TW555905B - Flexible structure comprising starch filaments - Google Patents
Flexible structure comprising starch filaments Download PDFInfo
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- TW555905B TW555905B TW090101560A TW90101560A TW555905B TW 555905 B TW555905 B TW 555905B TW 090101560 A TW090101560 A TW 090101560A TW 90101560 A TW90101560 A TW 90101560A TW 555905 B TW555905 B TW 555905B
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555905555905
發明說明( 經濟部智慧財產局員工消費合作社印製 一及第二區域之每一者係具有至少一選自密度、基本重量 、高度、不透明性、起皺頻率及其等之任意結合之共同之 強度性質。該第一區域之至少一共同之強度性質於數值上 係不同於該第二區域之至少一共同之強度性質。 於一具體例中,第一及第二區域之一者係包含實質連 績之網絡,且第一及第二區域之另一者係包含分散於整個 實質連續網絡之各別區域。於另一具體例中,第一區域及 第二區域之至少一者係包含半連續網絡。 彈性構造體可進一步包含至少一第三區域,其係具有 至少一共同且數值上係與第一區域之強度性質及第二區域 之強度性質相異之強度性質。於一具體例中,第一、第二 及第三區域之至少一者可包含實質連續之網絡。於另一具 體例中’第一、第一及苐二區域之至少一者可包含個別或 不連續之區域。於另一具體例中,第一、第二及第三區域 之至少一者可包含實質上半連續之區域。於另一具體例中 ,第一、第二及第三區域之至少一者可包含數個分散於整 個實質連續網絡之個別區域。 於其間彈性構造體包含實質連續網絡區域及數個分散 於整個實質連續網絡區域之個別區域之具體例中,相對於 數個個別區域之相對較低密度,該實質連續之網絡區域可 具有相對較高之密度。當構造體被置於水平參考面上時, 第一區域界定第一高度,且第二區域自第一區域向外延伸 ,以界定第二高度,其係大於第一高度(相對於水平參考 面而言)。 Γ Ϊ------------^---------線-- (請先閱讀背面之注意事項再填寫本頁)DESCRIPTION OF THE INVENTION (Each of the first and second regions printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs has at least one selected from the group consisting of density, basis weight, height, opacity, wrinkle frequency, and any combination thereof. Strength properties. At least one common strength property of the first area is numerically different from at least one common strength property of the second area. In a specific example, one of the first and second areas includes substance A continuous network, and the other of the first and second regions includes separate regions scattered throughout the substantially continuous network. In another specific example, at least one of the first and second regions includes half Continuous network. The elastic structure may further include at least a third region having at least one intensity property that is common and numerically different from the intensity property of the first region and the intensity property of the second region. In a specific example At least one of the first, second, and third regions may include a substantially continuous network. In another specific example, at least one of the first, first, and second regions may include Individual or discontinuous regions. In another specific example, at least one of the first, second, and third regions may include a substantially semi-continuous region. In another specific example, the first, second, and third regions At least one of the three regions may include a plurality of individual regions dispersed throughout the substantially continuous network. In the specific example in which the elastic structure includes the regions of the substantially continuous network and a plurality of individual regions dispersed throughout the substantially continuous network, The relatively low density of several individual areas, the substantially continuous network area may have a relatively high density. When the structure is placed on a horizontal reference plane, the first area defines the first height, and the second area starts from the first An area extends outward to define a second height, which is greater than the first height (relative to the horizontal reference plane). Γ Ϊ ------------ ^ ------- --Line-- (Please read the notes on the back before filling this page)
6 555905 A7 五、發明說明(4 ) 於包含至少三區域之具體例中,當構造體被置於水平 參考面上時,第一區域可界定第一高度,第二區域可界定 第二咼度,且第三區域可界定第三高度。第一、第二及第 二南度之至少一者係可不同於其它高度之至少一者,例如 ,第二南度可為第一高度及第三高度之間。 訂 於具體例中,第一區域包含數個殿粉枕狀物,其中 個別之枕狀物可包纟自第—高度延伸至第^高度之圓頂部 份及於第二高度處自圓頂部份側向延伸之懸臂部份。澱粉 之懸臂部份之密度可與第一區域之密度及圓頂部份之密度 之至少一者相等或不同,或係第一區域之密度及圓底部份 之密度之間。懸臂部份典型上係自第一平面升高以於第一 區域及懸臂部份間形成實質上之孔隙空間。 彈性構造體可藉由熔融紡絲、乾紡絲、濕紡絲、電紡 絲或其等之任意組合產生數澱粉纖維;提供具用以於其上 接收數澱粉纖維而建構之三維之纖維接收側之模製元件; 使數澱粉纖維沈積於該模製元件之纖維接收側(其間該數 個赢粕纖、准至少部份順應其圖案);及使該數個澱粉纖維 與該模製元件分離而製得。 部 智 慧 財 產 局 員 工 消 費 合 作 社 印 製 可 此 使數澱粉纖維沈積至模製元件之纖維接收側之步驟 包含使數殿粉纖維至少部份順應模製㈣之三維圖案。 可藉由,例如,施以流體壓力差至該數澱粉纖維而完成 驟 於八體例中’使數澱粉纖維沈積至模製元件之步 係包含以㈣於模製元件之纖維接㈣呈銳㈣積殿粉纖 維’其中該銳角係約5度至約85度。 本紙張尺度適用中國國豕標準(CNS)A4規格(210 X 297公爱 555905 經濟部智慧財產局員工消費合作社印製 A7 ____________B7_______ 五、發明說明(7 ) 約30重篁%至約8〇重量%之添加劑。此一澱粉組成物可於 、、勺20 C至、、々1〇〇 ◦之溫度時具有約2〇〇巴斯卡·秒至約 10,000巴斯卡·秒之拉伸黏度。 具有約200巴斯卡·秒至約1〇〇〇〇巴斯卡秒之拉伸 黏度之澱粉組成物可具有約3至約5〇之毛細數。更特別地 ,具有約300巴斯卡·秒至約5,_巴斯卡·秒之拉伸黏度 之殿粉組成物可具有約5至約30之毛細數。 於一具體例中,澱粉組成物包含約〇 〇〇〇5重量%至約 5重量%之實質上能與澱粉相容且具有至少5〇〇,〇〇〇之平均 分子量之高聚合物。 澱粉組成物可包含選自塑化劑及稀釋劑之添加劑。此 一澱粉組成物可進一步包含約5重量%至約%重量%之蛋 白質,其中該蛋白質包含自玉蜀黍衍生之蛋白質、自黃豆 衍生之蛋白質、自小麥衍生之蛋白質,或其等之任意組合 製備澱粉纖維之方法可進一步包含以空氣流使澱粉纖 維拉細之步驟。 於一具體例中,一種製備包含澱粉纖維之彈性構造體 之方法包含下述步驟··提供具有約1〇〇巴斯卡·秒至約 10,000巴斯卡·秒之拉伸黏度之澱粉組成物;提供具三維 之纖維接收側及與其相對之後側之模製元件,該纖維接收 側包含實質連續之圖案、實質半連續之圖案、個別之圖案 ,或其等之任意組合;使該澱粉組成物電紡絲藉以產生數 澱粉纖維;及使該數澱粉纖維沈積於該模具元件之纖維接 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐)6 555905 A7 V. Description of the Invention (4) In a specific example including at least three areas, when the structure is placed on a horizontal reference plane, the first area may define a first height, and the second area may define a second height. And the third area may define a third height. At least one of the first, second, and second south degrees may be different from at least one of the other heights. For example, the second south degree may be between the first and third heights. In the specific example, the first area contains several pillow powder pillows, and each of the pillows may include a dome portion extending from the first height to the ^ th height and a dome portion at the second height. Cantilever section extending laterally. The density of the cantilever portion of the starch may be equal to or different from at least one of the density of the first region and the density of the dome portion, or it may be between the density of the first region and the density of the round bottom portion. The cantilever portion is typically raised from the first plane to form a substantial void space between the first region and the cantilever portion. The elastic structure can produce several starch fibers by melt spinning, dry spinning, wet spinning, electrospinning, or any combination thereof; providing a three-dimensional fiber receiving structure constructed to receive the several starch fibers thereon. A molding element on the side; depositing a few starch fibers on the fiber receiving side of the molding element (there are several winning fibers, which at least partially conform to its pattern); and the starch fibers and the molding element Prepared separately. The printing by the Ministry of Intellectual Property Agency's Consumer Co-operative Society may be such that the step of depositing starch fibers on the fiber receiving side of the molding element includes at least partially conforming the number of starch fibers to the three-dimensional pattern of the mold. This can be accomplished, for example, by applying a fluid pressure differential to the number of starch fibers. The step of 'depositing the number of starch fibers to the molding element' includes the step of fibrous contacting the fiber with the molding element. Jiedian powder fiber 'wherein the acute angle is about 5 degrees to about 85 degrees. This paper size applies to China National Standard (CNS) A4 specifications (210 X 297 Public Love 555905 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 ____________B7_______ V. Description of the invention (7) About 30% to about 80% Additive. This starch composition can have a stretch viscosity of about 200 Baska · s to about 10,000 Baska · s at a temperature of 20 ° C to 100 ° C. The starch composition having a stretch viscosity of about 200 basca · seconds to about 10,000 basca seconds may have a capillary number of about 3 to about 50. More specifically, it has about 300 basca · seconds. To about 5, Basca · second stretch viscosity of the powder composition may have a capillary number of about 5 to about 30. In a specific example, the starch composition contains about 0.005% by weight to about 5% by weight of a high polymer that is substantially compatible with starch and has an average molecular weight of at least 50,000. The starch composition may include additives selected from plasticizers and diluents. This starch composition It may further comprise about 5% to about 5% by weight protein, wherein the egg The method for preparing starch fibers may include a protein derived from maize, a protein derived from soybeans, a protein derived from wheat, or any combination thereof. The method may further include a step of thinning the starch fibers with an air stream. In a specific example A method for preparing an elastic structure containing starch fibers includes the steps of: providing a starch composition having a stretch viscosity of about 100 basca · sec to about 10,000 basca · sec; providing a three-dimensional A fiber receiving side and a molding element opposite to the fiber receiving side, the fiber receiving side including a substantially continuous pattern, a substantially semi-continuous pattern, an individual pattern, or any combination thereof; Number of starch fibers; and the size of the paper used for depositing the number of starch fibers in the mold element is in accordance with China National Standard (CNS) A4 (210 X 297 mm)
Γ J -------t------ (請先閱讀背面之注意事項再填寫本頁) 線丨1·_ 10 555905 A7 ---- B7 五、發明說明(8 收側,其中該澱粉纖維係順應纖維接收側之三維圖案。 於產業方法中,模製元件係以機械方向連續運行。 圖示之簡要說明 第1圖係本發明之彈性構造體之具體例之圖示平面圖 〇 苐1A圖係沿弟1圖之1A-1A線之圖不截面圖。 第2圖係本發明彈性構造體之另一具體例之圖示平面 圖 第3圖係本發明彈性構造體之另一具體例之圖示戴面 圖。 經濟部智慧財產局員工消費合作社印製 第4圖係可被用以形成本發明彈性構造體之模製元件 之具體例之圖示平面圖。 第4A圖係沿第4圖之4A-4A線之圖示截面圖。 第5圖係可被用以形成本發明彈性構造體之模製元件 之另一具體例之圖示平面圖。 第5A圖係沿第5圖之5A-5A線之圖示截面圖。 第6圖係可被用以形成本發明彈性構造體之模製元件 之另一具體例之圖示截面圖。 第7圖係製備包含澱粉纖維之彈性構造體之電紡絲方 法及裝置之圖示之部份側立面圖及截面圖。 第7A圖係沿第7圖之7A-7A線之圖示截面圖。 第8圖係本發明方法之具體例之圖示之側立面圖。 第9圖係本發明方法之另一具體例之圖示之侧立面圖 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公爱) 11 ---I I Η I I 11--I I i !丨 i I 訂-!丨丨丨 I - (請先閱讀背面之注意事項再填寫本頁} 555905 A7Γ J ------- t ------ (Please read the precautions on the back before filling this page) Line 丨 1 · _ 10 555905 A7 ---- B7 V. Description of the invention (8 Close side Among them, the starch fiber conforms to the three-dimensional pattern of the fiber receiving side. In the industrial method, the molding element is continuously operated in the mechanical direction. Brief description of the diagram The first diagram is a diagram of a specific example of the elastic structure of the present invention. The plan view 〇1A is a cross-sectional view taken along line 1A-1A of Figure 1. Figure 2 is a schematic plan view of another specific example of the elastic structure of the present invention. Figure 3 is another view of the elastic structure of the present invention. A diagram showing a specific example. Figure 4 is a plan view showing a specific example of a molding element that can be used to form the elastic structure of the present invention. A diagrammatic cross-sectional view taken along line 4A-4A of Fig. 4. Fig. 5 is a diagrammatic plan view of another specific example of a molding element that can be used to form the elastic structure of the present invention. Figure 5A-5A is a schematic sectional view. Figure 6 is a molding element that can be used to form the elastic structure of the present invention. A schematic cross-sectional view of another specific example. FIG. 7 is a partial side elevation view and a cross-sectional view of an electrospinning method and device for preparing an elastic structure containing starch fibers, and FIG. Figure 7A-7A is a schematic sectional view. Figure 8 is a diagrammatic side elevation view of a specific example of the method of the present invention. Figure 9 is a diagrammatic side elevation view of another specific example of the method of the present invention The paper size of this drawing applies to China National Standard (CNS) A4 specification (210 X 297 public love) 11 --- II Η II 11--II i! 丨 i I Order-! 丨 丨 丨 I-(Please read the Note to fill out this page again} 555905 A7
先 閱 讀 背 面 之 注 訂 I 項 再 填 寫 本 頁 #Please read the Note I on the back and fill in this page #
12 555905 A7 B7 五、發明說明(1〇) 部 智 慧 財 員 工 消 費 社 印 製 二相對側邊“A”及二相對側邊“B,,形成之矩形之截面可表 示為S AxB。同日守,戴面積可以具等化直徑d之圓形 面積表示。則,等化直徑D可自方程式:S=1/4^D2計算 ,其中S係矩形之已知面積。(當然,圓形之等化直徑之圓 形之真正直徑)。等化半徑係等化直徑之1/2。 與“材料”或“組成物,,結合之“假熱塑性,,係用以表示藉 由升高溫度、豸解於適當溶劑或其它方式之影響可被軟: 至可產生可流動狀態之程度(於其條件時可依所欲成形, 更特別地,可被加工處理形成適於形成彈性構造體之殿粉 纖維)之材料及組成物。假熱塑性材料可於,例如,熱及 壓力之結合影響下被形成。假熱塑性材料係不同於熱塑性 材料,因為假熱塑性材料之軟化或液化係藉由存在之軟化 劑或溶劑造成,若無軟化劑或溶劑,其係不可能藉由任何 溫度或壓力使其產生成形所需之可流動狀態,因為假熱塑 性材料並不會“熔融,,。水含量對澱粉之玻璃轉移溫度及熔 融溫度之影響可藉由差式掃瞄量熱術(如ΖΑζη^及 Hoseny於“穀類化學,,,第64冊,編號2,第121_124頁,Bp 所述)測量。假熱塑性溶融物係可流動態之假熱塑性材料 微幾何”及其可互換用辭係指彈性構造體之相對較小 (即,“微觀’’)細節,諸如,表面質地,而不管該構造體之 整體結構,其係與整體(“巨觀,,)幾何相反。含有“巨觀,,或“ 巨觀地’’之用辭係指於當其被置於二維結構(諸如,平 面)時考量下之構造體之整體幾何,或其部份。例如 訂 於 本紙張尺度^用中關家標準—(CNS)A4規格(210 X 297公爱一 555905 五、發明說明(11) 經濟部智慧財產局員工消費合作社印製12 555905 A7 B7 V. Description of the Invention (10) The Ministry of Wisdom Employees' Consumer Corporation printed the two opposite sides "A" and the two opposite sides "B." The rectangular cross section formed can be expressed as S AxB. On the same date, The wearing area can be expressed as a circular area with an equalized diameter d. Then, the equalized diameter D can be calculated from the equation: S = 1/4 ^ D2, where S is a known area of a rectangle. (Of course, the equalization of a circle The true diameter of a circle with a diameter). The equalizing radius is 1/2 of the equalizing diameter. The "false thermoplastic" combined with "material" or "composition" is used to indicate that by increasing the temperature, disintegration It can be softened under the influence of a suitable solvent or other means: to the extent that it can produce a flowable state (in its condition, it can be shaped as desired, more specifically, it can be processed to form a fine powder suitable for forming an elastic structure) ) Materials and compositions. Pseudo-thermoplastic materials can be formed under the influence of, for example, the combination of heat and pressure. Pseudo-thermoplastic materials are different from thermoplastic materials because the softening or liquefaction of pseudo-thermoplastic materials is caused by the presence of softeners or Caused by solvents, Without a softener or solvent, it would not be possible to produce the flowable state required for forming by any temperature or pressure, because the pseudo-thermoplastic material does not "melt." The effect of water content on the glass transition temperature and melting temperature of starch can be determined by differential scanning calorimetry (such as ZAζη ^ and Hosny in "Cereal Chemistry," Volume 64, Number 2, pages 121_124, Bp. ) Measurements. Pseudo-thermoplastic melts are flowable pseudo-thermoplastic micro-geometry "and its interchangeable terms refer to relatively small (ie," micro ") details of elastic structures, such as surface textures, regardless of The overall structure of the structure is the opposite of the overall ("Grand View,") geometry. The expression "giant view," or "giant view" refers to the overall geometry of a structure, or part thereof, when it is placed in a two-dimensional structure (such as a plane). For example, it is set at the standard of this paper ^ (Zhongguanjia standard-(CNS) A4 specification (210 X 297 public love one 555905) 5. Description of the invention (11) Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs
巨觀程度,彈性構造體當被置於平面上時,其係包含㈣ 較薄且平之片材。但是,於微觀程度,此構造體可包含輿 個形成具第-高度之第—平面之第—區,及數個分散於整 體及自框㈣域向外延伸以形成第二高度之圓頂或“枕狀 物,,〇 /強度性質”係不具有依彈性構造體平面内之數值集成 而定之性質。共同之強度性質係由多於一區域所擁有之強 度f生貝本發明彈性構造體之此等強度性質包含密度、基 本重量、高度、不透明性及起皺頻率(若構造體被縮短), 但不限於此。例如,若密度係二不同區域之共同強度性質 ,一區域内之密度值可不同於另一區域内之密度值。區域 (例如’第一區域及第二區域)係可藉由個別之強度性質而 彼此區分之可鑑別區域。 “基本重量”係澱粉彈性構造體之單位面積之重量(以 克力量測量),此單位面積係以澱粉纖維結構表面取得。 藉以測量基本重量之單位面積之尺寸及形狀係依具不同基 本重量之區域之相對及絕對之尺寸及形狀而定。 “密度”係區域之基本重量對厚度(係取垂直於彈性構 造體之平面者)之比例。表觀密度係樣品之基本重量除以 具併入其内之適當單位轉化之徑度。於此間使用時之表觀 岔度具有克/立方公分(g/cm3)之單位。 “徑度”係以如下所述測量之樣品之巨觀厚度。徑度需 與不同區域之高度(其係區域之微觀特性)區別。 “玻璃轉移溫度”,Tg,係物料自黏性或橡膠質狀態轉At a grand scale, the elastic structure, when placed on a flat surface, contains thin and flat sheets of ㈣. However, at a microscopic level, this structure may include a first-level area with a first-level height and several first-level areas that are scattered throughout and extend outward from the frame area to form a second-level dome or "Pillow, o / strength property" does not have properties determined by numerical integration in the plane of the elastic structure. Common strength properties are strengths possessed by more than one area. These strength properties of the elastic structure of the present invention include density, basis weight, height, opacity, and wrinkling frequency (if the structure is shortened), but not Limited to this. For example, if the density is a common strength property of two different regions, the density value in one region may be different from the density value in another region. Regions (e.g., the 'first region and the second region') are distinguishable regions that can be distinguished from each other by individual strength properties. “Basic weight” refers to the weight per unit area (measured in grams of force) of the starch elastic structure. This unit area is obtained from the surface of the starch fiber structure. The size and shape of the unit area by which the basic weight is measured depends on the relative and absolute sizes and shapes of the areas with different basic weights. "Density" is the ratio of the area's basis weight to its thickness (which is perpendicular to the plane of the elastic structure). Apparent density is the basis weight of the sample divided by the diameter converted with the appropriate unit incorporated therein. The apparent bifurcation when used here has units of grams per cubic centimeter (g / cm3). The "diameter" refers to the macroscopic thickness of a sample measured as described below. The diameter needs to be different from the height of different regions (which is the micro characteristics of the region). "Glass transition temperature", Tg, is the transition of materials from self-adhesive or rubbery state
” - ^9 訂---------線—· (請先閱讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 555905 A7 B7 五、發明說明(12) 變成硬及較脆之狀態之溫度。 “機械方向,,(或MD)係與經製造設備製得之彈性構迭 =流動平行之方向。“交叉機械方向”(或CD)係與機械方= +直及與被製得之彈性構造體之一般平面平行之方向。 “x”、“Y,,及τ係表示傳統之笛卡兒座標系統^中 ,互垂直之座標“X”及“Υ”係界定χ-γ參考面,且“ z,,係界 定垂直於X-Y平面者。“ z_方向,,係表示垂直於χ_γ平^ 任何方向。相似地,“Ζ-尺寸,,一辭係指與匕方向平行測得 之尺寸、距離或參數。當元件(例如,模製元件)彎曲或去 平面化(deplane)時,Χ_γ平面係依循該元件之結構。 實 之 於 “實質連續”區域(區域/網絡/框架)於其間可藉由遍及 該線長度之區域内完全行進之未間斷線連接任意二點之區 域。即,實質連續區域於平行於第一平面之所有方向具 質“連續性”且係僅於該區域之端緣處結束。於連續結合 “實質’’一辭係用以表示雖然絕對連續性係較佳,但不同… 絕對連續性之少量偏差係可被容忍,只要此等偏差不會明 顯影響所設計及所欲之彈性構造體(或模製元件)之性能。 貫夤半連續’’區域(區域/網絡/框架)係指平行於第一 平面之所有(但至少一)方向具“連續性,,,且於該區域内係 不月b藉由遍及该線長度之區域内完全行進之未間斷線連接 任忍二點者。半連續框架可能僅於平行於第一平面之一方 向具連續性。雖然與如上所述之連續區域類似,但於所有 (但至少一)方向之絕對連續性係較佳,不同於此一連續性 之小量偏差係可被容忍,只要此等偏差不會明顯影響此構 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公髮) 555905 經濟部智慧財產局員工消費合作社印製 A7 五、發明說明(15 ) 至回於軟化溫度及/或其熔融溫度之溫度時,該高聚合物 係能與澱粉形成實質均質之混合組成物(即,對肉眼係呈 現透明或半透明之組成物)。 ‘‘熔融溫度’’係指使澱粉組成物熔融或軟化至足以能被 處理成依據本發明之澱粉纖維之溫度或溫度範圍。需暸解 某4 ;殿粕組成物係假熱塑性組成物且因而不能展現純的“ 熔融”行為。 力工處理/JHL度係指於該溫度時本發明殿粉纖維可藉 由’例如’拉細作用形成之澱粉組成物之溫度。 彈性構诰體 參考第1-3圖,包含假熱塑性澱粉纖維之彈性構造體 100係包含至少一第一區域11〇及第二區域12〇。第一及第 二區域之每一者係具有至少一共同之強度性質,諸如,基 本重量或密度。第-區域110之共同強度性質於數值上係 不同於第二區域12〇之共同強度性質。例如,第一區域11〇 之密度可高於第二區域120之密度。 本發明之彈性構造體100之第一及第二區域11〇及12〇 亦了於其個別之祕幾何上不同。例如,於第】圖中,第— 區域110包含實質連續之網絡,其於構造體1〇〇被置於平表 面上時於第-高度形成第一平面;及第二區域120可包含 分散於整個實質連續網絡之數個個別區域。於某些具體例 中’此等個騷域可包含個別之凸出物,或“枕狀物,,,其 自網絡區域向外延伸而形成相對於第_平表面之大於第一 高度之第二高度。需瞭解該等枕狀物亦可包含實質連續之 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐7 -----τ—.‘------------^---------線— (請先閱讀背面之注意事項再填寫本頁) 18 經濟部智慧財產局員工消費合作社印製”-^ 9 Order --------- line — · (Please read the precautions on the back before filling this page) This paper size applies to China National Standard (CNS) A4 (210 X 297 mm) 555905 A7 B7 V. Description of the invention (12) The temperature at which it becomes hard and brittle. "Mechanical direction, (or MD) is the direction where the elastic structure made by the manufacturing equipment = parallel to the flow. The "cross mechanical direction" (or CD) is a direction that is straight with the mechanical side = + and parallel to the general plane of the elastic structure to be produced. "X", "Y", and τ represent the traditional Cartesian coordinate system ^, the mutually perpendicular coordinates "X" and "Υ" define the χ-γ reference plane, and "z," is defined perpendicular to XY plane. "Z_direction" means any direction perpendicular to the χ_γ plane. Similarly, "Z-dimension," means the dimension, distance, or parameter measured parallel to the direction of the dagger. When an element (eg, a molded element) is bent or deplane, the X_γ plane follows the structure of the element. In fact, a "substantially continuous" area (area / network / frame) can be connected to any two points by an uninterrupted line running completely over the area of the line length. That is, a substantially continuous area is substantially "continuous" in all directions parallel to the first plane and ends only at the end edge of the area. The combination of "substance" in continuous is used to indicate that although absolute continuity is better, different ... Small deviations in absolute continuity can be tolerated, as long as these deviations do not significantly affect the designed and desired flexibility Structure (or molded element) performance. A “semi-continuous” region (area / network / frame) means “continuous” in all (but at least one) directions parallel to the first plane, and Within the region is the month b connected by the uninterrupted line running through the entire length of the line. A semi-continuous frame may be continuous only in a direction parallel to the first plane. Although similar to the continuous area described above, absolute continuity in all (but at least one) directions is better, and small deviations from this continuity can be tolerated as long as these deviations do not significantly affect The paper size of this composition is in accordance with Chinese National Standard (CNS) A4 specifications (210 X 297 issued) 555905 Printed by A7 of the Intellectual Property Bureau Staff Consumer Cooperatives of the Ministry of Economic Affairs 5. Description of the invention (15) Return to softening temperature and / or its melting At the temperature, the high polymer can form a substantially homogeneous mixed composition with the starch (that is, a composition that is transparent or translucent to the naked eye). "'Melting temperature'" means a temperature or temperature range in which the starch composition is melted or softened enough to be processed into starch fibers according to the present invention. It is important to understand that the composition of a meal is a pseudo-thermoplastic composition and therefore cannot exhibit pure "melting" behavior. The strength treatment / JHL degree refers to the temperature at which the starch composition of the present invention powder can be formed by the 'e.g.' drawing action. Elastic Constituent Body Referring to Figures 1-3, the elastic structural body 100 including pseudo thermoplastic starch fibers includes at least a first region 110 and a second region 120. Each of the first and second regions has at least one common strength property, such as a basic weight or density. The common intensity property of the first region 110 is numerically different from the common intensity property of the second region 120. For example, the density of the first region 110 may be higher than the density of the second region 120. The first and second regions 11 and 12 of the elastic structure 100 of the present invention are also different in their respective secret geometries. For example, in the figure], the first region 110 includes a substantially continuous network that forms a first plane at the first height when the structure 100 is placed on a flat surface; and the second region 120 may include Several individual areas of the entire substantially continuous network. In some specific examples, 'these domains may include individual projections, or "pillows," which extend outward from the network area to form a first section that is greater than the first height relative to the first flat surface. Two heights. It is necessary to understand that these pillows can also contain substantially continuous paper standards applicable to Chinese National Standard (CNS) A4 specifications (210 X 297 mm 7 ----- τ -.'------ ------ ^ --------- line — (Please read the notes on the back before filling out this page) 18 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs
555905 A7 Γ —---------B7 _ 五、發明說明(I6) 圖案及實質半連續之圖案。 於一具體例中,實質連續網絡區域可具有相對較高之 在度,且枕狀物具有相對較低之密度。於另一具體例中, 實質連續之網絡區域可具有相對較低之基本重量,且枕狀 物可具有相對較高之基本重量。於另一具體例中,實質連 、’ί之網絡區域可具有相對較低之密度,且枕狀物可具有相 對較高之密度。一具體例被考量,其間實質連續之網絡區 域可具有相對較而之基本重量,且枕狀物具有相對較低之 | 基本重量。 於另一具體例中,第二區域12〇可包含半連續網絡。 於第2圖中’第二區域12〇包含個別區域122(其係相似於第 1圖所示者);及半連續區域121(其係於X-Y平面(即藉由置 於平面上之構造體1〇〇之第一區域11〇形成之平面)之至少 一方向延伸)。 於第2圖所示之具體例中,彈性構造體1〇()包含第三區 域130,其具有至少一與第一區域之強度性質及第二區域 120之強度性質共同且數值上不同之強度性質。例如,第 一區域110可具有第一數值之共同之強度性質,第二區域 120可具有第二數值之共同之強度性質,且第三區域13〇可 具有第三數值之共同之強度性質,其中第一數值可與第二 數值不同,且第三數值可與第二數值及第一數值不同。 當如上所述之包含至少三不同區域11〇、12〇、13〇之 構造體被置於水平參考面(例如,X-Y平面),第一區域110 係界定具第一高度之平面,且第二區域丨20自其延伸以界 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐)555905 A7 Γ —--------- B7 _ 5. Description of the invention (I6) Patterns and substantially semi-continuous patterns. In a specific example, the substantially continuous network area may have a relatively high degree of presence and the pillows have a relatively low density. In another specific example, the substantially continuous network area may have a relatively low basis weight, and the pillow may have a relatively high basis weight. In another specific example, the substantially connected network area may have a relatively low density, and the pillow may have a relatively high density. A specific example is considered, in which the substantially continuous network area may have a relatively basic weight, and the pillow has a relatively low | basic weight. In another specific example, the second region 120 may include a semi-continuous network. In Figure 2, the 'second region 12o includes individual regions 122 (which are similar to those shown in Figure 1); and semi-continuous regions 121 (which are on the XY plane (that is, by the structure placed on the plane) (The plane formed by the first region 100 in 100) extends in at least one direction). In the specific example shown in FIG. 2, the elastic structure 10 () includes a third region 130, which has at least one strength that is common to the strength properties of the first region and the strength properties of the second region 120 and is numerically different. nature. For example, the first region 110 may have a common strength property with a first value, the second region 120 may have a common strength property with a second value, and the third region 13 may have a common strength property with a third value, where The first value may be different from the second value, and the third value may be different from the second value and the first value. When a structure containing at least three different regions 1110, 120, and 13o is placed on a horizontal reference plane (for example, an XY plane) as described above, the first region 110 is a plane defined by a first height, and the second Area 丨 20 extends from it. This paper size applies Chinese National Standard (CNS) A4 specification (210 X 297 mm).
------------- (請先閱讀背面之注意事項再填寫本頁) ^1 ϋ n I - •線- 經濟部智慧財產局員工消費合作社印製 555905 A7 B7 五、發明說明(17 ) 定第二高度。一具體例被考量,其間第三區域130界定第 三高度,其中第一、第二及第三高度之至少一者係不同於 其它高度之至少一者。例如,第三高度可為第一及第二高 度之間。 下表顯示(無限制性地)包含具不同(即,高、中或低) 強度性質之至少三區域之構造體100之具體例之某些可能 組合。所有此等具體例係包含於本發明範圍内。 強度性質 高 中 低 連續 不連續 不連續 連續 不連續 —— 連續 —— 不連續 半連續 半連續 半連續 半連續 半連續 不連續 半連續 半連續 —— 半連續 不連續 半連續 半連續 不連續 不連續 半連續 —— 半連續 不連續 連續 不連續 不連續 連續 —— 不連續 半連續 半連續 不連續 半連續 不連續 不連續 不連續 連續 不連續 不連續 半連續 不連續 不連續 不連續 不連續 — 連續 — 連續 不連續 —— 半連續 半連續 — 不連續 連續 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 20 (請先閱讀背面之注意事項再填寫本頁) 冒-------訂---------線! 555905 經濟部智慧財產局員工消費合作社印製------------- (Please read the notes on the back before filling out this page) ^ 1 ϋ n I-• Line-Printed by the Employee Consumption Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 555905 A7 B7 V. DESCRIPTION OF THE INVENTION (17) The second height is set. A specific example is considered, during which the third area 130 defines a third height, wherein at least one of the first, second and third heights is different from at least one of the other heights. For example, the third height may be between the first and second heights. The following table shows, without limitation, some possible combinations of specific examples of a structure 100 comprising at least three regions with different (ie, high, medium, or low) strength properties. All such specific examples are included within the scope of the present invention. Strength properties High-medium-low Continuous discontinuous discontinuous discontinuous discontinuous-continuous-discontinuous semicontinuous semicontinuous semicontinuous semicontinuous semicontinuous discontinuous semicontinuous semicontinuous-semicontinuous discontinuous semicontinuous semicontinuous discontinuous discontinuous semicontinuous Continuous-semi-continuous discontinuous discontinuous discontinuous continuous-discontinuous semi-continuous discontinuous discontinuous discontinuous discontinuous discontinuous discontinuous discontinuous discontinuous discontinuous discontinuous discontinuous discontinuous discontinuous Discontinuous-Semi-continuous Semi-continuous-Discontinuous Continuous This paper is sized according to the Chinese National Standard (CNS) A4 (210 X 297 mm) 20 (Please read the precautions on the back before filling this page) --- Order --------- Line! 555905 Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs
-------------AW (請先閱讀背面之注意事項再填寫本頁) ϋ n n A7 ---------B7 ^____ 五、發明說明(18) 第3圖顯示本發明之彈性構造體1〇〇之另一具體例,於 /、/、體例中第一區域120包含數個殿粉枕狀物,其中該 等枕狀物之至少一些係包含澱粉圓頂部份128及自澱粉圓 頂部份128延伸之澱粉懸臂部份129。澱粉懸臂部份129係 自χ-γ平面升高且以一角度自圓頂部份128延伸以於第一 區域no、自其延伸之澱粉圓頂部份128及澱粉懸臂部份129 間形成實質間隙空間(或“袋狀物,,)。 於大部份,由於能接收及保留大量流體之此等實質間 隙袋狀物115之存在,第3圖所圖示之彈性構造體1〇〇被認 為對特定基本重量係展現非常高之吸收特性。袋狀物ιΐ5 之特徵在於其間係不具或具有非常少量之澱粉纖維。 熟習此項技藝者能瞭解由於如下所探討之製備彈性構 造體100之方法,及因澱粉纖維及彈性構造體1〇〇其整體之 高彈性,存在於袋狀物115内之某些含量之個別澱粉纖維 可被容忍,只要此等澱粉纖維不干擾構造體100之設計圖 案及其所欲性質。於此内容中,“實質,,間隙袋狀物115一 辭係用以認知因構造體100及包含該構造體100之個別澱粉 纖維之咼彈性,某些微不足道含量之殿粉纖維或其部份可 於袋狀物115内發現。袋狀物n 5之密度係不大於〇〇〇5克/ 立方公分(g/cc),更特別係不大於〇.〇〇4g/cc,且更特別係 不大於0.003g/cc。 於另一方面,包含懸臂部份129之彈性構造體1〇〇之特 徵在於相對於不具懸臂部份129之相比擬構造體者之促進 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 訂· •線· 21------------- AW (Please read the notes on the back before filling this page) ϋ nn A7 --------- B7 ^ ____ V. Description of the invention (18) Article FIG. 3 shows another specific example of the elastic structure 100 of the present invention. In the first and second regions 120, the first region 120 includes several pillow powder pillows, and at least some of the pillows include starch. The dome portion 128 and a starch cantilever portion 129 extending from the starch dome portion 128. The starch cantilever portion 129 rises from the χ-γ plane and extends from the dome portion 128 at an angle to form a substantial gap between the first area no, the starch dome portion 128 extending therefrom, and the starch cantilever portion 129. (Or "bags,"). For the most part, due to the existence of these substantial gap bags 115 that can receive and retain a large amount of fluid, the elastic structure 100 shown in Figure 3 is considered to be The specific basis weight exhibits very high absorption characteristics. The pouch 5 is characterized by having no or very small amount of starch fibers in between. Those skilled in the art will understand the method for preparing the elastic structure 100 as discussed below, and Due to the overall high elasticity of the starch fibers and the elastic structure 100, individual starch fibers with a certain content existing in the bag 115 can be tolerated as long as these starch fibers do not interfere with the design pattern of the structure 100 and its structure. Desirable properties. In this context, "essentially, the term interstitial bag 115 is used to recognize that due to the elasticity of the structure 100 and the individual starch fibers containing the structure 100, some are insignificant. Content of the fibers or portions of the house dust can be found in the pocket 115. The density of the pouch n 5 is not more than 0.05 g / cm 3 (g / cc), more particularly not more than 0.004 g / cc, and more particularly not more than 0.003 g / cc. On the other hand, the elastic structure 100 including the cantilever portion 129 is characterized by the promotion of the pseudo-structure compared to the non-cantilever portion 129. This paper scale applies the Chinese National Standard (CNS) A4 specification (210 X 297 mm) Order · • Line · 21
