1229755 五、發明說明ο) [發明之技術領域] 本發明係關於一種程序係用於在一個或多個預定的角 度下切斷至少一條光纖以形成有角度的或有形狀的端面且 不需進行磨光。 [習知技術] 玻璃製成之光纖常用於光學傳送系統及其他光學系 統,在使用這些單模或多模光纖時,這些光纖端面之加工 扮演決定性之角色。非常重要的是,端面具有特殊的標準 表面以便從光纖一端傳送至另一端或至主動原件時,盡可 能降低阻尼值。亦非常重要的是,光纖之端面可依一預定 之角度製造且這些角度具有可靠度及可再現性。 多種機械方法係一般熟知用於切斷光纖。所有之方 法,光纖基本上係固定於一夾具,其具有兩個挾持器相互 補償,以便於切斷的操作時可確保正確之角度,例如:使 用鑽石切割器。藉由扭轉光纖或開始切斷其後折斷光纖以 用於切斷之方法亦為已知。上述所有之方法皆很昂貴,另 外,前述方法也只能在某些狀況下應用於帶狀電纜之平行 光纖。 由歐洲專利5 3 1,2 2 5可知,為了切割光纖,該光纖係 被固定於兩個挾持及定位裝置之載體間,其中一載體係垂 直偏轉於光纖的光軸及使用切斷刀片在適當角度切斷光 纖,此方法係可用於數個彼此平行排列帶狀電纜中的光 纖。 [發明概述]1229755 V. Description of the invention ο) [Technical field of the invention] The present invention relates to a program for cutting at least one optical fiber at one or more predetermined angles to form an angled or shaped end surface without grinding. Light. [Known technology] Optical fibers made of glass are often used in optical transmission systems and other optical systems. When using these single-mode or multi-mode fibers, the processing of the end faces of these fibers plays a decisive role. It is very important that the end face has a special standard surface to reduce the damping value as much as possible when transferring from one end of the fiber to the other or to the active original. It is also very important that the end face of the optical fiber can be manufactured at a predetermined angle and these angles are reliable and reproducible. Various mechanical methods are generally known for cutting optical fibers. In all methods, the optical fiber is basically fixed to a fixture, which has two holders to compensate each other, so that the correct angle can be ensured during the cutting operation, for example, using a diamond cutter. Methods for cutting by twisting the fiber or starting to break the fiber thereafter are also known. All of the above methods are expensive. In addition, the above methods can only be applied to parallel optical fibers of ribbon cables under certain conditions. It can be known from European patent 5 3 1, 2 2 5 that in order to cut the optical fiber, the optical fiber is fixed between the carriers of two holding and positioning devices. One of the carriers is deflected perpendicularly to the optical axis of the optical fiber and the use of a cutting blade is appropriate. Angle cut fiber. This method can be used for several optical fibers in parallel ribbon cables. [Invention Overview]
00P0275.ptd 第4頁 1229755 五、發明說明(2) 本發明之 的角度或特別 此目的係 所述之特徵, 根據本發 斷至少一條光 後當該挾持及 輸出短的、高 精準地製造成 磨光。 另 中會被 本 中,較 或多個 移動雷 雷 例如: 纖橫過 之軸, 作為改 中,於 過雷射 包含, 目的係提供一種程序用 之形狀,精確地切斷至 藉由一程序,其具有如 其他附屬項則提供有利 明之程序,用於在一個 纖,光纖係被支撐於挟 定位裝置相對於雷射移 功率脈衝之雷射切斷。 預定之角度或形狀,且 於在一個或多個特殊 少一條光纖。 申請專利範圍第1項 的發展。 或多個預定的角度切 持及定位裝置中,之 動光纖時,光纖藉由 結果,光纖端面可被 此端面不需進行機械 外一特徵係為只有極少量的玻璃在切斷光纖的過程 融化。 發明之挾持及定位裝置係設計 佳的是,該裝置係相對於雷射 預定之角度,雖然本發明之範 射光束。 射光束通過光纖之角度可選擇 在一個簡單的結構中,在單一 束以形成一平面端面, 以相對於軸形成一角度 變光線離開或進入光纖之方向 更多的路徑中該裝置以 以形成多面或曲線的端 一楔形形狀係藉由兩個00P0275.ptd Page 4 1229755 V. Description of the invention (2) The angle of the present invention or special purpose is the described feature, according to the present invention, at least one light is cut, and when the holding and output is short, it is manufactured with high precision. Polished. In other cases, there will be more or more moving lasers in this book. For example, the axis traversed by the fiber is included in the laser as a modification. The purpose is to provide a program shape that is accurately cut through a program. It has procedures such as other subsidiary items that provide favorable instructions for laser cutting of a fiber and optical fiber system supported by the yoke positioning device relative to the laser power pulse. A predetermined angle or shape, and one or more special optical fibers. Development of the first patent application. In multiple or multiple predetermined angle cutting and