TW581781B - Method for collapsing and recycling foamed polystyrene - Google Patents
Method for collapsing and recycling foamed polystyrene Download PDFInfo
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- TW581781B TW581781B TW90126707A TW90126707A TW581781B TW 581781 B TW581781 B TW 581781B TW 90126707 A TW90126707 A TW 90126707A TW 90126707 A TW90126707 A TW 90126707A TW 581781 B TW581781 B TW 581781B
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- TW
- Taiwan
- Prior art keywords
- solvent
- polystyrene
- weight
- phase
- solvent system
- Prior art date
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- 238000000034 method Methods 0.000 title claims abstract description 33
- 229920006248 expandable polystyrene Polymers 0.000 title claims abstract description 12
- 238000004064 recycling Methods 0.000 title abstract description 5
- 239000002904 solvent Substances 0.000 claims abstract description 150
- 239000004793 Polystyrene Substances 0.000 claims abstract description 119
- 229920002223 polystyrene Polymers 0.000 claims abstract description 119
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 claims abstract description 68
- 239000006184 cosolvent Substances 0.000 claims abstract description 67
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims abstract description 62
- 239000000203 mixture Substances 0.000 claims abstract description 59
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 claims abstract description 52
- 239000007788 liquid Substances 0.000 claims abstract description 41
- SWXVUIWOUIDPGS-UHFFFAOYSA-N diacetone alcohol Chemical compound CC(=O)CC(C)(C)O SWXVUIWOUIDPGS-UHFFFAOYSA-N 0.000 claims abstract description 37
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 claims abstract description 22
- 229920006327 polystyrene foam Polymers 0.000 claims abstract description 16
- JFCQEDHGNNZCLN-UHFFFAOYSA-N glutaric acid Chemical compound OC(=O)CCCC(O)=O JFCQEDHGNNZCLN-UHFFFAOYSA-N 0.000 claims abstract description 14
- RUOJZAUFBMNUDX-UHFFFAOYSA-N propylene carbonate Chemical compound CC1COC(=O)O1 RUOJZAUFBMNUDX-UHFFFAOYSA-N 0.000 claims abstract description 14
- KDYFGRWQOYBRFD-UHFFFAOYSA-L succinate(2-) Chemical compound [O-]C(=O)CCC([O-])=O KDYFGRWQOYBRFD-UHFFFAOYSA-L 0.000 claims abstract description 11
- 150000007524 organic acids Chemical class 0.000 claims abstract description 10
- WNLRTRBMVRJNCN-UHFFFAOYSA-L adipate(2-) Chemical compound [O-]C(=O)CCCCC([O-])=O WNLRTRBMVRJNCN-UHFFFAOYSA-L 0.000 claims abstract description 8
- JBTWLSYIZRCDFO-UHFFFAOYSA-N ethyl methyl carbonate Chemical compound CCOC(=O)OC JBTWLSYIZRCDFO-UHFFFAOYSA-N 0.000 claims abstract description 7
- 238000007667 floating Methods 0.000 claims abstract description 7
- -1 organic acid ester Chemical class 0.000 claims description 74
- 239000005020 polyethylene terephthalate Substances 0.000 claims description 57
- 229920000139 polyethylene terephthalate Polymers 0.000 claims description 57
- 239000004794 expanded polystyrene Substances 0.000 claims description 25
- 229920003023 plastic Polymers 0.000 claims description 22
- 239000004033 plastic Substances 0.000 claims description 22
- 229920000642 polymer Polymers 0.000 claims description 20
- 238000011084 recovery Methods 0.000 claims description 10
- 238000000926 separation method Methods 0.000 claims description 10
- 239000004698 Polyethylene Substances 0.000 claims description 9
- 229920000573 polyethylene Polymers 0.000 claims description 9
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims description 8
- 125000000217 alkyl group Chemical group 0.000 claims description 7
- 235000021419 vinegar Nutrition 0.000 claims description 7
- 125000004432 carbon atom Chemical group C* 0.000 claims description 6
- 239000006260 foam Substances 0.000 claims description 6
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 claims description 5
- 238000005191 phase separation Methods 0.000 claims description 5
- 239000000052 vinegar Substances 0.000 claims description 5
- 239000002253 acid Substances 0.000 claims description 4
- 150000002148 esters Chemical class 0.000 claims description 4
- NIHNNTQXNPWCJQ-UHFFFAOYSA-N fluorene Chemical compound C1=CC=C2CC3=CC=CC=C3C2=C1 NIHNNTQXNPWCJQ-UHFFFAOYSA-N 0.000 claims description 4
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 3
- 238000005187 foaming Methods 0.000 claims description 3
- ZRXGCJAFQUBZCG-UHFFFAOYSA-N carbonic acid;4-methyl-1,3-dioxolan-2-one Chemical compound OC(O)=O.CC1COC(=O)O1 ZRXGCJAFQUBZCG-UHFFFAOYSA-N 0.000 claims description 2
- NPAXBRSUVYCZGM-UHFFFAOYSA-N carbonic acid;propane-1,2-diol Chemical compound OC(O)=O.CC(O)CO NPAXBRSUVYCZGM-UHFFFAOYSA-N 0.000 claims description 2
- KKEYFWRCBNTPAC-UHFFFAOYSA-L terephthalate(2-) Chemical compound [O-]C(=O)C1=CC=C(C([O-])=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-L 0.000 claims description 2
- WVDDGKGOMKODPV-UHFFFAOYSA-N Benzyl alcohol Chemical compound OCC1=CC=CC=C1 WVDDGKGOMKODPV-UHFFFAOYSA-N 0.000 claims 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 claims 2
- KWOLFJPFCHCOCG-UHFFFAOYSA-N Acetophenone Chemical compound CC(=O)C1=CC=CC=C1 KWOLFJPFCHCOCG-UHFFFAOYSA-N 0.000 claims 2
- 229920000265 Polyparaphenylene Polymers 0.000 claims 2
- 229920002959 polymer blend Polymers 0.000 claims 2
- CRXBTDWNHVBEIC-UHFFFAOYSA-N 1,2-dimethyl-9h-fluorene Chemical compound C1=CC=C2CC3=C(C)C(C)=CC=C3C2=C1 CRXBTDWNHVBEIC-UHFFFAOYSA-N 0.000 claims 1
- UKQJDWBNQNAJHB-UHFFFAOYSA-N 2-hydroxyethyl formate Chemical compound OCCOC=O UKQJDWBNQNAJHB-UHFFFAOYSA-N 0.000 claims 1
- WJRFOSBCACMRMM-UHFFFAOYSA-N 9H-fluorene Chemical compound C1=CC=C2CC3=CC=CC=C3C2=C1.C1=CC=C2CC3=CC=CC=C3C2=C1 WJRFOSBCACMRMM-UHFFFAOYSA-N 0.000 claims 1
- KOULSUPOXWIKFP-UHFFFAOYSA-N C1C2=CC=CC=C2C3=C1C(=CC=C3)OC(=O)CCC(=O)OC4=CC=CC5=C4CC6=CC=CC=C65 Chemical compound C1C2=CC=CC=C2C3=C1C(=CC=C3)OC(=O)CCC(=O)OC4=CC=CC5=C4CC6=CC=CC=C65 KOULSUPOXWIKFP-UHFFFAOYSA-N 0.000 claims 1
- 239000002202 Polyethylene glycol Substances 0.000 claims 1
- 239000004721 Polyphenylene oxide Substances 0.000 claims 1
- 239000012752 auxiliary agent Substances 0.000 claims 1
- 235000019445 benzyl alcohol Nutrition 0.000 claims 1
- 229910052797 bismuth Inorganic materials 0.000 claims 1
- 238000005034 decoration Methods 0.000 claims 1
- RXJJVYBGRFLCOX-UHFFFAOYSA-N dioctyl pentanedioate Chemical compound CCCCCCCCOC(=O)CCCC(=O)OCCCCCCCC RXJJVYBGRFLCOX-UHFFFAOYSA-N 0.000 claims 1
- HQPMKSGTIOYHJT-UHFFFAOYSA-N ethane-1,2-diol;propane-1,2-diol Chemical compound OCCO.CC(O)CO HQPMKSGTIOYHJT-UHFFFAOYSA-N 0.000 claims 1
- YVSCCMNRWFOKDU-UHFFFAOYSA-N hexanedioic acid Chemical compound OC(=O)CCCCC(O)=O.OC(=O)CCCCC(O)=O YVSCCMNRWFOKDU-UHFFFAOYSA-N 0.000 claims 1
- XNGIFLGASWRNHJ-UHFFFAOYSA-L phthalate(2-) Chemical compound [O-]C(=O)C1=CC=CC=C1C([O-])=O XNGIFLGASWRNHJ-UHFFFAOYSA-L 0.000 claims 1
- 229920000470 poly(p-phenylene terephthalate) polymer Polymers 0.000 claims 1
- 229920001223 polyethylene glycol Polymers 0.000 claims 1
- 229920006380 polyphenylene oxide Polymers 0.000 claims 1
- 235000019354 vermiculite Nutrition 0.000 claims 1
- 229910052902 vermiculite Inorganic materials 0.000 claims 1
- 239000010455 vermiculite Substances 0.000 claims 1
- 230000008569 process Effects 0.000 abstract description 3
- 239000012071 phase Substances 0.000 description 28
- 239000007791 liquid phase Substances 0.000 description 13
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 11
