1234320 五、發明說明（】） 【叙明所屬之技術領域4 本發明係有關一種+1234320 V. Description of the invention (]) [Description of the technical field to which the invention belongs 4 This invention relates to a +
加強電連接器端子盘兔=^接器之製造方法，尤指一種可 造方法。 "緣本體間之固持力之電連接器U 【先前技術】 按’微型同軸線纜遠垃突也 間傳輪電訊號。隨著微型二^二用於在電腦之内部元件 發展，微型同軸線、纜連接器之器向高速方向 型方向發展。it钟枯α & 、、、邑、、彖本體及導電端子也向微 提言，杏 ^ 侍知子在絕緣本體内之排列密度相對 徒问 ®被型同轴線續i隶垃哭、. ^ - r. . &、、見運接為之導電端子與絕緣本體間固 持不夠牛固時，容易出現端子鬆脫之現象。 妒、吴，專利公告第6, 1 23, 582號揭示了一種微蜇同軸線 系見連接裔’其包括有絕緣本體及複數收容於其内之導電端 子。業界對於上述微型同軸線纜連接器之製造方法通常是 先分別成型絕緣本體及端子，然後再將端子與絕緣本體配 接以完成此種微型同軸線纜連接器之製造。如前所述，端 子是在後續過程中收容於絕緣本體内，且端子是通過與絕 緣本體之端子孔之干涉配合收容於絕緣本體内。由於要考 慮到端子要比較方便的插入到對應端子孔内的問題’這就 使得端子之外形結構不可能做到與端子孔之外形#構元全 一致，這就不可避免的出現端子與對應端子孔間配合不緊 密的問題，導致端子與絕緣本體間之固持力不夠’端"^容 易出現鬆脫之現象。另外，由於端子數量相對較多’端子 通過干涉配合插入對應端子孔内後，極易造成絕緣本體出 1234320 五、發明說明（2) 現向夕卜彎曲變形現象，從而造成 制、A :此，有必要發明-種改進之微型同:便。 又坆方法以克服以上 p 1同軸線纜連接器之 【發明内容】 、曰 本發明之拿巫 體間固持效果之電= ;可加強端子與絕緣本 号务日月夕 rq ’由該方法獲得之電St: :;電連接器之製造方法 變形現象。 連接為之絶緣本體不會發生向外彎曲 方法為本發明係提供-種電連接器之製造 緣本體上1f 一絕緣本體之步驟，其中於該第一絕 於端子絕緣本體内且使端子之固“Ϊ 接器進行成型f程J連接益之步驟；對半成品電連 相較於先前技二元：；；；：== 成型製程，可胳队六不知月通過對+成品電連接器進行 外彎曲變形現象。 —， 3:二r圖式及較佳實施例對本發明作進-步說明 本體材料有效的結與：附近之絕緣 外彎曲消除絕緣本體在端子插入後出現之向 包方式】 y y - π IF 少祝Ψ 月參閱第七圖所示，本發明電連接器製造方法是斥 第6頁 1234320 五、發明說明（3) 製造微型同軸線纜連接器之電連接器製造方法，豆勺 成型第-絕緣本體之步驟、成型複數導電端子之；：括： 導電端子組入第一絕緣本體以完成半成 ^ 半成品電連接器進行成型製程以完成成品電妾二: 所述成型第一絕緣體之步驟，其為通過注塑 完成。通過洗π (未圖示）肖成型第一 = 腔上=示）t ’注入炼融第一絕緣 體 例中其為炫融塑膠。請參閱第五圖所示，所开;成； ，舌部12之上表面121向上低於基部u之上申舌。P12 舌部12之下表面123向下高於基部u之下表面广卩’所$ 内形成有複數貫穿舌部12並向後 。于舌部 ⑴。於基部η後表面lu向基部n内申延 收容線纜30之收容通道114，每一 :於 11 2 — 一對應並相通。 、逼1與為子孔 所述成型複數導電端子之 通過衝壓技術在金屬料帶上沖製成型；；ί為 端：20J括有固持部21及自固持部2 觸：； ，其中於固持部21上還形成有 乙伸之接觸部22 第一絕緣本體1 〇間之固持力。 以增強端子20與 所述將導電端子組入第_ 連接器之步驟，豆為導電沪；彳緣本體内以完成半成品電 /、為^逼端子2〇通過與 配合組入第一絕緣本體丨〇内 之干、/y 兀成丰成品電連接器（如第 第7頁 五、發明說明（4) 獲&之帝i垃清麥閱第二圖所示，其顯示了用本發明方法 端子孔二間广°°在半成品1〇°’狀態下，導電端子20與 端子孔Π ?二位置關係，為了方便導電端子20之插入， 且端子20盘π結構外形明顯比導電端子2〇之結構外形大， 端子20 i ^而子孔11 2間只能在部分區域形成干涉配合， 相對于絕緣本體1〇間之固持力並不是很大，端子2〇 對于鳊子孔112很容易出現鬆脫現象。 接哭：Ϊ Ξ半ΐ品電連接器進行成型製程以完成成品電連 “：；㊁將；"入；子2°後之第-絕緣本體10置於 ㈣應用定位裝置（未圖示）將第一 模呈型肿肉 容=其内之導電端子20定位。通過澆口向 緣:體之姑Ϊ入適量熔融材料，此熔融材料最好與第一絕 件。在模腔内之第一絕緣本體1〇在高溫條 缘本體2 ίΐ 這時’位於端子孔112附近之第一絕 2體材枓會與收容于端子孔112内之端子固持部21充分 盆内（Λ且形同成第二絕緣本體13將端子20之固持部包覆於 1内四圖所示）。第二絕緣本體13將充分填充端子孔 —2，撻冋了端子2〇與第一絕緣本體1〇間之固持力。在本 ^施例中，完成上述成型步驟所用之模具可以為前述成型 弟一絕緣本體1 〇所用之模具。 應用本發曰月電連接器1造方法獲得之電連接器」⑽為 楗里同軸線纜連接器，請參閱第六圖所示，其揭示了應用 本發明電連接器製造方法獲得之電連接器丨〇〇與線纜3〇相 互配接之狀況。 1234320 五、發明說明（5) 本發明電連接器 成型製程，可將端子 ’進而提高端子與絕 一絕緣本體在端子插 綜上所述’本發 提出專利申請。惟， ’自不能以此限定本 中具有通常知識者爰 化，皆仍涵蓋於後附 製造方法通過對本士 ^ t切綠丄 丁牛成品電連接器進行 "丄祕 何#有效的結合在一起 緣本體間之固捭+ ^ , .. U符力’同時還可消除第 入#又現出之向外彎曲變形現象。 明確已符合發明專利之要件，爰依法 以上所述僅為本發明之較佳實施方式 發明之權利範圍。舉凡所屬技術領域 依本發明之精神所作之等效修飾或變 之申請專利範圍内。Strengthen the manufacturing method of the terminal connector of the electrical connector, especially a manufacturing method. " Electrical connector U with holding force between edge bodies [Previous technology] Pressing a ‘micro coaxial cable’ remotely transmits the electrical signal. With the development of mini-twos used in the internal components of computers, micro-coaxial and cable connectors have been developed in the high-speed direction. It Zhong Ku α & 、,、, yi, 彖 body and conductive terminals also mentioned to the micro, apricot ^ The relative density of the arrangement of the acolyte in the insulation body is relatively inconspicuous ® quilted coaxial cable continued i li cry, ^ -r.. & ,, see