TWI231863B - Detection circuit and method for detecting the saturation status of inductors - Google Patents
Detection circuit and method for detecting the saturation status of inductors Download PDFInfo
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1231863 五、發明說明(1) 【發明所屬之技術領域】 本發明係一種電感器飽和狀態偵測電路及方法,特別 係關於一種判斷切換式電源轉換器中的電感器之飽和狀態 偵測電路及方法。 。到 件達 元器 能感 儲電 的若 少。 缺比 可正 不成 中小 器大 換的 轉值 源感 式和 換寡 切多 1是能 術器電 技感的 前電存 先儲 t 其 造效 此高 因升 。度 降溫 下成 幅造 大則 會輕 將, 量件 容元 Aw bb afl 電率 存功 儲過 則>;f ,流 時電 態的 狀大 和過 飽成 效下 失態 能狀 功作 的操 器際 換實 轉在 能器 電感 個電 整, 使此 , 因 件。 元害 毀災 燒外 則意 .一 m.l ,釀 低於 降至 率甚 源 士、& 式 換 切 成 造 而 和 飽 器 感 電 。為 態因 狀決 的解 和了 飽為 到, 達上 免統 避傳 該 應 搭測 並量 ,流 號電 訊器 流感 ^Η 器的 感見 電常 測前 量目 用。 利現 是實 都來 ,式 題方 問的 的護 毁保 損流 器電 換過 轉配 測 量 由 藉 阻 的 低 極 值 阻 : 電 類個 大一 四聯 為串 分上 可器 上感 大在 法、 方1 以 除 : 值 為壓 點跨 缺的 優上 其阻 。電 小於 大等 的小 流大 電流 bM 算, 計單 來簡 壓測 跨量 的: 上點 阻優 缺 夺 日 大 小 太 太 值 值 阻 阻 電。電 。若損若 m} ) 阻 T—I 〇〇 耗 率 功 的 多 較 成 造 會1231863 V. Description of the invention (1) [Technical field to which the invention belongs] The present invention relates to an inductor saturation state detection circuit and method, and particularly to a saturation state detection circuit for judging an inductor in a switching power converter and method. . The arrival device can sense a small amount of stored electricity. The deficiency ratio can be corrected, but the conversion value of the small and medium-sized devices can be changed. The source inductance and the oligo change are more important. 1 is the energy saving of the electrical technology of the surgical device, which is stored first, and its effect is high. If the temperature is large and the temperature is large, it will be a breeze. The measuring element capacity Aw bb afl The power storage power storage rule > f, the state of the electric state when the current is large and the manipulator of the state energy function under the effect of oversaturation. The actual replacement of the energy converter is based on the electrical inductance of the energy inductor, which makes this possible. The damage caused by the damage to the disaster means one m.l. The brewing rate is lower than the rate of the source, and the & type switching is cut into a built-in device and the electric induction device is full. In order to solve the problem of state factors, it is necessary to measure and measure the current situation and avoid the transmission. The sense of electric current and the current of the telecommunication device should be used for the purpose of measuring. The profit is actually coming. The question-and-answer questions about the protection and loss-protection current transformers are exchanged. The measurement is made by the low extreme resistance of the resistance: the electrical type is large and the quadruple is a string. Divide in France and Party 1 by: The value of the pressure point spans the gap. If the electricity is smaller than the high-level small current and large current bM, the calculation is simple to measure the span: the upper point of the resistance is not good, but the value of the sun is too large. Electricity . If the loss is m}), the resistance to T-I 〇〇 power consumption is more likely to cause
Jgu # 訊 壓 1^00 勺 白 上 阻 電 寺 日Jgu # Pressing 1 ^ 00 spoon on white
第5頁 1231863 五、發明說明(2) 容易受雜訊干擾。 2 、在功率開關元件的源極端,或是汲極端串聯一個電阻 值極低的電阻然後藉由量測電阻上的跨壓來計算出電 流的大小。其優缺點為: 優點:(1 )量測簡單,電流大小等於電阻上的跨壓 值除以電阻值。 (2 )功率消耗較直接在電感器串聯電阻的量 測方式小。 缺點:電流訊號不連續,必須經過濾波器處理才能得 、 到電感器電流,容易造成量測上的不準確。 3 、在電感器兩端並聯一組RC濾波器,來量測電感器電流 ;或除了並聯濾波器外再另加上其他輔助量測元件來 準確量出電感器電流值。其優缺點為: 優點:能較精確的量測電流值,且較不易受雜訊影響 〇 缺點:電路較複雜(多出輔助量測元件)。 4 、利用霍爾元件來量測電感器電流值。其優缺點為: 優點:量測方式簡單且精確度高。 缺點:成本太高。 另'方面’過電流保護方式為設定'^固最大電流重的 大小,當所量測的電流值大於此設定值時,便限制住電能 轉換器的輸出電流或是功率,甚至於關閉整個電能轉換器 電路的功能。所以,此種利用過電流保護概念的電感器飽 和狀態偵測法又稱為最大電流法。Page 5 1231863 V. Description of the invention (2) Easy to be interfered by noise. 2. Connect a resistor with very low resistance in series at the source terminal or drain terminal of the power switching element and calculate the current by measuring the voltage across the resistor. The advantages and disadvantages are: Advantages: (1) The measurement is simple, and the current is equal to the voltage across the resistor divided by the resistance. (2) The power consumption is smaller than the measurement method of the series resistance directly in the inductor. Disadvantages: The current signal is discontinuous and must be processed by the filter to obtain the inductor current, which is likely to cause inaccuracies in measurement. 3. A set of RC filters are connected in parallel at both ends of the inductor to measure the inductor current; or in addition to the parallel filter, other auxiliary measuring elements are added to accurately measure the inductor current value. Its advantages and disadvantages are: Advantages: it can measure the current value more accurately, and it is less susceptible to noise. ○ Disadvantages: the circuit is more complicated (more auxiliary measurement components). 4. Use the Hall element to measure the inductor current value. Its advantages and disadvantages are: Advantages: Simple measurement method and high accuracy. Cons: Cost is too high. On the other hand, the overcurrent protection method is to set the maximum current weight. When the measured current value is greater than this set value, the output current or power of the power converter is limited, or the entire power is turned off. Function of converter circuit. Therefore, this inductor saturation state detection method using the overcurrent protection concept is also called the maximum current method.
