TW568885B - Mesoporous silica film from a solution containing a surfactant and methods of making same - Google Patents

Mesoporous silica film from a solution containing a surfactant and methods of making same Download PDF

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Publication number
TW568885B
TW568885B TW88122804A TW88122804A TW568885B TW 568885 B TW568885 B TW 568885B TW 88122804 A TW88122804 A TW 88122804A TW 88122804 A TW88122804 A TW 88122804A TW 568885 B TW568885 B TW 568885B
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Taiwan
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film
surfactant
mesoporous
dielectric constant
patent application
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TW88122804A
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Chinese (zh)
Inventor
Karel Domansky
Glen E Fryxell
Jun Liu
Nathan J Kohler
Suresh Baskaran
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Battelle Memorial Institute
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Priority claimed from US09/222,569 external-priority patent/US6383466B1/en
Application filed by Battelle Memorial Institute filed Critical Battelle Memorial Institute
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Publication of TW568885B publication Critical patent/TW568885B/en

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Abstract

The present invention is a mesoporous silica film having a low dielectric constant and method of making having the steps of combining a surfactant in a silica precursor solution, spin-coating a film from this solution mixture, forming a partially hydroxylated mesoporous film, and dehydroxylating the hydroxylated film to obtain the mesoporous film. It is advantageous that the small polyoxyethylene ether surfactants used in spin-coated films as described in the present invention will result in fine pores smaller on average than about 20 nm. The resulting mesoporous film has a dielectric constant less than 3, which is stable in moist air with a specific humidity. The present invention provides a method for superior control of film thickness and thickness uniformity over a coated wafer, and films with low dielectric constant. The present invention is a method of dehydroxylating a silica surface that is hydroxylated having the steps of exposing the silica surface separately to a silicon organic compound and a dehydroxylating gas. Exposure to the silicon organic compound can be in liquid, gas or solution phase, and exposure to a dehydroxylating gas is typically at elevated temperatures. In one embodiment, the improvement of the dehydroxylation procedure is the repetition of the soaking and dehydroxylating gas exposure. In another embodiment, the improvement is the use of an inert gas that is substantially free of hydrogen. In yet another embodiment, the present invention is the combination of the two-step dehydroxylation method with a surfactant templating method of making a mesoporous film.

Description

568885 A7568885 A7

經濟部智慧財產局員工消費合作社印製 五、發明說明(1 ) 本發明係由美國能源部授予之DE-AC0676RLO183(^ 約下之政府支持為之。 相關發明之對照參考資料 此申請案請求自申請序號〇9/220,882號案(1998年12月 23曰申請),〇9/335,210號案(1999年6月17曰申請), 09/361,499號案(1999年7月23曰申請)及09/222,569號案 (1998年12月28曰申請)之優先權。此申請案係申請序號第 09/361,499號案(1999年7月23曰申請,現審理中,其係申 請序號〇9/335,210號案(1999年6月17曰申請,先審理中, 其係申請序號09/220,882號案(1998年12月23日,現放棄) 之部份繼續申請案)之部份繼續申請案)之部份繼續申請案 〇 發明領域 本發明一般係有關自溶液先質製得之具有毫微米規 格之多孔二氧化矽膜。更特別而言,本發明係有關自含有 界面活性劑(型板界面活性劑)之溶液之中孔性之二氧化矽 膜,及使用特殊界面活性劑於具以界面活性劑膠束尺寸界 定之特殊孔洞尺寸之型板多孔性。本發明亦係有關使用與 界面活性劑型板之中孔性之二氧化矽膜結合之去羥基作用 而獲得於週圍濕度條件下之少於3之介電常數。 在此所用之”二氧化矽”一辭係指具有矽(Si)及氧(0)及 可能之另外元素之化合物。 再者,在此所用之’’中孔性”係指大於lnm(但明顯地 係少於微米)之尺寸範圍。一般,此最普遍係指剛超過 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) --------------tf— ^------- (請先閱讀背面之注意事項再填寫本頁) 4 經濟部智慧財產局員工消費合作社製 568885 Α7 〜-----Β7 五、發明說明(2 ) 1.0nm(10埃)至數十毫微米者。 “穩定’’一辭係指絕對穩定性.,相對穩定性或其混合。 相對穩定性係指當界面活性劑型板之中孔性膜自0 0。/〇相 對濕度或真空之平衡條件至50%相對濕度之平衡條件取得 時之介電常數增加不超過約20%。絕對穩定性係指於包含 至少40%相對濕度之濕度條件之任何條件下之介電常數保 持少於3。 “經基化”一辭係包含部份及完全之羥基化作用。,,去 經基化”一辭係包含自界面活性劑型板之中孔性之二氧化 矽膜表面部份或完全移除羥基。 發明背景 多孔二氧化矽膜潛在地被用作半導體裝置之低介電 常數金屬間材料、纖維及其它結構之低介電常數塗覆物及 用於催化劑撐體内。大部份之美國半導體工業現今(1998) 係於施行水平間之介電膜之方法,其係二氧化矽膜或二氧 化梦及碎酸鹽之衍生物,或聚合物膜,且其係具有少於25% 之多孔性或不具多孔性及3.0至4.0範圍内之介電常數(κ)。 進一步之降低介電常數係用以改良半導體裝置之操作速率 、降低半導體裝置之重力消耗及降低半導體裝置之整艘成 本(藉由減少所需之金屬化水平之數目)所期望者。 因為空氣具有1.0之介電常數,引入多孔性係降低膜 之介電常數之有效方式。此外’因為二氧化參介電物質已 係半導體裝置中之標準物,具有多孔性之二氧化石夕膜係對 於需低介電常數材料之先進裝置之半導體工業具吸引力。 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) . Μ--------^---------^ (請先閱讀背面之注意事項再填寫本頁) 568885 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明說明(3 ) 半導體相互連接器之特徵尺寸及設計規則係於超大規格整 體内為副-150nm ;且達成降低介電常數(k<3)之孔洞尺寸 需明顯小於金屬間之間隔。 多孔膜之介電常數係依材枓及孔洞結構而定。對於 用於微電子裝置之多孔二氧化矽膜,材料及孔洞結構需形 成於晶圓之橫向及晶圓上之不同方向之均勻介電常數。一 般,相較於各向異性之材料及孔洞結構,各向同性之材料 及孔洞結構被拜期提供膜介電常數之所欲均勻性。 再者,商業上所用之低介電常數之中孔性膜需以可 與半導體裝置製造方法之生產線相容之方式製備,例如, 旋轉塗覆。對於大面積之圓形晶圓,其它塗覆技術(諸如 ’浸潰塗覆)係不方便,因為浸潰塗覆需將背側罩住以避 免污染。 表面地形圖對於製備多水平相互連接結構亦係非常 重要。對於欲用於半導體晶片上之超大規格之集成之銅相 互連接器之”具花紋’’方法中,每一介電層被餘刻,其後銅 被沈積,且結構物藉由化學-機械拋光(CMP)平面化。低k 介面膜之起始平面化之缺乏表面織地於相互連接物之每一 水平之保持平面化係非常重要。 多孔介電膜之另一重要考量係機械整體性^因為其 易脆性,其似乎不可能使多孔膜使用傳統之化學_機械拋 光(CMP)裝置直接拋光,但多孔低k膜上之二氧化矽或其 它材料之緻密之,,間隙”層可被平面化。但是,即使具有間 隙層,多孔低k材料需具有適當之韌性、壓縮及剪切強度 本紙張尺度適用中國國家標準(CNS)A4規格(210 x 297公釐) -------;.-----裝--------tli^------- (請先閱讀背面之注音?事項再填寫本頁) 568885 經濟部智慧財產局員工消費合作社邳製 A7 B7 五、發明說明(4 ) ,以抵抗與CMP方法有關之應力。 具有毫微米尺寸(或中孔性}之多孔性之二氧化矽膜可 自溶液先質製得,且可分成二種··(1)”氣凝膠或乾凝膠,, 膜(氣凝膠/乾凝膠),其中無規或不規則之孔洞藉由控制 性地移除醇型式溶劑而引入,及(2)”中孔性,,界面活性劑 型板式二氧化矽膜,其中孔洞係藉由移除介面活性劑而形 成具規格性之孔洞。迄今,具有3.0或更低之介電常數之 低介電常數二氧化矽膜之數成功證明係以氣凝膠/乾凝膠 型式之多孔二氧化矽膜。但是,氣凝膠/乾凝膠膜之缺點 包含:(1)氣凝膠/乾凝膠之沈積需小心控制用以形成孔洞 結構之醇之移除(例如,於製備期間保持受控制之含有溶 劑或凝膠劑之氛圍),(2)於氣凝膠/乾凝膠膜内典型上可能 之最小孔洞尺寸係落於l〇-l〇〇nm之範圍,及(3)相較於緻 密二氧化矽膜之受限之機械強度。此等缺點已妨礙此等氣 凝膠/乾凝膠之多孔二氧化矽膜之施行於半導體裝置。 為藉由任何方法獲得任何相材料之低介電常數之多 孔膜,其需減少結構内之羥基數,特別是於孔洞結構内。 介電膜需係其成為疏水性’以便使介電性質於潮濕空氣中 穩定。多孔二氧化矽膜内之羥基化表面造成超過緻密二氧 化矽者(即約4.0)之介電常數。藉由羥基化表面之物理性 吸附水分子可進一步增加中孔性二氧化石夕膜之介電常數及 有效之電容。物理性吸附水分子可藉由於非潮濕氛圍或真 空中處理膜或藉由使膜之曝露於潮濕條件下達最小而避免 。羥基及物理性吸附之水分子可於外充高溫時自二氧化石夕 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) --------^--------^---I-----線 (請先閱讀背面之注意事項再填寫本頁) 7 568885 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明說明(5 ) 表面移除。C. J. Brinker及G. W. Scherer於溶膠科學,Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs. 5. Description of the Invention (1) This invention is supported by the government of DE-AC0676RLO183 (^ awarded by the US Department of Energy. Comparative references for related inventions. This application is requested from Application No. 09 / 220,882 (application dated December 23, 1998), 09 / 335,210 (application dated June 17, 1999), 09 / 361,499 (application dated July 23, 1999) And the priority of case No. 09 / 222,569 (filed on December 28, 1998). This application is filed under the serial number of 09 / 361,499 (filed on July 23, 1999, and is currently being applied for.) 〇9 / 335,210 (part of the application on June 17, 1999, pending trial, which is part of the application serial number 09 / 220,882 (December 23, 1998, now abandoned) continues to apply for part of) Part of the application) Continue the application. Field of the Invention The present invention relates generally to porous silica films with nanometer specifications prepared from solution precursors. More specifically, the present invention relates to self-contained surfactants ( Porous dioxide in solution Membranes, and porosity using a special surfactant in a stencil with a special pore size defined by the size of the micelle of the surfactant. The present invention also relates to the use of a combination with a porous silicon dioxide film in a surfactant plate Dehydroxylation to obtain a dielectric constant of less than 3 under ambient humidity conditions. As used herein, the term "silicon dioxide" refers to compounds having silicon (Si) and oxygen (0) and possibly other elements. Moreover, the term "mesoporosity" as used herein refers to a size range greater than 1 nm (but obviously less than micrometers). Generally, this most commonly refers to the application of Chinese National Standard (CNS) A4 just beyond the paper size. Specifications (210 X 297 mm) -------------- tf— ^ ------- (Please read the notes on the back before filling this page) 4 Intellectual Property of the Ministry of Economic Affairs Bureau Consumer Consumption Cooperative System 568885 Α7 ~ ----- B7 V. Description of the invention (2) 1.0nm (10 Angstroms) to tens of nanometers. The term "stability" means absolute stability. Relative stability Or a mixture thereof. Relative stability refers to the relative porosity of the surfactant film from 0 0 / / relative The dielectric constant when the equilibrium condition of degree or vacuum to 50% relative humidity is obtained does not increase by more than about 20%. Absolute stability refers to the dielectric constant under any conditions including humidity conditions of at least 40% relative humidity Keep less than 3. The term "basified" includes partial and complete hydroxylation. The term "basified" includes the surface of the porous silicon dioxide film in the surfactant plate Background of the Invention Porous silicon dioxide films are potentially used as low dielectric constant intermetallic materials, fibers, and other structures for semiconductor devices as low dielectric constant coatings and in catalyst supports. Most of the US semiconductor industry today (1998) is a method of implementing dielectric films between levels, which are silicon dioxide films or derivatives of dream dioxide and fragmented acid salts, or polymer films. Less than 25% porous or non-porous and a dielectric constant (κ) in the range of 3.0 to 4.0. Further reduction of the dielectric constant is expected to improve the operating speed of the semiconductor device, reduce the gravity consumption of the semiconductor device, and reduce the overall cost of the semiconductor device (by reducing the number of metallization levels required). Since air has a dielectric constant of 1.0, introducing porosity is an effective way to reduce the dielectric constant of the film. In addition, because the dielectric substance of the second ginseng oxide has been a standard substance in semiconductor devices, the porous dioxide film is attractive to the semiconductor industry for advanced devices requiring low dielectric constant materials. This paper size is applicable to China National Standard (CNS) A4 (210 X 297 mm). Μ -------- ^ --------- ^ (Please read the notes on the back before filling (This page) 568885 Printed by the Consumer Property Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 B7 V. Description of the Invention (3) The characteristic dimensions and design rules of the semiconductor interconnects are sub-150nm within the oversized whole; and the dielectric constant is reduced The hole size of (k < 3) needs to be significantly smaller than the interval between metals. The dielectric constant of a porous membrane depends on the material and pore structure. For a porous silicon dioxide film used in microelectronic devices, the material and hole structure need to be formed with a uniform dielectric constant in the lateral direction of the wafer and in different directions on the wafer. Generally, compared to anisotropic materials and pore structures, isotropic materials and pore structures are worshipped to provide the desired uniformity of the dielectric constant of the film. Furthermore, the low dielectric constant mesoporous films used commercially need to be prepared in a manner compatible with the production line of the semiconductor device manufacturing method, for example, spin coating. For large-area round wafers, other coating techniques (such as immersion coating) are inconvenient because immersion coating requires covering the backside to avoid contamination. Surface topography is also very important for preparing multi-level interconnected structures. For the "patterned" method of integrated copper interconnects to be used on semiconductor wafers of oversize, each dielectric layer is etched, after which copper is deposited, and the structure is chemically and mechanically polished (CMP) planarization. The initial planarization of the low-k interface film lacks a surface texture that is textured at each level of the interconnect. It is important to maintain planarization. Another important consideration for porous dielectric films is mechanical integrity ^ because Its brittleness, it seems impossible to make the porous membrane directly polished using a traditional chemical mechanical polishing (CMP) device, but the dense silicon dioxide or other materials on the porous low-k film can be planarized. . However, even with interstitial layers, porous low-k materials need to have appropriate toughness, compression, and shear strength. This paper is sized to the Chinese National Standard (CNS) A4 (210 x 297 mm) ------- ;. ----- Equipment -------- tli ^ ------- (Please read the note on the back? Matters before filling out this page) 568885 Employee Cooperative Cooperative System A7 B7 5. Description of the invention (4) to resist the stress related to the CMP method. Porous silica films with nanometer size (or mesoporosity) can be made from solution precursors, and can be divided into two types (1) "aerogels or xerogels. Glue / xerogel), where random or irregular pores are introduced by the controlled removal of alcohol-type solvents, and (2) "Mesoporous, a surfactant-type plate-type silicon dioxide film, in which the pores are Formed holes by removing the surfactant. So far, the number of low-dielectric-constant silicon dioxide films with a dielectric constant of 3.0 or lower has successfully proven to be aerogel / xerogel type. Porous silica film. However, the disadvantages of aerogel / xerogel film include: (1) the deposition of aerogel / xerogel requires careful control of the removal of the alcohol used to form the pore structure (for example, in Maintain a controlled atmosphere containing solvents or gelling agents during preparation), (2) the smallest possible pore size typically in an aerogel / xerogel film falls in the range of 10-100 nm, and (3) Limited mechanical strength compared to dense silica films. These shortcomings have prevented these aerogels / The gel's porous silicon dioxide film is applied to semiconductor devices. In order to obtain a porous film with low dielectric constant of any phase material by any method, it is necessary to reduce the number of hydroxyl groups in the structure, especially in the pore structure. The film needs to be 'hydrophobic' in order to stabilize the dielectric properties in humid air. The hydroxylated surface in the porous silicon dioxide film causes a dielectric constant that exceeds that of the dense silicon dioxide (ie, about 4.0). By hydroxylation Physical adsorption of water molecules on the surface can further increase the dielectric constant and effective capacitance of the mesoporous dioxide film. Physical adsorption of water molecules can be caused by processing the membrane in a non-humid atmosphere or in a vacuum or by exposing the membrane Minimize and avoid in humid conditions. Hydroxyl and physically adsorbed water molecules can self-dioxide at high temperature. This paper is sized to Chinese National Standard (CNS) A4 (210 X 297 mm) ---- ---- ^ -------- ^ --- I ----- line (Please read the precautions on the back before filling this page) 7 568885 Printed by A7, Consumer Cooperatives, Intellectual Property Bureau, Ministry of Economic Affairs B7 V. Description of the invention (5) Surface In addition .C. J. Brinker and G. W. Scherer in Sol science,

