TWI222907B - Method for making a press-fit barrel - Google Patents

Method for making a press-fit barrel Download PDF

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Publication number
TWI222907B
TWI222907B TW92114107A TW92114107A TWI222907B TW I222907 B TWI222907 B TW I222907B TW 92114107 A TW92114107 A TW 92114107A TW 92114107 A TW92114107 A TW 92114107A TW I222907 B TWI222907 B TW I222907B
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Taiwan
Prior art keywords
shrinkage
bar
upper side
punch
groove
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TW92114107A
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Chinese (zh)
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TW200400860A (en
Inventor
Tu-Huo Jang
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Anchor Fasteners Ind Co Ltd
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Priority to TW92114107A priority Critical patent/TWI222907B/en
Publication of TW200400860A publication Critical patent/TW200400860A/en
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Publication of TWI222907B publication Critical patent/TWI222907B/en

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Abstract

This invention relates to a method for making a press-fit barrel, comprising the steps of: trimming a rod, extruding and compressing a lower side to form a reduced body with smaller diameter; punching a central bore from opposing ends thereof; forming a block at the intersection between different diameter portions; reversing and punching the workpiece to form a flared configuration at an upper side of the reduced body by punching the reduced body from an upper side and forming tiny slits at a lower portion of the reduced body.

Description

1222907 ( _奉號92114107 年 月 日 修正 i五、發明說明(1) , |【發明所屬之技術領域】. 本發明係關於壓扣螺套成型加工方法,尤指利用衝設 方式在管狀體上成型細小槽溝之方法。 【先前技術】 經濟的繁榮帶動工業科技的進步,為了在激烈的競爭 求取業務的成長,最基本的就是要縮減工時減.少產品不良 | |率’以降低製造的成本’來提南競爭力,而就壓扣螺套來 丨 I ! 丨說,由於此產品安裝快速、便利,對於空間狹小不便直接 : 使用螺紋的地方’如電腦機殼内裝、汽車内裝、配電盤内 丨 裝等等,可提供與薄板之組合使用,其安裝後緊固力好,4 使用壽命長,而其之使用,如圖一所示,係在固定件1上 | 預先鑽設一孔洞,該固定件1係為薄板狀之軟性材質製成 i |1222907 (_ Feng No. 92114107 Rev. i. V. Invention Description (1), | [Technical Field to which the Invention belongs]. The present invention relates to a method for forming a crimping nut, especially to use a punching method on a tubular body. [Previous technology] The economic prosperity drives the progress of industrial technology. In order to seek business growth in fierce competition, the most basic thing is to reduce man-hours. Reduce product defects | | rate 'to reduce The cost of manufacturing is to improve the competitiveness of Nanan, and the snap-in screw sleeve is to be introduced. I said that because this product is fast and convenient to install, it is directly inconvenient for small spaces: places where threads are used, such as computer case interiors, automobiles Built-in, switchboard, etc., can be used in combination with thin plates, which has good tightening force after installation, 4 long service life, and its use, as shown in Figure 1, is attached to the fixture 1 | A hole is drilled, and the fixing member 1 is made of a thin plate-shaped soft material i |

,因此若欲以螺固元件螺設,在厚度較薄之情形下,·以致 I, So if you want to use screw-on elements to set, in the case of thin thickness, so that I

螺固元件僅能由一牙螺設,導致螺固效果非常差,因此乃 IThe screwing element can only be set by one screw, which results in a very poor screwing effect.

