592942 五、發明説明（ 【發明領域】 本發明係與一種鞋類的制、+ β 往類的製法有關，特別是適用於回收 廢料、高厚底的鞋子，以以^ μ α 以縮短模具熱壓時間的可縮短熱壓 成型時間的鞋子製法。 【習知技藝說明】 以往單純、簡易外型的鞋底，在eva成型發泡控制較 易，但在鞋體造型3D外型多樣化的今曰，鞋底的發泡成型 技術就變得較為困難，因此，目前製鞋業者常把鞋底分段 成中底及大底兩部#，且各自分開生產後，再另行化學膠 口 ，故製程上較為麻煩，且鞋體構件容易有剝離情形。 如第一圖所示，是申請人先前所提申且已獲准的「發 泡鞋體之製造方法」（公告第485〇32號）發明專利案，其 揭露一種具有壓花紋路及立體輪廓的發泡鞋體結構，且是 以體壓製方式製成’其是將已發泡的鞋中底初胚1加熱呈 同溫狀悲後’再將一塗佈有黏膠之鞋大底2及一套設於鞋楦 3上之鞋面4’ 一併置入一成型模具5内一體壓合冷卻定型， 利用加溫呈軟化狀態的鞋中底初胚1以利成型模具5壓塑出 其立體輪廓與表面花紋，來解決傳統的鞋中底需經多道模 壓後’再另行與鞋面、大底膠合的製程麻煩問題，且可提 高與鞋大底、鞋面之間的連結強度。 上述的製法中，雖然鞋中底初胚丨先在模外加溫至高溫 狀態後，較易於入模熱壓塑型處理，然而，其仍有下列問 題： 一、成型時間長：對於一些厚底或是高鞋跟的鞋體而 第3頁 本紙張尺度適用中國國家標準（CNS) A4規格（210X297公#) (請先閲讀背面之注意事項再填寫本頁) .、^τ· 一.線丨▲ 592942 A7 ~-----___!!_ 五、發明説明（2 ) " ^~—^ 曰，鞋中底初胚1在模外熱烘的時間必須加長，相對的，鞋 中底初胚1會有收縮率難以控制的問題，造成壓製後有尺寸 不準缺點，尤其是高厚底、高鞋跟的鞋子會更明顯；另外， 申印人亦嘗试直接利用模具的熱壓來塑型整個鞋底，然 而，僅利用模具的加溫，要將整個大底加溫至軟化的可塑 i狀I、其熱塑成型時間頗長、不經濟，萬一熱壓時間不 足，壓製出的鞋底（鞋跟）部位紋路便會模糊、不明顯。 一、不適於使用回收廢料：由於鞋中底初胚1必須經過 熱壓塑型作業，因此，鞋底初胚僅能採用可塑型的新料， 而不適用回收的廢料。 【發明概要】 因此，本發明的目的，即在於提供一種可縮短對鞋子 熱壓的時間，且適合使用回收廢料並具有良好紋路成型效 果之可縮短熱壓成型時間的鞋子製法。 依據本發明的可縮短熱壓成型時間的鞋子製法，包含 有下列步驟：一、備製一鞋面組件及一鞋底單元：該鞋面 組件具有呈封閉狀之一底面，該鞋底單元包含有一填充内 底及一熱塑性材質的鞋大底初胚，該鞋大底初胚更具有一 由一頂面之周緣朝上延伸之邊牆，二者相配合界定出一可 容納該填充内底的容室；二、定位鞋面組件：將該鞋面組 件套設於一鞋楦上；三、塗設黏膠：在該鞋面組件的底面、 該填充内底的一外周面上塗設黏膠；四、加熱鞋大底初胚： 將該鞋大底初胚加熱至可塑型之狀態；五、壓合鞋體並模 塑鞋大底初胚：將該鞋底單元及套設於鞋楦之鞋面組件一 第4頁 本紙張尺度適用中國國家標準（CNS) A4規格（210X297公釐） -----------------------袭-_ (請先閱讀背面之注意事項再填寫本頁) 訂丨 •線' 592942 A7 __ _B7 五、發明説明（3 ) 併置入一成型模具内，此時，該填充内底恰形成包覆在該 鞋大底初胚與鞋面組件之間，使呈可塑型狀態的鞋大底初 胚可藉著模具之壓合，而與該鞋面組件、填充内底緊密固 結成一體，同時’藉以棋塑§亥鞋底早元之鞋大底初胚，而 成為一鞋大底成品尺寸；六、冷卻定型：待預定時間後將 該成型模具實施降溫冷卻；七、開模修邊：開啟該成型模 具，並整修鞋大底初胚經模塑後所生成之溢料，即可獲得 該鞋面組件與鞋底單元固結為一體之鞋體成品。 本發明之其他特徵及優點，在以下配合參考圖式之數 較佳實施例的詳細說明中，將可清楚的明白，在圖式中： 【圖式之簡單說明】 第一圖是一分解立體圖，說明一習知發泡鞋體在入模 壓合前的鞋體構件結構； 第二圖是一製造流程圖，說明本發明可縮短熱壓成型 時間的鞋子製法第一較佳實施例的鞋子製造流程； 第三圖是一組合剖面圖，說明該第一較佳實施例的一 鞋面組件及鞋底單元在一成型模具内壓合後的狀態； 第四圖是一組合剖面圖，說明該第一較佳實施例鞋子 的成品結構狀態； 第五圖是一組合剖面圖，說明本發明第二較佳實施例 的鞋子構件在該成型模具内壓合後的狀態； 第六圖是一製造流程圖，說明本發明第三較佳實施例 的鞋子製造流程； 第七圖是一組合剖面圖，說明該第三較佳實施例該鞋 第5頁 二本紙張尺度適用中國國家標準（CNS) A4規格（210X297公釐） (請先閲讀背面之注意事項再填寫本頁) .訂— ••線— 592942 A7 B7 五、發明説明（ 面組件與該鞋底單元在該成型模具内壓合後的狀態； 第八圖是一組合剖面圖，說明該第三較佳實施例的鞋 子的或品結構狀態； 第九圖是一組合剖面圖，說明該第三較佳實施例的鞋 子沿著第八圖之線9 一 9截面所剖視的結構狀態； 第十圖是一組合剖面圖，說明本發明第四較佳實施例 的该鞋面組件及一鞋大底初胚在模具内熱壓的狀態；及 第十一圖是一平面分解圖，說明本發明第五較佳實施 例的該鞋面組件與該鞋大底初胚的結合方式。 【較佳實施例之詳細說明】 參閱苐二至四圖，本發明可縮短熱壓成型時間的鞋子 製法，第一較佳實施例是包含有下列之步驟： 一、備製一鞋面組件10及一鞋底單元2〇:該鞋面組件 1 0是以車縫方式結合一片以上材料形成，其具有一位於頂 緣之頂開口 1 1、一環繞外周身之外表面丨2，以及一位於鞋 面組件10底部且銜接該外表面12的底面13，而該鞋底單元 20包含有一填充内底21及一熱塑性材質的鞋大底初胚22。 該填充内底21是可選自回收的熱固性橡膠材料、ρϋ、 EVA、木屑、稻殼、充氣墊等其中一種或任一種以上之組合， 而成為一低密度填充材料，以達到減輕整個鞋底的重量， 且於本實施例中，該填充内底21是以不同軟硬程度之材料 製成對應鞋頭、後跟部位23、24，可使鞋底在對應後腳跟 部位具有較佳之彈性吸震效果，且該填充内底21具有一頂 面211、一反向的底面212及一環繞在該頂、底面2ii、212 第6頁 .本紙張尺度顧巾Η Η家標準（CNS) Α4規格（210X297公釐^ (請先閲讀背面之注意事項再填寫本頁) 、一nvr 592942 A7 ---一 -__B7 五、發明説明（5 ) 之間的外周面21 3。 (請先閱讀背面之注意事項再填寫本頁) 該鞋大底初胚22在本實施例中是以EVA 一次射出成 聖且疋呈尺寸略大於成品之一半成品狀態，且該鞋大底 初胚22更具有一由一頂面221之周緣朝上延伸之邊牆222， 一者相配合界定出一可容納該填充内底21的容室223。 二、定位鞋面组件：將該鞋面組件1〇藉由其頂開口 u 端套設於一鞋楦30上，同時取一呈長條薄膜狀的隔離片4〇 /口著預先劃设於該鞋面組件1 〇外表面1 2的銜接線（圖未 示），而黏設在該鞋面組件1 0的表面材料上，以防止該鞋 底單元2 0的溢料滲透至該鞋面組件丨〇的表面材料上（詳細 «兒明请參下列步驟八所述），且該隔離片4 〇可選用财熱及 低黏性的膠帶片，可方便由該鞋面組件丨〇上撕除。 二、塗設黏膝：在該鞋面組件1〇位於該隔離片下方 的外表面12、底面13部位，以及該填充内底21的底面212、 外周面2 1 3上塗設黏膠。 四、 加熱鞋大底初胚：將該鞋大底初胚22經由一熱烘 褒置（圖未示）預先加熱至呈軟化之可塑型之狀態。 五、 連結填充内底··將該填充内底21預先黏結在該鞋 面組件10的底面13，或是置入該鞋大底初胚20的容室223 内。 六、 入模壓合鞋艘並模塑鞋大底初胚·•將該鞋底單元 20及套設於鞋楦30之鞋面組件10—併置入一成型模具1〇〇 内’使該鞋大底初胚22之邊牆222黏貼於該鞋面組件10之外 表面1 2底緣（即外表面1 2塗佈黏膠處），於本實施例中， 第7頁 本紙張尺度適用中國國家標準（) A4規格（21〇χ297公釐） 592942 A7 B7 五、發明説明（6 ) (請先閱讀背面之注意事項再填寫本頁) 該成型模具100包含有一供置抵該鞋底單元2〇的底模座 50、一對呈樞接之側模座60，該對侧模座6〇的内壁面上刻 設有壓花紋路；當該成型模具100閉合後，此時，該填充内 底2 1恰形成包覆在該鞋大底初胚2 2與鞋面組件丨〇之間，使 呈向溫可塑型狀態的鞋大底初胚22可藉著模具之壓合，而 與該鞋面組件10、填充内底21緊密固結成一體，且使得鞋 大底初胚22之邊牆222緊密貼合在該鞋面組件1〇外表面 1 2、底緣，而高溫軟化的鞋大底初胚2 2除可增加與鞋面組 件1 0、填充内底2 1的連結強度之外，同時，更可藉以模塑 该鞋底單元20之鞋大底初胚22,而成為一鞋大底成品尺寸。 七、 冷卻定型：待預定時間後將該成型模具1〇〇實施降 溫冷卻，使模内的鞋子定型。 