TWI243115B - Gearbox structure for an all-terrain vehicle - Google Patents

Gearbox structure for an all-terrain vehicle

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Publication number
TWI243115B
TWI243115B TW94102343A TW94102343A TWI243115B TW I243115 B TWI243115 B TW I243115B TW 94102343 A TW94102343 A TW 94102343A TW 94102343 A TW94102343 A TW 94102343A TW I243115 B TWI243115 B TW I243115B
Authority
TW
Taiwan
Prior art keywords
shaft
terrain vehicle
disc
transmission
ball
Prior art date
Application number
TW94102343A
Other languages
Chinese (zh)
Other versions
TW200626387A (en
Inventor
Ching-Wei Tang
Jau-Chang He
Original Assignee
Kwang Yang Motor Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kwang Yang Motor Co filed Critical Kwang Yang Motor Co
Priority to TW94102343A priority Critical patent/TWI243115B/en
Application granted granted Critical
Publication of TWI243115B publication Critical patent/TWI243115B/en
Publication of TW200626387A publication Critical patent/TW200626387A/en

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  • General Details Of Gearings (AREA)
  • Arrangement Of Transmissions (AREA)

Abstract

This invention relates to a gearbox structure for an all-terrain vehicle. The all-terrain vehicle drives conveyor gearshift mechanism in the gearbox via a crankshaft of the engine so as to transmit power to a final shaft in the gearbox via a driven shaft of the conveyor gearshift mechanism. The driven shaft has a shaft end extending into the gearbox. The shaft end of the driven shaft is provided with a torque release mechanism. The torque release mechanism is constructed of a transmission gear, a ball disc, balls, a rolling disc and a resilient member, which are engaged over the shaft end of the driven shaft. The transmission gear is provided at a side thereof with the ball disc. The ball disc is formed with plural ball indents. The rolling disc is indented with an annular groove at a side facing the transmission gear. The annular groove is further indented with plural ball indents, where the ball indents of the ball disc and the rolling disc correspond to each other for receiving balls therebetween. The resilient member is limited by a fastener so as to be placed between the rolling disc and the fastener. The provision of the torque release mechanism in the gearbox prevents chains or driven gears from damages caused by instantaneous overload or excessive torque thereby improving the utility of the all-terrain vehicle.

Description

1243115 九、發明說明: 【發明所屬之技術領域】 本發明係有關係於一插八 、#王地形車輛的齒輪箱構造,尤指一種 、 在全地形車輛的齒輪箱内祐 ^ ^ ^ 明破_的轴端部上,套設有扭力釋放機 • 構,籍以減釋瞬間之較大沾#壬 x大的何重及扭力,而可避免鏈條或被動齒 I之相壞。 【先前技術】 #按,全地形車柄15如圖―、二所示’至少包括車架單元! 1、轉向麟1 2、㈣1 3、物1 4、後輪1 5,以及提 供全地形車輛動力源之動力單元2。該車架丄丄之前方摇接轉向 機構12,該轉向機構12的下方設置有-組前m3,在轉向 機構12之後方,於車牟置分〃 ,^ 、早木早TLl 1上設有乘坐部14,在乘坐部 -14之下方為動力單元2。該動力單元2,請參閱圖二所示,至 ¥ 少包括有一引擎2 1、一被引擎p 1 . 引莩2 1所動之傳動箱2 2以及齒 •輪箱4,該齒輪箱4_最終轴2 3 5藉由鏈條2 3 6帶動後輪 軸24’在後輪軸24上接設有—組後輪15。 ,該全地形車m之作動,請參_二所示,主要係藉由將外 界導入之新的氣和祕混合為油氣後,再將油氣輪人引擎2丄 内之燃燒室2!i内燃爆產生動力,來令活塞2丄2作往復運 動,再藉由活塞212帶動曲軸213作圓周運動。藉此曲軸2 13即可將與其連接之傳動箱2 2帶動運轉。 該傳動箱22内容置有皮帶變速機構3,該皮帶變速機構3 U43ll5 包含有一設置於曲轴p τ , u 丄d上之滑動盤31,一設置於該曲轴2 丄3上且位於滑動盤3 側之驅動盤3 2,一設置於曲軸21 ^上而位於該滑動盤1Ί 滑動盤3 i與斜板3 3間之2之斜板3 3,—受限制且容置於 叙 重滾珠3 4,一能將動力傳遞之被 /1在被_3 5上之被動盤3 6,1設於被動 1私上之離合器37,—傳動皮帶38。其中該滑動盤31與 驅動盤3 2形成一皮帶變进機 ^又魏構3之主動盤3 a,該傳動皮帶3 8之-端係位於該主動盤3 a上,另—端則位於被動盤μ上。 =換=構Μ係餅絲箱化,賴構2 3主要係將換 擋毅2 3 2縣設於換餘2 3 χ上,細二侧_麵彈菁 2 3 1 1、2 3 1 2之職來使換雜2 3 2定位,因此換槽轂 2 3 2係可在換檔轂軸2 1 1 d1上作左右之滑動,當換檔令車輛前 進時’由撥叉2 3 3向前進定點2 3 2!