 在連續式壓縮模穴製成預浸製品49和預浸製品62的連續式積層之後， 即可對該壓縮模穴加熱至135〇(Μ5(Γ(：(最好是140〇c)，其係適合用來結合 一液壓200 kg/cm2並使用一 200mm直徑的液壓活塞。 在固化之後，執行脫模程序以便移除該模製成型構件，然後準備裝配並 從事最後的表面處理作業。 值得讚賞的是依據前述的事實，本發明的該模製成型製品係能利用尺寸 相似的一杈穴來製成，不論其重量如何，這項特性亦可應用在本發明該模 製成型製品之一較佳實施例中，像是j形吊臂架或底板。 因此，透過本發明前述的程序，即可提供一下肢義肢裝具，因為它係彰 顯出其係具有比前述的先前技藝更大的利益。 範例 範例一 該預浸製品49和62之較佳的貯存和序列將以製成- J形吊臂架的方式 說明如下。 在此k佺的方法中，所有的重量級別(3〇吆_13〇扭)皆有相同數量(％)的 積層’但其纖維糊和纖維方_料_，歧滿足各種㈣重量級別 27 1258424 p2838-001 說明書.doc 的適應率，換言之： 30kg至40 kg-吊臂架345 g 士 5g，60°纖維38層和〇。及90。20層的纖維 組合物。 40kg至50 kg -吊臂架345g 士 5g，60。纖維38層和〇。2〇層的纖維組合物。 5〇kg至60 kg-吊臂架345 g 士 5g，45°及60。纖維組合物38層結合〇。及 90°20層的纖維組合物。 6〇kg至70 kg-吊臂架345 g 士 5 g，45。及60。纖維組合物38層結合〇。纖 維20層。 70kg至80 kg-吊臂架345 g 士 5 g，45。38層和〇。及90。20層的纖維組合 物。 80kg至90 kg-吊臂架345 g 士 5 g，45。纖維38層和〇。纖維2〇層。 90kg至1〇〇 kg-吊臂架345 g 士 5g，30。及45。纖維組合物38層和〇。及 90°纖維組合物20層。 l〇〇kg至110 kg-吊臂架345 g士 5g，30 0及45。纖維組合物38層和〇〇 纖維20層。 1 l〇kg至120kg -吊臂架345 g 士 5g，30。纖維38層和0。及9〇。纖維組 合物20層。 l2〇kg至130 kg-吊臂架345 g 士 5g，30。纖維38層和〇。纖維2〇層。 對於所有的吊臂架類別(3〇-13〇 kg)，碳/碳預浸製品的貯存順序最好是相 同的。因此，對於具有58層的吊臂架，其係'包含38層有角度的纖維和20 層〇及9〇。纖維的組合物’其貯存序列為8層有角度的碳纖維而且FA贾碳 28 1258424 P2838-001 說明書.doc 絲早位重量)100為0.12mm，6層〇。及90。碳纖維的組合物，而且㈣(碳 絲早位重量)150 S 〇·15_，10層有角度的碳纖維而且FAW(碳絲單位重 里）〇〇為0.12mm ’ 6層〇。及90。碳纖維的組合物，而且FAW(碳絲單位重 里)150為〇.i5mm，1〇層有角度的碳纖維而且faw(碳絲單位重量)刚為 〇.12mm ’ 8層0。及90。碳纖維的組合物，而sFAW(碳絲單位重量^為 〇.15mm以及10層有角度的碳纖維而且歷(碳絲單位重量輝為麵。 範例2 不同重1級別(30-130 kg)之最大化適應率、動態财用度、壓縮強度、縱向及 扭力剛性係可藉由結合一碳纖維角度(〇。、3〇。、45。、6〇。和9〇。对口玻璃纖 維角度(30。、45。和6〇。），*同的纖維長度，纖維對正度(使用橫向、縱向 和對角線專方向），結合碳層厚度(〇12mmFAW 100/sq_m和0·15 mmFAW 150g/sq_m)及/或玻璃纖維層厚度(〇 i6mmpAW 126g/sq.m)的底板來達成。 如上所述之所有的重量級別(3〇kg至13〇kg)最好是擁有相同數量(52) 的積層，不論它完全都是碳纖維或是結合碳/玻璃纖維的底板。透過各種不 同的貯存序列和纖維對正程序，針對碳/碳和碳/玻璃纖維，即可達成每一重 量級別之各個不同的適應率，換言之： 30kg 至 40kg-底板 I90g=t5g，碳/玻璃 50%/50% 4〇kg 至 50kg-底板 I90g±5g，碳/玻璃 50%/50〇/〇 5〇kg 至 60kg-底板 I90g士5g，碳/玻璃 70%/30% 60kg 至 70kg-底板 190g：t5g，碳/玻璃 7Ό%/3〇% 7〇kg 至 80kg-底板 190gdb5g，碳 100% 29 1258424 p2838-001 說明書.doc 80kg 至 90kg -底板 190g 土5g，碳 100% 90kg 至 100kg-底板 190g士5g，碳 100% 100kg 至 110kg-底板 190g土5g，碳 100% 110kg 至 120kg—底板 190g土5g，碳 100% 120kg 至 130kg-底板 190g±5g，碳 100% 對於下列的底板重量級別(30-130 kg)，與預浸製品49和62有關的碳/ 碳和碳/玻璃預浸製品的貯存序列為·· 30至40kg-16層60。碳纖維，而且FAW 100為0.12mm，10層碳纖 維0°及90。組合物，而且FAW 150為0_15mm以及26層60。玻璃纖維，而 且 FAW 126 為 0.16mm。 4〇至5〇kg - 16層60。碳纖維，而且FAW 100為0.12mm，10層碳纖 維〇 ’而且FAW 150為O.lSmm以及26層60。玻璃纖維，而且FAW 126 為 0.16mm 〇 50至60kg -26層60°碳纖維，而且FAW 100為0.12mm，10層碳纖維 0。及90。組合物，而且FAW 15〇為〇15nim以及16層6〇。玻璃纖維，而且 FAW 126 為 〇J6mm 〇 6〇至7〇kg - 26層60◦碳纖維，而且FAW 100為〇.12mm，1〇層碳纖維 0而且FAW 150為〇.15mm以及16層60。玻璃纖維，而且FAW 126為 0.16mm ° 7〇至8〇kg - 36層吵及6〇。碳纖維組合物，而且FAW 1〇〇為〇12疆， 16層碳纖維〇。及9〇。組合物，而且FAW 15〇為〇15_。 30 1258424 p2838-001 說明書.doc 80至90kg - 36層45。及60。碳纖維組合物，而且FAW 1〇〇為〇12inm， 16層碳纖維〇。，而且FAW 15〇為〇15mm。 9〇至1〇〇]^-36層45。碳纖維，而且17娜1〇()為〇12^^，16層碳纖 維0°及90。組合物，而且FAW 15〇為〇15mm。 1〇〇至1101^-36層45。碳纖維，而且17謂1〇〇為〇12111111，16層碳纖 維 0°，而且 FAW150 為 〇.15mm。 110至l2〇kg-36層3〇。及收碳纖維組合物，而且FAW 為 0.12mm，16 層碳纖維 0。，而且 FAW 150 為 〇.l5mm。 120至1301^-36層30。碳纖維，而且17颜100為012111111，16層碳纖 維 0°，而且 FAW 150 為 0.15mm。 TABLE/砉格 WEIGHT CLASS (kg)重量分級 (公斤） J-SHAPED PYLON (ll)j形吊臂架（11) SOLE PLATE (23) 底板（23) 30-40 100% 碳 50%碳/50%玻璃 40-50 100% 碳 50%碳/50%玻璃 50-60 100% 碳 70%碳/30%玻璃 60-70 100% 碳 70%碳/30%玻璃 70-80 100% 碳 100% 碳 80-90 100% 碳 100% 碳 90-100 100% 碳 100% 碳 31 1258424 p2838-001 說明書.doc 100-110 100% 碳 100% 碳 110-120 100% 碳 100% 碳 120 -130 100% 碳 100% 碳 本案所揭露之技術，得由熟習本技術人士據以實施，而其前所未有之 作法亦具備專利性，爰依法提出專利之申請。