TW574207B - A method of manufacturing a (meth)acrylate - Google Patents
A method of manufacturing a (meth)acrylate Download PDFInfo
- Publication number
- TW574207B TW574207B TW90117354A TW90117354A TW574207B TW 574207 B TW574207 B TW 574207B TW 90117354 A TW90117354 A TW 90117354A TW 90117354 A TW90117354 A TW 90117354A TW 574207 B TW574207 B TW 574207B
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- organic solvent
- pressure
- weight
- water
- water vapor
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Classifications
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C67/00—Preparation of carboxylic acid esters
- C07C67/48—Separation; Purification; Stabilisation; Use of additives
- C07C67/52—Separation; Purification; Stabilisation; Use of additives by change in the physical state, e.g. crystallisation
- C07C67/54—Separation; Purification; Stabilisation; Use of additives by change in the physical state, e.g. crystallisation by distillation
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C69/00—Esters of carboxylic acids; Esters of carbonic or haloformic acids
- C07C69/52—Esters of acyclic unsaturated carboxylic acids having the esterified carboxyl group bound to an acyclic carbon atom
- C07C69/533—Monocarboxylic acid esters having only one carbon-to-carbon double bond
- C07C69/54—Acrylic acid esters; Methacrylic acid esters
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Crystallography & Structural Chemistry (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
Description
574207 A7 B7 五、發明説明(1 ) 技術領域 本發明為有關於甲基丙烯酸酯(意指丙烯酸酯或甲基 丙烯酸酯)之製造方法。 習知技術 在習知的曱基丙烯酸酯之製造方法已知者有,例如, 使曱基丙烯酸與醇溶解於具有共沸性脫水溶劑功能之有機 溶劑中,在聚合抑制劑及酸性催化劑存在下,因應需要而 邊導入微量的空氣以進行酯化反應;反應結束後,未反應 之甲基丙烯酸及酸性催化劑以鹼水溶液中和後去除,其後 再依需要而反覆水洗數次後,於聚合抑制劑存在下,從回 收的油層減壓餾除有機溶劑,以獲得目的物之甲基丙婦酸 酉旨的方法。 如需減壓去除有機溶劑時,為避免目的物之甲基丙 稀酸醋的熱聚合,由於非得在6〇°C〜95它的較低溫度下實 施’故在餾除有機溶劑時,需要非常長的時間,以致生產 性低且對於成本不利。 為解決此問題,習知已有採取於殘存溶劑濃度達到1〇 〜30重量%時起,於系統内導入大量空氣,藉以促進溶劑 之餾除的方法。 然而,在此方法中有製品因空氣氧化而着色,製品 之利用上不佳,且縮短時間的效果亦不充分等問題。 再者,在特開平7—2〇6769號公報中,已揭示在系統 内添加水’藉共彿餘除溶劑之方法。但此方法中,在系統 内口有機,合劑的氣化潛熱須加算水的氣化潛熱,故需由外574207 A7 B7 V. Description of the Invention (1) Technical Field The present invention relates to a method for manufacturing methacrylate (meaning acrylate or methacrylate). Conventional techniques are known in conventional methods for producing fluorenyl acrylates. For example, fluorinated acrylic acid and alcohol are dissolved in an organic solvent having the function of an azeotropic dehydration solvent, in the presence of a polymerization inhibitor and an acid catalyst. When necessary, a small amount of air is introduced to carry out the esterification reaction. After the reaction is completed, the unreacted methacrylic acid and the acidic catalyst are neutralized with an alkaline aqueous solution and removed, and then washed repeatedly with water several times as required before polymerization. In the presence of an inhibitor, an organic solvent is distilled off under reduced pressure from the recovered oil layer to obtain the target substance of methacrylic acid. When it is necessary to remove the organic solvent under reduced pressure, in order to avoid the thermal polymerization of the target methacrylic acid vinegar, it must be carried out at a lower temperature of 60 ° C ~ 95, so when the organic solvent is distilled off, Very long time, so that the productivity is low and the cost is disadvantageous. In order to solve this problem, a method has been conventionally adopted in which a large amount of air is introduced into the system from the time when the residual solvent concentration reaches 10 to 30% by weight, thereby promoting the distillation of the solvent. However, in this method, the products are colored by air oxidation, the use of the products is not good, and the effect of shortening the time is not sufficient. Furthermore, Japanese Patent Application Laid-Open No. 7-20706769 has disclosed a method of adding water to the system to remove the solvent by using Kyoho. However, in this method, the inside of the system is organic, and the latent heat of vaporization of the mixture must be added to the latent heat of water vaporization.
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574207 A7 --— _ B7 五、發明説明(2 ) 部供應的熱量,比習知者所需更多,而有製造設備居於高 偏而不利於製造成本的問題。又,如無法充分供應熱量時, 添加水的效果被抵消,而致縮短時間的效果不充分等問題 點。 發明目的 本發明係有鑑於前述實情而完成者;目的為提供一 種製造方法,其於甲基丙烯酸酯的製造中,可在短時間内 有效餾除酯化反應時所使用之溶劑,並抑制製品的着色, 且因縮短製造時間(製程)而可大量生產該甲基丙烯酸酯。 發明概要 本發明係着眼於此種習知的問題點而完成者。亦即, 本發明之甲基丙烯酸酯製造方法,其特徵係,在甲基丙烯 酸酯的製造方法中,於利用減壓蒸餾法從回收的油層餾除 有機溶劑時,包括有下述的步驟。 於前述油層中,邊導入減壓水蒸氣,以將前述有機 溶劑予以減壓蒸餾之步驟。 發明的詳細說明 ΐ基丙埽蜂酯之溆诰 甲基丙烯酸酯的製造方法,可採用習用公知的方法。 例如,有直接酯化法,酯交換法,氧化氣化物法等。 直接酯化法,簡單的說,就是使甲基丙烯酸與高沸 點的醇,在脫水共沸性溶劑存在下,進行酯化反應,並以 驗性水溶液中和後,分離水層之同時回收油層,再從所回 收的油層利用減壓蒸餾餾除有機溶劑的方法。 家標準(CNS) Α4規格⑵0X297公釐) ' 574207 A7 B7 五、發明説明( 酯化交換法,簡單的說,就是令甲基丙烯酸甲酯與 醇,在氫氧化鋰等之鹼性催化劑下,進行酯交換而得到甲 基丙稀酸醋的粗製物。也有於反應中使用溶劑之情形。如 有無法蒸餾的酯時,為了將前述粗製物予以水洗精製,有 添加溶劑,以實施油水分離的方法。 氧化氣化物法,簡單的說,就是採用氫氧化鈉等的 鹼,或有機胺作為脫塩酸劑,將甲基丙醯氯和醇施以酯化 而得到甲基丙烯酸酯的粗製物之方法,是一種使用甲苯等 作為反應溶劑的方法。 無論何種方法,在製程中都必需從所回收的油層餾 除有機溶劑,而由於此步驟的完成,最後可得到目的物之 甲基丙稀酸自旨。 再者,以下將根據前述之直接酯化法加以說明。 本發明中,使用於甲基丙烯酸酯之製造的醇,具有1 個或2個以上的羥基,沸點為高沸點,亦即,只要是18〇力 以上(以其上限勉強可達「該化合物的分解溫度」)之醇, 即無特殊限制皆可使用。又,也可以用添加了烯化氧 (alkylene oxide)的化合物等當做醇衍生物。此等醇類可單 獨使甩一種,或者也可以組合兩種類以上而使用。 可例示如,苯乙二醇及其同系物、甲氧基乙二醇、 聚乙二醇、聚丙二醇、雙酚A之烧撐二醇加成物、三經甲 基丙烷(trimethylol propane)、季戊四醇、甘油及其等之 烯化氧加成物等。 本紙張尺度適用中國國家標準(CNS) A4規格(21〇χ297公釐) 6 請 先 閲 背 面 之 注 意 事 項 再 填丨 寫 本 頁 訂 574207 A7 —_______B7 ___ 五、發明説明(4 ) 甲基丙稀酸 與醇進行醋化反應以製造f基丙烯酸酯時,所用的 甲基丙烯酸之使用量,相對於醇之羥基丨當量,甲基丙烯 酸為1〜2倍當量,而以U〜15倍當量為佳。未滿1當量 時,酯化反應時間拉長,且所得之甲基丙烯酸酯中,高分 子量物等增大而不佳。又,使用超過2倍當量之甲基丙烯 酸時,未參與反應之多餘的甲基丙烯酸會殘留,就經濟上 而言也不利,而且因為從反應粗製物除去未反應的甲基丙 稀酸的過程煩雜過程,並不合適。 催化劍 酯化反應之酸催化劑,可以使用習知的各種物質。 可舉例如硫酸’對甲苯石黃酸、甲確酸等。又,其使用量相 對於原料醇與甲基丙烯酸之合計1〇〇重量分為1〜1〇重量 分,而以使用2〜8重量分較佳。 有機溶劑 酯化反應中所使用之有機溶劑,可例示如苯,甲苯, 己烷,環己烷,二曱苯等;可單獨使用其中1種類,或組 合2種類使用。 i旨化反應條# 酉旨化反應之反應溫度為60〜140 °C左右,以〜130 C為宜。未滿60°C時,反應時間會拉長;而在溫度超過140 C時,會發生聚合等不良情形,由副生成物增多而不適宜。 在酯化反應時,在防止曱基丙烯酸,曱基丙烯酸酯 之聚合的目的下,可以使用聚合抑制劑。可例示如氫酸一 本紙張尺度適用中國國家標準(CNS) A4規格(210X297公釐) 五、發明説明(5 ) 甲基_(hydroquinone monomethyl ether)、氫驅、對苯酉昆、 2’4—二甲基一 6—t一丁基苯酚等公知之聚合抑制劑。又, 亦可將微量的氧氣或空氣當作微細的氣泡導入反應液中。 酯化反應須進行至沒有水餾出為止;其反應時間為5 〜20小時左右。反應結束後,為除去包含於反應粗製物中 的催化劑、多餘的甲基丙烯酸,而以鹼性水溶液予以中和, 並除去水層,且依照需要再以食盌水施以水洗,然後除去 水層而獲得油層。 為自所獲得的油層餾除有機溶劑,於減壓下,在6〇 = 95°C進行加熱攪拌。為防止甲基丙烯酸醋的聚合,亦可 導入微量的氧氣或空氣。由於在較低的溫度彳㈣,故殘存 ,劑量’⑼相對於甲基丙婦酸醋1〇〇重量分成為4〇〜⑺重 量分的時點開始,溶劑的回收速度會降低。 減壓水蒸翕. 本發明中,從溶劑的回收速度變遲緩之時點起,將 含有相當於殘存溶劑量的10〜2〇〇重量%之減壓水蒸氣, 邊導入含有溶劑之甲基丙烯酸醋中,以促進溶劑的顧出。 又本&明中,雖然從有機溶劑的餾出初期起就導入減壓 水蒸氣亦無妨,但是,從相對於甲基丙烯酸酯1〇〇重量分 成為40〜1()重量分的時點起才導人即有效果。亦即,於超 過40重量分時,為為確保供將溶劑予以氣化的熱量,對加 熱設備需再有多餘投資;而未滿1〇重量分時,全部溶劑之 餾除時間拉長,本發明之效果會變得不充分。 本發明所稱減壓水蒸氣,係指具有低於大氣壓⑽ 574207 五、發明説明(6 請 先 閲 讀· 背 之 注 意 事 項 填< 窝 本 頁 mmHg)的壓力之水蒸氣;在減壓水蒸氣會使所示溫度更 接近鋼内液,皿的理由下,以6gg麵取以下為佳,麵取 以下㈣,300晒七以下更佳,更佳者為顯示出15〇mmHg 以下之添氣壓的氣体狀之水。