TW572781B - Metal catalysts complexed with sulfone or sulfoxide compounds - Google Patents

Metal catalysts complexed with sulfone or sulfoxide compounds Download PDF

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TW572781B
TW572781B TW89113570A TW89113570A TW572781B TW 572781 B TW572781 B TW 572781B TW 89113570 A TW89113570 A TW 89113570A TW 89113570 A TW89113570 A TW 89113570A TW 572781 B TW572781 B TW 572781B
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catalyst
group
water
compound
metal
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TW89113570A
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Kendra L Flagler
David E Laycock
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Dow Global Technologies Inc
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J31/00Catalysts comprising hydrides, coordination complexes or organic compounds
    • B01J31/16Catalysts comprising hydrides, coordination complexes or organic compounds containing coordination complexes
    • B01J31/22Organic complexes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J31/00Catalysts comprising hydrides, coordination complexes or organic compounds
    • B01J31/16Catalysts comprising hydrides, coordination complexes or organic compounds containing coordination complexes
    • B01J31/22Organic complexes
    • B01J31/2204Organic complexes the ligands containing oxygen or sulfur as complexing atoms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J27/00Catalysts comprising the elements or compounds of halogens, sulfur, selenium, tellurium, phosphorus or nitrogen; Catalysts comprising carbon compounds
    • B01J27/02Sulfur, selenium or tellurium; Compounds thereof
    • B01J27/04Sulfides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J27/00Catalysts comprising the elements or compounds of halogens, sulfur, selenium, tellurium, phosphorus or nitrogen; Catalysts comprising carbon compounds
    • B01J27/24Nitrogen compounds
    • B01J27/26Cyanides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J31/00Catalysts comprising hydrides, coordination complexes or organic compounds
    • B01J31/16Catalysts comprising hydrides, coordination complexes or organic compounds containing coordination complexes
    • B01J31/22Organic complexes
    • B01J31/2204Organic complexes the ligands containing oxygen or sulfur as complexing atoms
    • B01J31/226Sulfur, e.g. thiocarbamates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G65/00Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
    • C08G65/02Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
    • C08G65/26Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers and other compounds
    • C08G65/2642Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers and other compounds characterised by the catalyst used
    • C08G65/2645Metals or compounds thereof, e.g. salts
    • C08G65/2663Metal cyanide catalysts, i.e. DMC's
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2231/00Catalytic reactions performed with catalysts classified in B01J31/00
    • B01J2231/10Polymerisation reactions involving at least dual use catalysts, e.g. for both oligomerisation and polymerisation
    • B01J2231/14Other (co) polymerisation, e.g. of lactides, epoxides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2531/00Additional information regarding catalytic systems classified in B01J31/00
    • B01J2531/20Complexes comprising metals of Group II (IIA or IIB) as the central metal
    • B01J2531/26Zinc
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2531/00Additional information regarding catalytic systems classified in B01J31/00
    • B01J2531/80Complexes comprising metals of Group VIII as the central metal
    • B01J2531/84Metals of the iron group
    • B01J2531/842Iron
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2531/00Additional information regarding catalytic systems classified in B01J31/00
    • B01J2531/80Complexes comprising metals of Group VIII as the central metal
    • B01J2531/84Metals of the iron group
    • B01J2531/845Cobalt

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • General Health & Medical Sciences (AREA)
  • Polyethers (AREA)

Description

572781 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明說明(y 本發明係有關用於氧化烯聚合化之金屬催化劑。 氧化烯諸如環氧乙烷、環氧丙烷和1,2-環氧丁烷被聚合形成一廣 泛多樣的聚醚產物。例如,聚醚多元醇被大量製備為聚氨基甲酸乙酯的 應用。其它聚醚被用^戲、^及許多其它的應用。 這些聚醚的製備一般係於起始化合物以及鹼性金屬催化劑存在下 聚合一或多個氧化烯。該起始化合物主要是具一或多個氫氧基、一級或 二級胺、碳氧基或氫硫基基團的材料。起始劑的功能是去設定產物聚醚 之公稱功能(氫氧基團/分子的數目),以及在一些情況下使一些需要的 功能基團併入產物中。 直到最近’催化劑的選擇為驗金屬氣氧化物如氮氧化钟。氮氧化 鉀的優點是不貴、適於不同氧化烯的聚合以及易於從產物聚醚中回收。 然而,對於不同級,鹼金屬氫氧化物催化環氧丙烷異構化而形成 烯丙基乙醇。烯丙基乙醇在環氧丙烷聚合化期間扮演單一功能起始劑的 角色。因此,當氫氧化鉀用於催化環氧丙烷聚合化時,該產物含有烯丙 基乙醇-起始的、單一功能的不純物。當產物聚醚的分子量增加時,異 構化反應變得更普遍。所以當製備時使用KOH為催化劑,具當量分子量 約800或更多之聚(環氧丙烷)產物易於產生很大量的單一功能不純物。 這會減少平均功能性以及增廣產物分子量分布。 又最近,被稱做雙金屬氰化物(DMC)之催化劑在商業上已被使用做 氧化烯之聚合化催化劑。DMC催化劑的說明於,如美國專利3, 278, 457 號、3, 278, 458 號、3, 278, 459 號、3, 404,109 號、3, 427, 256 號、3, 427, 334 號、3, 427,335號以及5, 470, 813號,許多其它之中。這些DMC催化物 活化時通常不會明顯的促進環氧丙烷的異構化,比較於氫氧化鉀的催化 聚合化,其可製備具傳參飽合值&及較高分子量之聚轉$。最近,開發商 -4- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) ----------------^----訂---------線 (清先閱讀背面之注音?事項再填寫本頁) 572781 A7 B7 五、發明說明(2) 業用途已幾乎將焦點完全聚集於六氰基鈷酸鋅,其與特別錯合劑t-丁醇 結合。 /如美國專利5,470,813號所述,在某些案件中,DMC催化物之缺 變成昇活性之前有需要將近丨小時至許多小時誘導期的傾向。少 量聚合化在此誘導期發生,但其伴隨強烈的放熱反應。對於一些作用, 需要減少誘導期以及提供較少的放熱反應。 所以提供一活性催化物,其於聚合氧化烯時在快速聚合氧化烯之 前表現短的誘導期間以及在商業用快速聚合時有較多放熱控制是需要 的。 一方面,本發明是一個與有機颯(R5_s(〇)2_R5)或亞颯化合物 (R5S(0)〜R5)錯合的金屬氰化物催化劑。 訂- 另一方面,本發明改良了在催化劑存在下環氧化物化合物的聚合 化方法,此改良中催化劑是一為一個被錯合以一個有機颯或亞颯化合物 的金屬氰化物催化劑。 已經發現,本發明之金屬氰化物催化錯合物做為環氧化物聚合化 催化劑具非常好的活性。特別是當在聚合化時,相較於較常使用的六氰 基姑S欠鋅/t-丁醇/聚(環氧丙烷)錯合物,此催化劑常表現明顯的減少誘 經濟部智慧財產局員工消費合作社印製 導期。除此之外,當快速氧化烯聚合開始時,通常可見較小的或容易控 制的放熱。 “金屬氰化物催化劑,,是指表現不列化學式之催化劑572781 Printed by A7 B7, Consumer Cooperative of Intellectual Property Bureau, Ministry of Economic Affairs 5. Description of the Invention (y This invention is a metal catalyst for the polymerization of alkylene oxides. The alkylene oxides such as ethylene oxide, propylene oxide, and 1,2-ring Oxybutane is polymerized to form a wide variety of polyether products. For example, polyether polyols are produced in large quantities for polyurethane applications. Other polyethers are used in many applications, and many other applications. These polyethers The preparation is generally based on the polymerization of one or more alkylene oxides in the presence of a starting compound and a basic metal catalyst. The starting compound is mainly one or more hydroxyl groups, primary or secondary amines, carboxy groups or hydrogen sulfur. The material of the radical group. The function of the initiator is to set the nominal function of the product polyether (the number of hydroxyl groups / molecules), and in some cases to incorporate some required functional groups into the product. Until recently 'The choice of catalyst is to test metal gas oxides such as nitrogen oxide bells. The advantages of potassium nitrogen oxides are inexpensive, suitable for the polymerization of different alkylene oxides, and easy to recover from the product polyether. However, for different grades, Metal hydroxide catalyzes the isomerization of propylene oxide to form allyl ethanol. Allyl ethanol plays the role of a single functional initiator during the polymerization of propylene oxide. Therefore, when potassium hydroxide is used to catalyze propylene oxide During the polymerization, the product contains allyl ethanol-starting, single-functional impurities. As the molecular weight of the product polyether increases, the isomerization reaction becomes more common. Therefore, when using KOH as a catalyst, it has equivalent weight. Poly (propylene oxide) products with a molecular weight of about 800 or more are liable to produce a large amount of single functional impurities. This reduces the average functionality and broadens the molecular weight distribution of the product. Recently, it is also known as a catalyst for double metal cyanide (DMC) Commercially used as a catalyst for the polymerization of alkylene oxides. DMC catalysts are described in, for example, U.S. Patent Nos. 3,278,457, 3,278,458, 3,278,459, 3,404,109, 3 , 427, 256, 3, 427, 334, 3, 427,335 and 5, 470, 813, among many others. These DMC catalysts usually do not significantly promote the isomerization of propylene oxide when activated, Compared to hydrogen Catalytic polymerization of potassium chloride, which can prepare polytransfers with saturated parameters & and higher molecular weight. Recently, the developer-4- This paper size is applicable to China National Standard (CNS) A4 (210 X 297) Mm) ---------------- ^ ---- Order --------- line (read the phonetic on the back first? Matters and then fill out this page) 572781 A7 B7 V. Description of the invention (2) The focus has been almost completely focused on zinc hexacyanocobaltate, which is combined with the special complexing agent t-butanol. / As described in US Patent No. 5,470,813, in some cases The lack of DMC catalysts tends to require an induction period of nearly 丨 hours to many hours before increasing its activity. A small amount of polymerization occurs during this induction period, but it is accompanied by a strong exothermic reaction. For some effects, it is desirable to reduce the induction period and provide less exothermic response. Therefore, it is desirable to provide a living catalyst which exhibits a short induction period before the rapid polymerization of alkylene oxides during the polymerization of the alkylene oxides and more exothermic control during the rapid polymerization of the polymers. In one aspect, the present invention is a metal cyanide catalyst complexed with an organic fluorene (R5_s (〇) 2_R5) or a fluorene compound (R5S (0) ~ R5). -On the other hand, the present invention improves a method for polymerizing an epoxide compound in the presence of a catalyst. In this modification, the catalyst is a metal cyanide catalyst that is mixed with an organic amidine or sulfonium compound. It has been found that the metal cyanide catalytic complex of the present invention has very good activity as an epoxide polymerization catalyst. Especially during polymerization, compared with the more commonly used hexacyanosulfonate zinc / t-butanol / poly (propylene oxide) complex, this catalyst often shows a significant reduction in the intellectual property of the Ministry of Economic Affairs. Bureau employee consumer cooperative prints the guidance period. In addition to this, when rapid oxyalkylene polymerization begins, a small or easily controlled exotherm is usually seen. "Metal cyanide catalysts refer to catalysts that have no formula

Mb[M (CN)r(X)t]c[M2(X)6]d · ZL · aHkO · nM3xAy 其中M是金屬離子,其與Ml(CN)r(x)t基團形成一個不溶性沈澱物,以及 其至少具有一個水溶性鹽類; M1和M2是相同的或是不同的過渡金屬離子;Mb [M (CN) r (X) t] c [M2 (X) 6] d · ZL · aHkO · nM3xAy where M is a metal ion that forms an insoluble precipitate with the Ml (CN) r (x) t group And at least one water-soluble salt; M1 and M2 are the same or different transition metal ions;

572781 經濟部智慧財產局員工消費合作社印製 A7 B7___ 五、發明說明(3) ^ 每個X各別代表-個不同於氰化物的基團,其與mM2離子配位; 代表-個由金屬離子__個陰離子A所構成之水雜鹽類,其中 M3與Μ是相同或不同的; L代表該有機颯或亞颯化合物; b和c是正數,其等與d—起反映出_個靜電中性錯合物; d是零或一個正數; X和y是為反映出一個靜電中性鹽類的數目; r是從4至6; t是0至2;以及 a和η疋正數(其可以是分數),其等分別指示出水礙或亞楓化合物以及 M'Ay的相關量。 在任何Μ (X)6中,X基團並不需都相同。c:d的分子比從約1〇〇:〇 至20:80是有利的,較佳的是從約1〇〇:〇至5〇:5〇,且甚至更佳的是從 約 100:0 至 80:20 。 相似的,可以使用兩個或多個不同團的混合物。 Μ和M3較佳地為由下列群組所組成之金屬離子:Zn+2、Fe+2、c〇+2、 Ni+2 ^ Mo+4 ^ Mo+6 > Al+3 ^ V+4 ^ V+5 > Sr+2 ^ W+4 ^ W+6' Mn+2 ^ Sn+2 ^ Sn4 ^ Pb+2 ^572781 Printed by A7 B7___, Consumer Cooperative of Intellectual Property Bureau of the Ministry of Economic Affairs 5. Description of the Invention (3) ^ Each X represents a group different from cyanide, which is coordinated with mM2 ion; __ Anionic water salts composed of anions A, where M3 and M are the same or different; L represents the organic fluorene or sulfonium compound; b and c are positive numbers, which together with d reflect _ static electricity Neutral complex; d is zero or a positive number; X and y are numbers that reflect an electrostatic neutral salt; r is from 4 to 6; t is 0 to 2; and a and η 疋 positive numbers (which It can be a fraction), which respectively indicate the relative amount of water hindering or sub-maple compounds and M'Ay. The X groups need not be the same in any M (X) 6. The molecular ratio of c: d is advantageous from about 100: 0 to 20:80, preferably from about 100: 0 to 50:50, and even more preferably from about 100: 0 To 80:20. Similarly, a mixture of two or more different groups can be used. M and M3 are preferably metal ions composed of the following groups: Zn + 2, Fe + 2, co + 2, Ni + 2 ^ Mo + 4 ^ Mo + 6 > Al + 3 ^ V + 4 ^ V + 5 > Sr + 2 ^ W + 4 ^ W + 6 'Mn + 2 ^ Sn + 2 ^ Sn4 ^ Pb + 2 ^

Cu+2、La+3 and Cr+3。M 和 M3 更佳地為 Zn+2、Fe+2、Co+2、Ni+2、La+3 和 Cr+3。 M最佳地為Zn+2。 M1 和 M2 最好是 Fe+3、Fe+2、Co+3、Co+2、Cr+2、Cr+3、Mn+2、Mn+3、Ir+3、Cu + 2, La + 3 and Cr + 3. M and M3 are more preferably Zn + 2, Fe + 2, Co + 2, Ni + 2, La + 3, and Cr + 3. M is optimally Zn + 2. M1 and M2 are preferably Fe + 3, Fe + 2, Co + 3, Co + 2, Cr + 2, Cr + 3, Mn + 2, Mn + 3, Ir + 3,