八、 開模修邊：開啟該成型模具丨00，取出鞋體後再利 用一熱切割刀具（圖未示），順沿著該隔離片40的輪廓曲 線進行修邊作業，便可以將該鞋大底經熱塑擠壓而生成於 邊牆2 2 2頂緣，且附著在該隔離片4 〇外表面的溢料予以切 斷，再與該隔離片40—併由該鞋面組件丨〇上撕除；或者以 傳統的修邊機直接將溢料由鞋子外周上予以切除，即可獲 得鞋面組件1〇、鞋底單元20固結為一體之鞋體成品。 上述製程中，由於該鞋底單元2〇的鞋大底初胚22為厚 度較為均一的中空殼狀，因此本發明該鞋大底初胚2 2也可 以不須經過前述的預熱步驟，而僅利用成型模具i 〇 〇急速昇 溫，同樣可對鞋大底初胚2 2形成模内加溫軟化效果，以產 生塑型作用，亦屬等效之作法。 第8頁 本紙張尺度適用中國國家標準（CNS) A4規格（210X297公釐） A7592942 V. Description of the invention ([Field of the invention] The present invention relates to a method of manufacturing shoes, + β method, and is particularly suitable for recycling waste materials and shoes with high soles, so as to shorten the mold hot pressing by ^ μ α The method of making shoes that can shorten the time of hot pressing. [Description of Know-how] In the past, soles with simple and simple shapes were easier to control foaming in eva molding, but the 3D shape of the shoe body was diversified. The foam molding technology of the sole becomes more difficult. Therefore, at present, shoe manufacturers often divide the sole into two parts, the midsole and the outsole, and separate production and separate chemical glue mouth, so the manufacturing process is more troublesome, and The shoe body component is susceptible to peeling. As shown in the first figure, it is the invention patent case of the "Method for Manufacturing Foamed Shoe Body" (Announcement No. 485403) previously filed by the applicant and approved, which discloses a A foamed shoe body structure with an embossed pattern and a three-dimensional contour, and is made by a body pressing method, which is a method of heating the foamed midsole primordial 1 to the same temperature, and then coating one with Viscose shoes outsole 2 And a set of upper 4 'set on the shoe last 3 are put into a molding mold 5 and integrated for cooling and shaping. The heating shoe is in the softened state of the midsole primary embryo 1 to facilitate the molding mold 5 to compression-mold it. The three-dimensional contours and surface patterns solve the problem of the troublesome manufacturing process of traditional shoe midsoles that need to be multi-molded and then glued to the upper and outsole, and can improve the connection strength with the shoe outsole and upper. In the above manufacturing method, although the shoe midsole embryo is heated outside the mold to a high temperature state, it is easier to enter the mold for hot compression molding. However, it still has the following problems: 1. Long molding time: For some thick soles Or high-heel shoe body and the paper size on page 3 applies Chinese National Standard (CNS) A4 specifications (210X297 public #) (Please read the precautions on the back before filling this page).丨 ▲ 592942 A7 ~ -----___ !! _ V. Description of the invention (2) " ^ ~ — ^ It means that the time for the midsole primordium 1 of the shoe to be dried outside the mold must be lengthened. In contrast, in the shoe The bottom embryo 1 has the problem that the shrinkage rate is difficult to control, resulting in the disadvantage of inaccurate size after pressing, especially high Sole and high-heel shoes will be more obvious; In addition, Shen Yin also tried to use the hot pressing of the mold to shape the entire sole, however, only the heating of the mold is used to warm the entire outsole to a softened Plastic I-shape, its thermoplastic molding time is quite long and uneconomical. In case of insufficient hot pressing time, the texture of the sole (heel) part pressed out will be blurred and not obvious. First, it is not suitable to use recycled waste: due to shoes The midsole primordial 1 must be subjected to hot compression molding, so the sole primordial can only use new plastic materials, and not suitable for recycling waste. [Summary of the Invention] Therefore, the object of the present invention is to provide a moldable material. The method for shortening the hot pressing time