TWI227203B - Method for producing the shaping-tubes of bicycles - Google Patents

Method for producing the shaping-tubes of bicycles Download PDF

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Publication number
TWI227203B
TWI227203B TW92102182A TW92102182A TWI227203B TW I227203 B TWI227203 B TW I227203B TW 92102182 A TW92102182 A TW 92102182A TW 92102182 A TW92102182 A TW 92102182A TW I227203 B TWI227203 B TW I227203B
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shape
pipe
tube
pipe fittings
bicycle
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TW92102182A
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Chinese (zh)
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TW200413214A (en
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Tzan-Sheng Luo
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Tzan-Sheng Luo
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Abstract

This invention relates to a method for producing the shaping-tubes of bicycles, including the steps of drawing and extruding a tube to control the thickness of the tube so as to feature the tube with a thicker thickness at the tubular wall of the tube. A forming machine is then implemented to shape the tube so as to modify partial tubular diameter of the tube to the desired dimension and to form the tube into a desired configuration. A mold and a hydraulic mechanism are then used to form designated 3D patterned configuration over the tubes by means of hydraulic means. Accordingly, this invention achieves the objects of making tubes of bicycles of atypical configurations and forming various delicate 3D patterns over the tube.

Description

1227203 五、發明說明(1) 【發明所屬之技術領域】 本發明係有關於一種自行車管件之造型製作方法,尤 指一種可製作出特殊外形之自行車管件及於該管件上製作 各種精緻立體圖樣造型之自行車管件之造型製作方法者。 【先前技術】 『自行車』係一種結構簡單且騎乘使用方便之交通工 具,且由於其不會有空氣污染之問題,且同時兼具有運動 之效果,因此近年來自行車已不再僅是交通代步之交通工 具,且更提昇成為日常生活上休閒運動之健身工具,而廣 受消費大眾喜好,而為一種老少皆宜之活動,也正由於自 行車之功能逐漸轉向休閒運動之用途,因此自行車之造型 也就普遍到重視。而由於自行車主要係又各種造型之管件 構成其車身,因此欲改變自行車之造型便僅能針對自行車 之管件作改變。 而目前習用對自行車之管件造型之加工方法,係如公 告第326004、370499號專利所示,其主要皆 係利用將一成型裝置穿置於管件之中,然後再將該成型裝 置向外撐開,以使成型裝置上特定造型之凸飾模塊由管件 之内壁向外擠壓,以使該管件之管壁隨之形成出出特定之 造型。然而,由於該方法係需將成型裝置穿置於管件之中 ,且該成型裝置控制凸飾模塊之動作係皆為一致,因此其 僅能對一直管及管徑呈圓形作成型加工,如固定管徑之立 管、前叉、後叉等,而對於較特殊造型之彎形把手及不同 管徑形狀之立管、前叉、後叉等管件便無法以該方法製作1227203 V. Description of the invention (1) [Technical field to which the invention belongs] The present invention relates to a method for manufacturing a bicycle tube, especially a bicycle tube that can produce a special shape and a variety of delicate three-dimensional patterns on the tube. Method for making bicycle pipe fittings. [Previous technology] "Bicycle" is a kind of simple structure and easy to ride and use. Because it does not have the problem of air pollution and has the effect of sports at the same time, in recent years, bicycles are no longer just traffic. The means of transportation has also been upgraded to become a fitness tool for leisure sports in daily life. It is widely favored by consumers and is an activity suitable for all ages. It is also because the function of bicycles is gradually shifting to the use of leisure sports. Modeling is universally important. And because bicycles are mainly made of pipes with various shapes to form their bodies, if you want to change the shape of the bicycle, you can only change the bicycle's pipes. At present, the conventional processing method for the molding of bicycle pipe fittings is shown in the patents of Nos. 326004 and 370499, which are mainly made by putting a molding device into the pipe and then expanding the molding device outward. In order to make the convex module of a specific shape on the forming device be squeezed outward from the inner wall of the pipe, so that the pipe wall of the pipe is formed into a specific shape. However, because this method requires the forming device to be inserted into the pipe, and the action of the forming device to control the convex decoration module is the same, it can only form a circular tube and the diameter of the tube, such as Fixed-diameter risers, front forks, rear forks, and other special-shaped curved handles and risers, front forks, and rear forks with different pipe diameter shapes cannot be produced by this method