Ni2、Rh+3、RU+2、v+4和V+5。在前述項目之間,具有三價陽離子氧化物的 狀態是較佳的。Co+3和Fe+3是同樣較佳的以及Co+3是最佳的。μ1和M2可 以是同樣的或是不同的。 較佳的X基團包括陰離子如鹵化物(特別是氣離子)、氫氧化物、 硫酸鹽、碳酸鹽、草酸鹽、硫氰酸鹽、異氰酸鹽、異硫氰酸鹽、Cm羧 -6 - 本紙張尺度適用中國國家標準(CNS)A4規格(210 x 297公釐) (tl先閱讀背面之注咅?事項再填寫本頁) -裝----------訂---------線 572781Ni2, Rh + 3, RU + 2, v + 4, and V + 5. Among the foregoing items, a state having a trivalent cationic oxide is preferable. Co + 3 and Fe + 3 are equally preferred and Co + 3 is optimal. μ1 and M2 can be the same or different. Preferred X groups include anions such as halides (especially gas ions), hydroxides, sulfates, carbonates, oxalates, thiocyanates, isocyanates, isothiocyanates, Cm carboxylates. -6-This paper size is in accordance with China National Standard (CNS) A4 (210 x 297 mm) (tl read the note on the back first? Matters and then fill out this page)-Install ---------- Order --------- Line 572781

經濟部智慧財產局員工消費合作社印製 酸鹽和亞硝酸鹽(),以及無帶電類如c〇、h2〇和N〇。特別較佳的χ 基團是NO、N(V和CO。 Γ最好是5或6 ’最佳的是6以及t最好是0或1,最佳的是〇。 大部分的情況是r+t等於6。 適合的陰離子A包括_化物如氣和漠、亞硝酸鹽、硫酸鹽、碳酸 鹽氮化物、草酸鹽、硫氰酸鹽、異氰酸鹽、異硫氰酸鹽、過氣酸鹽和 Ci-4f酸氣離子是特別較佳的。 \/ Y L/不一個有機颯或亞颯化合物。適合的颯化合物一般是以化學 式r5a4-r5來絲,其中每一個R5是未取代的或惰性取代的烧基、環 烧基、方香基,或是與另一個R5 一起形成一個含有楓基團(一_2一)的硫 原子的秘構的-部分。適合的姻化合物_般是以化學式r5_s(〇)—R5 來表示,其中母一個p是如剛剛所述。在上文中,“惰性取代的”是指沒 有包含取代基的基團,其與金屬氰化物、其前趨化合物(如下所述)或氧 稀反應不良或者疋對氧化稀聚合化之不良干擾。這些惰性取代基包 括如乙峻、院氧基、氫氧基、腈、酸、丙酮、醯胺、硫化物、額外的颯 或亞楓基團。每-個R5最好是未取代的,以及最好若不是為烧基基團就 疋與另-個R5-起形成一個包含礙或亞諷基團的環結構的一部分。基本 上較佳的R5基團是1 一4碳原子烧基基團,卿些與楓或亞颯基團之硫原 子形成一個5一8員環。更佳的化合物是水溶性的,例如包括二甲基亞礙 (DMS0)、四亞甲基亞颯、2, 2_續醯基二乙醇、二甲基楓和環丁楓(四亞 甲基楓)。DMS0是最佳的化合物,因為其於環氧丙燒聚合化之起始表現 特別短的誘導期。 颯或亞颯化合物是一般以及較佳的單獨錯合因子。 藉由第一次溶解或分散水溶性金屬氰化物於惰性溶媒中如水或甲 -7- 本紙張尺度適用中國國家標準(CNS)A4規格⑽χ撕公& *--- - · I I I - (講先閱讀背面之注意事項再填寫本頁) ----II---------線· 572781 經濟部智慧財產局員工消費合作社印製 A7 _B7_ 五、發明說明(5) 醇,催化錯合物是方便製造的。可以使用兩或更多金屬氰化物的混合 物。水溶性金屬氰化物一般是以化學式,其中β是 氫或一金屬其與[M^CNMXh]離子形成一個水溶性鹽類,u和ν是整數, 其導致一電中性化合物以及Μ1、X、r和t是如前所述。B最好為氳、鈉 或鉀。化合物中B是氫的形成是方便的,其藉由以與鹼金屬鹽類一致的 水溶液通過一陽離子交換樹脂。 除此之外’溶液或金屬鼠化物的分散也可以包含具Bu[M2(x)6]v結 構的化合物,其中M2是一過渡性金屬,而x、B、u和V如前。M2可以是 相同或不同於M1。 然後在颯或亞颯化合物存在下,溶液或分散被結合於與一水溶性 金屬離子水溶液產生的溶液。金屬鹽類是以一般化學式MxAy代表,其中 Μ、A、X和y如前之定義。特別適當的金屬鹽類包括鋅函化物、氫氧化 鋅、硫酸鋅鹽、碳酸鋅鹽、氰化物氰化鋅、草酸鋅鹽、硫氰酸鋅鹽、異 氰酸鋅鹽、G-4羧酸鹽鋅和亞硝酸鋅鹽。氣化鋅為最佳的。 混合溫度不是非常重要的,麟起始材料於溶液巾或充分地分散 直至混合完全。惰性溶媒的溫度約10至沸騰,特別是15—4〇。〇是最適合 的。可以快速擾拌進行混合。可以使用如美國專利5, 47〇, 813號說明之 新密混合技術,或不需要。 在催化劑的沈殿,使用至少足夠的金屬鹽類以提供丨當量的金屬 離子(M)於每當量的金屬氰離子(mXcnmxx)加上假如有使用時每當量 的M2(X)6離子。已發現-般較具活性的催化劑是那些使用過量金屬鹽類 製備的催化劑。這些過量金屬被相信是以队或“鹽類形式存在於催 化劑錯合物中。此過量金屬鹽類可以在沈殿步驟加入,如藉由加入至約 3當量的金屬鹽類,較佳的是約1]至3,更佳地是約15至2·5金屬 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公爱) ----------1Τ---------線 i^w. (請先閱讀背面之注意事項再填寫本頁) 572781 A7 五、發明說明(6) 鹽類當量,每一金屬氰離子結合當量加上任何!^(幻6離子。 另一加入過量金屬鹽類的方法是隨沈澱步驟後的分離步驟,將在 下文仔細說明。過量鹽類之金屬離子可能與使用於沈澱催化物的金屬離 子不同。 加入金屬氰化物溶液於金屬鹽類是較佳的以及以攪拌混合亦是較 佳的。攪拌在混合完成之後最好持續進行。金屬氰化物催化劑沈澱以及 在懸液中形成分散。 催化劑錯合物可以藉混合溶液或分散金屬氰化物於溶液或於颯或 亞楓化合物存在下分散金屬氰化物達成沈澱。達成沈澱的方法是加颯或 亞楓化合物於溶液中或於溶液混合之前分散金屬氰化物。輪流地,兩個 起始溶液或分散都可以與颯或亞颯化合物同時加入。第三個方法是直接 在加入楓或亞颯化合物之後混合起始溶液或分散。在加入起始量的颯或 亞楓化合物後’ 一般會攪拌混合物幾分鐘以使所需催化劑錯合物形成和 沈澱。 然後催化劑化合物沈澱的形成是可藉由適當技術 回收’如過濾或離心。較佳的是,將催化劑錯合物隨後 以水、楓或亞楓化合物、聚醚多元醇(當有使用時)或一 些在此的結合物沖洗一或多次。其是方便的,藉由在液 體中攪拌幾分鐘將催化物重漿化以及過濾。基本上沖洗 最好持續進行直到至少所有不要的離子,特別是鹼金屬 和離子從錯合物中被移除。 已有發現假如催化劑施於分子量約300-4000的聚醚 多元醇’有時催化劑的製備是容易的。當於催化劑錯合物 中使用聚醚多元醇,其可以加入颯或亞颯化合物,或隨後 -9- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) (綠先閱讀背面之注意事項再填寫本頁) ^----l·—.—I ^--------- 經濟部智慧財產局員工消費合作社印製 8 27 7 5 五 經濟部智慧財產局員工消費合作社印製 A7 ---~----- 、發明說明(7) 沖洗化合物一或多次。 最後催化劑錯合物的乾燥是方便的,較佳的方式是在 真空下和適當加溫(如約50-60γ)Η去除過多水份與揮發 性有機物。乾燥最好持續至催化劑錯合物到達恆定重量。 在形成催侧錯合物之_方法是,於起始的混合與沈殿步驟中 使用只包含相關於金屬氰化物結合數量(和任何使用的Μ2⑴6化合物)之 -化學計量計算數量的金屬_水溶液。起始沈默後,沈澱物以水沖 洗去除不要_子。然後沈輯峨少量的含水雜、附加金難類以及 礙或亞楓化合物結合。使用的金屬鹽類可以與用以形成沈澱所使用的相 同或不同的金屬鹽類。加入溶液的數量最好是沈澱吸收的數量。主要使 用溶液的數量是從約〇· 5至2,較佳的是〇· 8至1· 5,更佳的是1至1 5 亳升/克分離之沈積物。金屬鹽類加入此溶液之有利的數量是約9至3〇, 較佳的是11至25部分/100部分分離之沈積物,以重量計。颯或亞颯化 合物與水之重量比約90:10至10:90是有利的,較佳的是約7〇:3〇至 30:70。假如需要’聚醚多元醇可以包括於溶液中。形成的催化劑錯合 物被乾燥以及使用而不需進一步處理,或可以先以水沖洗,雖然最好不 要額外以颯化合物、亞颯化合物或聚醚多元醇的沖洗。 本發明之催化劑錯合物是使用於聚合氧化婦以製造 聚醚。一般上,方法包括在聚合化情況下,將具催化作用 數量的催化劑與氧化烯混合,且允許聚合化持續進行至基 本上所提供的氧化烯耗盡。催化劑濃度的選擇是於所需速 率或在所需時間内去聚合氧化稀。一般上,適當的催化劑 數量是從約5至10,0 0 0份重量部分的金屬氰化物催化劑/百 萬份重量部分(PPm)之結合氧化烯,以及假如有存在起始物 -10- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公t) (請先閱讀背面之注意事項再填寫本頁) ---------II·--------線· 572781 A7 B7 五 r<濟部智慧財產局員工消費合作社印製 、發明說明(8) 和共聚單體。在相同基礎上,更佳 特別是從約25至1 000,更佳的是至25〇卯=度疋從約1〇’ 目:=子量,告知所欲官能基(氣氧基基團/分子的數 二或所需終端官能基基團,之前說明的起始化合物最好於 反應開始時與催化劑錯合物混合。適當的起始化合物包括 -乙醇如甲醇、乙醇、n-丙醇、異丙醇、卜丁醇、異丁醇、 卜丁醇、辛醇、十八醇、3_ 丁块小烴基、3 丁稀+烴基、 丙快基酒精、2-甲基-2_丙醇、2 一甲基I 丁块_2 —煙基、2一 甲基-3-丁稀-2 —烴基、3_ 丁块_卜烴基、丁烯+烴基。 適當的一乙醇起始化合物包括齒化酒精如2-氯乙醇、2_溴 乙醇、2-氣+丙醇、3_氣—卜丙醇、3漠+丙醇"_ 二氣-2-丙醇、卜氣_2—甲基_2_丙醇’與石肖乙醇、啊_乙醇、 醋-乙醇、氰乙醇和其它惰性取代的乙醇同樣好。適當的聚 乙醇起始物包括乙二醇、丙二醇、丙三醇、I〗,〗—三甲 烴基丙烧、-三甲基烴基乙烧、1>2,3一三氯氧丁烷 異戊四醇、木糖醇、阿拉伯糖醇、甘露糖醇、U—二甲 -3-己炔-2, 5-二烴基、2, 4, 7,9一四甲基一5一癸炔一4,7一二 基:蔬糖、葡萄糖醇、燒基葡萄糖苷如甲基葡萄糖菩和 基葡萄糖苷。低分子量聚醚多元醇,特別是那些具重量面 量約35G或較少的,更佳的是約125-250,也是有用的起始 化合物。 在氧化烯之間可以被本發明催化劑錯合物聚合的 環氧乙烧、環氧丙烧、1>2—環氧丁烧、氧化苯乙稀和關π 它的混合物。不同的氧化烯可以被聚合隨之而來的去製造 基 基 烴 乙 當 是 於 ,丨·裝 l·---訂'---------_ (請先閱讀背面之注意事項再填寫本頁) -11 - 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公爱) 572781 經濟部智慧財產局員工消費合作社印製 A7 五、發明說明(9) 成塊共聚物。更佳地,氧化烯是環氧丙烷或環氧丙烷和環 氧乙烷和/或環氧丁烷的混合物。特別佳的是環氧丙烷獨自 或至少與50%重量百分比之環氧丙烷和大於約5〇%重量百分 比之壤氧乙烧混合。 v 徐 ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ 元醇之催化劑錯合物的存在下與氧化烯共同聚合。此共聚 單體包括氧雜環丁烷,如美國專利3, 278, 457號和 3,404,109號之說明,以及酐如美國專利5,145,883號和 3, 538, 043號之說明,其各別生產聚醚和多元脂或聚醚多元 醇。氫氧鏈烷酸酯如乳酸、3-氫氧丁酸鹽酯、3-氫氧戊酸 鹽酯(和其二聚體)、内酯和二氧化碳是其它適合單體的例 子’可用本發明之催化劑聚合之。 反應主要充分進行的溫度是在、約25至150°C,較 佳的是從80-130°C。一個方便的聚合技術包含催化劑錯合 物與起始物的混合以及加壓於有氧化烯的反應爐。在短的 誘導期間之後,聚合進行,以反應爐壓力減少為指標。一 旦聚合化開始,添加的氧化烯依需要方便地加入反應爐 中,直到加入的氧化烯足夠於產生所需當量重量的聚合物。 另一方便的聚合技術是連續的方法。此連續的過程 中,活化的起始物/催化劑混合物是連續的加入一連續反應 爐如連續攪拌槽反應爐(CSTR)或一反應試管。加入的氧化 (\ 稀是導入反應爐而產物、是待續被移除。 本發明的催化劑是特別有用於製造環氧丙烷同聚合 物與環氧丙烷和大於15重量百分比的環氧乙烷(根據所有 -12- 本紙張適用中國國家標準(CNS)A4規格(21G X 297公爱) ----- ---:---------裝-----^----訂---------線. (請先閱讀背面之注意事項再填寫本頁) 572781 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明說明(10) 單體)之隨機共同聚合物。特別有興趣的聚合物具氫氧基當 量重量約從800,較佳的是從1〇〇〇至5〇〇〇,較佳的是至 4000,更佳的是至2500以及未飽和不超過〇. 〇2毫當量/克, 較佳的是不超過〇·〇1毫當量/克。 依據分子量、當量重量、官能性以及任何官能基團的 存在,聚合產品可以有多種用途。如此所製造之聚醚曼元 醇可以用做製造聚氨基甲Us旨的材料。每醚屬可以用做 ^ ® ^ ^ Λ ^ Λ H ^ ii:. # fij ΐχ 胺 化聚St的起始材料。 • -.V. ·- -.6 和— *·*' - · · . 以下列所提供的範例說明本發明,但不是去限制其範 圍。所有部分以及百分比均以重量計,除非有其它指示。 範例1 k 催化劑製備 以140毫升蒸餾水製備一六氰基鈷酸鉀溶液(8·〇克,0 024莫 耳)。將其加入以25克(〇· 18莫耳)之氣化鋅溶於4〇毫升水之授拌溶液。 立即加入以100毫升二甲基亞颯(DMSO)溶於100毫升水之溶液,且授拌 形成之混合液10分鐘。漿體形成,其以布赫納濾管過濾。收集之固體 重漿化於包含60毫升水以及140亳升DMSO溶液中,攪拌10分鐘,以 之前之方法過濾之。然後該固體予以漿化於2〇〇毫升DMSO中,授拌10 分鐘,再過濾之。該固體在真空5〇。(:下乾燥18小時。 