1236524 五、發明說明(1) '— -- 【發明所屬之技術領域】 本發明係提供一種改良之環型墊圈,尤指一種針對〇 型環所作的改良設計,以在襯墊面之凹槽内具有充分彈性 壓縮變形空間的環型墊圈者。 【先前技術】 參閱第一圖所示,顯示有一習用環型塾圈1 (〇型環 )裝配於閥門2上之組合圖,其中環型墊圈1係一由橡膠等 具彈性材質所製成的環體(如第二圖所示),該環體具有 平面狀的底面11、自底面向上垂直延伸的兩側壁12及一呈 現球面狀凸出的頂面13,而閥門2於要形成密封之襯墊面 20上具有一凹槽21用以容置該環型墊圈1。 上述凹槽21之橫斷面形狀概呈矩形狀,而墊圈1兩側 壁1 2間之橫寬是設定為約等於凹槽21之槽寬,使得墊圈j 月b以底部配合地基入閥門2之環狀凹槽2 1内,並使該墊圈1 具有凸出該凹槽2 1的頂段壓合部1 5。藉此,當閥座3與閥 門2作壓合時,如第三圖所示,作用於閥門襯墊面2 〇的壓 力將壓擠墊圈1凸出凹槽21的壓合部15,經由墊圈1之可擠 壓的彈性作用,將該墊圈1壓縮在該凹槽2 1内,用來使襯 墊面20具有緊密之壓合效果。 習用環型墊圈1雖然在密和效果上已具有部分的使用 成效,但是其與凹槽2 1之間隙如果太小,則墊圈1將沒有 足夠的彈性運動空間,造成能容許的接觸壓力小,緊密之 壓合作用不充分,而且不利於墊圈1之組裝;又間隙如果 太寬,將使得墊圈1與凹槽21無法作完全緊密之接觸壓1236524 V. Description of the invention (1) '--[Technical field to which the invention belongs] The present invention provides an improved ring-type gasket, especially an improved design made for an O-ring to provide grooves on the gasket surface. A ring-shaped washer with sufficient elastic compression space inside. [Prior art] Referring to the first figure, a combination diagram of a conventional ring-shaped cymbal ring 1 (o-ring) assembled on the valve 2 is shown. The ring-shaped gasket 1 is made of an elastic material such as rubber. A ring body (as shown in the second figure), the ring body has a flat bottom surface 11, two side walls 12 extending vertically upward from the bottom surface, and a spherically protruding top surface 13, and the valve 2 is to be sealed The gasket surface 20 has a groove 21 for receiving the ring-shaped gasket 1. The cross-sectional shape of the above groove 21 is almost rectangular, and the width between the two side walls 12 of the washer 1 is set to be approximately equal to the width of the groove 21, so that the washer j and b are fitted into the bottom of the valve 2 with a matching base. The annular groove 21 is inside, and the washer 1 is provided with a top section pressing portion 15 protruding from the groove 21. As a result, when the valve seat 3 and the valve 2 are pressed together, as shown in the third figure, the pressure acting on the valve gasket surface 20 will press the washer 1 out of the pressing portion 15 of the groove 21 and pass through the washer. The compressible elastic action of 1 compresses the washer 1 into the groove 21 to make the gasket surface 20 have a tight pressing effect. Although the conventional ring washer 1 has some effects in terms of compactness and effectiveness, if the clearance between the ring washer 1 and the groove 21 is too small, the washer 1 will not have enough space for elastic movement, resulting in a small allowable contact pressure. Insufficient compression force is not sufficient, and it is not conducive to the assembly of the gasket 1. If the gap is too wide, the gasket 1 and the groove 21 cannot make full tight contact pressure.