Academic Press,New York,NY(199)(Brinker等人,1990) 探討藉由曝露於超過8001:之非常高溫之二氧化矽之熱去 羥基化作用。但是,具有介電膜及金屬線之半導體裝置一 般不能於超過約500°C處理。因此,其央去羥基化之方法 於半導體之多孔二氧化矽膜係必需的。 E.F· Vansant,P. Van de Voort及K. C. Vrancken於二氧 化矽袅面之特性及化學改質,第93冊,表面科學及催化劑 之研究,Elsevier, New York, NY (1995)及Brinker等人,1990 ,述及藉由氟化作用或以矽烷溶液處理之二氧化矽表面之 羥基化作用之程序。氣凝膠/乾凝膠型式之膜已藉由(約氟 化處理,及(b)二步驟去羥基化方法(其包含(1)起始之矽烧 溶液處理(例如,溶劑中之三甲基氯矽烷(HMDS))及(2)於 此溶液處理後,於含氫之氣體中處理(例如’於氮氣中之 10%氫),其係於3〇〇-450°C之溫和高溫為之)而被去經基化 。矽烷/成形氣體(於N2中之H2)處理於美國專利第 5,504,042號案及其間述及之Smith及同僚之其它相關專利 案中探討。 於界面活性劑型板式膜,孔洞形成規則(六角形)陣列 ,其具有以界面活性劑膠束尺寸界定之特殊孔洞尺寸。界 面型板式路徑能藉由界面活性劑之性質及其與二氧化石夕物 種之相互作用而控制多孔性、孔洞尺寸及孔洞形狀。對於 己和程度之孔洞’此於孔洞壁之孔洞尺寸及式樣及結構之 控制亦能造成良好之機械性質。更特別者’較小且均勻之 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) ---丨丨 1:-----%裝------rl^i^---- —4 (請先閱讀背面之注意事項再填寫本頁) 568885 A7 ______B7 五、發明說明(6 ) 孔洞能賦予較更大及不均勻孔洞更佳機械性質。雖然較易 製備(對於形成多孔性之受控制氛圍並不需要),中孔性界 ---------------裝--- (請先閱讀背面之注意事項再填寫本頁) 面活性劑之型板式二氧化矽膜尚未被證實具有低介電常數 〇 * 美國專利申請案08/921,754號案(08/26/97 , Bminsma 等人,現為美國專利第5,922,299號案)描述藉由旋轉塗覆 製備具有規則孔洞之中孔性界面活性劑型板式二氧化石夕膜 。所用界面活性劑係以陽離子銨為主之界面活性劑。此操 作之目標係於微電子裝置内之低介電常數之内層。 美國專利第5,858,457號案(Brinker等人)亦報告製備具 有規則孔洞之界面活性劑型板式中孔性二氧化石夕膜之浸潰 塗覆方法,其中所用界面活性劑亦係以錄為主之界面活性 劑。Brinker等人使用膜上之汞點電極測量介電常數,其 報告之介電常數值係2.37。 .線· >經濟部智慧財產局員工消費合作社邛製 但是,以銨界面活性劑製備及於界面活性劑之熱分 解(熱移除)後測試之界面活性劑型板式中孔性二氧化石夕膜 已被發現於一般之半導體裝置之製備及操作條件之週圍度 條件下吸收濕氣。於Bruinsma等人或Brinker等人中無有 關去羥基化步驟被報告。 具高規則性大孔洞結構之連續中孔性二氧化矽膜之 論文(D. Zhao,P. Yang,N. Melosh,J. Feng,BF Chmelka及 GD Stucky,Advanced Materials,第 10 冊,第 16號,1998 ,1380-13 85頁)探討藉由浸潰塗覆以二氧化矽為主之含有 非離子性聚(伸烷基氧化物)三嵌段共聚物及低分子量烷基 9 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 568885 經濟部智慧財產局員工消費合作社印製 A7 ____B7__ 五、發明說明(7 ) (環氧乙烷)界面活性劑之溶液而於膜内形成具方向性或規 則性之大孔洞結構。低介電常數(1.45-2.1)於煆燒膜後測 量之此等膜中被報告。但是,則規性之孔洞之缺點(例如 ,六角形孔洞)係於大晶圓上之不同方向之介電常數之均 勻性之不確定性。再者,去羥基化作用之程序(其被用於 保持低數值之介電常數)未被Zhao等人於論文中報告出。 因此,能需要一種界面活性劑型板式中孔性之二氧 化矽膜及其製備方法,其提供少於3之介電常數,且其符 合包含(但不限於此)膜厚度之控制及厚度之均句性、表面 織地達最小及機械整體性之工程要件。介電常數於包含室 溫時之濕度之一般操作條件下需為相對穩定,且需於大晶 圓為均勻。 發明綜述 因此,本發明之目的係提供一種界面活性劑型板式 中孔性之二氧化矽膜,其具有之性質係包含(但不限於此) 少於3之介電常數、約〇·ι um至約1 · 5 um之膜厚度,少於或 等於+/-5%標準偏差之膜厚度標準偏差,小於約2〇nm之平 均孔洞尺寸、低介電常數及此等之結合。 本發明包含一種製備界面活性劑型板式中孔性之膜 之方法,其具有相同於共同申請案序號〇8/921,754號案(現 為美國專利第5,922,299號案,,發明名稱係,,中孔性二氧化 矽膜、纖維及藉由瘵發之粉末”)之一般步驟。因此,本發 明係一種製備中孔性二氧化碎膜之方法,其具有之步驟係 :使界面活性劑於二氧化矽先質溶液混合、旋轉塗覆膜、 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公髮) -------------------^K------- (請先閱讀背面之注意事項再填寫本頁) 10 568885 A7 _ B7 五、發明說明(8 ) --------------裝--- (請先閱讀背面之注意事項再填寫本頁) 使膜加熱移除界面活性劑而形成中孔性膜,其係至少被部 份羥基化,及使該部份被羥基化之膜進行去羥基化作用以 獲得中孔性艇。依據本發明,界面活性劑之選擇、二氧化 矽先質溶液組份之濃度之選擇及其混合提供具有如上所述 特徵之一或多者之膜。 於週圍濕氣條件為穩定之低介電常數(k<3)之優點係 依據本發明且結合去羥基化作用達成,其包含於電子組份 處理溫度内之溫度部份或完全移除羥基。於去羥基化作用 期間’經基可以界面活性劑型板式中孔性膜之内部孔洞表 面及外部表面上之疏水性基(諸(如,有機烷基、矽氧烷(_ Si-0-Si-)鍵結或其混合)而取代。 .線· 經濟部智慧財產局員工消費合作社印.製 有利者係如本發明所述之用於旋轉塗覆之界面活性 劑型板式中孔性膜之界面活性劑會造成小於約20nm之細 微孔洞。最普通者,平均孔洞尺寸可藉由界面活性劑而修 剪成約1至約20nm之範圍内。此孔洞尺寸範圍於水平層間 之介電膜(其分離半導體裝置内之金屬化線路以於重複之 熱處理期間使金屬物種之擴散達最小)内所期望的。本發 明之進一步優點係包含其提較優異之膜厚度控制及塗覆晶 圓之厚度均勻性之控制、具低介電常數(即,穩定)之膜及 不規則之孔洞(其增加大晶圓上之不同方向之介電常數均 勻性之信心)之方法。 本發明進一步目的係提供一種被羥基化之二氧化矽 表面行去羥基化作用以獲得低介電常數之方法。 本發明之進一步目的係提供製備中孔性二氧化矽膜 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公髮) 11 經濟部智慧財產局員工消費合作社印制衣 568885 A7 _ B7 五、發明說明(9 ) 之方法,其造成低介電常數及無需氛圍控製之旋轉塗覆技 術。此等製備中孔性二氧化矽膜之方法進一步提供較優之 控制膜厚度及小於5nm之平均孔洞直徑。本發明經由使用 特殊界面活性劑分子使旋轉塗覆膜之孔同型板化而不同於 氣凝膠方法。 因此,本發明進一步提供被經基化之二氧化石夕表面 之去羥基化作用,其具有之步驟係:使二氧化石夕表面個別 曝露於矽有機化合物及去羥基化之氣體。此矽有機化合物 可為液體、氣體或溶液相,且曝露於去羥基化作用典型係 於升高溫度。本發明具有之優點係提供具有長時間穩定之 低介電常數之二氧化矽材料之中孔性膜。本發明之進一步 優點係潛在地包含當大規格施用時之改良安全性及較低之 成本。 於一實施例中,去羥基化程序之改良係重複浸潰及 去羥基化作用氣體之曝露。於另一1實施例中,改良處在於 使用實質上無氫之惰性氣體。 於另一實施例中,本發明係結合二步驟之去羥基化 方法及製備中孔性膜之界面活性劑型板化方法。製備中孔 性二氧化矽膜之方法具有如共同申請案08/921,754號案所 述之一般步驟,,其在此被併以供參考,即:結合二氧化矽 先質溶液内之界面活性劑,旋轉塗覆一膜,及使該膜加熱 以移除界面活性劑而形成至少被部份羥基化之中孔性膜, 及使該被羥基化之膜被去羥基化以獲得中孔性膜。依據本 發明,改良處包含以二步驟之去羥基化作用使羥基化膜被 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 12 -----—---裝 *-------•訂------I-- <請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 568885 A7 B7 五、發明說明(1G ) 去羥基化,其係使羥基化之膜個別曝露於矽有機化合物及 去羥基化之氣體,以獲得具有低介電常數之中孔性膜。 進一步改良係藉由使用聚氧伸乙基醚化合物作為界 面活性劑而於任何上述實施例中實施。 有利者係用於如本發明所述之旋轉塗覆膜之小的聚 氧伸乙基謎界面活性劑會形成小於約5nm之細微孔洞。最 普遍者係平均孔洞直徑可藉由界面活性劑而修剪於約2至 約5nm之尺寸範圍。此一平均孔洞直徑係於分離半導體裝 置内之金屬化線路之水平間介電膜所期望的,其使重複熱 處理期間之金屬物種之擴散達最小。此等小的聚氧伸乙基 醚界面活性劑係不同於用以製備大於511111孔洞之大的聚伸 烧基氧化物”嵌段共聚物”界面活性劑。本發明之進一步優 點包含一種提供較佳之膜厚度控剛及塗覆晶圓之厚度均勻 性、具有低介電常數之膜及無需氛圍控制之旋轉塗覆技術 之方法。 本發明之請求標的係於說明書之結論部份中指出及 明確請求。但是,結構化及操作方法與其進一步之優點及 目的可藉由參考下述結合附圖之描述而瞭解,其中相似之 參考字母係指相似之元件。 圖示簡要說明 第1圖顯示為含有聚氧伸乙基醚界面活性劑之旋轉塗 覆溶液内之界面活性劑/ T E 0 S莫耳比例之函數膜之孔洞, 其係藉由CXE01 〇聚氧伸乙基謎界面活性劑系列之核反應分 析而決定之。 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) ----------t -----— — — — — — (請先閱讀背面之注意事項再填寫本頁) 13 經濟部智慧財產局員工消費合作社印製 568885 A7 五、發明說明(11 ) 第2圖顯示為去羥基化程序函數之以c^EOw聚氧伸乙 基趟界面活性劑製備之界面活性劑型板化之中孔性膜之介 電常數(於室溫且於潮濕空氣之週圍條件下測量)。 第3圖顯示為去羥基化程序函數之以聚氧伸乙 基醚界面活性劑製備之界面活性劑型板化之中孔性膜之介 電常數(於室溫且於潮濕空氣之週圍條件下測量)。 第4a圖顯示以c^EOw聚氧伸乙基醚界面活性劑製備 之中孔性二氧化矽膜之低角度心射線光譜。χ-射線之光束 係沿圓形晶圓之徑方向。 第4V>圖顯示以C^EOio聚氧伸乙基醚界面活性劑製備 之中孔性二氧化矽膜之低角度χ•射線光譜。χ-射線之光束 ^ 係沿圓形晶圓之正切方向。 第5圖係電子透射顯微相,其顯示以Ci2E〇i〇聚氧伸乙 基醚界面活性劑製備之中孔性二氧化矽膜之微結構。 第6a圖係顯示以(^#0^聚氧伸乙基醚界面活性劑製 備之中孔性二氧化矽膜之表面輪廓圖。 第6b圖係以C!2EO!〇聚氧伸乙基趟界面活性劑製備之 中孔性二氧化矽膜之表面分佈曲線圖。 第7圖係刻紋負載量之函數之以微微刻痕測量之中孔 性二氧化矽膜之彈性模量之圖。 第8a圖係以C^EOw聚氧伸乙基醚界面活性劑製備之 中孔性二氧化矽膜之低角度X-射線繞射光譜。界面活性劑 /TEOS之莫耳比例係〇·ΐ9。X·射線光束係沿著圓形晶圓之 徑向。 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) -------------------訂---:------- (請先閱讀背面之注意事項再填寫本頁) 14 568885 經濟部智慧財產局員工消費合作社印,製 A7 B7 五、發明說明(12 ) 第8a圖係以C^EOio聚氧伸乙基峻界面活性劑製備之 中孔性二氧化矽膜之低角度X·射.線繞射光譜。界面活性劑 /TEOS之莫耳比例係0.19。X-射線光束係沿著圓形晶圓之 正切向。 第9a圖顯示aC^EOio聚氧伸乙基醚界面活性劑製備 之中孔性二氧化矽膜之低角度x_射線繞射光譜。界面活性 劑/TEOS之莫耳比例係0.30。X·射線光束係沿著圓形晶圓 之徑向。 第9b圖顯示以C^EOw聚氧伸乙基醚界面活性劑製備 之中孔性二氧化矽膜之低角度X-射線繞射光譜。界面洁性 劑/TEOS之莫耳比例係0.30。X-射線光束係沿著圓形晶圓 之正切向。 第10a圖顯示以<314〇10及C^EO*之聚氧伸乙基鱗界面 活性劑製備之中孔性二氧化矽膜之低角度χ·射線繞射光譜 。總界面活性劑/TEOS之莫耳比例係〇.2〇。X·射線光束係 沿著圓形晶圓之徑向。 第10b圖顯示以C^EOio及Ci2E04之聚氧伸乙基峻界面 活性劑製備之中孔性二氧化矽膜之低角度射線繞射光譜 。總界面活性劑/TEOS之莫耳比例係〇·2〇。X-射線光束係 沿著圓形晶圓之正切向。 第11a圖顯示以C^EOw之聚氧伸乙基醚界面活性劑製 備之中孔性二氧化矽膜之低角度X-射線繞射光譜。界面活 性劑/TEOS之莫耳比例係0.20。X-射線光束係沿著圓形晶 圓之徑向。 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) -----I--- - - --裝·!----訂---------線 (請先閱讀背面之注意事項再填寫本頁) 15 568885 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明說明(13 ) 第1 lb圖顯示以C^EOio之聚氧伸乙基醚界面活性劑製 備之中孔性二氧化矽膜之低角度x-射線繞射光譜。界面活 性劑/TEOS之莫耳比例係〇·2〇。X-射線光束係沿著圓形晶 圓之正切向。 第12a圖顯示以c^EOw之聚氧伸乙基醚界面活性劑製 備之中孔性二氧化矽膜之低角度x_射線繞射光譜。界面活 性劑/TEOS之莫耳比例係〇·2〇。X-射線光束係沿著圓形晶 圓之徑向。 第12b圖顯示以CuE01()之聚氧伸乙基醚界面活性劑製 備之中孔性二氧化石夕膜之低角度射線繞射光譜。界面活 性劑/TEOS之莫耳比例係〇·2〇。X·射線光束係沿著圓形晶 圓之正切向。 第12c圖顯示以C^EOw之聚氧伸乙基醚界面活性劑製 備之中孔性二氧化矽膜之低角度x-射線繞射光譜。界面活 性劑/TEOS之莫耳比例係〇.2〇。X·射線光束係沿著圓形晶 圓之徑向。掃瞄之區域係位於第12a及b圖之掃瞄區域之約 90° (旋轉)處。 第12d圖顯示以C18EO10之聚氧伸乙基醚界面活性劑製 備之中孔性一氧化石夕膜之低角度射線繞射光譜。界面活 性劑/TEOS之莫耳比例係〇.20。X-射線光束係沿著圓形晶 圓之正切向。掃瞄之區域係位於第12a及b圖之掃瞄區域之 約90。(旋轉)處。 第13圖係各種中孔度材.料之介電常數對時間之作圖 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 16 ---II ------%裝-------1·”1*------- (請先閱讀背面之注意事項再填寫本頁) 568885 經 濟 部 智 慧 財 產 局 員 工 消 費 •合 作 社 “P 製 A7 B7 五、發明說明(14 ) 較佳實施例之描述 本發明係自含界面活性劑之溶液製得之中孔性二氧 化矽膜(界面活性劑型板化中孔性二氧化矽模),其具有之 性質係包含(但不限於此)少於3之介電常數,約〇.ium至約 1.5um(亦為約0.2um至約1.5um)之膜厚度,少於或等於+" 5%標準偏差之膜厚度標準偏差,小於約2〇nm(更佳係少於 約lOnm,且最佳係少於約5nm)之平均孔洞尺寸,規則或 不規則之孔洞,及其等之結合。依據本發明,多孔性係大 於30%,較佳係大於40%,且更佳係大於5〇〇/0。 本發明包含製備中孔性二氧化矽膜之方法,其藉由 含有界面活性劑之型板化及旋轉塗覆之二氧化矽先質溶液 形成羥基化膜,其係如共同申請之〇8/921,754號案所述之 相同之一般步驟,此申請案在此被併入以供參考,然後, 使經基化膜進行化學去經基化以形成中孔性二氧化石夕膜。 因此,本發明係一種製備中孔性二氧化矽膜之方法,其具 有之步驟係結合二氧化矽先質溶液内之界面活性劑,藉由 旋轉塗覆形成膜,熱處理該膜而移除界面活性劑,及形成 羥基化之中孔性膜,及使羥基化膜化學去羥基化而獲得具 有低介電常數之中孔性二氧化石夕膜。 二氧化矽先質溶液包含二氧化矽先質、水性溶液、 催化劑及界面活性劑。膜係藉由旋轉塗覆二氧化矽先質溶 液及界面活性劑之混合物,其後,水性溶劑、催化劑及界 面活性劑被藉由加熱移除,形成羥基化之中孔性二氧化矽 膜。使羥基化之膜進行化學去羥基化作用而形成具有低介 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公餐) ^--------^---------^ (請先閱讀背面之注意事項再填寫本頁) 17 568885 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明說明(15 ) 電常數之中孔性二氧化矽膜。化學去羥基化作用較佳係藉 由使經基化膜個別曝露於以石夕為主之化合物(諸如,石夕烧 ,純液體或純蒸氣或溶液,或載體氣體或氣體混合物内之 蒸氣),及去羥基化氣體而達成。所形成之中孔性膜具有 小於3之介電常數,其於潮濕條件内保持少於3。 依據本發明之較佳實施例,低介電常數(k<3)之中孔 性界面活性劑型板化膜可藉由一或多者之去羥基化步驟而 獲得,其包含自中孔性材料表面移除羥基。於此實施例中 ,界面活性劑可為任何界面活性劑,其包含(但不限於此) 非離子性之界面活性劑、陽離子性之界面活性劑、陰離子 性之界面活性劑、兩性界面活性劑及其等之混合。 先質溶液可包含化學試劑,其包含(但不限於此)第二 界面/舌性劑、較小之親水性分子化合物、有機共溶劑及其 等之混合。第二界面活性劑包含(但不限於此)非離子性之 界面活性劑、陽離子性之界面活性劑、陰離子性之界面活 性劑、兩性界面活性劑及其等之混合。較小之親水性分子 化合物包含(但不限於此)甘油、丙二醇、乙二醇及其混合 物。有機共同溶劑包含(但不限於此)□、辛烷及其混合物 〇 一氧化石夕先質包含(但不限於此)四乙基鄰梦酸鹽 (JEOS)、四曱基鄰矽酸鹽(TM〇s)、曱基三乙氧基矽烷、 苯基三乙氧基矽烷、二曱基二曱氧基矽烷、乙基三乙氧基 梦炫》及其混合物。 於較佳實施例中’水性溶劑包含乙醇。催化劑包含( ---—— 1·-----#裝------·ί 訂 ------- 導 (請先閱讀背面之注意事項再填寫本頁)Academic Press, New York, NY (199) (Brinker et al., 1990) explores the thermal dehydroxylation of silicon dioxide by exposure to very high temperatures in excess of 8001 :. However, semiconductor devices with dielectric films and metal wires cannot generally be processed at temperatures exceeding about 500 ° C. Therefore, the central dehydroxylation method is necessary for the porous silicon dioxide film of semiconductors. EF · Vansant, P. Van de Voort and KC Vrancken on the properties and chemical modification of silica surface, Volume 93, Surface Science and Catalyst Research, Elsevier, New York, NY (1995) and Brinker et al., 1990, describes the procedure of hydroxylation of the surface of silicon dioxide by fluorination or treatment with a silane solution. Aerogel / xerogel-type membranes have been treated by (about fluorination treatment, and (b) a two-step dehydroxylation method (which includes (1) a starting sintered silica solution (eg, the top three in a solvent) Chlorochlorosilane (HMDS)) and (2) are treated in this solution and then treated in a hydrogen-containing gas (for example, '10% hydrogen in nitrogen), which is at a moderate high temperature of 300-450 ° C as ) And debasing. Silane / forming gas (H2 in N2) treatment is discussed in U.S. Patent No. 5,504,042 and Smith and other related patents mentioned by colleagues. In the surface active agent plate film The pores form a regular (hexagonal) array with a special pore size defined by the size of the surfactant micelles. The interfacial slab path can be controlled by the nature of the surfactant and its interaction with the sulphur dioxide species Porosity, pore size and pore shape. For the pores of the degree of harmony, the control of the pore size and style and structure on the pore wall can also cause good mechanical properties. More particularly, the smaller and uniform size of this paper is applicable. Chinese national standard (CNS) A4 specification (210 X 297 mm) --- 丨 丨 1: -----% loading ------ rl ^ i ^ ---- —4 (Please read the precautions on the back first (Fill in this page again) 568885 A7 ______B7 V. Description of the invention (6) The pores can give larger and uneven pores better mechanical properties. Although easier to prepare (not necessary for forming a controlled atmosphere of porosity), mesopores Sex World --- --- (Please read the precautions on the back before filling out this page) Surfactant-type plate-type silicon dioxide film has not been proven to have low media Electrical constant 0 * U.S. Patent Application No. 08 / 921,754 (08/26/97, Bminsma et al., Now U.S. Patent No. 5,922,299) describes the preparation of porous interfacial activity with regular pores by spin coating Dosage plate type dioxide film. The surfactant used is a cationic ammonium-based surfactant. The goal of this operation is a low dielectric constant inner layer in a microelectronic device. US Pat. (People) also reported a dip coating method for preparing a plate type mesoporous dioxide film with a regular hole and a surfactant. Among them, the surfactant used is also a recording-based surfactant. Brinker et al. Used a mercury point electrode on the membrane to measure the dielectric constant, and the reported dielectric constant value was 2.37. Line · > Ministry of Economic Affairs Wisdom Produced by the Consumer Cooperative of the Bureau of Property Bureau. However, the surfactant type plate type mesoporous dioxide film prepared with ammonium surfactant and tested after thermal decomposition (thermal removal) of the surfactant has been found in general semiconductors. Moisture absorption under ambient conditions of device preparation and operating conditions. No dehydroxylation step was reported in Bruinsma et al. Or Brinker et al. Paper on Continuous Mesoporous Silica Films with High Regularity and Large Hole Structure (D. Zhao, P. Yang, N. Melosh, J. Feng, BF Chmelka and GD Stucky, Advanced Materials, Volume 10, 16 No. 1998, pages 1380-13 (85)) explores the application of di-silicone-containing poly (alkylene oxide) triblock copolymers and low-molecular-weight alkyl groups based on silicon dioxide by dip coating Applicable to China National Standard (CNS) A4 specification (210 X 297 mm) 568885 Printed by A7 ____B7__, Consumer Cooperative of Intellectual Property Bureau of the Ministry of Economic Affairs V. Explanation of the invention (7) (ethylene oxide) surfactant solution in the membrane A directional or regular large hole structure is formed inside. Low dielectric constants (1.45-2.1) were reported in these films measured after the sintered films. However, the disadvantage of regular holes (for example, hexagonal holes) is the uncertainty of the uniformity of the dielectric constant in different directions on a large wafer. Furthermore, the procedure for dehydroxylation (which is used to maintain a low dielectric constant) has not been reported in the paper by Zhao et al. Therefore, there is a need for a surfactant-type mesoporous silicon dioxide film and a method for preparing the same, which provide a dielectric constant of less than 3, and which meets (but is not limited to) film thickness control and thickness uniformity. Engineering requirements for sentence structure, minimal surface texture and mechanical integrity. The dielectric constant needs to be relatively stable under normal operating conditions including humidity at room temperature, and it must be uniform on a large crystal circle. SUMMARY OF THE INVENTION Therefore, the object of the present invention is to provide a surfactant-type plate-type mesoporous silicon dioxide film, which has properties including (but not limited to) a dielectric constant of less than 3, A film thickness of about 1.5 μm, a film thickness standard deviation less than or equal to +/- 5% standard deviation, an average pore size less than about 20 nm, a low dielectric constant, and combinations thereof. The present invention includes a method for preparing a mesoporous membrane with a surfactant pattern, which has the same serial number as No. 08 / 921,754 (now US Patent No. 5,922,299), the name of the invention, and Porous silica film, fiber, and powder through burst "). Therefore, the present invention is a method for preparing a mesoporous dioxide shatter film, which has the steps of: Silicon oxide precursor solution mixed, spin-coated film, this paper size is applicable to China National Standard (CNS) A4 specification (210 X 297) ^ K ------- (Please read the precautions on the back before filling out this page) 10 568885 A7 _ B7 V. Description of the invention (8) -------------- pack- -(Please read the precautions on the back before filling this page) The membrane is heated to remove the surfactant to form a mesoporous membrane, which is at least partially hydroxylated, and the membrane is hydroxylated. Dehydroxylation to obtain a mesoporous boat. According to the present invention, the choice of the surfactant, the concentration of the components of the silica precursor solution, and their mixture Provide a film having one or more of the characteristics described above. The advantage of a low dielectric constant (k < 3) that is stable under ambient moisture conditions is achieved in accordance with the present invention in conjunction with dehydroxylation, which is included in the electron group Partial or complete removal of hydroxyl groups at temperatures within part of the processing temperature. During dehydroxylation, the radicals can be hydrophobic groups (such as organic Alkyl, siloxane (_ Si-0-Si-) bonding or a mixture of them). Thread · Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs. The surfactant of the coated mesoporous plate type mesoporous membrane will cause fine pores of less than about 20nm. In the most common, the average pore size can be trimmed to about 1 to about 20nm by