TWI254752B - Full-scale electrochemical electroless-plated deposition process of silicon-based dielectric insulated material - Google Patents
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1254752 九、發明說明: 【發明所屬之技術領域】 H 明係關於一種矽基介電絕緣材料之全程電 7 //帝1鍍’儿積製程,特別是指一種針對常用於微電 ^ %半V體產業之二氧化矽介電性絕緣材料、矽 =玻璃材料、光纖二氧化石夕基材料與石夕氧_物 八屬面進行具催化性之金屬奈米微粒與無電鍍 直命、,專膜的/冗積,特別是開發疏水性之絕緣材料的 ^輝光放電電漿處理技術以利在溶液中進行金屬 产莫^吸附’以及後續利用完全電化學(無電鍍)沉 电性金屬薄膜。這些催化粒子包含Ni、Co、Fe、 g Cu,而無電鍍金屬薄膜包含Ni、c〇、Cu、Ni_p、 c^Pa^Ni.W(B)^ 制p除傳統的SllCl2與PdCl2的敏化/活化晶種催化 :::二Λ 一種不必消耗昂貴之Pd以及耗用低熔點 τ、d可提供基材表面覆蓋保護、貫孔鐘 :ugh-h〇le )沉積、光纖表面金屬密封鍍膜彼覆, 乃至於自我對位“圖案化,,之功能技術。 【先前技術】 罗八广電子/光電半導體產業使用各式各樣的表面披 ,夕基(或碳基)介電絕緣材料,例如聚 亞用的印刷電路板材料,而印刷電路板之貫 it?線的主要成分’其表面必須彼覆密封鑛層以防 =主:染物之入侵(以物理氣相或化學氣相沉積 “王為主),石夕晶片也因為極容易利用熱氧化法生長 1254752 二氧化石夕而得以取代較早發現之錯(G〇半導體材 料’並成為使用最廣泛的半導體基板材料;未含佈植 物矽酸鹽玻璃(Undoped Silicate Giass,USG)為積體 電路(MOS元件)最常用的淺溝渠絕緣(.L Trench Is〇lation )材料’而磷矽酸鹽玻璃 (Phosphosilicate,PSG )與硼磷矽酸鹽玻璃 (B〇r〇Ph〇Sph〇silicate,BPSG)也是 Ic 元件^^ 結 構常用之金屬前介電材料(Premetal DieleetHes }: 氧化矽與矽氧烷低介電常數介電材料亦常被用來隔 離元件之銅(或鋁合金)主要導線。這些介電層與金 屬導線之間必須沉積金屬性擴散阻礙層以阻止其產 生相互混合或化合反應。電化學(無電鍍與電鍍)沉 積Co基或Ni基薄膜是一種相當具有潛力的阻礙層材 料。 但是,上述所有絕緣介電材料均無法催化無電鍍 金屬薄膜之生長。雖然一些方法,例如:一段式活化 Μ晶種生長、置換(或稱浸潰)析鍍(以動⑻⑽ Plating )、聚合物接枝(Grafting )與光輻射分解金屬 有機物,曾被嘗試來取代敏化/活化 (Sensitization/Activation)製程以生長晶種(粒子) 、3],但疋,敏化/活化製程還是目前生長催化粒子 取常用的方法,此種製程涉及先對介電基板進行酸液 (表面粗化)處理以後,方進行二段式或一段式晶種 生長;二段式製程如下:先利用SnCl2/HC1酸液對基 材進行敏化處理,以在表面生成亞錫(Sn2+)散佈離 子,再以PdCh/HCl酸液活化之:Pd2+會被Sn2 +還原 為Pd中性粒子。另外,一段式活化乃將基材直接浸 潰於SnCh/PdCh混合酸液,以形成sn-Pd複合粒子, 1254752 並再進打 加速 (Acceleration )處理以除去包覆 在粒子外圍的Sn2+。因此’此一製程相當繁瑣。這種 製程的另一個缺點為Pd顆粒相當容易產生團聚現 象’而形成尺寸大於100-200nrn之粒子,因此通常無 法用以生長厚度S 1 0Onm之無電鍍金屬薄膜。因此開 發異於敏化/活化之嶄新晶種製程遂成為相關業者積 極努力的目標。 一由此可見,上述習用技術仍有諸多缺失及不足, 貫非一良善之設計,而亟待加以改良。 本案發明人鑑於上述習用製程技術所衍生的各 項缺點及不足’乃蛋思加以改良創新,並經多年苦心 孤詣潛心研究後,終於成功研發完成本㈣基介電絕 緣材料之全程電化學無電鍍沉積製程。 【發明内容】 袓+入< !%丞介電絕緣材 性王程電化學無電鑛沉積製程,係結合賴2混合 程:H;、02單一真空輝光放電電漿表面改質製 長尺寸僅 、,在"电絕緣基材表面生 :僅為2-4_之超細微催化粒子(c〇、、 數百(或數千)_/Nl t Γ可、至2°,大至 電鍍薄膜。此種、、3人 &或Fe等金屬基無 成環保空污之产宝D的N2/H2 “環保氣氛”不會造 配性(目前氟夂气:子餘刻製程有良好的搭 刻氣氛,但會危及環保、安衛;:'常用的乾或钱 學披覆製裎不但能大為=人)[,5]。讀全程電化 製作步驟、免除Pdci2、公c/丨電層/金屬疊層薄膜之 2之使用,而且可以沉積 1254752 為2〇nm之金屬薄膜,並且具有自我對… J ’儿積特性,遠非傳統敏化/活化所堪比擬。埯 。可達成上述發明目的之矽基介電絕緣材料 ,电化學無電鑛沉積製程,係開發異於傳統無電: 晶種製程(敏化/活化)的新穎晶種生長方法,=、’巴 在親水性與疏水性兩㈣基介電絕緣材料進行2 鍍(E】eCtr〇】ess-pIated)薄膜之沉積。對矽基雷、 料(二氧化矽、矽酸鹽玻璃)表面改質以後,依 用化學溶液進行全程電化學沉積處理:⑴驗洛 浸潰(以產生Si-〇-負電位表面)、(2)金屬鹽;^主 (以,附金屬離子微粒)、(3)還原性溶液浸潰= 原性氫氣氛高溫處理(以將金屬離子還原為中性金2 微粒)、(4)無電錢薄膜沉積。由於此製程所吸附之 無電鍍催化金屬微粒不會產生團聚現象,其尺寸僅為 2-4nm,故可以用來生長厚度僅有“加^或/大至數百”''、 數千nm之無電鍍薄膜。對疏水性矽基介電材料(矽 氧烷聚合物)而言,此製程必須稍作用調整:(1 )利 用適當的K/H2或〇2、仏、出電漿處理以除去表面 疏水基,方能產生潤濕行為以利金屬離子之吸附/還 原。(2 )利用高氧化性鹼性溶液方可產生〇h終止 (Si-Ο-Η)之表面,並依序脫氫而轉變為§丨_〇_負電 位表面,因而可吸附金屬離子奈米微粒。透過選擇性 的電漿表面處理與(或)高氧化性鹼型溶液浸潰,可 利用此一全程電化學製程完成自我對位 (Self-aligned)之無電鍍金屬薄膜圖案之製作。 【實施方式】 請參閱圖一,為本發明薄膜沉積基本流程示意 圖,由圖中可知,本發明之電漿改質處理與膠體化學 沉積之步驟: 步驟一:混合(N2/H2)或單—(〇2、H 電漿表面改質處理(去除疏水基單元);電 造士介電絕緣化(聚)合物材料表面 裂-二 懸,一一s)以及高活性[二成 此二驟對於“疏水性介電基材”於後續所之带 化1液催化微粒吸附尤為重要;由圖二液滴形狀I 驗不思圖’可說明此一電漿表面改質二 單元(叫Si-Η)之電介電性聚合 性;未經電漿處理之材料具有不良的潤濕性,故利用 液滴形狀(Drop-Shape)所測量之接觸角近乎96。, 故無法順利吸附水合金屬微粒,而經適當的電漿處理 以後,其表面潤濕性大為改進,故液滴可近乎平鋪於 其表面(接觸肖24。),目此,可以順利的造成水合 金屬微粒之吸附; ^ 步驟二:鹼型溶液浸潰(介電層表面負電位處 理),係選用適當酸鹼值之鹼性水溶液浸潰矽基介電 基材;活性表面會吸附大量之氫氧(〇Η )基,如圖 :(2a),並旋即產生脫氫反應。而所謂脫氫反應即 是將具有OH“終止,,(Terminated)基之金屬氧化物表 面,置於適當的酸鹼環境中,藉由酸鹼平衡反應而移 除〇H基中之氫離子,並形成帶負電位的表面區域。 例如Si〇2浸置在PH值大於其等電位點(Is〇electrical Point,IEP)的溶液時,即會進行下列之脫氫反應: -SiOH^fi + OH'^ -Si0^s~+H9〇 或 —SiOH表面―> —Si〇表面—+ H4" 藉由上述之脫氫反應即可在含〇H基之金屬氧化 1254752 物(如Si〇2)上形成帶負電位之表面(Si 一〇_)间。經 脫氫反應後之介電基材將如圖一(2b)所示[5]; 7步驟三:金屬鹽溶液浸潰(負電位表面吸附金屬 雄丁被粒處理);具表面負電位的介電性基材被浸潰 方' Co基或N1基等其它金屬基鹽類溶液以後,會產生 金f離子庫倫靜電吸附與(或)離子交換的行為’因 微粒面θ產生进集分佈之“原子” '級金屬離子奈米 粒)步利驟田四金屬離子還原處理(生成中性金屬晶種微 、商〜/原性敎氣氛㈣原性化學溶液對基材進 原為;!·生::以後’被吸附在表面之陽離子微粒可被還 '、’’’、 至屬微粒,具有催化無電鍍之功能; 液,㈣當之無電鐘溶 ^基材中成功地進行c。