TWI222773B - Assembling method of soldering-type connector - Google Patents

Assembling method of soldering-type connector Download PDF

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Publication number
TWI222773B
TWI222773B TW92121269A TW92121269A TWI222773B TW I222773 B TWI222773 B TW I222773B TW 92121269 A TW92121269 A TW 92121269A TW 92121269 A TW92121269 A TW 92121269A TW I222773 B TWI222773 B TW I222773B
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Taiwan
Prior art keywords
terminal
connector
soldering
welding
assembly
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TW92121269A
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Chinese (zh)
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TW200507387A (en
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Guo-Jen Shiu
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Component User Industry Co Ltd
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Publication of TW200507387A publication Critical patent/TW200507387A/en

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Abstract

The assembling method of soldering-type connector in the present invention has at least the following steps: (1) pass several signal lines through a case, solder the bare line segment of several signal lines to the terminal soldering segment which are not separated with the material stripe correspondingly; (2) plug the conductive segment of the said terminal into the terminal slot of the adhesive center in the connector; (3) break the material tape connected with each terminal; (4) associate/fix the connector case onto the signal line and adhesive center, so as to complete the assembling of the soldering type connector. By soldering the terminal and signal line in advance, then plugging the terminal into the adhesive center and associating with the case, the assembling operation can be simplified, and the production speed can be faster.

Description

1222773 _案號92121269_年月曰 修正_ 五、發明說明(1) <發明所屬之技術領域> 本發明係有關於一種提供快速組裝焊接式連接器的方 法,尤指一種利用先焊接端子與信號線,再將端子插入膠 心並與外殼結合的方法,可達到簡化組裝作業步驟並加快 生產速度之焊接式連接器的組裝方法。 <先前技術>1222773 _ Case No. 92121269_ Revised in January / August_ Five. Description of the invention (1) < Technical field to which the invention belongs > The present invention relates to a method for providing a rapid assembly of a soldered connector, especially a method using a soldered terminal first The method of combining the signal line with the terminal and inserting the terminal into the rubber core and combining it with the shell can achieve a method of assembling a soldered connector that simplifies assembly steps and speeds up production. < Prior art >

在目前生活上,電腦似乎已成為家家戶戶必備的日常 生活用品,而且目前的電腦大多是多媒體電腦,其主機可 連接利用預設有連接器插座,與各種可被支援周邊設備的 連接器連接,使得電腦不再是單純的被應用在工作上,而 是可藉由連接的各周邊設備,達到影音視聽的娛樂效果; 為使周邊設備與主機間的信號傳遞無誤,其連接器的構造 設計及其組裝步驟,都是影響其品質的重要因素之一,且 其組裝的步驟方法尤其重要。請參閱第一、二、三圖,係 分別為習用焊接式連接器的組裝方法之步驟一、二、三。 如圖所示:該習用焊接式連接器的組裝方法,其步驟包含 有·· 一 ·係預設有一帶有端子孔1 1 、端子平台1 2的膠心1 ,及若干個端子2 ,而該等端子2的焊接段2 1又連In the current life, the computer seems to have become an essential daily necessities for every household, and most of the current computers are multimedia computers. The host computer can be connected with a preset connector socket to connect with various connectors that can support peripheral devices. Computers are no longer simply used for work, but can be connected to each other to achieve audiovisual audio-visual entertainment effects. In order to make the signal transmission between the peripheral devices and the host error-free, the structure and design of its connector and The assembly step is one of the important factors affecting its quality, and the method of its assembly step is particularly important. Please refer to the first, second, and third drawings, which are steps one, two, and three of the assembly method of the conventional soldered connector, respectively. As shown in the figure: The assembly method of the conventional soldered connector includes the following steps: 1. A rubber core 1 with a terminal hole 1 1, a terminal platform 1 2 and a plurality of terminals 2 are preset, and The soldering sections 2 1 of these terminals 2 are connected again