the surfactant. This pore Desirable in a dielectric film in a size range between horizontal layers that separates metallized circuits in a semiconductor device to minimize diffusion of metal species during repeated heat treatments. Further advantages of the present invention Including its better control of film thickness and control of thickness uniformity of coated wafers, films with low dielectric constant (ie, stable) and irregular holes (which increase the media in different directions on large wafers) Confidence in the uniformity of the electrical constant). A further object of the present invention is to provide a method for dehydroxylation of a hydroxylated silicon dioxide surface to obtain a low dielectric constant. A further object of the present invention is to provide mesoporosity Silicon dioxide film This paper size is in accordance with Chinese National Standard (CNS) A4 specifications (210 X 297 issued) 11 Printed clothing of the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 568885 A7 _ B7 V. Method of Invention (9) Spin coating technology resulting in low dielectric constant and no need for atmosphere control. These methods of preparing a mesoporous silicon dioxide film further provide better control film thickness and an average pore diameter of less than 5nm. The present invention is different from the aerogel method by using a special surfactant molecule to homogenize the pores of the spin-coated film. Therefore, the present invention further provides the dehydroxylation effect of the surface of the oxidized silica, which has the steps of: exposing the surface of the oxidized silica individually to a silicon organic compound and a dehydroxylated gas. This silicon organic compound can be a liquid, gas, or solution phase, and exposure to dehydroxylation typically results from elevated temperatures. The present invention has the advantage of providing a mesoporous film of a silicon dioxide material with a low dielectric constant which is stable for a long time. A further advantage of the present invention is that it potentially includes improved safety and lower costs when applied in large formats. In one embodiment, the improvement of the dehydroxylation process is repeated impregnation and exposure of the dehydroxylation gas. In another embodiment, the improvement lies in the use of an inert gas that is substantially free of hydrogen. In another embodiment, the present invention is a combination of a two-step dehydroxylation method and an interfacial active agent type plate method for preparing a mesoporous membrane. The method for preparing a mesoporous silicon dioxide film has the general steps described in the joint application No. 08 / 921,754, which is hereby incorporated by reference, that is, combining a surfactant in a silicon dioxide precursor solution Spin coating a film, and heating the film to remove a surfactant to form a mesoporous film that is at least partially hydroxylated, and dehydroxylating the hydroxylated film to obtain a mesoporous film . According to the present invention, the improvement includes the two steps of dehydroxylation to make the hydroxylated film covered by this paper size applicable to the Chinese National Standard (CNS) A4 specification (210 X 297 mm). * ------- • Order ------ I-- < Please read the notes on the back before filling out this page) Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 568885 A7 B7 V. Description of Invention (1G) Dehydroxylation, which is to individually expose the hydroxylated film to a silicon organic compound and a dehydroxylated gas to obtain a mesoporous film with a low dielectric constant. Further improvements are implemented in any of the above embodiments by using a polyoxyethylene ether compound as a surfactant. Advantages are small polyoxyethylene surfactants used in spin-coated films according to the present invention, which can form fine pores of less than about 5 nm. The most common is that the average pore diameter can be trimmed to a size range of about 2 to about 5 nm by a surfactant. This average hole diameter is desirable for a horizontal interlayer dielectric film of a metallized line within a separated semiconductor device, which minimizes the diffusion of metal species during repeated thermal processing. These small polyoxyethylene ether surfactants are different from surfactants used to make large polyoxyalkylene-based oxide "block copolymers" with pores larger than 511111. Further advantages of the present invention include a method that provides better film thickness control and thickness uniformity of coated wafers, films with low dielectric constant, and spin coating technology that does not require atmosphere control. The subject matter of the present invention is specified and explicitly stated in the conclusion section of the specification. However, the structure and operation method and its further advantages and purposes can be understood by referring to the following description in conjunction with the drawings, where similar reference letters refer to similar elements. The figure briefly illustrates that the first figure shows the pores of the membrane as a function of the surfactant / TE 0 S mole ratio in the spin coating solution containing polyoxyethylene ether surfactant, which is based on CXE01 〇 polyoxygen It is determined by the analysis of the nuclear reaction of the Ethylene surfactant series. This paper size applies to China National Standard (CNS) A4 (210 X 297 mm) ---------- t -----— — — — — (Please read the notes on the back before (Fill in this page) 13 Printed by the Intellectual Property Bureau of the Ministry of Economic Affairs's Consumer Cooperatives 568885 A7 V. Description of the invention (11) Figure 2 shows the function of the dehydroxylation procedure prepared with c ^ EOw polyoxyethylene ethyl surfactant Dielectric constant of mesoporous membranes slabbed with surfactants (measured at room temperature under ambient conditions of humid air). Figure 3 shows the dielectric constant of a porous membrane with a polyoxyethylene ethyl ether surfactant as a function of the dehydroxylation procedure (measured at room temperature under ambient conditions of humid air). ). Figure 4a shows the low-angle heart-ray spectrum of a mesoporous silica prepared with c ^ EOw polyoxyethylene ether surfactant. The x-ray beam follows the radial direction of the circular wafer. Figure 4V > shows the low-angle x-ray spectrum of a mesoporous silicon dioxide film prepared with a C ^ EOio polyoxyethylene ether surfactant. The x-ray beam ^ is along the tangent direction of a circular wafer. Figure 5 is an electron transmission microphase showing the microstructure of a mesoporous silica film prepared with a Ci2Eio polyoxyethylene ether surfactant. Figure 6a shows the surface profile of a mesoporous silica film prepared with (^ # 0 ^ polyoxyethylene ether surfactant). Figure 6b shows C! 2EO! 〇 polyoxyethylene Surface distribution curve of mesoporous silicon dioxide film prepared by a surfactant. Fig. 7 is a graph of the elastic modulus of mesoporous silicon dioxide film measured with slight nicks as a function of the engraved load. Figure 8a is a low-angle X-ray diffraction spectrum of a mesoporous silica film prepared with a C ^ EOw polyoxyethylene ether surfactant. The mole ratio of the surfactant / TEOS is 〇 9. 9. X · The ray beam is along the radial direction of the circular wafer. This paper size is applicable to China National Standard (CNS) A4 specification (210 X 297 mm) ----------------- --Order ---: ------- (Please read the notes on the back before filling this page) 14 568885 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs, made A7 B7 V. Description of Invention (12) Article Figure 8a is a low-angle X-ray diffraction line diffraction spectrum of a mesoporous silica film prepared with C ^ EOio polyoxyethylene surfactant. The mole ratio of surfactant / TEOS is 0.19.X - The line beam is along the tangential direction of the circular wafer. Figure 9a shows the low-angle x-ray diffraction spectrum of the mesoporous silicon dioxide film prepared by aC ^ EOio polyoxyethylene ether surfactant. Interface activity The mole ratio of the agent / TEOS is 0.30. The X-ray beam is along the radial direction of the circular wafer. Figure 9b shows the preparation of mesoporous silica with C ^ EOw polyoxyethylene ether surfactant. The low-angle X-ray diffraction spectrum of the film. The mole ratio of the interfacial cleaner / TEOS is 0.30. The X-ray beam is along the tangential direction of a circular wafer. Figure 10a shows < 314〇10 and Low-angle χ · ray diffraction spectrum of mesoporous silica film prepared by C ^ EO * polyoxyethylene scale surfactant. Molar ratio of total surfactant / TEOS is 0.20.X · The ray beam is along the radial direction of the circular wafer. Figure 10b shows the low-angle ray diffraction spectrum of the mesoporous silicon dioxide film prepared with C ^ EOio and Ci2E04 polyoxyethylene surfactants. The molar ratio of total surfactant / TEOS is 0.20. The X-ray beam is along the tangential direction of a circular wafer. Figure 11a shows the C ^ E Low-angle X-ray diffraction spectrum of mesoporous silica film prepared by Ow's polyoxyethylene ether surfactant. Molar ratio of surfactant / TEOS is 0.20. X-ray beam is along the circle The shape of the wafer is radial. This paper size is in accordance with China National Standard (CNS) A4 (210 X 297 mm) ----- I ----- ------ line (please read the notes on the back before filling out this page) 15 568885 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 B7 V. Description of the invention (13) The first lb picture is shown in C ^ EOio Low-Angle X-Ray Diffraction Spectra of Polyporous Ethyl Ether Surfactants from Mesoporous Silica Films. The molar ratio of surfactant / TEOS is 0.20. The X-ray beam is tangential to the circular crystal circle. Figure 12a shows the low-angle x-ray diffraction spectrum of a mesoporous silica film prepared with c ^ EOw polyoxyethylene ether surfactant. The molar ratio of surfactant / TEOS is 0.20. The X-ray beam follows the radial direction of the circular crystal circle. Fig. 12b shows the low-angle ray diffraction spectrum of a mesoporous dioxide film prepared with a polyoxyethylene ether surfactant of CuE01 (). The molar ratio of surfactant / TEOS is 0.20. The X-ray beam is tangential to the circular crystal circle. Fig. 12c shows a low-angle x-ray diffraction spectrum of a mesoporous silicon dioxide film prepared with a polyoxyethylene ether surfactant of C ^ EOw. The molar ratio of surfactant / TEOS is 0.20. The X-ray beam follows the radial direction of the circular crystal circle. The scanning area is located approximately 90 ° (rotated) from the scanning area in Figures 12a and b. Fig. 12d shows a low-angle ray diffraction spectrum of a mesoporous oxide oxide film prepared with a polyoxyethylene ether surfactant of C18EO10. Molar ratio of surfactant / TEOS is 0.20. The X-ray beam is tangential to the circular crystal circle. The scanned area is approximately 90 in the scanned area in Figures 12a and b. (Rotating). Figure 13 is a plot of various medium porosity materials. The dielectric constant of the material is plotted against time. The paper size is applicable to the Chinese National Standard (CNS) A4 specification (210 X 297 mm). 16 --- II ------ % Equipment ------- 1 · "1 * ------- (Please read the notes on the back before filling out this page) 568885 Employee Consumption of Intellectual Property Bureau of the Ministry of Economic Affairs • Cooperative“ P system A7 B7 Five (14) Description of the preferred embodiment The present invention is a mesoporous silica film (surfactant-type plated mesoporous silica film) prepared from a solution containing a surfactant, which has The property includes (but is not limited to) a dielectric constant of less than 3, a film thickness of about 0.ium to about 1.5um (also about 0.2um to about 1.5um), less than or equal to + " 5% standard The standard deviation of the deviation of the film thickness is less than about 20 nm (more preferably less than about 10 nm, and most preferably less than about 5 nm) the average pore size, regular or irregular pores, and combinations thereof. According to the present invention, the porosity is more than 30%, preferably more than 40%, and more preferably more than 5000/0. The invention includes a method for preparing a mesoporous silicon dioxide film, which forms a hydroxylated film by stenciling and spin-coating a silicon dioxide precursor solution containing a surfactant, as described in the joint application 08 / The same general procedure described in the case No. 921,754, which is incorporated herein by reference, is then subjected to chemical debasing to form a mesoporous dioxide film. Therefore, the present invention is a method for preparing a mesoporous silicon dioxide film, which has the steps of combining a surfactant in a silicon dioxide precursor solution, forming a film by spin coating, and heat-treating the film to remove the interface. An active agent, and forming a hydroxylated mesoporous film, and chemically dehydroxylating the hydroxylated film to obtain a mesoporous dioxide film having a low dielectric constant. The silica precursor solution includes a silica precursor, an aqueous solution, a catalyst, and a surfactant. The film is spin-coated with a mixture of a silica precursor solution and a surfactant. Thereafter, the aqueous solvent, catalyst, and surfactant are removed by heating to form a hydroxylated mesoporous silica film. The hydroxylated film is chemically dehydroxylated to form a paper with a low paper size. Applicable to China National Standard (CNS) A4 (210 X 297 meals) ^ -------- ^ ----- ---- ^ (Please read the precautions on the back before filling out this page) 17 568885 Printed by A7 B7, Consumer Cooperative of Intellectual Property Bureau of the Ministry of Economic Affairs 5. Description of Invention (15) Mesoporous silicon dioxide film with electrical constant. The chemical dehydroxylation is preferably carried out by individually exposing the basalized film to a compound mainly composed of Shixi (such as Shixiyan, pure liquid or pure vapor or solution, or vapor in a carrier gas or gas mixture). , And dehydroxylated gas. The formed mesoporous film has a dielectric constant of less than 3, which remains less than 3 in humid conditions. According to a preferred embodiment of the present invention, the mesoporous surfactant-type plated film with a low dielectric constant (k < 3) can be obtained by one or more dehydroxylation steps, which comprises a mesoporous material The surface removes hydroxyl groups. In this embodiment, the surfactant can be any surfactant, including (but not limited to) non-ionic surfactants, cationic surfactants, anionic surfactants, and amphoteric surfactants. And their mixture. The precursor solution may contain a chemical reagent, which includes, but is not limited to, a second interfacial / tongue agent, a smaller hydrophilic molecular compound, an organic co-solvent, and a mixture thereof. The second surfactant includes, but is not limited to, a nonionic surfactant, a cationic surfactant, an anionic surfactant, an amphoteric surfactant, and a mixture thereof. Smaller hydrophilic molecular compounds include, but are not limited to, glycerol, propylene glycol, ethylene glycol, and mixtures thereof. Organic common solvents include (but are not limited to) □, octane and mixtures thereof. The precursor of oxidized oxide includes (but is not limited to) tetraethyl ortho dreamate (JEOS), tetramethyl ortho silicate ( TM0s), fluorenyltriethoxysilane, phenyltriethoxysilane, difluorenyldiethoxysilane, ethyltriethoxysilane, and mixtures thereof. In a preferred embodiment, the 'aqueous solvent comprises ethanol. Catalyst contains (------- 1 · ----- # 装 ------ · ί order ------- guide (Please read the precautions on the back before filling this page)

