TW565490B - Method of producing tool handles, and the products produced thereby - Google Patents

Method of producing tool handles, and the products produced thereby Download PDF

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Publication number
TW565490B
TW565490B TW91137201A TW91137201A TW565490B TW 565490 B TW565490 B TW 565490B TW 91137201 A TW91137201 A TW 91137201A TW 91137201 A TW91137201 A TW 91137201A TW 565490 B TW565490 B TW 565490B
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Taiwan
Prior art keywords
layer
plastic
sleeve body
tool
item
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TW91137201A
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Chinese (zh)
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TW200410799A (en
Inventor
Chuen-Yung Chen
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Nieh Chuang Ind Co Lto
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Publication of TW200410799A publication Critical patent/TW200410799A/en

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Abstract

The method of producing tool handle comprises the steps of: (1) to position a mandrel of a manufacturing machine and to inject plastic material to form an inner layer; (2) to release the positioning to leave positioning holes on the shaped inner layer, the inner layer then is processed by second time injection to completely envelop the inner layer with plastic and shape a middle layer; and (3) the middle layer being processed by third time injection to partially envelop the middle layer with plastic to thereby form an external layer with the middle layer partially exposed, and the handle of the tool with two colors in firm combining state being completed. On the handle made by these steps, the holes formed after taking off the mandrel of the manufacturing machine are holes for combining the stem of the tool; hence the holes made are not subjected to twisting and deformation, and is convenient for combining with the stem. Using this process, a handle of the tool with plural colors can be produced.

Description

565490 五、發明說明(1) 一、發明所屬之技術領域 本發明旨在提供一種製作簡單、結合緊密且具美麗 觀之工具手柄之製造方法及其製品,尤適於應用在手工呈 上如鏝刀、刮刀或類似結構者。 一、先前技術 手工具的分佈係相當廣泛,專業工作使用係屬平 一般家庭亦會準備一、二種,如鐵鎚、樹剪·等等,以 不定期使用,最傳统之手卫且以辎Μ也 便565490 V. Description of the invention (1) 1. The technical field to which the invention belongs The present invention aims to provide a method for manufacturing a simple, tightly combined and beautiful tool handle and its products, and is particularly suitable for use in manual presentation such as 呈Knife, scraper or similar structure. I. The distribution of hand tools of the prior art is quite extensive. Professional work and use are ordinary. Ordinary families will also prepare one or two types, such as hammers, tree shears, etc., for irregular use. The most traditional hand guards and MU

Mm, 鎚為例,主要係於鎚頭 有f孔,供桿體穿設’以完成組裝,使用者直接握』 二之=施fi用’此種鐵鎚結構簡單,雖可達到釘錘 ^了之目# ’但其外表不美觀,且使用者握拿之觸感亦不 傳’、’先手工具無法達到現代人審美觀與舒適性之 末端設有套體,方便握拿之手工具因而產生, 有美感之雙色套體,亦無法使手工具整體具有搶 近年來之套體雖也克服缺 製出具有色彩變化之雙色套體,盆製:=失,進-步 料二次射出以製成雙色套體,然:此種製塑 …容易扭曲、變形,其預留 ::孔無法承 故預留插:?丨啻士 — — „ . 仰礼谷易扭曲 565490 五、發明說明(2) 射出與第二次射出 直接射出在工具柄 ,此種變通辦法會 度降低,要增加產 高,且塑料用量較 ’仍是不甚理想。 因此提出一種 變形的辦法,實為 三、發明内容 本發明之主要 之工具手柄之製造 本發明之次要 、多薄均可製出之 本發明之再一 具美麗外觀之工具 為達上述之目 1 、將製出機機台 ;2、鬆開定位, 以第二次塑料射出 、於中間層外,施 ,形成中間層局部 工具手柄者。 藉上述步驟製Mm, hammer as an example, it is mainly because the hammer head has f holes for the rod body to be installed to complete the assembly and the user can hold it directly. The second is to use fi. This type of hammer has a simple structure, although it can reach a nail hammer ^目 目 # 'But its appearance is not beautiful, and the user's grip is not conveyed', 'The first hand tools can not reach the modern people's aesthetics and comfort. There is a cover at the end, which is easy to hold. The two-color sleeve with beauty can not make the hand tool as a whole. Although the sleeve in recent years also overcomes the lack of making a two-color sleeve with color changes, basin system: = lost, injecting-step material is injected twice to make It is a two-color sleeve, but: this type of plastic ... is easy to twist and deform, its reserve :: the hole can not be reserved for insertion:? 丨 啻 士 —— — „. Yangli Valley is easy to twist 565490 5. Description of the invention (2 ) The injection and the second injection are directly on the tool handle. This workaround will reduce the degree of production. To increase the yield, and the amount of plastic is still not ideal. Therefore, it is a third method to propose a deformation method. Manufacture of the main tool handle of the present invention Another important tool of the present invention, which can be made in the second and the thinnest, is to achieve the above-mentioned purpose. 1. Manufacture the machine; 2. Release the positioning and use a second plastic injection. Outside the layer, apply it to form a partial tool handle in the middle layer.

