TW568955B - Free-machining Fe-Ni-Co alloy - Google Patents
Free-machining Fe-Ni-Co alloy Download PDFInfo
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568955 A7 B7 五、發明説明(1 ) 發明範圍 本發明係關於提供受控制熱膨脹之Fe-Ni-Co合金,特別 是關於亦提供機械加工性能、加工性能、熱膨脹性及玻璃密 封性能之這樣合金。 發明背景 卡本特技術公司(Carpenter Technology Corporation)以 註冊商標KOVAR販賣之合金為具下面標稱組合物(重量百 分比)之Fe-Ni-Co合金。 石反 最多0.02% 錳 0.30% 矽 0.20% 鎳 29.00% 鈷 17.00% 鐵 其餘部分 KOVAR合金提供低熱膨脹係數(COE),其在比INVAR合 金(36 Ni-Fe)提供COE之延伸較寬之溫度範圍。這主要因 為KOVAR合金中鈷之存在。KOVAR合金COE之與許多硬 玻璃及陶瓷如硼矽酸鹽玻璃、91-99%之不透明氧化鋁、光 纖及氧化鈹幾乎一致。 KOVAR合金用於要求金屬對玻^及金屬對陶瓷密封之應 用中。此合金亦用於種種其他裝置,其包括光纖包裝,行動 電話元件,放映機之透鏡及/或光源之框。雷射裝置及微波管 之框及陶瓷多層半導體組件之熔接密封之蓋。對許多這些零 -4- 本紙張尺度適用中國國家標準(CNS) A4規格(210 X 297公釐) 568955 A7 B7 五、發明説明(2568955 A7 B7 V. Description of the invention (1) Scope of the invention The present invention relates to Fe-Ni-Co alloys that provide controlled thermal expansion, and particularly to such alloys that also provide machinability, processability, thermal expansion and glass sealing performance. BACKGROUND OF THE INVENTION The alloys sold by Carpenter Technology Corporation under the registered trademark KOVAR are Fe-Ni-Co alloys with the following nominal composition (weight percent). Stone inversion up to 0.02% Manganese 0.30% Silicon 0.20% Nickel 29.00% Cobalt 17.00% Iron The rest of the KOVAR alloy provides a low thermal expansion coefficient (COE), which extends over a wider temperature range than the INVAR alloy (36 Ni-Fe) provides COE . This is mainly due to the presence of cobalt in KOVAR alloys. KOVAR alloy COE is almost the same as many hard glass and ceramics such as borosilicate glass, 91-99% opaque alumina, optical fiber and beryllium oxide. KOVAR alloys are used in applications requiring metal-to-glass ^ and metal-to-ceramic sealing. This alloy is also used in a variety of other devices, including fiber optic packaging, mobile phone components, projector lenses and / or light source frames. Laser device and microwave tube frame and ceramic multilayer semiconductor component welding and sealing cover. For many of these zero -4- this paper size applies Chinese National Standard (CNS) A4 specifications (210 X 297 mm) 568955 A7 B7 V. Description of the invention (2
件,超過90%之主KOVAR材料在機械加零件時將移除。 Κ Ο V A R合金基本上為沃斯田鐵結構,其特徵為強烈加工 硬化行為。已發現已知商業級合金在用於大規模機械加工操 作時留下要求之物因為強烈之加工硬化特徵。由已知等級之 KOVAR合金機械加工為黏性的且不容易破壞。這造成機械 加工工具不適當之磨耗。亦已發現K〇Var合金之工件在機 械加工時將偏向因為使用較高切割力以維持可接受之生產速 率。因這些·問題之結果,具相近尺寸工差之精確零件不容易 由已知等級之KOVAR合金機械加工。— 已藉在合金中包括小量硫做改良KOVAR合金機械加工性 能之嘗試。然而,實際上已發現超過約〇.〇 15%對合金之熱 加工性能有不利之影響。當KOVAR合金中之硫限制在少於 0.015%時,已發現對機械加工性能不太重要。 發明概要 對真正易機械加工Fe-Ni-Co合金(如KOVAR合金)之需求 由根據本發明之合金解決至基本之程度。本發明合金為含小 量添加鉍以改良合金之機械加工性能之低熱膨脹Fe-Ni-Co 合金。根據本發明之合金具下面以重量百分比表示之廣泛及 較佳之組合物。 廣泛 缝 碳 最多0.04 最多0.010 缝 最多0.50 0.35-0.45 矽 最多0.20 0.08-0.15 -5- 本紙張尺度適用中國國家橾準(CNS) A4規格(21〇x 297公釐) 568955 A7 B7 五、發明説明(3 ) 硫 最多0.20 最多0.004 鈷 16-18 16.8-17.75 鎳 28-31 28.8-29.6 0.01-0.50 0.08-0.25 最多0.020 最多0.018 合金之其餘部分基本上為鐵及在相似用途之商業級Fe-Ni-Co合金發現之一般雜質。 前述之表作為方便之概要而非打算限制用於互相結合之本 發明合金個別元素之範圍之上下值,或限制互相結合單獨使 用之元素的範圍。如此,可使用廣泛組成之一或多種元素範 圍與在較佳組成中其餘元素之一或多種其他範圍。此外,可 使用某一較佳具體實施例某一元素之最小或最大值與另一較 佳具體實施例之此元素之最大或最小值。在整個說明書中, ”百分比”或符號”%”指重量百分比,除非另外指明。 圖式簡述 前述概要及下面本發明較佳具體實施例之詳細敘述當與附 圖一起閱讀將更容易了解,其中: 圖1為由工作實例之實例合金A、B及加工合金1至6得到 機械加工條狀物之照片; 圖2為實例合金1樣品之照片;_ 圖3為圖2顯示樣品之能量分散光譜圖;及 圖4為利用由本發明實例合金7形成之金屬基板之玻璃/金 屬密封試驗組合之照片。 詳細敘述 -6- 本纸張尺度適用中國國家標準(CNS) A4規格(210X 297公釐)More than 90% of the main KOVAR material will be removed when machining parts. The K 0 V A R alloy is basically a Vostian iron structure and is characterized by a strong work hardening behavior. It has been found that commercial grade alloys, when used in large-scale machining operations, leave what is required due to the strong work hardening characteristics. Machined from a known grade of KOVAR alloy to be viscous and not easily broken. This causes undue wear of the machining tools. It has also been found that workpieces of K0Var alloys will tend to be machined due to the use of higher cutting forces to maintain acceptable production rates. As a result of these problems, precise parts with similar dimensional tolerances cannot be easily machined from a known grade of KOVAR alloy. — Attempts have been made to improve the machinability of KOVAR alloys by including a small amount of sulfur in the alloy. However, in practice, it has been found that more than about 0.015% has an adverse effect on the hot workability of the alloy. When sulfur in KOVAR alloys is limited to less than 0.015%, it has been found to be less important for machinability. Summary of the invention The need for truly easy-to-machine Fe-Ni-Co alloys (such as KOVAR alloys) is solved to the basic extent from alloys according to the invention. The alloy of the present invention is a low thermal expansion