惟上述之實施例尚不足以涵 蓋本案所欲保密之專利範圍，因此，提出申請專利範圍如附。 1258424 P2838_001 說明書.doc 【圖式簡單說明】 圖1係本發明一項實施例的後側透視圖。 圖2係安裝在殘肢座上之本發明一項實施例之prosthetic(義肢，人工修補， 輔助)裝置的一側端立視圖。 圖3係prosthetic(義肢，人工修補，輔助)裝置的一前視圖，其係已經從殘 肢座上卸下並移開固定架。 圖4係沿著圖2中線列A-A所擷取之一平面圖。 圖5係底板之一平面圖。 圖6和7係該明本發明所揭示方法之步驟⑻和⑻的透視圖。 圖8至10係顯示如圖6和7中所示本發明的方法中所採用之滾筒，其 係具有以各種不同方向配置的切割線或溝槽。 圖11至13係顯示預浸製品的構造，其纖維係呈縱向排列。 圖14至18係顯示預浸製品的構造，其纖維係呈橫向排列；及 圖19係本發明所揭示方法之—項較佳實施例的-般流程圖。 【主要元件符號說明】 義肢裝具· · · · · 1() 吊臂架.·····n 上脛部固定部分·· 12 下脛部部份.·· 33 1258424 P2838_001 說明書.doc 腳踝區域· · · • .14 端點..... • · 15 第二點· · · · • · 16 腳趾部分··· • · 17 腳後跟部份·· • · 17A T形托架··· • · 18 腿部..... • · 19 螺栓..... • · 20 上凸緣· · · · • · 21 殘肢座· · · · • · 22 底板..... • · 23 對正孔· · · · • · 24 和 25 螺栓..... • · 26 襯墊..... • · 27 玻璃纖維絲· · • · 30 浸樹脂纖維絲· .· 36A 碳纖維捲線軸· • · 31 車軸..... • · 32 樹脂浴· · · · • · 34 環氧樹脂溶液· • · 35 滾筒..... • · 36 34 1258424 P2838-001 說明書.doc 離型紙......37 末端.......38及39 位置.......40 車軸.......41 環狀物......42Regarding Fig. 6', it is noted that its carbon or glass, filament 30 is not wound around, fixed to, and supported by the axle 32, on the carbon fiber bobbin 31. When the 6th moving fiber is 3 ’, the axle 32 will rotate. The filament 3() will pass through a resin bath 34 containing a preferred epoxy resin solution 35. After passing through a resin bath, the resin impregnated fiber filaments are creased, and the % is placed on the release paper, preferably the time base resin coated release paper, wherein the ends 38 and 39 can be folded. The face rubber (4) is placed at the position so as to be able to provide a continuous release paper 37 on the drum 36. When the roller is rotated by a %, the impregnated resin fiber is entangled on the viewing 37. The drum is stored in the vehicle (4) and is driven by an appropriate component (not shown). At the same time, when it is rotating, the resin bath is carried along with the carriage--the head A or B is not in the linear direction' and the resin-impregnated fiber is removed and separated. The predetermined fiber weight or fiber density is on the release paper 37, and from the - lion lion 42 towel, Saki, rushed (four) professional fiber cloth 48 A (in Figure 12). #When they are wound around the release paper 37, each successive loop 42 will overlap the aforementioned annulus. As a result, the intermediate prepreg fiber cloth 48 A (in FIG. 12) which is produced will be the same as the fiber impregnated fiber genus I 21 1258424 P2S38-00 丨 specification d〇c, and the intermediate pre- The impregnated fiber cloth can be separated from the release paper 37 end. Each resin re-crystallized into a fiber-impregnated 3G A fine (four) can be simple money Weibu 48A and like the final evening ^. The same 36 can be used in accordance with the direction a or b, and the complex motion can be achieved, so that the same result as shown in Fig. 6 can be provided. However, it is preferable to adopt the equations such as '. In an alternative configuration, as shown in Figure 7, against the stationary resin bath 34 and the shaft portion 32, the configuration shown in Figure 6 is followed by a view of Figures 8, 9, and 1 The roller % can provide elongated grooves or cut lines 43, 44 and 45 to facilitate cutting from 3 smoke and remove