TWI228397B - Method for producing an environmentally friendly outsole - Google Patents

Method for producing an environmentally friendly outsole Download PDF

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Publication number
TWI228397B
TWI228397B TW91134150A TW91134150A TWI228397B TW I228397 B TWI228397 B TW I228397B TW 91134150 A TW91134150 A TW 91134150A TW 91134150 A TW91134150 A TW 91134150A TW I228397 B TWI228397 B TW I228397B
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Taiwan
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outsole
materials
environmentally friendly
sole
production
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TW91134150A
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Chinese (zh)
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TW200408359A (en
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You-Hua Gau
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You-Hua Gau
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Abstract

A method for producing an environmentally friendly outsole comprises: mechanically mixing fibrous material of waste rice/wheat shells, etc., a natural/artificial rubber material for an ordinary outsole, a suitable amount of a curing agent, an activation promoter, fillers, etc.; compressing the mixture to form a sheet material; mounting the sheet material in a mold for molding; removing the molded outsole from the mold and trimming the outsole to form an environmentally friendly outsole with a reduced production cost and an increased comfortable feeling.

Description

12283971228397

五、發明說明(1) 【發明所屬技術領域】 本發明環保鞋底之製作,為一 2等纖:植物殼材,經適當比例“天、 ^'斗’配合適量熟成用添加劑與活化 二斜橡膠 i壓均;成-具適當粗粒度 收::方便鞋底製作時,可簡。 ,供製作成完ίΐ;底::溫加屋的模内熟化成型處理 兼具環保使用又可增進其穿著作貫迅速且 本降低之實用功效及目的。μ大幅降低產製成 【先前技術】 由於地球資源有限,各式工業生 嚴重,使得廿-世紀現代 調保=商品不斷的推陳出新:; 最好的觀念便是減少“資:如其實以 的成型材料,由於使用特性品,以鞋底 用為主要,故而在設計使用JL,通常都是採:::適的使 材的多重疊組使用,方期能達到兼且对用 =黎墊底 ’大多難以符合自然回收 用下的=之=科製作 消Γ:市ί者亦多已漸開發各式具 環保鞋底的林料多::: 第5頁 案號 91134150 1228397 修正 曰 五、發明說明(2) 或充填軟木塞之屑料材質,其透過紙材加上各種參雜劑及 f f物等的混合’使達到硬化及耐水性的使用需要,再配 口 $組或擾碎、攪拌壓擠定型、裁切等等製程的製作,使 達到鞋底的成型製作;而於鞋底穿著貼地部份,為求耐水 磨粍的使用需要,通常需再經粘著硬質膠材底面後壓 口疋型,方能達到完整的鞋底製作,其所需的製程及疊製 k程極夕,更需做多樣的操作控制輔助,方能完成一具環 =功效的鞋底;惟其整體的製作成本極高昂,且其穿著時 =折物性極不理想,容易斷裂,故通常是一些售價極高的 鬲級皮鞋方能使用,而以鞋具的使用,其為現代人不可或| 缺的基本生活配件,如何將使用成本降低,並具較佳的使 用物性功效,且其材料的取得更需具真正取之不盡,用之 不竭的使用需要,方能稱具環保設計者,而以紙軟木屑 料的使用,由於需經過煩瑣的製程方能形成,且因盆 ,本材料係木材,以樹木的成長緩冑,及其具淨化大地& ;、的特性,在紙材乃是消粍樹木方能取得的事實下, ,具的被保立t ’實僅是多層使用的功效的運用,亦即僅 在於紙材用後自然壞損,無二次公害的特色而已,以 用而言,就環保鏈而言,所產生的環保效應,容 有再砰估之餘地,尤其以其加工製程多,添加之物 Ϊ : ίΪΪΐ,使用的年限又短,故而就實際的使用效益 i、亲::再探討研究的空間,故如何開發-真正低成本、 更且符合長效性使用價值的環保鞋底材料 一直疋各界所積極研究開發的目標。 、 【發明内容】 1228397 五、發明說明(3) 本發明者有鑑於現行環保鞋底材科開發生產及 所衍生高材料、加工成本及實際使用長效性不足 使用上之盲點,於是乃依多年來投入環保材料研發製ς 改良經驗,經悉心地試驗與研究改良後,終開發出本發明 之一種環保鞋底之製作,以回收廢棄稻、麥殼 , 較高比重的成分’混合一般橡膠材料,經與添加2 =進劑等材料充分擾拌混合’再置入到成型模具内二 =溫熟化成型後’取出經修邊,便可形成具缓衝彈:及 化Ϊ用的壞保鞋底材’整個製程可簡易連續成型,大 低衣造成本,並確實改善現行環保鞋材高成本 諸多困擾與使用不良情形。 ,以一種以廢棄稻殼為主要材料 型,;成型材料製作,配合模製定 功效的環保鞋、材料成本,更可收到長時間使用 多重ΐ用材’有效使鞋底製程簡化,達到經濟環保的 【實施方式】 及其ΐΐί值U員一步瞭解本發明之產製特性 本發明環保Ξ麻2程貞施例配合詳細說明如后: 合第-圖所示產製枝作’其整個鞋底製作之設計,配 材料製作,主要w二程簡圖敘述如下,整個鞋底成型使用 等纖維物材,复叙恭物性纖維材料為主,諸如稻殼、麥殼 現行一般人造isΐ做特殊的處理,再舆天然橡膠材料及 10),其中纖=料共同攪拌混合(11)成原材料( 材所佔材料比在3 5〜6 0 %間,天然橡 案號 91134150V. Description of the invention (1) [Technical field to which the invention belongs] The production of environmentally-friendly soles according to the present invention is a second-grade fiber: plant shell material, with appropriate proportions of "day" and "bowl", with appropriate amounts of ripening additives and activated oblique rubber i pressure equalization; finished-with appropriate coarse-grained collection :: easy to make soles, can be simplified. For the finished finished ΐ; bottom :: Wen Jiawu's in-mold curing and molding treatment is both environmentally friendly and can improve its wear The practical effect and purpose of rapid and cost-effective reduction. Μ Significant reduction in production [previous technology] Due to the limited resources of the earth, various industrial industries are serious, making 廿 -century modern adjustment and guarantee = constant innovation of products :; the best idea It is to reduce the "information: As a matter of fact, the molding materials are mainly used for soles because of the use of characteristic products. Therefore, when designing and using JL, they are usually used ::: Appropriate use of multiple overlapping groups of materials to achieve Achieving concurrent use = Li's bottom 'is mostly difficult to meet the natural recycling use = of = science production consumption