、Ni、Cu等金 全tc—ot 金(C〇-P、Ni-P···等)、亦或三元合 W_P、Ni_w-P··.等)薄膜之沉積。 點,=傳統敏化/活化生長纪晶種粒子的-此缺 本發明乃利用完全電化學之方法製作;缺 %保公安、製造 予又一二 程。另外,钍人* /舌化之無電鑛製 明“丄、:t電浆物理與膠體化學,本專利案也發 三,為自我=^擇性金&積製程;請參閱圖 意圖,由以 <遙擇性無電鑛金屬薄膜沉積流程示 口+由圖中可知,該製程步驟為: 金屬it夏疏水性基材(或薄膜)遮蔽處理;利用 蔽罩; Hard Mask)或光阻圖案製程製作遮 面活化處理;係利用圖-(步驟 处理以去除表面疏水基單元; 1254752 步驟三:遮蔽罩移除;移開硬式光罩哆 .留圖案化之“親水,,區域; — 飞先阻,殘 步驟四:自我對位金屬薄膜沉積;依序利用圖一 ::::至步驟五進行奈米催化微粒與無電鍍:: 另外,也可於步驟二之後’直接進行自我對位薄膜 ,儿積’而後再去除遮蔽罩。下表一比較說明本發明與敏化/活化法之差異。 ^本發明(超細微催化晶種)與敏化/活化法間之差異 項目1254752 Nine, invention description: [Technical field of invention] H Ming system is about the whole process of a bismuth-based dielectric insulation material 7 / 1 1 plating 'child process, especially one for the micro-electric ^ half The cerium oxide dielectric insulating material of the V-body industry, 矽=glass material, fiber-optic cerium oxide cerium material and the stone-like octagonal surface of the genus catalyzed metal nanoparticle and electroless plating, Special film/redundancy, especially the development of hydrophobic insulating materials, the glow discharge plasma treatment technology to facilitate the metal production in solution, and the subsequent use of fully electrochemical (electroless plating) sinking metal film . These catalytic particles contain Ni, Co, Fe, g Cu, and the electroless metal film contains Ni, c〇, Cu, Ni_p, c^Pa^Ni.W(B)^, which is sensitized by conventional SllCl2 and PdCl2. /activated seed catalysis::: Λ one does not need to consume expensive Pd and consumes low melting point τ, d can provide substrate surface coverage protection, through hole clock: ugh-h〇le) deposition, fiber surface metal seal coating Overlay, even self-alignment "patterning," the functional technology. [Prior Art] Luo Baguang Electronics / Optoelectronics semiconductor industry uses a variety of surface coating, Xiji (or carbon-based) dielectric insulation materials, such as Polycrystalline printed circuit board material, and the main component of the printed circuit board's main line of 'the surface must be sealed with a layer of minerals to prevent = main: dye intrusion (by physical vapor or chemical vapor deposition "king Mainly, Shixi wafers have also been able to replace the earlier discovered errors by using the thermal oxidation method to grow 1254752 dioxide. (G〇 semiconductor materials' and become the most widely used semiconductor substrate material; Undoped Silicate Giass (USG) The most commonly used shallow trench insulation (.L Trench Is〇lation) material for integrated circuits (MOS devices) and Phosphosilicate (PSG) and borophosphonate glass (B〇r〇Ph〇Sph) 〇 silicate, BPSG) is also a metal pre-dielectric material commonly used for Ic components. (Premetal DieleetHes }: yttria and lanthanum low dielectric constant dielectric materials are also commonly used to isolate copper (or aluminum alloy) components. The main conductor. A metallic diffusion barrier layer must be deposited between these dielectric layers and the metal conductor to prevent mutual mixing or compounding reaction. Electrochemical (electroless plating and electroplating) deposition of a Co-based or Ni-based film is quite potential. Barrier layer material. However, all of the above insulating dielectric materials cannot catalyze the growth of electroless metal film. Although some methods, such as: one-stage activation of strontium seed growth, replacement (or impregnation) deposition (by (8) (10) Plating ), polymer grafting (Grafting) and photo-degradation of metalorganisms, have been tried to replace the Sensitization/Activation process to grow seed crystals (particles), 3], but helium, the