TW574095B - Thermoset resin laminate and method for producing the same - Google Patents
Thermoset resin laminate and method for producing the same Download PDFInfo
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574095 五、發明說明(3) 層浸潰於聚酯類樹脂(例如苯二甲酸二烯丙酯樹脂或不飽 和聚酯),繼而將已浸潰樹脂之裝飾薄層與芯材層疊後, 再加壓加熱,使其硬化而形成具有表面耐化學性之板材, 而直接於現場安裝。此種方法雖可免去現場施工之困擾, 但是由於使用之聚酯類樹脂為溶劑型,在製造時容易產生 空氣污染及廢液處理之問題,並且所使用樹脂之成本較 高,並非合乎理想之製造方法。 針對以上之缺點,若能在三聚氰胺系樹脂所製造之熱固 性樹脂裝飾積層板表面,被覆一層不飽和聚酯類樹脂,則 一方面除原本三聚氰胺系樹脂所具有之特點外,更能兼具 不飽和聚酯類樹脂之耐化學性特點,另一方面,由於被覆 層不需如浸潰方式必須使用大量樹脂,因此除成本可降低 外,亦可避免溶劑污染之問題。 然而,眾所週知,三聚氰胺系樹脂與不飽和聚酯類樹脂 性質差異很大,為互容性不佳之兩種樹脂。因此,如美國 專利6,1 5 9,3 3 1號中所記載,分別使用三聚氰胺系樹脂與 不飽和聚酯類樹脂(例如苯乙烯化之聚酯樹脂)處理之各層 壓合所形成之熱固性樹脂積層板,明顯地有容易起泡及剝 離之缺點。熟悉此技藝者均了解,起泡及剝離之現象,顯 然為熱固性樹脂積層板中各層結合不良之特徵,追究其原 因,為所採之兩種樹脂相容性不佳之故。 為改善上述缺點,如美國專利6,1 5 9,3 3 1號中所揭示, 係製備一種含有N-取代三聚氰胺化合物之架橋劑溶液,塗 佈於分別使用三聚氰胺系樹脂與不飽和聚酯類樹脂(例如574095 V. Description of the invention (3) The layer is impregnated with polyester resin (such as diallyl phthalate resin or unsaturated polyester), and then the decorative thin layer of impregnated resin is laminated with the core material, and then Heating under pressure to harden it to form a sheet with surface chemical resistance, and install it directly on site. Although this method can avoid the trouble of on-site construction, but because the polyester resin used is a solvent type, the problems of air pollution and waste liquid treatment are easy to occur during manufacturing, and the cost of the resin used is high, which is not ideal. Of manufacturing methods. In view of the above shortcomings, if the surface of the laminated board made of thermosetting resin made of melamine resin can be covered with a layer of unsaturated polyester resin, on the one hand, in addition to the characteristics of the original melamine resin, it can also have unsaturated properties. The chemical resistance characteristics of polyester resins. On the other hand, because the coating layer does not need to use a large amount of resin such as the dipping method, in addition to reducing costs, the problem of solvent pollution can also be avoided. However, it is well known that melamine resins and unsaturated polyester resins have very different properties and are two types of resins with poor compatibility. Therefore, as described in U.S. Patent No. 6,159,3,31, the thermosetting properties of the respective laminates treated with a melamine-based resin and an unsaturated polyester-based resin (such as a styrenized polyester resin) are respectively treated. The resin laminated board obviously has the disadvantage of being easy to foam and peel. Those who are familiar with this technique understand that the phenomenon of blistering and peeling is obviously the characteristic of poor bonding of the various layers in the thermosetting resin laminated board, and the reason is investigated, which is because of the poor compatibility of the two resins. In order to improve the above-mentioned shortcomings, as disclosed in US Patent No. 6,159,3,31, a bridging agent solution containing N-substituted melamine compounds is prepared and applied to melamine resins and unsaturated polyesters, respectively. Resin (e.g.
574095 五、發明說明(4) 苯乙烯化之聚酯樹脂)處理之各層之間,或者以該含有N-取代三聚氰胺化合物之架橋劑溶液浸潰處理之纖維質薄層 (亦即結合層),夾於分別使用三聚氰胺系樹脂與不飽和聚 酯類樹脂(例如苯乙烯化之聚酯樹脂)處理之各層之間,再 進行加熱及加壓硬化而製造耐化學性之熱固性樹脂積層 板。 經由上述之製造方法,確實能賦予熱固性樹脂積層板良 好之抗化學性。然而,此種方法中,製備一種含有N-取代 三聚氰胺化合物之架橋劑溶液,塗佈於分別使用三聚氰胺 系樹脂與不飽和聚酯類樹脂(例如苯乙烯化之聚酯樹脂)處 理之各層之間,由於均勻度、乾燥度等操作條件不易控 制,尚難應用於實際生產上。另一方面,以一種含有N-取 代三聚氰胺化合物之架橋劑溶液浸潰處理之纖維質薄層 (亦即結合層),夾於分別使用三聚氰胺系樹脂與不飽和聚 醋類樹脂(例如苯乙稀化之聚酯樹脂)處理之各層之間,再 進行加熱及加壓硬化之製造方法,實際應用上較為可行, 然而此種方法尚存在著下列缺點:(一)由於需增加中間之 結合層,操作較複雜且成本高,(二)由於該中間之結合層 係由纖維質薄層所組成,在製造深色(尤其深素色,例如 黑色、深藍色或墨綠色等)之耐化學性熱固性樹脂裝飾積 層板時,容易出現白霧狀痕跡,及(三)由於該中間之結合 層本身有時亦會有污點異物存在,使得耐化學性熱固性樹 脂裝飾積層板製造時,增加因污點異物存在造成產品表面 瑕疵之問題。經由上述可以發現在三聚氰胺系樹脂浸潰之574095 V. Description of the invention (4) Between the layers treated with styrenized polyester resin), or the thin fibrous layer (ie, bonding layer) impregnated with the bridging agent solution containing the N-substituted melamine compound, It is sandwiched between layers treated with a melamine resin and an unsaturated polyester resin (such as a styrenized polyester resin), and then heated and pressurized to produce a chemically resistant thermosetting resin laminate. Through the above-mentioned manufacturing method, good chemical resistance can be imparted to the thermosetting resin laminate. However, in this method, a bridging agent solution containing an N-substituted melamine