TWI227288B - Nanocomposite nylon with far infrared radiation - Google Patents

Nanocomposite nylon with far infrared radiation Download PDF

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Publication number
TWI227288B
TWI227288B TW92136110A TW92136110A TWI227288B TW I227288 B TWI227288 B TW I227288B TW 92136110 A TW92136110 A TW 92136110A TW 92136110 A TW92136110 A TW 92136110A TW I227288 B TWI227288 B TW I227288B
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Taiwan
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composite material
nano
far infrared
far
clay
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TW92136110A
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Chinese (zh)
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TW200521277A (en
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Shyi-Jin Tsai
Ping Chiang
Chung-Hou Chen
Yun Yeh
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China Petrochemical Dev Corp
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Abstract

The present invention provides a composite material including nylon and nano inorganic oxide with far infrared radiation. The average far infrared emission index of the composite material is higher than 0.8 or 0.9. The composite material of the present invention is an inorganic oxide nanocomposite modified by organic amino acid, swelled by nylon monomer, and polymerized to form a nanocomposite material with far infrared radiation. The conventional ceramic powers with far infrared radiation are made by calcination under high temperature, and are large-diameter and hard powders. These powers are used to enhance far infrared radiation of fibers. However, the conventional ceramic powers are difficult to be applied in spinning process because of physical characteristics. The nanocomposite material of the present invention does not have the problems as described above, and has high far infrared emission.

Description

1227288 玖、發明說明: 【發明所屬之技術領域】 本發明係關於具有加強纖維的遠紅外線輻 尼龍奈米級複合材料。 、、月b之 【先前技術】 在21世紀的今日,由於人類的生活水準日 對於衣著織物(如帽子、伞、衣物)、居住(建材、 ::要求,由以往的僅求溫飽,逐漸到如今重視其對健 二卜::功能需求’而具有蓄熱保暖功能與保健訴求的遠 、.工外線機能,就是其中最重要的需求之一。 紅外線乃電磁波之—種,其波長範圍極為廣泛,其 的短波長部份盘可男弁古 ’、 八 U見先波長耗圍(0.4至〇.75/im)重疊, 部份則與微波(波長比電磁波更長之能波)波長 〇=二紅夕:線按其波長範圍可再分為近紅外線(波長 且1 、卜、、泉(1.5至4 # m )及遠紅外線(浊 波%二°=:經見遠紅編 線極易為人=:::::且^^ 與增強免疫力等卓_ / 液循環、新陳代謝 地添加於護膝、_ ^ 早在8G年代即開始大量 至6士八内 °又膚、護腕與護頸等專用保健品當中,甚 線:的套:服飾製品。近年來,遠紅外 閒之用a + 又進一步應用於登山禦寒衣等運動休 返方面。日當哇、、A 、 類,到家飾的寢1棉被等I,裡裡外外,從内衣禪、襪 被寺白不難見到遠紅外線纖維的應用 17704 5 1227288 實例。 4而’由於現在市面上具遠紅外線輻射機能之遠紅 線陶竟|古卜匕 、& 末s係以高溫燒製而成,粉末粒徑很大,應用於 力口強纖*Aj、告4 t 、、算的遂紅外線輻射機能等應用時會直接地影響到抽 系糸十生質, 、’所以若能將該陶瓷粉末製得更細,例如以低溫方 穿J、皮 . 衣4出奈米級的陶瓷粉末,將具有更寬更廣的實用僧 值。 、丨貝 L务明内容】 基於上述之需求,本發明之研究者致力於開發顆粒細 小=遠外線輻射性質的無機氧化物,以該無機氧化物形成 =1、有低硬度之組成*,然後再以有機胺基酸改質,經尼 月i單體膨潤後聚人 i 人 σ而製成具运紅外線輻射機能的奈米級複 物因此:本發明之—目的在於提供-種含奈米級無 在力工日+ =社外線輪射機能之複合材料,該複合材料 在加工4具有良好的抽絲性質。 放j U &提供—種具有遠紅外線平约 放射率大於0.8甚至〇·9之且 十句 料,該稽入射粗6人^ /、。、、、工外線輻射機能之複合材 物組成物:纖維二 節省該t成:的添加量,進用範圍之内, 般所明具有遠紅外線輻射性 射加熱的原理即為利用粒子振動日士 、、才料或者利用輻 或放射遠紅外線。若振動粒子'電偶極矩變化以吸收 輻射放出或吸收的能量也侖订4多則振幅愈大,經以 另外#粒子振動時的對 17704 6 1227288 性愈低’造成的偶極矩變作 輕射也愈強。利用遠紅而產生的遠紅外線 、 卜線輻射材料吸收熱量時,甚八^ 中的原子或原子團會先躍升為古 刀子 該原子或原子團返回低能量 I 灸在 圍為2至25 μηι的遠紅外& «知出波長摩巳 及泉幸田射,同樣地,若能量的變化 係“子的轉動特性改變引起時’將可發出波長大匕 μιη的遠紅外線輻射。 