TW593514B - Starch-based fully-biodegradable material and its preparation method - Google Patents

Starch-based fully-biodegradable material and its preparation method Download PDF

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TW593514B
TW593514B TW092106515A TW92106515A TW593514B TW 593514 B TW593514 B TW 593514B TW 092106515 A TW092106515 A TW 092106515A TW 92106515 A TW92106515 A TW 92106515A TW 593514 B TW593514 B TW 593514B
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starch
acid
biodegradable material
item
patent application
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TW092106515A
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TW200418918A (en
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Shr-He Wang
Jian-Bing Jang
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Wuhan Huali Environment Prot S
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L3/00Compositions of starch, amylose or amylopectin or of their derivatives or degradation products
    • C08L3/02Starch; Degradation products thereof, e.g. dextrin
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/0008Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
    • C08K5/0033Additives activating the degradation of the macromolecular compound
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/09Carboxylic acids; Metal salts thereof; Anhydrides thereof
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L3/00Compositions of starch, amylose or amylopectin or of their derivatives or degradation products
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L77/00Compositions of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Compositions of derivatives of such polymers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L91/00Compositions of oils, fats or waxes; Compositions of derivatives thereof
    • C08L91/06Waxes

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Biological Depolymerization Polymers (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The present invention relates to a starch-based fully-biodegradable material which comprises 65-95 wt% plant starch, 1-15 wt% reactive plasticizer, 0.1-5 wt% reactive compatibilizer, and 1-20wt% biodegradable polymer. The preparation process of the starch-based fully-biodegradable material is as follows: (1) adding the plant starch and the reactive plasticizer to a high speed mixer to mix; (2) when its temperature rises to 80-200 DEG C, adding the degradable polymer thereto; (3) cooling and discharging to obtain powder material; (4) then adding the powder to a twin screw extruder, adding the reactive compatibilizer thereto at 120-130 DEG C, and extruding this sheet, polishing, cooling and sizing, thereby completing the invention. After discarding, the fully-biodegradable material according to the invention can be composted or used as mediums for soil-less culture. It can be used to manufacture disposable tableware, packing container and vibration-damping filler and the like.

Description

(1) 玖、發明說明 發明所屬之技術領域 本發明涉及一種降解材粗 、 抖及其製備方法,具體地說是 種澱粉基生物全降解材料犯 科及其製備方法。 【先前技術】 “發展綠色産業' 興辦綠4 辦綠色企業、生産綠色産品、提 供綠色服務、倡導綠色消鲁” ^ κ 是二十一世紀的主旋律。人 口、資源、環境是當今社會·gy _ 曹1持續發展面臨的三大問題, 實現人口、經濟、社會、頊& 〜 S見、資源的可持續發展,已成 爲世界各關基本隨。在_背景下,“生態環境材料 ”應運而生。“生態環境材料,,是繼人類歷史± “天然材 料,,、“金屬材料”、“合成材料”複合材料,,、‘‘ 智慧材料”之後的第六代材料,屬於高新技術環保新材料 。它從材料的設計階段就在定量地綜合分析評價材料在其 整個尋叩周期(原料提供—原料投入一生産過程一産出— 使用-廢棄)中環境負荷的基礎上,充分考慮盡可能減輕 封資源、每境的負萌影響。從根本上解決資源日益短缺、 大量廢棄物造成生態環境日益惡化等問題。 爲治理“白色污染” ’從八十年代後期,國內外一些 硏究機構致力於澱粉塡充型光/生物雙降解材料及製品的 硏究和開發,一次性可降解材料的硏究與開發呈現五彩繽 紛的喜人景象。 公開號爲CN 1 2966997A的專利申請採用植物纖維粉 -6- (2) 、聚乙烯醇、羧甲基纖維素、硬脂酸和麵粉加水混合後, 在較低壓力下成型,其中聚乙烯醇,麵粉作爲粘合劑;羧 甲基纖維素產生增韌增強的作用。但該方法中聚乙烯醇和 羧甲基纖維素價格較高,生産方式採用模壓,耗能高、效 率低。另外有一點必須強調,由於上述製品不耐水、不耐 油,需在內表面塗覆防水膠或聚乙烯薄膜,否則理化衛生 指標都不達標。上述産品成本較高,不易被市場接受。 還已知一種“光/生物降解材料”,它是在聚乙烯或 聚丙烯中塡充礦粉(滑石粉、碳酸鈣)或少量澱粉。在傳 統的塑膠加工設備上成型。到目前爲止未見有專利申請, 從分析上市的産品看,工藝路線有二種:1、將塡充澱粉 或礦粉的光-生物可降解塑膠母料以一定比例,一般不超 過50重量%加入聚乙烯中,混勻後加入單螺杆擠出機, 通過片材擠出模頭擠出片材,直接在履帶式成型機上進行 真空吸塑成型。該方法生産效率低,成品率低,得到的産 品很軟,強度低,無實際使用價値。2、將塡充澱粉或礦 粉的光-生物可降解塑膠母料以一定比例,一般不超過 50重量%加入聚乙烯或聚丙烯中,混勻後加入單螺杆擠 出片材機組’通過三輥壓光,形成片材。上述産品的澱粉 含量低,只能部分降解。 分析現有産品澱粉含量不高的主要限制原因,一是配 方,二是工藝,三是設備。(1) 发明. Description of the invention The technical field to which the invention belongs The present invention relates to a crude material of degraded material, its shaking, and a method for preparing the same, in particular to a starch-based biodegradable material and a method for preparing the same. [Previous technology] "Developing a green industry ', setting up four green enterprises, producing green products, providing green services, and advocating green elimination" ^ κ is the main theme of the 21st century. Population, resources, and environment are the three major issues facing today's sustainable development. Realizing the sustainable development of population, economy, society, economics, and resources has become a basic concern of the world. Under the background, "ecological environment materials" came into being. "Eco-environmental materials are sixth-generation materials after human history ±" natural materials "," metal materials "," synthetic materials ", and" smart materials ", which belong to high-tech environmental protection new materials. From the design stage of the material, it quantitatively comprehensively analyzes and evaluates the material on the basis of the environmental load in its entire search cycle (raw material supply-raw material input-production process-output-use-waste), and fully considers reducing the sealing resources as much as possible. The negative impact of each environment. Fundamentally solve the problems of increasingly scarce resources, and the deterioration of the ecological environment caused by a large amount of waste. To combat "white pollution" 'From the late 1980s, some domestic and foreign research institutions committed to starch. The research and development of filled photo / biologically degradable materials and products, and the research and development of disposable degradable materials present a colorful and pleasing scene. The patent application published as CN 1 2966997A uses plant fiber powder-6- (2 ), Polyvinyl alcohol, carboxymethylcellulose, stearic acid and flour after mixing with water, forming under lower pressure, where Vinyl alcohol, flour is used as a binder; carboxymethyl cellulose has a toughening and strengthening effect. However, in this method, polyvinyl alcohol and carboxymethyl cellulose are relatively expensive, and the production method uses molding, with high energy consumption and low efficiency. In addition, It must be emphasized that because the above products are not resistant to water and oil, they need to be coated with waterproof glue or polyethylene film on the inner surface, otherwise the physical and chemical hygiene indicators are not up to the standard. The above products are relatively expensive and are not easily accepted by the market. "Photo / biodegradable material", which is filled with mineral powder (talc, calcium carbonate) or a small amount of starch in polyethylene or polypropylene. It is molded on traditional plastic processing equipment. No patent application has been seen so far. From the analysis of the products on the market, there are two kinds of process routes: 1. Add the photo-biodegradable plastic masterbatch filled with starch or mineral powder to polyethylene in a certain proportion, generally not more than 50% by weight, and add it after mixing. The single screw extruder extrudes the sheet through the sheet extrusion die, and performs vacuum suction molding directly on the crawler molding machine. This method has low production efficiency, low yield and low yield. The resulting product is very soft, low in strength, and has no actual price. 2. Add the photo-biodegradable plastic masterbatch filled with starch or mineral powder to polyethylene or polypropylene in a certain proportion, generally not more than 50% by weight. After mixing, it is added to the single-screw extruding sheet unit to form a sheet through three-roll calendering. The starch content of the above products is low and can only be partially degraded. The main reasons for the low starch content of the existing products are analyzed. The second is technology and the third is equipment.