移動時,換播轂2 3 2 被迫向右滑動移位,而使壓縮彈簧2 3丄2被擠迫收縮,進而使 撥叉2 3 3可順暢的進入換槽數2 3 2上的前進定點2 3 2工, 同時令撥又233能夠推頂主轴234上的滑塊2341順暢的 嵌入前進齒輪2342的卡孔23421,同樣的,當換標令車 子倒退之時,由於撥又233在向倒退定點2322移動,換檔 毅2 3 2會被迫向左滑動移位,而使轉簧2 3 η被擠迫收 縮’進而使撥叉2 3 3可順暢的進人換播轂2 3 2上的倒退定點 2 3 2 2 ’同時令撥叉2 3 3能夠推頂滑塊2 3 4丄順暢的嵌入 1243115 倒退齒輪2343的卡孔23431,而達到確實且順暢的換構 動作,以令刖進齒輪2 3 4 2帶動主轴2 3 4旋轉,再由主 34帶動驅動齒輪2 3 5 1令最_235同步轉動,最終 3 5外側之主動齒盤2 3 5 2再來以鏈條2 3 6帶動設於後輪車由 2 4之後輪15正肖(反向)旋轉,達到令車子前進(倒退)之 目的0 鲁 引擎21藉由燃爆所產生之動力,推動活塞2丄2作往復運 動,因而帶動曲軸213轉動,而皮帶變速機構3之主動礙3 a 則會被曲軸213帶動作同步旋轉’因而帶動被動盤3 轉 動,再經由離合器3 7驅使被動軸3 5轉動,經由換擋機構2 3 換擋來令最終軸2 3 5轉動,最終軸2 3 5藉由_2 3 6來_ •動設於後輪軸2 4上之被動齒盤2 4工,藉此俾可使後輪工5轉 動,而令全地形車輛1行進。 鵝 • 習狀全地形車m藉由上述傳動方式,固然已能令全地形 車輛1之行進自如。但如吾人所知,全地形車輛工主要用途乃在 行駛於_不平之惡地地形之區域用,因此全地形車輛工經常有 ^上抱落地再作_讀贿車之狀況,#全麟賴i上抛再 洛地’而在洛地後又要做瞬間加速向前衝,或需再衝上一上坡時, 此%王地开>車輛1在落地瞬間必須立即力口大油門,以利引擎2 1 作更大之馬大及扭力之輸出。上述的操作全地形車輛1之方式, 當全地形車輛1落地瞬間,由於重力及全地形車輛工原有避震系 1243115 統之作用,已使得主動齒盤2 3 5 2與被動齒盤2 4丄 條2 3 6呈麵物、,此時如敎又㈣加大油門^ 引擎2!及皮帶變速機構3輪出更大之馬力及扭力,^ f 3 6及被動齒盤241,瞬間承受較大之扭力及荷重, 件鏈條2 3 6被強力之拉伸而鬆馳,或更甚者造成鍵條2 ^ 斷裂,同時也會造麵動_2 之 全地形車輛工之正常概。 、秋戈义形進而景增到 、習用全地形車辅1對於上述惡性之行車方式,完全無法解 决而有改進之必要。因此如何能有效消除瞬間較大扭力或荷重, 而避免鏈條2 3 6及被動齒盤2 4丄之損害,實為全地形車輛製 造業者,極待解決之一大課題。 【發明内容】 本發明之主要目的,乃在於提供—種全地形車_齒輪箱構造, 該全地形車輕係藉由引擎的曲軸,帶動傳動箱内的皮帶變速機 構’以令動力經皮帶變速機構的被動轴,傳遞至齒輪箱内的最终 軸,該被動軸的軸端部延伸至齒輪箱内,該被動轴的轴端部設爹 有扭力釋放機構,雜力釋放機構係在被動轴的軸端部套設有傳 動:輪、珠盤、滾珠、滑動盤以及彈力構件所形成,藉由齒輪箱 内設置有扭力釋放機構,可避免鏈條或被動齒盤,因瞬間荷重戒 才力過大而造成損壞’細可提升全地形車輛之使用性。 【實施方式】 1243115 為使貝審查員能更易於了解本發明之構造及所能達成功 政’茲配合圖式說明如下: 首先請參關三所示,本發明之全地形車輛至少具有―弓丨擎 5、-傳動箱6以及齒輪箱7,該傳動箱6内設有皮帶變逮機構 6〇 ’該齒輪箱7崎有換擋機構7Q及變速錄組7ι。 引擎5糟由燃爆所產生之動力,來推動活塞5丄作往復運 Γ藉此帶動曲軸5 2轉動,再由嶋2帶動細I 6内的皮 =速機構6 〇之主_6 :轉動,該皮帶變速機構6 〇之主動 11再猎由皮帶6 2軸被動盤6 3轉動,被動盤6 3則連帶 ’蝴^㈣鶴傳賴輪箱 =!71:最終軸711,最終轴川之主動齒盤心 傳動方ϋί▼動设在後輪轴9上之被動齒盤9 1轉動,本發明 改良部份加以說明’合先陳明。 ? 尤柄月 入齒圖三、四所示,夠皮動軸6 4之軸端部6 4 〇延伸 _由^^,喊帶缺麵輪箱7狀魏錄組71,並 稭由換擋機構7 0進行換&^ Χ 伸至齒輪箱7内之軸 上本:明=係在被動軸6 4延 盤6412、 Ό4〇上,套設有傳動齒輪641、珠 扭力釋放機構R==6 4 2及彈力構件6 4 3 ’來構成 該傳動齒輪6 〇料構Μ以綱元件6 4 4鎖固。 猎由—趣套Θ411套設在被動軸64的 1243115 軸端部6 4 0上,而能在被動轴6 4的 轉,來避免傳動齒輪6 41之磨損,傳.〇上自由地旋 接有珠盤6412,在珠盤6412r^^k—側端固 3。該滑動盤6 4 2其形狀與珠盤6 4 : 口珠:6 41 6 4 1 ^ 目,在滑動盤6 4 i / 側南形凹槽6 4 2 1,該凹_6 4 2 1 再凹設間隔狀之珠巢6 4 2 2,該滑動 ;6 4 2 1 盥傳動茜於β 4 4 2之珠巢6 4 2 21243115 IX. Description of the invention: [Technical field to which the invention belongs] The present invention relates to the structure of a gear box of a vehicle with a # 8 terrain, especially a kind of gear box in an all-terrain vehicle. ^ ^ ^ On the end of the shaft, a torque release mechanism is set to reduce the heavy weight and torque at the moment of release, and avoid the phase damage of the chain or the passive teeth. [Previous technology] #Press, the all-terrain vehicle handle 15 is shown in Figure ―2, at least, including the frame unit! 1. Steering lin 1, 2, ㈣ 1, 3. Object 1, 4, rear wheels 1, 5, and power unit 2, which provides the power source for all-terrain vehicles. The front side of the frame 摇 is pivotally connected to the steering mechanism 12, and the front of the steering mechanism 12 is provided with a group of front m3, and the rear side of the steering mechanism 12 is provided at the car moat, ^, and early wood TL11. The riding section 14 is a power unit 2 below the riding section-14. The power unit 2, as shown in Fig. 2, includes at least an engine 2 1, a transmission case 2 2 moved by the engine p 1, and a gear box 4 2 and a gear box 4_ The final shaft 2 3 5 drives the rear wheel shaft 24 ′ on the rear wheel shaft 24 through a chain 2 3 6 to provide a set of rear wheels 15. The action of the all-terrain vehicle m is shown in _2, which is mainly by mixing the new gas and secret introduced