composite fiber _6 from the knot 6, as shown in Figure 8 Basically, but _ is 〇. Or parallel to the axle 41, the cutting line 44 is formed 6q with the axle 41. As shown in Fig. 9, or 疋 cutting line 45, as shown in the financial office (4), the axle q (four). Its tender cuts _ _, 9 and ω are not shown) can be used to provide unidirectional prepregs that cross at other angles. - It is appreciated that the _ line 43, 44, 45 or other angles of the cut line can be paid through the phase 5, 衮Π 36 or 5 彡 upper phase butterfly line can also be provided by different roller % . However, on the same cylinder - the plurality of cutting lines are preferably flexible and economical. 1 to 13 show that the composite fiber _ 卩 彳 彳 、, the inter-pan prepreg fiber cloth 48 Α is cut by the dicing blade 47 along the cutting line 43. The intermediate prepreg fiber cloth 48 will be impregnated fiber article 49 having a preferred shape and size as indicated by the time. The master intermediate prepreg fiber cloth 48A can provide a plurality of dicing sheets of prepreg 49 having a longitudinal direction or G. Carbon or face, _, as shown in the figure. The example shown in Figure 13 illustrates the 22 1258424 p2838-001 specification. d〇c pre/father clothing 49 has, as required by the preferred design, a narrow portion 50 and a wider mouth boring tool After cutting and removing the prepreg 49, a gap 52 is left in the fiber cloth 48 。. The resin impregnated fibers 36A shown are oriented longitudinally or 〇. Configuration. In the up-sequence variant, the fibers of the prepreg 49 are not only configurable (i.e., 0)' in a longitudinal manner and can be disposed transversely or laterally (i.e., as such) if intermediate prepregs are used. If the product fiber cloth 48 A. The figure shows the composite fiber cloth cut along the cutting line 44 to provide the intermediate fiber cloth as shown in Fig. 15, and then it can provide creases or fold lines μ ϋ and 58 叠 叠 , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , Next, the portion 57 is arbitrarily folded along the folding line 53, which is not </ RTI> and finally, along the folding line 56, as indicated by the arrow C. And 1 or alternatively, the portion 6〇 can be folded along the fold line 54, such as the arrow Γ, along the thin line of sugar. The wheel sequence is further advanced - step _ ^ plus: in order to provide - the final folded fiber cloth - H 62 (as shown in the ® 18 towel) is shot according to the phantom of the door sill, leaving a gap 65 . The figure also shows a prepreg product, which is 3 〇Α 〇Α, _. 4 fiber 乂 乂 fibers can be folded back along the fold line 52 to form parts 56, 57, 60, 59 and %. 54 and 55 == quantity level _3Gkg) Optimum adaptation rate, dynamic degree winding and torsion rigidity can be achieved by knot &,, but strong or carbon/glass fiber composition No 23 1258424 A P2838-00 丨 manual.d〇c The same _ unit weight and fiber direction, which is called the boom u and the Μ (in the figure!) and the weight of the U-car parent embodiment Level (9) Cardioid phantoms have the same number of layers of structure. The inherent properties and mechanical strength of preferred carbon and fiberglass have established many possible configurations, including (4) composition, fiber volume, and