Γ: The city also has gradually developed a variety of forest materials with environmentally friendly soles: :: Case number on page 5 91134150 122 8397 Revised the fifth, the description of the invention (2) or the material of the crumb filling cork, through the mixture of paper materials with various additives and ff matter, so as to achieve the use of hardening and water resistance, and then with $ Group or shredding, mixing and pressing, shaping, cutting and other processes, so that the sole can be made into the shape of the shoe; while the sole is worn on the ground, in order to resist water abrasion, it usually needs to be hardened. The bottom of the rubber material can be crimped at the back to achieve complete shoe sole production. The required process and stacking process are extremely important, and a variety of operation and control assistance is required to complete a shoe sole with a loop = effect; However, its overall manufacturing cost is extremely high, and its wearability is extremely unsatisfactory, and it is easy to break. Therefore, it is usually used for some high-priced leather shoes, and the use of footwear is impossible for modern people. Or | missing basic living accessories, how to reduce the cost of use, and have better physical properties, and the acquisition of its materials needs to be truly inexhaustible, inexhaustible use needs, can it be said to be environmentally friendly Designer and paper The use of softwood shavings can be formed because of a cumbersome process, and because of the basin, this material is wood, which slows down the growth of trees, and its characteristics of purifying the earth &; Under the fact that trees can only be obtained, it is only the use of the effect of multi-layer use, that is, the paper is only damaged naturally after use, without the characteristics of secondary pollution, in terms of use. As far as the environmental protection chain is concerned, the environmental protection effect produced can be re-evaluated, especially because of its many processing processes and the added substances Ϊ: ίΪΪΐ, the life span is short, so the actual use benefits i, pro :: Explore the research space again, so how to develop it-a truly low-cost, more environmentally friendly sole material that meets the long-term use value has always been the goal of active research and development in various circles. [Content of the invention] 1228397 V. Description of the invention (3) In view of the current blind spots in the development and production of environmentally friendly sole materials and the derived high materials, processing costs, and insufficient long-term actual use, the inventors have invested for many years. The environmental protection material research and development experience has been improved. After careful testing and research and improvement, the production of an environmentally-friendly sole of the present invention was finally developed to recover waste rice and wheat husks. The higher specific gravity ingredients are 'mixed with general rubber materials. Adding 2 = materials and other materials are fully stirred and mixed 'and then placed in the molding mold. 2 = Warm-cure molding.' After taking out the trimmed edge, a cushioning bomb can be formed: The manufacturing process can be simply and continuously formed, and large and low garments cause cost, and indeed improve the current high cost and environmental problems of environmentally friendly shoe materials. With the use of discarded rice husks as the main material type, environmentally-friendly shoes and material costs made of molding materials and formulating functions with molds can also receive multiple long-term use of multiple materials, which effectively simplifies the sole manufacturing process and achieves economic and environmental protection [ Embodiment] and its staff members to understand the production characteristics of the present invention in one step. The environmentally friendly ramie of the present invention is described in the following two examples. The detailed description is as follows: The material is made of materials. The main two-stage diagram is described as follows. The entire sole is molded using other fiber materials. The material materials are mainly recapitulated. Such as rice husks and wheat husks. And 10), in which fiber = material is mixed and mixed (11) into raw materials (the ratio of material to material is between 35 and 60%, natural rubber case number 91134150