-Γ--------- (請先閱讀背面之注意事項再填寫本頁) · --線· 經濟部智慧財產局員工消費合作社印製-Γ --------- (Please read the precautions on the back before filling out this page) ·-Line · Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs
555905 A7 p-----------B7__ 五、發明說明(23 ) 組成物包含具約1,〇〇〇至約2,000 000之重量平均分子量之 澱粉,且可含有與澱粉實質上相容且具有至少500,0=之 ί里平均刀子里之⑥聚合物。於_具體例中,殿粉組成物 彳具有約20重量%至約99重量%之支鏈殺粉。此共同讓渡 之申請案之揭示内容於此被併入以供參考。 依據本發明,澱粉聚合物可與水、塑化劑及其它添加 劑混合,且形成之熔融物可被加工處理(例如,擠塑)及建 構生產適於本發明彈性構造體之澱粉纖維。澱粉纖維可具 有少量至1〇〇°/°之澱粉,或係澱粉及其它適合材料(諸如, 纖維素、合成材料、蛋白質及其等之任意混合)之摻合物 澱粉聚合物可包含任何天然產生之澱粉、物理性改質 之澱粉或化學式改質之澱粉。適當之天然產生澱粉可包含 (無限制地)玉蜀黍澱粉、馬鈴薯澱粉、甘薯澱粉、小麥澱 粉、西殼椰子澱粉、芡粉澱粉、米澱粉、黃豆澱粉、葛澱 粉、羊齒澱粉、蓮澱粉、蠟質玉蜀黍澱粉、高澱粉醣玉米 澱粉及商業之澱粉醣粉末。天然產生之澱粉(特別是玉米 澱粉、馬鈴薯澱粉及小麥澱粉)係所選擇之澱粉聚合物(其 係因其可獲得性之故)。 物理性改質之澱粉係藉由改變其尺寸結構而形成。物 理性改質之澱粉可包含“·澱粉、分級澱粉、濕氣及熱處 理之澱粉及機械處理之澱粉。 化學改質之殿粉可藉由其〇H基與伸烷基氧化物及其 匕形成醚-、酯-、氨基甲酸乙酯_、氨基甲酸酯-或異氰酸 本紙張尺度細中國國家標準(CNS)A4規格blG X 297公爱) 26 555905 A7 五、發明說明(24) 部 智 慧 員 工 消 酯-之物質之反應而形成。羥基烷基、乙醯基或氨基曱酸 酯澱粉或其等之混合物係化學改質澱粉之具體例。化學改 夤澱粉之取代程度係0.05至3 0,更特別係〇〇5至〇2。 天然水含量可為約5重量%至約16重量%,更特別係 約8重里/〇至約12重量%。澱粉之澱粉醣含量係〇%至約8〇% ,且更特別係約20%至約3〇%。 塑化劑可被添加至澱粉聚合物以降低被製備之澱粉纖 維之玻璃轉移溫度,藉此促進其可撓性。此外,塑化劑 存在可降低熔融黏度,其因而促進熔融擠塑處理。塑化 係一種具至少一經基之有機化合物,例如,多元醇。山 糖醇、甘露糖醇、D-葡萄糖、聚乙烯基醇、乙二醇、 乙二醇、丙二醇、$丙二醇、藉、糖、果糖、甘油及其等 混合物已被發現係適合的。塑化劑之例子係包含約〇 ι 量%至約70重量%(更特別係約〇·2重量%至約%重量%,a 更特別係約0.5重量%至約1〇重量%)範圍含量之山梨糖醇 、蔗糖及果糖。 其它添加劑典型上可包含於搬粉聚合物,以作為加丄 處里u及用以改良物理性質,諸如,擠塑)殿粉纖維之彈 性、乾燥抗張強度及濕強度。添加劑典型上係以〇1重量 %至70重量%之量(其細非揮發性物料為基準計,表示該 含量係排除諸如水之揮發性物質計算之)存在。添加劑以 例子包含於限地)尿素 '尿切生物、交聯劑、乳化那 、界面活性劑、潤滑劑、蛋白質及其它驗鹽、生物可分解 之合成聚合物、峨、低熔融合成熱塑性聚合物、稠化樹脂 之 劑 梨 : 訂 且 工 之 劑 本紙張尺度用中國國家標準(CNS)A4規格⑵Q χ 297公g555905 A7 p ----------- B7__ 5. Description of the invention (23) The composition contains starch having a weight average molecular weight of about 1,000 to about 2,000,000, and may contain substantially the same starch as Compatible and have at least 500,0 = ⑥ polymers in average knives. In a specific example, the powder composition 彳 has about 20% by weight to about 99% by weight of a branched chain killing powder. The disclosure of this jointly assigned application is hereby incorporated by reference. According to the present invention, starch polymers can be mixed with water, plasticizers, and other additives, and the resulting melt can be processed (e.g., extruded) and constructed to produce starch fibers suitable for the elastic structures of the present invention. The starch fiber may have a small amount of starch to 100 ° / °, or a blend of starch and other suitable materials (such as cellulose, synthetic materials, proteins, and any combination thereof). The starch polymer may include any natural Produced starch, physically modified starch or chemically modified starch. Suitable naturally occurring starches may include (without limitation) maize starch, potato starch, sweet potato starch, wheat starch, crust coconut starch, rice starch, rice starch, soybean starch, kudzu starch, fern starch, lotus starch, waxy Corn starch, high starch sugar corn starch and commercial starch sugar powder. Naturally occurring starches (especially corn starch, potato starch and wheat starch) are selected starch polymers (because of their availability). Physically modified starch is formed by changing its dimensional structure. Physically modified starches can include "· starch, graded starch, moisture and heat-treated starch, and mechanically processed starch. The chemically modified starch powder can be formed by its 0H group and alkylene oxide and its dagger. Ether-, ester-, urethane_, urethane-, or isocyanate Paper size fine Chinese National Standard (CNS) A4 specification blG X 297 public love) 26 555905 A7 V. Description of the invention (24) Department It is formed by the reaction of sterilized esters of wise employees. Hydroxyalkyl, ethyl or amino starch or a mixture thereof is a specific example of chemically modified starch. The degree of substitution of chemically modified starch is 0.05 to 3 0, more specifically from 0.05 to 0.02. The natural water content may be from about 5% to about 16% by weight, more specifically from about 8% to about 12% by weight. The starch sugar content of starch is from 0% to About 80%, and more specifically about 20% to about 30%. A plasticizer can be added to the starch polymer to reduce the glass transition temperature of the starch fiber being prepared, thereby promoting its flexibility. In addition, Presence of plasticizer reduces melt viscosity, which promotes melt extrusion Plasticizing is an organic compound with at least one radical, for example, a polyhydric alcohol. Sorbitol, mannitol, D-glucose, polyvinyl alcohol, ethylene glycol, ethylene glycol, propylene glycol, $ propylene glycol, borrow, Sugars, fructose, glycerin, and mixtures thereof have been found to be suitable. Examples of plasticizers include from about 0% to about 70% by weight (more specifically from about 0.2% to about% by weight, a More specifically, it is sorbitol, sucrose, and fructose in the range of about 0.5% by weight to about 10% by weight. Other additives may typically be included in the powder-sweeping polymer to serve as a filler and to improve physical properties. , Such as, extruded) the elasticity, dry tensile strength and wet strength of the powder. The additives are typically based on the amount of 0.001% to 70% by weight (the fine non-volatile materials as the basis, indicating that the content is based on Exclude volatile substances such as water. Calculated) Existence. Additives are included in the limited area by example) Urea 'Urea-cutting organisms, Crosslinkers, Emulsifiers, Surfactants, Lubricants, Proteins and other salts, Biodegradable Synthetic polymerization Agents for synthetic thermoplastic polymers and thickened resins of low-melting, low-melting, and thickening resins Pear: custom-made agents This paper uses Chinese National Standard (CNS) A4 specifications ⑵Q χ 297 g
I 555905 A7 B7 經濟部智慧財產局員工消費合作社印製 五、發明說明(25) 、增充劑及其等之混合物。生物可分解之合成聚合物之例 子包含(不受限地)聚己内酯、聚羥基丁酯、聚羥基戊酯、 聚乳酸酯及其等之混合物。其它添加劑包含光學增亮劑、 抗氧化劑、阻燃劑、染料、色料及填料。對於本發明,包 含範圍係〇.5重量%至60重量%之含量之尿素之添加劑可有 利地被包含於澱粉組成物。 於此間使用之適當增充劑包含凝膠體;蔬菜蛋白質( 諸如,玉米蛋白質、葵花蛋白質、黃豆蛋白質、棉花子蛋 白質);及水溶性多醣(諸如,藻酸鹽、鹿角菜、胍耳膠、 瓊脂膠、阿拉伯樹膠及相關之膠,及果膠);及纖維素之 水溶性衍生物(諸如,烷基纖維素、羥基烷基纖維素、羧 基甲基纖維素等)。再者,水溶性合成聚合物(諸如,聚丙 烯酸、聚丙烯酸酯、聚乙烯基乙酸酯、聚乙烯基醇、聚乙 烯基吡咯烷酮等)可被使用。 潤滑劑化合物可進一步被添加以改良本發明方法期間 之澱粉材料之流動性質。潤滑劑化合物可包含動物性或蔬 菜f生之月曰肪較佳係其氫化形式,特別是室溫時呈固態者 。另外之潤滑劑物料包含單甘油酯及二甘油酯及磷酯(特 別是卵磷脂)。對於本發明,包含單甘油酯、甘油單硬脂 酸酯之潤滑化合物被認為係有利的。 進一步之添加劑(包含無機填料,諸如,鎂、铭、石夕 及鈦之氧化物)可被添加以作為不昂貴填料或加工處理助 劑。另外地,無機鹽(包含鹼金屬鹽、鹼土金屬鹽、磷酸 鹽專)可被作為加工處理助劑。 -----ί----------------^---------^--r (請先閱讀背面之注意事項再填寫本頁)I 555905 A7 B7 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs. 5. Description of the invention (25), supplements and their mixtures. Examples of biodegradable synthetic polymers include, without limitation, polycaprolactone, polyhydroxybutyl, polyhydroxypentyl, polylactate, and mixtures thereof. Other additives include optical brighteners, antioxidants, flame retardants, dyes, colorants and fillers. For the present invention, an additive containing urea in an amount ranging from 0.5% to 60% by weight may be favorably included in the starch composition. Suitable extenders used herein include gels; vegetable proteins (such as corn protein, sunflower protein, soybean protein, cotton seed protein); and water-soluble polysaccharides (such as alginate, carrageen, guar gum, Agar gum, gum arabic and related gums, and pectin); and water-soluble derivatives of cellulose (such as alkyl cellulose, hydroxyalkyl cellulose, carboxymethyl cellulose, etc.). Furthermore, water-soluble synthetic polymers such as polyacrylic acid, polyacrylate, polyvinyl acetate, polyvinyl alcohol, polyvinylpyrrolidone, etc. may be used. Lubricant compounds can be further added to improve the flow properties of starch materials during the process of the invention. Lubricant compounds may include animal or vegetable fats, preferably in hydrogenated form, especially those which are solid at room temperature. Other lubricant materials include monoglycerides and diglycerides and phosphoesters (especially lecithin). For the present invention, a lubricating compound containing a monoglyceride, glycerol monostearate is considered to be advantageous. Further additives (including inorganic fillers such as magnesium, Ming, Shixi and titanium oxides) can be added as inexpensive fillers or processing aids. In addition, inorganic salts (including alkali metal salts, alkaline earth metal salts, and phosphate salts) can be used as processing aids. ----- ί ---------------- ^ --------- ^-r (Please read the notes on the back before filling this page)
經濟部智慧財產局員工消費合作社印製 555905 A7 ---------— B7__ 五、發明說明(26 ) " 1 依所考里產物之特殊最終用而定可欲使用其它添加劑 例如,於諸如衛生紙、拋棄式紙巾、面紙及其它相似產 品之產品中,濕強度係一種所欲之性質。因此,一般係欲 於殿粉聚合物添加業界中稱為“濕強度,,樹脂之已知交聯劑 有關用於紙製品之濕強度樹脂型式之一般論文可於 TAPPI專文序號29之紙及紙板之濕強度,紙漿及紙工業之 技術協會(紐約,1965)中發現,其於此被併入以供參考。 最有用之濕強度樹脂一般係呈陽離子性。聚醯胺_表氣醇 樹脂係陽離子性之聚醯胺胺_表氣醇濕強度樹脂,其被發 現具特殊使用。適當型式之此等樹脂係描述於美國專利第 3,700,623號案(1972年10月24日頒發)及3,772,076號案 (1973年11月13日頒發),二者皆係頒給Keim,其揭示内容 在此被併入以供參考。一種商業來源之有用之聚醯胺-表 氣醇樹脂係德拉瓦州,威明頓之Hercuies公司上市之商品 名為Kymene™之此等樹脂。 乙醛酸酯化之聚丙烯醯胺樹脂亦被發現可作為濕強度 树脂。此等樹脂被描述於美國專利第3,556,932 (1971年1 月19日頒給Coscia等人)及3,556,933號案(1971年1月19曰 頒給Williams等人),其揭示内容在此被併入以供參考。 乙酸酸酯化之聚丙稀酷胺樹脂之一種商業來源係康乃狄克 州,史丹佛之Cytec公司,其係上市商品名為parezTM 631 NC 之此一樹脂。 可被用於本發明之其它水溶性陽離子性樹脂係尿素曱 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 29Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 555905 A7 ---------- B7__ V. Description of the Invention (26) " 1 Depending on the special end use of the product under test, other additives may be used, such as In products such as toilet paper, disposable paper towels, facial tissues and other similar products, wet strength is a desirable property. Therefore, it is generally referred to as "wet strength" in the polymer powder adding industry. The resin's known cross-linking agent. The general paper on the type of wet strength resin used in paper products can be found in the paper and cardboard of TAPPI article number 29. Wet strength, found in the Technical Association of the Pulp and Paper Industry (New York, 1965), which is hereby incorporated by reference. The most useful wet strength resins are generally cationic. Polyammonium amine_epoxy alcohol resin cations Polyammonium amine_epoxy alcohol wet strength resin, which has been found to have special uses. Appropriate types of these resins are described in US Patent Nos. 3,700,623 (issued October 24, 1972) and 3,772,076 ( (Issued November 13, 1973), both of which were awarded to Keim, the disclosures of which are incorporated herein by reference. A useful commercial-derived polyamine-epoxy alcohol resin is Delaware, WA These resins are marketed under the tradename Kymene ™ by Hercuies Corporation of Minton. Glyoxylated polypropylene amidamine resins have also been found as wet strength resins. These resins are described in US Patent No. 3,556,932 (11971) Month 19 To Coscia et al. And Case No. 3,556,933 (to Williams et al., January 19, 1971), the disclosures of which are hereby incorporated by reference. A commercial source of acetated polypropylene amine resin It is a Cytec company from Stanford, Connecticut, which is a resin listed on the market under the trade name parezTM 631 NC. Other water-soluble cationic resins that can be used in the present invention are urea. The paper size is applicable to Chinese national standards (CNS) A4 size (210 X 297 mm) 29
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發明說明(27 經濟部智慧財產局員工消費合作社印製 :及蜜胺甲趁樹脂。此等多官能基樹脂之更普遍官能基係 s氮基,諸如,胺基及附接至氮之甲基醇基。聚伸乙基亞 气之細月曰亦發現可用於本發明。此外,暫時性之濕強 度树月曰(諸如,Caldas 1〇(由日本之Carlit製造)及c〇B〇nd 1000 (由國立澱粉及化學公司製造)可被用於本發明。 對於本發明’一種交聯劑係濕強度樹脂KymeneTM, 八a里範圍係約01重量%至約1〇重量%,且更特別係約〇·ι 重量°/。至約3重量%。 為製備適於本發明彈性構造體1〇〇之澱粉纖維,澱粉 組成物需於處理期間展現某些流變行為,諸如,特定之拉 伸黏度及特定之毛細數。當然,加工處理型式(例如,熔 融人‘電紡絲專)可指示殿粉組成物之所需流變性質。 拉伸或伸長黏度(77 e)係與澱粉組成物之熔融拉伸性 有關,且對於拉伸處理(諸如,澱粉纖維之製備)係特別重 要。拉伸黏度包含三種型式(其係依組成物之變形型式而 定):單軸或簡單之拉伸黏度、雙軸拉伸黏度及純剪切拉 伸黏度。單軸拉伸黏度對於單軸拉伸處理(諸如,機械式 延伸、熔融吹製、紡粘及電紡絲)係特別重要。其它二種 拉伸黏度對於雙軸拉伸或製備薄膜、發泡體、片材或零件 之成形處理係重要的。 對於傳統之纖維紡絲之熱塑性材料(諸如,聚稀烴、 聚醯胺及聚酯),其於此等傳統熱塑性材料及其摻合物之 拉伸黏度及剪切黏度間係具強烈之相互關係。即,物料之 可紡絲性可簡單地藉由熔融剪切黏度決定,即使可紡絲 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) ~^〇 :--___ -3 -------------訂---------線-- (請先閱讀背面之注意事項再填寫本頁) 555905 A7 經濟部智慧財產局員工消費合作社印製 五、發明說明(28 係主要藉由熔融拉伸黏度控制之性質。此相互關係係相當 強烈’如此,纖維工業於選擇及配製可熔紡之材料時可依 賴熔融剪切黏度。熔融拉伸黏度係很少被作為產業之篩選 工具。 因此’驚人地發現本發明之澱粉組成物無需展現剪切 及拉伸黏度間之此一相互關係。於此之澱粉組成物可展現 非牛頓流體之典型熔融流動行為,且因而可展現應變硬化 行為即,拉伸黏度係於應變或變形增加時增加。 例如,依據本發明選擇之高聚合物被添加至激粉組成 物時,組成物之剪切黏度保持相對呈未改變,或些微減少 。基於傳統智慧,此一澱粉組成物被預期展現減低之熔融 處理性,且不被預期係適於熔融拉伸處理。但是,驚人地 發現於此之澱粉組成物係顯示拉伸黏度之顯著增加,即使 於小量高聚合物被添加時亦如此。因此,此間之澱粉組成 物被發現具促進之熔融拉伸性,且係適於熔融拉伸處理, 特別是包含熔融吹製、紡粘及電紡絲者。 具有少於約30巴斯卡·秒(pa · s)(更特別係約〇1 pa • s至約1〇 pa · s,更特別係約工至約8 pa · s)之剪切黏度( 依據其後揭示之測試方法測量)之澱粉組成物係可用於此 間之炼融拉細處理方法。此間之某些殿粉組成物可具有低 熔融黏度,如此,其可於典型上用於黏性流體之傳統聚合 物處理設備(諸如,配置計量泵及紡絲板之靜式混合物)内 被混合、運送或其它處理。澱粉組成物之剪切黏度可藉由 殿粉之分子量及分子量分佈、高聚合物之分子量及所用 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公t ) . ^ ------^---------線— (請先閱讀背面之注意事項再填寫本頁) 31 555905 A7Description of the invention (27 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs: and melamine resins. The more common functional groups of these multifunctional resins are nitrogen groups, such as amine groups and methyl groups attached to nitrogen Alcohol group. The fine month of polyethene is also found to be useful in the present invention. In addition, the temporary wet strength tree month (such as Caldas 10 (manufactured by Carlit in Japan) and coBond 1000) (Manufactured by National Starch & Chemical Co., Ltd.) can be used in the present invention. For the present invention, 'a crosslinker-based wet strength resin KymeneTM, the range of about 80 to about 10% by weight and more particularly about About 0.00% by weight to about 3% by weight. In order to prepare starch fibers suitable for the elastic structure 100 of the present invention, the starch composition needs to exhibit certain rheological behavior during processing, such as specific stretching Viscosity and specific capillary number. Of course, the type of processing (for example, melter's electrospinning) can indicate the desired rheological properties of the powder composition. The tensile or elongation viscosity (77 e) is related to the starch composition Related to melt stretchability, and for stretch Processing (such as the preparation of starch fibers) is particularly important. The tensile viscosity includes three types (which depend on the deformation type of the composition): uniaxial or simple tensile viscosity, biaxial tensile viscosity, and pure shear Stretching viscosity. Uniaxial stretching viscosity is particularly important for uniaxial stretching processes such as mechanical stretching, melt blowing, spunbonding, and electrospinning. The other two types of stretching viscosity are for biaxial stretching or preparation. The forming of films, foams, sheets or parts is important. For traditional fiber-spun thermoplastic materials (such as polyolefins, polyamides, and polyesters), these traditional thermoplastic materials and their There is a strong correlation between the tensile viscosity and the shear viscosity of the blend. That is, the spinnability of the material can be simply determined by the melt shear viscosity, even if the spinnable paper size is in accordance with Chinese national standards ( CNS) A4 specification (210 X 297 mm) ~ ^ 〇: --___ -3 ------------- Order --------- line-(Please read first (Notes on the back, please fill out this page) 555905 A7 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs Description of the invention (28 is a property mainly controlled by melt stretch viscosity. This correlation is quite strong. 'So, the fiber industry can rely on melt shear viscosity when selecting and formulating melt-spinnable materials. Melt stretch viscosity is very It is rarely used as a screening tool in the industry. Therefore, it is surprisingly discovered that the starch composition of the present invention does not need to exhibit this correlation between shear and stretch viscosity. The starch composition here can exhibit the typical melt flow behavior of non-Newtonian fluids , And thus can exhibit strain hardening behavior, that is, the tensile viscosity increases as strain or deformation increases. For example, when a high polymer selected according to the present invention is added to a powder composition, the shear viscosity of the composition remains relatively constant Unchanged or slightly reduced. Based on conventional wisdom, this starch composition is expected to exhibit reduced melt handleability and is not expected to be suitable for melt stretch processing. However, it was surprisingly found that the starch composition system here showed a significant increase in tensile viscosity, even when a small amount of a high polymer was added. Therefore, the starch composition here has been found to have promoted melt stretchability and is suitable for melt stretch processing, especially those including melt blown, spunbond, and electrospinning. Has a shear viscosity of less than about 30 basca · seconds (pa · s) (more specifically about 0 Pa · s to about 10 Pa · s, and more specifically about 8 Pa · s) The starch composition (measured in accordance with the test method disclosed later) can be used for the smelting, pulverizing, and thinning treatment method. Some of the powder compositions here may have low melt viscosity, so that they can be mixed in traditional polymer processing equipment typically used for viscous fluids, such as static mixtures equipped with metering pumps and spinnerets , Shipping or other processing. The shear viscosity of the starch composition can be determined by the molecular weight and molecular weight distribution of the starch powder, the molecular weight of the high polymer, and the paper size used. The Chinese National Standard (CNS) A4 specification (210 X 297 g t) is applicable. ^ ---- -^ --------- line — (Please read the precautions on the back before filling this page) 31 555905 A7