將壓扣螺套2穿設於固定件1的孔洞處,該壓扣螺套.2係 在一中空的管體2 1上端頭設一凸環2 2 ,並在凸環2 2 與管體2 1的交接處開設一細小的槽溝2 3 ,而壓扣螺套 2即以其管體2 1穿過固定件1之孔洞,並由上方利用衝 棒3對壓扣螺套2的上端頭進行衝設,則在固定件1為軟 性材質下,隨著衝設之擠壓力,就會對固定件1的孔洞周 圍處形成一擠迫效果,而使其發生。變形因而滲入槽溝2 3 内,藉而可獲得最佳的固定效果,同時安裝快速便利,且 安裝後使用壽命長,不會發生鬆脫的情事,由於槽溝2 3 係較細小的寬度,針對在壓扣螺套2 °上成型細小的槽溝2The crimping screw sleeve 2 is threaded through the hole of the fixing piece 1. The crimping screw sleeve .2 is connected to a hollow pipe body 2 1 with a convex ring 2 2 at the upper end, and the convex ring 2 2 and the pipe body are provided. A small groove 2 3 is opened at the junction of 2 1, and the crimping screw sleeve 2 passes through the hole of the fixing member 1 with its tube body 2 1, and the upper end of the crimping screw sleeve 2 is paired with a punch 3 from above When the head is punched, when the fixing member 1 is made of a soft material, as the pressing force of the punching, a squeezing effect is formed around the hole of the fixing member 1 to cause it to occur. Deformation thus penetrates into the grooves 2 3 to obtain the best fixing effect. At the same time, the installation is fast and convenient, and the service life is long after installation, and no loosening will occur. Because the grooves 2 3 have a relatively small width, For forming small grooves 2 on the crimp nut 2 °

1222907 案號92114107 年月 日 修正 - — - …… — -- ..—.......— ; . . —— -7 _ _ 五、發明說明(2) · · ; 3 ,習知的加工方法,皆係利用特別製造的狹窄車刀,利 1 |用車削方式成墊出該細小的槽溝,雖然已能達到成型細小 ; 槽溝之目的,但是,因為槽溝為一細’小狀態,以致在車削 丨 i加工時,車刀很容易就會卡住並損壞,導致車刀耗損量較 | |多,且因車刀之更換作業,而使加工的時間延長,每分鐘 丨 |約成型3〜5支,造成製造成本的提高,另外,因為係利 用車刀來進行車削加工,此一車削加工會對材料本身的強1222907 Case No. 92114107 Revised on Month-Day---......--..-.............;.. ---- -7 _ _ V. Description of the Invention (2) · ·; 3, conventional The processing methods are all using a specially manufactured narrow turning tool, Li 1 | The small groove can be formed by turning. Although the shape of the groove can be achieved, the purpose of the groove is, but because the groove is a thin ' The small state, so that turning tools can easily become stuck and damaged during turning, and the turning tool consumes more than | |, and because of the turning tool replacement operation, the processing time is extended, every minute 丨| About 3 ~ 5 pieces are formed, which causes an increase in manufacturing costs. In addition, because the turning tool is used for turning processing, this turning processing will strengthen the material itself.

度產生破壞,惟對於前述的弊端,業者一直未能提出有效 I • | 的解決方法,而只能沿用該不良的方法,故如何順暢的完 |It has caused damage, but for the aforementioned disadvantages, the industry has not been able to propose an effective I • | solution, and can only continue to use this bad method, so how to smoothly complete |

成槽溝的加工,又能降低製造成本,自為當前業者極待克 & 服之困擾。 I |【發明内容】 本發明之首一目的,乃在提供一種壓扣螺套成型加工 | 方法,藉於截取棒材之後,進行擠塑使下側形成一律小外 | 徑之縮體,再由二端頭衝設中孔,且在二不同外徑交接處 形成一擋塊,再經反轉衝設,令縮體的上側向外擴開呈喇 叭狀,再由上側對縮體進行衝設,令縮體下方成型出“小 | 的槽溝。 本發明之再一目的,乃在提供一種壓扣螺套成型加主 | _i 方法,藉於截取棒材之後,進行擠塑使下側形成一較小外 _ 徑之縮體,再由二端頭衝設貫通之中孔,再經反轉衝設, 丨Grooving processing can also reduce manufacturing costs, and the current industry is extremely distressed by the & service. I | [Summary of the Invention] The first object of the present invention is to provide a crimping screw sleeve forming process | method, after cutting the bar material, extruding to form a uniformly small outer diameter shrinkage on the lower side, and then A middle hole is punched from the two ends, and a stop is formed at the intersection of two different outer diameters. Then, the reverse punch is set to expand the upper side of the shrinkage body to a flared shape, and then the shrinkage body is punched from the upper side. Let the "small |" groove be formed under the shrinkage. Another object of the present invention is to provide a crimping screw sleeve forming and adding method. _I method, after cutting the bar, extruding the lower side Form a small outer diameter shrinkage, and then punch through the middle hole from the two ends, and then reverse the punch, 丨