Fe-Ni-Co alloy containing a small amount of bismuth to improve the machining performance of the alloy. The alloy according to the present invention has a broad and preferred composition expressed below in weight percent. Widely sewn carbon up to 0.04 up to 0.010 Sewn up to 0.50 0.35-0.45 Silicon up to 0.20 0.08-0.15 -5- This paper size is applicable to China National Standard (CNS) A4 specification (21 × x 297 mm) 568955 A7 B7 V. Description of the invention (3) Sulfur up to 0.20 up to 0.004 Cobalt 16-18 16.8-17.75 Nickel 28-31 28.8-29.6 0.01-0.50 0.08-0.25 up to 0.020 up to 0.018 The rest of the alloy is basically iron and commercial grade Fe-Ni in similar uses -General impurities found in -Co alloys. The foregoing table serves as a convenient summary and is not intended to limit the range of individual elements of the alloys of the present invention used in combination with one another, or to limit the range of elements used in combination with one another. As such, one or more ranges of elements of the broad composition and one or more other ranges of the remaining elements in the preferred composition may be used. In addition, the minimum or maximum value of an element of a preferred embodiment and the maximum or minimum value of this element of another preferred embodiment may be used. Throughout the specification, "percent" or the symbol "%" means weight percent unless otherwise specified. The drawings briefly describe the foregoing outline and the following detailed description of the preferred embodiments of the present invention will be easier to understand when read together with the drawings, in which: Figure 1 is obtained from the working examples of alloys A, B and processed alloys 1 to 6 Photographs of mechanically processed strips; Figure 2 is a sample photo of Example Alloy 1; _ Figure 3 is a graph showing the energy dispersion spectrum of the sample in Figure 2; and Figure 4 is a glass / metal using a metal substrate formed from Example 7 of the present invention Photo of the seal test set. Detailed description -6- This paper size applies to China National Standard (CNS) A4 (210X 297 mm)
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568955 A7 B7 五、發明説明(4 ) 最高約0.50%之錳存在本發明合金中主要做為脫氧劑。錳 亦有益於此合金中沃斯田鐵之安定性且使合金能抵抗麻田散 鐵變態(甚至在較低之溫度)。錳藉與可得之硫形成硫化錳貢 獻此合金提供之卓越機械加工性能。合金含至少約0.35%之 猛較佳。然而太多硫化猛之存在(特別是在晶粒邊界)對合金 之加工性能有不利之影響,特別是其熱加工性能。太多之猛 亦對此合金之COE有不利之影響。因為這些原因,錳限制 在不超過約0.45%較佳。 最高約0.04%之碳亦存在合金中作為脫氧劑。碳亦有益於 此合金中沃斯田鐵之安定性。然而,碳以限制在不超過約 0.010%較佳,因為太多碳對此合金之COE有不利之影響。 最高約0.20%之矽由熔化及精煉合金時之脫氧添加而存在 此合金中。合金含至少約0.08%之矽較佳。太多矽對合金之 相安定性有不利之影響。因此,矽限制在不超過約0.15%較 佳。 此合金至少約28%之鎳,以至少約28.8%較佳,因為鎳貢 獻此合金提供之低COE。雖然鎳有益於沃斯田鐵結構之安 定性,太多鎳造成對一些用途不適合之高COE。因此,錄 限制在合金中不超過約31%且以不超過約29.6%較佳。為了 最佳之結果,合金含有約29.4%之鎳。 鈷,像鎳貢獻此合金之低COE。鈷亦延伸合金之使用溫 度範圍,因為其增加合金之居禮溫度(Tc)。因此,合金含至 少約16%之鈷而以至少約16.8%較佳。太多鈷造成COE變得 對某些用途太高。因此,鈷限制在合金中不超過約18%,且 本紙張尺度適用中國國家標準(CNS) A4規格(210X297公釐)568955 A7 B7 V. Description of the invention (4) A maximum of about 0.50% of manganese is present in the alloy of the present invention as a main deoxidizer. Manganese is also beneficial to the stability of Vostian iron in this alloy and makes the alloy resistant to Asada loose iron metamorphosis (even at lower temperatures). Manganese forms manganese sulfide with available sulfur to contribute to the superior machinability of this alloy. The alloy preferably contains at least about 0.35%. However, the existence of too much vulcanization (especially at the grain boundary) has an adverse effect on the workability of the alloy, especially its hot workability. Too much fierceness also adversely affects the COE of this alloy. For these reasons, manganese is preferably limited to no more than about 0.45%. Up to about 0.04% of carbon is also present in the alloy as a deoxidizer. Carbon also contributes to the stability of Vostian Iron in this alloy. However, it is better to limit the carbon to no more than about 0.010% because too much carbon has an adverse effect on the COE of this alloy. Up to about 0.20% of silicon is present in this alloy by deoxidizing additions when melting and refining the alloy. The alloy preferably contains at least about 0.08% silicon. Too much silicon adversely affects the phase stability of the alloy. Therefore, it is better to limit silicon to no more than about 0.15%. This alloy has at least about 28% nickel, and preferably at least about 28.8%, because nickel contributes the low COE provided by this alloy. Although nickel is beneficial to the stability of the Vostian iron structure, too much nickel results in a high COE that is not suitable for some applications. Therefore, the limit is preferably no more than about 31% and preferably no more than about 29.6% in the alloy. For best results, the alloy contains about 29.4% nickel. Cobalt, like nickel, contributes the low COE of this alloy. Cobalt also extends the operating temperature range of the alloy, as it increases the alloy's house temperature (Tc). Therefore, the alloy contains at least about 16% cobalt and preferably at least about 16.8%. Too much cobalt causes COE to become too high for some uses. Therefore, the cobalt is limited to not more than about 18% in the alloy, and this paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm)
