TWI230300B - A method for manufacturing a diffuser of the backlight module of a flat panel display device - Google Patents

A method for manufacturing a diffuser of the backlight module of a flat panel display device Download PDF

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Publication number
TWI230300B
TWI230300B TW92117293A TW92117293A TWI230300B TW I230300 B TWI230300 B TW I230300B TW 92117293 A TW92117293 A TW 92117293A TW 92117293 A TW92117293 A TW 92117293A TW I230300 B TWI230300 B TW I230300B
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Taiwan
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manufacturing
scattering particles
transparent substrate
diffusion film
item
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TW92117293A
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Chinese (zh)
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TW200500737A (en
Inventor
Ching-Yu Chao
Wen-Jiunn Hsieh
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Chunghwa Picture Tubes Ltd
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Priority to TW92117293A priority Critical patent/TWI230300B/en
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Abstract

A method for manufacturing a diffuser of the backlight module of a flat panel display device is disclosed. The method comprises following steps: providing a transparent substrate having a top surface; coating a binder agent onto the top surface of the transparent substrate, the binder agent including a plurality of scattering particles; providing an optical tweezer array to produce an optical trap; capturing and moving the scattering particles in the binder agent to the surface of the transparent substrate with the optical tweezer array; curing the binder agent to immobilize the diffusing particles; and coating a protecting layer onto the binder agent.

Description

1230300 狄、發明說明: 【發明所屬之技術領域】 本發明係關於-種平面顯示器背光模組之擴散膜製造 方法,尤指一種適用於應用光學鑷子法之擴散膜製造方法。 5 【先前技術】 光學鑷子(optical tweezer)係—種利用光壓差而可以固 定微粒、甚至移動微粒之方法,其主要係利用至少一雷射光 源、至少一繞射元件、至少一聚光物鏡組以及其他光;元件 1〇之特殊角度排列,以於雷射光射人聚絲鏡組後,於鏡後該 物鏡組之焦點平面上聚光,同時利用光壓差形成一光陷牌 (optical trap )。若有相對應之小粒徑微粒受到此光陷胖作 用時,使用者便可藉由光學錄子之作用而移動該小粒 粒。 15 其中,藉由選擇不同的繞射元件,可以得到不同的繞射 、、甚至產生多組繞射光,搭配相對應之光學元件(例如望 遠鏡組等)’即可產生多組光學鑷子而成為光學料陣列。 =時’若使用者有大量需要,亦可設置多組光學鑷子而形成 陣列。1230300 D. Description of the invention: [Technical field to which the invention belongs] The present invention relates to a method for manufacturing a diffuser film for a flat display backlight module, and more particularly to a method for manufacturing a diffuser film suitable for applying optical tweezers. 5 [Prior art] Optical tweezer system—a method that can fix particles and even move particles by using the light pressure difference. It mainly uses at least one laser light source, at least one diffractive element, and at least one condenser objective lens. Group and other light; the special angle of element 10 is arranged so that after the laser light hits the condenser lens group, the light is focused on the focal plane of the objective lens group behind the lens, and at the same time, the optical pressure difference is used to form an optical trap card (optical trap). If the corresponding small particle size is affected by the light trapping effect, the user can move the small particle by the action of the optical recorder. 15 Among them, by selecting different diffractive elements, different diffractions can be obtained, and even multiple sets of diffractive light can be generated. With the corresponding optical elements (such as telescope groups, etc.), multiple sets of optical tweezers can be generated to become optical Material array. = 时 ’If the user has a lot of needs, multiple sets of optical tweezers can be set to form an array.