- RTBFRGCFXZNCOE-UHFFFAOYSA-N 1-methylsulfonylpiperidin-4-one Chemical compound CS(=O)(=O)N1CCC(=O)CC1 RTBFRGCFXZNCOE-UHFFFAOYSA-N 0.000 description 8
- KDYFGRWQOYBRFD-UHFFFAOYSA-N Succinic acid Natural products OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 7
- 239000001361 adipic acid Substances 0.000 description 6
- 235000011037 adipic acid Nutrition 0.000 description 6
- 238000010438 heat treatment Methods 0.000 description 6
- 239000000243 solution Substances 0.000 description 6
- KDYFGRWQOYBRFD-NUQCWPJISA-N butanedioic acid Chemical compound O[14C](=O)CC[14C](O)=O KDYFGRWQOYBRFD-NUQCWPJISA-N 0.000 description 5
- 238000002156 mixing Methods 0.000 description 5
- 239000003960 organic solvent Substances 0.000 description 5
- UDSFAEKRVUSQDD-UHFFFAOYSA-N Dimethyl adipate Chemical compound COC(=O)CCCCC(=O)OC UDSFAEKRVUSQDD-UHFFFAOYSA-N 0.000 description 4
- 229910052739 hydrogen Inorganic materials 0.000 description 4
- 239000001257 hydrogen Substances 0.000 description 4
- 239000013502 plastic waste Substances 0.000 description 4
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 3
- 239000005977 Ethylene Substances 0.000 description 3
- 239000004743 Polypropylene Substances 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 230000008901 benefit Effects 0.000 description 3
- 150000005690 diesters Chemical class 0.000 description 3
- 229920001903 high density polyethylene Polymers 0.000 description 3
- 229920001684 low density polyethylene Polymers 0.000 description 3
- 239000004702 low-density polyethylene Substances 0.000 description 3
- 229920001155 polypropylene Polymers 0.000 description 3
- ARXJGSRGQADJSQ-UHFFFAOYSA-N 1-methoxypropan-2-ol Chemical compound COCC(C)O ARXJGSRGQADJSQ-UHFFFAOYSA-N 0.000 description 2
- LCGLNKUTAGEVQW-UHFFFAOYSA-N Dimethyl ether Chemical compound COC LCGLNKUTAGEVQW-UHFFFAOYSA-N 0.000 description 2
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 238000010908 decantation Methods 0.000 description 2
- XTDYIOOONNVFMA-UHFFFAOYSA-N dimethyl pentanedioate Chemical compound COC(=O)CCCC(=O)OC XTDYIOOONNVFMA-UHFFFAOYSA-N 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000001704 evaporation Methods 0.000 description 2
- 230000008020 evaporation Effects 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 239000004700 high-density polyethylene Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229920000098 polyolefin Polymers 0.000 description 2
- 239000013557 residual solvent Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- WVUYYXUATWMVIT-UHFFFAOYSA-N 1-bromo-4-ethoxybenzene Chemical compound CCOC1=CC=C(Br)C=C1 WVUYYXUATWMVIT-UHFFFAOYSA-N 0.000 description 1
- OAYXUHPQHDHDDZ-UHFFFAOYSA-N 2-(2-butoxyethoxy)ethanol Chemical compound CCCCOCCOCCO OAYXUHPQHDHDDZ-UHFFFAOYSA-N 0.000 description 1
- CUDYYMUUJHLCGZ-UHFFFAOYSA-N 2-(2-methoxypropoxy)propan-1-ol Chemical compound COC(C)COC(C)CO CUDYYMUUJHLCGZ-UHFFFAOYSA-N 0.000 description 1
- PTTPXKJBFFKCEK-UHFFFAOYSA-N 2-Methyl-4-heptanone Chemical class CC(C)CC(=O)CC(C)C PTTPXKJBFFKCEK-UHFFFAOYSA-N 0.000 description 1
- RVHOBHMAPRVOLO-UHFFFAOYSA-N 2-ethylbutanedioic acid Chemical compound CCC(C(O)=O)CC(O)=O RVHOBHMAPRVOLO-UHFFFAOYSA-N 0.000 description 1
- LLLVZDVNHNWSDS-UHFFFAOYSA-N 4-methylidene-3,5-dioxabicyclo[5.2.2]undeca-1(9),7,10-triene-2,6-dione Chemical compound C1(C2=CC=C(C(=O)OC(=C)O1)C=C2)=O LLLVZDVNHNWSDS-UHFFFAOYSA-N 0.000 description 1
- ISPVACVJFUIDPD-UHFFFAOYSA-N 7-chloro-1-cyclopropyl-6-fluoro-4-oxoquinoline-3-carboxylic acid Chemical compound C12=CC(Cl)=C(F)C=C2C(=O)C(C(=O)O)=CN1C1CC1 ISPVACVJFUIDPD-UHFFFAOYSA-N 0.000 description 1
- BHNNARXMKUWWGJ-UHFFFAOYSA-N C(CCC(=O)O)(=O)O.C(CCC(=O)O)(=O)O.C(CCCC(=O)O)(=O)O Chemical compound C(CCC(=O)O)(=O)O.C(CCC(=O)O)(=O)O.C(CCCC(=O)O)(=O)O BHNNARXMKUWWGJ-UHFFFAOYSA-N 0.000 description 1
- MUXOBHXGJLMRAB-UHFFFAOYSA-N Dimethyl succinate Chemical compound COC(=O)CCC(=O)OC MUXOBHXGJLMRAB-UHFFFAOYSA-N 0.000 description 1
- 241000566137 Sagittarius Species 0.000 description 1
- DKGAVHZHDRPRBM-UHFFFAOYSA-N Tert-Butanol Chemical compound CC(C)(C)O DKGAVHZHDRPRBM-UHFFFAOYSA-N 0.000 description 1
- 235000009470 Theobroma cacao Nutrition 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- QCOAPBRVQHMEPF-UHFFFAOYSA-N bis(2-methylpropyl) butanedioate Chemical compound CC(C)COC(=O)CCC(=O)OCC(C)C QCOAPBRVQHMEPF-UHFFFAOYSA-N 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 244000240602 cacao Species 0.000 description 1
- 235000013339 cereals Nutrition 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000000593 degrading effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000000113 differential scanning calorimetry Methods 0.000 description 1
- 125000000118 dimethyl group Chemical group [H]C([H])([H])* 0.000 description 1
- BDUPRNVPXOHWIL-UHFFFAOYSA-N dimethyl sulfite Chemical compound COS(=O)OC BDUPRNVPXOHWIL-UHFFFAOYSA-N 0.000 description 1
- 238000011038 discontinuous diafiltration by volume reduction Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- MEOPJXNUOJPKKX-UHFFFAOYSA-N ethene 9H-fluorene Chemical group C=C.C1=CC=CC=2C3=CC=CC=C3CC12 MEOPJXNUOJPKKX-UHFFFAOYSA-N 0.000 description 1
- XSQNOFMFKVYSNL-UHFFFAOYSA-N ethene;toluene Chemical compound C=C.CC1=CC=CC=C1 XSQNOFMFKVYSNL-UHFFFAOYSA-N 0.000 description 1
- 239000004088 foaming agent Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000012812 general test Methods 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 125000004836 hexamethylene group Chemical group [H]C([H])([*:2])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[*:1] 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 239000012948 isocyanate Substances 0.000 description 1
- OJURWUUOVGOHJZ-UHFFFAOYSA-N methyl 2-[(2-acetyloxyphenyl)methyl-[2-[(2-acetyloxyphenyl)methyl-(2-methoxy-2-oxoethyl)amino]ethyl]amino]acetate Chemical compound C=1C=CC=C(OC(C)=O)C=1CN(CC(=O)OC)CCN(CC(=O)OC)CC1=CC=CC=C1OC(C)=O OJURWUUOVGOHJZ-UHFFFAOYSA-N 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 150000002895 organic esters Chemical class 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- 238000004062 sedimentation Methods 0.000 description 1
- 230000011218 segmentation Effects 0.000 description 1
- 239000011877 solvent mixture Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 239000001384 succinic acid Substances 0.000 description 1
- 150000003462 sulfoxides Chemical class 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 238000002076 thermal analysis method Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J11/00—Recovery or working-up of waste materials
- C08J11/04—Recovery or working-up of waste materials of polymers
- C08J11/06—Recovery or working-up of waste materials of polymers without chemical reactions
- C08J11/08—Recovery or working-up of waste materials of polymers without chemical reactions using selective solvents for polymer components
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2325/00—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Derivatives of such polymers
- C08J2325/02—Homopolymers or copolymers of hydrocarbons
- C08J2325/04—Homopolymers or copolymers of styrene
- C08J2325/06—Polystyrene
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2367/00—Characterised by the use of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Derivatives of such polymers
- C08J2367/02—Polyesters derived from dicarboxylic acids and dihydroxy compounds
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
Landscapes
