TW583063B - Method of forming bearing free of top mark by injection - Google Patents

Method of forming bearing free of top mark by injection Download PDF

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Publication number
TW583063B
TW583063B TW90113117A TW90113117A TW583063B TW 583063 B TW583063 B TW 583063B TW 90113117 A TW90113117 A TW 90113117A TW 90113117 A TW90113117 A TW 90113117A TW 583063 B TW583063 B TW 583063B
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TW
Taiwan
Prior art keywords
bearing
hole
mold
core
male mold
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Application number
TW90113117A
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Chinese (zh)
Inventor
Wen-Hau Juang
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Wen-Hau Juang
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Priority to TW90113117A priority Critical patent/TW583063B/en
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Publication of TW583063B publication Critical patent/TW583063B/en

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Abstract

A method of forming a bearing free of top mark by axis injection solves the problem of a conventional injection molding of bearing where the axis concentricity reduces the balance thereof the bearing and burrs are formed at the feed opening; the structure of the mold used in the invention is improved; which comprises according to the number of the bearing to be molded, a circular channel is installed crosswisely and tilted at 45 degrees in communication with the feed opening and corresponding to the central feed opening on the male mold; the circular channel is connected to a mold core of the male mold at 120 degrees; a through hole on the top of said core of the male mold is used to communicate with said bearing hole installed at the center of the circular channel. An ejection pin is mounted inside the circular through hole at the end of said core of the male mold; said ejection pin inside to upwardly eject circular channel and said core of the male mold and said center bearing model thereof after material injection in order to re-process the model and cut off the material opening at the bearing; the bearing product has a plane at every 120 degree location so that the bearing has three concentric planes on the periphery thereof.

Description

月 修正 曰 五、發明說明(1) (本發明之適用範園) 本發明為一種軸 *成型時能為同心户u::痕之成型法:其軸承於射 邊之成型方法/ •"來4低其平衡度,並令軸承週緣無毛 (本發明之背景與概述) 目月丨J轴承成荀J , 射出成型後之成品,由二^f出成型為居多,然而 邊,為了去除毛邊mi/f射出料源之處)產生毛 當中’其使力有過與不&:經過修磨’但在修磨 重新修磨,造成軸承同心户二=磨,多或^夠,需再次 衡,發生聲響噪音為复困二,故常導致旋轉上之不平 原因: ”困棱,究其因委,發明人發現四點, 第一:射出成型後之舳虽士 σ " 。 κ成口口’都要修磨造成同心度不_ 易將使軸承週緣修磨的過與 第二:操作者修磨施力不 不及。 =三:浪費人X修磨時間,降 弟四:易影響其生產量產,; 以上,往往是造成軸承π 曰刀小艮手 之不平衡因素。 度不一,導致扇葉旋轉上 然而上述傳統之修模方 目的,但相對的時間及人力 雖可依層層轾序完成平衡 在模具本身,單純只生二 =,卻是不合實際,尤其 產量,但在生產過程仍亦影’縱使可以達到生產其 缺失: 9 /、品質,仍不免會產生下述The fifth month of the month, description of the invention (1) (applicable range of the invention) The invention is a shaft * can be concentric when molding: u :: mark forming method: its bearing on the injection molding method / • " To reduce its balance and make the bearing periphery hairless (Background and overview of the invention) Month 丨 J bearing into 荀 J, the finished product after injection molding is mostly molded from two ^ f, however, in order to remove Where the burr mi / f shoots out of the source) Among the hairs, 'its force has been changed or not &: after resharpening', but resharpening during reshaping, causing the bearing concentric two = grinding, more or ^ enough, need Once again, the occurrence of audible noise is the second difficulty, so it often causes the unevenness in rotation: "The sleepy edge, the cause of the problem, the inventor found four points, the first: after injection molding, 舳 士 σ " κ 成Mouth's must be ground to cause concentricity. _ Yi will make the peripheral edge of the bearing too much. Second: The operator is not able to grind the grinding force. = 3: Waste people X grinding time. Its production is in mass production; above, it is often the unbalanced factor that causes the bearing π. Different, leading to the rotation of the fan blades. However, the above traditional mold repairing purpose, but the relative time and manpower can be balanced in the mold in order to complete the balance in the mold itself, it is unrealistic to produce only two =, but it is unrealistic, especially the output, However, it still affects the production process, even if its production can be achieved: 9 /, quality, will inevitably produce the following