五、發明說明(2) 出立體之裝飾造型,使得 、 及裝飾,並因此而導致農行無法作到整體之造型改變 工製作立體裝飾造型之;;彳U體裝飾造型之管件與無法加 到整體之美感。而且,二=格格不入之感覺,而影響 出車父為簡單之立體裝飾 k奮用之加工方法亦僅能製作 體褒錦造型,如商標圖案J。’而無法製作出較為精緻之立 緣是,本發明人即斜 及設計上未臻完善所導致之:^用官件造型之加工方法 極研究改良之道,經長期二改,二而深入構思,且積 發明。 努力改良试做而開發設計出本 【發明内容】 蓉於上述,本發明之主 形之自行車管件上製作出的在提供一種可於特殊外 管件之造型製作方法者。 精緻立體圖樣造型之自行車 具體而言,本發明之自行|其 步驟係為先利用抽管擠壓之方式二H型”方法’其 之管壁位置形成-較厚之厚度,:後度使欲成型 件作整型加工’以改變該管件之;機具對管 寸及將該管件加工成特定之形狀,:二;::所需之尺 壓機構對該管件作液壓成型之加工二::具及-液 件及於該管件上製作各種精= : = 自行車管 【實施方式】 正體圖樣造型者。 以下茲列舉數種利用本發 乙加工方法所完成之自行 1227203 五、發明說明(3) 車官件作為一較佳之實施例以供詳細說明,以使任何熟悉 此項技術之人士將可更為明瞭本發明之特徵及目的,本^ 明亦適用於其它類似之自行車管件之立體造型加工上, 以下所述者,僅為本發明之其中常見之較佳實施例而已, 當不能以之限定本發明實施之範圍,即大凡依本發明 ί:;;:作之均等變化與修飾’皆應仍屬本創作專利:V. Description of the invention (2) Three-dimensional decorative modeling makes decoration and decoration, and as a result, the Agricultural Bank of China cannot make the overall modeling and change the three-dimensional decorative modeling; 彳 U body decorative modeling can not be added to the whole Beauty. In addition, two = incompatibility, which affects the car driver ’s simple three-dimensional decoration. K ’s processing methods can only produce body brocade shapes, such as the trademark pattern J. 'The inability to produce a more delicate standpoint is caused by the inventor's oblique and imperfect design: ^ The processing method of official part modeling has been researched and improved. After a long time, it has been modified, and the second is in-depth conception. , And product invention. Efforts were made to improve the trial work and developed the present invention. [Summary of the Invention] Based on the above, the main shape of the bicycle pipe fittings of the present invention is to provide a molding manufacturing method that can be used for special outer pipe fittings. Specifically, the bicycle of the exquisite three-dimensional pattern shape, the self-invention of the present invention | The steps are the first method of using the pipe to squeeze the second H-type "method" its tube wall position formation-thicker thickness: Shaped parts are shaped to change the shape of the pipe; the machine adjusts the pipe size and processes the pipe into a specific shape: 2:;: the required pressure and pressure mechanism is used to hydraulically process the pipe 2 :: And-liquid parts and various kinds of fines made on the fittings =: = Bicycle tube [Embodiment] Those who are in the shape of a normal body. The following is a list of several kinds of self-made 1227203 completed by the processing method of the present invention. 5. Description of the invention The official document is a preferred embodiment for detailed description, so that anyone familiar with the technology will better understand the features and purposes of the present invention. The present invention is also applicable to the similar three-dimensional modeling of bicycle pipe fittings. The following are merely preferred embodiments of the present invention. When the scope of implementation of the present invention cannot be limited by this, that is, according to the present invention, the same changes and modifications are made: This creation should still patent:

:參閱第-圖所示者,係為一自行車管件 方法的加工步驟方塊圖,步驟為: 衣W a )控制管件厚度··先利用抽管及擠壓之方式將 厚度之管件抽拉擠壓成不同之管壁厚度體 飾造型之位置處則形成一較薄度’而無需作立體凸 之重量。 較4之厚度,以減輕自行車管件 b )整型加工:係包括一 一管件外形之加工,其令: g彳千外仫尺寸之加工及 該控製管件外徑尺+ 件之部份管徑作各種加工以至 到:::;型機具對該管 目的’該加工方法及造成之造型,如;_ 造型尺寸之 加工所形成之斜度造型(χ 〇 弟—圖所不之打斜度 所形成之擴管造型(2n) 第二圖所不之擴管加工 成之縮管造型(30)等。第四圖所示之縮管加工所形 该管件外形之加工··係 々 工,以使管件形成特定之形狀,:二一力二機對該管件加 π乐一圖所不之壓彎加工: Please refer to the figure-it is a block diagram of the processing steps of a bicycle pipe fitting method, the steps are: Clothing W a) Controlling the thickness of the pipe fittings ·· The pipe fittings of the thickness are first pulled and squeezed by means of pipe drawing and extrusion The positions of the body decoration shapes with different thicknesses of the tube wall form a thinner thickness without the need for three-dimensional convex weight. Thicker than 4 in order to reduce the bicycle fittings b) shaping processing: includes the processing of the shape of one piece of fittings, which makes: the processing of the size of thousands of outer diameters and the outer diameter of the control fitting + part of the pipe diameter All kinds of processing and even to :::; the machine tool for the purpose of the tube 'the processing method and the resulting shape, such as; _ the size of the shape formed by the processing of the shape of the shape (χ 〇 brother-the shape of the slope is not formed The shape of the pipe expansion (2n) The shape of the reduced pipe (30), etc., which is not processed in the second picture. The processing of the shape of the pipe shaped by the process of the shrinkage shown in the fourth picture The pipe is formed into a specific shape: the two-force two-machine presses the pipe and bends it as shown in the figure.