-18 - 568885-18-568885

五、 經濟部智慧財產局員工消費合作社印製 發明說明(16 ) 但不限於此)無機酸,其包含(但不限於此)氫氣酸、硝酸 、硫酸’有機酸,其包含(但不限於此)羧酸、胺基酸及其 混合。羧酸包含(但不限於此)甲羧酸、乙羧酸、乙二酸( 草酸)、丁羧酸及其等之混合物。胺基酸包含(但不限於此) 甘氨酸及硝基甲烷及其混合物。 較佳之非離子性界面活性劑係聚氧伸乙基喊界面活 性劑。”非離子性,,一辭係指示其中陽離子性(例如,銨或 鈉離子)或陰離子性(例如,磺酸鹽、硫酸鹽或_化物)物 種係不存在之界面活性劑化學性。此申請案中所述之非離 子性聚氧伸乙基醚界面活性劑係含碳、氫及氧之小分子, 且僅於聚合物之親水端具有羥基(-0H)。藉由使用此等界 面活性劑,且混合去羥基化作用之程序,低介電常數(即 ,膜内之低電容)係使用簡單合成及處理條件獲得。另外 幸乂大之膜百子度均勻性、最小之表面織地及介電常數穩 定性經由使用此等界面活性劑獲得之。 於此聚氧伸乙基趟族群内之界面活性劑包含(但不限 於此)C12H25(CH2CH2O)10OH(亦稱為(:12丑〇10或10月桂基醚) ;c16h33(ch2ch2o)i〇oh(亦稱為c16eo10或 10十六烷基醚) ,ci8H37(CH2CH2O)10OH(亦稱為 C18EO10或 10硬脂基醚); C12H25(CH2CH20)40H(亦稱為 C12E04 或 4 月桂謎);V. The invention of the Intellectual Property Bureau of the Ministry of Economic Affairs's Consumer Cooperatives printed invention descriptions (16) but not limited to inorganic acids, including (but not limited to) hydrogen acids, nitric acid, sulfuric acid 'organic acids, including (but not limited to) ) Carboxylic acids, amino acids, and mixtures thereof. The carboxylic acid includes, but is not limited to, methanecarboxylic acid, acetic acid, oxalic acid (oxalic acid), butyric acid, and mixtures thereof. Amino acids include, but are not limited to, glycine and nitromethane and mixtures thereof. A preferred nonionic surfactant is a polyoxyethylene surfactant. "Nonionic," a term indicating surfactant chemistry in which cationic (eg, ammonium or sodium ions) or anionic (eg, sulfonate, sulfate, or ions) species does not exist. This application The non-ionic polyoxyethylene ether surfactants described in the case are small molecules containing carbon, hydrogen, and oxygen, and only have a hydroxyl group (-0H) at the hydrophilic end of the polymer. By using these interface activities Agent, and mixed dehydroxylation process, low dielectric constant (ie, low capacitance in the film) is obtained using simple synthesis and processing conditions. In addition, the large film has uniformity, minimal surface texture and dielectric properties. The electrical constant stability is obtained by using these surfactants. The surfactants in this polyoxyethylene group include (but are not limited to) C12H25 (CH2CH2O) 10OH (also known as (: 12ug 0) Or October lauryl ether); c16h33 (ch2ch2o) iooh (also known as c16eo10 or 10 cetyl ether), ci8H37 (CH2CH2O) 10OH (also known as C18EO10 or 10 stearyl ether); C12H25 (CH2CH20) 40H (also known as C12E04 or April Laurel Mystery);

Ci6H33(CH2CH2〇)2〇H(亦稱為C10E〇2或2十六烧基謎);及 其混合物。 另外,聚氧伸乙基醚界面活性劑可與包含(但不限此 於)其它界面活性劑、較小之親水性分子化合物(其係可以 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) . 11111 — — — — — — — — — —---- (請先閱讀背面之注意事項再填寫本頁) 19 568885 A7Ci6H33 (CH2CH2〇) 2OH (also known as C10E02 or Twenty-Six Burning Enigma); and mixtures thereof. In addition, polyoxyethylene ether surfactant can be used with other surfactants and smaller hydrophilic molecular compounds (which are applicable to the Chinese National Standard (CNS) A4 specification at this paper scale) (but not limited to this) 210 X 297 mm). 11111 — — — — — — — — — — (Please read the notes on the back before filling out this page) 19 568885 A7

經濟部智慧財產局員工消費合作社印製 五、發明說明(17 ) 與存在於水性溶劑中之乙醇及水共容)、可與界面活性劑 相同之有機共溶劑及其等之混合物之化學試劑結合使用之 。界面活性劑包含(但不限於此)以銨為主之陽離子性界面 活:1±劑,諸如十六烷基三甲基銨氣化物。有機共溶劑包含 (但不限於此)、辛烷及其混合物。較小之親水性分子化合 物包含(但不限於此)甘油、丙二醇、乙二醇及其混合物。 較小之親水性分子化物相較於水及乙醇可具有較高之沸點 及低的蒸氣壓。此等較小之親水性分子化合物可能以包含 於富二氧化矽之壁内存在,其係於旋轉塗覆及乾燥時於界 面活性劑膠束周圍形成,且於煆燒時,此包含物可於二氧 化矽壁内留下較細微之孔洞。 二氧化矽先質溶液係由四種溶液化合物組成:(1)二 氧化矽先質,較佳係四乙基鄰矽酸鹽(TE〇S) ; (2)水性溶 劑,例如,乙醇、水及其混合物;(3)二氧化石夕先質之水 解之催化劑,較佳係酸,例如,确酸或氫氣酸,及(4)界 面活性劑。因TEOS單獨不會溶於水中,其需添加共溶劑 ,較佳係乙醇。雖然,較佳之溶液混合物含有下述之莫耳 比例:TEOS 1.0;水5;乙醇5;HCL0.05;及界面活性劑〇·17 ,界面活性劑/TEOS之莫耳比例可被改變以控制最終膜内 之孔洞-體積之分率及改變孔洞體積◊再者,熟習此項技 藝者會瞭解於小的聚氧伸乙基醚族内之界面活性劑尺寸及 含量之較大範圍於不同溶劑量中係可能。不可能避免於旋 轉塗覆前之溶液内之二氧化矽先質之沈澱。二氧化石夕先質 之沈澱可藉由使用醇作為共溶劑(較佳係作為主要溶劑)並 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公爱) ---I---------^^裳---I----訂--------- (請先閱讀背面之注意事項再填寫本頁) 20 568885 A7 _____ B7 五、發明說明(18 ) 結合酸性pH值而避免。另外,沈澱可藉由單獨控制水對 TEOS之莫耳比例或結合控制pH.值、添加醇或二者而避免 — — — — — — — — — ^ - I I (請先閱讀背面之注意事項再填寫本頁) 之。 型板化之膜係藉由二氧化矽先質溶液之旋轉·塗覆而 製得。溶液係被分散於基材之表面且以旋轉塗覆器旋轉之 ,例如,於2000 rpm持續30秒。基材較佳係矽晶圓或鋁塗 覆之矽晶圓,但其並不限於此等物質。 •線· 當以此等含界面活性劑之溶液使用時,用於本發明 之旋轉塗覆技術無需氛圍控制,且此方法可輕易被應用於 微電子製備。此技術產生於小至大表面積之晶圓上具有良 好厚度均勻性之膜。藉由本發明方法製得之膜具有約 0.2um至約1.5um之膜厚度,具有少於+/-5%標準偏差之厚 度偏差。例如,具有約〇.8um厚度之膜於4英吋晶圓上具 有少於25nm(0.3°/❶)之標準偏差之厚度偏差。膜厚度可藉 由調整溶液化合物之相對比例及藉由改變沈積期間之旋轉 速率而控制。 /經濟部智慧財產局員工消費合作社印製 旋轉塗覆後,界面活性劑型板化之膜藉由移除水性 溶劑、酸及界面活性劑而形成於羥基化中孔性膜❶水性溶 劑之移除典型係藉由加熱被旋轉塗覆之膜而達成。例如, 使旋轉塗覆之膜曝露於115 °C之溫度1小時可使乾燥完成及 增加二氧化矽之濃合。膜之進一步熱處理(煆燒),例如, 於475°C之溫度5小時,或於40(TC之熱板上5分鐘(於>}2氣 體内),其移除界面活性劑且形成被部份羥基化之中孔性 膜。 21 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 568885 經濟部智慧財產局員工消費合作社印製 A7 B7 I、發明說明(19 ) 被部份羥基化之膜藉由使該被部份羥基化之膜曝露 於以矽為主之有機化合物(諸如.,矽烷,純液體或純蒸氣 或溶液,或載體氣體或氣體混合物内之蒸氣)而被化學去 羥基化而形成中孔性二氧化矽膜。矽烷可自下述者選用, 但限於此:三甲基碘矽烷、三甲基氣矽烷、二甲基二甲氧 基矽烷、六甲基二矽氨烷、二甲基二氣矽烷六苯基二矽氨 烷及二苯基四甲基矽氨烷。另外,矽烷曝露膜可進一步曝 露於去羥基化之氣體或熱處理。矽烷處理可被進行且其後 係真空處理或於惰性氣體或成形氣體或二者中處理。部份 羥基化之膜較佳係於二步驟方法中被去羥基化,其包含有 機溶劑内之六甲基二矽氨烷溶液之浸潰處理及曝露於升高 溫度之存在於N2氣體中之112。部份羥基化之膜更佳者係 於數步驟之高溫方法中被去羥基化,其包含起始真空處理 ,其後係蒸氣相矽烷處理,其後係第二真空處理。矽烷/ 真空處理步驟較佳係使用相同之矽烷或不同之矽烷重複之 ,且其後係高溫惰性氣體或形成氣體處理。 例如,於10〇/〇之六甲基二矽氨烷之甲苯溶液内使羥基 化膜浸潰24小時,然後曝露於400°c之於N2中之H2持績2 小時,造成中孔性膜之有效去羥基化作用,然後其於潮濕 空氣中展現穩定之介電性質。去羥基化方法步驟之順序較 佳係被重複一次。所形成之中孔性膜具有典型上於週圍之 潮濕條件下係少於2.5之介電常數,且膜之介電常數係潮 濕氛圍内係長時期呈穩定。 範例1 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) ---- - -------%裝------— I* 訂 i*-------^9— (請先閱讀背面之注意事項再填寫本頁) 22 A7 B7Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs. 5. Description of the invention (17) Compatibility with ethanol and water in water-based solvents). Combined with the same organic co-solvents as surfactants and their chemical reagents. Use it. Surfactants include (but are not limited to) ammonium-based cationic surfactants: 1 ± agents, such as cetyltrimethylammonium vapor. Organic co-solvents include, but are not limited to, octane and mixtures thereof. Smaller hydrophilic molecular compounds include, but are not limited to, glycerol, propylene glycol, ethylene glycol, and mixtures thereof. Smaller hydrophilic molecular compounds can have higher boiling points and lower vapor pressures than water and ethanol. These smaller hydrophilic molecular compounds may exist in a wall rich in silica, which is formed around the surfactant micelles during spin coating and drying, and when burned, this inclusion may be Smaller holes are left in the silicon dioxide wall. The silica precursor solution is composed of four solution compounds: (1) silica precursor, preferably tetraethyl o-silicate (TEOS); (2) aqueous solvents, such as ethanol, water And mixtures thereof; (3) catalysts for the hydrolysis of the precursors of stone dioxide, preferably acids, such as, for example, hydrogen or hydrogen acids, and (4) surfactants. Since TEOS alone does not dissolve in water, it requires the addition of a co-solvent, preferably ethanol. Although, the preferred solution mixture contains the following molar ratios: TEOS 1.0; water 5; ethanol 5; HCL 0.05; and surfactant 1.7. The molar ratio of surfactant / TEOS can be changed to control the final The pore-volume fraction in the membrane and change the pore volume. Furthermore, those skilled in the art will know that the size and content of surfactants in small polyoxyethylene ethers range widely in different solvent amounts. Middle department is possible. It is not possible to avoid precipitation of silica precursors in the solution before spin coating. The precipitation of the precursor of dioxide dioxide can be carried out by using alcohol as a co-solvent (preferably as the main solvent) and the paper size applies the Chinese National Standard (CNS) A4 specification (210 X 297 public love) --- I-- ------- ^^ Shang --- I ---- Order --------- (Please read the notes on the back before filling this page) 20 568885 A7 _____ B7 V. Description of the invention (18) Avoid in combination with acidic pH. In addition, precipitation can be avoided by controlling the molar ratio of water to TEOS alone or combining pH. Value, adding alcohol, or both — — — — — — — — — ^-(Please read the precautions on the back before Fill out this page). The stenciled film is made by spinning and coating the silica precursor solution. The solution is dispersed on the surface of the substrate and rotated with a spin coater, for example, at 2000 rpm for 30 seconds. The substrate is preferably a silicon wafer or an aluminum-coated silicon wafer, but it is not limited to these materials. • Line · When using such a solution containing a surfactant, the spin coating technique used in the present invention does not require atmosphere control, and this method can be easily applied to microelectronics preparation. This technique produces films with good thickness uniformity on wafers with small to large surface areas. The film obtained by the method of the present invention has a film thickness of about 0.2um to about 1.5um, and has a thickness deviation of less than +/- 5% standard deviation. For example, a film with a thickness of about 0.8um has a thickness deviation of less than 25nm (0.3 ° / ❶) standard deviation on a 4-inch wafer. The film thickness can be controlled by adjusting the relative ratio of the solution compounds and by changing the rotation rate during deposition. / The Intellectual Property Bureau of the Ministry of Economic Affairs' employee consumer cooperative prints spin-coated, surface-active agent plated films are formed in hydroxylated mesoporous membranes by removing aqueous solvents, acids and surfactants. Removal of aqueous solvents This is typically achieved by heating the spin-coated film. For example, exposing the spin-coated film to a temperature of 115 ° C for 1 hour can complete the drying and increase the concentration of silicon dioxide. Further heat treatment (sintering) of the film, for example, at a temperature of 475 ° C for 5 hours, or at 40 (5 minutes on a hot plate of TC (in > 2 gas), removes the surfactant and forms a blanket Partially hydroxylated mesoporous membrane. 21 This paper size is in accordance with Chinese National Standard (CNS) A4 (210 X 297 mm) 568885 Printed by A7 B7 I, Consumer Cooperative of Intellectual Property Bureau of the Ministry of Economic Affairs, I. Description of Invention (19) Partially hydroxylated film by exposing the partially hydroxylated film to a silicon-based organic compound such as silicon, silane, pure liquid or pure vapor or solution, or vapor in a carrier gas or gas mixture ) And are chemically dehydroxylated to form a mesoporous silica film. Silane can be selected from, but is limited to: trimethyliodosilane, trimethylaerosilane, dimethyldimethoxysilane, Hexamethyldisilazane, dimethyldigasilane, hexaphenyldisilazane, and diphenyltetramethylsilazane. In addition, the silane exposure film can be further exposed to dehydroxylated gas or heat treatment. Silane Processing can be carried out and thereafter vacuumed or inert Gas or forming gas or both. Partially hydroxylated film is preferably dehydroxylated in a two-step process, which includes immersion treatment and exposure to a hexamethyldisilazane solution in an organic solvent The elevated temperature is 112 in N2 gas. Partially hydroxylated films are better that are dehydroxylated in a high temperature process in several steps, which includes an initial vacuum treatment, followed by a vapor phase silane treatment, which The second step is vacuum treatment. The silane / vacuum treatment step is preferably repeated using the same silane or different silanes, and then followed by a high-temperature inert gas or gas-forming treatment. For example, hexamethyldioxide at 10/0 The hydroxylated membrane was immersed in the toluene solution of silazane for 24 hours, and then exposed to H2 in N2 at 400 ° C for 2 hours, resulting in effective dehydroxylation of the mesoporous membrane, and then it was exposed to humid air It exhibits stable dielectric properties. The order of the steps of the dehydroxylation method is preferably repeated once. The formed mesoporous film has a dielectric constant typically less than 2.5 under surrounding humid conditions, and the Permittivity It is stable for a long period of time in a wet atmosphere. Example 1 This paper size is in accordance with China National Standard (CNS) A4 (210 X 297 mm) ------------% pack -------- I * Order i * ------- ^ 9— (Please read the notes on the back before filling this page) 22 A7 B7