directionality. A preferred embodiment of the phase to optimize its compressive strength, elasticity, durability, _degree, longitudinal and torsional stiffness. Carbon fiber neurites have higher tensile strength and tensile strength. However, glass The fibers are mixed with strong strength, high heterogeneity and fatigue resistance. The ratio of the carbon lining and the lower specific contact surface dimension will result in the "higher rigidity and strength of the preferred embodiment, and the sagging will increase with the strength drop, if I make the biliary ratio of the glass fiber. In the present invention, the configuration of the fiber directivity is another requirement. Typically, longitudinal or 〇 fibers disposed along the main axis of the J-shaped boom frame 11 and the bottom plate 23 will produce very low torque. And very high _ sex, very high tensile strength and very high compressive strength. Other fiber angles such as 3 (), 45 or 6 () will have higher torque but lower tensile strength Or compression strength. We should emphasize that the inherent mechanical properties of carbon fiber and fiberglass are quite different from each other'. Therefore, people naturally expect 〇, 3〇, and μ. The angle will produce its torque, tensile strength and compressive strength difference. A considerable product, and this is a preferred embodiment that provides more options to configure and optimize compressive strength, flexibility, durability, dynamic durability, longitudinal and torsional stiffness. J-shaped boom Typical of 11 and bottom plate 23 The composition of carbon/carbon/glass fiber is as shown in the attached table. 12 1258424 P2838-001 Instruction Manual. doc. The procedure of the present invention is to be mixed in the impregnation, the miscellaneous, and the miscellaneous fibers. Earth impregnated ring grease. Basically, the green co-carbon and _ fiber prepreg contain a resin content ranging from 35% to 5%. The resin content is higher than that of unidirectional fiber prepregs in most commercial products. The function of the epoxy resin is to act as a glue to bond and package all the fibers together. The higher resin content will ensure sufficient resin flow during molding and provide greater control during cross-linking, giving a greatly improved turn. The result is a combination of better strength and longerness. All traditional prosthetic limbs for lower limbs will form unidirectional longitudinal fibers in their cores. The sub-continuous and inter-segmental transverse weaving or weaving angle fibers are on the outer layer, 2 to increase their torque. . Prepreg 49 (having a twist or a degree of fiber orientation) and prepreg port 62 (having other interdigitated orientations), and used in a preferred embodiment of the invention, will be sustainable - A new concept and construction method for making a general molded article comprising the prosthetic device for lower limbs of the present invention and which is quite different from the method of the prior art. In the present invention, the fiber filaments are not necessarily continuous and uninterrupted, as is not the case in the manufacture of prepregs. It is worth noting that the use of non-continuous filaments constitutes an important characteristic of