1228397 五、發明說明(4) 膠在25〜45%間,而人造橡膠材則 拌構成主要材料,其中整體原材料 用辅助的添加劑後,充分混合檀拌 片狀或直接形成整捆狀的原材料( 裁製加工及收合管理為原則,其厚 ,按以本發明中所述的混合組成之 品之鞋底成型材料比在92 %以上, 熟成之硫續等之添加劑及橡膠熟化 8 %以内的比例,經適當的調和比 擾拌混合(1 1 )均勻後,即預先 體狀方便疊組收合直接捲成捆狀, 裁切的操作使用,再將適當大小的 定量置入到成型用模具内,進行入 上下模組蓋合後,即可進行加溫、 ’而經由原材料(1 0 )内部混合 助及熟化促進劑的活化輔助,使整 的提升’有效的充滿整個模穴内部 製作’按其整個成型加溫的溫度通 間’而其時間通常在4〜1 5分鐘 例,可依實際使用鞋底的實用性需 比例調整’而有所差異,將模製完 出後,再經修邊(14)程序,使 齊後’即是具一體成型製作之完整 )結構製作。 而以本發明的環保鞋材的使用 在10〜20 (10) (11) 10), 度可在1 原材料( 餘所加入 促進劑等 例後,直 做壓片處 以便利後 原材料( 模(1 2 加壓成型 之添加劑 個原料的 ’達到完 常在1 〇 ,而整個 求不同, 成的半成 成型之鞋 環保鞋底 %間, 在經加 後予以 以方便 〜5 0 10) 用以方 ,其計 接與原 理,使 續加工 10) )之程 (13 硫磺的 流動率 整鞋底 0〜1 材料的 將原材 品予以 材邊面 之成品 共同攪 入成型 壓設成 後續的 m m間 約佔成 便橡膠 量約在 材料做 其呈片 成型或 片,依 序,在 )操作 熟成辅 可大幅 的成型 6 0 t 調合比 料混合 出模取 修除整 一般室内1228397 V. Description of the invention (4) The glue is between 25% and 45%, and the artificial rubber material is mixed to form the main material. After the whole raw material is supplemented with auxiliary additives, the raw materials are mixed with sandal flakes or directly formed into bales ( The principle of cutting, processing, and folding management is as thick as possible, according to the proportion of the sole molding material of the mixed composition described in the present invention is more than 92%, and the mature sulfur and other additives and rubber are aged within 8%. After the proper blending and mixing (1 1) is uniform, it is preliminarily shaped to be easily folded and rolled directly into a bundle, used for cutting operations, and then placed into the molding mold in a suitable amount. After the upper and lower module covers are inserted, the heating can be performed, and the internal mixing of raw materials (1 0) and the activation assistance of ripening accelerators can be used to improve the overall 'effectively fill the entire mold cavity's internal production'. The temperature of the whole molding and heating is generally between 4 and 15 minutes. It may vary according to the actual use of the sole and the proportion needs to be adjusted. After the molding is finished, it is trimmed. ( 14) Procedures, so that after the ′ is a complete structure with integrated molding. The use of the environmentally friendly shoe material of the present invention is in the range of 10 ~ 20 (10) (11) 10). After the raw materials are added (such as the accelerant, etc.), it can be directly pressed into the tablet to facilitate the raw materials (mould (1 2 The pressure of the additives of the pressure forming raw materials is usually up to 10%, and the whole needs to be different. The semi-formed shoes are made of environmentally friendly soles, which are added for convenience ~ 5 0 10). Its calculation and principle make the continuous processing 10)) process (13 sulfur flow rate of the entire sole 0 ~ 1 material, the raw material is the material of the material side surface of the finished product are mixed into the molding press to set up the subsequent mm space accounted for The amount of ready-made rubber is about when the material is formed into a sheet or a sheet. In order, the operation can be completed in a large amount to form a large amount of 60 t.

