1234609 玖、發明說明: I:發明戶斤屬之技術領域3 發明領域 本發明係有關於一種密封馬達驅動往復式壓縮機,且 5 特別是有關於一種具有改良結構之往復式壓縮機。 L先前技術3 發明背景 通常,一密封往復式壓縮機包括一具有上與下外殼之 密封殼體,與一配置在該密封殼體中以驅動一設置在一壓 10 缸内之活塞的驅動馬達,且該壓缸亦配置在該密封殼體 中。該電動馬達通常包括一定子、一轉子與一曲柄軸,且 該曲柄軸具有一形成在其一端以驅動該活塞之偏心部份。 通常,該壓缸包括一形有一壓縮室之缸本體,且一活塞在 該壓縮室中藉由一連接桿朝直線之方向往復移動,而該連 15 接桿係設置在該活塞與該曲柄軸之偏心部份之間。通常, 一頭部安裝在該缸本體上且其中包括一用以控制壓縮氣體 由該壓縮室中之排出的閥。由於該壓縮機系統之高速操 作,故會產生大量的噪音與振動,因此,在往復式壓縮機 之技術中減少在操作該壓縮機時所產生之噪音與振動是必 20 要的。 在習知往復式壓縮機中,有多數必須機械加工之表面 以及用以將該頭部安裝至該缸本體上之固定件,因此,在 往復式壓縮機之技術中簡化往復式壓縮機之製造與組裝以 減少機械加工表面之數目且避免多餘之零件是必要的。 1234609 本發明之其他應用領域可由以下之詳細說明了解,在 此應了解的是在說明本發明之較佳實施例時,該等詳細說 明與特例只是用以說明且不會限制本發明之範疇。 【發明内容】 5 發明概要 本發明之往復式壓縮機具有一密封殼體且包括一馬達 與一單一本體構件,該單一本體構件係安裝在該馬達上且 提供一形成為一體構件之壓缸與頭部,以減少機械加工操 作之數目與組裝該往復式壓縮機之零件數目。 10 圖式簡單說明 本發明可由詳細說明與附圖而完全了解,其中: 第1圖是本發明之往復式壓縮機之部份橫截面圖; 第2圖是顯示本發明之活塞與排出閥之詳細部份橫截 面分解立體圖; 15 第3圖是顯示本發明之用以安裝該閥板總成之組裝方 法的詳細部份橫截面分解立體圖; 第4A圖是顯示本發明之垂直配置且具有馬達殼體浸在 油中之壓縮機的部份橫截面分解立體圖; 第4B圖是一部份橫截面分解立體圖,顯示該壓縮機係 20 以一上下顛倒之方式安裝在該密封殼體内,並且該壓縮機 之頭係置於油槽中; 第5圖是一詳細橫截面圖,顯示本發明之壓縮機本體與 馬達蓋連接至馬達定子上; 第6圖是一橫截面圖,顯示在該本發明之馬達定子及馬 7 1234609 達蓋與下軸承殼體之間之連接; 第7圖是一扣合式排出管配件之分解立體圖; 第8A是在第4A圖之壓縮機中使用之止推軸承的橫截 面圖; 5 第8B圖是設置在第4A圖之壓縮機中使用之曲柄軸之 上端中之油塞的橫截面圖; 第9A圖是一使用在第4B圖之壓縮機中之止推軸承的 橫截面圖; 第9B圖是設置在第4B圖之壓縮機中使用之曲柄軸之 10 上端中之油塞的橫截面圖; 第10圖是一詳細橫截面圖,顯示本發明之壓縮機本體 與馬達蓋連接至馬達定子上之另一實施例;及 第11圖是一詳細橫截面圖,顯示本發明之壓縮機本體 與馬達蓋連接至馬達定子上之又一實施例。 15 【實施方式】 較佳實施例之詳細說明 以下較佳實施例之詳細說明係只是用以說明且不會限 制本發明、其應用或用途。 請參閱第1圖,以下將說明本發明之密封往復式壓縮機 20 10,該往復式壓縮機10包括一密封殼體12,且該殼體12包 括一互相密封地連接之下外殼14與上外殼16。如先前技術 中一般,一吸引入口通道17設置在該密封殼體12中,且一 馬達18係設置在該殼體12内並且包括一轉子(圖未示)、一定 子20與一曲柄軸22,且該曲柄軸22係與該轉子連接,而該 1234609 曲柄軸22包括一偏心部份24。 該馬達18包括一馬達蓋25,且一單一本體構件26安裝 在該馬達18上,而該單一本體構件26包括一具有一壓缸3〇 與一鐘形殼體部份32之本體部份28。一頭部34與該本體部 5 份28形成為一體構件且包括一與該壓缸3〇連通之第一排出 室36A,及一透過一縮小部36C與該第一排出室36A連通之 第二排出室36B。該第一與第二排出室36A、36B之尺寸係 可使排出脈衝或效率最佳化,此外,該縮小部36C可作成或 具有一插入物以更使排出效率最佳化。一排出管;[〇〇與該第 10 二排出室36B之出口 102連接,較佳地,該排出管1〇〇係與該 出口 102扣合結合。詳而言之,如第7圖所示,該排出管1〇〇 可以具有一管配件104,且該管配件1〇4具有一在被推動通 過該出口 102時向外擴大之控向擴大扣環,以防止該管 配件104脫離或喷出。一撓性密封構件1〇5在出口 1〇2與管配 !5 件104之間形成一大致氣密之密封,且一消音器1〇8可選擇 性地設置在該排出管100中。該排出管100與一設置在該密 封殼體12中之排出口 110連接。 一活塞38係設置在該壓缸3〇内且與一連接桿4〇連接, 且該連接桿40與該曲柄軸22之偏心部份24連接。一吸引通 20道係設置在該單一本體構件26中且與該壓缸30及一中空 段44連通,且該中空段44係由該本體28之鐘形部份32。如 第2與3圖所示,該活塞38大致為圓柱形且包括一與一入口 通道48連通之凹陷溝槽46,使吸引氣體可通過該吸引通道 42,並通過該溝槽46與入口通道48而在該活塞38之頂部處 1234609 經由多數通這47進入該壓缸30,而該等通道47在該壓縮機 操作之吸引狀態時係被—吸引簧片閥49(與該活塞之頂部 連結)遮蔽。 10 15 一排出閥總成50設置在該壓缸3〇之開口端中,且該排 出闊總成50包括一閥板52、一排出閥構件54與一閥扣持構 件56。該閥板52大致為碟形且包括一對設置於其中之排出 孔58,且該閥板52更包括多數用以收納多數固定件於其中 之孔60’而該等@定件可將該排出閥構件“與該閥扣持構 件56安衣在5亥閥板52上。如第2圖所示’該排出闊構件%是 由心|·生材料製成之黃片型閥,且該排出閱構件Μ抵靠 具有-孤面62之閥扣持構件56 ’並且亦包括多數用以收納 多㈣定件之安裝孔64(在第1圖中只顯示其中-個),其中 該等固定件延伸通過設置在關板52巾之钱雜及設置 在該排_構件54巾之孔66。__構件54具有多數由 位在該排”構件财之排纽獅向向⑽置之孤形缺 口 68 ’該等弧形缺口 68有助於控制該排出閥構件54之撓性 而可在该壓縮機操作之吸引狀態時遮蔽該等排出孔遞且 可在_縮機操作之壓縮階段時撓曲遠離該等排出孔58。 該閥扣持構件56之弧面幻具有一 ^『限制該簧片閥54之開啟 而使應力與效能最佳化之輪廓。 =閥砂與卩朴持構件56形成經適#機械加工 之錄,使關板52㈣扣持構件56之外徑與 ^之内徑可干涉嵌合,藉此,該排出_成50可以 、·且衣在遠早-本體構件26之頭部34中,而以該直徑干涉嵌 20 1234609 合可密封與扣持該閥板52與閥扣持構件56。在組裝時,該 活塞38係被固持在一如頂死點之位置處且該排出閥總成5〇 係被冷卻至一低到足以使該排出閥總成5 〇之直徑熱收縮之 溫度,因此’它將自由地掉落入該壓缸3〇中。該排出閥總 5成50靠置在該活塞38,直到它變熱且變大而壓迫嵌合於壓 缸30中’違麼迫嵌合可扣持該排出閥總成5〇且在該壓缸3〇 與該排出閥總成50直徑之間產生密封。如第3圖所示,在組 裝該排出閥總成50時,一將該活塞38定位在該壓缸3〇内之 方法為依據軸承間隙而在該連接桿4〇與該曲柄軸22之間反 10向施加負載於該等軸承(藉由施加力量F),使該活塞%位在 該正常頂死點位置稍上方處。氣體力量(當往復式壓縮機運 轉時)朝下推抵塞38,使在雜承上之負載反向且產生 -大致等於在運轉中之卫具總成軸承間隙總成之和的冷活 基與闕板間隙。 15 20 在此亦應注意的是相對於使該閥總成冷卻,择 該間總錢人該壓缸_之前加熱該壓缸,使該壓一徑擴 大,亚使該壓缸回到室溫,可以得到在總成中之干涉私合: 此外’兩種方式(加熱該麻與冷卻該排_總成)之組八亦 是可行的。再者,在該閥板52與壓缸3〇之間之史、、且口’、 亦可利用-如L0C測來增強。 與扣持 另一實施例係該閥板可固定在一具有與該厭 、 之缸之直徑 同之直徑的盲孔中,但是,這種情形需 器操作以產生《孔。 二次機 如第2圖 所示,該活塞38之頂部設置有多數當气、、舌夷刈 11 1234609 接近頂死點時可部份地填充在該閥板5 2十之排出孔5 s的形 狀相付柱70,該等形狀相符柱7〇可再減少在頂死點處之活 基38與该閥板52之間的間隙量,以再增加該壓縮機之效率。 α亥單本體構件26包括一將該曲柄軸22收納於其中之 5軸承部份72,且該單一本體構件26更包括一設置在該鐘形 部份32中之開口 74,其中該鐘形部份32與該軸承部份72分 開並且將該曲柄軸22收納於其中。一曲柄盒隔離密封構件 76設置在該開口 74與該曲柄軸22之間以在該中空段44内提 供一大吸引容積並使吸引脈衝減弱。經過該吸引入口通道 10 17而進入之吸引氣體被抽入該馬達蓋25到達其上緣之頂部 且在該馬達盍25之内部與該定子2〇之外表面之間,接著, 該吸引氣體向上通過該轉子與定子20之間且進入該本體28 之鐘形部份32之中空段44與該定子20之間,且在該馬達18 與該鐘形部份32之間的自由容積可用來作為一吸引消音 15器。