公開號爲 CN 1 1 1 577 1 A、CN 1 289792A 及 CN 1 280246A的專利申請公開了下述方法:首先對澱粉進行 -7- (3)593514Patent applications with publication numbers CN 1 1 1 577 1 A, CN 1 289792A, and CN 1 280246A disclose the following method: First, the starch is subjected to -7- (3) 593514

預處理,製成改性澱粉,採用多元醇進行增塑;將改性澱 粉、PE、光敏劑、促氧化劑、降解促進劑、自氧化劑、偶 聯劑或乙烯-丙烯酸共聚物、乙烯·醋酸乙烯共聚物相容劑 等在高速混合機中混合,雙螺杆擠出造粒,製成含澱粉 30 - 85 %的母料。其中偶聯劑大多選用鈦酸酯偶聯劑或鋁 酸酯偶聯劑。由於乙烯-丙烯酸共聚物、乙烯-醋酸乙烯 酯共聚物的市場售價都很高,導致生産成本居高不下。上 述方法還使用了過渡金屬有機化合物光敏劑,說明上述專 利所公開的母料及製品降解性能不好,需借助光敏劑,另 外光敏劑的加入也污染了製品。在上述專利申請所公開的 組合物中,仍以聚烯烴爲主要原料,澱粉只是作爲微生物 的碳源塡充其中,産品仍不能完全降解。Pre-treatment to make modified starch and plasticize it with polyalcohol; modified starch, PE, photosensitizer, pro-oxidant, degradation promoter, auto-oxidant, coupling agent or ethylene-acrylic acid copolymer, ethylene · vinyl acetate The copolymer compatibilizer is mixed in a high-speed mixer, and twin-screw extrusion granulation is made into a masterbatch containing 30-85% starch. Among these coupling agents, titanate coupling agents or aluminate coupling agents are mostly used. Due to the high market prices of ethylene-acrylic acid copolymers and ethylene-vinyl acetate copolymers, production costs remain high. The above method also uses a transition metal organic compound photosensitizer, which indicates that the masterbatch and products disclosed in the above patents have poor degradation performance, and the use of a photosensitizer is required. In addition, the addition of the photosensitizer also contaminates the product. In the composition disclosed in the above patent application, polyolefin is still used as the main raw material, starch is only used as a carbon source for microorganisms, and the product still cannot be completely degraded.

