TW593763B - Process for manufacturing a nonskid deck - Google Patents

Process for manufacturing a nonskid deck Download PDF

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Publication number
TW593763B
TW593763B TW92120499A TW92120499A TW593763B TW 593763 B TW593763 B TW 593763B TW 92120499 A TW92120499 A TW 92120499A TW 92120499 A TW92120499 A TW 92120499A TW 593763 B TW593763 B TW 593763B
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TW
Taiwan
Prior art keywords
base plate
mask
item
wire
patent application
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Application number
TW92120499A
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Chinese (zh)
Inventor
Chia-Hua Chang
Jen-Chin Wu
Jin-Bau Liou
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Chung Shan Inst Of Science
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Priority to TW92120499A priority Critical patent/TW593763B/en
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Publication of TW593763B publication Critical patent/TW593763B/en

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  • Coating By Spraying Or Casting (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)

Abstract

A process for manufacturing a nonskid deck by spray is disclosed. The process includes the following steps. First, a mask having a plurality of apertures is mounted at a specific location above a deck. Thereafter, a spray device located above the mask sprays a coating material downward. The coating material that passes the apertures of the mask thus forms a plurality of nonskid dots on the deck. Moreover, the pattern of the apertures on the mask may affect the pattern of the nonskid dots formed on the deck. Therefore, a nonskid deck with accentuated roughness is obtained effectively by the present invention.

Description

玖、發明說明 -又41¾¾¾. 領域、先前技術、內容、實施方式及圖式簡單說明) 本發明係關於一種熔射製造止滑板的方法,尤指一 種可製造不同粗糙度、耐磨蝕或耐高溫,但不限於此的 止滑板的方法。 二、先前技術发明 、 Explanation of the invention-another 41¾¾¾. Field, prior technology, content, implementation, and diagrams are briefly explained) The present invention relates to a method for shot stop manufacturing by spraying, especially a method capable of manufacturing different roughness, abrasion resistance or resistance High temperature, but not limited to this method. Second, the prior art

傳統製造止滑板的方法主4包括塗裝高分子止滑漆 (例如:環氧樹脂)、及直接炫射金屬或非金屬於底板上。 其中滑塗裝技術由於材料選擇性低、施工/修補不易及 產品壽命不長,其應用範圍有限。 直接熔射金屬技術具有快速、無需熟化的優點,且 成品耐磨性為止滑塗裝的五倍,重量卻可減輕14%。然 而’目前使用直接騎技術,例如美國海軍係以電弧溶 射铭製造船艦户斤需之止滑板(proceedings 0f The 1993The traditional method of manufacturing anti-skid plate 4 includes applying a polymer anti-skid paint (such as epoxy resin), and directly shining metallic or non-metal on the base plate. Among them, slip coating technology has a limited application range due to its low material selectivity, difficult construction / repair, and short product life. Direct spray metal technology has the advantages of fast and no curing, and the finished product has five times the wear resistance of slip coating, but the weight can be reduced by 14%. However, ’direct-riding technology is currently used, for example, the US Navy uses arc-solving inscriptions to make shipboard skids (proceedings 0f The 1993

National Spray Conference,pp 445 45〇),所得止滑板之粗 糙度亦僅200〜300μηι,其止滑效果有限。National Spray Conference, pp 445 45〇), the roughness of the obtained anti-slide is only 200 ~ 300μηι, and its anti-slip effect is limited.