此外,該密封構件可防止油自上方主軸承與連接桿軸 承向下流過該曲柄軸且進入在該吸引氣體中。再者,前述 吸引氣體流動通道亦可防止油進入該吸引氣體中。由於該 單一本體構件26係構成為一形成含有該壓缸30與在頭部从 内之遠排出至36Α、36Β之本體28的卓一禱造物,故可明顯 20 減少機械加工表面之數目並不需密封構件或墊圈與用以連 接該頭部與該本體之固定件。 請參閱第4Α與4Β圖,該密封殼體12之尺寸與形狀係可 支持該馬達18與該單一本體構件26以進行兩種不同之鹿 用。油溫度控制在大多數之密封壓縮機中是重要的,如果 12 1234609 油太熱’則潤滑性消失且會發生分解。如果油太冷,冷束 稀釋液會明顯地影響油之潤滑性,或不利地影響該壓縮機 之可靠性。該油槽溫度與該壓縮機如何使用極為相關,在 具有高超熱與高壓比之應用中,使少量熱排至油中有助於 5將它保持在一安全溫度區域中,且這可以藉由保持該壓縮 機之頭部離開油來達成。具有低超熱與低壓比之應用可受 惠於將熱排至油中,將熱排至油中可以藉由將該頭部部浸 入油中且在油中操作機件來達成。 因此,在本發明中,該密封殼體12之尺寸與形狀係可 10收納該馬達18與該單一本體構件26,且該馬達係設置在該 壓縮機油槽中,如第4A圖所示,或者該單一本體構件26係 汉置在4壓縮機油槽中,如第4B圖所示。需要如此做之’ 改例包括使用一曲柄軸止推轴承,且該曲柄軸止推轴承在 沒:入S ’由槽内之曲柄軸端部處具有一油泵。請參閱第8 a 15圖,其中顯示用於第4圖所示之壓縮機之曲柄軸止推軸承 120之檢截面圖。特別地,該止推軸承12〇包括一設置在該 曲柄軸22之端部與一下軸承殼體92之間的止推墊圈,且 一軸承123設置在該曲柄軸22與該下軸承殼體92之間。 第8B圖顯示一設置在第4A圖所示之曲柄軸22之上端 2〇中的油基124,該塞124具有一可供氣體排出且防止油噴出 該曲柄轴22之上端以控制油循環速度的通氣道126。 第9A圖顯示一用於第4B圖所示之壓縮機之止推軸承 130之橫截面圖,特別地,該止推軸承13〇包括一止推墊圈 132,且該止推墊圈132設置在該曲柄軸之下端與一連接該 13 1234609 本體28之扣環134之間。第9B圖顯示一設置在第4B圖之實 施例之曲柄軸22之上端中之油塞136,該塞136具有一可供 氣體排出且防止油喷出該曲柄軸22之上端以控制油循環速 度的通氣道138。以此結構,包括殼體、馬達與單一本體構 5件之壓縮機結構之相同組件可以使用在一用於高或低超熱 與壓力比之壓縮機中。 請參閱第1圖,該定子20之外徑係壓迫嵌合於該單一本 體構件26之鐘形部份32之盲孔内徑中,且該定子2〇 σ 享 受軸承負載與懸吊系統負載之結構性構件。如第5圖所示, 1〇另-實施例具有-在該鐘形部份32之盲孔中之環氧樹脂填 充間隙以定位該定子2G,爲定子可以在環氧樹脂硬化時 以定點固焊來固持定位。如第10圖所示,另一實施例使用 多數螺栓150,且該等螺栓150延伸穿過該馬達蓋25、定子 20且螺合該鐘形部份32、定子20以定位該定子2〇,並將它 15爽持抵靠該鐘形部份32之面。或者,如第u圖所示,該鐘 形部份32可以藉由焊料151與該定子2〇連接。 馬達18包括一可以壓入嵌套於該定子沈上之馬達蓋 25,如第1圖所示。該馬達蓋可設有多數缺口 25八(如第6圖 所示者),且該等缺口ΜΑ結合該定子且形成在該馬達蓋μ 20與該定子20之間的空氣間隙以供吸引氣體於其間流動。另 一實施例係將該馬達蓋25塞焊至該定子2〇上,塞焊可以與 壓迫嵌合一起使用或以一環氧樹脂填充間隙秘定位一殼 體,如第5圖所示。在硬化時可使用空氣間隙填隙片,且在 稍後取出以形成該吸引氣體用之空氣間隙。或者,馬達蓋 14 1234609 25可以藉由螺栓150固定至該定子上,如第i〇圖所示,或藉 由焊料152來連接,如第11圖所示。 另一實施例是使用一包括馬達蓋90與下軸承殼體92之 兩件式馬達蓋殼體,如第6圖所示。該馬達蓋90係如上所述 5 地壓迫嵌合、黏合、螺合及/或焊接於該定子20,又,該下 軸承殼體92橫向移動以相對該曲柄軸22之下端定位該下軸 承且接著該下軸承殼體92塞焊於該馬達蓋90上。該下軸承 殼體92之分開連接可相對於該定子20適當地定位該曲柄軸 22與轉子,以在該轉子與該定子20之間提供一適當空氣間 10 隙以有效操作馬達。 在操作時,如同先前技術中一般,油經過該止推軸承 且向上抽送通過具有一内潤滑通道140之曲柄軸22,該曲柄 軸22具有多數用以提供潤滑油至在連接桿40中之内通道與 該上曲柄軸軸承之徑向通道142、144。該壓缸30係以來自 15 該連接桿40之潤滑油來進行噴濺潤滑。 本發明之說明只是舉例,且因此不偏離本發明之要旨 之變化例係在本發明之範疇内,這些變化例不應被視為偏 離本發明之精神與範疇。 【圖式簡單說明】 20 第1圖是本發明之往復式壓縮機之部份橫截面圖; 第2圖是顯示本發明之活塞與排出閥之詳細部份橫截 面分解立體圖; 第3圖是顯示本發明之用以安裝該閥板總成之組裝方 法的詳細部份橫截面分解立體圖; 15 1234609 第4A圖是顯示本發明之垂直配置且具有馬達殼體浸在 油中之壓縮機的部份橫截面分解立體圖; 第4B圖是一部份橫截面分解立體圖,顯示該壓縮機係 以一上下顛倒之方式安裝在該密封殼體内,並且該壓縮機 5 之頭係置於油槽中; 第5圖是一詳細橫截面圖,顯示本發明之壓縮機本體與 馬達蓋連接至馬達定子上; 第6圖是一橫截面圖,顯示在該本發明之馬達定子及馬 達蓋與下軸承殼體之間之連接; 10 第7圖是一扣合式排出管配件之分解立體圖; 第8A是在第4A圖之壓縮機中使用之止推軸承的橫截 面圖; 第8B圖是設置在第4A圖之壓縮機中使用之曲柄軸之 上端中之油塞的橫截面圖; 15 第9A圖是一使用在第4B圖之壓縮機中之止推軸承的 橫截面圖; 第9B圖是設置在第4B圖之壓縮機中使用之曲柄軸之 上端中之油塞的橫截面圖; 第10圖是一詳細橫截面圖,顯示本發明之壓縮機本體 20 與馬達蓋連接至馬達定子上之另一實施例;及 第11圖是一詳細橫截面圖,顯示本發明之壓縮機本體 與馬達蓋連接至馬達定子上之又一實施例。 16 1234609 圖式之主要元件代表符號表】 10…往復式壓縮機 46…溝槽 12…殼體 47…通道 14...下外殼 48···入口通道 16...上外殼 49…吸引簧片閥 17…吸引入口通道 50...排出閥總成 18...馬達 52…閥板 20...定子 54...排出閥構件 22...曲柄軸 56…閥扣持構件 24…偏心部份 58·.·排出孔 25...馬達蓋 60···孔 25A···缺口 62…孤面 26…單一本體構件 64...安裝孔 28…本體部份 66...孔 30...壓缸 68…孤形缺口 32…鐘形殼體部份 70 ···柱 34...頭部 72…軸承部份 36A…第一排出室 74.··開口 36B…第二ί非出室 76...曲柄盒隔離密封構件 36C…縮小部 86...環氧樹脂填充間隙 38…活塞 90...馬達蓋 40…連接桿 92…下軸承殼體 42…吸引通道 100...排出管 44...中空段 102...出口 17 1234609 104…管配件 105…密封才冓件 106.. .扣環 108.. .消音器 110…排出口 120…止推軸承 122.. .止推墊圈 123.. .軸承 124.. .油塞 126.. .通氣道 130…止推軸承 132.. .止推墊圈 134.. .扣環 136…油塞 138.. .通氣道 140…内潤滑通道 142,144…徑向通道 150···螺栓 151…焊料 152…焊料1234609 发明 Description of the invention: I: Technical field of the inventors 3 Field of the invention The present invention relates to a sealed motor-driven reciprocating compressor, and 5 particularly relates to a reciprocating compressor with an improved structure. L Prior Art 3 Background of the Invention Generally, a sealed reciprocating compressor includes a sealed housing having an upper and lower housing, and a drive motor disposed in the sealed housing to drive a piston disposed in a 10-cylinder cylinder. And the pressure cylinder is also arranged in