H始提高溫度聚合仆 30克之700分子量之聚醚三元醇與〇· 2克之從Α部分而來的催化 -13- 本紙張尺度適用中國國家標準(CNS)A4規格(210 x 297公釐) (誇先閱讀背面之注意事項再填寫本頁) ,裝-----^----tT---------線· 572781Employees' cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs print acid salts and nitrites (), as well as non-charged types such as c0, h20 and No. Particularly preferred χ groups are NO, N (V, and CO. Γ is preferably 5 or 6 ′, most preferably 6 and t is preferably 0 or 1, and most preferably 0. Most cases are r + t is equal to 6. Suitable anions A include compounds such as gas and molybdenum, nitrites, sulfates, carbonate nitrides, oxalates, thiocyanates, isocyanates, isothiocyanates, persulfates Gas acid salts and Ci-4f acid gas ions are particularly preferred. \ / YL / is not an organic rhenium or rhenium compound. Suitable rhenium compounds are generally based on the chemical formulas r5a4-r5, where each R5 is unsubstituted Or inertly substituted alkynyl, cycloalkynyl, sphenyl, or together with another R5 to form a mysterious-portion of a sulfur atom containing a maple group (one_2 one). Suitable marriage compounds are generally It is represented by the chemical formula r5_s (〇) -R5, where the parent p is as just described. In the above, "inertly substituted" refers to a group without a substituent, which is related to the metal cyanide and its precursor (As described below) or poor reaction with oxygen or dilute interference with oxidative lean polymerization. These inert substituents include Hydroxy, hydroxyl, nitrile, acid, acetone, ammonium, sulfide, additional fluorene or sulfenyl groups. Each R5 is preferably unsubstituted, and preferably if it is not an alkyl group For example, 疋 and another R5- form a part of a ring structure containing a hindering or sub-radical group. Basically the preferred R5 group is a 1-4 carbon atom alkynyl group. The sulfur atom of the group forms a 5- to 8-membered ring. More preferred compounds are water-soluble, including, for example, dimethylmethylene (DMSO), tetramethylene fluorene, 2, 2-fluorenyl diethanol, Dimethyl maple and cyclobutyl maple (tetramethylene maple). DMS0 is the best compound because it exhibits a particularly short induction period at the beginning of the propylene oxide polymerization. Thallium or thallium compounds are generally as well as Better individual mismatch factor. By dissolving or dispersing the water-soluble metal cyanide in an inert solvent such as water or A-7 for the first time- This paper size applies the Chinese National Standard (CNS) A4 specification. --· III-(Read the notes on the back before filling out this page) ---- II --------- line · 572781 Bureau of Intellectual Property, Ministry of Economic Affairs Printed by employee consumer cooperatives A7 _B7_ V. Description of the invention (5) Alcohols, catalytic complexes are easy to manufacture. Mixtures of two or more metal cyanides can be used. Water-soluble metal cyanides are generally of chemical formula, where β is Hydrogen or a metal which forms a water-soluble salt with [M ^ CNMXh] ions, u and ν are integers, which results in an electrically neutral compound and M1, X, r, and t are as described above. B is preferably Samarium, sodium, or potassium. It is convenient for the formation of B to be hydrogen in the compound, which is passed through a cation exchange resin in an aqueous solution consistent with alkali metal salts. In addition, the dispersion of the solution or metal rat compound may also include A compound having a Bu [M2 (x) 6] v structure, where M2 is a transition metal, and x, B, u, and V are as before. M2 can be the same or different from M1. The solution or dispersion is then combined with a solution produced with an aqueous water-soluble metal ion solution in the presence of a rhenium or rhenium compound. Metal salts are represented by the general chemical formula MxAy, where M, A, X and y are as previously defined. Particularly suitable metal salts include zinc functional compounds, zinc hydroxide, zinc sulfate, zinc carbonate, zinc cyanide, zinc cyanide, zinc oxalate, zinc thiocyanate, zinc isocyanate, and G-4 carboxylic acid. Salt zinc and zinc nitrite. Gasified zinc is optimal. The mixing temperature is not very important, and the starting material is dispersed in the solution towel or sufficiently dispersed until the mixing is complete. The temperature of the inert solvent is about 10 to boiling, especially 15 to 40. 〇 is the most suitable. Can be quickly stirred for mixing. New dense mixing techniques such as those described in U.S. Patent No. 5,47,813 may be used, or they are not required. In Shendian of the catalyst, use at least enough metal salts to provide equivalent metal ions (M) per metal cyanide ion (mXcnmxx) plus M2 (X) 6 ions per equivalent if used. Catalysts that have been found to be generally more active are those prepared using excess metal salts. These excess metals are believed to be present in the catalyst complex as a team or "salt." This excess metal salt can be added in the Shen Dian step, such as by adding to about 3 equivalents of metal salt, preferably about 1] to 3, more preferably about 15 to 2 · 5 metal paper size applicable to Chinese National Standard (CNS) A4 specifications (210 X 297 public love) ---------- 1T ---- ----- line i ^ w. (Please read the precautions on the back before filling this page) 572781 A7 V. Description of the invention (6) Salt equivalents, each metal cyanide ion combined equivalent plus any! ^ (幻6 ions. Another method of adding excess metal salts is the separation step following the precipitation step, which will be explained in detail below. The metal ions of the excess salts may be different from the metal ions used in the precipitation catalyst. Adding a metal cyanide solution Metal salts are preferred and mixing is also preferred. Stirring is best continued after mixing is complete. Metal cyanide catalysts precipitate and form dispersions in suspensions. Catalyst complexes can be obtained by mixing solutions or Disperse metal cyanide in solution or in tincture or Asian maple Disperse the metal cyanide to achieve precipitation in the presence of the compound. The method to achieve the precipitation is to add the rhenium or safranine compound to the solution or disperse the metal cyanide before the solution is mixed. In turn, both starting solutions or dispersions can be mixed with The osmium compound is added at the same time. The third method is to mix the starting solution or disperse directly after the maple or osmium compound is added. After the initial amount of the osmium or osmium compound is added, the mixture is generally stirred for several minutes to make the desired Formation of catalyst complexes and precipitation. The formation of catalyst compound precipitates can then be recovered by appropriate techniques such as filtration or centrifugation. Preferably, the catalyst complexes are subsequently multiplied with water, maple or sub-maple compounds, polyethers. Alcohol (when used) or some of the combinations herein are rinsed one or more times. It is convenient to reslurry the catalyst by stirring in the liquid for a few minutes and filtering. Basically the rinse is preferably continued until At least all unwanted ions, especially alkali metals and ions are removed from the complex. It has been found that if the catalyst is applied to a molecular weight of about 300-4000 Ether polyols are sometimes easy to prepare catalysts. When polyether polyols are used in the catalyst complex, they can be added with rhenium or sulfonium compounds, or subsequently -9- This paper is applicable to Chinese National Standards (CNS) A4 specification (210 X 297 mm) (green first read the precautions on the back before filling out this page) ^ ---- l · —.