之圖紋不易對準;或許有人提出將套體 末端,即可改善套體插孔易變形之缺失 因塑料射出成型之時間長讓整體生產速 量’則需設置多部機台,以致於成本提 多,因塑料具有收縮性以致影響其外觀 可解決雙色工具手柄預留插孔易扭曲、 本發明之用意。 目的在提供一種低成本,且製作速度快 方法者。 目的在提供一種無論結合插孔需要多深 工具手柄之製造方法者。 目的在提供一種結合緊密/對位準確且 手柄結構者。 v 的,本發明之方法所採取之步驟係包括 :軸心加以定位,再以塑料射出-内層 令成型之内層具有定位孔,於内層外施 、’將,層完全包覆形成中間層;以及3 以第二次塑料射出,將中間層局部包覆 外路之外層,藉此完成緊密結合之雙色 出之工具手柄’由機台軸心取下之孔即The pattern is not easy to align; it may be proposed that the end of the sleeve can improve the lack of deformation of the sleeve socket. The long time of plastic injection molding allows the overall production speed. Titus, because the plastic has shrinkage and affects its appearance, the reserved socket of the two-color tool handle is easy to twist, which is the purpose of the present invention. The goal is to provide a low cost and fast production method. The purpose is to provide a method for manufacturing a tool handle regardless of how deep the coupling jack is required. The purpose is to provide a combination that is tight / aligned accurately and has a handle structure. v. The steps taken by the method of the present invention include: positioning the axis, and then injecting plastic-the inner layer makes the formed inner layer have positioning holes, and the outer layer is applied, and the layer is completely covered to form an intermediate layer; and 3 With a second plastic injection, the middle layer partially covers the outer layer of the outer road, thereby completing the tightly combined two-colored tool handle 'the hole removed from the machine's axis is

第7頁 565490 五、發明說明(3) 是用來結合工具柄之柄孔,因製作時該軸心以被定位,故 不會扭曲、變形,而方便與工具柄結合者。 本發明之其他特點及具體實施例可於以下配合附圖之 詳細說明中,進一步瞭解。 四、實施方式 請參第1圖,本發明之方法係包括以下步驟: 1 、將製出機機台之軸心加以定位,再以塑料射出一内層 2、鬆開定位,令成型之内層具有定位孔,於内層外施以 第二次塑料射出,將内層完全包覆形成中間層; 3 、於中間層外,施以第三次塑料射出,將中間層局部包 覆,形成中間層局部外露之外層,藉此完成緊密結合 之雙色工具手柄者。 實際製造時,先將製出機機台之軸心A以定位桿B、 C加以定位,以塑料射出形出一内套體1 0 ,請參第3圖 ,而將定位桿退開後,該内套體1 0上設有定位孔1 2、 13,且内套體10上設有所需圖形(圖未示出),以及 複數結合突部1 4。 再施以第二次塑料射出,令第二次塑料薄覆於内套體 1 0外並沿其外形加以包覆,形成中間套體2 0 ,該中間 套體2 0上設有圖紋2 2,且於其他適處設有複數突部2 3 ,又於末端設有一具階級之圓突部2 1 (如圖4所示) ,該中間套體2 0係藉内套體1 0之定位孔1 2、1 3及 複數突部1 4而緊密結合。Page 7 565490 V. Description of the invention (3) It is used to combine the shank hole of the tool handle. Because the shaft center is positioned during production, it will not be twisted or deformed, and it is convenient for the combination with the tool handle. Other features and specific embodiments of the present invention can be further understood in the following detailed description in conjunction with the accompanying drawings. 4. Embodiment Please refer to FIG. 1. The method of the present invention includes the following steps: 1. Positioning the axis of the machine, and then ejecting an inner layer with plastic 2. Loosen the positioning so that the formed inner layer has Locate the hole, apply the second plastic injection outside the inner layer, completely cover the inner layer to form the intermediate layer; 3, apply the third plastic injection outside the intermediate layer, partially cover the intermediate layer, and form the partial exposure of the intermediate layer Outer layer to complete the tightly combined two-color tool handle. In actual manufacturing, firstly, the axis A of the machine is positioned by the positioning rods B and C, and an inner casing 10 is formed by plastic injection. Please refer to FIG. 3, and after the positioning rod is retracted, The inner sleeve body 10 is provided with positioning holes 1 2 and 13, and the inner sleeve body 10 is provided with a required figure (not shown) and a plurality of combined protrusions 14. Then, a second plastic injection is applied, so that the second plastic is thinly coated on the outside of the inner sleeve body 10 and covered along its shape to form an intermediate sleeve body 20, which is provided with a pattern 2 on the middle sleeve body 20. 2, and a plurality of protrusions 2 3 are provided at other places, and a round protrusion 2 1 (as shown in FIG. 4) at the end is provided. The middle sleeve body 20 is borrowed from the inner sleeve body 1 0. The positioning holes 1 2, 1 3 and the plurality of protrusions 14 are closely combined.