compound is prepared and applied between layers treated with a melamine resin and an unsaturated polyester resin (such as a styrenized polyester resin). As operating conditions such as uniformity and dryness are not easy to control, it is still difficult to apply them to actual production. On the other hand, a thin fibrous layer (ie, a bonding layer) impregnated with a bridging agent solution containing an N-substituted melamine compound is sandwiched between a melamine-based resin and an unsaturated polyacetate-based resin such as styrene. The manufacturing method of heating and pressure hardening between the layers treated with the modified polyester resin) is more practical in practice. However, this method still has the following disadvantages: (1) due to the need to increase the intermediate bonding layer, The operation is more complicated and costly. (2) Since the intermediate bonding layer is composed of a thin fibrous layer, it is chemically resistant to thermosetting in the manufacture of dark colors (especially dark plain colors, such as black, dark blue, or dark green). When the resin decorates the laminated board, white fog-like marks are easy to appear, and (c) the intermediate bonding layer itself may sometimes have stain foreign matter, which makes the production of chemical resistant thermosetting resin decorative laminates increase the presence of foreign matter due to the stain. Causes defects on the surface of the product. From the above, it can be found that the melamine resin impregnates
第7頁 574095 五、發明說明(6) 本發明之次要目的係在於提供一種熱固桎樹脂積層板之 製造方法,藉由所選之結合劑,可不經由將含有N-取代三 聚氰胺化合物之架橋劑溶液浸潰處理之纖維質薄層(亦即 結合層),而使添加該結合劑成分之三聚氰胺系樹脂與不 飽和聚酯類樹脂(例如苯乙烯化之聚酯樹脂)處理之各層直 接結合。 本發明之另一次要目的係在於提供一種熱固性樹脂積層 板之製造方法,除了具有(一)操作簡化而且成本降低、 (二)可改善製造深色耐化學性熱固性樹脂裝飾積層板時, 出現白霧狀之缺點、及(三)避免結合層遭受污點異物污 染,提高產率之外,更發現以該成分進行改質之三聚氰胺 系樹脂,對所製造之耐化學性熱固性樹脂裝飾積層板之後 成形性(Postformability)亦有助益。 為達本發明上述目的,本發明係提供一熱固性樹脂積層 板之製造方法,藉由所選之結合劑,不需經由將含有N-取 代三聚氰胺化合物之架橋劑溶液浸潰處理之纖維質薄層 (亦即結合層),而使添加該結合劑成分之三聚氰胺系樹脂 與不飽和聚酯類樹脂(例如苯乙烯化之聚酯樹脂)處理之各 層直接結合。該所製造之熱固性樹脂積層板具有操作簡 化、成本降低、並且可改善製造深色耐化學性熱固性樹脂 裝飾積層板時,出現白霧狀之缺點,且除避免結合層遭受 污點異物污染,提高產率之外,更發現以該成分進行改質 之三聚氰胺系樹脂,對所製造之耐化學性熱固性樹脂裝飾 積層板之後成形性(Postformability)亦有助益。Page 7 574095 V. Description of the invention (6) The secondary purpose of the present invention is to provide a method for manufacturing a thermosetting resin laminated board. The selected binder can be used without bridging the bridge containing N-substituted melamine compounds. Agent solution impregnates the thin fibrous layer (ie, bonding layer), so that the melamine resin added with the binder component and the unsaturated polyester resin (such as styrenized polyester resin) treated layers are directly combined . Another secondary object of the present invention is to provide a method for manufacturing a thermosetting resin laminated board, in addition to (1) simplified operation and reduced cost, and (2) can improve the manufacture of dark chemical resistant thermosetting resin decorative laminated boards, white appears. Disadvantages of misting, and (3) Avoiding contamination of the bonding layer with contaminated foreign matter, and improving yield. It is also found that the melamine resin modified with this component is used to decorate the laminated board with the chemically resistant thermosetting resin manufactured. Sex (Postformability) also helps. In order to achieve the above-mentioned object of the present invention, the present invention provides a method for manufacturing a thermosetting resin laminated board. By using a selected binding agent, it is not necessary to immerse a fibrous thin layer of a bridging agent solution containing an N-substituted melamine compound. (That is, the bonding layer), and the melamine-based resin to which the binder component is added is directly bonded to each layer treated with an unsaturated polyester resin (such as a styrenized polyester resin). The manufactured thermosetting resin laminated board has the advantages of simplified operation, reduced cost, and can improve the production of dark chemical-resistant thermosetting resin decorative laminated boards, which has the disadvantage of white fog, and in addition to avoiding the bonding layer from being contaminated by stains and foreign matter, the production is improved. In addition, it is found that the melamine resin modified with this component is also helpful to the postformability of the manufactured chemically resistant thermosetting resin decorative laminate.