令縮體的上側向外擴開呈斜錐形,再由上側對縮體進行衝 IMake the upper side of the shrinkage expand outwards into an oblique cone, and then punch the shrinkage from the upper side I

設,令縮體下方成型出細小的槽溝。。 。 I 本發明之又一目的,乃在提供一種壓扣螺套成型加工 ! !Set it so that a small groove is formed under the shrinkage. . . I Another object of the present invention is to provide a crimping nut forming process!!

頁 6 第 1222907 _______________________________________________________________________麵.92114107—————年.1 日 修正 t . ---------------------------------------------------------—.-……——- — - I五、發明說明(3) |方法,藉於截取管材之後,進行擠塑使下側形成一較小外 i徑之縮體,再經反轉衝設,令縮體的上側向外擴開呈喇队 i狀狀,再由上侧對縮體進行衝設,令縮體的下方成型出細 小的槽溝。 , 本發明之再一目的,乃在提供一種壓扣螺套成型加工 方法,藉於縮體下方的細小槽溝處形成一凹下之環槽,以 令固定件在受衝設之擠壓力滲入槽溝時,可卡入該環槽内 i,來達到提高固定力之目的。 I【實施方式】 | * 為使貴審查委員能更易於了解本發明之加工方法及 I所達到的功效,茲配合圖式說明如后: ! · 首先請參閱圖二,本發明之加工方法,首先裁取適當 長度的棒材4後,對棒材4進行衝設擠塑動作,使棒材4 的下側形成一較小外徑之縮體4 1 ,而棒材4的上側則形 成一凹孔4 2 ,接著,由上、下側中央進行衝孔動作,由 於係同時進行衝孔之動作,因此在不同外徑的交接處形成 一擔塊4 3 ,再將棒材4反轉,然後,由縮體4 1的上方 進行衝設加工,使縮體4 1上側形成向外擴張之,ά狀, 最後,再由縮體4 1的上側進行衝設加工,令縮體4 1的 下方形成一細小的槽溝4 4 ,而來完成加工程序。 · 次請參閱圖三,首先裁取適當長度的棒材4後,進行 衝設擠塑動作,使棒材4的下側.形成一較小外徑之縮體4 1 ,而棒材4的上側則形成一凹孔4 2 ,接著,由棒材中 |央進行衝孔之動作,使衝設出一貫穿之中孔,再將棒材4Page 6 Page 1222907 _______________________________________________________________________ 92114107 ---------- year. Correction on the 1st t. ----------------------------- ----------------------------—.- …… ——- —-I. Description of the invention (3) | Method, borrow After cutting the pipe, extrusion is performed to form a smaller outer i-shaped shrinkage on the lower side, and the reverse side is punched to make the upper side of the shrinkage expand outward to form a squad i-shape, and then the upper side faces The shrinking body is punched, so that a small groove is formed below the shrinking body. Another object of the present invention is to provide a method for forming and processing a crimping nut, by forming a recessed ring groove at a small groove under the shrinkage, so that the pressing force of the fixing member under the impact is set. When it penetrates into the groove, it can be caught in the ring groove i to achieve the purpose of improving the fixing force. I [Embodiment] | * In order to make it easier for your reviewers to understand the processing method of the present invention and the effect achieved by I, I will explain it with the drawings as follows:! · Please refer to Figure 2 first, the processing method of the present invention, After cutting a bar 4 of an appropriate length, a punching and extrusion operation is performed on the bar 4 so that the lower side of the bar 4 forms a shrinkage 4 1 having a smaller outer diameter, and the upper side of the bar 4 forms a The recessed hole 4 2 is then punched from the center of the upper and lower sides. Since the punching operation is performed simultaneously, a load 4 3 is formed at the junction of different outer diameters, and the bar 4 is reversed. Then, a punching process is performed from the upper side of the shrinkage 41 to form an outward expansion of the upper side of the shrinkage 41, and finally, a punching process is performed from the upper side of the shrinkage 41 to make the shrinkage 41 1 A small groove 4 4 is formed below to complete the processing procedure. · Please refer to Figure 3 for the first time. After cutting the rod 4 of appropriate length, the punching and extruding action is performed to make the lower side of the rod 4. A shrinkage 4 1 with a smaller outer diameter is formed, and the rod 4 A concave hole 4 2 is formed on the upper side, and then the punching action is performed by the central part of the bar material, so that a through hole is punched out, and then the bar material 4 is punched.