、51227288 发明 Description of the invention: [Technical field to which the invention belongs] The present invention relates to a far-infrared radiation nylon nano-grade composite material having reinforcing fibers. [Previous technology] In the 21st century today, due to the standard of human living, clothing fabrics (such as hats, umbrellas, and clothing), and residence (building materials, :: are required). Nowadays, one of the most important requirements is the functional requirements, and the long-term thermal storage function and health care requirements. Infrared is one of the most important types of electromagnetic waves. Its wavelength range is extremely wide. The short-wavelength part of the disc can be overlaid, and the wavelength range (0.4 to 0.75 / im) overlaps, and the part is the wavelength of the microwave (energy wave with a longer wavelength than the electromagnetic wave). Evening: According to its wavelength range, the line can be further divided into near-infrared (wavelength and 1, 1, 2 ,, and spring (1.5 to 4 # m)) and far-infrared (turbidity wave% 2 ° =: seeing far red braided line is very easy to be human) = ::::: and ^^ and immune enhancement, etc. _ / fluid circulation, metabolically added to knee pads, _ ^ As early as the 8G era, it began to mass up to 6 ± 8 ° ° skin, wrist and neck support, etc. Among the special health products, even the line: the sets: clothing products. In recent years, far infrared The use of a + is further applied to sports retreats such as mountaineering jackets. Sundow wow, A, class, quilts and other quilts in home furnishings, inside and outside, from underwear Zen, socks and white robes It is difficult to see an example of the application of far-infrared fiber 17704 5 1227288. 4 And because of the far-red wire pottery with far-infrared radiation function on the market today | Gu Bu, & s series are fired at high temperature, the particle size of the powder It is very large, when it is used in applications such as Likou strong fiber * Aj, Gao 4t, and calculated infrared radiation function, it will directly affect the pumping system, so 'If you can make this ceramic powder more Fine, for example, wear J, leather, and 4 nanometer ceramic powders at low temperature, which will have a wider and more practical value. Based on the above requirements, the researchers of the present invention Committed to the development of inorganic oxides with fine particles = far-outside radiation properties, formed with the inorganic oxide = 1, with a composition of low hardness *, and then modified with organic amino acids, and then polymerized after swelling with monomers Nanometer-level complex with infrared radiation function Therefore: The purpose of the present invention is to provide a composite material containing nano-grade non-reliable working days + = external line shot function, the composite material has good wire drawing properties during processing 4. Provided by U & provide A kind of composite material with far-infrared flat emissivity greater than 0.8 or even 0.9, and ten sentences, the incident incidence of 6 people ^ / ,,,,, and external radiation function of the composite composition: fiber two to save the t The amount of addition: within the