from the outside into oil and gas, and then combing the combustion chamber 2! The explosion generates power to cause the pistons 2 to 2 to reciprocate, and then the piston 212 drives the crankshaft 213 to make a circular motion. With this, the crankshaft 2 13 can drive the transmission case 2 2 connected to it. The transmission case 22 is provided with a belt transmission mechanism 3, and the belt transmission mechanism 3 U43ll5 includes a sliding disk 31 provided on the crankshaft p τ, u 丄 d, and one disposed on the crankshaft 2 丄 3 and located on the sliding disk 3 side. The drive plate 3 2 is a swash plate 3 3 which is disposed on the crankshaft 21 ^ and is located between the slide plate 3 i and the swash plate 3 3. 2-is restricted and accommodated in the heavy ball 3 4, A passive disk 3 6,1 capable of transmitting power on the passive _3 5, 1 a clutch 37 provided on the passive 1, a transmission belt 38. Wherein, the sliding disc 31 and the driving disc 32 form a driving belt 3a of the belt feeder 3. The driving end of the transmission belt 38 is located on the driving disc 3a, and the other end is located on the passive side. On the plate μ. = Change = The structure of M is a cake box. Lai Go 2 3 is mainly based on shifting 2 3 2 counties on the balance 2 3 χ, fine two sides _ face elastic 2 3 1 1, 2 3 1 2 Position to change the miscellaneous 2 3 2 position, so the slotted hub 2 3 2 can slide left and right on the shift hub shaft 2 1 1 d1, when the shift moves the vehicle forward 'from the fork 2 3 3 Forward fixed point 2 3 2! When moving, the exchange hub 2 3 2 was forced to slide and shift to the right, so that the compression spring 2 3 丄 2 was squeezed and contracted, so that the fork 2 3 3 could smoothly enter the groove change number. The forward fixed point 2 2 2 on 2 3 2 works, and at the same time, the dial 233 can push the slider 2341 on the main shaft 234 smoothly into the locking hole 23421 of the forward gear 2342. Similarly, when the standard change makes the car back, Because the dial 233 is moving to the backward fixed point 2322, the shifting Yi 2 3 2 will be forced to slide to the left, and the rotation spring 2 3 η will be squeezed and contracted ', so that the fork 2 3 3 can enter the person smoothly. The reversing fixed point 2 3 2 2 on the recast hub 2 3 2 'Meanwhile, the fork 2 3 3 can push the slider 2 3 4 smoothly into the 12343115 card hole 23431 of the reverse gear 2343 to achieve a reliable and smooth change. Construct actions to advance The wheel 2 3 4 2 drives the main shaft 2 3 4 to rotate, and then the main 34 drives the driving gear 2 3 5 1 to make the most _235 synchronous rotation. Finally, the 3 5 2 outside active toothed disc 2 3 5 2 is driven by the chain 2 3 6 The rear wheel vehicle is rotated from 2 to 4 and the rear wheel 15 is positive (reverse) to achieve the purpose of moving the car forward (backward). 0 The engine 21 pushes the piston 2 丄 2 for reciprocating motion by the power generated by the explosion. Therefore, the crankshaft 213 is driven to rotate, and the active obstacle 3 a of the belt transmission mechanism 3 is synchronously rotated by the action of the crankshaft 213. Therefore, the driven disc 3 is driven to rotate, and the driven shaft 35 is driven to rotate via the clutch 37, and the shifting mechanism 2 3 Shift to make the final shaft 2 3 5 rotate, and the final shaft 2 3 5 is _2 3 6 to _ • The passive gear 2 2 is set on the rear wheel shaft 2 4 to make the rear wheel work. 5 turns while