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568955 A7 _______ B7 五、發明説明(5 ) 以不超過約17.75〇/0較佳。為了最佳之結果,合金含有約 17 · 5 %之姑。 小量之硫(最高約0·020%,以最高約〇 〇15%較佳)可存在 此合金中以與殼結合並形成有益於合金之機械加工性質之硫 化猛。為了此-目的,合金含至少約0 008%之硫以至少 約0.010%較佳。破對合金之熱加工性能有不利之影響且過 量將在鍛造或熱軋時弓丨起熱破裂。因此,當需要最佳之熱加 工性能時,硫限制在合金中不超過約G GG4%,而以不超過 約0.003%較佳。 小但有效量之最高約0.50%,以最高約0.25%較佳)存 在合金中有盈於機械加讀f,特別^在旋轉及形成工具機 械加工操作中。為了此一目的合金含至少約0.01%之絲較 佳,而以至少約0·08%更佳。為了最佳之結果,合金含約 〇·1〇 至 0.20% 之鉍。 叙以分散之微細粒子存在合金中’其典型上主要尺寸為約 1微米。含縣代硫以益於機械加工性能之優點為不可溶之 祕粒子為微細 '均紐雜之含㈣形式,其*在晶粒邊界 集中。因此’其不脆化合金,即使在熱加工溫度溶化時。此 現象對大部分分佈在沿晶粒邊界延長之"縱街"中之高錄合金 (如KOVAR合金)的硫化錳含有物呈現對比。在鍛造及熱軋 溫度,硫化邮化並因此弱化晶粒—邊界。此方法導致當合金 受熱加工時熱破裂。隸子具較低之您點且在合金受高速機 械加工操作時作為切割工具之润滑劑。$不僅明顯增加切割 增加工具之壽命,也缓和使用較大之力於切割工具上之需 -8 - 本紙張尺度適用中s @家標準(CNS)副^格(21()>< 297公爱$^ ----— 568955 ~ . A7 _____ B7 五、發明説明(6 ) 求。最重要的。合金中鉍之存在對KOVAR合金之合金之其 他要求性質如低C〇E及沃緦田鐵安定性有不利之影響。 小里之鉛(最向約〇 5〇%,但以不超過〇 25%較佳)可存在 此合金中有盈於%考慮毒性之某些用途之合金機械加工性 月匕。為了解對機械加工性能之優點,合金含至少約〇〇1%之 鉛而以至少約0·08%較佳。然而,因為其毒性,鉛不用於此 合金較佳且限制在合金中不超過〇〇1%較佳而以不超過約 0.005% 更佳。 小量之硒(最高約〇·5〇%,以最高約0 25%較佳)亦可存在 此合金中有益於機械加工性質。為了此一目的,合金含有至 少約0·01〇/〇之硒而以至少約〇 〇8%較佳。然而,不偏好硒因 為若存在太多在鍛造成熱軋時合金變得易受熱破裂。因此, 當對熱破裂重要時,硒限制在合金中不超過約〇 〇1%而以不 超過約0.005%較佳。 鉍、鉛及硒可個別或結合存在合金中。如此,合金可含有 約0.01-0.50%之鉍、鉛及硒,以約〇〇8·〇25%較佳。如上 面所註解,對增強此合金之易機械加工能力以鉍較佳且當鉍 用作合金中之易機械加工添加劑時,合金中之鉛及硒各限制 在不超過約·0·01%,而以不超過約〇 〇〇5%更佳。同樣地, 當鉛用作合金中易機械加工添加劑時,合金中之鉍及硒各限 制在不超過約0.01%,而以不超過約0 005%更佳。此外, 當硒用作合金中易機械加工添加劑時,合金中之鉛及鉍各限 制在不超過約0.01%,而以不超過約0 〇05%更佳。 小量之硼(最高約0.020%,以最高約〇〇18%較佳)可存在 -9- 本紙張尺度適用中國國家標準(CNS) Α4規格(210Χ 297公I) 568955 A7 B7 五、發明説明(7 ) 此合金中有益於合‘之熱加工性能。 合金之其餘部分為鐵及在相似用途之商業級Fe-Ni&Fe-N i - C 〇合金中發現之一般雜質。 製造本發明合金不需要特許之技術。合金以真空感應熔化 並鑄造成錠之形式較佳。真空熔化較佳因為其提供對熔融合 金之強攪拌作用,造成當合金固化時基本上均勻分佈之鉍粒 子。此合金'容易熱加工及/或冷加工成要求之形狀及剖面尺 寸。合金在溫度為約1900°F熱加工較佳,而以由溫度為約 】850-1900QF更佳。合金之坯料在熱軋前研磨並拋光以減少 邊緣破裂。根據本發明之Fe-Ni-Co合金可加工成如棒、 板、綿、桿·及條之形式。此合金可容易地機械加工成玻璃對 金屬及陶瓷對金屬在電子管中之密封、積體電路及其他電子 裝置及其他電子裝置之精密零件。此合金亦對光纖包裝、行 動電話元件、放映機之透鏡及/或光源之框、雷射裝置及微 波管之框、陶瓷多層半導體封裝之熔接密封蓋及其他裝置有 用。 根據本發明之合金提供如下之熱膨脹係數,其根據ASTM E228中敘述之方法測量:568955 A7 _______ B7 V. Description of the invention (5) It is better not to exceed about 17.75〇 / 0. For best results, the alloy contains about 17.5 percent aunt. A small amount of sulfur (up to about 0.020%, preferably up to about 0.015%) may be present in this alloy to combine with the shell and form a sulfur that is beneficial to the machining properties of the alloy. For this purpose, the alloy contains at least about 0 008% sulfur and preferably at least about 0.010%. Breaking has an adverse effect on the hot workability of the alloy and excessive amounts will cause thermal cracking during forging or hot rolling. Therefore, when optimal thermal processing performance is required, sulfur is limited to not more than about G GG4% in the alloy, and more preferably to not more than about 0.003%. A small but effective amount of up to about 0.50%, preferably up to about 0.25%) exists in alloys due to mechanical reading f, especially in the machining operations of rotating and forming tools. For this purpose, the alloy preferably contains at least about 0.01% wire, and more preferably at least about 0.08%. For best results, the alloy contains about 0.1 to 0.20% bismuth. The presence of dispersed fine particles in the alloy 'typically has a main dimension of about 1 micron. Xianxian sulphur has the advantage of being good for machining performance. The insoluble secret particles are fine and homogeneous. They are concentrated in grain boundaries. Therefore 'it does not embrittle the alloy even when it melts at the hot working temperature. This phenomenon contrasts most of the manganese sulfide content of high-alloy alloys (such as KOVAR alloys) distributed in "longitudinal streets" extending along grain boundaries. At forging and hot rolling temperatures, vulcanization is postponed and thus weakens the grain-boundary. This method causes thermal cracking when the alloy is hot-worked. It has a lower point and serves as a lubricant for cutting tools when the alloy is subjected to high-speed machining operations. $ Not only significantly increases the life of the cutting tool, but also alleviates the need to use a larger force on the cutting tool. -8-This paper is applicable in the standard s @ 家 standard (CNS) ^ 格 (21 () > < 297 Public love $ ^ ----— 568955 ~. A7 _____ B7 V. Description of invention (6). The most important. The existence of bismuth in the alloy. Other properties of the KOVAR alloy such as low COO and Woer Tian Tie's stability has an adverse effect. Xiaoli's lead (mostly about 05%, but preferably not more than 05%) may exist in this alloy. There are alloys that are used for certain purposes in consideration of toxicity. Workability. In order to understand the advantages of machinability, the alloy contains at least about 0.01% lead and preferably at least about 0.08%. However, because of its toxicity, lead is not preferred and limited for this alloy. In the alloy, it is preferably not more than 0.001%, and more preferably not more than about 0.005%. A small amount of selenium (up to about 0.50%, preferably up to about 0.25%) can also be present in this alloy. For mechanical processing properties. For this purpose, the alloy contains at least about 0.010% selenium and preferably at least about 0.008%. Selenium is not preferred because if there is too much, the alloy becomes susceptible to thermal cracking during hot rolling during forging. Therefore, when it is important for thermal cracking, selenium is limited to not more than about 0.001% and not more than about 0.005% in the alloy. Preferably, bismuth, lead, and selenium can be individually or in combination in the alloy. In this way, the alloy can contain about 0.01-0.50% of bismuth, lead, and selenium, and preferably about 008.025%. As noted above, Bismuth is preferred for enhancing the easy machining ability of this alloy. When bismuth is used as an easy machining additive in the alloy, the lead and selenium in the alloy are each limited to not more than about · 0.01%, and not more than about 0.005% is also better. Similarly, when lead is used as an easy machining additive in the alloy, the bismuth and selenium in the alloy are each limited to not more than about 0.01%, and more preferably to not more than about 005%. When selenium is used as an easy machining additive in the alloy, the lead and bismuth in the alloy are each limited to not more than about 0.01%, and more preferably not more than about 0.005%. A small amount of boron (up to about 0.020%, It is better to be up to about 0.018%) -9- This paper size applies Chinese National Standard (CNS) Α4 Specifications (210 × 297 male I) 568955 A7 B7 V. Description of the invention (7) The alloy has beneficial hot workability. The rest of the alloy is iron and commercial grade Fe-Ni & Fe-N i for similar purposes -General impurities found in C 〇 alloys. No proprietary technology is required to make the alloys of the present invention. The alloy is preferably formed by vacuum induction melting and casting into ingots. Vacuum melting is preferred because it provides strong stirring to the molten alloy, causing Bismuth particles that are distributed substantially uniformly when the alloy is solidified. This alloy is' easy to be hot-worked and / or cold-worked to the required shape and cross-sectional dimensions. The alloy is preferably hot-worked at a temperature of about 1900 ° F, and more preferably at a temperature of about 850-1900QF. The alloy billet is ground and polished before hot rolling to reduce edge cracking. The Fe-Ni-Co alloy according to the present invention can be processed into forms such as rods, plates, cotton, rods, and bars. This alloy can be easily machined into glass-to-metal and ceramic-to-metal seals in electronic tubes, integrated circuits, and other precision parts for electronic devices and other electronic devices. This alloy is also useful for optical fiber packaging, mobile phone components, lens and / or light source frames for projectors, laser devices and microwave tube frames, fusion seal caps for ceramic multilayer semiconductor packages and other devices. The alloy according to the invention provides the following thermal expansion coefficients, which are measured according to the method described in ASTM E228:
溫 度 COECOE
25-400°C 4.6-5.5 x 10'6/°C25-400 ° C 4.6-5.5 x 10'6 / ° C
25-450°C 4.9-5.7 x 10*6/°C 合金之變化點為約400-45 0°C。合金在室溫具沃斯田鐵結 構,一部分在極低之溫度(如-8(TC或更低)可轉變成麻田散 -10- 本紙張尺度適用中國國家標準(CNS) A4規格(210 X 297公釐)25-450 ° C 4.9-5.7 x 10 * 6 / ° C The change point of the alloy is about 400-45 0 ° C. The alloy has a Vostian iron structure at room temperature, and some of it can be transformed into Asada San at a very low temperature (such as -8 (TC or lower) -10- This paper size applies to China National Standard (CNS) A4 specifications (210 X (297 mm)