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Sustainable Development (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
Abstract
Description
581781 A7581781 A7
發明背景 1 ·發明領域: 本發明有關一種改良之回收聚苯乙烯發泡物的方法,包 括在溶劑/辅溶劑系統中塌癟該聚苯乙烯發泡物,而不溶^ 該聚苯乙烯。詳言之,但非限制地,本發明有關己二酸二 烷酯、戊二酸二烷酯、丁二酸二烷酯及其混合物與至少一 種選自包括乙二醇、丙二醇、碳酸丙二醇酯、二甲基亞石風 、、雙丙酮醇、異丙醇、及其混合物之群的辅溶劑結合之用 途,其用於塌癟聚苯乙烯發泡物,以將該經塌癟軟化之聚 笨乙烯及液體溶劑系統物理性地分離成兩個相異而無法互 相溶混的相。該方法特別可用於自含有聚苯乙烯及聚對苯 一甲酸乙一醇酯(PET)之混合物分離及回收聚苯乙稀。 2·相關技藝描述·· 訂BACKGROUND OF THE INVENTION 1. Field of the Invention: The present invention relates to an improved method for recovering polystyrene foam, including collapsing the polystyrene foam in a solvent / co-solvent system without dissolving the polystyrene. In detail, but without limitation, the present invention relates to dialkyl adipate, dialkyl glutarate, dialkyl succinate, and mixtures thereof with at least one selected from the group consisting of ethylene glycol, propylene glycol, and propylene carbonate , Dimethyl sulfite, diacetone alcohol, isopropanol, and a combination of co-solvent groups thereof, which is used to collapse polystyrene foam to soften the collapsed polymer Polyethylene and liquid solvent systems are physically separated into two distinct phases that cannot be miscible with each other. This method is particularly useful for separating and recovering polystyrene from a mixture containing polystyrene and polyethylene terephthalate (PET). 2 · Related skills description · Order
因為環境議題/意識的逐漸增加,建立一種安全且具成本 效益之技術以回收聚苯乙烯及聚對苯二甲酸乙二醇酯ρΕΤ 的需求日益受到重視。聚苯乙烯發泡物之處置傳統上係藉 由焚化或熱處理來進行。焚化雖然為一種處置方法,但無 法回收該聚苯乙烯材料。藉由熱處理縮減聚苯乙烯之體積 導致聚苯乙烯受損’而產生品質較差之經回收材料。 已知技藝界(參照例如美國專利第5, 629, 352號;第 4,031,039 號;第 5,223,543 號;第 5,891,403 號;及第 4, 51 7, 312號)所述之另一種回收聚苯乙烯之方法係將聚苯 乙稀各解於一有機溶劑中。尤其是己二酸二甲醋、戊二酸 二甲酯、丁二酸二甲酯及此等二酯之混合物已於日本之工 -4 - 本紙張尺度適用中國國家標準(CNS) Α4規格(210X297公釐) 581781 A7 一 B7 五、發明説明(2 ) ㈣中心溶解發泡之聚笨乙烯1種技術需制數種技 之一自該有機溶劑回收所溶解之聚苯乙稀。該種技術 匕括但不限於沉殿、擠塑、及急驟蒸發。因為在低溫下將 汆本乙烯溶解於有機溶劑中不使該聚笨乙烯降解,故是一 種較佳方法。需自該溶劑回收已溶解之聚苯乙烯導致該方 法需要額外之步驟,需要更多之能量輪入。 發明概逑 本發明係為先前技藝中現存方法之改良方法,因為該溶 劑/輔溶劑系統不溶解該聚苯乙烯。然而,本發明之溶劑系 統使聚笨乙烯晶格塌癟。該晶格塌癟達到所期望之聚苯乙 烯體積縮減,單純過濾可自該溶劑分離經塌癟之聚苯乙烯 ’而不需 >儿源:或急驟蒸發。在聚對苯二甲酸乙二醇酯存在 下’該聚對苯二甲酸乙二醇酯pET下沉,之後藉單純之傾 析分離及回收。在聚對苯二曱酸乙二醇酯及其他不可溶聚 合物諸如聚烯烴存在下,該聚對苯二甲酸乙二醇酯pET與 該聚烯烴同時下沉,之後藉著加熱而再溶解,之後藉著自 該溶液沉,澱而回收。主要包含丁二酸、戊二酸、及己二酸 之二甲酯與較佳為丙二醇之輔溶劑的溶劑系統具有恰足以 塌癟該聚苯乙烯結構,而不將其溶解之溶解力性質。本發 明提出一種使用前述溶劑系統以安全且更有效地回收聚苯 乙稀之方法。 因此,本發明提出一種自塑料之混合物回收聚苯乙烯及 聚對笨二甲酸乙二醇酯之方法,其中該塑料之混合物係包 括發泡之聚苯乙烯及丙二醇,包括以下步驟: -5- 本紙張尺度適用中國國家標準(CNS) A4規格(210 X 297公釐) 581781As environmental issues / awareness is increasing, the need to establish a safe and cost-effective technology for recycling polystyrene and polyethylene terephthalate ρET is gaining increasing attention. Disposal of polystyrene foam has traditionally been performed by incineration or heat treatment. Although incineration was a disposal method, the polystyrene material could not be recovered. Reducing the volume of polystyrene by heat treatment results in damage to polystyrene ', resulting in poor quality recycled materials. Another type of recycled polystyrene known in the art world (refer to, for example, U.S. Patent No. 5,629,352; No. 4,031,039; No. 5,223,543; No. 5,891,403; and No. 4,51 7,312) The method is to dissolve polystyrene in an organic solvent. In particular, dimethyl adipate, dimethyl glutarate, dimethyl succinate, and mixtures of these diesters have been manufactured in Japan -4-This paper size applies to Chinese National Standard (CNS) Α4 specifications ( (210X297 mm) 581781 A7-B7 V. Description of the invention (2) One technique of dissolving and foaming poly (styrene) in the center of the polystyrene requires one of several techniques to recover the dissolved polystyrene from the organic solvent. This technique includes, but is not limited to, sinking, extrusion, and rapid evaporation. It is a preferred method to dissolve fluorene ethylene in an organic solvent at a low temperature without degrading the polyethylene. The need to recover the dissolved polystyrene from the solvent leads to an extra step in the process and requires more energy rotation. Summary of the Invention The present invention is a modification of the existing method in the prior art because the solvent / co-solvent system does not dissolve the polystyrene. However, the solvent system of the present invention collapses the polyethylene lattice. The lattice collapse achieves the desired volume reduction of polystyrene, and simple filtration can separate the collapsed polystyrene from the solvent without the need for > children: or rapid evaporation. In the presence of polyethylene terephthalate, this polyethylene terephthalate pET sinks and is separated and recovered by simple decantation. In the presence of polyethylene terephthalate and other insoluble polymers such as polyolefins, the polyethylene terephthalate pET sinks simultaneously with the polyolefin, and is then redissolved by heating, After that, it was recovered by sedimentation from this solution and precipitation. A solvent system mainly containing succinic acid, glutaric acid, and dimethyl adipate and a co-solvent, preferably propylene glycol, has a solubility property that is sufficient to collapse the polystyrene structure without dissolving it. The present invention proposes a method for safely and more efficiently recovering polystyrene using the aforementioned solvent system. Therefore, the present invention proposes a method for recovering polystyrene and polyethylene terephthalate from a mixture of plastics, wherein the mixture of plastics includes expanded polystyrene and propylene glycol, including the following steps: -5- This paper size applies to China National Standard (CNS) A4 (210 X 297 mm) 581781
發明説明 (a) 於〇至50°c之溫度下,使該聚苯乙烯發泡物與每ι〇〇 重量份數二元有機酸酯包含至少一種輔溶劑之溶劑系統 接觸,使發泡之聚苯乙烯與聚對苯二甲酸乙二醇酯之混 合物中的發泡聚苯乙稀塌癟,而不溶解聚苯乙烯或聚對 苯二甲酸乙二醇酯,因而產生三個個別不相溶混之相, 該二元有機酸酯係選自包括己二酸二烷酯、戊二酸二燒 酯、丁二酸二烷酯及其混合物之群,其中該烷基係相同 或相異且具有由1至12個碳原子,該輔溶劑係選自包括 下列者之群: (ϋ 由1〇至66.7重量份數之乙二醇, 由10至6 6 · 7重量份數之丙二醇, 由17· 6至42· 8重量份數之碳酸丙二醇酯, 由53· 8至66. 7重量份數之二甲基亞職, (ν)由53·8至66.7重量份數之雙丙酮醇,及 由42·8至66.7重量份數之異丙醇;及 (b) 分離及回收漂浮於液體溶劑系統相頂部上之經軟化 塌癟之聚苯乙烯相。 · 本發明亦提出一種回收發泡聚笨乙烯之方法,包括以 步驟: l下Description of the invention (a) The polystyrene foam is brought into contact with a solvent system containing at least one auxiliary solvent per 1,000 parts by weight of a binary organic acid ester at a temperature of 0 to 50 ° C, so that Foamed polystyrene collapsed in a mixture of polystyrene and polyethylene terephthalate without dissolving polystyrene or polyethylene terephthalate, resulting in three separate phases In the miscible phase, the binary organic acid ester is selected from the group consisting of dialkyl adipate, di-succinate glutarate, dialkyl succinate and mixtures thereof, wherein the alkyl groups are the same or different And having from 1 to 12 carbon atoms, the co-solvent is selected from the group consisting of: (ϋ from 10 to 66.7 parts by weight of ethylene glycol, from 10 to 6 · 6.7 parts by weight of propylene glycol, From 17.6 to 42.8 parts by weight of propylene carbonate, from 53.8 to 66. 7 parts by weight of dimethyl isocyanate, (ν) from 53.8 to 66.7 parts by weight of diacetone alcohol And isopropyl alcohol from 42.8 to 66.7 parts by weight; and (b) separation and recovery of softened collapsed polyphenylethylbenzene floating on top of the phase of the liquid solvent system .-Phase, the present invention also provides a method of recycling polystyrene foam, comprising the steps of: at l