1222907 案號92114107 年 月 曰 修正 I五、發明說明(4) |反轉,且由縮體4 1的上方進行衝設加工,使縮體4 1上 I側形成向外擴張之喇队狀,最後,由縮體4 1的上侧進行 衝設加工,令縮體4 1的下方處形·成一細小的槽溝4 4 , i而完成加工程序。 1 再請參閱圖四,在棒材4衝設貫_穿之中孔後,再於縮 |體4 1與棒材4交接處斷面處,衝設一凹入之環槽4 5 , !再將棒材4反轉,且由縮體4 1的上方進行衝設加工,使 縮體4 1上側形成向外擴張之喇p八狀,最後,由縮體4 1 的上側進行衝設加工,令縮體4 1的下方處形成一細小的 槽溝4 4 ,且在環槽4 4處具有一凹下之環槽4 5 ,而完 成加工程序。 本發明之加工方法,由於係截取棒材4利用沖設方式 來成型,則在衝設鍛造加工過程,就會對棒材4形成一擠 塑的效果,而使其材質變的更為密實,可有效的增加成品 的強度,並因不是車削成型,不會對槽溝處的強度造成破 壞,且在利用模具自動衝設成型下,可讓加工速度變快, 其加工速度每分鐘可達到8 0〜1 0 0支,較習知的車削 加工方法為快,最高可達2 0倍之高,又不必使用車刀及 沒有車刀耗損之情事,而能大幅的降低製造的成本。 再請參閱圖五,本發明在實施上,亦可直接利用中空 的管材5來成型,在截取適當長度的管材5後,即將管材 I 5的上側端衝設一較小外徑的縮體5 1 ,且該縮體5 1的1222907 Case No. 92114107 Amendment I. V. Invention Description (4) | Reverse, and punching process from the top of the shrinkage 41, so that the I side of the shrinkage 4 1 forms a squad shape that expands outward. Finally, a punching process is performed from the upper side of the shrinkage body 41, so that a small groove 4 4, i is formed at the lower part of the shrinkage body 41 to complete the processing program. 1 Please refer to FIG. 4 again. After punching through holes in the bar 4 and punching through it, a recessed ring groove 4 5 is punched at the cross section of the shrinking body 4 1 and the bar 4. The bar 4 is then reversed, and punching processing is performed from above the shrinkage 41, so that the upper side of the shrinkage 41 is formed into a p-shaped shape that expands outward. Finally, punching processing is performed from the upper side of the shrinkage 41. A small groove 4 4 is formed at the lower part of the shrinking body 41 and a concave ring groove 4 5 is formed at the ring groove 4 4 to complete the processing procedure. In the processing method of the present invention, since the bar material 4 is intercepted to be formed by punching, the bar material 4 is extruded during the forging process, and the material is made denser. It can effectively increase the strength of the finished product, and because it is not turned, it will not cause damage to the strength at the groove. It can also make the processing speed faster by using the automatic punching of the mold, and the processing speed can reach every minute 80 ~ 100 pieces, which is faster than the conventional turning method, up to 20 times higher, without the need to use a turning tool and without the wear of the turning tool, and can greatly reduce the manufacturing cost. Please refer to FIG. 5 again. In the implementation of the present invention, the hollow pipe 5 can also be directly used for molding. After cutting the pipe 5 of an appropriate length, the upper end of the pipe I 5 is punched with a smaller outer diameter shrink 5 1 and the shrinkage of 5 1