第6頁 1231863 五、發明說明(3) 但是使用最大電流法偵測電感器是否達到飽和狀態’ 有以下幾個問題: 1 、使用最大電流法來偵測電感器電流是否已經達到飽和 狀態時,若是遇到在功率開關切換一週期内,電感電 流變化過大的話,雖然平均電流尚未達到電感器飽和 狀態的額定電流,但是最高的峰值電流卻可能早已超 出了電感器飽和狀態電流的界限。所以,為了符合使 用上的方便,便需採用具有較大飽和電流的大尺寸電 感器,因此,通常造成電感器使用效率的低落,以及 切換式電源轉換器整體重量與體積的增加。 2、電感器在連續操作一段時間後,鐵心與線圈的溫度會 升高。此時,電感器達到飽和狀態所需要的最大電流 量,會比原本電感器在室溫下的最大飽和電流來的小 。也就是說此時讓電感器達到飽和狀態的最大電流, 會比原先所設定的最大電流低。這種情形會讓電感器 在未超過原先設定的最大飽和電流之下,實際上卻已 經提早到達飽和狀態。因此,無法正確偵測出電感器 在實際運作之下的狀態。 3 、若電感器因繞線損壞而造成本身的電感值降低,會造 成電感器電流在未達到原先設定的最大電流量之前, 實際上便已提早進入飽和狀態,但是卻未能正確偵測 出來。 4、電感器電流訊號的雜訊或是突波,都很容易讓偵測電 路誤以為已經達到最大電流值,而產生錯誤的結果。Page 6 1231863 V. Description of the invention (3) But using the maximum current method to detect whether the inductor has reached saturation state has the following problems: 1. When using the maximum current method to detect whether the inductor current has reached the saturation state, If it is encountered that the inductor current changes too much during one week of power switch switching, although the average current has not reached the rated current of the inductor saturation state, the highest peak current may have already exceeded the limit of the inductor saturation state current. Therefore, in order to meet the convenience of use, it is necessary to use a large-sized inductor with a large saturation current. Therefore, the use efficiency of the inductor is generally reduced, and the overall weight and volume of the switching power converter are increased. 2. After the inductor is operated continuously for a period of time, the temperature of the core and the coil will rise. At this time, the maximum current required for the inductor to reach saturation will be smaller than the maximum saturation current of the original inductor at room temperature. In other words, the maximum current for the inductor to reach saturation at this time will be lower than the maximum current originally set. This situation will allow the inductor to reach the saturation state earlier than the originally set maximum saturation current. Therefore, the state of the inductor under actual operation cannot be detected correctly. 3. If the inductor's own inductance decreases due to winding damage, it will cause the inductor current to enter the saturation state earlier than the original maximum current amount, but it will not be detected correctly. . 4. The noise or surge of the inductor current signal can easily cause the detection circuit to mistakenly think that the maximum current value has been reached, and produce incorrect results.