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568955 A7 ~ B7 五、發明説明(8 ) 鐵。沃斯田鐵相之安定性受合金之組成及加工之影響。當用 於具剖面積大於條狀物(如棒或桿)之產物形式,組成可較不 均勻。儘管·如此,預期合金當觀察最小尺寸大於0.5”之試驗 樣品剖面在·80°£深冷至少4小時後之試驗時不提供成為麻 田散鐵之明顯變態。因此,本發明之易機械加工Fe-Ni-Co 合金可用於需要較大剖面積零件(如最小尺寸20.5吋)之應用 中。 本發明之Fe-Ni-Co合金提供比已知等級之KOVAR合金更 卓越之機械加工性能。對以此合金製造之重規格條狀物產 物,亦預期此合金將提供改良之衝片特徵。 工作實例 由真空感應熔化(VIM)及鑄造成錠製造1 1個試驗熱處理 件。合金丨-6、A及B以小(3 2磅)熱處理件製備。合金C及D 由商業上可'得之Fe-Ni-Co合金得到。合金7以400磅熱處理 件製備。試驗合金之化學分析列於下面表I。所有值為重量 百分比。對帶Bi熱處理件、鉍小球(3-8毫米直徑)在前加至 熔融物。其錠熱鍛成約0.5-0.75”厚。 -11 - 本紙張尺度適用中國國家標準(CNS) A4規格(210 X 297公釐) 568955 A7 B7 五、發明説明(9 ) P002 P4 P1 0.§ 0015 001 29foPol Pol 17.52 004 002 001 0013 008 00005 0.001 0.39 008 0005 pool 001 29.46 PI 009 17/71 003 002 001 Pol P25 00005 003 001 poo 0.3”poil pop 000 0·0: 30.{ 一 0: poi 17b 0·0: Ob: 00} 0.0: P2: 000: 00: 0.0: • G\ 0.0005 0.03 0.01 0.15 0.001 0.39 0.09 0.005 0.001 0.01 29.62 0.1 0.09 17.42 0.03 0.03 0.01 0.006 in ο Ρ Ρ Ρ b U) ο ο ο OJ Η- I— Ο Ροοο^3〇0^οΡΡο〇Ρ |2SS^S-b22|g^S as 0.002 0.4 0.1 0.005 0.001 0.01 29.41 0.01 0.01 17.49 0.02 0.01 0.01 0.012 0.14 0.0005 0.03 0.01 0.0005 PPP^PP^oPggoPg 222^22〇S§§— > 0.0005 0.001 0.24 0.1 0.005 0.01 0.01 29.13 0.01 0.01 17.53 0.01 0.01 0.01 w 0.0006 0.03 0.01 0.005 0.25 0.12 0.005 0.01 0.03 29.85 i 0.02 0.05 17.02 0.01 0.01 0.01 0.006 ο ο ο Ρ 22| 0.005 0.43 0.11 0.002 0.002 0.07 30.1 0.02 0.04 17.82 0.024 0.082 0.008 ο -12-568955 A7 ~ B7 V. Description of the invention (8) Iron. The stability of Vostian iron phase is affected by the composition and processing of the alloy. When used in the form of products having a cross-sectional area larger than a bar (such as a rod or rod), the composition may be less uniform. Nonetheless, it is expected that the alloy will not provide a noticeable metamorphosis of Asada loose iron when tested at a cross-section of a test sample with a minimum size greater than 0.5 "at a depth of 80 ° £ for at least 4 hours. Therefore, the easily machined Fe -Ni-Co alloy can be used in applications that require larger cross-section parts (such as the minimum size of 20.5 inches). The Fe-Ni-Co alloy of the present invention provides superior machining performance than known grades of KOVAR alloy. The heavy-duty bar products made from this alloy are also expected to provide improved punching characteristics. Working examples: Vacuum induction melting (VIM) and casting into ingots to make 11 experimental heat-treated parts. Alloys 丨 -6, A And B were prepared from small (32 lb) heat treated parts. Alloys C and D were obtained from commercially available Fe-Ni-Co alloys. Alloy 7 was prepared from 400 lb heat treated parts. Chemical analysis of the test alloys is listed in the table below I. All values are weight percentages. For heat treated parts with Bi, bismuth pellets (3-8 mm diameter) are added to the melt before. The ingot is hot forged to a thickness of about 0.5-0.75 ". -11-This paper size applies Chinese National Standard (CNS) A4 specification (210 X 297 mm) 568955 A7 B7 V. Description of invention (9) P002 P4 P1 0.§ 0015 001 29foPol Pol 17.52 004 002 001 0013 008 00005 0.001 0.39 008 0005 pool 001 29.46 PI 009 17/71 003 002 001 Pol P25 00005 003 001 poo 0.3 ”poil pop 000 0 · 0: 30. {-0: poi 17b 0 · 0: Ob: 00} 0.0: P2: 000 : 00: 0.0: • G \ 0.0005 0.03 0.01 0.15 0.001 0.39 0.09 0.005 0.001 0.01 29.62 0.1 0.09 17.42 0.03 0.03 0.01 0.006 in ο Ρ Ρ Ρ b b U) ο ο ο OJ Η- I— 〇 Ροοο ^ 3〇0 ^ οΡΡο 〇Ρ | 2SS ^ S-b22 | g ^ S as 0.002 0.4 0.1 0.005 0.001 0.01 29.41 0.01 0.01 17.49 0.02 0.01 0.01 0.012 0.14 0.0005 0.03 0.01 0.0005 PPP ^ PP ^ oPggoPg 222 ^ 22〇S§§— > 0.0005 0.001 0.24 0.1 0.005 0.01 0.01 29.13 0.01 0.01 17.53 0.01 0.01 0.01 w 0.0006 0.03 0.01 0.005 0.25 0.12 0.005 0.01 0.03 29.85 i 0.02 0.05 17.02 0.01 0.01 0.01 0.006 ο ο ο P 22 | 0.005 0.43 0.11 0.002 0.002 0.07 30.1 0.02 0.04 17.82 0.024 0.08 0.008 ο -12-
本紙張尺度適用中國國家標準(CNS) A4規格(210X297公釐) 568955 A7 B7 五、發明説明(10 ) 熱處理物1-7代表根據本發明合金之具體實施例。熱處理 A為已知等級之KOVAR合金之實例。熱處理B基本上與熱 處理A—樣。但含小量添加之硫。熱處理C及D為其他商業 上可得等級之Fe-Ni-Co合金之比較實例。 表II中陳述定性分級合金A、B及1至7之鍛造性能。所有 錠在鍛造前在2100QF下預熱。亦顯示合金7在分別由 21001、2'000°F及1900°F之預熱溫度時熱軋之定性分級。This paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm) 568955 A7 B7 V. Description of the invention (10) The heat-treated products 1-7 represent specific embodiments of the alloy according to the present invention. Heat treatment A is an example of a known grade of KOVAR alloy. Heat treatment B is basically the same as heat treatment A. But it contains a small amount of added sulfur. Heat treatments C and D are comparative examples of other commercially available grades of Fe-Ni-Co alloys. The forging properties of the qualitatively graded alloys A, B and 1 to 7 are stated in Table II. All ingots were preheated at 2100QF before forging. It also shows the qualitative classification of Hot Rolling of Alloy 7 at preheating temperatures of 21001, 2'000 ° F, and 1900 ° F, respectively.