sensitization/activation process is still a commonly used method for growing catalytic particles. This process involves first performing a two-stage or one-stage crystal on the dielectric substrate after acid (surface roughening) treatment. The growth process of the two-stage process is as follows: the substrate is sensitized with SnCl2/HC1 acid solution to generate stannous (Sn2+)-dispersed ions on the surface, and then activated by PdCh/HCl acid solution: Pd2+ will be Sn2 + Revert to Pd neutral particles. In addition, one-stage activation involves directly immersing the substrate in a SnCh/PdCh mixed acid solution to form a sn-Pd composite particle, 1254752, and further undergoing an Acceleration treatment to remove Sn2+ coated on the periphery of the particle. Therefore, this process is quite cumbersome. Another disadvantage of this process is that the Pd particles are relatively prone to agglomeration and form particles having a size greater than 100-200 nrn, and thus generally cannot be used to grow an electroless metal film having a thickness of S 1 Onm. Therefore, the development of a new seed crystal process that is different from sensitization/activation has become the goal of the industry's most active efforts. As can be seen from the above, there are still many shortcomings and deficiencies in the above-mentioned conventional techniques, which are not a good design and need to be improved. In view of the shortcomings and shortcomings derived from the above-mentioned conventional process technology, the inventors of the present invention have improved and innovated after the trial, and after years of painstaking research, finally successfully developed the entire electrochemical electroless plating deposition of the (IV)-based dielectric insulating material. Process. 【Contents】 袓+入<!%丞 dielectric insulating material Wangcheng electrochemical electroless deposit process, combined with Lai 2 mixing process: H;, 02 single vacuum glow discharge plasma surface modification length dimension only , on the surface of the "electrically insulating substrate: ultra-fine catalytic particles of only 2-4" (c〇, hundreds (or thousands) _ / Nl t Γ, up to 2 °, as large as electroplated film The N2/H2 “environmental atmosphere” of the metal, which is not a metal-based air pollution, such as 3 persons/amp; or Fe, does not have a matchability (currently, the fluorine-containing gas: the sub-remark process has a good Engrave the atmosphere, but it will endanger the environment, security and security;: 'Commonly used dry or money to cover the system can not only be a large = people.' [5]. Read the entire process of electro-chemical production, exempt Pdci2, public c / 丨 layer / The use of metal laminated film 2, and can deposit 1254752 as a metal film of 2 〇nm, and has a self-contained J J product, far from the traditional sensitization / activation comparable. 可. Can achieve the above objectives The bismuth-based dielectric insulating material, the electrochemical electroless mineral deposition process, is developed differently from the traditional non-electricity: seed crystal process (sensitization / live a novel seed growth method, =, 'ba is a hydrophilic and hydrophobic two (four) based dielectric insulating material for 2 plating (E) eCtr〇 ess-pIated) film deposition. After the surface modification of cerium oxide and bismuth silicate glass, the electrochemical deposition process is carried out according to the chemical solution: (1) immersion immersion (to produce Si-〇-negative potential surface), (2) metal salt; (I, with metal ion particles), (3) Reductive solution impregnation = high temperature treatment in the original hydrogen atmosphere (to reduce metal ions to neutral gold 2 particles), (4) non-electrical film deposition. Because of this process The adsorbed electroless catalytic metal particles do not agglomerate and have a size of only 2-4 nm, so they can be used to grow an electroless thin film having a thickness of only "plus or / as large as several hundred" and thousands of nm. For hydrophobic germanium-based dielectric materials (oxygenated alkane polymers), this process must be slightly modified: (1) using appropriate K/H2 or 〇2, 仏, and plasma treatment to remove surface hydrophobic groups, It can produce wetting behavior for the adsorption/reduction of metal ions. (2) Using high oxidation The alkaline solution can produce the surface of 〇h termination (Si-Ο-Η), and dehydrogenate in sequence to transform into a §丨_〇_ negative potential surface, thus adsorbing metal ion nanoparticles. The slurry surface treatment and/or the high oxidizing alkali type solution impregnation can be used to complete the self-aligned electroless metal film pattern by using this full-process electrochemical process. [Embodiment] Please refer to Figure 1. The basic flow diagram of the film deposition of the present invention, as shown in the figure, the steps of the plasma modification treatment and the colloidal chemical deposition of the present invention: Step 1: Mixing (N2/H2) or single-(2, H plasma surface Modification treatment (removal of hydrophobic base unit); electric sinter dielectric insulating (poly) material surface cracking - two suspension, one s) and high activity [two into two steps for "hydrophobic dielectric substrate "It is especially important to carry out the adsorption of the catalyzed particle in the subsequent step; the shape of the droplet I can be described in Fig. 2" to illustrate the dielectric polymerization of the second unit of the plasma surface (called Si-Η). Material; materials that are not treated with plasma have poor wettability, so The contact angle with a droplet shape (Drop-Shape) measured by the near 96. Therefore, the hydrated metal particles cannot be smoothly adsorbed, and after proper plasma treatment, the surface wettability is greatly improved, so that the droplets can be nearly laid on the surface (contact Shaw 24.), and the smoothness can be achieved. Causing the adsorption of hydrated metal particles; ^ Step 2: Alkaline solution impregnation (negative potential treatment on the surface of the dielectric layer), the alkaline aqueous solution with appropriate pH is used to impregnate the ruthenium-based dielectric substrate; the active surface will adsorb a large amount The hydrogen (oxygen) group, as shown in (2a), immediately produces a dehydrogenation reaction. The so-called dehydrogenation reaction is to remove the surface of the metal oxide having the OH "terminated" group into a suitable acid-base environment, and remove the hydrogen ions in the 〇H group by an acid-base equilibrium reaction. And forming a surface region with a negative potential. For example, when Si〇2 is immersed in a solution having a pH greater than its Isotal Point (IEP), the following dehydrogenation reaction is carried out: -SiOH^fi + OH '^ -Si0^s~+H9〇 or -SiOH surface->-Si〇 surface-+H4" The above-mentioned dehydrogenation reaction can oxidize 1254752 (such as Si〇2) in the metal containing 〇H group. A surface with a negative potential (Si 〇 _) is formed. The dielectric substrate after dehydrogenation will be as shown in Figure 1 (2b) [5]; 7 Step 3: Metal salt solution immersion (negative potential) Surface-adsorbed metal