接在料帶3上,係先將該等端子2的導電段2 2對應 插入膠心1之端子孔1 1内(如第一、二圖所示); 二·當端子2插入膠心1後,再將其所連接的料帶3予以 折斷(如第二圖所示);Connected to the tape 3, the corresponding conductive segments 2 2 of the terminals 2 are first inserted into the terminal holes 1 1 of the rubber core 1 (as shown in the first and second figures); 2. When the terminal 2 is inserted into the rubber core 1 After that, the connected strip 3 is broken (as shown in the second figure);

第5頁 1222773 _案號92121269_年月曰 修正_ 五、發明說明(2) 三·係預設有一具有若干裸線段4 1的信號線4,並將各 裸線段4 1分別對應跨置於各端子2的焊接段2 1上 (如第二圖所示); 四·係利用烙鐵5及錫條5 1以人工焊接方式,將跨置於 各端子2焊接段2 1上的裸線段4 1個別予以焊接( 如第三圖所示); 五·最後再將連接器的外殼結合固定於信號線4與膠心1 上,即完成焊接式連接器的組裝(圖中未示)。Page 51222773 _Case No. 92121269_ Revised Year_ of the Invention_5. Description of the Invention (2) 3. The preset is a signal line 4 with a number of bare line segments 41, and each of the bare line segments 41 is correspondingly placed across Soldering section 2 1 of each terminal 2 (as shown in the second figure); 4. Using a soldering iron 5 and a solder bar 5 1 to manually weld the bare section 4 that is placed on the soldering section 21 of each terminal 2 1 Weld individually (as shown in the third picture); 5. Finally, the connector shell is fixed on the signal line 4 and the rubber core 1 to complete the assembly of the welded connector (not shown).

藉由上述習用焊接式連接器的組裝方法,我們不難發 現在這整個組裝的過程中,人為因素對於連接器品質的優 劣影響甚巨,如下所述: 1 ·習用的膠心大都設有端子平台,可供端子焊接段跨置 ,其主要用以防止焊接人員在操作時,不慎壓彎該焊 接段,然,該端子平台雖可避免端子的焊接段被壓折 ,但卻也增加不少材料上的成本。 2 ·在焊接時,主要還是要看焊接人員的教育訓練是否確 實,其烙鐵及錫條接觸的時間、溫度及握持烙鐵的穩 定度,將會大大影響裸線段及焊接段連接效果,使其 形成的焊點不會有包焊、冷焊、及因焊點過大而與一 旁的焊接段短路等等情事發生。 3 ·其膠心係為塑膠材質,極易受溫度的影響而產生變形With the assembly method of the conventional soldered connector, we can easily find that human factors have a great influence on the quality of the connector during the entire assembly process, as follows: 1 · Most of the conventional rubber cores are provided with terminals The platform can be used to bridge the welding section of the terminal. It is mainly used to prevent the welding staff from accidentally bending the welding section during operation. However, the terminal platform can prevent the welding section of the terminal from being crushed, but it also increases Less material costs. 2 · When welding, it is still necessary to see whether the education and training of the welding personnel is correct. The contact time, temperature, and stability of the soldering iron and the soldering iron will greatly affect the connection effect of the bare wire section and the welding section, making it The formed solder joints will not be over-welded, cold-welded, and short-circuited to the welding section on the side because the solder joint is too large. 3 · The plastic core is made of plastic, which is easy to be deformed by the influence of temperature.

,如當烙鐵在焊接時,停留在同一支端子的時間太久 ,將會使端子平台變形,甚至會因端子本身材質而快 速導熱,進而造成膠心内部也會變形,也有可能會令For example, when the soldering iron stays on the same terminal for too long when soldering, the terminal platform will be deformed, and even the material of the terminal itself will conduct heat quickly, which will cause the interior of the rubber core to deform, which may also cause

