TWI228097B - All-fit package buffer and forming method therefor - Google Patents

All-fit package buffer and forming method therefor Download PDF

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Publication number
TWI228097B
TWI228097B TW89126963A TW89126963A TWI228097B TW I228097 B TWI228097 B TW I228097B TW 89126963 A TW89126963 A TW 89126963A TW 89126963 A TW89126963 A TW 89126963A TW I228097 B TWI228097 B TW I228097B
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Taiwan
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patent application
scope
item
cushioning material
blank
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TW89126963A
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Chinese (zh)
Inventor
Shin-Yi Mau
Tian-Ni Wei
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Au Optronics Corp
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Priority to TW89126963A priority Critical patent/TWI228097B/en
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Publication of TWI228097B publication Critical patent/TWI228097B/en

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Abstract

The present invention relates to a forming method for an all-fit package buffer, comprising: a preparation step, in which a blank having a size corresponding to the inside length and width of an outer packing carton is formed with a buffering material; a cutting step, in which the blank is cut in accordance with different lengths and widths of products to be packed to form at least one pre-cut template that is separable from the blank and corresponds in size to the different lengths and widths; the pre-cut template being separated in accordance with the size of different products to form a shaped hole in which the product is received and retained; and a package buffer so formed.

Description

1228097 五、發明說明(1) 按緩衝材或吾人習稱之包裝襯材於產業多有所見,其 目的在於供使包裝物品之定位與防震保護,以免被包裝物 品於運送途中或儲存時散失,易位,乃至於毀損;所以,舉目 所見,由傳統之碗盤,乃至於較先進之電器產品,均具緩衝 材之使用。 而緩衝材因被包裝物品之不同,亦呈現多元之態樣,除 傳統之紙質(包括回收再利用者)外亦有如高分子發泡材 料,如保利龍(polystyrene)及EPE ···即是,不一而足, 唯基本上均在於提供對被包裝產品之保護為目的。 而吾人皆知,為因應產品之多樣化與系統化,通常同功 能或具不同功能配置之產品,其會發展出系列之產品型式, 而顯現於產品形狀,或尺寸上不同,唯不可諱言,這些不同 的型式,均須具緩衝材以為保護,而為了因應此不同之型 式,外包裝之尺寸組合亦因而趨於複雜。此外,為了產銷之 備料與庫存管理,外包裝為統一規格之設置,已儼然成型, 並為業者所採用。 即以吾人熟知之平面顯示器或液晶顯示器為例,其因 市场之需要,基本上,須具不同之尺寸系列始可滿足消費 者之購買慾,因此,同為液晶顯示器,其尺寸可能具有多種, 時,為因應各種尺寸之緩衝包裝,即為值得吾人關切的 :題,尤其是在銷售上,有同尺寸為一外箱者,亦有不同尺 2組合搭配(assortment)為一外箱者。是以,如何因鹿 為包裝上之瓶頸。 〜 有鑑於此,申請人乃本於長年來從事平面顯示器研發1228097 V. Description of the invention (1) Many packaging lining materials are commonly seen in the industry according to the buffer material or our custom. The purpose is to provide positioning and anti-shock protection of the packaging items to prevent the packaged items from being lost during transportation or storage. Translocation, even damage; therefore, as you can see, from traditional dishes to even more advanced electrical products, all have the use of cushioning materials. The cushioning material also presents a variety of appearances due to the difference in the packaged items. In addition to the traditional paper (including recyclers), there are also polymer foam materials, such as polystyrene and EPE ... They are all different, but basically all aim at providing protection for the packaged products. As we all know, in order to respond to product diversification and systematization, usually products with the same function or different function configuration will develop a series of product types that appear in product shapes or sizes. These different types must have cushioning materials for protection, and in order to respond to these different types, the size combination of the outer packaging also becomes complicated. In addition, for the production and sales of materials and inventory management, the outer packaging is set to a uniform specification, which has been shaped and used by industry players. That is to say, we are familiar with flat-panel displays or liquid crystal displays as an example. Due to market needs, basically, different size series must be available to satisfy consumers' purchasing desires. Therefore, the same liquid crystal display may have multiple sizes. In order to respond to various sizes of buffer packaging, it is worthy of my concern: especially in sales, there are people with the same size as an outer box, and there are also different size 2 combinations as an outer box. Therefore, how to use deer as a bottleneck on packaging. ~ In view of this, the applicant has been engaged in R & D of flat panel displays for many years