male granules are treated with granules; after a dielectric substrate having a surface negative potential is impregnated with a solution of other metal-based salts such as a Co- or N1-based solution, gold f-ion coulomb electrostatic adsorption is generated (or The behavior of ion exchange 'the atomic number of the episode distribution due to the particle surface θ 'class metal ion nanoparticle' Metal ion reduction treatment (formation of neutral metal seed crystal micro, quotient ~ / original 敎 atmosphere (four) original chemical solution on the substrate into the original;! · Health:: later 'the cationic particles adsorbed on the surface can be returned' , ''', belongs to the particle, has the function of catalytic electroless plating; liquid, (4) in the absence of electricity, the substrate is successfully processed in the substrate c, Ni, Cu, etc. gold tc-ot gold (C〇-P, Ni-P···etc.), or ternary W_P, Ni_w-P··., etc.) deposition of thin films. Point, = conventional sensitization / activation growth of seed particles - this lack of the invention is fully utilized Electrochemical method production; lack of % security, manufacturing to another two. In addition, the monk * / tongue-free non-electric mines made "丄,: t plasma physics and colloidal chemistry, this patent case also issued three, For the self = ^ selective gold & integration process; please refer to the diagram intention, by the < remote selective electroless metal film deposition process mouth + from the figure, the process steps are: metal it summer hydrophobic substrate (or film) masking treatment; using a mask; Hard Mask) or photoresist pattern process to create a mask activation process; Step treatment to remove the surface hydrophobic base unit; 1254752 Step 3: Mask removal; remove the hard mask 留. Leave the pattern of "hydrophilic, area; - fly first resistance, residual step four: self-alignment metal film deposition Use Figure 1:::: to step 5 to carry out nano-catalytic particles and electroless plating: In addition, after step 2, 'directly carry out the self-alignment film, and then remove the mask. A comparison illustrates the difference between the present invention and the sensitization/activation method. ^The difference between the present invention (ultrafine microcatalytic seed crystal) and the sensitization/activation method
晶種層技術 備註 鍍液成分 操作成本 鍍液穩定性 壞保公安 晶種特性 自我對位 鍍層厚度Seed layer technology Remarks Plating composition Operating cost Plating stability Bad insurance Public security Seed characteristics Self-alignment Plating thickness
---------—— 催化晶種敏化/活化晶種 金屬基鹽類 PdCl2/SnCl2 低 高* +pd價格昂貴 高 低 高 f * 低 "HC1與HF腐蝕性 2-5nm > lOOnm* %易圑聚 可* 無 '親/疏水性差異 $ 20nm > lOOnm---------—— Catalytic seed sensitization/activation of seed metal base salts PdCl2/SnCl2 Low high * +pd expensive high and low high f * low "HC1 and HF corrosive 2-5nm > ; lOOnm* % easy to polymerize * no 'pro/hydrophobic difference $ 20nm > lOOnm
發明之電將…明最佳實施例以前,先利用表二概論才 表一水處理條件、電化學溶液配方選用以及流程‘ 程、—本赘明之電漿處理條件、電化學溶液配方選用以及分Before the best embodiment, the invention will be based on the introduction of Table 2, the conditions of the water treatment, the selection of the electrochemical solution, and the process of the process, the plasma treatment conditions, the electrochemical solution formulation and the classification.
鹼性溶液 T,t Ni(N〇3)2/Co(N〇3)2 -—---— T f_ 25-80〇C,10 分 25°C,10 分鐘 11 1254752Alkaline solution T, t Ni(N〇3)2/Co(N〇3)2 ------ T f_ 25-80〇C, 10 minutes 25°C, 10 minutes 11 1254752
n m. ^ 7乳:^元)w電材料而言 為重要。電漿氣氛可選用Ν2/Η^^Ν2、H” 驟fn m. ^ 7 milk: ^ yuan) w electrical material is important. The plasma atmosphere can be selected from Ν2/Η^^Ν2, H”.
