1258230 九、發明說明： 【發明所屬之技術領域】 本發明是有關於一種發光二極體顯示裝置及其製造方 法特別疋指一種可以作為建材使用並同時提供燈光顯示 文果的舍光一極體顯示裝置及其製造方法。 【先前技術】1258230 IX. Description of the Invention: [Technical Field] The present invention relates to a light-emitting diode display device and a manufacturing method thereof, particularly to a light-emitting one-pole display which can be used as a building material and simultaneously provides a light display effect Device and method of manufacturing the same. [Prior Art]
一般戶外建材通常都需要有高防水效果、抗日曬，而 且堅固耐用的功能，所以通常都會採用金屬、石材、塑膠 等材料來作為主要建材’而如果要在外觀上增加燈光效果 y列如作㈣秀、增加夜間氣氛等），&者是要裝設一大型 “子看板冑告看板等顯示裝置時，則除了要同時考慮 ^述的高防水效果、抗日曬、堅固耐用等功能之外，往往 還需要考慮與建築物本身所搭配的美感，以及與建築物結 合的方式與結構’此時，如何選用合適财用的顯示裝置、 如何與建築物結合、如何不破壞建築物本身的美觀，都考 驗著設計與施玉人員，於是造成了許多設計上、施工上的 困難發生。 【發明内容】 因此，本發明之目的’即在提供一種具有高防水效果 、抗曰曬、堅固财用能作為建椅，並且還能提供燈光顯示 效果的發光二極體顯示裝置及其製造方法。 於是，本發明發光二極體鞀 版碭不裝置包含一基板、一發 光單元、一成型框，及一成型材料。 該基板是採用可透光材質，包括相反的一内側面及— 1258230 外侧面。 该發光單元是設置於該基板的内側面，並可向該外侧 面^光，違發光單元是採用發光二極體為主要的發光元件 。亥成型框是架設於該基板的内側面，並與該基板界定 出谷至空間，該發光單元是位於該容室空間内。 該成型材料是填充於該容室空間内，並且充分包覆住 該發光單元。 本發明發光二極體顯示裝置的製造方法包含以下步驟 (Α)預製一模具 在4杈具中注入一平鋪於其底部的樹脂 ⑻使該樹脂在該模具底部成型出—可透光的基板。 (C) 發光單元_模具㈣該基板，並使得該發光 早兀的發光方向是朝向該基板，該發光單元是採用發 光一極體為主要的發光元件。 ⑼置人—成型框到該模具内，並蓋覆該發光單元。 ⑻Μ成型材料填充於該基板與成型框之間，並完全 包覆住該發光單元。 (F )使该成型材料成型，出 6 成孓元成後從該模具中取出該發 光二極體顯示裝置。 藉此，當使用者要進耔 ^^罟進仃各種建築上的裝修時，就可以 直接k用本發明發光二極體？ 體顯不裝置來作為建築材料，上 述的該基板也能夠在建築物 J卜硯上形成一顯示牆面，並 1258230 且藉由其树月曰與發泡材質達到防水、抗日曬及耐用的功能 &而σ亥成型框則能形成—相反於該基板的安裝部位，可以 延擇使用金屬製的強化鋼材，所以能夠相當耐用且容易安 裝、，適用於結合在建築物本身，並且有合適的結構強度， 足以達到高防水效果、抗日曬、堅固耐用、能作為建材， 並且具有燈光顯示效果的諸多功能。 【實施方式】 有關本發明之前述及其他技術内容、特點與功效，在 以下配合參考圖式之二較佳實施例的詳細說明中，將可清 楚的呈現。 ^ 在本發明被詳細描述之前，要注意的是，在以下的說 明内容中，類似的元件是以相同的編號來表示。 參閱圖1、2,本發明發光二極體顯示裝置的第一較佳 實施例包含一基板10、一發光單元20、一成型框3〇,及一 成型材料40，前述該發光二極體顯示裝置的組成構件中， 均是在一模具50内藉由模造成型的方式連結成完成。 該基板10是採用可透光材質、透明材質或半透明材質 ，在本第一較佳實施例中是採用本案發明人先前所提申的 中華民國第92135651號「經改質之環氧樹脂及其製備方法 與應用」發明專利案中所稱為丙烯酸基環氧樹脂（Generally, outdoor building materials usually need to have high waterproof effect, anti-sun, and durable functions, so metal, stone, plastic and other materials are usually used as the main building materials. If you want to increase the lighting effect on the appearance, y is like (4) Shows, increase the nighttime atmosphere, etc., and when you want to install a large-scale display device such as a bulletin board, you must consider the high waterproof effect, anti-sun, and durability of the display device. It is often necessary to consider the aesthetics associated with the building itself, and the way and structure to be combined with the building. At this time, how to choose a suitable financial display device, how to integrate with the building, and how to not damage the aesthetics of the building itself. Both the design and the Shiyu personnel have been tested, which has caused many difficulties in design and construction. [Invention] Therefore, the object of the present invention is to provide a high waterproof effect, anti-drying, and strong financial performance. As a chair, and also providing a light-emitting diode display device and a method of manufacturing the same. The light emitting diode device comprises a substrate, a light emitting unit, a forming frame, and a molding material. The substrate is made of a light transmissive material, including an opposite inner side surface and an outer side surface of the 1258230. The unit is disposed on the