1228097 五、發明說明(3) 即其裁切後,胚片1之外圍或稱留置部份與可被分離部份之 型片2,於密實材料如紙材時,為避免其自彳于分離脫洛,故車父 佳情況下以未分離之狀態存在,在此一情況下則須藉助外 力,予以分開,如撕離,或周緣施力使其脫離;故該刀模可為 如截線之點狀,亦可藉裁切之施力大小,切割深度,使其非 完全或完全切開,或其他等效之方式為之。而於稍具彈性 之材料,如保麗龍或高分子發泡材時,亦可選擇為切透或不 完全切透,型片2仍可藉彈力與留置部份呈未分離狀態·,而 如圖所示,前已述及者,為因應不同尺寸之產品,因此,各裁 切之型片2與可能被包裝之產品間,具有尺寸上之對應關 係,如圖示者,係為顯示器尺寸系列之模組,故其具尺寸上 之包含關係,唯不以此為限。其亦可為如不同形狀之型片2 配置,以因應相同產品不同造形之場合,如磁碟片與光碟片 之分離型片2共容於同一胚片1等,不以此為限。而為使為 合乎人體工學之操作,故亦可於各型片緣部各使其具一切 除缺口,以利人手取放型片之用,唯此屬習知技藝,故不擬 贅述。 分離步驟C其係針對被包裝之產品,將該對應之型片2 與胚片1分離,是以,該胚片1上,具有一與該型片2形狀相同 之型孔3,俾供被包裝產品之嵌置定位。 而為使被包裝產品於嵌置後具底部支撐,故其可具一 基材加置步驟D,故其可加置一基材層4,該基材層4得為紙 製品或其他之薄片材料為之,且其至少可遮覆該因型片2被 分離後之型孔3之底部。唯此基材加置步驟D,亦可於裁切1228097 V. Description of the invention (3) That is, after cutting, the periphery or indwelling part of the embryo piece 1 and the shape piece 2 that can be separated, in order to avoid self-confidence in the separation of dense materials such as paper Deluo, so Che Fujia exists in an unseparated state. In this case, it must be separated with the help of external forces, such as tearing off or perimeter force to separate it; therefore, the knife mold can be as a cutting line. The point shape can also be cut incompletely or completely by cutting force, cutting depth, or other equivalent methods. For materials with a little elasticity, such as Polylon or polymer foam, you can also choose to cut through or incompletely cut. The profile 2 can still be in an unseparated state with the retention part by elasticity, and As shown in the figure, the previously mentioned ones are for products of different sizes, so the cut shape 2 and the product that may be packaged have a corresponding relationship in size. As shown in the figure, it is a display Modules of the size series, so it has a dimensional inclusion relationship, but not limited to this. It can also be configured as a different shape of the film 2 in the case of different shapes of the same product, such as the separate type 2 of the magnetic disk and the optical disk are shared in the same blank 1 and so on, not limited to this. In order to make the operation ergonomic, it is also possible to make all the gaps on the edge of each film to remove the gaps for the purpose of manually picking and placing the film. This is a conventional technique, so I will not repeat it here. The separation step C is directed to the packaged product, and the corresponding mold piece 2 is separated from the embryo piece 1, so that the embryo piece 1 has a mold hole 3 having the same shape as the mold piece 2, and is provided for being Embedded positioning of packaging products. In order for the packaged product to have a bottom support after being embedded, it can have a substrate adding step D, so it can add a substrate layer 4, which can be a paper product or other sheet The material is made of it, and it can at least cover the bottom of the mold hole 3 after the mold piece 2 is separated. However, if the substrate is added with step D, it can also be cut.