— I ^ --------- Consumption by Employees of Intellectual Property Bureau, Ministry of Economic Affairs Printed by the cooperative 8 27 7 5 Five employees of the Intellectual Property Bureau of the Ministry of Economic Affairs printed A7 by the consumer cooperative --- ~ -----, invention description (7) Rinse the compound one or more times. Finally, the drying of the catalyst complex is convenient The preferred method is to remove excess water and volatile organic compounds under vacuum and appropriate heating (such as about 50-60γ). Drying is preferably continued until the catalyst complex reaches a constant weight. One way to form a side complex is to use a stoichiometrically calculated amount of a metal_aqueous solution in the initial mixing and Shen Dian steps, which contains only the stoichiometrically calculated amount of the metal cyanide bound amount (and any M2⑴6 compound used). After the initial silence, the precipitate was washed with water to remove unwanted particles. Then Shen Jiya a small amount of water-containing impurities, additional gold and other difficult and sub-maple compounds. The metal salts used may be the same or different metal salts used to form the precipitate. The amount of solution added is preferably the amount absorbed by the precipitate. The amount of the mainly used solution is from about 0.5 to 2, preferably from 0.8 to 1.5, and more preferably from 1 to 15 l / g of separated sediment. Advantageous amounts of metal salts added to this solution are about 9 to 30, preferably 11 to 25 parts per 100 parts of the separated sediment, by weight. It is advantageous that the weight ratio of the rhenium or osmium compound to water is about 90:10 to 10:90, and preferably about 70:30 to 30:70. If desired, ' polyether polyols may be included in the solution. The formed catalyst complex is dried and used without further treatment, or may be rinsed with water first, although it is preferred not to rinse with an amidine compound, a rhenium compound or a polyether polyol. The catalyst complex of the present invention is used to polymerize oxidized women to make polyethers. Generally, the method includes mixing a catalytic amount of a catalyst with an alkylene oxide in the case of polymerization, and allowing the polymerization to continue until the substantially provided alkylene oxide is depleted. The catalyst concentration is selected to depolymerize and dilute at the required rate or within the required time. Generally, the appropriate amount of catalyst is from about 5 to 10,000 parts by weight of metal cyanide catalyst per million parts by weight (PPm) of combined alkylene oxide, and if starting materials are present Paper size applies to China National Standard (CNS) A4 (210 X 297 g) (Please read the precautions on the back before filling this page) --------- II · -------- Line · 572781 A7 B7 Five printed by the Consumers' Cooperative of the Ministry of Economics and Intellectual Property of the Ministry of Economic Affairs (8) and comonomer. On the same basis, more preferably from about 25 to 1,000, and even more preferably from about 25 to 卯 = degree 疋 from about 10 '. Mesh: = sub-quantity to inform the desired functional group (oxygen group / The number of molecules or the required terminal functional group, the starting compound previously described is preferably mixed with the catalyst complex at the beginning of the reaction. Suitable starting compounds include-ethanol such as methanol, ethanol, n-propanol, Isopropanol, butanol, isobutanol, butanol, octanol, stearyl alcohol, 3-butane small hydrocarbyl, 3-butane + hydrocarbyl, proparyl alcohol, 2-methyl-2-propanol, 2 monomethyl I butane_2 —nicotyl, 2-methyl-3-butane-2 —hydrocarbyl, 3-butane_hydrocarbyl, butene + hydrocarbyl. Suitable monoethanol starting compounds include tooth alcohol Such as 2-chloroethanol, 2-bromoethanol, 2-gas + propanol, 3-gas-propanol, 3-mo + propanol " _ digas-2-propanol, and propane_2-methyl_ 2_propanol is as good as Shisha ethanol, ah_ethanol, vinegar-ethanol, cyanoethanol, and other inert substituted ethanol. Suitable polyethanol starting materials include ethylene glycol, propylene glycol, glycerol, I, 〖—Trimethylhydrocarbyl propane,- Trimethylhydrocarbylethane, 1 > 2,3-trichlorooxybutane isopentaerythritol, xylitol, arabinitol, mannitol, U-dimethyl-3-hexyne-2, 5-di Hydrocarbyl, 2, 4, 7,9-tetramethyl-5, 5-decyne, 4,7-diyl: vegetable sugar, glucose alcohol, glucosinolates such as methylglucosyl and glucosinolate. Low molecular weight polyether Polyols, especially those having a surface weight of about 35G or less, and more preferably about 125-250, are also useful starting compounds. Epoxides that can be polymerized by the catalyst complex of the present invention between alkylene oxides Ethylene fired, propylene oxide fired, 1 > 2-butene oxide fired, styrene oxide, and its mixture. Different alkylene oxides can be polymerized to produce the alkyl hydrocarbons.