574095 發明說明(12) 剝離,可判佘+ i 實 除 替 外 施例3彳又本方法所製備之積層板,結合性良好。 了,二鈿例1中之丙二醇苯醚以乙二醇苯醚(3 8 > ,且於反鹿夕义、 )代 # ^ < 則添加,並將樹脂反應日寸間延I 9 # ,其餘操作條 〜长2 〇分鐘 夕劫田从犯件及步驟均與實施例1相同,結果的π釗 之熱固性樹脂获丛# ^ 、0果所得到 彿測試,均未;:;貝t f,經由上述之抗起泡性測試及素 層板,結合性^ i或剝•,可狀本方法所製備之積 實施例4 除了將實施例1中々工 > 备 7 -龄朴 〗1中之丙二醇苯醚以乙二醇苯醚 乙一醇苯ilfni、丄 )斑二 外个%、U · 1 g )之混合物代替外,豆餘 以^、 均與實施例1柏π ^ m a Γ八倚、知作條件及步驟 ^ γ丄 相冋’結果所得到之熱固性樹脂輋綠&狂 板,經由上诚> h 衣飾積層 或剝離,可性測試及煮沸測試,均未發生起泡 實施例5 ]疋本方法所製備之積層結合‘“ί ^ 了,實施例i中之丙二醇苯醚以乙二醇乙 i赫/固Ϊ操作條件及步驟均與實施例1相同,沾果: 沸測試,均未發生起泡或剝離,可2 =性測試及煮 層板,結合性良好。 W疋本方法所製備之積 實施例6 除了將實施例丨中之丙二醇苯 乙二醇苯甲酸醋之混合物—知丁醚(3:8α與二 步驟均與實施例丨相 姓 θ ,八餘操作條件及 、,、。果所付到之熱固性樹脂裝飾積574095 Description of the invention (12) Peeling, 佘 + i can be judged. Except for Example 3, the laminated board prepared by this method has good bonding. In addition, the propylene glycol phenyl ether in Example 1 was replaced by ethylene glycol phenyl ether (3 8 >, and in anti-lusitium,), and was added, and the resin reaction time was extended I 9 # The rest of the operation bar ~ 20 minutes long. The infringements and steps of the field were the same as those in Example 1. The result of the test of the π zhao's thermosetting resin obtained cluster # ^, 0 was not obtained; After the above-mentioned anti-foaming test and plain laminate, bonding ^ i or peeling •, the product prepared in this method can be used. Example 4 In addition to the workmanship in Example 1 > The propylene glycol phenyl ether was replaced by a mixture of ethylene glycol phenyl ether, ethylene glycol benzene ilfni, 丄), spot 2%, and U · 1 g), and the bean residue was ^, all of which were the same as those in Example 1. Known operating conditions and procedures ^ γ 丄 phase 冋 'thermosetting resin 輋 green & crazy board, through Shangcheng> h clothing layering or peeling, operability test and boiling test, no blistering Example 5] The laminated layer prepared by this method is combined with the "propylene glycol phenyl ether in Example i under the conditions of ethylene glycol / Hydrogen / fixing operation and The steps are the same as in Example 1, but the results are as follows: boiling test, no blistering or peeling occurred, but 2 = sex test and cooking layer board, good bonding. W 疋 Product 6 prepared by this method except that the implementation The mixture of propylene glycol phenylene glycol benzoate vinegar in Example 丨 butyl ether (3: 8α and the two steps are the same as those in the embodiment 丨, more than eight operating conditions and ,,,, etc. The thermosetting resin paid Decorative product
第15頁 574095 五、發明說明(13)Page 15 574095 V. Description of the invention (13)
層板,經由上述之抗起泡性測試及煮沸測試,均未發 泡或剝離,可判定本方法所製備之積層板,結合性^ 比較例1 ^好 起 除不添加丙二醇苯醚於三聚氰胺樹脂外,其餘操作條 步驟均與實施例1相同,結果所得到之熱固性樹脂裝1"▲及 層板,進行抗起泡性測試時,不到4 〇秒即發生起泡' 積 時,以煮沸測試,則5片試片中有2片起泡。由此顯牙δ 種方法結合性不良。 ·、μ ’此 比較例2 除不 佈不 結果 板, 納水 拭, 另一 進行 聚酯 之效 添加 飽和 得到 將其 溶液 發現 方面 同樣 塗覆 果。 1二醇苯醚於三聚氰胺樹脂外,離型紙上亦不备 聚酯,其餘操作條件及步驟均與實 ^ 未有不飽和聚s旨塗覆之一般熱固性樹脂裝相飾η積芦 分別以37%鹽酸、70%確酸、77%硫酸及4〇%氫氧^匕 2-3滴置於表面,經過丨〇分鐘後用水清洗並擦 除鹽酸外,其餘試劑均會在表面留下明顯痕跡。 ’以實施例1〜6所得到之熱固性樹脂裝飾 測=,則未有明顯痕跡。由此顯…匕種不曰飽板和 之…、固性樹脂裝飾積層板確實具有增強耐化學性 比較例3 將比較例1所得到之未有不飽和聚黯塗 脂裝飾積層板,與實施例丨之方法^ $飾積層板,進行CNS 1 1 3 67之2· 12彎: 156〜163C,模型前端曲率半徑 覆之一般熱固性樹 到之熱固性樹脂裝 性測試,加熱溫度 結果比較例1所得到The laminated board has not been foamed or peeled through the above-mentioned anti-foaming test and boiling test. It can be judged that the laminated board prepared by this method has binding properties. ^ Comparative Example 1 In addition, the rest of the operation steps are the same as in Example 1. As a result, when the obtained thermosetting resin 1 " ▲ and the laminate were tested for foam resistance, foaming occurred in less than 40 seconds. When tested, 2 of the 5 test pieces were blistering. As a result, the δ methods of tooth show poor binding. ·, Μ ′ This Comparative Example 2 results in the same results as in the case of the solution, except that the board is not clothed and wiped with water, and the effect of adding polyester is saturated. 1 Glycol phenyl ether is not melamine resin, and polyester is not provided on the release paper. The rest of the operating conditions and steps are the same as those of general thermosetting resins without unsaturated polys coating. % Hydrochloric acid, 70% sulfuric acid, 77% sulfuric acid and 40% hydroxide 2-3 drops are placed on the surface, and after washing with water for 10 minutes, the remaining reagents will leave obvious marks on the surface. . When the thermosetting resin obtained in Examples 1 to 6 was used for decoration, there were no obvious traces. From this, it is shown that ... the type of laminated board is not the same as that of the solid resin decorative laminated board indeed has enhanced chemical resistance. Comparative Example 3 The unsaturated poly-gray-coated decorative laminated board obtained in Comparative Example 1 was used and implemented. The method of Example 丨 $ Decorate the laminated board, and perform CNS 1 1 3 67 67 2 · 12 bend: 156 ~ 163C, the general thermoset tree covered by the radius of curvature of the front end of the model is tested for the thermosetting resin, and the heating temperature results are shown in Comparative Example 1. get