568885 五、發明說明(20 ) 實驗被進行以證實本發明較佳實施例之效率β聚氧 伸乙歸峻族内之三種不同界面活性劑被檢測:(1) CuH^CH^H^OhoOH(亦稱為 C12EO10 或 1〇 月桂基謎); (2)C16H33(CH2CH2〇)i〇〇H(亦稱為 c16eo10 或 1〇 十六烧基峻) ’及(3)C18H37(CH2CH2〇)i〇OH(亦稱為 C18EO10 或 1〇硬脂基 喊)。所有具有此等界面活性劑之膜使用具有下述莫耳比 例之溶液製備: TEOS : H20 :乙醇:氣氩酸=1 : 5 : 5 : 0.05。 界面活性劑/TEOS之莫耳比例係自約〇·〇ι至約〇 5〇改 變之。除TEOS外之所有組份被混合至獲得均勻溶液。當 界面活性劑/TEOS之莫耳比例大於約〇.2且TEOS : H20 : 乙醇之比例約1 : 5 : 5時,均勻性係更易藉由加溶液加熱 至約40°C至約50。(:而達成,特別是對於聚氧伸乙基醚界面 活性劑。加熱對於更稀之溶液可能非必需。 然後,TEOS被添加且溶液被攪拌。添加TEOS之後, 溶液於室溫老化20小時。於此等溶液條件下無沈澱物被形 成。老化之溶液藉由使用旋轉塗覆器以2〇〇〇Ι·ριη旋轉塗覆 30秒而使其分散於拋光之4英吋Si晶圓表面上。 所形成之界面活性劑型板化之膜藉由移除水性溶劑 、酸及界面活性劑而轉化成中孔性膜。此移除係藉由使型 板化之膜接受115°C之溫度1小時而達成。自膜完全移除界 面活性劑可藉由於475°C煆燒(熱處理)5小時而達成。 於電/電容測量前,煆燒之膜以核子反應分析(NRA) 決定其多孔性,及藉由剖面計而測量其厚度。NRA多孔 本紙張尺度11财關家標芈(CNSM4規格(210 X 297公髮) --------------^--------β---------^ (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 23 568885 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明說明(21 ) 性數據未被作為多孔性之正確測量,而係被用於作為引導 以助於決定被選作用進一步之電/電容測量之膜。 第1圖顯示CxE01()聚氧伸乙基醚界面活性劑系列之以 NRA決定之多孔性。此圖係顯示僅對於特定界面活性劑 /TEOS值之使用不同之界面活性劑之多孔性數值。對於數 個較高之界面活性劑/TEOS比例,膜之性質對於電性質之 評估係不被接受,且以此等比例形成之膜因而未被進一步 檢測。為作為半導體裝置内之介電膜之考量,膜厚度需為 0.5至約1.2um之範圍。此外,膜於厚度需均勻,無破裂及 無主要缺陷或表面缺失。具有非濕化島、裂縫、環狀結構 、鑛齒狀圖案或霧狀包含物之膜不被考慮作為電評估。於 其它均勻膜上之諸如呈彗星狀之缺失(由於晶圓上之塵狀 顆粒之故)被说為係可接受’因其不會造成潛在之溶液性 質。第E1-1表列示具有不同濃度之此等界面活性劑之膜性 質之觀察。 第E1-1表CxEO10為主之膜之膜性質 界面活性劑》» 界面活性劑 /TEOS之莫耳比 例(低於) 膜性質 c12eo10 膜性質 Ci6EO10 膜性質 CjgEOjo 0.10 良好 可接受 可接受 0.17 良 差 差 0.24 差 可接受 差 0.30 差 可接受 差 0.40 差 差 差 0.50 差 差 差 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) —·ί -—%裝-------—-訂-丨*------- (請先閱讀背面之注意事項再填寫本頁) 24 經-濟部智慧財產局員工消費合作社印製 568885 A7 B7 五、發明說明(22 ) 基於第1圖所示之NrA多孔性數據及有關膜性質之觀 察,二膜被選作為電測量。如第1表所示之此二膜係以含 有(1)C12E01G,界面活性劑/TEOS莫耳比例0·17 ;及 (2)C16EO10界面活性劑/TEOS莫耳比例0·30之溶液製得者 〇 使用精確之LCR計之此等煆燒膜之電容之起始電測試 產生比對於多孔膜所預期者高之介電常數(即,電容),因 為此等膜仍含有大量之羥基(-0Η)。 此二部份羥基化之膜之每一者因而使羥基化膜分別 曝露於矽烷及去羥基化之氣體而被去羥基化。膜藉由於 10%之六甲基二矽氨烷之曱苯溶液内浸潰24小時及曝露於 400°C之Ν2中之Η2内2小時之處理而去羥基化。去羥基化 方法之步驟之順序對每一膜重複一次,且介電常數於此等 步驟之每一者之後測量。 電容測量係依如下所述施行之。晶圓之後側被刮損/ 蝕刻以曝露出無遮蔽之矽表面,且金屬被喷濺沈積之。於 上膜側,直徑約2.8mm之金點陣列藉由使用陰影罩之喷濺 而形成。電容於室溫之週圍條件對每一樣品測量4個點, 且介電常數使用膜厚度及點直徑測量。以此方法獲得之介 電常數數據係顯示於第2及3圖(其係二不同之膜)。 第2圖中之數據顯示1.80之介電常數可於以C12EO10界 面活性劑合成之膜獲得。第3圖中之數據顯示1.85之介電 常數可於以C16E01G界面活性劑合成之膜獲得。此等低介 電常數表示於半導體裝置中應用此等由小的聚氧伸乙基醚 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) -------------裝--------訂---------線 (請先閱讀背面之注意事項再填寫本頁) 25 經濟部智慧財產局員工消費合作社印製 568885 A7 _ B7 五、發明說明(23 ) 界面活性劑製備之中孔性二氧化矽膜之驚人保證。以此等 膜獲得之低介電常數亦相對較穩定,於2〇-22。(:之溫度及 40-65%之相對濕度之週圍實驗室條件於1天期間以少於5% 之量增加。介電常數於其後不會增加其數值。 界面活性劑型板化中孔性膜之孔洞結構以低角度χ-射 線繞射(XRD)及電子穿透顯微術(tem)探測。二不同方向( 徑向及正切向)之晶圓上之膜之XRD光譜係如第4A,4B圖 所示。光譜於2至6度20範圍内不含有任何波峰,藉此, 表示孔洞並非規則的。第5圖内之膜區段之TEM顯微相表 示孔洞係不規則且具有各向同性之非孔洞結構。孔洞尺寸 由TEM顯微相及藉由快速喷灑乾燥方法自溶液製備之粉 末之氮氣之吸附/脫附分析測得係少於3nm。 膜之平面化及表面之形態藉由光學外形測量。最小 條紋型式之織地於此等膜内觀察。膜之表面輪廓圖於第6a 圖中觀察。粗糙性一般於數微米之長度規格一般係少於土 50埃(第6b圖)。 中孔性二氧化矽膜之彈性模量以Hysiron PicoindenterTM且使用Berkowich錢石尖測量。此儀器及尖 端於具70Gpa之模量之緻密二氧化矽標準物校正。刻痕負 載量(50-300uN)及於最大負載時之滯留時間(50-900秒)被 研究之。對於所用之測量參數,刻痕深度係少於膜厚度之 10%,且因而基材之作用不被預期能影響測量值。刻痕負 載對於300秒之滯留時間之測量模量值之作用係如第7圖所 示(其係中孔性二氧化矽膜)。對於以具有〜55%多孔性之 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) ------------裝--------^訂--------- (請先閱讀背面之注意事項再填寫本頁) 26 經•濟部智慧財產局員工消費合作社印製 568885 A7 B7 五、發明說明(24 )568885 V. Description of the invention (20) Experiments were performed to confirm the efficiency of the preferred embodiment of the present invention. Three different surfactants within the beta polyoxyethylene group were tested: (1) CuH ^ CH ^ H ^ OhoOH ( (Also known as C12EO10 or 10 lauryl mystery); (2) C16H33 (CH2CH2〇) i〇〇H (also known as c16eo10 or 1016); and (3) C18H37 (CH2CH2〇) i. OH (also known as C18EO10 or 10 stearyl). All films with these surfactants were prepared using a solution having the following molar ratio: TEOS: H20: ethanol: gas argonic acid = 1: 5: 5: 0.05. The mole ratio of surfactant / TEOS varies from about 0.005 to about 0.50. All components except TEOS are mixed until a homogeneous solution is obtained. When the molar ratio of the surfactant / TEOS is greater than about 0.2 and the TEOS: H20: ethanol ratio is about 1: 5: 5, the uniformity is more easily heated to about 40 ° C to about 50 by adding the solution. (: And achieved, especially for polyoxyethylene ether surfactant. Heating may not be necessary for more dilute solutions. TEOS was then added and the solution was stirred. After TEOS was added, the solution was aged at room temperature for 20 hours. No precipitate was formed under these solution conditions. The aged solution was dispersed on the surface of a polished 4-inch Si wafer by spin coating with a spin coater at 2000 · ριη for 30 seconds. The formed surfactant film is converted into a mesoporous film by removing aqueous solvents, acids and surfactants. This removal is performed by subjecting the film to a temperature of 115 ° C. 1 It can be achieved in hours. The complete removal of the surfactant from the membrane can be achieved by sintering (heat treatment) at 475 ° C for 5 hours. Prior to the electrical / capacitance measurement, the porosity of the sintered membrane was determined by nuclear reaction analysis (NRA) , And the thickness is measured by a profile meter. NRA porous paper standard 11 Caiguanjia standard (CNSM4 specification (210 X 297)) -------------- ^ ----- --- β --------- ^ (Please read the notes on the back before filling out this page) Intellectual Property Bureau, Ministry of Economic Affairs Printed by the Industrial and Consumer Cooperatives 23 568885 Printed by the Consumers' Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 B7 V. Description of the invention (21) Sexual data was not used as a correct measure of porosity, but was used as a guide to help determine the selection Film for further electrical / capacitance measurement. Figure 1 shows the NRA-determined porosity of the CxE01 () polyoxyethylene ether surfactant series. This figure shows the use of specific surfactant / TEOS values only Porosity values of different surfactants. For several higher surfactant / TEOS ratios, the evaluation of the properties of the film for electrical properties is not acceptable, and the films formed in this ratio are not further tested. In order to be considered as a dielectric film in a semiconductor device, the thickness of the film needs to be in the range of 0.5 to about 1.2um. In addition, the thickness of the film must be uniform without cracks and major defects or surface defects. It must have non-wet islands, cracks, Films with ring structures, dentate patterns, or misty inclusions are not considered for electrical evaluation. Comet-like deletions on other uniform films (due to dust-like particles on the wafer) It is said to be acceptable 'because it does not cause potential solution properties. Table E1-1 shows the observation of the film properties of these surfactants with different concentrations. Table E1-1 is based on CxEO10. Membrane Properties of Membrane Surfactants》 »Molar ratio of surfactant / TEOS (less than) Membrane properties c12eo10 Membrane properties Ci6EO10 Membrane properties CjgEOjo 0.10 Good acceptable Acceptable 0.17 Good difference 0.24 Poor acceptable Poor 0.30 Poor Acceptance difference 0.40 difference difference 0.50 difference difference difference This paper size is applicable to China National Standard (CNS) A4 specification (210 X 297 mm) — · ί -—% equipment ------------ order- 丨 *- ------ (Please read the notes on the back before filling out this page) 24 Printed by the Consumer Cooperatives of the Ministry of Economic Affairs and Intellectual Property Bureau 568885 A7 B7 V. Description of the invention (22) Based on NrA shown in Figure 1 The porosity data and the observation of the properties of the membrane, the second membrane was selected as the electrical measurement. As shown in Table 1, these two films are prepared from a solution containing (1) C12E01G, a surfactant / TEOS mole ratio of 0.17; and (2) a C16EO10 surfactant / TEOS mole ratio of 0.3. 〇 The initial electrical test of the capacitance of these burned films using an accurate LCR meter yielded a higher dielectric constant (ie, capacitance) than would be expected for a porous film, because these films still contain a large amount of hydroxyl groups (- 0Η). Each of these two partially hydroxylated films is thus dehydroxylated by exposing the hydroxylated film to a silane and a dehydroxylated gas, respectively. The membrane was dehydroxylated by treatment with 10% hexamethyldisilazane in toluene solution for 24 hours and exposure to 400 ° C N2 for 2 hours. The sequence of the steps of the dehydroxylation method is repeated once for each film, and the dielectric constant is measured after each of these steps. The capacitance measurement is performed as described below. The back side of the wafer is scratched / etched to expose the unshielded silicon surface, and the metal is deposited by sputtering. On the upper film side, a gold dot array having a diameter of about 2.8 mm was formed by sputtering using a shadow mask. The capacitance was measured at ambient temperature at four points for each sample, and the dielectric constant was measured using film thickness and dot diameter. The dielectric constant data obtained in this way are shown in Figures 2 and 3 (which are two different films). The data in Figure 2 shows that a dielectric constant of 1.80 can be obtained from a film synthesized with a C12EO10 surfactant. The data in Figure 3 shows that the dielectric constant of 1.85 can be obtained from a film synthesized with a C16E01G surfactant. These low dielectric constants indicate the application of these polyoxyethylene ethers in semiconductor devices. The paper size is applicable to China National Standard (CNS) A4 (210 X 297 mm) -------- ----- Equipment -------- Order --------- line (please read the notes on the back before filling this page) 25 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 568885 A7 _ B7 V. Description of the Invention (23) Amazing guarantee of mesoporous silica in the preparation of surfactants. The low dielectric constants obtained with these films are also relatively stable, ranging from 20-22. (: The temperature and the surrounding laboratory conditions of 40-65% relative humidity increased by less than 5% during 1 day. The dielectric constant will not increase its value afterwards. Mesoporousity of the surfactant plate The hole structure of the film is detected by low-angle X-ray diffraction (XRD) and electron penetration microscopy (TEM). The XRD spectrum of the film on the wafer in different directions (radial and tangential) is as shown in Section 4A As shown in Figure 4B. The spectrum does not contain any peaks in the range of 2 to 6 degrees 20, thereby indicating that the pores are not regular. The TEM microfacies of the film section in Figure 5 indicate that the pores are irregular and have various Isotropic non-porous structure. The pore size is less than 3 nm as measured by TEM microphase and nitrogen adsorption / desorption analysis of powders prepared from the solution by a rapid spray drying method. Planarization of the film and surface morphology Measured by optical profile. The texture of the smallest stripe pattern is observed in these films. The surface profile of the film is observed in Figure 6a. Roughness is generally less than 50 Angstroms in length specifications (Figure 6b) ). The elastic modulus of mesoporous silicon dioxide film is Hysiron P icoindenterTM and measurement using Berkowich money stone tip. This instrument and tip are calibrated with a dense silicon dioxide standard with a modulus of 70 Gpa. Scoring load (50-300uN) and retention time at maximum load (50-900 seconds) ) Investigated. For the measurement parameters used, the depth of the scoring is less than 10% of the film thickness, and therefore the effect of the substrate is not expected to affect the measured value. The measurement modulus of the scoring load for a 300 second residence time The effect of the value is shown in Figure 7 (which is a mesoporous silica film). For this paper size with ~ 55% porosity, the Chinese National Standard (CNS) A4 specification (210 X 297 mm) is applied ------------ Equipment -------- ^ Order --------- (Please read the notes on the back before filling this page) 26 Ministry of Economics and Economics Printed by the Intellectual Property Bureau's Consumer Cooperatives 568885 A7 B7 V. Invention Description (24)