583063 五、發明說明(2)583063 V. Description of Invention (2)

一利用士工修磨轴承週緣毛邊,其施工不―,影響轴承 同心度,故相對地影響不良品產生率提高。 二.由於軸承以-個個量產出,.因此在製造上則*人工一 $:Γ f磨’對此之人工亦須另加成本,且-次次修 磨其毛邊更有礙於製作成效及時間者。 “.mi i傳統純方式並非最佳之方式,軸承射出 是現階段急切突破之瓶頸,故促使發明 人在此下功夫研究改良,進而產生本發明。 · 說明3:’本發明人就發明所能產生之特點及功效,先行 第 第 本發明轴承模具之公模上,將其軸承之數量依中 二=為主,再於斜向交又對應45度角處各 ;又2形管道與入料口相貫通,而圓形管道上 糕 度處各佈設有公模模仁相連接,利用公 頂部之穿孔與設於圓形管道中心之軸承孔 梢,i、、i且於公模模仁末端圓形通孔内套設頂出 通孔二〉。注料源後,再藉助於公模模仁末端圓形 及盆+之頂出梢,向上頂出圓形管道與公模模仁 與承模型,,然將此模型再次加卫並切斷 圓、者处之料口,令軸承週緣無毛邊,又具同心First, the use of non-technical personnel to grind the peripheral edges of the bearing, its construction is not-it affects the concentricity of the bearing, so it relatively affects the increase in the rate of defective products. 2. Because the bearings are produced in a single quantity, so in manufacturing, * manual one $: Γ f grinding 'also requires additional costs for this, and grinding the burrs again and again hinders production Results and time. ". The traditional pure method of .mi is not the best method. Bearing injection is the bottleneck of an urgent breakthrough at this stage, so the inventor is urged to work on the improvement and produce the invention. · Explanation 3: 'The inventor of the invention The characteristics and effects that can be generated are firstly on the male mold of the bearing mold of the first invention, and the number of its bearings is based on the middle two = mainly, and then each at an oblique intersection and corresponding to a 45 degree angle; The mouth of the material is connected, and the male molds are connected to each other on the circular pipe. The perforations on the male top are used to connect the bearing holes at the center of the circular tube with i, i, and the male molds. The ejection through hole 2 is set inside the circular through hole at the end.> After injecting the material, the circular pipe and the ejection hole of the male mold are ejected upward with the help of the circular shape of the end of the male mold and the ejection tip of the basin +. Bearing the model, then defend this model again and cut off the material openings of the circle and the person, so that the periphery of the bearing is free of burrs and has concentricity

2二二發明之頂出梢係以同等量套入於公模模私 通孔内,待灌注料源後,再藉助各了頁出 承模型=圓!管道與公模模仁料口及其中央神 --將此拉型再次加工,以切斷公握捃h说 583063The ejection tip of the 22nd invention is inserted into the private through hole of the male mold with an equal amount. After the source of material is poured, the ejection model = circle with each page! Pipe and male mold die material mouth and its central god-this drawing type is processed again to cut off the male grip 说 583063