the prosthetic device of the present invention. / The process for producing a molded article, including a lower limb prosthetic device, the process flow, the hydrazine, the october/day mixture can be mixed with a predetermined proportion of the resin, the catalyst, the additive and the solvent. The resin solution may contain from 60% to 70%. / 〇 solid content, which is at 13 〇. Curing time, such as ', knife buckle, but also has viscosity, elasticity, excellent thermal stability and chemical resistance 25 j25^424 P2838-001 Instructions d〇c really has excellent carbon and glass fiber bonding strength, its system It is used in the present invention. The method of the present invention allows the manufacture of fiber basis weight (ranging from 30 gram mass per square meter of heart), resin content (weight from 35% to 5%), and the choice of fiber orientation and sequence. A wide range of carbon and / or glass unidirectional prepregs, but also provides flexibility, from a variety of different material compositions, fiber unit weight, fiber directionality and can be "selected and optimized" Dip product. 'θ3$ Basically, the preferred method of the present invention makes (4) carbon and glass surface dimensions high-strength fiber filaments. Preferably, the circumstance of the technology is impregnated. "soaking" and properly impregnating the epoxy resin. During the impregnation of the resin, it is possible to control the tree degree skillfully, that is, it is possible to control the resin content within the range of +2%. The resin with good control and properties is Maintains better compressive strength, durability, adaptability, dynamic durability 'longitudinal and torsional rigidity. Intermediate prepreg fiber cloth and final folded prepreg fiber cloth can be placed in an oven and forced Dry to remove solvent and any other unnecessary Hairy ingredients. Forced drying may also produce a new pre-impregnated fiber cloth that is less likely to be produced (4) and is more likely to fall in subsequent knives. The appropriate _ specification is temperature (10) 5. C and drying time is 3 2 After the forced hard work, the result is that the fiber cloth of the prepreg and the final folded fiber cloth 6 i can be weighed and cut into prepreg 49 or prepreg. Article 62. It is worth noting that after the forced drying procedure, the intermediate prepreg fiber cloth and the final folded prepreg fiber cloth β1 are weighed, which is a necessary concept for the treatment procedure of the present invention. This is to separate the prepreg whose resin content is higher or lower than the range, and to properly combine these prepregs in order to make the molded J-shaped crane. The weight of the boom u or the bottom plate 23 can still be maintained in a relatively fixed range. As an example, a prepreg having a high resin content can be combined with another piece having a low resin content during the forced drying process. Pre After the continuous compression molding cavity is formed into a continuous laminate of the prepreg 49 and the prepreg 62, the compression cavity can be heated to 135 〇 (Μ5 (Γ( preferably 140〇c) It is suitable for combining a hydraulic pressure of 200 kg/cm2 and using a 200 mm diameter hydraulic piston. After curing, a demolding