獲得減壓蒸氣的方法並無特 殊f制 <列如,利用使具有大氣廢以上的壓力之加壓水蒸 氣通過銳孔管或針孔閥,再導入所希望的減壓度之系統内' 而得到。 訂 減壓水療氣之導入量雖無特殊限制,但以殘存有機 /谷劑置之10〜200重量%為佳。未滿1〇重量%時,有不能 侍到充分效果之可能性;超過200重量%時,在製品中以 水分而殘存,因有為除去水分所花費的時間過多之可能 性。又’其適宜範圍為20〜120重量%。 心劑餾除後,接着過濾殘液,得到無色或淡黃色透 明的曱基丙稀酸醋。 本發明之甲基丙烯酸酯製造中,餾除溶劑所需時間, % 習知需要10〜15小時的情形,被縮短為4〜6小時。更具体 而言,直到有機溶劑之最終殘存濃度達〇1重量%為止所 需要的減壓餾除時間,可以縮短至1〇小時以内,更可縮短 至9小時以内,甚至可縮短至8小時以内。 本發明之實施態樣的一例記載如下。 1. 一種曱基丙烯酸酯的製造方法,係在利用直接酯 化法之曱基丙烯酸酯的製造方法中,使甲基丙烯酸與高沸 點(180°c以上,其上限嚴格說來達分解溫度止)的醇,在 脫水共沸性溶劑存在下進行酯化反應,並以鹼性水溶液中 本紙張尺度適用中國國家標準(CNS) A4規格(21〇χ297公釐; 574207 五、發明説明(7 ) 和後,分離水層並回收油層,從所回收的油層將供作脫水 | 沸〖生/谷劑使用之有機溶劑,以減壓蒸餾餾時之製程,以 0古下列步驟為其特徵。於前述油層中,邊導入減壓水蒸 氣以將前述有機溶劑予以減壓蒸餾的步驟。 2·種甲基丙婦酸酯的製造方法,係在利用直接酯 化法的甲基丙婦酸醋之製造方法中,使甲基丙稀酸與高滞 點(18〇t以上,其上限嚴格說來達分解溫度止)的醇,在 脫水共彿性溶劑存在下,進行醋化反應,並以驗性水溶液 中和後’分離水層,同時回收油層,再從所回收的油層將 供作脫水共彿性溶劑使用之有機溶劑,以減壓蒸德鶴時之 製程,特徵為包含下列步驟。於前述油層中,邊導入減壓 水蒸氣以將前述有機溶劑予以減壓蒸餾,藉此而使餾除該 有機溶劑所需時間縮短的步驟。 3.一種甲基丙烯酸酯的製造方法,係在利用直接酯化 法之甲基丙烯酸酯的製造方法中,使甲基丙烯酸與高沸點 (180 C以上,其上限嚴格說來達分解溫度止)的醇,在脫 水共彿性溶劑存在下,進行醋化反應,再以性鹼水溶液中 和後,分離水層,同時回收油層,並從所回收的油層將供 作脫水共沸性溶劑使用之有機溶劑,以減壓蒸餾餾除時之 製程,以包含下驟為其特徵。另外製作具有大氣壓以 上的壓力之加壓水蒸氣,再一邊使其通過細管内而順利完 成逐漸減壓,然後將該減壓水蒸氣導入前述油層中,減壓 蒸顧前述有機溶劑’藉此使餾除該有機溶劑所需時間縮短 之步驟。 本紙張尺度適用中國國家標準(CNS) A4規格(210X297公釐)' -- 574207 A7 —--------B7__ 五、發明説明(8 ) ~ — 4.-種甲基丙賴S旨的製造方法,係在利用直接醋化 法的甲基丙烯酸酯之製造方法中,使甲基丙婦酸與高沸點 (180 C以上,其上限嚴格說來達分解溫度止)的醇,在脫 水共沸性溶劑存在下,發生酿化反應,並以驗性水溶液中 和後,分離水層,同時回收油層,再從所回收的油層將供 作脫水共沸性溶劑之有機溶劑,以減壓蒸餾餾除時之製 程’以包含下列步㈣其特m卜製作具有大氣壓以上 的壓力之加壓水蒸氣,並_邊使其通過細管内順利完成逐 漸減壓,然後將該減壓水蒸氣導入前述油層中,減壓蒸餾 前述有機溶劑,藉此形成到該有機溶劑之最終殘存濃度為 〇·ι重量%止所需的減壓餾除時間在10小時以内之步驟。 本發明之效果 根據本發明,可以在短時間内有效率地餾除酯化反 應時所使用之溶劑,並抑制製品的着色,縮短了製造時間 (製程)。而由於製造時間(工程)被縮短,故可大量生產曱 基丙婦酸S旨。 實施例 以下將透過實施例更具体地說明本發明,惟本發明 並不受此等實施例所限制。 實施例1 於具備附有分水器的冷凝器、溫度計、空氣吹入管 及氣密攪拌裝置的300公升容量之搪瓷製反應鍋中,加入 聚乙一醇(polyethylene glycol)(MW= 400)85 kg、曱苯1〇〇 kg、對曱苯磺酸6 kg、氫醌0.15 kg及丙烯酸37 kg,邊吹 本紙張尺度適用中國國家標準(CNS) A4規格(210X297公釐) -11 - 574207 A7 ______B7 _ 五、發明説明(9 ) 入空氣邊自套管通入蒸氣進行加熱攪拌。水在反應液溫(反 應溫度)102°C開始餾出,約8小時後,在123°C結束水的餾 出,冷却至30。(:以下。從餾出的水計算酯化之反應率為 99.5%。 將驗性水溶液緩緩地加入該反應液中,於4〇 以下 中和之,將多餘的丙烯酸、催化劑抽出到水槽,去除下層 水。接着,加入10%食盌水20 kg,檟:拌·靜置後,去除 下層水,得到含有甲苯100 kg之油層180 kg。在具備冷凝 器、温度計、水蒸氣吹入管、空氣吹入管及氣密攪拌裝置 的300公升容量之搪瓷製蒸餾銷内,加入以上述方式得到 之油層’邊將7 0 C的溫水通入套管,邊在内溫7 0 °C、真空 度100〜30 mmHg減壓下餾出甲苯。 從殘存甲苯變成20%之時點(相對於丙烯酸醋1〇〇重量 分為相當於25重量分)起,將2 kg/cm2(約130。〇的加壓水 蒸氣通過針孔閥,於3 0 mmHg的減壓系統内,以1 〇 kg/ Hr 的速度,吹入2小時,共計導入20 kg(殘存溶劑量之loo重 量%)。從導入結束起30分鐘後,殘存甲苯經確認為〇.1重 量°/〇。從甲苯餾除起則需4.5小時。 過濾該殘液後,得到淡黃色透明液体76 kg的製品。 所得製品之色相八卩11八為10,酸值為0.1〇11^1^011/8,水 分為0.02%。 實施例2 在與實施例1相同之反應鍋中,加入雙酚A之環氧乙 烷加成物(平均EO加成摩爾數10)88 kg、甲苯134 kg、對 本紙張尺度適用中國國家標準(CNS) A4規格(210X297公釐) 12 請 ! 先 : 閲 · 讀·: 背 : 之 : 注 : 意 | 事; 項 : 再赢: 本 ; 頁 ; 訂574207 A7 --- _ B7 V. Description of the invention (2) The amount of heat supplied by the department is more than that required by the learner, and there is a problem that the manufacturing equipment is high and unfavorable to the manufacturing cost. In addition, if the heat cannot be supplied sufficiently, the effect of adding water is cancelled and the effect of shortening the time is insufficient. OBJECTS OF THE INVENTION The present invention has been made in view of the foregoing facts; the purpose is to provide a manufacturing method which can effectively distill off the solvent used in the esterification reaction in a short period of time in the production of methacrylic acid esters and suppress the product The methacrylate can be mass-produced by shortening the manufacturing time (process). SUMMARY OF THE INVENTION The present invention has been completed by focusing on such conventional problems. That is, the method for producing a methacrylic acid ester according to the present invention is characterized in that, in the method for producing a methacrylic acid ester, when the organic solvent is distilled from the recovered oil layer by a vacuum distillation method, the method includes the following steps. The step of introducing reduced pressure water vapor into the oil layer to distill the organic solvent under reduced pressure. DETAILED DESCRIPTION OF THE INVENTION As a method for producing methacrylic acid ester of amidopropionate, conventionally known methods can be used. For example, there are a direct esterification method, a transesterification method, and an oxidation gas method. The direct esterification method is simply that methacrylic acid and a high boiling point alcohol are subjected to an esterification reaction in the presence of a dehydrating azeotropic solvent and neutralized with a test aqueous solution, and then the oil layer is recovered while the oil layer is recovered. Then, a method of distilling off the organic solvent from the recovered oil layer by distillation under reduced pressure. Domestic Standard (CNS) A4 Specification (0X297 mm) '574207 A7 B7 V. Description of the Invention (Esterification method, in short, is to make methyl methacrylate and alcohol under a basic catalyst such as lithium hydroxide, A crude product of methacrylic acid vinegar is obtained by transesterification. In some cases, a solvent is used in the reaction. If there is an ester that cannot be distilled, in order to wash and refine the crude product, a solvent is added to perform oil-water separation. The method of oxidizing gasification is simply to use a base such as sodium hydroxide or an organic amine as a deoxidizing agent and esterify methylpropionyl chloride and alcohol to obtain a crude product of methacrylate. The method is a method using toluene or the like as a reaction solvent. No matter which method is used, the organic solvent must be distilled off from the recovered oil layer during the production process, and as the completion of this step, the target methyl propylene can be finally obtained. The purpose of the acid is as follows. In addition, the following description will be made based on the aforementioned direct esterification method. In the present invention, the alcohol used in the production of methacrylates has one or more hydroxyl groups, The point is a high boiling point, that is, as long as it is an alcohol of more than 180 force (with its upper limit barely reaching the "decomposition temperature of the compound"), it can be used without special restrictions. Also, an alkylene oxide can be used. Compounds such as (alkylene oxide) are used as alcohol derivatives. These alcohols can be used alone or in combination of two or more. Examples include phenylglycol and its homologs, and methoxyethylene. Alcohol, polyethylene glycol, polypropylene glycol, bisphenol A fired diol adduct, trimethylol propane, pentaerythritol, glycerol and their alkylene oxide adducts, etc. This paper size Applicable to China National Standard (CNS) A4 specification (21 × 297 mm) 6 Please read the precautions on the back before filling in. 