that the terminals are not firmly fixed between the conductive terminals and the insulation body, and the terminals are likely to come loose. Envy and Wu, Patent Publication No. 6, 1 23, 582 discloses a micro-coaxial coaxial cable system, which includes an insulating body and a plurality of conductive terminals housed therein. In the industry, the manufacturing method of the above-mentioned miniature coaxial cable connector is generally to first separately form the insulating body and the terminal, and then mate the terminal with the insulating body to complete the manufacture of such a miniature coaxial cable connector. As mentioned earlier, the terminals are housed in the insulation body in the subsequent process, and the terminals are housed in the insulation body through interference fit with the terminal holes of the insulation body. Because it is necessary to consider the problem that the terminal is more convenient to be inserted into the corresponding terminal hole, this makes it impossible for the external shape of the terminal to be consistent with the external shape of the terminal hole. The problem of improper fit between the holes causes insufficient holding force between the terminal and the insulating body. The "end" is prone to loosening. In addition, because the number of terminals is relatively large, after the terminals are inserted into the corresponding terminal holes through interference fit, it is easy to cause the insulation body to be 1234320. V. Description of the invention (2) The phenomenon of bending and deformation is now caused, which results in manufacturing, A: this, It is necessary to invent a kind of improvement: convenience. Another method to overcome the above [p. 1 coaxial cable connector's [invention content], said the invention of the holding effect between the witch body holding electricity =; can strengthen the terminal and insulation Electricity St::; Deformation of the manufacturing method of the electrical connector. The method for connecting the insulating body does not bend outward. The present invention provides a step of 1f an insulating body on the manufacturing edge body of an electrical connector, wherein the first insulation is in the terminal insulation body and the terminal is fixed. "Ϊ The steps of the connector to perform the molding process J connection benefit; compared with the prior art binary for the semi-finished electrical connection: ;;; == The molding process can be completed in six months by using the + finished electrical connector. Bending deformation phenomenon. —, 3: The two-r pattern and the preferred embodiment make further progress on the present invention. The effective binding of the body material is explained: the nearby outer bending of the insulation eliminates the inward direction of the insulation body after the terminal is inserted.] Yy -π IF 少 祝 Ψ As shown in the seventh figure, the manufacturing method of the electrical connector of the present invention is described on page 6 1234320 V. Description of the invention (3) Manufacturing method of electrical connector for manufacturing miniature coaxial cable connector, bean spoon Steps of forming the first-insulating body and forming a plurality of conductive terminals: Including: The conductive