1231863 五、發明說明(4) 5 、實際製作的電感器會和原始設計有一些差異,因此, 電感器最大飽和電流量的設定上會難以訂出準確的數 值。若最大飽和電流量的數值設定較高,則必須搭配 使用較大的電感器,不但造成體積與重量上的增加, 而且不易偵測出電感因為溫度或是繞線損毁而提早飽 和的狀況。若最大飽和電流量的數值設定偏低,則電 感電流在功率開關切換一週期内的變化太大時,容易 誤認為電感已經達到飽和狀態,而造成镇測錯誤。 基於以上使用最大電流法偵測電感器是否達到飽和狀 態所衍生出的問題,本發明人乃特潛心研究並配合學理之 運用,終於提出一種設計合理之本發明『電感器飽和狀態 偵測電路及方法』。 【發明内容】 本發明之一目的,在於提供一種電感器飽和狀態偵測 電路及方法,係對電感器的電流訊號以二階微分的運算方 式,偵測電感器是否達到飽和狀態。 本發明之一目的,在於提供一種電感器飽和狀態偵測 電路及方法,係可去除切換式電源轉換器中功率開關元件 在導通或是截止時所造成的電感電流斜率變動的錯誤訊息 ,以提供更正確的電感器飽和狀態之彳貞測結果。 為了達成上述目的,本發明係提供一種電感器飽和狀 態偵測電路,包括:一電感器電流輸入單元,用以輸入一 電感器電流訊號;及一微分單元,用以對電感器電流訊號1231863 V. Description of the invention (4) 5. The actual manufactured inductor will have some differences from the original design. Therefore, it will be difficult to set an accurate value for the setting of the maximum saturation current of the inductor. If the value of the maximum saturation current is set higher, a larger inductor must be used together, which not only causes an increase in volume and weight, but also makes it difficult to detect the early saturation of the inductor due to temperature or winding damage. If the value of the maximum saturation current is set too low, when the change of the inductor current during the power switch switching cycle is too large, it is easy to mistakenly think that the inductor has reached the saturation state, which will cause the test error. Based on the above problems caused by using the maximum current method to detect whether the inductor has reached a saturation state, the inventor has devoted himself to research and cooperated with scientific applications, and finally proposed a reasonable design of the present invention "inductor saturation state detection circuit and method". SUMMARY OF THE INVENTION An object of the present invention is to provide a circuit and method for detecting a saturation state of an inductor, which detect whether the inductor reaches a saturation state by using a second-order differential calculation method for a current signal of the inductor. An object of the present invention is to provide an inductor saturation state detection circuit and method, which can remove the error message of the inductor current slope change caused by the power switching element in the switching power converter when it is turned on or off, so as to provide More accurate test results of inductor saturation. In order to achieve the above object, the present invention provides an inductor saturation state detection circuit, including: an inductor current input unit for inputting an inductor current signal; and a differential unit for inputting an inductor current signal
1231863 五、發明說明(5) 以二階微分運算得到一電感器電流斜率變動訊號;因此藉 由判斷電感器電流斜率變動訊號之電壓大小即可以得知電 感器是否達到飽和。 為了達成上述目的,本發明再提供一種電感器飽和狀 態偵測電路,用以偵測一切換式電源轉換器中的一電感器 之飽和狀態,偵測電路包括··一電感器電流輸入單元,偵 測電感器以得到一電感器電流訊號;一微分單元,用以對 電感器電流訊號以二階微分運算得到一電感器電流斜率變 動訊號;及一判斷訊號輸入單元,係取得切換式電源轉換 器中之一功率開關元件的一閘極訊號及一延遲閘極訊號; 及一及閘單元,係對電感器電流斜率變動訊號、閘極訊號 及延遲閘極訊號做及閘運算以取得一電感器電流斜率增加 變動訊號;因此藉由判斷該電感器電流斜率增加變動訊號 之電壓大小即可以得知電感器是否達到飽和,且也可以去 除切換式電源轉換器中功率開關元件在導通或是截止時所 造成的電感電流斜率變動的錯誤訊息。 為了達成上述目的,本發明提供一種電感器飽和狀態 偵測方法,包括下列步驟:量測一電感器之電流訊號;對 電感器之電流訊號以二階微分運算得到一電感器電流斜率 變動訊號;藉由判斷該電感器電流斜率變動訊號之電壓大 小以得知電感器是否達到飽和。 為了達成上述目的,本發明提供再提供一種電感器飽 和狀態偵測方法,用以偵測一切換式電源轉換器中的一電 感器之飽和狀態。該偵測方法包括下列步驟:量測一電感1231863 V. Description of the invention (5) An inductor current slope change signal is obtained by a second-order differential operation; therefore, it can be known whether the inductor is saturated by judging the voltage of the inductor current slope change signal. In order to achieve the above object, the present invention further provides an inductor saturation state detection circuit for detecting the saturation state of an inductor in a switching power converter. The detection circuit includes an inductor current input unit, Detect the inductor to obtain an inductor current signal; a differentiation unit to obtain an inductor current slope change signal by a second order differential operation on the inductor current signal; and a judgment signal input unit to obtain a switching power converter A gate signal and a delayed gate signal of one of the power switching elements; and a gate unit, which performs an AND operation on the inductor current slope change signal, the gate signal, and the delayed gate signal to obtain an inductor The current slope increases and