range of use, the principle of far-infrared radiant heating is generally known as the use of particles to vibrate the sun, or the use of radiation or radiation of far-infrared. If vibration particles' electric dipoles The change in the moment to absorb the energy emitted or absorbed is also more than 4. The larger the amplitude is, the stronger the dipole moment caused by the lower the property of 17704 6 1227288 when the particles are vibrating becomes stronger. When the far-infrared or radiant material produced by far-red radiation absorbs heat, the atoms or atomic groups in ^^ will first jump to ancient knives. The atoms or atomic groups return low energy. I moxibustion in the far infrared & 2 to 25 μηι «I know the wavelength of Capricorn and Izumi Kota. Similarly, if the change in energy is caused by the change in the rotation characteristics of the child, it will emit far-infrared radiation with a large wavelength. 5

本發明所揭示之呈彳旁& k M 1U 、 /、 外線機能的奈米級無機氧化 物插層天然黏土之組成物在波The composition of the nano-scale inorganic oxide intercalated natural clay exhibited by the & k M 1U and / or outside function disclosed in the present invention

瓦现国j至1 4 μιη時具有〇 Q 以上的平均放射率,lie 丰^及低硬度,此等特徵在習知技術當 中’並未見到有任何相關之揭示。舉例來說,曰本公開: 許㈣第1 1 137648號,發明名稱為「含遠紅外線輕射天然 陶免物之抗菌且防臭產Ο夕制、土 4+ ., 、一 困丨万六屋。口之製法」,其中揭示該產品可將陶 土或瓷土及0.1至5%抗菌性Mg〇和視需要約5%的 混合之後高溫燒結製得。 中華民國專利第4126〇8號,發明名稱為「具遠紅外 線放射之纖維之製造方法」,由祖揚公司提出申請,其中揭 示將25%氧化鎂、4〇%氧化鈣、6 5%氧化锆、]5%氧化矽、 2%錯及11.5%鈽研磨成一微米的粉末並混合,製成高硬度 的遠紅外線陶瓷粉末。 中華民國專利第409154號,發明名稱為「遠紅外線 放射用之料母及混入料母之合成纖維的製造方法及成型製 品」,由東雲公司提出申請,其中揭示高硬度的粉末狀碳化 锆或二氧化鍅。 7 17704 1227288 中華民國專利第422898號,發明名稱為「蓄熱保溫 性纖維和布帛及其製造方法」,由南亞塑膠公司提出申靖'皿 其中揭示高硬度之氧化鍅、氧化鋁、二氧化鈦、高嶺土、 氧化錢等及其混合物,在赃溫度下之波長範圍在4至^ μπι之間,平均放射率在65%以上。 中國專利第1167〇97號,發明名稱為「具有遠 射作用的複合材料」,其中揭示組成為25至4〇%三氧]: 鋁、20至35。/。二氧化矽、3至1〇%氧化鋅、2至=化一 3至8%硫酸鋇、3至1〇%氧化鈣、2至8%二,乳^化鎂、 羊 L 4匕二^9 至10%二氧化鈦、i至3%氧化鐵及2 王)/〇虱化硼之古成 度陶竞粉末,該粉末在常溫下,波長範圍8至25 -更 的平均放射率射率不低於9〇%。 陶之間 中國專利第1 1083 16號,發明名稱 a 纖維」,其中揭示高硬度之二氧切、二氧化輕射性 鐵、氧化銅陶瓷粉末。 一氣化二 曰本專利第09077961號,發明名稱為「 外線輻射性聚酯組成物」,其中揭 缄、,隹用遠紅 Τ揭不種聚酯, 重量比介於4/6至8/2之㈧平均粒子大小為:知包含 mm之雲母及(B)平均粒子大小為8 〇 ' ·5至5·〇 母。 ·〇 mm之雲 一般的材料例如氧化鋁、4 卜 芊u已隹口、氣化鈦、 以及如麥飯石、蛇紋石、花崗石、 虱化鐵, «丢石與石夕脖楚 具遠紅外線輻射性質。在實際的應用實例當 廣石皆 別情況需要而考慮輻射能量在夂田,必需就個 長&間的百分率分佈。 17704 8 1227288 為了達到遠紅外線知έ 的輻射能之基本要:V:的主要放射帶上有80%以上的 多種成分再經高溫燒部分的遠紅外線陶竟皆係混合 所產生的陶磁顆粒粒Φ 然而,由於高溫燒結的製法 絲加工 /杬較大,欲施加於纖維時極易影響抽 古❹ 加上高溫燒結而成的陶竟顆粒通常都屬於 ::,細粒子,在纖維的後段延伸、假撚加工:二、 亦會由高速運轉而造成加巧備的磨損。 ^發明基於上述的理由,利用黏土作為載體,以低溫 / t造出具遠紅外線輻射性質的奈米級無機氧化物粉 、I將》亥不米級無機氧化物粒子導入黏土,㈤時以有機 基酸改質,經尼龍單體膨潤後聚合即可形成—種含有遠 、’工外線輻射機能的奈米複合材料’可應用於纖維織物上。 由於黏土本身即具部分遠紅外線輻射及硬度不高的特性, 因而由此製成的組成物將同時兼具高輻射率、顆粒細小及 低硬度的優點。施加於纖維中使用時,能大幅地降低對抽 絲加工性質之影響,減少加工設備的磨損,節省該組成物 的添加量’進而節省添加成本,並使該複合材料保有〇 . 8 以上的遠紅外線放射率。 【實施方式】 例 1- 將 13.5 克 Zr0Cl2*8H20 溶於 420 毫升 Η20,在 8〇。〇 的條件下進行攪拌,歷時1天,靜置2天後使用。 將12.5克12-胺基月桂酸(Ala)、25〇毫升水、以及64 毫升1M HC1攪拌溶解。 9 17704 1227288 將上述兩溶液混合均勻,即可製Zr〇2/Ala溶液。 