TWI246962B - Structure and method for making composite sheet - Google Patents

Structure and method for making composite sheet Download PDF

Info

Publication number
TWI246962B
TWI246962B TW88120569A TW88120569A TWI246962B TW I246962 B TWI246962 B TW I246962B TW 88120569 A TW88120569 A TW 88120569A TW 88120569 A TW88120569 A TW 88120569A TW I246962 B TWI246962 B TW I246962B
Authority
TW
Taiwan
Prior art keywords
particles
layer
adhesive
adhesive layer
metal layer
Prior art date
Application number
TW88120569A
Other languages
Chinese (zh)
Inventor
Irene H Lin
Original Assignee
Irene H Lin
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Irene H Lin filed Critical Irene H Lin
Priority to TW88120569A priority Critical patent/TWI246962B/en
Application granted granted Critical
Publication of TWI246962B publication Critical patent/TWI246962B/en

Links

Description

1246962 五、發明說明(1) 本發明是有關於一種複合層結構反光片與製造方法, 且特別是夜間安全反光複合片之結構與製造方法。 本反光複合片結構是指能夠將發自光源的入射光反射 回原光源方向或同時結合反射與折射原理將部分入射光反 射至除了光源以外的其他方向上。一般反光片材料與結構 上應用主要在於提供一道路上或警示上的安全反光板應 用,尤其在夜間這些反光板必須要能夠提供足夠的反射光 給即將驶近的駕駛人員以增加夜間方向標示之安全性。1246962 V. DESCRIPTION OF THE INVENTION (1) The present invention relates to a composite layer structure retroreflective sheeting and a manufacturing method thereof, and more particularly to a structure and a manufacturing method of a nighttime safety reflective composite sheet. The reflective composite sheet structure means that the incident light from the light source can be reflected back to the original light source direction or combined with the principle of reflection and refraction to reflect part of the incident light to other directions than the light source. The general application of reflective sheet materials and structures is mainly to provide safe reflector applications on a road or warning. Especially at night, these reflectors must be able to provide enough reflected light for the approaching driver to increase the night direction indication. safety.

反光複合片結構通常包括一光學透鏡、一聚合物黏著 結合層(polymer binder layer)、以及一反身十層。戶斤謂的 光學透鏡通常係指部分埋入於聚合物黏著結合層^^乂!!!^ binder layer)中的透明微珠顆粒,而透明微珠顆粒會有 部分高度係突出於聚合物黏著結合層上。至於,反射層則 常疋It由一铭金屬氣相蒸鑛方式沉積(aluminuin metal vapor deposit ion)於該透明微珠顆粒埋入聚合物黏著結 合層内之介面上。當自光源送出一入射光時,則此入射光 會先經穿過微顆粒再被反射層所反射,然後又沿著原路經 穿過微顆粒而回至原入射光源方向。Reflective composite sheet structures typically include an optical lens, a polymer binder layer, and a reverse layer of ten layers. The optical lens usually refers to transparent microbead particles partially embedded in the polymer adhesive bonding layer, and the transparent microbead particles will have some height protruding from the polymer adhesion. On the bonding layer. As for the reflective layer, it is often deposited by an aluminum alloy vapor deposition ion on the interface of the transparent microbead particles embedded in the polymer adhesive bonding layer. When an incident light is sent from the light source, the incident light is first reflected through the microparticles and then reflected by the reflective layer, and then passes through the microparticles along the original path to return to the direction of the original incident light source.

請參照第1 A至1 B圖,其繪示傳統反光複合片結構之製 造流程剖面示意圖。請參照第丨A圖,首先提供一熱阻擋層 1 3 ’其在攝氏溫度約低於2 〇 〇度以下均不會產生融化現 象,材質例如為聚乙烯聚笨二甲酯(ρ Ε τ )。 然後塗佈一具熱軟化層1 4 (h e a t s 〇 f t e n a b 1 e 1 a y e r) 材料於此熱阻擋層1 3之一側。熱軟化層丨4之材質包括矽氧Please refer to Figures 1A to 1B for a schematic cross-sectional view showing the manufacturing process of the conventional reflective composite sheet structure. Please refer to Figure 丨A. First, a thermal barrier layer 1 3 ' is not provided. The melting temperature is less than 2 〇〇 degrees below Celsius. The material is, for example, polyethylene poly dimethyl ketone (ρ Ε τ ). . A material of a heat-softening layer 14 (h e a t s 〇 f t e n a b 1 e 1 a y e r) is then coated on one side of the heat barrier layer 13 . The material of the thermal softening layer 丨4 includes 矽 oxygen

第6頁 1246962 五、發明說明(2) 樹醋、聚酯、聚乙烯(polyethylene)、石堪(wax)等高分 子材料。此熱軟化層14在溫度至少高於攝氏95度時就會產 生軟化現象。將適當尺寸大小的透明顆粒11部分埋入於熱 軟化層1 4中,也就是裸露出部分高度的透明顆粒11。接著 以鋁金屬氣相蒸鍍方式形成一層金屬反射層1 6覆蓋透明顆 粒11之表面。隨後,塗佈一層黏著層15於金屬反射層16之 另側。至此形成如第1 A圖所示之結構。 請參照第1 B圖,接著將第1 A圖所示之結構置於一基柯 18上,因為黏著層15可粘住基材18、金屬反射層16與透明 顆粒11,因此可輕易地將透明顆粒11自熱軟化層1 4與熱随 擔層1 3剝除。 然而,因為傳統反光複合片結構的製造上所需材料車交 多且製造程序步驟較多且繁瑣,而且其中某些步驟製程條 件要求較高,例如金屬氣相蒸鍍處理環境有低真空度要求 與錢層厚度均勻要求,製程困難度高,硬體成本高,所以 會大幅增加產品之製造成本。 鑒於上述傳統技藝的缺點,因此本發明的目的就是在 提供一種反光複合片結構的製造方法,以能同時簡化製程 步驟和有效地降低製造成本。 為達成本發明之上述和其他目的,本發明提供一種反 光複合片結構之製造方法,包括提供一金屬層。形成一第 一黏著層覆蓋於金屬層之一側。另外形成一第二黏著層以 全面性或是局部性面積覆蓋於金屬層之另一側。接著 数個顆粒於該第二黏著層之表面上,其中顆粒可以 入Page 6 1246962 V. Description of invention (2) High molecular weight materials such as vinegar, polyester, polyethylene, and wax. This thermosoftening layer 14 produces softening at temperatures of at least 95 degrees Celsius. A portion of the appropriately sized transparent particles 11 is buried in the heat softening layer 14, that is, a portion of the height of the transparent particles 11 is exposed. Next, a metal reflective layer 16 is formed on the surface of the transparent particles 11 by vapor phase evaporation of aluminum metal. Subsequently, an adhesive layer 15 is applied to the other side of the metal reflective layer 16. The structure as shown in Fig. 1A has thus been formed. Referring to FIG. 1B, the structure shown in FIG. 1A is then placed on a base 18 because the adhesive layer 15 can adhere to the substrate 18, the metal reflective layer 16 and the transparent particles 11, so that it can be easily The transparent particles 11 are stripped from the heat softening layer 14 and the heat with the support layer 13. However, because the traditional reflective composite sheet structure requires a lot of materials and manufacturing steps and cumbersome manufacturing steps, and some of the steps require high process conditions, such as metal vapor phase evaporation treatment environment has low vacuum requirements. Uniform requirements with the thickness of the money layer, high process difficulty, and high hardware cost will greatly increase the manufacturing cost of the product. In view of the above-described drawbacks of the conventional art, it is an object of the present invention to provide a method of manufacturing a reflective composite sheet structure that simultaneously simplifies the process steps and effectively reduces manufacturing costs. To achieve the above and other objects of the present invention, the present invention provides a method of fabricating a retroreflective sheeting structure comprising providing a metal layer. A first adhesive layer is formed to cover one side of the metal layer. Further, a second adhesive layer is formed to cover the other side of the metal layer in a comprehensive or partial area. a plurality of particles are then on the surface of the second adhesive layer, wherein the particles can enter