the sealed housing. The electric motor usually includes a stator, a rotor, and a crank shaft, and the crank shaft has an eccentric portion formed at one end thereof to drive the piston. Generally, the pressure cylinder includes a cylinder body having a compression chamber, and a piston moves back and forth in a linear direction by a connecting rod in the compression chamber, and the connecting rod is arranged between the piston and the crank shaft. Between the eccentric parts. Generally, a head is mounted on the cylinder body and includes a valve for controlling the discharge of compressed gas from the compression chamber. Due to the high-speed operation of the compressor system, a large amount of noise and vibration will be generated. Therefore, in the technology of reciprocating compressors, it is necessary to reduce the noise and vibration generated when operating the compressor. In conventional reciprocating compressors, there are many surfaces that must be machined and fixings used to mount the head on the cylinder body. Therefore, the manufacture of reciprocating compressors is simplified in the technology of reciprocating compressors. And assembly is necessary to reduce the number of machined surfaces and avoid redundant parts. 1234609 Other application fields of the present invention can be understood from the following detailed description. It should be understood here that when describing the preferred embodiments of the present invention, these detailed descriptions and special examples are only for illustration and do not limit the scope of the present invention. [Summary of the Invention] 5 Summary of the Invention The reciprocating compressor of the present invention has a sealed housing and includes a motor and a single body member. The single body member is mounted on the motor and provides a pressure cylinder and an integral member. Head to reduce the number of machining operations and the number of parts to assemble the reciprocating compressor. 10 Brief Description of the Drawings The present invention can be fully understood from the detailed description and the drawings, in which: Figure 1 is a partial cross-sectional view of a reciprocating compressor of the present invention; Figure 2 is a diagram showing a piston and a discharge valve of the present invention Detailed partial cross-sectional exploded perspective view; 15 FIG. 3 is a detailed partial cross-sectional exploded perspective view showing an assembly method for installing the valve plate assembly of the present invention; FIG. 4A is a vertical configuration of the present invention and has a motor Partial cross-sectional exploded perspective view of a compressor whose casing is immersed in oil; Figure 4B is a partial cross-sectional exploded perspective view showing that the compressor system 20 is installed in the sealed casing in an upside-down manner, and The head of the compressor is placed in an oil tank; Figure 5 is a detailed cross-sectional view showing the compressor body and motor cover of the present invention connected to the motor stator; Figure 6 is a cross-sectional view showing the book Invented motor stator and connection between horse 7 1234609 cover and lower bearing housing; Figure 7 is an exploded perspective view of a snap-on discharge pipe fitting; Figure 8A is the thrust used in the compressor of Figure 4A 5B is a cross-sectional view of an oil plug provided in the upper end of a crank shaft used in the compressor of FIG. 4A; FIG. 9A is a view of a plug used in the compressor of FIG. 4B A cross-sectional view of a thrust bearing; FIG. 9B is a cross-sectional view of an oil plug provided in the upper end of the crank shaft 10 used in the compressor of FIG. 4B; FIG. 10 is a detailed cross-sectional view showing the present invention Another embodiment of the compressor body and the motor cover connected to the motor stator; and FIG. 11 is a detailed cross-sectional view showing another embodiment of the compressor body and the motor cover connected to the motor stator of the present invention. 