Claims (1)
1257¾¾135069 號 申請專利範圍修正本 十、申請專利範圍: 1·一種製作包膠成型品之方法,包括: 利用一素材模具成型一彎曲強度為900-1000kg/cm2之高分子素材; 取出該咼分子素材,將其置入一具有凹孔之包膠模具中; 在185-205°C下導入一包膠材料於該具有凹孔之包膠模具中,以使該 包膠材料填人該凹孔巾域蓋於該高分子傭之—表面而形成_包膠層, 其中該包膠層係一熱塑性膠材; S 硬化該包膠材料;以及 自該包膠模具取出已包膠的高分子素材並施行一冷卻步驟,以得到一 不翹曲變形之包膠成型品。 2·如申請專利範圍第1項所述之製作包膠成型品之方法,其中當該包膠 層形成於鶴分子素材上時,該包騎與絲分子傭賴之界面會形成 一互融層,該互融層係由該包膠層與該高分子素材互相熔融形成。 3·如申請專利範圍第1項所述之製作包膠成型品之方法,其中該高分子 素材係聚碳酸醋(poly carbonate,PQ。 4_如申請專利範圍第1項所述之製作包膠成型品之方法,其中該高分子 素材更包括0_1 wt%至30wt%之纖維,該纖維之含量係以該高分子素材之總 重量為基準。 5·如申請專利範圍第4項所述之製作包膠成型品之方法,其中該高分子 素材係丙細腈_ 丁 一烯·苯乙烯(acrylonitrile butadiene styrene, ABS)。 6·如申請專利範圍第1項所述之製作包膠成型品之方法,其中該高分子 素材係聚苯醚(polyphenylene oxide), ΡΡΟ)、聚碳酸酯(p〇iy carbonate,pc)、 PC/ABS 〇 ’ 7.如申請專利範圍第4項所述之製作包膠成型品之方法,其中該纖維係 一無機纖維。 8·如申請專利範圍第7項所述之製作包膠成型品之方法,其中該無機纖 °8〇1-A3H〇7TWF1;I〇4〇〇6 10 1257345 維為石棉、玻璃或碳。 9·如申請專利範圍第1項所述之製作包膠成型品之方法,其中該素材更 包括填充料、補強劑、加工助劑、流動促進劑或顏料。 10·如申請專利範圍第9項所述之製作包膠成型品之方法,其中該熱塑 性膠材係一熱塑性聚氨基甲酸醋(thermoplastic polyurethane,TPU)。 11.如申請專利範圍第9項所述之製作包膠成型品之方法,其中該熱塑 性膠材係擇自由聚對苯二甲酸二乙酯塑膠(polyethylenetherephthalate, PET)、聚碳酸鹽、聚醯胺、聚酮、聚對苯二曱酸二丁酯塑膠 (polybuthylenetherephthalate,PBT)、聚醚酮醚酮顚](polyetherketone etherketone ketone,PEKEKK)、聚醚酮酮(polyetherketone ketone,PEKK)、聚 苯硫化物、聚苯乙醚、聚苯硫化硪、聚砜、聚醚颯、聚醯亞胺、聚醚醯亞 月女、聚酸胺酸亞胺、聚醯亞胺磯,和前述物質之組合物所組成之族群。 12·如申請專利範圍第丨項所述之製作包膠成型品之方法,其中該包膠 成型品係為液晶顯示器(LCD)之一外觀構件。 Π·如申請專利範圍第1項所述之製作包膠成型品之方法,其中該外觀 構件係為液晶顯示器之功能鍵面板。 14·一種包膠成型品,其係經由如申請專利範圍第丨項所述之製作包膠 成型品之方法所製得者。 夕 I5·如申請專利細第U項所述之包膠成型品,其巾該高分子素材係聚 碳酸酯(poly carbonate,PC)。 16. 如t請專麵圍第Η項·之包膠細品,其巾該高分子素材更包 括0.1 wt%至3〇wt%之纖維,該纖維之含量係以該素材之總重量為基準。L 17. 如申請專利範圍第16項所述之包膠成型品,其中該纖維係:無機纖 18·如申請專利範圍第 棉、玻璃或碳。 17項所述之包膠成型品,其中該無機纖維為石 0801-A31107TWF1;I04006 11 1257345 19.如申請專利範圍第14項所述之包膠成型品,其中該高分子素材係丙 烯腈-丁二烯-苯乙烯(acrylonitrile butadiene styrene,ABS)。 20·如申請專利範圍第14項所述之包膠成型品,其中該高分子素材係聚 苯醚(p〇ly(Phenyl㈣ oxide),ΡΡΟ)、聚碳酸醋(p〇ly carb〇nate,pc)或 pc/ABs。 21·如申請專利範圍第14項所述之包膠成型品,其中該高分子素材更包 括填充料、補強劑、加工助劑、流動促進劑或顏料。 22·如申請專利範圍第14項所述之包膠成型品,其中更包括一互融層, 介於該高分子素材以及該包膠層之間。 23·如申請專利範圍第14項所述之包膠成型品,其中該包膠成型品係為 液晶顯示器(LCD)之一外觀構件。 24.如申請專利範圍第23項所述之包膠成型品,其中該外觀構件係為液 晶顯示器之功能鍵面板。 25_如申請專利範圍第η項所述之包膠成型品,其中該熱塑性膠材係熱 塑性聚胺基甲酸酯(thermoplastic polyurethane,TPU>。 26.如申晴專利範圍第14項所述之包膠成型品,其中該熱塑性膠材係擇 自由水對本二甲酸二乙酯塑膠(polyethylenetherephthalate,PET)、聚碳酸鹽、 1酉脸月女、聚_、聚對苯二甲酸二丁酯塑膠⑽lybuthylenetherephthalate,PBT)、 聚醚酮醚酮酮(polyetherketone etherketone ketone,ΡΕΚΕΚΚ)、聚醚酮酮 (polyetherketone ketone,ΡΕΚΚ)、聚苯硫化物、聚苯乙醚、聚苯硫化颯、聚 砜、聚醚砜、聚醯亞胺、聚醚醯亞胺、聚醯胺醯亞胺、聚醯亞胺砜、熱塑 性聚胺基甲酸醋(thermoplastic polyurethane,TPU),和前述物質之組合物所 組成之族群。 27·—種包膠成型品,包含·· 一經由模具成型之彎曲強度為9〇〇-i〇〇〇kg/cm2之高分子素材;以及 一包膠層,經由包膠模具設置於該高分子素材之至少部份表面,該包 膠層係一熱塑性膠材。 0801 -A31107TWF1 ;104006 12 1257345 28.如申請專利範圍第27項所述之包膠成型品,其中該高分子素材係聚 碳酸酯(poly carbonate,PC)。 29·如申請專利範圍第27項所述之包膠成型品,其中該高分子素材更包 括0.1 wt%至30wt%之纖維,該纖維之含量係以該素材之總重量為基準。 30·如申請專利範圍第29項所述之包膠成型品,其中該纖維係一無機纖 維。 31·如申請專利範圍第30項所述之包膠成型品,其中該無機纖維為石 棉、玻璃或碳。 