A_IIA_II
鍛造 熱 軋 預熱溫度/ 2100°F /2h 2100°F /2h 2000° F /h 1.900° F /2h 時間 合金編號 A 平坦表面 B 極小之邊緣 破裂 i 小的邊緣破 裂 2 3 極小之邊緣 破裂 極小之邊緣 破裂 4 一些邊緣破 裂 5 一些邊緣破 裂 _ 6 明顯之邊緣 破裂 7 極小之邊緣 明顯之邊緣 嚴重之邊緣 極小之邊緣 破裂 破裂 破裂 破裂 裝· 訂Forging hot rolling preheating temperature / 2100 ° F / 2h 2100 ° F / 2h 2000 ° F / h 1.900 ° F / 2h Time Alloy No. A Flat surface B Very small edge crack i Small edge crack 2 3 Very small edge crack Very small Some edges are broken 4 Some edges are broken 5 Some edges are broken _ 6 Obvious edges are broken 7 Very small edges are obvious edges are severe edges Very small edges are broken
-13- 本紙張尺度適用中國國家標準(CNS) A4規格(210 X 297公釐) 568955-13- This paper size applies to China National Standard (CNS) A4 (210 X 297 mm) 568955
五、發明説明(11 ) 合金2及3為較佳之組合物且顯示良好之熱加工性能。因 此,產生根據本發明之帶鉍Fe-Ni-Co合金而不在鍛造或熱 軋時招致明顯產率損失。合金1及4顯示硫在熱加工性能上 之逆效應。含鉛之合金5提供可接受之鍛造性能。合金6之 結果顯示太多碼在此合金之熱加工性能上之逆效應。 C Ο E及變形試驗之樣品由每一熱處理物之锻造小球切 下。熱膨脹及變形試驗之結果顯示在表ΠΙ。V. Description of the invention (11) Alloys 2 and 3 are better compositions and show good hot workability. Therefore, the bismuth-bearing Fe-Ni-Co alloy according to the present invention is produced without incurring a significant yield loss during forging or hot rolling. Alloys 1 and 4 show the inverse effect of sulfur on hot workability. Leaded alloy 5 provides acceptable forging properties. The results for Alloy 6 show the inverse effects of too many yards on the hot workability of this alloy. C0E and deformation test samples were cut from the forged pellets of each heat-treated product. The results of the thermal expansion and deformation tests are shown in Table II.
A_LLIA_LLI
_!_2 3 4 5 6 7 A B C ㈣*_3% 0% 0% 0% 0% 0% 〇% 5% 1% 0% COE 4.75, 4.96 5.34, 5.43 5.41 5.45 5.49 5.47 5.15 4.62 4 76 5.35, 5.09 (30-400()0 · C0E 5.17, 5.20 5.57, 5.58 5.44 5.61 5.69 5.57 5.43 4.93 5 02 5.50. 5.30 (30-450()0 ·_! _ 2 3 4 5 6 7 ABC ㈣ * _3% 0% 0% 0% 0% 0% 〇% 5% 1% 0% COE 4.75, 4.96 5.34, 5.43 5.41 5.45 5.49 5.47 5.15 4.62 4 76 5.35, 5.09 ( 30-400 () 0C0E 5.17, 5.20 5.57, 5.58 5.44 5.61 5.69 5.57 5.43 4.93 5 02 5.50. 5.30 (30-450 () 0 ·
** 麻田散鐵相(體積%)在80°C/4小時深冷後發現 C0E單位=ppm/°C 表III中之數據顯示合金1-7提供與合金A及B相較極好之 相安定性。數據顯示合金1 - 7提供在關心之溫度範圍内可接 ^:之熱膨脹。經由比較,鐵-鎳-鈷密封合金A S T M F -1 5標 準規格,詳細陳述下面之COE : (30-.400°C) 4.6-5.2 ppm/uC,(30-450〇C) 5.1-5.5 ppmrC。 機械加工試驗試片由合金1 - 6、A及B之鍛造小球製備。每 一合金之機械加工性能使用單點旋轉試驗評價。試片在 RTW車床上以4丨5 RPM旋轉,餵入速率為00〇4叶每轉 (ipr),及0. 100吋深之切削。合金A試片之切割深度減少至 -14-** Asa loose iron phase (vol.%) Was found after 80 ° C / 4 hours deep cooling. The unit of COE = ppm / ° C. The data in Table III shows that alloys 1-7 provide a better phase than alloys A and B. Stability. Data show that alloys 1-7 provide thermal expansion that is accessible over the temperature range of interest. By comparison, the standard specifications of the iron-nickel-cobalt sealing alloy A S T M F -1 5 detail the following COE: (30-.400 ° C) 4.6-5.2 ppm / uC, (30-450 ° C) 5.1-5.5 ppmrC. Mechanical processing test specimens are prepared from forged pellets of alloys 1-6, A and B. The machinability of each alloy was evaluated using a single-point rotation test. The test piece was rotated on an RTW lathe at 4 丨 5 RPM, with a feed rate of 004 leaves per revolution (ipr), and a cut of 0.100 inches deep. Cut depth of Alloy A test piece reduced to -14-
本紙張尺度適用中國國家標準(CNS) A4規格(210X297公釐) 568955 A7 B7 五、發明説明(12 ) 0.050吋以防止試片變曲。表IV陳述機械加工試驗之定性結 果。This paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm) 568955 A7 B7 V. Description of the invention (12) 0.050 inch to prevent the test piece from deforming. Table IV presents the qualitative results of the machining tests.