15 [Embodiment] Detailed description of the preferred embodiment The detailed description of the following preferred embodiment is only for illustration and does not limit the present invention, its application or use. Referring to FIG. 1, the sealed reciprocating compressor 20 10 of the present invention will be described below. The reciprocating compressor 10 includes a sealed casing 12, and the casing 12 includes a lower casing 14 and an upper casing which are hermetically connected to each other.壳 16。 The shell 16. As in the prior art, a suction inlet channel 17 is provided in the sealed housing 12, and a motor 18 is provided in the housing 12 and includes a rotor (not shown), a stator 20 and a crank shaft 22. The crank shaft 22 is connected to the rotor, and the 1234609 crank shaft 22 includes an eccentric portion 24. The motor 18 includes a motor cover 25, and a single body member 26 is mounted on the motor 18, and the single body member 26 includes a body portion 28 having a pressure cylinder 30 and a bell-shaped housing portion 32. . A head portion 34 is integrally formed with the body portion 5 and 28 and includes a first discharge chamber 36A communicating with the pressure cylinder 30, and a second discharge chamber 36A communicating with the first discharge chamber 36A through a reduction portion 36C. Exhaust chamber 36B. The first and second discharge chambers 36A, 36B are sized to optimize discharge pulses or efficiency. In addition, the reduced portion 36C may be formed or provided with an insert to further optimize discharge efficiency. A discharge pipe; [00] is connected to the outlet 102 of the twelfth discharge chamber 36B. Preferably, the discharge pipe 100 is snap-fitted to the outlet 102. In detail, as shown in FIG. 7, the discharge pipe 100 may have a pipe fitting 104, and the pipe fitting 104 may have a direction-expanding buckle that expands outward when pushed through the outlet 102. Ring to prevent the tube fitting 104 from detaching or spraying. A flexible sealing member 105 forms a substantially air-tight seal between the outlet 102 and the pipe fitting 104, and a muffler 108 is optionally disposed in the discharge pipe 100. The discharge pipe 100 is connected to a discharge port 110 provided in the sealed casing 12. A piston 38 is disposed in the cylinder 30 and connected to a connecting rod 40, and the connecting rod 40 is connected to the eccentric portion 24 of the crank shaft 22. A suction channel 20 is arranged in the single body member 26 and communicates with the pressure cylinder 30 and a hollow section 44, and the hollow section 44 is formed by the bell-shaped portion 32 of the body 28. As shown in Figures 2 and 3, the piston 38 is substantially cylindrical and includes a recessed groove 46 communicating with an inlet passage 48, so that suction gas can pass through the suction passage 42 and pass through the groove 46 and the inlet passage 48 and at the top of the piston 38, 1234609 enters the cylinder 30 through the majority of the 47, and the channels 47 are attracted when the compressor is operating in a suction state-the suction reed valve 49 (connected to the top of the piston ) Shelter. A discharge valve assembly 50 is disposed in the open end of the pressure cylinder 30, and the discharge valve assembly 50 includes a valve plate 52, a discharge valve member 54 and a valve retaining member 56. The valve plate 52 is substantially dish-shaped and includes a pair of discharge holes 58 provided therein, and the valve plate 52 further includes a plurality of holes 60 'for