TW573028B - Process for making high aspect ratio reflective metal flakes - Google Patents
Process for making high aspect ratio reflective metal flakes Download PDFInfo
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- TW573028B TW573028B TW89108538A TW89108538A TW573028B TW 573028 B TW573028 B TW 573028B TW 89108538 A TW89108538 A TW 89108538A TW 89108538 A TW89108538 A TW 89108538A TW 573028 B TW573028 B TW 573028B
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573028 A7573028 A7
W3028 A7W3028 A7
經濟部智慧財產局員工消費合作社印製Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs
Corporation製造以名出售的薄片的方法。在這 方法中,聚酯載體的兩面都用以溶劑為主的樹脂溶液照相 凹版塗覆。然後將乾燥的塗覆聚酯載板傳送到一個金屬包 錢裳置,在該處塗覆聚g旨載片的兩面都以蒸汽塗覆姜呂的薄 膜金屬化。然後,該有薄金屬膜的聚酯載片再送回塗層裝 置,在該處,鋁的兩面再以溶劑為主的樹脂溶液第二層薄 膜塗覆。乾燥的塗覆/金屬聚酯載片再傳送到金屬包鍍裝 置,施予聚酯載片的兩面第二層蒸汽塗覆鋁薄膜。將得到 的多層聚酯載片傳送到一個裝置,進行進一步的處理,在 該處用溶劑,如丙酮,從載體剝離塗層。剝離步驟將連續 層破壞為顆粒,包含於粉漿中。在粉漿中溶劑將聚合物從 金屬層之間溶解出來。然後粉漿以音波震盪和離心處理, 移除溶劑和溶解的塗層,留τ含有大約65%㈣的濃縮銘 薄片團塊。以適當的載劑取下團塊,並均質化再定徑成為 控制粒徑的薄片,用於墨水,塗料,和塗層。 用這方法得到用於如墨水的可印刷用途的金屬薄片, 特徵為顆粒粒徑為約4至12微米,厚度為約15〇至約25〇α 這些薄片製造的塗層呈現高鏡面反射和低擴散反射。這 些薄片具有平滑似鏡子的表面和高外觀比。當與其他方法 得到的金屬薄片比較,這些塗層也有高的每磅應用薄片覆 蓋率。 薄片也可以用聚合物/金屬真空塗覆方法得到,其中 在薄塑膠載體片,如聚酯或聚丙烯,上形成蒸汽塗覆鋁薄 層,而在蒸汽塗覆鋁層之間有交聯聚合物的交錯層。交聯 本紙張尺度適用中國國家標準(CNS)A4規格(210 x 297公釐) - !·裝---------訂----- (請先閱讀背面之注意事項再填寫本頁)A method by which Corporation makes the flakes sold under the name. In this method, both sides of the polyester carrier are gravure coated with a solvent-based resin solution. The dried coated polyester carrier was then transferred to a metal bag, where both sides of the polyg slide were coated with Jianglu's thin film metallized with steam. Then, the polyester slide with the thin metal film is returned to the coating device, where both sides of the aluminum are coated with a second thin film of a solvent-based resin solution. The dried coated / metallic polyester carrier was then transferred to a metal-clad device and a second layer of steam-coated aluminum film was applied to both sides of the polyester carrier. The resulting multilayer polyester carrier is transferred to an apparatus for further processing, where the coating is peeled from the support with a solvent such as acetone. The exfoliation step breaks the continuous layer into particles and is contained in the slurry. The solvent dissolves the polymer between the metal layers in the slurry. The slurry was then sonicated and centrifuged to remove the solvent and the dissolved coating, leaving a concentrated flake mass containing approximately 65% radon. The agglomerates are removed with an appropriate vehicle, homogenized, and resized into flakes of controlled particle size for inks, coatings, and coatings. In this way, metal flakes for printable applications such as inks are obtained, which are characterized by a particle size of about 4 to 12 microns and a thickness of about 150 to about 25α. The coatings produced by these flakes exhibit high specular reflection and low Diffuse reflection. These flakes have a smooth mirror-like surface and a high aspect ratio. These coatings also have high application flake coverage per pound when compared to metal flakes obtained by other methods. Sheets can also be obtained by a polymer / metal vacuum coating method, in which a thin layer of steam-coated aluminum is formed on a thin plastic carrier sheet, such as polyester or polypropylene, and there is cross-linked polymerization between the steam-coated aluminum layers Staggered layers of objects. The size of the paper used for cross-linking is applicable to the Chinese National Standard (CNS) A4 specification (210 x 297 mm)-! · Packing --------- Order ----- (Please read the precautions on the back before filling (This page)
ϋ I I 6 573028 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明說明(4 ) ,然後重複第一步驟,可應用許多層到PET上而不必破壞 真空,可因此而增加生產力。在塗層和金屬塗覆源之間加 入另外兩個塗覆源,可在鋁層的兩面塗覆另外的保護層。 將多層塗覆的PET引到溶劑或水的剝離步驟,從pET移除 疊層物。然後將溶劑或水離心得到濃縮的薄片團塊。 在另一個貫例中’使用相同的塗層和塗覆技術,直接 在包含於真空塗覆箱内防黏塗覆的冷滾筒應用交替層。滾 筒旋轉經過塗層和塗覆源,架構多層疊層片,後來從滾筒 移除。然後έ亥多層片直接引到適當的攪拌或不攪拌的溶劑 ,得到薄片;或可研磨為原料薄片,也可以再用空氣研磨 減小顆粒的粒徑,然後引到溶劑或水粉漿中,使其餘的層 分離。可用離心移除溶劑或水,得到濃縮的金屬薄片團塊 然後可將濃縮的薄片團塊或溶劑和薄片粉漿放入較佳 的載劑,再篩分和均質化,用於最後的墨水,塗料或塗層 參考下面詳細說明和伴隨的圖式後,本發明的這些和 其他觀點會更詳細地被瞭解。 圖式說明 第1圖是一個簡要功能性方塊圖,說明一個以往文獻 製造金屬薄片的方法。 第2圖是一個簡要正視圖,說明一個如本發明方法第 一貫例’用以應用多塗層的真空塗覆箱。 第3圖是一個簡要橫斷面圖,說明一個如本發明多層 本紙張尺度適用中_家標準(CNS)A4規格⑽χ挪公爱)-----— 一 : ;--Aw Μ---------t---- (請先閱讀背面之注意事項再填寫本頁}ϋ I I 6 573028 Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 B7 V. Description of Invention (4) and then repeating the first step, many layers can be applied to PET without breaking the vacuum, which can increase productivity. Add another two coating sources between the coating and the metal coating source to apply additional protective layers on both sides of the aluminum layer. The multilayer coated PET is introduced to a solvent or water stripping step to remove the laminate from the pET. The solvent or water is then centrifuged to obtain concentrated flake pellets. In another example, 'using the same coating and coating technique, the alternating layer is applied directly to the cold roll that is anti-stick coated in the vacuum coating box. The rollers are rotated through the coating and coating source to construct the multilayer laminate, which is then removed from the roller. The multi-layered tablets are then directly introduced into a suitable agitated or non-agitated solvent to obtain flakes; or they can be ground into flakes of raw materials, or they can be ground with air to reduce the particle size of the particles, and then introduced into the solvent or water powder slurry to The remaining layers are separated. The solvent or water can be removed by centrifugation to obtain concentrated metal flake agglomerates, and then the concentrated flake agglomerates or the solvent and flake powder slurry can be put into a better carrier, and then sieved and homogenized for the final ink. These and other aspects of the invention will be understood in more detail with reference to the following detailed description and accompanying drawings of coatings or coatings. Description of the Drawings Figure 1 is a brief functional block diagram illustrating a method of manufacturing a thin metal sheet from a conventional document. Fig. 2 is a schematic front view illustrating a vacuum coating box for applying multiple coatings according to the first embodiment of the method of the present invention. FIG. 3 is a brief cross-sectional view illustrating a standard such as the multilayer paper of the present invention, which is applicable in China _ Home Standard (CNS) A4 specification ⑽χ 挪 公公 爱) ------one: --Aw M-- ------- t ---- (Please read the notes on the back before filling this page}