making the all-terrain vehicle 1 travel. The goose • The habitual all-terrain vehicle m can, of course, make the all-terrain vehicle 1 travel freely through the above-mentioned transmission method. However, as I know, the main use of ATVs is to drive in areas with uneven terrain, so ATVs often have to hold the ground and read _ to read the situation of bribery cars, # 全 麟 赖"I throw up and re-low the ground", and after the Luo-di land, you need to speed up and rush forward, or when you need to rush up an uphill, this% Wangdi drive> Vehicle 1 must immediately force the big throttle at the moment of landing, Eli engine 2 1 for greater horsepower and torque output. The above-mentioned way of operating the all-terrain vehicle 1 is that when the all-terrain vehicle 1 landed, due to the gravity and the original suspension system of the all-terrain vehicle, the 1243115 system has made the active gear 2 3 5 2 and the passive gear 2 4 The purlin 2 3 6 is a noodle. At this time, if you want to increase the throttle again, the engine 2! And the belt shifting mechanism 3 will produce more horsepower and torque. ^ F 3 6 and the passive gear 241 will withstand momentarily. Large torsion and load, the chain 2 3 6 is loosened by strong stretching, or even cause the key 2 ^ to break, and at the same time, it will also be normal for all terrain vehicle operators. , Qiu Ge's meaning, and then the scene increased to, the use of ATVs 1 for the above-mentioned vicious driving methods, can not be resolved at all, and it is necessary to improve. Therefore, how to effectively eliminate the momentary large torque or load, and avoid the damage of the chain 236 and the passive gear disc 24, is a major issue for the all-terrain vehicle manufacturer, which needs to be solved. [Summary of the invention] The main purpose of the present invention is to provide an all-terrain vehicle with a gear box structure. The all-terrain vehicle lightly drives the belt transmission mechanism in the transmission box through the crankshaft of the engine to change the power through the belt. The passive shaft of the mechanism is transmitted to the final shaft in the gear box. The shaft end of the passive shaft extends into the gear box. The shaft end of the passive shaft is provided with a torque release mechanism. The miscellaneous force release mechanism is attached to the passive shaft. The shaft end is sleeved with transmission: formed by wheels, beads, balls, sliding disks, and elastic members. With a torque release mechanism in the gear box, the chain or passive gear can be avoided. Damage caused by 'fine' can improve the usability of all-terrain vehicles. [Embodiment] 1243115 In order to make it easier for inspectors to understand the structure of the present invention and its success, the following diagrams are used to explain the following: First, please refer to the third step. The all-terrain vehicle of the present invention has at least a bow丨 Engine 5, transmission box 6 and gear box 7, the transmission box 6 is provided with a belt changing mechanism 60 '. The gear box 7 has a shifting mechanism 7Q and a shift recording group 7ι. The engine 5 is driven by the power generated by the explosion to push the piston 5 to reciprocate. This drives the crankshaft 5 2 to rotate, and then 带 2 to drive the skin in the fine I 6 = speed mechanism 6 〇 之 _6: rotation The belt transmission mechanism 6 ’s active 11 re-hunting is rotated by the belt 6 2 axis passive disk 63, and the passive disk 63 is associated with the 'butterfly crane wheel box =! 