第7頁 1246962 五、發明說明(3) 部具有透明性或者是由部分具有 球珠顆粒均勻混合而成之系統。然^”分具有反光性 壓球珠顆粒時,使得球珠顆粒部分高戶2八壓步驟,辍 人且裸露出部分高度之該些顆粒。。^ f f側展延陷 後,金屬層靠近球珠顆粒側之表 ,堡步驟之 光鏡面結構,也就是呈現凹陷 2展▲一特殊反 具有一表面平整朵哀姓从曰不毛明中所使用之金屬層 金屬物質,材料可以U是單,&屬,$性質且延展性極佳之 金屬箱,如紹蒸物,亮面:電鑛 如鍍銅、鎳、鉻二”或者是亮面金屬電鍍猪, 佳的材質為銘材料,主要的J::2或紹箔等。其中較 性高、成本低且不易氧2原因U為採用18材料的延展 製造=明供了另-種反光複合片結構之 曰括楗供一金屬層。形成一第一黏著層全面性 粒於第-黏著G =屬層之一側。接著形成複數個顆 性或者是由部二=上,其中顆粒可以是全部具有透明 勻混合而成之i統。麸Ζ性與部分具有反光性球珠顆粒均 驟,輾壓球珠顆粒,;二?入一輾壓輪組進行-輾壓步 延陷入且裸Ϊ:;2;球珠顆粒部分高度朝金屬層側展 之後,金屬芦土、a 门又之該些顆粒,經過此—輾壓步驟 反光鏡面結;教側之表面被輾壓延展成-特殊 ’疋王現凹陷之半球面結構,使得本發Page 7 1246962 V. INSTRUCTIONS (3) A system that has transparency or is partially mixed with ball beads. However, when there is a reflective ball bead particle, the ball bead portion is partially high and the pressure is high. The granules are exposed and some of the particles are exposed. ^ ff After the lateral extension, the metal layer is close to the ball The surface of the bead granules, the light mirror surface structure of the fort step, that is, the sag of the slab 2, ▲ a special anti-metal surface metal material used in the surface of the singularity, the material can be U, single & Dependent, $ metal and excellent ductility metal box, such as steamed, bright surface: electric ore such as copper, nickel, chrome two or bright metal plating pig, good material for the material, the main J ::2 or Shao foil. Among them, the high-quality, low-cost and non-oxygen 2 causes U to be extended by 18 materials. Manufactured by another type of reflective composite sheet, a metal layer is provided. A first adhesive layer is formed on the side of the first-adhesive G = genus layer. Then, a plurality of particles are formed or are formed by the second part, wherein the particles may be all transparent and uniformly mixed. The bran and some of the reflective spherical particles are evenly squeezed, and the ball beads are pressed; Into a stack of pressure wheels to carry out - rolling step delay and naked Ϊ:; 2; after the ball granules are partially sideways toward the metal layer, the metal slag, a door and the other particles, after this - rolling step Reflective mirror knot; the surface of the teaching side is rolled and rolled into a special hemispherical structure of the king's now concave, making the hair

1246962 五 發明說明(4) _____ 明之複合層反光片呈 於金屬層之另一側了 ’反光效果,另外形成,第二黏著層 在此貫施例中,靠 硬度大於顆粒材料。攻顆粒側的壓輪具有光滑平整面且 硬度小於顆粒, 而金屬箔另側之另一壓輪輪面則選用 本發明之製程、袁又巧於或接近金屬箔硬度之材料。 提高產能。此5 Γ $ 5傳統製程更簡單,所以能夠有效地 使用金屬氣相墓铲制^材料組合較少,加上本發明不需要 為讓本發明G二因此可大幅減少製造成本。 顯易懂,下文特舉_ 他目的、特徵、和優點能更明 細說明如下. Μ實施例,並配合所附U,作詳 圖式之簡單說明: 第1Α至1Β圖繪示的是習知一種反光結構的製造流程剖 面圖; 笫2 A至2 D圖繪示的疋依照本發明一較佳實施例的_種 反光複合片結構的製造流程剖面圖;以及 第3 A至3 D圖纟會示的疋依知、本發明另一較佳實施例的_ 種反光複合片結構的製造流程剖面圖。 圖式之標5虎自兄明· 11 顆 粒 13 熱 阻 擋 層 14 熱 軟 化 層 15 黏 著 層 16 金 屬 反 射層1246962 V OBJECT DESCRIPTION OF THE INVENTION (4) _____ The composite layer of the reflector is formed on the other side of the metal layer. The reflective effect is additionally formed. The second adhesive layer has a hardness greater than that of the particulate material in this embodiment. The pressure roller on the attacking particle side has a smooth flat surface and the hardness is smaller than the particles, and the other pressure roller surface on the other side of the metal foil is selected from the material of the present invention, the material of which is close to or close to the hardness of the metal foil. Increase production capacity. The conventional process of 5 Γ $ 5 is simpler, so that it is possible to effectively use the metal gas-gas shovel to make a small material combination, and the present invention does not require a substantial reduction in manufacturing cost for the present invention. It is easy to understand, the following special _ his purpose, characteristics, and advantages can be more clearly explained as follows. ΜExample, with the attached U, for a brief description of the detailed diagram: The first to the first diagram shows the conventional A cross-sectional view of a manufacturing process of a retroreflective structure; a cross-sectional view of a manufacturing process of a reflective composite sheet structure according to a preferred embodiment of the present invention; and 3A to 3D A cross-sectional view showing the manufacturing process of the reflective composite sheet structure of another preferred embodiment of the present invention. Figure 5: Tiger self-brothers · 11 particles 13 thermal barrier layer 14 thermal soft layer 15 adhesive layer 16 metal reflective layer