體。其中,〇2電漿具有最強烈的去除疏水基單元氣 率,但輸入能量過高會造成矽氧烷聚合物主妗7 ^ 狀Si-O)之破壞;仏他或心仏單一氣氛^可^ 疏水基,而不會傷害聚合物主結構,其中N2/H」 優於N2、出單一氣氛[4,5]。 八 2 2效果 鹼性溶液配方與金屬離子吸附 視基材表面而異,必須選用適當的鹼性溶液(包 含成分、種類、濃度、溫度)以產生有效之表面 化’’處理。能否成功的產生金屬離子之吸附繫乎此L 表面活化步驟。body. Among them, 〇2 plasma has the strongest removal rate of hydrophobic base unit, but the input energy is too high, which will cause the destruction of the main 矽7-like Si-O of the siloxane polymer; ^ Hydrophobic group without harming the polymer main structure, where N2/H" is better than N2, and a single atmosphere [4, 5]. VIII 2 2 Effect Alkaline solution formulation and metal ion adsorption Depending on the surface of the substrate, an appropriate alkaline solution (containing composition, type, concentration, temperature) must be used to produce an effective surface treatment. The successful production of metal ion adsorption is the L surface activation step.
金屬離子還原處理 除了利用為人常用的高溫氫氣還原熱處理以外,本 發明也開創化學溶液還原處理技術。以下選用二氧化矽 與矽氧烷兩種代表性的矽基介電材料說明發明例。 以下結合同步輻射光吸收、穿透式電子顯微技術 (TEM )與原子力顯微鏡(AFM)及掃瞄式電子顯微 鏡(SEM )逐步說明催化金屬離子微粒之吸附、還原 以及無電鍍薄膜沉積的事實,最後並用實例說明自我 對位之圖案化製程。 請麥閱圖四,同步輻射乙2與L3 ( 845-875eV ) “ 12 1254752 構”吸收能譜證實二氧切(與錢烧聚合物 琶層基材經圖-流程’已經吸附金屬性微粒(Ni 無電鍍(co)的事實。圖譜(a)為原始基 W、壬現金屬信號不明顯之波峰(825eV微弱波峰 '·'、分析儀器背景貢獻);經過犯離子吸附以後之試片 2:現,之信號’而且經過金屬離子微粒還原處 4 1後,此波峰會轉變為中性金屬Ni之波峰,分見圖 省(b )與(c ) [7]。此轉變說明Ni2+微粒確實已被 j為中性Ni微粒。這些微粒可以充作催 Π〇 (或…)-元、二元或三元合金薄膜: 圖四中之插圖即為無電鍍c〇薄膜之信號。 ^未作任何處理之二氧化矽介電基材的TEM暗場 衫像為模糊特徵及散亂的電子繞射圖譜,如圖五中之 (a);但是’經過金屬離子吸附/還原處理以後,丁⑽ 月暗场影像及電子繞射圖譜證實高密I的超細( 2-4_) Ni晶體微粒已被“植入,’介電材料,如圖五 ^之(b);它們可以作為無電鍍的催化物,並促成厚 又可小至20nm (而大至數百、數千nm)之金屬薄膜 之形成,如圖五中之(C)。 圖六為在以〇2表面進行無電鍍Co沉積10分鐘所 k得的SEM橫截面實例說明,無電鍍c〇薄膜厚度約 l〇〇nm。 圖七為對應於圖五實例試片的三度空間AFM影 I,圖七中之(a)說明未進行金屬離子微粒吸附之 基材表面幾乎無明顯特徵’而其平均粗度(I)為 〇.65随。此結果與TEM影像相符,如圖五中之⑷。 經過斯+吸附以後,其Ra猶微上升至μ—。經過還 原處理以後’介電層表面明顯地顯現與丁腿分析相近 13 1254752 之超細Ni微粒的存在,故Ra劇升至2 4nm。這些密集 分佈的沁催化粒子可以用來沉積無電鍍薄膜。沉積丄 分鐘即可以看到仍未合併的c。晶纟(故Ra高達81麵 );沉積2分鐘時之c〇已合併為近乎連續之薄膜,故其 Ra減至3.69nm,如圖七中之(〇 AFM及圖五中之& )TEM影像。由於Ni催化粒子之尺寸僅有2_4_而且 不會產生團聚現象’故可以催化生長厚度僅為2〇麵 之Co薄膜。Metal Ion Reduction Treatment In addition to the high temperature hydrogen reduction heat treatment which is commonly used in humans, the present invention also creates a chemical solution reduction treatment technique. The following is a description of the invention using two representative ruthenium-based dielectric materials, ruthenium dioxide and ruthenium oxide. The following is a combination of synchrotron radiation absorption, transmission electron microscopy (TEM) and atomic force microscopy (AFM) and scanning electron microscopy (SEM) to illustrate the adsorption, reduction and electroless deposition of metal ion particles. Finally, an example is given to illustrate the patterning process of self-alignment. Please read Figure 4, Synchrotron Radiation B 2 and L3 (845-875eV) "12 1254752 Structure" absorption spectroscopy confirmed the dioxotomy (with the money-burned polymer enamel substrate through the graph - process 'has already adsorbed metallic particles ( The fact that Ni is electroless (co). The spectrum (a) is the original base W, the peak of the metal signal is not obvious (825eV weak peak '·', the background contribution of the analytical instrument); the test piece 2 after the ion adsorption Now, the signal 'and after the reduction of the metal ion particles 4 1 , this peak will turn into the peak of the neutral metal Ni, as shown in the provinces (b) and (c) [7]. This transformation shows that the Ni2+ particles have indeed It is made of neutral Ni particles. These particles can be used as a Π〇 (or...)