丨 · Install l · --- Order '---------_ (Please read the precautions on the back before filling this page) -11-This paper size applies to China National Standard (CNS) A4 (210 X 297 Public Love) 572781 A7 printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 5. Description of the invention (9) Block copolymer. More preferably, the alkylene oxide is propylene oxide or propylene oxide and cyclic A mixture of ethylene oxide and / or butylene oxide. Particularly preferred is propylene oxide alone or at least mixed with 50% by weight of propylene oxide and greater than about 50% by weight of oxyethylene. V Xu ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ Copolymerizes with alkylene oxide in the presence of a catalyst complex of an alcohol. This comonomer includes oxetane, such as US Patent Nos. 3,278,457 and 3,404. No. 109, and anhydrides such as those described in U.S. Patent Nos. 5,145,883 and 3,538,043, which respectively produce polyethers and polyols or polyether polyols. Hydroxyl alkanoates such as lactic acid, 3-hydrobutyrate, 3-hydrovalerate (and its dimers), lactones, and carbon dioxide are other examples of suitable monomers. Catalyst polymerization. The reaction is mainly carried out at a temperature of about 25 to 150 ° C, preferably 80 to 130 ° C. A convenient polymerization technique involves mixing the catalyst complex with the starting material and pressurizing the reactor with an alkylene oxide. After a short induction period, the polymerization proceeded with the reduction in reactor pressure as an indicator. Once the polymerization begins, the added alkylene oxide is conveniently added to the reaction furnace as needed until the added alkylene oxide is sufficient to produce the required equivalent weight of polymer. Another convenient polymerization technique is a continuous process. In this continuous process, the activated starter / catalyst mixture is continuously fed into a continuous reaction furnace such as a continuous stirred tank reactor (CSTR) or a reaction tube. The added oxidant (\ dilute is introduced into the reaction furnace and the product is to be continuously removed. The catalyst of the present invention is particularly useful for the production of propylene oxide homopolymer with propylene oxide and ethylene oxide greater than 15 weight percent ( According to all -12- this paper applies Chinese National Standard (CNS) A4 specifications (21G X 297 public love) ----- ---: --------- install ----- ^- --Order --------- line. (Please read the precautions on the back before filling out this page) 572781 Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 B7 V. Invention Description (10) Single Unit) Random co-polymers. Polymers of particular interest have a hydroxyl equivalent weight from about 800, preferably from 10,000 to 5,000, preferably from 4000 to 2500, and even more preferably to 2500. And the unsaturation does not exceed 0.02 milliequivalents / gram, preferably not more than 0.001 milliequivalents / gram. Depending on the molecular weight, equivalent weight, functionality, and the presence of any functional group, the polymerization product can have a variety of Uses. The polyether mannitol produced in this way can be used as a material for the production of polyurethane Us. Each ether can be used as ^ ® ^ ^ Λ ^ Λ H ^ ii : # Fij ΐχ Aminated Poly St starting material All parts and percentages are by weight unless otherwise indicated. Example 1k Catalyst Preparation A solution of potassium hexacyanocobaltate (8.0 g, 0 024 mol) was prepared in 140 ml of distilled water. Add it to 25 Gram (0.18 mol) of zinc oxide dissolved in 40 ml of water. Immediately add a solution of 100 ml of dimethyl sulfoxide (DMSO) in 100 ml of water and mix the resulting mixture. The liquid was formed for 10 minutes. A slurry was formed, which was filtered with a Buchner filter. The collected solid was reslurried in a solution containing 60 ml of water and 140 liters of DMSO, stirred for 10 minutes, and filtered as before. The solid It was slurried in 200 ml of DMSO, allowed to stir for 10 minutes, and then filtered. The solid was dried under vacuum at 50. (: dried for 18 hours. The temperature was raised to 30 grams of 700 molecular weight polyether triol. With 0.2 grams of catalysis from Part A-13- This paper size applies to China Standard (CNS) A4 (210 x 297 mm) (please read the precautions on the back before filling in this page), install ----- ^ ---- tT --------- line · 572781

劑錯合物齡於_反應射。在魏沖洗後,將混合物與環氧丙烧加 二至10G C且加壓至5Qpsig。聚合化立即開始,但不見可計量的放熱。 當聚合化進行時,持續加入環氧丙燒於反應爐中以維持壓力在5〇 _ 下至140克所有物氧峨都加完。$全投人環氧丙制聚合化反應約 費時3個小時。形成之聚喊多元醇之未飽和程度是請3毫當量/克, 以及聚分散性約1. 29。 範例2 A. 催化劑製借 將以4· 1克鈉硝基鐵氰化物溶於5〇毫升去離子水之溶 液通過一含有25克巨多孔〇 —對乙烯苯強酸陽離子交換樹脂 (Dowex MSC-1,可從陶氏化學公司買到)於氫形式的管柱。 將沖洗液(包含〇· 014莫耳H2[Fe(CN)5(N〇)D加入另一以 4. 5克之六氰基姑酸鉀(〇〇14莫耳)溶於5〇毫升去離子水之 溶液中。然後將混合物加入以25克之氯化鋅溶於40毫升去 離子水之攪拌溶液中。隨後立即加入2〇〇毫升以體積比 50/50水與DMS0之溶液。將形成之漿體均質1〇分鐘然後倒入 一攪拌的大燒杯中。加入2〇〇亳升水、2毫升DMS0、2克之4000 分子量的三官能基聚(環氧丙烷)之溶液,隨後攪拌3分鐘。 然後聚體透過布赫納濾管過濾以分離固體。該固體重漿化 於含60毫升水、140亳升DMS0以及2克之相同的聚(環氧丙烷) 之溶液’擾拌10分鐘,以前述方法過濾之。然後形成之固 體再予以聚化於200毫升DMS0與1克之聚(環氧丙烧)之溶液 中’再攪拌10分鐘,過濾之。最後產物在真空5〇°C下乾燥 -14- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公爱) (請先閱讀背面之注意事項再填寫本頁) 一裝-----^----訂---------線_ 經濟部智慧財產局員工消費合作社印製 572781 A7 B7 五、發明說明(12) 過夜。 B^.____起始提高溫度聚合化 提高溫度聚合化之處理如範例1B之說明。在誘導期1〇_15分鐘 後,聚合化開始,伴隨20°C放熱。形成之聚驗多元醇未飽和程度是〇· 〇〇9 毫當量/克,且聚分散性是1· 26。 範例3 A 催化劑製備 將以25克之氣化鋅溶於40亳升去離子水之溶液加入 混合於以8 · 0克六亂基始酸卸溶於14 0毫升水之溶液中。混 合物攪拌數秒鐘。然後加入以20克甲基颯溶於2〇〇毫升水之 溶液。混合物攪拌10分鐘,真空過濾。過濾之濾泥重漿化 於以25克之甲基楓溶於180毫升水之溶液中,且加入1克之 450分子量之三官能基聚(環氧丙烷)。混合物攪拌10分鐘, 再過濾之。該過濾之濾泥於同樣條件下再重漿化一次且再 過濾一次。然後產物於真空85。(:下乾燥24小時。然後予以 漿化於丙酮中,離心以回收固體,於真空100°C下乾燥18 小時。 始提高溫度聚合化 在帕爾反應爐中,混合30克分子量700之聚醚三元醇以及根據預 期產物重量之足夠的催化劑,其係從Α部分而來,提供約lOOOppm。以 氮氣沖洗後’將混合物與環氧丙烷加熱至100。(:且加壓至50 psig。在 -15- ^紙張尺度適用家標準1CNS)A4規格⑽x 297公釐) (請先閱讀背面之注意事項再填寫本頁) 裝----------訂---------線- 經濟部智慧財產局員工消費合作社印製 572781 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明說明(13) 誘導約16分鐘之後,聚合開始且可見些微放熱5。(:。當聚合化進行時 持續加入於反應爐以維持壓力於環氧丙烷35 psig,直至所有12]古避 ϋ見環 氧丙烷均加完。完全投入環氧丙烷的聚合化反應約費時25個分鐘。步 成之聚合物之未飽和是0.002亳當量/克。 範例4 Α. 催化劑製備 將以6· 25克氣化鋅溶於1 〇毫升去離子水之溶液加人 混合於以2· 0克六氰基鈷酸鉀溶於35毫升水之溶液中。混合 物攪拌數秒鐘。然後加入20毫升以體積比50/50四亞甲基 亞颯與蒸餾水之混合溶液。混合物攪拌10分鐘,過濾之。 過濾之濾泥重漿化於12毫升甲基颯與1克分子量450之三官 能基聚(環氧丙烷)之溶液且再次過濾。然後該過濾濾泥溶 於丙酮中,過濾以回收固體,於真空85°C下乾燥7小時。 B.__起始挺兩溫度聚合化 從A部分來的催化劑之活性評估如範例3B之說明。在誘導期間 25分鐘後,聚合開始且可見些微放熱(24。0。完全投入環氧丙烷的聚合 化反應約費時26個分鐘。形成之聚合物之未飽和是0· 007毫當量/克。 範例5 A. 催劑製備 將以6. 25克氣化鋅溶於1 〇毫升去離子水之溶液加入 混合於以2 · 〇克六氰基鈷酸鉀溶於3 5毫升水之溶液中。混合 -16- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) jpt---— (請先閱讀背面之注意事項再填寫本頁} ----tr---------線·----- 572781 A7 ' ' --~7 -________ 五、發明說明(14) 物攪拌數秒鐘。然後加入20亳升以體積比5〇/5〇 22—磺醯 基二乙醇與蒸餾水之混合溶液。混合物攪拌1〇分鐘,過濾 之。過濾之濾泥予以漿化於15亳升2, 2—磺醯基二乙醇、1〇 笔升去離子水與2克之450分子量之三官能基聚(環氧丙烷) 之溶液,攪拌10分鐘,再次過濾。然後該過濾濾泥再次予 以漿化於2, 2-磺醯基二乙醇(37· 5亳升)以及〇· 93克聚(環 氧丙烧)中’過濾濾泥溶於丙_中,過濾以回收固體,於真 空85°C下乾燥18小時。 B. 起始提高溫度聚合化 使用0 · 19克從A部分來的催化劑之活性評估如範例3 b 之說明。聚合化立即開始。當環氧丙烧聚合時,不見可測 得之放熱。完全投入環氧丙烷的聚合化反應約費時1 〇3個分 鐘0 (請先閱讀背面之注音?