公開號爲CN 1 288 1 00A的專利申請所公開的組合物中 添加40 - 80 %的接枝改性澱粉共聚物、光敏劑,塑膠添 加劑和白雲母粉等。CN 13 1961 8A也公開了使用澱粉衍生 物/纖維素/丙烯酸共聚物的方法。總體而言都是通過在自 由基引發劑作用下,與烯類不飽和單體的接枝共聚,以使 澱粉改性。澱粉的接枝共聚在雙螺杆機以外的反應器來完 成,其反應效率低,生産成本高,作爲一次性用品的原料 是不合算的。 【發明內容】 本發明的目的是針對上述産品不能完全降解、材料耐 水、耐油、耐候性能差、理化衛生指標不理想的缺陷,提 -8 - (4) (4)593514 供一種具有優良的柔韌性和力學性能,耐水、耐油、耐候 性極佳,能完全生物降解的澱粉基生物全降解材料,以彌 補上述産品的不足。 本發明的另一目的是提供該澱粉基生物全降解材料的 製備方法。 具體實施方式 本發明提供一種澱粉基生物全降解材料,其包括下列 成分: 65 — 95重量%的植物澱粉, 1 - 1 5重量%的反應型增塑劑,所述的反應型增塑劑 選自脂肪族羧酸、脂肪族低分子聚酯、脂肪族醯胺、脂肪 族羧酸酯和脂肪族羧酸金屬鹽中的一種或多種, 0.1 - 5重量%的選自摩爾比爲1: 1的共聚單體與酸 酐或其衍生物的複合物的反應型增容劑,其中共聚單體是 選自丙烯腈、醋酸乙烯酯、丙烯醯胺、異戊二烯、丙烯酸 、甲基丙烯酸烷基酯和苯乙烯中的一種或多種;酸酐或其 衍生物是選自乙酸酐、甲基丙儲酸酐、丁二酸酐、馬來酸 酐和馬來醯亞胺中的一種或多種,以及 1 - 20重量%的可生物降解的高分子化合物,所述的 可生物降解的高分子化合物爲選自聚己內酯、聚乙丙酯、 聚丙交酯、聚乳酸、聚羥基丁酸酯·戊酸酯共聚物、聚乙 烯醇、聚醋酸乙烯酯-聚丙烯醯胺共聚物、以及由所述的 反應型增容劑改性的聚乙烯和聚丙烯中的一種或多種。 -9- (5) (5)593514 本發明所使用的植物澱粉爲選自薯類澱粉' _彳勿源粉 ,具體爲紅薯澱粉、馬鈴薯澱粉、木薯澱粉、魔芋澱粉、 玉米澱粉、小麥粉和早稻澱粉中的一種或多種。 本發明所使用的可生物降解高分子化合物的主要作用 是用來與澱粉化學結合,以產生增強、增韌、增塑的作用 〇 本發明所使用的作爲反應型增塑劑的脂肪族羧酸是選 自油酸、亞油酸、硬脂酸、軟脂酸、己二酸、月桂酸、肉 豆蔻酸、亞麻酸、琥珀酸、蘋果酸、蟲鱲酸和葉蚤鱲酸中 的一種或多種。 本發明所使用的作爲反應型增塑劑的脂肪族醯胺是選 自油醯胺、硬脂醯胺、亞油醯胺、環烷醯胺、已內醯胺、 十二內醯胺、N,N-二丁基硬脂醯胺和N,N-二甲基油醯胺中 的一種或多種。 本發明所使用的作爲反應型增塑劑的脂肪族羧酸的金 屬鹽是選自油酸錳、油酸亞鐵、硬脂酸鎂、硬脂酸亞鐵、 硬脂酸鈣、硬脂酸鋅、硬脂酸錳和吡咯烷酮硬脂酸鋅中的 一種或多種。 本發明所使用的作爲反應型增塑劑的脂肪族羧酸酯是 選自油酸甲氧乙酯、癸二酸二異辛酯、己二酸二丁氧乙基 酯、癸二酸二苄酯、尼龍酸異辛異癸酯 '環氧油酸丁酯、 環氧乙醯蓖麻油酸丁酯、以及分子量爲300 - 1 200的未封 端的己二酸丙二醇聚酯中的一種或多種。 本發明的生物全降解材料中還可含有〇. 1 _ 3重量%之 -10 - (6) (6)593514 一種或多種選自石蠟、聚乙烯蠟、聚丙烯蠟和液體石蠘的 物理增塑劑。 本發明的生物全降解材料中還可含有選自2.6-二第二 丁基-4-甲酚(264抗氧劑)、1,1,3-三(2-甲基-4-羥基-5-第 二丁基苯基)丁烷(1010抗氧劑)和四[3-(3,5-二第二丁 基-4-羥基苯基)丙酸]季戊四醇酯的抗氧劑。 本發明最突出的特點是:採用“反應型增塑”機理來 實現使澱粉轉變爲熱可塑性材料。從原理上講,向澱粉中 加入一定量小分子極性化合物都對澱粉有增塑作用,現有 技術均是在澱粉中加入一定量小分子極性化合物。而本發 明在雙螺杆擠出機中實現了兩步反應: 一、 澱粉與反應型增塑劑的增塑反應,例如:The composition disclosed in the patent application with publication number CN 1 288 1 00A is added with 40 to 80% of graft-modified starch copolymer, photosensitizer, plastic additive, muscovite powder, and the like. CN 13 1961 8A also discloses a method using a starch derivative / cellulose / acrylic acid copolymer. In general, starch is modified by graft copolymerization with ethylenically unsaturated monomers under the action of a free radical initiator. The graft copolymerization of starch is completed in a reactor other than the twin screw machine. The reaction efficiency is low, the production cost is high, and it is not cost-effective as a raw material for disposable products. [Summary of the Invention] The purpose of the present invention is to address the defects that the above products cannot be completely degraded, the materials are water-resistant, oil-resistant, weather-resistant, and the physical and chemical health indicators are unsatisfactory. -8-(4) (4) 593514 It has excellent water resistance, oil resistance and weather resistance. It is a starch-based biodegradable material that can completely biodegrade to make up for the shortcomings of the above products. Another object of the present invention is to provide a method for preparing the starch-based biodegradable material. DETAILED DESCRIPTION OF THE INVENTION The present invention provides a starch-based biodegradable material, which includes the following components: 65-95% by weight of plant starch, 1- 15% by weight of a reactive plasticizer, and the reactive plasticizer is selected 0.1-5% by weight selected from a molar ratio of 1: 1 from one or more of an aliphatic carboxylic acid, an aliphatic low-molecular polyester, an aliphatic ammonium amine, an aliphatic carboxylic acid ester, and an aliphatic carboxylic acid metal salt. Reactive compatibilizer of a complex of a comonomer with an acid anhydride or a derivative thereof, wherein the comonomer is selected from the group consisting of acrylonitrile, vinyl acetate, acrylamide, isoprene, acrylic acid, and methacrylic acid alkyl One or more of an ester and styrene; the anhydride or derivative thereof is one or more selected from the group consisting of acetic anhydride, methylpropionic anhydride, succinic anhydride, maleic anhydride, and maleimide, and 1-20 Biodegradable polymer compound in weight%, said biodegradable polymer compound is selected from the group consisting of polycaprolactone, polyethylene glycol, polylactide, polylactic acid, polyhydroxybutyrate and valerate Copolymer, polyvinyl alcohol, polyacetic acid Enester - polyacrylamide copolymer, and a reaction type compatibilizing agent of the modified polyethylene and polypropylene, one or more of. -9- (5) (5) 593514 The plant starch used in the present invention is selected from potato starch '_ 彳 Wuyuan powder, specifically sweet potato starch, potato starch, cassava starch, konjac starch, corn starch, wheat flour and One or more of early rice starch. The main function of the biodegradable polymer compound used in the present invention is to chemically combine with starch to produce strengthening, toughening, and plasticizing effects. 0 Aliphatic carboxylic acid used as a reactive plasticizer in the present invention Is one selected from the group consisting of oleic acid, linoleic acid, stearic acid, palmitic acid, adipic acid, lauric acid, myristic acid, linolenic acid, succinic acid, malic acid, acetic acid, and flea acid Multiple. The aliphatic ammonium used as a reactive plasticizer in the present invention is selected from the group consisting of oleylamine, stearylamine, linoleylamine, naphthylamine, caprolactam, dodecylamine, N One or more of N-dibutylstearylamine and N, N-dimethyloleylamine. The metal salt of an aliphatic carboxylic acid used as a reactive plasticizer in the present invention is selected from the group consisting of manganese oleate, ferrous oleate, magnesium stearate, ferrous stearate, calcium stearate, and stearic acid. One or more of zinc, manganese stearate and zinc pyrrolidone stearate. The aliphatic carboxylic acid ester used as the reactive plasticizer in the present invention is selected from the group consisting of methoxyethyl oleate, diisooctyl sebacate, dibutoxyethyl adipate, and dibenzyl sebacate One or more of esters, isooctyl isodecyl nylon acid butyl epoxide oleate, butyl ricinoleate ricinoleate, and unblocked propylene glycol adipate polyester having a molecular weight of 300-1,200. The biodegradable material of the present invention may further contain 0.1 to 3% by weight of -10-(6) (6) 593514 one or more kinds of physical additives selected from the group consisting of paraffin wax, polyethylene wax, polypropylene wax and liquid stone goblin. Plasticizer. The biodegradable material of the present invention may further contain a material selected from the group consisting of 2.6-di-dibutyl-4-cresol (264 antioxidant), 1,1,3-tris (2-methyl-4-hydroxy-5) -Antioxidants of second butylphenyl) butane (1010 antioxidant) and tetrakis [3- (3,5-disecond butyl-4-hydroxyphenyl) propionic acid] pentaerythritol ester. The most prominent feature of the present invention is that the "reactive plasticizing" mechanism is adopted to realize the transformation of starch into a thermoplastic material. In principle, adding a certain amount of small molecule polar compounds to starch has a plasticizing effect on starch. In the prior art, a certain amount of small molecule polar compounds are added to starch. The present invention realizes a two-step reaction in a twin-screw extruder: 1. The plasticization reaction of starch with a reactive plasticizer, such as:

St-〇H + H〇〇C-R— St-〇〇C-R + H2〇 這種增塑作用有三大特點:1、反應效率高,2、助劑 用量小,3、增塑效果好;過量增塑劑可同時產生潤滑劑 、自氧化劑和降解促進劑的作用。 二、 澱粉與反應型增容劑的增容反應 通過澱粉與共聚單體的接枝共聚實現增容改性。一般 澱粉接枝共聚的方法有三類:1、自由基引發法,2、00C〇 輻射法,3、臭氧作用法。本發明採用另外一種全新的方 -11 - (7)593514 法:即首先製備接枝單體與酸酐及其衍生物的複合物。例 如苯乙烯與馬來酸酐的複合物:St-〇H + H〇〇CR— St-〇〇CR + H2〇 This plasticizing effect has three major characteristics: 1, high reaction efficiency, 2, small amount of additives, 3, good plasticizing effect; excessive plasticization Agents can simultaneously act as lubricants, auto-oxidants, and degradation promoters. Compatibilization reaction of starch and reactive compatibilizer Compatibilization modification can be achieved by graft copolymerization of starch and comonomer. Generally there are three types of starch graft copolymerization methods: 1. free radical initiation method, 2. 00C0 radiation method, 3. ozone effect method. The present invention adopts another novel method -11-(7) 593514: firstly, a complex of a graft monomer, an acid anhydride and a derivative thereof is prepared. For example, the compound of styrene and maleic anhydride:

通過上式所不的複合反應,降低了雙鍵的活化能,在 雙螺杆擠出機的咼溫和剪切力作用下,産生離子和自由基 並存的狀態,實現了澱粉的接枝共聚改性:By the compound reaction not shown in the above formula, the activation energy of the double bond is reduced, and under the action of the temperature and shear force of the twin-screw extruder, ions and radicals coexist, resulting in the graft copolymerization of starch. :

CH=CHCH = CH

V IV I

OH R—C — R·OH R—C — R ·

:c χ=ο Ο: C χ = ο Ο

O — fll 另一個反應産物是:O — fll Another reaction product is:

OH -12- (8) 這些産物是非常理想的澱粉與可生物降解高分子化合 物的相容劑。 本發明還提供了上述澱粉基生物全降解材料的製備方 法,該方法包括如下步驟: 1 )將植物澱粉和所述的反應型增塑劑加入到高速混 合機內混合, 2 )當溫度升至80 — 200 °C時,加入可生物降解的高 分子化合物, 3)降溫出料得到粉料, 4 )將上述粉料加入到雙螺杆擠出機,在1 20 - 23(TC 加入所述的反應型增容劑,擠出片材,經壓光、冷卻、定 型、收卷即完成。 本發明的生物全降解材料具有優良的柔韌性和力學性 能’可抗折疊、抗跌落和抗衝擊等;耐水、耐油性極佳; 無需表面塗覆任何塗料或聚乙烯薄膜;耐高溫和低溫性能 突出’可在冰箱和微波爐內使用;無毒無害、使用安全; 可生物全降解。在正常氣候條件下,在高溫堆肥環境中半 個月變爲粉末狀,三個月後經檢驗,除因微生物新陳代謝 釋放一定量二氧化碳和水外,全部轉變爲小分子極性化合 物’如羧酸、酮類化合物、酸類化合物,含氮化合物等, 對環境無害而有益。實施證明時,本發明的澱粉基生物全 降解材料及製品用過廢棄後回收,可堆肥化處理或用作無 土栽培基質,完全實現了良性迴圈,屬於“生態環境材料 •13- 593514 Ο) 本發明的製造方法是在的嚙合平行同向雙螺杆擠出片 材機組中借助反應型增塑劑和增容劑的作用,在沒有自由 基引發的情況下,實現澱粉與接枝單體的接枝共聚的,簡 化了工藝,生産無污染,降低了生産成本。 實施例OH -12- (8) These products are ideal compatibilizers of starch and biodegradable polymer compounds. The present invention also provides a method for preparing the above starch-based biodegradable material. The method includes the following steps: 1) adding plant starch and the reactive plasticizer to a high-speed mixer for mixing, and 2) when the temperature rises to At 80-200 ° C, add the biodegradable polymer compound, 3) reduce the temperature to obtain the powder, 4) add the above powder to the twin-screw extruder, and add the Reactive compatibilizer, extruded sheet, completed by calendering, cooling, shaping, and rolling. The bio-degradable material of the present invention has excellent flexibility and mechanical properties' resistance to folding, drop resistance and impact resistance, etc. ; Excellent water and oil resistance; no surface coating or polyethylene film required; outstanding high temperature and low temperature resistance; can be used in refrigerators and microwave ovens; non-toxic and harmless, safe to use; fully biodegradable. Under normal climate conditions In the high-temperature compost environment, it became powdery for half a month. After three months, it was tested. Except for the release of a certain amount of carbon dioxide and water due to microbial metabolism, all of them turned into small molecule polar compounds. 'Such as carboxylic acid, ketone compounds, acid compounds, nitrogen-containing compounds, etc., are harmless to the environment and beneficial. When implemented, the starch-based biodegradable materials and products of the present invention are recovered after being discarded and can be composted or used. As a soilless cultivation substrate, a benign loop is fully realized, belonging to "Eco-Environmental Materials • 13-593514 〇) The manufacturing method of the present invention is to use a reactive plasticizer in a meshing parallel co-rotating twin-screw extrusion sheet unit And compatibilizer, in the absence of free radical initiation, to achieve the graft copolymerization of starch and grafting monomers, simplifying the process, production without pollution, and reducing production costs.

以下結合實施例對本發明做進一步說明,但不限制本 發明的範圍。 實施例1The following further describes the present invention with reference to the embodiments, but does not limit the scope of the present invention. Example 1