32·如申請專利範圍第27項所述之包膠成型品,其中該高分子素材係丙 烯腈-丁二烯-苯乙烯(acrylonitrile butadiene styrene,ABS) 〇 33·如申請專利範圍第27項所述之包膠成型品,其中該高分子素材係聚 苯醚(poly(phenylene oxide),ΡΡΟ)、聚碳酸醋(p〇ly carb〇nate,PC)或 PC/ABS。 34. 如申請專利範圍第27項所述之包膠成型品,其中該高分子素材更包 括填充料、補強劑、加工助劑、流動促進劑或顏料。 35. 如申請專利範圍第27項所述之包膠成型品,其中該熱塑性膠材係熱 塑性聚胺基曱酸酯(thermoplastic polyurethane,TPU)。 36. 如申請專利範圍第27項所述之包膠成型品,其中該熱塑性膠材係擇 自由聚對苯二曱酸二乙酯塑膠(polyethylenetherephthalate,PET)、聚碳酸鹽、 聚酉1^胺、聚酮I、聚對苯二曱酸二丁S旨塑膠(polybuthylenetherephthalate,PBT)、 聚驗酮_ 酮酮(polyetherketone etherketone ketone,ΡΕΚΕΚΚ)、聚 同酉同 (polyetherketone ketone,ΡΕΚΚ)、聚苯硫化物、聚苯乙醚、聚苯硫化颯、聚 礙、聚醚颯、聚醯亞胺、聚醚醯亞胺、聚醯胺醯亞胺、聚醯亞胺硬、熱塑 性聚胺基甲酸S旨(thermoplastic polyurethane,TPU),和前述物質之組合物所 組成之族群。 0801 -A31107TWF1 ;104006 13Patent Application No. 12573⁄43⁄4135069 Revised 10, Patent Application Range: 1. A method for producing an encapsulated molded article, comprising: forming a polymer material having a bending strength of 900-1000 kg/cm2 by using a material mold; Putting it into a plastic mold with a concave hole; introducing a rubber material into the plastic mold having a concave hole at 185-205 ° C, so that the rubber material fills the concave hole The cover layer is formed on the surface of the polymer to form a rubber layer, wherein the rubber layer is a thermoplastic rubber; S hardens the rubber material; and the rubberized polymer material is taken out from the rubber mold. A cooling step is performed to obtain an overmolded article which is not warped. 2. The method for producing an encapsulated molded article according to claim 1, wherein when the rubberized layer is formed on the crane molecular material, the interface between the package riding and the silk molecule will form an intermingled layer. The interfacial layer is formed by melting the encapsulating layer and the polymer material. 3. The method for producing an encapsulated molded article according to claim 1, wherein the polymer material is poly carbonate (PQ. 4) as described in claim 1 of the scope of the invention. The method of molding a product, wherein the polymer material further comprises 0 to 1% by weight to 30% by weight of the fiber, and the content of the fiber is based on the total weight of the polymer material. 5. The production as described in claim 4 The method for producing an encapsulated molded article, wherein the polymer material is acrylonitrile butadiene styrene (ABS). 6. The method for producing an encapsulated molded article according to claim 1 , wherein the polymer material is polyphenylene oxide, ΡΡΟ), polycarbonate (p〇iy carbonate, pc), PC/ABS 〇' 7. The encapsulation is as described in claim 4 A method of molding a product, wherein the fiber is an inorganic fiber. 8. The method of producing an overmolded article according to claim 7, wherein the inorganic fiber is 石8〇1-A3H〇7TWF1; and I〇4〇〇6 10 1257345 is asbestos, glass or carbon. 