71: the final shaft 711, the final shaft The active toothed disc drive Fangϋ ▼ The passive toothed disc 9 1 provided on the rear wheel shaft 9 is rotated, and the improved part of the present invention will be described below. ? As shown in Figures 3 and 4, the handle of the moon is shown in Figures 3 and 4. It is enough to move the shaft end 6 4 of the moving shaft 6 4 to extend _ by ^^, and call the 7-shaped Weilu Group 71 with a lack of wheel box, and the shift mechanism 7 0 for change & ^ Axis extended to the shaft inside the gear box 7 Ben: Ming = tied to the passive shaft 6 4 extension plate 6412, Ό4〇, set with transmission gear 641, bead torque release mechanism R == 6 4 2 and the elastic member 6 4 3 ′ constitute the transmission gear 60. The material structure M is locked by the element 6 4 4. The hunting-interest sleeve Θ411 is set on the 1243115 shaft end 6 4 0 of the passive shaft 64, and can rotate on the passive shaft 64 to avoid the wear of the transmission gear 6 41. The beads are freely screwed on. Disc 6412, at the bead disc 6412r ^^ k-side end solid 3. The sliding plate 6 4 2 has the same shape as the bead plate 6 4: mouth beads: 6 41 6 4 1 ^ mesh, the sliding plate 6 4 i / side south-shaped groove 6 4 2 1 and the concave _6 4 2 1 again The recessed bead nest 6 4 2 2 is recessed, and the sliding is performed; 6 4 2 1

I傳t 41之珠果6 413係成相對應狀,而能將滾珠B 谷置其中,滑魅6 4 2藉斜間之_部6 “ 軸64的軸端部640之齒形部64 =42a套設在被動 帶動滑動盤6 4 2轉動。該彈力構件6 動轴6 4即可 丹丨卞〇 4 3係被鎖固元件β 4 4 Ζ3==_#6 4 2與鎖固元件6 44之間,該彈力構 ==在#_示中⑽狀彈菁來實施,但並不侷限本發明 彈力構件之貫知圍範,再次陳明。 當本發明之全地形車輛在行進時,引擎5所輸出之動力,細 由傳動箱6内的皮帶變速機構6Q之被動軸64,來帶動設於被 動軸6 4的軸端部6 4 〇上之滑動盤6 4 2轉動,滑動盤6 4 2 再藉由滾珠Β來帶動傳動齒輪641,該傳動齒輪641再將動 力傳遞至齒輪箱7内之變速齒輪組71,再由變速齒輪組了丄之 取終軸7 1 1之主_盤7 1 2,藉由鏈條8來帶後輪軸9之被 動齒盤91,來令後輪(圖中未示出)轉動,俾使全地形車輛行 進〇 10 1243115 如圖五所示,本發明之全地形車輛在正常行駛時,引擎5所 輸出之動力,經由傳動箱6内的皮帶變速機構6 〇來令被動轴6 4轉動,藉由該被動軸64之軸端部β4〇上的齒形部64a, 即可帶動滑動盤6 4 2,該滑動盤6 4 2同時被彈力構件643 頂推,而可藉由滾珠B來帶動珠盤6 4 2 2及傳動齒輪6 4工, 傳動齒輪641再將動力傳遞至齒輪箱7内之變速齒輪組71, 再由變速齒輪組7 1之最終軸7 1 1之主動齒盤712,藉由鏈 條8來帶後輪轴9之被動齒盤9工,來令後輪(圖巾未示出)轉 動,俾使全地形車輛行進。 、如圖六所示,惟當全地形車輛在被上拋落地_,該鍵條8 及被動齒盤91為緊端狀態,再猛加油前衝時,由引擎5及傳動 箱6内之皮帶變速機構6 〇所瞬間輸出之較大的馬力及扭力,傳 到被動軸6 4時’該瞬間增加之重大荷重(馬力)或扭力,合使 原本容置在珠盤6 412之珠巢6 4!3與滑動盤6 4 2之二巢 6 4 2 2間的滾珠B,從珠巢6 4 2 2中滑出,而滑人_划 4 2之環形凹槽6 4 2 1内,當滾珠B滑人環形卵6 4 2丄上 盤6 4 2向彈力構件6 4 3方向_,來擠推彈 ^ 643,由於彈力構件6 4 3被鎖固轉所限制, 而遭縮收之動作,該彈力構件6 4 3之縮收後 恰可為滑動盤6 4 2因滾珠B之滑出而被推移之移2離二 珠B滑入滑動盤6 4 2的環形凹槽6 田滾 1上蛉,皮帶變速機構 I243I15 4找& ’無法藉由滑動盤6 4 2傳遞至珠 動。由於滑動ί 1 ’而無法再帶動傳動齒輪6 4 1轉 4 0上之傳^ 2之滑移’至使設於被動轴6 4的轴端部6 齒盤9 i ^齒輪6 4 1不再將瞬間所增加且超過鏈條8及被動 终車由7之何重及扭力,經齒輪箱7内變速齒輪組7 1之最I pass t 41, the pearl fruit 6 413 is in a corresponding shape, and the ball B can be placed in it, and the glamorous 6 4 2 is borrowed from the slope _ section 6 "The toothed portion 64 of the shaft end 640 of the shaft 64 = 42a is set to passively drive the sliding disk 6 4 2 to rotate. The elastic member 6 can be driven by the shaft 6 4 to be able to move. 丨 系 4 3 series of locked elements β 4 4 ZZ3 == _ # 6 4 2 and locking element 6 In 44, the elastic structure is implemented in the shape of a 弹 -shaped elastic in #_ 示, but it is not limited to the conventional scope of the elastic component of the present invention, and it is again known. When the all-terrain vehicle of the present invention is traveling, The power output by the engine 5 is driven by the driven shaft 64 of the belt transmission mechanism 6Q in the transmission box 6 to drive the sliding disk 6 4 2 provided on the shaft end portion 6 4 of the passive shaft 64 to rotate, and the sliding disk 6 4 2 The transmission gear 641 is driven by the ball B, and the transmission gear 641 transmits power to the transmission gear set 71 in the gear box 7, and then the transmission gear set takes the main shaft of the final shaft 7 1 1 7 1 2. The chain 8 is used to bring the passive sprocket 91 of the rear wheel shaft 9 to rotate the rear wheel (not shown), so that the all-terrain vehicle travels. 