1231195玖 、發明說明： 【發明所屬之技術領域】 本發明是有關於一種地毯 造方法。 特別是指一種拼接毯的製 5 【先前技術】 地毯的型式依鋪設方式之 接式。 不同概可分為滿鋪式及拼 10 滿鋪式地毯的規格，寬度為十二呎、長度為一 吸’且製錢捲繞成筒狀。其較適用於地板無設置線路: 場所，例如居家、飯店、走道·· ·等。 七 15 現今辦公大樓林立，辦公場所大多使用高架地板或维 路地板，以便隱藏設備所需要的線路，且維修或增加設谓 時較容易施工’更不會影響地板原來的美觀性。因為這種 咼架地板或網路地板普遍應用在辦公場所，為了配合地 板，於是方塊狀的拼接毯被廣泛使用。 " 拼接毯皆是將一捲製成筒狀之地毯裁切成具有預定 形狀、尺寸之板塊狀，因地毯經裁切後，其邊緣上的毛簇 就容易崩落。為了防止毛簇崩落，如圖i所示，現今的作 法是利用PVC、瀝青…等材質，且以淋幕方式，將該等熱 熔融材料被覆在一地毯i的底面上，當該等熱熔融材料固 化後’即可在該底面上形成一底層2。 但是，若該底層2之厚度不均勻、原料中摻有雜質、 熱度不均勻，在冷卻後很容易造成破膜現象，亦即，有部 份的底面並未有底層2被覆且是呈裸露狀，不良率提高、 5 1231195 成本亦大增。 為了避免產生破膜現象，一般的作法是增加其底層2 的居度，且當該底層2冷卻後，亦容易因熱漲:冷縮而導致 收縮，且使得地毯產生拱起，造成與地板的貼合性不佳。 且該底層2的厚度增加，重量也會增加，悖離了建材輕量 化的原則。 【發明内容】 因此，本發明之目的，即在提供一種可避免破膜、拱 起變形且底材單元厚度薄、均勻之拼接毯的製造方法。 本發明拼接毯的製造方法，包含下列步驟：（A )製 備一胚毯單元及一底材單元，該胚毯單元具有一具有多數 毛簇部之毛蔟面及一與該毛簇面相背設置且具有多數毯 毛部的毯面，該底材單元具有一對應於該毛簇面的貼合 面。（B)在該胚毯單元的毛簇面上塗佈一黏膠層。（。） 進行烘膠，使該黏膠層的黏膠產生膠化。（D)將該底材 單元之貼纟面貼觸在該黏膠層丨，且施力將該底材：元朝 該胚毯單元產生壓制，該黏膠層之黏膠均勻擠入該毛蔡面 之該等毛簇部中。（E )獲得一地毯。 、 【實施方式】 有關本發明之前述及其他技術内容、特點與功效，在 以下配合參考圖式之二較佳實施例的詳細說 楚的明白。 " 如圖2、圖3及圖4所示，本發明拼接毯的製造方法 第-較佳實施例，是配合—製作設備⑽進行_貫化作 1231195 5 業’該製作設備1 〇〇包含有一機台丨i 〇、一設於該機台Η 〇 一側外部的第一軸桿120、一相對於該第一軸桿120設於 該機台110另一侧外部的第二軸桿13〇、一設於該第一軸 桿120内側且對應該機台11〇上方的上膠裝置ι4〇、一設 於該上膠裝置140内側且以熱風進行烘膠的烘膠裝置 150、一設於該烘膠裝置15〇内側的壓合裝置16〇及一設 於該壓合裝置160 一側的第三軸桿17〇。該製造方法包含 下列步驟·· 10 乂驟 製備一胚毯單元10及一底材單元20，該胚 毯單元1G具有—包含多數毛簇部111之毛蔟面11、-與 該毛蔟面11相背設置且包含多數毯毛部12丨的毯面12及 /入必七部之間且供其寸珥 f網U。該底材單元2〇可選用塑膠、.Up、標 膠·· ·等原料製成薄片狀，並且古— 15 人 — ，、有—對應於該毛簇面· 1 1的貼 。施例是將該胚毯單元10及該底材單元20捲 繞呈筒狀’且分別穿套切〜 19n 牙娶在該製作設備100的第-、：軸捍 12〇、170,且使該胚毯單元 —釉才干 古A、由成认… 0可沿該機台110的一輪送 向連、，輸送，而該底材單元 、 160。 早70 2〇則可導引至該壓合裝置 20 輸送，且經過該上膠裳置140睡〜σ 110之輸送方 的毛蔟面Π上塗佈一以熱⑼原即可在該胚毯单元 力膠、卿...等等）構成：二(例如堡克力夥、 步驟三：當該胚毯軍元之黏膠相。 沿該輸送方向運送 7 1231195 且通過該烘膠裝置150時，即可利用熱風進行烘膠’且利 用熱風加速黏膠反應，而在一定時間使得該黏勝層抑的 黏膠產生膠化作用。 步驟四：當該胚毯單元10繼續沿該輸送方向運送， 5 J'欲通過該壓合裝置16Q時，會與導引至該壓合裝置160 的胚毯單元10產生貼合作用，亦即該底材單元20之貼合 面會貼觸在該黏膠層3〇上，且利用該壓合裝置⑽所 施加的壓力會將該底材單元2〇朝該胚毯單元1〇產生麼 帝J，該黏膠層30也受到該底材單元2〇的均勾廢制作用而 1〇 使得黏膠均勾擠入該毛蔟面11之該等毛簇部ln中（如 圖5所示）。 步驟五：如圖3、圖5所示，可獲得—地毯·，該 地毯200具有該底材單& 1〇、該胚毯單元2〇及黏結在該 底材單元10與該胚毯單元20之間的黏膠層3〇，且該地毯 15 200可捲收在該第二軸桿130上。 步驟六：可對該地毯20()進行裁切，且可形成多數具 有預定形狀及尺寸之地毯片材（圖未示）。 因此，本發明所製成的地毯200，是利用該底材單元 20將該黏膠層30的黏膠擠入該胚毯單元“的毛蔡部 2〇 ;中，所㈣黏膠層30除了可供該底材單元20黏結固定在 忒胚％單元1〇底部，更可得該胚毯單元的該等毛簇部 111之間產生強力連結作用，即使對該地毯200裁切，則 毛族部111也不會產生崩落。再者，該底材單元2〇的材 質可多樣選擇，更可選用薄材，且完全沒有破膜、换起之 1231195 現象’更可達到建材輕量化目的。 另外，本發明第二實施例可製成單一片狀的地毯，如 圖6所示，所配合的一製作設備100,包含有一機台n〇,、 一設於該機台110,其中一端部上方的上膠裝置u〇，、一設 於忒上膠裝置140’内側且以熱風進行烘膠的烘膝裝置 150、一设於該烘膠裝置15〇’一側且位在該機台ho,另一 端上方的壓合裝置160’。當預先製成片狀的胚毯單元1〇, 冶该機台110之輸送方向輸送，且依序經過該上膠裝置 140’、該烘膠裝置150,後，再將呈片狀的該底材單元2〇, 放置在該胚毯單元1〇’上方，最後再經該壓合裝置16〇,壓 制後，即可製成具有預定形狀及尺寸的地毯2 〇 〇，。 歸納上述，本發明拼接毯的製造方法，是以一貫化作 業方式進行上膠、烘膠、貼合、壓制、固結等程序，且所 製成之地毯具有輕量化、降低不良率、成本低之功效，故 確實能達到發明之目的。 惟以上所述者，僅為本發明之較佳實施例而已，當不 月b以此限定本發明實施之範圍，即大凡依本發明申請專利 乾圍及發明說明書内容所作之簡單的等效變化輿修飾，皆 應仍屬本發明專利涵蓋之範圍内。 【圖式簡單說明】 圖1是現有一種拼接毯之製作示意圖； 圖2是一流程方塊圖，說明本發明拼接毯的製造方法 的一第一較佳實施例； 圖3是上述較佳實施例之一製作示意圖； 1231195 圖4是上述較佳實施例之一平面分解圖，說明一胚毯 單元對應於一塗佈有一黏膠層的底材單元； 圖5是上述較佳實施例所製成之一地毯剖面示意 圖，說明利用該黏膠層可使該胚毯單元與底材單元產生固 5 結；及 圖6是本發明之拼接毯的製造方法之一第二較佳實 施例的一製作示意圖。 10 1231195 【圖式之主要元件代表符號簡單說明】 100 製作設備 13 基網 110 機台 20 底材單元 120 第一軸桿 21 貼合面 130 第二軸桿 30 黏膠層 140 上膠裝置 200 地毯 150 烘膠裝置 100， 製作設備 160 壓合裝置 110, 機台 170 第三軸桿 140’ 上膠裝置 10 胚毯單元 150， 烘膠裝置 11 毛藤面 160 壓合裝置 111 毛藥部 10， 胚毯單元 12 毯面 20， 底材單元 121 毯毛部 200’ 地毯 111231195 玖 Description of the invention: [Technical field to which the invention belongs] The present invention relates to a method for manufacturing a carpet. In particular, it refers to the manufacture of a splicing blanket. [Previous technology] The type of carpet is connected according to the laying method. Different