第6頁 五、發明說 a 4 因為羽二沾廷都是影響連接器品質的一大殺手。 線斑I;的焊接式連接器,都是利用焊接人員將信號 也Ϊ視該i Ϊ 一,連接在一起,其焊接速度、可靠性 造暮6二斗接人員的經驗而定,但無論如何以人為製 会且壯產品會有許多不確定因素存在,且也會造成 、衣太忮而影響生產快速。 <發明内容> 題’發明^ i =的焊接式連接器組裝方法所可能產生的問 ,憑i從辜ΐ ΐ ϊ ί臻於完善,遂竭其心智悉心研究克服 用先焊接年^累積經驗,進而研發出一種利 式連接器:組裳作業步驟並加快生產速度之焊接 器的G方π 2要目#,即在設計-種焊接式連接 膠心並與外殼处2 Κ ΐ接;:與信號線,再將端子插ί 快生產速度之…,可達到簡化組裝作業步驟並加 ,接:的其ί:;ί以現的:-種 迷端子之導電…起對應插入5 = ; = 將上 各…接的料帶;四.將連接器之4、:合 第7頁 1222773 _案號92121269_年月曰 修正_ 五、發明說明(4) 固定於信號線與膠心上,即完成焊接式連接器的組裝;藉 由,利用先焊接端子與信號線,再將端子插入膠心並與外 殼結合的方法,可達到簡化組裝作業步驟並加快生產速度 之功效。 <實施方式> 為使 貴審查委員瞭解本發明之目的、特徵及功效, 茲藉由下述具體之實施例,並配合所附之圖式,對本發明 做一詳細說明,說明如后:Page 6 5. Invention a 4 Because Yu Erzhan is a big killer that affects the quality of connectors. The welding connector of the wire spot I; all use the signal of the welding personnel to despise the signal ,, and connect them together. The welding speed and reliability depend on the experience of the second-fighting personnel, but in any case There will be many uncertain factors in the human-made and strong products, and it will also cause too much clothing and affect the rapid production. < Summary of the Invention > Question 'Invention ^ i = Welding connector assembly method may be a question, which is perfected from Guΐ ΐ ϊ ί by i, and then exhausted his mind and thoughtful research to overcome the accumulation of the first welding year ^ Experience, and further developed a type of connector: G square π 2 2 目 # of the welder that sets up the work steps and speeds up the production speed, that is, in the design-a type of welded connection to the rubber core and the 2 κ 外壳 at the shell; : And the signal line, and then insert the terminal ί fast production speed…, can simplify the assembly steps and add, then connect: its ί :; ί to the current:-a kind of conductive conductivity of the terminal… from the corresponding insertion 5 =; = The tapes that will be connected to each other; 4. Connect the connector 4: Page 7 1222773 _ Case No. 92121269_ year month and month amendment _ 5. Description of the invention (4) fixed on the signal line and plastic core, That is, the assembly of the soldering connector is completed; by using the method of first soldering the terminal and the signal wire, and then inserting the terminal into the rubber core and combining with the shell, the effect of simplifying the assembly operation steps and accelerating the production speed can be achieved. < Embodiments > In order to make your reviewing committee understand the purpose, features, and effects of the present invention, the following specific examples and the accompanying drawings are used to make a detailed description of the present invention, which will be described later:

請參閱第四、五、六、七圖,分別係為本發明之步驟 一、二、三、四。如圖所示:本發明焊接式連接器的組裝 方法,其步驟至少包含有: 一 ·先將若干條信號線4對應穿越一外殼8 ,再將若干條 信號線4之裸線段4 1 ,對應到未與料帶3分離的端 子6焊接段6 2上,並利用自動化焊接設備之吹風機 7吹出熱風,使預設端子6焊接段6 2的錫膏與信號 線4裸線段4 1熔接為一體,而該焊接段6 2係浮凸 於料帶3之上,可令焊接過程更為順遂(如第四、五 圖所不), 二·將上述端子6之導電段6 1 ,一起對應插入連接器膠 心9的端子槽内(如第六圖所示);Please refer to the fourth, fifth, sixth, and seventh drawings, which are steps one, two, three, and four of the present invention, respectively. As shown in the figure: The assembly method of the solderable connector of the present invention includes at least the following steps: 1. First, a plurality of signal lines 4 are correspondingly passed through a casing 8, and then a plurality of bare signal segments 4 1 of the signal lines 4 are correspondingly corresponding to To the soldering section 6 2 of the terminal 6 that is not separated from the strip 3, and use the blower 7 of the automatic soldering equipment to blow out hot air, so that the solder paste of the soldering section 6 2 of the preset terminal 6 and the bare wire section 41 of the signal line 4 are welded together The welding section 6 2 is embossed on the strip 3, which can make the welding process smoother (as shown in the fourth and fifth figures). 2. Insert the conductive section 6 1 of the terminal 6 above correspondingly. In the terminal groove of the connector rubber core 9 (as shown in the sixth figure);