1246962 五、發明說明 (5) 18 基 材 30 金 屬 層 32 黏 著 層 34 離 型 層 36 黏 著 層 38 顆 粒 39 保 護 層 40 金 屬 層 42 黏 著 層 44 顆 粒 46 黏 著 層 48 離 型 層 49 保 護 層 第一實施例 ❿ 請參照第2A至2D圖,其繪示的是依照本發明一較佳實 施例的一種反光複合片結構的製造流程剖面圖。 首先請參照第2 A圖,提供一層厚度約為0 . 2 // m至 50 //m的金屬層30,接著於此金屬層30之一側塗上一層厚 度約為2//m至200 /zm的黏著層32,較佳之厚度範圍為5/zm 至100/zm,也就是俗稱的膠層。其中此金屬層30之材質具 有一表面平整光亮特性,為一具有反光性質且延展性極佳 之金屬物質,材料可以是單一金屬層如銅箔、铭箔、合金 箔、金屬氣相蒸鍍金屬箔,如鋁蒸鍍鋁箔,亮面無電鍍 (electroless plating)金屬猪或者是亮面金屬電鍍箔,1246962 V. INSTRUCTIONS (5) 18 Substrate 30 Metal layer 32 Adhesive layer 34 Release layer 36 Adhesive layer 38 Particle 39 Protective layer 40 Metal layer 42 Adhesive layer 44 Particle 46 Adhesive layer 48 Release layer 49 Protective layer First implementation For example, please refer to FIGS. 2A-2D, which are cross-sectional views showing a manufacturing process of a reflective composite sheet structure in accordance with a preferred embodiment of the present invention. First, please refer to FIG. 2A to provide a metal layer 30 having a thickness of about 0.2 // m to 50 //m, and then applying a thickness of about 2//m to 200 on one side of the metal layer 30. The adhesive layer 32 of /zm preferably has a thickness ranging from 5/zm to 100/zm, which is also known as a glue layer. The material of the metal layer 30 has a flat surface and bright characteristic, and is a metal material having reflective properties and excellent ductility. The material may be a single metal layer such as copper foil, a foil, an alloy foil, a metal vapor phase vapor-deposited metal. Foil, such as aluminum vapor-deposited aluminum foil, electroless plating metal pig or glossy metal foil,

第10頁 1246962Page 10 1246962

如鍍(plating)銅、鎳、鉻、鈇、 等,其中較佳的建議使用材質、金、銀等之銅箔或鋁箔 為採用鋁材料的成本低且耐候性^材料,主要的原因是因 易。此外,為了方便後續使用:不易氧化,加工性容 貼合一層離型層(release Un j可在黏著層32的另一側 紙或離型膜。 ’離型層34可為離型 至於黏著層32之材質可以為如% 士丄, 取_ 马如亞克力(acrylic)膠、 來fe S日、橡膠、敎炫膠、欲贱莖 ·、、、^膠 7膠專。黏著層3 2之材質則需要 對金屬層30具有強黏荖性,舲拄叮从> +河貝則而要For example, plating copper, nickel, chrome, tantalum, etc., among which it is preferable to use copper foil or aluminum foil of material, gold, silver, etc. as the low cost and weather resistance material using aluminum material, the main reason is easy. In addition, in order to facilitate subsequent use: not easy to oxidize, the processability fits a layer of release layer (release Un j can be on the other side of the adhesive layer 32 paper or release film. 'The release layer 34 can be released to the adhesive layer The material of 32 can be such as % gentry, take _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ It is necessary to have strong adhesiveness to the metal layer 30, and it is required from >

^ ^ 、,漉鄱者庄此犄可於該黏著層3 2内加入適 备黏著性改質劑(adhesion promoter),一般常用的改質 琊可以使用偶合劑(coupling agent)、螯合劑(cheUte) 或架橋劑(crosslinking agent)等,此處可依所使用之膠 系與黏著物材料種類而選用適當之黏著性改質劑,黏著性 改質劑係選自石夕氧烧化合物(s i 1 ane compound)、鈦酸酯 (boric acid esters)、锆鋁酸酯類(z i rcon i um^ ^ , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , Or a crosslinking agent, etc., depending on the type of adhesive and adhesive material used, an appropriate adhesive modifier is selected, and the adhesive modifier is selected from the group consisting of a stone oxide compound (si 1) Ane compound), boric acid esters, zirconium aluminate (zi rcon i um

aluminates)等所組成的族群中的任一者或上述混合者之 系統。使用時除了上述可直接膠系中加入上述之適用黏著 性改質劑系統,另外也可以直接于金屬層3 0兩側表面上含 浸或塗佈適用黏著性改質劑。 請參照第2 B圖,接著在金屬層3 0的另一側,也就是未 上膠之侧面,全面或是局部塗佈上另一層厚度約為〇 · 5 // m 至5 0 //m的黏著層36,若是局部面積式地塗佈黏著層36則 塗佈後之黏著層3 6可以製成局部面積上具有反光效果之反A system of any of the groups of aluminates) or the like. In addition to the above-mentioned applicable adhesive system, the above-mentioned applicable adhesive modifier system may be used, or the adhesive layer may be impregnated or coated on both sides of the metal layer 30. Please refer to Figure 2B, and then on the other side of the metal layer 30, that is, the uncoated side, the entire layer is coated partially or partially to a thickness of about 〇·5 // m to 5 0 //m The adhesive layer 36, if the adhesive layer 36 is applied in a partial area, the coated adhesive layer 36 can be made to have a reflective effect on a partial area.

第11頁 1246962 五、發明說明(7) 光複合片。 此外,若是欲使得反光複合片結構具有不同顏色之反 射光’則可以在黏著層3 6的全部區域或是不同區域摻混不 同顏色之染料,製造上可利用印刷方式將不同顏色之黏著 層3 6印刷塗佈於金屬層3 〇上。另外也可以將螢光材料摻混 於黏著層3 6中,藉以使得該反光複合片結構具有螢光性 質。 大小之複 著層36的 此外,顆 寸係和黏 部具有透 球珠顆粒 透明性之 具有反光 如金屬電 一點是, 個例子, 定於此。 ,接著再 面。然後 並且貼合 上,藉以 能夠形成 粒3 8之直 並不限定 正比關 分具有透 系統,端 玻璃球與 包括表面 璃球。 結構之製 第2B圖所 形成黏著 密堆集方 之另一側Page 11 1246962 V. Description of invention (7) Light composite sheet. In addition, if the reflective composite sheet structure is to have reflected light of different colors, the dyes of different colors may be blended in all areas or different regions of the adhesive layer 36, and the adhesive layer of different colors may be printed by means of printing. 6 Printing is applied to the metal layer 3 〇. Alternatively, the phosphor material may be incorporated into the adhesive layer 36 so that the retroreflective sheet structure is fluorescent. In addition, the size of the layer 36 and the viscous portion are transparent to the transparency of the bead particles. Reflectively, such as metal, is an example. Then, then. Then, it is bonded, so that it can form the granules 38. It is not limited to the proportional separation system, the end glass ball and the surface glass ball. Structure of the structure, Figure 2B shows the other side of the adhesive dense assembly

形成如第2 B圖所 本發明之第2 B圖 然後,將適當尺寸 堆集方式被覆粘置於黏 徑約為5/zm至400//m。 於此範圍,顆粒38之尺 係,且顆粒3 8可以是全 明性與部分具有反光性 視應用情況而定。具有 多角多面體顆粒,至於 鍍有反光性膜玻璃球, 然而’值得注意的 程步驟僅是本發明之一 使用之製程步驟並不限 層3 6於金屬層3 〇之一側 式被覆於黏著層36之表 形成另一層黏著層32, 裸露出之另側黏膠表面 品結構。事實上,只要 數個顆粒3 8以例 表面上,其中顆 粒3 8的尺寸大小 著層36之厚度成 明性或者是由部 均勻混合而成之 顆粒3 8至少包括 性的顆粒則至少 錢或蒸鍍膜之玻 上述形成第2B圖 本發明用來形成 本發明也可以先 將顆粒3 8以最緊 ,再於金屬層30 層離型層34於黏著層32 示之半成 結構之製Form 2B of the invention as shown in Fig. 2B. Then, the appropriate size stacking method is applied to the adhesive layer at a viscosity of about 5/zm to 400/m. In this range, the size of the particles 38, and the particles 38 may be fully visible and partially reflective depending on the application. It has polyhedral polyhedral particles, and is coated with a reflective film glass ball. However, the notable step is only a process step used in one of the inventions, and is not limited to the layer 3 to be coated on the adhesive layer on one side of the metal layer 3 The table of 36 forms another layer of adhesive layer 32, the exposed side of the adhesive surface structure. In fact, as long as a plurality of particles 38 are on the surface of the sample, wherein the size of the particles 38 is equal to the thickness of the layer 36, or the particles uniformly mixed by the portion 38, at least include particles, at least money or The glass of the vapor-deposited film is formed as described above. FIG. 2B shows that the present invention can be used to form the present invention. The particle 38 can be firstly formed to be the most compact, and then the metal layer 30-layer release layer 34 is formed on the adhesive layer 32.