574095 圖式簡單說明 第18頁 574095 〇2 1〇 9 Ί _案號91112256_年月曰 修正 五、發明說明(1) 其結或 ,酯中 法聚應 方和反 造飽、 製不前 其與應 及脂反 板樹脂 樹 積胺系 脂氰胺 樹聚氰 性三聚 固進三 熱增於 種可加 一有添 於具劑 關份合 :係成結 域明一之。 領發用果後 明本利效應 發 係合反 發明背景: 熱固性樹脂積層板,簡言之,係以纖維質薄層(例如紙 張等)預先浸潰於熱固性樹脂中,經過乾燥至適當程度, 繼而將已浸潰樹脂之各薄層層疊後,施以1 5 k g f / c m2以上 之壓力,同時加熱,使熱固性樹脂硬化結合而形成之堅硬 板材。一般而言,工業上之熱固性樹脂積層板依其應用之 領域可分為兩大類。其中一類為與銅箔等貼合,經過腐蝕 等處理程序,製成電子材料中印刷電路板之基板。另一類 用途,則是將表面以適當之色彩或圖案予以裝飾,成為廣 泛使用於建築物、車輛、船舶、f梯等之内部裝飾為目的 之熱固性樹脂裝飾積層板。 眾所週知,熱固性樹脂裝飾積層板之製造方法,一般係 將表面之纖維質薄層(例如著色紙張或印刷圖案之紙張等) 預先浸潰於胺基樹脂(例如尿素系樹脂及三聚氰胺系樹脂 等,而以三聚氰胺系樹脂較被廣泛採用)中,經過乾燥至 適當程度,繼而將已浸潰樹脂之裝飾薄層與芯材(例如浸 潰酚醛樹脂系之薄層、纖維板、塑合板、夾板或金屬板574095 Schematic illustrations on page 18 574095 〇2 1〇9 _Case No. 91112256_ Amendment 5 、 Explanation of the invention (1) The result is that, the ester polymerization method and the anti-saturation method in the ester method in China cannot be achieved. Respond to the anti-lip resin resin amine-based melamine-based melamine cyanuric trimeric solidification three-phase heat increase in the species can be added to a specific agent combination: the system into a clear domain. Background of the invention: The thermosetting resin laminated board, in short, is impregnated with a thin fibrous layer (such as paper) in the thermosetting resin in advance and dried to an appropriate level. After laminating the thin layers of resin impregnated, a hard plate formed by applying a pressure of 15 kgf / cm2 or more while heating to harden and bond the thermosetting resin. Generally speaking, industrial thermosetting resin laminated boards can be divided into two categories according to their application fields. One of them is lamination with copper foil, etc., and after processing procedures such as etching, it is made into a printed circuit board substrate in electronic materials. Another type of application is to decorate the surface with appropriate colors or patterns, and become a thermosetting resin decorative laminate widely used for interior decoration of buildings, vehicles, ships, and staircases. As we all know, the manufacturing method of thermosetting resin decorative laminates is generally to impregnate a thin layer of fiber on the surface (such as colored paper or printed pattern paper) in advance with amine-based resins (such as urea resins and melamine resins), and Melamine-based resins are widely used), and after drying to an appropriate degree, the decorative thin layers and core materials that have been impregnated with resin (such as thin layers impregnated with phenolic resin, fiberboard, plywood, plywood, or metal plates)
574095 _案號 91112256_年 ’資“日__ 五、發明說明(2) 等)層疊後,施以15 kgf/cm2以上之壓力,同時加熱,使 熱固性樹脂硬化結合而形成之表面具有裝飾效果之堅硬板 材。 藉由上述方法所製造之熱固性樹脂裝飾積層板,由於三 聚氰胺系樹脂之使用,具有美觀、耐污染性、耐熱性及防 焰性等優點,因此被廣泛地使用於做為例如櫥櫃外部裝飾 板、建築物、車輛、船舶、電梯等之内部裝飾板、櫃檯之 表面裝飾板、門板甚至地板等。 然而,此種三聚氰胺系樹脂所製造之熱固性樹脂裝飾積 層板,雖對日常液體材料(例如茶、牛乳、咖啡、酒類、 醋、沙拉醬、鞋油、口紅、墙筆或果汁等)之污染,具有 相當程度之抵抗性及清洗效果,但對於例如化學實驗室、 醫療診所、手術室或攝影暗房等常使用之化學藥劑,尤其 強酸及強鹼,則未能有足夠之抵抗性而易遭受腐蝕破壞。 針對上述耐化學性質之缺點,熟悉此製造技藝者雖明白藉 由提高製造時之溫度、壓力與時間,可適度地增強產品之 耐化學性,然而其改善畢竟有限。再者,一般應用於化學 實驗室之檯面,雖可使用環氧樹脂或不飽和聚酯等耐化學 性較佳之樹脂進行塗覆,再藉由熱、硬化劑或紫外光照射 使其硬化而形成财化學性之表面。然而此種方法,由於在 施工現場造成溶劑之異味,並且在未硬化前容易被施工現 場的粉塵及雜質污染,造成表面瑕疵,因此,實際在工業 上鮮少被採用。 又,如D A ISO公司(曰本)等,係直接將裝飾之纖維質薄574095 _Case No. 91112256_year 'investment date__ V. Description of the invention (2) etc.) After lamination, apply a pressure of more than 15 kgf / cm2 and heat at the same time, so that the surface formed by hardening and bonding the thermosetting resin has a decorative effect It is a hard board. The thermosetting resin decorative laminated board manufactured by the above method has the advantages of beauty, pollution resistance, heat resistance and flame resistance due to the use of melamine resin, so it is widely used as, for example, a cabinet Exterior decorative panels, internal decorative panels for buildings, vehicles, ships, elevators, etc., surface decorative panels for counters, door panels, and even floors, etc. However, the thermosetting resin decorative laminates made of this melamine resin, although for daily liquid materials (Such as tea, milk, coffee, alcohol, vinegar, salad dressing, shoe polish, lipstick, wall pen or fruit juice, etc.), has a considerable degree of resistance and cleaning effect, but for such as chemical laboratory, medical clinic, operating room Or the chemicals commonly used in darkrooms such as photography, especially strong acids and alkalis, are not sufficiently resistant and are vulnerable Corrosion. In view of the above-mentioned shortcomings of chemical resistance, those familiar with this manufacturing technology understand that by increasing the temperature, pressure, and time during manufacture, the chemical resistance of the product can be moderately enhanced, but its improvement is limited after all. Furthermore, general It is applied to the table of chemical laboratory, although it can be coated with resin with better chemical resistance, such as epoxy resin or unsaturated polyester, and then hardened by heat, hardener or ultraviolet light to form a chemical-chemical property. Surface. However, this method is rarely used industrially due to the odor of the solvent at the construction site, and it is easy to be contaminated by dust and impurities on the construction site before hardening, resulting in surface defects. Also, such as DA ISO company (Japanese version), etc.