丨 Write this page to order 574207 A7 —_______ B7 ___ 5. Description of the invention (4) Methyl acrylic acid and alcohol When the acetic acid reaction is carried out to produce f-based acrylate, the amount of methacrylic acid used is 1 to 2 times the equivalent of methacrylic acid relative to the hydroxyl equivalent of the alcohol, and preferably U to 15 times the equivalent. At 1 equivalent, The chemical reaction time is lengthened, and the obtained methacrylic acid esters are unfavorable to increase in high molecular weight. Moreover, when more than 2 times the equivalent of methacrylic acid is used, excess methacrylic acid that does not participate in the reaction will remain, It is also economically disadvantageous, and because the process of removing unreacted methacrylic acid from the crude reaction product is complicated and unsuitable. As the acid catalyst for catalyzing the esterification reaction, various conventional materials can be used. For example, sulfuric acid 'p-toluene luteinic acid, formic acid, etc. The amount of its use is divided into 1 to 10 parts by weight based on the total weight of the raw material alcohol and methacrylic acid, and 2 to 8 parts by weight are used. The organic solvent used in the esterification reaction of organic solvents may be exemplified by benzene, toluene, hexane, cyclohexane, and xylene; one type may be used alone, or two types may be used in combination. i 旨 化 反应 条 # The reaction temperature of the purifying reaction is about 60 ~ 140 ° C, preferably ~ 130 C. When the temperature is lower than 60 ° C, the reaction time will be prolonged. When the temperature exceeds 140 ° C, undesirable conditions such as polymerization may occur, and it is unsuitable to increase by-products. In the esterification reaction, a polymerization inhibitor can be used for the purpose of preventing the polymerization of fluorinated acrylic acid and fluorinated acrylic acid ester. It can be exemplified, for example, the paper size of hydrogen acid is applicable to the Chinese National Standard (CNS) A4 specification (210X297 mm). 5. Description of the invention (5) Hydroquinone monomethyl ether, hydrogen flooding, p-phenylalanine, 2'4 -Well-known polymerization inhibitors such as dimethyl-6-t-butylphenol. In addition, a small amount of oxygen or air may be introduced into the reaction liquid as fine bubbles. The esterification reaction must proceed until no water is distilled off; the reaction time is about 5 to 20 hours. After the reaction, in order to remove the catalyst and excess methacrylic acid contained in the crude reaction product, neutralize it with an alkaline aqueous solution, remove the water layer, and rinse with bowl water as required, and then remove the water. Layer to obtain an oil layer. In order to distill off the organic solvent from the obtained oil layer, heating and stirring was performed at 60 = 95 ° C under reduced pressure. To prevent the polymerization of methacrylic acid vinegar, a small amount of oxygen or air may be introduced. Since it is kept at a relatively low temperature, it remains, and the dose ′ ⑼ will start at the point when the weight of methacrylic acid is 100 to 40% by weight, and the recovery rate of the solvent will decrease. Decompressed water steaming. In the present invention, from the point when the recovery rate of the solvent becomes slow, decompressed water vapor containing 10 to 200% by weight of the amount of the remaining solvent is introduced, while methacrylic acid containing the solvent Vinegar to promote the extraction of solvents. In this & Ming, although the reduced pressure water vapor may be introduced from the initial stage of the distillation of the organic solvent, it will be from 40 to 1 () weight points based on 100 weight points of methacrylate. It is effective to lead people. That is, when the weight exceeds 40 weight points, in order to ensure the heat for vaporizing the solvent, extra investment is required in the heating equipment; when it is less than 10 weight points, the total distillation time of the solvent is lengthened. The effect of the invention becomes insufficient. The decompressed water vapor as referred to in the present invention refers to water vapor having a pressure lower than the atmospheric pressure 574 574207 V. Description of the invention (6 Please read the notes on the back and fill in <Hmm on the page mmHg); It will make the temperature shown closer to the liquid inside the steel. For the reason of the dish, it is better to take 6gg surface or less, surface is preferably ㈣, 300 is less than seven, and the better is to show the added pressure below 15mmHg. Gaseous water. There is no special method for obtaining decompressed steam. For example, the pressurized water vapor having a pressure higher than the atmospheric waste is passed through a sharp-hole pipe or a pinhole valve, and then introduced into a system with a desired degree of decompression. And get. Although there are no particular restrictions on the amount of reduced-pressure hydrotherapy gas introduced, the residual organic / cereal is preferably placed at 10 to 200% by weight. If it is less than 10% by weight, there is a possibility that a sufficient effect cannot be achieved; if it exceeds 200% by weight, it may remain in the product with moisture, and there may be too much time to remove the moisture. The appropriate range is 20 to 120% by weight. After the distilling agent was distilled off, the remaining liquid was filtered to obtain a colorless or pale yellow transparent fluorenyl acrylic acid vinegar. In the production of the methacrylic acid ester of the present invention, the time required for distilling off the solvent, which is conventionally 10 to 15 hours, is shortened to 4 to 6 hours. More specifically, the time required for distillation under reduced pressure until the final residual concentration of the organic solvent reaches 0.01% by weight can be shortened to less than 10 hours, even less than 9 hours, or even less than 8 hours. . An example of an embodiment of the present invention is described below. 1. A methacrylic acid ester manufacturing method, in which the methacrylic acid and the high boiling point (above 180 ° c, the upper limit of which is strictly limited to the decomposition temperature) ) Alcohol, esterification reaction in the presence of dehydrating azeotropic solvent, and the Chinese paper standard (CNS) A4 specification (21 × 297 mm; 574207; 574207) in the alkaline aqueous solution. V. Description of the invention (7) After that, the water layer is separated and the oil layer is recovered. From the recovered oil layer, the organic solvent used for dehydration | boiling and cereals is processed by vacuum distillation and is characterized by the following steps. The step of introducing reduced-pressure water vapor into the oil layer to distill the organic solvent under reduced pressure. 