-, binary or ternary alloy film: the illustration in Figure 4 is the signal of the electroless c〇 film. ^Nothing The TEM dark field pattern of the treated ruthenium dioxide dielectric substrate is a fuzzy feature and a scattered electron diffraction pattern, as shown in Fig. 5 (a); but after the metal ion adsorption/reduction treatment, D (10) months Dark field image and electron diffraction pattern confirmed that ultra-fine (2-4_) Ni crystal particles of high-density I have been "Implanted, 'dielectric materials, as shown in Figure 5(b); they can be used as electroless plating catalysts and promote thin metal films as small as 20 nm (up to hundreds, thousands of nm) Formed, as shown in Figure 5 (C). Figure 6 is an SEM cross-section example of electroless Co deposition on the surface of 〇2 for 10 minutes, the thickness of the electroless c〇 film is about l〇〇nm. In order to correspond to the three-dimensional space AFM shadow I of the sample piece of Fig. 5, (a) in Fig. 7 shows that the surface of the substrate which is not subjected to metal ion particle adsorption has almost no obvious features' and its average thickness (I) is 〇. 65. This result is consistent with the TEM image, as shown in Figure 5 (4). After the s+ adsorption, the Ra rises slightly to μ-. After the reduction treatment, the surface of the dielectric layer is clearly similar to the analysis of the ferrets. The presence of ultrafine Ni particles of 1254752, Ra rose to 24 nm. These densely distributed ruthenium catalyzed particles can be used to deposit electroless plating films. After deposition for a few minutes, it can be seen that c is still uncombined. Up to 81 faces); c〇 deposited at 2 minutes has been combined into a nearly continuous film, so its Ra is reduced to 3.69nm, as shown in Figure 7 (〇AFM and & Figure 5) TEM image. Since the size of Ni catalyzed particles is only 2_4_ and there is no agglomeration phenomenon, it can catalyze growth thickness of only 2 Co film on the surface.
親水性Si〇2介電材料不必經過任何電讓表面處 理,並浸潰於-般驗性溶液,即可產生負電位之表运 如圖_流程。但是’疏水性之錢院基相 必須先用電漿處理以形成親水性表面,而且必須使用 含有強氧化劑之鹼性溶液才可產s 0H基终端( OH-tenninated )的表面,並依序脫氫為&〇_ (負電 位表面)。在以適用之強氧化劑與利用“選擇性”的 電漿表面處理或氧化性驗型溶液浸潰疏水性石夕氧烧 基材以後,可以利用圖三之流程以依序產生 位,,的無電鍍金屬(例如· & p ^ π 目我對The hydrophilic Si〇2 dielectric material does not have to be subjected to any electrical surface treatment and is immersed in a general-purpose test solution to generate a negative potential. However, the 'hydrophobic money base phase must first be treated with a plasma to form a hydrophilic surface, and an alkaline solution containing a strong oxidizing agent must be used to produce the surface of the OH-tenninated terminal, and sequentially Hydrogen is & 〇_ (negative potential surface). After impregnating the hydrophobic ascites substrate with a suitable strong oxidant and a "selective" plasma surface treatment or oxidative test solution, the process of Figure 3 can be used to sequentially generate the sites, Plating metal (eg · & p ^ π
案,如圖八所示。.C。與…層薄膜的圖 綜合「先前技術介紹The case is shown in Figure 8. .C. Picture of the film with ... "Previous technical introduction
▲上例系:對本發明之—可行實施例之詳細具體 祝明’惟該貫施例並非以限制本發明專利之範圍 :未脫離本發明技術精髓所為之 數變更,均應包含於本案之專利範圍中广I 本發明基本學理The above is a detailed description of the possible embodiments of the present invention. The present invention is not intended to limit the scope of the present invention. The scope of the broad I I basic theory of the invention
* 从 / g 七纪 、 I 明内容」與「發明實施例筇 卞」 只他列况明」,本發明 與疏水性二型矽基介電材料 ’、 電漿表面改質盘+ 电化學製程沉積無電鍍金屬薄 ye - ^ ig , . ^ 守胰乃屬頁先創作者, 仁在技術心釔上確屬創新, U然優於傳統的敏化/ 14 1254752 ,製程,並能運用上述金屬薄 常用之二氧化矽與矽酸趟;乜减。电子/光電業所 材科’以增進其表面保護純化與擴散阻礙;:,/物 之多項功效,並可具自我對位之選=二=鈍化 應“分論嫩及進步性之法定發二: 羑依法提出申請,懇請f局核准本件發明專利申 請書’以勵發明,至感德便。* From / g VII, I Ming content and "Invention Example 筇卞" Only he said, "The present invention and hydrophobic di-type ruthenium-based dielectric material", plasma surface modification disk + electrochemical process Depositing electroless metal thin ye - ^ ig , . ^ Shounian is the first creator of the page, Ren is indeed innovative in the technical mind, U is better than the traditional sensitization / 14 1254752, process, and can use the above metal Thin commonly used bismuth dioxide and bismuth citrate; The electronic/photovoltaic industry's materials are used to enhance the surface protection, purification and diffusion barriers::, / a variety of functions, and can be self-aligned choice = two = passivation should be "discriminatory and progressive legal : 提出 Apply in accordance with the law, and ask the f bureau to approve the application for this invention patent.