types can be divided into full-spread and 10-split carpet specifications, with a width of twelve feet, a length of one suction ', and money rolled into a tube shape. It is more suitable for places without floor lines: places, such as homes, restaurants, walkways, etc. 7.15 Today there are many office buildings. Most of the office sites use raised floors or road floors to hide the lines required by the equipment, and it is easier to construct when repairing or adding designation, and it will not affect the original beauty of the floor. Because this kind of screed floor or network floor is widely used in office places, in order to match the floor, block-shaped splicing blankets are widely used. " The splicing blanket is a roll-shaped carpet cut into a plate shape with a predetermined shape and size. After the carpet is cut, the tufts on its edges are easy to fall. In order to prevent the tufts from collapsing, as shown in Figure i, the current practice is to use materials such as PVC, asphalt, etc., and coat the hot melt material on the bottom surface of the carpet i by a curtain method, when the heat melts After the material is cured, a bottom layer 2 can be formed on the bottom surface. However, if the thickness of the bottom layer 2 is uneven, impurities are mixed in the raw materials, and the heat is uneven, it is easy to cause film breakage after cooling, that is, part of the bottom surface is not covered with the bottom layer 2 and is exposed. , The non-performing rate increased, 5 1231195 cost also increased significantly. In order to avoid film rupture, the general method is to increase the occupancy of the bottom layer 2, and when the bottom layer 2 is cooled, it is also easy to shrink due to thermal expansion: cold shrinkage, and cause the carpet to arch, resulting in Poor fit. In addition, the thickness of the bottom layer 2 increases, and the weight also increases, which goes against the principle of lightweight construction materials. [Summary of the Invention] Therefore, an object of the present invention is to provide a method for manufacturing a splicing blanket which can avoid film breakage, arch deformation, and a thin and uniform substrate unit thickness. The manufacturing method of the splicing blanket of the present invention includes the following steps: (A) preparing a blank blanket unit and a substrate unit, the blank blanket unit having a tuft surface with a plurality of tuft portions and a back surface opposite to the tuft surface Moreover, the carpet surface having a plurality of carpet hair portions has a mating surface corresponding to the tuft surface. (B) An adhesive layer is coated on the tuft surface of the rug unit. (.) Baking is performed to make the adhesive of the adhesive layer gel. (D) The adhesive surface of the substrate unit is in contact with the adhesive layer, and the substrate: Yuan is pressed toward the rug unit, and the adhesive of the adhesive layer is evenly squeezed into the Mao Cai In the hair tufts. (E) Obtaining a carpet. [Embodiment] The foregoing and other technical contents, features, and effects of the present invention will be explained in detail below with reference to the second preferred embodiment of the accompanying drawings. " As shown in FIG. 2, FIG. 3 and FIG. 4, the first preferred embodiment of the manufacturing method of the splicing blanket of the present invention is to cooperate with—manufacturing equipment to carry out _ consistent chemical work 1231195 5 industry 'the manufacturing