2. A method for producing methylpropionate is a method of methylpropionate using direct esterification. In the production method, methacrylic acid and an alcohol having a high stagnation point (above 180 ° t, the upper limit of which is strictly limited to the decomposition temperature) are subjected to an acetic acid reaction in the presence of a dehydrating common solvent, and the test is performed. After neutralizing aqueous solution The water layer and the oil layer are recovered at the same time. From the recovered oil layer, the organic solvent used as a dehydrating common Buddha solvent is subjected to vacuum distillation. The process includes the following steps. In the aforementioned oil layer, A step of pressurizing water vapor to distill the organic solvent under reduced pressure, thereby shortening the time required to distill the organic solvent. 3. A method for producing a methacrylic acid ester is a methyl ester using a direct esterification method. In the method for producing an acrylate, methacrylic acid and an alcohol having a high boiling point (above 180 C, the upper limit of which is strictly limited to the decomposition temperature) are subjected to an acetic acid reaction in the presence of a dehydrating common solvent, and then an alkaline After the aqueous solution is neutralized, the water layer is separated, and the oil layer is recovered. From the recovered oil layer, an organic solvent used as a dehydrating azeotropic solvent is subjected to a process of distillation under reduced pressure and is characterized by including the following steps. In addition, pressurized water vapor having a pressure higher than atmospheric pressure is produced, and gradually decompressed smoothly while passing through a thin tube, and then the decompressed water vapor is introduced into the oil layer and decompressed. Take into account the aforementioned organic solvents 'step of shortening the time required to distill off the organic solvents. This paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm)'-574207 A7 --------- -B7__ V. Description of the invention (8) ~ — 4. A method for producing methylpropionate S is a method for producing methacrylic acid ester using a direct vinegarization method, in which Alcohols with a boiling point (above 180 C, the upper limit of which strictly reaches the decomposition temperature), undergo a brewing reaction in the presence of a dehydrating azeotropic solvent, and after neutralizing with a test aqueous solution, separate the water layer and recover the oil layer. From the recovered oil layer, an organic solvent to be used as a dehydrating azeotropic solvent is distilled under reduced pressure to remove the organic solvent. The process includes the following steps, which are to produce pressurized water vapor having a pressure of more than atmospheric pressure, and _ While gradually reducing the pressure through the thin tube, the reduced pressure water vapor is introduced into the oil layer, and the organic solvent is distilled under reduced pressure to form a final residual concentration of the organic solvent of 0% by weight. Decompression time required The step within 10 hours. Effects of the Invention According to the present invention, the solvent used in the esterification reaction can be efficiently distilled off in a short time, the coloration of the product can be suppressed, and the manufacturing time (manufacturing process) can be shortened. And because the manufacturing time (engineering) is shortened, it is possible to mass-produce trimethylpropionate S. Examples Hereinafter, the present invention will be described more specifically through examples, but the present invention is not limited by these examples. Example 1 A 300 liter capacity enamel reaction kettle equipped with a condenser with a water separator, a thermometer, an air blowing pipe and an airtight stirring device was charged with polyethylene glycol (MW = 400) 85 kg , 100kg of toluene, 6 kg of p-toluenesulfonic acid, 0.15 kg of hydroquinone, and 37 kg of acrylic acid. The dimensions of this paper are applicable to China National Standard (CNS) A4 (210X297 mm) -11-574207 A7 ______B7 _ V. Description of the invention (9) Steam is introduced from the sleeve while heating the air while stirring. Water began to distill at a reaction liquid temperature (reaction temperature) of 102 ° C. After about 8 hours, the water was distilled off at 123 ° C and cooled to 30. (: The following. The esterification reaction rate calculated from the distilled water is 99.5%. A test aqueous solution is slowly added to the reaction solution, neutralized below 40, and excess acrylic acid and catalyst are pumped out to the water tank. Remove the lower layer of water. Next, add 20 kg of 10% food bowl water, 槚: After mixing and let stand, remove the lower layer of water to obtain 180 kg of oil layer containing 100 kg of toluene. Equipped with a condenser, thermometer, water vapor blowing pipe, Air blowing tube and 300 liter capacity enamel distillation pin with air-tight stirring device, add the oil layer obtained in the above way, while passing 70 ° C warm water into the sleeve, while internal temperature is 70 ° C, vacuum Toluene was distilled off under reduced pressure at a degree of 100 to 30 mmHg. From the time when the remaining toluene became 20% (corresponding to 100 parts by weight of acrylic vinegar, 25 parts by weight), 2 kg / cm2 (about 130. Pressurized water vapor is passed through a pinhole valve in a 30 mmHg decompression system at a rate of 10 kg / Hr for 2 hours, and a total of 20 kg (% by weight of residual solvent) are introduced. From the end of the introduction After 30 minutes from the start, the remaining toluene was confirmed to be 0.1 weight ° / 〇. Distilled from toluene The time required is 4.5 hours. After filtering the residual liquid, a product of 76 kg of a pale yellow transparent liquid is obtained. The hue of the obtained product is 10, the acid value is 0.1〇11 ^ 1 ^ 011/8, and the moisture content is 0.02%. Example 2 In the same reaction pot as in Example 1, 88 kg of ethylene oxide adduct of bisphenol A (average EO addition mole number 10) and 134 kg of toluene were added. Chinese national standards were applied to the paper size. (CNS) A4 specification (210X297 mm) 12 Please! First: Read · Read ·: Back: No: Note: Italian | Things; Item: Win again: Book; Page; Order
