565480 經濟部中央標準局員工消費合作社印製 A7 B7 五、發明説明（/ ) 本發明係提供一種『押扣P造成型方法』，尤指一種 使用成型機器少、加工方便、迅速之成型方法，不僅可提 升生產效率、降低成本更能確保產昂品質，而極具產業利 用之價値。 按，鈕扣的使用對於人們穿著的服飾一直是不可或缺 的構件，不論是裝飾或扣合衣物皆具有其實用之價値，而 其型態、樣式也不斷的在改變、增加，其中F押扣』的使 用係即係結構上較爲特殊，製造上也較爲麻煩、費時之鈕 扣，請參看圖一所示，由先前技術可知，壓扣之製作過程 係於一槪呈凸字之『扣件』兩相對側邊形成穿空之『側腹 孔』，並於該二側腹孔內分別卡設一彎折呈s形之『鋼線 』，且使該鋼線之中段顯露於該扣件之開口兩側，以形成 一彈性體而可與呈凸粒狀之『扣體』（圖中未顯示）作扣 緊之配合，而爲完成上述之押扣，一般習用之製造方法係 :1 ·先將該『扣件』成型；2 ·再於該扣件側邊形成『 側腹孔』；3而後再將該『鋼線』裝設於該側腹孔處，惟 ，上述之步驟不僅必須利用至少三部成型機器分成三次加 工方可達成，且，因爲用以與『扣體』相卡設之『鋼線』 係於側腹孔完成後再行組裝，因此，其製程亦較爲費時、 成本負擔也較重，而卡緊之品質亦較爲不佳，而有加以改 良之必要。 有鑑於此，本發明人爲改善上述習用押扣製程方法上 的不便及缺失，乃憑藉著其從事鈕扣產品硏發、製造之多 年經驗，盼能創作出實用之產品，以造福消費大眾，遂終 本纸張尺度適用中國國家標準（CNS ) A4規格（210X297公釐） (請先閱讀背面之注意事項再填寫本頁) 衣·565480 Printed by the Consumer Standards Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs A7 B7 V. Description of the invention (/) The present invention provides a "holding P-forming method", especially a molding method that uses fewer molding machines, is convenient and quick to process Not only can improve production efficiency, reduce costs, but also ensure the quality of production, and the price of industrial use. The use of buttons has always been an indispensable component for people's clothing. Whether it is decorative or buttoned clothing, it has its practical value, and its shape and style are constantly changing and increasing. The use of the button is more special in structure, and it is more troublesome and time-consuming to manufacture. Please refer to Figure 1. According to the prior art, the manufacturing process of the button is a embossed button. The two opposite sides of the "piece" form a "side vent hole" that penetrates, and a "steel wire" bent in an s shape is respectively stuck in the two side vent holes, and the middle section of the steel wire is exposed to the buckle The two sides of the opening of the piece form an elastic body that can be fastened with a "buckle body" (not shown in the figure) in a convex shape. To complete the above-mentioned buckle, the commonly used manufacturing method is: 1 · First form the "fastener"; 2 · Then form a "side vent" on the side of the fastener; 3 Then install the "steel wire" at the side vent. However, the above steps Not only must it be divided into three processes using at least three forming machines, but because The "steel wire" used to lock with the "buckle body" is assembled after the side ventral hole is completed. Therefore, its manufacturing process is also time-consuming, the cost burden is heavy, and the quality of the clamping is also less. It is necessary to improve it. In view of this, the inventor, in order to improve the inconvenience and deficiency of the conventional method of buttoning process, relies on his many years of experience in the development and manufacture of button products, hoping to create practical products for the benefit of the public. The final paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm) (Please read the precautions on the back before filling this page).