取50克PK 802加入4000毫弁土鉍2 t , 毛开去離子水,膨潤四小 時,再緩緩滴入ZrC^/Ala溶液,在8〇〇Γ 牡su L加熱條件下攪拌3 小時,水洗3次,過濾,於1〇〇ν的你生 l的條件下乾燥,製得The present country has an average emissivity of 0 Q or more, a high lie, and a low hardness at j to 14 μm. These characteristics have not been disclosed in the related art. For example, the present disclosure: Xu Xun No. 1 1 137648, the invention name is "Antibacterial and deodorant products containing far-infrared light-emitting natural ceramics, made of clay, 4 +. ,, and one sleep 丨 Wanliuwu "Mouth manufacturing method", which reveals that the product can be made by sintering at high temperature after mixing clay or porcelain clay with 0.1 to 5% antibacterial Mg0 and optionally 5%. Republic of China Patent No. 4126008, the invention name is "Manufacturing Method of Fiber with Far Infrared Radiation", applied by Zuyang Company, which revealed that 25% magnesium oxide, 40% calcium oxide, 65% zirconia ,] 5% silicon oxide, 2% and 11.5% hafnium are ground into a micron powder and mixed to make a high-hardness far-infrared ceramic powder. Republic of China Patent No. 409154, the invention name is "Manufacturing Method and Molded Product of Material Master for Far Infrared Radiation and Material Master Mixer", which was filed by Dongyun Company, which reveals high hardness powdered zirconium carbide or Thorium oxide. 7 17704 1227288 Republic of China Patent No. 422898, the name of the invention is "heat storage fiber and fabric and its manufacturing method", which was submitted by Nanya Plastics Co., Ltd., which revealed high hardness of thorium oxide, alumina, titanium dioxide, kaolin, Oxidation money and its mixtures have a wavelength range of 4 to ^ μπι at an average temperature of 65%. Chinese Patent No. 1167097, the invention name is "composite material with long-distance effect", which reveals that the composition is 25 to 40% trioxide]: aluminum, 20 to 35. /. Silicon dioxide, 3 to 10% zinc oxide, 2 to 3% to 8% barium sulfate, 3 to 10% calcium oxide, 2 to 8% bismuth, milk magnesium, sheep L 4 ^ 9 To 10% titanium dioxide, i to 3% iron oxide and 2 Wang) / 〇 Boron of the ancient degree of Tao Jing powder, the powder at room temperature, the wavelength range of 8 to 25-more average emissivity emissivity is not lower than 90%. Between Tao, Chinese Patent No. 1 1083 16 and invention name “a fiber”, which reveals high-hardness dioxane, light-emitting iron oxide, and copper oxide ceramic powder. Yiqihuan Patent No. 09077961, the name of the invention is "outside radiation polyester composition", in which the polyester is exposed with far red T, and the weight ratio is between 4/6 to 8/2. The average particle size is: mica containing mm and (B) the average particle size is 80 ′ · 5 to 5.0 · mica. 〇mm cloud general materials such as alumina, 4 bu 芊 u mouth, gasification titanium, and such as Maifan stone, serpentine, granite, iron lice, Infrared radiation properties. In the actual application example, when Guangshi is required in all cases and the radiant energy is considered in Putian, it must be distributed as a percentage of the length & 17704 8 1227288 In order to achieve the basic radiant energy of far-infrared radiation: V: There are more than 80% of various components on the main radiation band, and the far-infrared ceramics that have been burned at high temperature are actually ceramic particles produced by mixing Φ However, due to the large processing temperature and sintering of high-temperature sintering method, it is very easy to affect the extraction of the ancient slag when it is applied to the fiber. The ceramic particles produced by high-temperature sintering usually belong to ::, fine particles that extend in the rear section of the fiber, False twist processing: Second, it will cause extra wear due to high-speed operation. ^ Based on the above reasons, the invention uses clay as a carrier to produce nano-scale inorganic oxide powder with far-infrared radiation properties at low temperature / t. Acid modification, which can be formed after the nylon monomer is swollen and polymerized-a kind of nano-composite material containing remote and 'external radiation function' can be applied to fiber fabrics. Because the clay itself has some characteristics of far-infrared radiation and low hardness, the composition made from it will simultaneously have the advantages of high emissivity, fine particles and low hardness. When it is applied to the fiber, it can greatly reduce the effect on the spinning properties, reduce the wear of processing equipment, save the amount of the composition 'added, and then save the added cost, and keep the composite material above 0.8 8 far Infrared emissivity. [Embodiment] Example 1- Dissolve 13.5 g of Zr0Cl2 * 8H20 in 420 ml of Η20 at 80. Stir under the conditions of 〇 for 1 day and use after standing for 2 days. 12.5 g of 12-aminolauric acid (Ala), 250 ml of water, and 64 ml of 1M HC1 were dissolved with stirring. 9 17704 1227288 ZrO2 / Ala solution can be prepared by mixing the above two solutions evenly. Take 50 grams of PK 802 and add 4000 t osmium bismuth 2 t, demineralized water for 2 hours, swell for 4 hours, and then slowly drop into the ZrC ^ / Ala solution, and stir for 3 hours under heating conditions Washed 3 times with water, filtered, and dried under the conditions of 100 volts of your product

Zr02/Ala/Clay 〇 黏土層間經插層導入奈米Zr〇2與ALa後,其層間距 約為15 nm,樣品之XRD圖譜顯示於第i圖。 實施例2 先將CPL於90°C的條件下預弁%絃士 丁貝无融解成液悲,於攪拌 中將融解之2000克之CPL、6 S古么ττ ^ L 6·8 笔升 Η3ρ〇4、8〇 毫升 η2〇 加入反應槽,再將40克改質黏土緩慢加入反應槽中以 Ν2持續沖氣3次,於90。〇加熱條件下授掉i小時。 將密閉的反應槽以1 8〇〇Γ I 1 · 5小日守速率加熱至2 7 〇 維持1小時,此時反應槽内因 a 反應物的療氣而產生壓力狀 態。釋放壓力至常壓後,維持 寺内/皿260 c,進行攪拌歷時5 小時後’下料切粒、水洗、乾燥。 以奈米二氧化鈦配合1 月女基月桂酸進行改質,盘Cpl 聚合後的XRD圖譜顯示於笫 ^ 圖,♦ a後所有的複合材料 於2至1 0 °間在並無任何殖 、兀射峰出現,證明黏土達奈米分 散。測得此黏土複合材料的 两针的遂紅外線平均放射率為〇.941, 其遠紅外線放射光譜,顯示於第3圖。 【圖式簡單說明】 第1圖係根據本發明 — /、肢貫例,黏土經Zr〇2與]2- 17704 1227288 胺基月桂酸插層改質前後之樣品的XRD圖譜; 第2圖根據本發明之具體實例,奈米尼龍複合材料 XRD圖譜;以及 第3圖根據本發明之具體實例,奈米尼龍複合材料 遠紅外線放射光譜,測量溫度54C。 (本案圖式無元件符號) 11 Π704Zr02 / Ala / Clay 〇 After the introduction of nanometer Zr〇2 and ALa through intercalation between clay layers, the interlayer distance is about 15 nm. The XRD pattern of the sample is shown in Figure i. Example 2 The CPL was pre-cured at 90 ° C without melting the stringer stigma. It was melted into liquid sorrel, and the 2,000 g of CPL, 6 S cum ττ ^ L 6 · 8, which was melted, were stirred while stirring. 3ρ. 4. 80 ml of η20 was added to the reaction tank, and then 40 g of modified clay was slowly added to the reaction tank to continuously inflate 3 times with N 2 at 90. 