n I I # 五、發明說明(5 ) 片物料實例中的多層序列。 說明如本發明另一個實 簡要地說明本發明第_ 說明以本發明方法製造 第4圖是一個簡要橫斷面圖 例製造的多層片物料。 第5圖是一個功能性方塊圖 實例的操作步驟。 第6圖是一個簡要橫斷面圖 的單層金屬薄片。 第7圖是一個以本發明 π乃次衣仏之多層溥片的簡 斷面圖。 / 第8圖是一個簡要正視圖’說明製造本發明金屬薄片 的第二個實例。 # 〃 =9圖是-個功能性方塊圖’簡要地說明以如本發明 第二實例製造的多層物料製造金屬薄片的操作步驟。 詳細說明 經濟部智慧財產局員工消費合作社印製 為了更瞭解本發明的一些觀點,以圖丨作為參考,說 明以往文獻製造金屬薄片的方法,此方法是目前Μα》 Dennison Corporation用來製造以Metalure為名出售的薄片 。根據這個以往文獻的方法,聚酯載體片1〇的兩面以溶劑 為主的樹脂溶液14在12照相凹版塗覆。然後將乾燥的塗覆 載體板傳送到金屬包鍍裝置16,在那裡將已塗覆並乾燥的 載體片的兩面以蒸汽塗覆鋁薄膜而金屬化。將得到的多層 片傳送到裝置1 8作進一步處理,在該處塗層以溶劑,如丙 朗I,從載體剝離,形成溶劑為主的粉漿2〇,從薄片溶解出 塗層。然後將粉漿以音波處理並離心,移除丙酮和溶解的 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 9 573028 經濟部智慧財產局員工消費合作社印製 A7 ---------— R7___ ^ ^ wtm ( 6 ) " —"— 塗層,剩下濃縮的銘薄片團塊22。然後將薄片放到溶劑中 在24用如均貝化的方法控制顆粒粒徑。 适一個方法已經證實成功地製造高外觀比和高鏡面反 射的極薄金屬薄片。(外觀比為平均顆粒粒徑除於平均顆 粒厚度之比率)。在Metalure*法的成功之外,仍然希望 能減少生產的費用,因為塗覆板重複地在照相凹版塗層和 金屬包鑛設備之間的傳送增加生產費用。也有因為ρΕτ載 體剝離操作之後不能再使用的生產費用。 第2圖至第5圖說明一個製造顯示於第6圖和第7圖的金 屬薄片方法的實例。第2圖說明真空塗覆箱30,該塗覆箱 包含有製造第7圖多層薄片32適當的塗層和金屬包錢裝置 。另外’第2圖真空箱内的—些塗層裝置可被鈍化,用來 製造第6圖的單層薄片34,在下面說明後會更清楚。 再說到第2圖,真空塗覆箱3〇包含一個真空產生器(未 顯示),便於這個塗覆箱的抽真空。較佳的,真空箱也包 括一個輔助渦輪幫浦(未顯示),用以維持箱内的真空於需 要的程度而不必破壞真空。塗覆箱也包括_個冷的抛光: 金屬滾筒36,在上面形成多層疊層物38。本發明實例要先 以製造第7圖薄片32作為參考來說明,該實例包括一個金 屬包鍍的薄膜内層40和結附於金屬膜兩面的保護性塗層物 料的外層42。 ^ 真空塗覆箱包含適當的塗層和蒸汽塗覆源,沿滾筒周 圍有空間地隔離,使得以由該處依序將溶劑可溶的或可溶 解的防黏塗層,保護性外塗層,金屬層,另一個金屬層保 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) “ — 1·裝---------訂---- (請先閱讀背面之注意事項再填寫本頁) 華 10 573028 A7 B7 五、發明說明(7 護性外塗層和另一個防黏層應用到滚筒上。更特㈣q 些包含在真空塗覆箱㈣塗層源和塗覆 ^ 化 圖)一個防黏系統源44, _個 匕^第2 入^ 惘弟—保護性塗層源46,一個 孟“鐘源48,和-個第二保護性塗層源%。這些淹層及 4 ㈣筒周圍隔開’使得當滾筒旋轉^ ^ 木構缚層形成夕塗層疊層物38,例如,於下面序列·防符 -塗層-金屬-塗層-防黏-塗層·金屬_塗層_防黏,等等。駟 間要地說明此多層疊層物38架構的層序列,該圖也說明在 那種仏形下,該滾筒36當作一個载體。 € 經濟部智慧財產局員工消費合作社印製 在一個實例中,防黏塗層是溶劑可溶的或可溶解的, 可以塗覆為平滑均“_層,它可使金屬層互相隔離, 提供插入金屬層塗覆的平滑表面,當後來金屬層互相分離 時’它可以被溶解而分離。防黏塗層是一個可溶解的物料 ’其玻璃轉換溫度(Tg)或融炫抗性要足夠高’使得塗覆全 屬層(或其他薄片塗覆層)的凝固熱不會融熔先前塗覆的防 黏層。除了汽化金屬層的凝固熱之外,防黏塗層還必須耐 受真空箱内的周圍的熱度。防黏塗層應用於各層之間,隔 開各種物料和物料堆積物,後來溶解防黏層而把它們分離 。防黏層需要盡可能的薄’因為較容易溶解,且在最後的 產物留下較少的殘留物。與各種印刷和塗料系統的相容性 也是需要的。物方黏塗層可以是幾種形態中的任何—種 。防黏塗層可以是一個可溶於溶劑的聚合物,較佳的是熱 塑性聚合物’它在有機的溶劑中是可溶解的。這種情況的 防黏塗層源44可以是,可將聚合物料以熱融熔層應用或可n I I # V. Description of the invention (5) Multi-layer sequence in the material example. The description is another embodiment of the present invention. The present invention is briefly explained. The fourth embodiment is illustrated by the method of the present invention. Fig. 4 is a schematic cross-sectional view of a multilayer sheet material. Figure 5 is a functional block diagram of the example steps. Figure 6 is a single cross-section view of a single layer of metal foil. Fig. 7 is a simplified cross-sectional view of a multi-layered sepal according to the present invention. / Figure 8 is a schematic front view 'illustrating a second example of manufacturing the metal sheet of the present invention. # 〃 = 9 is a functional block diagram 'to briefly explain the operation steps of manufacturing a metal sheet from a multilayer material manufactured as the second example of the present invention. Detailed description Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs In order to better understand some aspects of the present invention, with reference to Figure 丨, the method of manufacturing metal flakes in the previous literature is described. This method is currently used by Mα. Dennison Corporation Flakes for sale. According to the method of this conventional document, the solvent-based resin solution 14 on both sides of the polyester carrier sheet 10 is coated on 12 gravure plates. The dried coated carrier plate is then transferred to a metal clad plating device 16 where both sides of the coated and dried carrier sheet are vapor-coated with an aluminum film to be metallized. The obtained multilayer sheet is transferred to the device 18 for further processing, where the coating is peeled from the carrier with a solvent such as acrylic I to form a solvent-based slurry 20, and the coating is dissolved from the sheet. Then the syrup is sonicated and centrifuged to remove acetone and dissolved. The paper size is applicable to China National Standard (CNS) A4 (210 X 297 mm) 9 573028 Printed by A7, Consumer Cooperative of Intellectual Property Bureau, Ministry of Economic Affairs- -------— R7___ ^ ^ wtm (6) " — " — Coated, leaving the concentrated ingot flakes 22. The flakes are then placed in a solvent at 24 to control the particle size of the particles by methods such as homogenization. This method has proven to be successful in manufacturing extremely thin metal flakes with high aspect ratio and high specular reflection. (The appearance ratio is the ratio of the average particle diameter divided by the average particle thickness). In addition to the success of the Metalure * method, it is still desired to reduce production costs, as the repeated transfer of coated plates between the gravure coating and the cladding equipment increases production costs. There are also production costs because the ρΕτ carrier can no longer be used after the stripping operation. Figures 2 to 5 illustrate an example of a method of manufacturing the metal sheet shown in Figures 6 and 7. Fig. 2 illustrates a vacuum coating box 30 which contains a suitable coating for making the multilayer sheet 32 of Fig. 7 and a metal lapping device. In addition, some coating devices in the vacuum box of FIG. 2 can be passivated to make the single-layer sheet 34 of FIG. 6, which will be clearer after the description below. Turning to Figure 2, the vacuum coating box 30 includes a vacuum generator (not shown) to facilitate vacuuming of the coating box. Preferably, the vacuum box also includes an auxiliary turbine pump (not shown) to maintain the vacuum in the box to the required level without breaking the vacuum. The coating box also includes a cold polishing: metal roller 36 on which a multilayer laminate 38 is formed. The example of the present invention will be described with reference to the manufacture of the sheet 32 of Fig. 7. This example includes an inner layer 40 of a metal-coated film and an outer layer 42 of a protective coating material attached to both sides of a metal film. ^ The vacuum coating box contains a suitable coating and a steam coating source, with space isolation along the circumference of the drum, so that solvent-soluble or soluble anti-stick coatings, protective overcoats are sequentially placed there. , Metal layer, another metal layer, the guaranteed paper size applies the Chinese National Standard (CNS) A4 specification (210 X 297 mm) "— 1 · Packing --------- Order ---- (Please read first Note on the back, please fill out this page) Hua 10 573028 A7 B7 V. Description of the invention (7 A protective outer coating and another anti-adhesive layer are applied to the roller. More specifically, these are included in the vacuum coating box and the coating source And coating ^) a source of anti-adhesive system 44, _ ^ ^ 2 ^ 惘 —-protective coating source 46, a Meng "bell source 48, and-a second protective coating source% . These flooded layers are separated from each other by 4 cylinders so that when the drum rotates ^ ^ the wood binding layer forms a coating layer 38, for example, in the following sequence · Anti-spell-coating-metal-coating-anti-adhesion- Coating · Metal_Coating_Anti-stick, etc. The layer sequence of the multi-layer laminate 38 structure is explained in detail, and the figure also shows that the roller 36 serves as a carrier in that shape. € Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs. In one example, the anti-stick coating is solvent-soluble or soluble and can be applied as a smooth and uniform layer, which can isolate metal layers from each other and provide insertion. Smooth surface coated by metal layer, when later the metal layers are separated from each other, 'it can be dissolved and separated. The anti-stick coating is a soluble material' whose glass transition temperature (Tg) or melting resistance is sufficiently high ' So that the heat of solidification of the coating (or other sheet coating) does not melt the previously applied anti-adhesive layer. In addition to the heat of solidification of the vaporized metal layer, the anti-adhesive coating must also be resistant to the vacuum chamber The surrounding heat. The anti-stick coating is applied between the layers to separate various materials and material deposits, and then dissolve the anti-stick layer to separate them. The anti-stick layer needs to be as thin as possible because it is easier to dissolve and The final product leaves less residue. Compatibility with various printing and coating systems is also required. The object-side adhesive coating can be any of several forms. The release coating can be a soluble In solvent Polymer, preferably a thermoplastic polymer 'in an organic solvent which is soluble. Antiblocking coating source 44 in this case may be, the polymer material may be thermally melted or application layer