of the shoes is suitable for the shoe manufacturing method which can reduce the hot pressing forming time by recycling waste materials and having a good texture forming effect. The shoe manufacturing method capable of shortening the hot pressing molding time according to the present invention includes the following steps: 1. preparing an upper component and a sole unit: the upper component has a closed bottom surface, and the sole unit includes a filling The insole and a shoe sole primordial made of thermoplastic material have a side wall extending upwards from the top edge of the rim. The two cooperate to define a container that can accommodate the filled inner sole. 2. Positioning the upper component: setting the upper component on a shoe last; 3. applying adhesive: applying adhesive on the bottom surface of the upper component and an outer peripheral surface of the filled inner sole; 4. Heating the outsole germ of the shoe: heating the outsole germ of the shoe to a moldable state; 5. pressing the shoe body and molding the outsole germ of the shoe: placing the sole unit and the shoe on the shoe last Surface component one page 4 This paper size is applicable to China National Standard (CNS) A4 specification (210X297 mm) ----------------------- Attack -_ ( Please read the precautions on the back before filling this page) Order 丨 • Line '592942 A7 __ _B7 V. Description of the invention (3) and put it into a molding At this time, the filled insole is just formed to be wrapped between the shoe outsole embryo and the upper component, so that the shoe outsole embryo in a moldable state can be pressed with the mold and pressed against the The upper components and the filled insole are tightly consolidated into one body, and at the same time, the size of the sole of the shoe is based on the original shape of the shoe. The mold is cooled down; 7. Opening and trimming: Open the forming mold and repair the overflow generated after the molding of the outsole embryo of the shoe to obtain the shoe with the upper component and the sole unit consolidated. Body products. Other features and advantages of the present invention will be clearly understood in the following detailed description of preferred embodiments with reference to the figures, in the drawings: [Simplified description of the drawings] The first figure is an exploded perspective view To illustrate the structure of a shoe body member of a conventional foamed shoe body before it is press-molded; the second diagram is a manufacturing flowchart illustrating the shoe manufacturing process of the first preferred embodiment of the shoe manufacturing method according to the present invention, which can shorten the hot pressing molding time; The third figure is a combined sectional view illustrating a state in which a shoe upper component and a sole unit of the first preferred embodiment are pressed together in a molding die; the fourth figure is a combined sectional view illustrating the first comparative The finished product structure state of the shoe of the preferred embodiment; the fifth figure is a combined cross-sectional view illustrating the state of the shoe component of the second preferred embodiment of the present invention after being pressed in the forming mold; the sixth figure is a manufacturing flowchart, Describe the shoe manufacturing process of the third preferred embodiment of the present invention; The seventh figure is a combined cross-sectional view illustrating the third preferred embodiment of the shoe. Page 5 Two paper sizes are applicable to Chinese National Standards (CNS) A4 specification (210X297 mm) (Please read the precautions on the back before filling in this page). Order — • • Thread — 592942 A7 B7 V. Description of the invention (the surface component and the