procedure is performed to remove the molded component, and then ready for assembly and final surface treatment. It is appreciated that in accordance with the foregoing facts, the molded article of the present invention can be made using a similarly sized acupoint, regardless of its weight, which can also be applied to the molding of the present invention. In a preferred embodiment of the molded article, such as a j-shaped boom or a bottom plate, the lower limb prosthetic device can be provided by the foregoing procedure of the present invention, since it is shown that the system has a The previous skill has greater benefits. EXAMPLES Example 1 The preferred storage and sequence of the prepregs 49 and 62 will be described below in the manner of a J-shaped boom. In this method, all the weight grades (3〇吆_13 twist) have the same number (%) of the laminate 'but the fiber paste and fiber side _ material _, the difference meets various (four) weight level 27 1258424 P2838-001 Specification.doc Adaptation rate, in other words: 30kg to 40kg - boom frame 345 g 5 g, 60 ° fiber 38 layer and crucible. And a 90. 20 layer fiber composition. 40kg to 50kg - boom frame 345g ± 5g, 60. 38 layers of fibers and enamel. 2 〇 layer of fiber composition. 5 〇 kg to 60 kg - boom frame 345 g 5 g, 45 ° and 60. The 38 layers of the fiber composition are combined with ruthenium. And a 90° 20 layer fiber composition. 6 〇 kg to 70 kg - boom frame 345 g 5 g, 45. And 60. The 38 layers of the fiber composition are combined with ruthenium. The fiber has 20 layers. 70kg to 80kg - boom frame 345 g 5 g, 45. 38 layers and 〇. And a 90. 20 layer fiber composition. 80kg to 90kg - boom frame 345 g 5 g, 45. 38 layers of fibers and enamel. Fiber 2 layer. 90kg to 1〇〇 kg - boom frame 345 g 5 g, 30. And 45. The fiber composition is 38 layers and enamel. And 20 layers of 90° fiber composition. L〇〇kg to 110 kg - boom frame 345 g 5 g, 30 0 and 45. The fiber composition was 38 layers and the enamel fibers were 20 layers. 1 l〇kg to 120kg - boom frame 345 g 5 g, 30. 38 layers of fiber and 0. And 9〇. The fiber composition has 20 layers. L2 〇 kg to 130 kg - boom frame 345 g 5 g, 30. 38 layers of fibers and enamel. Fiber 2 layer. For all types of booms (3〇-13〇 kg), the order of storage of carbon/carbon prepregs is preferably the same. Thus, for a boom frame with 58 layers, it contains 38 layers of angled fibers and 20 layers of enamel and 9 inches. The composition of the fiber's storage sequence is 8 layers of angled carbon fibers and the FA Jia carbon 28 1258424 P2838-001 specification. doc silk early weight) 100 is 0.12 mm, 6 layers of ruthenium. And 90. The carbon fiber composition, and (4) (carbon wire early weight) 150 S 〇·15_, 10 layers of angled carbon fiber and FAW (carbon wire unit weight) 〇〇 is 0.12 mm ′ 6 layer 〇. And 90. The carbon fiber composition, and FAW (carbon filament unit weight) 150 is 〇.i5 mm, 1 〇 layer of angled carbon fiber and faw (carbon filament unit weight) just 〇.12 mm ′ 8 layer 0. And 90. Carbon fiber composition, while sFAW (carbon wire unit weight ^ is 〇.15mm and 10 layers of angled carbon fiber and calendar (carbon wire unit weight is the surface. Example 2 different weight 1 level (30-130 kg) maximization Adaptability, dynamics, compressive