本紙張尺度適用中國國家標準(CNS)A4規格(210 x 297公髮) 573028 A7 B7 五、發明說明(8 將防黏塗覆聚合物直接擠壓到滾筒上的適當塗層裝置。另 一個變化方法是,防黏塗«置可以是-個蒸汽塗覆源, 使適畜的早體或聚合物霧化,並塗覆於滾筒或疊層物層上 μ在任何—個情況T,#接觸冷的滾筒或先前架構於冷滾 筒上的多層疊層物時,防黏物料冷卻而固化。建立於滾筒 上的多層膜的厚度是要足以使冷滾筒從多層膜移除足夠的 熱,使塗覆於金屬層外表面的防黏塗覆有效固化的厚度。 另外^個聚合物防黏塗層物料可以是微交聯的聚合物塗 層,它是不可溶的,在適當的溶劑中會膨脹而從金屬分離 另外,-個可溶解的防黏物料可包含以鏈延伸而非以交 聯聚合的聚合物物料。 目前較佳的聚合物防黏塗層為苯乙烯聚合物,丙烯酸 醋樹脂和其混合物。纖維素可以是適當的防黏物料,只要 它可以被塗覆或蒸發,而不有害地影響防黏性質。 目别較佳用於溶解聚合防黏層的有機溶劑包括丙輞, 乙酸乙酯和甲苯。 另外了 ’谷解的無機鹽防黏塗層可以用物料以εβ加 熱得到的蒸汽冷凝而應用到滾筒上。 另一個變化實例是,可溶解的防黏層可包含壤狀物料 ’較佳的是可蒸顧和蒸汽塗覆於滾筒或疊層物層的高彿點 蠟。 應用防黏塗層之後,滾筒經過第一保護性塗層源牝, 在防黏塗覆上應用保護性層。此保護性層可以是一個蒸汽 塗覆的功能性單體,如丙烯酸酯或甲基丙烯酸酯物料,然 # 濟 部 智 慧 財 產 局 員 工 消 費 社 印 製 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公爱 經濟部智慧財產局員工消費合作社印製 573028 A7 -----—_________B7__ 五、發明說明(9 ) 後以EB照射或類似的方法熟化,使塗層物料交聯或聚合 ;:戈該保護性物料可以是一個經照射熟化,後來可以破壞 為薄片之聚合物的薄層。另外,保護性層可以是一個惰性 的不可’合的無機物料,形成硬的透明塗覆結合於金屬層 的兩面車乂好的保護性塗層是硬的不透明的物料,可以與 金屬如1呂,塗覆為交替層,提供一些程度的抗透性,耐 候性保護,和耐水性和抗酸性。保護性物料的實施例說明 於下面。 然後旋轉滾筒將塗層傳送經過金屬包鍍源48,以蒸汽 塗覆-層金屬層,如,於塗覆層。許多金屬或無機化合 物可被塗覆作為被其他物料和防黏層插入的薄膜,使得後 來可以分離為薄金屬薄片。除了鋁之外,這種物料包括銅 銀,鉻,鎳,錫,鋅,銦,和硫化鋅。金屬塗層也可以 ο括夕向反射強化堆積物(高反射物料層),或以控制的厚 度和折射率的適當層塗覆製造的光學過濾器。 無機物料,如氧化物和氟化物可被塗覆,製造可被分 離的保濩性塗層或薄層,製成薄片。這種塗層包括氟化鎂 ,一氧化矽,二氧化矽,氧化鋁,氟化鋁,氧化銦錫和二 氧化鈦。 然後旋轉滾筒將堆積物傳送經過第二塗層源50,再對 该金屬化膜應用一個類似的保護性塗覆層,如以硬的保護 性聚合物物料或無機的物料蒸汽塗覆和熟化。 然後滾筒的旋轉將疊層物物料轉動整整一圈,再依序 經過防黏塗覆源等等,架構塗覆金屬層。 ( ;Μ---------^--------- (請先閱讀背面之注意事項再填寫本頁)This paper size applies to China National Standard (CNS) A4 (210 x 297) 573028 A7 B7 V. Description of the invention (8 Appropriate coating device for extruding anti-stick coating polymer directly onto the roller. Another change The method is that the anti-stick coating can be a steam coating source, atomize the suitable body or polymer of the animal, and apply it on a roller or a laminate layer. In any case, T, # contact When a cold roller or a multilayer laminate previously constructed on a cold roller, the release material cools and solidifies. The thickness of the multilayer film built on the roller is sufficient to allow the cold roller to remove enough heat from the multilayer film to make the coating The thickness of the anti-adhesive coating covering the outer surface of the metal layer to effectively cure. In addition, the polymer anti-adhesive coating material can be a micro-crosslinked polymer coating, which is insoluble and will swell in a suitable solvent. In addition, it can be separated from the metal. A soluble anti-adhesive material may include polymer materials polymerized by chain extension rather than cross-linking. Currently, the preferred polymer anti-adhesive coatings are styrene polymer, acrylic resin and Its mixture. Cellulose can be suitable As the anti-sticking material, as long as it can be coated or evaporated without harmfully affecting the anti-sticking properties. The organic solvents that are preferably used for dissolving the polymeric anti-sticking layer include propane, ethyl acetate and toluene. In addition, 'Gujie's inorganic salt anti-adhesive coating can be applied to the drum by condensing the steam obtained by heating the material with εβ. Another variation is that the soluble anti-adhesive layer can contain a loam-like material. Guhe steam applied high roller spot wax on the roller or laminate layer. After applying the anti-stick coating, the roller passes the first protective coating source, and a protective layer is applied on the anti-stick coating. This protective property The layer can be a steam-coated functional monomer, such as an acrylate or methacrylate material. However, printed by the Ministry of Economic Affairs, Employees and Consumers, this paper is sized for Chinese National Standard (CNS) A4 (210 X 297 Printed by the Consumer Property Cooperative of the Intellectual Property Bureau of the Ministry of Public Economic Affairs 573028 A7 -----_______ B7__ V. Description of the invention (9) After curing by EB irradiation or similar methods, the coating materials are crosslinked or polymerized;: Ge The protective material can be a thin layer of polymer that has been cured by irradiation and can subsequently be broken into thin flakes. In addition, the protective layer can be an inert, non-composable inorganic material that forms a hard transparent coating and is bonded to the metal layer The good protective coating on both sides of the car is a hard opaque material that can be applied as an alternating layer with metal such as 1 Lu, providing some degree of impermeability, weather resistance protection, and water and acid resistance. Protection Examples of materials are described below. The rotary drum is then used to transfer the coating through the metal-clad plating source 48 to vapor-coat a metal layer, such as a coating layer. Many metals or inorganic compounds can be applied as a substrate. Other materials and films with anti-adhesive layers inserted allow later separation into thin metal flakes. In addition to aluminum, such materials include copper silver, chromium, nickel, tin, zinc, indium, and zinc sulfide. Metal coatings can also include optically enhanced reflective deposits (highly reflective material layers), or optical filters manufactured with a suitable layer of controlled thickness and refractive index. Inorganic materials, such as oxides and fluorides, can be coated to make a flake-resistant coating or thin layer that can be separated. Such coatings include magnesium fluoride, silicon monoxide, silicon dioxide, aluminum oxide, aluminum fluoride, indium tin oxide, and titanium dioxide. The drum is then rotated to transfer the deposit through the second coating source 50, and a similar protective coating is applied to the metallized film, such as steam coating and curing with a hard protective polymer material or an inorganic material. Then the rotation of the drum rotates the laminated material a full circle, and then passes through the anti-adhesive coating source and so on to coat the metal layer. (; M --------- ^ --------- (Please read the notes on the back before filling this page)
573028 A7573028 A7
請 先 閱 讀 背 面 之 注 意 事 項* t· ί裝Please read the notes on the back first * t · ί