三·折斷與各端子6連接的料帶3 (如第六圖所示); 四·將連接器之外殼8結合固定於信號線4與膠心6上, 即完成焊接式連接器的組裝。3. Break the strip 3 connected to each terminal 6 (as shown in the sixth figure); 4. Combine and fix the connector housing 8 to the signal line 4 and the rubber core 6 to complete the assembly of the soldered connector.

第8頁 1222773 _案號92121269_年月曰 修正_ 一 五、發明說明(5) 藉由本發明先焊接在組裝的組裝方法,可解決習用先 組裝後焊接所產生的問題,如下所述: 1 ·係利用自動化設備使端子和信號線焊接固定在一起, 少了人為操作的影響,自然就不必在膠心上設置端子 平台,相對的也可減少材料上的成本。 2 ·在焊接時,不需考量人為因素,其焊接的時間、溫度 及都由自動化控制,其焊點不會再有包焊、冷焊、及 · 因焊點過大、短路等等情事發生。 3 ·因為本發明係為先焊接後組裝,故,在端子置入膠心 時,端子上的溫度早已下降到不足以使塑膠材質變形 的程度,所以該膠心不會有變形的可能,而置入於膠 · 心内的端子也不會有脫落的可能。 4 ·採用先焊接後組裝的方式,再加上自動化設備焊接, 避免以人為製造導向,解決了在生產產品時的許多不 確定因素,且也有助於組裝並加快生產速度。 _ 在上述各步驟中,我們不難發現本發明的組裝方法, 有效的將連接器的組裝步驟化繁為簡,且在焊接的過程中 · 避免人力介入,如此,自然就可以節省人力工時,而且還 降低了不少製造成本,達到簡化組裝作業步驟並加快生產 速度之功效。 雖本發明以一較佳實施例揭露如上,但並非用以限定 本發明實施之範圍。任何熟習此項技藝者,在不脫離本發 © 明之精神和範圍内,當可作些許之更動與潤飾,即凡依本 發明所做的均等變化與修飾,應為本發明專利範圍所涵蓋Page 81222773 _Case No. 92121269_ Year Month Amendment _ One. V. Description of the Invention (5) By the method of the present invention, the assembly method of first welding and assembling can solve the problems caused by conventional assembly and welding, as described below: 1 · The terminals and signal wires are welded and fixed together by using automatic equipment, which reduces the influence of human operation. Naturally, there is no need to set a terminal platform on the rubber core, and the cost of materials can be reduced. 2 · When welding, no human factors need to be considered. The welding time, temperature, and temperature are all automatically controlled. There will no longer be overpack welding, cold welding, and other problems due to excessive welding points, short circuits, etc. 3 · Because the present invention is assembled after welding, when the terminal is placed in the rubber core, the temperature on the terminal has already fallen to a level insufficient to deform the plastic material, so the rubber core will not be deformed, and There is no possibility that the terminal placed in the glue or the heart will fall off. 4 · Welding after assembly, plus automatic equipment welding, to avoid human-oriented manufacturing, to solve many uncertain factors in the production of products, and also help assembly and speed up production. _ In the above steps, it is not difficult to find the assembly method of the present invention, which effectively simplifies the assembly steps of the connector, and avoids human intervention during the welding process, so that it can naturally save manpower and man-hours. Moreover, it also reduces a lot of manufacturing costs, achieves the effect of simplifying assembly steps and accelerating production speed. Although the present invention is disclosed as above with a preferred embodiment, it is not intended to limit the scope of implementation of the present invention. Anyone skilled in this art can make some changes and modifications without departing from the spirit and scope of the present invention. That is, all equal changes and modifications made in accordance with the present invention shall be covered by the scope of the patent of the present invention.