accommodating most fixing members therein, and the @ 定 件 can discharge the same The valve member "is mounted on the valve plate 52 with the valve retaining member 56. As shown in Fig. 2 'The discharge member is a yellow sheet valve made of a heart | green material, and the discharge The reading member M abuts against the valve holding member 56 ′ having an isolated surface 62 and also includes a plurality of mounting holes 64 (only one of which is shown in FIG. 1) for receiving a plurality of fixed pieces, among which the fixing pieces Extending through the miscellaneous money arranged on the level 52 and the holes 66 arranged on the row of the member 54. The member 54 has a solitary notch that is mostly located by the row of the members in the row. 68 'The arc-shaped notches 68 help control the flexibility of the discharge valve member 54 and can cover the discharge holes during the suction state of the compressor operation and can flex during the compression phase of the shrink operation Keep away from the exhaust holes 58. The arc surface of the valve retaining member 56 has a contour that restricts the opening of the reed valve 54 to optimize stress and performance. = Valve sand and 卩 朴 holding member 56 form a suitable #machined record, so that the outer diameter of the closing plate 52 ㈣holding member 56 and the inner diameter of ^ can interfere with each other, thereby, the discharge can be 50%. And it is worn in the head 34 of the far-ear-body member 26, and the interference insert 20 1234609 with the diameter can seal and hold the valve plate 52 and the valve holding member 56. At the time of assembly, the piston 38 is held at a top dead center position and the discharge valve assembly 50 is cooled to a temperature that is low enough to thermally shrink the diameter of the discharge valve assembly 50. So 'it will fall freely into the cylinder 30. The exhaust valve assembly 50 abuts against the piston 38 until it becomes hot and large and presses and fits into the pressure cylinder 30. The forceful fitting can hold the exhaust valve assembly 50 and press at the pressure A seal is created between the cylinder 30 and the diameter of the discharge valve assembly 50. As shown in FIG. 3, when assembling the discharge valve assembly 50, a method of positioning the piston 38 within the pressure cylinder 30 is based on the bearing clearance between the connecting rod 40 and the crankshaft 22. A load is applied to the bearings in the opposite direction (by applying force F), so that the piston% is located slightly above the normal top dead center position. The gas force (when the reciprocating compressor is running) is pushed down against the plug 38, so that the load on the miscellaneous load is reversed and generated-a cold-active base approximately equal to the sum of the bearing assembly and the bearing gap assembly in operation. Clearance with the sampan. 15 20 It should also be noted here that, relative to cooling the valve assembly, choose the general cylinder to heat the cylinder before the cylinder, so that the diameter of the cylinder is enlarged, and the cylinder is returned to room temperature. You can get the interference in the assembly: In addition, 'two ways (heating the hemp and cooling the row_assembly) is also feasible. Furthermore, the history between the valve plate 52 and the cylinder 30 can be enhanced by using, for example, LOC measurement. Another embodiment is that the valve plate can be fixed in a blind hole with the same diameter as the diameter of the cylinder. However, this situation requires the operation of the valve to produce a "hole." The secondary machine is shown in Fig. 2. The top of the piston 38 is provided with a large number of air holes and tongues. The 1212609 is close to the top dead center and can be partially filled in