574095 _案號 91112256_# ία M日_ί±^_ 五、發明說明(5) 纖維質薄層之外,被覆一層不飽和聚酯類樹脂,以製造耐 化學性熱固性樹脂裝飾積層板之方法,尚有亟待改進之 處。 因此,一種熱固性樹脂積層板之製造方法,藉由添加具 有增進三聚氰胺系樹脂與不飽和聚酯結合效果之結合劑成 分於三聚氰胺系樹脂中,除了具有(一)操作簡化而且成本 降低、(二)可改善製造深色耐化學性熱固性樹脂裝飾積層 板時,出現白霧狀之缺點、及(三)避免結合層遭受污點異 物污染,提高產率之外,更發現以該成分進行改質之三聚 氰胺系樹脂,對所製造之耐化學性熱固性樹脂裝飾積層板 之後成形性(Postformability)亦有助益。 發明概要: 本發明之主要目的係在於提供一種熱固性樹脂積層板之 製造方法,其主要在三聚氰胺系樹脂合成反應時或合成 後,添加一種可由下式表示之含有經基之醚類化合物或其 等之混合物:574095 _ 案 号 91112256_ # ία M 日 _ί ± ^ _ V. Description of the invention (5) A method of manufacturing a chemically resistant thermosetting resin decorative laminate by coating a layer of unsaturated polyester resin in addition to a thin fibrous layer, There is still room for improvement. Therefore, a method for manufacturing a thermosetting resin laminated board, by adding a binding agent component to the melamine resin to improve the binding effect of the melamine resin and unsaturated polyester, in addition to (1) simplified operation and reduced cost, (2) Can improve the production of dark chemical resistant thermosetting resin decorative laminates, the appearance of white mist-like disadvantages, and (c) to avoid contamination of the bonding layer from contaminated foreign matter, increase yield, and find melamine modified with this ingredient Series resins are also helpful for the postformability of decorative laminates made of chemically resistant thermosetting resins. Summary of the invention: The main object of the present invention is to provide a method for manufacturing a thermosetting resin laminated board, which is mainly added with a ceramide-containing ether compound represented by the following formula during or after the synthesis reaction of melamine resin, or the like Mixture:
H(0CHACH2)x + B*H(0CH2CHA)x + BH (0CHACH2) x + B * H (0CH2CHA) x + B
[式中,A為氫原子或甲基;B為碳數卜4之低級烷基、苯 基、苯烷基或烷苯基(其中之烷基為碳數1〜3者)、苯曱醯 基或烷醯基(其中之烷基為碳數卜3者);x為卜3之整數], 做為結合劑成分,可增進該三聚氰胺系樹脂與聚酯類樹脂 (例如苯乙烯化之不飽和聚酯樹脂)之互容性及/或結合 性0[In the formula, A is a hydrogen atom or a methyl group; B is a lower alkyl group, a phenyl group, a phenylalkyl group, or an alkylphenyl group (wherein the alkyl group is a carbon number of 1 to 3), benzene, and Or alkyl (wherein the alkyl group is a carbon number of 3); x is an integer of 3] as a binder component, which can promote the melamine resin and polyester resin (such as styrenated Saturated polyester resin) compatibility and / or binding
574095 案號 91112256 曰 修正 五、發明說明(7) 發明詳細說明: 一種熱固性樹脂積層板之製造方法,包括下列步驟: a. 將纖維質薄層浸潰於已添加具有增進三聚氰胺系樹脂 與不飽和聚酯類樹脂結合效果之結合劑成分之三聚氰胺系 樹脂,經過適當乾燥成為部分固化之三聚氰胺系樹脂浸潰 薄層, b · 將不飽和聚酯類樹脂塗佈於可剝離之薄層材料上,成 為聚酯樹脂塗佈可剝離層, c. 將聚酯樹脂塗佈可剝離層、三聚氰胺系樹脂浸潰薄層 及其他芯材一併組合,進行加熱加壓之硬化成形, d. 將可剝離之薄層材料撕去; 其係藉由添加具有增進三聚氰胺系樹脂與不飽和聚酯類樹 脂結合效果之結合劑成分於三聚氰胺系樹脂中,以改善不 互容樹脂層間之結合而製造耐化學性熱固性樹脂裝飾積層 板; 其中該具有增進三聚氰胺系樹稗與不飽和聚酯類樹脂結 合效果之結合劑成分,為可由下式表示之含有羥基之醚類 化合物或其等之混合物: H(0CHACH2)x-0-B 或 H(0CH2CHA)x-0-B 其中,A為氫原子或甲基;B為碳數卜4之低級烷基、苯 基、苯烷基或烷苯基(其中之烷基為碳數卜3者)、苯甲醯 基或烷醯基(其中之烷基為碳數卜3者);x為卜3之整數。 上述之「熱固性樹脂積層板」,係指以纖維質薄層(例如574095 Case No. 91112256 Amendment V. Description of the invention (7) Detailed description of the invention: A method for manufacturing a thermosetting resin laminated board includes the following steps: a. Impregnating a thin fibrous layer with an added melamine-based resin and unsaturation The melamine resin of the binder component of the binding effect of the polyester resin is appropriately dried to form a partially cured melamine resin impregnated thin layer, b. The unsaturated polyester resin is coated on the peelable thin layer material, Become a polyester resin-coated peelable layer, c. Combine a polyester resin-coated peelable layer, a melamine-based resin impregnated sheet, and other core materials, and heat-press harden to form them. D. Peelable The thin layer material is torn off; it is made of melamine resin by adding a binding agent component which has the effect of improving the binding effect of melamine resin and unsaturated polyester resin to the melamine resin to improve the bonding between the layers of immiscible resin and to make the chemical resistance Thermosetting resin decorative laminated board; wherein, the combination has the effect of improving the combination effect of melamine tree bark and unsaturated polyester resin The mixture component is a hydroxyl-containing ether compound or a mixture thereof represented by the following formula: H (0CHACH2) x-0-B or H (0CH2CHA) x-0-B, where A is a hydrogen atom or a methyl group; B is lower alkyl, phenyl, phenylalkyl, or alkylphenyl of carbon number 4 (wherein the alkyl group is carbon number 3), benzyl or alkyl (where alkyl group is carbon number Bu 3); x is an integer of Bu 3. The above "thermosetting resin laminated board" refers to a thin layer of fibrous material (such as