574207 A7 -------- B7______ 五、發明説明(10 ) 甲苯磺酸5.8 kg、氫醌〇·2 kg及甲基丙烯酸29 kg,邊吹入 二氣並經套管通入空氣進行加熱攪拌。水在反應液溫(反 應溫度)107°C開始餾出,約1〇小時後,於122^水的餾出 結束’冷却至30°C以下。從餾出之水計算酯化之反應率為 99.0% 〇 將驗性水溶液緩緩加入該反應液中,在4〇。〇以下中 和之’將多餘的甲基丙烯酸、催化劑抽出於水槽,去除下 層水。接着,加入10%食盌水20 kg,攪拌·靜置後,去 除下層水,得到含有曱苯134 kg之油層22〇 kg。在具備冷 碌裔、溫度計、水蒸氣吹入管、空氣吹入管及氣密攪拌裝 置的300公升容量之搪瓷製蒸餾鍋内,加入以上述方式得 到之油層,邊將70°C之溫水通入套管,並在内溫7〇ι、真 空度100〜30 mmHg減壓下餾出甲苯。 從殘存甲苯變成25%之時點(相對於甲基丙烯酸酯1〇〇 重量分為相當於33重量分)起,將2 kg/cm2(約130。〇的加 壓水蒸氣通過針孔閥,於約50 mmHg的減壓系統内,以7 kg / Hr的速度’吹入2 · 5小時’共計導入17 · 5 kg(殘存溶劑量 之82重量%)。從導入結束起30分鐘後,殘存甲苯經確認 為0.1重量%。從甲苯餾除起則需5小時。 過濾該殘液後,得到淡黃色透明液体85 kg的製品。 所得製品之色相APHA為2〇,酸值為〇〇5 mgK〇H/g,水 分為0.01%。 實施例3 在與實施例1相同之反應鍋中,加入三羥甲基丙烧 本紙張尺度適用中國國家標準(CNS) A4規格(210X297公釐) 13 請 先 閲 讀· 背 面 之 意 事 項 再 填 寫 本 頁574207 A7 -------- B7______ 5. Description of the invention (10) 5.8 kg of toluene sulfonic acid, 0.2 kg of hydroquinone and 29 kg of methacrylic acid. Heat and stir. Water began to distill at the reaction liquid temperature (reaction temperature) of 107 ° C, and after about 10 hours, it was cooled to below 30 ° C at the end of the distillation of 122 ^ water. The reaction rate of esterification calculated from the distilled water was 99.0%. A test aqueous solution was slowly added to the reaction solution at 40%. 〇 The following neutralization was used to remove excess methacrylic acid and catalyst from the water tank and remove the lower layer water. Next, 20 kg of 10% bowl water was added, and after stirring and standing, the lower layer of water was removed to obtain 22 kg of an oil layer containing 134 kg of toluene. In a 300 liter capacity enamel retort equipped with cold water, thermometer, water vapor injection pipe, air injection pipe, and air-tight stirring device, add the oil layer obtained in the above manner, and pass in warm water at 70 ° C. To the tube, toluene was distilled off under reduced pressure at an internal temperature of 70 μm and a vacuum of 100 to 30 mmHg. From the time when the remaining toluene became 25% (corresponding to 33 parts by weight based on 100 parts by weight of methacrylate), pressurized water vapor of 2 kg / cm2 (approximately 130.00) was passed through a pinhole valve, and A total of 17 · 5 kg (82% by weight of residual solvent) was introduced into the decompression system of approximately 50 mmHg at a rate of 7 kg / Hr for 2 · 5 hours. Toluene remained 30 minutes after the introduction was completed. It was confirmed to be 0.1% by weight. It took 5 hours from the distillation of toluene. After filtering the residual liquid, a light yellow transparent liquid of 85 kg was obtained. The hue of the obtained product was APHA of 20, and the acid value was 0.05 mgK. H / g, water content is 0.01%. Example 3 In the same reaction pot as in Example 1, add trimethylolpropane. The paper is sized for the Chinese National Standard (CNS) A4 (210X297 mm). 13 Read · What to do on the reverse page
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574207 A7 __ _ B7 __五、發明説明(11 ) (trimethylol propane)之環氧乙烧加成物(平均EO加成摩爾 數3)70 kg、甲苯138 kg、對甲苯磺酸7 kg、氫醌〇·2 kg及 丙稀酸6 8 kg,邊吹入空氣並經套管通入蒸氣進行加熱擾 拌。水在反應液溫(反應温度)110°C開始餾出,約5小時後, 水的餾出在125°C結束,冷却至30°C以下。從餾出之水計 算酯化的反應率為99.4%。 將鹼性水溶液緩緩加入該反應液中,於40。〇以下中 和之,將多餘的丙烯酸、催化劑抽出於水槽,去除下層水。 接着,加入10%食捏水20 kg,攪拌·靜置後,去除下層 水’得到含有甲苯13 8 kg之油層240 kg。在具備冷凝器、 溫度計、水蒸氣吹入管、空氣吹入管及氣密攪拌裝置的3〇〇 公升容量之搪瓷製蒸餾鋼内,加入以上述方式得到之油 層,邊將70°C的溫水通入套管,在内溫70°C、真空度1〇〇 〜30 mmHg減壓下餾出甲苯。 殘存甲苯變成10%之時點(相對於丙烯酸酯100重量分 為相當於10重量分)起,將1.5 kg/cm2的加壓水蒸氣通過 針孔閥,於50 mmHg的系統内,以1〇 kg/Hr的速度,吹 入2小時,共計導入20 kg(殘存溶劑量之2〇重量%)。從導 入結束起30分鐘後,殘存甲苯經確認為〇·丨重量0/〇,從甲 苯餾除起則需5小時。 此殘液過濾後,得到淡黃色透明液体1〇〇 4的製品。 所付製品之色相APHA為10 ’酸值為〇 1 mgK〇H / g、水分 為 0.02%。 實施例4 請 先 閲 讀· 背 5 意 事 項 ί574207 A7 __ _ B7 __V. Description of the invention (11) (trimethylol propane) ethylene oxide calcined adduct (average EO addition mole number 3) 70 kg, toluene 138 kg, p-toluenesulfonic acid 7 kg, hydrogen 0.2 kg of quinone and 68 kg of acrylic acid were blown into the air and steam was introduced through the sleeve for heating and stirring. Water began to distill at the reaction liquid temperature (reaction temperature) of 110 ° C. After about 5 hours, the water was distilled off at 125 ° C and cooled to below 30 ° C. The reaction rate of the esterification calculated from the distilled water was 99.4%. An alkaline aqueous solution was slowly added to the reaction solution at 40 ° C. 〇 Neutralize the following, extract excess acrylic acid and catalyst out of the water tank, and remove the lower layer of water. Next, 20 kg of 10% food kneaded water was added, and after stirring and standing, the lower layer of water was removed to obtain 240 kg of an oil layer containing 13 8 kg of toluene. Into a 300-liter capacity enamel-distilled steel equipped with a condenser, a thermometer, a steam-blowing pipe, an air-blowing pipe, and an air-tight stirring device, add the oil layer obtained in the above manner, and pass 70 ° C warm water through. Into a sleeve, toluene was distilled off under reduced pressure at an internal temperature of 70 ° C and a vacuum of 100 to 30 mmHg. From the time when the remaining toluene became 10% (corresponding to 10 parts by weight based on 100 parts of acrylate), pressurized water vapor of 1.5 kg / cm2 through a pinhole valve in a 50 mmHg system at 10 kg At a rate of / Hr, a total of 20 kg (20% by weight of the residual solvent) was introduced by blowing for 2 hours. After 30 minutes from the end of the introduction, the residual toluene was confirmed to have a weight of 0/0, and it took 5 hours from the distillation of toluene. This residual liquid was filtered to obtain a product as a pale yellow transparent liquid 104. The hue APHA of the product was 10 'acid value 0.01 mgKOH / g, and the water content was 0.02%. Example 4 Please read and memorize 5 items of interest ί
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本紙張尺度適用中國國家標準(CNS) Α4規格(210X297公釐) 14 574207 A7 B7This paper size applies to China National Standard (CNS) A4 (210X297 mm) 14 574207 A7 B7