據以i 3 U軸承週緣無毛邊又具同心圓, 磨轴承週緣。 衡效果,並不需直接修 =明軸承一次可射出成型數個 :ί、省掉修磨時間又快速之目的者 更加 第 第四 二;;!:=模後再次加工-併切斷毛邊, 作時之延長使用壽命,特別是可減少製 本發明如此之·^斗 簡化扇葉調整平衡之^不{已提昇軸承射出之品質,更 -提的是,提高軸承‘產3成f人力之浪費,更值得 請參閱第一、二 、,疋業界最需求之目標功效。 以-體成型之射出成;,三所示,本發明乃 依斜向交又對應之4 、中央處入料口1〇為主, 入料口10相貫通,而二角處各延設有圓形管道11,與 挖設供公模模仁2套Λ 官道1 1上以12 〇度角處各 中央料口20與圓S;=L1S10,使公崎 口 2 0之中心位置設—連、,該公杈杈仁2中央料 形通孔2 0 〇末端穿入㈠通孔2 0 0,供頂出梢5由圓 4,而公模模料以:頂”射出成型之料源模型 於圓形管道1 i中心之=2 0月"而设之穿孔2 1,與設 料源時,先將頂出梢c;八孔^ 3 〇相連通;俾當欲灌注 0 0内適位,待灌注料、^公模模仁2末端之圓形通孔2 -模仁2末端圓 583063 j號 90113117According to the i 3 U bearing, the periphery of the bearing has no burrs and has concentric circles, and the periphery of the bearing is ground. Balance effect, no need to repair directly = Ming bearing can be shot several times at a time: ί, save the time of grinding and fast for the purpose of the more forty-two;;! : = Processing again after die-cutting and burr, prolong the service life during operation, especially can reduce the invention. ^ Bucket simplified fan blade adjustment balance ^ not {have improved the quality of bearing injection, more-mention Yes, it is worthwhile to improve the waste of manpower by 30% of the production of bearings. Please refer to the first, the second, and the most effective target effects of the industry. It is formed by injection of -body molding; as shown in the third, the present invention is mainly based on the diagonal and corresponding 4, the inlet 10 at the center, the inlet 10 intersects, and a circle is provided at each corner. Shaped pipe 11, and two sets of male mold cores for excavation, Λ official channel 1 1 at each central gate 20 and circle S at a 120 ° angle; = L1S10, so that the central position of Gongzaki mouth 20 is set—connected The central material-shaped through-hole 2 00 of the male branch 2 is inserted into the through-hole 2 0 at the end for ejecting the tip 5 from circle 4 while the male mold material is injection-molded: At the center of the circular pipe 1 i = 2 0 0 " And the perforated 2 1 is set, and when the source is set, the tip c; eight holes ^ 3 〇 are connected; Position, to be filled, circular through hole 2 at the end of male mold core 2-end of mold core 2 583063 j number 90113117

BB

五、發明說明(4) 形通孔2 〇 〇内的各頂出梢5 ,向上頂出於圓形乾 内成型之圓管體i i i與公模模仁2料口 2 〇及^道1王 ,3連結形成之模型4 _(如圖四),將此模型^中央軸 亚切斷公模模仁2與軸承孔位3 〇内軸承3之 -欠力σ a I即為其週邊設有三平面3 2之抽承3成品(如圖3 1, 用八ϋ參?第四、五圖所示,當軸承3射出成型德。 用a枳枳仁2末端之圓形通孔 J诶, 二出圓:管道η與公模模仁2料口 2〇 =中出心上 原模型4 ’將此模型4再次加工並切斷〜承3 2人軸承孔位3 〇内軸承3 A軼模仁 ,毛邊,則,轴承3成品於料口” 承3週緣無毛邊又具同心圓, 旋轉^時,能增加其旋轉平衡度/於與扇茶組合後於 失去真】度週緣需修磨毛邊, 型,毋須修磨毛邊,保右^見^產業上利用價值(一體成 員能針對其轴承射出益了^^)者,然希請貴審查委 予肯定,並早日賜^ 、哏成垔法所能達到之實質功能給 干曰賜准專利,以求保護。V. Description of the invention (4) Each of the ejection tips 5 in the through-hole 200 is upwardly ejected from the circular tube formed in the circular stem iii and the male mold core 2 material mouth 2 and the road 1 king. 3, a model 4 _ (see Figure 4), this model ^ central axis sub-cut off the male mold core 2 and the bearing hole 3 〇 inner bearing 3-under force σ a I that is provided for its periphery Drawing 3 of the plane 3 2 (as shown in Figure 31, using the eight ginseng? As shown in the fourth and fifth figures, when the bearing 3 is injection molded. Use a round through hole J 诶 at the end of the 枳 枳 2, 2 Out of the circle: the pipe η and the male mold core 2 material mouth 2 〇 = the center out of the Uehara model 4 'This model 4 is processed and cut again ~ bearing 3 2 people bearing hole position 〇 inner bearing 3 A Yi mold core, The burr, then, the bearing 3 is finished at the material mouth. The burr at the periphery of bearing 3 has no burrs and has concentric circles. When rotating ^, it can increase its rotation balance. / It will lose true after combining with fan tea. You do n’t need to repair the burr, you can see the value of industrial use (one member can benefit from its bearing ^^), but I hope that your review will be affirmed, and I will give you ^, 哏 成 垔 法 能 能The substantive function achieved is to grant a quasi-patent to Qian for protection.