equipment 1 〇〇 There is a machine 丨 i 〇, a first shaft 120 provided outside one side of the machine 〇 〇, a second shaft 13 provided outside the other side of the machine 110 with respect to the first shaft 120 〇, a gluing device ι40 installed inside the first shaft 120 and corresponding to the top of the machine 110, a gluing device 150 installed inside the gluing device 140 and performing hot glue drying, a device A pressing device 16o inside the glue drying device 150 and a third shaft 17o provided on one side of the pressing device 160. The manufacturing method includes the following steps: 10 Steps to prepare a blank blanket unit 10 and a substrate unit 20, the blank blanket unit 1G has-a hair pile surface 11 including a plurality of hair tuft portions 111, and-the hair pile surface 11 The blanket surface 12 and / or the entrance section 7 which are arranged opposite to each other and contain a large number of blanket hair portions 12 are provided for them. The substrate unit 20 can be made of sheet material using plastic, .Up, standard glue, etc., and the ancient — 15 people — and, yes — a sticker corresponding to the tuft surface · 1 1. An example is to roll the rug unit 10 and the substrate unit 20 into a cylindrical shape, and cut through each sleeve ~ 19n teeth on the first and the second of the production equipment 100: the shaft guards 12 and 170, and make the Blanket unit-glaze talent ancient A, from recognition ... 0 can be sent to the company along the round of the machine 110, and the substrate unit, 160. As early as 70 2 0, it can be guided to the pressing device 20 for conveyance, and after passing the gluing clothes to sleep 140 to σ 110 on the conveying side of the woolen surface Π, a hot radon can be coated on the rug. Unit force glue, Qing ... etc.) constitute: two (for example, baukelihuo, step three: when the viscose phase of the rug blanket army yuan. Carry 7 1231195 along the conveying direction and pass through the glue drying device 150 Then, the hot air can be used to bake glue, and the hot air is used to accelerate the viscose reaction, so that the viscose of the viscous layer is gelled at a certain time. Step 4: When the rug unit 10 continues to be transported in the conveying direction 5 J 'When passing through the pressing device 16Q, it will produce a bonding effect with the rug unit 10 guided to the pressing device 160, that is, the bonding surface of the substrate unit 20 will be in contact with the adhesive On the adhesive layer 30, and the pressure applied by the pressing device 会 will produce the substrate unit 20 toward the rug unit 10, and the adhesive layer 30 is also subjected to the substrate unit 2o. It is used to make the uniform waste, and 10 makes the viscose be squeezed into the tufts ln of the hair surface 11 (as shown in Fig. 5). Five: As shown in FIG. 3 and FIG. 5, a carpet is obtained. The carpet 200 has the substrate sheet & 10, the rug unit 20, and the rug unit 20 and the rug unit 20 bonded together. The adhesive layer 30 between them, and the carpet 15 200 can be rolled up on the second shaft 130. Step 6: The carpet 20 () can be cut, and most of them can be formed with a predetermined shape and size. Carpet sheet (not shown). Therefore, the carpet 200 made by the present invention is to use the substrate unit 20 to squeeze the adhesive of the adhesive layer 30 into the rug unit "Mao Cai Department 20; In addition, the adhesive layer 30 can be used to bond and fix the substrate unit 20 to the