'1T 565480 μ ________Β7 五、發明説明（Ρ ) 日苦思力索、潛心硏發，終硏創出本發明『押扣製造成型 方法』，以嘉惠所有大眾。 本發明之主要目的，在於解決上述的問題而提供一種 押扣製造成型方法，其係可減少押扣加工所需時間，以降 低製造成本、提升生產效率並確保產品之品質。 本發明之上述及其他目的與優點，不難從下述所選用 實施例之詳細說明與附圖中，獲得深入了解。 當然，本發明在某些另件上，或另件之安排上容許有 所不同，但所選用之實施例，則於本說明書中，予以詳細 說明，並於附_中展示其構造。 圖式說明： 茲以一較佳實施例並配合圖式詳細說明本創作於後： 圖一：係爲押扣之成品外觀示意圖。 圖二：彳系爲本發明之第一流程及其半成品圖。 圖三：係爲本發明之第二流程及其半成品圖。 圖四：係爲本發明最後流程及成品圖。 圖五：係爲本發明於機台上施以每一加工流程移動示 意圖。 圖六：係爲本發明另一移動流程示意圖。 經濟部中央標準局員工消費合作社印製 請參閱圖一〜圖六，圖中所示者爲本發明所選用之一 種實施例之锫構，此僅供說明之用，在專利申請上並不受 此種結構之限制。 請參閱圖一〜圖六所示，本發明『押扣製造成型方法 』，主要係令『押扣』之成型更爲簡便，並確保其品質之 本紙張尺度適用中國國家標準（CNS ) Α4規格（210χ29<7公楚） 565480 經濟部中央標準局員工消費合作社印策 A7 B7 五、發明説明（>) 穩定性，同時，將該押扣之製造流程於一圓形轉盤（3 ) 之機器上同時完成『切斷並沖孔成型』、『鋼線成型套入 』、『外圍包覆完成』等製造、加工程序，以降低成本’ 其中： 該機圓形轉盤（3)上係形成有若干工件槽（31) ，而一原始胚料（4)係預先設置於一工件槽（31)上 方，藉以加工行程開始時，經切斷並沖孔成塑之胚料即形 成一扣件胚料（1)且並容設於該工件槽（31)中，而 當扣件胚料（1)形成的同時，該圓形轉盤（3)亦呈一 節奏性的作旋轉動作，而位於該工件槽（31)中之扣件 胚料（1)，即在該圓形轉盤（3)的轉動中完作相關之 加工行程，請先參看圖二〜圖四所示，本發明詳細之加工 步驟行程爲： 1·切斷並沖孔成型：係先將一胚料（4)利用沖床 加工成一具圓盤體（11)及中空柱（12)之扣件胚料 (1)，而後，經該圓盤體（11)空轉一行程後，於該 中空柱（12)與圓盤體（11)相接處剖設兩對應之側 腹孔（121)，以供一鋼線（2)置入。 2·鋼線（2)成型套入：係先將一鋼線（2)彎折 呈S形後，再置入於上述該扣件胚料（1)之側腹孔（1 21)內，同時，並將中空柱（12)之外端處圓角處理 〇 3 ·外圍包覆完成：當上述之第2步驟完成後，該圓 形轉盤（3)會再空轉一行程，其後，再於完成套入鋼線 -4 - 本紙張尺度適用中國國家'S'TcNS ) Α4規格（210X297公D " (請先閲讀背面之注意事項再填寫本頁)'1T 565480 μ ________B7 V. Description of the Invention (P) The hard work, hard work, and ingenuity, finally invented the "Method for the manufacture of a buckle" to benefit all the public. The main purpose of the present invention is to solve the above-mentioned problems and provide a method for forming and manufacturing a buckle, which can reduce the time required for buckle processing, thereby reducing manufacturing costs, improving production efficiency, and ensuring product quality. The above and other objects and advantages of the present invention can be easily understood from the detailed description and accompanying drawings of the selected embodiments below. Of course, the present invention allows some differences in the arrangement or arrangement of other parts, but the selected embodiment is described in detail in this specification and its structure is shown in the appendix. Description of the drawings: A preferred embodiment and the drawings are used to explain this creation in detail later: Figure 1: The appearance of the finished product as a buckle. Figure 2: This is the first process of the present invention and its semi-finished product. Figure 3: This is the second process of the present invention and its semi-finished product. Figure 4: This is the final process and finished product of the present invention. Figure 5: This is a schematic diagram of the movement of each processing flow on the machine according to the present invention. FIG. 6 is a schematic diagram of another mobile process according to the present invention. Printed by the Consumers' Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs Please refer to Figures 1 to 6. The figure shows the structure of an embodiment of the present invention. This is for illustration purposes only and is not subject to patent applications. Limitations of this structure. Please refer to Fig. 1 to Fig. 6. The method for manufacturing and forming the buckle according to the present invention is mainly to make the forming of the buckle easier, and to ensure that the quality of the paper is in accordance with the Chinese National Standard (CNS) Α4 specification. (210χ29 < 7gongchu) 565480 Employees' Cooperative Cooperative Printing A7 B7 of the Central Standards Bureau of the Ministry of Economic Affairs 5. Description of the invention (>) Stability, at the same time, the manufacturing process of the buckle is on a circular turntable (3) machine At the same time, the manufacturing and processing procedures such as "cutting and punching forming", "steel wire forming and inserting", and "peripheral coating completion" are completed to reduce costs. Of which: The circular turntable (3) of the machine is formed with A plurality of workpiece grooves (31), and an original blank (4) is set above a workpiece groove (31), so that at the beginning of the processing stroke, a blank is formed by cutting and punching the plastic blank. Material (1) and is accommodated in the workpiece groove (31), and when the fastener blank (1) is formed, the circular turntable (3) also rotates in a rhythmic manner and is located in the The blank of the fastener (1) in the workpiece groove (31), that is, the round turntable (3) Please refer to Figures 2 to 4 to complete the relevant processing stroke during the rotation. The detailed processing steps of the present invention are as follows: 1. Cutting and punching: first use a blank (4) The punch is processed into a fastener blank (1) with a disk body (11) and a hollow column (12). Then, after the disk body (11) is idling for a stroke, the hollow column (12) and the disk Two corresponding side vent holes (121) are cut out at the joint of the body (11) for a steel wire (2) to be inserted. 