>Q 部分之反射式平面顯示器(例如液晶顯示器),必須使 用到-背光模組以提供均勻分佈且光度穩定之光源以作為 -頁不影像文字之用。而常用之背光模組中主要包括有一光 源、-導光板、以及擴散麟。其中擴散膜係用以通透並均 !23〇3〇〇 為達成本發明之主要目的,本發明之一種平面顯示器背 果組之擴散膜製造方法,係用以製造一擴散膜,此方法包 提供-透明基板,該透明基板具有—上表面;塗佈一接 :Μ於4透明基板之表面’其中該接著劑含有複數個散射粒 ;提供-光學料陣列裝置,用以利用光壓差產生一光陷 、:利用該光學鑷子㈣擷取該接著射之該散射粒子,並 J透月基板之表面之該接著劑移動該散射粒子;硬化該接 著知以固定β些散射粒子;以及塗佈_保護層於該接著劑之 上0 *為達成本务明之另一目的,本發明之一種平面顯示器背 光核,之擴散膜製造方法,係用以製造—擴散膜,此方法包 括提仏透明基板單體溶液;加入複數個散射粒子於該透 明基板單體溶液之中;提供—光學鑷子陣列裝置,用以利用 光壓差產生一光陷阱;利用該光學鑷子陣列擷取該散射粒子 15以控制該散射粒子於該透明基板單體溶液中之分佈;硬化該 透明基板單體溶液以形成—透明基板,並固定該散射粒子。 簡而言之,本發明包括兩種擴散膜製造方式,其一係在 透明基板上塗佈一具有複數個散射粒子之接著劑,接著利 20用光學鑷子方式將散射粒子聚集於透明基板之表面,接著硬 化該接^劑並塗上保護層;其二則直接加入散射粒子於透明 基板之單體溶液中,接著利用光學鑷子方式將散射粒子平均 分配於該透明基板單體溶液中,接著硬化該透明基板單體溶 液而形成一内含散射粒子之透明基板。 7 25> The reflective flat-panel display (such as liquid crystal display) in part Q must use a -backlight module to provide a uniformly distributed and stable light source for -page without text. The commonly used backlight modules mainly include a light source, a light guide plate, and a diffuser. The diffusion film is used for transparency and uniformity. In order to achieve the main purpose of the invention, a manufacturing method of a diffusion film for a flat display back fruit set of the present invention is used to manufacture a diffusion film. This method includes Provide-a transparent substrate, the transparent substrate has-an upper surface; coating one connection: M on the surface of 4 transparent substrates' wherein the adhesive contains a plurality of scattering particles; provide-an optical material array device for generating light pressure difference A light trap: using the optical tweezers to capture the scattering particles that are subsequently emitted, and the adhesive on the surface of the translucent substrate to move the scattering particles; hardening the adhesion to fix β scattering particles; and coating _Protective layer on the adhesive 0 * In order to achieve another purpose of the cost, a method for manufacturing a diffuser film for a flat display backlight core of the present invention is used to manufacture a diffuser film, and the method includes raising a transparent substrate A monomer solution; adding a plurality of scattering particles to the transparent substrate monomer solution; providing an optical tweezers array device for generating a light trap using a light pressure difference; using the optical tweezers array The scattering particles 15 to capture control of the scattering particles distributed in the transparent substrate of the monomer solution; hardening of the transparent substrate to form a monomer solution - a transparent substrate, and fixing the scattering particles. In short, the present invention includes two manufacturing methods of a diffusion film, one of which is to coat an adhesive with a plurality of scattering particles on a transparent substrate, and then collect the scattering particles on the surface of the transparent substrate using optical tweezers. Then, the adhesive is hardened and coated with a protective layer; the second is to directly add scattering particles to the monomer solution of the transparent substrate, and then use optical tweezers to evenly distribute the scattering particles in the monomer solution of the transparent substrate, and then harden The transparent substrate monomer solution forms a transparent substrate containing scattering particles. 7 25

Claims (1)