strength, longitudinal and torsional stiffness can be achieved by combining a carbon fiber angle (〇, 3〇, 45, 6〇, and 9〇. Opposite glass fiber angles (30., 45) And 6〇.), * the same fiber length, fiber alignment (using transverse, longitudinal and diagonal directions), combined with carbon layer thickness (〇12mmFAW 100/sq_m and 0·15 mmFAW 150g/sq_m) and / or the thickness of the glass fiber layer (〇i6mmpAW 126g/sq.m) is achieved. All the weight classes (3〇kg to 13〇kg) mentioned above are preferably the same number (52) of laminates, regardless of It is entirely carbon fiber or a combination of carbon/glass fiber backing. Through various storage sequences and fiber alignment procedures, for carbon/carbon and carbon/glass fibers, different adaptation rates for each weight class can be achieved. In other words: 30kg to 40kg - bottom plate I90g = t5g, carbon / glass 50% / 50% 4〇k g to 50kg - bottom plate I90g ± 5g, carbon / glass 50% / 50 〇 / 〇 5 〇 kg to 60kg - bottom plate I90g ± 5g, carbon / glass 70% / 30% 60kg to 70kg - bottom plate 190g: t5g, carbon / glass 7Ό%/3〇% 7〇kg to 80kg-floor 190gdb5g, carbon 100% 29 1258424 p2838-001 Manual.doc 80kg to 90kg - bottom plate 190g soil 5g, carbon 100% 90kg to 100kg - bottom plate 190g ± 5g, carbon 100% 100kg to 110kg - bottom plate 190g soil 5g, carbon 100% 110kg to 120kg - bottom plate 190g soil 5g, carbon 100% 120kg to 130kg - bottom plate 190g ± 5g, carbon 100% For the following floor weight class (30-130 kg), and The storage sequence of the carbon/carbon and carbon/glass prepreg articles associated with prepregs 49 and 62 is 30 to 40 kg-16 layers of 60 carbon fibers, and FAW 100 is 0.12 mm, 10 layers of carbon fibers 0° and 90. And FAW 150 is 0_15mm and 26 layers of 60. Glass fiber, and FAW 126 is 0.16mm. 4〇 to 5〇kg - 16 layers of 60. Carbon fiber, and FAW 100 is 0.12mm, 10 layers of carbon fiber 〇' and FAW 150 It is O.lSmm and 26 layers of 60. Glass fiber, and FAW 126 is 0.16mm 〇50 to 60kg -26 layer 60° carbon fiber, and FAW 100 is 0.12mm, 10 Layer carbon fiber 0. And 90. Composition, and FAW 15〇 is 〇15nim and 16 layers 6〇. Glass fiber, and FAW 126 is 〇J6mm 〇 6〇 to 7〇kg - 26 layers of 60 ◦ carbon fiber, and FAW 100 is 〇.12mm, 1 〇 layer carbon fiber 0 and FAW 150 is 〇.15mm and 16 layer 60. Glass fiber, and FAW 126 is 0.16mm ° 7〇 to 8〇kg - 36 layers of noisy and 6〇. Carbon fiber composition, and FAW 1〇〇 is 〇12 Xinjiang, 16 layers of carbon fiber 〇. And 9〇. Composition, and FAW 15〇 is 〇15_. 30 1258424 p2838-001 Instruction manual.doc 80 to 90kg - 36 layers 45. And 60. Carbon fiber composition, and FAW 1〇〇 is 〇12 inm, 16 layers of carbon fiber 〇. And FAW 15〇 is 〇15mm. 9〇 to 1〇〇]^-36 layer 45. Carbon fiber, and 17 Na 1 〇 () is 〇 12 ^ ^, 16 layers of carbon fiber 0 ° and 90. Composition, and FAW 15 〇 is 15 mm. 1〇〇 to 1101^-36 layer 45. Carbon fiber, and 17 is 1〇〇 〇12111111, 16 layers of carbon fiber 0°, and FAW150 is 〇.15mm. 110 to l2 〇 kg-36 layer 3 〇. And carbon fiber composition, and FAW is 0.12mm, 16 layers of carbon fiber 0. And FAW 150 is 〇.l5mm. 120 to 1301^-36 layers 30. Carbon fiber, and 17 color 100 is 012111111, 16 layers of carbon fiber 0 °, and FAW 150 is 0.15 mm. TABLE / WE格 WEIGHT CLASS (kg) weight classification (kg) J-SHAPED PYLON (ll) j-shaped boom (11) SOLE PLATE (23) bottom