第12頁 1246962Page 12 1246962

程步驟均不脫離本發明之範疇。 艇r ί參照第2C圖’接著進行輕壓步驟’例如以靜於έ 輾麼第2Β圖所示之半成品結構,#以使得」=對壓輪組 壓延伸陷入顆粒直徑的^至心::3度8朝 1/Γ疋::顆粒留置裸露出的高度約為顆粒直徑的2/3又至 土2。,、中,對壓輪組係在適當輪間間距下進行輾壓, :近顆粒38側的壓輪則可依實際需要可施 過輾壓步驟之後,金屬層3〇與黏著⑽均和力凹陷: 、=38成共型(conformal)。此外,在輾壓步 32與及緊鄰之離型層34係扮演一緩衝層之角色。甲黏者層 一至此,金屬層罪近顆粒側之表面被輾壓延展成一特殊 反光鏡面結構,也就是呈現凹陷之半球面結構,使得本 明之複合層反光片具有反光效果。 ^ 另外’為了增強黏著層3 6與顆粒3 8間的黏著強度,可 以藉由在輾壓過程中施以一較高輾壓溫度使黏著層36與顆 粒3 8間界面有較佳之接觸潤濕(w e 11丨n g)效果而提高黏著 強度,或者是可在黏著層36内添加黏著提昇助劑 (adhesion promoter ),一般常用的改質劑可以使用偶合 劑(coupling agent)、螯合劑(chelate)或架橋劑 (crosslinking agent)等,此處可依所使用之膠系與黏著 物材料種類而選用適當之適當之黏著性改質劑,黏著性改 質劑係選自石夕氧烧化合物(s i 1 a n e c 〇 m ρ 〇 u n d)、鈦酸醋類 (titanates)、铭酸酯類(aluminates)、棚酸自旨類(boric acid esters)、錯紹酸酯類(zirconium aluminates)等所The steps are not departing from the scope of the invention. The boat r ί refers to the 2C figure 'following the light pressure step', for example, to the semi-finished structure shown in Fig. 2, so that the == the pressure of the pressure roller is extended to the particle diameter: to the heart: 3 degrees 8 towards 1 / Γ疋:: The height of the exposed particles is about 2/3 of the particle diameter and 2 to the soil. , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , Depression: , = 38 into conformal (conformal). In addition, the buffering step 32 and the immediately adjacent release layer 34 act as a buffer layer. The layer of the nail layer Up to this point, the surface of the metal layer near the particle side is rolled and expanded into a special mirror structure, that is, a hemispherical structure exhibiting a depression, so that the composite layer reflector of the present invention has a reflective effect. ^ In addition, in order to enhance the adhesion strength between the adhesive layer 36 and the particles 38, the interface between the adhesive layer 36 and the particles 38 can be better contacted by applying a higher rolling temperature during the rolling process. (we 11丨ng) effect to improve the adhesion strength, or an adhesion promoter can be added to the adhesive layer 36. Generally, a commonly used modifier can use a coupling agent and a chelate. Or a crosslinking agent, etc., depending on the type of adhesive and adhesive material used, an appropriate adhesive modifier is selected, and the adhesive modifier is selected from the group consisting of 1 anec 〇m ρ 〇und), titanates, aluminates, boric acid esters, zirconium aluminates, etc.

第13頁 1246962 五、發明說明(9) 組成的族群中的任一者或上述混合者之系統。其添加重量 百分比律範圍約介於〇.丨%至18%之間重量百分比,較佳之 範圍則約為0.3%至5.0%之間重量百分比。藉由添加上述之 偶合劑則不僅可以大大提升顆粒38與黏著層36間的黏著結 合強度,也可以增加黏著層3 6與金屬層3 〇間的黏著性可 促使顆粒更牢靠地黏附於金屬層上。 同樣地,為了增加顆粒38與黏著層36間的黏著性,則 可以在塗佈顆粒38於黏著層36之前,先將上述之顆粒含浸 於適當之偶合劑溶液中,然後乾燥之。Page 13 1246962 V. INSTRUCTIONS (9) A system of any of the constituent ethnic groups or the above-mentioned hybrids. The weight percent addition range is from about 〇.丨% to about 18% by weight, preferably from about 0.3% to about 5.0% by weight. By adding the above coupling agent, not only the adhesion strength between the particles 38 and the adhesive layer 36 can be greatly improved, but also the adhesion between the adhesive layer 36 and the metal layer 3 can be increased to promote the adhesion of the particles to the metal layer more firmly. on. Similarly, in order to increase the adhesion between the particles 38 and the adhesive layer 36, the particles may be impregnated into a suitable coupler solution prior to application of the particles 38 to the adhesive layer 36, and then dried.

另外一種提高黏著層3 6、3 2與金屬層3 〇表面間黏著性 的方法’則包括在塗佈黏著層之前,先將金屬箔表面塗佈 或含浸一層前面已述及之適當偶合劑,以提昇其黏著結合 強度。 口 請參照第2 D圖,為求進一步保護顆粒3 8,以防止顆粒 脫落並且阻絕外界濕氣對於反光材料之影響,可塗佈一芦 具有透光性之保護加強層3 9覆蓋顆粒3 8裸露出之一側,其 材質包括亞克力、聚胺酯(1)〇17111^1^&1^,1)1])、環氧樹 酯、環氧聚酿胺等咼分子材料,或是加壓貼合透明膠帶或 者是藉一熱壓貼合一具有柔軟透光性質之高分子材料,如 透明聚乙烯(ΡΕ)、聚氯乙烯(PVC)、聚醋酸乙稀 (polyvinyl acetate, PVA)、聚碳酸 S 旨(p〇iycarbonate, PC)、聚甲基丙稀酸甲 g旨(polymethylmethacrylate, PMMA)、^0(polysulf〇ne,PS)等材料。 依照本發明之製造方法,若是顆粒38全部都具有透明Another method of improving the adhesion between the adhesive layer 3 6 , 3 2 and the surface of the metal layer 3 includes coating or impregnating a surface of the metal foil with a suitable coupling agent as described above before applying the adhesive layer. To enhance the adhesive bond strength. Please refer to the 2nd D picture. In order to further protect the particles 3 8 to prevent the particles from falling off and to block the influence of external moisture on the reflective material, a protective layer of light having a translucent property can be coated to cover the particles 3 8 . Exposed on one side, the material includes acrylic, polyurethane (1) 〇17111^1^&1^,1)1]), epoxy resin, epoxy polyamine and other molecular materials, or pressurized Laminated with scotch tape or a hot-pressed polymer material with soft and transparent properties, such as transparent polyethylene (polyethylene), polyvinyl chloride (PVC), polyvinyl acetate (PVA), poly Carbonate S (p〇iycarbonate, PC), polymethylmethacrylate (PMMA), ^0 (polysulf〇ne, PS) and other materials. According to the manufacturing method of the present invention, if the particles 38 are all transparent