1228097 五、發明說明(4) 步驟B之前一或後一階段實施,亦即裁切前後施加基材加置 之步驟皆為可行之方法,不以上述内容為限。 請再參閱圖五,本案於實施時,係將被包裝產品E如半 面液晶顯示器嵌置入該型孔3内,由於其尺寸係對應者,因 此,即可為良好且精確的定位。 而於包裝緩衝材上,如圖二所示者,其各胚片1上,其各 有至少兩種以上預切割唯未分離之型片2,是以,於因應不 同產品時,只須選擇性地將該對應尺寸之型片2分離,即可 以原型片2所留下之型孔3,為被包裝產品E之嵌置定位。而 前已述及者,由於胚片1之尺寸係對應於外包裝箱體,因此, 於被包裝產品嵌置定位後,各連同產品之胚片1可以預設之 片數,堆疊於外包裝箱體内,以為成品包裝。 此方式所獲致之功效,除外包裝之尺寸齊一外,由於各 胚片1尺寸亦齊一,且預成型各切線,可選擇性的為不同尺 寸(主要為長寬)之產品所嵌置,對包裝材料之備料言,可省 卻習知繁瑣且耗工及費時之困擾。尤有進者,對於同尺寸 同一外箱包裝,或不同尺寸之組合搭配包裝言,倶能一體適 用,此為習知之包裝技藝所無法企及者。 本案所揭示者,乃較佳實施例之一種,舉凡局部之變 更或修飾而源於本案之技術思想而為熟習該項技藝之人所 易於推知者,倶不脫本案之專利權範疇。 綜上所陳,本案在在顯示其迥異於習知之技術特徵, 亦符合發明之專利要件,懇請 貴審查委員明察,並祈早 曰賜予專利,俾嘉惠社會,實感德便。1228097 V. Description of the invention (4) The implementation of step B before or after step B, that is, the steps of applying substrate addition before and after cutting is a feasible method, not limited to the above. Please refer to FIG. 5 again. When this case is implemented, the packaged product E, such as a half-sided liquid crystal display, is embedded in the hole 3, and because its size is the counterpart, it can be a good and accurate positioning. On the packaging buffer material, as shown in FIG. 2, each of the blanks 1 has at least two types of pre-cut but unseparated shape pieces 2, so when responding to different products, you only need to choose The shape sheet 2 corresponding to the corresponding size is separated, that is, the shape hole 3 left by the prototype sheet 2 can be positioned for the embedded product E. As mentioned earlier, since the size of the blank 1 corresponds to the outer packaging box, after the embedded product is positioned, each piece of the blank 1 with the product can be preset and stacked on the outer packaging. Inside the box, it is thought that the finished product is packed. The effect obtained by this method, except for the uniform size of the package, because the size of each blank 1 is also uniform, and the tangents are preformed, it can be embedded for products of different sizes (mainly length and width). The preparation of packaging materials can save the trouble of tedious, time-consuming and time-consuming learning. In particular, those who have the same size and the same outer box packaging, or different size combinations with packaging words, can not be applied together, which is beyond the reach of conventional packaging techniques. The one disclosed in this case is one of the preferred embodiments. Those who change or modify locally and derive from the technical ideas of this case and who are easy to infer for those skilled in the art, do not depart from the scope of patent rights in this case. To sum up, this case is showing its technical characteristics that are very different from the conventional ones, and it also meets the patent requirements of the invention. I urge your reviewing committee to make a clear observation and pray for granting the patent as soon as possible.