第10頁 574095 案號 91112256 曰 修正 五、發明說明(8) 紙張等)預先浸潰於熱固性樹脂中,經過乾燥至適當程 度,繼而將已浸潰樹脂之各薄層層疊後,施以1 5 k g f / c m2 以上之壓力(而以20〜200 kgf/cm2為較佳),同時加熱,使 熱固性樹脂硬化結合而形成之堅硬板材。 上述之「三聚氰胺系樹脂」,係指以三聚氰胺與曱醛 進行縮合反應所得到之熱固性樹脂作為主成分之樹脂。包 括添加其他成分(例如可塑劑、增稠劑、p Η 調整劑或溶劑 等)進行改質,或以其他三聚氰胺之共單體(例如尿素、苯 胺等)與甲醛反應以進行改質之任何三聚氰胺系樹脂。 上述之「芯材」,係指該熱固性樹脂積層板製造中,可用 以支撐板材主體或增加厚度之材料,舉例而言,包括浸潰 酚醛系樹脂之纖維質薄層、中密度或高密度纖維板、塑合 板、夾板、木板、金屬板或羊皮紙(Parchment)等。 上述之「不飽和聚酯類樹脂」,係指分子結構中具有 酯基及不飽和雙鍵之聚合物,包括由多元酸化合物(例如 己二酸、馬來酸、鄰苯二甲酸或間苯二曱酸等)與多元醇 化合物(例如乙二醇、丙二醇、雙酚A或新戊二醇等)進行 縮合反應,再以乙烯基單體(例如苯乙烯)進行適當程度之 交聯反應,所得到之不飽和聚酯樹脂,以及互容性質相近 之乙稀酉旨(Vinyl ester)樹脂及苯二甲酸二烯丙S旨(DAP)樹 脂。 上述之「可剝離之薄層材料」,係指暫時支撐所塗佈之 不飽和聚酯類樹脂,而於熱壓成形後可與該樹脂分開之任 何薄片狀材料,具體而言,例如離型紙、雙向延伸聚丙稀Page 10 574095 Case No. 91112256 Amendment V. Description of the Invention (8) Paper etc.) Pre-impregnated in the thermosetting resin, dried to a proper degree, and then laminating the thin layers of the impregnated resin, applying 1 5 Pressure of more than kgf / c m2 (and preferably 20 ~ 200 kgf / cm2), heating at the same time, the hard board formed by hardening the thermosetting resin. The "melamine-based resin" mentioned above refers to a resin whose main component is a thermosetting resin obtained by a condensation reaction of melamine and formaldehyde. Include any melamine modified by adding other ingredients (such as plasticizers, thickeners, pΗ modifiers or solvents, etc.), or reacting with other melamine comonomers (such as urea, aniline, etc.) with formaldehyde for modification Department of resin. The "core material" mentioned above refers to materials that can be used to support the main body of the sheet or increase the thickness in the manufacture of the thermosetting resin laminated board. , Plywood, plywood, wood, metal or parchment. The above "unsaturated polyester resin" refers to a polymer having an ester group and an unsaturated double bond in its molecular structure, including a polyacid compound such as adipic acid, maleic acid, phthalic acid or m-benzene Diacetic acid, etc.) with a polyhydric alcohol compound (such as ethylene glycol, propylene glycol, bisphenol A or neopentyl glycol, etc.), and then a vinyl monomer (such as styrene) is subjected to a suitable degree of crosslinking reaction, The obtained unsaturated polyester resin, as well as Vinyl ester resin and DAP resin with similar intercapacity properties. The above-mentioned "peelable thin layer material" refers to any sheet-like material that temporarily supports the coated unsaturated polyester resin and can be separated from the resin after hot pressing, such as release paper, for example. Two-way stretch polypropylene
第11頁 574095 案號 91112256 :專! fL %3 日 修正 五、發明說明(9) 薄膜、鋁箔或其他使用離型劑或脫膜劑成為可剝離性之薄 片狀材料。 上述之「具有增進三聚氰胺系樹脂與不飽和聚酯類樹脂 結合效果之結合劑成分」,為可由下式表示之含有羥基之 醚類化合物或其等之混合物·· H(0CHACH2)x-0-B 或H(0CH2CHA)x-0-B 其中,A為氫原子或甲基;B為碳數卜4之低級烷基、苯 .基、苯烷基或烷苯基(其中之烷基為碳數卜3者)、苯甲醯 基或烷醯基(其中之烷基為碳數卜3者);X為卜3之整數。 然而,其中以由下式表示之含有羥基之醚類化合物或其等 之混合物為較佳: H(0CHACH2)x + B 或 H(0CH2CHA)x - 0-B 其中,A為氫原子或甲基;B為碳數卜4之低級烷基或苯 基;X為1〜3之整數。 又,從成本及原料取得之容易度而言,以丙二醇苯醚、 乙二醇苯醚、二丙二醇苯醚、二乙二醇苯醚、乙二醇乙醚 或乙二醇丁醚或其等之混合物為豕佳。 上述之「碳數1〜4之低級烷基」,意指甲基、乙基、正丙 基、異丙基、正丁基、異丁基、第二丁基或第三丁基,又 「碳數1〜3者」,意指其中之甲基、乙基、正丙基或異丙 基。 上述之具有增進三聚氰胺系樹脂與不飽和聚酯類樹脂結 合效果之結合劑成分之添加,可在反應前、反應中或反應 後進行。