頁I i 573028 A7 B7 經濟部智慧財產局員工消費合作社印製 五、發明說明(11 加入不5的第一浴劑作為最後的溶劑,完成防黏塗覆的溶 解V驟也加強最後墨水或塗層的相容性。此方法免去連 續離心和均質化的步驟。 在另一個使用第2圖真空箱30裝置的實例中,可省略 保護性塗層源46和5〇,這方法可用以製造第6圖顯示的單 層薄片34。在這個例子中,在滾筒36上建立多層物,形成 的夕層且層物38包含防黏·金屬_防黏_金屬_防黏等等的連 續層,如第3圖中64的說明。 許多不同的物料和物料堆積物可被可溶的防黏層建立 成為疊層物’使它們在防黏物料溶解後會互相分離。這種 架構的實施例為:⑴防黏/金屬/防黏;(2)防黏/保護性層/ 金屬/保護性層/防黏;(3>防黏/非金屬層/防黏;及(4)防黏 /多向反射強化堆積/防黏。 第8和9圖說明一個製造說明於第6或7圖薄片的變化方 法。在况明於第8圖的實例中,該方法裝置包含一個蒸汽 塗覆箱66,其中包含一個冷的旋轉滾筒68和一個彈性的不 可洛的聚酯載體膜70,從第一可逆捲筒72沿著滾筒表面的 長度延伸到第二可逆捲筒73。滾筒上捲繞的長度以兩個傳 動捲筒74控制。此真空箱也包括標準的真空幫浦和一個輔 助渦輪幫浦,用來維持塗層操作期間的真空程度。滾筒的 方疋轉使聚酯膜依序旅經第一防黏塗覆源76,第一保護性塗 層源78,金屬包鍍源8〇,第二保護性塗層源82和第二防黏 塗覆源84。因此,當滾筒依照第8圖逆時針方向旋轉時, 聚酯载體的整個長度從捲筒72展開,而依序從塗覆源%, 本紙張尺度適用中國國家標準(CNS)A4規格⑵Q χ挪公餐) .---;-------r---訂--------- (請先閱讀背面之注意事項再填寫本頁) 15 573028 A7 B7 五、發明說明(l2 經濟部智慧財產局員工消費合作社印製 78 8〇,82和84的塗層步驟經過之後,在捲筒73拉緊。然 後將板通!轉反方向,使聚酯載體鬆開,鈍化第二防黏塗 層源84,然後重複第一步驟,但相反(順時針)方向,使接 序將主覆源82,80 ’ 78和76應用於塗層。然後整個pet 塗覆膜緊收於72,重複這些步驟序列,以第4圖多層疊層 物38相同的序列(及第7圖得到的塗覆金屬薄片32)在膜上 架構該多層。 另外,在要製造第6圖的單層金屬薄片34的例子,鈍 化保護性塗層源78和82,在聚酯載體7〇建立說明於圖3的 多層疊層物64。 第9圖說明在聚酯膜架構多塗層疊層物%的處理方法 ,從真空箱66移除聚酯膜並引到88剝離步驟的有機溶劑 水,從PET移除疊層物物料。然後離心除去溶劑或水, 到濃縮的薄片團塊90,後來在92顆粒粒徑控制(均質化) 多層叠層物物料可塗覆的適當載體必須確定薄層的一 覆是平滑的和平的。可以使用具高抗拉強度和耐高溫度的 聚酯膜或其他聚合物薄膜,以及可以是不鏽鋼或鍍鉻的金 屬滚筒,帶子或板子。 在本發明一個實例中,聚合物防黏塗覆的應用是來 幫助後來架構於多層疊層物物料的薄片層的分離。以往的 文獻用聚合物/金屬蒸汽塗覆方法,以交聯聚合物層結合 於蒸A塗覆金屬層之間,這會妨礙後來金屬包錢層的分離 為薄片。聚合物層,如以EB熟化方法,的聚合反應阻止 接下來的聚合物層的再溶解,也因此使鋁薄片層不容易 或 得 塗 分 ---------_--·裝-----r---訂--------- (請先閱讀背面之注意事項再填寫本頁) 16 ^3028Page I 573028 A7 B7 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs V. Invention Description (11 Add the first bath agent that is not 5 as the final solvent, complete the dissolution of the anti-stick coating, and strengthen the final ink or coating. Layer compatibility. This method eliminates the steps of continuous centrifugation and homogenization. In another example using the vacuum box 30 device of Figure 2, the protective coating sources 46 and 50 can be omitted, this method can be used to manufacture Figure 6 shows a single-layer sheet 34. In this example, a multilayer is formed on the drum 36, and the layer 38 is formed of a continuous layer of anti-adhesion, metal_anti-adhesion_metal_anti-adhesion, etc. This is illustrated by 64 in Figure 3. Many different materials and material deposits can be built into a laminate by a soluble release layer so that they will separate from each other after the release material is dissolved. An example of this architecture is : ⑴anti-stick / metal / anti-stick; (2) anti-stick / protective layer / metal / protective layer / anti-stick; (3 > anti-stick / non-metal layer / anti-stick; and (4) anti-stick / multi Retroreflective enhanced stacking / anti-sticking. Figures 8 and 9 illustrate a manufacturing variation illustrated in Figure 6 or 7 of the sheet Method. In the example illustrated in Figure 8, the method device includes a steam coating box 66 containing a cold rotating drum 68 and a flexible non-mold polyester carrier film 70, rolled from the first reversible The drum 72 extends along the length of the drum surface to the second reversible drum 73. The length of the winding on the drum is controlled by two transmission drums 74. This vacuum box also includes a standard vacuum pump and an auxiliary turbine pump for Maintain the degree of vacuum during the coating operation. The square rotation of the roller causes the polyester film to sequentially pass through the first release coating source 76, the first protective coating source 78, the metal-clad plating source 80, and the second protection. The coating source 82 and the second release coating source 84. Therefore, when the drum is rotated counterclockwise according to FIG. 8, the entire length of the polyester carrier is unrolled from the roll 72, and sequentially from the coating source% , This paper size is applicable to Chinese National Standard (CNS) A4 specification ⑵Q χ Norwegian public meal) .---; ------- r --- order --------- (Please read the back first Note for re-filling this page) 15 573028 A7 B7 V. Description of invention (l2 Printed by the Consumer Cooperative of Intellectual Property Bureau of the Ministry of Economic Affairs After the coating steps of 78, 80, 82, and 84 are passed, the roll 73 is tightened. Then the plate is passed! Turn it in the opposite direction to loosen the polyester carrier, passivate the second release coating source 84, and then repeat the first step. One step, but the opposite (clockwise) direction, so that the main cover sources 82, 80 '78, and 76 are applied to the coating in sequence. Then the entire pet coating film is tightly closed at 72, and the sequence of these steps is repeated. The same sequence of the multilayer laminate 38 (and the coated metal foil 32 obtained in FIG. 7) is used to construct the multilayer on the film. In addition, in the case where the single-layer metal foil 34 of FIG. 6 is to be manufactured, the protective coating is passivated. Sources 78 and 82 establish a multilayer laminate 64 illustrated in FIG. 3 on a polyester carrier 70. Fig. 9 illustrates the processing method of the multi-layer laminate in the polyester film structure. The polyester film is removed from the vacuum box 66 and led to 88 organic solvent water in the peeling step, and the laminate material is removed from the PET. The solvent or water is then removed by centrifugation to the concentrated flake agglomerate 90, and then the particle size is controlled (homogenized) at 92. The appropriate support for the multilayer laminate material that can be coated must ensure that the thin layer coverage is smooth and flat. Polyester films or other polymer films with high tensile strength and high temperature resistance can be used, as well as metal rollers, belts or plates that can be stainless steel or chrome plated. In one example of the present invention, the application of a polymer release coating is to assist in the separation of thin layers of a multilayer laminate material that is later constructed. The previous literature used a polymer / metal vapor coating method in which a crosslinked polymer layer was bonded between the vaporized A-coated metal layers, which would hinder the later separation of the metal-clad layer into thin sheets. The polymer layer, such as the EB curing method, prevents the subsequent polymer layer from re-dissolving, and therefore makes the aluminum flake layer not easy or coating ----------- ----- r --- Order --------- (Please read the notes on the back before filling this page) 16 ^ 3028
經濟部智慧財產局員工消費合作社印製Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs
離。在本方法中,插入聚合物層是,在真空塗覆箱的真空 狀態下,如以融熔塗層或擠壓方法,融熔或塗覆上的。聚 合物防黏物料較佳的是可流動的低黏度,較低分子量,極 澄清的聚合物或單體,基本上沒有任何在塗層步驟期間可 能揮發的揮發性物質。這種物料較佳的不是不同聚合物物 料的混合物,包括添加物,溶劑等等。當聚合物物料加熱 到其融炫或塗層或塗覆溫度,真空箱内真空幫浦連續的操 作不曰又揮叙性物質有害地影響。較佳的防黏塗覆物料會 幫助在交替真空塗覆的金屬層之間交互塗覆的分離。防黏 層由於可溶解於適當的溶劑而達到此目標。防黏物料也是 可金屬包㈣’也需要足夠的黏著性,使堆積架構於旋轉 滾筒上,以及是可EB汽化的。較好的防黏塗覆物料必須 有夠高的分子量或祕抗性,使其對抗滾筒或其他載體產 生的熱而不《為可流動性。熱的來源不I來自p方黏層的金 屬塗覆’但也來自箱内塗覆源的操作。防黏塗覆抗流動性 的能力使確定可得到有高亮度的薄片,因為金屬塗覆的防 黏塗覆表面是維持平滑的。防黏物料也必須是可耐受eb 塗覆熱的。它的物料也必須不是像—些低分子量的物料, 這些會不利地影響箱内維持的真空壓力,也就是使箱失去 真空。要維持生產速度而不破壞真空,箱輯持最小操作 的真空程度是必須的。在接著的以有機溶劑剝離和處理期 間’基本上所有防黏f覆物料都會從薄片#除。然而,如 果在金屬層破壞為顆粒之後,一些小量的防黏塗覆物料停 留於薄片±,系統可耐受一些防黏塗覆殘留物,特別是如 ------,---;--·裳-----r---訂---------^A_w. (請先閱讀背面之注意事項再填寫本頁)from. In this method, the inserted polymer layer is melted or coated in a vacuum state of a vacuum coating box, such as by melt coating or extrusion. The polymer release material is preferably a flowable low viscosity, lower molecular weight, extremely clear polymer or monomer that is substantially free of any volatile materials that may be volatile during the coating step. This material is preferably not a mixture of different polymer materials, including additives, solvents and the like. When the polymer material is heated to its melting or coating or coating temperature, the continuous operation of the vacuum pump in the vacuum box may adversely affect the harmful substances. Better release coating materials will aid in the separation of alternate coatings between alternate vacuum-coated metal layers. The release layer achieves this goal by being soluble in a suitable solvent. The anti-adhesive material is also metal-clad. It also needs sufficient adhesion to make the stacking structure on the rotating drum and be EB vaporizable. A good release coating material must have a sufficiently high molecular weight or resistance to make it resistant to heat generated by rollers or other carriers without being fluid. The source of the heat is not from the metal coating of the p-square adhesive layer 'but also from the operation of the coating source inside the box. The ability of the anti-stick coating to resist flow makes it possible to obtain flakes with high brightness, because the metal-coated anti-stick coating surface is maintained smooth. The release material must also be resistant to eb coating heat. Its materials must also not be like some low molecular weight materials, which will adversely affect the vacuum pressure maintained in the box, that is, the box will lose vacuum. To maintain production speed without breaking the vacuum, it is necessary to maintain a minimum degree of vacuum in the chamber. During the subsequent peeling and treatment with organic solvents, substantially all of the release coating material will be removed from the sheet #. However, if some small amount of anti-stick coating material stays on the sheet after the metal layer is broken into particles, the system can tolerate some anti-stick coating residues, especially such as ------, --- ; --- Shang ----- r --- Order --------- ^ A_w. (Please read the notes on the back before filling this page)