2 · Steel wire (2) forming and inserting: First, a steel wire (2) is bent into an S shape, and then placed in the side abdominal hole (1 21) of the fastener blank (1). At the same time, the rounded corners of the outer end of the hollow column (12) are processed. ○ 3 The outer covering is completed: When the above second step is completed, the circular turntable (3) will idle for another stroke, and then, After finishing inserting steel wire-4-This paper size is applicable to China's' S'TcNS) Α4 specification (210X297 male D " (Please read the precautions on the back before filling this page)
、1T 565480 A7 B7 經濟部智慧財產局員工消費合作社印製 五、發明説明（+) (2)之圓盤體（1 1)外圍彎折一唇厚（11 1)的同 時，將該鋼線（2)—側包覆、固定於唇厚（丄11)處 〇 藉由上述之加工成型步驟，以及使扣件（1 )之製程 於圓形轉盤（3)上同時完成三個成型部驟，使押扣之製 造、成型更爲簡便’品質亦維持一定水準，而成本亦因此 而降低，確實具有產業利用之價値。 請再參看圖五圖·圖六所示，本發明該圓形轉盤（3 之傳動結構係一傳動齒盤（3 2)與一異形轉盤（3 3) 係呈局部上下相疊構態，該傳動齒盤（3 2)上凸設有一 桿柱（3 21)，而該異形轉盤（3 3)則具備有若干槽 孔（3 3 1)，該桿柱（3 21)恰可卡入於該槽孔（3 31)中，藉以當該傳動齒盤（3 2)受一鏈條（3 4) 帶動時，該桿柱（3 21)即在傳動齒盤（3 2)每旋轉 一週的同時，帶動該異形轉盤（3 3)移動一行程，而該 行程即扣件加工之行程。 綜上所述，本發明『押扣製造成型之方法』，確實是 一件極具實用性及進步性之設計，乃符合發明專利申請要 件，爰依法提出申請，祈請惠予審查並早日賜予專利，至 感德便。 圖號說明： 扣件：（1) 圓盤體：（1 1) 唇厚：（1 1 1) 中空柱：（12) 側腹孔：（1 2 1 ) 鋼線：（2) (請先閲讀背面之注意事項再本頁)1T 565480 A7 B7 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 5. The disc body (1) of the invention description (+) (2) While bending the outer lip thickness (11 1), the steel wire (2) —Side covering and fixing at the lip thickness (丄 11). Through the above-mentioned processing and forming steps, and making the process of the fastener (1) on the circular turntable (3), three forming parts are completed simultaneously. To make the manufacture and molding of the buckle easier. The quality also maintains a certain level, and the cost is reduced accordingly. It does have a price for industrial use. Please refer to FIG. 5 and FIG. 6. As shown in FIG. 5, the transmission structure of the circular turntable (3 of the present invention is a transmission gear (3 2) and a special-shaped turntable (3 3) are in a partially overlapping configuration. A rod post (3 21) is protruded on the transmission gear (3 2), and the special-shaped turntable (3 3) is provided with a plurality of slot holes (3 3 1), and the rod post (3 21) can be clicked into the In the slot (3 31), when the transmission gear (3 2) is driven by a chain (3 4), the rod post (3 21) is simultaneously with each rotation of the transmission gear (3 2). To drive the special-shaped turntable (3 3) to move a stroke, and the stroke is the stroke of the fastener processing. In summary, the "method of manufacturing and forming a buckle" of the present invention is indeed a very practical and progressive The design is in accordance with the requirements of the invention patent application, and the application is submitted according to the law, and I beg for your review and grant the patent as soon as possible. It is a matter of virtue. Illustration of the fasteners: (1) Disc body: (1 1) Lip thickness : (1 1 1) Hollow post: (12) Lateral vent: (1 2 1) Steel wire: (2) (Please read the precautions on the back before this page)
，tT 本紙張尺度適用中國國家標準（CNS ) a4規格（210X297公釐） 565480 A7 B7 五 、發明説明（g) 圓形轉盤：（3) 傳動齒盤：（3 2) 異形轉盤：（3 3) 鏈條：（3 4) 工件槽：（31) 桿柱：（3 21) 槽孔：（3 31) 胚料：（4) (請先閱讀背面之注意事項再本頁) —裝· 太， TT This paper size is applicable to Chinese National Standard (CNS) a4 specification (210X297mm) 565480 A7 B7 V. Description of the invention (g) Round turntable: (3) Transmission gear plate: (3 2) Special-shaped turntable: (3 3 ) Chain: (3 4) Workpiece slot: (31) Post: (3 21) Slot hole: (3 31) Blank: (4) (Please read the precautions on the back before this page)
、1T 經濟部智慧財產局員工消費合作社印製 本紙張尺度適用中國國家標準（CNS ) A4規格（210X297公釐）、 1T Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs This paper size applies to China National Standard (CNS) A4 specification (210X297 mm)