1236524 五、發明說明(2) 合,且墊圈1無法適用於符 施。進-步言,當塾圈^=朝下)安裝的結構型態實 墊圈i沒有彈性運動空間方形凹槽21時’ 有大量的墊圈壓合部15暴^閥座播3與閥門2作壓合時’會 ),當用於接觸壓力較::垂? :21外(如第三圖所示 的墊圈1表面易形成塑性變形,且受擠;在凹?外 槽21開口周圍的周緣部14 /成之位於凹 ^生外,㈣i之規格大於方形凹槽2進^。 嵌入t裝於凹槽21内;又當塾圈1之橫寬面積小=形凹 m二ϊ圈1與凹槽21之内壁將無法作緊密之接觸,且 會有真空抽不動的情形發生,此外,墊圈^規格小於方 形凹槽2時,%果將墊m呈垂直向下地作反向安裝時(即 墊圈下方無支撐之實施狀態),將造成墊圈丨有容 之情形發生。 關於上述習用環型墊圈確實具有不能容許尺寸公差的 放大及所能容許之接觸壓力不能放大等問題存在,而此一 問題並大為影響到該環型墊圈之使用效果,造成難以提供 最小量的墊圈表面暴露於襯墊面上以具完全緊密的密封效 果’尤其’對於使用在半導體廠之超真空設備之機台的閥 門而言’處於高腐蝕性氣體及電漿環境下的墊圈是需具有 更為精密之尺寸公差,如果結構設計不當,將影響密封並 會造成很大的損失。因此,應該有另一種改良之環型墊圈 產生’以令環型墊圈在襯墊面之凹槽内具有充分的彈性壓 縮變形空間,而使得襯墊面具有完全緊密的密封效果,及1236524 V. Description of the invention (2), and washer 1 cannot be used for execution. Step-by-step, when the structure of the installed solid washer i does not have a space for elastic movement, the square groove 21 is installed when there is a large number of washer-fitting parts 15 and ^ the valve seat 3 and the valve 2 are pressed. Together 'will), when used for contact pressure comparison :: vertical? : Outside 21 (as shown in the third figure, the surface of the gasket 1 is easy to be plastically deformed and squeezed; in the recess? The peripheral edge portion 14 around the opening of the outer groove 21 is located outside the recess, and the size of ㈣i is larger than the square recess. The groove 2 enters ^. It is inserted into the groove 21 and installed in the groove 21; and when the cross-sectional area of the ring 1 is small = the concave m, the ring 1 and the inner wall of the groove 21 cannot make close contact, and there will be a vacuum pumping. The immovable situation occurs. In addition, when the size of the gasket ^ is smaller than the square groove 2, when the gasket m is installed vertically downwards (ie, there is no support under the gasket), it will cause the gasket to have a capacity. The conventional ring washer does have problems such as the inability to enlarge the dimensional tolerance and the allowable contact pressure, and this problem greatly affects the use of the ring washer, making it difficult to provide a minimum. A large amount of gasket surface is exposed to the gasket surface to have a completely tight sealing effect, 'especially' for valves used in the equipment of ultra-vacuum equipment in semiconductor factories'. Gaskets under high corrosive gas and plasma environments are Required More precise dimensional tolerances. If the structure is not designed properly, it will affect the seal and cause great losses. Therefore, there should be another improved ring washer to produce the ring washer in the groove on the gasket surface. Sufficient elastic compression and deformation space, so that the gasket surface has a completely tight sealing effect, and
1236524 五、發明說明(3) 能提高該環型墊圈的使用壽命者。 【發明内容】 本發明人係一從事墊圈設計製造多年之業者,有鑑於 此’遂悉心加以研究分析及實驗設計,於今已有本發明之 產生。本發明之主要目的在提供一種改良之環型墊圈,其 經貫際測試彳于註能達到預期之效果,使得墊圈在壓接狀態 下,襯墊面能形成密合,並容許墊圈具有可放大的尺寸公 差,且具有安裝容易及能大大地提高環型墊圈之使用壽命 者。 本發明為達上述目的之具體結構及技術手段,係在要 形成密合之襯墊面上具有斷面概呈鸠尾槽狀或梯形狀之凹 槽用以安裝該環型墊圈,該墊圈具備有幅寬較上述開口窄 的平面狀底面、幅寬約等於上述開口並呈球面狀的頂面及 在高度方向垂直連接該頂面與底面的二側壁構成,並在該 一側壁之底部形成有延伸至底面的傾斜面,使得環型墊圈 在襯墊面之凹槽内具有充分的彈性壓縮變形空間,以容許 墊圈具有可放大的尺寸公差者。 