inner side surface of the substrate, and can be lighted toward the outer side surface. The light-emitting unit is a light-emitting element mainly composed of a light-emitting diode. The inner frame is mounted on the inner side surface of the substrate, and the substrate is The light-emitting unit is defined in the space of the chamber. The molding material is filled in the space of the chamber and fully covers the light-emitting unit. The manufacturing method of the light-emitting diode display device of the present invention includes the following Step (Α) Prefabricating a mold Injecting a resin (8) flattened on the bottom of the mold to form a resin-transparent substrate at the bottom of the mold. (C) Light-emitting unit_mold (4) the substrate and The light-emitting direction of the light-emitting light is toward the substrate, and the light-emitting unit is a light-emitting element mainly composed of a light-emitting body. (9) A person is placed into the mold and covered with the hair. (8) The bismuth molding material is filled between the substrate and the molding frame, and completely covers the illuminating unit. (F) The molding material is molded, and the luminescent element is taken out from the dies after the aging is completed. The body display device. Therefore, when the user wants to enter the decoration of various buildings, the light-emitting diode of the present invention can be directly used as a building material, and the above-mentioned substrate It is also possible to form a display wall on the building J, and 1258230, and with its tree moon and foam material to achieve waterproof, anti-sun and durable functions & σ Hai frame can be formed - contrary to The mounting portion of the substrate can be made of metal reinforced steel, so it can be quite durable and easy to install. It is suitable for bonding to the building itself, and has suitable structural strength, which is high enough to achieve high waterproofing, anti-sun, and firm. Durable, can be used as a building material, and has many functions of light display. [Embodiment] The foregoing and other technical contents, features, and advantages of the present invention will be apparent from the following detailed description of the preferred embodiments of FIG. Before the present invention is described in detail, it is to be noted that in the following description, similar elements are denoted by the same reference numerals. Referring to FIGS. 1 and 2, a first preferred embodiment of the LED display device of the present invention comprises a substrate 10, a light emitting unit 20, a molding frame 3, and a molding material 40. The LED display is provided. The constituent members of the device are all joined together in a mold 50 by means of molding. The substrate 10 is made of a light transmissive material, a transparent material or a translucent material. In the first preferred embodiment, the inventor of the present invention has previously applied the modified epoxy resin and The preparation method and application thereof are referred to as acrylic-based epoxy resin in the invention patent case (