I I孔徑較大,接著對縮體5 1的上侧進行衝設,使縮體5 1 上側形成向外擴張之喇η八狀,然後再由縮體5 1的上端面I I has a larger aperture, and then punches the upper side of the shrinkage body 5 1 to form an upper shape of the shrinkage body 5 1 that expands outward, and then the upper end surface of the shrinkage body 5 1

1222907 _—— _________________——皇192114107 _________________________________年 1 日―…修正 五、發明說明(5) 進行衝設’令縮體5 1的下方形成一細小的槽溝5 2 ,而 來完成整個加工程序’由於選用管材直接衝設鍛造加工, ; · |在不需利用車刀車削槽溝下,可避免成品的強度遭到破壞 ,可達到降低製造成本之目的。 另外,如圖六所示,本發明成型之壓扣螺套6 ,其端 頭較大徑的凸環6 1 ,係可為具有鋸齒之圓形狀,或為多 角形,或為正方形等各種形狀,而能適用於各種不同螺設 處之需求。1222907 _—— _________________—— Emperor 192114107 _________________________________ 1st year of the year ——... Amendment V. Description of the invention (5) Perform punching so that a small groove 5 2 is formed below the shrinking body 5 1 to complete the entire machining process 'Because the pipe is directly punched and forged, the use of a turning tool does not require the use of a turning tool to prevent the strength of the finished product from being damaged, which can reduce the manufacturing cost. In addition, as shown in FIG. 6, the formed crimping screw sleeve 6 of the present invention may have a large-diameter convex ring 6 1 at the end, which may have various shapes such as a circular shape with a zigzag, a polygonal shape, or a square. , And can be applied to the needs of various screw installations.

綜上所述,本發明之方法不但未見於市面,且能加快 加工時間,及無謂的浪費,又可提高成品的強度及降低製 造成本,而達到產業的利用性,並具有創新性及進步性之 要件,爰依法提出發明之申請,祈請貴審查委員之詳鑑 ,惠賜為准予專利之審定,至感德便。To sum up, the method of the present invention is not only unavailable in the market, but also can speed up processing time and wastelessly. It can also improve the strength of the finished product and reduce the manufacturing cost, thereby achieving industrial applicability and being innovative and progressive. For the essentials, I have filed an application for an invention in accordance with the law, and I would like to ask your reviewing committee for detailed examination, and I would like to thank you for your approval of the patent.

第9頁 1222907 , 案麗92114107 年月日 修正 _ . i圖式簡單說明 丨(一)圖式說明: ( I 圖一係習知栓的使用示意圖。 圖二係本發明一較佳實施例加工步驟之示意圖。 圖三係本發明另一較佳實施例加工步驟之示意圖。 圖四係本發明又一較佳實施例加工步驟之示意圖。 圖五係本發明再一較佳實施·例加工步驟之示意圖◦ I 圖六係_發明壓扣螺特套成品之實施例圖。 丨(二)圖號說明:Page 9 1222907, Ameri 92114107 Rev. _. I Schematic description 丨 (A) Schematic description: (I Figure 1 is a schematic diagram of the use of a conventional plug. Figure 2 is a processing step of a preferred embodiment of the present invention Schematic diagram. Figure 3 is a schematic diagram of the processing steps of another preferred embodiment of the present invention. Figure 4 is a schematic diagram of the processing steps of another preferred embodiment of the present invention. Figure 5 is a schematic diagram of the processing steps of another preferred embodiment of the present invention. ◦ I Figure 6 is the embodiment of the invention of the finished product of the crimping screw special sleeve. 丨 (two) Figure number description:

I ^ 11固定件 2壓扣螺套 2 1管體 2 2凸環 2 3槽溝 3沖棒 4棒材 4 1縮體 4 2凹孑L . • 4 3擔塊 4 4槽溝 4 5環槽 5管材 5 1縮體 5 2槽溝· 6壓扣螺套 6 1凸環I ^ 11Fixture 2Clamping nut 2 1Tube body 2 2Convex ring 2 3Groove 3Punch bar 4Bar 4 1Shrink body 4 2Concave 孑 L. • 4 3Support block 4 4Groove 4 5Ring Slot 5 Pipe 5 1 Shrink 5 5 Slot · 6 Press-fit screw sleeve 6 1 Convex ring