555905 經濟部智慧財產局員工消費合作社印製 A7 ----- --B7____ 五、發明說明(30) 再者’實質上可與澱粉相容之高聚合物於促進澱粉組成物 之溶融拉伸性係最有效。 已發現當選擇之高聚合物被添加至組成物時,用於熔 融拉伸處理之澱粉組成物具有以至少丨〇之因子增加之拉伸 士占度典型地’當選擇之高聚合物被添加時,本發明之殿 粉組成物顯示約1〇至約5〇〇(更特別係約2〇至約3〇〇,更特 別係約30至約1〇0)之因子之拉伸黏度增加。高聚合物含量 愈鬲,拉伸黏度之增加愈大。高聚合物可被添加以使拉伸 黏度調整至於6之Hencky應變時達200至2000Pa · s之值。 例如,0.001%至〇·1%含量之具丨百萬至丨千5百萬之分子量 (MW)之聚丙烯醯胺可被添加以包含澱粉組成物。 被使用之澱粉之形式及含量亦可對澱粉組成物之拉伸 黏度具一衝擊性。一般,當澱粉之直鏈澱粉含量減少時, 拉伸黏度增加。再者,一般,當指定範圍内之殿粉之分子 里立曰加時,拉伸黏度增加。最近,一般,當組成物内之殿 粉含量增加,拉伸黏度增加。(相反地,一般,當組成物 内之添加劑含量增加時,拉伸黏度減少)。 殿粉組成物之溫度可顯著影響殺粉組成物之拉伸黏度 。為了本發明之目的,若對於所用之特殊方法適合的話, 用以控制殿粉組成物溫度之傳統方法可被使用。例如,於 其中激粉纖維藉由經模具擠塑生產之具體例中,模具溫度 對於被經其擠塑之澱粉組成物之拉伸黏度具顯著衝擊。一 般,當《組成物之溫度增加時,激粉組成物之拉伸黏度 減少。殺粉組成物之溫度範圍可為約2(TC至約18代,更 297公釐) 4 Γ ^---------線—η (請先閱讀背面之注意事項再填寫本頁) 33 555905 A7555905 Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 ----- --B7 ____ V. Description of the invention (30) Furthermore, 'High polymers that are substantially compatible with starch can promote the melting and stretching of starch composition Sexuality is most effective. It has been found that when a selected high polymer is added to the composition, the starch composition used for melt stretching treatment has an increased tensile occupancy by a factor of at least 0, typically 'when the selected high polymer is added At this time, the composition of the present invention powder exhibits an increase in the stretch viscosity of a factor of about 10 to about 500 (more specifically, about 20 to about 300, and more specifically about 30 to about 100). The higher the polymer content, the greater the increase in tensile viscosity. A high polymer can be added to adjust the tensile viscosity to a value of 200 to 2000 Pa · s at a Hencky strain of 6. For example, polypropylene amidamide having a molecular weight (MW) ranging from 0.001% to 0.1% may be added to include a starch composition. The form and content of the starch used can also have an impact on the stretch viscosity of the starch composition. Generally, when the amylose content of starch decreases, the stretch viscosity increases. Furthermore, in general, when the molecular weight of the powder within the specified range is increased, the tensile viscosity increases. Recently, in general, as the content of powder in the composition increases, the tensile viscosity increases. (Conversely, in general, as the content of additives in the composition increases, the tensile viscosity decreases). The temperature of the powder composition can significantly affect the tensile viscosity of the powder-killing composition. For the purpose of the present invention, conventional methods for controlling the temperature of the powder composition can be used if appropriate for the particular method used. For example, in a specific example in which powdered fibers are produced by extrusion through a mold, the mold temperature has a significant impact on the stretch viscosity of the starch composition extruded therefrom. Generally, as the temperature of the composition increases, the tensile viscosity of the powder composition decreases. The temperature range of the powder-killing composition can be about 2 (TC to about 18th generation, more 297 mm) 4 Γ ^ --------- line—η (Please read the precautions on the back before filling this page ) 33 555905 A7
經濟部智慧財產局員工消費合作社印製 特別係約20t:至約9(TC,且更特別係約5〇t至約8〇t。需 瞭解澱粉組成物中之固體之存在或缺乏會影響其所需溫2 特魯頓比例(Tr)可被用以表示拉伸流動行為。特魯頓 比例係以拉伸黏度(e)及剪切黏度㈠s)間之比例界定。Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs is especially about 20t: to about 9 ° C, and more specifically about 50t to about 80t. It is necessary to understand that the presence or absence of solids in the starch composition will affect it The required temperature 2 The Truton ratio (Tr) can be used to express the tensile flow behavior. The Truton ratio is defined by the ratio between the tensile viscosity (e) and the shear viscosity (s).
Tr=7? c(e * ,t)/v s ? 其中拉伸黏度係依變形比例(ε ·)及時間⑴而定。 對於牛頓流體,單軸拉伸特魯頓比例具有3之常數。對於 非牛頓流體’如此間之殿粉組成物,拉伸黏度係依變形比 例(ε ·)及時間⑴而定。亦發現本發明之可熔融處理之組 成物典型上具有至少約3之特魯頓比例。典型上,當於加 工處理溫度及於6之Hencky應變時呈700s·1之拉伸比例時 測量時,特魯頓比例範圍係約10至約5,00〇,特別係約2〇 至約1,000,且更特別係約30至約500。 申請人亦發現其間澱粉纖維係藉由擠塑生產之具體 例中,當通過擠塑模具時,澱粉組成物之毛細數(Ca)對於 溶融加工處理性係重要的。毛細數係表示黏性流體力對表 面張力之比例之數值。接近毛細模具出口,若黏力未明顯 大於表面張力,流體纖維會回復成滴液,其一般係稱為“ 霧化”。毛細數係依據下述方程式計算:Tr = 7? C (e *, t) / v s? Where the tensile viscosity is determined by the deformation ratio (ε ·) and time ⑴. For Newtonian fluids, the uniaxially stretched Truton ratio has a constant of three. For a non-Newtonian fluid 'composition like this, the tensile viscosity is determined by the deformation ratio (ε ·) and time ⑴. It has also been found that the melt-processible composition of the present invention typically has a Truton ratio of at least about 3. Typically, when measured at a processing temperature and a tensile ratio of 700 s · 1 at a Hencky strain of 6, the Trudon ratio ranges from about 10 to about 5,000, and particularly from about 20 to about 1 10,000, and more particularly about 30 to about 500. The applicant has also found that in specific examples in which starch fibers are produced by extrusion, the capillary number (Ca) of the starch composition is important for melt processing when passing through an extrusion die. Capillary number refers to the value of the ratio of viscous fluid force to surface tension. Close to the exit of the capillary die, if the viscosity is not significantly greater than the surface tension, the fluid fibers will return to dripping, which is generally referred to as "atomization". Capillary system is calculated according to the following equation:
Ca=( η s · Q)/( ^ · r2 · cr ) 其中7/ s係於3000 s_1剪切速率時測量之剪切黏度(巴 斯卡·秒);Q係經毛細模具之體積流體流速(m3/s) ; r係毛 細模具之半徑(公尺)(對於非圓形噴絲孔,等化之直徑/半 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 34 I. Γ-----------訂---------線--U. (請先閱讀背面之注意事項再填寫本頁} 555905 A7 B7 經濟部智慧財產局員工消費合作社印製 五、發明說明(32 ) 徑可被使用);且CT係流體之表面張力(牛頓/公尺)。 因如上所述毛細數係與剪切黏度有關,其係受影響 剪切黏度之相同因素且以相似方式影響之。於此間使用時 ,與毛細數或表面張力結合之“本質,,(inherent)一辭係指 不受外在因素(例如,電流體之存在)影響之澱粉組成物性 質。‘‘有效”一辭係指受外在因素(例如,電流體之存在)影 響之澱粉組成物性質。 於本發明之一具體例中,可熔融處理之澱粉組成物 於通過模具時具有至少0.01之本質毛細數,及至少1.0之 有效毛細數。無靜電時,對於形成纖維穩定性,毛細數需 大於1,對於形成纖維之強烈穩定性,毛細數需大於5。具 靜電時,電荷斥力抵消表面張力效用,因此本質毛細數( 無電荷存在時測量)可少於丨。當電動勢被施用於被成形之 纖維時,依下述方程式為基準,有效表面張力被減少且有 效毛細數被增加: 雖然毛細數可以不同形式表示,可被用以決定本質 毛細數之代表性方程式係:Ca = (η s · Q) / (^ · r2 · cr) where 7 / s is the shear viscosity measured at 3000 s_1 shear rate (basca · sec); Q is the volumetric fluid flow rate through the capillary mold (M3 / s); r is the radius of the capillary mold (meters) (for non-circular spinneret, equalized diameter / half paper size applies Chinese National Standard (CNS) A4 specification (210 X 297 mm) 34 I. Γ ----------- Order --------- line--U. (Please read the notes on the back before filling this page} 555905 A7 B7 Intellectual Property of the Ministry of Economic Affairs Printed by the Bureau ’s Consumer Cooperatives. 5. Description of the invention (32) diameter can be used); and surface tension of CT fluid (Newton / meter). Capillary number is related to shear viscosity as mentioned above, which is affected. Shear viscosity is the same factor and affects it in a similar way. As used herein, the term "inherent" combined with capillary number or surface tension refers to being free from external factors (eg, the presence of a galvanic fluid) Affected properties of starch composition. The term "effective" refers to properties of starch composition that are affected by external factors such as the presence of galvanic fluids. In a specific example of the present invention, the melt-processable starch composition has an intrinsic capillary number of at least 0.01 and an effective capillary number of at least 1.0 when passing through the mold. When there is no static electricity, the capillary number needs to be greater than that for fiber formation stability. 1. For the strong stability of the forming fiber, the capillary number needs to be greater than 5. When there is static electricity, the charge repulsion offsets the surface tension effect, so the essential capillary number (measured when no charge exists) can be less than 丨. When the electromotive force is applied to the formed In the fiber, the effective surface tension is reduced and the effective capillary number is increased according to the following equation: Although the capillary number can be expressed in different forms, it can be used to determine the representative equation system of the essential capillary number:
Ca本質=7? s · v / σ , 其中· Ca本質係本質毛細數 β s係流體之剪切黏度 y係流體之線性速率 J係流體之表面張力 因其與本發明有關,代表性之例子具下述組成及性 質。 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公髮)-------- -J5 - -----Γ---Λ------------^---------^--r (請先閱讀背面之注意事項再填寫本頁) 555905 A7 B7 經濟部智慧財產局員工消費合作社印製 五、發明說明(33) 配方 天然澱粉公司之純膠59 40.00% 去離子水 59.99% Cytec之Superfloe N-300 LMW(高 0.01% 分子量聚丙烯醯胺) 操作溫度 120T 3000S-1時之剪切黏度 0.1 Pa · s 喷嘴直徑 .0254公分 線性速率 .236公尺/秒 本質表面張力 72達因/公分 實驗地,流體上無靜電電荷,此物料會流經噴嘴尖端 ’形成小液滴,然後於重力作用下以個別液滴滴下。當系 統上之電動勢增加時,滴液尺寸變小,且開始加速至研磨 機構。當電動勢(對此樣品係25千伏特)達臨界值時,滴液 不再於噴嘴尖端形成,且小的連續纖維自噴嘴尖端流出。 因此,所施加之電動勢現己克服表面張力,排除毛細失敗 模式。有效毛細數現係大於丨。實驗室之實驗(以所述之溶 液及實驗結構)產生實質連續之纖維。纖維係以纖維墊之 形式被收集於真空篩網上。經由光學顯微術分析顯示形成 之纖維係連續且具3至5微米之直徑。 於某些具體例中,本質毛細數可為至少丨,更特別係1 至1〇〇,更特別係約3至約50,且更特別係約5至約3〇。、 -----·----:------------訂---------線— (請先閱讀背面之注咅?事項再填寫本頁)Ca essence = 7? S · v / σ, where · Ca essence is the essential capillary number β s is the shear viscosity of the fluid y is the linear velocity of the fluid J is the surface tension of the fluid because it is related to the present invention, a representative example It has the following composition and properties. This paper size is applicable to China National Standard (CNS) A4 specification (210 X 297) -------- -J5------ Γ --- Λ ---------- -^ --------- ^-r (Please read the notes on the back before filling this page) 555905 A7 B7 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs V. Invention Description (33) Formula Pure starch from Natural Starch Company 59 40.00% Deionized water 59.99% Cytec Superfloe N-300 LMW (0.01% high molecular weight polypropylene amidamine) Shear viscosity at operating temperature 120T 3000S-1 0.1 Pa · s Nozzle diameter. 0254 The linear velocity is .236 meters / second. The intrinsic surface tension is 72 dyne / cm. Experimentally, there is no electrostatic charge on the fluid. This material will flow through the tip of the nozzle to form small droplets, and then drop by individual droplets under the action of gravity. As the electromotive force on the system increases, the droplet size becomes smaller and starts accelerating to the grinding mechanism. When the electromotive force (25 kV for this sample) reached a critical value, drips no longer formed at the nozzle tip, and small continuous fibers flowed out of the nozzle tip. Therefore, the applied electromotive force has now overcome the surface tension and eliminated the capillary failure mode. The effective capillary number is now greater than 丨. Laboratory experiments (with the solution and experimental structure described) produced substantially continuous fibers. The fibers are collected in the form of a fiber mat on a vacuum screen. Analysis by optical microscopy showed that the formed fibers were continuous and had a diameter of 3 to 5 microns. In some specific examples, the essential capillary number may be at least 丨, more specifically about 1 to 100, more specifically about 3 to about 50, and even more specifically about 5 to about 30. , ----- · ----: ------------ Order --------- Line — (Please read the note on the back? Matters before filling out this page )
555905 A7555905 A7
555905555905
經濟部智慧財產局員工消費合作社印製Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs
---------------^w! (請先閱讀背面之注意事項再填寫本頁) -線· 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公爱) 之水加上添加之水)範圍係約5%至約80%,且更特別係約 10%至約60%(其係以相較於澱粉材料之總重量計)。澱粉 材料被加熱至足以形成假熱塑性熔融物之升高溫度。此溫 度典型上係高於形成材料之玻璃轉移溫度及/或熔融溫度 。本發明之假熱塑性熔融物係如業界所知之具依黏度而定 之男切率之t合物流體。黏度係依增加之剪切率及增加之 溫度而減少。 澱粉材料可於低濃度水存在中之密閉體積内加熱,以 使澱粉材料轉化成假熱塑性熔融物。密閉體積可為密閉容 裔或藉由於擠塑設備之螺桿内發生之供料之密封作用產生 之體積。密閉容器内產生之壓力包含因水之蒸氣壓之壓力 及因擠塑器螺桿·套筒内之材料壓縮產生之壓力。 鏈斷裂催化劑(其係藉由分裂澱粉巨分子内之糖替鏈 而降低分子量,造成澱粉平均分子量降低),可被用以降 低假熱塑性熔融物之黏度。適當催化劑包含無機及有機之 酸。適當之無機酸包含氣氫酸、硫酸、硝酸、磷酸及硼酸 ,及聚鹼酸之部份鹽(例如,NaHS〇4NAH2P〇4等)。適 當之有機酸包含甲酸、乙酸、丙酸、丁酸、乳酸、二醇酸 、草酸、擰檬酸、酒石酸、衣康酸、琥珀酸及其它業界已 知之有機酸(包含聚鹼酸之部份鹽)。氫氯酸、硫酸及擰檬 酸(包含其等之混合物)可被有利地用於本發明。 所用之未改良澱粉之分子量之降低可以2至5000之因 子(更特別4至4000之因子)降低。催化劑濃度範圍係每莫 耳無水葡萄糖單元係1〇-6至10-2莫耳之催化劑,且更特別 38 555905 A7 五、發明說明(36, 係莫耳無水葡萄糖單元係〇·ΐ X 1〇·3至5 X 1〇-3莫耳之催化 劑。 第7圖中,澱粉組成物被供應於用以製備本發明彈性 構造體100之澱粉纖維之電紡絲生產之裝置1〇内。裝置1〇 包含外殼11,其係被建構成用以接收(箭頭Α)被保留於其 間及經模具頭13之喷射口 14擠塑(箭頭D)成澱粉纖維之 澱粉組成物17。環形腔穴12可被提供以循環(箭頭B&c)加 熱流體,其係使澱粉組成物加熱至所欲溫度。其它業界所 知之加熱裝置(諸如,使用電加熱、脈衝燃燒、水-及蒸氣 •加熱者)可被用以加熱澱粉組成物。 電場可經由,例如,充電探針直接供應至澱粉溶液, 或至外殼11及/或擠塑模具13。若要的話,模製元件2〇〇可 以相反於被擠塑之澱粉纖維之電荷之電荷充電之。另外, 模製元件可被研磨。電位差可為5kv至60kv,且更特別係 20kV至40kV。 然後,數個擠塑澱粉纖維可被沈積於以機械方向]^1〇 "[亍進之模製元件200 ’其係距裝置1 〇某一距離。此距離廡 足以使澱粉纖維延伸及其後乾燥,且同時於離開噴射噴嘴 14及模製元件200之澱粉纖維間保持不同電荷。為此目的 ,乾燥空氣流可被供應至數澱粉纖維以造成數殿粉纖維以 一角度轉向。此能使喷射喷嘴14及模製元件2〇〇間保持最 小距離--以於其間保持不同電何’且同時,使喷嘴及模製 元件200間之一部份纖維之長度呈最大一以便有效乾燥纖 維。於此一配置中,模製元件200可以相對於離開喷射喷 (請先閱讀背面之注意事項再填寫本頁) -------訂---------線! 經濟部智慧財產局員工消費合作社印製 五、發明說明(39) 需)’目案係非無規及重複的。纖維接觸側加之三 維圖案可包含實質連續之圖案(第4圖)、實質半連續之圖 案(第5圖)、包含數個別凸出之圖案(第頂)或其等之任意 組合。當該粉纖維被沈積於模製元件鳩之纖維接觸側 201上,婁丈彈性殿粉纖維係至少部份順應模製元件獅之模 製圖案。 ' 模製元件200可包含皮帶或帶材,當其置於χ_γ參考 平面(其中X-平面係垂直於χ_γ平面)時係巨觀單平面。相 似地,彈性構造體100可被認為係巨觀之單一平面且係位 於平行於Χ-Υ平面之平面。垂直於χ_γ平面者係2_方向, 沿此方向沿伸者係彈性構造體100之徑度或長度,或模製 元件200或彈性構造體1〇〇之不同區域之高度。 若要的話,包含皮帶之模製元件2〇〇可以加壓毛數實 施。依據本發明使用之適當加壓毛氈可依據美國專利第 經濟部智慧財產局員工消費合作社印製 5,549,790號案(1996年 8 月 27 曰頒給 Phan);第 5,556,509號 案(1996年9月17曰頒給Trokhan等人);第5,580,423號案 (1996年12月3日頒給Ampulski等人);第5,609,725號案 (1997年 3 月 11 曰頒給Phan);第 5,629,052號案(1997年 3 月 13 曰分頒給Trokhan等人);第5,637,194號案(1997年6月10曰 頒給Ampulski);第5,674,663號案(1997年1〇月7日頒給--------------- ^ w! (Please read the precautions on the back before filling out this page) -Line · This paper size applies to China National Standard (CNS) A4 (210 X 297 Public love) water plus added water) ranges from about 5% to about 80%, and more specifically from about 10% to about 60% (which is based on the total weight compared to the starch material). The starch material is heated to an elevated temperature sufficient to form a pseudo-thermoplastic melt. This temperature is typically higher than the glass transition temperature and / or melting temperature of the forming material. The pseudo-thermoplastic melt of the present invention is a t-composition fluid having a male shear rate dependent on viscosity as known in the art. Viscosity decreases with increasing shear rate and increasing temperature. The starch material can be heated in a closed volume in the presence of low concentration water to convert the starch material into a pseudo-thermoplastic melt. The confined volume can be a confined volume or a volume created by the sealing effect of the feed occurring within the screw of the extrusion equipment. The pressure generated in the closed container includes the pressure due to the vapor pressure of water and the pressure due to the compression of the material in the extruder screw and sleeve. Chain-breaking catalysts (which reduce molecular weight by breaking down sugars in the starch macromolecules to reduce the average molecular weight of starch) can be used to reduce the viscosity of pseudo-thermoplastic melts. Suitable catalysts include inorganic and organic acids. Suitable inorganic acids include hydrogen, sulfuric, nitric, phosphoric, and boric acids, and partial salts of polybasic acids (eg, NaHS04NAH2P04, etc.). Suitable organic acids include formic acid, acetic acid, propionic acid, butyric acid, lactic acid, glycolic acid, oxalic acid, citric acid, tartaric acid, itaconic acid, succinic acid, and other organic acids known in the industry (including portions of polybasic acid) salt). Hydrochloric acid, sulfuric acid and citric acid (including mixtures thereof) can be advantageously used in the present invention. The reduction in molecular weight of the unmodified starch used can be reduced by a factor of 2 to 5000 (more specifically a factor of 4 to 4000). The catalyst concentration range is a catalyst of 10-6 to 10-2 moles per mole of anhydrous glucose unit, and more specifically 38 555905 A7 V. Description of the invention (36, Moore anhydrous glucose unit is 0 · ΐ X 1〇 · 3 to 5 X 10-3 Molar catalyst. In Fig. 7, the starch composition is supplied in a device 10 for electrospinning production of starch fibers for preparing the elastic structure 100 of the present invention. Device 1 〇Contains a shell 11 which is constructed to receive (arrow A) a starch composition 17 that is retained (arrow D) and extruded (arrow D) into starch fibers through an injection port 14 of a die head 13. The annular cavity 12 may Provided with a circulating (arrow B & c) heating fluid that heats the starch composition to the desired temperature. Other heating devices known in the industry (such as using electric heating, pulse combustion, water- and steam • heaters) It can be used to heat the starch composition. The electric field can be supplied directly to the starch solution via, for example, a charging probe, or to the housing 11 and / or the extrusion mold 13. If desired, the molding element 200 can be reversed from being Charge of extruded starch fiber Electric. In addition, the molding element can be ground. The potential difference can be 5kv to 60kv, and more specifically 20kV to 40kV. Then, several extruded starch fibers can be deposited in a mechanical direction] ^ 1〇 " [亍The advanced molding element 200 'is at a distance from the device 10. This distance is sufficient to allow the starch fibers to extend and then dry, while maintaining different charges between the starch fibers leaving the spray nozzle 14 and the molding element 200. To this end, a stream of dry air can be supplied to the starch fiber to cause the number of powder fibers to turn at an angle. This enables a minimum distance between the spray nozzle 14 and the molding element 200-to maintain different electrical power between them. What's more, at the same time, the length of a part of the fiber between the nozzle and the molding element 200 is maximized to effectively dry the fiber. In this configuration, the molding element 200 can be sprayed relative to the jet (please read the back Please fill in this page again for the matters needing attention) ------- Order --------- line! Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs V. Invention Description (39) Required) The item is not Random and repetitive. The fiber contact side plus the three-dimensional pattern may include a substantially continuous pattern (Figure 4), a substantially semi-continuous pattern (Figure 5), a pattern including several individual protrusions (top), or any combination thereof. When the powder fiber is deposited on the fiber-contacting side 201 of the molding element, the Lou Zhang elastic fiber powder system at least partially conforms to the molding pattern of the molding element Lion. The molding element 200 may include a belt or a strip, which is a macroscopic single plane when it is placed on the χ_γ reference plane (where the X-plane is perpendicular to the χ_γ plane). Similarly, the elastic structure 100 can be regarded as a single plane of macroscopic view and located on a plane parallel to the X-Y plane. Those perpendicular to the χ_γ plane are 2 directions, and along this direction are the diameter or length of the elastic structure 100, or the height of different areas of the molded element 200 or the elastic structure 100. If desired, the molding element 200 including the belt can be pressurized to implement a hair count. Appropriate press felts used in accordance with the present invention can be printed in accordance with US Patent No. 5,549,790 of the Intellectual Property Office Employee Consumer Cooperative (printed to Phan on August 27, 1996); To Trokhan et al .; case 5,580,423 (to Ampulski et al., December 3, 1996); case 5,609,725 (to Phan, March 11, 1997); case 5,629,052 (March 1997 13th to Trokhan et al.); Case 5,637,194 (to Ampulski on June 10, 1997); case 5,674,663 (to 7 October 1997)
McFarland等人);第5,693,187號案(1997年12月2日頒給 Ampulski等人);第5,709,775號案(1998年1月20日頒烚 Trokhan等人);第5,776,307號案(1998年7月7日頒給 Ampulski等人);第5,795,440號案(1998年8月18曰頒給 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) -42 經濟部智慧財產局員工消費合作社印製 555905 A7 ____B7 五、發明說明(40)McFarland et al.); Case No. 5,693,187 (issued to Ampulski et al. On December 2, 1997); Case No. 5,709,775 (issued to Trokhan et al. On January 20, 1998); Case No. 5,776,307 (1998 Awarded to Ampulski et al. On July 7); Case No. 5,795,440 (issued on August 18, 1998 to the paper size applicable to the Chinese National Standard (CNS) A4 specification (210 X 297 mm) -42 Intellectual Property Bureau, Ministry of Economy Printed by Employee Consumer Cooperative 555905 A7 ____B7 V. Description of Invention (40)
Ampulski 等人);第 5,814,190號案(1998年9月 29 曰頒給Phan) •’第5,817,377號案(1998年10月6日頒給Tr〇khan等人);第 5,846,379號案(1998年12月8日頒給Ampulski等人);第 5,855,739號案(1999年1月5日頒給Ampulski等人)及第 5,861,082號案(1999年1月19日頒給Ampulski等人)之教示 製備’其等案之揭示内容在此被併入以供參考。於另外具 體例中,模製元件200可以依據美國專利第5,569,358號案 (1996年10月29日頒給Cameron)之教示之加壓毛氈實施。 模製元件2 0 0之一主要具體例包含結合至強化元件2 5 〇 之樹脂框架210。樹脂框架21 〇可具特定之預選擇圖案。例 如,第4圖顯示具數開孔220之實質連續框架21〇。於某些 具體例中,強化元件250可為實質流體可滲透。流體可滲 透之強化元件250可包含機織篩網,或具開孔之元件、毛 氈,或其等之任意組合。模製元件2〇〇内之以開子L220定位 之強化元件250之部份避免澱粉纖維通過模製元件2〇〇,藉 此降低於形成之彈性構造體100内形成小孔。若不欲使用 機織織物作為強化元件250,非機織之元件、篩網、網件 、加壓毛氈或具數孔洞之板材或薄膜可對框架2丨〇提供適 當支撐及強度。適當之強化元件25〇可依據美國專利第 5,496,624號案(1996年3月5曰頒給Stelljes等人);第 5,500,277號案(1996年3月19日頒給Trokhan等人)及第 5,566,724號案(1996年1〇月22日頒給Trkkhan等人)製得, 此等專利案之揭示内容在此被併入以供參考。 各種型式之流體可滲透之強化元件25〇係描述於數美 ---------------------訂---------線--Ml (請先閱讀背面之注意事項再填寫本頁)Ampulski et al.); Case No. 5,814,190 (issued to Phan on September 29, 1998) • Case No. 5,817,377 (issued to Trokhan et al. On October 6, 1998); Case No. 5,846,379 (1998 Awarded to Ampulski et al. On December 8, 2011); cases No. 5,855,739 (to Ampulski et al., January 5, 1999) and No. 5,861,082 (to Ampulski et al., January 19, 1999) The teachings of the teachings and their disclosures are incorporated herein by reference. In another specific example, the molding element 200 may be implemented in accordance with the teachings of U.S. Patent No. 5,569,358 (issued to Cameron on October 29, 1996). One of the main specific examples of the molding element 2000 includes a resin frame 210 bonded to the reinforcing element 250. The resin frame 21 can have a specific pre-selected pattern. For example, Fig. 4 shows a substantially continuous frame 21 with a plurality of openings 220. In some embodiments, the reinforcing element 250 may be substantially fluid permeable. The fluid-permeable reinforcement element 250 may include a woven screen, or an element with openings, felt, or any combination thereof. The part of the reinforcing element 250 positioned by the opener L220 in the molding element 2000 prevents starch fibers from passing through the molding element 200, thereby reducing the formation of small holes in the formed elastic structure 100. If we do not want to use woven fabric as the reinforcing element 250, non-woven elements, screens, nets, pressure felts or sheets or films with several holes can provide appropriate support and strength to the frame 2o. Appropriate reinforcement elements 25 can be based on US Patent No. 5,496,624 (issued to Stelljes et al. On March 5, 1996); No. 5,500,277 (issued to Trokhan et al. On March 19, 1996) and No. 5,566,724 (Issued to Trkkhan et al. On October 22, 1996), the disclosures of these patent cases are incorporated herein by reference. Various types of fluid-permeable reinforcement elements 25 are described in Shumei --------------------- Order --------- Line-- Ml (Please read the notes on the back before filling this page)
555905555905
發明說明( 經濟部智慧財產局員工消費合作社印製 國專利案,例如,第5,275,7〇〇及5,954,〇97號案,其揭示 内容在此被併入以供參考。強化元件25〇可包含毛氈(亦如 傳統製紙中所用稱為“加壓毛氈,,)。框架21〇可被施用至強 化元件250,如美國專利第5,549,79〇號案(1996年8月27曰 頒給Phan);第5,556,509號案(1996年9月17日頒給Trokhan 等人);第5,580,423號案(1996年12月3日頒給Ampulski等 人),第5,609,725號案(1997年3月11日頒給Phan);第 5,629,052號案(1997年5月13日頒給Trokhan等人);第 5,637,194號案(1997年6月10日頒給Ampulski等人);第 5,674,663號案(1997年1〇月7曰頒給McFarland等人);第 5,693,187號案(1997年12月2日頒給Ampulski等人);第 5,709,775號案(1998年1月20曰頒烚Trokhan等人);第 5,795,440號案(1998年8月18日頒給Ampulski等人);第 5,814,190號案(1998年9月29日頒給?1^11);第 5,817,377號 案(1998年10月6日頒給丁1*〇1^11等人);及第5,846,379號案 (1998年12月8日頒給Ampulski等人)所教示者,其教示内 容在此被併入以供參考。 另外,強化元件250可為流體不可滲透。流體不可滲 透之強化元件250可包含,例如,聚合物樹脂材料(其係與 用以製備本發明之模製元件200之框架210之材料相同或相 異);塑膠材料;金屬;任何其它適合之天然或合成之材 料;或其等之任意組合。熟習此項技藝者能暸解流體不可 滲透之強化元件250能使模製元件1〇整體地亦呈流體不可 滲透。需瞭解強化元件250可為部份流體可滲透及部份流 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 44 -----— L------------訂--------- (請先閱讀背面之注意事項再填寫本頁) 555905 A7 _____B7^_ 五、發明說明(42) 體不可滲透。即,強化元件250之某些部份係流體可滲透 •’而強化元件250之另外部份係流體不可滲透。模製元件 200整體上可為流體可滲透、流體不可滲透,或部份流體 可滲透。於部份流體可滲透之模製元件2〇〇中,僅模製元 件200之巨觀區域之一部份係流體可滲透。 若要的話,包含傑奎德機織之強化元件250可被使用 ’具傑奎德機識之例示帶材可於美國專利第5,429,686號 案(95/7/4/頒給 Chiu 等人);第 5,672,248 號案(97/9/30頒給 Wendt荨人)’弟5,746,887號案(98/5/5頒給Wendt等人);及 第6,017,417號案(00/1/25頒給Wendt等人)中發現;此揭示 内容在此被併入以作為顯示傑奎德機織之主要結構之限制 性目的之參考。本發明係考量包含具傑奎德機織圖案之纖 維接觸側201之模製元件2〇〇。此一傑奎德機織圖案可作為 成形元件500、模製元件2〇〇、壓製表面等。傑奎德機織係 主要於其間不欲使構造物於壓軋内壓製或印刻中使用(諸 如,典型上於轉移至洋基乾燥轉鼓時產生者)之文獻中報 導。 依據本發明’模製元件200之一個、數個或全部之開 孔220可被“隱蔽”或“關閉,,,如美國專利第5,972,813號案 (1999年10月26日頒給Polat)所述,其揭示内容在此被併入 以供參考。如上述專利案所述者,聚氨基甲酸酯發泡體、 橡膠及矽酮可被用以使開孔22〇呈流體不可滲透。 第6圖所示之模製元件2〇〇之具體例包含數個懸浮部份 219,其係自數基本部份211延伸(典型上係側向)。懸浮部 本紙張尺度巾關家標準(CNS)A4 ί見格(21〇 X 297公髮) (請先閱讀背面之注意事項再填寫本頁) -------訂--- 經濟部智慧財產局員工消費合作社印製 45 555905 經濟部智慧財產局員工消費合作社印製Description of the Invention (The Intellectual Property Bureau, Ministry of Economic Affairs, Employee Consumption Cooperative, printed the national patent case, for example, Nos. 5,275,700 and 5,954,097, the disclosures of which are incorporated herein by reference. The strengthening element 25 Contains felt (also known as "pressed felt," as used in traditional papermaking). The frame 21 can be applied to a reinforcing element 250, such as US Patent No. 5,549,79 (issued to Phan on August 27, 1996 ); Case 5,556,509 (issued to Trokhan et al. On September 17, 1996); case 5,580,423 (issued to Ampulski et al. On December 3, 1996), case 5,609,725 (issued on March 11, 1997 To Phan); Case No. 5,629,052 (issued to Trokhan et al. On May 13, 1997); Case No. 5,637,194 (issued to Ampulski et al. On June 10, 1997); Case No. 5,674,663 (1 of 1997 Awarded to McFarland et al. On 7th; Case No. 5,693,187 (to Ampulski et al. On December 2, 1997); Case No. 5,709,775 (to Trokhan and others on January 20, 1998); No. 5,795,440 Case (August 18, 1998 to Ampulski et al.); Case No. 5,814,190 (Awards to September 29, 1998? 1 ^ 1 1); taught by case No. 5,817,377 (issued to Ding 1 * 〇1 ^ 11 and others on October 6, 1998); and taught by case No. 5,846,379 (issued to Ampulski and others on December 8, 1998), The teachings are incorporated herein by reference. In addition, the reinforcing element 250 may be fluid-impermeable. The fluid-impermeable reinforcing element 250 may include, for example, a polymer resin material (which is related to the molding used to make the present invention) The material of the frame 210 of the element 200 is the same or different); plastic material; metal; any other suitable natural or synthetic material; or any combination thereof. Those skilled in the art can understand that the fluid-impermeable reinforcing element 250 can Make the molding element 10 as a whole also fluid-impermeable. It should be understood that the reinforcing element 250 can be partially fluid-permeable and partially flowable. The paper size is applicable to China National Standard (CNS) A4 (210 X 297 mm) 44 -----— L ------------ Order --------- (Please read the notes on the back before filling this page) 555905 A7 _____ B7 ^ _ V. Invention Explanation (42) The body is impermeable. That is, some parts of the reinforcing element 250 are fluid-permeable • ' The other part of the reinforcing element 250 is fluid-impermeable. The molding element 200 as a whole may be fluid-permeable, fluid-impermeable, or partially fluid-permeable. In the partially fluid-permeable molding element 2000, only a part of the macroscopic region of the molding element 200 is fluid-permeable. If desired, a reinforced element 250 containing Jacquid weaves may be used. An example tape with Jacquid weaves is available in US Patent No. 5,429,686 (issued to Chiu et al. 95/7/4/4); Case 5,672,248 (issued to Wendt Netman on 97/9/30) 'Brother No. 5,746,887 (issued to Wendt et al. On 98/5/5); and Case No. 6,017,417 (issued to Wendt et al. On 00/1/25) Found; this disclosure is incorporated herein as a reference to show the restrictive purpose of the main structure of Jacquid weaving. The present invention considers a molding element 200 including a fiber contact side 201 having a Jacquard woven pattern. This Jacquard woven pattern can be used as the forming element 500, the molding element 200, the pressing surface, and the like. The Jacquid woven system is reported primarily in the literature during which the structure is not intended to be used in embossing or imprinting (for example, typically produced when transferring to a Yankee drying drum). According to the present invention, one, several, or all of the openings 220 of the molding element 200 may be "hidden" or "closed," as described in US Patent No. 5,972,813 (issued to Polat on October 26, 1999). Its disclosure is hereby incorporated by reference. As described in the above patent case, polyurethane foam, rubber, and silicone can be used to make the openings 22 fluid-impermeable. Section 6 The specific example of the molding element 200 shown in the figure includes a plurality of suspension portions 219, which extend from the basic portion 211 (typically the upper side). The suspension portion is a standard paper towel (CNS) A4 ί Jiange (21〇X 297) (Please read the notes on the back before filling out this page) ------- Order --- Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 45 555905 Ministry of Economic Affairs Printed by the Intellectual Property Bureau Staff Consumer Cooperative