【實施方式】 以下舉具體實施例配合圖式說明本發明之結構特徵及 達成效果: 请參閱第四圖所示,顯示有本發明之環型墊圈4裝配 於閥門5上之組合圖,其中閥門5之襯墊面5 〇上形成有一凹 槽5 1用以容置環型墊圈4,該凹槽5 1具有一開口 5 11、一較 開口511寬度大的底壁512及連結該底壁512與開口51ι之至1236524 V. Description of the invention (3) Those who can improve the service life of the ring gasket. [Summary of the Invention] The present inventor is a professional who has been engaged in the design and manufacture of gaskets for many years. In view of this, he has carefully studied and analyzed and experimentally designed, and the invention has been produced today. The main object of the present invention is to provide an improved ring-shaped washer, which can be expected to achieve the desired effect through continuous testing, so that the gasket surface can form a close contact under the crimped state, and the washer can be enlarged. Dimensional tolerances, and those with easy installation and can greatly improve the life of the ring gasket. The present invention is a specific structure and technical means for achieving the above-mentioned purpose. It is provided with a groove with a dovetail-like groove or ladder shape in cross section on the surface of the gasket to form a close joint for mounting the ring-shaped gasket. It has a flat bottom surface with a narrower width than the opening, a top surface with a width approximately equal to the opening and a spherical surface, and two side walls that vertically connect the top surface and the bottom surface in the height direction, and is formed at the bottom of the one side wall. The inclined surface extending to the bottom surface allows the ring-shaped gasket to have sufficient elastic compression and deformation space in the groove of the gasket surface to allow the gasket to have an enlarged dimensional tolerance. [Embodiment] The following specific examples are used to illustrate the structural features and achieved effects of the present invention in conjunction with the drawings: Please refer to the fourth figure, which shows the assembly diagram of the annular gasket 4 of the present invention assembled on the valve 5, in which the valve A groove 5 1 is formed on the pad surface 5 of 5 to receive the ring-shaped gasket 4. The groove 51 has an opening 5 11, a bottom wall 512 wider than the opening 511, and a connection to the bottom wall 512. With opening 51ι to
1236524 五、發明說明(4) ----- 少一面形成向外傾斜之二侧壁513,於本實施例中,★亥二 側壁513皆成向外傾斜面,使凹槽51之橫斷面形狀概 尾槽外形。 本發明環型墊圈4係一由橡膠等具彈性材質所製成的 環體(如第五圖所示),該環體具有幅寬較上述開口 5ιι 窄的平面狀底面41、幅寬約等於上述開口 51 i並呈球面狀 的頂面42及在高度方向垂直連接該頂面乜與底面41的二 壁43,並在該二侧壁43之底部形成有延伸至底面41的傾 面44,該傾斜面44與底面41間之失角大於9〇度,使該墊^ 4底部具有和上述凹槽51之側壁51 3構成相反傾斜面的 形。 請參閱第六圖所示,顯示閥座6與閥門5作壓合之狀 態,當墊圈4凸出於凹槽51之頂部被擠壓時,壓觸方向的 作用力將使得墊圈4底部兩端往徑向的直徑變大而接觸抵 於凹槽5 1之内壁,則墊圈4能在凹槽5丨内作充分的彈性變 形,以使閥座6與閥門5間之襯墊面能得到完全緊密之密合 性’且墊圈4在滑移過程中不致扭轉變形。 依據本發明而形成之環型墊圈4,不但墊圈4底部具有 傾斜面4 4,並配合凹槽51之相反傾斜面的側壁5丨3構成, 使得環型墊圈4未被壓縮時,凹槽51内部具有充分令墊圈4 彈性壓縮變形的空間,該彈性壓縮變形空間能保証墊圈4 使用時提供最小量的墊圈表面暴露於襯墊面上以具完全緊 推的松封效果’特具進步性及產業上之利用價值;同時, 依據本發明而形成之環型墊圈4,其底面4丨幅寬略小於凹1236524 V. Description of the invention (4) ----- The second side wall 513 which is inclined outward is formed on at least one side. In this embodiment, the second side wall 513 is an inclined surface outward, so that the groove 51 crosses. Face shape almost tail groove shape. The ring washer 4 of the present invention is a ring body made of an elastic material such as rubber (as shown in the fifth figure). The ring body has a flat bottom surface 41 having a width 5 mm narrower than the opening, and the width is approximately equal to The opening 51 i has a spherical top surface 42 and two walls 43 vertically connecting