A_IY 合金編號 機械加工性能 A 極具黏性且極差之條狀物,其 不易破壞。 極差之粗縫表面。 B 具黏性且厚之條狀物,其不易 破壞或捲曲。 極差之粗縫表面。材料極軟 1 比合金A及B容易機械加工。產 生”6”及”9”形之條狀物。粗糙表 面不佳,但不必減少切割深度 以防止樣品彎曲。 2 非常容易切削。"6"及”9"形之極 佳條狀物。由方形機械加工成 圓形沒有問題。對容易機械加 工粗糙切削之典型表面拋光。 表面拋光留有一些痕跡。在粗 才造切削後在插入物之切削工具 上觀察到輕微之磨耗。 3 材料容易切削。在旋轉圓樣品 之第一批,極佳之”6”及”9’’形條 狀物。在較小直徑相同餵入速 率及切削速度下做下一次切 削,良好之條狀物在捲繞兩圈 後破裂。_表面良好有極少之切 削痕跡。在粗糙切削後在切削 工具之插入物上觀察到最小之 磨耗。A_IY Alloy No. Machinability A Very sticky and very poor strip, it is not easy to break. Very poor rough seam surface. B is sticky and thick strip, which is not easy to break or curl. Very poor rough seam surface. Extremely soft material 1 Easier to machine than Alloys A and B. This produces "6" and "9" shaped bars. The rough surface is not good, but it is not necessary to reduce the cutting depth to prevent the sample from bending. 2 Very easy to cut. " 6 " and "9 " are excellent strips. There is no problem in machining from a square to a circle. Polishing of typical surfaces that are easy to machine rough cutting. There are some marks on the surface polishing. After rough cutting Slight abrasion was observed on the cutting tool of the insert. 3 The material is easy to cut. In the first batch of rotating circular samples, excellent "6" and "9" shaped bars. Do the next cut at the same feed rate and cutting speed for the smaller diameter, and the good bar will break after winding for two turns. _Good surface with few cutting marks. Minimal wear was observed on the insert of the cutting tool after rough cutting.
裝 訂Binding
線 -15- 本紙張尺度適用中國國家標準(CNS) A4規格(210X 297公釐) 568955 A7B7 五、發明説明(13 ) 4 在第一批時為良好之條狀物。 第二批在0.100吋切削深度造成 不良之條狀物。材料為黏性的 且不捲曲成”6"及”9”之形狀。條 狀物在斷裂前推到切削工具插 入物之上。在第三批時(0.050吋 切削深度)產生相似形式之片狀 物。下一批提供一些”6"及"9"之 形狀者。然而,條狀物在約一 吋後變為黏性的。在切削處背 面觀察到材料撕裂。最後一批 (0.030吋切削深度)產生在切削 工具插入物上更多之磨耗。 條狀物不破壞成”6”及”9’’之形 狀。其在破裂前頻繁地掉落。 當使用0.050吋切削深度時最初 得到”6”及”9”之形狀,但之後變 成具一點或無捲曲之厚平坦條 狀物。材料為黏性的。在下一 批至最後一批一些條狀物具’’6” 及”9”之形狀。最後一批產生有 良好表面之長條狀物。在切削 工具插入物上觀察到一些磨 耗。 .6 第一及第二批提供容易破裂之 可接受條狀物。在0.050叶切削 深度下,觀察到片狀物捲曲, 一些具及"9”形。 圖1顯示由每一比較合金及;^發明合金得到之機械加工條 狀物。 已知等級KOVAR合金(合金A)不易機械加工且提供長、 黏性之條狀物為不適合的。明顯工具磨耗及金屬彎曲在機械 -16- 本紙張尺度適用中國國家標準(CNS) A4規格(210X 297公釐) 568955 A7 B7 五 發明説明(14 ) 加工合金A中發生。比較上,合金B及合金1-6均顯示比相當 之易破裂條狀物不同程度之改良機械加工性能。合金B為再 硫化等級KOVAR合金之實例。然而,其勉強優於具一些黏 性條狀物之合金B。只添加叙之合金2及3顯示最佳之機械加 工性能。 圖2顯示實例合金1(0.015% S及0.08% Bi)之微結構。合 金1之能量分散光譜(EDS)分析(顯示在圖3)指示二種形式之 含有物存在。一為典型上為約5微米或更長之伸長硫化錳 (Mn(Ti)S)。其他為等向性且典型上為約1微米直徑之鉍粒 子。因此,在根據本發明之合金中,有藉調整锰、硫及祕之 量導入一或二種形式之含有物之選擇。 為證明根據本發明合金之玻璃密封能力,以合金7之小球 材料機械加工之試片進行試驗。在此試驗中’試驗小片(每 一個為1忖X 3忖X 0.2 5叶)由合金7之小球切下。每一小片之 平坦表面拋光且之後以丙酮清潔。一片加倍強度之窗戶玻璃 條以丙酮清潔之後置於每一金屬片之拋光表面上。此實例之 金屬/玻璃組合顯示於圖4。 金屬/玻璃組合在空氣中205(TF加熱6分鐘,之後冷卻至 室溫。金屬/玻璃組合以目視檢查熔化及再固化所造成之陷 入玻璃中汽泡之存在。金屬/玻璃組合之密封能力以1至5之 等級為基礎評定,其中等級1指示未觀察到汽泡而等級5指 示觀察到大量汽泡。顯示在圖4之組合為1-2,指示可接受 之玻璃密封性能。 已敘述新穎之玻璃密封合金。此合金提供比已知等級之低 -17- 本紙張尺度適用中國國家標準(CNS) A4規格(210 X 297公釐)Line -15- This paper size is in accordance with Chinese National Standard (CNS) A4 specification (210X 297 mm) 568955 A7B7 V. Description of invention (13) 4 In the first batch, it was a good strip. The second batch caused bad strips at a cutting depth of 0.100 inches. The material is sticky and does not curl into "6" and "9" shapes. The bars are pushed onto the cutting tool insert before breaking. In the third batch (0.050 inch cutting depth), a similar form of sheet was produced The next batch will provide some "6" and "9" shapes. However, the bars became sticky after about an inch. Material tearing was observed on the back of the cut. The last batch (0.030 inch cutting depth) produced more wear on the cutting tool insert. The strip does not break into the "6" and "9" shapes. It frequently drops before breaking. When using a 0.050 inch cutting depth, the "6" and "9" shapes are initially obtained, but later become a little bit Or thick flat strips without curl. The material is sticky. In the next batch to the last batch, some strips have the shape of "6" and "9". The last batch produced long strips with good surfaces. Some wear was observed on the cutting tool insert. .6 The first and second batches provide acceptable bars that are easily broken. At a cutting depth of 0.050 blades, curling of the flakes was observed, some