010 1243115 As shown in FIG. When the terrain vehicle is running normally, the power output by the engine 5 rotates the driven shaft 64 through the belt transmission mechanism 60 in the transmission case 6, and the toothed portion on the shaft end β4 of the driven shaft 64 is rotated. 64a, the sliding disk 6 4 2 can be driven, and the sliding disk 6 4 2 is pushed up by the elastic member 643 at the same time, and the ball B can be used to drive the ball disk 6 4 2 2 and the transmission gear 64, and the transmission gear 641 is again The power is transmitted to the transmission gear set 71 in the gear box 7, and then the driving gear 712 of the final shaft 7 1 1 of the transmission gear set 7 1 is driven by the chain 8 to bring the passive gear 9 of the rear wheel shaft 9 to work. Let the rear wheel (not shown) rotate to make the all-terrain vehicle travel. As shown in Figure 6, but when the all-terrain vehicle is dropped on the ground, the key bar 8 and the passive gear 91 are tight. At the end of the state, when the fuel is rushed forward, the large horsepower and torque output by the belt transmission mechanism 6 in the engine 5 and the transmission box 6 are transmitted to the passive shaft 64 at 4 o'clock. (Horsepower) or torsion, so that it was originally placed in the bead nest 6 4! 3 of the bead tray 6 412 and the sliding nest 6 4 2 2 nest 6 4 2 2 Ball B slides out of the bead nest 6 4 2 2 and slides into the ring groove 6 4 2 1 of the 4 2 when the ball B slides into the ring egg 6 4 2 丄 the upper plate 6 4 2 to the elastic member 6 4 3 direction _, to squeeze the push bomb ^ 64, because the elastic member 6 4 3 is restricted by the locking rotation, and is retracted, the elastic member 6 4 3 can be used as the sliding disk 6 4 after being retracted. 2 Moved because of the sliding out of the ball B 2 Sliding from the second ball B into the sliding disc 6 4 2 The annular groove 6 6 Tian roll 1 is up, the belt shifting mechanism I243I15 4 find & 'Cannot use the sliding disc 6 4 2 pass to bead. Due to the sliding ί 1 ', the transmission gear 6 4 1 can no longer be driven to pass the ^ 2 slip of 2' to the end 6 of the shaft provided on the passive shaft 6 4 and the gear 9 9 ^ gear 6 4 1 is no longer The momentary increase and exceeding the weight and torque of the chain 8 and the passive end of the vehicle 7 will be reached by the most

及被_ 9 8 __ 1上,藉此可避免鏈條8 由田瞬間所增加之荷重及扭力消失後,彈力構件6 4 3即可藉 2本身之彈力將滑動則4 2頂推回原位,而已在環形凹槽6 4曰 1上之滾珠B亦會被迫再度滑人珠巢6 42 2内,而可令被動 細4帶動滑動盤6 4 2,再藉由滾珠B來帶動珠盤6 *工2及 傳動齒輪6 41轉動,使全地形車輛再度正常之行驶。And _ 9 8 __ 1 to prevent the chain 8 from increasing the load and torque momentarily from the field, the elastic member 6 4 3 can use the spring force of 2 itself to push the sliding 2 4 back to its original position, just The ball B on the ring groove 6 4 or 1 will also be forced to slide into the bead nest 6 42 2 again, and the passive fine 4 can drive the slide disk 6 4 2, and then the ball B 6 is used to drive the ball disk 6 * Worker 2 and transmission gear 6 41 rotate to make the all-terrain vehicle run normally again.