565490565490

五、發明說明(4) 此時, 〇上,以形 之圓突部2 0的部份亦 中間套體2 位’具有延 由於内 二次性塑料 降低成本, 包覆於内套 套體2 0之 ,且中間套 3 0沿該圖 2、3 1 的 睛參第 料不同顏色 該外套體3 以兼顧美觀 再者, 工具手柄直 1 、將製出 2、 鬆開定 定位孔 3、 於内層 再施以第三 成外套體3 1得以外露 沿其所設之 0的圖紋2 續性(如第 套體1 0不 、三次性塑 該中間套體 體1 0之外 用量少,故 體2 0上設 紋2 2而製 結合具有接 6圖,讓中 ,即可快速 0又可使用 與使用上之 請參第7圖 接製作於工 機機台之軸 位,抽出機 ,再將工具 外施以第二 次塑料,係 0 ,令中間 ,而該外套 圖紋2 2而 2與外套體 5圖所示) 會顯露於外 料甚至四次 2 0係使用 ,用量少亦 穩定性高, 有圖紋2 2 出其自身圖 續性。 間套體2 0 且對位準確 合成橡谬( 舒適性。 ,係本發明 具4 0上, 心定位,以 台之轴心, 結合柄末端 次塑料射出 局 部 包 覆 於 套 體 2 0 局 體 3 0 包 覆 設 有 圖 紋 3 3 0 0 的 圖 紋 5 故 可 利 用 性 塑 料 均 可 一 次 性 塑 料 可 降 低 成 本 不 致 因 收 縮 5 令 局 部 包 紋 3 1 因 與 外 套 體 3 的 製 出 雙 色 T P R ) 為 第 製 造 流 其 步 驟 係 包 塑 料 射 出 一 使 内 層 具 有 置 入 内 層 之 5 該 塑 料 沿 中間套體2 部以及末端 中間套體2 1 ,故可令 3 1整齊對 回收再用的 ’而可大幅 ,其係薄射 ,且因中間 而影響品質 覆的外套體 此二圖紋2 0二者之塑 工具手柄5 原料,而得 程,係可將 括: 内層; 中央柄孔及 中央柄孔; 内層外型加V. Description of the invention (4) At this time, on 〇, the portion of the round protrusion 20 in the shape of the middle sleeve body 2 has a cost reduction due to the inner secondary plastic, and the inner sleeve body 20 is covered. The outer sleeve 3 of the middle sleeve 30 is different in color from the eye-ginseng material of the figure 2 and 3 1 in order to take into account the beauty. Furthermore, the tool handle is straight 1, will be made 2, the positioning hole 3 is loosened, and the inner layer is Then apply a third component of the outer body 3 1 to expose the pattern 2 along the 0 it is set. 2 0 is provided with a pattern 2 2 and the combination is connected with 6 drawings. If you use it, you can quickly 0 and use it. Please refer to Figure 7 to make the shaft position of the machine tool. The tool is applied with a second plastic, tie 0, so that the middle, and the coat pattern 2 2 and 2 and the outer shell 5 (shown in the figure) will be exposed to the material and even four times the 20 series is used, and the amount is stable. High sexuality, with pattern 2 2 out of its own image continuity. The interposition body 20 is accurately aligned and comfortably aligned. The present invention has a position of 40 centimeters on the center of the platform. The axis of the platform is combined with the secondary plastic injection at the end of the handle to partially cover the 20 body. 3 0 is covered with a pattern 3 3 0 0. Therefore, the available plastics can be disposable plastics, which can reduce the cost and not cause shrinkage. 5 The partial envelope 3 1 due to the two-color TPR produced by the outer shell) For the first manufacturing flow, the plastic injection step is performed so that the inner layer has 5 of the inner layer inserted. The plastic is along the middle sleeve body 2 and the end middle sleeve body 2 1, so it can be neatly recycled for reuse. , It is a thin shot, and the quality of the outer cover body is affected by the middle. The two plastic pattern handles 5 are both raw materials, and the process can be included: the inner layer; the central shank hole and the central shank hole; Inner layer plus