changes the signal; therefore, by determining the voltage of the inductor current slope increases and changes the voltage, you can know whether the inductor has reached saturation, and the power switching element in the switching power converter can be removed when it is turned on or off. Error message caused by the inductor current slope change. In order to achieve the above object, the present invention provides a method for detecting a saturation state of an inductor, which includes the following steps: measuring a current signal of an inductor; obtaining a current slope change signal of the inductor by a second-order differential operation on the current signal of the inductor; The voltage of the inductor current slope variation signal is judged to determine whether the inductor has reached saturation. To achieve the above object, the present invention further provides an inductor saturation state detection method for detecting a saturation state of an inductor in a switching power converter. The detection method includes the following steps: measuring an inductance
第9頁 1231863 五、發明說明(6) 為之電流訊號; 一電感器電流斜 一功率開關元件 器電流斜率變動 算以取得一電感 感器電流斜率增 達到飽和,且也 件在導通或是截 息。 為了使 貴 術内容,請參閱 所附圖式僅提供 制0 對電感器之電流訊號以二階微分運算得到 率變動訊號;取得切換式電源轉換器中之 的一閘極訊號及一延遲閘極訊號;對電感 訊號、閘極訊號及延遲閘極訊號做及閘運 器電流斜率增加變動訊號;藉由判斷該電 加變動訊號之電壓大小以得知電感器是否 可以去除切換式電源轉換器中功率開關元 止時所造成的電感電流斜率變動的錯誤訊 審查委員能更進一步瞭解本發明特徵及技 =I有關本發明之詳細說明與附圖,缺而 多考與說明用,並非用來對本發明加以限 係為一個 和狀態的 電感值急 藉以偵冽 源轉換器 和的狀態 在導通或 的變動, 成的電感 吨夠偵測 偵測電路 速下降, 出電€器 中的電感 ,但是由 是哉止的 苦没有去 電流斜率 【實施方式 本發明 已經達到飽 和狀態時, 升的特性, 於切換式電 ,免達到飽 率開關元件 斜率f #千有劇烈 哉止時所造 出電感器在 。主要利用 導致電感電 達到飽和的 器於實際操 於切換式電 瞬間,會造 除功率開關 快速變動的 實際操作下是否 電感器在達到飽 流變動率急速上 狀態。另外使用 作過程中,應該 源轉換器中,功 成電感器電流的 元件在導通或是 錯誤訊息,將導Page 9 1231863 V. Description of the invention (6) is the current signal; an inductor current slope and a power switching element current slope change are calculated to obtain an inductor inductor current slope increase to saturation, and it is also on or off interest. In order to make your content more detailed, please refer to the figure below. Only the current signal of the 0-pair inductor is obtained by the second-order differential operation to obtain the rate change signal. Obtain a gate signal and a delayed gate signal in the switching power converter. ; Make the inductor signal, the gate signal and the delayed gate signal and the gate current slope increase and change the signal; determine whether the inductor can remove the power in the switching power converter by judging the voltage of the voltage signal The erroneous information of the inductor current slope change caused by the switching element can further understand the features and techniques of the present invention. I have detailed descriptions and drawings of the present invention. The limitation is that the inductance value of the sum state is used to detect the change in the state of the source converter and the conduction or change. The resulting inductance is enough to detect the speed drop of the detection circuit. There is no de-current slope. [Embodiment When the present invention has reached the saturation state, the characteristics of rising Saturation switching element slope f # The inductor is created when there is a sharp stop. The main use is to make the inductor that is saturated in the actual operation of the switching electric moment, it will eliminate the rapid change of the power switch. In actual operation, whether the inductor is in a state of rapid saturation change. In addition, during the operation, the source converter should be turned on or an error message will cause
1231863 五、發明說明(7) 致判斷電感器是否達到飽和時產生誤判的結果,本發明亦 有針對此點問題提出因應的解決方案。 請參閱第一圖所示,本發明係一種電感器飽和狀態偵 測電路,包括一電感器電流輸入單元11、一微分單元1 3、 一低通濾波器1 5、一放大器1 7、一訊號判斷單元1 9以及一 驅動單元2 1。其中: 電感器電流輸入單元11包括:可量得電感器電流訊號 的電流量測元件111,這個部分可以是一個低電阻的電阻 器或是使用霍爾效應的電流感測器。差動放大器Π 3提供 正確的電流放大訊號,以符合後級的電路之輸入電壓範圍 。帶通濾波器11 5以濾除非功率開關元件切換頻率附近頻 寬的訊號,理論上,電感電流訊號的變動頻率與功率開關 元件的切換頻率相同。因此,為了消除切換式電源轉換器 的電路寄生元件所產生的高頻或是低頻的諧波,所以本發 明使用了帶通濾波器1 1 5。 利用電感器電流輸入單元11取得了電感器電流訊號 S 11之後,再經由微分單元1 3對電感器電流訊號S 11以二階 微分運算得到一電感器電流斜率變動訊號S 1 5。