positioning devices, when the optical fiber is moved, the end face of the optical fiber can be melted by this end face without mechanically. The characteristic is that only a small amount of glass is melted during the cutting of the optical fiber . The design of the holding and positioning device of the invention is preferably that the device is a predetermined angle with respect to the laser, although the scope of the invention radiates a light beam. The angle of the beam passing through the optical fiber can be selected. In a simple structure, the single beam forms a flat end face, and the light leaves or enters the optical fiber at an angle relative to the axis. There are more paths in the device to form multiple faces. Or a wedge shape at the end of the curve
雷射光 或其可 個或 光束 例如 用於將光纖固定於其 光束移動光纖至一個 圍亦包含相對於光纖 以形成光纖之端面, 路徑中該裝置移動光 該端面可以垂直光纖 ,如此光纖之端面可 。在一更複雜之結構 不同角度移動光纖橫 面。較佳的端面形狀 相對的切斷而形成。Laser light or its beams or beams are used, for example, to fix an optical fiber to its beam. Moving the optical fiber to a surrounding area also includes an end face relative to the optical fiber to form the optical fiber. . Move the fiber cross section at different angles in a more complex structure. A preferred end shape is formed by cutting it relatively.
00P0275.ptd 第5頁 1229755 五、發明說明(3) 實際上,楔形形狀會容易因為在切斷時軟化光纖的表面張 力而變鈍,該變鈍的楔形形狀藉此作為光纖端面之圓柱形 的透鏡,如此的形狀係非常適合用於光學地連結光纖及具 有橢圓形光束之雷射。 用於切開光纖之雷射光束以使用二氧化碳(C 0 2 )雷 射較佳,雖然也可以使用其他雷射,例如:激發雷射 (e X c i m e r 1 a s e r )。二氧化碳雷射已經被證明具有特別 之優點,係由於其可以高速度操作且產生成本上的效益。 在切斷程序中,光纖材質係藉由二氧化碳雷射剝除來移 除,如此,玻璃不是融化而是昇華。 二氧化碳雷射較適合以脈衝模式操作來切斷光纖,該 脈衝能量非常高,該脈衝非常短且具有非常陡峭的邊緣, 因此,可迅速達到最大的脈衝能量。例如:可得到較佳脈 衝的峰值功率係介於約0. 1至1 0 0 0瓦特之間及脈衝長度係 大於50fs,由具有脈衝長度為35//S及600瓦特的峰值功率 之二氧化碳雷射(波長1 〇 · 6 μ m )可得到非常好的結果。 其他波長介於0.1 //m至1.5 //m以及介於8.5 /zm至10 //m之 間的雷射亦可使用。 由於先前之機械系統具有典型+/ — 0.5//角度的容許 度,根據本發明之程序可達到小於0. 2 #角度的容許度。 藉由本發明之程序不只可以在一角度切斷個別的光纖,且 可以切斷帶狀電纜光纖。而且,由於先前機械系統只能做 低層次的直線切斷,而本發明之程序係可以將光纖端面切 割成任何所需的形狀。00P0275.ptd Page 5 1229755 V. Description of the invention (3) Actually, the wedge shape is easily dulled by softening the surface tension of the optical fiber during cutting. This blunt wedge shape is used as a cylindrical The shape of the lens is very suitable for optically connecting an optical fiber and a laser with an elliptical beam. It is better to use a carbon dioxide (C 0 2) laser for cutting the laser beam of the optical fiber, although other lasers can also be used, for example: an excited laser (e X c i m e r 1 a s e r). Carbon dioxide lasers have proven to be particularly advantageous due to their high speed operation and cost benefits. During the cutting process, the fiber material is removed by carbon dioxide laser stripping, so the glass does not melt but sublimes. Carbon dioxide laser is more suitable for cutting fiber in pulse mode operation. The pulse energy is very high. The pulse is very short and has very steep edges. Therefore, the maximum pulse energy can be reached quickly. For example, the peak power of a better pulse is between about 0.1 to 100 watts and the pulse length is greater than 50 fs. The carbon dioxide mine has a peak power of 35 // S and a peak power of 600 watts. Radiation (wavelength 1 · 6 μm) can get very good results. Other lasers with wavelengths between 0.1 // m to 1.5 // m and 8.5 / zm to 10 // m can also be used. Since the previous mechanical system has a typical tolerance of +/− 0.5 // angle, the procedure according to the present invention can achieve a tolerance of less than 0.2 #angle. With the procedure of the present invention, not only individual fibers can be cut at an angle, but also ribbon cable fibers can be cut. Moreover, since the previous mechanical system can only perform low-level linear cutting, the program of the present invention can cut the fiber end face into any desired shape.