綜上所述,本發明之全地形車輛之齒輪箱結構,藉由在齒輪 箱7内之被動軸6 4的軸端部6 4 0上,設置扭力釋放機構r, 藉以釋放引擎及皮帶變速機構瞬間所產生之較大的扭力及馬力, 確已能達成所訴求之功效與目的,應已符合新穎性及進步性之要 件,爰依法提出發明專利之申請,祈請貴審查員之詳鑑,惠賜 准予發明專利之審定,至感德便。 【圖式說明簡單說明】 圖一係全地形車輛之侧視圖。 圖二係全地形車輛之動力單元之剖視圖。 12 1243115 圖三係本發明動力單元之剖視圖。 圖四係扭力釋放機構分解圖。 圖五係本發明扭力釋放機構之動作圖一 圖六係本發明扭力釋放機構之動作圖二 【主要元件符號說明】 1全地形車輛 2動力單元 11車架單元 1 3前輪 1 5後輪 2 1引擎 2 1 2活塞 2 2傳動箱 12轉向機構 1 4乘坐部 211燃燒室 2 1 3曲轴 2 3換擋機構 2 31換擋轂轴 2 3 1 1、2 312壓縮彈簧 2 3 2換擋轂 2 3 21前進定點 2 3 2 2倒退定點 2 3 3撥叉 2 3 41滑塊 2 3 4主轴 2 3 4 2前進齒輪 23421卡孔 2342 2倒退齒輪 2 3 4 3 1卡孔 2 3 5最終軸 2 3 5 1驅動齒輪 2 3 6鏈條 2 3 51主動齒盤 2 4後輪轴 13 1243115 3皮帶變速機構 5引擎 6傳動箱 7齒輪箱 8鏈條 9後輪軸 R扭力釋放機構 3 1滑動盤 3 3斜板 3 5被動轴 3 7離合器 3 a主動盤 5 1活塞 6 0皮帶變速機構 6 2皮帶 6 4被動軸 6 4 a齒形部 6 411概套 6 413珠巢 6 4 2 a齒形部 6 4 2 2珠巢 6 4 4鎖固元件 7 0換擋機構 711最終轴 91被動齒盤 B滚珠 3 2驅動盤 3 4配重滚珠 3 6被動盤 3 8傳動皮帶 5 2曲轴 6 1主動盤 6 3被動盤 6 4 0轴端部 6 41傳動齒輪 6 412珠盤 6 4 2滑動盤 6 4 2 1環形凹槽 6 4 3彈力構件 71變速齒輪組 7 1 2主動齒盤 14In summary, the gear box structure of the all-terrain vehicle of the present invention is provided with a torque release mechanism r on the shaft end portion 6 4 0 of the passive shaft 64 in the gear box 7 to release the engine and the belt transmission mechanism. The large torque and horsepower produced instantly can indeed achieve the desired effect and purpose. It should have met the requirements of novelty and advancement, and filed an application for an invention patent in accordance with the law. The granting of patents for inventions is of great virtue. [Brief description of the drawings] Figure 1 is a side view of an all-terrain vehicle. Figure 2 is a sectional view of the power unit of an all-terrain vehicle. 12 1243115 Figure 3 is a sectional view of the power unit of the present invention. Figure 4 is an exploded view of the torque release mechanism. Figure 5 is the action diagram of the torque release mechanism of the present invention. Figure 1 is the action diagram of the torque release mechanism of the present invention. Figure 2 [Description of the main component symbols] 1 All-terrain vehicle 2 Power unit 11 Frame unit 1 3 Front wheel 1 5 Rear wheel 2 1 Engine 2 1 2 Piston 2 2 Gearbox 12 Steering mechanism 1 4 Riding section 211 Combustion chamber 2 1 3 Crankshaft 2 3 Shifting mechanism 2 31 Shifting hub shaft 2 3 1 1, 2 312 Compression spring 2 3 2 Shifting hub 2 3 21 forward fixed point 2 3 2 2 reverse fixed point 2 3 3 shift fork 2 3 41 slider 2 3 4 spindle 2 3 4 2 forward gear 23421 card hole 2342 2 reverse gear 2 3 4 3 1 card hole 2 3 5 final shaft 2 3 5 1 Drive gear 2 3 6 Chain 2 3 51 Driven gear 2 4 Rear wheel shaft 13 1243115 3 Belt shifting mechanism 5 Engine 6 Gearbox 7 Gear box 8 Chain 9 Rear axle R Torque release mechanism 3 1 Sliding disc 3 3 Slant Plate 3 5 Passive shaft 3 7 Clutch 3 a Drive plate 5 1 Piston 6 0 Belt shifting mechanism 6 2 Belt 6 4 Passive shaft 6 4 a toothed portion 6 411 General sleeve 6 413 Bead nest 6 4 2 a toothed portion 6 4 2 2 Bead nest 6 4 4 Locking element 7 0 Shift mechanism 711 Final shaft 91 Passive gear disc B ball 3 2 Drive disc 3 4 Counterweight ball 3 6 Passive disc 3 8 Transmission leather 5 2 Crankshaft 6 1 Driven plate 6 3 Passive plate 6 4 0 Shaft end 6 41 Transmission gear 6 412 Bead plate 6 4 2 Slide plate 6 4 2 1 Ring groove 6 4 3 Elastic member 71 Speed change gear set 7 1 2 Active Sprocket 14