12280971228097

五、發明說明(5) 圖式說明:V. Description of the invention (5) Schematic description:

圖 一 為 本 案 之 包 裝 緩衝材成型方法 流程圖 〇 圖 二 為 本 案 之 胚 片 圖 為 本 案 裁 切 後 半成品圖。 圖 四 為 本 案 將 欲 包 裝部份移離示意 圖。 圖 五 為 本 案 加 置 基 材層示意圖。 圖 六 為 本 案 置 入 被 包裝品示意圖。 圖 號 說 明 • 胚 片 1 型片 2 型孔 3 基 材 層 4 備料步驟 A 裁切步驟 B 分 離 步 驟 C 基材加置步驟D 平 面 顯 示 器 EFigure 1 is the flow chart of the packaging cushion material forming method in this case. Figure 2 is the embryo piece in this case. The figure is the semi-finished product after cutting. Figure 4 is the schematic diagram of removing the part to be packed in this case. Figure 5 is a schematic diagram of adding a base material layer in this case. Figure 6 is a schematic diagram of the packaged products in this case. Description of drawing number • Embed piece 1 type piece 2 type hole 3 base material layer 4 material preparation step A cutting step B separation step C base material adding step D flat display E

Claims (1)

1228097 六、申請專利範圍 8. 如申請專利範圍第1項所述之可一體適用之包裝緩衝材 之成型方法,於胚片為具彈性之材料時,裁切係為切透 者。 9. 一種可一體適用之包裝緩衝材,其係於胚片上,切割形成 可為分離之兩或以上不同尺寸及/或形狀之型片,俾可選 擇性地以分離其中之至少一型片形成型孔,以供與之對 應之被包裝產品嵌置定位者。 10. 如申請專利範圍第9項所述之可一體適用之包裝緩衝 材,其中之各型片間係分開設置者。 11. 如申請專利範圍第9項所述之可一體適用之包裝緩衝 材,其中之各型片間可為包含圍組設置。 12. 如申請專利範圍第9項所述之可一體適用之包裝緩衝 材,其中之胚片係為高分子發泡材料者。 13. 如申請專利範圍第9項所述之可一體適用之包裝緩衝 材,其得於胚片底面加置一基材層,且其至少可遮蔽型 片被分離後遺留之型孔者。 14. 如申請專利範圍第13項所述之可一體適用之包裝緩衝 材,其中之基材層係為紙質者。 15. 如申請專利範圍第9項所述之可一體適用之包裝緩衝 材,其中之胚片緣部得設一缺口。1228097 VI. Scope of patent application 8. As described in item 1 of the scope of patent application, the integrally applicable packaging cushioning material molding method, when the blank is a flexible material, the cutting is cut through. 9. An integrally applicable packaging cushioning material, which is attached to a blank piece, and is cut to form two or more separate pieces of different sizes and / or shapes, and can optionally be formed by separating at least one of the pieces. Hole for the corresponding positioning of the packaged product. 10. The integrally applicable packaging cushioning material as described in item 9 of the scope of the patent application, in which the various types of sheets are arranged separately. 11. The integrally applicable packaging cushioning material as described in item 9 of the scope of the patent application, where each type of film can be set to include the surrounding group. 12. The integrally applicable packaging cushioning material as described in item 9 of the scope of the patent application, wherein the embryonic sheet is a polymer foam material. 13. The integrally applicable packaging cushioning material described in item 9 of the scope of the patent application, which can be provided with a base material layer on the bottom surface of the blank, and at least it can cover the hole left after the mold is separated. 14. The integrally applicable packaging cushioning material described in item 13 of the scope of the patent application, wherein the substrate layer is paper. 15. The integrally applicable packaging cushioning material as described in item 9 of the scope of the patent application, wherein the edge portion of the blank can be provided with a gap. 第10頁Page 10
TW89126963A 2000-12-16 2000-12-16 All-fit package buffer and forming method therefor TWI228097B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2018000384A1 (en) * 2016-06-30 2018-01-04 华为技术有限公司 Cushioning, packaging box, and manufacturing method of the cushioning
CN112722582A (en) * 2020-09-21 2021-04-30 友达光电股份有限公司 Packing material buffer device

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2018000384A1 (en) * 2016-06-30 2018-01-04 华为技术有限公司 Cushioning, packaging box, and manufacturing method of the cushioning
CN108778952A (en) * 2016-06-30 2018-11-09 华为技术有限公司 A kind of preparation method of bolster, packing box and bolster
CN112722582A (en) * 2020-09-21 2021-04-30 友达光电股份有限公司 Packing material buffer device

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