Ci2E01G聚氧伸乙基鱗界面活性劑製得之高孔性膜,其模 量係14-17Gpa。與緻密二氧化矽有關之多孔二氧化矽之相 對模量係與以閉或開之多孔為主之多孔性固體之計算係呈 合理之相符合。多孔性膜之相對高模量表示相互連接物製 備中抵抗GMP。 範例2 實驗被進行以證實單獨或混合使用各種聚氧伸乙基 醚界面活性劑於具有低介電常數之中孔性二氧化矽膜之製 備。包含用於每一溶液之界面活性劑之種類及量之旋轉塗 覆溶液之組份,及所選之膜之介電常數係如第E2“表所示 。除TEOS外之所有組份被混合至獲得均勻溶液。於此實 驗中,組份係以下列順序添加:界面活性劑、乙醇、水及 酸。於添加其它溶液組份前,當界面活性劑於室溫時為固 體時,界面活性劑被加熱至約30至4(TC使界面活性劑熔融 。加熱界面活性劑並非必需,但藉由此程序均質溶液可更 容易被獲得。然後添加TEOS且使溶液攪拌。添加TEOS之 後,溶液於室溫老化20小時且使用旋轉塗覆器以2000rpm 旋轉塗覆30秒而分散於拋光之4英吋Si晶圓表面上。 所形成之界面活性劑型板化膜藉由於一系列之三個 熱板上加熱而轉化成中孔性膜。最高之熱板溫度係約4〇〇 °C °由此組選用之膜接受去羥基化程序,其包含於六甲基 二矽氨烷溶液内處理,其後於如上所述之2%H2/N2中處理 ’且膜之介電常數被測量。表中顯示少於2.25之膜介電常 數可使用多於一種界面活性劑獲得之。 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 27 --------裝--------訂---------線 (請先閱讀背面之注意事項再填寫本頁) 五 _____ 經濟部智慧財產局員工消費合作社印製 568885 A7 __ B7 發明說明(25 ) 第E1-2表 樣品 組成;莫耳比例 # Teos h2o ΕΊΌΗ ΗΝ03 界面活性劑1 界面活性劑2 K, CC24 1 5 10 0.05 〇· 1 C1JEO1 η 0.1 C16E0lft CC25 1 5 10 0.05 0.13 CnEOtn 0.13 ClfiEOin CC26 1 5 10 0.05 0.15 CnE0lft 0.15 C^EOin 2.16 CC27 1 5 5 0.05 0.06 CnE0lft 0.06 C18E〇2〇 CC28 1 5 5 0.05 0.1 CnEOln 0.1 CjgEO^o 2.11 CC29 1 5 5 0.05 l〇. 1 C,,E0】n 0.1 c15eo4 CC30 1 5 5 0.05 0.13 CnEOin 0.13 CnE04 CC31 1 5 5 h 0.05 0.15 CnEOin 0.15 CnEOd 2.23 範例3 以聚氧伸乙基醚界面活性劑製備之膜之不規則孔洞 結構藉由低角度X-射線繞射更密集探測,以決定此等膜之 X-射線光譜之任何特性。包含用於每一溶液之界面活性劑 之種類及量之旋轉塗覆溶液之組份係如第E3-1表所示。除 TEOS外之所有組份被混合至獲得均勻溶液。於此實驗中 ’組份係以下列順序添加:界面活性劑、乙醇、水及酸。 於添加其它溶液組份前,當界面活性劑於室溫時為固體時 ,界面活性劑被加熱至約30至40°C使界面活性劑熔融。加 熱界面活性劑並非必需,但藉由此程序均質溶液可更容易 被獲得。然後添加TEOS且使溶液攪掉。添加TEOS之後, 溶液於室溫老化20小時且使用旋轉塗覆器以2〇〇〇rpm旋轉 塗覆30秒而分散於拋光之4英吋Si晶圓表面上。 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公餐) ------------裝--------*訂--------^_wl (請先閱讀背面之注意事項再填寫本頁) 28 568885 A7 B7 五、發明說明(26 ) 第E3-1表 組成:莫Θ :比例 樣品# TEOS h2o EtOH HC1 HN03 界面活性劑 144-3-I-D 1 5 5 0.05 0.19CI2EO,〇 CC22C 1 5 10 0.05 0.3 C^EOjo CC29A 1 5 5 0.05 0.1 c12eo10 0.1 C12EO4 CC81-1B 1 5 20 0.05 0.2 C16EO10 CC83-1B 1 5 20 0.05 0.2 C18EO10 經濟部智慧財產局員工消費合作社印製 所形成之界面活性劑型板化膜藉由於一系列之三個 熱板上加熱而轉化成中孔性膜。最高之熱板溫度係約400 °C。由此組選用之二膜,143-3-I-D及CC22C,接受去羥 基化程序,其包含於六甲基二矽氨烷溶液内處理,其後於 如上所述之2%H2/N2t處理。 膜以X-射線繞射探測,其係使用如下所述之實驗參數 。X-射線光譜於lcm X lcm之掃瞒區域獲得,且掃瞒區域 之質量中心係位於晶圓中心約3.5cm。光譜於相關於圓形 晶圓之X-射線光束之徑向及正切方向獲得。 掃瞄範圍:1.00-6.00度(20 ) 掃瞄述率:0.05度/10秒 掃瞄形式:連續(即,非階段式掃瞄) 繞射計:Philips X,PertMPD(PW3040/00型) X·射線來源:密封陶瓷管,Long-Fine Focus (LFF)Cu 正極(Cu Κ α -輻射) x-射線動力:40kV,50mA(2000W) 測角計半徑:250mm ---------------裝--- (請先閱讀背面之注意事項再填寫本頁) 上一σ· ;線. 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 29 568885 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明說明(27 ) 入射光束光學鏡: • 0.04拉德 Soller縫 鲁程式化之自動之分散之縫(10mm點長度) _ 10mm之光束罩(10mm點寬度) 受收之光學鏡: • 0.04拉德 Soller縫 籲程式化之自動之抗散亂之缝(10mm點長度) 鲁程式化之接收縫(0.2mm) 籲彎凹石墨單色體 檢測器:Xe比例式計算器 144-3-I-D :相對應於徑向及正切向之X·射線光譜係 個別如第8a及8b圖所示。繞射及反射光束之強度於接近較 低角度時穩定地增加,因為較大百分率之直接光束達檢測 器,即使小心排列系統組份及控制相對於入射及反應光束 之路徑之樣品高度。即使強度增加,於二光譜之接近j i 度20處具有波峰。此膜之薄區段之電子滲透顯微術未顯 示出規則之夕孔性。被研究之膜區域未顯示任何規則之孔 洞幾何排列,特別是長範圍之幾何排列。 CC22C :相對應於徑向及正切向之χ-射線光譜係個別 顯示於第9a及9b圖。於正切方向,其於約u度具有波峰 ,但於徑方向,其不具有明顯的波峰。僅具有較低角度之 增加強度被觀察到。 CC29C:相對應於徑向及正㈣之線光譜係個別 顯示於第10a及l〇b圖。於徑向及正切方向,其於約^ 2 本紙張尺度適时關家標準(CNS)A4規格⑽x 297公复 ------------裝------—tri^------- (請先閱讀背面之注意事項再填寫本頁) 30 - 經濟部智慧財產局員工消費合作社印製 568885 A7 B7 五、發明說明(28 ) 度具有波峰。 CC81-1B :相對應於徑向及正切向之射線光譜係個 別顯示於第11a及lib圖。於徑向及正切方向,其於約M 至1.2度具有波峰。 C83-1B :於此樣品獲得之二組χ-射線光譜係如第12心 12d圖所示。一組(徑向及正切向)於與另一者呈約1/4晶圓 處(該晶圓之約90度旋轉)獲得。於第i2a,i2b圖中,一區 域内之徑向及正切向獲得之光譜未顯示出於低角度之清析 波峰。但是,第樣品上之另一區域之第12c,i2d内之每一 光譜含有於約1·1·1.2度20處具有單一波峰。此膜之薄區 段之電子透射顯微術未顯示規則多孔性。被研究之此等區 域之膜未顯示任何規則之孔洞之幾何排列,特別是長範圍 之幾何排列。 於此範例中之有關低角度時之X-射射反射及電子透射 顯術之觀察,結合範例1之藉由ΤΕΜ之有關X-射射反射及 電子透射顯術之觀察,其係與不具有特任規則之幾何,,結 晶”排列(特別是長範圍)之孔洞結構一致。此不規則之多 孔性之特徵在於於非常低之角度之X·射線繞射波峰(約 0.75至約2度20 )。需注意此波峰未被於此時間之1〇〇%觀 察不規則多孔性。 範例4 於室溫使用蒸氣形式之矽烷之中孔性二氧化矽膜之 去羥基化作用可產生少於2.5之介電常數。矽晶圓上之中 孔性膜被置於具有〜0.08 lcm3之内體積之不鏽鋼反應容器 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 31 . 裝--------訂---------線 (請先閱讀背面之注意事項再填寫本頁) 5咖85 經濟部智慧財產局員工消費合作社印製 Α7 Β7 i、發明說明(29 ) 内。反應容器(被裝配入口及出口之高溫閥)經由真真管件 連接至高真空管。反應器被置於砂浴内,且溫度使用均勻 佈署於反應器之熱偶監測。起始之加熱步驟(〇分鐘至2小 時)以置於高真空(〜l〇-5torr)下之腔室進行。於反應器腔室 達所欲溫度’其被打開至蒸氣相之梦烧。梦烧蒸氣之壓力 係依於其沸點或接近此沸點之石夕烧蒸氣壓而定。於所欲時 間逝去後,腔室被置於真空下。中孔性膜之處理係特別包 含真空處理,其後係以一或多者之於蒸氣相之矽烷處理, 且其後以298至723K(25至450C)之溫度之一或多者之真空 處理。真空處理及梦院處理之持續時間係5分鐘至2小時間 改變之。此程序對於第Ε4-1表例示之樣品係重複數循環。 冷卻時’晶圓自反應容器移除,其後將金電極沈積於表面 上,且置於管式爐内且以形成氣鱧(2%Η2/Ν2)處理2小時。 膜之電容於週圍條件測量之。膜亦被置於乾燥氮氣流且膜 之電容被測量。最後,晶圓被置於密封之玻璃容器内,其 含有裝有水之燒杯以模擬100%之相對濕度,且持續1至3 天,然後,樣品被移除且電容於室内空氣中再次測量。數 個不同之矽烷被檢測,其包含三曱基碘矽烷、三曱基氣矽 烧、二甲基二甲氧基石夕貌,及六甲基二石夕氨院。以三甲基 蛾梦烧及六甲基一碎氣烧之實驗結果係如第Ε4-1表所示。 此等結果證實依所用之矽烷及及處理條件而定,中孔性二 氧化矽上之低介電常數(<2·5)可以包含將中孔性二氧化矽 膜曝露於矽烷之程序達成。此曝露程序可發生於高濕度條 件。此等結果表示藉由矽烷之去羥基化作用以包含於矽烷 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) .丨 I I I I I----丨 ----I I Γ ! ^ — — — — — · (請先閱讀背面之注意事項再填寫本頁) 32 568885 A7 B7 五 、發明說明(30 ) 處理步驟之前及/或之後移除多孔膜内之氣鱧相或物理吸 附之物種之程序而生效。此一氣體相或物理吸附物種之移 除可藉由於真空中處理或於流動之形成氣體中之處理而完 成,亦可藉由於其它流動惰氣體(諸如,高純度乏氮或氬〕 内處理而完成之。 第E4-1表 樣品# 矽烷壓力 (托耳) 總莫耳 矽烷 溫 度 °c 時間* (分) 循環數 (石夕烷 處理) K, (空氣中) K, (流動氮 氣中) K, 100% 濕 度後之空 氣中)** JB-3 (Ch3)3SiI 36托耳 0.16 275 60 1 1.66 1.57 1.91 JB-6 (Ch3)3SiI 30托耳 0.17 400 10 3 1.73 1.65 1.72 JB-8 HMDS*** 19托耳 0.17 350 10 5 1.77 1.67 1.86 *矽烷處理時間,分。一般,真空時間係相同 **曝露於100%濕度〜15小時,其後立即於周圍空氣中 ---------------裝--- (請先閱讀背面之注意事項再填寫本頁) 入=0· 經濟部智慧財產局員工消費合作社印製 測量電容 ***六甲基二矽氨烷 相信此等處理最佳係完成於腔室内,其中膜之溫度 被控制,且其中所需氣體可以適當順序供應至腔室内,且 於曝露於矽烷之前及/或之後使腔室於真空中泵取之。吾 等設計用於支撐於矽晶圓上之中孔性二氧化矽膜之去羥基 化作用所用之實驗反應腔室,其可為個別獨立之腔室或被 整體之旋轉軌跡工具之一部份。不鏽鋼腔室被建構成支撐 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 線- 33 經苽部智慧財產局員工消費合作社印製 568885 A7 一B7 五、發明說明(31 ) 4,6,8及12英吋之晶圓。於高度真空下,腔室將保持於i 大氣壓之外壓,且前開門上之冷卻密封將保持1〇·5托耳之 真空。内部之自身加熱架將加熱至500C,且内部之循環 以風扇確定之。於起始之真空處理後,氣態之矽烷被泵取 於所欲壓力之腔室内,其後再次施以真空。循環被重複用 以達成所欲去羥基化程度所需之次數。於最後真空處理後 ,成形或惰性氣體被泵取於腔室内。 範例5 單·及二-烷基取代之烷氧基矽烷可被作為用以製備具 <2.5之介電常數之低介電常數中孔性二氧化矽膜之含界面 活性劑之旋轉塗覆溶液之額外之二氧化矽先質。一系列之 溶液如範例1所述者製備,但甲基三乙氧基矽烷及二甲基 二甲氧基石夕烧被添加至1莫耳比例之四乙氧基石夕院。TEOS 對烷基-乙氧基矽烷之0.95 : 0·05至0·25 : 0·75之個別莫耳 比例被製得。所用之界面活性劑係1 〇月桂基趟^界面活性 劑對二氧化矽先質之莫耳比係〇·17。矽晶圓以此等溶液旋 轉塗覆且以範例2所述者熱處理之。選用之塗覆晶圓接受 如下所述之去羥基化處理。塗覆之矽晶圓被置於具有 〜0.081cm3之内體積之不鏽鋼反應容器。反應容器(被裝配 入口及出口之高溫閥)經由真真管件連接至高真空管。反 應器被置於砂浴内,且溫度使用均勻佈署於反應器之熱偶 監測。起始之加熱步驟(0分鐘至2小時)以置於高真空(〜1〇· 5 torr)下之腔室進行。於反應器腔室達所欲溫度,其被打 開至蒸氣相之矽烷。矽烷蒸氣之壓力係依於其沸點或接近 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公髮) ----------- I 裝!! 1·訂---I----- (請先閱讀背面之注意事項再填寫本頁) 34 568885 五 A7 B7 發明說明(32 ) 此沸點之矽烷蒸氣壓而定。於所欲時間逝去後,腔室被置 於真空下。中孔性膜之處理係特別包含真空處理,其後係 以一或多者之於蒸氣相之矽烷處理,且其後以298至 723K(25至450C)之溫度之一或多者之真空處理。真空處 理及矽烷處理之持續時間係5分鐘至2小時間改變之。冷卻 時,晶圓自反應容器移除,其後將金電極沈積於表面上。 膜之電容於週圍條件測量之。膜亦被置於乾燥氮氣流且膜 之電容被測量。一晶圓之結合係如第Ε5-1表所示。 第Ε5-1表 -ϋ n ϋ ί 1 ϋ n β— ·ϋ I 1_1 I · ϋ ϋ (請先閱讀背面之注意事項再填寫本頁) 樣品# 矽氧烷之 莫耳比例 去羥基化 之矽烷( 壓力) 總毫莫 耳矽烷 時間 (分) 溫度 CC) 循環數 K, 空氣 K, 氮氣 JB-21 0.85 TEOS 0.15甲基三 乙氧化物 (CH3)3SiI 17托耳 0.23 10 390 5 2.24 2.23 ·. 本發明進一步包含對被羥基化之二氧化矽表面之去 罗至基化作用之一步驟方法之改良。去經基化作用之基本之 二步驟方法具有將二氧化矽表面個別曝露於(丨)矽有化合 物及(2)去羥基化之氣鱧。 本發明之改良在於(a)重複此基本之二步驟方法且達 成少於2·25之介電常數值;(b)使用實質上無氫之惰性氣 體作為去羥基化之氣體且達成較安全之去羥基化之方法; (0結合此二步驟方法及界面活性劑型板化之方法以製備 中孔性膜;及(d)其等之混合。 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) -線. 經•濟部智慧財產局員工消費合作社印製 35 568885 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明說明(33 ) 羥基化膜藉由使該羥基化膜個別曝露於矽有機化合 物(較佳係矽烷)及去羥基化之氣體而行去羥基化作用。曝 露於矽烷可以矽烷蒸氣、矽烷液體、矽烷溶液或其等之混 合物。於矽烷溶液中,溶劑較佳係非水性,例如,甲苯。 矽烷可為三甲基氯矽烷、六甲基二矽氨烷或其等之混合物 。曝露於去羥基化之氣體較佳係於升高溫度。去羥基化之 氣體可為惰性氣體或含有氫之惰性氣體之混合物。惰性氣 體實質上係無氫,其在此義不具有氫或不會對去羥基化作 用影響之含量之氫。低於可檢測出之極限之含量之氫實際 上對於去羥基化作用係無影響。 以聚氧伸乙基醚界面活性劑為主之膜之去羥基化作 用係較佳之實施例。但是,以此一去羥基化程序達成之較 低介電常數亦可於以其它界面活性劑(包含以銨(CTAC)界 面活性劑為主之膜,但不限於此)製得之膜上獲得。 範例6 於此所報告之範例中,C12H25(CH2CH20)丨〇OH(亦稱為 Ci2E01〇4 10月桂基醚)被作為界面活性劑以於膜内引進多 孔性。數據亦於以相同族群之另一界面活性劑, CaHWCI^CI^OhoOH(亦稱為 C16E01()或 10十六烷基醚), 製備之膜上獲得’其係使用如下述之某些去經基化處理為 之。 所有膜係使用具有下述莫耳比例之溶液製得·· TEOS :H20 :乙醇:氫氣酸=1 : 5 : 5 : 0.05。界面活性劑/TEOS 之莫耳比例係0.17。除TEOS外之所有組份被混合至獲得 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公爱) ------------裝--------*訂 -------- (請先閱讀背面之注意事項再填寫本頁) 36 經濟部智慧財產局員工消費合作社印製 568885 A7 B7 五、發明說明(34 ) 均勻溶液。,然後添加TEOS並攪拌溶液。於添加TEOS之 後,溶液於室溫攪拌〜20小時,然後於拋光之4英吋Si晶圓 上旋轉塗覆。旋轉塗覆後,膜保持於115°C至少1小時,以 完全乾燥且增加二氧化矽之濃度,且其後於475°C煆燒5小 時。 煆燒後之膜接受下述去羥基化處理之一或多者: a) 浸潰於10%之HMDS之甲苯溶液20-24小時,然後, 於異丙醇内聲處理且於室溫之流動氮氣内乾燥。此程序 其後稱為”HMDS(L)”。 b) 於流動之2%H2-98°/〇N2氣體内之400°C熱處理2小時 。此程序其後稱為”2%H2”。 c) 於流動之氬氣中之400°C熱處理2小時,此程序其 後稱為”Ar”。 d) 膜以純的HMDS淹沒15秒,於2000rpm上旋轉,然 後,膜以異丙基醇淹沒15秒,然後於2000rpm上旋轉。 電容測量係以如下所述施行。於膜沈積及處理後, 晶圓之背側被刮損/蝕刻以曝露出裸露之矽表面,然後金 層被喷濺沈積。於上膜側,金點之陣列(直徑約2.8mm)藉 由使用陰影罩之喷濺形成。電容對每一樣品測量4個點, 且介電常數使用膜厚度及點直徑測量。 以此方式獲得之平均介電常數係如第E6-1表所示。對 於某些於含氫之氣體或氬中接受最後之熱處理之樣品,樣 品於最後熱處理前先以金呈電極化。電容於熱處理之前及 之後測量之。第E6-1表亦列示某些處理後水滴於膜上之接 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 37 --------------^--------^---------^ (請先閱讀背面之注意事項再填寫本頁) 568885 A7 B7_五、發明說明(35 ) 觸角度。 第E6-1表 去羥基化處理對以C12E01G聚氧伸乙基醚界面活性劑製得 之中孔性二氧化矽膜之介電常數之作用 去羥基化程序之描述 樣品ID 水接觸角- “疏水性之 測量” 介電常數 2%H2 103-2-1-B1 12° 2.67 HMDS(L) XL-92-2 3.34 HMDS(L)»2%H2 103-2-1-A1 112-MII-D1 2.41 HMDS(L)»2%H2»HMDS(L) 103-2-1-A2 112-1-III-D1 75° 2.14 2.56 HMDS(L)»2%H2»HMDS(L)> >2%H2 103-2-1-B2 72。 1.74 2.12 HMDS(L)»Ar 112-1-III-D2 42° 1.95 HMDS(L)»Ar»HMDS(L) 112-1-III-D2 2.55 HMDS(L)»Ar»HMDS(L)»Ar 103-2-1-C1 2.24 HMDS 旋轉塗覆》2%H2»HMDS 旋塗覆 103-2-1-C1 2.48 HMDS 旋轉塗覆》2%H2»HMDS 旋塗覆》2%H2 2.10 ------------裝--------* 訂—.------- (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 由第E6-1表之數據,可引伸出二結論。第一,相較於 未被處理之二氧化矽膜,所有處理造成膜内之低介電常數 。第二,〜2.50之介電常數可於矽烷溶液處理及於惰性酒 體或含氫之氣體且於中等之升高溫度處理後獲得。於一膜 中(103-2-1A2),低至1.74之介電常數可於矽烷中之二次處 理及2%H2/N2中之二次處理後獲得。於另一膜(103-2-1-B2) ,低至1.95之介電常數可以僅於矽烷溶液中單一處理及氬 中單一處理而獲得。 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 38 5咖85 A7 B7 1、發明說明(36 ) 對於Ε6·1表所列之許多樣品,電容亦以時間之函數於 金電極之喷濺沈積之後立即或於最後熱處理後之電極樣品 自爐移除後立即測量之。 為最高達2-3天之老化時間之函數之介電常政係如第 13圖所示。除僅接受2%Η2之40(TC之處理之膜(膜103-2-1· B1)外,所有樣品顯示於室溫時之隨時間之優異之電容(介 電常數)穩定性。老化測量期間之周圍相對濕度係〜40-65% 。以接受HMDS溶液之處理及曝露於加熱至400°C之去羥 基化作用之氣體之膜獲得之低介電常數於長時期亦非常穩 定,其於20-22°C之溫度及40-65%之相對濕度之周圍之實 驗室條件中一星期係以少於5%增加之。此老化研究之介 電常數之小變化似乎與實驗期間之濕度變化有關。例如, 於此實驗中,於最高濕度值測量之電容係些微高於於最低 濕度值測量之電容值。 經-濟部智慧財產局員工消費合作社印製 結尾 雖然本發明之較佳實施例已被顯示及描述,但對於 熟習此項技藝者係明顯的是許多變化及改良可在不偏離本 發明之較廣方面而為之。因此,所附之申請專利範圍係用 以涵蓋落於本發明實質精神及範圍内之所有此等改變及改 良0 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 39 I i —--— I— --— — — — — — ^---I-----^ (請先閱讀背面之注意事項再填寫本頁)The high porosity membrane made of Ci2E01G polyoxyethylene scale surfactant is 14-17Gpa. The relative modulus of porous silica related to dense silica is in reasonable agreement with the calculation of porous solids, mainly closed or open porous. The relatively high modulus of the porous membrane indicates resistance to GMP in the preparation of interconnects. Example 2 An experiment was performed to confirm the preparation of various polyoxyethylene ether surfactants alone or in combination in a mesoporous silica film with a low dielectric constant. The components of the spin-coating solution containing the type and amount of surfactant used for each solution, and the dielectric constant of the selected film are shown in Table E2 ". All components except TEOS were mixed To obtain a uniform solution. In this experiment, the components were added in the following order: surfactant, ethanol, water, and acid. Before adding other solution components, when the surfactant is solid at room temperature, the interface activity The agent is heated to about 30 to 4 ° C. to melt the surfactant. Heating the surfactant is not necessary, but a homogenous solution can be obtained more easily by this procedure. Then TEOS is added and the solution is stirred. After TEOS is added, the solution is It was aged for 20 hours at room temperature and spin-coated with a spin coater at 2000 rpm for 30 seconds and dispersed on the surface of a polished 4-inch Si wafer. The formed surfactant film was formed by a series of three hot plates. It is heated to transform into a mesoporous membrane. The highest hot plate temperature is about 400 ° C °. The membrane selected by this group undergoes a dehydroxylation process, which is processed in a hexamethyldisilazane solution. After 2% H2 as described above / N2 treatment 'and the dielectric constant of the film is measured. The table shows that the dielectric constant of the film less than 2.25 can be obtained using more than one surfactant. This paper size applies the Chinese National Standard (CNS) A4 specification (210 X 297 mm) 27 -------- install -------- order --------- line (please read the precautions on the back before filling this page) 5 _____ Printed by the Intellectual Property Bureau of the Ministry of Economic Affairs, Consumer Cooperatives 568885 A7 __ B7 Description of the invention (25) Table E1-2 Sample composition; mole ratio 〇 · 1 C1JEO1 η 0.1 C16E0lft CC25 1 5 10 0.05 0.13 CnEOtn 0.13 ClfiEOin CC26 1 5 10 0.05 0.15 CnE0lft 0.15 C ^ EOin 2.16 CC27 1 5 5 0.05 0.06 CnE0lft 0.06 C18E〇2〇CC28 1 5 5 0.05 0.1 CnEOln 0.1 CjEO o 2.11 CC29 1 5 5 0.05 l 0.1 C ,, E0] n 0.1 c15eo4 CC30 1 5 5 0.05 0.13 CnEOin 0.13 CnE04 CC31 1 5 5 h 0.05 0.15 CnEOin 0.15 CnEOd 2.23 Example 3 Interfacial activity with polyoxyethylene ether The irregular hole structure of the film made by the agent is denser by low-angle X-ray diffraction Probe, to determine any characteristics of the X- ray spectra of these films. The components of the spin coating solution containing the type and amount of surfactant used for each solution are shown in Table E3-1. All components except TEOS are mixed until a homogeneous solution is obtained. In this experiment, the components were added in the following order: surfactant, ethanol, water, and acid. Before the other solution components are added, when the surfactant is solid at room temperature, the surfactant is heated to about 30 to 40 ° C to melt the surfactant. Heating of the surfactant is not necessary, but a homogenous solution can be more easily obtained by this procedure. TEOS was then added and the solution was stirred off. After TEOS was added, the solution was aged at room temperature for 20 hours and spin-coated using a spin coater at 2000 rpm for 30 seconds to disperse on the surface of a polished 4-inch Si wafer. This paper size applies to China National Standard (CNS) A4 specification (210 X 297 meals) ------------ installation -------- * order -------- ^ _wl (Please read the notes on the back before filling this page) 28 568885 A7 B7 V. Description of the invention (26) Table E3-1 Composition: Mo Θ: Proportion Sample # TEOS h2o EtOH HC1 HN03 Surfactant 144-3 -ID 1 5 5 0.05 0.19 CI2EO, 〇CC22C 1 5 10 0.05 0.3 C ^ EOjo CC29A 1 5 5 0.05 0.1 c12eo10 0.1 C12EO4 CC81-1B 1 5 20 0.05 0.2 C16EO10 CC83-1B 1 5 20 0.05 0.2 C18EO10 Ministry of Economic Affairs Intellectual Property The surfactant-type plated film formed by the bureau's consumer cooperative was converted into a mesoporous film by heating on a series of three hot plates. The maximum hot plate temperature is about 400 ° C. The two membranes selected by this group, 143-3-I-D and CC22C, were subjected to a dehydroxylation procedure, which included treatment in a hexamethyldisilazane solution, followed by 2% H2 / N2t treatment as described above. The film is detected by X-ray diffraction using experimental parameters as described below. The X-ray spectrum was obtained in a concealed area of 1 cm x 1 cm, and the center of mass of the concealed area was located about 3.5 cm from the center of the wafer. The spectra were obtained in the radial and tangential directions of the X-ray beam relative to a circular wafer. Scan range: 1.00-6.00 degrees (20) Scan rate: 0.05 degrees / 10 seconds Scan format: continuous (ie, non-stage scanning) Diffractometer: Philips X, PertMPD (PW3040 / 00 type) X · Ray source: sealed ceramic tube, Long-Fine Focus (LFF) Cu anode (Cu κ α-radiation) x-ray power: 40kV, 50mA (2000W) goniometer radius: 250mm --------- ------ Loading --- (Please read the precautions on the back before filling out this page) Previous σ ·; Line. This paper size applies to China National Standard (CNS) A4 (210 X 297 mm) 29 568885 Printed by A7 B7, Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 5. Description of the invention (27) Incident beam optical mirror: • 0.04 Rad Soller slit stylized automatic scattered slit (10mm point length) _ 10mm beam cover (10mm dot width) Received optics: • 0.04 Rad Soller seam calls for stylized automatic anti-scattering seam (10mm point length) Lu stylized receiving seam (0.2mm) for curved concave graphite monolith Detector: Xe proportional calculator 144-3-ID: X · ray spectra corresponding to the radial and tangential directions are shown individually in Figures 8a and 8b As shown. The intensity of the diffracted and reflected beams steadily increases as they approach a lower angle, because a larger percentage of the direct beam reaches the detector, even if the system components are carefully arranged and the sample height is controlled relative to the path of the incident and reactive beams. Even if the intensity is increased, there is a peak near the j i degree 20 of the second spectrum. Electron permeation microscopy of thin sections of this film did not show regular porosity. The studied membrane area did not show any regular geometric arrangement of holes, especially the long-range geometric arrangement. CC22C: The χ-ray spectra corresponding to the radial and tangential directions are shown individually in Figures 9a and 9b. In the tangential direction, it has a peak at about u degrees, but in the radial direction, it does not have a significant peak. Only increased intensity with lower angles was observed. CC29C: The spectra corresponding to the radial and positive lines are shown individually in Figures 10a and 10b. In the radial and tangential directions, it is about ^ 2 This paper is a timely standard (CNS) A4 size ⑽ x 297 public compound ------------ install -------- tri ^ ------- (Please read the notes on the back before filling out this page) 30-Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 568885 A7 B7 V. Description of the invention (28) The degree has a wave. CC81-1B: The ray spectra corresponding to the radial and tangential directions are shown in Figure 11a and lib respectively. In the radial and tangential directions, it has peaks at about M to 1.2 degrees. C83-1B: The two sets of x-ray spectra obtained from this sample are shown in Figure 12d and 12d. One set (radial and tangential) is obtained at about 1/4 of the wafer (about 90 degrees of rotation of the wafer) with the other. In the graphs i2a and i2b, the spectra obtained in the radial and tangential directions in a region do not show clearing peaks at low angles. However, each spectrum in 12c, i2d of another region on the second sample contains a single peak at about 1.1 · 1.2 · 20. Electron transmission microscopy of thin