the valve plate 5 2 of the discharge hole 5 s. The shape-complement columns 70, and the shape-compliance columns 70 can further reduce the gap between the living base 38 and the valve plate 52 at the top dead center to further increase the efficiency of the compressor. A single body member 26 includes a five bearing portion 72 in which the crank shaft 22 is housed, and the single body member 26 further includes an opening 74 provided in the bell portion 32, wherein the bell portion Part 32 is separated from the bearing portion 72 and the crank shaft 22 is housed therein. A crank case isolation seal member 76 is provided between the opening 74 and the crank shaft 22 to provide a large suction volume in the hollow section 44 and weaken the suction pulse. The suction gas entering through the suction inlet channel 10 17 is drawn into the motor cover 25 to the top of its upper edge and between the inside of the motor 盍 25 and the outer surface of the stator 20. Then, the suction gas goes upward Passing between the rotor and stator 20 and entering the hollow section 44 of the bell-shaped portion 32 of the body 28 and the stator 20, and the free volume between the motor 18 and the bell-shaped portion 32 can be used as One attracts 15 silencers. In addition, the sealing member prevents oil from flowing down the crank shaft from the main bearing and the connecting rod bearing above and into the suction gas. Furthermore, the aforementioned suction gas flow path can also prevent oil from entering the suction gas. Since the single body member 26 is constituted as a Zhuoyi prayer forming the body 28 containing the pressure cylinder 30 and the body 28 discharged from the head to 36A, 36B, the number of machined surfaces can be significantly reduced and A sealing member or gasket and a fixing member for connecting the head and the body are required. Please refer to Figs. 4A and 4B. The size and shape of the sealed housing 12 can support the motor 18 and the single body member 26 for two different applications. Oil temperature control is important in most hermetic compressors. If 12 1234609 oil is too hot, the lubricity will disappear and decomposition will occur. If the oil is too cold, the cold beam diluent will significantly affect the lubricity of the oil or adversely affect the reliability of the compressor. The temperature of the oil tank is extremely related to how the compressor is used. In applications with a high superheat to high pressure ratio, letting a small amount of heat drain into the oil helps to keep it in a safe temperature region, and this can be maintained by The head of the compressor is separated from the oil to achieve it. Applications with a low superheat to low pressure ratio can benefit from radiating heat to the oil, which can be achieved by immersing the head in the oil and operating the mechanism in the oil. Therefore, in the present invention, the size and shape of the sealed housing 12 can accommodate the motor 18 and the single body member 26, and the motor is disposed in the compressor oil tank, as shown in FIG. 4A, or The single body member 26 is installed in a 4 compressor oil tank, as shown in FIG. 4B. What is needed to do this' modification includes the use of a crankshaft thrust bearing, and the crankshaft thrust bearing has an oil pump at the end of the crankshaft in the groove. Please refer to FIGS. 8 a to 15, which show a cross-sectional view of the crankshaft thrust bearing 120 for the compressor shown in FIG. 4. In particular, the thrust bearing 120 includes a thrust washer disposed between an end of the crank shaft 22 and the lower bearing housing 92, and a bearing 123 is disposed between the crank shaft 22 and the lower bearing housing 92 between. FIG. 8B shows an oil base 124 disposed in the upper end 20 of the crank shaft 22 shown in FIG. 4A. The plug 124 has a gas outlet and prevents oil from spraying out of the upper end of the crank shaft 22 to control the oil circulation speed.