發明人爰因於此’本於積極發明之精神,亟思一種 可以解決上it問狀「溶射製造止滑板的方法」,幾經 研究實驗終至完成此項嘉惠世人之發明。 三、發明内容 本發明之主要目的係、在提供—種炫射製造止滑板的 方法,俾能獲得具有高粗糙度之止滑板。 勺2達成上述之目的,本發明熔射製造止滑板的方法 匕v驟:(a)提供一底板,該底板可為全屬&& 鐵、,或辞,亦可為塑膠底板,例如 ⑻:供—遮罩,置於底板上方距離-特定高度約〇〜10 :;半較佳為1〜3mm,料挖設有複數個開w 革+偟可小於〇.5mm :⑷提供一線 =如㈠目、錫、辞、錄、録合金或不鑛:: 了為非孟屬線材,例如陶莞或陶金;以及⑷由遮罩上方 射裝置或火焰溶射裝㈣射線材,使線材 於遮罩之開孔下方之底板上,以形成具有複數 突 點之止滑板。 3本發明方法因使用遮罩可使底板部份區域不沉積炫 融的線材’進而有效地控制止滑突點的高度、止滑點數 目及分佈。此外’藉由調整遮罩與底板間的距離、遮罩 開孔之形狀及大小、熔射距離、熔射送線速度等,可獲 得不同粗糙度之止滑板。 X 四、實施方式 為能讓貴審查委員更瞭解本發明之技術内容,特舉 較佳具體實施例說明如下。 t施例1 請參見第1圖以本發明方法製作圓錐狀止滑突點的 示意圖。本實施例之金屬鐵底板21上方距離2mm處,架 7 593763 設—沖孔網板4 Ο,沖孔網板4 〇挖設有複數個圓形開孔 41,開孔之半徑為1,00叫111。本實施例之線材為鋁線 81,由沖孔網板40上方以火焰熔射裝置91於距離沖孔網 板40約25公分處’以25〇公分/分鐘的送線速度溶射銘線約 5分鐘,使其透過圓孔41沉積於沖孔網板4〇下方之底板2ι 上,形成具有複數個鋁止滑突點31之止滑板1〇 ,經深度 規(Dial Depth Guage)量測得粗糙度為^⑼㈣^狀)。本 實施例製成之止滑板10具有防蝕及價廉的優點,可用於 鋼構平台、飛行曱板、人行道及人員作業區等。 實施例2 請參見第2圖以本發明方法製作矩形止滑突點的示 意圖。本實施例與實施例i不同之處為沖孔網板4〇架設於 鐵底板21上方距離2mm處,沖孔網板40挖設有複數個矩 形開孔42,開孔42之邊長為2,000μπι。本實施例係以電弧 熔射裝置92熔射鉬線,最後形成具有鉬止滑突點32之止 滑板10,經量測得粗链度為2,〇〇〇pm(Rmax)。本實施例製 成之止滑板1 〇具有耐磨、耐高溫及耐沖蝕的優點,可用 於飛彈發射區、飛機起降區或機動發射車擋焰區。 實施例3 本實施例與實施例2大致相同;惟,沖孔網板4〇架設 於金屬鐵底板21上方距離2mm處,且線材改為不鏽鋼 o〇b 593763 線,最後經量測得粗链度為2,0_m(Rmax)。本實施例製 成之止滑板10因其耐磨性優異,則可應用範圍更廣。 實施例4 本實施例與實施例2大致相同;惟,金屬鐵底板21 改為ABS塑膠板,且線材改為低溶點的鋅線,最後叙量 測得粗糙度為2,00(^m(Rmax)。ABS可用作止滑塑膠地 碑〇 藉由本發明嫁射製造止滑板的方法,因使用沖孔網 板40可使底板21之部份區域不沉積熔融的線材,故可輕 易獲得粗糙度300μιη以上,甚至高達2,〇〇〇μηι之止滑板。 此外,尚可有效地控制止滑突點31,32的數目及分佈。 綜上所陳,本發明無論就目的、手段及功效,在在 均顯示其迥異於習知技術之特徵,為「熔射製造止滑板 的方法」之一大突破,懇請貴審查委員明察,早曰賜 准專利,俾嘉惠社會,實感德便。惟應注意的是,上述 諸多實施例僅係為了便於說明而舉例而已,本發明所^ 張之權利範圍自應以申請專利範圍所述為準,而非僅限 於上述貫施例。 五、圖式簡單說明 第1圖係以本發明方法製作圓錐狀止滑突點的示意圖 593763 第2圖係以本發明方法製作矩形止滑突點的示意圖。 六、圖號說明 10 止滑板 21 鐵底板 31 鋁止滑突點 32 鉬止滑突點 40 沖孔網板 41 圓形開孔 42 方形開孔 91 火焰熔射裝置 92 電弧熔射裝置Because of this, the inventor was based on the spirit of active invention, and was thinking about a method that could solve the above-mentioned question "Solution shot manufacturing method to stop the skateboard". After several research experiments, he finally completed this invention that benefits the world. 3. Summary of the Invention The main object of the present invention is to provide a method for producing a glide stop plate by glare, so as to obtain a glide stop plate with high roughness. The spoon 2 achieves the above-mentioned object. The method of the present invention for the manufacture of a skid stopper by spraying is as follows: (a) Provide a bottom plate, which may be all & iron, or a plastic bottom plate, such as ⑻: supply-shield, placed above the bottom plate-a specific height of about 0 ~ 10 :; semi-preferably 1 ~ 3mm, the material dig is provided with a plurality of open leather + 偟 can be less than 0.5mm: ⑷ provide a line = Such as ㈠ ㈠, tin, 、, 、, 不 alloy, or non-mine :: 为 is non-Meng wire, such as Tao Wan or Tao Jin; and ㈣ is equipped with a ray material by a mask overhead shooting device or flame dissolution, so that the wire is used in The bottom plate below the opening of the mask forms a sliding plate with a plurality of protruding points. 3 The method of the present invention can effectively control the height of the anti-slip protrusion points, the number and distribution of the anti-slip points because a mask can be used to prevent the deposition of dazzling wires in a part of the bottom plate. In addition, by adjusting the distance between the mask and the bottom plate, the shape and size of the mask opening, the shot distance, and the speed of the shot feed, the sliding plate with different roughness can be obtained. X IV. Implementation Modes In order to make your review committee better understand the technical content of the present invention, the preferred specific embodiments are described below. Example 1 Please refer to FIG. 1 for a schematic diagram of making a conical anti-slip protrusion by the method of the present invention. At a distance of 2 mm above the metallic iron bottom plate 21 in this embodiment, the frame 7 593763 is provided with a punching screen 4 0, and the punching screen 4 0 is provided with a plurality of circular