1227203 五、發明說明(4) 所形成之小孤度壓f造型(11)、第三圖所示之打凹加 工所形成之打凹造0(21)及第五圖所示之壓扁加工所 形成之壓扁造型(40)等。 成型;:管件置入-設有預定模穴形狀之模 具,然後精由液壓機構將高壓油注入管件之中,以使較 大面積造型先,型,<後切斷供油使管件"封狀,並由 管件兩端對該管件内之高壓油作軸向之加a,以於較厚之 管壁上成型出小圓弧角及小面接 出管件便可獲得一如第二立體=’最後開模取 (12) (22) 體圖樣造型 d )後續加工:利用一般 )之官件。 力…以成型出如第=圖:示 之大弧度彎官造型(13)及切搞 )等之管件造型,以供方便配合】它 、槽孔(5 2 由於本發明係具有上述特殊' 工出特殊造型之自行車管件,且^加工方法,因此便可加 該特殊造塑之自行車管件上加工製:mu原;理而於 液壓成型之同時,該預先設成㈣之管壁===於 體圖刚時之變形裕量,而使可於該管件立 官件較南及較為精緻之立體圖樣造型,如出 使自行車之造型可具有較多之變化,且各部 能相互搭配,而大幅增加自行車整體造型之 生亦 綜上所述,當知本發明具有產業上之利用性及進^ ’而且在同類產品中均未見有類似之產品或發表而具‘: 1227203 五、發明說明(5) 穎性,故已符合發明專利之申請要件。唯以上所述者,僅 為本創作之一較佳實施例而已,當不能以之限定本創作實 施之範圍,即大凡依本創作申請專利範圍所作之均等變化 與修飾,皆應仍屬本創作專利涵蓋之範圍内。1227203 V. Description of the invention (4) The small orbital pressure f shape (11) formed, the dented 0 (21) formed by the dented processing shown in the third figure and the flattened processing shown in the fifth figure The flattened shape (40) formed. Molding :: Pipe fittings are placed into a mold with a predetermined cavity shape, and then high-pressure oil is injected into the pipe fittings by a hydraulic mechanism, so that the larger area is shaped first, and later, "cut off the oil supply to make the pipe fittings" Sealed, and axially add a to the high-pressure oil in the pipe from both ends of the pipe to form a small arc angle on the thicker pipe wall and connect the pipe to the pipe to obtain a second solid = 'Finally open the mold and take (12) (22) body pattern modeling d) Follow-up processing: use the official parts. Force ... to shape the pipe fittings such as the large-radius bender shape (13) and cutting) shown in the figure: for easy cooperation], the slot (5 2 because the present invention has the above-mentioned special A special shape of the bicycle pipe, and ^ processing method, so you can add the special plastic bicycle pipe processing: Mu original; while the hydraulic molding, the pre-set pipe wall === 于The deformation margin of the body picture at the beginning makes the pipe parts southerly and more delicate three-dimensional shape modeling. If the bicycle shape can be changed, the parts can be matched with each other, which greatly increases. The overall shape of the bicycle is also summarized as above. When the present invention is known to have industrial applicability and advancement ^ 'and no similar products or publications have been found among similar products': 1227203 V. Description of the invention (5 ), So it has met the application requirements for invention patents. Only the above is only one of the preferred embodiments of this creation. When the scope of implementation of this creation cannot be limited, that is, the scope of application for patents based on this creation Equality done Of and modifications are still to be within the scope of the present patent covers the creation.

