TW554440B - Method for forming conductor connect on SOI microstructure - Google Patents
Method for forming conductor connect on SOI microstructure Download PDFInfo
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554440554440
發明領域: /發明係有關一種於S0 ί微結構上方形成導體連 日去,以應用於微慣性感測元、光學微機電元件等,、 s: 應微用结在構具有指叉狀差分感測電容設計的微慣性感測元1 發明背景: 按’結合如1 晶圓(Silicon On Insulat〇r )與 ^技術(Deep Silicon Etch)已成為開發微機電元 2新興技術,其應用領域包含光學微機電元件,例如微 描鏡面,以及微慣性感測元,例如加速規及陀螺儀。 特別是電容式的微慣性感測元,S〇I係可提供較大的 Ϊ質,塊以增加元件的優質係數,再加上矽深蝕刻技術 c以提供高解析度及高深寬比的垂直溝槽形成方法,故而 可以提高電容感測的靈敏度。 、,而,由於S01微結構形成後(經深蝕刻後)的垂直 溝槽N低落差相當高,因此無法再進一步光阻塗佈及曝光 t動作’故而無法形成導體連線於其上方。特別是藉由差 分電容量測的慣性感測元,更是需要藉由導體連線連接預 先形成的SO I微結構,所以利用習知之技術是無法在s〇 !微 結構上方製作導體連線的。 因此’本發明係在針對此項缺失,提出一種於s〇 I微 結構上方形成導體連線的方法。Field of the Invention: / The invention relates to a method of forming a conductor on a microstructure of S0 to apply it to micro-inertial sensing elements, optical micro-electromechanical components, etc., s: should be used in micro-structures with interdigitated differential sensing Micro-inertial sensing element 1 for capacitive design Background of the invention: According to the 'combination of 1 wafer (Silicon On Insulatr) and ^ technology (Deep Silicon Etch) has become the development of micro-electromechanical elements 2 emerging technologies, its application areas include optical micro Electromechanical components, such as micro-mirror mirrors, and micro inertial sensing elements, such as accelerometers and gyroscopes. Especially the capacitive micro inertial sensor, the S0I series can provide larger mass, block to increase the quality coefficient of the component, plus silicon deep etching technology c to provide high resolution and high aspect ratio vertical The trench formation method can improve the sensitivity of capacitance sensing. However, since the low groove difference of the vertical trench N after the formation of the S01 microstructure (after deep etching) is quite high, no further photoresist coating and exposure can be performed, so that a conductor line cannot be formed above it. In particular, the inertial sensing element by differential capacitance measurement needs to connect the pre-formed SO I microstructure by a conductor connection, so it is not possible to make a conductor connection above the s0! Microstructure using a conventional technique. . Therefore, the present invention proposes a method for forming a conductor line above a SiO microstructure in response to this deficiency.
554440 五、發明說明(2) 發明目的與概述: 形成^主要目㈤’係在提供一種於S〇1微結構上方 微機電元件^:广’:係上可直接在微慣性感測元、光學 習知;術, 形成另一目的,係在提供-種於S〇1微結構上方 更靈敏的量測的方法’使製作完成後的微感測元能夠提供 係勺土達上述之目的’本發明係先提供一SOI晶圓’盆 =包3兀件晶圓、埋藏氧化飩、 技術去除部份元件曰n y狄直日日1BJ,丹以矽冰蝕刻 份的埋藏氧化坊·曰曰固,以形成垂直侧壁溝槽,並露出部 一平括彳l·志 ,於兀件晶圓表面形成一氧化矽膜以形成 ffi ;去除部份氧化石夕膜,以露出部份該元件晶 著形成一導體層覆蓋在氧切膜表; 導體連;最$丄並利用光刻技術定義該導體層,以形成 ifcb gp τ I Μ T <去除該氧化矽膜及部份的埋藏氧化石夕,如 此即可在S(H微結構上方形成導體連線。 再於ί ί ί 一實施態樣,係在上述完成溝槽結構後, 威光#肢曰曰7命面先形成第一感光乾膜,並去除部份第一 饮光乾膜’以路出部/八一 一金M @ A @ 2 $ 兀件晶圓而形成接觸孔;接著形成 + #感光乾膜表面,並填滿該接觸孔;再於金 匕感::=後2除部份第二感光乾膜, 連線;最後去除除’以定義出導體 取傻玄降第一感光乾膜、第二感光乾膜及部份的埋554440 V. Description of the invention (2) Purpose and summary of the invention: The main purpose of the formation is to provide a microelectromechanical element above the S1 microstructure. ^: Can be directly connected to the micro inertial sensing element, light Learn to know; surgery, to form another purpose, is to provide a more sensitive measurement method on top of the S〇1 microstructure 'to enable the micro-sensing element after the completion of the production to provide the soil to achieve the above purpose' The invention is to first provide a SOI wafer 'pot = package 3 wafers, buried plutonium oxide, technology to remove some components, said ny Di Zhiri day 1BJ, Dan ’s buried oxidation workshop with silicon ice etching · Yuegu solid, A vertical sidewall trench is formed, and the exposed part is flattened. A silicon oxide film is formed on the surface of the element wafer to form ffi; a part of the oxide stone film is removed to expose part of the element crystallized. A conductor layer covers the surface of the oxygen cut film; the conductor is connected; the conductor layer is defined by photolithography to form ifcb gp τ I Μ T < remove the silicon oxide film and part of the buried oxide stone, In this way, a conductor line can be formed above the S (H microstructure. Further in ί ί In aspect, after the completion of the groove structure, the first light-sensitive dry film is formed on Weiguang #lime 7 face first, and a part of the first light-dried dry film is removed. A @ 2 $ wafer is used to form a contact hole; then the + # photosensitive dry film surface is formed and fills the contact hole; and then the golden dagger feels: == 2 after the part of the second photosensitive dry film, connect ; Finally remove and divide 'to define the conductor to take the silly mysterious first dry film, the second dry film and part of the buried
圖號說明: 10 矽基板 14 指叉狀電極 18 固定電極 2 2 埋藏氧化石夕 2 6 溝槽 3 0 接觸孔 34 感光乾膜 3 8 感光乾膜 12 懸浮質量塊 16 固定電極 2 0 導體連線 24 元件晶圓 28 氧化矽膜 32 導體層 36 金屬層 詳細說明: =明於s〇I微結構上方形成導體連線的方法,將以 ΐa微加速規加以詳細說明。請參閱第-圖,其 Ξ圖加速規之局部俯視示意圖,而第二圖則為 第一圖的剖視圖。 切J同:if考第一圖及第二圖所示,該微加速規包含-=Λ;浮f量塊1 2 ’其係具有複數個呈向外放射狀的 ,懸浮質量魏12係由少數支腳(圖中未示) ^疋於石夕基板1 0上’而與指叉狀電極丨4對應者為二組 固定電極16及18 ’而每一固定電極18係藉由跨越於固定電 554440 五、發明說明(4) --- 極1 6上方的導體連線20連接,而導體連線20的材料可以是 導電性良好的多晶矽或非晶矽導體,抑或是金屬導體。因 此二組固定電極16及18與指叉狀電極14間分別形成二電容 值C1及C2 (在設計上,C1及[2起始值是相同的),若外界 慣性改變’例如圖中的懸浮質量塊丨2沿箭頭方向運動,則 電容值C1增大、電容值以則會減少,藉由電容值C1及以的 差分(differential capacitance )便可以了解懸浮質量 塊1 2運動的特性。 現就上述第一圖之結構來說明本發明之製造流程,請 參閱第三(a)圖至第三(g)圖,為本發明之較佳實施例在 SO I微結構上方形成導體連線的各步驟構造剖視圖;如圖 所示’本發明主要形成方法係包括有下列步驟: 晴參見第三(a)圖所示,首先,提供一s〇][晶圓,由上 而下依序包含元件晶圓24、埋藏氧化矽22及挾置晶圓(矽 基板)1 0。 然後,以矽深蝕刻技術(Deep Silicon Etch)蝕刻 該元件晶圓24,如第三(b)圖所示,去除部份元件晶圓24 材料,以形成垂直側壁溝槽26,藉以定義第一圖所示加速 規的幾何結構;同時,亦裸露出部份的埋藏氧化矽22。其 中该垂直側壁溝槽2 6的寬度係介於1〜5微米(# m ),其 主要考量為下一步驟的表面平坦化動作。 八 請參見第三(c)圖所不,緊接著利用電漿式化學氣相 沉積(PECVD)形成一氧化矽材料於元件晶圓24表面,由 於細窄的溝槽26設計使得PECVD氧化矽無法有效沈積至溝Description of drawing number: 10 silicon substrate 14 interdigitated electrode 18 fixed electrode 2 2 buried oxide stone 2 6 groove 3 0 contact hole 34 photosensitive dry film 3 8 photosensitive dry film 12 suspended mass 16 fixed electrode 2 0 conductor connection 24 Element wafer 28 Silicon oxide film 32 Conductor layer 36 Metal layer Detailed description: = The method for forming a conductor connection above the SOC microstructure will be described in detail using the ΐa micro-acceleration rule. Please refer to Fig.-A schematic top plan view of the accelerometer, and Fig. 2 is a sectional view of the first figure. Same as the same: if the first and second pictures of the if test are shown, the micro-acceleration gauge contains-= Λ; the floating f gauge block 1 2 'has a plurality of outward radial shapes, and the suspended mass of Wei 12 is composed of A few feet (not shown) ^ 疋 on the Shixi substrate 10 'and the counterpart corresponding to the interdigitated electrode 丨 4 are two sets of fixed electrodes 16 and 18', and each fixed electrode 18 is fixed across the fixed Electricity 554440 5. Description of the invention (4) --- The conductor connection 20 above the pole 16 is connected, and the material of the conductor connection 20 may be a polycrystalline silicon