本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公髮) 573028 經濟部智慧財產局員工消費合作社印製 A7 ---------— R7____ 五、發明說明(Η) 果薄片«用”片相容的丙烯酸s旨墨水或塗料或塗層系 統。 在另-個實例中,防黏塗層包含無機的鹽類,該鹽較 ^圭的可用包含於真空塗覆箱内的仙或電感或等離子體源 t 、覆應用如先$提到的,該鹽先汽化後冷凝於滾筒 或PET載體或多層膜。較佳的無機鹽是後來可從金屬層之 門乂尺或水和醇類粉漿溶解去掉者。完全洗去鹽並離心, 可月b而要再洗滌和再離心。此步驟要迅速進行,避免鹽腐 名虫孟屬層。目前較佳的鹽是氯化鉀。以無機鹽為主的用法 特別有用於接著薄片要用於以水為主的塗層或墨水的情形 在含有蠟狀物質之防黏塗覆物料的實例,較佳的物料 疋同沸點,可蒸餾的蒸汽塗覆的物料。雖然蠟狀防黏塗 覆可能不容易從金屬層移除,有一些熱侵入性的溶劑可用 來從金屬層溶解這壤防黏塗覆而不會不利地影響薄片。在 塗層步驟中,蠟的蒸餾溫度是使蠟可流動且霧化塗覆於金 屬,但不產生不需要的揮發性物質的溫度。當蠟物質注入 多層物料,旋轉滾筒的低溫度使其冷凍或固化為連續的蠟 狀防黏層。較佳的蠟物料是避免低沸點添加物等等者,如 果在加熱步驟產生,會不利地影響真空幫浦維持真空塗覆 箱的抽氣。可溶於高沸點有機溶劑的矽酮和聚乙烯壤是好 的其匕可能的是在室溫為固體’而在升高的溫度有足夠 的洛⑦壓力用於蒸汽塗覆者。 提到第2圖的實例,該多層疊層物是直接在旋轉滾筒 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐)This paper size applies to China National Standard (CNS) A4 specifications (210 X 297 issued) 573028 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 ---------— R7____ V. Description of the invention (Η) Fruit Sheets «use" sheet compatible acrylic inks or coatings or coating systems. In another example, the release coating contains inorganic salts that can be contained in a vacuum coating box as compared to conventional ones. As mentioned above, the salt or inductor or plasma source is used, and the salt is first vaporized and then condensed on a roller or a PET carrier or a multilayer film. The preferred inorganic salt is one that can be later Water and alcohol powder are dissolved and removed. The salt is completely washed away and centrifuged, but then washed and centrifuged again. This step should be performed quickly to avoid the salt rotten mongolian layer. The currently preferred salt is chlorine Potassium. The application mainly based on inorganic salts is particularly useful in the case where the sheet is to be used for coatings or inks based on water. In the case of anti-stick coating materials containing waxy materials, the preferred materials have the same boiling point. Distillable steam-coated materials. Although wax-like anti-stick coating can be Not easy to remove from the metal layer, there are some heat invasive solvents that can be used to dissolve this soil from the metal layer without adversely affecting the flakes. During the coating step, the distillation temperature of the wax is to make the wax flowable And the temperature of atomization coating on metal, but does not produce unwanted volatile substances. When wax substance is injected into multiple layers of material, the low temperature of the rotating drum makes it freeze or solidify into a continuous wax-like anti-adhesive layer. Better wax The material is to avoid low boiling point additives and so on. If it is generated during the heating step, it will adversely affect the vacuum pumping to maintain the vacuum coating box. The high boiling point organic solvents such as silicone and polyethylene soil are good. The dagger is likely to be solid at room temperature and sufficient Rockwell pressure at elevated temperatures for steam applicators. Referring to the example in Figure 2, the multilayer laminate is directly on the roll of the paper Standards apply to China National Standard (CNS) A4 (210 X 297 mm)
’ _·裝---------訂---- (請先閱讀背面之注意事項再填寫本頁) 華 18’_ · Install --------- Order ---- (Please read the notes on the back before filling this page) Hua 18
經濟部智慧財產局員工消費合作社印製 573028 五、發明說明(I5 ) 應用塗層而製造,這是一個好的方法,因為它較塗層於PET 載體的方法降低生產費用。每一個這種循環都要先破壞真 空,取出疊層物層在真空箱外再處理,再抽真空。這方法 進行架構層的速率,可有大約每分鐘500到2,000英尺的差 異。只有在真空中進行金屬包鍍可以用較高速操作。熟化 或融炫塗層源會限制生產的速度。 在製造單層金屬薄片的實例,薄片具有高的外觀比。 部份由於金屬包鍍薄片乾淨地移除插人防黏塗覆層的 能力。以熱凝或交聯的聚合物層結合於金屬層之間者,不 容易分離這些層,得到的薄片呈現較低的外觀比。在一個 實例中,本發明方法得到的單層反射鋁薄片,大約200至400 A厚度,和大約4x12微米顆粒粒徑。 防黏塗覆物料以極薄的層應用上去,較佳的塗覆層為 、、勺0.1至約0.2微米及以EB塗覆的層為約2〇〇至4〇〇穴。 金屬薄片在相反面以保護性聚合物膜層塗覆的實例中 ,保護性塗覆層應用的厚度為約15〇A或更少。較佳的保護 性塗層物料為二氧化矽或一氧化矽,及可能的氧化鋁。其 他保濩塗層可以包括氟化鋁,氟化鎂,氧化銦錫,氧化 銦,氟化鈣,氧化鈦和鋁氟化鈉。較佳的保護性塗層是與 薄片最後使用的墨水或塗層系統相容者。使用保護性塗層 於金屬薄片上會減少完成的薄片產物的外觀比,雖然此多 層薄片的外觀比仍然高於一般薄片的比率。然而,這種薄 片比早層薄片更硬’而此透明玻璃似的塗覆金屬薄片提供 的硬度,在一些情況下,可使塗覆薄片,用於液化層化學 ,—:—·裝-----Γ—訂---------^9— (請先閱讀背面之注意事項再填寫本頁)Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 573028 5. Invention Description (I5) It is a good method to apply coating, because it reduces the production cost compared to the method of coating on PET carrier. In each of these cycles, the vacuum is destroyed, the laminate layer is taken out of the vacuum box, processed, and then evacuated. The rate at which this approach is carried out at the architectural layer can vary from about 500 to 2,000 feet per minute. Only metal clad plating in vacuum can operate at higher speeds. Curing or melting coating sources can limit the speed of production. In the example of manufacturing a single-layer metal sheet, the sheet has a high aspect ratio. This is due in part to the ability of the metal-clad foil to cleanly remove the intervening release coating. In the case where a thermosetting or crosslinked polymer layer is bonded between the metal layers, it is not easy to separate these layers, and the resulting sheet exhibits a lower appearance ratio. In one example, the single-layer reflective aluminum flakes obtained by the method of the present invention have a thickness of about 200 to 400 A and a particle size of about 4x12 microns. The release coating material is applied in an extremely thin layer. The preferred coating layer is 0.1 to about 0.2 microns, and the layer coated with EB is about 2000 to 400 cavities. In the example where the metal foil is coated on the opposite side with a protective polymer film layer, the protective coating layer is applied at a thickness of about 150 A or less. Preferred protective coating materials are silicon dioxide or silicon monoxide, and possibly alumina. Other coatings can include aluminum fluoride, magnesium fluoride, indium tin oxide, indium oxide, calcium fluoride, titanium oxide, and aluminum fluoride. The preferred protective coating is compatible with the last ink or coating system used on the sheet. The use of a protective coating on the metal foil will reduce the appearance ratio of the finished sheet product, although the appearance ratio of this multi-layer sheet is still higher than that of a normal sheet. However, this kind of sheet is harder than the earlier sheet, and the hardness provided by this transparent glass-like coated metal sheet can, in some cases, allow the coated sheet to be used for liquefaction layer chemistry,-: ---- --- Γ—Order --------- ^ 9— (Please read the notes on the back before filling this page)
19 573028 A719 573028 A7
訂 請 先 閱 讀 背 面 之 注 意 事 項 再· 填零 !裝 本Please read the notes on the back side before ordering and fill in zero!