sole unit are pressed together in the forming mold. State; the eighth figure is a combined cross-sectional view illustrating the state of the product of the shoe of the third preferred embodiment; the ninth figure is a combined cross-sectional view illustrating the shoe of the third preferred embodiment along the eighth Figure 9 shows the structural state of the 9-9 cross-section; The tenth figure is a combined cross-sectional view illustrating the upper component of a fourth preferred embodiment of the present invention and a shoe outsole pre-heated in a mold State; and the eleventh figure is a plan exploded view illustrating the combination of the upper component and the outsole embryo of the fifth preferred embodiment of the present invention. [Detailed description of the preferred embodiment] Please refer to the second embodiment. The fourth preferred embodiment of the present invention provides a method for manufacturing a shoe capable of shortening the time of hot pressing. The first preferred embodiment includes the following steps: 1. Preparing an upper component 10 and a sole unit 20: the upper component 1 0 is formed by stitching with more than one piece of material It has a top opening 11 located at the top edge, an outer surface surrounding the outer periphery 丨 2, and a bottom surface 13 located at the bottom of the upper component 10 and connecting to the outer surface 12, and the sole unit 20 includes a filling inner Sole 21 and a shoe sole preform 22 made of thermoplastic material. The filled insole 21 is one or any combination of one or more selected from recycled thermosetting rubber materials, ρϋ, EVA, wood chips, rice husks, and inflatable cushions. It becomes a low-density filling material to reduce the weight of the entire sole. In this embodiment, the filling insole 21 is made of materials with different degrees of softness and hardness to correspond to the toe and heel portions 23 and 24. So that the sole has a better elastic shock absorption effect at the corresponding heel area, and the filled insole 21 has a top surface 211, an inverted bottom surface 212, and a circle around the top and bottom surfaces 2ii, 212, page 6. This paper dimensions Gu Jin Η Family Standard (CNS) Α4 specification (210X297 mm ^ (please read the precautions on the back before filling this page), one nvr 592942 A7 --- one -__ B7 5. Description of the invention (5) Outer peripheral surface 21 3. (Please read the precautions on the back before filling this page.) In this embodiment, the initial outsole 22 of the shoe is made of EVA in a single shot and the size is slightly larger than one of the finished products. The embryo 22 further has a side wall 222 extending upwardly from the peripheral edge of a top surface 221, which cooperates to define a receiving chamber 223 that can accommodate the filled inner bottom 21. Second, positioning the upper component: The upper component 10 is sleeved on a shoe last 30 through its top opening u end, and a long thin film-shaped separator 40 / mouth is pre-arranged on The upper part 10 has a connection line (not shown) on the outer surface 12 and is adhered to the surface material of the upper part 10 to prevent the overflow of the sole unit 20 from penetrating the upper part.丨 〇 surface material (detailed «children, please refer to the following step 8), and the separator 4 〇 can choose financial and low-viscosity adhesive tape, which can be easily removed from the upper component 丨 〇 . 