sections of this film did not show regular porosity. The films studied in these areas did not show any regular geometric arrangement of holes, especially long-range geometric arrangements. In this example, the observation of X-ray reflection and electron transmission at low angles is combined with the observation of X-ray reflection and electron transmission by TEM in Example 1. The geometry of the special rule, the crystal structure of the pores (especially the long range) is consistent. The irregular porosity is characterized by X-ray diffraction peaks (about 0.75 to about 2 degrees 20) at very low angles. ). It should be noted that this peak has not been observed for irregular porosity at 100% of this time. Example 4 Dehydroxylation of mesoporous silicon dioxide film using silane in vapor form at room temperature can produce less than 2.5 The dielectric constant. The mesoporous membrane on a silicon wafer is placed in a stainless steel reaction vessel with an internal volume of ~ 0.08 lcm3. This paper is sized for the Chinese National Standard (CNS) A4 (210 X 297 mm). -------- Order --------- line (please read the precautions on the back before filling this page) 5 coffee 85 printed by the Intellectual Property Bureau of the Ministry of Economic Affairs employee consumer cooperative Α7 Β7 i, invention Note (29). Reaction vessel (high temperature valve assembled with inlet and outlet Connected to the high vacuum tube via the true pipe fittings. The reactor was placed in a sand bath and the temperature was monitored using a thermocouple uniformly deployed in the reactor. The initial heating step (0 minutes to 2 hours) was placed in high vacuum (~ l〇-5torr). At the desired temperature in the reactor chamber, it is opened to the dream phase of the vapor phase. The pressure of the dream vapor depends on its boiling point or near the boiling point. It depends. After the desired time has elapsed, the chamber is placed under vacuum. The treatment of the mesoporous membrane specifically includes vacuum treatment, followed by one or more silanes in the vapor phase, and thereafter Vacuum treatment at one or more temperatures of 298 to 723K (25 to 450C). The duration of vacuum treatment and dream house treatment is changed from 5 minutes to 2 hours. This procedure is for the samples exemplified in Table E4-1. The system repeats several cycles. When cooling, the wafer is removed from the reaction container, and then a gold electrode is deposited on the surface and placed in a tube furnace and processed to form a gas radon (2% Η2 / N2) for 2 hours. Film The capacitance is measured under ambient conditions. The membrane is also placed under a dry nitrogen stream The capacitance of the film is measured. Finally, the wafer is placed in a sealed glass container that contains a beaker filled with water to simulate 100% relative humidity for 1 to 3 days. Then, the sample is removed and the capacitance is Measured again in indoor air. Several different silanes were tested, including trisiodonyl iodine silane, stilbene-based gas sintered silicon, dimethyl dimethoxy stilbene, and hexamethyl stilbene ammonia. The experimental results of trimethyl moth-fired and hexamethyl-particulate-gas fired are shown in Table E4-1. These results confirm that depending on the silane used and the processing conditions, the results on mesoporous silica The low dielectric constant (< 2 · 5) can be achieved by a procedure including exposing a mesoporous silicon dioxide film to silane. This exposure procedure can occur under high humidity conditions. These results indicate that by dehydroxylation of silane to be included in the silane, this paper is compliant with China National Standard (CNS) A4 (210 X 297 mm). IIII I ---- 丨 ---- II Γ ^ — — — — — — (Please read the notes on the back before filling out this page) 32 568885 A7 B7 V. Description of the invention (30) Remove the gas phase or physics in the porous membrane before and / or after the processing step The procedure for adsorbed species takes effect. Removal of this gas phase or physically adsorbed species can be accomplished by processing in a vacuum or in a flowing forming gas, or by processing in other flowing inert gases such as high-purity depleted nitrogen or argon. Table E4-1 Sample # Silane pressure (Torr) Total Morse temperature ° c Time * (minutes) Cycles (petane treatment) K, (in air) K, (in flowing nitrogen) K In air after 100% humidity) ** JB-3 (Ch3) 3SiI 36 Torr 0.16 275 60 1 1.66 1.57 1.91 JB-6 (Ch3) 3SiI 30 Torr 0.17 400 10 3 1.73 1.65 1.72 JB-8 HMDS * ** 19 Torr 0.17 350 10 5 1.77 1.67 1.86 * Silane treatment time, min. Generally, the vacuum time is the same. ** Exposure to 100% humidity ~ 15 hours, and then immediately install in the surrounding air --- (Please read the note on the back first Please fill in this page again.) Enter = 0. The printed capacitance measured by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs *** Hexamethyldisilazane believes that these processes are best completed in the chamber, in which the temperature of the membrane is controlled The required gas can be supplied into the chamber in an appropriate order, and the chamber is pumped in a vacuum before and / or after being exposed to the silane. An experimental reaction chamber designed for dehydroxylation of a mesoporous silicon dioxide film supported on a silicon wafer, which can be an individual independent chamber or part of an integrated rotary trajectory tool . The stainless steel chamber was constructed to support this paper. The size of the paper is applicable to Chinese National Standard (CNS) A4 (210 X 297 mm). Line-33 Printed by the Ministry of Economic Affairs and Intellectual Property Bureau Employees' Cooperatives 568885 A7 One B7 V. Invention Description ) 4, 6, 8 and 12 inch wafers. Under high vacuum, the chamber will be maintained at an outside pressure of i atmosphere, and the cooling seal on the front door will maintain a vacuum of 10.5 Torr. The internal self-heating rack will heat up to 500C, and the internal circulation is determined by the fan. After the initial vacuum treatment, the gaseous silane is pumped into the chamber of the desired pressure, and thereafter a vacuum is applied again. The cycle is repeated as many times as necessary to achieve the desired degree of dehydroxylation. After the final vacuum treatment, the forming or inert gas is pumped into the chamber. Example 5 Mono- and di-alkyl-substituted alkoxysilanes can be used as spin coatings containing surfactants for the preparation of low dielectric constant mesoporous silicon dioxide films with a dielectric constant of < 2.5 Extra silica precursor in solution. A series of solutions were prepared as described in Example 1, but methyltriethoxysilane and dimethyldimethoxylithium were added to tetraethoxylithium at 1 mole ratio. Individual mole ratios of TEOS to alkyl-ethoxysilanes from 0.95: 0.05 to 0.25: 0.75 are made. The surfactant used was a molar ratio of 10 lauryl ^ surfactant to the silica precursor, 0.17. The silicon wafer was spin-coated with this solution and heat-treated as described in Example 2. The selected coated wafers were subjected to dehydroxylation as described below. The coated silicon wafer was placed in a stainless steel reaction vessel having an internal volume of ~ 0.081 cm3. The reaction vessel (the high temperature valve assembled with the inlet and outlet) is connected to the high vacuum tube through a true fitting. The reactor was placed in a sand bath and the temperature was monitored using a thermocouple evenly distributed throughout the reactor. The initial heating step (0 minutes to 2 hours) was performed in a chamber placed under high vacuum (~ 10.5 Torr). At the desired temperature in the reactor chamber, it is opened to the vapor phase of silane. The pressure of silane vapor is based on its boiling point or close to the size of this paper. Applicable to China National Standard (CNS) A4 (210 X 297). ----------- I installed! !! 1 · Order --- I ----- (Please read the notes on the back before filling out this page) 34 568885 V A7 B7 Description of Invention (32) The boiling point of the silane vapor pressure depends. After the desired time has elapsed, the chamber is placed under vacuum. The treatment of mesoporous membranes specifically includes vacuum treatment, followed by vacuum treatment with one or more silanes in the vapor phase, and then vacuum treatment with one or more of the temperatures of 298 to 723K (25 to 450C). . The duration of vacuum treatment and silane treatment varies from 5 minutes to 2 hours. While cooling, the wafer was removed from the reaction vessel, after which gold electrodes were deposited on the surface. The capacitance of the film is measured under ambient conditions. The membrane was also placed under a stream of dry nitrogen and the capacitance of the membrane was measured. The bonding system of a wafer is shown in Table E5-1. Table E5-1-ϋ n ϋ ί 1 ϋ n β— · ϋ I 1_1 I · ϋ ϋ (Please read the precautions on the back before filling out this page) Sample # Molar ratio of silicone to dehydroxylated silane (Pressure) Total millimolar silane time (minutes) Temperature CC) Cycles K, Air K, Nitrogen JB-21 0.85 TEOS 0.15 Methyl triethoxide (CH3) 3SiI 17 Torr 0.23 10 390 5 2.24 2.23 ·. The present invention further includes an improvement of a step and method for desiliconization to hydroxylation of the surface of hydroxylated silicon dioxide. The basic two-step method of debasing is to individually expose the surface of the silicon dioxide to (丨) silicon compounds and (2) dehydroxylated air. The improvement of the present invention lies in (a) repeating this basic two-step method and achieving a dielectric constant value of less than 2.25; (b) using a substantially hydrogen-free inert gas as a dehydroxylated gas and achieving a safer Dehydroxylation method; (0 combined with the two-step method and the method of surfactant formulation to prepare a mesoporous film; and (d) a mixture of these. The paper size applies to China National Standard (CNS) A4 specifications ( 210 X 297 mm)-Line. Printed by the Consumers ’Cooperative of the Ministry of Economic Affairs and the Intellectual Property Bureau 35 568885 Printed by the Employees’ Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 B7 V. Description of the invention (33) Hydroxylated film The film is individually exposed to silicon organic compounds (preferably silane) and dehydroxylated gas to perform dehydroxylation. Exposure to silane can be silane vapor, silane liquid, silane solution or a mixture thereof. In the silane solution, The solvent is preferably non-aqueous, for example, toluene. The silane may be trimethylchlorosilane, hexamethyldisilazane, or a mixture thereof. The exposure to the dehydroxylated gas is preferably at an elevated temperature. The hydroxylated gas can be an inert gas or a mixture of inert gases containing hydrogen. The inert gas is essentially hydrogen-free, meaning that it does not have hydrogen or does not affect the content of dehydroxylation. Less than detectable The limit of the content of hydrogen has practically no effect on the dehydroxylation system. The dehydroxylation of the film based on polyoxyethylene ether surfactant is a preferred embodiment. However, this method is used to remove the hydroxylation. The lower dielectric constant achieved by the chemical process can also be obtained on films made from other surfactants (including but not limited to ammonium (CTAC) surfactant-based films). Example 6 Reported here In the example, C12H25 (CH2CH20) 丨 OH (also known as Ci2E01〇4 lauryl ether) is used as a surfactant to introduce porosity in the membrane. The data is also based on another surfactant of the same group, CaHWCI ^ CI ^ OhoOH (also known as C16E01 () or 10 hexadecyl ether) was obtained on the prepared film by using some debasing treatments as described below. All film systems have the following properties: Ear ratio solution made TEOS: H20 : Ethanol: Hydrogenic acid = 1: 5: 5: 0.05. Molar ratio of surfactant / TEOS is 0.17. All components except TEOS are mixed to obtain the paper standard applicable to China National Standard (CNS) A4 specifications ( 210 X 297 public love) ------------ install -------- * order -------- (Please read the precautions on the back before filling this page) 36 Printed by the Consumers ’Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 568885 A7 B7 V. Description of the invention (34) Homogeneous solution. Then add TEOS and stir the solution. After TEOS is added, the solution is stirred at room temperature for ~ 20 hours, and then polished. Spin coating on 4 inch Si wafers. After spin coating, the film was kept at 115 ° C for at least 1 hour to completely dry and increase the concentration of silicon dioxide, and then calcined at 475 ° C for 5 hours. The calcined film is subjected to one or more of the following dehydroxylation treatments: a) immersed in 10% HMDS in toluene solution for 20-24 hours, then sonicated in isopropanol and flowed at room temperature Dry under nitrogen. This procedure is hereinafter referred to as "HMDS (L)". b) Heat treatment at 400 ° C in flowing 2% H2-98 ° / ON2 gas for 2 hours. This procedure is hereinafter referred to as "2% H2". c) Heat treatment at 400 ° C in flowing argon for 2 hours. This procedure is hereinafter referred to as "Ar". d) The membrane was submerged with pure HMDS for 15 seconds, rotated at 2000 rpm, and then the membrane was submerged with isopropyl alcohol for 15 seconds, and then rotated at 2000 rpm. The capacitance measurement is performed as described below. After film deposition and processing, the back side of the wafer is scratched / etched to expose the exposed silicon surface, and the gold layer is then sputter deposited. On the upper film side, an array of gold dots (about 2.8 mm in diameter) is formed by spraying using a shadow mask. The capacitance was measured at 4 points for each sample, and the dielectric constant was measured using film thickness and point diameter. The average dielectric constant obtained in this way is shown in Table E6-1. For some samples subjected to the final heat treatment in a hydrogen-containing gas or argon, the samples are electrodeposited with gold before the final heat treatment. Capacitance is measured before and after heat treatment. Table E6-1 also shows that the size of the paper connected to the film after some treatment is applicable to China National Standard (CNS) A4 (210 X 297 mm) 37 ------------ -^ -------- ^ --------- ^ (Please read the notes on the back before filling out this page) 568885 A7 B7_V. Description of the invention (35) Angle of contact. Table E6-1 Effect of Dehydroxylation Treatment on the Dielectric Constant of Mesoporous Silicon Dioxide Films Prepared with C12E01G Polyoxyethylene Ether Surfactant Description of Dehydroxylation Procedure Sample ID Water Contact Angle-" Measurement of Hydrophobicity "Dielectric Constant 2% H2 103-2-1-B1 12 ° 2.67 HMDS (L) XL-92-2 3.34 HMDS (L)» 2% H2 103-2-1-A1 112-MII- D1 2.41 HMDS (L) »2% H2» HMDS (L) 103-2-1-A2 112-1-III-D1 75 ° 2.14 2.56 HMDS (L) »2% H2» HMDS (L) > > 2% H2 103-2-1-B2 72. 1.74 2.12 HMDS (L) »Ar 112-1-III-D2 42 ° 1.95 HMDS (L)» Ar »HMDS (L) 112-1-III-D2 2.55 HMDS (L)» Ar »HMDS (L)» Ar 103-2-1-C1 2.24 HMDS spin coating》 2% H2 »HMDS spin coating 103-2-1-C1 2.48 HMDS spin coating >> 2% H2» HMDS spin coating >> 2% H2 2.10 --- --------- Equipment -------- * Order —.------- (Please read the notes on the back before filling out this page) Intellectual Property Bureau, Ministry of Economic Affairs, Consumer Consumption Cooperative The data printed in Table E6-1 can lead to two conclusions. First, compared to the untreated silicon dioxide film, all processes result in a low dielectric constant in the film. Second, the dielectric constant of ~ 2.50 can be obtained after treatment with a silane solution and in an inert wine or a hydrogen-containing gas at a moderately elevated temperature. In a film (103-2-1A2), a dielectric constant as low as 1.74 can be obtained after secondary treatment in silane and secondary treatment in 2% H2 / N2. In another membrane (103-2-1-B2), a dielectric constant as low as 1.95 can be obtained by a single treatment in a silane solution and a single treatment in argon. This paper size applies the Chinese National Standard (CNS) A4 specification (210 X 297 mm) 38 5 85 85 A7 B7 1. Description of the invention (36) For many samples listed in the E6 · 1 table, the capacitance is also a function of time in The gold electrode was measured immediately after sputter deposition or immediately after the final heat treatment of the electrode sample was removed from the furnace. The dielectric constant system as a function of the aging time of up to 2-3 days is shown in Figure 13. Except for only 2% (2 of 40 (TC-treated film (Film 103-2-1 · B1), all samples show excellent capacitance (dielectric constant) stability over time at room temperature. Aging measurement The relative humidity during the period is ~ 40-65%. The low dielectric constant obtained from the film that has been treated with HMDS solution and exposed to a dehydroxylated gas heated to 400 ° C is also very stable for a long period of time. The ambient laboratory conditions at a temperature of 20-22 ° C and a relative humidity of 40-65% increased by less than 5% a week. The small change in the dielectric constant of this aging study seems to be related to the humidity change during the experiment Related. For example, in this experiment, the capacitance measured at the highest humidity value is slightly higher than the capacitance value measured at the lowest humidity value. It has been shown and described, but it is obvious to those skilled in the art that many changes and improvements can be made without departing from the broader aspects of the present invention. Therefore, the scope of the appended patents is intended to cover the scope of the present invention. The spirit and scope of the invention All these changes and improvements within 0 This paper size applies to the Chinese National Standard (CNS) A4 specification (210 X 297 mm) 39 I i —--— I —-— — — — — — ^ --- I ----- ^ (Please read the notes on the back before filling this page)