openings 41 with a radius of 1,000. Called 111. The wire in this embodiment is an aluminum wire 81, and a flame spraying device 91 is used above the punching screen 40 at a distance of about 25 cm from the punching screen 40 to dissolve the inscription line at a feeding speed of 25 cm / min. It was allowed to deposit on the bottom plate 2m under the punching screen 40 through the circular hole 41 in minutes to form a stop plate 10 having a plurality of aluminum anti-slip protrusions 31. The roughness was measured by Dial Depth Guage Degree is ^ ⑼㈣ ^ shape). The anti-skid plate 10 made in this embodiment has the advantages of anti-corrosion and low cost, and can be used for steel structure platforms, flying slabs, sidewalks, and personnel working areas. Embodiment 2 Please refer to FIG. 2 for a schematic diagram of manufacturing a rectangular anti-slip protrusion by the method of the present invention. The difference between this embodiment and the embodiment i is that the punching screen 40 is set up at a distance of 2 mm above the iron bottom plate 21, and the punching screen 40 is dug with a plurality of rectangular openings 42. The length of each side of the opening 42 is 2,000. μπι. In this embodiment, the molybdenum wire is sprayed by the arc spraying device 92, and finally a stopper plate 10 having a molybdenum anti-slip point 32 is formed. The measured degree of coarse chain is 2,000 pm (Rmax). The anti-skid plate 10 manufactured in this embodiment has the advantages of wear resistance, high temperature resistance, and erosion resistance, and can be used in missile launching areas, aircraft take-off and landing areas, or motor vehicle launching flame blocking areas. Embodiment 3 This embodiment is roughly the same as Embodiment 2. However, the punching screen 40 is set up at a distance of 2 mm above the metal iron base plate 21, and the wire is changed to a stainless steel obb 593763 wire. Finally, the thick chain is measured. The degree is 2,0_m (Rmax). The stopper plate 10 made in this embodiment has a wider range of applications because of its excellent abrasion resistance. Embodiment 4 This embodiment is substantially the same as Embodiment 2. However, the metal iron base plate 21 is changed to an ABS plastic plate, and the wire is changed to a zinc wire with a low melting point. The final measured roughness is 2,00 (^ m (Rmax). ABS can be used as a non-slip plastic monument. The method of manufacturing anti-slides by the method of the present invention can be easily obtained because the perforated screen 40 can prevent molten wire from being deposited on a part of the bottom plate 21. Roughness of more than 300μιη, even as high as 2,000μηι. In addition, the number and distribution of anti-slip protrusions 31, 32 can be effectively controlled. In summary, the present invention, regardless of the purpose, means and effect On the ground, it shows that it is very different from the conventional technology. It is a major breakthrough in the "method for manufacturing skateboards by melting shots". I implore your reviewers to make a clear observation and grant a quasi-patent early on. This will benefit the society and it will be a good thing. However, it should be noted that the above-mentioned embodiments are merely examples for the convenience of description, and the scope of rights of the present invention should be based on the scope of the patent application, rather than being limited to the above-mentioned embodiments. Brief description of the formula Method to make a schematic diagram of a conical anti-slip protrusion 593763 Figure 2 is a schematic diagram of making a rectangular anti-slip protrusion using the method of the present invention. VI. Description of the drawing number 10 Anti-skateboard 21 Iron base plate 31 Aluminum anti-slip protrusion 32 Molybdenum anti-slip protrusion Point 40 punching plate 41 circular opening 42 square opening 91 flame spraying device 92 arc spraying device