稱取38 kg之100目玉米澱粉、2 kg魔芋澱粉和1.84 kg石蠟’依次加入·已預熱至70它的高速混合機內,開機 攪拌’再依次加入0.12 kg油酸、0.12 kg硬脂酸、0.34 kg 硬脂酸鋅、0.53 kg油醯胺和0.02 kg之1010抗氧劑,繼 續攪拌’等混合機內物料溫度升至1丨時,加入1 〇 kg 聚已內酯,出料至低速冷卻混合機內,低速攪拌,冷卻、 除濕、出料、包裝。 將上述粉料加入嚙合平行同向雙螺杆擠出片材機組, 料筒溫度1 85 — 1 90 °C,模頭溫度160 °C,螺杆轉速300 rpm ’均句射入0.74 kg之摩爾比爲1 : 1的馬來酸酐與苯 乙烯的複合物。擠出片材,經三輥壓光機壓光、冷卻、定 型、收卷,製得厚度爲0.2 — 2.5mm的片材,色白、細腻 、有光澤。 , -14- (10) (10)593514 實施例2 稱取40 kg之100目木薯澱粉和1.82 kg石鱲,投入 已預熱至70 °C的加熱高速混合機內,開機攪拌,依次加 入0.5 2 kg已二酸、〇·42 kg硬脂酸、0.85 kg已內醯胺、 0.13 kg硬脂酸鈣和0.05 kg之264抗氧劑,繼續攪拌,待 混合機內物料溫度升至120°C時,加入8 kg聚乳酸,出料 ,於低速冷卻混合機內低速攪拌,冷卻,除濕,出料,包 裝。 將上述粉料加入嚙合平行同向雙螺杆擠出片材機組, 料筒溫度1 65 — 1 75 °C,模頭溫度1 45 °C,螺杆轉速300 rpm,均勻射入0.75 kg之摩爾比爲1: 1的甲基丙烯酸甲 酯與乙酸酐的複合物,擠出片材,經三輥壓光機壓光,冷 卻,定型,收卷,製得厚度爲0.2 - 2.5 mm的片材,顔色 淡黃、細腻、有光澤。 實施例3 取40 kg之100目早稻澱粉、2 kg經熱水溶脹的聚乙 烯醇和1.32 kg石蠟,投入已預熱至7(rc的高速混合機內 ’開機攪拌,依次加入0.20 kg硬脂酸、0.12 kg吡咯烷酮 硬脂酸鋅、0.65 kg硬脂酸鈣、〇.〇5 u油酸、〇.50 kg之分 子量爲1000的己二酸丙二醇聚酯和〇.〇2 kg之264抗氧劑 ’繼續攪拌’混合機內物料溫度升到1丨0 °c後保持5分鐘 ’出料至低速冷卻混合機內,低速攪拌,冷卻,除濕,出 料,包裝。 -15- (11) (11)593514 H夸± @粉料加入雙螺杆擠出片材機組,料筒溫度165 —Π5 C ’模頭溫度H(rc,螺杆轉速3〇0 rpm,均勻注入 1 · 20 kg之摩爾比爲1 : 1的丙烯醯胺和曱基丙烯酸酐的複 合物’擠出片材料,經三輥壓光機,壓光、冷卻、定型、 收卷、製得厚度爲〇.2 一 2.5 inin的片材,白色、有光澤。 實施例4 稱取48 kg之1〇〇目玉米澱粉、4 kg聚醋酸乙烯酯/聚 丙烯醯胺共聚物和2 kg石鱲,投入預熱至70°C的高速混 合機內’繼續攪拌,依次加入〇·丨8 kg癸二酸二苄酯、 0.25 kg亞麻酸、〇· 5〇 kg硬脂酸、〇.52 kg亞油醯胺、〇.1〇 kg硬脂醯胺、0.12 kg硬脂酸鋅和0.16 kg之1010抗氧劑 ’繼續攪拌,混合機內物料溫度升至1 10。(:後保持5分鐘 ’出料至低速冷卻攪拌機內,冷卻、除濕、出料、包裝。 將上述粉料加入雙螺杆擠出機片材機組。料筒溫度爲 1 5 5 — 1 90 °C,模頭溫度150°C,螺杆轉速250 rpm。均勻加 入0 · 5 6 kg之摩爾比爲1 : 1的醋酸乙烯酯與丁二酸野的複 合物。擠出片材,經三輥壓光機壓光、冷卻、定型、收卷 ’製得厚度爲0.2 - 2.5 mm的片材,色微黃,有光澤。 實施例5 取48 kg之100目玉米澱粉、2 kg魔芋澱粉、0.2 kg ,聚乙烯蠟和0.3 kg石蠛,依次加入已預熱至70 - 80 °C 的高速混合機內,開機攪拌,再依次加入0.7 1 kg十二內 -16- (12)593514 醯胺、0· 12 kg N,N-二丁基硬脂醯胺、0.27 kg之重 1 : 3的硬脂酸鋅與硬脂酸的組合物及0.53 kg蘋果 續攪拌,等混合機內物料溫度升至1 〇 〇 - 1 2 0 °C時, kg聚丙交酯,出料至低速冷卻混合機內,低速攪 卻,除濕,出料,包裝。 將上述粉料加入嚙合平行同向雙螺杆擠出片材 料筒溫度1 65 — 1 85 °C,模頭溫度135 °C,螺杆轉 rpm,均勻射入0.73 kg之摩爾比爲1 : 1的馬來酸 乙烯的複合物,擠出片材經三輥壓光機壓光、冷卻 、收卷,製得厚度爲0.2 - 2.5 mm的片材,色白, 實施例6 取35 kg之100目玉米澱粉、5 kg早稻澱粉、 石蠟、1.0 kg聚丙烯蠟、0.42 kg癸二酸二異辛酯 kg亞油酸和1 · 12 kg之重量比爲3 : 2的硬脂酸鎂 酸鈣的組合物,依次加入已預熱至70 - 80 °C的高 機內,待物料溫度升至130°C時加入10 kg聚(羥 酯-戊酸酯)共聚物,混勻出料至低速冷卻攪拌混 ,低速攪拌、冷卻、除濕、出料、包裝。 將上述粉料加入雙螺杆擠出片材機組,料筒溫 —1851,模頭溫度1 3 5 — 1 4 5 °C,螺杆轉速420 rpm 射入0.64 kg之摩爾比爲1 : 1的甲基丙烯酸丙酯與 烯酸酐的複合物,擠出片材,經三輥壓光機,壓光 Λ t匕胃 酸,繼 加入3 拌,冷 機組, 速 360 酐與苯 、定型 有光澤 0.5 kg ' 0.13 與硬脂 速混合 基丁酸 合機內 度160 ,均勻 甲基丙 ,冷卻 -17- (13) (13)593514 ,定型,收卷,製得厚度爲0.2 - 2.5 mm的片材,色微黃 、有光澤。 實施例7 取40 kg之1〇〇目小麥粉、2.0 kg魔芋澱粉、〇·5 kg 石蠟和0.2 kg聚丙烯蠟,加入預熱至70— 80°C的高速混 合機內,繼續攪拌,依次加入〇. 81 kg之重量比爲1 ·· 1的 油酸甲氧乙酯與N,N-二甲基油醯胺的組合物,0.62 kg之 重量比爲1 : 4的硬脂酸鋅與硬脂酸鈣的組合物,待物料 溫度升至110 — 120°C時,加入2.5 kg聚乙丙酯,出料至 低速冷卻混合機內,低速攪拌,冷卻、除濕、出料、包裝 〇 將上述物料加入雙螺杆擠出片材機組,料筒溫度i 30 一 155°C,模頭溫度 120- 130°C,螺杆轉速 1 70 — 1 90 rpm ,均勻射入1.62 kg之摩爾比爲1 : 1的醋酸乙烯酯與馬來 酸酐的複合物,擠出片材,經三輥壓光機壓光、冷卻、定 型’收卷’製得厚度爲0.2-2.5mm的片材,色微黃、有光 澤。 實施例8 取55 kg 1〇〇目玉米澱粉和〇·3 kg微晶石蠟,投入已 預熱至70°C的加熱高速混合機內,開機攪拌,依次加入 15 kg聚乙烯、0.26 kg油酸、〇·32 kg之重量比爲4 : 1 : 1 的硬脂酸鈣/硬脂酸鋅/環氧油酸丁酯的複合物和〇. 〇 6 k g -18- (14) 之1 Ο 1 0抗氧劑,繼續攪拌,待混合機內物料溫度升至1 〇〇 °C - 1 20 °C時,出料至低速冷卻混合機內,低速攪拌、冷 卻、除濕、出料、包裝。 將上述粉料加入雙螺杆擠出機片材機組,料筒溫度 160°C - 200°C、模頭溫度 155t、螺杆轉速 250 - 300 rpm ,均勻加入0 · 4 0 kg之摩爾比爲1 : 1的苯乙烯和馬來酸酐 的複合物。擠出片材,經三輥壓光機壓光、冷卻、定型、 收卷,製得厚度爲0.20 - 2.50 mm的片材,色微黃,有光 澤。 實施例9 取36 kg紅薯澱粉、0.25 kg微晶石蠟和0.70 kg聚丙 烯鱲,投入已預熱至70 °C的加熱高速混合機中,開機攪 拌,依次加入0 · 65 kg之重量比爲3 : 1的油醯胺與環氧油 酸丁酯的複合物、2.85 kg之重量比爲1 : 3 : 1的油酸亞 鐵/硬脂酸鈣/硬脂酸的複合物、10 kg聚丙烯和0.12 kg之 264抗氧劑,繼續攪拌,待混合機內物料溫度升至il〇°C -1 20°C時出料至低速冷卻混合機內,低速攪拌、冷卻、 除濕、出料、包裝。 將上述粉料加入雙螺杆擠出機片材機組,料筒溫度 180°C — 22(TC,模頭溫度150°C,螺杆轉速3 5 0 rpm。均勻 加入2.4 kg之摩爾比爲1 : 1的苯乙烯和馬來酸酐的複合 物。擠出片材,經三輥壓光機壓光、冷卻、定型、收卷, 製得厚度爲0.2 - 2.5 mm的片材,色白,有光澤。 -19- (15) (15)593514 上述實施例中所製得的材料的力學性能與降解性能測 定如下:Weigh 38 kg of 100-mesh corn starch, 2 kg of konjac starch, and 1.84 kg of paraffin 'sequentially added to a high-speed mixer that has been preheated to 70, start up and stir' and then add 0.12 kg of oleic acid and 0.12 kg of stearic acid , 0.34 kg of zinc stearate, 0.53 kg of oleamide and 0.02 kg of 1010 antioxidant, continue to stir, and when the temperature of the material in the mixer rises to 1 丨, add 10 kg of polycaprolactone and discharge to a low speed Cooling in the mixer, stirring at low speed, cooling, dehumidifying, discharging, packaging. Add the above powder to the intermeshing parallel co-rotating twin-screw extrusion sheet unit. The barrel temperature is 1 85 — 1 90 ° C, the die temperature is 160 ° C, and the screw speed is 300 rpm. A 1: 1 composite of maleic anhydride and styrene. The extruded sheet is calendered, cooled, shaped, and rolled by a three-roll calender to produce a sheet with a thickness of 0.2 to 2.5 mm, which is white, delicate, and shiny. -14- (10) (10) 593514 Example 2 Weigh 40 kg of 100 mesh cassava starch and 1.82 kg of stone concrete, put it into a heating high-speed mixer that has been preheated to 70 ° C, start up and stir, and add 0.5 in turn. 2 kg of adipic acid, 0.42 kg of stearic acid, 0.85 kg of caprylamine, 0.13 kg of calcium stearate, and 0.05 kg of 264 antioxidant, continue to stir until the temperature of the material in the mixer rises to 120 ° C At 8 hours, add 8 kg of polylactic acid, discharge, and stir at low speed in a low-speed cooling mixer, cool, dehumidify, discharge, and package. Add the above powder to the meshing parallel co-rotating twin-screw extrusion sheet unit. The barrel temperature is 1 65 — 1 75 ° C, the die temperature is 1 45 ° C, the screw speed is 300 rpm, and the molar ratio of uniform injection is 0.75 kg. 1: 1 composite of methyl methacrylate and acetic anhydride, extruded sheet, calendered by a three-roll calender, cooled, shaped, and rolled to produce a sheet with a thickness of 0.2-2.5 mm, color Light yellow, delicate and shiny. Example 3 Take 40 kg of 100-mesh early rice starch, 2 kg of polyvinyl alcohol swelled with hot water, and 1.32 kg of paraffin wax, put them into a high-speed mixer that has been preheated to 7 (rc), turn on the stirring, and add 0.20 kg of stearic acid sequentially , 0.12 kg of zinc pyrrolidone stearate, 0.65 kg of calcium stearate, 0.05 μl of oleic acid, 0.50 kg of propylene glycol adipate polyester with a molecular weight of 1,000, and 0.02 kg of 264 antioxidant 'Continue to stir' The temperature of the material in the mixer rises to 1 丨 0 ° c and keep it for 5 minutes'. Discharge to the low-speed cooling mixer, stir at low speed, cool, dehumidify, discharge, and package. -15- (11) (11 ) 593514 H quarantine @ @ 粉料 added to the twin-screw extrusion sheet unit, barrel temperature 165 — Π 5 C 'die temperature H (rc, screw rotation speed 3,000 rpm, evenly injected a molar ratio of 1 · 20 kg is 1 : 1 compound of acrylamide and methacrylic anhydride 'extruded sheet material, calendered, cooled, shaped, rolled, and rolled to a thickness of 0.2 to 2.5 inin through a three-roll calender. , White, shiny Example 4 Weigh 48 kg of 100 mesh corn starch, 4 kg of polyvinyl acetate / polyacrylamide copolymer and 2 kg of stone fungus, put it into a high-speed mixer preheated to 70 ° C 'and continue stirring, and then add 0. 