or amorphous silicon conductor with good conductivity, or a metal conductor. Therefore, two sets of fixed electrodes 16 and 18 and interdigitated electrodes 14 form two capacitance values C1 and C2 respectively (in design, C1 and [2 start values are the same). If the external inertia changes, such as the suspension in the figure When the mass mass 2 moves in the direction of the arrow, the capacitance value C1 increases and the capacitance value decreases. The capacitance characteristics C1 and the differential capacitance can be used to understand the motion characteristics of the suspended mass mass 12. Now, the manufacturing process of the present invention will be described with reference to the structure of the first diagram above. Please refer to the third (a) to the third (g) diagrams, which is a preferred embodiment of the present invention to form a conductor line above the SO I microstructure. A sectional view of the structure of each step; as shown in the figure, the main forming method of the present invention includes the following steps: As shown in Figure 3 (a), first, provide a s0] [wafer, from top to bottom Contains element wafer 24, buried silicon oxide 22, and mounted wafer (silicon substrate) 10. Then, the element wafer 24 is etched by Deep Silicon Etch. As shown in FIG. 3 (b), part of the element wafer 24 material is removed to form a vertical sidewall trench 26, thereby defining the first sidewall The geometry of the accelerometer is shown in the figure; at the same time, a part of the buried silicon oxide 22 is also exposed. The width of the vertical sidewall trenches 26 is between 1 and 5 micrometers (# m). The main consideration is the surface planarization operation in the next step. Please refer to the third (c) figure, and then use plasma chemical vapor deposition (PECVD) to form a silicon oxide material on the surface of the component wafer 24. Due to the narrow trench 26 design, PECVD silicon oxide cannot be used. Effectively deposited into the trench
554440 五、發明說明(5) 槽26的底部,僅會在元件晶圓24表面附近 S(H石夕微結構上的PECVD氧切最終會相互接合2母: ;化的氧化石夕膜28,請參見第五圖所示之SEM照片所亍一之千 實際結果4能夠覆蓋整個表面的氧化 ^^ 於原先的窄溝槽26寬度,豆通當鱼*、塞城〇p〜旱度係取決 以上即可以達到覆蓋及平坦溝槽26寬度的丨.5倍 接著,藉由光刻技術去除部份氧化石夕賴,— (d)圖所示,裸露出元件晶圓24之弟一 30。完成接觸孔30之製作後,社夂楚 > 成接觸孔 形成-導體層32覆蓋於整個氧化石夕膜不再 觸孔30,料體層32之材料可以是多晶石夕、非f石” (adhesion layer)。 鉻金屬係作為附著層 在形成導體層32之後,藉由光刻技術 層32,請參見第三⑴圖所示,以定義/ ^義该導體 ,者。最後再如第三(g)圖所示,去除表面氧化 、=的埋藏氧化扣,便可形成如第二圖所示之微加速及規 本發明在完成上述製造過程之後, 除後,即可在SOI微結構上方得到一單層 斤有乳化矽去 而,本發明製造方法的更特別之處在於 連線。 所示去除氧化矽之前’可以重複第二(g)圖 圖所示之製作流程,再形成第二層導Cc),圖至第三⑴ so I微結構上方形成二層或多層之導體連線結構从藉此在 554440554440 V. Description of the invention (5) The bottom of the groove 26 will only be near the surface of the element wafer 24. The PECVD oxygen cut on the H. stone microstructure will eventually be bonded to each other. 2; Please refer to the SEM photo shown in the fifth figure. The actual result 4 can cover the entire surface of the oxidation ^^ The width of the original narrow trench 26, Doudou when the fish *, Saicheng 0 ~ ~ depends on the degree of drought The above can reach ..5 times the width of the cover and the flat trench 26. Then, a part of the oxide stone is removed by photolithography. (D) As shown in the figure, the younger brother 30 of the element wafer 24 is exposed. After the production of the contact hole 30, the company has formed a contact hole-the conductor layer 32 covers the entire oxide stone film, and the film no longer touches the hole 30. The material of the material layer 32 can be polycrystalline stone, non-f stone. " (adhesion layer). Chromium metal is used as an adhesion