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Claims (1)

1222907 _____________________________________________________ —案1 92114107 —^ 年 1 旦_____________________JTi 六、申請專利範圍 I 1 · 一種壓扣螺套成型加工方法,首先裁取適當長度 : 的棒材,並進行衝設動作,使棒材下側形成一較小外徑之 ί 縮體,而棒材的上側則形成一凹孔,接著,再由上、下側 ! • I 同時進行衝孔,而在二不同外徑的交接處形成一擋塊,然 丨 j 後,將棒材反轉由縮體的上方埠行衝設加工,使縮體上側 i 形成向外擴張之喇^狀,再由縮體的上側進行衝設加工,| 令縮體的下方形成一細小的槽溝,而完成加工者。 2 · —種壓扣螺套成型加工方法,首先裁取適當長度 的棒材,並進行衝設動作,使棒材下側形成一較小外徑之 | 縮體,而棒材的上側則形成一凹孔,’接著,再對棒材中央 j 進行衝孔,使形成一貫穿之中孔,然後,將棒材反轉並由 縮體的上方進行衝設,使縮體上側形成向外擴張之剩ϋ八狀 ,再由縮體的上側進行衝設,令縮體的下方形成一細小的 I ί ί I槽溝,而完成加工者。 丨 3 · —種壓扣螺套成型加工方法,首先截取適當長度 I 的管材,將管材的上側端衝設一較小外徑的縮體,且該縮 | 體的孔徑較大,接著對縮體的上側進行衝設,使縮體的上 側形成向外擴張之喇0八狀,然後再由縮體的上端面進行衝 設,令縮體的下方形成一細小的槽溝,而來完成加工者。 4 ·如申請專利範圍第1 、2或3項所述之一種壓扣 · 螺套成型加工方法,其中,在縮體下方的槽溝處亦可設以 I β ! 凹下之環槽者。 丨1222907 _____________________________________________________ — Case 1 92114107 — ^ Year 1 once _____________________ JTi VI. Application for patent scope I 1 · A crimping screw sleeve forming processing method, first cut a bar of appropriate length: and perform punching action to make the bar under A small shrinkage body with a smaller outer diameter is formed on the side, and a concave hole is formed on the upper side of the bar, and then from the upper and lower sides! • I punch at the same time, and form a joint at the junction of two different outer diameters. Stopper, and then j, invert the bar and punch from the upper side of the shrinkage to make the upper side i of the shrinkage expand outward, and then press the upper side of the shrinkage. A small groove is formed below the shrinkage to complete the processor. 2 · — A crimping screw sleeve forming and processing method, first cut a bar of appropriate length and perform a punching operation so that the lower side of the bar forms a small outer diameter | shrinkage, and the upper side of the bar is formed A concave hole, 'Next, punch the center j of the bar to form a through hole, and then reverse the bar and punch from the top of the shrink to expand outward from the shrink. The leftover shape is punched out from the upper side of the shrinkage, so that a small I ί ί I groove is formed below the shrinkage, and the processor is completed.丨 3 · A kind of crimping screw sleeve forming and processing method, first cut a pipe of proper length I, punch the upper end of the pipe into a shrink with a smaller outer diameter, and the diameter of the shrink is larger, and then the shrink The upper side of the body is punched, so that the upper side of the shrinkage body is formed into an outwardly expanding shape, and then the upper end surface of the shrinkage body is punched, so that a small groove is formed below the shrinkage body to complete the processing. By. 4 · A crimp as described in item 1, 2, or 3 of the scope of patent application. · Screw sleeve forming processing method, in which the groove under the shrinkage can also be provided with I β! Recessed ring groove.丨 第11頁Page 11
TW92114107A 2003-05-26 2003-05-26 Method for making a press-fit barrel TWI222907B (en)

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