微分單元 1 3係包括:一第一微分器1 3 1及一第二微分器1 3 3,第一微 分器1 3 1輸出可得到電感器電流斜率訊號S 1 3,其中第一微 分器131可參考第二圖所示,其輸出訊號Vdlff(即電感器電 流斜率訊號S 1 3)與輸入電流訊號V i (即電感器電流訊號 S 1 1)之關係可以表示為:1231863 V. Description of the invention (7) The result of misjudgment when determining whether the inductor has reached saturation. The invention also proposes a corresponding solution to this problem. Please refer to the first figure, the present invention is an inductor saturation state detection circuit, which includes an inductor current input unit 11, a differential unit 1 3, a low-pass filter 1 5, an amplifier 17 and a signal The judging unit 19 and a driving unit 21. Among them: the inductor current input unit 11 includes: a current measuring element 111 capable of measuring an inductor current signal, and this part may be a low-resistance resistor or a current sensor using a Hall effect. The differential amplifier Π 3 provides the correct current amplification signal to meet the input voltage range of the circuit of the subsequent stage. The band-pass filter 115 filters signals having a bandwidth near the switching frequency of the power switching element. Theoretically, the fluctuation frequency of the inductor current signal is the same as the switching frequency of the power switching element. Therefore, in order to eliminate high-frequency or low-frequency harmonics generated by circuit parasitic elements of the switching power converter, the present invention uses a band-pass filter 1 1 5. After the inductor current signal S 11 is obtained by using the inductor current input unit 11, the inductor current signal S 11 is obtained through a second-order differential operation on the inductor current signal S 11 through the differentiation unit 13 to obtain an inductor current slope change signal S 1 5. The differential unit 1 3 includes: a first differentiator 1 3 1 and a second differentiator 1 3 3. The output of the first differentiator 1 3 1 can obtain the inductor current slope signal S 1 3, among which the first differentiator 131 Referring to the second figure, the relationship between the output signal Vdlff (that is, the inductor current slope signal S 1 3) and the input current signal V i (that is, the inductor current signal S 1 1) can be expressed as:
第11頁 1231863 五、發明說明(8)Page 11 1231863 V. Description of the invention (8)
Wf (1) 其中,電阻R1與電容C 1為決定訊號增益倍率之可調變 數,藉由R1 C1值的選取可設計適當的微分器。負號表示電 感器電流斜率訊號S 1 3與電感器電流訊號S 11具有1 8 0相位 移。 電感器電流斜率訊號S1 3再經第二微分器1 3 3可得到電 感器電流斜率變動訊號S 1 5。第二微分器1 3 3電路架構與第 二圖相同,在此不再贅述。而經過兩級的微分器處理之後 電感器電流斜率變動訊號S1 5與電感器電流訊號S11將為同 相。 而由於微分器本身具有高通濾波器的特性,因此為了 避免電感器電流訊號S 1 1經過了第一微分器1 3 1與第二微分 器1 3 3後所得的電感器電流斜率變動訊號S 1 5會含有高頻的 雜訊,所以再用低通濾波器1 5把高於電路開關元件切換頻 率的高頻雜訊濾除。 經過低通濾波器1 5所得的訊號,經由放大器1 7放大後 ,得到電感器電流斜率變動放大訊號S1 7。此訊號係作為 判斷電感器是否達到飽和狀態之主要依據。根據電感器電 流斜率變動放大訊號S 1 7的電壓大小,可以適切地設計電 感器到達飽和狀態的電壓準位。 然而,因為切換式電源轉換器中的功率開關元件在導 通與截止的瞬間,均會造成電感器電流斜率的劇烈變動, 亦即電感器電流斜率變動量會突然間大增。此時,在放大Wf (1) Among them, the resistor R1 and the capacitor C 1 are adjustable variables that determine the signal gain ratio. A proper differentiator can be designed by selecting the value of R1 C1. A negative sign indicates that the inductor current slope signal S 1 3 and the inductor current signal S 11 have a phase shift of 180. The inductor current slope signal S1 3 is then passed through the second differentiator 1 3 3 to obtain the inductor current slope change signal S 1 5. The circuit structure of the second differentiator 1 3 3 is the same as that of the second figure, and will not be repeated here. After two stages of differentiator processing, the inductor current slope change signal S1 5 and the inductor current signal S11 will be in phase. Because the differentiator has the characteristics of a high-pass filter, in order to avoid the inductor current signal S 1 1, the inductor current slope change signal S 1 obtained after passing through the first differentiator 1 3 1 and the second differentiator 1 3 3. 5 will contain high-frequency noise, so the low-pass filter 15 is used to filter high-frequency noise higher than the switching frequency of the circuit switching elements. The signal obtained through the low-pass filter 15 is amplified by the amplifier 17 to obtain the amplified signal S17 of the inductor current slope variation. This signal is used as the main basis for judging whether the inductor has reached the saturation state. According to the variation of the inductor current slope, the voltage of the amplified signal S 1 7 can be appropriately designed to reach the saturation voltage level of the inductor. However, because the power switching element in the switching power converter is turned on and off at the moment, it will cause a sharp change in the inductor current slope, that is, the amount of change in the inductor current slope will suddenly increase. At this point, zooming in