layer. After forming the conductor layer 32, the photolithography technology layer 32 is used, as shown in the third diagram, to define / define the conductor. (g) As shown in the figure, removing the surface oxidation and buried oxide buckles of = can form the slightly accelerated and After the present invention completes the above manufacturing process, after removal, a single layer of emulsified silicon can be obtained above the SOI microstructure, and the manufacturing method of the present invention is more special in connection. Before the silicon oxide is shown to be removed ' You can repeat the manufacturing process shown in the second (g) diagram, and then form the second layer conductor Cc), and from the figure to the third I so I microstructure to form two or more layers of conductor wiring structure from this 554440
除了上述之製造流程外,本發明仍具有另一種製造方 法,請參閲第四(a)圖至第四⑴目,為本發明之另一實施 例在S 01微結構上方形成導體連線的各步驟構造剖視圖、; 如圖所示,本發明係包括有下列步驟: 請參見第四(a)圖所示n,提供一s〇I晶圓,由上 而下依序包含元件晶圓24、埋藏氧化矽22及挾置晶 基板)1 0。 然後_,以矽深蝕刻技術蝕刻該元件晶圓2 4,如第四 (b)圖所示,去除部份元件晶圓24材料,以形成垂直側壁 溝槽26,藉以定義第一圖所示加速規的幾何結構;同時, 亦裸露出部份的埋藏氧化石夕2 2。 請參見第四(C)圖所示,緊接著利用類似印刷電路板 的製造方式,將一商用感光乾膜34 (例如Hitachi =emicd Co. HN650系列產品),使用感光感膜34的熱壓 /可以簡易的形成高分子材料於元件晶圓24表面。此 月:傳統光阻塗佈所無法達成的目帛,快速且簡易;再者, :壓方式提供了-平坦化過程,對後續的微結構製造而 a ’其平整度要求容易。 臌…藉由ί分子雷射(波長248nm)加工去除部份感光乾 权、,如第四(d)圖所示,裸露出部份元件晶圓24之矽 :以形成接觸孔30。纟中,準分子雷射加工為一相 :、快速的方式,可以將高分子感光乾膜34直接去除^ 一般光阻的曝光顯影繁複步驟(包含光阻塗佈、 免 曝光、顯影、定影及硬烤等)。 烤、In addition to the above-mentioned manufacturing process, the present invention still has another manufacturing method. Please refer to Figures 4 (a) to 4 (b), for another embodiment of the present invention to form a conductor line above the S 01 microstructure. A sectional view of each step structure; As shown in the figure, the present invention includes the following steps: Please refer to n shown in the fourth (a) figure, provide a SOI wafer, and sequentially include the element wafer 24 from top to bottom , Buried silicon oxide 22 and crystalline substrate) 10. Then, the element wafer 24 is etched by silicon deep etching technology. As shown in FIG. 4 (b), a part of the element wafer 24 is removed to form a vertical sidewall trench 26, thereby defining the first diagram. The geometry of the accelerometer; at the same time, a part of the buried oxide stone is also exposed. Please refer to the fourth (C) diagram, and then use a similar printed circuit board manufacturing method, a commercial photosensitive dry film 34 (such as Hitachi = emicd Co. HN650 series products), using the hot pressing of the photosensitive film 34 / A polymer material can be easily formed on the surface of the element wafer 24. This month: Fast and easy tasks that cannot be achieved with traditional photoresist coating; moreover, the pressing method provides a -planarization process, which makes it easy to demand the flatness of subsequent fabrication of microstructures.臌 ... Some photosensitivity is removed by molecular laser processing (wavelength 248nm). As shown in Figure 4 (d), part of the silicon of the element wafer 24 is exposed to form a contact hole 30. In the process, excimer laser processing is one-phase: a fast way to remove the polymer photosensitive dry film 34 directly. ^ Common photoresist exposure and development complicated steps (including photoresist coating, exposure-free, development, fixing and Hard roast, etc.). grilled,