五、發明説明(丨2 ) 在與於實施例1相同之反應鍋中,加入雙酚A之環氣 乙烷加成物(平均EO加成摩爾數4)100 kg、甲苯1〇〇 kg、 對甲苯磺酸6 kg、氫醌0.15 kg及丙烯酸43 kg,邊吹入空 氣’並經套管通入蒸氣進行加熱授拌。水在反應液溫(反 應溫度)110°C開始餾出,約4小時後,水的餾出在123°C結 束,冷却至30°C以下。從餾出之水計算酯化的反應率為 99.7%。 將鹼性水溶液緩緩加入反應液中,於40 °C以下中和 之,將多餘的丙烯酸、催化劑抽出於水槽,去除下層水。 接着,加入10%食盌水20 kg,攪拌·靜置後,去除下層 水,得到含有甲苯100 kg之油層208 kg。 在具備冷凝器、溫度計、水蒸氣吹入管、空氣吹入 管及氣密攪拌裝置的300公升容量之搪瓷製蒸餾鍋内,加 入以上述方式得到之油層,邊將7〇°c的溫水通過套管,在 内溫70°C、真空度100〜30 mmHg減壓下餾出甲苯。 從殘存曱苯變成33%之時點(相對於丙烯酸酯1〇〇重量 分為相當於50重量分)起,將2·〇 kg/cm2的加壓水蒸氣通 過針孔閥,於80 mmHg的系統内,以4〇 kg/犯的速度, 吹入3小時,共計導入120 kg(殘存溶劑量之228重量%)。 從導入結束起30分鐘後,殘存甲苯經確認為〇·丨重量%。 從甲苯餾除起則需5.5小時。 此殘液過濾後,得到淡黃色透明液体1〇7 0的製品。 所知製品之色相APHA為15、酸值為(j og mgK〇H/g、水 分為0.05%。 15 本紙張尺度適用中國國家標準(CNS) A4規格(21〇χ297公釐) 574207 A7 B7 五、發明説明(i3 ) 實施例5 在與實施例1相同之反應鍋中,加入聚乙二醇(MW = 300)80 kg、甲苯130 kg、對甲苯磺酸6 kg、氫醌0.2 kg及 丙烯酸46 kg,邊吹入空氣,並經套管通入蒸氣進行加熱 攪拌。水在反應液溫(反應溫度)l〇5°C開始餾出,約9小時 後,水的餾出於120°C結束,冷却至30°C以下。從餾出之 水計算酯化的反應率為99.4%。 將鹼性水溶液緩緩加入此反應液中,於40 °C以下中 和之,將多餘的丙烯酸、催化劑抽出於水槽,去除下層水。 接着加入10%食短水20 kg,攪拌·靜置後,去除下層水, 得到含有甲苯130 kg之油層217 kg。 在具備冷凝器、溫度計、水蒸氣吹入管、空氣吹入 管及氣密攪拌裝置之搪瓷製的300公升容量之反應鍋内, 加入以上述方式得到之油層,邊將7〇°c的溫水通入套管, 在内溫70°C、真空度100〜30 mmHg減壓下餾出甲苯。 從殘存曱苯變成33%之時點(相對於丙烯酸酯1〇〇重量 分為相當於50重量分)起,將2.0 kg/cm2的加壓水蒸氣通 過針孔閥,於75 mmHg的系統内,以1 kg/Hr的速度,吹 入2小時,共計導入2 kg(殘存溶劑量之5重量%)。從導入 結束起120分鐘後,殘存甲苯經確認為〇丨重量0/〇,從甲笨 餾除起則需6小時。 此殘液過濾後,得到淡黃色透明液体87 0的製品。 所侍製品之色相APHA為1〇,酸值為〇 μ mgK〇H/ g、水 分為0.02%。 本紙張尺度翻中關家標準(CNS) A4規格(21GX297公釐) 574207 A7 B7 五、發明説明(i4 ) 實施例6 在與實施例1相同之反應鍋中,加入聚乙二醇(MW = 400)85 kg、甲苯100 kg、對曱苯磺酸6 kg、氫醌0.15 kg及 丙烯酸37 kg,邊吹入空氣,並經套管通入蒸氣進行加熱 攪拌。水在反應液溫(反應溫度)l〇2°C開始餾出,約8小時 後,水的餾出於122°C結束,冷却至30°C以下。從餾出之 水計算酯化的反應率為99.4%。 將鹼性水溶液緩緩加入該反應液中,於40以下中 和之,將多餘的丙烯酸、催化劑抽出於水槽,去除下層水。 接着加入10%食捏水20 kg,攪拌·靜置後,去除下層水, 得到含有甲苯100 kg之油層180 kg。 在具備冷凝器、溫度計、水蒸氣吹入管、空氣吹入 管及氣密攪拌裝置的300公升容量之搪瓷製蒸餾鍋内,加 入以上述方式得到之油層,邊將70°C的溫水通入套管,在 内溫70°C、真空度100〜30 mmHg減壓下顧出甲苯。 從殘存甲苯變成4.8%之時點(相對於丙烯酸酯1 〇〇重量 分為相當於5重量分)起,將2.0 kg/cm2的加壓水蒸氣通過 針孔閥,於30 mmHg的系統内,以4.5 kg/Hr的速度,吹 入2小時,共計導入9 kg(殘存溶劑量之225重量%)。從導 入結束起30分鐘後,殘存甲苯經確認為重量0/〇。從甲 苯餾除起則需6小時。 此殘液過濾後,得到淡黃色透明液体78 kg的製品。 所得製品之色相APHA為10,酸值為〇·ι〇 mgK〇H/g、水 分為0.04%。 本紙張尺度適用中國國家標準(CNS) A4規格(21〇x297公釐) 請 先 閲 意 事 項V. Description of the invention (丨 2) In the same reaction pot as in Example 1, 100 kg of cyclic ethane adduct (average EO addition mole number 4) of bisphenol A, 100 kg of toluene, 6 kg of p-toluenesulfonic acid, 0.15 kg of hydroquinone, and 43 kg of acrylic acid were blown into the air while being steamed through a sleeve for heating and mixing. Water began to distill at the reaction liquid temperature (reaction temperature) of 110 ° C. After about 4 hours, the water was distilled off at 123 ° C and cooled to below 30 ° C. The reaction rate of esterification calculated from the distilled water was 99.7%. Slowly add an alkaline aqueous solution to the reaction solution, neutralize it below 40 ° C, and pump excess acrylic acid and catalyst out of the water tank to remove the lower layer of water. Next, 20 kg of 10% bowl water was added, and after stirring and standing, the lower layer of water was removed to obtain 208 kg of an oil layer containing 100 kg of toluene. In a 300-liter capacity enamel-made retort equipped with a condenser, a thermometer, a water vapor injection pipe, an air injection pipe, and an airtight stirring device, add the oil layer obtained in the above manner, and pass warm water at 70 ° C through the jacket. Tube, toluene was distilled off under reduced pressure at an internal temperature of 70 ° C and a vacuum of 100 to 30 mmHg. From the point at which residual toluene becomes 33% (corresponding to 50 parts by weight based on 100 parts by weight of acrylate), pressurized water vapor of 2.0 kg / cm2 through a pinhole valve at 80 mmHg. It was blown in at a rate of 40 kg / capacitor for 3 hours, and a total of 120 kg (228% by weight of the residual solvent) was introduced. After 30 minutes from the end of the introduction, the remaining toluene was confirmed to be 0.1% by weight. 5.5 hours from the distillation of toluene. This residual liquid was filtered to obtain a pale yellow transparent liquid 1070. The hue of the known products is APHA 15, acid value (j og mgK〇H / g, moisture content 0.05%. 15) This paper size is applicable to China National Standard (CNS) A4 (21〇297297 mm) 574207 A7 B7 5 Description of the invention (i3) Example 5 In the same reaction pot as in Example 1, 80 kg of polyethylene glycol (MW = 300), 130 kg of toluene, 6 kg of p-toluenesulfonic acid, 0.2 kg of hydroquinone, and acrylic acid were added. 46 kg, while blowing in air, and passing steam through the sleeve to heat and stir. Water begins to distill at the reaction solution temperature (reaction temperature) 105 ° C. After about 9 hours, the water distills out at 120 ° C. At the end, cool to below 30 ° C. The reaction rate of esterification calculated from the distilled water is 99.4%. An alkaline aqueous solution is slowly added to this reaction solution, neutralized below 40 ° C, and excess acrylic acid, The catalyst was pumped out of the water tank to remove the lower layer of water. Next, 20 kg of 10% food short water was added, and after stirring and standing, the lower layer of water was removed to obtain 217 kg of an oil layer containing 130 kg of toluene. Equipped with a condenser, a thermometer, and a water vapor blowing pipe Air blowing into a 300 liter reaction pot made of enamel with a tube and an airtight stirring device The oil layer obtained in the above manner was added, while warm water at 70 ° C was passed into the sleeve, and toluene was distilled off under reduced pressure at an internal temperature of 70 ° C and a vacuum of 100 to 30 mmHg. The remaining toluene was changed to 33% At the point of time (corresponding to 100 weight points with respect to acrylate weight 50), pressurized water vapor of 2.0 kg / cm2 through a pinhole valve in a 75 mmHg system at a speed of 1 kg / Hr, Blow-in for 2 hours, a total of 2 kg (5% by weight of the residual solvent) was introduced. After 120 minutes from the end of the introduction, the residual toluene was confirmed to have a weight of 0/0, and it took 6 hours to remove the toluene. After filtration of this residual liquid, a product with a pale yellow transparent liquid 870 was obtained. The hue of the product was 10, the acid value was 0 μmgKOH / g, and the water content was 0.02%. The standard of this paper is the standard of the house. (CNS) A4 specification (21GX297 mm) 574207 A7 B7 V. Description of invention (i4) Example 6 In the same reaction pot as Example 1, 85 kg of polyethylene glycol (MW = 400) and 100 kg of toluene were added. 6 kg of p-toluenesulfonic acid, 0.15 kg of hydroquinone and 37 kg of acrylic acid, while blowing in air, and heating the steam through a sleeve Water began to distill at the reaction solution temperature (reaction temperature) of 102 ° C. After about 8 hours, the distillation of water ended at 122 ° C and cooled to below 30 ° C. The esterification was calculated from the distilled water. The reaction rate was 99.4%. An alkaline aqueous solution was slowly added to the reaction solution, neutralized below 40, and excess acrylic acid and catalyst were pumped out of the water tank to remove the lower layer water. Next, 20 kg of 10% food pinch water was added, and after stirring and standing, the lower layer of water was removed to obtain 180 kg of an oil layer containing 100 kg of toluene. In a 300 liter capacity enamel retort equipped with a condenser, a thermometer, a water vapor injection pipe, an air injection pipe, and an airtight stirring device, add the oil layer obtained in the above manner, and pass 70 ° C warm water into the jacket. Tube, with toluene at 70 ° C and 100 ~ 30 mmHg vacuum. From the time when the remaining toluene became 4.8% (equivalent to 5 parts by weight based on 1,000 parts by weight of acrylate), pressurized water vapor of 2.0 kg / cm2 through a pinhole valve in a 30 mmHg system, and A speed of 4.5 kg / Hr was blown in for 2 hours, and a total of 9 kg (225% by weight of the residual solvent amount) was introduced. After 30 minutes from the end of the introduction, the residual toluene was confirmed to have a weight of 0/0. It takes 6 hours from the distillation of toluene. This residual liquid was filtered to obtain 78 kg of a pale yellow transparent liquid. The hue APHA of the obtained product was 10, the acid value was 0.00 mgKOH / g, and the water content was 0.04%. This paper size is in accordance with Chinese National Standard (CNS) A4 (21 × 297 mm). Please read the notice first