the top surface 乜 and the bottom surface 41 in the height direction, and an inclined surface 44 extending to the bottom surface 41 is formed at the bottom of the two side walls 43. The misalignment angle between the inclined surface 44 and the bottom surface 41 is greater than 90 degrees, so that the bottom of the pad 44 has the shape of an inclined surface opposite to the side wall 51 3 of the groove 51. Please refer to the sixth figure, which shows the state where the valve seat 6 and the valve 5 are pressed together. When the gasket 4 protrudes from the top of the groove 51 and is squeezed, the force in the pressing direction will cause the bottom ends of the gasket 4 The diameter in the radial direction becomes larger and contacts the inner wall of the groove 51, so that the gasket 4 can be sufficiently elastically deformed in the groove 5 丨 so that the gasket surface between the valve seat 6 and the valve 5 can be completely Tightness and tightness', and the washer 4 does not twist and deform during slippage. The ring-shaped washer 4 formed according to the present invention is not only provided with an inclined surface 44 at the bottom of the washer 4, but also cooperates with the side wall 5 丨 3 of the opposite inclined surface of the groove 51, so that when the ring-shaped washer 4 is not compressed, the groove 51 The interior has sufficient space for the elastic compression deformation of the gasket 4. The elastic compression deformation space can ensure that the gasket 4 provides a minimum amount of gasket surface when exposed to the gasket surface to have a fully tight loosening effect when used. Industrial utilization value; meanwhile, the width of the bottom surface 4 of the ring-shaped washer 4 formed according to the present invention is slightly smaller than that of the concave
1236524 五、發明說明(5) 槽5 1之開口 5 11,使得墊圈4能相當容易地以底部塞入閥門 5之環狀凹槽5 1内組裝;且其頂面4 2及側壁4 3間之幅寬約 等於凹槽5 1之開口 5 11,是以,該墊圈4是嵌合地納置於凹 槽5 1内,使得墊圈4能作呈垂直角型態的反向安裝而不會 有掉洛之情形發生。 依據本發明結構所形成之環型墊圈在襯墊面之凹槽内 具有充分的彈性壓縮變形空間,使得其所能容許的尺寸公 差放大’且其所能容許之接觸壓力亦能放大,不致有受高 壓力擠壓而易損傷的缺失;因此,依據本發明而形成之環 型塾圈’將能特別適於在半導體廠之超真空設備之機台的 閥門實施,以令要密合之襯墊面可具有完全緊密之密封效 果’及能提高該環型墊圈的使用壽命者。 ^明環型墊圈4除了可配合實施於上述之横斷面形 狀概呈鳩尾槽外形的凹槽51外,並可適用於第七圖、第八 =所示▲之單^一面形成向外傾斜側壁513’的梯狀外ς凹栌/ ,就此實施例,同樣藉由墊圈4底部具有 3、 配合凹槽51,之相反傾斜面的側壁51 3’構成,使、,並 圈4未破壓縮時,凹槽51内部具有充分令墊圈4墊 ,的空間’以保註墊圈4使用時提供最小量缩變 露於襯墊面上,達成上述本發明之設計目的’與塾圈表面暴 綜上所述,本發明係創作人經實際試作而ς ^。 ~ 、,,且本發明所達成之效果較習用同類物品 先創獲 增進,而具進步性,因&,本發明應已符 相當功效之 並早日賜准專 請要件,乃具文提出申諸,謹誥* ;金士 " 5明專利之申1236524 V. Description of the invention (5) The opening 5 11 of the groove 51 allows the gasket 4 to be easily inserted into the annular groove 5 1 of the valve 5 at the bottom for assembly; and the top surface 4 2 and the side wall 4 3 The width is approximately equal to the opening 5 11 of the groove 51. Therefore, the washer 4 is fitted and received in the groove 51, so that the washer 4 can be installed in the reverse direction of the vertical angle without There is a case of Luo. The ring-shaped washer formed according to the structure of the present invention has sufficient elastic compression and deformation space in the groove of the gasket surface, so that the allowable dimensional tolerance is enlarged, and the allowable contact pressure can also be enlarged. The lack of damage due to high pressure extrusion; therefore, the ring-shaped cymbal ring