00P0275.ptd 第6頁 1229755 五、發明說明(4) [圖式之簡單說明] 圖 一係 具 有 座 標 系 及 雷 射 光 束 之 光學 波導 之示 意 圖 〇 圖 二係 光 學 波 導 器 之 P- 一 端 之 剖 面 圖。 圖 三係 固 定 於 挾 持 器 及 定 位 裝 置 中之 帶狀電 纜之 光學 波 導器 之不 意 圖 〇 圖 四係 使 用 本 發 明 之 雷 射 切 割 之 楔形 端面之 光纖 〇 [元件符號說明] 1 — 透 鏡 3 — 光 纖 4 — 光 纖 中 心 5 — 光 纖 覆 蓋 物 6 — 端 面 7 — 定 位 裝 置 41 — 楔 形 光 纖 端 面 42 — 圓 柱 形 之 透 鏡 [詳細說明] 用 於執 行 切 斷 光 纖 3之程序時 ,最初需要從雷射LA發 射 之雷 射光 束L s 該 雷 射 光 束L s 係 透 過透 鏡1聚焦,- -但 該 雷射 光束Ls 經 由 此 方 法 聚 焦 後 即 撞 擊至 光纖3 ,該光纖3 係 玻璃 光纖 例如 • 單 模 或 多 模 光 纖 〇如 圖二所 示, 光纖 3具有光纖中心4 及 光 纖 覆 蓋 物5 ,因此光線係充分地被引 導 於該 光纖 中 心 4, •光纖3 係 相 對 於 雷 射LA 定位排 列於 挾持 及 定位 裝置 中 5 例 如 I 其 可 藉 由 移 動 挾持 及定位 裝置 上之00P0275.ptd Page 6 1229755 V. Description of the invention (4) [Simplified description of the figure] Figure 1 is a schematic diagram of an optical waveguide with a coordinate system and a laser beam. Figure 2 is a sectional view of the P-end of an optical waveguide. . Fig. 3 is a schematic view of an optical waveguide of a ribbon cable fixed in a holder and a positioning device. Fig. 4 is an optical fiber using a laser-cut wedge-shaped end face of the present invention. [Element symbol description] 1 — lens 3 — optical fiber 4 — Fiber Center 5 — Fiber Cover 6 — End Face 7 — Positioning Device 41 — Wedge Fiber End Face 42 — Cylindrical Lens [Detailed Description] When performing the procedure for cutting fiber 3, the first need to emit from laser LA Laser beam L s The laser beam L s is focused through the lens 1, but the laser beam Ls is focused by this method and then hits the optical fiber 3, which is a glass fiber such as a single-mode or multi-mode fiber 〇 As shown in FIG. 2, the optical fiber 3 has an optical fiber center 4 and an optical fiber cover 5, so that the light is sufficiently guided to the optical fiber. Center 4, Optical fiber 3 is positioned relative to the laser LA. It is listed in the holding and positioning device.