Claims (1)

92年9月3曰 ) 568885 申請專利範圍 第88122804號專利申請案申請專利範圍修正本 1· 一種自含界面活性劑之溶液製得之中孔性二氧化矽膜 ,該膜具有少於3之介電常數,其於潮濕氛圍中具有相 對穩定性及絕對穩定性,膜厚度係〇1//m至,且 平均孔洞直徑係少於或等於2〇 nm。 2·如申請專利範圍第1項之中孔性二氧化矽膜,其中該平 均孔洞直徑係少於或等於丨〇nm。 3·如申請專利範圍第1項之中孔性二氧化矽膜,其中該厚 度具有少於+/-5%之標準偏差。 4.如申請專利範圍第〗項之中孔性二氧化矽膜,其中該中 孔性二氧化矽膜之多孔性係不規則,該不規則的特徵係 在於缺乏孔洞之正常幾何設置。 5·如申請專利範圍第!項之中孔性二氧化石夕膜,其具有〇1 //m至1.5/zm之厚度及該厚度之標準偏差,其中該標準 偏差係少於+/-5%。 6·申請專利範圍第!項之中孔性二氧化石夕膜,其中該中孔 性二氧化矽膜之介電常數係少於3。 7. 如申請專利範圍第!項之中孔性二氧切膜,其具有不 規則之多孔性,該不規則之特徵在於缺乏在2至6度20 範圍内之主要X-射線繞射波峰。 8. 如申請專利範圍第!項之中孔性二氧化㈣,其具有不 規則之多孔性、缺乏孔洞之正线何設置,且特徵在於 在0.75至2度20間之X-射線繞射波峰。 9. 如申請專利範圍第!項之中孔性二氧化石夕膜,其具有少 本紙强尺度適用中國@家標半(邙S) M规袼(2κ)χ297公楚) 請 閲 讀 背 Φ 之 意 事 项 再 填 窝 本 頁 訂 40 568885 六、申請專利範圍 於2 · 5之介電常數,以 及少於或等於5η m之平均孔洞直徑 Π).如申請專利範圍第!項之中孔性二氧化石夕膜,其中該膜 係藉由以蒸發而界面活性劑·板化二氧化梦先質溶液, 而後進行去經基化作用,其巾該膜特徵在於不規則之多 孔性。 11·如申請專利範圍第10項之中孔性二氧化石夕膜,其中該多 孔性膜之去羥基化作用係包含下列步驟: a.將該多孔性膜曝露至矽烷; b·自該多孔性膜去除氣相與物理吸附之物種。 12·—種製備中孔性膜之方法,該方法包含下列步驟: (a) 使一氧化矽先質與水性溶劑、催化劑及界面活性劑 結合而成先質溶液; (b) 使该先質溶液旋轉塗覆成型板化之膜,特徵在於不 規則之多孔性; (c) 自該型板膜移除該水性溶劑、該催化劑及該界面活 性劑,以形成一羥基化膜;及 (d) 使該羥基化膜進行去羥基化作用,以獲得該中孔性 二氧化矽膜。 13·如申請專利範圍第12項之方法,其中該不規則多孔性之 特徵在於缺乏在2至6度20範圍内之主要X-射線繞射波 峰。 14.如申請專利範圍第13方法,其中該界面活性劑係聚氧伸 乙基醚界面活性劑。 41 ......................裝—— (請先閲讀背面之注意事項再埸寫本頁) .訂- 本紙铱尺度適用中國國家標準(CNS) Μ规格(2]0X297公焚) Α8 Β8 ~-___BCS8 申請專利ΐϊϊ — --— 15·如申請專利範圍第13項之方法,其中該界面活性劑係與 選自第-界面活性劑、較小之親水性分子化合物(特徵 為分子量低於或等於115G)之化學試劑及有機共溶劑混 合。 16·如申請專利範圍第15項之方法,其中該第二界面活性劑 係選自非離子性界面活性劑、陽離子性界面活性劑、陰 離子性界面活性劑、雙性界面活性劑及其等之混合物: 17. 如申請專利範圍第15項之方法,其中該較小之親水性分 子化合物係選自丙三醇、丙二醇及乙二醇。 18. 如申請專利範圍第13項之方法,其中該二氧切先質係 選自四乙基鄰石夕酸鹽(TE0S)、四甲基鄰石夕酸鹽(頂〇s) 、曱基三乙氧基矽烷、苯基三乙氧基矽烷、二曱基二甲 氧基石夕院、乙基三乙氧基石夕燒及其混合物。 19. 如申請專利第13項之方法,其中該水性溶劑包含乙 醇及水。 如申明專利範圍第13項之方法,其中該混合至—先質溶 液係進-步與-酸混合,其中該酸係選自無機酸、有機 酸及其混合物。 21.如申請專㈣圍第13項之方法,其中該去㈣化用係發 生於蒸氣相之以矽為主之有機化合物存在中。 &如申請專利範圍第21項之方法,其中該以㈣主之有機 化合物係矽烷。 23.如申請專利範圍第22項之方法,其中該㈣係選自三甲 基璜石夕统、三甲基氣石夕烧、二甲基二甲氧基石夕烧、二甲 本長尺及適用中國國备:標準(CNS) M規格(2](以公梵) (請先閲讀背面之注意事項再填寫本頁)September 3, 1992) 568885 Patent Application No. 88122804 Patent Application Patent Application Amendment 1. A mesoporous silicon dioxide film made from a solution containing a surfactant, the film has less than 3 The dielectric constant, which has relative stability and absolute stability in a humid atmosphere, has a film thickness of 0 // m to, and an average pore diameter of less than or equal to 20 nm. 2. The porous silicon dioxide film according to item 1 of the scope of patent application, wherein the average pore diameter is less than or equal to 0 nm. 3. The mesoporous silicon dioxide film according to item 1 of the patent application range, wherein the thickness has a standard deviation of less than +/- 5%. 4. For example, the mesoporous silicon dioxide film of the scope of the patent application, wherein the porosity of the mesoporous silicon dioxide film is irregular, and the irregularity is characterized by the lack of a normal geometric arrangement of pores. 5 · If the scope of patent application is the first! The porous SiO2 film in the item has a thickness of 0/1 // m to 1.5 / zm and a standard deviation of the thickness, wherein the standard deviation is less than +/- 5%. 6 · The scope of patent application! The mesoporous silica film, wherein the dielectric constant of the mesoporous silica film is less than 3. 7. If the scope of patent application is the first! The mesoporous dioxygen cut film has an irregular porosity, which is characterized by the lack of a main X-ray diffraction peak in the range of 2 to 6 degrees 20. 8. If the scope of patent application is the first! The term "porous hafnium dioxide" in the item has an irregular porosity, a positivity line lacking pores, and is characterized by an X-ray diffraction peak between 0.75 and 2 degrees 20. 9. If the scope of patent application is the first! The porous mesoporous dioxide film has a small paper strength and is applicable to China @ 家 标 半 (邙 S) M M 袼 (2κ) χ297 公 楚) Please read the meaning of the back Φ and fill in the page 40 568885 6. Apply for a patent with a dielectric constant in the range of 2.5 and an average hole diameter less than or equal to 5η m. The porous mesoporous dioxide film, in which the film is a surfactant / platenization solution of the dream dioxide by evaporation, and then debasing, the film is characterized by irregularities Porosity. 11. The mesoporous dioxide film as claimed in item 10 of the application, wherein the dehydroxylation of the porous film comprises the following steps: a. Exposing the porous film to silane; b. From the porous The membrane removes gaseous and physically adsorbed species. 12. · A method for preparing a mesoporous membrane, the method includes the following steps: (a) combining a precursor of silicon monoxide with an aqueous solvent, a catalyst, and a surfactant to form a precursor solution; (b) enabling the precursor The solution is spin-coated to form a plated film, which is characterized by irregular porosity; (c) removing the aqueous solvent, the catalyst, and the surfactant from the mold plate film to form a hydroxylated film; and (d ) Dehydroxylating the hydroxylated film to obtain the mesoporous silicon dioxide film. 13. The method according to item 12 of the patent application range, wherein the irregular porosity is characterized by a lack of a main X-ray diffraction peak in a range of 2 to 6 degrees 20. 14. The method of claim 13 in which the surfactant is a polyoxyethylene ether surfactant. 41 ............ Installation-(Please read the precautions on the reverse side before copying this page). Order-The iridium scale of this paper applies Chinese national standards (CNS) M specification (2) 0X297 public incineration Α8 Β8 ~ -___ BCS8 Apply for a patent-— --- 15 · If the method of applying for the scope of the patent No. 13, wherein the surfactant is selected from the-surfactant 2. Mix the chemical reagent and organic co-solvent of smaller hydrophilic molecular compounds (characterized by molecular weight lower than or equal to 115G). 16. The method according to item 15 of the application, wherein the second surfactant is selected from the group consisting of a nonionic surfactant, a cationic surfactant, an anionic surfactant, an amphoteric surfactant, and the like. Mixture: 17. The method of claim 15 in which the smaller hydrophilic molecular compound is selected from the group consisting of glycerol, propylene glycol, and ethylene glycol. 18. The method according to item 13 of the patent application scope, wherein the dioxo precursor is selected from the group consisting of tetraethyl ortho petrate (TEOS), tetramethyl ortho petrate (Te0s), fluorenyl Triethoxysilane, phenyltriethoxysilane, difluorenyldimethoxylithium, ethyltriethoxysilyl, and mixtures thereof. 19. The method of claim 13 wherein the aqueous solvent comprises ethanol and water. For example, the method of claim 13 of the patent scope, wherein the mixing-precursor solution is further mixed with an acid, wherein the acid is selected from inorganic acids, organic acids and mixtures thereof. 21. The method according to claim 13, wherein the dehydration process occurs in the presence of a silicon-based organic compound in the vapor phase. & The method according to item 21 of the patent application, wherein the main organic compound is silane. 23. The method of claim 22, wherein the amidine is selected from the group consisting of trimethyl vermiculite, trimethyl gas stone, dimethyldimethoxy stone, dimethyl dimethylate and Applicable to China National Standard: Standard (CNS) M specification (2) (to public fan) (Please read the precautions on the back before filling this page) 42 568885 A8 B8 C8 D8 六、申請專利範圍 基二氣矽烷、六苯基二矽氨烷、二苯基四甲基矽氨烷及 六甲基二矽氨烷。42 568885 A8 B8 C8 D8 VI. Scope of patent application Dioxane, hexaphenyldisilazane, diphenyltetramethylsilazane and hexamethyldisilazane. 裝..................#.................線. (請先Μίδ背面之注意事項再場寫本頁) 43 本紙張尺度適用中國國家標準(G〇 Α4規格(2]0Χ297公浆)Install ........ # ....... line. (Please note on the back of Μίδ before writing This page) 43 This paper size applies to Chinese national standards (G〇4 size (2) 0 × 297 pulp)
TW88122804A 1998-12-23 2000-06-07 Mesoporous silica film from a solution containing a surfactant and methods of making same TW568885B (en)

Applications Claiming Priority (4)

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US22088298A 1998-12-23 1998-12-23
US09/222,569 US6383466B1 (en) 1998-12-28 1998-12-28 Method of dehydroxylating a hydroxylated material and method of making a mesoporous film
US33521099A 1999-06-17 1999-06-17
US36149999A 1999-07-23 1999-07-23

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