頁 17 574207 A7 B7 五、發明説明 實施例7 在與實施例1相同之反應鍋中,加入雙盼A之環氧乙 烷加成物(平均EO加成摩爾數4)100 kg、甲苯1〇〇 kg、對 甲苯石黃酸6 kg、氫g昆〇· 15 kg及丙烯酸43 kg,邊吹入空氣, 並經套管通入蒸氣進行加熱攪拌。水在反應液溫(反應溫 度)110°C開始餾出,約4小時後,水的館出於i23°C結束, 冷却至30 °C以下。從餾出之水計算酯化的反應率為 99.7%。 將鹼性水溶液緩緩加入該反應液中,於4〇 以了中 和之,將多餘的丙烯酸、催化劑抽出於水槽,去除下層水。 接着加入10%食捏水20 kg,攪拌·靜置後,去除下層水, 得到含有甲苯100 kg之油層208 kg。 在具備冷凝器、溫度計、水蒸氣吹入管、空氣吹入 管及氣密攪拌裝置的300公升容量之搪瓷製蒸餾鍋内,加 入以上述方式得到之油層,邊將70°C的溫水通入套管,在 内溫70 °C、真空度100〜30 mmHg減壓下鶴出甲苯。 從殘存甲苯變成4.8%之時點(相對於丙烯酸酯1〇〇重量 分為相當於5重量分)開始,將2.0 kg/cm2的加壓水蒸氣通 過針孔閥,於50mmHg的系統内,以〇.i5kg/Hr的速度, 吹入2小時,共計導入0.3 kg(殘存溶劑量之5·6重量❶/〇)。從 導入結束起30分鐘後,殘存甲苯經確認為〇·丨重量。/q。從 甲苯餾除起則需6.5小時。 此殘液過濾後,得到淡黃色透明液体1〇6.5 kg的製 品。所得製品之色相APHA為10,酸值為(Mi mgK〇H/g、 18 本紙張尺度適用中國國家標準(CNS) A4規格(210 X 297公釐) 574207 A7Page 17 574207 A7 B7 V. Description of the invention Example 7 In the same reaction pot as in Example 1, 100 kg of ethylene oxide adduct of Shuangpan A (average EO addition mole number 4) and toluene 1 were added. 〇kg, p-toluene luteinic acid 6 kg, hydrogen g 0.15 kg and acrylic acid 43 kg, while blowing in air, and passing steam through a sleeve to heat and stir. Water began to distill at the reaction liquid temperature (reaction temperature) of 110 ° C. After about 4 hours, the water library was finished at i23 ° C and cooled to below 30 ° C. The reaction rate of esterification calculated from the distilled water was 99.7%. An alkaline aqueous solution was slowly added to the reaction solution to neutralize it at 40 ° C. The excess acrylic acid and catalyst were pumped out of the water tank to remove the lower layer water. Next, 20 kg of 10% food pinch water was added, and after stirring and standing, the lower layer of water was removed to obtain 208 kg of an oil layer containing 100 kg of toluene. In a 300 liter capacity enamel retort equipped with a condenser, a thermometer, a water vapor injection pipe, an air injection pipe, and an airtight stirring device, add the oil layer obtained in the above manner, and pass 70 ° C warm water into the jacket. Tube, and the toluene was evacuated under an internal temperature of 70 ° C and a vacuum of 100 to 30 mmHg. From the point when the remaining toluene became 4.8% (corresponding to 5 parts by weight with respect to 100 parts by weight of acrylate), 2.0 kg / cm2 of pressurized water vapor was passed through a pinhole valve in a system of 50 mmHg with 0. At a speed of i5 kg / Hr, it was blown in for 2 hours, and a total of 0.3 kg was introduced (5.6 weight ❶ / 〇 of the residual solvent amount). After 30 minutes from the end of the introduction, the residual toluene was confirmed to have a weight of 0 · 丨. / q. It took 6.5 hours from the distillation of toluene. After filtering this residual liquid, a product of 106.5 kg as a pale yellow transparent liquid was obtained. The hue of the obtained product is 10 APHA, and the acid value is (Mi mgKOH / g, 18) The paper size is applicable to the Chinese National Standard (CNS) A4 specification (210 X 297 mm) 574207 A7
水分為0.02%。 實施例8 在與實施例1相同之反應鍋中,加入雙酚A的環氧乙 烷加成物(平均EO加成摩爾數4)100 kg、甲苯1〇〇 kg、對 甲苯磺酸6 kg、氫醌〇·15 kg及丙烯酸43 kg,邊吹入空氣, 並經套管通入蒸氣進行加熱攪拌。水在反應液溫(反應溫 度)110°c開始餾出,約4小時後,水的餾出於123°c結束, 冷却至30 °c以下。從餾出之水計算酯化的反應率為 99.7% 〇 將鹼性水溶液緩緩加入該反應液中,於4〇〇c以下中 和之,將多餘的丙烯酸、催化劑抽出於水槽,去除下層水。 接着,加入10%食盌水20 kg,攪拌·靜置後,去除下層 水,得到含有甲苯100 kg之油層208 kg。 在具備冷凝器、溫度計、水蒸氧吹入管、空氣吹入 管及氣密閉攪拌裝置的300公升容量之搪瓷製蒸餾鍋内, 加入以上述方式得到之油層,邊將70°C的溫水通入套管, 在内溫70°C、真空度200〜100 mmHg減壓下餾出甲苯。 從殘存曱苯變成20%之時點(相對於丙稀酸酯1〇〇重量 分為相當於25重量分)開始,將2.0 kg/ cm2的加壓水蒸氣 通過針孔閥,於170 mmHg的系統内,以15 kg/Hr的速度, 吹入2小時,共計導入3 0 kg(殘存溶劑量之11 〇重量%)。從 導入結束起120分鐘後,殘存甲苯經確認為0.1重量%。從 甲苯餾除起.則需8小時。 此殘液過濾後,得到淡黃色透明液体106.7 kg的製 本紙張尺度適用中國國家標準(CNS) A4规格(210X297公釐) 19 請 先 閲 面 意 事 項 再 填 寫 本 頁Water is divided into 0.02%. Example 8 In the same reaction pot as Example 1, 100 kg of ethylene oxide adduct of bisphenol A (average EO addition moles 4), 100 kg of toluene, and 6 kg of p-toluenesulfonic acid were added. , Hydroquinone 0.15 kg and acrylic acid 43 kg, while blowing in air, and passing steam through a sleeve to heat and stir. Water began to distill at the reaction liquid temperature (reaction temperature) of 110 ° c. After about 4 hours, the water was distilled off at 123 ° c and cooled to below 30 ° c. The reaction rate of esterification calculated from the distilled water was 99.7%. ○ An alkaline aqueous solution was slowly added to the reaction solution, and neutralized below 400c. The excess acrylic acid and catalyst were pumped out of the water tank to remove the lower water. . Next, 20 kg of 10% bowl water was added, and after stirring and standing, the lower layer of water was removed to obtain 208 kg of an oil layer containing 100 kg of toluene. In a 300-liter capacity enamel retort equipped with a condenser, a thermometer, a water vapor oxygen injection tube, an air injection tube, and an air-tight stirring device, add the oil layer obtained in the above manner, and pass 70 ° C warm water into it. In a sleeve, toluene was distilled off under reduced pressure at an internal temperature of 70 ° C and a vacuum of 200 to 100 mmHg. From the time when the remaining toluene was 20% (25 weight points relative to 100 weight of acrylic acid ester), pressurized water vapor of 2.0 kg / cm2 through a pinhole valve at 170 mmHg It was blown in at a rate of 15 kg / Hr for 2 hours, and a total of 30 kg (11% by weight of the residual solvent amount) was introduced. 120 minutes after the introduction was completed, residual toluene was confirmed to be 0.1% by weight. It takes 8 hours from the distillation of toluene. After filtering this residual liquid, a light yellow transparent liquid with a size of 106.7 kg was obtained. The paper size is in accordance with Chinese National Standard (CNS) A4 (210X297 mm). 19 Please read the notices before filling out this page.
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/4207 五、發明說明(1? 品。所得製品之色相APHA為丨5,酸值為〇丨3 mgK〇H/ 水分為0.06%。/ 4207 V. Description of the invention (1 product. The hue of the obtained product is APHA 5 and the acid value is 3 mgKOH / water is 0.06%.