00P0275.ptd 第7頁 1229755 五、發明說明(5) 微調器沿著ay軸定位,然後沿著X軸相對於雷射光束L s移 動。然而,其係可能藉由該挾持及定位裝置的微調器沿著 ax軸或任何其他角度或角度和曲線之結合相對於雷射光束 來移動光纖3。如圖二所示,光纖3之端面6係相對於光纖 軸傾斜一個角度來製造,該傾斜角度應該可被精準地再 現,此目的可透過有計劃的程序達到。為了實行此程序, 該雷射傳輸簡短且高能量脈衝之雷射光,如此,光纖之材 質係被昇華。 一非常精準且高品質的光纖表面藉由雷射切斷可達 到,所以如一般機械切斷程序後所需之額外的光纖表面之 磨光則不再需要。由雷射切斷後之光纖之端面6係充分地 完成。 如圖三所示,根據本發明之程序,不僅除了切斷個別 之光纖及同時充分地完成端面外,且可以同時將具有相同 端面品質之光纖3彼此平行排列並捆綁(例如:帶狀電纜 )。為此目的,將光纖3製作成捆狀之程序係導入定位裝 置7中,該定位裝置7確保光纖3可彼此平行排列。與光纖3 一致的縱軸,例如:座標系之X軸。該定位裝置7係可以沿 著Y軸方向驅動,藉此以確保光纖3保持在平行方向。 在本實施例中,雷射光束L s係相對於Z軸傾斜一 α的 角度,係經由透鏡1聚焦於光纖3且以前述之一簡短且高能 量脈衝模式操作,該光纖3通過前述雷射光束L s因此被切 斷,且該端面係同時完成。 如圖四所示,本發明之雷射切割可被用於形成楔形光00P0275.ptd Page 7 1229755 V. Description of the invention (5) The trimmer is positioned along the ay axis and then moved relative to the laser beam L s along the x axis. However, it is possible to move the optical fiber 3 relative to the laser beam by the spinner of the holding and positioning device along the ax axis or any other angle or combination of angles and curves. As shown in Figure 2, the end face 6 of the optical fiber 3 is manufactured at an angle relative to the fiber axis, and the inclination angle should be accurately reproduced. This purpose can be achieved through planned procedures. To carry out this procedure, the laser transmits short and high-energy pulses of laser light, so that the material of the optical fiber is sublimated. A very precise and high-quality optical fiber surface can be reached by laser cutting, so the extra polishing of the optical fiber surface, as required by general mechanical cutting procedures, is no longer needed. The end face 6 of the optical fiber cut by the laser is fully completed. As shown in Fig. 3, according to the program of the present invention, in addition to cutting individual optical fibers and completing the end face at the same time, the optical fibers 3 having the same end face quality can be arranged in parallel with each other and bundled at the same time (eg, ribbon cable) . For this purpose, the procedure for making the optical fibers 3 into a bundle is introduced into a positioning device 7 which ensures that the optical fibers 3 can be aligned parallel to each other. The vertical axis consistent with the optical fiber 3, for example: the X axis of the coordinate system. The positioning device 7 can be driven in the Y-axis direction, thereby ensuring that the optical fiber 3 is held in a parallel direction. In this embodiment, the laser beam L s is inclined by an angle α with respect to the Z axis, is focused on the optical fiber 3 via the lens 1 and operates in one of the foregoing short and high-energy pulse modes, and the optical fiber 3 passes through the aforementioned laser The light beam L s is thus cut off, and the end faces are completed simultaneously. As shown in Figure 4, the laser cutting of the present invention can be used to form a wedge-shaped light
00P0275.ptd 第8頁 1229755 五、發明說明(6) 纖端面4 1 ,此楔形形狀係藉由將光纖在不同角度通過雷射 光束形成,由於在雷射剝除過程中軟化光纖之表面張力, 該楔形光纖端面4 1可預期會稍微地變鈍,該變鈍之楔形因 此在光纖端面呈現出圓柱形之透鏡4 2,如此之形狀係適合 用於光學地連結光纖及具有橢圓形光束之雷射。 本程序有益的是確保帶狀電纜之光纖係以具有同等 高品質之端面且在相同角度切斷。00P0275.ptd Page 8 1229755 V. Description of the invention (6) Fiber end face 4 1 This wedge shape is formed by passing the optical fiber through the laser beam at different angles. Because the surface tension of the optical fiber is softened during the laser stripping process, The wedge-shaped fiber end face 41 can be expected to be slightly blunt. The blunt wedge shape therefore presents a cylindrical lens 4 2 on the fiber end face. Such a shape is suitable for optically connecting an optical fiber and a thunder with an elliptical beam. Shoot. This procedure is beneficial to ensure that the optical fiber of the ribbon cable is cut with the same high quality end face and at the same angle.
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