i 1#-------tT--------- (請先閱讀背面之注意事項再填寫本頁) A7 ---------—___ 五、發明說明(43 ) 份219係自強化元件25〇升高以形成間隙空間215,於其内 本發明澱粉纖維可被撓曲以形成懸臂部份129,如參考第3 圖所描述者。包含懸浮部份219之模製元件2〇〇可包含藉由 以面對面關係結合在一起之至少二層(211, 212)形成之多 層結構(第6圖)。每一層可包含相似於如上所述及在此被 併入以供參考之數專利案之一者之結構。層(211,212)之 每一者可具有至少一開孔(22〇,第4, 4A圖),其係於上表 面及下表面間延伸。結合層係以使一層狀物之至少一開孔 係與其它層之框架之一部份重疊(於垂直於模製元件2⑼之 一般平面之方向)者置放之,該部份係形成此間所述之懸 浮部份219。 包含數懸浮部份之模製元件之另一具體例可藉由經包 含透明區域及不透明區域之屏蔽物不同固化光敏性樹脂或 其它可固化材料層之方法製得。不透明區域包含具不同不 透明度之區域,例如,具相對較高不透明度之區域(非透 明|±,諸如,黑色)及具相對較低(部份)不透明性之區域( 即,具某些透明性)。 當具有纖維接收側及相對之第二側之可固化層被曝露 於經相鄰於塗覆物之纖維接收側之屏蔽物之固化輻射時, 屏蔽物之不透明區域係使塗覆物之第一區域屏蔽固化輻射 以排除經塗覆物之全部厚度之塗覆物第一區域之固化。屏 蔽物之部份不透明區域僅部份屏蔽塗覆物之第二區域,以 使固化輻射使第二區域固化至少於塗覆物厚度之預定厚度 (其係自塗覆物之纖維接收側開始至其第二側)。屏蔽物之 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公爱) 46 555905 A7i 1 # ------- tT --------- (Please read the notes on the back before filling this page) A7 ---------—___ V. Description of the invention ( 43) The portion 219 rises from the reinforcing element 25 to form the interstitial space 215, in which the starch fiber of the present invention can be flexed to form a cantilever portion 129, as described with reference to FIG. 3. The molding element 200 including the floating portion 219 may include a multi-layer structure formed by at least two layers (211, 212) held together in a face-to-face relationship (Fig. 6). Each layer may contain a structure similar to that described above and one of the several patent cases incorporated herein by reference. Each of the layers (211, 212) may have at least one opening (22, Fig. 4, 4A), which extends between the upper and lower surfaces. The layer is combined so that at least one opening of a layer overlaps with a part of the frame of another layer (in a direction perpendicular to the general plane of the molding element 2⑼), and the part is formed here Mentioned suspended portion 219. Another specific example of a molding element including a plurality of suspended portions can be produced by a method of curing a photosensitive resin or other curable material layer through a shield including a transparent region and an opaque region. Opaque areas include areas with different opacity, for example, areas with relatively high opacity (non-transparent | ±, such as black) and areas with relatively low (partial) opacity (that is, with some transparency Sex). When a curable layer having a fiber-receiving side and an opposite second side is exposed to curing radiation passing through a shield adjacent to the fiber-receiving side of the coating, the opaque area of the shield makes the coating the first The area is shielded from curing radiation to exclude curing of the first area of the coating over its entire thickness. Part of the opaque area of the shield only partially shields the second area of the coating, so that curing radiation causes the second area to cure at least a predetermined thickness of the coating thickness (which starts from the fiber receiving side of the coating to Its second side). The paper size of the shield applies to China National Standard (CNS) A4 (210 X 297 public love) 46 555905 A7
經濟部智慧財產局員工消費合作社印製 五、發明說明(44 ) 透明區域使塗覆物之第三區域未被屏蔽,以使固化輻射經 塗覆物之全部厚度固化第三區域。 結果,未固化材料自部份形成之模製元件移除。形成 之硬化框架具自塗覆物之纖維接收側形成之纖維接收侧 201及自塗覆物之第二側形成之後側2〇2。形成之框架具有 數個基部211 (其係包含後側2〇2且係自塗覆物之第三區域 形成)及數個懸浮部份219(其包含網絡接觸側201且係自塗 覆物之第二區域形成)。此數個基部可包含如上所述之實 質連續圖案、實質半連續之圖案、不連續圖案,或其等之 任意組合。懸浮部份219係自數個基部以一角度(典型上係 約90。,但非必需)延伸,且係與形成框架之後側2〇2隔開 以於懸浮部份及後側201間形成間隙空間。典型上,當包 含強化元件250之模製元件200被使用,間隙空間215係於 懸浮部份219與強化元件250間形成,如第6圖所示者。 下一步驟包含使數個假熱塑性澱粉纖維沈積於模製元 件200之纖維接觸側2〇1上,如第7-9圖所圖示者,及使數 個澱粉纖維至少部份順應模製元件2〇〇之三維圖案。參考 第7圖圖不之具體例,於離開拉伸元件時,澱粉纖維被 沈積於模製元件2〇〇之三維之纖維接觸側2〇1上。於產業連 續方法中,模製元件2〇〇包含以機械方向MD連續運行之 環形帶,如第7-9圖所圖示者。澱粉纖維可經由傳統技術 、,、口 口及相互纏結。美國專利第5,688,468號案(1997年11月Μ 日頒給Lu,其係教示生產由降低直徑之纖維組成之紡粘 非機織網之方法及裝置)之揭示内容在此被併入以供參考 本紙張尺度適用中國規格(210 X 297公釐7 ---------------— (請先閱讀背面之注意事項再填寫本頁) I - --線· 47 經濟部智慧財產局員工消費合作社印製 555905 A7 ____B7 五、發明說明(45) 〇 於某些具體例中,數澱粉纖維可先被沈積於成形元件 500 ’而非模製元件1〇(如第9圖所示者)。此步驟係可選擇 的’且可促進被製備之構造體10之整個寬度之數澱粉纖維 基本重量之均勻性。包含線材之成形元件500係被本發明 考量。於第9圖之例示具體例中,成形元件500係以機械方 向繞著滾輪500a及500b行進。成形元件係流體可滲透,且 位於成形元件5 0 0下且供應流體壓力差至置於其上之數殿 粉纖維之真空裝置550係促進成形元件500之整個接收表面 之澱粉纖維之幾近均勻分佈。 若要的話,成形元件200亦可被用以於澱粉纖維形成 各種不規則性,特別係於纖維表面上。例如,成形元件之 纖維接收表面可包含各種尖銳端(未示出),其係被建構以 印刻於其上沈積之相對較軟之澱粉纖維,以於澱粉纖維内 產生切口(如第11圖所圖示者)或其它不規則狀,其如上所 述者係有利於被製得之彈性構造體i 〇 〇。 於第9圖之具體例中,數纖維可藉由業界所知之任何 傳統方式自成形元件5〇〇轉移至模製元件2〇〇,例如,真空 i相600,其係供應足以造成置於成形元件$上之數丨殿粉 纖維自其分離及黏著至模製元件2〇〇之真空壓力。 被考量者係於製備彈性構造體1〇〇之連續方法中,模 製元件200可具有少於成形元件5〇〇者之線性速率。於轉移 點使用此一速率差係製紙技藝中普遍已知者,且可被用於 所謂之“微收縮,,,其典型上被認為當施用至低稠度之濕 --------------------訂---------^ I r (請先閱讀背面之注意事項再填寫本頁)Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs. 5. Description of the invention (44) The transparent area makes the third area of the coating unshielded, so that the curing radiation will cure the third area through the entire thickness of the coating. As a result, the uncured material is removed from the partially formed molding element. The formed hardened frame has a fiber-receiving side 201 formed from the fiber-receiving side of the coating and a side 202 after forming the second side from the coating. The formed frame has a plurality of base portions 211 (which include the back side 202 and are formed from the third region of the coating) and a plurality of suspension portions 219 (which include the network contact side 201 and which are formed from the coating). The second area is formed). The bases may include a substantially continuous pattern, a substantially semi-continuous pattern, a discontinuous pattern, or any combination thereof, as described above. The suspension portion 219 extends from several bases at an angle (typically about 90., but not required), and is separated from the rear side of the frame by 202, so as to form a gap between the suspension portion and the rear side 201. space. Typically, when the molding element 200 including the reinforcing element 250 is used, the clearance space 215 is formed between the suspension portion 219 and the reinforcing element 250, as shown in FIG. The next step includes depositing a plurality of false thermoplastic starch fibers on the fiber contact side 201 of the molding element 200, as illustrated in Figs. 7-9, and at least partially conforming the starch fibers to the molding element. 200 three-dimensional pattern. Referring to Figure 7 for a specific example, starch fibers are deposited on the three-dimensional fiber-contacting side 200 of the molding element 200 when leaving the stretching element. In the industrial continuous method, the molding element 200 includes an endless belt running continuously in the machine direction MD, as illustrated in Figs. 7-9. Starch fibers can be entangled with each other through traditional techniques. The disclosure of U.S. Patent No. 5,688,468 (issued to Lu on November M, 1997, which teaches a method and apparatus for producing a spunbond non-woven web composed of reduced diameter fibers) is incorporated herein by reference. Paper size applies to Chinese specifications (210 X 297 mm 7 ---------------— (Please read the precautions on the back before filling out this page) I--Line · 47 Ministry of Economy Printed by the Intellectual Property Bureau's Consumer Cooperative 555905 A7 ____B7 V. Description of the invention (45) 〇 In some specific examples, starch fibers can be deposited on the forming element 500 ′ rather than the molding element 1 10 (as shown in Figure 9) (Shown). This step is optional and can promote the uniformity of the basic weight of the starch fiber over the entire width of the structure 10 being prepared. The forming element 500 including the wire is considered by the present invention. Figure 9 In the specific example, the forming element 500 travels around the rollers 500a and 500b in a mechanical direction. The forming element is fluid permeable and is located below the forming element 500 and supplies a fluid pressure difference to the number of powders placed thereon. Fiber vacuum device 550 is a forming element 500 The starch fibers throughout the receiving surface are almost uniformly distributed. If desired, the forming element 200 can also be used to form various irregularities on the starch fibers, especially on the fiber surface. For example, the fiber receiving surface of the forming element may include Various sharp ends (not shown), which are constructed to imprint relatively soft starch fibers deposited thereon to create cuts in the starch fibers (as illustrated in Figure 11) or other irregularities, The above-mentioned ones are advantageous for the elastic structure i 〇 〇. In the specific example of FIG. 9, the number of fibers can be transferred from the forming element 500 to the molding by any conventional method known in the industry. The component 200, for example, the vacuum i-phase 600, is supplied with a vacuum pressure sufficient to cause the powder fibers to separate and adhere to the molding component 200. The person to be considered is In a continuous method for preparing an elastic structure 100, the molding element 200 may have a linear velocity that is less than 500 of the molding element. The use of this rate difference at the transfer point is generally known in papermaking technology, and may be Used for so-called "micro shrinkage," which is typically considered when applied to low-consistency wet ------- order ------- -^ I r (Please read the notes on the back before filling this page)
555905555905
發明說明(46) 經濟部智慧財產局員工消費合作社印製 、、、日π係有相。美國專利第4,44G,597號案(其揭示内容在 此被併入以供描述微收縮機構之參考)係詳細描述“濕-微 收縮簡述之,濕-微收縮包含使具低纖維稠度之網材自 苐一元件(諸如,多孔元件)轉移至以比第一元件更慢移動 之第二元件(諸如,開-機織織物迴路)。現在,相信若澱 命刀纖維可被形成且數澱粉纖維可於自相對較慢之移動支撐 (諸如,成形元件500)轉移至相對較快之移動支撐(諸如, 模製元件2GG)前被保持於充分彈性條件,其可能有效地使 數;殿粕纖維微收縮,藉此縮短被製得之彈性構造體丨〇〇。 核製元件200之速率可比成形元件5〇〇之速率大約1%至約 25% 〇 第9A圖顯示依據本發明方法之具體例,其中澱粉纖 、准可以一角度八(其可為丨。至89。,更特別係約5。至約85 )沈積至模製元件2〇〇。此具體例被認為當具懸浮部份2 j 9 之模製元件200被使用時特別有利。澱粉纖維17a之“呈角 度沈積至模製元件2〇〇使懸浮部份2丨9與強化元件25〇間形 成之間隙空氣215更可接近長及彈性殺粉纖維丨7a,且促進 羸籾纖維更易填充間隙空間215。於第9 A圖中,澱粉纖維 17a係於_步驟沈積至模製元件2〇〇,如如,二種間隙空間 219—上游間隙空間215&及下游間隙空間21%—可自澱粉 之呈角度沈積至模製元件2〇〇獲利。依模製元件2〇〇之特定 成何(特別是其懸浮部份219之幾何及/或位向)而定,下游 角A可等於上游角b或與其相異。 旦數澱粉纖維被置於模製元件2〇〇之纖維接觸側2〇 1 本紙張尺度適用t國國家標準(CNS)A4規格⑽χ 297公髮) —- -49 - I 4 I I —I I---------訂· — ---11 11I — (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 555905 A7 --^----------- 五、發明說明(47 ) 時,數纖維至少部份順應其三維圖案。此外,各種方式可 被用以造成或促進澱粉纖維順應模製元件2〇〇之三維圖案 。一種方法包含施用流體壓力差至數澱粉纖維。此方法於 模製το件200係流體可滲透時特別有利。例如,置於流體 可滲透之模製元件200之後側202之真空裝置550可被配置 成施用真空壓力至模製元件200,且因而至置於其上之數 澱粉纖維,第8圖。於真空壓力影響下,一些澱粉纖維可 被撓曲於模製元件200之開孔220及/或間隙空間215内,或 順應其三維圖案。 相#彈性構造體1 〇〇之所有之三區域一般可具有相等 之基本重量。藉由使一部份澱粉纖維撓曲於開孔22〇内, 相對於第一印刻區域110之密度,可減少形成之枕狀物12〇 之岔度。未被撓曲於開孔220内之區域11 〇可藉由壓縮軋内 之壓細彈性構造體印刻。若被印刻,相較於枕狀物12〇之 密度及第三區域之密度,印刻區域11 〇之密度被增加。未 被撓曲於開孔220内之區域11〇之密度及第三區域13〇之密 度係高於枕狀物120之密度。第三區域13〇可能具有印刻區 域110及枕狀物120間之密度。 參考第1A圖,依據本發明之彈性構造體ι00可被認為 具三種不同密度。最高密度區係高密度之印刻區域11〇。 印刻區域110於位置及幾何上係相對應於模製元件2〇〇之框 架210。彈性構造體1〇〇之最低密度區域係枕狀物n〇者, 其於位置及幾何上係相對應於模製元件200之開孔220。第 三區域130(其係相對應於模製元件200之傾斜部230)具有 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 50 f ^ -------^---------線— (請先閱讀背面之注意事項再填寫本頁) 555905 經濟部智慧財產局員工消費合作社印製Description of the Invention (46) Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs. U.S. Patent No. 4,44G, 597 (the disclosure of which is incorporated herein by reference for the description of the micro-shrink mechanism) is a detailed description of "wet-micro shrinkage. Briefly, wet-micro shrinkage involves making fibers with low fiber consistency. The mesh is transferred from a first element (such as a porous element) to a second element (such as an open-woven fabric loop) moving at a slower speed than the first element. Now, it is believed that if the dying knife fiber can be formed and counted Starch fibers can be kept in a sufficiently elastic condition before being transferred from a relatively slow moving support (such as the forming element 500) to a relatively fast moving support (such as the molding element 2GG), which may effectively make the number; The meal fiber shrinks slightly, thereby shortening the elastic structure to be produced. The rate of the core element 200 may be about 1% to about 25% compared to the rate of the shaped element 500. Figure 9A shows the method according to the present invention. A specific example, in which starch fiber can be deposited at an angle of eight (which can be from 丨 to 89., and more particularly from about 5. to about 85) to the molding element 2000. This specific example is considered to have a suspended portion Part 2 j 9 of the molding element 200 is used It is particularly advantageous. The "starch fiber 17a" is deposited at an angle to the molding element 200, so that the air 215 formed between the suspended portion 2 丨 9 and the reinforcing element 250 can be closer to the long and elastic powdery fiber 7a, and promote The rhenium fiber more easily fills the interstitial space 215. In Figure 9A, the starch fibers 17a are deposited in the molding step 200 in steps such as, for example, two kinds of gap space 219—upstream gap space 215 & and downstream gap space 21% —can be angled from the starch Deposited to the molded element 200 profit. Depending on the specific formation of the molding element 2000 (especially the geometry and / or orientation of its floating portion 219), the downstream angle A may be equal to or different from the upstream angle b. The denier starch fiber is placed on the fiber contact side of the molding element 200. The paper size is applicable to the national standard (CNS) A4 specification (⑽χ 297). —- -49-I 4 II —I I- -------- Order · — --- 11 11I — (Please read the precautions on the back before filling out this page) Printed by the Employee Consumption Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 555905 A7-^ ----- ------ 5. In the description of the invention (47), the number of fibers at least partially conformed to its three-dimensional pattern. In addition, various methods can be used to create or promote the conformation of the starch fibers to the three-dimensional pattern of the molding element 2000. One method involves applying a fluid pressure differential to several starch fibers. This method is particularly advantageous when the το 200 series fluid is permeable. For example, the vacuum device 550 placed on the back side 202 of the fluid-permeable molding element 200 may be configured to apply vacuum pressure to the molding element 200, and thus to the number of starch fibers placed thereon, FIG. Under the influence of vacuum pressure, some starch fibers can be flexed in the openings 220 and / or the interstitial spaces 215 of the molding element 200, or conform to their three-dimensional pattern. All three regions of the phase #elastic structure 1000 may generally have equal basis weights. By deflecting a part of the starch fibers within the openings 22o, the bifurcation of the formed pillows 120 can be reduced relative to the density of the first imprinting area 110. The area 11 that is not deflected in the opening 220 can be engraved by compressing the elastic structure in the rolling. If imprinted, the density of the imprinted area 11 will be increased compared to the density of the pillow 12 and the density of the third area. The density of the area 11 and the third area 13 that are not flexed in the opening 220 are higher than the density of the pillow 120. The third region 130 may have a density between the engraved region 110 and the pillow 120. Referring to FIG. 1A, the elastic structure ι00 according to the present invention can be considered to have three different densities. The highest density area is a high-density engraved area 11. The imprinted area 110 corresponds in position and geometry to the frame 210 of the molding element 200. The lowest density region of the elastic structure 100 is the pillow no, which corresponds in position and geometry to the opening 220 of the molding element 200. The third area 130 (which corresponds to the inclined portion 230 of the molding element 200) has the paper size applicable to the Chinese National Standard (CNS) A4 specification (210 X 297 mm) 50 f ^ ------- ^ --------- Line — (Please read the notes on the back before filling out this page) 555905 Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs
i ^---W-----ΛΨ-------^-------- (請先閱讀背面之注咅?事項再填寫本頁) 線 1' _Γ . A7 ^----------B7_____ 五、發明說明(48 ) 枕狀物120及印刻區域11〇間之密度。“傾斜部”230係具自 模製元件200之纖維接收側201延伸至其後側2022Z•方向 之向量組份之框架210之表面。傾斜部230不會如開孔22〇 般完全經框架210延伸。因此,斜傾部230與開孔220間之 差異可被忍為開孔220係於框架210内呈現穿孔,而傾斜部 230於框架210係呈現隱蔽之孔洞、裂縫、坑洞或切口。 依據本發明之構造體之三區域可為認為係以三不同高 度置放。於此間使用時,區域之高度係指其距離參考平面 (即,X-Y平面)之距離。為了方便性,參考面可以水平視 之,其中距參考面之高度係垂直。澱粉纖維構造體1〇〇之 特定區域之高度可使用業界已知之適於此目的之任何非接 觸性測量裝置測量。特別適合之測量裝置係非接觸性之雷 射置換感應器(其於50毫米範圍具有〇·3 χ 12毫米之光束 尺寸)。適當之非接觸性雷射置換感應器係由比“公司以 ΜΧ1Α/Β型號出售。另外,業界所知之接觸型量規可被用 以測量不同高度。此一型式之量規被描述於美國專利第 4,300,981號案(頒給Carstens),其揭示内容在此被併入以 供參考。依據本發明之構造體1〇〇被置於參考面上,且印 刻區域11〇係與此參考面接觸。枕狀物12〇及第三區域13〇 係自參考面垂直延伸。區域11〇、12〇及13〇之不同高度亦 可藉由使用具有其三維圖案之不同深度或高度之模製^件 2〇〇形成,如第5A圖所示。此等具不同深度/高度之三維圖 案可藉由使模製元件200之預選部份磨砂以降低其高度而 製得。再者,包含可固化物料之模製元件2〇〇可藉由^用 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公髮了 51 555905 五、發明說明(49) 三維屏蔽物製得。藉由使用包含不同深度/高度之凹陷/凸 出::維屏蔽物,可形成亦具有不同高度之相對應框架21〇 的匕形成具不同南度之表面之傳統技術可被用於前述目 訂 為改良藉由真空裝置55〇(第8及9圖)或真空抽取型箱 6〇〇(第9圖)之突然施用之流體壓力差之可能之負面作用( 其可能迫使某些纖維或其部份行經模製元件2〇〇,及因而 導致於彈性構造體内形成所謂之針孔),模製元件之後側 可被“質地化”以形成微觀之表面不規則性。此等表面不規 則性於模製元件200之某些具體例中係有利的,因其避免 於模製元件200之後側202及製紙設備表面(諸如,真空裝 置之表面)間形成真空密封,藉此於其間產生“洩漏,,,及 因此減緩於製備本發明彈性構造體1〇〇之通風乾燥方法中 施用真空壓之非所欲結果。其它產生此一洩漏之方法係揭 示於美國專利第 5,718,806; 5,741,402; 5,744,007; 5,776,3 1 1 及5,885,421號案,其等之揭示内容在此被併入以供參考 此洩漏亦可使用所謂之“差式光透射技術,,產生,如美 經 濟 部 智 慧 財 產 局 員 工 消 費 合 作 社 印 製 國專利第 5,624,790; 5,554,467; 5,529,664; 5,514,523 及 5,334,289號案所述者,其揭示内容在此被併入以供參考 。模製元件亦可藉由施用光敏性樹脂塗覆物至具不透明部 份之強化元件,然後使此塗覆物曝露於經具透明及不透明 部份之屏蔽物及經強化元件之活化波長之光而製得。 產生後側表面不規則性之另一方式包含使用形成質地 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 555905 A7 B7i ^ --- W ----- ΛΨ ------- ^ -------- (Please read the note on the back? Matters before filling out this page) Line 1 '_Γ. A7 ^ ---------- B7_____ 5. Description of the invention (48) The density between the pillow 120 and the engraved area 110. The "inclined portion" 230 is the surface of the frame 210 having a vector component extending from the fiber receiving side 201 of the molding element 200 to its rear side in the direction of 2022Z •. The inclined portion 230 does not extend completely through the frame 210 like the opening 22. Therefore, the difference between the oblique portion 230 and the opening 220 can be tolerated as the opening 220 presents a perforation in the frame 210, and the inclined portion 230 presents a hidden hole, crack, pit or cut in the frame 210. The three areas of the structure according to the present invention may be considered to be placed at three different heights. As used herein, the height of an area refers to its distance from the reference plane (ie, X-Y plane). For convenience, the reference plane can be viewed horizontally, where the height from the reference plane is vertical. The height of a specific area of the starch fiber structure 100 can be measured using any non-contact measurement device known in the industry to be suitable for this purpose. A particularly suitable measuring device is a non-contact laser displacement sensor (with a beam size of 0.3 x 12 mm in the 50 mm range). A suitable non-contact laser displacement sensor is sold by the company "MX1A / B. In addition, contact gauges known in the industry can be used to measure different heights. This type of gauge is described in the United States patent Case No. 4,300,981 (issued to Carstens), the disclosure of which is incorporated herein for reference. The structure 100 according to the present invention is placed on a reference surface, and the imprinted area 11 is in contact with this reference surface. The pillow 12 and the third region 13 extend perpendicularly from the reference plane. The different heights of the regions 10, 120, and 13 can also be achieved by using molded parts having different depths or heights with their three-dimensional patterns 2 〇〇 formation, as shown in Figure 5A. These three-dimensional patterns with different depths / heights can be made by frosting a preselected portion of the molding element 200 to reduce its height. Furthermore, the curable materials The molding element 200 can be made by applying the Chinese paper standard (CNS) A4 specification (210 X 297, published 51 555905) on this paper size. 5. Description of the invention (49) Three-dimensional shielding. By using different Depression / Protrusion of Depth / Height : Dimensional shield, which can form the corresponding frame 21o with different heights. The traditional technique of forming a surface with different south degrees can be used for the above purpose. It is designed to be improved by a vacuum device 55o (Figures 8 and 9). ) Or the possible negative effects of the sudden application of a fluid pressure differential in a vacuum extraction box 600 (Figure 9) (which may force certain fibers or parts thereof to pass through the molding element 200, and thus result in elasticity The so-called pinholes are formed inside the structure), and the rear side of the molding element can be "texturized" to form microscopic surface irregularities. Such surface irregularities are advantageous in some specific examples of the molding element 200 Because it avoids forming a vacuum seal between the rear side 202 of the molding element 200 and the surface of the paper-making equipment (such as the surface of a vacuum device), thereby creating a "leakage" therebetween, and therefore slowing down the preparation of the elastic structure 1 of the present invention The undesired results of applying vacuum pressure in the ventilation drying method of 〇〇. Other methods of generating this leak are disclosed in U.S. Patent Nos. 5,718,806; 5,741,402; 5,744,007; 5,776,3 1 1 and 5,885,421, The disclosures of etc. are incorporated here for reference. This leak can also use the so-called "differential light transmission technology," which is produced by, for example, the US Consumer Intellectual Property Office of the Intellectual Property Bureau of the US Department of Economics, printed national patents 5,624,790; 5,554,467; 5,529,664; 5,514,523 and 5,334,289, the disclosures of which are incorporated herein by reference. The molding element can also be applied by applying a photosensitive resin coating to a reinforcing element having an opaque portion, and then applying the coating. It is made by exposing to light with an activating wavelength of a shield with transparent and opaque parts and a reinforced element. Another way to create irregularities on the rear surface involves using it to form textures. The paper dimensions are in accordance with Chinese National Standard (CNS) A4 (210 X 297 mm) 555905 A7 B7
諸如真空裝置550(其係施用真空壓力(即,負的,少 於大氣壓)至經流體可滲透模製元件2〇〇之數纖維)或風扇( 未示出,其係施以正壓力至數纖維)之裝置可被用以促進 數纖維撓曲於模製元件之三維圖案内。 經濟部智慧財產局員工消費合作社印製Such as a vacuum device 550 (which applies a vacuum pressure (ie, negative, less than atmospheric pressure) to several thousand fibers through the fluid permeable molding element) or a fan (not shown, which applies a positive pressure to a number (Fiber) devices can be used to facilitate flexing of a number of fibers within the three-dimensional pattern of the molded element. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs
再者,第9圖係圖示本發明方法之選擇性步驟,其中 數澱粉纖維係以彈性物料片材8〇〇(其係包含行經滾輪8〇〇a 及800b及接觸數纖維之環形帶)覆蓋。即,數纖維係被夾 於模製元件200與彈性物料片材8〇〇之間持續一段時間。彈 性物料片材800可具有少於模製元件2〇〇者之空氣滲透性, 且於某些具體例中可為空氣不可滲透。施用流體壓力差p 至彈性片材800造成至少一部份彈性片材撓曲至模製元件 200之三維圖案(於某些例子係撓曲於其内),藉此趨使數 澱粉纖維緊密地順應模製元件2〇〇之三 一 5號案(其揭示内容在此被併入以供參= 用彈性物料片材之設備及方法之主要配置。 除流體壓力差外,機械式壓力亦可被用以促進本發明 彈性構造體1GG之三維微觀圖案之形成。此—機械壓力可 藉由任何適當加壓表面(其包含,例如,滾輪表面或帶材Furthermore, Fig. 9 illustrates the optional steps of the method of the present invention, in which the starch fiber is an elastic material sheet 800 (which is an endless belt including rollers 800a and 800b and contacting the fiber) cover. That is, the number of fibers is sandwiched between the molding element 200 and the elastic material sheet 800 for a period of time. The elastic material sheet 800 may have an air permeability less than that of the molding element 200, and may be air impermeable in some specific examples. Applying a fluid pressure difference p to the elastic sheet 800 causes at least a portion of the elastic sheet to flex to the three-dimensional pattern (in some examples, flexed therein) of the molding element 200, thereby tending to compact the starch fibers. Comply with Molding Element No. 2000-15 (the disclosure of which is incorporated herein for reference = the main configuration of the equipment and method using elastic material sheets. In addition to the fluid pressure difference, mechanical pressure can also be Is used to facilitate the formation of the three-dimensional micropattern of the elastic structure 1GG of the present invention. This—mechanical pressure may be applied by any suitable pressing surface (which includes, for example, a roller surface or a strip)
本紙張尺度翻巾國國家標準(CNS)A4規格(21Q x 297公爱)The national standard (CNS) A4 size of this paper standard (21Q x 297 public love)
t . S-------訂 i (請先閱讀背面之注意事項再填寫本頁) 555905 經濟部智慧財產局員工消費合作社印製 A7 ----B7__ 五、發明說明(51) 表面)產生。第8圖顯示二種加壓表面之例示具體例。一對 或數對加壓滾輪900a和900b,及900c和900d,可被用以趨 使置於模製元件200上之澱粉纖維更完全地順應其三維圖 案。藉由加壓滾輪產生之壓力亦可預先被安排(若要的話) ’例如’滚輪900c及900d間產生之壓力可大於滾輪900a及 9001)間之壓力。另外,繞行滾輪950a及950b之環形加壓帶 材950可加壓模製元件2〇〇之纖維側2〇1之一部份,以使其 間之彈性構造體1〇〇印刻。 加壓表面可為平滑或具有其本身之三維圖案。於其後 例子中’加壓表面可被作為壓花裝置,以於彈性構造體1〇〇 内形成凸出及/或凹陷之明確微圖案,其係與模製元件2〇〇 之二維圖案合作或個別為之。再者,加壓表面可被用以使 各種添加劑(例如,軟化劑及墨水)沈積至被製得之彈性構 造體200。傳統技術(諸如,墨水軋9丨〇或喷灑裝置(或喷灑 器)920)可被用以直接或間接使各種不同添加劑沈積至被 製得之彈性構造體1200。 如業界已知者,構造體1〇〇可選擇性地被縮短。縮短 作用可藉由自剛性表面(更特別係自圓柱體,諸如,第9圖 所圖示之圓柱體290)使構造體100起皺而完成。如業界所 知者,起皺作用係藉由手術刀292完成。起皺作用可依據 美國專利第4,919,756號案(1992年4月24日頒給Sawdai,其 揭示内容在此被併入以供參考)完成。另外,縮短作用可 經由如上所述之微收縮完成。 被縮短之彈性構造體100典型上於機械方向係比交叉 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) ------ .-----Aw-------訂---------線 ί#^---->. (請先閱讀背面之注意事項再填寫本頁) 54 555905 經濟部智慧財產局員工消費合作社印製 A7 -------BL____ 五、發明說明(52) 機械方向更可被拉伸,且係可於短縮方法中形成之絞鍵線 輕易彎肖’其絞鏈線-般係以交叉機械方向(即,沿著彈 性構造體100之寬度)延伸。未被敵化及/或其它方式縮短 之彈性構造體1 00被認為係於本發明範圍内。 各種產品可使用本發明之彈性構造體1〇〇製得。形成 之產品可用於空氣、油及水之過濾器;真空清淨器之滤器 ,火爐之濾器;面罩;咖啡濾器、茶或咖啡袋;絕熱物料 及隔音物料;一次使用之衛生產品(諸如,尿片、衛生棉 墊及尿失禁者使用物件)之不織布;改良濕氣吸收性及穿 載者之柔軟性之生物可分解之織物品(諸如,微纖維或可 呼吸之織物);用於收集及移除灰塵之靜電荷構造網;硬 等級紙張之強化物及網材(諸如,包裝紙、書寫紙、白報 紙、皺紋紙板),及衛生紙等級網材(諸如,衛生紙、紙巾 、餐巾紙及面紙);醫學用途(諸如,手術服、受傷用衣物 、繃f、皮膚補丁及自行溶解之縫線;及牙科用途(諸如 ,牙線及牙刷刷毛)。彈性構造體亦可包含供特殊用途之 臭味吸收劑、白蟻驅除劑、殺蟲劑、滅鼠劑等。形成產物 吸收水及油且可發現於油或水溢出之清除或農業或園藝應 用之控制水滯留及釋放之用途。形成之澱粉纖維或纖維網 亦可被併入其它材料内(諸如,鋸屑、木漿、塑料及混凝 土)以形成複合材料,其可被作為建築材料(諸如,牆、支 撐樑、加壓板、乾燥牆及襯墊及天花板);及其它醫藥用 途(諸如,石膏、夾板及壓舌板);及於裝飾及/或燃燒目 的之火爐圓木。 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公爱) 55 4. ^ ---------------- (請先閱讀背面之注意事項再填寫本頁) 555905 A7 B7 五、發明說明(53) 涓!J試方法 A.剪切黏度 訂 組成物之剪切黏度係使用毛細流變計(Rheograph 2003型,Goettfert製造)測量。測量係使用具丨〇 _直徑〇 及30 mm長度L(即,L/D=30)之毛細模具進行。模具被附 接至套筒(其係被保持於^艺至卯它範圍之測試溫度)之低 端。被預熱至測試溫度之樣品組成物被載入流變計之套筒 段内,實質上填充套筒段(約6〇克樣品被使用)。套筒被保 持於特定測試溫度⑴。若載入後於表面產生氣泡,操作 測試前之緻密化被用以清除樣品中截留之空氣。活塞被安 排用以使樣品以一組選定速率自套筒經毛細模具推進。當 樣品自套筒行經毛細模具時,樣品經歷壓力降。表觀剪切 黏度係自壓力降及樣品經毛細模具之流速計算。然後1〇g( 表觀剪切速率)對log(剪切速)作圖,且作圖以冪律方程式 々配合之,其中k係物料常數,/係剪切速率。此 間所報告之組成物男切黏度係使用冪律關係式外推至 s_1剪切速者。 B.拉伸黏唐 經濟部智慧財產局員工消費合作社印製 拉伸黏度係使用毛細流變計(Rheograph 2003型, Goettfert製造)測量。測量係使用半雙曲模具設計(具15 mm 之起始直徑(D起始)、〇·75 mm之最後直徑(D最後)及7.5 mm 之長度(L))進行。 模具之半雙曲形狀係藉由二方程式界定,其Z=距起 始直徑之軸距離,且其中D(z)係距D起始z距離處之模具直 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公爱) 555905 A7 B7 五、發明說明(54 ) 徑: (n^I) zn =(L + l)n 起始—1 D(Zn) 1 + z„ Ι'2 finol —1 y final y 模具被附接至套筒之低端,其被保持於固定測試溫度 ,其係相對應於澱粉組成物被處理時之溫度。測試溫度( 加工處理溫度)係高於樣品澱粉組成物之熔點之溫度。樣 品殿粉組成物被預熱至模具溫度,被载入流變計之套筒段 ,且實質填充套筒段。若載人後於表面產生氣泡,操作測 試前之緻密化被用以清除樣品中截留之空氣。活塞被安排 用以使樣品以一選定速率自套筒經雙曲模具推進。當樣品 自套筒行經喷絲孔模具時,樣品經歷壓力降。表觀2伸Z 度係自壓力降及樣品經模具之流速且依據下述方程式計算 拉伸黏度=(△ P/拉伸率/Eh) · 10+5), 其中拉伸黏度係以巴斯卡-秒為單位,Δρ係壓力降( 巴),拉伸率係樣品經模具之流速(秒·q,且匕係無維量之 Hencky應變。Hencky應變係依時間或歷史而定之應變。 以非牛頓流體之流體元素表示之應變係依其運動歷史而定 ,即 ε = jc 0 本紙張尺度適用中國國家標準(CNS)A4規格(210 χ 297公爱 555905 A7 B7 經濟部智慧財產局員工消費合作社印製 五、發明說明(55) 此設計之Hencky應變係5.99,其係藉由下述方程式界 定:t. S ------- Order i (Please read the notes on the back before filling this page) 555905 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 ---- B7__ V. Description of Invention (51) Surface )produce. Fig. 8 shows specific examples of two types of pressing surfaces. One or more pairs of pressure rollers 900a and 900b, and 900c and 900d can be used to make the starch fiber placed on the molding member 200 more completely conform to its three-dimensional pattern. The pressure generated by the pressurizing roller can also be pre-arranged (if required), for example, the pressure generated between the rollers 900c and 900d may be greater than the pressure between the rollers 900a and 9001). In addition, the ring-shaped pressurizing tape 950 that orbits the rollers 950a and 950b can press-mold a part of the fiber side 2000 of the element 2000 so that the elastic structure therebetween is engraved with 100. The pressing surface may be smooth or have its own three-dimensional pattern. In the following examples, the 'pressurized surface can be used as an embossing device to form a clear micro-pattern of protrusions and / or depressions in the elastic structure 1000, which is a two-dimensional pattern with the molding element 200 Cooperation or individually. Furthermore, the pressurized surface can be used to deposit various additives (e.g., softeners and inks) to the produced elastic structure 200. Conventional techniques, such as ink roll 910 or a spraying device (or sprayer) 920, can be used to directly or indirectly deposit various additives to the manufactured elastic structure 1200. As known in the art, the construct 100 can be selectively shortened. The shortening can be accomplished by wrinkling the structure 100 from a rigid surface (more particularly from a cylinder, such as the cylinder 290 shown in Figure 9). As known in the industry, the wrinkling effect is performed by a scalpel 292. Wrinkling can be accomplished in accordance with U.S. Patent No. 4,919,756 (issued to Sawdai on April 24, 1992, the disclosure of which is incorporated herein by reference). In addition, the shortening effect can be achieved by the slight shrinkage as described above. The shortened elastic structure 100 is typically in the mechanical direction, and the paper size is in accordance with the Chinese National Standard (CNS) A4 (210 X 297 mm) ------ .