第14頁 1246962 五、發明說明(10) "" ί*生貝’則本發明之反光複合片結構可以將光源所發出的入 射光大部分被反射回原光源方向處。相對地,若是顆粒3 8 係部分具有透明性且部分具有反光性,則本發明之反光複 合片結構可以將光源所發出的入射光大部分反射回原光源 處並且有部分入射光错由光學上反射與折射原理反射至除 光源以外之不同方向上。此時,也可以利用添加混合具有 不同比例之具有反光性顆粒或不同尺寸大小顆粒體或是多 角多面體反光顆粒(未顯示),藉以使得其它方向上反射光 照度增強,而更具有夜間多方向反光標示之功能。 第二實施例 請參照第3 Α至3 D圖,其繪示的是依照本發明另一較佳 實施例的一種反光複合片結構的製造流程剖面圖。 首先請參照第3 A圖,提供一層厚度約為〇 · 2 # m至 5 0 // m的金屬層4 0,接著於此金屬層4 0之一側,全面性地 或是局部性地塗上一層厚度約為0.2 /zm至50 //瓜的黏著層 4 2,若是採用選擇局部面積的塗佈方式,則塗佈後的黏著 層42可以具有任意之面積形狀或圖案。其中此金屬層4〇與 黏著層42之材質如同第一實施例所述。 此外,若是欲使得反光複合片結構具有不同顏色之反 射光,則可以在黏著層4 2的全部區域或是不同區域摻混不 同顏色之染料,例如利用印刷方式將不同顏色之黏著層4 2 印刷塗佈於金屬層4 0上。 請參照第3 B圖,然後,將適當尺寸大小之複數個顆粒 4 4以例如最緊密堆集方式被覆粘置於黏著層4 2的表面上,Page 14 1246962 V. Invention Description (10) "" ί*生贝' The reflective composite structure of the present invention can reflect most of the incident light from the light source back to the original source. In contrast, if the granular portion of the particles has transparency and is partially reflective, the reflective composite sheet structure of the present invention can reflect most of the incident light emitted by the light source back to the original light source and partially reflect the optical error by optical reflection. Reflected in a different direction than the light source with the principle of refraction. At this time, it is also possible to add and mix different kinds of reflective particles or different size granules or polygonal polyhedral reflective particles (not shown), thereby enhancing the illuminance of other directions, and having a multi-directional nighttime reflective mark. The function. SECOND EMBODIMENT Referring to Figures 3 to 3D, there is shown a cross-sectional view showing a manufacturing process of a reflective composite sheet structure in accordance with another preferred embodiment of the present invention. First, please refer to FIG. 3A to provide a metal layer 40 having a thickness of about 〇·2 #m to 5 0 // m, and then coated on one side of the metal layer 40, comprehensively or partially. The upper adhesive layer 42 having a thickness of about 0.2 /zm to 50 / melon, if the coating method of selecting a partial area is adopted, the coated adhesive layer 42 may have an arbitrary shape or pattern. The material of the metal layer 4 and the adhesive layer 42 is as described in the first embodiment. In addition, if the reflective composite sheet structure is to have reflected light of different colors, the dyes of different colors may be blended in all regions or different regions of the adhesive layer 42, for example, printing adhesive layers of different colors are printed by means of printing. It is coated on the metal layer 40. Referring to Figure 3B, a plurality of particles 44 of an appropriate size are then coated and adhered to the surface of the adhesive layer 42 in a most compact manner, for example.

第15頁 1246962 五'發明說明(11) 其中顆粒44之直 部具有透明性或 球珠顆粒均勻混 透明性之顆粒4 4 具有反光性的顆 如金屬電鍍或蒸 請參照第3C 輾壓第3B圖所示 金屬層4 0側陷入 得顆粒裸露出的 屬層靠近顆粒側 構’也就是呈現 反光片具有反光 近顆粒4 4側的壓 另側之壓輪輪面 近金屬箔硬度之 者層4 2均和凹陷 請參照第3 D 上膠之側面,塗 著層46。此外, ~側貼合一層離 捏約為5 /zm至250 //m,且顆粒44 者是由部分具有透明性與部分具 合而成之系統,端視應用情況而 至少包括玻璃球與多角多面體顆 粒則至少包括表面鍍有反光性膜 链膜之玻璃球。 圖’接著進行輾壓步驟,例如以 之半成品結構,藉以使得上述之 顆粒直徑的1 / 3至1 / 2距離深度, 高度約為顆粒直徑的2/3至1/2。 之表面被輾壓延展成一特殊反光 凹陷之半球面結構,使得本發明 效果。此時不同於第一實施例之 輪具有光滑平整面且硬度大於顆 則選用硬度小於顆粒4 4,但硬度 材料。經過轆壓步驟之後,金屬 之顆粒44成共型。 圖’接著在金屬層4 〇的另一侧, 佈上另一層厚度約為15 /zm至200 為了方便後續使用,也可在黏著 型層48,離型層48可為離型紙或 可以是全 有反光性 定。具有 粒,至於 玻璃球, 對壓輪組 顆粒44朝 也就是使 此時,金 鏡面結 之複合層 處在於靠 粒4 4。而 低於或接 層4 0與黏 也就是未 // m的黏 層46的另 是離型 1¾ ^ m ^ 7 称漫: ϊ濕氣對於反光材料 以防止顆粒脫落並且 可塗佈一層具有透光Page 15 1246962 V'Inventive Note (11) Particles in which the straight portion of the particle 44 has transparency or uniformity of transparency of the ball particles 4 4 Reflective particles such as metal plating or steaming refer to the 3C rolling 3B The metal layer 40 side of the metal layer is shown to be close to the particle side structure of the particle layer, that is, the layer 4 of the pressure roller surface near the metal foil having the other side of the reflective sheet having the reflective side of the particle 4 4 side. 2 For the uniform and concave, please refer to the side of the 3D sizing, and apply layer 46. In addition, the ~ side is laminated to a layer of about 5 / zm to 250 / / m, and the particles 44 are made up of a part of the system with transparency and partial integration, including at least the glass sphere and the polyhedral polyhedron depending on the application. The particles include at least a glass sphere coated with a reflective film film on the surface. The Figure' is followed by a rolling step, such as a semi-finished structure, whereby the above-described particle diameter is from 1/3 to 1/2 of the depth, and the height is about 2/3 to 1/2 of the particle diameter. The surface of the surface is rolled and expanded into a hemispherical structure of a special reflective depression to make the effect of the present invention. At this time, unlike the wheel of the first embodiment, the wheel has a smooth flat surface and the hardness is larger than the particle, and the hardness is less than that of the particle 4 4 but a hardness material. After the rolling step, the metal particles 44 are conformed. Figure 'Next on the other side of the metal layer 4 ,, the other layer of the thickness of about 15 / zm to 200 for the convenience of subsequent use, also in the adhesive layer 48, the release layer 48 may be release paper or may be full Reflective. With the granules, as for the glass spheres, the granules 44 of the pressure roller group are oriented so that the composite layer of the gold mirror surface is at the granules 4 4 . The adhesion layer 46 which is lower than or with the layer 40 and the adhesion is not / / m is another release type 13⁄4 ^ m ^ 7 is called diffuse: ϊ moisture for the reflective material to prevent the particles from falling off and can be coated with a layer Light