15 1254752 【圖式簡單說明】 圖一為本發明薄膜沉積基本流程示意圖;步驟(1 ) 至(5)與微粒/吸附學理; 圖二為液滴形狀實驗示意圖;說明疏水性介電材料 的潤滑性不良(a ),但經過適當電漿表面改質 以後,其潤滑性大為改進,故接觸角急速下降 C b ); 圖三為自我對位之選擇性無電鍍金屬薄膜沉積流裎 示意圖;步驟(1)在疏水性材料表面以遮蔽罩 遮蔽不反應表面;步驟(2)以N2、H2、02或 N2/H2電漿表面處理未遮蔽部分;步驟(3)移 除遮蔽罩,電漿表面處理部位形成親水區域; 步驟(4)進行全程電化學自我對位選擇性沉積 處理; 圖四為原始介電材料(a)經過圖一流程;依序進行 Ni離子吸附(b),吸附離子還原處理(c),與 無電鍍Co沉積1〇分鐘(插圖)的高解析度X 光近緣吸收能譜; 圖五為原始介電材料(a)經過Ni2—離子吸附/還原處 理(b),與無電鍍Co沉積2分鐘(c)所呈現 之穿透式電子顯微鏡明場影像與擇區繞射圖 譜; 圖六為利用圖一流程對二氧化矽底材實施i 〇分鐘沉 積之無電鍵Co金屬薄模試片的掃描電子顯微 鏡照片; 圖七為原始介電材料(a)依序經過Ni2+還原(b), 無電鍍Co沉積1分鐘(^)與2分鐘(d)之原 子力顯微鏡照片; 16 1254752 圖八為利用本發明案之全程電化學整合沉積製程 “自我對位”的選擇性製造矽介電層 /Co-W-P/Cu “金屬半” (MOS )電容結構。 【主要元件符號說明】 1715 1254752 BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a schematic view showing the basic flow of film deposition according to the present invention; steps (1) to (5) and particle/adsorption theory; Fig. 2 is a schematic diagram of droplet shape experiment; illustrating lubrication of hydrophobic dielectric material Poority (a), but after the appropriate plasma surface modification, its lubricity is greatly improved, so the contact angle drops rapidly C b ); Figure 3 is a self-aligned selective electroless metal film deposition flow diagram; Step (1) masking the unreacted surface with a mask on the surface of the hydrophobic material; step (2) treating the unmasked portion with N2, H2, 02 or N2/H2 plasma; step (3) removing the mask, plasma The surface treatment site forms a hydrophilic region; step (4) performs a full-process electrochemical self-alignment selective deposition process; Figure 4 shows the original dielectric material (a) through the process of Figure 1; Ni ions adsorption (b), adsorption ions Reduction treatment (c), high-resolution X-ray absorption energy spectrum with electroless Co deposition for 1 minute (inset); Figure 5 is the original dielectric material (a) after Ni2-ion adsorption/reduction treatment (b) , with electroless Co The penetrating electron microscope bright field image and the selected area diffraction pattern exhibited by deposition for 2 minutes (c); Figure 6 is a non-electrical Co metal thin film test piece for performing the i 〇 minute deposition on the ceria substrate using the flow of Fig. 1 Scanning electron micrographs; Figure 7 shows the original dielectric material (a) sequentially subjected to Ni2+ reduction (b), electroless Co deposition for 1 minute (^) and 2 minutes (d) atomic force microscopy; 16 1254752 The 矽 dielectric layer/Co-WP/Cu "metal half" (MOS) capacitor structure is selectively fabricated using the "self-alignment" process of the electrochemical integrated deposition process of the present invention. [Main component symbol description] 17
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