----- Aw --- ---- Order --------- 线 ί # ^ ---- >. (Please read the notes on the back before filling out this page) 54 555905 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 ------- BL____ V. Description of the invention (52) The machine direction can be stretched more, and the twisted wire that can be formed in the shortening method can be easily bent. The direction (ie, along the width of the elastic structure 100). An elastic structure 100 that is not enemies and / or shortened in other ways is considered to be within the scope of the present invention. Various products can be produced using the elastic structure 100 of the present invention. The resulting products can be used in air, oil and water filters; vacuum cleaner filters, stove filters; face shields; coffee filters, tea or coffee bags; thermal insulation and sound insulation materials; single-use sanitary products (such as diapers) , Sanitary pads and articles used by urinary incontinence) non-woven fabrics; biodegradable fabrics (such as microfibers or breathable fabrics) that improve moisture absorption and softness of the wearer; used for collection and removal Static charge construction nets for dust removal; reinforcements and nets of hard grade paper (such as wrapping paper, writing paper, white newspaper, corrugated cardboard), and sanitary paper grade nets (such as toilet paper, paper towels, napkins and tissue paper) Medical uses (such as surgical gowns, wounds, stretchers, skin patches, and sutures that dissolve on their own; and dental uses (such as dental floss and toothbrush bristles). Elastic structures can also contain odors for special uses Absorbents, termite repellents, insecticides, rodenticides, etc. Form products that absorb water and oil and can be found in oil or water spillage removal or agricultural or horticultural applications For controlling water retention and release. The formed starch fibers or fiber webs can also be incorporated into other materials (such as sawdust, wood pulp, plastic, and concrete) to form composite materials, which can be used as building materials (such as, Walls, support beams, pressure plates, dry walls and pads and ceilings); and other medicinal uses (such as plaster, plywood and tongue depressors); and firewood logs for decorative and / or burning purposes. Dimensions of this paper Applicable to China National Standard (CNS) A4 specification (210 X 297 public love) 55 4. ^ ---------------- (Please read the precautions on the back before filling this page) 555905 A7 B7 V. Explanation of the invention (53) J test method A. Shear viscosity The shear viscosity of the composition is measured using a capillary rheometer (Rheograph 2003, manufactured by Goettfert). The measurement system uses a diameter 〇 and 30 mm length L (i.e., L / D = 30) capillary dies. The dies are attached to the lower end of the sleeve (which is maintained at the test temperature ranging from 艺 to the other range). Preheated The sample composition to the test temperature is loaded into the sleeve section of the rheometer. Filling the sleeve section (about 60 g of sample is used). The sleeve is kept at a specific test temperature⑴. If bubbles are generated on the surface after loading, the densification before the operation test is used to remove the trapped air in the sample. Piston Arranged to cause the sample to advance from the sleeve through the capillary mold at a selected set of rates. As the sample passes through the capillary mold from the sleeve, the sample experiences a pressure drop. The apparent shear viscosity is the pressure drop and the flow rate of the sample through the capillary mold. Calculate. Then 10 g (apparent shear rate) is plotted against log (shear velocity), and the graph is matched with a power-law equation 々, where k is the material constant and / is the shear rate. The male viscosity of the composition is extrapolated to the shear rate of s_1 using a power-law relationship. B. The tensile viscosity is printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs. (Made by Goettfert). The measurement was performed using a semi-hyperbolic mold design (with a starting diameter of 15 mm (D start), a final diameter of 0.75 mm (D end), and a length (L) of 7.5 mm). The semi-hyperbolic shape of the mold is defined by the two equations, where Z = the axial distance from the starting diameter, and where D (z) is the mold straight at the distance from the starting z to D. The Chinese paper standard (CNS) ) A4 specification (210 X 297 public love) 555905 A7 B7 V. Description of the invention (54) Diameter: (n ^ I) zn = (L + l) n start—1 D (Zn) 1 + z „Ι′2 finol —1 y final y The mold is attached to the lower end of the sleeve, which is maintained at a fixed test temperature, which corresponds to the temperature at which the starch composition was processed. The test temperature (processing temperature) is higher than the sample The temperature of the melting point of the starch composition. The sample powder composition is preheated to the mold temperature, loaded into the sleeve section of the rheometer, and substantially fills the sleeve section. If air bubbles are generated on the surface after loading, before the operation test The densification is used to remove air trapped in the sample. The piston is arranged to advance the sample from the sleeve through the hyperbolic mold at a selected rate. As the sample passes from the sleeve through the spinneret mold, the sample experiences a pressure drop. Apparent Z extension is the pressure drop and the flow rate of the sample through the mold and according to the following equation Calculate the tensile viscosity = (△ P / elongation / Eh) · 10 + 5), where the tensile viscosity is in Baska-seconds, Δρ is the pressure drop (bar), and the elongation is the sample passing through the mold Velocity (sec · q, and the dagger is a dimensionless Hencky strain. The Hencky strain is a strain determined by time or history. The strain expressed by a fluid element other than Newtonian fluid is determined by its motion history, ie ε = jc 0 This paper size applies to China National Standard (CNS) A4 specifications (210 x 297 Public Love 555905 A7 B7 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 5. Description of the invention (55) The Hencky strain of this design is 5.99, which is borrowed Defined by the following equation:
Eh=ln[XD 起始/D 最後)2] 表觀拉伸黏度係使用冪律關係式以250-1之拉伸率函 數報告。使用半雙曲模具之拉伸黏度測量之詳細揭示内容 係發現於美國專利第5,357,784號案(1994年10月25曰頒給 Collier),其揭示内容在此被併入以供參考。 (\分早晉及分子量分佈 澱粉之重量平均分子量(Mw)分子量分佈(MWD)係藉 由使用混合床管柱之凝膠滲透色譜術(GPC)決定。儀器之 零件係如下所示:Eh = ln [XD start / D end) 2] The apparent tensile viscosity is reported using a power law relationship as a function of elongation of 250-1. The detailed disclosure of tensile viscosity measurement using a semi-hyperbolic mold was found in US Patent No. 5,357,784 (issued to Collier on October 25, 1994), the disclosure of which is incorporated herein by reference. (\ Min early promotion and molecular weight distribution The weight average molecular weight (Mw) and molecular weight distribution (MWD) of starch are determined by gel permeation chromatography (GPC) using mixed bed column. The parts of the instrument are as follows:
泵: Waters 型號 600EPump: Waters Model 600E
系統控制器: Waters型號600E 自動取樣品: Waters型號717 Plus 管柱: PL凝膠20/z m混合A管柱(凝 膠分子量範圍係1,〇〇〇至 40,000,000),具有 600mm之 長度及7.5mm之起始直徑。System controller: Waters model 600E Automatic sample collection: Waters model 717 Plus Column: PL gel 20 / zm mixed A column (gel molecular weight range is 1,000 to 40,000,000), with a length of 600mm and 7.5mm Its starting diameter.
檢測器: Waters型號410差式折射計PGC 軟體Waters Millennium®軟體 管柱以具 245,000; 350,000; 480,000; 805,000 及 2,285,000之分子量之Dextran標準物校正。此等Dextran校 正標準物可得自美國聚合物標準公司,Mentor,OH。校正 標準物係藉由使標準物溶於移動相以製得約2mg/ml之溶 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) ----4,---t------I----^-----------h (請先閱讀背面之注意事項再填寫本頁) 58 555905 A7Detector: Waters Model 410 Differential Refractometer PGC Software Waters Millennium® Software Columns are calibrated with Dextran standards with molecular weights of 245,000; 350,000; 480,000; 805,000 and 2,285,000. These Dextran calibration standards are available from American Polymer Standards, Mentor, OH. The calibration standard is prepared by dissolving the standard in the mobile phase to obtain a solution of about 2 mg / ml. The paper size is applicable to the Chinese National Standard (CNS) A4 specification (210 X 297 mm) ---- 4, --- t ------ I ---- ^ ----------- h (Please read the notes on the back before filling this page) 58 555905 A7
五、發明說明(57) 製造商操作手冊之標準DSC操作程序被使用。由於DSC測 篁期間自標準組成物之揮發性排放(例如,水蒸氣),裝配 0-型%狁封器之高體積鍋被用以避免揮發性物質自樣品 鍋逃逸。樣品及惰性參考物(典型士係空鍋)於受控環境内 以相同速率加熱。當真正或假的相變化於樣品中產生,DSC 儀器測量對照於惰性參考物之自樣品流出或流至樣品之熱 。此儀器係以電腦界面化,以控制測試參數(例如,加熱/ 冷卻之速率),及收集、計算及報告此等數據。 樣品於鍋内稱重且以型環及封蓋密封。典型樣品 尺寸係25-65 ¾克。密封之鍋子被置於儀器内且電腦依如 下之熱測量程式化·· 1·於0°C平衡; 2·於0°C保持2分鐘; 3_以10 C /分鐘加熱至12 0。(3 ; 4·於120°C保持2分鐘; 5·以10 °C /分鐘冷卻至3 〇。〇; 6.於周圍溫度平衡24小時,樣品鍋可自Dsc儀器移除 且於此期間置於30°C之控制環境内; 7·使樣品鍋回到DSC儀器且於〇cc平衡; 8.保持2分鐘; 9·以10°C/分鐘加熱至i2〇°c ; 10. 於120°C保持2分鐘; 11. 以10°C/分鐘冷卻至3〇°C並平衡;及 12. 移除用過之樣品。 5559055. Description of the invention (57) The standard DSC operating procedures of the manufacturer's operating manual are used. Due to the volatile emissions from standard components (eg, water vapor) during the DSC test, high-volume pots equipped with 0-type% sealers were used to prevent volatile substances from escaping from the sample pot. The sample and inert reference (typical empty pan) are heated at the same rate in a controlled environment. When real or false phase changes occur in the sample, the DSC instrument measures the heat that flows from or to the sample against the inert reference. The instrument is computerized to control test parameters (eg, heating / cooling rate), and collect, calculate, and report such data. The sample was weighed in a pot and sealed with a ring and a cap. Typical sample sizes are 25-65 ¾ grams. The sealed pot was placed in the instrument and the computer was programmed with the following thermal measurements: 1. Equilibrated at 0 ° C; 2. Maintained at 0 ° C for 2 minutes; 3. Heated to 12 0 at 10 C / minute. (3; 4. Hold at 120 ° C for 2 minutes; 5. Cool to 10 ° C / minute to 30.0; 6. Equilibrate at ambient temperature for 24 hours. The sample pot can be removed from the Dsc instrument and placed in the meantime. In a controlled environment at 30 ° C; 7. Return the sample pan to the DSC instrument and equilibrate at 0 cc; 8. Hold for 2 minutes; 9. Heat to 10 ° C at 10 ° C / minute; 10. At 120 ° C for 2 minutes; 11. Cool to 30 ° C at 10 ° C / min and equilibrate; and 12. Remove the used sample. 555905
經濟部智慧財產局員工消費合作社印製Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs
电細你以是式熱流(ΔΗ)對溫度或時間計算及報告熱 分析結果。典型地,差式熱流係以重量基準正規化及報告 (即,卡/¾克)。若樣品展現假性相轉移,諸如,玻璃轉 移,ΔΗ差值對時間/溫度之作圖可被用以更輕易地決定破 璃轉移溫度。 E.水溶性 樣品組成物藉由混合各組分並加熱及攪拌至實質均勻 之混合物被形成而製得。㈣組成物藉由使其分散於鐵弗 隆(Teflon®)片材上及於周圍溫度冷卻而鑄製成薄膜。此 薄膜於100°C之爐内完全乾燥(即,膜/組成物内無水)。乾 燥膜被平衡至室溫。平衡後之薄膜被研磨成小的切粒。 為決定樣品内之固體%,2至4克之研磨樣品被置於預 先稱重之金屬鍋内,且鍋子及樣品之總重量被記錄。稱重 之鍋子及樣品被置於l〇〇°c之爐内2小時,然後取出並立即 稱重。固體%係如下所述者計算: 體% =丨研§爆品&鋼予之憨燥重量-鋼子重量} (研磨樣品&鍋子之第一重—畺-鍋子董畺)·1 〇〇 為決定樣品組成物之可溶性,於250毫升之燒杯内稱10 克之研磨樣品。添加去離子水以製得1〇〇克之總重量。於 授拌板上使樣品及水混合5分鐘。擾拌後,使至少2毫升之 授拌樣品倒入離心管内。於l〇°c以2〇,〇〇〇克離 心1小時。 取離心樣品之上清物且讀取折射率。樣品之可溶性。係以 如下所述者計算: 可溶性固 本紙張尺度適用中國國家標準(CNS)A4規格(21〇 χ 297公釐)In the case of electric cells, you can calculate and report the results of thermal analysis on the temperature or time using the heat flow (ΔΗ). Typically, the differential heat flow is normalized and reported on a weight basis (ie, cal / ¾g). If the sample exhibits a pseudo phase transition, such as glass transition, the ΔΗ difference versus time / temperature can be used to more easily determine the glass transition temperature. E. Water-soluble Sample composition is prepared by mixing the components and heating and stirring until a substantially homogeneous mixture is formed. The samarium composition is cast into a thin film by dispersing it on a Teflon® sheet and cooling at ambient temperature. This film was completely dried in an oven at 100 ° C (i.e. no water in the film / composition). The dry film was equilibrated to room temperature. The equilibrated film is ground into small pellets. To determine the% solids in the sample, 2 to 4 grams of the ground sample was placed in a pre-weighed metal pan, and the total weight of the pan and sample was recorded. The weighing pan and sample were placed in an oven at 100 ° C for 2 hours, then taken out and immediately weighed. The solid% is calculated as follows: Body% = Research § Explosives & Steel Dry Weight-Steel Weight} (milled sample & the first weight of the pot-畺-pot dong 畺) · 1 〇 〇 To determine the solubility of the sample composition, weigh 10 grams of the ground sample in a 250 ml beaker. Deionized water was added to make a total weight of 100 grams. Mix the sample and water on a mixing plate for 5 minutes. After stirring, pour at least 2 ml of the mixed sample into a centrifuge tube. Centrifuge at 10 ° C for 1 hour at 20,000 g. Take the centrifuged sample supernatant and read the refractive index. Solubility of the sample. Calculated based on the following: Soluble solid The paper size applies to the Chinese National Standard (CNS) A4 (21 × 297 mm)
— ^Μψ (請先閱讀背面之注意事項再填寫本頁) _ 丨線· 1>1 - 61 555905 A7 五、發明說明(59 ) F.徑度 測试别’膜樣品於48%-50%之相對濕度及22°c至24°C 之溫度調節至達成約5%至約16%之濕氣含量。濕氣含量 係藉由TGA (熱重力計分析)決定。對於熱重力計分析,ΤΑ 儀器公司之高解析度TGA2950熱重力計分析器被使用。約 20毫克之樣品於TGΑ鋼内稱重。依循製造商之指示,樣品 及锅被插入该單元内,且溫度以l〇°C/分鐘之速增加至250 °C。樣品内之濕度%係使用重量損失及起始重量依如下所 述者決定: 100% 經濟部智慧財產局員工消費合作社印製 預先調節之樣品被切成大於用以測量徑度之基座之尺 寸。所用之基座係具3.14平方英吋面積之圓形。 樣品被置於水平面及限制於該平面及具水平承載表面 之承載基座之間,其間承載基座之承載表面具有約3.14平 方央对之圓形表面積’且施用約15克/平方公分(0.21 psi) 之限制壓力至樣品。徑度係該平面及承載基座之承載表面 間形成之間隙。此等測量可於VIR電子厚度測試器π型(可 得自賓州費城之Thwing-Albert)。徑度測量被重複至少五 次並記錄。結果係以密耳報告。 自徑度測試記錄之讀數總和除以記錄之讀數次數。結 果係以密耳報告。 本紙張尺度適财0 0家標準(CNS)A4規格(210 X 297公髮)— ^ Μψ (Please read the precautions on the back before filling in this page) _ 丨 · 1 > 1-61 555905 A7 V. Description of the invention (59) F. Diameter test type 'film samples are 48% -50% The relative humidity and temperature of 22 ° C to 24 ° C are adjusted to achieve a moisture content of about 5% to about 16%. Moisture content is determined by TGA (Thermogravimetric Analysis). For thermogravimetric analysis, TA Instrument's high-resolution TGA2950 thermogravimeter analyzer was used. Approximately 20 mg of the sample was weighed in TGA steel. Following the manufacturer's instructions, samples and pans were inserted into the unit and the temperature was increased to 250 ° C at a rate of 10 ° C / minute. The humidity% in the sample is determined by the following weight loss and initial weight: 100% printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs, the pre-adjusted sample is cut larger than the size of the base used to measure the diameter . The base used was circular with an area of 3.14 square inches. The sample was placed between the horizontal plane and the plane and the load-bearing base with a horizontal load-bearing surface, during which the load-bearing surface of the load-bearing base had a circular surface area of about 3.14 square centimeters and an application of about 15 g / cm2 (0.21 psi) to the sample. The diameter is the gap formed between the plane and the bearing surface of the bearing base. These measurements are available in the VIR electronic thickness tester type π (available from Thwing-Albert, Philadelphia, PA). The diameter measurements were repeated at least five times and recorded. Results are reported in mils. The sum of the readings recorded from the diameter test divided by the number of readings recorded. Results are reported in mils. The paper size is suitable for 0 standard (CNS) A4 specifications (210 X 297)
- i-----MW-------^---------^ — (請先閱讀背面之注意事項再填寫本頁) 62 555905 A7 B7 五、發明說明(60) 元件標號對照 10…生產澱粉纖維之裝置 202···200之後側 -n ϋ ϋ ϋ ϋ —^f· I I I I (請先閱讀背面之注意事項再填寫本頁) --線- 經濟部智慧財產局員工消費合作社印製 11 — 10之外殼 12…加熱流體之腔室 13…模具頭 14…喷射喷嘴 15…空氣(環形)噴絲孔 16…空氣(個別)喷絲孔 17…澱粉組成物 17a···澱粉纖維 100···彈性構造體 110···100之第一區域 120···100之第二區域(某些具 體例中之枕狀物) 130···300之第三區域 115···100内之實質間隙空間(袋子) (懸臂部份及第一區域下) 128···圓頂部份 129···100之懸臂部份 200···模製元件 201···200之纖維接收側 210…框架 21卜··第一層(多層構造體) 212···第二層(多層構造體) 215···219及250間之間隙空間 219···懸浮部份 220…開孔 230…傾斜部 250···強化元件 290···(皺化)圓柱體 292···皺化刀 500···成形元件 550···真空裝置 600···真空抽出型箱 800···彈性物料片材(雙曲撓曲) 900a-900c…加壓車L 910···墨水軋 920···喷灑裝置(喷灑器) 950···加壓帶 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 63-i ----- MW ------- ^ --------- ^ — (Please read the notes on the back before filling out this page) 62 555905 A7 B7 V. Description of the invention (60 ) Component number comparison 10 ... The device behind the production of starch fiber 202 ... 200 side -n ϋ ϋ ϋ ϋ — ^ f · IIII (Please read the precautions on the back before filling out this page)-Line-Intellectual Property of the Ministry of Economic Affairs Printed by the Consumer Cooperative of the Bureau 11-10 Housing 12 ... Heating fluid chamber 13 ... Die head 14 ... Spray nozzle 15 ... Air (ring) spinneret 16 ... Air (individual) spinneret 17 ... Starch composition 17a ··· Starch fiber 100 ··· Elastic structure 110 ··· 100 First area 120 · Second area 100 · (Pillow in some specific examples) 130 · Third area 300 115 ... The substantial clearance space (bag) in 100 (cantilever part and under the first area) 128 ... Dome part 129 ... 100 cantilever part 200 ... Molded element 201 ... Fiber receiving side of 200 ... Frame 21 ... First layer (multilayer structure) 212 ... Second layer (multilayer structure) 215 ... Gap space between 219 and 250 219 ... Suspended part 2 20 ... opening 230 ... inclined part 250 ... reinforcing element 290 ... (creping) cylinder 292 ... creping knife 500 ... forming element 550 ... vacuum device 600 ... vacuum extraction type Box 800 ··· Elastomeric material sheet (hyperbolic deflection) 900a-900c ... Pressure truck L 910 ··· Ink roll 920 ··· Spraying device (sprayer) 950 ·· Pressure tape paper Dimensions apply to China National Standard (CNS) A4 (210 X 297 mm) 63
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USPCT/US00/32147 | 2000-11-27 |
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