1246962 五、發明說明(12) 性之保護加強層4 9覆蓋顆粒裸露出之一側,其材質包括亞 克力、聚胺酯(polyurethane,PU)、環氧樹酯、環氧聚醯 胺等高分子材料,或是加壓貼合透明膠帶或者是藉一熱壓 貼合一具有柔軟透光性質之高分子材料,如透明聚乙烯 (PE)、聚氯乙稀(PVC)、聚酷酸乙稀(p〇iyVinyi acetate, PVA)、聚破酸酯(polycarbonate,PC)、聚甲基丙烯酸甲 酯(polymethylmethacrylate, PMMA)、聚系队 (polysulfone,PS)等材料。1246962 V. INSTRUCTIONS (12) The protective layer of the protective layer 4 9 covers one side of the bare metal, and the material thereof includes a polymer material such as acrylic, polyurethane, epoxy resin or epoxy polyamine. Either pressure-bonded scotch tape or a hot-pressed polymer material with soft and transparent properties, such as transparent polyethylene (PE), polyvinyl chloride (PVC), and polyethyl silicate (p 〇iyVinyi acetate, PVA), polycarbonate (PC), polymethylmethacrylate (PMMA), polysulfone (PS) and other materials.

另外,若是顆粒44全部都具有透明性質,則本發明之 反光複合片結構可以將由光源所發出的入射光全部反射回 原光源方向處。相對地,若是顆粒44係部分具有透明性且 部分具有反光性,則本發明之反光複合片結構可以將光源 所發出的入射光大部分反射回原光源處並且有部分入射光 藉由光學上反射與折射原理反射至除光源以外之不同方向 上。此時,也可以利用添加混合具有不同比例之具有反光 ,顆粒,不同尺寸大小顆粒體或是多角多面體反光顆粒, 藉以使得其它方向上反射光照度增強,而更具有夜間多方 向反光標示之功能。Further, if all of the particles 44 have a transparent property, the reflective composite sheet structure of the present invention can totally reflect the incident light emitted by the light source back to the direction of the original light source. In contrast, if the portion of the particle 44 is transparent and partially reflective, the reflective composite structure of the present invention can reflect most of the incident light emitted by the light source back to the original light source and partially reflect the light by optical reflection. The principle of refraction is reflected in different directions than the light source. At this time, it is also possible to use a mixture of particles having different proportions of reflective, granules, granules of different sizes or polygonal polyhedrons, so as to enhance the illuminance of the other directions, and to have the function of multi-directional reflection at night.

同時,如同第一實施例一樣,為了增強黏著層42與$ 粒間的黏著強度,可以藉由在轆壓過程中施以一較高讀 i:脈度使黏著層4 2與顆粒4 4間界面有較佳之接觸潤濕 效曰果而提高黏著強度,或者是可在黏著層42内 ^ 者獒幵助劑(adhesi〇n promoter),一般常用的改 質劑可以使用偶合劑(⑶upling agent)、螯合;;用的改Meanwhile, as in the first embodiment, in order to enhance the adhesion strength between the adhesive layer 42 and the particles, the adhesion layer 4 2 and the particles 4 4 may be applied by applying a higher reading i: pulse during the rolling process. The interface has better contact with the wetting effect to improve the adhesion strength, or can be used in the adhesive layer 42 (adhesi〇n promoter), the commonly used modifier can use a coupling agent ((3) upling agent) Chelation

1246962 五、發明說明(13) (chelate)或架橋劑(crosslinking agent)等,此處可依 所使用之膠系與黏著物材料種類而選用適當之適當之黏著 性改質劑,黏著性改質劑係選自矽氧烷化合物(s丨丨ane compound)、鈦酸酯類(titanates)、鋁酸酯類 (aluminates)、硼酸 S 旨類(boric acid esters)、錯鋁酸 酯類(zirconium alumina tes)等所組成的族群中的任一者 或上述混合者之系統。其添加比例範圍約介於〇 · i %至丨8% 之間重量百分比,較佳之範圍則約為〇· 3%至5· 〇%之間重量 百分比。藉由添加上述之偶合劑則不僅可以大大提昇顆粒 44與黏著層42間的黏著結合強度,也可以增加黏著層42與 金屬層40間的黏著性,可促使顆粒更牢靠地黏附於金屬層 上。 同樣地,為了增加顆粒44與黏著層42間的黏著性,則 可以在塗佈顆粒44於黏膠層42之前,先將上述之顆粒含浸 於適當之偶合劑溶液中,然後乾燥之。 另外一種提高黏膠層42、46與金屬層4〇表面間黏著性 的方法,則包括在塗佈黏著層之前,先將金屬箔表面塗佈 或含浸一層前面已述及之適當偶合劑,以提昇其黏著結合 綜上所述可清楚地發現本發明之製程遠比傳統製程更 =單二所以能夠有效地提高產能。此外,因為本發明所揭 路之取佳製程不一定需要運用金屬氣相蒸鍍製程,因肤沂 以大幅減少製造成本。 一、1246962 5, invention description (13) (chelate) or crosslinking agent (crosslinking agent), etc., depending on the type of adhesive and adhesive materials used, appropriate appropriate adhesive modifiers, adhesive modification The agent is selected from the group consisting of a sane compound, a titanates, an aluminas, a boric acid esters, and a zirconium alumina. A system of any of the groups of tes) or the like or a mixture of the above. The addition ratio ranges from about 〇 · i % to 丨 8% by weight, and preferably ranges from about 3% to 3% to 5% by weight. By adding the above coupling agent, not only the adhesion strength between the particles 44 and the adhesive layer 42 can be greatly improved, but also the adhesion between the adhesive layer 42 and the metal layer 40 can be increased, and the particles can be more firmly adhered to the metal layer. . Similarly, in order to increase the adhesion between the particles 44 and the adhesive layer 42, the particles may be impregnated into a suitable coupler solution prior to application of the particles 44 to the adhesive layer 42 and then dried. Another method for improving the adhesion between the adhesive layers 42 and 46 and the surface of the metal layer 4 includes coating or impregnating a surface of the metal foil with a suitable coupling agent as described above before applying the adhesive layer. Increasing the adhesion of the combination It is clear that the process of the present invention is far more efficient than the conventional process, so that the productivity can be effectively increased. In addition, since the preferred process of the present invention does not necessarily require the use of a metal vapor phase evaporation process, the skin is greatly reduced in manufacturing cost. One,

12469621246962

第19頁 1246962 圖式簡單說明 Φ 第20頁Page 19 1246962 Schematic description of the figure Φ Page 20

Claims (1)