达較例J 實施如下所述之比較實驗作為實施例1之對照試驗。 :在殘存甲苯變成19%之時點,用相對於實施例1為5倍 量之〇.5 L/分之導入空氣量以取代水蒸氣,繼續減壓蒸 餘。13小時後,殘存甲苯經確認為〇13%。 頁 此殘液過濾得到黃色透明体76 kg之製品。所得製品 之色相APHA為200,酸值為〇 15 mgK〇H/g,水分為 0.01% 〇 比較例2 實施如后所述之比較實驗以作為實施例丨之對照試 驗。即,在殘存甲苯變成20%之時點,不導入水蒸氣,且 不增加空氣的導入量而繼續減壓蒸餾。丨5小時後,殘存甲 苯經確認為0.15%。 此殘液過濾得到黃色透明体76 kg之製品。所得製品 之色相APHA為25,酸值為〇· 1 mgKOH/ g,水分為〇 〇1%。 比較例3 貫施以下所述之比較貫驗以作為實施例2之對照試 驗。即’在殘存甲苯變成25%之時點,添加常溫的水π kg 以替代水蒸氣而繼續減壓蒸餾。在添加水之階段,系統内 之液溫急劇降低。其後’緩慢地回復至原來的溫度(约需5 小時),繼續減壓蒸餾。12小時後,殘存甲苯經確認為 0.12%。 本紙張尺度適用中國國家標準(CNS) A4規格(210X297公釐) 20 五、發明説明(l8 ) 過濾該殘液得到黃色透明体84 kg之製品。所得製品 之色相APHA為250,酸值為〇1 mgK〇H/g,水分為⑽ %。 比較例4 貫施如后所述之比較實驗以作為實施例3之對照試 驗二,在殘存f苯達到9%之時點,添加水2〇㈣替、代 水蒸氣’再繼續減壓蒸餾。在添加水之階段,系統内之液 溫急劇降低。其後,緩慢地回復至原來的溫度(約需5小 時),繼續㈣錢。14小時後,殘存甲苯經確認為〇1%。 過濾此殘液得到黃色透明体1〇1 kg之製品。所得製品 之色相APHA為150,酸值為〇」mgK〇H/g,水分為〇 〇1 %。 以上的實驗結果,彙總為下列「表1」及「表2」。 574207 A7 B7 五、發明説明(l9 ) 表1 減壓水蒸氣導 入之時期 相到於曱基丙烯 酸醋100之重量 躺重量分數 導入之 水蒸氣 的壓力 (mmHg) 導入速度 (Kg/hr) 時間與 合計量 合言慢為相 .殘存溶 劑量 溶劑餾除 所需時間 ㈣ APHA 酸值 mgKOH/ g 甲苯之 最_ 存敍 wt% 實施 例1 成為25 重量分時 30 10 2小時 100重量% 4.5 10 0.10 0.1 實施 例2 成為33 重量分時 約50 7 2.5小時 82重量% 5 20 0.05 0.1 實施 例3 成為10 重量分時 50 10 2小時 20重量% 5 10 0.1 0.1 實施 例4 成為50 重量分時 80 40 3小時 228重量% 5.5 15 0.09 0.1 實施 例5 成為50 重量分時 75 1 2小時 5重量% 6 10 0.14 0.1 實施 例6 成為5 重量分時 30 4.5 2小時 225重量% 6 10 0.10 0.1 實施 例7 成為5 重量分時 50 0.15 2小時 5.6重量% 6.5 10 0.11 0.1 實施 例8 成為25 重量分時 170 15 2小時 110重量% 8 15 0.13 0.1 表2 殘存溶劑餾除狀況 APHA 酸值 mgKOH/g 甲苯之最終 殘存濃度 wt% 比較例1 13小時後殘存曱苯之含 量經確認為0.13%。 200 0.15 0.13 比較例2 15小時後殘存甲苯之含 量經確認為0.15%。 25 0.1 0.15 比較例3 12小時後殘存甲苯之含 量經確認為0.12%。 250 0.1 0.12 比較例4 14小時後殘存曱苯之含 量經確認為0.10%。 150 0.1 0.10 本紙張尺度適用中國國家標準(CNS) A4規格(210X297公釐) 22 請 先 閲翁 背 之 注 意事 項 再 本 頁 訂Comparative Example J A comparative experiment described below was performed as a control test of Example 1. : At the time when the residual toluene became 19%, the amount of air introduced was 0.5 L / min 5 times the amount of Example 1 to replace the water vapor, and the distillation was continued under reduced pressure. After 13 hours, residual toluene was confirmed to be 013%. Page This residue was filtered to obtain a yellow transparent 76 kg product. The hue APHA of the obtained product was 200, the acid value was 15 mgKOH / g, and the moisture content was 0.01%. Comparative Example 2 A comparative experiment described later was performed as a control test of Example 丨. That is, when the residual toluene becomes 20%, water vapor is not introduced, and distillation under reduced pressure is continued without increasing the amount of air introduced. After 5 hours, the residual toluene was confirmed to be 0.15%. This residual liquid was filtered to obtain a product of 76 kg of yellow transparent body. The obtained product had a hue APHA of 25, an acid value of 0.1 mgKOH / g, and a moisture content of 0.01%. Comparative Example 3 A comparative test described below was performed as a control test of Example 2. That is, when the remaining toluene becomes 25%, π kg of water at normal temperature is added to replace water vapor and distillation under reduced pressure is continued. During the phase of adding water, the temperature of the liquid in the system decreased sharply. Thereafter, it was slowly returned to the original temperature (about 5 hours), and distillation under reduced pressure was continued. After 12 hours, residual toluene was confirmed to be 0.12%. This paper size is in accordance with Chinese National Standard (CNS) A4 specification (210X297 mm). 20 5. Description of the invention (18) The residual liquid is filtered to obtain a yellow transparent product of 84 kg. The obtained product had a hue APHA of 250, an acid value of 0.1 mgKOH / g, and a moisture content of ⑽%. Comparative Example 4 A comparative experiment described later was used as a control test 2 of Example 3. When the residual fbenzene reached 9%, water was added instead of water vapor, and steam distillation was continued. During the water addition phase, the liquid temperature in the system decreased sharply. After that, slowly return to the original temperature (about 5 hours) and continue to save money. After 14 hours, residual toluene was confirmed to be 0.01%. This residue was filtered to obtain a product of 101 kg as a yellow transparent body. The obtained product had a hue of APHA of 150, an acid value of 0 "mgKOH / g, and a moisture content of 0.01%. The above experimental results are summarized as "Table 1" and "Table 2" below. 574207 A7 B7 V. Description of the invention (l9) Table 1 The phase of the pressure-reduced water vapor introduction phase to the pressure of the weight of the acrylic acid vinegar 100 weight pressure (mmHg) The introduction speed (Kg / hr) time and The total amount is slow. The remaining solvent amount is the time required for solvent distillation. APHA Acid value mgKOH / g Toluene _ Storage% wt. Example 1 It becomes 25% by weight 30 10 2 hours 100% by weight 4.5 10 0.10 0.1 Example 2 becomes 33% by weight about 50 7 2.5 hours 82% by weight 5 20 0.05 0.1 Example 3 becomes 10% by weight 50 10 2 hours 20% by weight 5 10 0.1 0.1 Example 4 becomes 50% by weight 80 40 3 hours 228% by weight 5.5 15 0.09 0.1 Example 5 becomes 50% by weight 75 1 2 hours 5% by weight 6 10 0.14 0.1 Example 6 becomes 5% by weight 30 4.5 2 hours 225% by weight 6 10 0.10 0.1 Example 7 5 weight division 50 0.15 2 hours 5.6% by weight 6.5 10 0.11 0.1 Example 8 25 weight division 170 15 2 hours 110% by weight 8 15 0.13 0.1 Table 2 Residual solvent distillation status APHA Acid value mgKOH / g toluene The final content of the residual concentration wt% Comparative Example 1 after 13 hours Yue residual benzene 0.13% was confirmed. 200 0.15 0.13 Comparative Example 2 The residual toluene content after 15 hours was confirmed to be 0.15%. 25 0.1 0.15 Comparative Example 3 The residual toluene content after 12 hours was confirmed to be 0.12%. 250 0.1 0.12 Comparative Example 4 The residual toluene content after 14 hours was confirmed to be 0.10%. 150 0.1 0.10 This paper size is in accordance with Chinese National Standard (CNS) A4 (210X297mm) 22 Please read the note of Wengbei before ordering on this page
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JP2000228329A JP4080677B2 (en) | 2000-07-28 | 2000-07-28 | Method for producing (meth) acrylic acid ester |
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US20070232766A1 (en) * | 2004-04-26 | 2007-10-04 | Takeomi Hirasaka | Method for Producing Fluorine-Containing Acrylic Ester |
JP5002905B2 (en) * | 2005-04-05 | 2012-08-15 | 東亞合成株式会社 | Method for removing volatile substances in (meth) acrylic acid ester |
DE102009048774A1 (en) * | 2009-10-08 | 2011-04-28 | Oxea Deutschland Gmbh | Process for the color lightening of polyol esters |
CN106966903B (en) * | 2017-04-12 | 2021-05-14 | 中国矿业大学(北京) | Separation method of methyl methacrylate and toluene mixture |
CN114573736B (en) * | 2022-03-17 | 2024-03-15 | 苏州星日化学有限公司 | Method for reducing volatile matter content in poly (methyl) acrylic ester |
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