的 气 道 126。 The airway 126. FIG. 9A shows a cross-sectional view of a thrust bearing 130 for the compressor shown in FIG. 4B. In particular, the thrust bearing 13 includes a thrust washer 132, and the thrust washer 132 is provided in the The lower end of the crank shaft is connected with a retaining ring 134 connected to the 13 1234609 body 28. FIG. 9B shows an oil plug 136 provided in the upper end of the crank shaft 22 of the embodiment in FIG. 4B. The plug 136 has a gas outlet and prevents oil from spraying out of the upper end of the crank shaft 22 to control the oil circulation speed.的 气 道 138。 The airway 138. With this structure, the same components of the compressor structure including the housing, the motor, and the single body structure can be used in a compressor for high or low superheat and pressure ratios. Please refer to FIG. 1. The outer diameter of the stator 20 is press fit into the inner diameter of the blind hole of the bell-shaped portion 32 of the single body member 26, and the stator 20 σ enjoys the bearing load and the suspension system load. Structural components. As shown in FIG. 5, another embodiment has an epoxy resin filling a gap in the blind hole of the bell-shaped portion 32 to position the stator 2G, so that the stator can be fixed at a fixed point when the epoxy resin is hardened. Welding to hold the positioning. As shown in FIG. 10, another embodiment uses a plurality of bolts 150, and the bolts 150 extend through the motor cover 25, the stator 20, and screw the bell portion 32, the stator 20 to position the stator 20, Hold it against the side of the bell-shaped portion 32. Alternatively, as shown in FIG. U, the bell-shaped portion 32 may be connected to the stator 20 through a solder 151. The motor 18 includes a motor cover 25 that can be pressed into the stator sink, as shown in FIG. The motor cover may be provided with a plurality of notches 25 (as shown in FIG. 6), and the notches MA combine with the stator and form an air gap between the motor cover μ 20 and the stator 20 for attracting gas to Flow in between. Another embodiment is that the motor cover 25 is plug-welded to the stator 20, and the plug welding can be used together with a press fit or an epoxy resin filled gap to position a casing, as shown in FIG. An air gap shim can be used during hardening and removed later to form the air gap for the suction gas. Alternatively, the motor cover 14 1234609 25 may be fixed to the stator by bolts 150, as shown in FIG. 10, or connected by solder 152, as shown in FIG. 11. Another embodiment uses a two-piece motor cover housing including a motor cover 90 and a lower bearing housing 92, as shown in FIG. The motor cover 90 is press-fitted, bonded, screwed, and / or welded to the stator 20 as described above, and the lower bearing housing 92 is moved laterally to position the lower bearing relative to the lower end of the crank shaft 22 and Then, the lower bearing housing 92 is plugged and welded to the motor cover 90. The separate connection of the lower bearing housing 92 can appropriately position the crankshaft 22 and the rotor relative to the stator 20 to provide a proper air gap 10 between the rotor and the stator 20 to effectively operate the motor. In operation, as in the prior art, oil passes through the thrust bearing and is pumped upwards through a crankshaft 22 having an internal lubrication channel 140. The crankshaft 22 has a majority to provide lubricant into the connecting rod 40. The channels and the radial channels 142, 144 of the upper crankshaft bearing. The pressure cylinder 30 is spray-lubricated with lubricating oil from the connecting rod 40. The