bottom of the embryo% unit 10, and it can also be obtained that the hair tufts 111 of the embryonic blanket unit have a strong connection effect. When the carpet 200 is cut, the wool tribe 111 will not collapse. In addition, the material of the substrate unit 20 can be variously selected, and a thin material can be used, and there is no breakage of the film and the 1231195 phenomenon is completely replaced. The weight of building materials can be achieved. In addition, the second embodiment of the present invention can be made into a single sheet carpet, as shown in FIG. 6 A cooperating production equipment 100 includes a machine n0, a gluing device u0 located on one end of the machine 110, and a gluing device 140 ′ located on the inside of the gluing gluing device 140 'and heated by hot air. Kneading device 150 for performing glue drying, a pressing device 160 'provided on one side of the glue drying device 15 ′ and located on the machine ho, and the other end above it. When a sheet-shaped rug unit 1 is made in advance 〇, the conveyance direction of the machine 110 is conveyed, and passes through the gluing device 140 'and the gluing device 150 in order, and then the substrate unit 20 in the form of a sheet is placed in the rug unit Above 10 ′, and finally pressed by the pressing device 160, a carpet having a predetermined shape and size can be made. To sum up, the manufacturing method of the splicing blanket of the present invention is to perform the procedures of gluing, baking, laminating, pressing, consolidation, etc. in a consistent operation manner, and the manufactured carpet has light weight, reduced defective rate and low cost. Effect, it can indeed achieve the purpose of the invention. However, the above are only the preferred embodiments of the present invention. When the month b is used to limit the scope of the implementation of the present invention, that is, the simple equivalent changes made according to the patent application and the content of the invention specification Modifications should still fall within the scope of the invention patent. [Brief description of the drawings] FIG. 1 is a schematic diagram of a conventional stitching blanket; FIG. 2 is a flow block diagram illustrating a first preferred embodiment of a manufacturing method of the stitching blanket according to the present invention; FIG. 3 is the above preferred embodiment 1231195 FIG. 4 is an exploded plan view of one of the above-mentioned preferred embodiments, illustrating that a rug unit corresponds to a substrate unit coated with an adhesive layer; FIG. 5 is made of the above-mentioned preferred embodiment A schematic cross-sectional view of a carpet, illustrating that the adhesive layer can be used to make a solid bond between the rug unit and the substrate unit; and FIG. 6 is a fabrication of a second preferred embodiment of a method for manufacturing a spliced carpet of the present invention schematic diagram. 10 1231195 [Simplified explanation of the main symbols of the drawings] 100 Production equipment 13 Base net 110 Machine 20 Base unit 120 First shaft 21 Adhesive surface 130 Second shaft 30 Adhesive layer 140 Gluing device 200 Carpet 150 Glue-drying device 100, Production equipment 160 Compression device 110, Machine 170 Third shaft 140 'Gluing device 10 Blanket unit 150, Glue-drying device 11 Mao rattan surface 160 Compression device 111 Hair medicine department 10, embryo Carpet unit 12 Carpet surface 20, Substrate unit 121 Carpet hair 200 'Carpet 11