2. Applying adhesive knees: Apply adhesive on the upper surface 10 and the lower surface 13 of the upper component 10, and the bottom surface 212 and the outer peripheral surface 2 1 3 of the insole 21. Fourth, heating the shoe outsole embryo: The shoe outsole embryo 22 is preheated to a softened, plastic shape through a hot baking set (not shown). V. Connecting the filled insole ... The filled insole 21 is pre-bonded to the bottom surface 13 of the upper component 10 or placed in the chamber 223 of the outsole primordium 20 of the shoe. 6. Mold the shoe boat into the mold and mold the outsole embryo. • The sole unit 20 and the upper component 10 set on the shoe last 30 are placed side by side in a molding mold 100 to make the shoe outsole. The side wall 222 of the preform 22 is adhered to the bottom surface 12 of the upper component 10 (that is, the outer surface 12 is coated with adhesive). In this embodiment, page 7 of this paper applies Chinese national standards. () A4 size (21 × 297 mm) 592942 A7 B7 V. Description of the invention (6) (Please read the precautions on the back before filling this page) The molding die 100 includes a bottom for the sole unit 20 Mold base 50, a pair of pivoted side mold bases 60, the inner wall surface of the pair of side mold bases 60 is engraved with an embossed pattern; when the molding mold 100 is closed, at this time, the filled inner bottom 2 1 It is just formed to be wrapped between the shoe outsole primordial 22 and the upper component 丨 0, so that the shoe outsole primordial 22 in a warm moldable state can be pressed with the mold to be combined with the upper component 10. The filled insole 21 is tightly consolidated into one body, and the side wall 222 of the shoe outsole primordial 22 is closely fitted to the upper component 1 10. The outer surface 1 2. The bottom The high-temperature softened outsole primal 2 2 can not only increase the connection strength with the upper component 10 and the filled insole 2 1, but also can be used to mold the outsole primordial of the sole unit 20 22, and become a shoe outsole finished size. 7. Cooling and sizing: After a predetermined time, the forming mold 100 is cooled down to shape the shoes in the mold. 8. Opening and trimming: Open the forming mold. 00, take out the shoe body, and then use a hot cutting tool (not shown) to perform trimming operations along the contour curve of the spacer 40, then the shoe can be used. The outsole is formed on the top edge of the side wall 2 2 2 by thermoplastic extrusion, and the flash material attached to the outer surface of the insulation sheet 40 is cut off, and then separated from the insulation sheet 40—and the upper component 丨 〇 The upper body is removed; or the overflow material is directly cut off from the outer periphery of the shoe by a traditional trimming machine, and a shoe body finished product in which the upper component 10 and the sole unit 20 are consolidated into one can be obtained. In the above process, since the sole outsole embryo 22 of the sole unit 20 is a hollow shell having a relatively uniform thickness, the sole outsole embryo 22 of the present invention may not need to go through the foregoing preheating step, and Using only the rapid temperature rise of the forming mold i 00 can also form an in-mold heating and softening effect on the outsole embryo 22 of the shoe to produce a shaping effect, which is also an equivalent method. Page 8 This paper size applies to China National Standard (CNS) A4 (210X297 mm) A7
當然，如第五圖所示，是本發明的第二具體實施例， 其與第一實施例的步驟大致相同，其差異僅在於，該鞋面 組件10在與鞋大底初胚22入模壓塑時，先將一預先成型的 耐磨底層70同時置入成型模具1〇〇内，以一體熱壓固結在該 鞋大底初胚22底部，或者，在該鞋面組件1〇與鞋底單元2〇 固結後’再另行將該耐磨底層7〇另行黏結在鞋底單元2〇的 底面，以增加耐磨效果。 此外’如第六、七所示，是本發明第三具體實施例， 包含有下列步驟： 一、 備製一鞋面组件80及一鞋底單元9〇:該鞋面組件 80具有位於頂、底部且呈透空狀的一頂開口 81及一底開口 82，該鞋底單元90是以熱塑性材質製成的初胚，本實施例 中是以TPU製成，該鞋底單元9〇同樣包含有一熱固性材質的 填充内底91、一熱塑性材質的鞋大底初胚92及數定型條 93 ’如第八圖所示，該填充内底91更具有橫向凹入的數道 溝槽9 11。 該鞋大底初胚92具有由一頂面921之周緣朝上延伸之 邊牆922,二者相配合界定出一可容納該填充内底91的容室 923 〇 该等定型條93’如第九圖所示，是與該鞋大底初胚92 一體成型’該等定型條93是橫向凸伸在該頂面921且兩端恰 分別與該鞋大底初胚92的邊牆922連結，供嵌入該填充内底 91的溝槽911内，以增加該鞋底單元9〇受踏壓之定型能力。 