1010

Claims (1)

593763 拾、申請專利範菌 1 · 一種熔射製造止滑板的方法;其步驟包括: (a)提供一底板; (b) ⑷ 提供一遮罩,置於該底板上方距離— 處’該遮罩挖設有複數個開孔; 提供一線材;以及 特定高度 (d)由該遮罩上方熔射該線材 罩之開孔下方之該底板上 滑突點之該止滑板。 使該線材沉積於該遮 以形成具有複數個止 2·如申請專利範圍第丨項所述之方法 之該底板為金屬底板。 其中該步驟(a)593763 Pick up and apply for patent bacteria 1 · A method for manufacturing a slide stop by thermal spraying; its steps include: (a) providing a base plate; (b) ⑷ providing a mask, placed at a distance above the base plate-the mask A plurality of openings are dug; a wire is provided; and a specific height (d) the stop plate of the sliding point on the base plate below the opening of the wire cover is sprayed from above the shield. The wire is deposited on the shield to form a plurality of substrates. 2. The base plate is a metal base plate according to the method described in item 1 of the patent application scope. Where the step (a) 3·如申請專利範圍第1項所述 之4金屬底板為鐵、銘或辞 4·如申請專利範圍第1項所述 之該底板為塑膠底板。 之方法,其中該步驟(a) 〇 之方法,其中該步驟(a) 5. 6. 8. 如申請專利範圍第1項所述之方法,其中該步驟 之该遮罩置於該底板上方G〜IGmm處。 Μ請專㈣圍第1項所述之方法,I中該步驟 之該遮罩置於該底板上方1〜3mm處。 如申請專利範圍第1項所述之方法,纟中該步驟 =遮罩之開孔具有最小曲率半飢5酿。 ^申請專利範圍第1項所述之m中該步驟 之δ亥線材為金屬線材。3. The metal base plate as described in item 1 of the scope of patent application is iron, inscription or words 4. The base plate as described in item 1 of the scope of patent application is a plastic base plate. Method, wherein the method of step (a) 0, wherein the method of step (a) 5. 6. 8. The method according to item 1 of the scope of patent application, wherein the mask of the step is placed above the base plate G ~ IGmm. Please specialize in the method described in item 1. Place the mask in this step at 1 ~ 3mm above the bottom plate. According to the method described in the first item of the scope of patent application, in this step, the opening of the mask has a minimum curvature of half a starvation. ^ The delta wire in this step described in item 1 of the scope of patent application is a metal wire. 1111
TW92120499A 2003-07-28 2003-07-28 Process for manufacturing a nonskid deck TW593763B (en)

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