事項再填寫本頁} 經濟部智慧財產局員工消費合作社印製 本紙張國國家標準(CNS)A4規格(210 X 297公釐)Agent complexes are older than reaction shots. After the Wei rinse, the mixture and propylene oxide were added to 2 to 10 G C and pressurized to 5 Qpsig. Polymerization began immediately, but no measurable exotherm was seen. While the polymerization is proceeding, propylene oxide is continuously added to the reaction furnace to maintain the pressure from 50 ° to 140 grams of all the oxygen and oxygen. $ 全 投 人 polymerization reaction takes about 3 hours. The degree of unsaturation of the formed polyhydric polyol is 3 meq / g, and the polydispersity is about 1.29. Example 2 A. Preparation of a catalyst A solution of 4.1 g of sodium nitroferricyanide in 50 ml of deionized water was passed through a 25 g macroporous 0-p-vinylbenzene strong acid cation exchange resin (Dowex MSC-1 (Available from The Dow Chemical Company) in hydrogen form. The rinsing solution (containing 0.014 mol H2 [Fe (CN) 5 (N〇) D) was added to another 4.5 g of potassium hexacyanophosphate (0014 mol) and dissolved in 50 ml of deionized Water solution. The mixture was then added to a stirred solution of 25 g of zinc chloride in 40 ml of deionized water. Then immediately added 200 ml of a 50/50 solution of water and DMS0 in a volume ratio. The resulting slurry was The body was homogenized for 10 minutes and then poured into a stirred large beaker. 2,000 liters of water, 2 ml of DMS0, 2 g of a 4000-molecular weight trifunctional poly (propylene oxide) solution were added, followed by stirring for 3 minutes. The body was filtered through a Buchner filter tube to separate the solid. The solid was reslurried in a solution containing 60 ml of water, 140 liters of DMS0, and 2 g of the same poly (propylene oxide). Stir for 10 minutes and filter as previously described. The solid formed was then polymerized in a solution of 200 ml of DMS0 and 1 g of poly (propylene oxide) and stirred for another 10 minutes and filtered. The final product was dried under vacuum at 50 ° C. Paper size applies to China National Standard (CNS) A4 (210 X 297 public love) (Please read first Note on the back, please fill out this page again) One Pack ----- ^ ---- Order --------- Line _ Printed by the Intellectual Property Bureau of the Ministry of Economy Staff Consumer Cooperative 572781 A7 B7 V. Description of the Invention (12) Overnight. B ^ .____ Initial increase in temperature polymerization The treatment of increase in temperature polymerization is as described in Example 1B. After the induction period of 10-15 minutes, the polymerization begins, accompanied by an exotherm at 20 ° C. It is formed The degree of unsaturation of the polyhydric alcohol is 0.09 milliequivalents / gram, and the polydispersity is 1.26. Example 3 A Catalyst Preparation A solution of 25 g of zinc gasified in 40 l of deionized water was added. Mix in a solution of 8.0 g of hexametanoic acid dissolved in 140 ml of water. Stir the mixture for a few seconds. Then add a solution of 20 g of methyl hydrazone in 200 ml of water. Stir the mixture for 10 minutes , Vacuum filtration. The filtered mud was repulped into a solution of 25 g of methyl maple dissolved in 180 ml of water, and 1 g of 450 molecular weight trifunctional poly (propylene oxide) was added. The mixture was stirred for 10 minutes, and then Filter it. The filtered sludge is reslurried and filtered again under the same conditions. The product was dried under vacuum for 85 hours. (: Dried under vacuum for 24 hours. It was then slurried in acetone, centrifuged to recover the solids, and dried at a vacuum of 100 ° C for 18 hours. Polymerization was started in the Parr reaction furnace, mixed with 30 grams A polyether triol with a molecular weight of 700 and a sufficient catalyst based on the weight of the desired product, which is from part A, provides about 1000 ppm. After flushing with nitrogen, the mixture and propylene oxide are heated to 100. (: and pressurized Up to 50 psig. -15- ^ paper size applies home standard 1CNS) A4 size ⑽ x 297 mm) (Please read the precautions on the back before filling this page) Loading ---------- Order- ------- Line-Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 572781 Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 B7 V. Description of the invention (13) After about 16 minutes of induction, the aggregation started and was slightly visible Exothermic 5. (:. Continue to add to the reactor while the polymerization is in progress to maintain the pressure at 35 psig to the propylene oxide until all 12] Gu avoids seeing that the propylene oxide has been completely added. The polymerization reaction of fully charged propylene oxide takes about 25 hours The unsaturation of the polymer obtained in one step is 0.002 亳 equivalents / gram. Example 4 A. Preparation of the catalyst A solution of 6.25 g of zinc gaseous dissolved in 10 ml of deionized water was added and mixed with 2 · 0 g of potassium hexacyanocobaltate was dissolved in a solution of 35 ml of water. The mixture was stirred for a few seconds. Then 20 ml of a mixed solution of 50/50 tetramethylene methane and distilled water was added. The mixture was stirred for 10 minutes and filtered. The filtered sludge was reslurried in a solution of 12 ml of methyl hydrazone and 1 g of trifunctional poly (propylene oxide) with a molecular weight of 450 and filtered again. The filtered sludge was then dissolved in acetone and filtered to recover the solid , Dry under vacuum at 85 ° C for 7 hours. B .__ Initial two-temperature polymerization The catalyst from Part A was evaluated for activity as described in Example 3B. After 25 minutes of induction, the polymerization started with slight exotherm. (24.0. Fully put propylene oxide The polymerization reaction of alkane takes about 26 minutes. The unsaturated of the formed polymer is 0.007 meq / g. Example 5 A. Preparation of catalyst A 6.25 g zincate is dissolved in 10 ml deionization Water solution was added and mixed in a solution of 2.0 g of potassium hexacyanocobaltate dissolved in 35 ml of water. Mixing-16- This paper size is in accordance with China National Standard (CNS) A4 (210 X 297 mm) jpt ---- (Please read the precautions on the back before filling out this page) ---- tr --------- line · ----- 572781 A7 ''-~ 7 -________ 5 2. Description of the invention (14) Stir for a few seconds. Then add 20 liters of a mixed solution of 50-50 / 22-sulfobiethanol and distilled water in a volume ratio. Stir the mixture for 10 minutes and filter it. A solution of 15 liters of 2,2-sulfofluorenyldiethanol, 10 liters of deionized water, and 2 grams of 450-molecular weight trifunctional poly (propylene oxide) was added, stirred for 10 minutes, and filtered again. Then The filtered sludge was slurried again in 2, 2-sulfofluorenyldiethanol (37.5 liters) and 0.93 g of poly (propylene oxide). The filtered sludge was dissolved in propylene. , Filtered to recover the solid, dried under vacuum at 85 ° C for 18 hours. B. Initially elevated temperature polymerization was evaluated using 0.19 g of catalyst from Part A as described in Example 3 b. Polymerization began immediately. When propylene oxide is polymerized, no measurable exotherm is seen. It takes about 1.03 minutes to fully charge the polymerization reaction of propylene oxide. (Please read the note on the back? Matters before filling out this page} Ministry of Economic Affairs Intellectual Property Bureau Consumer Consumption Cooperative Printed the National Standard (CNS) A4 Specification of the Paper (210 X 297 mm)