頁I # 573028 經濟部智慧財產局員工消費合作社印製 五、發明說明(l7 ) 載體或塗覆表面(滾筒或聚醋載體)可用全息照相或繞射光 栅圖禮等等凸印。第一防黏層複製圖譜,接下來的金屬或 其他層和插入防黏層複製相同的圖譜。這些堆積可被剝離 並破壞為凸版薄片。 一種以本發明加速製造薄片產物的方法,該方法利用 以空氣閥隔離的三個並排真空箱。中間箱包含一個滾筒和 需要用於將薄片物料層和防黏塗覆應用到滾筒的塗覆裝置 。當塗覆週期完成,滾筒和塗層從塗覆箱,經過空氣閥, 傳送到下游的真空箱,維持二箱的真空。然後封離中間箱 。在上游箱的一個滾筒移動到箱,再進行塗覆。滾筒移經 空氣閥,維持二箱的真空。然後將中間箱封離。移除下游 箱的塗覆滾筒,剝離塗覆層,清理再放到上游箱。這方法 使得以在中間真空箱連續塗層而不破壞其真空。 實施例1 製備下面的多層結構:防黏層/金屬層/防黏層。防黏 層為Dow 685D擠壓級笨乙烯樹脂,金屬層為Materials Research Corp. 90101E-AL000-3002供應的鋁。 結構重袓5 0次’如紹和苯乙婦防黏塗覆交替層。 使用於防黏層的苯乙烯用下面的方法處理: 苯乙烯丸融熔,在真空烘箱内210°C處理16小時,然 後移到乾燥器冷卻。 使用鋁箔襯裡的石墨坩鍋放置這材料。 此掛銷放置於銅槪裡的Arc 〇 Tem is cal單口電子束搶 内0 (請先閱讀背面之注意事項再填寫本頁) 裝 • n ϋ ----訂---- # 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 21 經濟部智慧財產局員工消費合作社印製 573028 A7 _ B7 五、發明說明(18) 紹丸融溶置入銅襯裡的Arco Temiscal四口電子束搶。 電子束搶是 15 KV Arco Temiscal 3200 load-lock系統 的一部份。將SKC的二密耳PET膜切割為三個十七英吋直 徑圓形,接附於十七英吋直徑的不鏽鋼行星盤,放置於真 空箱内。關閉箱,粗調到十微米,然後用低溫幫浦抽到 5xl0-7 Torr真空0 防黏物料和金屬物料蒸汽塗覆於交替層。防黏層先塗 覆為200A,以Inficon IC/5塗覆控制器測定。防黏層接著 以金屬層蒸汽塗覆160 A,也用IC/5控制器測定。鋁層的 控制器用 MacBeth TR927 transmission densitometer綠色過 濾器校正。如提到過的,此結構重複50次。蒸汽塗覆鋁層 好的厚度為1·8至2.8光學密度,以MacBeth densitometer測 定。此數值測定金屬膜的蔽光性,以透光度讀值表示。 當完成塗覆,塗覆箱以氮氣填充到常壓,移除PET板 。PET板以乙酸乙酯洗,然後以IKA Ultra Turrax T45均質 化得到3x2微米粒徑的顆粒,以Image-pro plus image analyzer,使用20X目鏡測定,用400顆粒平均值。 然後分散製成墨水,滴到Lenetta卡,進行ACS光譜儀 測試。此測試法測定薄片的亮度。此特定產物需要高於約 68的ACS值。Metalure對照組的ACS讀數為69.98,及本批 次的為70.56。將墨水滴到透明聚酯,本批次的光學密度 讀數為0.94,而Metalure對照組為0.65。這些讀數得自 MacBeth densitometer,使用綠色過濾器。 實施例2 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 22 ------—一—裝-----*----訂--------- (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 573028 A7 B7 五、發明說明(19 ) 製備下面的多層架構:防黏層/保護性塗覆層/金屬層/ 保護性塗覆層/防黏層。 如下面方法製備三個別的架構: 結構1Page I # 573028 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs. 5. Description of the invention (l7) The carrier or coated surface (roller or polyacetate carrier) can be embossed with holograms or diffraction gratings. The first release layer replicates the pattern, and the following metal or other layer and the inserted release layer replicate the same pattern. These buildups can be peeled and broken into relief sheets. A method for accelerating the manufacture of sheet products in accordance with the present invention utilizes three side-by-side vacuum chambers separated by air valves. The intermediate tank contains a roller and a coating device that is required to apply the sheet material layer and release coating to the roller. When the coating cycle is completed, the roller and coating are transferred from the coating box, through the air valve, to the vacuum box downstream, maintaining the vacuum of the two boxes. Then seal off the middle box. A roller in the upstream tank is moved to the tank and coated. The roller moves through the air valve to maintain the vacuum of the two boxes. Then seal the middle box away. Remove the coating roller from the downstream tank, peel off the coating, clean it and place it in the upstream tank. This method allows continuous coating in the intermediate vacuum box without breaking its vacuum. Example 1 The following multilayer structure was prepared: release layer / metal layer / release layer. The release layer was Dow 685D extruded grade vinyl resin, and the metal layer was aluminum supplied by Materials Research Corp. 90101E-AL000-3002. The structure weighs 50 times' as the alternate layer of anti-adhesive coating of Ru Shao and acetophen. The styrene used for the release layer was processed by the following method: The styrene pellets were melted, treated in a vacuum oven at 210 ° C for 16 hours, and then moved to a dryer to cool. This material was placed using a graphite crucible lined with aluminum foil. This hanging pin is placed in the copper 槪 Tem is cal single-port electron beam grabbing 0 (please read the precautions on the back before filling this page) Installation • n ϋ ---- Order ---- # This paper size Applicable to China National Standard (CNS) A4 specification (210 X 297 mm) 21 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 573028 A7 _ B7 V. Description of the invention (18) Shaomaru melted into Arco Temiscal 4 lined with copper Mouth electron beam grab. Electron beam grabbing is part of the 15 KV Arco Temiscal 3200 load-lock system. SKC's two-mil PET film was cut into three seventeen-inch diameter circles, attached to a seventeen-inch diameter stainless steel planetary disc, and placed in a vacuum box. Close the box, coarsely adjust to ten microns, and then pump to 5xl0-7 Torr vacuum 0 with a low temperature pump. The anti-adhesive material and metal material are vapor-coated on alternate layers. The release layer was first coated at 200A and measured with an Inficon IC / 5 coating controller. The release layer was then steam coated at 160 A with a metal layer and also measured with an IC / 5 controller. The aluminum controller is calibrated with a MacBeth TR927 transmission densitometer green filter. As mentioned, this structure is repeated 50 times. A good thickness of the steam-coated aluminum layer is 1 · 8 to 2.8 optical density, as measured with a MacBeth densitometer. This value measures the light-shielding property of the metal film and is expressed as a reading of the transmittance. When coating is completed, the coating box is filled with nitrogen to atmospheric pressure and the PET board is removed. The PET plate was washed with ethyl acetate, and then homogenized with IKA Ultra Turrax T45 to obtain particles with a particle size of 3x2 micrometers. The particles were measured with an Image-pro plus image analyzer using a 20X eyepiece and an average of 400 particles was used. The ink was then dispersed and dropped onto a Lenetta card for ACS spectrometer testing. This test method measures the brightness of the sheet. This particular product requires an ACS value above about 68. The ACS reading for the Metalure control group was 69.98, and this batch was 70.56. When the ink was dropped on clear polyester, the optical density reading for this batch was 0.94, compared to 0.65 for the Metalure control group. These readings were taken from the MacBeth densitometer, using a green filter. Example 2 This paper size is in accordance with Chinese National Standard (CNS) A4 (210 X 297 mm) 22 ------— One—Package —---- * ---- Order ------ --- (Please read the notes on the back before filling this page) Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 573028 A7 B7 V. Description of the invention (19) Prepare the following multilayer structure: anti-adhesive layer / protective coating Layer / metal layer / protective coating / anti-adhesive layer. Prepare three other architectures as follows: Structure 1
