TWI238223B - Sector-shaped lubricantiVfree air compressor - Google Patents

Sector-shaped lubricantiVfree air compressor Download PDF

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Publication number
TWI238223B
TWI238223B TW92131393A TW92131393A TWI238223B TW I238223 B TWI238223 B TW I238223B TW 92131393 A TW92131393 A TW 92131393A TW 92131393 A TW92131393 A TW 92131393A TW I238223 B TWI238223 B TW I238223B
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TW
Taiwan
Prior art keywords
piston
air
wall
shaped
free end
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TW92131393A
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Chinese (zh)
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TW200516206A (en
Inventor
Wen-Shau Shiu
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Wen-Shau Shiu
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Priority to TW92131393A priority Critical patent/TWI238223B/en
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Application granted granted Critical
Publication of TWI238223B publication Critical patent/TWI238223B/en

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Abstract

This invention provides a sector-shaped lubricant-free air compressor, which comprises a compressing chamber having a sector-shaped cross-section and a compressing mechanism arranged inside the chamber for compressing and expelling air. The compressing chamber has a base plate to which air inlet port and exhaust port that allow air to move uni-directionally are mounted. The compressing mechanism comprises a shaft pivoted to a center of the sector of the compressing chamber, and a swing piston radially extending from the shaft and forming a free end. The swing-piston is driven by preset power to rotate between a non-compressed position where the free end is spaced from the base plate to allow air to enter through the air inlet port and a compressed position where the piston abuts against the inner surface of the base plate to compress and expel air through the exhaust port.

Description

1238223 玖、發明說明: 【發明所屬之技術領域】 本發明是有關於一種空氣壓縮機,特別曰 俄付別疋指一種扇型 氣壓缸且無需添加潤滑油的空氣壓縮機。 【先前技術】 習知空氣壓縮機種類繁多,常見的有迴轉式、螺旋式 、往復式空氣壓縮機等,作動原理不盡相同但目的皆是利 用機械能壓縮氣體至高壓而使氣體瞬間衝出。 疋 ίο 15 如圖i所示,以一般往復式空氣壓縮機而言,是利用 週期性往復運動使氣流增壓喷出, 、 王要包含一内部界定出 一直立圓筒狀壓縮空間11〇之汽靨 A壓缸11、一面積與圓筒截 面對應相合且抵設於汽壓缸u内壁之圓形活塞12,及—轴 向延伸並固設於活塞12中央之軸桿13。 •壓缸11包括-具有分別供氣體單向進出之一進氣 口 112與一排氣口 113的底壁m。 該軸桿13受預設動力驅動,帶動活塞12在一遠離底 壁111且使空氣由進氣口 112 疋八工間110之非壓縮位 置與一平壓於底壁U1以麼 ™ ^ L 、、倍工軋並由排氣口 113喷出之壓 細位置間上下往復位移。 此類型壓縮機在運轉過葙φ 向““ _私中,该活塞12周緣與氣壓缸 Π内壁持績摩擦抵觸,造 .Λ k成阿溫知耗,影響機械性能。此 外,备知技術利用單一軸 ,,^ 干13 4工制其上下作動方向,易發 生不穩定的微幅側向偏孩立1 ^ 门偏移,產生更大的㉟量磨耗。1238223 发明 Description of the invention: [Technical field to which the invention belongs] The present invention relates to an air compressor, and in particular, Russia's Fubei refers to an air compressor with a fan-type pneumatic cylinder and without the need to add lubricating oil. [Prior art] There are many types of conventional air compressors, such as rotary, screw, and reciprocating air compressors. The operating principles are different, but the purpose is to use mechanical energy to compress the gas to high pressure to make the gas burst out instantly. .疋 ίο 15 As shown in Figure i, in the case of a general reciprocating air compressor, a periodic reciprocating motion is used to supercharge and eject the airflow. Wang should include an internally defined upright cylindrical compression space 11〇 A steam cylinder A, a circular piston 12 with an area corresponding to the cross section of the cylinder and abutting on the inner wall of the steam cylinder u, and a shaft 13 extending axially and fixed at the center of the piston 12. The pressure cylinder 11 includes a bottom wall m having an inlet port 112 and an exhaust port 113 for one-way gas inflow and outflow, respectively. The shaft 13 is driven by a preset power to drive the piston 12 in a non-compressed position away from the bottom wall 111 and allow air to pass from the air inlet 112 to the eighth room 110 and a flat pressure on the bottom wall U1. ^ L 、, The compaction position rolled and rolled from the exhaust port 113 is reciprocated up and down. This type of compressor has been running 葙 φ to the direction of ““ _private. The 12-peripheral edge of the piston is in friction with the inner wall of the pneumatic cylinder Π, which results in a loss of Awen and affects mechanical performance. In addition, the know-how uses a single axis to move the up and down movement directions of the ^^ 13 work system, which is prone to unstable and slight lateral deviations of 1 ^ door deviation, resulting in greater wear and tear.