1246962 六、申請專利範圍 promoter),黏著性改質劑可以選自偶合劑(c o u p 1 i n g agent)、螯合劑(chelate)、架橋劑(crosslinking a g e n t)所組成的族群中的任一者和或其相似者。 3. 如申請專利範圍第1項所述之製造方法,其中該輾 壓步驟之後,更包括形成一透明保護層覆蓋該些顆粒。 4. 如申請專利範圍第1項所述之製造方法,其中該複 數個顆粒於該第二黏著層之表面上以最密堆積堆疊結構之 步驟,更包括下列步驟: 提供該金屬層; 形成該第一黏著層覆蓋於該金屬層之該一側; 形成該第二黏著層覆蓋於該金屬層之該另一側;以及 形成該些顆粒於該第二黏著層之表面上。 5. 如申請專利範圍第1項所述之製造方法,其中提供 該堆疊結構之步驟,更包括下列步驟: 提供該金屬層; 形成該第二黏著層覆蓋於該金屬層之該一側; 形成該些顆粒於該第二黏著層之表面上;以及 形成該第一黏著層覆蓋於該金屬層之該另一側。 6. 如申請專利範圍第1項所述之製造方法,其中該些 顆粒之部分顆粒具有反光性使部分入射光線得以經該些顆 粒之表面直接反射至其他方向。 7. 如申請專利範圍第1項所述之製造方法,其中該輾 壓步驟中更包括使用具有一適當間距之一第一壓輪與一第 二壓輪,且接觸該些顆粒之該第一壓輪被施加之温度高於1246962 6. Promoter, the adhesive modifier may be selected from any one of a group consisting of a coupling agent, a chelate, and a crosslinking agent and or Similar. 3. The manufacturing method of claim 1, wherein the step of pressing further comprises forming a transparent protective layer covering the particles. 4. The manufacturing method of claim 1, wherein the plurality of particles are stacked on the surface of the second adhesive layer in a most closely packed stack structure, further comprising the steps of: providing the metal layer; forming the The first adhesive layer covers the one side of the metal layer; the second adhesive layer is formed to cover the other side of the metal layer; and the particles are formed on the surface of the second adhesive layer. 5. The manufacturing method according to claim 1, wherein the step of providing the stacked structure further comprises the steps of: providing the metal layer; forming the second adhesive layer covering the side of the metal layer; forming The particles are on the surface of the second adhesive layer; and the first adhesive layer is formed to cover the other side of the metal layer. 6. The method of manufacture of claim 1, wherein a portion of the particles of the particles are reflective so that a portion of the incident light is directly reflected by the surfaces of the particles to other directions. 7. The manufacturing method of claim 1, wherein the step of pressing further comprises using a first pressure wheel having a suitable spacing and a second pressure wheel, and contacting the first of the particles The pressure applied by the pressure roller is higher than 第頁 1246962 六、申請專利範圍 該第二壓輪。 8·如申請專利範圍第1頊所述之製造方法,其中該第 二黏膠層係局部性面積覆蓋該金屬層之該一側。 9· 一種反光複合片結構之製造方法,包括: 提供一金屬層; 形成一第一黏著層覆蓋於3金屬層之一側,黏著層厚 度介於2//m至200//m間,建議最佳黏著層厚度為介於5//Π1 至 1 0 0 // m 間; 形成複數個顆粒於該第一黏著層之表面上,其中該些 顆粒係具有透明性;以及 進行一輾壓步驟,轘壓該些顆粒,使得該些顆粒朝該 金屬層側陷入且裸露出部分高度之該些顆粒,該些顆粒以 最密堆積方式排列,入射光線穿透顆粒時將使全部入射光 線沿入射向經金屬層表面反射後沿入射方向之相反方向返 回’ 以及形成一第二黏著層於該金屬層之另一側,第二點 著層厚度介於2//m至500/zm間,建議最佳黏著層厚度為介 於 10//m 至 400//m 間; 其中第一黏著層和第二黏著層黏著材料係選自亞克为 (a c r y 1 i c )膠、聚胺酯、橡膠、熱溶膠、矽膠、聚稀煙手、于 生膠(polyolefin derivative adhesive)、熱可塑性膠 組成的族群中的任一者和或其相似者,其中建議最佳_ 材料以亞克力(acrylic)膠和熱熔膠為主。 ^ 1 0 ·如申請專利範圍第9項所述之製造方法,其中該_Page 1246962 VI. Patent application scope The second pressure roller. 8. The manufacturing method of claim 1, wherein the second adhesive layer has a partial area covering the one side of the metal layer. 9) A method for manufacturing a reflective composite sheet structure, comprising: providing a metal layer; forming a first adhesive layer covering one side of the three metal layers, the thickness of the adhesive layer being between 2//m and 200//m, suggesting The optimum adhesion layer thickness is between 5//Π1 and 1 0 0 // m; forming a plurality of particles on the surface of the first adhesive layer, wherein the particles are transparent; and performing a pressing step Squeezing the particles such that the particles are immersed toward the side of the metal layer and expose a portion of the particles, the particles being arranged in the closest packing manner, and the incident light rays passing through the particles will cause all incident rays to be incident. Returning to the surface of the metal layer and returning in the opposite direction of the incident direction and forming a second adhesive layer on the other side of the metal layer, the second layer thickness is between 2//m and 500/zm, it is recommended The optimum adhesive layer thickness is between 10//m and 400//m; wherein the first adhesive layer and the second adhesive layer adhesive material are selected from the group consisting of acry 1 ic adhesive, polyurethane, rubber, hot melt , silicone rubber, poly-smoke hand, raw rubber (polyolefin d Erivative adhesive), any of the groups of thermoplastic adhesives and or the like, among which the best _ materials are based on acrylic and hot melt adhesives. ^ 1 0 · The manufacturing method described in claim 9 of the patent application, wherein the 第2易頁 1246962 六、申請專利範圍 一和第二黏著層可選擇添加黏著性改質劑(a d h e s i ο η promoter),黏著性改質劑可以選自偶合劑(c o u p 1 i n g agent)、螯合劑(chelate)、架橋劑(crosslinking a g e n t)所組成的族群中的任一者和或其相似者。 1 1.如申請專利範圍第9項所述之製造方法,其中更包 括形成一透明保護層覆蓋裸露出之該些顆粒。 1 2.如申請專利範圍第9項所述之製造方法,其中該些 顆粒之部分顆粒具有反光性使部分入射光線得以經該些顆 粒之表面直接反射至其他方向。 1 3.如申請專利範圍第9項所述之製造方法,其中該輾 壓步驟中更包括使用具有一適當間距之一第一壓輪與一第 二壓輪,其中接觸該些顆粒之該第一壓輪之輪面硬度大於 該些顆粒之硬度,且接觸該金屬層之該第二壓輪之輪面硬 度小於該些顆粒但是大約高於該金屬層之硬度。 1 4.如申請專利範圍第9項所述之製造方法,其中該第 一黏膠層係局部性地覆蓋該金屬層之該一側。 1 5. —種反光複合片結構,包括: 一金屬層; 一第一黏著層覆蓋於該金屬層之一側,黏著層厚度介 於2//m至200//m間,建議最佳黏著層厚度為介於至 1 0 0 // m 間; 一第二黏著層覆蓋於該金屬層之另一側,第二黏著層 厚度介於2//m至500/zm間,建議最佳黏著層厚度為介於 10//m 至 400//m 間;The second easy page 1246692 6. The patent scope 1 and the second adhesive layer may be optionally added with an adhesive modifier (adhesi ο η promoter), and the adhesive modifier may be selected from a coupling agent (coupling agent) and a chelating agent. Any of the groups consisting of (chelate), a crosslinking agent, and the like. 1 1. The method of manufacturing of claim 9, further comprising forming a transparent protective layer covering the exposed particles. The manufacturing method according to claim 9, wherein a part of the particles of the particles are reflective so that part of the incident light is directly reflected to the other direction via the surfaces of the particles. 1. The manufacturing method of claim 9, wherein the step of rolling further comprises using a first pressure wheel and a second pressure wheel having a suitable spacing, wherein the first one of the particles is contacted The hardness of the wheel surface of a pressing wheel is greater than the hardness of the particles, and the hardness of the second surface of the second pressure roller contacting the metal layer is less than the particles but is higher than the hardness of the metal layer. The manufacturing method according to claim 9, wherein the first adhesive layer partially covers the one side of the metal layer. 1 5. A reflective composite sheet structure comprising: a metal layer; a first adhesive layer covering one side of the metal layer, the thickness of the adhesive layer being between 2//m and 200//m, suggesting the best adhesion The thickness of the layer is between 1 and 0 // m; a second adhesive layer covers the other side of the metal layer, and the thickness of the second adhesive layer is between 2//m and 500/zm, suggesting the best adhesion The layer thickness is between 10//m and 400//m; 第2平頁 1246962 六、申請專利範圍 複數個顆粒位於該第二黏著層之表面上,甘丄 叫工’其中該此 顆粒係具有透明性,且該些顆粒朝該金屬居A ^ 二 曰又微壓延凰如 陷且裸露出部分高度之該些顆粒,該些顆味立L、;田^ 欲凹 丨1 Μ取费堆籍 式排列,入射光線穿透顆粒時將使全部入射杰& * W万 引疋綠沿入私A 經金屬層表面反射後沿入射方向之相反方向$ 了句 八々问返回;以 一透明保護層覆蓋該些顆粒;The second flat page 1246692 6. Patent application scope A plurality of particles are located on the surface of the second adhesive layer, and the sorghum is called 'the granules are transparent, and the particles are oriented toward the metal. The micro-calender phoenix is trapped and exposed to a part of the height of the particles, the scent of the scent L, the field ^ 丨 丨 丨 Μ Μ Μ Μ Μ Μ Μ Μ , , , , 入射 入射 入射 入射 入射 入射 入射 入射 入射 入射 入射 入射 入射 入射 入射 入射* W 疋 疋 疋 沿 沿 沿 入 入 入 沿 沿 沿 沿 沿 沿 沿 经 经 经 经 经 经 经 经 经 经 经 经 经 经 经 经 经 经 经 经 经 经 经 其中第一黏著層和第二黏著層黏著材料係選自亞克 (aery 1 ic)膠、聚胺酯、橡膠、熱熔膠、矽膠、聚烯煙衍^ 生膠(polyolefin derivative adhesive)、熱可塑性膠所 組成的族群中的任一者和或其相似者,其中建議最佳黏著 材料以亞克力(aery 1 ic)膠和熱熔膠為主。 1 6 ·如申請專利範圍第1 5項所述之反光複合片結構, 其中该弟一和弟一黏耆層可選擇添加黏著性改質劑 (adhesion promoter),黏著性改質劑可以選自偶合劑 (coupl ing agent)、f 合劑(chelate)、架橋劑 (cross 1 inking agent)所組成的族群中的任一者和或其相 似者。The first adhesive layer and the second adhesive layer adhesive material are selected from the group consisting of ay 1 ic glue, polyurethane, rubber, hot melt adhesive, silicone rubber, polyolefin derivative adhesive, and thermoplastic adhesive. Any of the constituent groups and or the like, wherein the best adhesive material is recommended to be aery 1 ic glue and hot melt adhesive. 1 6 · The reflective composite sheet structure according to claim 15 , wherein the adhesive layer may be optionally added with an adhesion promoter, and the adhesive modifier may be selected from the group consisting of Any of a group consisting of a coupling agent, a chelate, and a cross 1 inking agent and or the like. 1 7 ·如申請專利範圍第丨5項所述之結構,其中該些顆 粒之部分顆粒具有反光性使部分入射光線得以經該些顆粒 之表面直接反射至其他方向。 1 8 ·如申請專利範圍第丨5項所述之結構,其中該第二 黏膠層係局部性地覆蓋該金屬層之該一側。 1 9 ·如申請專利範圍第丨5項所述之結構,其中第一黏 著層覆蓋於該金屬層之另一側包含有一離型層。The structure of claim 5, wherein a part of the particles of the particles are reflective so that part of the incident light is directly reflected by the surfaces of the particles to other directions. The structure of claim 5, wherein the second adhesive layer partially covers the side of the metal layer. The structure of claim 5, wherein the first adhesive layer covers the other side of the metal layer and comprises a release layer. 第25頁Page 25
TW88120569A 1999-11-25 1999-11-25 Structure and method for making composite sheet TWI246962B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
TW88120569A TWI246962B (en) 1999-11-25 1999-11-25 Structure and method for making composite sheet