第12頁 1231863 五、發明說明(9) ---- 器1 7的輸出端會出現不是因為電感器飽和狀態所造成的觸 發電壓準位訊號。此訊號會造成電感器飽和狀態偵測電略 的錯誤判斷。為了解決此一情形,本發明運用了另外〜級 訊號判斷單元1 9,來除去電感器電流斜率變動量因為受到 功率開關元件在導通與截止瞬間所產生的錯誤訊號。 訊號判斷單元1 9包含判斷訊號輸入單元1 9 1和及閘單 1 9 3。其中判斷§孔5虎輸入早元1 9 1係再由閘極訊遽輪入單 元1 9 ;Π、訊號延遲單元1 9 1 3組成。閘極訊號輸入單元1 9 i丨 主要目的在取得切換式電源轉換器中,功率開關元件的閑 極訊號S 1 9。根據切換式電源轉換器電路架構的不同,閘 極訊號S 1 9所代表的高電壓準位為功率開關元件在導通或 截止時,造成電感電流增加的時間區段。閘極訊號輸入單 元1 9 1 1所取得的閘極訊號S1 9經訊號延遲電路1 9 1 3延遲— 小段時間後,便可得到閘極延遲訊號S 2 1。 訊號延遲電路1 9 1 3如第三圖所示,包括了一組由電阻 R2與電容C2所組成的RC濾波電路、一電壓比較器〇P2與一 直流5V電壓的比較準位。利用調整RC濾波電路的時間常數 r = R 2 C 2,可改變輸出波形脈波之寬度。如第四圖所示, 為ΟV到1 5V的脈衝方波VpulS(?經過RC濾波電路之後的輸出電 壓Va之波形圖。再經過電壓比較器0P2與5V電壓比較準位 相比較之後,可得到第四圖中之V dela雜出脈波波形(即閘 極延遲訊號S 21)。因此,藉由調整時間常數r ,以改變 RC濾波電路輸出電壓從0V上升到5V的斜率大小,便可以得 到具有不同延遲時間之脈衝方波。Page 12 1231863 V. Description of the invention (9) ---- The trigger voltage level signal will not appear at the output end of the inductor 17 due to the saturation state of the inductor. This signal will cause incorrect judgment of the inductor saturation state detection circuit. In order to solve this situation, the present invention uses another ~ stage signal judgment unit 19 to remove the error signal of the inductor current slope variation caused by the power switching element at the moment of on and off. The signal judging unit 19 includes a judging signal input unit 191 and a gate ticket 193. Among them, it is judged that the input of hole 5 tiger early element 1 91 is further composed of gate signal input unit 19; Π and signal delay unit 1 9 1 3. The gate signal input unit 1 9 i 丨 is mainly used to obtain the idle signal S 1 9 of the power switching element in the switching power converter. According to the circuit structure of the switching power converter, the high-voltage level represented by the gate signal S 1 9 is the time period when the power switching element is turned on or off, which causes the inductor current to increase. The gate signal S1 9 obtained by the gate signal input unit 1 9 1 1 is delayed by the signal delay circuit 1 9 1 3—after a short period of time, the gate delay signal S 2 1 can be obtained. As shown in the third figure, the signal delay circuit 1 9 1 3 includes a group of RC filter circuits composed of a resistor R2 and a capacitor C2, a comparison level of a voltage comparator OP2 and a DC 5V voltage. By adjusting the time constant r = R 2 C 2 of the RC filter circuit, the width of the output waveform pulse can be changed. As shown in the fourth figure, it is a waveform diagram of the pulsed square wave VpulS (? V through the RC filter circuit after 0V to 15V). After comparing the voltage comparator 0P2 with the 5V voltage comparison level, the first The V dela noise pulse waveform (ie, gate delay signal S 21) in the four figures. Therefore, by adjusting the time constant r to change the slope of the output voltage of the RC filter circuit from 0V to 5V, we can obtain Pulse square waves with different delay times.
第13頁 1231863 五、發明說明(10) 閘極訊號S 1 9、閘極延遲訊號S2 1與電感器電流斜率變 動放大訊號S 1 7最後輸入於及閘單元1 9 3中,進行邏輯運算 中,'及n (AND)的運算。及閘單元1 93如第五圖所示,由於使 用類比元件實現數位邏輯運算中"及π的功能,因此又稱為 類比及閘單元。如此,便可以得到電感電流處於持續增加 狀態的時間區段内,且不包含功率開關元件在導通或是截 止瞬間區段之下的電感器電流斜率增加變動訊號S23。 復參閱第五圖,及閘單元1 9 3包括一個加法放大器 1 931、一個電壓比較器〇P4與一組直流5V比較電壓準位。 及閘單元1 9 3具有三個輸入電壓端(分別為電感器電流斜 率變動放大訊號S17、閘極訊號S19、閘極延遲訊號S21) 及一個輸出電壓端(即電感器電流斜率增加變動訊號S 2 3 )。其中加法放大器1931係由前級運算放大器OP3、電阻 R 3〜R 7組成。 及閘單元193的工作原理為三個電壓準位為0V或2V的 輸入電壓(S17、S19、S21),經由加法放大器1931做加 總之後,若三個輸入電壓不同時為2V,則前級運算放大器 OP3輸出之總和電壓必不大於5 V。因此,前級運算放大器 OP3輸出之總和電壓與5V電壓準位經過電壓比較器〇p4之後 ,電壓比較器OP4就會輸出〇V的低準位訊號(即S23為低準 位訊號);反之,若三個輸入電壓同為2V之電壓準位,則 前級運算放大器OP3輸出之總和電壓必大於5 V,因此,與 5V電壓準位比較後,電壓比較器OP4則會輸出1 5V之高準位 訊號(即S23為高準位訊號)。