Epoxy，AE)材料，所以該基板10具備有相當良好的防水 功能，可以抗日曬並且堅固耐用，其申，該基板1〇包括相 反的一内側面11及一外側面12。 該發光單元20是設置於該基板1〇的内側面^，.並且 7 1258230 可以向該外側面12笋氺，兮A k πο 21、 多數電連接ρ…早70 2G包括多數電路板 22、 多數電連接:二並面向該内側面11的發光元件 23、 及一電連接；:路板21並面向該内側面U的太陽能板 22 連接㈣路板21的蓄電池仏該㈣光元件Epoxy, AE) material, so the substrate 10 is provided with a relatively good waterproof function, is resistant to sunlight and is durable, and the substrate 1 includes an opposite inner side 11 and an outer side 12. The light-emitting unit 20 is disposed on the inner side surface of the substrate 1 , and 7 1258230 can be formed on the outer side surface 12, 兮A k πο 21 , most electrical connections ρ... early 70 2G includes a plurality of circuit boards 22, majority Electrical connection: the light-emitting element 23 facing the inner side surface 11 and an electrical connection; the solar panel 22 facing the inner side U of the road board 21 is connected to the battery of the (four) road board 21 (the fourth) optical element
疋發光二極體，访恭 IT 光处儲;^ 以电反21能控制該太陽能板幻接收 先此儲存於該蓄電池24中，吉 _ ，此外，若不採… 定時間再取用 25來連接市電用该太陽能板23,也可以電連接一電源線 於該框3〇包括多數縱橫交錯的框桿31 ’及多數連接 X、 f 31上亚各具有一連結孔321的連結片μ， 的造型是配合該基板丨。造型，並面 二 内側面π，當該成型框30覆蓋於該發光單元2 勺 與該基板Η)界定出—容室空間33,該 ：” 於該容室空間33内。 …20則是位 該成型材料40是填充於該容室空間幻内，並且 包覆住該發光單元2〇，該成型材料4〇是一種發泡材料，： ，弟—較佳實施例中為含有丙稀酸基環氧化聚氨酉旨樹脂類 、Acync Epoxy P〇lyure触紙，ΑΕρυ)，實際使用時也可 以全部採用前述製造該基板1G的丙烯酸基環氧樹脂㈤） ’而由於該基板1G與成型材料4G同樣具有丙烯酸基環氧 樹脂（AE)的成分’所以進行發泡時’兩者能充分：緊密 連結’產生良好的防水效果與結構強度。 同樣參閱圖1、2並配合圖3 ’藉由本發明發光二極體 顯示裝置的製造方法即可瞭解上述該發光二極體顯示裝置 1258230 的製造方式，該方法包含以下步驟： ， （A)預製該模具50，在本第一較佳實施例中該模具5〇是 • 長條型，實際製造時也可以製成弧形、圓形、方形等 各種造型。 ' . (B)在賴具別㈣塗佈上模作 (C)在該模具50中注入一平鋪於其底部的丙烯酸基環氧樹 脂（AE ) ’其厚度約為2 nrni〜3醒之間。 • (D)對該模具50加熱至溫度約5(TC ,使得丙烯酸基環氧 樹脂（AE)能在20〜30分鐘内逐漸形成半固態的該 基板10型態，由於材質的關係，該基板1〇成型後即 能透光，在此過程中並可以添加調色劑，藉此以使得 該基板10能配合所需來呈現出不同顏色的透光基板。 (E)置入該發光單元2〇到該模具5〇中的該基板⑺上，並 且使該發光單元20的發光方向是朝向該基板1〇，此 • 時由於在步驟（0)中，該基板10為半固態，而在此 一狀態下能具有相當好的黏性以及結合力，並且不會 有液狀的流動情形，所以該發光單元2〇能很輕易地、 牛固地結合在該基板1 0的内側面U。 )置入5亥成型框30到該模具50之内，並且蓋覆於該發 光早元20，該成型框30是預先製作，其外觀是配合 X模具50内該成型的基板造型，由於在本第一較 佳實施例中該模具5〇是長條型，所以該基板iQ也會 製造成長條造型，當然，該成型框3〇也能預製成各種 1258230 造型，非僅限於長條造型，該成型框3〇的結構如前所 . 述匕括夕數縱秘父錯的框桿31，及多數連接於該等 / 框# 31上亚各具有一連結孔321的連結片32，並與 «板10界定出該容室空間33，該發光單元2〇則是 位於該容室空間33内。 (G)注入違成型材料40填充於該基板10與成型框30之間 • ，：且完全包覆住該發光單元20,該成型材料4〇是 士月|J所述的發泡材料，為上述中含有丙烯酸基環氧化 籲 聚氨醋樹脂類（A咖），在此同時，可以在該發泡材 ;斗中〇、、加入w周色劑，進而達到增加色彩變化的功能， 另外也可以混合其它回收材料來降低成本，並且使得 回收材料能發揮其再利用功能，其中，回收材料可以 =含大理石粉等礦石粉、塑膠粉末、木屑、焚燒後的 煤灰等等廢棄材質，其混合的比例中，回收材 枓取南能取代原有發泡材料的5〇%，所以能大幅地降 低成本，並且達到環保再生的使用目的。 蒙（Η)Γ模具50靜置一段時間進行發泡，並且可以在期間 中封盍該模具50，使 使件•泡材料能完全地充滿該容 二間广並且包覆住該發光單元20以達成防水， 也可以讓該基板1 〇金兮士 士 0契3玄成型框30之間能更緊 山連、、、口而在進行發泡時，合因Λ且各興C處 熱能產生。 胃口為其化學反應所以有 (1;::該模具50靜置冷卻-段時間，約為3〜4小時。 (J)刷等工具來㈣整理該發泡材料，例如沿著今 10 I258230 成型框30的表面修整，可以使其表面平整減少毛邊。 (K)從該模具中取出該發光二極體顯示裝置。 值得-提的是，在本第-較佳實施㈣，該成型框％ 的框板31上較用以方便日後袭配該發光二極體顯示裝置 使用’該等連結孔321可以是穿孔、螺孔等，均可以達到 方便日後建築物上、施工上的裝配功能。 猎此，當使用者要進行各種建築上的裝修時，就可以 直接選用本發明發光二極體顯示裝置來作為建築材料，上 ^㈣基板H)能❹多數組成—個在建築物上的顯示牆 々如電視牆、跑馬燈，以及企業商標等），也可以串連 成一扶手，以及鋪設於地面上來取替枕木與地蹲，該發光 I極體顯示裝置能藉由其丙稀酸基環氧樹脂（Μ),以及含 有丙烯酸基環氧化聚氨酯樹 曰曬及耐㈣功“該成型框:==到=、抗 基板H)的安裝部位，使討等遠夠形成一相反於該 ’該成型框30的材質=，21就可以輕易裝配 組成。 ^擇用強化鋼材、鋼筋等材料 參閱圖4,本發明的第二 實施例大致相同，其不同處在m2例與上述的第一較佳 方形，該發光單元20也可以採用，具50也可以設計成長 "b 發光元件22的組成方式，等W - 件22的配置可以平均分佈在該電路拓， 寺务先几 列成三角形、菱形等不同的配置方=21周圍’也可以排 所以，透過上述該第_、二/ k k貫施例的說明可以發 11 1258230 二本：明發光二極體顯示裝置確實能夠相當耐用 ^成 結合在建築物的本身，並且透過該成型框30 的組成，可以具備有相當良好的結構強度，而且整體足：疋Lighting diode, visit Christ IT light storage; ^ With the electric counter 21 can control the solar panel magic reception first stored in the battery 24, Ji _, in addition, if not taken... The solar panel 23 for connecting to the commercial power supply may be electrically connected to the power supply line, and the frame 3 includes a plurality of criss-crossing frame rods 31' and a plurality of connecting pieces μ having a connecting hole 321 in each of the connecting lines X and f 31. The shape is matched with the substrate. The shape, the two inner side surfaces π, when the molding frame 30 covers the light-emitting unit 2 spoon and the substrate Η) define a chamber space 33, which is: "in the chamber space 33. ... 20 is a bit The molding material 40 is filled in the space of the chamber and covers the light-emitting unit 2, the molding material 4 is a foaming material, and the preferred embodiment contains an acrylic acid group. Epoxidized polyurethane resin, Acync Epoxy P〇lyure paper, ΑΕρυ), in actual use, all of the above-mentioned acrylic resin (5) for manufacturing the substrate 1G can be used. 'Because the substrate 1G and the molding material 4G Also having the composition of the acrylic-based epoxy resin (AE) 'so that when foaming, 'both can be sufficient: tightly bonded' produces good water-repellent effect and structural strength. See also Figures 1, 2 and Figure 3 'by the present invention For the manufacturing method of the LED display device, the manufacturing method of the LED display device 1258230 can be understood. The method includes the following steps: (A) prefabricating the mold 50, in the first preferred embodiment Mold 5〇 is • Long strip type, which can be made into various shapes such as curved, round, square, etc. in actual manufacturing. ' (B) In the mold (4), the mold is applied (C), and a flat is injected into the mold 50. The acrylic-based epoxy resin (AE) deposited on the bottom has a thickness of about 2 nrni~3 awake. • (D) The mold 50 is heated to a temperature of about 5 (TC) to make an acrylic-based epoxy resin (AE). The substrate 10 can be gradually formed in a semi-solid state within 20 to 30 minutes. Due to the material relationship, the substrate 1 can be transparent after being formed, and a toner can be added in the process. The substrate 10 can cooperate with a light-transmitting substrate of different colors to be provided. (E) The light-emitting unit 2 is placed on the substrate (7) in the mold 5, and the light-emitting direction of the light-emitting unit 20 is oriented. The substrate is 1 〇, because the substrate 10 is semi-solid in the step (0), and in this state, it has a relatively good viscosity and bonding force, and there is no liquid flow. Therefore, the light-emitting unit 2 can be easily and sturdyly coupled to the inner side surface U of the substrate 10 . 5H molding frame 30 into the mold 50, and covering the luminous element 20, the molding frame 30 is prefabricated, and its appearance is matched with the shape of the formed substrate in the X mold 50, because in the first In the preferred embodiment, the mold 5 is a long strip type, so the substrate iQ also produces a long strip shape. Of course, the molded frame 3 can also be prefabricated into various 1258230 shapes, not limited to the long strip shape. The structure of the 3〇 is as described above. The frame 31 of the 纵 数 纵 纵 , , , 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 多数 多数 多数 多数 多数 多数 多数 多数 多数 多数 多数 多数 31 多数 