1228397 案號 911341Μ 五、發明說明(5) 鞋具的軟彈性使用需要或需直接較硬實的貼觸地面等不同 使用需要’可由其材料的調整及配合填充劑的添加調整, 而達到貼觸地面部份底面的適當硬化處理,其可在原材料 (1 0 )混合中加入5〜10%的適量填充劑,如白土(即 俗稱高嶺土)、碳酸鈣、玻璃粉(即俗稱白煙)、氧化銘 等物料’其比例依硬實度的需要做填充劑的添加量調整變 換,整個含量比主要與稻、麥殼等之含量做相對的替換, 即可達到耐磨及較硬實的使用物性補強功效,使整支鞋底 更付實用效益;按其亦可以現行由一般人造橡膠預先壓 呈片體狀的鞋底面材(2 〇)做疊組成型使用,一般鞋 面材依使用需要厚度在1〜1 〇m間,而以本發明备 暫即原材#(10)片的材料組合主要為橡膠材 質,故而/、在與鞋底面材(2〇)做貼合疊組 1 做另外的疊組製作,僅需將預製壓成片狀的鞋底面^ 0)與原材料(1 0)片一同置入到成型模具内 做入模、(12)a序’而同部加壓加溫成型 可構成連體的結構成型,完全無需另外的加可: 會分離的結合,可收實用經濟又符 ::固不 而以上述鞋底之製作設計中,盆 ,只用功效。 回收之植物性的稻、麥殼,配合料主要由廢棄 合調製,其均為可白然分解及二收二' 膠等材料混 整支鞋底的成型製作,可謂為完全、严的環保素材料, 混合的成型熟化添加劑及流動^進保材料,配合充填 低,且均屬可熟化揮發之物料,a 添加物,其含量極 響到整個鞋底 1228397 -----案號911341M __年月日 絛正 五、發明說明(6) " 用後廢棄時的回收或自然分 是鞋具及一般環保製品通用 衝彈性及耐磨損的特性,在 使整個硬化性適當提高,更 ,整個加工製程可一次模製 20)的疊組,亦可同付模 中間製程及任何疊纽點合之 完全以計量器辅助使用,方 線的規劃控制,使產製完全 連結,可說是一極具創新的 機具自動化產製,可收實際 用功效,確保工作環境的環 任何的膠劑等塗裝揮發的安 術依賴,所需的材料成本亦 料,可降至最低,確實有效 以收實用經濟的效益,而於 使用舒適彈性的維持,按以 特殊組合,不僅於使用物性 足足可較現行之產品減少3 ’更可高達倍數者,所具的 底材料所可比擬,所具^實 之創舉設計。 、 解效能,又以橡膠材料原本便 的使用材料之一,其特有的緩 添加入稻殼等材料,其不僅可 可使成品具適當的輕量化效果 定型’或即使配合鞋底面材( 内連體粘固,完全無需特殊的 獨立操作,整個材料的配比可 便以電腦自動化設定全套生產 自動連續化,無需分段製作再 環保鞋底材料組合設計;配合 產製迅速、工時大幅縮減的實 保整潔與人員安全,更不會有 全疑慮,所需的產製人力及技 因大部份係廢棄之稻、麥殼材 的使整個產製成本降到最低, 成品的使用上,又可達到鞋底 本發明之鞋底產品因其材料的 上可有效提升,整體產製成本 0 %以上,相較環保鞋底設計 里產貝用性’實非現行任一鞋 用及產業利用價值,誠屬空前 綜上所述, 等簡易調製混合 令材料損粍減到1228397 Case No. 911341M V. Description of the invention (5) The use of soft elasticity of shoes requires direct or firm contact with the ground, etc. Different use needs can be adjusted by the adjustment of its materials and the addition of fillers to reach the ground. Part of the bottom surface is properly hardened. It can add 5 to 10% of the appropriate amount of filler in the raw material (1 0) mixture, such as white clay (commonly known as kaolin), calcium carbonate, glass powder (commonly known as white smoke), oxidized Ming The proportion of other materials is adjusted by the amount of filler added according to the hardness. The entire content ratio is mainly replaced with the content of rice, wheat husks, etc., so that it can achieve abrasion resistance and firmer physical properties. Make the entire shoe sole more practical and practical; according to it, it can also be made by laminating the sole surface material (20) pre-pressed into sheet shape from general artificial rubber. The thickness of the general upper material is 1 ~ 1 according to the use. 〇m, and the material combination of the raw material # (10) piece prepared in the present invention is mainly rubber material, so // is made to fit with the sole surface material (20) 1 to make another stack , Just The prefabricated pressed shoe sole surface ^ 0) is placed into the molding mold together with the raw material (1 0) sheet into the mold, (12) a sequence ', and the same part is pressurized and heated to form a conjoined structure Forming, no need for additional Jiaco: will be combined with separation, can be received practical and economical :: instead of using the above soles in the design of the design, the basin, only use efficacy. The recovered plant-based rice and wheat husks are mainly made of waste materials. They are all made of materials that can be decomposed and collected, such as rubber. They can be made into complete and strict environmentally friendly materials. , Mixed forming and curing additives and flowable materials, combined with low filling, and can be cured and volatilized materials, a additive, its content is extremely loud to the entire sole 1228397 ----- case number 911341M __year month Sundial Masatoshi 5. Description of the invention (6) " Recycling or natural separation after use is the general elasticity and abrasion resistance of shoes and general environmental protection products, which can improve the entire hardenability properly, and the entire processing The manufacturing process can be used to mold a stack of 20) at one time, and it can also be used with the auxiliary mold intermediate process and any overlapping points. It is completely used with the aid of a meter. The planning and control of the square line makes the production system completely connected. The innovative automatic production system of the machine can receive the actual use effect, and ensure that the working environment is surrounded by any volatility of the coating. The required material cost is also expected to be reduced to a minimum. It is indeed effective to receive practical economics. The benefits of maintaining comfortable and flexible use, according to a special combination, not only in the use of physical properties can be reduced by 3 'more than the current product can be up to multiples, the base materials can be compared, the ^ practical Pioneering design. , Solution efficiency, and one of the original materials used rubber materials, its unique slow addition of rice husks and other materials, which can not only make the finished product with a suitable lightweight effect shape 'or even with the sole surface material (internal body Adhesion, no special independent operation is required, the entire material ratio can be set by computer automation to set a complete set of production automatic continuous, without the need for segmented production and environmentally friendly sole material combination design; with the rapid production system and substantial reduction in man-hours Neatness and safety of personnel, and there will be no doubts. Most of the required production manpower and technical factors are waste rice and wheat husks, which minimizes the entire production cost, and the use of finished products can reach Sole The sole product of the present invention can be effectively upgraded because of its material, and the overall production cost is more than 0%. Compared with the environmental protection sole design, the use of shells is not the value of any current shoe and industrial utilization. It is an unprecedented comprehensive As mentioned above, such simple modulation and mixing can reduce the material loss