其添加量為樹脂(液體)之〇· 5〜20重量%,而以Page 11 574095 Case No. 91112256: Special! fL% 3 Day Amendment 5. Description of the invention (9) Film, aluminum foil, or other sheet-like materials that use a release agent or release agent to become peelable. The above-mentioned "binder component for improving the binding effect between melamine resin and unsaturated polyester resin" is a hydroxyl-containing ether compound or a mixture thereof represented by the following formula: H (0CHACH2) x-0- B or H (0CH2CHA) x-0-B where A is a hydrogen atom or a methyl group; B is a lower alkyl, benzene, phenyl, or phenylalkyl group of carbon number 4 (wherein the alkyl group is carbon Number 3), benzamyl or alkyl (wherein the alkyl group is carbon number 3); X is an integer of number 3. However, among them, a hydroxyl-containing ether compound represented by the following formula or a mixture thereof is preferred: H (0CHACH2) x + B or H (0CH2CHA) x-0-B where A is a hydrogen atom or a methyl group ; B is a lower alkyl or phenyl group having a carbon number of 4; X is an integer of 1 to 3. In terms of cost and ease of obtaining raw materials, propylene glycol phenyl ether, ethylene glycol phenyl ether, dipropylene glycol phenyl ether, diethylene glycol phenyl ether, ethylene glycol ether or ethylene glycol butyl ether, or the like The mixture is very good. The above "lower alkyl group having 1 to 4 carbon atoms" means methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, second butyl or third butyl, and " "C1-C3" means methyl, ethyl, n-propyl or isopropyl. The addition of the above-mentioned binder component having the effect of improving the binding effect of the melamine resin and the unsaturated polyester resin may be performed before, during, or after the reaction. Its addition amount is 0.5 to 20% by weight of the resin (liquid), and
第12頁 574095 一 案號91112256 一 年就$ ’日 倐正__ 五、發明說明(10) 2〜1 0重量%為較佳。如果添加量小於〇· 5重量%,則效果不 易顯現,再者,如果添加量大於20重量%,則成本增加, 並且表面性質變軟,並不適當。 本發明之使用證明於下述實施例中,然而本發明之範圍 並不以此等實施例為限: 實施例1 於備有攪拌器及冷凝器之1L三頸反應瓶中,添加三聚氰胺 (360g)、37%甲酸OOOg)及水(i40g) ’將此反應混合物用 3 0%氫氧化鈉水溶液將pH值調至9. 0。升溫至90 °C且反應1 小時後,迅速冷卻至3 5 °C以下,隨後以氣化銨水溶液將pH 值調至7 · 8。於所得到之透明黏性液體中添加丙二醇苯醚 (3· 8g),在室溫攪拌20分鐘,使混合均勻。 將所得到之透明樹脂溶液於5 Ocm X 50cm黑色紙張(基重 8 0 g / m2,法國A r j 〇公司製)上塗佈,並在8 〇 °C烘箱中進行 適當之乾燥,至不枯手為止,得到樹脂浸潰之紙張。其 中,樹脂之塗佈量,以乾燥後樹脂而言為約9 〇 g / m2。 以不飽和聚酯樹脂(S9 71 UA,美國Si 1 mar·公司製,已添加 約1%光起始劑(Irgacurel700,瑞士Ciba-Geigy公司製)及 約1%過氧化物觸媒(Esperox 10,美國Witco公司製))塗佈 於50cm X 50cm之離型紙(LC-59,美國IVEX公司製)上,塗 佈量約90-120g/m2,並進行適當之乾燥,至不粘手為止, 得到塗佈不飽和聚酯之離型紙。 於備有攪拌器及冷凝器之1L三頸反應瓶中,以1.25之莫耳 比添加酚及3 7%曱醛,並使用30%氫氧化鈉水溶液將pH值調Page 12 574095 1 Case No. 91112256 One year for $ 'day 倐 正 __ V. Description of the invention (10) 2 ~ 10% by weight is better. If the added amount is less than 0.5% by weight, the effect is not easily exhibited, and if the added amount is more than 20% by weight, the cost increases and the surface properties become soft, which is not appropriate. The use of the present invention is demonstrated in the following examples, but the scope of the present invention is not limited to these examples: Example 1 In a 1 L three-necked reaction flask equipped with a stirrer and a condenser, melamine (360 g 0。), 37% formic acid 1000g) and water (i40g) 'This reaction mixture was adjusted to pH 9.0 with 30% aqueous sodium hydroxide solution. After raising the temperature to 90 ° C and reacting for 1 hour, it was quickly cooled to below 35 ° C, and then the pH was adjusted to 7 · 8 with a gasified aqueous ammonium solution. Propylene glycol phenyl ether (3.8 g) was added to the obtained transparent viscous liquid, and the mixture was stirred at room temperature for 20 minutes to make the mixture uniform. The obtained transparent resin solution was coated on 5 Ocm X 50cm black paper (basic weight 80 g / m2, manufactured by French company Arj 〇), and dried in an oven at 80 ° C. until dry. So far, a resin-impregnated paper was obtained. The coating amount of the resin was about 90 g / m2 based on the resin after drying. Unsaturated polyester resin (S9 71 UA, manufactured by Si 1 mar ·, USA, about 1% light initiator (Irgacurel 700, manufactured by Ciba-Geigy, Switzerland) and about 1% peroxide catalyst (Esperox 10 , Manufactured by the American Witco company)) coated on a 50cm X 50cm release paper (LC-59, manufactured by the United States ITEX company), the coating amount is about 90-120g / m2, and dried appropriately, until it is not sticky, A release paper coated with unsaturated polyester was obtained. In a 1L three-neck reaction flask equipped with a stirrer and a condenser, add phenol and 3 7% formaldehyde at a molar ratio of 1.25, and adjust the pH value with a 30% sodium hydroxide aqueous solution.