(a)在〇至5(TC之溫度下,使聚笨乙烯發泡物與包含二 元有機酸酯溶劑及輔溶劑之溶劑系統接觸,以塌疼該S 泡之聚苯乙烯,而不溶解聚笨乙烯,以逄 人 座生兩個不相溶 混之相,該二元有機酸酯溶劑係選自包祍 Q —酸二烧醋 、戊二酸二烷酯、丁二酸二烷酯及其混合物之群,其中 -6- 本紙張尺度適用中國國家標準(CNS) A4規格(210X 297公釐)" ----— —_ 581781 A7 _____Β7 五、發明説明(4 ) 該烷基係相同或相異且具有由1至12個碳原子,且該輔 溶劑係選自包括乙二醇、丙二醇、碳酸丙二醇酯、二甲 基亞颯、雙丙酮醇、異丙醇、及其混合物之群,其中該 辅&劑於該溶劑/輔溶劑系統中之含量係由該溶劑/輔溶 劑系統之至少1 0重量百分比至40重量百分比; (b )自液體溶劑系統相分離經軟化塌癟之聚苯乙烯相;及 (c)回收聚苯乙烯。 於一特定具體實例中,其中發泡聚苯乙烯與聚對苯二甲 酸乙二醇酯之混合物係與本發明溶劑系統接觸,以塌癟該 發泡聚苯乙烯,自液體溶劑系統相分離塌癟聚笨乙烯相之 步驟之後另外包括以下步驟: (c) 將含有步驟(b)所產生之殘留塑料之液體溶劑系統相 加熱至160至225 °C之溫度,以溶解該聚對苯二甲酸乙 二醇酯相; (d) 分離含有溶解之聚對苯二甲酸乙二醇酯之液體溶劑 系統相及未溶解之塑料;及 (e) 自該液體溶劑系統相回收聚對苯二甲酸乙二醇酯相。 另一特定具體實例中,其中包括發泡聚苯乙烯、聚對笨 二甲酸乙二醇酯及至少一種其他不可溶聚合物之塑料混合 物與本發明溶劑系統接觸,以塌癟該發泡之聚苯乙烯,自 液體溶劑系統相分離經軟化塌癟聚苯乙烯相之步驟之後另 外包括以下步驟: (c)將含有步驟(b)所產生之殘留塑料之液體溶劑系統相 加熱至160至225°C之溫度,以溶解該聚對苯二甲酸乙 本紙張尺度適用中國國家標準(CNS) A4規格(210 X 297公釐) 581781 A7 __B7 五、發明説明(5 ) 二醇酯相; (d) 使溶解有聚對苯二甲酸乙二醇酯之液體溶劑系統相 與未溶解之塑料分離;及 (e) 自該液體溶劑系統相回收聚對苯二甲酸乙二醇酯相。 可使用於前述方法之溶劑/輔溶劑聚合物混合物較佳係 包含由1至40重量百分比之聚苯乙烯,塌癟於由99至6〇 重量百分比之溶劑/輔溶劑系統中。基於所述各相之相對密 度,該經軟化塌癟之聚苯乙烯相漂浮於該液體溶劑系統相 上,而該聚對苯二甲酸乙二醇酯相不漂浮。 本發明之目的係提出一種改良之回收聚苯乙烯的方法, 其係使用塌癟聚苯乙烯發泡物而不溶解該聚苯乙烯之新穎 溶劑系統。本發明另一目的係提出該溶劑系統,其係以至 少一種在對應之聚苯乙嫦韓森(Hansen)溶解度界線内明確 地具有韓森溶解度參數之聚苯乙烯溶劑,及至少一種在對 應之聚笨乙烯韓森溶解度界線外明確地具有韓森溶解度參 數之組合輔溶劑的混合物為基底。參照附圖充分閱讀所附 之說明及申請專利範圍之後,可明瞭此等目的及存在性之 實現及其他目的之實現。 圈式簡單說明 圖1係為韓森溶劑地圖之二維表示圖,相對於聚苯乙烯 聚合物溶解度界線說明所選擇之溶劑。 圖2係為說明自混合塑料廢料流回收聚苯乙烯及聚對苯 二甲酸乙二醇酯PET之方法的流程圖。 發明詳述 -8 - 本紙張尺度適用中國國家標準(CNS) A4規格(210X 297公釐) 581781 五、發明説明(6 A7 B7(a) At a temperature of 0 to 5 ° C, contact the polystyrene foam with a solvent system containing a dibasic organic acid ester solvent and a co-solvent to collapse the polystyrene of the S foam without dissolving it. Polystyrene, two immiscible phases of Sagittarius. The binary organic acid ester solvent is selected from the group consisting of Q-acid di-burning vinegar, glutaric acid dialkyl ester, and succinic acid dialkyl ester. And its mixtures, in which -6- this paper size is applicable to the Chinese National Standard (CNS) A4 specification (210X 297 mm) " -------- --- 581781 A7 _____ Β7 V. Description of the invention (4) The alkyl Are the same or different and have from 1 to 12 carbon atoms, and the co-solvent is selected from the group consisting of ethylene glycol, propylene glycol, propylene carbonate, dimethyl sulfene, diacetone alcohol, isopropyl alcohol, and mixtures thereof Group, wherein the content of the co-amplifier in the solvent / co-solvent system is from at least 10% to 40% by weight of the solvent / co-solvent system; (b) phase separation from the liquid solvent system after softening and collapse聚 polystyrene phase; and (c) recovered polystyrene. In a specific embodiment, wherein polystyrene is expanded The mixture of ethylene and polyethylene terephthalate is contacted with the solvent system of the present invention to collapse the expanded polystyrene, and the step of separating the collapsed polyethylene phase from the liquid solvent system phase further includes the following steps : (C) heating the liquid solvent system phase containing the residual plastic produced in step (b) to a temperature of 160 to 225 ° C to dissolve the polyethylene terephthalate phase; (d) separating and dissolving Liquid solvent system phase of polyethylene terephthalate and undissolved plastics; and (e) recovering the polyethylene terephthalate phase from the liquid solvent system phase. In another specific embodiment, This includes a plastic mixture of expanded polystyrene, polyethylene terephthalate, and at least one other insoluble polymer in contact with the solvent system of the present invention to collapse the expanded polystyrene from the liquid solvent system. The phase separation step after softening the collapsed polystyrene phase additionally includes the following steps: (c) heating the liquid solvent system phase containing the residual plastic produced in step (b) to a temperature of 160 to 225 ° C to dissolve the Ethylene terephthalate paper size applies Chinese National Standard (CNS) A4 specification (210 X 297 mm) 581781 A7 __B7 V. Description of the invention (5) Glycol ester phase; (d) Polyterephthalic acid dissolved The liquid solvent system phase of the glycol ester is separated from the undissolved plastic; and (e) the polyethylene terephthalate phase is recovered from the liquid solvent system phase. The solvent / co-solvent polymer that can be used in the foregoing method The mixture preferably comprises from 1 to 40 weight percent polystyrene, collapsed in a solvent / co-solvent system from 99 to 60 weight percent. The softened collapsed polymer is based on the relative density of the phases. The styrene phase floats on the liquid solvent system phase, while the polyethylene terephthalate phase does not float. The object of the present invention is to propose an improved method for recovering polystyrene, which is a novel solvent system using collapsed polystyrene foam without dissolving the polystyrene. Another object of the present invention is to provide the solvent system, which is based on at least one polystyrene solvent with a Hansen solubility parameter clearly within the corresponding polystyrene hanson solubility boundary, and at least one polystyrene solvent corresponding to A mixture of a combination of co-solvents with a Hansen solubility parameter clearly outside the Hansen solubility boundary of the polyethylene was used as a substrate. After fully reading the attached description and the scope of patent application with reference to the drawings, the realization of these purposes and existence and the realization of other purposes can be understood. Brief description of the circle type Figure 1 is a two-dimensional representation of the Hansen solvent map. The selected solvent is illustrated relative to the polystyrene polymer solubility boundary. Figure 2 is a flowchart illustrating a method for recovering polystyrene and polyethylene terephthalate PET from a mixed plastic waste stream. Detailed description of the invention -8-This paper size applies to China National Standard (CNS) A4 specification (210X 297 mm) 581781 V. Description of the invention (6 A7 B7
可使用於本發明之液相溶劑系統係包括兩種不同之可、六 混組份之摻合物或組合物。第一種組份係為二元有機酸之 二烷基酯(DBE),或個別使用或混合使用。此等所謂之DBe (本身)確實為聚苯乙烯之溶劑,因為DBE在廣泛條件及濃 度下溶解聚苯乙烯。可使用於本發明之有機酯較佳係藉著 一元有機酸諸如己二酸、戊二酸、丁二酸、此莖--& 队*寻_ 酸經 Ci-C4烷基取代之衍生物、其混合物及其類者,與具有1至 12個碳之醇或醇混合物進行反應而形成或製得。特別令人 感興趣的是己二酸、戊二酸、及,—_____τ呢,此等 曱醋之混合物,及2-乙基丁二酸及2-甲基戊二酸之醋類 及己二酸、戊二酸、及丁二酸之二異丁酯的混合物。該公 劑係位於Delaware之Wilmington之杜邦公司(E j βLiquid phase solvent systems that can be used in the present invention include blends or compositions of two different cocoa and six-mix components. The first component is a dialkyl ester of a dibasic organic acid (DBE), or it can be used individually or in combination. These so-called DBes (in themselves) are indeed solvents for polystyrene because DBE dissolves polystyrene under a wide range of conditions and concentrations. The organic ester that can be used in the present invention is preferably a derivative of a mono-organic acid such as adipic acid, glutaric acid, succinic acid, and this stem --- Ci_C4 alkyl substituted acid , Its mixtures and the like, formed or prepared by reacting with alcohols or alcohol mixtures having 1 to 12 carbons. Of particular interest are adipic acid, glutaric acid, and —_____ τ, a mixture of these vinegars, and vinegars and adipic acid of 2-ethylsuccinic acid and 2-methylglutaric acid. A mixture of acids, glutaric acid, and diisobutyl succinate. The agent is a DuPont (E j β) company located in Wilmington, Delaware.