1228397 案號9113生150 五、發明說明(7) 用,不僅可符合環 濟、迅速、輕量化 品材料輕量、舒適 效,就其材料設計 幅降低及產速、品 改良,所具產業利 符合發明專利要件 保材料特色,製作之 使用舒適、環保安全 性的改善,使成品更 的開發使用,不僅確 質提升的實質效益, 用價值及創新經濟效 ,爰依法提出申請。 成品更兼具量產經 的多重效益,而產 具美觀、實用的功 實達到產製成本大 更兼具製程簡化的 益提升特性,實已1228397 Case No. 9113 Health 150 V. Description of the invention (7) It can not only meet the economical, rapid and lightweight materials, light weight and comfort effect, but also reduce the material design width and production speed and product improvement. In line with the requirements of the invention patent, the materials are guaranteed, the production is comfortable to use, the environmental protection and safety are improved, so that the finished product is more developed and used, not only to confirm the substantial benefits of quality improvement, but also to use the value and innovation economic efficiency to apply according to law. The finished product has both the multiple benefits of mass production, and the aesthetic and practical functions of the product have reached the cost of production and production, and have the benefit of the simplified manufacturing process.

第11頁 1228397 _案號 91134150 圖式簡單說明 月 曰 修正 圖式簡單說明 (一)·圖式部份: 第一圖:係本發明之環保鞋底製程方塊示意圖。 (二)·圖號部份: (1 0 )原材料 (12)入模 (1 4 )修邊 (2 0 )鞋底面材 (1 1 )攪拌混合 (13)加溫加壓定型 (1 5 )成品Page 11 1228397 _ Case No. 91134150 Brief description of the drawings Month Revision Brief description of the drawings (I) · Schematic part: The first figure: a block diagram of the environmentally friendly sole manufacturing process of the present invention. (II) · Drawing number part: (1 0) raw materials (12) into the mold (1 4) trimming (2 0) sole surface material (1 1) stirring and mixing (13) heating and pressure setting (1 5) Finished product

第12頁Page 12

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI395553B (en) * 2007-10-29 2013-05-11

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI395553B (en) * 2007-10-29 2013-05-11

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