〇 Allow for i hours under heating. The closed reaction tank was heated to 2700 at a rate of 1 800 Γ I 1 · 5 for 1 hour. At this time, a pressure state was generated in the reaction tank due to the gas treatment of a reactant. After releasing the pressure to normal pressure, maintain the inside of the temple / dish 260c, and stir for 5 hours' after cutting, pelletizing, washing, and drying. The nano-titanium dioxide was used in combination with January lauric lauric acid for modification. The XRD pattern after the Cpl polymerization was shown in Figure 笫. After ♦ a, all the composite materials did not have any colonization or radiation between 2 and 10 °. A peak appeared, demonstrating the dispersion of clay danami. The average infrared emissivity of the two needles of this clay composite material was measured as 0.941, and the far-infrared emission spectrum thereof is shown in FIG. 3. [Schematic description] Figure 1 is the XRD pattern of the sample before and after modification of clay with ZrO2 and 2-17704 1227288 amino lauric acid insert according to the present invention. A specific example of the present invention is an XRD pattern of the nano-nylon composite material; and FIG. 3 is a far-infrared emission spectrum of the nano-nylon composite material according to the specific example of the present invention, and the temperature is measured at 54C. (Symbol-free symbol in this case) 11 Π704

Claims (1)

1227288 弟92 1 3 6 1 1 0號專利申請案 申請專利範圍修正本 1. -種具遠紅外線輻射機能之奈米複合材料,係在波長範 圍3至14# m具有〇.8以上的放射率該奈米複合二: 包括90至99.9%之層狀黏土材料,以及〇」至⑽之 黏土;該層狀黏土材料為層狀矽酸鹽,而該黏土係經夺 米級無機氧化物與胺基酸改f ;其中,該無機氧化物: 選自τ1〇2、Ζγ〇2、以及Al2〇3所構成之組群之一者,該 胺基酸係具有下列一般式之胺基酸·· NH2(CH2)nCO〇H 其中,η為1至17之整數。 2·如申請專利範圍第1項之太丰益人& η #丄 、·^不木稷合材料,其中,該層狀 矽酸鹽之離子交換量係50至200 meq/i〇〇克。 3 ·如申請專利範圍第1項之太丰適人 Μ之不木稷合材料,其中,該層狀 黏土材料係選自矽礬石類黏土、蛭石、絹雲母、以及雲 母所構成之組群之一者。 4_如申請專利範圍第3項之奈米複合材料,其中,該石夕攀 石類黏土係選自蒙脫土、皂土、富紹蒙脫土、錢石、 以及水輝石所構成之組群之一者。 5.如申請專利制帛!項之奈米複合材料,其中,該奈米 複合材料的遠紅外線平均放射率大於0.9。 1 17704(修正版)1227288 Brother 92 1 3 6 1 10 Patent Application Patent Application Amendment 1.-A kind of nano-composite material with far-infrared radiation function, which has an emissivity of 0.8 or more in the wavelength range of 3 to 14 # m The nano-composite II: includes 90 to 99.9% of layered clay materials, and clays from 0 to ⑽; the layered clay material is layered silicate, and the clay system is made of rice-grade inorganic oxides and amines. The amino acid is changed to f; wherein the inorganic oxide is selected from one of the group consisting of τ102, γγ02, and Al203, and the amino acid is an amino acid having the following general formula: NH2 (CH2) nCOOH Where η is an integer from 1 to 17. 2. If the patent application scope item 1 is too rich people & η # 丄, · ^ non-wood composite material, wherein the ion exchange capacity of the layered silicate is 50 to 200 meq / i00 g . 3. If Taifeng is suitable for the non-wood composite material of the first patent application scope, wherein the layered clay material is selected from the group consisting of silicate clay, vermiculite, sericite, and mica One of the group. 4_ If the nano-composite material of the scope of application for patent No. 3, wherein the stone-climbing clay system is selected from the group consisting of montmorillonite, bentonite, rich sau-montmorillonite, money stone, and hectorite. One of the group. 5. If you apply for a patent system! The nano-composite material of Xiang, wherein the far-infrared average emissivity of the nano-composite is greater than 0.9. 1 17704 (revised)
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