565490 五、發明說明(5) 以包覆,且塑料經定位孔流至中央柄孔内,將工具名士 合柄以及内層完全包覆結合以形成中間層(請參第^ a圖);以及 4、於中間層外,施以第三次塑料射出,將中間層局部包 覆,形成中間層局部外露之外層,藉此完成一外型^^ 密、結合緊密之手工具者。 " 由上可知,以本發明之製法及製出之結構具有如 用優點: Λ 1 、利用三次塑料射出,令不同層之圖紋易於對齊,讓圖 紋具有接續性,使製出之工具手柄具有美麗之外觀者 2 雖為三次塑料射出,但由於内套體不會顯露於外,故 可利用回收之非一次性塑料加以製出,而使用—文性 塑料之中間套體用量很少,不僅不會增加成本,2可 大幅降低成本者。 σ 工具手柄單獨製造時,因有定位桿將軸心定位, 孔不論多$、多薄均可製出’ ^柄孔不致扭曲 = ,方便與工具結合者。 交化 4 工具手柄亦可直接 出之中間層沿内層 孔流至内層之中央 加其結合強度者。 製作於工具柄上, 之外型完全包覆, 柄孔’並與工具柄 藉第二次塑料射 且塑料透過定位 直接結合,而增 以上所述者’僅為本發明之較佳每 本發明申請專利範圍所做之均等二:m舉凡依 T文化,均應為本案之565490 V. Description of the invention (5) Covered, and the plastic flows into the central shank hole through the positioning hole, and the cover and inner layer of the tool are fully covered and combined to form an intermediate layer (see Figure ^ a); and 4 3. On the outside of the middle layer, a third plastic injection is applied to partially cover the middle layer to form a partially exposed outer layer of the middle layer, thereby completing a compact ^^ hand tool. " It can be known from the above that the manufacturing method and the structure produced by the present invention have the advantages as follows: Λ 1, using three plastic injections, making the patterns of different layers easy to align, making the patterns have continuity, and making the tools The handle with a beautiful appearance 2 Although the plastic is injected three times, but the inner sleeve body will not be exposed, so it can be made from recycled non-disposable plastic, and the use-the amount of middle sleeve of cultural plastic is very small Not only will not increase costs, 2 can significantly reduce costs. σ When the tool handle is manufactured separately, the shaft is positioned by the positioning rod, so the hole can be made no matter how much or how thin. ^ The handle hole will not be twisted =, which is convenient for combining with tools. The cross layer 4 tool handle can also directly come out of the middle layer along the hole of the inner layer to the center of the inner layer plus its bonding strength. Manufactured on the tool handle, the shape is completely covered, and the shank hole 'is directly combined with the tool handle through the second plastic shot and the plastic is passed through the positioning. Equality of the scope of patent application: Second, m Ju Fan T should be the

第10頁 565490 五、發明說明(6) 技術所涵蓋。 綜上所述,本發明揭示一創新之工具手柄之製造方法 及其製品,其改進習用雙色工具手柄不易製作之缺失,而 提供一種製作方便、降低成本之工具手柄之製造方法及其 製品,具有新穎性,以及產業上之利用價值,爰依法提出 發明專利申請。Page 10 565490 V. Description of the invention (6) Covered by technology. In summary, the present invention discloses an innovative method for manufacturing a tool handle and an article thereof, which improves the lack of a conventional two-color tool handle that is not easy to make, and provides a method for manufacturing a tool handle that is convenient to manufacture and reduces costs, and has an Novelty and industrial use value, filed an invention patent application according to law.