formed according to the present invention will be particularly suitable for the implementation of the valve of the machine of the ultra-vacuum equipment of the semiconductor factory, so that the lining to be tightly fitted The cushion surface can have a completely tight sealing effect 'and can increase the service life of the ring gasket. ^ Except for the ring-shaped washer 4 which can be implemented in the groove 51 with a dovetail-shaped groove shape in the cross-sectional shape described above, it can also be applied to the seventh figure, the eighth = shown ▲, one side is formed to be inclined outward The ladder-shaped outer recess 栌 / of the side wall 513 'is also formed by the side wall 51 3' of the opposite inclined surface with 3 and a matching groove 51 at the bottom of the washer 4, so that the ring 4 is not broken and compressed. At this time, the groove 51 has a space sufficient to allow the gasket 4 to be cushioned, so as to ensure that the gasket 4 is exposed to the minimum amount of shrinkage when the gasket 4 is used, thereby achieving the above-mentioned design purpose of the present invention and the surface of the ring As mentioned, the present invention is made by the creator through actual trial work. ~ ,, and the effect achieved by the present invention is more advanced than conventional similar items, and it is progressive. Because of &, the present invention should already be quite effective and grant special requirements as soon as possible. , I would like to * * Kings " 5 Ming patent application
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1236524 五、發明說明(6) 利,至感德便。 ill 1236524 圖式簡單說明 【圖示簡單說明】 第一圖是昔知環型墊圈裝配 第二圖是第一圖環型墊圈與 圖三圖是顯示第一圖環型墊 第四圖是本發明之環型墊圈 第五圖是本發明之環型墊圈 弟六圖是顯不弟四圖壞型塾 第七圖是本發明之環型墊圈 面圖。 第八圖是顯示第七圖環型墊 (圖號說明) 1、 4、塾圈 12、43、侧壁 14、周緣部 2、 5、閥門 21、51、51’ 、凹槽 44、傾斜面 512 、底壁 於閥門上之組合斷面圖。 閥門之分解圖。 圈受壓緊之使用情況示意圖。 裝配於閥門上之組合斷面圖。 的斷面圖。 圈受壓緊之使用情況示意圖。 裝配於閥門上之另一實施例斷 圈受壓緊之使用情況示意圖。 11、4 1、底面 13、4 2、頂面 15、壓合部 2 0、5 0、襯墊面 3、6、閥座 5 11、開口 513、5 1 3 ’ 側壁1236524 V. Description of the invention ill 1236524 Brief description of the drawings [Simplified illustration of the drawings] The first picture is the assembly of the known ring washer The second picture is the first picture of the ring washer and the third picture is the first picture of the ring pad The fourth picture is the present invention The fifth figure of the ring type washer is the sixth figure of the ring type washer according to the present invention, and the fourth figure is the bad figure. The seventh figure is a front view of the ring type washer of the present invention. The eighth figure shows the seventh type ring pad (illustration of the figure number) 1, 4, ring 12, 12, side wall 14, peripheral portion 2, 5, valve 21, 51, 51 ', groove 44, inclined surface 512. The sectional view of the bottom wall on the valve. Exploded view of the valve. Schematic diagram of the use of the ring under compression. Sectional view of the assembly on the valve. Section view. Schematic diagram of the use of the ring under compression. Schematic diagram of the use of another embodiment of the break ring compressed on the valve. 11, 4 1, bottom surface 13, 4 2, top surface 15, crimping portion 2 0, 50, gasket surface 3, 6, valve seat 5 11, opening 513, 5 1 3 'side wall
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