Pont de Nemours and Company,lnc·)的產物名稱 dbe。 可用於本發明之液相溶劑系統的第二種組份係為有機液 體辅溶劑,選自包括乙二醇、丙二醇、碳酸丙二醇酯、二 甲基亞颯、雙丙酮醇、及異丙醇之群。本發明中,此等第 二種組份係稱為輔溶劑,因為其可在寬幅條件及濃度下與 DBE第一種溶劑組份相溶混。然而,與DBE不同地二此等 第二種組份(本身)確實不為聚苯乙烯之溶劑。針對此種目 的及本發明目的而言,該液相溶劑系統於本文中亦稱為“溶 劑/㈣劑” 知定義為—種可將發泡之聚笨乙稀塌疼成 :軟化之聚合物相(就經塑化之聚苯乙烯),但不溶解該聚 苯乙烯之液相。換言之’或該液相溶劑系統包含可溶解聚 苯乙烯之溶餘份及無法溶解聚苯乙稀之輔溶劑組份其 -9-The product name of Pont de Nemours and Company, lnc ·) is dbe. The second component that can be used in the liquid-phase solvent system of the present invention is an organic liquid co-solvent selected from the group consisting of ethylene glycol, propylene glycol, propylene carbonate, dimethyl sulfene, diacetone alcohol, and isopropyl alcohol. group. In the present invention, these second components are called co-solvents because they are miscible with the first solvent component of DBE under a wide range of conditions and concentrations. However, unlike DBE, these second components (in themselves) are indeed not solvents for polystyrene. For this purpose and the purpose of the present invention, the liquid-phase solvent system is also referred to herein as a "solvent / elixir". It is defined as a kind of polymer that can soften foamed polyethylene into: a softened polymer. Phase (as plasticized polystyrene), but does not dissolve the liquid phase of the polystyrene. In other words, or the liquid-phase solvent system contains the remainder of the soluble polystyrene and the auxiliary solvent component of the insoluble polystyrene which is -9-
裝 訂Binding
中該多組份溶劑/輔溶劑組合物中之輔溶劑含量足以防止 聚苯乙稀溶解,㈣足以防止發泡聚苯乙稀晶格或蜂寓狀 發泡結構塌癟。 A本發明新穎液相溶劑系統、其作用方式、及其迥異於先 前技藝預敎合物行為之原理也許可參照圖i及韓森溶解 度參數系統得到較充分之說明及理解。基本上,各溶劑皆 具有由其韓森參數所描述之獨特溶劑能力特性:分散或 “非極性,,參數;。==極性參數;且一氫鍵結參數。此等參 數各針對極性、非極性、及氫鍵結傾向描述溶劑之鍵結特 性。傳統上係於韓森地圖上緣出溶劑,其中X—轴係為極性 鍵結’且y-轴係為氫鍵結。該㈣顯示各溶劑皆於該地圖 上具有一獨特位置,$致對聚合物之不同溶劑能力。聚合 物於/谷劑中之溶解度列示係強調室溫及壓力條件而發展。 亦已知增加溫度會增加溶劑能力。在低溫下非溶劑者可能 在溫度增高時變成溶劑。供聚合物使用之組份參數亦可分 配及繪於韓森地圖上,因此於韓森地圖上產生溶解度之黏 附區(或界線),使得參數位於此空間内之任何溶劑皆應溶 解所研究之聚合物。而且,根據韓森溶解度參數系統,可 應用單純算術混合規則,以根據摻合物之各組份的個別參 數及該組份在該摻合物中之體積分率,而推算或計算溶劑 摻合物之個別韓森參數。因此,根據此項混合規則 且w㈣•,其中t•係為該摻合物中第:·種組份之體積分率 ,且總和係基於所有;組份。韓森溶解度參數系統之進一步 細節及說明參照例如Hansen, C.M.及Beerb〇wer, -10· 本纸張尺度適用中國國家標準(CNS) A4規格(210X297公爱) 581781 A7 ____B7 五、發明説明(8 )The content of the co-solvent in the multi-component solvent / co-solvent composition is sufficient to prevent the dissolution of the polystyrene, and sufficient to prevent the collapse of the foamed polystyrene lattice or honeycomb-like foam structure. A The novel liquid-phase solvent system of the present invention, its mode of action, and its principle that is very different from the behavior of the pre-admixture of the prior art may be fully explained and understood with reference to Figure i and the Hansen solubility parameter system. Basically, each solvent has unique solvent capability characteristics described by its Hansen parameter: dispersion or "non-polar, parameter; == polarity parameter; and a hydrogen bonding parameter. These parameters are for polar, non-polar Polarity and the tendency of hydrogen bonding describe the bonding characteristics of solvents. Traditionally, solvents are found on the upper edge of Hansen's map, where the X-axis system is polar bonding 'and the y-axis system is hydrogen bonding. The solvents all have a unique position on the map, resulting in different solvent capabilities for the polymer. The solubility of the polymer in the cereals is developed by emphasizing room temperature and pressure conditions. It is also known that increasing the temperature will increase the solvent Ability. Non-solvent at low temperature may become solvent when the temperature increases. The component parameters for the polymer can also be assigned and plotted on the Hansen map, so the solubility adhesion zone (or boundary) is generated on the Hansen map. So that any solvent whose parameters are in this space should dissolve the polymer under study. Furthermore, according to the Hansen solubility parameter system, a simple arithmetic mixing rule can be applied to And the volume fraction of the component in the blend, and the individual Hansen parameters of the solvent blend are estimated or calculated. Therefore, according to this mixing rule and w㈣ •, where t • is the blend In the composition, the volume fractions of the components are based on all; the components. For further details and explanations of the Hansen solubility parameter system, refer to, for example, Hansen, CM and Beerbwer, -10. Applicable to China National Standard (CNS) A4 specification (210X297 public love) 581781 A7 ____B7 V. Description of invention (8)
Kirk-Othmer,化學工業百科全書(Encyclopedia ofKirk-Othmer, Encyclopedia of Chemical Industry
Chemical Technology,(Suppl· V〇i· 2nd Ed),1971,第 889-910頁及Charles Hansen之“韓森溶解度參數A使用 手冊(Hansen Solubility Parameters A User,s Handbook),, ,CRC Press, 1999 o 圖1係為前述二維韓森地圖,x-轴係表示極性鍵結p,且 y-轴係表示氫鍵結η。應已知此圖1係為約略圖,其中未說 明第三個參數。此種一般性試驗基本上係基於非極性參數 D進行說明,大部分一般使用之有機溶劑係不變且彼此極相 似。如圖1所說明,許多已知之有機溶劑的ρ相對η位置係 使用各種標記繪圖,以表示個別溶劑使用一般名稱或該化 合物之頭字語的獨特位置。圖1之左下方亦繪出標示“pS 溶解度界線”的曲線·。此線係表示對於聚苯乙烯之溶劑能力 及非溶劑能力之間的界限。在X -軸及y —轴與該PS溶解度 界線相交所得之密閉區域内發現該溶解聚苯乙稀之溶劑。 在此區域外發現明顯不溶解聚苯乙稀之非溶劑。因此且如 前文所說明,該輔溶劑乙二醇、碳酸丙二醇酯(PC)、及二 曱基亞礙(DMS0)係位於聚苯乙稀溶解度界限外,而dbe係 位於該聚苯乙烯溶解度界限内。 觀念上且基本上(實際上非本發明),DBE位置及辅溶劑 位置(圖中未出示)之間的連線會與聚苯乙烯溶解度界線交 叉,以將此連線定量地分割成兩線段,其長度與用以製得 摻合物所需之溶劑及輔溶劑之體積分率成比例,表示溶劑 對非溶劑之轉變(如前述混合規則式所預測)。相反地,現 -11 - 本紙張尺度適用中國國家標準(CNS) A4規格(210X 297公釐) 581781Chemical Technology, (Suppl · Voi · 2nd Ed), 1971, pages 889-910, and Charles Hansen's "Hansen Solubility Parameters A User (s Handbook),", CRC Press, 1999 o Figure 1 is the aforementioned two-dimensional Hansen map, the x-axis system represents the polar bond p, and the y-axis system represents the hydrogen bond η. It should be known that this figure 1 is an approximate diagram, and the third one is not illustrated. Parameters. This general test is basically based on the non-polar parameter D. Most of the commonly used organic solvents are unchanged and very similar to each other. As shown in Figure 1, the ρ relative η position of many known organic solvents is Draw with various markers to show the unique position of the general name or the initials of the compound for individual solvents. A curve marked "pS solubility limit line" is also drawn at the bottom left of Figure 1. This line indicates the solvent for polystyrene The boundary between the ability and non-solvent ability. The dissolved polystyrene solvent was found in a closed area where the X-axis and y-axis intersect the PS solubility boundary. Outside this area, significant insolubility was found Polystyrene is a non-solvent. Therefore, and as previously explained, the co-solvents ethylene glycol, propylene carbonate (PC), and difluorene (DMS0) are outside the solubility limit of polystyrene, and dbe It is within the solubility limit of polystyrene. Conceptually and basically (actually not the present invention), the line between the DBE position and the co-solvent position (not shown in the figure) will cross the polystyrene solubility line to This line is quantitatively divided into two line segments, the length of which is proportional to the volume fraction of the solvent and co-solvent required to make the blend, which represents the transition of the solvent to the non-solvent (as predicted by the aforementioned mixing rule) ). Conversely, now -11-This paper size applies to China National Standard (CNS) A4 (210X 297 mm) 581781