REL Dow 685D PROT Cerac Silicon Oxide S-1065 MET Materials Research Corp. 90101E-AL000-3002 PROT Cerac Silicon Oxide S-1065REL Dow 685D PROT Cerac Silicon Oxide S-1065 MET Materials Research Corp. 90101E-AL000-3002 PROT Cerac Silicon Oxide S-1065
REL Dow 685D 結構2REL Dow 685D Structure 2
REL Dow 685D PROT Cerac Aluminum Oxide A-1230 MET Materials Research Corp. 90101E-AL000-3002 PROT Cerac Aluminum Oxide A-1230REL Dow 685D PROT Cerac Aluminum Oxide A-1230 MET Materials Research Corp. 90101E-AL000-3002 PROT Cerac Aluminum Oxide A-1230
REL Dow 685D 結構3REL Dow 685D Structure 3
REL Dow 685D PROT Cerac Magnesium Fluoride M-2010 MET Materials Research Corp. 90101E-AL000-3002 PROT Cerac Magnesium Fluoride M-2010REL Dow 685D PROT Cerac Magnesium Fluoride M-2010 MET Materials Research Corp. 90101E-AL000-3002 PROT Cerac Magnesium Fluoride M-2010
REL Dow 685D 這些結構以說明於實施例1相同的方法重複十次,以 保護性塗覆薄片評估,也就是此測試顯示具光學用途的多 層薄片可以在真空箱中,在載體上架構薄片物料層,在可 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 23 ----------^--裝-----!----訂--------- (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 573028 A7 B7 五、發明說明(20) 溶解的防黏物料插入層之間製造,其中當真空箱内操作的 塗覆源塗覆防黏層和薄片層,薄片層連續的架構(而不破 壞真空),接著剝離,和顆粒粒徑控制。 實施例3 製造下面的多層架構: 結構1REL Dow 685D These structures were repeated ten times in the same way as described in Example 1 to evaluate the protective coating sheet, that is, this test shows that multilayer sheets with optical purposes can be used to construct sheet material layers on a carrier in a vacuum box. In the standard of this paper, the Chinese National Standard (CNS) A4 specification (210 X 297 mm) is applicable. 23 ---------- ^-pack -----! ---- Order --------- (Please read the notes on the back before filling this page) Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 573028 A7 B7 V. Description of the invention (20) The sticky material is inserted between the layers, wherein when the coating source operating in the vacuum box is coated with the release layer and the sheet layer, the sheet layer is continuously structured (without breaking the vacuum), then peeled, and the particle size is controlled. Example 3 The following multilayer architecture was fabricated: Structure 1
REL Dow 685D NONMET Silicon Oxide S_ 1065REL Dow 685D NONMET Silicon Oxide S_ 1065
REL Dow 685D 結構2REL Dow 685D Structure 2
REL Dow 685D 堆積物 Titanium Dioxide Cerac T-2051 堆積物 Silicon Oxide Cerac S-1065 + Oxygen MET Materisls Research Corp. 90101E-AL000-3002 堆積物 Silica Oxide Cerac S-1065 + Oxygen 堆積物 Titanium Dioxide Cerac T-2051REL Dow 685D deposit Titanium Dioxide Cerac T-2051 deposit Silicon Oxide Cerac S-1065 + Oxygen MET Materisls Research Corp. 90101E-AL000-3002 deposit Silica Oxide Cerac S-1065 + Oxygen deposit Titanium Dioxide Cerac T-2051
REL Dow 685D 這些結構用說明於實施例1相同的方法重複十次。這 一個測試顯示蒸汽塗覆方法可以在真空箱内,插入防黏塗 覆層之間形成光學的堆積架構層,接著剝離及顆粒粒徑控 制,得到具有如墨水和塗層應用用途的薄片。 實施例4 下面的架構可能可以是裝飾性薄片用的架構: 結構1 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 24 ----.--·裝---------訂---- (請先閱讀背面之注意事項再填寫本頁) 碁· 573028 A7 B7 五、發明說明(21 )REL Dow 685D These structures were repeated ten times in the same manner as described in Example 1. This test shows that the steam coating method can be inserted into a vacuum box to form an optical stacking structure layer between anti-stick coatings, followed by peeling and particle size control to obtain flakes with applications such as inks and coatings. Embodiment 4 The following structure may be a structure for decorative sheeting: Structure 1 This paper size is applicable to the Chinese National Standard (CNS) A4 specification (210 X 297 mm) 24 ----.-- install --- ------ Order ---- (Please read the notes on the back before filling this page) 碁 573028 A7 B7 V. Description of the invention (21)
REL Dow 685D 堆積物 Iron Oxide Cerac 1-1074 堆積物 Silicon Oxide Cerac S-1065 + Oxygen 堆積物 Iron Oxide Cerac 1-1074 REL Dow 685D 結構2 REL Dow 685D 堆積物 Iron Oxide Cerac 1-1074 堆積物 Silicon Oxide Cerac S-1065 + Oxygen MET Aluminum Materials Research Corp. 90101E- AL000-3002 堆積物 Silicon Oxide Cerac S-1065 + Oxygen 堆積物 Iron Oxide Cerac 1-1074 REL Dow 685D ----------Γ—·裝---- (請先閱讀背面之注意事項再填寫本頁)REL Dow 685D Stack Iron Oxide Cerac 1-1074 Stack Silicon Oxide Cerac S-1065 + Oxygen Stack Iron Oxide Cerac 1-1074 REL Dow 685D Structure 2 REL Dow 685D Stack Iron Oxide Cerac 1-1074 Stack Silicon Oxide Cerac S-1065 + Oxygen MET Aluminum Materials Research Corp. 90101E- AL000-3002 Deposit Silicon Oxide Cerac S-1065 + Oxygen Deposit Iron Oxide Cerac 1-1074 REL Dow 685D ---------- Γ-- · Loading-(Please read the precautions on the back before filling this page)
I I I I 這些結構也可用作為gonio chromatic shift。 華 實施例5 於真空箱内塗覆聚合物防黏塗覆層,使用EB源,以 蒸汽塗覆紹層塗覆。 製備下面的架構: 經濟部智慧財產局員工消費合作社印製 結構1I I I I These structures can also be used as gono chromatic shift. Hua Example 5 A polymer release coating was applied in a vacuum box, and the EB source was used to apply steam coating. Prepare the following structure: Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs Structure 1
Dow 685D苯乙烯樹脂於烘箱内210°C處理16小時。此 物料以EB塗覆於聚酯,厚度為200至400 A,以一個鋁層 金屬包鍍,其密度為2.1至2.8。 結構2Dow 685D styrene resin was treated in an oven at 210 ° C for 16 hours. The material is EB-coated on polyester with a thickness of 200 to 400 A, and is plated with an aluminum metal cladding with a density of 2.1 to 2.8. Structure 2
Goodyear的Piolite AC苯乙稀/丙稀酸S旨在190 °C處理 25 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 經濟部智慧財產局員工消費合作社印製 573028 A7 ___B7 五、發明說明(22) 16小時。該物料以EB塗覆於聚酯,塗覆重量為305A,一 鋁層金屬包鍍密度為2.6。 結構3Goodyear's Piolite AC Phenyl Acrylic / Acrylic Acid S is designed to be processed at 190 ° C. 25 This paper size is applicable to the Chinese National Standard (CNS) A4 (210 X 297 mm). Printed by the Intellectual Property Bureau of the Ministry of Economic Affairs and Consumer Cooperatives. ___B7 V. Description of Invention (22) 16 hours. The material was EB coated on polyester with a coating weight of 305 A and an aluminum metal clad density of 2.6. Structure 3
Dianol America的BR-80丙烯酸酯共聚物在13〇。〇處理 16小時。該物料以EB塗覆於聚酯,厚度為305A,一鋁層 金屬包鍍密度為2.6。 結構4Dianol America's BR-80 acrylate copolymer is at 130. 〇 Treatment for 16 hours. The material was EB-coated on polyester with a thickness of 305A and an aluminum coating thickness of 2.6. Structure 4