terminals are assembled into the first insulating body to complete the semi-finished product ^ The semi-finished electrical connector is molded to complete the finished electrical connector. The step of the first insulator is completed by injection molding. By washing π (not shown), Shaw molding the first = on the cavity = shown) t 'Injection and melting of the first insulator is a bright plastic. Please refer to the fifth As shown in the figure, the upper surface 121 of the tongue 12 is upwardly lower than the base u above the tongue. P12 The lower surface 123 of the tongue 12 is downwardly higher than the lower surface of the base u. There are a plurality of through tongues 12 and backwards. At the tongue 后. On the rear surface lu of the base η, the receiving channels 114 for receiving the cable 30 are extended into the base n, each of which corresponds to and communicates with each other at 11 2. The plurality of conductive terminals that are formed for the sub-holes are punched on the metal strip by stamping technology; 端 is the end: 20J includes a holding portion 21 and a self-holding portion 2; The holding force of the contact portion 22 of the first insulating body 10 is formed. To strengthen the terminal 20 and the step of assembling the conductive terminal into the _ connector, the bean is conductive; the edge of the body is used to complete the semi-finished product. /, Is to force the terminal 2o into the first insulating body through mating with the mating. / Y Wu Chengfeng finished electrical connector (as shown on page 7 of the fifth, the invention description (4) obtained by the & emperor i Lan Qingmai see the second figure, which shows the use of the method of the present invention two terminal holes Wide °° In the semi-finished product 10 ° 'state, the two positions of the conductive terminal 20 and the terminal hole Π are two. In order to facilitate the insertion of the conductive terminal 20, and the shape of the π structure of the terminal 20 is significantly larger than that of the conductive terminal 20. The terminals 20 i ^ and the sub-holes 11 and 12 can only form an interference fit in a part of the area, and the holding force relative to the insulating body 10 is not very large, and the terminal 20 is easy to loosen to the sub-hole 112. Cry: Ξ Ξ semi-finished product electrical connector is subjected to a molding process to complete the finished electrical connection ": ㊁ will; "in; sub 2 ° of the first-the insulating body 10 is placed in the ㈣ application positioning device (not shown) to The first mold has a swelling volume = the conductive terminal 20 is positioned therein. An appropriate amount of molten material is introduced through the gate toward the edge: the body is preferably the first material. The first insulating body 10 in the mold cavity is at the high-temperature edge body 2. At this time, the first insulating body 2 located near the terminal hole 112 and the terminal holding portion 21 accommodated in the terminal hole 112 are sufficiently in the pot ( Λ is the same as the second insulating body 13 which covers the holding portion of the terminal 20 in FIG. The second insulating body 13 will fully fill the terminal hole -2, and the holding force between the terminal 20 and the