在已發現DBE溶劑及選擇之辅 ^ ^ ^议,本 领,夺劑的組合物對於發泡聚苯 乙烯有另一種盯為,不符合社士 ^ ^ ^ 付σ已知之韓森參數混合規則。照 子面上來说,本發明新穎力且入从 ^ X 貝、、且σ物缺少對於聚苯乙烯之溶解 度,而混合規則可或無法預測Γ U且經㊆確實預測)該摻合物 應溶解聚苯乙烯。此外,本發 ^^ ^ ^ 不赞明之溶劑/辅溶劑系統具有塌 癟發泡聚笨乙烯晶格及/或蜂窩結構之能力。因此,極且特 性地釋出所夾帶,發泡劑或氣相,產生經軟化或塑化之聚 笨乙婦’其易漂浮於該液相溶魯丨/姑 /合劑/辅溶劑上,而不溶解於其 中〇 該液相溶劑系統中所採用之辅溶劑及晒溶劑的相對用 量主要係根據輔溶劑之選擇而變化,且亦稍依_或臟 混合物之選擇而變化》輔溶劑用量相對於咖之下限係對 應於該摻合物中聚苯乙烯的不溶解度始點。換言之,該摻 合物中需含有足以達到所期望之缺乏聚苯乙稀溶解度的量 。較佳需有至少10重量百分比之輔溶劑或輔溶劑混合物, 以得到所期望之缺乏聚苯乙缚溶解度。輔溶劑用量相對於 溶劑/輔溶劑摻合物用量之上限係對應於該摻合物缺乏塌 癟該發泡聚苯乙烯之能力的始點。換言之,需有足以塌癟 該發泡結構之溶劑,但輔溶劑不足以抑制此過程。該摻合 物中超過40百分比之數值的輔溶劑重量百分比導致無法 實際達到發泡聚苯乙烯之塌癟速率。如以下實施例所示, 達到所需之結果所需之辅溶劑重量百分比係視輔溶劑而變 ,乙二醇係為該液相系統的10至4〇重量百分比;丙二醇 係為10至40重量百分比,碳酸丙二醇酯需由15至30重 本纸杀尺度適用中國國家標準(CNS) A4規格(210 X 297公釐)It has been found that the DBE solvent and the choice of supplements have the following advantages. The composition of the extract has another effect on the expanded polystyrene, which does not comply with the Hansen parameter mixing rule known to the sociologist ^ ^ ^ σ. As far as the surface is concerned, the present invention is novel and incorporates ^ X, and σ is lacking in the solubility of polystyrene, and the mixing rule may or may not predict Γ U and indeed predicts) the blend should dissolve the polymer Styrene. In addition, the ^^ ^ ^ unclear solvent / co-solvent system of the present invention has the ability to collapse the foamed polystyrene lattice and / or honeycomb structure. Therefore, the entrained, foaming agent or gas phase is very and characteristically released, resulting in a softened or plasticized polymer. It is easy to float on the liquid phase solution. Dissolved in it. The relative amounts of co-solvents and sun solvents used in the liquid-phase solvent system mainly change according to the choice of co-solvent, and also slightly change depending on the choice of _ or dirty mixture. The lower limit corresponds to the starting point for the insolubility of polystyrene in the blend. In other words, the blend needs to contain an amount sufficient to achieve the desired lack of polystyrene solubility. It is preferred to have at least 10 weight percent of a co-solvent or co-solvent mixture to obtain the desired lack of polystyrene solubility. The upper limit of the amount of co-solvent relative to the amount of solvent / co-solvent blend corresponds to the starting point of the blend's lack of ability to collapse the expanded polystyrene. In other words, a solvent sufficient to collapse the foamed structure is needed, but a co-solvent is not sufficient to inhibit this process. A weight percentage of co-solvent exceeding 40% in the blend results in the collapse rate of the expanded polystyrene not being practically achieved. As shown in the following examples, the weight percentage of co-solvent required to achieve the desired result varies depending on the co-solvent. Ethylene glycol is 10 to 40 weight percent of the liquid phase system; propylene glycol is 10 to 40 weight percent. Percentage, propylene glycol carbonate needs to be cut from 15 to 30 papers. Standards for China National Standards (CNS) A4 (210 X 297 mm)
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量百分比’二曱基亞砜需由35至4〇重量百分比雙丙酮 醇需由35至40重量百分比,而異丙醇需由3〇至4〇重量 百分比。基於100重量份數二元有機酸酯此等重量百八 比係對應於10至66.7重量份數之乙二醇;由1〇至66\ 重量份數之丙二醇;由17.6至42 8重量份數之碳酸丙二 醇酯;由53.8至66.7重量份數之二甲基亞砜;由53 8至 66.7重量份數之雙丙綢醇;及由42 8至66 7重量份數之 異丙醇。 該液體溶劑相之實際形成或製造可使用一般於技藝界中 用以添加一種可相溶混液體於另一種中的任何已知方法。 應已知各輔溶劑之濃度的選擇會受到前述個別輔溶劑之細 節所影響。該輔溶劑之用量較佳係介於該範圍之中間部分 ,除非最終用途導致溶劑或輔溶劑之選擇性消耗,因而影 響操作性之一或另一極限的優先性。亦應已知該液相不需 不含水,且商業級溶劑含有部分水。本發明中,部分水之 存在實際上被視為同等於輔溶劑,且作為補充輔溶劑。 使用溶劑系統於本發明方法中通常視為特別可應用於且 有利於使用於塌癟聚苯乙烯發泡物,之後分離、回收及循 環該經塌癟之聚苯乙烯。本發明改良之分離及循環方法被 視為可塌癟一般任何低密度聚苯乙烯發泡物,尤其包括開 口及密口式蜂窩發泡物及所謂粒狀聚苯乙烯發泡物。因此 由經塌癟發泡物產生之經軟化或經塑化聚苯乙烯漂浮於該 液相上’形成之經塌癟聚苯乙烯及溶劑混合物可進行單純 相分離、單離及回收。該方法可於低達1重量百分比發泡 -13· 本紙蒗尺度適用中國國家標準(CNS) A4規格(210X 297公釐)The amount of the amount of 'difluorenyl sulfoxide needs to be from 35 to 40 weight percent of diacetone alcohol from 35 to 40 weight percent, and the isopropanol needs to be from 30 to 40 weight percent. Based on 100 parts by weight of dibasic organic acid esters, these eighty-eight ratios correspond to 10 to 66.7 parts by weight of ethylene glycol; from 10 to 66 parts by weight of propylene glycol; from 17.6 to 42.8 parts by weight Propylene carbonate carbonate; dimethyl sulfoxide from 53.8 to 66.7 parts by weight; dipropylene silk alcohol from 53.8 to 66.7 parts by weight; and isopropyl alcohol from 42 8 to 66 7 parts by weight. The actual formation or manufacture of the liquid solvent phase can be performed by any known method commonly used in the art to add one miscible liquid to another. It should be known that the choice of the concentration of each co-solvent will be affected by the details of the individual co-solvents described above. The amount of the co-solvent is preferably in the middle part of the range, unless the end use results in selective consumption of the solvent or co-solvent, thus affecting the priority of one or the other of the operability. It should also be known that the liquid phase need not be water-free, and that commercial grade solvents contain part of the water. In the present invention, the presence of part of the water is actually regarded as equivalent to the co-solvent, and as a supplementary co-solvent. The use of a solvent system in the method of the present invention is generally considered to be particularly applicable and advantageous for use in collapsed polystyrene foams, after which the collapsed polystyrene is separated, recovered, and recycled. The improved separation and recycling method of the present invention is considered to collapse any general low-density polystyrene foam, and particularly includes open and closed honeycomb foams and so-called granular polystyrene foams. Therefore, the collapsed polystyrene and the solvent mixture formed by the collapsed or plasticized polystyrene floating from the collapsed foam can be simply phase-separated, separated, and recovered. This method can be foamed as low as 1% by weight. -13 · The size of this paper is applicable to China National Standard (CNS) A4 (210X 297 mm).