8 kg of dibenzyl sebacate, 0.25 kg of linolenic acid, 0.50 kg of stearic acid, 0. 52 kg of linoleamide, 0.10 kg of stearylamine, 0.12 kg of zinc stearate, and 0.16 kg of 1010 antioxidant 'continued to stir, and the temperature of the material in the mixer rose to 1 10. (: After maintaining 5 Discharge in minutes to the low-speed cooling mixer, cool, dehumidify, discharge, and pack. Add the above powder to the twin screw extruder sheet unit. The barrel temperature is 1 5 5 — 1 90 ° C, the die temperature is 150 ° C, screw rotation speed is 250 rpm. Compound of vinyl acetate and succinic acid with a molar ratio of 1: 1 to 0. 56 kg is uniformly added. Extruded sheet, calendered and cooled by a three-roll calender , Shape, and roll-up to make a sheet with a thickness of 0.2-2.5 mm, yellowish and shiny. Example 5 Take 48 kg of 100 mesh corn starch, 2 kg of konjac starch, 0.2 kg, polyethylene wax and 0.3 Add kg of stone concrete to a high-speed mixer that has been preheated to 70-80 ° C, turn it on and stir, and then add 0.7 1 kg of twelve within 16- (12) 593514 依次Amine, 0 · 12 kg of N, N-dibutylstearylamine, 0.27 kg of a composition of zinc stearate and stearic acid weighing 1 to 3 and 0.53 kg of apples, stirring continuously, etc. When it rises to 100-120 ° C, kg of polylactide is discharged into the low-speed cooling mixer, stirred at low speed, dehumidified, discharged, and packed. Add the above powder to the meshed parallel co-rotating twin-screw extruded sheet material. The barrel temperature is 1 65 — 1 85 ° C, the die temperature is 135 ° C, and the screw is rotated to rpm, and a 0.73 kg molar ratio of 1: 1 is injected. Extruded sheet of a compound of ethacrylic acid was calendered, cooled, and rolled by a three-roll calender to obtain a sheet with a thickness of 0.2-2.5 mm. The color was white. Example 6: 35 kg of 100-mesh corn starch A composition of 5 kg of early rice starch, paraffin wax, 1.0 kg of polypropylene wax, 0.42 kg of diisooctyl sebacate, kg of linoleic acid, and 1.12 kg of calcium magnesium stearate in a weight ratio of 3: 2, Add the high temperature machine which has been preheated to 70-80 ° C in turn. When the temperature of the material rises to 130 ° C, add 10 kg of poly (hydroxyester-valerate) copolymer, mix and discharge to low-speed cooling and mixing. Low speed stirring, cooling, dehumidifying, discharging, packaging. Add the above powder to the twin-screw extruding sheet unit. The barrel temperature is -1851, the die temperature is 1 3 5-1 4 5 ° C, the screw speed is 420 rpm, and the 0.64 kg methyl group with a molar ratio of 1: 1 is injected. The compound of propyl acrylate and enoic anhydride, extruded sheet, calendered Λ t stomach acid through a three-roll calender, followed by adding 3 mixing and cooling units, super 360 anhydride and benzene, setting gloss 0.5 kg '0.13 Mixed with stearin, the butyric acid machine has an internal degree of 160, uniform methyl propylene, cooling -17- (13) (13) 593514, setting, rolling, and producing a sheet with a thickness of 0.2-2.5 mm, with a slight color Yellow and shiny. Example 7: Take 40 kg of 100-mesh wheat flour, 2.0 kg of konjac starch, 0.5 kg of paraffin wax and 0.2 kg of polypropylene wax, add them into a high-speed mixer preheated to 70-80 ° C, continue stirring, and then Add 0.81 kg of a composition of methoxyethyl oleate and N, N-dimethyloleamide in a weight ratio of 1 ·· 1, and 0.62 kg of zinc stearate in a weight ratio of 1: 4 to For the composition of calcium stearate, when the temperature of the material rises to 110-120 ° C, add 2.5 kg of polyethylene glycol and discharge into a low-speed cooling mixer. Stir at low speed, cool, dehumidify, discharge, and package. The above materials are added to a twin-screw extruding sheet unit. The barrel temperature is i 30-155 ° C, the die temperature is 120-130 ° C, the screw speed is 1 70-1 90 rpm, and the molar ratio of 1.62 kg is uniformly 1: 1 compound of vinyl acetate and maleic anhydride, extruded sheet, calendered, cooled, and shaped by a three-roll calender to obtain a sheet with a thickness of 0.2-2.5mm, slightly yellow, Shiny. Example 8 Take 55 kg of 100-mesh corn starch and 0.3 kg of microcrystalline paraffin, put them into a heating high-speed mixer that has been preheated to 70 ° C, start up and stir, and add 15 kg of polyethylene and 0.26 kg of oleic acid in order. 〇.32 kg compound with a weight ratio of 4: 1: 1: calcium stearate / zinc stearate / butyl epoxy oleate and 0.06 kg -18- (14) 1 〇 1 0 Antioxidant, continue to stir. When the temperature of the material in the mixer rises to 100 ° C-120 ° C, discharge to the low-speed cooling mixer, and stir, cool, dehumidify, discharge, and package at low speed. Add the above powder to the twin screw extruder sheet unit. The barrel temperature is 160 ° C-200 ° C, the die temperature is 155t, and the screw speed is 250-300 rpm. The molar ratio of 0 · 4 0 kg is evenly 1: 1 is a complex of styrene and maleic anhydride. The sheet is extruded and calendered, cooled, shaped, and rolled by a three-roll calender to obtain a sheet with a thickness of 0.20-2.50 mm, which is slightly yellow in color and shiny. Example 9 Take 36 kg of sweet potato starch, 0.25 kg of microcrystalline paraffin wax and 0.70 kg of polypropylene tincture, put it into a heating high-speed mixer that has been preheated to 70 ° C, start up and stir, and add 0. 65 kg in weight ratio to 3 : 1 compound of oleylamine and butyl epoxy oleate, 2.85 kg weight ratio of 1: 3: 1 compound of ferrous oleate / calcium stearate / stearic acid, 10 kg of polypropylene And 0.12 kg of 264 antioxidant, continue to stir, when the temperature of the material in the mixer rises to il0 ° C -1 20 ° C, discharge to the low-speed cooling mixer, low-speed stirring, cooling, dehumidification, discharge, packaging . Add the above powder to the twin screw extruder sheet unit, the barrel temperature is 180 ° C-22 (TC, the die temperature is 150 ° C, the screw speed is 350 rpm. Evenly add 2.4 kg in a molar ratio of 1: 1 A composite of styrene and maleic anhydride. Extruded sheet, calendered, cooled, shaped, and rolled by a three-roll calender to produce a sheet with a thickness of 0.2-2.5 mm, white and shiny.- 19- (15) (15) 593514 The mechanical properties and degradation properties of the materials prepared in the above examples were determined as follows:

實施例號 拉伸強度(20°C )( GB 1 040 ) MPa 降解性能(分級) (GB 1 8006· 1 — 1 999) 1 21 V 2 18 V 3 16 V 4 24 V 5 13 V 6 28 V 7 19 V 8 21 V 9 32 V 上表中降解性能的測定是根據IS0846- 1 997進行的: 將真菌分別接種於各類試樣表面,在一定溫度和濕度條件 下培養,2 8天後觀察各類試樣表面的真菌生長情況,如 下表分級評價試樣的降解性能: -20- (16) 降解性能分 真菌生長情況 級 0 顯微鏡下真菌沒有明顯生長 __ 1 (I) 沒有肉眼可見的生長,但在顯微鏡下 淸晰可見 2 (II) 肉眼看到明顯的生長,覆蓋小於25 % 的試樣表面 3 (III) 肉眼看到明顯的生長,覆蓋小於50% 的試樣表面 4 (IV) 肉眼看到明顯的生長,覆蓋大於50% 的試樣表面 5 (V) 生長繁茂,覆蓋整個試樣表面 593514 本發明具有多種用途 (1 )將本發明的片材,經負壓熱成型機連續真空吸 塑成各種規格的帶翻蓋餐盒和各種形狀的盤、盒、碟等; (2 )將本發明的片材,經正壓熱成型機連續正壓熱 成型爲各種規格和各種形狀的杯、盒、碗、桶(速食麵用 )等; (3 )本發明的邊料、角料、殘次品可多次回收,再 加工成製品,不變色,不改變性能。 (4 )本發明也可做成各種包裝容器和減震塡料。 本發明産品經國家塑膠製品質量監督檢驗中心和鐵道 -21 - (17) (17)593514 部座品質量監督檢驗中心安全衛生檢驗站檢驗,其理化衛 生指標,使用性能,生物降解性能均符合國家標準 GB 1 8006 1 - 1 999中關於食用澱粉製品的技術要求,而成 本顯著低於國內外類似産品。 本發明的澱粉基生物全降解材料可以通過下述方便快 捷、準確可靠的方法進行鑑定:點燃本發明的産品時,無 熔融物質滴落,完全燃燒後化爲白色或灰色灰燼。而以聚 烯烴爲主要原料、塡充少量澱粉和礦粉或色母而製備的産 品,在點燃時有熔融物滴落,冒黑煙、有臭味、火焰熄滅 後形成很硬的黑色塑膠塊。 -22-Example No. Tensile strength (20 ° C) (GB 1 040) MPa Degradability (grading) (GB 1 8006 · 1 — 1 999) 1 21 V 2 18 V 3 16 V 4 24 V 5 13 V 6 28 V 7 19 V 8 21 V 9 32 V The degradation performance in the above table was determined according to IS0846- 1 997: The fungus was inoculated on the surface of various samples, cultured under a certain temperature and humidity conditions, and observed after 28 days The growth of fungi on the surface of various samples is graded as follows to evaluate the degradation performance of the sample: -20- (16) Degradation performance is divided into fungal growth level 0 0 No fungus growth under the microscope __ 1 (I) No visible to the naked eye Growth, but clearly visible under the microscope 2 (II) visible growth with the naked eye, covering less than 25% of the sample surface 3 (III) visible growth with the naked eye, covering less than 50% of the sample surface 4 (IV 5) Obvious growth is visible to the naked eye, covering more than 50% of the sample surface 5 (V) is lush and covers the entire sample surface 593514 The present invention has multiple uses (1) The sheet of the present invention is subjected to a negative pressure thermoforming machine Continuous vacuum blistering into a variety of lunch boxes with flip lids Various shapes of plates, boxes, dishes, etc .; (2) The sheet of the present invention is continuously and positively thermoformed by a positive pressure thermoforming machine into cups, boxes, bowls, buckets (for instant noodles) of various specifications and shapes. (3) The leftovers, scraps, and defective products of the present invention can be recycled multiple times, and then processed into products without discoloration and performance. (4) The present invention can also be made into various packaging containers and shock-absorbing materials. The product of this invention has been inspected by the National Plastics Product Quality Supervision and Inspection Center and Railway-21-(17) (17) 593514 Ministry of Quality Supervision and Inspection Center Safety and Health Inspection Station, and its physical and chemical health indicators, use performance, and biodegradability are in line with the state The technical requirements for edible starch products in the standard GB 1 8006 1-1 999, but the cost is significantly lower than similar products at home and abroad. The starch-based biodegradable material of the present invention can be identified by the following convenient, quick, accurate and reliable method: when the product of the present invention is ignited, there is no dripping of molten matter, and it will turn into white or gray ash after complete combustion. For products made with polyolefin as the main raw material and filled with a small amount of starch and mineral powder or color masterbatch, the molten material drips when ignited, emits black smoke, odor, and forms a very hard black plastic block when the flame is extinguished . -twenty two-