plate (23) 30-40 100% carbon 50% carbon / 50% Glass 40-50 100% Carbon 50% Carbon / 50% Glass 50-60 100% Carbon 70% Carbon / 30% Glass 60-70 100% Carbon 70% Carbon / 30% Glass 70-80 100% Carbon 100% Carbon 80 -90 100% Carbon 100% Carbon 90-100 100% Carbon 100% Carbon 31 1258424 p2838-001 Manual.doc 100-110 100% Carbon 100% Carbon 110-120 100% Carbon 100% Carbon 120 -130 100% Carbon 100 % Carbon The technology disclosed in this case can be implemented by people familiar with the technology, and its unprecedented practice is also patentable, and applications for patents are filed according to law. However, the above embodiments are not sufficient to cover the scope of patents to be kept confidential in this case. Therefore, the scope of application for patents is attached. 1258424 P2838_001 Specification.doc [Simplified illustration of the drawings] Fig. 1 is a rear perspective view of an embodiment of the present invention. Figure 2 is a side elevational view of a prosthetic device of an embodiment of the invention mounted on a residual limb. Figure 3 is a front elevational view of a prosthetic device that has been removed from the residual limb and removed from the stent. Figure 4 is a plan view taken along line A-A of Figure 2. Figure 5 is a plan view of one of the base plates. Figures 6 and 7 are perspective views of steps (8) and (8) of the method disclosed herein. Figures 8 through 10 show a drum employed in the method of the present invention as shown in Figures 6 and 7 having cut lines or grooves arranged in a variety of different orientations. Figures 11 to 13 show the construction of a prepreg in which the fibers are arranged in a longitudinal direction. Figures 14 through 18 show the construction of a prepreg, the fibers of which are arranged in a transverse direction; and Figure 19 is a general flow diagram of a preferred embodiment of the method disclosed herein. [Description of main component symbols] Prosthetic device · · · · · 1() Boom frame.·····n Upper part fixed part·· 12 Lower part part.·· 33 1258424 P2838_001 Instruction manual.doc Ankle Area · · · • .14 End point..... • · 15 Second point · · · · • · 16 Toe part ··· • · 17-leg heel part ·· • · 17A T-shaped bracket··· • · 18 Legs..... • · 19 Bolts..... • · 20 Upper flange · · · · • · 21 Residual seat · · · · • · 22 Base plate..... 23 Alignment Hole · · · · • · 24 and 25 Bolts..... • · 26 Pads..... • · 27 Glass Fibers · · • · 30 Dipped Resin Fibers · .· 36A Carbon Fiber Coil Axis · • · 31 Axle..... • · 32 Resin Bath · · · · • · 34 Epoxy Resin Solution · • · 35 Drum..... • · 36 34 1258424 P2838-001 Instruction Manual .doc Release Paper ...37 Ends....38 and 39 Positions.......40 Axles....41 Rings...42
纖維布......42A 長形溝槽或切割線· 43、44和45 複合材料纖維布·· 46 切割刀......47Fiber cloth...42A Long groove or cutting line ·43,44 and 45 composite fiber cloth·· 46 cutting knife...47
纖維布......48 AFiber cloth...48 A
間隙.......48B 含浸纖維製品· · · 49 狹窄的部份· · · · 50 較寬大的部份· · · 51 摺痕或摺疊線· · ·52、53、54和55 摺疊部份.....56、57、58、59、60 纖維布......61 預浸製品.....62 下間隙......65 35Gap....48B Impregnated fiber products · · · 49 Narrow parts · · · · 50 wider parts · · · 51 creases or fold lines · · · 52, 53, 54 and 55 Folding Part.....56,57,58,59,60 fiber cloth...61 prepreg.....62 lower clearance...65 35