針對上述問題,诵赍B 疋利用定期在汽摩缸11内壁與活 20 1238223 同時參閱圖3與圖4,該壓縮機構3包括一前後延伸地 枢設於該扇形轴心處之軸桿31、—自該軸桿31朝弧形壁 22延伸形成一自由端321且不接觸汽壓缸2内壁面之矩形 板狀活塞32,及多數分佈嵌設於該活塞32左側與前後側緣 5《壓條組件33。在本實施例中,是以在其中每-側緣分佈 f二平行間隔的壓條組件33舉例說明,每一壓條組件33 是包括一沿對應側緣長度方向延伸的長形壓條Μ〗,及一墊 置於該壓條33i與活塞32間之彈片332。該等壓條331是 由耐磨且絕熱、财熱之複合材料製成,且每一彈片Μ〗是 1〇 怪將對應麼條331往外彈性抵推,使該壓冑33i略凸出: 輕抵於汽壓紅2内壁面,使活塞3達到氣密之目的。 同時參閱圖2、3與圖5,圖5是本實施例的部分元件 俯視展開圖。該驅動機構4包括二分別前後直立相向間隔 地固架於汽壓缸2上方開口 2〇1處的固定壁Μ、一可受預 15 設動力驅動旋轉且前後貫穿地樞設於該二固定壁41間^曲 軸42,及-概呈上下延伸地以其兩端分別枢裝於該曲轴c 中央處與活塞32自由端3U之間的連桿43。 同時參閱圖6、圖7,該連桿43上端部之運行軌跡是 受曲軸42旋轉帶動而呈圓周狀旋繞,下端部則是隨之往返 20 並牵引s亥活基32之自由端321沿弧形壁22内壁面運行, 帶動該活塞32以軸桿31為中心,在一如圖6所示之非壓 縮位置與一如圖7所示之壓縮位置間往復旋擺。當該活塞 32位於該非壓縮位置時,其自由端321是遠離基壁η且使 空氣由進氣口 211進入該壓縮空間2〇。當活塞32位於該壓 1238223 【圖式之主要元件代表符號說明】 2 汽壓缸 31 軸桿 20 壓縮空間 32 活塞 201 開口 321 自由端 21 基壁 33 壓條組件 211 進氣口 331 壓條 212 排氣口 332 彈片 22 弧形壁 4 驅動機構 23 第一側壁 41 固定壁 24 第二側壁 42 曲轴 25 第三側壁 43 連桿 3 壓縮機構 9In response to the above problems, chanting 赍 B 疋 utilizes the inner wall of the cylinder 11 and the cylinder 20 1238223 at the same time to refer to FIG. 3 and FIG. 4. The compression mechanism 3 includes a shaft 31 that is pivotally arranged at the fan-shaped axis center. -A rectangular plate-shaped piston 32 extending from the shaft 31 toward the arc-shaped wall 22 to form a free end 321 and not contacting the inner wall surface of the cylinder 2 and most of the distribution are embedded in the left and front and rear edges of the piston 32 Component 33. In this embodiment, an example of a bead assembly 33 in which f-parallel intervals are distributed at each side edge is illustrated. Each bead assembly 33 includes an elongated bead M extending along the length of the corresponding side edge, and a A pad 332 is placed between the bead 33i and the piston 32. The pressing strips 331 are made of abrasion-resistant, heat-insulating and financially-heating composite materials, and each shrapnel M is 10, which will push the corresponding 331 elastically outward, so that the pressing bar 33i slightly protrudes: lightly The inner wall surface of the steam pressure red 2 makes the piston 3 airtight. Referring to FIG. 2, FIG. 3 and FIG. 5 at the same time, FIG. 5 is a plan development view of some elements of this embodiment. The driving mechanism 4 includes two fixed walls M, which are fixed at the opening 205 above the cylinder 2 upright and opposite to each other and spaced apart from each other. The 41 crankshafts 42 and the connecting rods 43 between the center of the crankshaft c and the free end 3U of the piston 32 are respectively pivotally mounted on both ends thereof. At the same time, referring to FIG. 6 and FIG. 7, the running trajectory of the upper end of the connecting rod 43 is wound in a circular shape by the rotation of the crankshaft 42. The inner wall surface of the shaped wall 22 drives the piston 32 centered on the shaft 31 to swing back and forth between a non-compressed position as shown in FIG. 6 and a compressed position as shown in FIG. 7. When the piston 32 is in the non-compressed position, its free end 321 is far from the base wall n and allows air to enter the compression space 20 through the air inlet 211. When the piston 32 is located at the pressure 1238223 [Description of the main symbols of the drawings] 2 Steam cylinder 31 Shaft 20 Compression space 32 Piston 201 Opening 321 Free end 21 Base wall 33 Bead assembly 211 Inlet 331 Bead 212 Exhaust port 332 Shrapnel 22 Curved wall 4 Driving mechanism 23 First side wall 41 Fixed wall 24 Second side wall 42 Crankshaft 25 Third side wall 43 Connecting rod 3 Compression mechanism 9