first insulating body 10 is tamped. In this embodiment, the mold used to complete the above-mentioned molding step may be the mold used for the aforementioned molding-dielectric body 100. The electrical connector obtained by applying the method of manufacturing the electrical connector of the present invention "is a coaxial cable connector. Please refer to the sixth figure, which discloses the electrical connection obtained by applying the electrical connector manufacturing method of the present invention. Device 丨 〇〇 and cable 30 mutual mating condition. 1234320 V. Description of the invention (5) The forming process of the electrical connector of the present invention can increase the terminal ′ and further improve the terminal and the insulating body to be inserted into the terminal as described above. However, 'I cannot use this to limit the knowledge of those with ordinary knowledge in this book, and they are still included in the appended manufacturing method. The solid 捭 + ^, .. U 力 力 'between the bodies of the same edge can also eliminate the outward bending deformation of the first entry # again. It is clear that the requirements of the invention patent have been met, and according to the law, the above is only the preferred embodiment of the present invention. It is within the scope of the patent application for equivalent modifications or changes made in the technical field according to the spirit of the present invention.
第9頁 1234320 圖式簡單說明 第一圖係用本發明電連接器製造方法獲得之半成品電連接 器之立體圖。 第二圖係沿第一圖所示π- π方向之剖視圖。 第三圖係用本發明電連接器製造方法獲得之電連接器之立 體圖。 第四圖係沿第三圖所示IV- IV方向之剖視圖。 第五圖係用本發明電連接器製造方法獲得之電連接器之立 體分解圖。 第六圖係用本發明電連接器製造方法獲得之電連接器與線 鏡相配接之立體圖。 第七圖係本發明 電連接器製造方法之流程圖。 【元件符號說明】 電連接器 100 半成品電連接器 100, 第一絕緣本體 10 第二絕緣本體 13 基部 11 舌部 12 上表面 1 13、121 下表面 115 、 123 後表面 111 端子孑L 112 收容通道 114 端子 20 固持部 21 接觸部 22 凸刺 212 線緵 30 ❿Page 9 1234320 Brief Description of Drawings The first drawing is a perspective view of a semi-finished electrical connector obtained by the method for manufacturing an electrical connector of the present invention. The second figure is a sectional view taken along the π-π direction shown in the first figure. The third figure is a perspective view of an electrical connector obtained by the method for manufacturing an electrical connector according to the present invention. The fourth figure is a sectional view taken along the IV-IV direction shown in the third figure. The fifth figure is an exploded perspective view of the electrical connector obtained by the method for manufacturing an electrical connector according to the present invention. The sixth figure is a perspective view of the mating of the electrical connector and the wire mirror obtained by the manufacturing method of the electrical connector of the present invention. The seventh figure is a flowchart of a method for manufacturing an electrical connector according to the present invention. [Explanation of component symbols] Electrical connector 100 Semi-finished electrical connector 100, first insulating body 10 second insulating body 13 base 11 tongue 12 upper surface 1 13, 121 lower surface 115, 123 rear surface 111 terminal 孑 L 112 receiving channel 114 Terminal 20 Holding part 21 Contact part 22 Bump 212 Wire 30 ❿
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