第9頁 1222773 _案號92121269_年月曰 修正_ 五、發明說明(6) ,其界定應以申請專利範圍為準。 綜上所述,誠可見本發明之焊接式連接器的組裝方法 確已能達預期之功效,,故已符合發明技術思想之高度發 明要屬無疑,惟依法申請發明,並請 鈞局惠予詳審賜予 專利,實感德便。Page 9 1222773 _ Case No. 92121269_ Year Month Amendment _ V. Description of invention (6), the definition should be based on the scope of patent application. In summary, it can be seen that the method of assembling the soldered connector of the present invention has indeed achieved the expected effect. Therefore, it is undoubtedly a high degree of invention that has met the technical idea of the invention. A detailed examination of the patent grants me a sense of virtue.

第10頁 1222773 案號 92121269 年 月 曰 修正 圖式簡單說明 第一圖係習用焊接式連接器的組裝方法之步驟一。 第二圖係習用焊接式連接器的組裝方法之步驟二。 第三圖係習用焊接式連接器的組裝方法之步驟三。 第四圖係為本發明之步驟一。 第五圖係為本發明之步驟二。 第六圖係為本發明之步驟三。 第七圖係為本發明之步驟四。 圖號簡單說明: 1 ........膠心 11......端子孔Page 10 1222773 Case No. 92121269 Modification Brief Description of the Drawing The first drawing is the first step of the assembly method of a conventional soldered connector. The second figure is the second step of the assembly method of the conventional soldered connector. The third figure is the third step of the assembly method of the conventional soldered connector. The fourth diagram is step one of the present invention. The fifth diagram is step two of the present invention. The sixth diagram is step three of the present invention. The seventh diagram is step four of the present invention. Brief description of drawing number: 1 ........ Rubber core 11 ...... Terminal hole

12.....端子平台 2......••端子 2 1......焊接段 22......導電段 3 ........料帶 4.......信號線 4 1......裸線段 5........烙鐵 5 1.......錫條 6........端子 6 1......導電段 62......焊接段 7 .......吹風機 8........外殼 9........膠心12 ..... terminal platform 2 ... •• terminal 2 1 ... welding section 22 ... conducting section 3 ......... material strip 4. ...... Signal wire 4 1 ...... Bare wire segment 5 ........ Soldering iron 5 1 ....... Tin bar 6 ........ Terminal 6 1 ... Conductive section 62 ... Welding section 7 ... Blower 8 ........ Shell 9 ........ Rubber core

第11頁Page 11

Claims (1)

1222773 案號92121269 年月日 修正 六、申請專利範圍 1 · 一種焊接式連接器的組裝方法,其步驟至少包含有: 一·先將若干條信號線對應穿越一外殼,再將若干條 信號線對應焊接到未與料帶分離的端子焊接段上 y 二·將上述端子之導電段,一起對應插入連接器膠心 的端子槽内; 三·折斷與各端子連接的料帶; 四·將連接器之外殼結合固定於信號線與膠心上,即 完成焊接式連接器的組裝。 2 ·如申請專利範圍第1項所述之焊接式連接器的組裝方1222773 Case No. 92121269 Amendment Date: Patent Application Scope 1. A method of assembling a soldered connector, the steps include at least: 1. First, a number of signal lines are correspondingly passed through a shell, and then a number of signal lines are correspondingly Solder to the soldering section of the terminal that is not separated from the tape. 2. Insert the conductive sections of the terminals into the terminal grooves of the connector cores. 3. Break the tape connected to each terminal. 4. Connect the connector. The shell is fixed on the signal wire and the rubber core, which completes the assembly of the welding connector. 2 · Assembly method of soldered connector as described in item 1 of the scope of patent application 法,其中,該信號線與端子焊接段的焊接方式,係以 自動化焊接設備快速焊接者。 3 ·如申請專利範圍第1項所述之焊接式連接器的組裝方 法,其中,該端子焊接段係浮凸於料帶之上,令焊接 過程更為順遂者。Among them, the method of welding the signal line and the terminal welding section is a rapid welding method using automated welding equipment. 3 · The method for assembling a soldered connector as described in item 1 of the scope of patent application, wherein the soldering section of the terminal is embossed on the strip to make the soldering process smoother. 第12頁Page 12
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