9. The method of making an overmolded article of the invention of claim 1, wherein the material further comprises a filler, a reinforcing agent, a processing aid, a flow promoter or a pigment. The method of producing an overmolded article according to claim 9, wherein the thermoplastic adhesive is a thermoplastic polyurethane (TPU). 11. The method of producing an overmolded article according to claim 9, wherein the thermoplastic rubber is selected from polyethylene polyethylene terephthalate (polyethylene), polycarbonate, polyamine Polyketone, polyethylene terephthalate (PBT), polyetherketone etherketone ketone (PEKEKK), polyetherketone ketone (PEKK), polyphenyl sulfide , polyphenylene ether, polyphenylsulfonium sulfide, polysulfone, polyether oxime, polyimine, polyether oxime, polyamic acid imide, polyamidoxime, and a combination of the foregoing The ethnic group. The method of producing an overmolded article according to the invention of claim 2, wherein the overmolded article is an appearance member of a liquid crystal display (LCD). The method of producing an overmolded article according to the first aspect of the invention, wherein the appearance member is a function key panel of a liquid crystal display. An encapsulated molded article obtained by the method of producing an encapsulated molded article as described in the scope of the patent application. In the case of the overmolded article described in the U.S. Patent Application Serial No. U, the polymer material is poly carbonate (PC). 16. If you want to cover the cover of the second item, the polymer material further includes 0.1 wt% to 3% by weight of the fiber, and the fiber content is based on the total weight of the material. . L 17. The overmolded article of the invention of claim 16, wherein the fiber is: inorganic fiber 18, such as cotton, glass or carbon as claimed in the patent application. The encapsulated molded article of the above-mentioned item, wherein the inorganic fiber is a stone-shaped material, the acrylonitrile-butyl compound, wherein the inorganic material is acrylonitrile-butyl. Acrylonitrile butadiene styrene (ABS). 20. The encapsulated molded article according to claim 14, wherein the polymer material is polyphenylene ether (p〇ly (Phenyl) oxide, ΡΡΟ), polycarbonate (p〇ly carb〇nate, pc) ) or pc/ABs. 21. The encapsulated molded article of claim 14, wherein the polymeric material further comprises a filler, a reinforcing agent, a processing aid, a flow promoter or a pigment. 22. The overmolded article of claim 14, further comprising an interbed layer between the polymeric material and the encapsulating layer. The encapsulated molded article of claim 14, wherein the encapsulated molded article is an appearance member of a liquid crystal display (LCD). 