Page 1312863 V. Explanation of the invention (10) Gate signal S 1 9, gate delay signal S 2 1 and inductor current slope change amplification signal S 1 7 are finally input into the gate unit 1 9 3 for logic operation. , 'And n (AND). As shown in the fifth figure, the AND gate unit 193 is also called an analog and gate unit because it uses the analog elements to realize the functions of " and π in digital logic operations. In this way, it can be obtained that the inductor current is in the time zone of continuously increasing state, and does not include the inductor current slope increase and change signal S23 of the power switching element under the on or off instantaneous zone. Referring again to the fifth figure, the gate unit 193 includes an addition amplifier 1 931, a voltage comparator OP4 and a set of 5V DC voltage comparison levels. And the gate unit 193 has three input voltage terminals (respectively the inductor current slope variation amplification signal S17, the gate signal S19, and the gate delay signal S21) and one output voltage terminal (the inductor current slope increase variation signal S twenty three ). Among them, the addition amplifier 1931 is composed of a pre-stage operational amplifier OP3 and resistors R 3 to R 7. The working principle of the AND gate unit 193 is three input voltages (S17, S19, S21) with a voltage level of 0V or 2V. After summing through the addition amplifier 1931, if the three input voltages are not 2V at the same time, the previous stage The sum voltage of OP3 output must not be greater than 5 V. Therefore, after the sum of the output voltage of the previous-stage operational amplifier OP3 and the 5V voltage level passes through the voltage comparator 0p4, the voltage comparator OP4 will output a low level signal of 0V (that is, S23 is a low level signal); otherwise, If the three input voltages are both at the 2V level, the sum of the output voltage of the previous op amp OP3 must be greater than 5 V. Therefore, after comparing with the 5V voltage level, the voltage comparator OP4 will output a high level of 15V Bit signal (that is, S23 is a high level signal).
第14頁 1231863 五、發明說明(11) 第六圖所示係為及閘單元操作之波形圖。其中,電感 器電流斜率變動放大訊號S 1 7可能出現的時間區段是由點 陣部分與斜線部分所組成:點陣部分表示非電感飽和所造 成的電感器電流斜率變動放大訊號s 1 7可能出現的區間, 斜線部分則為因為電感飽和所造成的電感器電流斜率變動 放大訊號S 1 7可能出現的區間。再利用及閘單元1 9 3將電感 器電流斜率變動放大訊號S1 7、閘極訊號S 1 9、閘極延遲訊 號S2 1做”及’’的邏輯運算後,可除去非電感飽和所造成的 電感器電流斜率變動放大訊號S 1 7可能出現的點陣區間, 而得到真正因為電感飽和所造成的電感器電流斜率變動放 大訊號S 1 7可能出現之區間的斜線部分,亦即為正確的電 感器電流斜率增加變動訊號S 2 3。 最後,利用及閘單元1 9 3將電感器電流斜率變動放大 訊號S 1 7、閘極訊號S 1 9、閘極延遲訊號S2 1做”及”的邏輯 運算,如此便可得到因為電感電流增加而具有的正斜率變 化訊號,但是卻不含功率開關元件導通與截止之後的一小 段瞬間,即非電感器飽和狀態所造成的電感電流斜率變動 訊號。因此本發明可以正確地偵測出實際上電感器是否已 經達到飽和狀態。 復參閱第一圖,而若察覺電感器已經達到飽和狀態, 則由及閘單元1 9 3輸出的電感器電流斜率增加變動訊號S2 3 係可當成一個觸發準位訊號給一驅動單元2 1,驅動單元2 1 較佳可為警示燈,藉由警示燈的明滅狀態而可以進一步反 應出電感器是否已經達到飽和狀態,以避免電源轉換器因Page 14 1231863 V. Description of the invention (11) The sixth figure shows the waveform diagram of the operation of the gate unit. Among them, the possible time section of the inductor current slope variation amplification signal S 1 7 is composed of a dot matrix portion and a diagonal line portion: the dot matrix portion indicates that the inductor current slope variation amplification signal s 1 7 caused by non-inductance saturation is possible. For the interval that appears, the oblique line is the interval that the inductor current slope variation signal S 1 7 may appear due to the inductor saturation. Reuse and gate unit 1 3 3 Amplify the inductor current slope variation signal S1 7, gate signal S 1 9, gate delay signal S2 1 and perform logical operations of "and" to remove the non-inductance saturation The slope change of the inductor current slope amplifies the possible lattice interval of the signal S 1 7, and the slope portion of the interval where the inductor current slope change amplifies the signal S 1 7 which is really caused by the saturation of the inductor is obtained, which is the correct inductance The current gradient of the inductor increases and changes the signal S 2 3. Finally, the AND gate unit 1 9 3 is used to amplify the inductor current slope variation of the signal S 1 7, the gate signal S 1 9, and the gate delay signal S 2 1 to make “and” logic In this way, you can get the positive slope change signal due to the increase of the inductor current, but it does not include a short moment after the power switching element is turned on and off, that is, the inductor current slope change signal caused by the non-inductor saturation state. Therefore The present invention can correctly detect whether the inductor has actually reached the saturation state. Referring to the first figure again, if it is detected that the inductor has reached saturation State, the inductor current slope output change signal S2 3 output by the gate unit 193 can be used as a trigger level signal to a drive unit 21, and the drive unit 2 1 can preferably be a warning light. The light's on and off state can further reflect whether the inductor has reached saturation state, to avoid the power converter