Claims (1)

1238223 第092131393號發明專利申請案之說明書修正頁 拾、申請專利範圍: 1 · 一種扇型無油空氣壓縮機,包含: 一汽壓缸,包括一水平基壁、一自基壁其中一側緣 · 朝上内偏且内壁面呈圓弧狀延伸之弧形壁,及複數依序 相連並與弧形壁共同圍繞基壁之側壁,藉此界定出一截 面呈扇型之壓縮空間,該基壁具有分別供氣體單向進出 之一進氣口與一排氣口;及 · 一壓縮機構,包括一樞設於該壓縮空間扇型軸心處 之軸桿,及一自該軸桿朝弧形壁延伸而形成一自由端的 0 板狀活塞;該活塞以其自由端受預設動力驅動並以該軸 才干為中心,恆在一自由端遠離基壁且使空氣由進氣口進 入壓縮空間之非壓縮位置與一平壓於基壁使空氣壓縮並 由排氣口喷出之壓縮位置間往復旋擺。 2.根據申請專利範圍第丨項所述之扇型無油空氣壓縮機, /、中σ亥壓縮機構更包括複數分佈嵌設於該活塞側緣且 凸出地輕抵汽壓缸内壁面之壓條組件;每一壓條組件具 有由耐磨且絕熱耐熱之複合材料製成之壓條,及一墊 Φ 置於该壓條與活塞間且恆將該壓條往外彈性抵推之彈片 〇 :艮據申清專利範圍第i項或第2項所述之扇型無油空氣 壓鈿機,更包含一用以驅動該壓縮機構運轉之驅動機構 並包括一架設於該汽壓缸上方且受預設動力驅動旋轉 之曲軸,及一樞裝於該曲軸中央處且向下延伸與活塞之 自由端相樞接的連桿。 10 1238223 拾壹 第092131393號發明專利申請案之圖式修正頁 圖式1238223 No. 092131393 of the specification of the invention patent application amendment page, the scope of patent application: 1 · a fan-type oil-free air compressor, including: a steam cylinder, including a horizontal base wall, a side edge from the base wall · An arc-shaped wall that is inclined upward and inward and the inner wall surface extends in a circular arc shape, and a plurality of sequentially connected and surrounding the side wall of the base wall together with the arc-shaped wall, thereby defining a compression space with a fan-shaped cross-section, and the base wall An air inlet and an air outlet are provided for the gas to enter and exit in one direction respectively; and a compression mechanism includes a shaft pivotally located at the fan-shaped shaft center of the compression space, and an arc from the shaft toward the arc The wall extends to form a free end 0 plate-shaped piston; the piston is driven by a preset power at its free end and centered on the shaft talent, and is kept at a free end away from the base wall and allows air to enter the compression space from the air inlet The non-compressed position and a compressed position pressed flat against the base wall to compress the air and ejected from the exhaust port revolve back and forth. 2. According to the fan-type oil-free air compressor described in item 丨 of the patent application scope, the compression mechanism of the mid-sigma hai further includes a plurality of distribution embedded in the side edge of the piston and protruding lightly against the inner wall surface of the cylinder. Bead assembly; each bead assembly has a bead made of abrasion-resistant, heat-insulating and heat-resistant composite material, and a pad Φ placed between the bead and the piston and constantly elastically pushing the bead outwardly. 0: According to the declaration The fan-type oil-free air press described in item i or item 2 of the patent scope further includes a driving mechanism for driving the operation of the compression mechanism and includes a driving force set above the steam cylinder and driven by a preset power. A rotating crankshaft and a connecting rod that is pivotally mounted at the center of the crankshaft and extends downward to pivotally connect with the free end of the piston. 10 1238223 Pickup Schematic Correction Page for Patent Application No. 092131393 圖1 |·正替換頁! 义年94兔06曰Figure 1 | · Positive replacement page! Yinian 94 Rabbit 06
TW92131393A 2003-11-10 2003-11-10 Sector-shaped lubricantiVfree air compressor TWI238223B (en)

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TWI238223B true TWI238223B (en) 2005-08-21

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI385306B (en) * 2009-07-24 2013-02-11

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9856866B2 (en) 2011-01-28 2018-01-02 Wabtec Holding Corp. Oil-free air compressor for rail vehicles

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI385306B (en) * 2009-07-24 2013-02-11

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