description of the present invention is merely an example, and thus variations that do not deviate from the gist of the present invention are within the scope of the present invention, and these variations should not be regarded as deviating from the spirit and scope of the present invention. [Brief description of the drawings] 20 Figure 1 is a partial cross-sectional view of the reciprocating compressor of the present invention; Figure 2 is an exploded perspective view showing the detailed partial cross-section of the piston and the discharge valve of the present invention; Figure 3 is 15 1234609 Figure 4A is a section showing the compressor of the present invention in a vertical configuration and having a motor housing immersed in oil, showing a detailed partial cross-sectional exploded perspective view of an assembly method for installing the valve plate assembly of the present invention. A cross-sectional exploded perspective view; FIG. 4B is a partial cross-sectional exploded perspective view showing that the compressor is installed in the sealed housing in an upside-down manner, and the head of the compressor 5 is placed in an oil tank; FIG. 5 is a detailed cross-sectional view showing that the compressor body and the motor cover of the present invention are connected to the motor stator; FIG. 6 is a cross-sectional view showing the motor stator and the motor cover and the lower bearing housing of the present invention Figure 7 is an exploded perspective view of a snap-on discharge pipe fitting; Figure 8A is a cross-sectional view of a thrust bearing used in the compressor of Figure 4A; Figure 8B is provided in Figure 4A Graph pressure Cross-sectional view of the oil plug in the upper end of the crankshaft used in the shrinking machine; 15 FIG. 9A is a cross-sectional view of a thrust bearing used in the compressor of FIG. 4B; FIG. 9B is provided in FIG. 4B Figure 10 is a cross-sectional view of the oil plug in the upper end of the crank shaft used in the compressor; Figure 10 is a detailed cross-sectional view showing another implementation of the compressor body 20 and the motor cover connected to the motor stator of the present invention Example; and FIG. 11 is a detailed cross-sectional view showing yet another embodiment in which the compressor body and the motor cover of the present invention are connected to a motor stator. 16 1234609 Symbols of the main components of the diagram] 10 ... reciprocating compressor 46 ... groove 12 ... housing 47 ... channel 14 ... lower case 48 ... inlet channel 16 ... upper case 49 ... suction spring Sheet valve 17 ... suction inlet passage 50 ... discharge valve assembly 18 ... motor 52 ... valve plate 20 ... stator 54 ... discharge valve member 22 ... crank shaft 56 ... valve retaining member 24 ... Eccentric part 58 ... Drain hole 25 ... Motor cover 60 ... Hole 25A ... Notch 62 ... Isolated surface 26 ... Single body member 64 ... Mounting hole 28 ... Body portion 66 ... Hole 30 ... Cylinder 68 ... Isolated notch 32 ... Bell-shaped housing part 70 ..... Pillar 34 ... Head 72 ... Bearing part 36A ... First discharge chamber 74 ..... Opening 36B ... Second Non-exit room 76 ... Crank case isolation seal member 36C ... Reduction section 86 ... Epoxy resin filled gap 38 ... Piston 90 ... Motor cover 40 ... Connecting rod 92 ... Lower bearing housing 42 ... Attraction channel 100 ... Exhaust pipe 44 ... Hollow section 102 ... Outlet 17 1234609 104 ... Pipe fitting 105 ... Sealing piece 106 ... Gripping ring 108 ... Muffler 110 ... Exhaust port 120 ... Thrust bearing 122 .. Thrust washer 123 .. Bearing 124 .. Oil plug 126 .. Air passage 130 ... Thrust bearing 132 .. Thrust washer 134 .. Buckle 136 ... Oil plug 138 .. Air passage 140 ... Inner lubrication channel 142, 144 … Radial channel 150 ··· bolt 151… solder 152… solder