with a " 9 " shape. Figure 1 shows a machined strip obtained from each of the comparative alloys and the invention alloy. Known grades of KOVAR alloy ( Alloy A) is not easy to machine and provides long, sticky strips are not suitable. Obvious tool wear and metal bending are in mechanical-16-This paper size applies Chinese National Standard (CNS) A4 specification (210X 297 mm) 568955 A7 B7 Fifth invention description (14) Processed in alloy A. In comparison, alloy B and alloys 1-6 both show improved mechanical processing performance to a greater degree than comparable easily-breakable bars. Alloy B is a resulfided KOVAR alloy Example. However, it is marginally better than Alloy B with some sticky bars. Adding only alloys 2 and 3 shows the best machining performance. Figure 2 shows the example alloy 1 (0.015% S and 0.08% Bi ) Microstructure. Energy Dispersive Spectroscopy (EDS) analysis of Alloy 1 (shown in Figure 3) indicates the presence of two forms of inclusions. One is an elongated manganese sulfide (Mn (Ti), typically about 5 microns or longer). S). Others are isotropic and typically Bismuth particles with a diameter of about 1 micron. Therefore, in the alloy according to the present invention, there is an option to introduce one or two forms of inclusions by adjusting the amounts of manganese, sulfur, and sulfur. To prove the glass sealing ability of the alloy according to the present invention The test was performed on the mechanically processed pellets of the alloy 7 pellets. In this test, the 'test pellets (1 忖 X 3 忖 X 0.2 5 leaves each) were cut from the pellets of Alloy 7. The flat surface was polished and then cleaned with acetone. A strip of double-strength window glass was cleaned with acetone and placed on the polished surface of each metal sheet. The metal / glass combination for this example is shown in Figure 4. The metal / glass combination was in air 205 (TF is heated for 6 minutes, and then cooled to room temperature. The metal / glass combination is visually inspected for the presence of bubbles trapped in the glass caused by melting and re-solidification. The sealing ability of the metal / glass combination is based on a 1 to 5 rating Evaluation, in which level 1 indicates that no bubble is observed and level 5 indicates that a large amount of bubble is observed. The combination shown in Figure 4 is 1-2, which indicates acceptable glass sealing performance. Novel glass has been described Sealing alloy. This alloy provides -17- sheet is lower than the present level of the known Chinese National Standard Scale applicable (CNS) A4 size (210 X 297 mm)
裝 iy 4 568955 A7 B7 五 發明説明(15 ) 熱膨脹、鐵-鎳-鈷玻璃密封合金(如KOVAR合金)明顯較佳 之機械加工性能。根據本發明之合金亦提供可接受等級之熱 加工性能、熱膨脹及玻璃密封能力。如此,根據本發明之合 金提供相對最接近已知等級之打算作相似用途之鐵-鎳-鈷合 金獨特之性質組合。 在此應用之說法作為敘述而非限制之說法。不打算使用這 類之說法排除敘述特徵之任何相當物或其任何部分。然而將 認可種種修正可能在敘述之本發明及在此之申請專利範圍之 範圍内。Equipment iy 4 568955 A7 B7 V. Description of the invention (15) Thermal expansion, iron-nickel-cobalt glass sealing alloy (such as KOVAR alloy) has significantly better machining performance. The alloys according to the invention also provide acceptable grades of hot workability, thermal expansion and glass sealing capabilities. As such, the alloys according to the present invention provide a unique combination of properties of iron-nickel-cobalt alloys that are relatively closest to known grades and intended for similar uses. The expression used here is narrative rather than limitation. This type of statement is not intended to exclude any equivalent of the narrative feature or any part thereof. However, it will be recognized that various modifications are possible within the scope of the described invention and the scope of the patent application herein.
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線 -18- 本紙張尺度適用中國國家標準(CNS) A4規格(210 X 297公釐)Line -18- This paper size applies to China National Standard (CNS) A4 (210 X 297 mm)
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US30800701A | 2001-07-26 | 2001-07-26 | |
US10/201,743 US20030118468A1 (en) | 2001-07-26 | 2002-07-22 | Free-machining Fe-Ni-Co alloy |
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