Claims (1)

572781572781 语1¾範圍 第89 1 1 3570號專利申請案申請專利範圍修正本 修正曰期:92年8月 1· 一種金屬氰化物催化劑,其係與有機颯化合物錯合,其中該金屬氰 化物催化劑是以下列一般結構來表示·· MbtM^CNUX^^M^d · zL · aH20 · nM3xAy 其中M是一個金屬離子,其與Mi(CN)r(x)t基團形成一個 不溶性沈澱物,以及其至少具有一個水溶性鹽類; M1和M2是為相同或不同的過渡金屬離子; X各別代表一個不同於氰化物的基團,其與一個Μι或M2 離子配位; M3xAy代表一個由金屬離子M3和一個陰離子A所構成之水 溶性鹽類,其中M3與Μ是相同或不同的; L代表該有機颯化合物; b和c是正數,其等與d —起反映出一個靜電中性錯合物; d是零或一個正數; X和y是為反映出一個靜電中性鹽類的數目; r是從4至6 ; t是從0至2 ;以及 z、a和η是正數,其等分別指示出有機颯化合物、水和 M3xAy之各別相關的量,以及 該有機颯係以一般化學式結構R5-S(0)rR5來表示,其中 R5各別為未取代的或惰性地取代的烷基基團、環烷基、芳香基, 或與另一個R5—起形成一個含有颯基團的硫原子之環結構的一 部分。 -18- 六。ί請專wu ------ ο 2· 一種金屬氰化物催化劑,其係與有機亞颯化合物錯合,其中該金屬 氰化物催化劑是以下列一般結構來表示: MbtM'CCNUX^ctM^dd · zL · aH20 · nM3xAy 其中M是一個金屬離子,其與m^CNMXX基團形成一個 不溶性沈澱物,以及其至少具有一個水溶性鹽類; M1和M2是為相同或不同的過渡金屬離子; X各別代表一個不同於氰化物的基團,其與一個M1或μ2 離子配位; M3xAy代表一個由金屬離子M3和一個陰離子A所構成之水 溶性鹽類,其中M3與Μ是相同或不同的; L代表該有機礙化合物; b和c是正數,其等與d 一起反映出一個靜電中性錯合物; d是零或一個正數; X和y是為反映出一個靜電中性鹽類的數目; r是從4至6 ; t是從〇至2 ;以及 z、a和n是正數,其等分別指示出有機颯化合物、水和 M3xAy之各別相關的量,以及該有機亞颯係以一般化學式結構 R _S(c>)_r5來表示’其中R5各別為未取代的或惰性地取代的垸基 基團、環絲、芳香基,或是與另-個R5-起形成-個含有亞礙 基團的硫原子之環結構的一部分。 3·如申请專利範圍第i或2項之催化劑,其中每個r5是一個μ個碳 原子之烷基基團。 4·如申清專利蝴!或2之催化劑,其中該等rS基團與楓基團之硫 -19· 572781 ---- 原^? 起形成一個5-8員環。 5·如申請專利範圍第1或2項之催化劑,其中Μ和]VI3是鋅離子, Μ1是始離子,t是0,d是0,Α是氯離子,X是1以及y是2。 6·如申請專利範圍第1或2項之催化劑,其中]V[和M3是鋅離子, M (CN)r(X)t是一個由六氰基钻酸鹽和硝基鐵氰化物離子所構成的 混合物,d是零,A是氯離子,X是1以及y是2。 7· —種在有一個催化劑以及一個起始化合物之存在下來聚^^一個環 氧化物化合物之方法’其中之改良係為該催化物係為一個如申請專 利範圍第1或2項中所界定之金屬氰催化劑,其中該聚合係在自25 至250 C下’用5至10,000份重量部分(以每百萬份環氧化物之重量 計算)之催化物濃度來實施。 8.如申請專利範圍帛7項之方法,其中該環氧化物化合物是環氧丙烧 或是為一個由環氧丙烷和環氧乙烷所構成之混合物。 9·如申請專利範圍帛8項之方法,射該產物是為一個具有一個氮氧 基當量重量為至少1000以及一個未飽和含量少於〇 〇2亳當量/克之 聚醚多元醇。 -20-1¾ Scope No. 89 1 1 3570 Patent Application Application Amendment to Patent Scope Amendment Date: August 1992 1. A metal cyanide catalyst, which is incompatible with organic rhenium compounds, where the metal cyanide catalyst is the following Column general structure to represent ... MbtM ^ CNUX ^^ M ^ d zL · aH20 · nM3xAy where M is a metal ion that forms an insoluble precipitate with the Mi (CN) r (x) t group, and its at least Has a water-soluble salt; M1 and M2 are the same or different transition metal ions; X each represents a group different from cyanide, which is coordinated with a Mi or M2 ion; M3xAy represents a metal ion M3 And an anion A, water-soluble salts, where M3 and M are the same or different; L represents the organic hydrazone compound; b and c are positive numbers, and the same as d reflects an electrostatic neutral complex D is zero or a positive number; X and y are to reflect the number of an electrostatic neutral salt; r is from 4 to 6; t is from 0 to 2; and z, a and η are positive numbers, etc. Indicate the differences between organic hydrazone compounds, water and M3xAy And the organic fluorene is represented by the general chemical structure R5-S (0) rR5, where R5 is an unsubstituted or inertly substituted alkyl group, cycloalkyl group, aromatic group, or The other R5 together forms part of a ring structure containing a sulfur atom containing a fluorene group. -18- VI. ί Please special wu ------ ο 2 · A metal cyanide catalyst, which is in combination with an organic sulfonium compound, wherein the metal cyanide catalyst is represented by the following general structure: MbtM'CCNUX ^ ctM ^ dd · ZL · aH20 · nM3xAy where M is a metal ion, which forms an insoluble precipitate with the m ^ CNMXX group, and it has at least one water-soluble salt; M1 and M2 are the same or different transition metal ions; X Each represents a group different from cyanide, which is coordinated with an M1 or μ2 ion; M3xAy represents a water-soluble salt composed of a metal ion M3 and an anion A, where M3 and M are the same or different L represents the organic interfering compound; b and c are positive numbers, which together with d reflect an electrostatic neutral complex; d is zero or a positive number; X and y are to reflect an electrostatic neutral salt Number; r is from 4 to 6; t is from 0 to 2; and z, a, and n are positive numbers, which respectively indicate the respective related amounts of the organic amidine compound, water, and M3xAy, and the organic sub actinide system Represented by the general chemical formula structure R_S (c >) _ r5 Respective wherein R5 is an unsubstituted or inertly substituted alkyl with a group, the wire ring, an aromatic group, or with another - R5- is formed from a - a part of a ring structure containing a sulfur atom of the alkylene group obstacle. 3. The catalyst according to item i or 2 of the scope of the patent application, wherein each r5 is an alkyl group having 1 carbon atom. 4 · If you apply for a patent butterfly! Or 2 catalyst, in which the rS group and the sulfur of the maple group form -19 · 572781 ---- original ^? To form a 5-8 member ring. 5. The catalyst according to item 1 or 2 of the patent application scope, wherein M and] VI3 are zinc ions, M1 is the starting ion, t is 0, d is 0, A is chloride ion, X is 1 and y is 2. 6. The catalyst according to item 1 or 2 of the scope of patent application, in which] V [and M3 are zinc ions, and M (CN) r (X) t is a hexacyanodianate and nitroferricyanide ion. In the resulting mixture, d is zero, A is chloride ion, X is 1 and y is 2. 7 · —A method of polymerizing an epoxide compound in the presence of a catalyst and a starting compound ', wherein the improvement is that the catalytic system is one as defined in item 1 or 2 of the scope of patent application A metal cyanide catalyst in which the polymerization is performed at a catalyst concentration of from 5 to 10,000 parts by weight (based on the weight per million parts of epoxide) at from 25 to 250 ° C. 8. The method according to item 7 of the patent application, wherein the epoxide compound is propylene oxide or a mixture of propylene oxide and ethylene oxide. 9. The method according to item 8 of the patent application, wherein the product is a polyether polyol having an oxynitride equivalent weight of at least 1,000 and an unsaturated content of less than 0.02 亳 equivalent / gram. -20-
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US5158922A (en) * 1992-02-04 1992-10-27 Arco Chemical Technology, L.P. Process for preparing metal cyanide complex catalyst
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