二、 定位鞋面组件：將該鞋面組件8〇套設於一鞋楦n〇 第9頁 本紙張尺度適用中國國家標準（CNS) A4規格（210X297公爱） 592942 A7 ---- B7 五、發明説明（8 ) 上進行結幫’該鞋楦1 1 〇的底部則設有一對應該鞋大底初胚 92容室923的定位塊in。 二、貼設·隔離片：取一長條型的隔離片12〇環貼於該鞋 面組件8 0的外表面。 四、 塗設黏膠：在該鞋面組件8〇的一外周面83底緣塗 設黏膠。 五、 加熱鞋大底初胚：將該鞋大底初胚92經由一熱烘 裝置（圖未示）預先加熱至呈軟化之可塑型之狀態。 六、 愿合鞋艘並棋塑鞋大底初胚：將該鞋大底初胚92 及鞋面組件80—併置入一成型模具2〇〇内，使該鞋楦no底 部的定位塊111嵌入該鞋大底初胚9 2的容室9 2 3内，利用模 具的熱壓作用，促使該鞋面組件8 〇及鞋大底初胚9 2固結成 一體’同時’藉以模塑該鞋大底初胚92，而成為一鞋大底 成品尺寸。 七、 冷卻定型：待預定時間後將該成型模具2 〇 〇實施降 溫冷卻。 八、 開模修邊：開啟該成型模具2 〇 〇，並整修鞋大底初 胚92經模塑後且所生成於隔離片12〇上的溢料。 九、 置入填充内底、鞋墊：請再參閱第八圖，該填充 内底91是由該鞋面組件80的底開口 82置入該鞋大底初胚92 的容室923内，最後，再由鞋面組件80的頂開口 81疊置入一 鞋内勢130;如此，即可獲得一完整的鞋體成品。 再如第十圖所示，是本發明第四具體實施例，其主要 步驟均與第三具體實施例相同，其差異僅在於，該鞋面組 第10頁 本紙張尺度適用中國國家標準（CNS) A4規格（210X297公釐） (請先閲讀背面之注意事項再填寫本頁) a裝-赢 訂· :線·▲ 592942 A7 ___ B7 五、發明説明（9 ) -----------------^-----奉 (請先閲讀背面之注意事項再填窝本頁) 件140的表面材料是向下延伸至該鞋楦15〇的定位塊151底 部，使鞋面組件140可撐固定位於鞋楦150上，以備下一製 程之進行，如此，亦可達到相同之目的。 如第Η 圖所示，是本發明第五具體實施例，其主要 步驟亦與第三具體實施例相同，其差異在於，該鞋底初胚 92在置入成型模具之前，是先以該鞋面組件ι4〇的表面材料 綁缚在該定位塊1 1 1的底部，再與一耐磨大底1 6〇 一併入模 熱壓，以製成一鞋子。 歸納上述，茲將本發明『可縮短熱壓成型時間的鞋子 製法』可獲得的功效及優點整理如下： 、可| (一） 、由於鞋體的鞋底部位已被分解為填充内底21、 鞋大底初胚22兩個部位，加上填充内底2丨為熱固性材質， 因此既使整個鞋子的鞋底厚度大，整個鞋底欲塑型的部位 僅在厚度較薄且均一的鞋大底初胚22，所須加熱的時間相 對較短，故不會有收縮率難以控制的問題，可提高產品良 率。 (二） 、如上所述，由於本發明僅是將位於外層，且厚 度較薄的該鞋大底初胚22進行加熱塑型，因此，鞋底表面 紋路不須經過長時間的加溫便可壓塑成型，且鞋子的紋路 成型效果良好，相對的，模具的熱壓時間可予以縮短，有 簡化製程、節省成本之優點。 (三） 、本發明欲塑型的部位僅在位於外層的鞋大底初 胚22，因此，被包藏於該鞋大底與鞋面單元1〇之間的填充 内底21，適合選用回收的廢料，不僅符合綠色環保的要求， 第11頁Of course, as shown in the fifth figure, it is a second specific embodiment of the present invention. The steps are substantially the same as those of the first embodiment. The only difference is that the upper assembly 10 is molded with the outsole embryo 22 of the shoe. When molding, first put a pre-shaped wear-resistant bottom layer 70 into the molding mold 100 at the same time, and consolidate it at the bottom of the sole outsole 22 of the shoe, or, in the upper component 10 and the sole, After the unit 20 is consolidated, the wear-resistant bottom layer 70 is additionally bonded to the bottom surface of the sole unit 20 to increase the wear resistance effect. In addition, as shown in the sixth and seventh, it is the third specific embodiment of the present invention, which includes the following steps: 1. Prepare an upper component 80 and a sole unit 90. The upper component 80 has a top and a bottom. A sole opening 81 and a sole opening 82 are formed in a hollow shape. The sole unit 90 is a preform made of thermoplastic material. In this embodiment, it is made of TPU. The sole unit 90 also includes a thermosetting material. As shown in the eighth figure, the filled insole 91, a shoe outsole preform 92 of thermoplastic material, and several shaped strips 93 'have a plurality of grooves 9 11 recessed laterally. The shoe outsole primordium 92 has a side wall 922 extending upward from the periphery of a top surface 921, which cooperates to define a chamber 923 that can accommodate the filled insole 91. The shaped strips 93 ' As shown in the ninth figure, it is integrally formed with the shoe outsole embryo 92. The shaped strips 93 are laterally protruding on the top surface 921 and both ends are respectively connected with the side wall 922 of the shoe outsole embryo 92. It is for embedding in the groove 911 of the filled insole 91 to increase the setting ability of the sole unit 90 under the stepping pressure. 2. Positioning the upper component: Set the upper component 80 on a shoe last n0 page 9 This paper is applicable to the Chinese National Standard (CNS) A4 specification (210X297 public love) 592942 A7 ---- B7 5 2. Description of the invention (8): The bottom of the shoe last 1 110 is provided with a pair of positioning blocks in corresponding to the shoe outsole primordium 92 receiving chamber 923. 2. Mounting and spacer: Take a long strip of spacer 120 and attach it to the outer surface of the upper component 80. 