第7頁 583063 _ 案號90113117_年月日_修正 圖式簡單說明 圖式之簡要說明: 第一圖:係本發明公模模具之俯視圖 第二圖:係本發明公模模具上套設公模模仁之俯視圖 第三圖:係本發明之公模模具剖視圖 第四圖:係本發明射出料源之立體圖 第五圖:係本發明切斷軸承料口之軸承立體圖 圖號說明: ,Page 7 583063 _ Case No. 90113117 _ year month day _ correction diagram brief description of the diagram: the first diagram: the top view of the male mold of the present invention the second diagram: the male mold of the present invention The top view of the mold core is the third view: a cross-sectional view of the male mold of the present invention, the fourth view: a perspective view of the injection source of the present invention, and the fifth view: the perspective view of the bearing that cuts the bearing opening of the present invention.

1 •公模 10·入料口 1 1 ·圓形管路 110·長形孔 1 1 1 ·圓管體 2·公模模仁 2 0 ·料口 2 0 0 ·圓形通孔 2 1 ·穿孔 3 •軸承 3 0 ·抽承孔位 3 1 ·料口 3 2 ·平面 4 ·模型 5 ·頂出梢 6 ·料源1 • Male mold 10 · Inlet 1 1 · Circular pipeline 110 · Long hole 1 1 1 · Circular tube body 2 · Male mold core 2 0 · Feeding port 2 0 0 · Circular through hole 2 1 · Perforation 3 • Bearing 3 0 • Pumping hole position 3 1 • Feed port 3 2 • Plane 4 • Model 5 • Ejection tip 6 • Source

第8頁Page 8

Claims (1)

射出無頂 依斜向交 口相貫通 仁套入之 ’該公模 梢由圓形 ’而公模 心之轴承 公模模仁 公模模仁 道内成型 之模型, 轴承之料 軸承週邊 痕之成 叉對應 ’而圓 長形孔 模仁中 通孔末 模仁中 孔位相 末端之 末端圓 之圓管 將此模 口,則 上設有Injection of the model of "the male die tip is round" inserted into the core without obliquely crossing the core, and the bearing of the male die center is molded inside the male die core, and the bearing material is formed into a fork. Corresponding to this, a round pipe with a round end at the end of the pore phase in the through hole end of the round elongated mold core is provided with this mold mouth. ----- 六、申請專利範圍 一種軸承 入料口為主, 管道,與入料 挖設供公模模 圓形管道連通 通孔,供頂出 型之料源模型 於圓形管道中 將頂出梢穿入 源後,再藉助 頂出於圓形管 軸承連結形成 與轴承孔位内 設呈平面,使 型法’主要係 之4 5度角處 形管道上以1 ’使公模模仁 央料口之中心 端穿入,以備 央料口前端設 連通,當欲灌 圓形通孔内適 形通孔内的各 體與公模模仁 型再次加工並 轴承成品於1 三個平面且具 於公模中央處 各延設有圓形 2 0度角處各 於中央料口與 位置設一圓形 頂出已射出成 之穿孔,與設 注料源時,先 位,待灌注料 頂出梢,向上 料口及其中央 切斷公模模仁/ 2 0度角處各 同心圓者。----- 6. Scope of patent application: A bearing inlet is mainly used for pipes, which are connected to the inlet and are provided with through-holes for circular pipes for male molds. The source model for ejection type will be in the circular pipes. After pushing out the tip and penetrating into the source, it is then connected to the circular tube bearing to form a flat surface with the bearing hole by means of the ejection. The main method is to form the male mold at a 45 degree angle on the pipe. The central end of the central opening is penetrated to prepare for the front end of the central opening to be connected. When the body in the conformal through-hole in the circular through-hole is to be filled with the male mold, the bearing is finished in one or three. A plane and a circle at the center of the male mold are each provided with a circle at a 20 degree angle. A circular ejection hole has been formed at the central mouth and position. When the injection source is set, it should be positioned first and be filled. The material is ejected from the tip, and the male mold core is cut upward to the material mouth and the center of the mold.
TW90113117A 2001-05-31 2001-05-31 Method of forming bearing free of top mark by injection TW583063B (en)

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