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
TW88120569A TWI246962B (en) 1999-11-25 1999-11-25 Structure and method for making composite sheet

Publications (1)

Publication Number Publication Date
TWI246962B true TWI246962B (en) 2006-01-11

Family

ID=37399702

Family Applications (1)

Application Number Title Priority Date Filing Date
TW88120569A TWI246962B (en) 1999-11-25 1999-11-25 Structure and method for making composite sheet

Country Status (1)

Country Link
TW (1) TWI246962B (en)

Similar Documents

Publication Publication Date Title
US5064272A (en) Encapsulated-lens retroreflective sheeting and method of making
CA2574481C (en) Retroreflective sheeting with security and/or decorative image
US4897136A (en) Method of making encapsulated-lens retroreflective sheeting
JP3629297B2 (en) Retroreflective sheet and article having retroreflective performance
JP5265891B2 (en) Adhesive composition with improved initial tack
CN1977190A (en) Hue variable retroreflection sheet
CN106068468A (en) The open pearl method of high reflectance and material
JPS62121047A (en) Reverse reflective sheet with flat cover film
JPS629023B2 (en)
CN106125174A (en) Reflective membrane surface layer, reflective membrane and manufacturing process thereof
JP2926403B2 (en) Wrapped lens type retroreflective sheet
WO2016176829A1 (en) Retro-reflection sheetand vehicle plate
JPS6163801A (en) Reflex light reflector
CN1026162C (en) Cellular encapsulated-lens high whiteness retroreflective sheeting with flexible cover sheet
JP2016186627A (en) Transparent heat shielding member having transparent screen function
TWI246962B (en) Structure and method for making composite sheet
JPH05173008A (en) High-brightness reflection sheet having light accumulating property and production thereof
WO2018192261A1 (en) Prism type reflective film and preparation method therefor
TW201117965A (en) Reflective object and the production process thereof
CN103203917A (en) Composite acrylic transparent film, and preparation method and application thereof
KR100813322B1 (en) Retro-reflection sheet and method for manufacturing thereof
CN109143431A (en) A kind of high-strength reflecting film and its preparation process
JPH11183715A (en) Reflection sheet
CN1337008A (en) Retroreflective sheet
JPS6132641B2 (en)

Legal Events

Date Code Title Description
MM4A Annulment or lapse of patent due to non-payment of fees