554440 五、發明說明(7) 完成接觸孔30之製作後,請參閱 形成-鉻/金(Cr/Au)金屬層36覆蓋::(:)圖所不’再 面並填充滿該接觸孔30,其中該絡合 GK34表 (adhesion iayer ) 。 _係作為附者層 然後如第四(f )圖所示,形成另一 屬層36表面,再以準分子雷射去除曰感先乾膜38於金 第四⑷圖所示,以裸露出部份之絡=膜38,如 接著請參閱第四(h)圖所示,先以6 日^ 38為罩幕,去除裸露部份的鉻/金金屬二/,之f f乾膜 體連線20之形狀者。然後再如第四⑴‘ :導 感光乾膜34及38 ;最後如第四s£ =去除全部的 玆备几woo 罘圖所不再去除部份的埋 藏乳装Γ2:便:以形成如第二圖所示之微加速規結構 可以#、f μ +、ί仃如第四(1)圖所示去除感光乾膜之前, 成第-ϋϊ四(c)圖至第四(h)圖所示之製作流程,形 以藉此在s〇1微結構上方形成二層戍 多層之導體連線結構。 a =此’本發明係可直接在微慣性感測元、光學微 70件等之SOI微結構上方形成導體連線,故可解決習知 =製作之缺失者,·並使製作完成後的微感測元能夠提 供更靈敏的量測。 1知 以上所述之實施例僅係為說明本發明之技術思想及 點其目的在使熟習此項技藝之人士能夠瞭解本發明之内 容並據以實施,當不能以之限定本發明之專利範圍,即大 凡依本發明所揭示之精神所作之均等變化或修飾,仍應涵 554440 五、發明說明(8) 蓋在本發明之專利範圍内。 mm 第11頁 554440554440 V. Description of the invention (7) After the production of the contact hole 30 is completed, please refer to the formation-chrome / gold (Cr / Au) metal layer 36 to cover: (:) as shown in the figure and then fill the contact hole 30 , Where the complex GK34 table (adhesion iayer). _ Is an attached layer, and then as shown in the fourth (f) figure, another surface of the generic layer 36 is formed, and then the excimer laser is used to remove the dry film 38 shown in the fourth figure of gold to be exposed. Part of the network = film 38, as shown in the next figure (h), first use the 6th ^ 38 as the screen, remove the exposed part of the chromium / gold metal two, and ff dry film connection 20 shape. Then the fourth step is as follows: the photosensitive dry films 34 and 38 are guided; finally, as in the fourth step, the entire portion of the buried milk that is no longer removed is removed as shown in the fourth step. The micro-acceleration gauge structure shown in the second figure can be #, f μ +, and 去除, as shown in the fourth (1) figure, before removing the photosensitive dry film, the first to fourth (c) to fourth (h) figures The manufacturing process shown in the figure is to form a two-layer multi-layer conductor connection structure above the microstructure. a = This' The present invention can form a conductor connection directly above the SOI microstructure of the micro inertial sensor element, 70 optical micro-elements, etc., so it can solve the habit of making the missing = and make the micro The sensing element can provide more sensitive measurements. 1 The above-mentioned embodiments are only for explaining the technical idea and point of the present invention. The purpose is to enable those skilled in the art to understand the content of the present invention and implement it accordingly. It is not possible to limit the patent scope of the present invention. That is, all equal changes or modifications made in accordance with the spirit disclosed in the present invention should still be covered by 554440. 5. The description of the invention (8) is covered by the patent scope of the present invention. mm Page 11 554440
圖式簡單說明 圖式說明 第一圖為本發明之電谷式微加速規之局部俯頭一立 τ ^見不思圖 第二圖為第一圖的剖視圖。 上方形成導 第三(a)圖至第三(S)圖為本發明於SOI微結構 體連線實施例的各步驟結構剖視圖。 第四(a)圖至第四(j)圖為本發明於s〇I微結構上 體連線的另一實施例示意圖。 7取导 第五圖為本發明於SOI微結構上古 SEM照片之實際結果。#上方形成平坦氧化石夕臈時的Brief description of the drawings Brief description of the drawings The first picture is a partial tilt of the electric valley-type micro-acceleration gauge of the present invention. Τ ^ See the figure. The second picture is a cross-sectional view of the first picture. The third (a) to the third (S) diagrams are sectional views of the structure of each step of the embodiment of the invention connecting the SOI microstructures. The fourth (a) to fourth (j) diagrams are schematic diagrams of another embodiment of the body wiring on the SOC microstructure of the present invention. 7 Guidance The fifth figure is the actual result of the SEM photograph of the SOI microstructure in the ancient times. #The formation of flat oxide stone above
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