第13頁 574095 _案號91112256__牟 角它 '曰 修正一_ -- 五、發明說明(11) 至8· 5。在7 0 °C反應12小時後,冷卻至40 °C以下,得到黏 度約100 - 200cps(25°C),固含量約60%之紛路樹脂。以該 樹脂塗佈於牛皮紙(基重丨29磅,美國國際紙業公司製) 上,塗佈量約9 0 g / m2,並乾燥至不枯手為止,得到樹脂浸 潰之牛皮紙。取此等樹脂浸潰之牛皮紙(5 0 c m X 5 0 c m)二 張’做為芯材。 依順序將塗佈不飽和聚酯之離型紙、三聚氰胺樹脂浸潰之 紙張及芯材疊合(離型紙塗佈不飽和聚酯之面與三聚氰胺 樹脂浸潰之紙張直接接觸),使用兩段式熱壓機(熱板尺寸 5 0cm X 50c〇m,,連結公司製),以90一11〇 kgf/Cm2 之壓力, 在1 3 5 - 1 5 0 °C壓合1 6分鐘,繼而冷卻至6 〇 〇c後打開熱板。 取出經由熱壓成形而硬化結合之積層板,剝去離型紙, 即得到具有耐化學性之熱固性樹脂裝飾積層板。 之熱固性樹脂裝飾積層板試片,依照 果夫y λ ?5(抗起泡性)之測試方法,加熱45 η ,力、、* 士 φ - μ 時 ^取50魏X 50mm之試片5 片,在/弗水中浸泡2小時,妹婁介上人丄 由以上之實驗結果,判定本方法發生起泡或剝離。 良好。 列疋本方去所製備之積層板,結合性 實施例2 除了將實施例1中之丙二醇苯醚 — 丙二醇苯醚(〇· y之混合物代丙,—每苯醚(3.2g;)與二 均與實施例1相同,結果所得到之餘操作條件及步 板,經由上述之抗起泡性測試者、、、口性樹脂裝錦積禺騍 發生起 八瓦那測試,诒+外 曰 砲Page 13 574095 _Case No. 91112256__ Mou Jiao It 'Said to amend one _-5. Description of the invention (11) to 8.5. After reacting at 70 ° C for 12 hours, it was cooled to below 40 ° C to obtain a mixed resin with a viscosity of about 100-200 cps (25 ° C) and a solid content of about 60%. This resin was coated on kraft paper (basic weight: 29 pounds, manufactured by American International Paper Co., Ltd.) with a coating amount of about 90 g / m2, and dried until no dry hands were obtained to obtain a resin-impregnated kraft paper. Two sheets of these resin-impregnated kraft paper (50 cm x 50 cm) were taken as the core material. Laminate the release paper coated with unsaturated polyester, the paper impregnated with melamine resin, and the core material in sequence (the surface of the release paper coated with unsaturated polyester is in direct contact with the paper impregnated with melamine resin), using a two-stage method Hot pressing machine (hot plate size 50cm X 50cm, manufactured by the company), press at 90-110kgf / Cm2 at 1 35-150 ° C for 16 minutes, and then cool to After 600 ° C, the hot plate was turned on. Take out the laminated board which is hardened and bonded through hot pressing and peel off the release paper, and obtain a thermosetting resin decorative laminated board with chemical resistance. The thermosetting resin decorative laminated board test piece, according to the test method of fruit y λ? 5 (anti-foaming) test method, heating 45 η, force, * * φ-μ ^ take 50 Wei X 50mm test piece 5 pieces After being immersed in water for 2 hours, the sister Lou Jie said that from the above experimental results, it was judged that blistering or peeling occurred in this method. good. List the laminated board prepared by yourself. Bonding Example 2 In addition to the propylene glycol phenyl ether-propylene glycol phenyl ether (a mixture of 0 · y in place of propylene) in Example 1, per phenyl ether (3.2 g;) and two All are the same as in Example 1. As a result, the remaining operating conditions and step boards were tested by the above-mentioned anti-foaming tester, and the mouth resin test was performed with eight watts.
574095 案號 91112256 ·.. ^ - * _η 曰 修正 五、發明說明(14) 之一般熱固性樹脂裝飾積層板發生裂痕,而實施例1之方 法所得到之熱固性樹脂裝飾積層板未出現裂痕。由此顯 示,本方法中所添加之結合劑成分亦有增進彎曲性(亦即 後成形性)之效果。 綜上所述,雖然本創作已以一較佳實施例揭露如上, 然其並非用以限定本創作,任何熟習此技藝者,在不脫離 本創作之精神和範圍内,當可作各種之更動與潤飾,因此 本創作之保護範圍當視後附之申請專利範圍所界定者為 準。574095 Case No. 91112256 · .. ^-* _η Revision V. The general thermosetting resin decorative laminate of the invention description (14) has cracks, but the thermosetting resin decorative laminate obtained by the method of Example 1 does not show cracks. This shows that the binder component added in this method also has the effect of improving bendability (ie, post-moldability). In summary, although this creation has been disclosed as above with a preferred embodiment, it is not intended to limit this creation. Anyone skilled in this art can make various changes without departing from the spirit and scope of this creation. And retouching, so the scope of protection of this creation shall be determined by the scope of the attached patent application.
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