第11頁 565490 圖式簡單說明 五、圖式簡單說明 第1圖係本發明之製造流程圖。 第2圖係本發明實施例之立體圖。 第3圖係本發明内套體之剖示圖。 第4圖係本發明中間套體之剖示圖。 第5圖係本發明完成品之剖示圖。 第6圖係本發明實施例之使用狀態示意圖。 第7圖係本發明第二製造流程圖。 第7 a圖係本發明第二製造流程的中間套體之剖示圖Page 11 565490 Brief description of the drawings V. Brief description of the drawings The first diagram is a manufacturing flowchart of the present invention. Figure 2 is a perspective view of an embodiment of the present invention. Fig. 3 is a sectional view of the inner sleeve of the present invention. Fig. 4 is a sectional view of the intermediate sleeve of the present invention. Fig. 5 is a sectional view of a finished product of the present invention. FIG. 6 is a schematic diagram of the use state of the embodiment of the present invention. Fig. 7 is a second manufacturing flowchart of the present invention. Figure 7a is a cross-sectional view of the intermediate sleeve of the second manufacturing process of the present invention

第12頁Page 12

Claims (1)

565490 申請專利範圍 内套體上。又有所需形狀之雛形部及複數結合凸部; -中間套體’係與内套體时,且該中間套體之末端 向後延伸-圓突部,並藉内套體之複數結合凸部結 套體外,而該中間套體上設有所需圖紋及複 數結合凸部;以及 4 7 -外套體’係局部包覆於中間套體之外,並藉中間套 體之複數結合凸部結合外套體以增加結合強度,該 外套體上設有與中間套體同狀之圖紋,藉此以完成 一圖紋對位準確、結合緊密之工具手柄者。 如範圍第1或2項所述工具手柄之製造方法 ,八中製出内層所用之塑料可為回收再用之二次、三 次、四次塑料的其中之一者。 如2專利範圍第工或2項所述工具手柄之製造方法 ,二a中間層之塑料顏色與外層之塑料顏色係不相 同者。 如=專利範圍第工或2項所述工具手柄之製造方法 二二Df2層之材質係為觸感較好的合成橡膠(通稱 如Πί;範圍第1或2項所述工具手柄之製造方法 ,”中μ第二次塑料射出之外層係可預留缺部,再以 第四次塑料射出填補缺部,以形成多色之工具手=者565490 patent application scope on the inner body. In addition, there are a prototype and a plurality of combined convex parts of a desired shape;-when the middle sleeve body is connected with the inner sleeve body, and the end of the middle sleeve body is extended backward-a round protrusion, and the plurality of inner sleeve bodies are combined with the convex portion The outer sleeve, and the intermediate sleeve body is provided with a desired pattern and a plurality of combined convex portions; and 4 7-outer body 'is partially covered outside the intermediate sleeve body, and the multiple combined convex portions of the intermediate sleeve body are used The outer casing is combined to increase the bonding strength. The outer casing is provided with a pattern that is the same as the middle sleeve body, thereby completing a pattern handle that is accurate and tightly aligned. According to the manufacturing method of the tool handle described in item 1 or 2 of the scope, the plastic used in the inner layer of the Eighth Middle School may be one of the secondary, tertiary, and quadruple plastics that are recycled. According to the manufacturing method of the tool handle described in item 2 or item 2 of the patent, the plastic color of the middle layer and the plastic color of the outer layer are different. For example, the manufacturing method of the tool handle described in item 2 or 2 of the patent scope. The material of the Df2 layer is a synthetic rubber with good touch (commonly known as Πί; the method of manufacturing the tool handle described in item 1 or 2 "In the second layer of plastic injection, the missing part can be reserved, and the fourth part is used to fill the missing part to form a multi-colored tool. 第14頁Page 14
TW91137201A 2002-12-24 2002-12-24 Method of producing tool handles, and the products produced thereby TW565490B (en)

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TW200410799A TW200410799A (en) 2004-07-01

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI422472B (en) * 2009-03-13 2014-01-11 Vessel Ind Co Ltd Grip, tool and grip manufacturing method
TWI588005B (en) * 2014-12-31 2017-06-21 Yang Bey Industrial Co Ltd Hand tools multi-color handle manufacturing methods
TWI627047B (en) * 2015-03-17 2018-06-21 歐玉華 Tool and coating method thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI422472B (en) * 2009-03-13 2014-01-11 Vessel Ind Co Ltd Grip, tool and grip manufacturing method
TWI588005B (en) * 2014-12-31 2017-06-21 Yang Bey Industrial Co Ltd Hand tools multi-color handle manufacturing methods
TWI627047B (en) * 2015-03-17 2018-06-21 歐玉華 Tool and coating method thereof

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TW200410799A (en) 2004-07-01

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