Dow 685D苯乙稀樹脂在210°C處理16小時。該物料以 EB塗覆於聚酯,厚度為2〇〇 A,一鋁層金屬包鍍密度為2.3 。重複此步驟形成1 〇個以插入防黏塗覆層分離的銘層的堆 積。 這些分層的物料從PET載體以乙酸乙酯溶劑剝離,於 T8 lab homogenize!*減小為控制的顆粒粒徑。得到薄片的 光學性質相似於Metalure薄片,它們有相似的亮度,顆粒 粒徑,敝光性和外觀比。 另一個用類似於架構1的架構測試,光學密度為2·3的 紹金屬包鍍,從PET載體以丙酮剝離,破壞為薄片。此測 试觀察防黏塗覆厚度變化的影響。結果顯示EB塗覆防黏 塗覆的範圍約200至約400 A者有最佳防黏性質。 實施例6 進行幾個測試,測定可用於本發明各種聚合物防黏塗 復的物料。進行Laboratory Bell Jar測試法,測定可能eb 塗覆的聚合物。曱基甲基丙烯酸酯(ICI的Elvacite 2010)和 個UV-熟化的單體(Allied Signal供應的39053-23-4)得到 本紙張尺度適用中_家標準(CNS)A4規格⑵Q χ 297公髮) ------,---.--裝-----r---訂--------- (請先閱讀背面之注意事項再填寫本頁) 26 573〇28 A7Dow 685D styrene resin was treated at 210 ° C for 16 hours. The material is EB coated on polyester with a thickness of 200 A and an aluminum metal clad plating density of 2.3. This step was repeated to form a stack of 10 layers separated by inserting a release coating. These layered materials were stripped from the PET carrier in ethyl acetate solvent and reduced to a controlled particle size at T8 lab homogenize! *. The optical properties of the obtained flakes are similar to that of Metalure flakes, and they have similar brightness, particle size, photoluminescence, and appearance ratio. The other was tested with an architecture similar to that of Architecture 1, with an optical density of 2 · 3, and it was peeled from the PET carrier with acetone and destroyed into a thin sheet. This test observes the effect of changes in the thickness of the release coating. The results show that the EB coating has the best anti-stick properties in the range of about 200 to about 400 A. Example 6 Several tests were performed to determine the materials that can be used for various polymer release coatings of the present invention. A Laboratory Bell Jar test was performed to determine possible eb-coated polymers. Acetyl methacrylate (Elvacite 2010 from ICI) and a UV-cured monomer (39053-23-4 supplied by Allied Signal) were obtained in this paper. Applicable to China Standards (CNS) A4 specifications ⑵ Q χ 297 ) ------, ---.-- install ----- r --- order --------- (Please read the precautions on the back before filling this page) 26 573〇 28 A7
良好的…果丁基甲基丙婦酸醋(Elvacite 2044)(EB失去真 空)’纖維素(280吓變黑),和聚苯乙烯橡膠(變焦)觀察到 不良的結果。 實施例7 說明於實施例1的測試顯示D〇w 685D苯乙烯聚合物製 造的防黏塗覆可以得到可用的薄片產物。以下面的方法, 用Dow 685D笨乙烯樹脂防黏塗覆進行幾個其他測試: (1) 在190°C處理,塗覆1,000 A及以鋁金屬包鍍。樹脂 膜架構太多得到模糊的金屬包鑛層。 (2) 未在烘箱處理;當試圖用eb融熔苯乙烯珠,電子 束使苯乙烯珠在掛鋼中移動。 (3) 在210°C處理,塗覆75至15〇 A,然後金屬包鍍。 ί呂剝離不良或完全沒有。 (4) 在210°C處理,塗覆60〇 A,金屬包鍍一個鋁層, 密度為1.9。鋁剝離緩慢,得到曲捲的薄片。 ------,---,—裝-----^----訂--------- (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 27 本紙張尺度適用中國國家標準(CNS)A4規格(210 x 297公釐) 573028 A7 B7_ 五、發明說明(24) 元件標號對照 ------·---.—裝-----^----訂--------- (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 10…聚酯載體片 12…照相凹版塗覆裝置 14…溶劑為主的樹脂溶液 16…金屬包鍵裝置 18…剝離裝置 20…溶劑為主的粉漿 22…濃縮的鋁薄片團塊 24…顆粒粒徑控制裝置 30…真空塗覆箱 32…塗覆的多層金屬薄片 34…單層金屬薄片 36…冷的拋光的金屬滾筒 38…多塗層疊層物 40…金屬包鍵薄膜内層 42…保護性塗層物料的外層 44…防黏系統塗層源 46…第一保護性塗層源 48…金屬包鍵源 50…第二保護性塗層源 52…建立多層疊層物之連續方法 54···多層疊層物從滾筒的剝離步驟 56…研磨 58…粗原料薄片 60…粉聚(原料加溶劑) 61…離心步驟 62…顆粒粒徑控制的步驟 63…多層物料引入溶劑的步驟 64…多層疊層物 66…真空蒸汽塗覆箱 68…冷的旋轉滚筒 70…聚酯載體膜 72…第一可逆捲筒 73…第二可逆捲筒 74···傳動捲筒 76…第一防黏塗覆源 78…第一保護性塗層源 80…金屬包鑛源 82…第二保護性塗層源 84…第二防黏塗層源 86…聚醋膜多塗層疊層物 88…剝離步驟 90…濃縮的薄片團塊 92…顆粒粒徑控制 28 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐)Good ... Fruit Butyl Methyl Propionate (Elvacite 2044) (EB loses vacuum) 'cellulose (280 scares black), and polystyrene rubber (zoom) bad results were observed. Example 7 The test described in Example 1 shows that a release coating made from Dow 685D styrene polymer can yield a useful sheet product. Several other tests were performed with Dow 685D stupid vinyl resin release coating as follows: (1) Treated at 190 ° C, coated with 1,000 A and plated with aluminum metal. Too many resin film structures result in fuzzy metal-clad ore layers. (2) Not in an oven; when trying to melt styrene beads with eb, the electron beam moves the styrene beads in the hanging steel. (3) Treat at 210 ° C, apply 75 to 150 A, and then metal-clad. ίLu has poor or no stripping. (4) Treated at 210 ° C, coated with 60 A, and metal coated with an aluminum layer with a density of 1.9. The aluminum was slowly peeled off to obtain a curled sheet. ------, ---,-install ----- ^ ---- order --------- (Please read the notes on the back before filling this page) Intellectual Property of the Ministry of Economic Affairs Printed by the Bureau ’s Consumer Cooperatives 27 This paper size applies to the Chinese National Standard (CNS) A4 (210 x 297 mm) 573028 A7 B7_ V. Description of the invention (24) Comparison of component numbers -----------. —Packing ----- ^ ---- Order --------- (Please read the notes on the back before filling out this page) Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 10… Polyester Carrier Sheet 12 ... Gravure coating device 14 ... Solvent-based resin solution 16 ... Bonding device 18 ... Peeling device 20 ... Solvent-based slurry 22 ... Concentrated aluminum flakes 24 ... Particle size control device 30 ... vacuum coating box 32 ... coated multilayer metal sheet 34 ... single layer metal sheet 36 ... cold polished metal roller 38 ... multi-coat laminate 40 ... inner layer 42 of metal-clad film ... for protective coating material Outer layer 44 ... Anti-adhesive system coating source 46 ... First protective coating source 48 ... Metal-clad source 50 ... Second protective coating source 52 ... Continuous method of building a multilayer laminate 54 ... Peeling step 56 of the laminate from the rollers ... Grinding 58 ... Raw material flakes 60 ... Powder polymerization (raw material solubilizer) 61 ... Centrifugation step 62 ... Particle size control step 63 ... Multi-layer material introducing solvent 64 ... Multi-layer lamination 66 ... Vacuum steam coating box 68 ... Cold rotating drum 70 ... Polyester carrier film 72 ... First reversible roll 73 ... Second reversible roll 74 ... Drive roll 76 ... First anti-stick coating source 78 ... First protective coating source 80 ... Metal-clad ore source 82 ... Second protective coating source 84 ... Second release coating source 86 ... Polyacetate multi-coat laminate 88 ... Peeling step 90 ... Concentrated flake agglomeration 92 ... particle size control 28 This paper size applies to China National Standard (CNS) A4 (210 X 297 mm)
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CN106707388A (en) * | 2017-03-23 | 2017-05-24 | 浙江海川安全防护用品有限公司 | Colorful high-brightness hot-sticking reflective cloth and manufacturing process |
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CN106707388A (en) * | 2017-03-23 | 2017-05-24 | 浙江海川安全防护用品有限公司 | Colorful high-brightness hot-sticking reflective cloth and manufacturing process |
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