多数 多数 31 多数The chamber space 33 is defined, and the light emitting unit 2 is located in the chamber space 33. (G) The injection molding material 40 is filled between the substrate 10 and the molding frame 30, and completely covers the light-emitting unit 20, and the molding material 4 is a foaming material described in "Jiyue|J". The above contains an acryl-based epoxidized polyurethane resin (A coffee), and at the same time, the foaming material; the hopper can be added, and the w coloring agent can be added to further increase the color change function. Other recycled materials can be mixed to reduce the cost, and the recycled materials can be reused. The recycled materials can be mixed with ore powder such as marble powder, plastic powder, wood chips, incinerated coal ash, etc. In the proportion of recycled materials, Nanneng can replace 5% of the original foaming material, so it can greatly reduce the cost and achieve the purpose of environmentally friendly recycling. The mold 50 is allowed to stand for a period of time for foaming, and the mold 50 can be sealed during the period so that the foam material can completely fill the space and cover the light-emitting unit 20 In order to achieve waterproofing, it is also possible to make the substrate 1 〇金兮士士 0 33 成型 成型 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 The appetite is chemically reacted so there is (1;:: the mold 50 is allowed to stand for cooling - for a period of time, about 3 to 4 hours. (J) Brush and other tools to (4) Finish the foamed material, for example, along the current 10 I258230 The surface of the frame 30 is trimmed to smooth the surface to reduce the burrs. (K) The light-emitting diode display device is taken out from the mold. It is worth mentioning that, in the first-best implementation (four), the molding frame is % The frame plate 31 is used to facilitate the use of the light-emitting diode display device in the future. The connecting holes 321 can be perforated, screw holes, etc., and can be assembled to facilitate the assembly function on the building and the construction in the future. When the user wants to carry out various architectural renovations, the light-emitting diode display device of the present invention can be directly used as a building material, and the upper (4) substrate H) can be composed of a majority of the display wall on the building. Such as video walls, marquees, and corporate trademarks, etc., can also be connected in series as a handrail, and laid on the ground to replace the sleepers and the mantle, the light-emitting diode display device can be made of its acrylic acid-based epoxy resin (Μ), and containing propylene The base ring oxidized polyurethane tree 曰 drying and resistance (four) work "the frame: == to =, anti-substrate H) installation site, so that the formation is far enough to form a material opposite to the 'frame 30 = 21 The composition can be easily assembled. Selecting materials for reinforcing steel, steel, etc. Referring to FIG. 4, the second embodiment of the present invention is substantially the same, and the difference is in the m2 example and the first preferred square described above, and the light-emitting unit 20 can also be used. 50 can also be designed to grow "b the composition of the light-emitting