*-------------------1 卜”》,· t 卜.,''.丨 * S ;· <· ..:,.1-..,- ; I 'ί -ν.;'·· ^-v - ! ♦: · • V »;.,. Ϊ : 丨93 d 3 ’j Γ]: 拾、申請專利範圍: 1· 一種平面顯示器背光模組之擴散膜製造方法,係用 以製造一擴散膜,此方法包括·· - (a)提供一透明基板,該透明基板具有一上表面; 5 (b)塗佈一光硬化型或熱硬化型接著劑於該透明基板之 表面,其中該接著劑含有複數個散射粒子; (0提供一光學鑷子陣列裝置,用以利用光壓差產生複 數個光陷阱; (d) 利用該光學鑷子陣列擷取該接著劑中之該散射粒 · 10子,並於該透明基板之表面之該接著劑移動該散射粒子; (e) 硬化該接著劑以固定該些散射粒子;以及 (f) 塗佈一保護層於該接著劑之上。 2·如申請專利範圍第丨項所述之擴散膜製造方法,其中 該透明基板係由聚乙烯對苯二甲酸脂(pET)、聚碳酸酯(pc) 15或聚甲基丙烯酸曱酯(PMMA)所構成。 3·如申請專利範圍第丨項所述之擴散膜製造方法,其中 該散射粒子係由碳酸鈣(CaC〇3)、二氧化矽(silica)、二氧化 · 鈦、丙醯酸系高分子(aci7lic polymer)、矽樹脂高分子(silicon reSm)、聚笨乙烯高分子(poly(styrene))、聚乙烯高分子 20 (poly(ethylene))或聚碳酸 g旨(p〇iyCarb〇nate)所構成。 * 4·如申請專利範圍第3項所述之擴散膜製造方法,其中 . 該散射粒子之粒徑係介於l-ΙΟμιη之間。 5·如申請專利範圍第丨項所述之擴散膜製造方法,其中 該接著劑為聚丙醯酸系或聚甲基丙醯酸系高分子。 13 1230300 6. 如申請專利範圍第5項所述之擴散膜製造方法,其中 該保護層之組成成分係與該接著劑之组成成分相同。 7. 如申請專利範圍第1項所述之擴散膜製造方法,其中 該平面顯示器係為液晶顯示器。 5 8'種平面顯不器背光模組之擴散膜製造方法,係用 以製造一擴散膜,此方法包括: (i)提供一透明基板單體溶液; (11)加入複數個散射粒子於該透明基板單體溶液之中; (in)提供一光學鑷子陣列裝置,用以利用光壓差產生 10 複數個光陷阱; (iv) 利用該光學鑷子陣列擷取該散射粒子以控制該散 射粒子於該透明基板單體溶液中之分佈; (v) 硬化該透明基板單體溶液以形成一透明基板,並固 定該散射粒子。 15 9.如申請專利範圍第8項所述之擴散膜製造方法,其中 該透明基板單體溶液係由丙烯酸(acrylic)或聚曱基丙烯酸甲 酯(PMMA)所構成。 10·如申請專利範圍第8項所述之擴散膜製造方法,其中 該散射粒子係由碳酸鈣(CaCOO、二氧化矽(Siiica)、二氧化 20鈦、丙醯酸系高分子(acrylic polymer)、矽樹脂高分子(siHc〇n resin)、聚苯乙稀高分子(p〇iy(styrene))、聚乙稀高分子 (poly(ethylene))或聚碳酸酯(polycarbonate))所構成。 11·如申請專利範圍第ίο項所述之擴散膜製造方法,其 中該散射粒子之粒徑係介於ΜΟμηι之間。 1230300 12.如申請專利範圍第8項所述之擴散膜製造方法,其中 該步驟(iv)係控制該散射粒子平均分佈於該透明基板單體溶 液中。* ------------------- 1 Bu "", t Bu., ``. 丨 * S; < · ..:,. 1- .. ,-; I 'ί -ν .;' ·· ^ -v-! ♦: · • V »;.,. A method for manufacturing a diffusion film of a backlight module is used to manufacture a diffusion film. The method includes: (a) providing a transparent substrate having an upper surface; 5 (b) coating a light-hardening type or A thermosetting adhesive on the surface of the transparent substrate, wherein the adhesive contains a plurality of scattering particles; (0 provides an optical tweezers array device for generating a plurality of light traps using a light pressure difference; (d) using the optical tweezers The array captures the scattering particles in the adhesive and moves the scattering particles on the surface of the transparent substrate; (e) hardening the adhesive to fix the scattering particles; and (f) coating A protective layer is provided on the adhesive. 2. The method for manufacturing a diffusion film as described in item 丨 of the application, wherein the transparent substrate is made of polyethylene terephthalate (pET), polycarbonate. (Pc) 15 or polymethyl methacrylate (PMMA). 3. The method for manufacturing a diffusion film according to item 丨 of the application, wherein the scattering particles are made of calcium carbonate (CaCO3), dioxide Silicone, titanium dioxide, titanium, aci7lic polymer, silicon reSm, poly (styrene), polyethylene 20 (poly ( ethylene)) or polycarbonate (p〇iyCarbonate). * 4. The method for manufacturing a diffusion film as described in item 3 of the scope of patent application, wherein the particle diameter of the scattering particles is between 1 and 10 μιη 5. The method for manufacturing a diffusion film according to item 丨 in the scope of the patent application, wherein the adhesive is a polypropionic acid-based or polymethylpropionate-based polymer. 13 1230300 6. As the fifth in the scope of patent application The method for manufacturing a diffusion film according to the above item, wherein the composition of the protective layer is the same as the composition of the adhesive. 7. The method for manufacturing a diffusion film according to item 1 of the patent application scope, wherein the flat display is a liquid crystal Display: 5 8 'flat display A method for manufacturing a diffusion film of an optical module is used to manufacture a diffusion film. The method includes: (i) providing a transparent substrate monomer solution; (11) adding a plurality of scattering particles to the transparent substrate monomer solution; (in) providing an optical tweezers array device for generating 10 light traps by using light pressure difference; (iv) using the optical tweezers array to capture the scattering particles to control the scattering particles in the transparent substrate monomer solution Distribution; (v) hardening the transparent substrate monomer solution to form a transparent substrate, and fixing the scattering particles. 15 9. The method for manufacturing a diffusion film according to item 8 in the scope of the patent application, wherein the transparent substrate monomer solution is composed of acrylic or polymethyl methacrylate (PMMA). 10. The method for manufacturing a diffusion film according to item 8 in the scope of the patent application, wherein the scattering particles are made of calcium carbonate (CaCOO, silicon dioxide (Siiica), titanium dioxide 20, acrylic polymer) , Silicon resin polymer (siHcon resin), polystyrene polymer (poiy (styrene)), polyethylene polymer (poly (ethylene) or polycarbonate (polycarbonate)). 11. The method for manufacturing a diffusion film according to item ίo in the scope of the patent application, wherein the particle diameter of the scattering particles is between μm and μm. 1230300 12. The method for manufacturing a diffusion film according to item 8 of the scope of patent application, wherein step (iv) is to control the scattering particles to be evenly distributed in the transparent substrate monomer solution. 10 1510 15 1515
TW92117293A 2003-06-25 2003-06-25 A method for manufacturing a diffuser of the backlight module of a flat panel display device TWI230300B (en)

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