第15頁 1231863 五、發明說明(12) 電感飽和所造成的損壞。或者也可以在得知電感器已經達 到飽和狀態時,更進一步地適當改變切換式電源轉換器中 的閘極控制訊號,以調整切換式電源轉換器操作的條件’ 來達到保護電路的功能。 是以,透過本發明之電感器飽和狀態偵測電路及方法 ,具有下述之功效: 1 、直接量測實際的電感電流即可正確地判斷電感器 是否已達到飽和狀態,不需要設定電感電流的最大值。 2 、可改善電感器因為溫度變化所造成的飽和狀態偏 移,依然能夠正確地偵測出電感器實際上的飽和狀態。 3 、可偵測出電感器因繞線損壞而提早進入飽和狀態 的情形。 4、結合功率開關元件的閘極訊號,可以消除雜訊及 突波等錯誤訊號對偵測電路的影響,提高準確度及可靠度 〇 5 、提高電感器的使用率。在切換式電源轉換器的額 定操作之下,只要電感器實際上未達到飽和狀態,便可以 選用較小尺寸的電感器。 6 、適用於各種不同電路架構的切換式電源轉換器。 惟,以上所述,僅為本發明最佳之一的具體實施例之 詳細說明與圖式,凡合於本發明申請專利範圍之精神與其 類似變化之實施例,皆應包含於本發明之範疇中,任何熟 悉該項技藝者在本發明之領域内,可輕易思及之變化或修 飾皆可涵蓋在以下本案之專利範圍。Page 15 1231863 V. Description of the invention (12) Damage caused by saturation of inductor. Alternatively, when it is known that the inductor has reached the saturation state, the gate control signal in the switching power converter can be further appropriately changed to adjust the operating conditions of the switching power converter to achieve the function of the protection circuit. Therefore, the inductor saturation state detection circuit and method of the present invention have the following effects: 1. Directly measuring the actual inductor current can correctly determine whether the inductor has reached the saturation state, and there is no need to set the inductor current The maximum value. 2. It can improve the saturation state offset of the inductor due to temperature changes, and it can still correctly detect the actual saturation state of the inductor. 3. It can detect the situation where the inductor enters the saturation state early due to winding damage. 4. Combined with the gate signal of the power switching element, it can eliminate the influence of noise and surge error signals on the detection circuit, improve accuracy and reliability, and improve the usage rate of the inductor. Under the rated operation of switching power converters, as long as the inductor does not actually reach saturation, a smaller inductor can be used. 6. Switching power converters suitable for a variety of different circuit architectures. However, the above description is only a detailed description and a drawing of one of the best specific embodiments of the present invention. Any embodiment that is within the spirit of the patent application scope of the present invention and similar changes should be included in the scope of the present invention. In the field of the present invention, any changes or modifications that can be easily considered by those skilled in the art can be included in the patent scope of the following case.
第16頁 1231863 圖式簡單說明 【圖式簡單說明】: 圖示說明 第一圖係為本發明電感器飽和狀態偵測電路之電路方塊 圖, 第二圖係為本發明使用的微分器之電路示意圖; 第三圖係為本發明使用的訊號延遲單元之電路示意圖; 第四圖係為第三圖操作之波形圖; 第五圖係為本發明使用的及閘單元之電路示意圖;及 第六圖係為第五圖操作之波形圖。Page 1231863 Brief description of the drawings [Simplified description of the drawings]: The first diagram is a circuit block diagram of the inductor saturation state detection circuit of the present invention, and the second diagram is a circuit of a differentiator used in the present invention Schematic diagram; the third diagram is a circuit diagram of the signal delay unit used in the present invention; the fourth diagram is a waveform diagram of the operation of the third diagram; the fifth diagram is a circuit diagram of the sum gate unit used in the present invention; The diagram is a waveform diagram of the fifth diagram operation.
圖號說明 11 電感器電流輸入單元 113 差動放大器 13 微分單元 133 第二微分器 17 放大器 191 判斷訊號輸入單元 1 9 1 3訊號延遲單元 1 9 3 1加法放大器 111 電流量測元件 115 帶通濾波器 131 第一微分器 15 低通濾波器 19 訊號判斷單元 1 9 1 1閘極訊號輸入單元 1 9 3 及閘單元 21 驅動單元Description of figure number 11 Inductor current input unit 113 Differential amplifier 13 Differentiating unit 133 Second differentiator 17 Amplifier 191 Judging signal input unit 1 9 1 3 Signal delay unit 1 9 3 1 Adding amplifier 111 Current measuring element 115 Bandpass filtering 131 First differentiator 15 Low-pass filter 19 Signal judgment unit 1 9 1 1 Gate signal input unit 1 9 3 and gate unit 21 drive unit
第17頁Page 17
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