elements 22, and the configuration of the W-pieces 22 can be evenly distributed in the circuit extension, the temples are first arranged into triangles, diamonds and other different configuration sides = 21 around ' It can also be arranged, through the description of the above-mentioned _, 2 / kk embodiment can be issued 11 1258230 two: the light-emitting diode display device can be quite durable and integrated into the building itself, and through the molding The composition of box 30 can have quite good structural strength, and the overall foot:
達到高防水效果、以曬、堅固Μ、能作為建材，仏 =燈光顯示效果的諸多㈣，因此，只要建築物 磚塊、外料磚料㈣本發明取代，即心在不變更建 病物的設計結構下，達到增加資訊顯示，以及增加燈光六文 果的功用’並且能出原有的設計外觀，目此可知，本 發明確實可以達到上述說明的使用要求及功能，也確實具 有相當優異的產業競爭力及優勢。 …、 淮以上所述者，僅為本發明之較佳實施例而已，告不 :以此限定本發明實施之範圍，即大凡依本發明申請：利 乾圍及發明說明内交所你+ % ^ μ 門谷所作之間早的等效變化與修飾，皆仍 屬本發明專利涵蓋之範圍内。 【圖式簡單說明】 圖1是一立豸分解圖，言兒明本發明發光二極體顯示裝 置及其製造方法的第一較佳實施例； 圖2是一剖視圖，說明上述該第一較佳實施例的組合 結構； 圖3疋机私圖，說明上述該第一較佳實施例的製造 流程；及 圖4疋一立體分解圖，說明本發明發光二極體顯示裝 置及其製造方法的第二較佳實施例。 12 1258230 【主要元件符號說明】 10·.· ......基板 25 • · ·笔源線 11…· ......内側面 30····. •…成型框 12… ......外側面 31 ••… —框杯 20.·· ……發光單元 32 …·. •…連結片 21… ......電路板 321 •…連結孔 22··· ……發光元件 33…… •…容室空間 23 ··· ......太陽能板 40···.· 成型材料 24··· ......蓄電池 50••… •…模具To achieve high waterproof effect, to dry, strong sputum, can be used as building materials, 仏 = many of the light display effects (four), therefore, as long as the building bricks, external materials bricks (four) replaced by the invention, that is, the heart does not change the disease Under the design structure, the information display is increased, and the function of the light hexagram is increased, and the original design appearance can be obtained. As can be seen, the present invention can indeed achieve the above-mentioned use requirements and functions, and is indeed quite excellent. Industrial competitiveness and advantages. The above is only the preferred embodiment of the present invention, and is not intended to limit the scope of the practice of the present invention, that is, the application according to the present invention: Li Ganwei and the invention description of the mainland Stock Exchange + % ^ The early equivalent changes and modifications between the gates and valleys are still within the scope of the invention. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a perspective exploded view showing a first preferred embodiment of a light-emitting diode display device and a method of fabricating the same according to the present invention; FIG. 2 is a cross-sectional view showing the first comparison The combined structure of the preferred embodiment; FIG. 3 is a private diagram illustrating the manufacturing process of the first preferred embodiment; and FIG. 4 is an exploded perspective view showing the LED display device of the present invention and a method of fabricating the same Second preferred embodiment. 12 1258230 [Explanation of main component symbols] 10·.·...Substrate 25 • · · Pen source line 11...·...Inside side 30····.•...Molded frame 12... ..... Outer side 31 ••... —Band cup 20.·.......Lighting unit 32 ...·.•...Connection piece 21.........Circuit board 321 •...connection hole 22··· ... ...light-emitting element 33... •...room space 23 ··· ... solar panel 40···.· molding material 24···...battery 50••... •...mold
1313