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聚苯乙烯及99重量百分比之溶劑/輔溶劑至4〇重量百分比 :泡伞苯乙烯& 60 ’量百》比之溶劑/辅③劑系統的組成 範圍下進行。所回收之經軟化聚苯乙婦亦可進行再處理, 藉後續方法如注射及/或擠塑模製及其類者移除及回收殘 留溶劑。自該後續處理取出之揮發溶劑可有利地循環至該 發泡聚苯乙烯接觸步驟。 圖2係說明在聚對苯二甲酸乙二醇酯pET存在下,使用 本發明液相溶劑系統塌癟發泡聚苯乙烯及後續或同時分離 及回收形成之經軟化聚苯乙烯之步騾的基本觀念。如前文 所說明,該發泡聚苯乙烯與該液體溶劑/辅溶劑相接觸時, 塌癟成漂洋之軟化狀態,因此可輕易自液體溶劑系統之頂 部分離。應已知來自混合塑料廢流之聚苯乙烯的塌癟及漂 浮可藉選擇性研磨或切段步驟而於液相接觸之前進行。而 且’任何非發泡聚苯乙烯皆傾向與經塌癟聚苯乙烯同時移 除。經軟化或經塑化之聚苯乙烯則簡易地導至擠塑機,以 於製造聚苯乙烯或其類者之同時回收及循環所夾帶之溶劑 /輔溶劑(·未出示於圖2)。 另外應已知在本發明特定具體實例中一—其中發泡聚苯乙 烯係於其他塑料不存在下回收,仍可應用圖2之說明,不 同處係省略自溶劑/輔溶劑溶液之底部回收聚對苯二曱酸 乙二醇酯PET。而且,由例如發泡聚笨乙烯、聚對笨二甲 酸乙二醇酯PET、低密度聚乙烯(LDPE)、高密度聚乙稀 (HDPE)、及聚丙烯(PP)所組成之混合塑料廢流中,聚苯乙 烯可藉著該混合塑料廢流浸潰於或與液體溶劑/輔溶劑接 -14- 本纸張尺度適用中國國家標準(CNS) A4規格(210X 297公釐) 581781 A7 B7 五、發明説明(12 觸’而於室溫及壓力下自其他塑料分離。該具體實例中, 該液體溶劑系統與PET、LDPE、HDpE、及PP在分離及移除 聚苯乙稀之後’加熱至介於160至225°C之範圍内的溫度 。殘留於該混合塑料中之PET於大氣壓力下於此等溫度下 溶解於該液體溶劑/辅溶劑相中。本發明之優點在於該二甲 醋溶劑系統一般具有高於2〇{rc之沸點,因此該系統不需 有壓力(額外能量輸入)以保持該溶劑處於液態。此亦使得 分離流程圖較不複雜,因為分離始終包括液流。因為部分 聚合物之降解係於約25{rc下開始發生,故存在溶劑系統 係理想狀態。該PET之實際分離可藉熱過濾(或其他技藝界 已知之類似分離方法)自未溶解之其他塑料分離已溶解之 PET而達成。此步驟(未說明於圖2)之後係將溶解之pET冷 卻至160°C,以沉澱析出該ΡΕΤβ較佳係自混合之塑料流分 離1至40重量百分比之聚笨乙烯及/或ρΕΤ。 以下實施例係用以更充分之闞釋及進一步說明本發明之 各種個別態樣及特徵,而該說明係用以進一步說明本發明 之差異及優點。如此,該反應不構成限制,係用以說明本 發明,而非意指不當之限制。 實施例1 於室溫及壓力下,添加發泡聚苯乙烯於該溶劑/輔溶劑中 ,製備一系列與80重量百分比液相溶劑/輔溶劑接觸而包 括20重量百分比發泡聚苯乙烯之個別混合物,且進行觀察 。所使用之DBE溶劑係為丁二酸、戊二酸及己二酸之二甲 酯的摻合物(即20重量百分比丁二酸酯、6〇重量百分比戍 •15- 本紙張尺度適用中國國家標準(CNS) Α4規格(210X297公釐)Polystyrene and 99% by weight of solvent / co-solvent to 40% by weight: umbelliferous styrene & 60 ' The recovered softened polystyrene can also be reprocessed by subsequent methods such as injection and / or extrusion molding and the like to remove and recover the residual solvent. The volatile solvent taken out from the subsequent treatment can be advantageously recycled to the expanded polystyrene contacting step. Figure 2 illustrates the steps of collapsing expanded polystyrene using the liquid solvent system of the present invention and subsequent or simultaneous separation and recovery of softened polystyrene in the presence of polyethylene terephthalate pET. Basic concepts. As described above, when the expanded polystyrene is in contact with the liquid solvent / co-solvent, it collapses into a softened state, so it can be easily separated from the top of the liquid solvent system. It is known that the collapse and floatation of polystyrene from mixed plastic waste streams can be performed prior to liquid phase contact by selective grinding or segmentation steps. And 'any non-expanded polystyrene tends to be removed simultaneously with collapsed polystyrene. The softened or plasticized polystyrene is simply led to an extruder to recover and recycle the solvent / co-solvent entrained while manufacturing polystyrene or the like (· not shown in Figure 2). In addition, it should be known in the specific embodiment of the present invention that the expanded polystyrene is recovered in the absence of other plastics, and the description of FIG. 2 can still be applied. The difference is that the recovery of the polymer from the bottom of the solvent / co-solvent solution is omitted. PET terephthalate. In addition, mixed plastic waste composed of, for example, foamed polyethylene, polyethylene terephthalate PET, low density polyethylene (LDPE), high density polyethylene (HDPE), and polypropylene (PP) In the flow, polystyrene can be immersed in or mixed with the liquid solvent / co-solvent through the mixed plastic waste stream. -14- This paper size applies to China National Standard (CNS) A4 (210X 297 mm) 581781 A7 B7 V. Description of the invention (12 touches and separated from other plastics at room temperature and pressure. In this specific example, the liquid solvent system and PET, LDPE, HDpE, and PP are separated and removed after the polystyrene is heated. To a temperature in the range of 160 to 225 ° C. PET remaining in the mixed plastic is dissolved in the liquid solvent / co-solvent phase at these temperatures at atmospheric pressure. The advantage of the present invention is that the dimethyl ether The vinegar solvent system generally has a boiling point higher than 20 rc, so the system does not require pressure (extra energy input) to keep the solvent in a liquid state. This also makes the separation flow chart less complicated, because the separation always includes liquid flow. Because some polymers are degraded by It begins to occur at about 25 {rc, so the existence of a solvent system is ideal. The actual separation of the PET can be achieved by thermal filtration (or other similar separation methods known in the art) to separate the dissolved PET from other undissolved plastics. After this step (not illustrated in Figure 2), the dissolved pET is cooled to 160 ° C to precipitate the PETβ. Preferably, the PETβ is separated from the mixed plastic stream by 1 to 40% by weight of polyethylene and / or pET. The examples are used to more fully explain and further explain various individual aspects and features of the present invention, and the description is to further explain the differences and advantages of the present invention. Thus, the reaction is not intended to be a limitation and is used to illustrate The present invention is not intended to mean improper restrictions. Example 1 At room temperature and pressure, foamed polystyrene was added to the solvent / co-solvent to prepare a series of contact with 80 weight percent liquid-phase solvent / co-solvent. Include 20 weight percent of individual mixtures of expanded polystyrene and observe. The DBE solvent used is a blend of succinic acid, glutaric acid and dimethyl adipate (ie 20 weight Amount of succinate, 60% by weight 戍 • 15- This paper size applies to China National Standard (CNS) Α4 specification (210X297 mm)
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線 581781 A7 B7 五、發明説明(13 ) 二酸酯、及20重量百分比己二酸酯)。該輔溶劑相對於DBE 之相對量(即,該液相中之相對重量百分比)變化以建立供 操作使用之濃度範圍。得到以下結果: 溶劑/輔溶劑 結果 90%DBE/丙二醇(PG)10% 塌癟發泡之聚苯乙烯 80%DBE/20°/〇PG 塌癟發泡之聚苯乙烯 60°/〇DBE/40%PG 塌癟發泡之聚苯乙烯 90%DBE/10% 乙二醇(EG) 塌癟發泡之聚苯乙烯 80%DBE/20%EG 塌癟發泡之聚苯乙烯 60%DBE/40°/〇EG 塌癟發泡之聚苯乙烯 90%DBE/10%碳酸丙二醇酯 (PC) 溶解聚苯乙烯 80%DBE/20°/〇PC 塌癟發泡之聚苯乙烯 60%DBE/40%PC 不塌癟或溶解聚苯乙烯 60%DBE/40°/〇PC 不塌癟或溶解聚苯乙烯 90%DBE/10%二曱基亞颯 (DMSO) 溶解聚苯乙烯 80%DBE/20%DMSO 溶解聚苯乙烯 70%DBE/30%DMSO 溶解聚苯乙烯 60°/〇DBE/40%DMSO 塌癟發泡之聚苯乙烯 90%DBE/i0%異丙醇(IPA) 溶解聚苯乙烯 80%DBE/20%IPA 溶解聚苯乙烯 70%DBE/30%IPA 塌癟發泡之聚苯乙烯 60%DBE/40%IPA 塌癟發泡之聚苯乙烯 -16- 本紙張尺度適用中國國家標準(CNS) A4規格(210X297公釐) 581781 A7 B7 五、發明説明(14 ) 90%DBE/10%雙丙酮醇(DAA) 溶解聚苯乙烯 80%DBE/20%DAA 溶解聚苯乙烯 70%DBE/30%DAA 溶解聚苯乙烯 60%DBE/40%DAA 塌癟發泡之聚苯乙烯 實施例2 如同實施例1,觀察一系列 乙烯且與80重量百分比液才ί 觸之個別混合物的行為,得 :對照例 包括20重量百分比發泡聚苯 3單一溶劑於室溫及壓力下接 丨以下結果: 溶劑 結果 DBE 溶解聚苯乙烯 第三丁醇 不溶解或塌癟聚苯乙烯 雙丙酮醇(DAA) 不溶解或塌癟聚苯乙烯 乙二醇(EG) 不溶解或塌癟聚苯乙烯 碳酸丙二醇酯 不溶解或塌癟聚苯乙烯 異丙醇(IPA) 不溶解或塌癟聚笨乙烯 二甲基亞颯 不溶解或塌癟聚苯乙烯 丙_ 溶解聚苯乙烯 N-曱基苏咯鉼酮(NMP) 溶解聚苯乙烯 二丙二醇甲基醚 溶解聚笨乙烯 甲苯 溶解聚苯乙烯 實施例3 發泡聚苯乙烯添加於80重量百分比二甲酯(其係為20百 分比丁二酸酯、60百分比戊二酸酯,20百分比己二酸酯) 及20重量百分比丙二醇溶劑之混合物中,以決定溶劑塌癟 -17- 本紙張尺度適用中國國家標準(CNS) A4規格(210X 297公釐) 581781 A7 B7 五、發明説明(15 ) 發泡聚笨乙烯之能力。已發現可添加由1重量百分比至40 重量百分比發泡聚苯乙烯於該溶劑/輔溶劑中。 實施例4 發泡聚苯乙烯添加於三個別溶劑系統中: 80重量百分比丁二酸二曱酯/20重量百分比丙二醇; 80重量百分比戊二酸二甲酯/20重量百分比丙二醇; 及 80重量百分比己二酸二甲酯/20重量百分比丙二醇。 發泡聚苯乙烯置於三種溶劑系統中時皆塌癟。該聚苯乙烯 於所有三種溶劑系統中之回收率皆為1 00百分比。 實施例5 將20重量百分比PET添加於含有丁二酸、戊二酸及己二 酸之二曱酯的溶劑中,形成之混合物進行加熱。於180°C 下,該PET開始“軟化”,在200°C下,PET溶解。該溶劑冷 卻至160至170°C之範圍内時,該PEG再自該DBE溶液沉 澱析出。 沉殿析出之PET藉差示掃描熱量法進行熱分析顯示所研 究之PET的熱性質同等於原始的。