Claims (1)

1243115 十、申請專利範圍: 1 ·-種全地形車輛的齒輪箱構造,該全地形車輛係藉由 引擎的曲軸,帶動傳__皮帶變速機構,以令動力經^帶變 速機構的被動軸,傳遞至齒輪箱⑽最終軸,其特徵在於:_ 動軸的軸端部延伸至齒輪箱内,該被_的軸端部設置有扭力釋 放機構。 構、止ιΓ請專利範圍第1項所述之—種全地形車輛的啬輪箱 構⑴其中該扭力釋放機構係於被動轴的轴端部套設有傳動齒 輪、珠盤、滾珠、滑動盤及彈力構件。 3·如申請專利範圍第!項所述之—種全 構造,其中該_上凹設有複數個 :、回兩相 执右~ # ㈣数個珠果,滑動盤朝傳動齒輪侧凹 :衣州槽1環形凹槽上再凹設有複數個珠巢,珠盤之 ”動盤之珠巢係成相對應’而可容置滾珠於二珠巢之間。 4 ·如中請專利範j|[第w所述之 元件之間。 而置於π動盤與鎖固 •如申請專利範圍第1項所述之一 構造,其中該傳動齒輪藉由襯套而 旋動 種全地形車輛的齒輪箱 可在被動軸的軸端部上自由地 6 ·如申請專利範mi項所述之 構造,1中今、、骨立 也形車輛的齒輪 ;、中該4盤的齒形部與被動轴軸端部的齒形部嗜人。 輪箱 _請專利顧第1項所述之—種全地形車麵: 15 1243115 構造,其中彈力構件係可為盤狀彈簧。 8·如申請專利範圍第2項所述之一種全地形車輛的齒輪箱 構造,其中該傳動齒輪係與珠盤相固接。1243115 10. Scope of patent application: 1. A gearbox structure of an all-terrain vehicle. The all-terrain vehicle uses a crankshaft of an engine to drive a transmission belt transmission mechanism, so that power passes through a passive shaft with a transmission transmission mechanism. The final shaft transmitted to the gear box ⑽ is characterized in that: the shaft end of the moving shaft extends into the gear box, and the shaft end of the shaft is provided with a torque release mechanism. The structure and stopper are described in item 1 of the patent scope—a wheel box structure of an all-terrain vehicle. The torque release mechanism is connected to the shaft end of the passive shaft with transmission gears, bead disks, balls, and sliding disks And elastic components. 3 · If the scope of patent application is the first! The item mentioned above—a kind of full structure, in which the _ upper concave is provided with a plurality of :, back two phases to hold the right ~ # ㈣ several beads, the sliding disc is concave toward the side of the transmission gear: Yizhou groove 1 ring groove A plurality of bead nests are provided in the recess, and the "bead nests of the moving plate are corresponding" and can accommodate balls between the two bead nests. 4 · Please refer to the patent in the patent. It is placed between the π moving disk and the lock. • A structure as described in item 1 of the scope of patent application, in which the transmission gear is rotated by a bushing. The gear box of an all-terrain vehicle can be mounted on the shaft of the passive shaft. Freely on the end 6 · The structure as described in the patent application item mi, 1 in the gears of the present and the Boli shape of the vehicle; the toothed portion of the 4 disc and the toothed portion of the end of the passive shaft Addictive. Wheel box _ please refer to the first item of the patent Gu-a kind of all-terrain vehicle surface: 15 1243115 structure, in which the elastic member can be a disc spring. 8. As a full range described in item 2 of the scope of patent applications The gear box structure of a terrain vehicle, wherein the transmission gear train is fixedly connected with the bead plate. 1616
TW94102343A 2005-01-26 2005-01-26 Gearbox structure for an all-terrain vehicle TWI243115B (en)

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