24. The overmolded article of claim 23, wherein the appearance member is a function key panel of a liquid crystal display. The over-molded article according to claim n, wherein the thermoplastic rubber is a thermoplastic polyurethane (TPU). 26. As described in claim 14 of the Shenqing patent scope An overmolded molded article, wherein the thermoplastic adhesive is selected from the group consisting of polyethylene to polyethylene (polyethylene), polycarbonate, 1 酉 face, poly _, polybutylene terephthalate plastic (10) lybuthylenetherephthalate , PBT), polyetherketone etherketone ketone, polyetherketone ketone, polyphenylene ketone, polyphenylene sulfide, polyphenylene ether, polyphenylsulfonium sulfide, polysulfone, polyethersulfone, A group of polyimine, polyetherimide, polyamidimide, polyimine sulfone, thermoplastic polyurethane (TPU), and combinations of the foregoing. 27·—A type of encapsulated molded article, comprising: a polymer material having a bending strength of 9〇〇-i〇〇〇kg/cm2 formed by a mold; and a rubber layer disposed at the height via an overmold mold At least a portion of the surface of the molecular material, the rubberized layer is a thermoplastic adhesive. The encapsulated molded article according to claim 27, wherein the polymer material is poly carbonate (PC). The encapsulated article of claim 27, wherein the polymer material further comprises from 0.1 wt% to 30 wt% of the fiber, the fiber content being based on the total weight of the material. 30. The overmolded article of claim 29, wherein the fiber is an inorganic fiber. The encapsulated article of claim 30, wherein the inorganic fiber is asbestos, glass or carbon. 32. The encapsulated molded article according to claim 27, wherein the polymer material is acrylonitrile butadiene styrene (ABS) 〇 33, as claimed in claim 27 The encapsulated molded article, wherein the polymer material is poly(phenylene oxide, ΡΡΟ), polycarbonate (p〇ly carb〇nate, PC) or PC/ABS. 34. The overmolded article of claim 27, wherein the polymeric material further comprises a filler, a reinforcing agent, a processing aid, a flow promoter or a pigment. 35. The overmolded article of claim 27, wherein the thermoplastic rubber is a thermoplastic polyurethane (TPU). 36. The encapsulated molded article of claim 27, wherein the thermoplastic rubber is selected from polyethylene polyethylene terephthalate (polyethylene), polycarbonate, polyamine , polyketone I, polybutylene phthalate (PBT), polyetherketone etherketone ketone (polyetherketone etherketone ketone, 聚), polyetherketone ketone (ΡΕΚΚ), polyphenyl sulfide , polyphenylene ether, polyphenylsulfonium sulfide, polyhedral, polyether oxime, polyimine, polyether quinone imine, polyamidimide, polyimine hard, thermoplastic polyurethane A mixture of thermoplastic polyurethane, TPU), and a combination of the foregoing. 0801 -A31107TWF1 ;104006 13