兩PET試樣皆顯示在245°C 之吸熱點及在453°C之放熱點。 對照例6 PET在最高達225°C下仍不溶解於以下其他溶劑(溶劑系 統係處於保持液態所需之壓力下): 庚烷、二乙二醇丁醚、乙二醇、二異丁基酮、甲苯、丙 二醇、丙二醇甲基醚、及雙丙酮醇。 -18- 本紙張尺度適用中國國家標準(CNS) A4規格(210 X 297公釐) 裝 訂Line 581781 A7 B7 V. Description of the invention (13) Diester, and 20% by weight adipate). The relative amount of the co-solvent relative to the DBE (i.e., the relative weight percentage in the liquid phase) is varied to establish a range of concentrations for operational use. The following results were obtained: solvent / co-solvent results 90% DBE / propylene glycol (PG) 10% collapsed polystyrene 80% DBE / 20 ° / 〇PG collapsed polystyrene 60 ° / 〇DBE / 40% PG collapsed polystyrene 90% DBE / 10% ethylene glycol (EG) collapsed polystyrene 80% DBE / 20% EG collapsed polystyrene 60% DBE / 40 ° / 〇EG collapsed polystyrene 90% DBE / 10% propylene carbonate (PC) dissolved polystyrene 80% DBE / 20 ° / 〇PC collapsed polystyrene 60% DBE / 40% PC does not collapse or dissolve polystyrene 60% DBE / 40 ° / 〇PC does not collapse or dissolve polystyrene 90% DBE / 10% difluorene fluorene (DMSO) dissolves polystyrene 80% DBE / 20% DMSO dissolve polystyrene 70% DBE / 30% DMSO dissolve polystyrene 60 ° / 〇DBE / 40% DMSO collapsed polystyrene 90% DBE / i0% isopropyl alcohol (IPA) dissolve polystyrene Ethylene 80% DBE / 20% IPA dissolved polystyrene 70% DBE / 30% IPA collapsed polystyrene 60% DBE / 40% IPA collapsed polystyrene-16-This paper is for China National Standard (CNS) A4 specification (210X297 mm) 581781 A7 B7 V. Description of invention (14) 90% DBE / 10% Diacetone alcohol (DAA) Dissolved polystyrene 80% DBE / 20% DAA Dissolved polystyrene 70% DBE / 30% DAA Dissolved polystyrene 60% DBE / 40% DAA Collapsed foamed polystyrene Example 2 As in Example 1, observing the behavior of a series of individual mixtures of ethylene that were in contact with 80% by weight of liquid, it was obtained that the comparative example included 20% by weight of foamed polybenzene 3 as a single solvent at room temperature and pressure and the following results were obtained: Solvent Results DBE Dissolved Polystyrene Tertiary Butanol Insoluble or Collapsed Polystyrene Diacetone Alcohol (DAA) Insoluble or Collapsed Polystyrene Glycol (EG) Insoluble or Collapsed Polystyrene Propylene Carbonate Insoluble or collapsed polystyrene isopropyl alcohol (IPA) insoluble or collapsed polystyrene ethylene dimethylene insoluble or collapsed polystyrene propylene NMP) Dissolved Polystyrene Dipropylene Glycol Methyl Ether Dissolved Polybenzyl Ethylene Toluene Dissolved Polystyrene Example 3 Expanded polystyrene was added to 80 weight percent dimethyl ester (which is 20 percent succinate, 60 percent Diester, 20% adipic acid ) And 20% by weight of propylene glycol solvent to determine the solvent collapse -17- This paper size applies Chinese National Standard (CNS) A4 specifications (210X 297 mm) 581781 A7 B7 V. Description of the invention (15) Stupid vinyl capabilities. It has been found that from 1% to 40% by weight expanded polystyrene can be added to the solvent / co-solvent. Example 4 Expanded polystyrene was added to three other solvent systems: 80 weight percent succinate / 20 weight percent propylene glycol; 80 weight percent dimethyl glutarate / 20 weight percent propylene glycol; and 80 weight percent Dimethyl adipate / 20% by weight propylene glycol. Expanded polystyrene collapsed when placed in three solvent systems. The recovery of this polystyrene in all three solvent systems was 100%. Example 5 20% by weight of PET was added to a solvent containing succinic acid, glutaric acid, and adipic acid ester of adipic acid, and the resulting mixture was heated. At 180 ° C, the PET begins to "soften", and at 200 ° C, the PET dissolves. When the solvent is cooled to a range of 160 to 170 ° C, the PEG is again precipitated from the DBE solution. The thermal analysis of the PET precipitated by Shen Dian by differential scanning calorimetry showed that the thermal properties of the studied PET were the same as the original. Both PET specimens showed hot spots at 245 ° C and hot spots at 453 ° C. Comparative Example 6 PET is not soluble in the following other solvents at up to 225 ° C (the solvent system is under the pressure required to maintain the liquid state): heptane, diethylene glycol butyl ether, ethylene glycol, diisobutyl Ketones, toluene, propylene glycol, propylene glycol methyl ether, and diacetone alcohol. -18- This paper size applies to Chinese National Standard (CNS) A4 (210 X 297 mm) binding
線 581781Line 581781
A B c D 々、申請專利範圍16 實施例7 :自PET分離聚苯乙烯 4克發泡聚苯乙烯、4克PET之混合塑料流添加於1 00克 由丁二酸、戊二酸、及己二酸之二甲酯與20%輔溶劑丙二 醇組成的溶劑中。該聚苯乙烯於室溫下塌癟,所塌癟之聚 苯乙烯藉傾析分離及回收(即,此情況下,經塌癟之聚苯乙 烯與部分溶劑一起浮出)。該PET隨之藉著加熱至205 °C而 溶解於殘留溶劑中,以循環溶液形式進行回收。形成之溶 液冷卻至160°C,自循環溶劑濾出PET。自混合塑料回收聚 苯乙烯之比率係100百分比,而PET之回收率係為98百分 比° 在特定情況下描述及例示本發明之後,應已知以下申請 專利範圍不受其限制,而是以申請專利範圍及同等陳述適 當地得到其範圍。 -19 - 本紙張尺度逍用中國國家標準(CNS) A4規格(210 X 297公釐)AB c D 々, patent application range 16 Example 7: Separate polystyrene from PET 4 g expanded polystyrene, 4 g PET mixed plastic stream is added to 100 g of succinic acid, glutaric acid, and hexamethylene In a solvent consisting of dimethyl diacid and 20% co-solvent propylene glycol. The polystyrene collapsed at room temperature, and the collapsed polystyrene was separated and recovered by decantation (that is, in this case, the collapsed polystyrene was floated out together with a part of the solvent). The PET was then dissolved in the residual solvent by heating to 205 ° C and recovered as a circulating solution. The resulting solution was cooled to 160 ° C and the PET was filtered from the circulating solvent. The percentage of polystyrene recovered from mixed plastics is 100%, and the recovery of PET is 98%. After describing and exemplifying the present invention in specific cases, it should be known that the scope of the following patent applications is not limited by them, but is based on the application The scope of patents and equivalent statements are appropriately derived from their scope. -19-Chinese paper standard (CNS) A4 size (210 X 297 mm)
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JP3786943B2 (en) * | 2004-02-26 | 2006-06-21 | 有限会社小田産業 | Defoaming shrinkage agent and defoaming shrinkage method for polystyrene foam |
DE102005026451A1 (en) | 2005-06-08 | 2006-12-14 | Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. | Process for the recycling of plastics and their use |
ES2698222B2 (en) * | 2017-08-01 | 2019-06-27 | Revestimientos Endurpol S L | Procedure for obtaining hardened polystyrene as an aggregate for construction |
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US5629352A (en) * | 1995-04-24 | 1997-05-13 | Matsushita Electric Industrial Co., Ltd. | Solvent for polystyrene, method for reducing volume of polystyrene foam and method for recycling polystyrene foam |
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JPH10316797A (en) * | 1997-05-09 | 1998-12-02 | Internatl Foam Solutions Inc | Easily transportable volume-reducing agent for polystyrene foam |
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JP2001106824A (en) * | 1999-10-04 | 2001-04-17 | Mitsugi Isome | Treating agent for expanded polystyrene, its production, and method and apparatus for recovering expanded polystyrene |
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