Claims (1)

593514593514 (1) 拾、申請專利範 I修正替換本 附件二··第9 2 1 0 6 5 1 5號專利申請案 中文申請專利範圍無劃線替換本 民國93年4月26日修正 1. 一種澱粉基生物全降解材料,其包括下列成分: 65 — 95重量%的植物澱粉, 1 - 1 5重量%的反應型增塑劑,所述的反應型增塑劑 是選自脂肪族羧酸、脂肪族低分子聚酯、脂肪族醯胺、脂 肪族殘酸酯和脂肪族殘酸金屬鹽中的一種或多種, 〇 · 1 - 5重量%的選自摩爾比爲1 ·· 1的共聚單體與酸 酐或其衍生物的複合物的反應型增容劑,其中共聚單體是 選自丙烯腈、醋酸乙烯酯、丙烯醯胺、異戊二烯、丙烯酸 、甲基丙烯酸烷基酯和苯乙烯中的一種或多種;酸酐或其 衍生物是選自乙酸酐、甲基丙烯酸酐、丁二酸酐、馬來酸 酐和馬來醯亞胺中的一種或多種,以及 1 - 20重量%的可生物降解的高分子化合物,所述的 可生物降解的高分子化合物爲選自聚己內酯、聚乙丙酯、 聚丙交酯、聚乳酸、聚羥基丁酸酯-戊酸酯共聚物、聚乙 嫌醇、聚醋酸乙烯酯-聚丙烯醯胺共聚物、以及由所述的 反應型增容劑改性的聚乙烯和聚丙烯中的一種或多種。 2. 如申請專利範圍第!項之澱粉基生物全降解材料, 其中:所述的植物澱粉爲選自紅薯澱粉、馬鈴薯澱粉、木 薯澱粉、魔芋澱粉、玉米澱粉、小麥粉和早稻澱粉中的〜 (2) (2)593514 種或多種。 3. 如申請專利範圍第1項之澱粉基生物全降解材料, 其中:所述的作爲反應型增塑劑的脂肪族羧酸是選自油酸 、亞油酸、硬脂酸、軟脂酸、己二酸、月桂酸、肉豆蔻酸 、亞麻酸、琥珀酸、蘋果酸、蟲蠟酸和葉蚤蠟酸中的一種 或多種。 4. 如申請專利範圍第1項之澱粉基生物全降解材料, 其中:所述的作爲反應型增塑劑的脂肪族醯胺是選自尿素 、油醯胺、硬脂醯胺、亞油醯胺、環烷醯胺、己內醯胺、 十二內醯胺、N,N_二丁基硬脂醯胺和N,N_二甲基油醯胺中 的一種或多種。 5·如申請專利範圍第1項之澱粉基生物全降解材料, 其中··所述的作爲反應型增塑劑的脂肪族羧酸的金屬鹽是 選自油酸鑑、油酸亞鐵、硬脂酸鎂、硬脂酸亞鐵、硬脂酸 金丐 ' 硬脂酸鋅、硬脂酸錳和吡咯烷酮硬脂酸鋅中的一種或 多種。 6·如申請專利範圍第1項之澱粉基生物全降解材料, 其中:所述的作爲反應型增塑劑的脂肪族羧酸酯是選自油 酸甲氧乙酯、癸二酸二異辛酯、己二酸二丁氧乙基酯、癸 二酸二爷醋、尼龍酸異辛異癸酯、環氧油酸丁酯和環氧乙 醯蓖麻油酸丁酯中的一種或多種。 7·如申請專利範圍第1項之澱粉基生物全降解材料, 其中:所述的反應型增塑劑是分子量爲300 - 1 200的未封 端的己二酸丙二醇聚酯。 (3) (3)593514 8 ·如申請專利範圍第1項之澱粉基生物全降解材料, 其中:所述的反應型增容劑組合物是1 : 1的苯乙烯與馬 來酸酐的組合物。 9 ·如申請專利範圍第1項之澱粉基生物全降解材料, 其另外包括0.1— 3重量%之一種或多種選自石蠟、聚乙 烯蠟、聚丙烯鱲、液體石蠟的物理增塑劑。 10·如申請專利範圍第1或9項之澱粉基生物全降解 材料,其另外包括選自2.6_二第二丁基-4-甲酚、1,1,3-三 (2 -甲基-4-羥基-5-第二丁基苯基)丁烷和四[3-(3,5-二第二 丁基-4-羥基苯基)丙酸]季戊四醇酯的抗氧劑。 1 1. 一種製備如申請專利範圍第1項之澱粉基生物全 降解材料的方法,其包括如下步驟·· 1 )將植物澱粉和所述的反應型增塑劑加入到高速混 合機內混合, 2)當溫度升至80 — 20(TC時加入所述的可生物降解高 分子化合物, 3 )降溫出料得到粉料, 4)將上述粉料加入到雙螺杆擠出機,在1 20 — 230 1: 加入所述的反應型增容劑,擠出片材,經壓光、冷卻、定 型。 1 2 ·如申請專利範圍第1項之澱粉基生物全降解材料 ,其係用於製造一次性食具、包裝容器和減震塡料。(1) Pick up and apply for the amendment of the patent model I and replace this Annex II. No. 9 2 1 0 6 5 1 5 Patent Application Chinese Application Patent Scope Unlined Replacement April 26, 1993 Amendment 1. A kind of starch Based biodegradable material, which includes the following components: 65-95% by weight of plant starch, 1- 15% by weight of a reactive plasticizer, the reactive plasticizer is selected from the group consisting of aliphatic carboxylic acid, fat One or more of the low-molecular-weight polyesters, aliphatic amidoamines, aliphatic residual acid esters, and aliphatic residual acid metal salts, from 0.1 to 5% by weight, selected from comonomers having a molar ratio of 1 ·· 1 Reactive compatibilizer with a complex of acid anhydride or derivative thereof, wherein the comonomer is selected from the group consisting of acrylonitrile, vinyl acetate, acrylamide, isoprene, acrylic acid, alkyl methacrylate, and styrene One or more of them; the anhydride or derivative thereof is one or more selected from the group consisting of acetic anhydride, methacrylic anhydride, succinic anhydride, maleic anhydride, and maleimide, and 1-20% by weight of biodegradable Degradable polymer compounds, said biodegradable The polymer compound is selected from the group consisting of polycaprolactone, polyethylene glycol, polylactide, polylactic acid, polyhydroxybutyrate-valerate copolymer, polyethylene glycol, polyvinyl acetate-polyacrylamide copolymer And one or more of polyethylene and polypropylene modified by the reactive compatibilizer. 2. If the scope of patent application is the first! Item of the starch-based biodegradable material, wherein: the plant starch is selected from the group consisting of sweet potato starch, potato starch, cassava starch, konjac starch, corn starch, wheat flour, and early rice starch ~ (2) (2) 593514 species Or more. 3. The starch-based biodegradable material according to item 1 of the scope of patent application, wherein: the aliphatic carboxylic acid as the reactive plasticizer is selected from the group consisting of oleic acid, linoleic acid, stearic acid, and palmitic acid One, or more of adipic acid, lauric acid, myristic acid, linolenic acid, succinic acid, malic acid, worm wax acid, and flea wax acid. 4. The starch-based biodegradable material according to item 1 of the scope of the patent application, wherein the aliphatic ammonium as the reactive plasticizer is selected from urea, oleylamine, stearylamine, and linoleylamine One or more of amine, naphthene, caprolactam, dodecylamine, N, N-dibutylstearylamine, and N, N-dimethyloleylamine. 5. The starch-based biodegradable material according to item 1 of the patent application scope, wherein the metal salt of the aliphatic carboxylic acid as the reactive plasticizer is selected from the group consisting of oleic acid, ferrous oleate, hard One or more of magnesium stearate, ferrous stearate, golden stearate 'zinc stearate, manganese stearate and zinc pyrrolidone stearate. 6. The starch-based biodegradable material according to item 1 of the application, wherein the aliphatic carboxylic acid ester as the reactive plasticizer is selected from methoxyethyl oleate and diisooctyl sebacate One or more of esters, dibutoxyethyl adipate, diethyl sebacate, isooctyl sebacate nylon, butyl epoxy oleate and butyl ricinoleate. 7. The starch-based biodegradable material according to item 1 of the application, wherein the reactive plasticizer is an unterminated propylene glycol adipate polyester having a molecular weight of 300 to 1,200. (3) (3) 593514 8 · The starch-based biodegradable material according to item 1 of the patent application scope, wherein: the reactive compatibilizer composition is a 1: 1 composition of styrene and maleic anhydride . 9. The starch-based biodegradable material according to item 1 of the patent application scope, which additionally comprises 0.1 to 3% by weight of one or more physical plasticizers selected from paraffin wax, polyethylene wax, polypropylene tincture, and liquid paraffin. 10. The starch-based biodegradable material according to item 1 or 9 of the patent application scope, which further comprises a material selected from the group consisting of 2.6-disecond butyl-4-cresol, 1,1,3-tris (2-methyl- An antioxidant for 4-hydroxy-5-second butylphenyl) butane and tetrakis [3- (3,5-disecond butyl-4-hydroxyphenyl) propionic acid] pentaerythritol ester. 1 1. A method for preparing a starch-based biodegradable material as described in item 1 of the patent application scope, comprising the following steps: 1) adding plant starch and said reactive plasticizer to a high-speed mixer for mixing, 2) When the temperature rises to 80-20 (the biodegradable polymer compound is added when the temperature is TC, 3) the temperature is reduced to obtain the powder, 4) the above powder is added to the twin-screw extruder, and at 1 20- 230 1: Add the reactive compatibilizer, extrude the sheet, and then calender, cool, and shape. 1 2 · The starch-based bio-degradable material as described in item 1 of the scope of patent application, which is used to manufacture disposable food utensils, packaging containers and shock-absorbing materials.
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