1227203 圖式簡單說明 【圖式說明】 第一圖,係本發明 第二〜六圖,係利 【圖號說明】 (1 0 )斜度造型 (12)立體凸飾 (2 0 )擴管造型 (2 2 )立體凸飾 (31)立體凸飾 (4 1 )立體凸飾 (5 1 )切槽 之加工步驟方塊圖 用本發明所製作出 ( 1 1 造型 ( 1 3 ( 2 1 造型 ( 3 0 造型 ( 4 0 造型 ( 5 0 ( 5 2 之各種管件造型。 )小弧度壓彎造型 )大弧度壓彎造型 )打凹造型 )縮管造型 )壓扁造型 )立體凸飾造型 )槽孔1227203 Brief description of the drawings [Illustration of the drawings] The first drawing, which is the second to sixth drawings of the present invention, is the [Illustration of the drawing number] (1 0) The slope shape (12) The three-dimensional convex decoration (2 0) Expansion shape (2 2) Three-dimensional convex decoration (31) Three-dimensional convex decoration (4 1) Three-dimensional convex decoration (5 1) Grooving processing step block diagram produced by the present invention (1 1 shape (1 3 (2 1 shape (3 0 shape (4 0 shape (5 0 (5 2 of various pipe shapes.) Small arc bending shape) large arc bending shape) concave shape) shrink shape) flat shape) three-dimensional convex shape) slot

第9頁Page 9

Claims (1)

1227203 六、申請專利範圍 1 一種自;^主ΛΛ· a )先利用管件之造型製作方法,其步驟係為: 之管壁位置形;式控制管件之厚度使欲成变 t)) 然後 jjj 該管件之部、份管^ 機具對管件作整型加工,以改變 定之形狀; 至付合所需之尺寸及將該管件加工成特 C ) 之後配人一招曰ΤΪ 型之加工以使A二I f /、及一液壓機構對該管件作液壓成 2、如申二2官,上形成特定之立體圖樣造型。 作方法,該整^心圍S 1項所述自行車管件之造型製 —管件外形之加:?係' 包括-控㈣管件外徑K寸之加工及 作方二= :述自行車管件之造型製 管件:形,作=:ί等寸心 作太r m專利範圍第1項所述自行車管件之造型製 〜禮$液1成型之加王方法料將管件置人-設有預 C ’然後藉由—液壓機構將高壓油;主入管 t中,以使較大面積造型先成型,之後切斷供油使管件 松封狀,並由該管件之兩端對該管件内之高壓油作轴向 第10胃 1227203_ 六、申請專利範圍 之加壓,以成型出小圓弧角及小面積之立體造型者。 6、如申請專利範圍第1項所述自行車管件之造型製 作方法,該管件於液壓成型加工後亦再經一般之加工機對 該其作切削、鑽孔及大弧度彎管之加工,以成型出大弧度 彎管造型及切槽、槽孔等之管件造型,以供方便配合其它 零件使用。1227203 6. Scope of patent application 1 A kind of self-defense; ^ Master ΛΛ a) First, use the shape of the pipe to make the method, the steps are: the shape of the wall of the pipe; control the thickness of the pipe to make the change t)) then jjj the The parts and parts of the pipe fittings ^ The machine performs shaping processing on the pipe fittings to change the set shape; to fit the required size and process the pipe fittings into special C) After the deployment of a TΪ type processing to make A two I f /, and a hydraulic mechanism to hydraulically form the pipe 2, such as Shen 2 and 2 official, to form a specific three-dimensional pattern. As a working method, the shape of the bicycle pipe fittings described in the whole article S 1-the addition of the shape of the pipe fittings:? Department 'Including-control and processing of pipe fittings with an outer diameter of K inch and the second method =: describe the shape of bicycle pipe fittings: shape, make =: liters of the shape of the bicycle pipe fittings described in item 1 of the patent scope ~ Li $ 1, the method of adding the king is to place the pipe fittings-with a pre-C ', and then-high pressure oil through a hydraulic mechanism; the main into the pipe t, so that the larger area shape is formed first, and then the oil supply is cut off The tube is loosely sealed, and the high pressure oil in the tube is axially stretched from the two ends of the tube to the 10th stomach 1227203_ VI. The scope of the patent application to form a three-dimensional shape with a small arc angle and a small area . 6. According to the method of modeling the bicycle pipe fittings described in item 1 of the scope of the patent application, after the hydraulic forming process, the pipe fittings are then cut, drilled and processed with large arc bends by ordinary processing machines to form The large-radius pipe shape and the shape of the grooves, slots and other pipe shapes are provided for easy use with other parts.
TW92102182A 2003-01-28 2003-01-28 Method for producing the shaping-tubes of bicycles TWI227203B (en)

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CN108016554B (en) * 2018-02-05 2023-09-12 天成车料(深圳)有限公司 Electric bicycle integrated lower tube motor seat and hydraulic forming method
CN108213250A (en) * 2018-04-02 2018-06-29 宁波泰茂车业有限公司 A kind of bicycle upper tube automatic moulding material-preparing machine

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