4. Applying adhesive: Apply adhesive to the bottom edge of an outer peripheral surface 83 of the upper component 80. V. Heating the shoe outsole embryo: The shoe outsole embryo 92 is heated in advance to a softened and moldable state through a heat drying device (not shown). 6. Would you like to combine the shoe and the plastic sole of the outsole of the shoe: Put the outsole of the sole 92 and the upper component 80 into a molding die 200, and insert the positioning block 111 on the bottom of the shoe last. In the chamber 9 2 3 of the shoe outsole preform 9 2, the hot pressing effect of the mold is used to promote the consolidation of the shoe upper component 80 and the shoe outsole preform 9 2 into one body at the same time, thereby molding the shoe. The bottom germ 92 becomes the size of a shoe outsole. 7. Cooling and setting: After a predetermined time, the forming mold 2000 is cooled down. 8. Mold opening and trimming: Open the forming mold 2000, and repair the material of the shoe outsole preform 92 after molding and the flash material on the separator 120. IX. Inserting the insole and insole: Please refer to FIG. 8 again. The insole 91 is inserted into the chamber 923 of the outsole primordium 92 of the shoe through the bottom opening 82 of the upper component 80. Finally, Then, a shoe inner potential 130 is superimposed by the top opening 81 of the upper component 80; in this way, a complete finished shoe body can be obtained. As shown in the tenth figure, it is the fourth specific embodiment of the present invention, and the main steps are the same as the third specific embodiment. The only difference is that the paper size on page 10 of this upper group applies the Chinese national standard (CNS ) A4 specification (210X297mm) (Please read the notes on the back before filling in this page) a pack-win order ·: line · ▲ 592942 A7 ___ B7 5. Description of the invention (9) -------- --------- ^ ----- Feng (Please read the precautions on the back before filling this page) The surface material of the piece 140 is the bottom of the positioning block 151 which extends downward to the shoe last 15 Therefore, the upper component 140 can be supported and fixed on the shoe last 150 in preparation for the next process. In this way, the same purpose can be achieved. As shown in Fig. Η, it is the fifth specific embodiment of the present invention, and the main steps are the same as the third specific embodiment. The difference is that before the initial sole 92 is placed in the molding mold, the shoe upper is first used. The surface material of the component ι40 is bound to the bottom of the positioning block 1 1 1 and then combined with a wear-resistant outsole 1 160 to be hot-pressed to make a shoe. Summarizing the above, the effects and advantages obtained by the "shoe manufacturing method capable of shortening the heat-pressing molding time" of the present invention are summarized as follows: ， 可 | (一) ， Since the bottom portion of the shoe body has been decomposed into the filled insole 21, shoes The two parts of the outsole primordial 22, plus the filled insole 2 are thermosetting materials, so even if the thickness of the entire shoe sole is large, the portion of the entire sole to be shaped is only in the thinner and uniform outsole primordial. 22. The heating time is relatively short, so there is no problem that the shrinkage rate is difficult to control, and the product yield can be improved. (2) As mentioned above, because the present invention only heat-shapes the outsole embryo 22 of the shoe, which is located in the outer layer and has a thin thickness, the surface texture of the shoe sole can be pressed without a long period of heating. Plastic molding, and the texture forming effect of shoes is good. In contrast, the hot pressing time of the mold can be shortened, which has the advantages of simplifying the manufacturing process and saving costs. (3) The part to be shaped according to the present invention is only in the outer sole primordium 22 in the outer layer. Therefore, the filled inner sole 21 is stored between the shoe outsole and the upper unit 10, which is suitable for recycling. Waste not only meets environmental protection requirements, page 11
592942 、發明説明（10 ) 更可減輕重量、降低製造成本。 (四）、鞋大底初胚22採用熱塑性好皙 7Π 注材質，搭配耐磨底層 /0，使整個鞋底兼具耐磨、強韌的特性， 矻1 幵Γ生而中間的填充内 底21則為質輕、低密度的材質，提供穿 敗牙考的舒適彈性與降 低鞋底重量之優點。 惟以上所述者，僅為本發明之數較佳實施例而已，當 不能以此限定本發明實施之範圍，即大凡依本發明申請專 利範圍及發明說明書内容所作之簡單的等效變化與修飾， 皆應仍屬本發明專利涵蓋之範圍内。 (請先閲讀背面之注意事項再填寫本頁)592942, invention description (10) can further reduce weight and reduce manufacturing costs. (D), the shoe outsole embryo 22 is made of thermoplastic good 7Π injection material, with a wear-resistant bottom layer / 0, so that the entire sole has both wear-resistant and strong characteristics, 矻 1 幵 Γ was born and filled in the middle 21 It is a lightweight, low-density material that provides the comfort and elasticity of a worn out test and the advantages of reducing the weight of the sole. However, the above are only a few preferred embodiments of the present invention. When the scope of implementation of the present invention cannot be limited by this, that is, simple equivalent changes and modifications made according to the scope of the patent application and the content of the invention specification of the present invention , All should still fall within the scope of the invention patent. (Please read the notes on the back before filling this page)
•、可I 卜線二 第12頁 本紙張尺度適用中國國家標準（CNS) Α4規格（210X297公贊） 592942 A7 B7 五、發明説明（11 ) 【元件標號對照】 習知部份： 1 鞋 中 底 初胚 2 鞋 大 底 3 鞋 楦 4 鞋 面 5 成 型 模 具 本發 明 部 份 ·· 10 鞋 面 組 件 11 頂 開 π 12 外 表 面 13 底 面 20 鞋 底 單 元 21 填 充 内 底 211 頂 面 212 底 面 213 外 周 面 22 鞋 大 底 初胚 23 鞋 頭 部 位 24 鞋 跟 部 位 221 頂 面 222 邊 牆 223 容 室 30 鞋 楦 40 隔 離 片 50 底 模 座 60 側 模 座 70 耐 磨 底 層 80 鞋 面 組 件 81 頂 開 口 82 底 開 口 83 外 周 面 90 鞋 底 單 元 91 填 充 内 底 911 溝 槽 92 鞋 大 底 初胚 921 邊 牆 922 邊 牆 923 容 室 93 定 型 條 100 成 型 模 具 110 鞋 植 第13頁 (請先閲讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準（CNS) A4規格（210X297公釐） 592942 A7 B7 五、發明説明（12 ) 111定位塊 130鞋内墊 150鞋楦 1 60耐磨底層 (請先閲讀背面之注意事項再填寫本頁) 120隔離片 1 4 0鞋面組件 1 5 1定位塊 200成型模具 第14頁 本紙張尺度適用中國國家標準（CNS) A4規格（210X297公釐）• 、 Can I. Line 2 Page 12 This paper size is applicable to Chinese National Standard (CNS) A4 specification (210X297 praise) 592942 A7 B7 V. Description of the invention (11) [Comparison of component numbers] Known part: 1 in shoes Bottom embryo 2 Shoe outsole 3 Shoe last 4 Upper 5 Molding part of the present invention 10 Upper component 11 Top opening π 12 Outer surface 13 Bottom surface 20 Sole unit 21 Filled inner sole 211 Top surface 212 Bottom surface 213 Outer peripheral surface 22 Initial sole of shoe 23 Toe part 24 Heel part 221 Top surface 222 Side wall 223 Container 30 Shoe last 40 Isolator 50 Base mold base 60 Side mold base 70 Wear-resistant bottom layer 80 Upper component 81 Top opening 82 Bottom Opening 83 Outer peripheral surface 90 Sole unit 91 Fill insole 911 Groove 92 Shoe outsole embryo 921 Side wall 922 Side wall 923 Receptor room 93 Molding strip 100 Mould 110 Shoe planting Page 13 (Please read the precautions on the back first (Fill in this page) The paper size applies to Chinese National Standard (CNS) A4 Specifications (210X297 mm) 592942 A7 B7 V. Description of the invention (12) 111 Positioning block 130 Shoe inner pad 150 Shoe last 1 60 Wear-resistant bottom layer (Please read the precautions on the back before filling this page) 120 Isolator 1 4 0 Upper component 1 5 1 Positioning block 200 forming mold Page 14 This paper size applies to China National Standard (CNS) A4 specification (210X297 mm)