r 552173r 552173
五、發明說明（ 本^月係關於-種無錢鋼實 種製程中完全不使用龢钿和产 ^ ^ ^尤才曰— 揾押㈣ 序，減少環保處理負擔，並可 線製程生產速度之無鍍銅和料製造方法設計。 、干材係溶接作業時必備材料，其中惰性氣體 ，以co2為保護氣體之電弧 広接 兒5瓜疋接用鲜線為例，為避免該銲 線表面起氧化作用，目前習 白見的#干材表面均會鍍設銅合金 材質阻隔層，作為導電防鏽之用。 一 凊麥閱所示，其係現今鍍銅實心鲜線之製造流 程，其流程包括以下步驟： 提供線材； 對線材施以機械除鏽處理； 對線材施以電解酸洗； 對線材施以皮膜塗敷及烘乾處理； 線材的粗抽線； 線材退火； 線材的細抽線； 對線材施以電解酸洗； 對線材施以電鍍或化學鍍銅； 於線材表面塗敷送線油； 線材再精抽；以及線材捲取等步驟，而完成該鍍銅實 心銲線之製造。 惟’前述鍍銅實心銲線之製程，雖可提供一種應用於 製造，然因銲線需經多次電解酸洗以及化學鍍銅（或電鍍 )等程序，必然產生多量的廢酸氣及廢酸液，而業者為避 本紙張尺度適用中國國家標準（CNS)A4規格（210 X 297公釐） -----------* 裝--------訂--------- (請先閱讀背面之注意事項再填寫本頁) 乃2173V. Description of the Invention (This month is about the non-use of pure steel in the production process of a kind of non-money steel. ^ ^ ^ You Caiyue-揾 ㈣ 序 order, reducing the burden of environmental protection treatment, and the production speed of the line process Design of manufacturing method without copper plating materials. Dry materials are necessary materials for the welding operation. Among them, inert gas is an electric arc with co2 as a protective gas. 5 Fresh wires are used as an example to avoid the surface of the wire. Oxidation. At present, the surface of #dry materials in Xibaijian will be plated with a copper alloy barrier layer for conductive rust prevention. As shown by Mai Jian, it is the current manufacturing process of copper-plated solid fresh wire. The process It includes the following steps: providing the wire; applying mechanical derusting treatment to the wire; applying electrolytic pickling to the wire; applying film coating and drying to the wire; rough drawing of the wire; annealing of the wire; fine drawing of the wire Electrolytic pickling of the wire; electroplating or electroless copper plating of the wire; coating wire feed oil on the wire surface; fine re-drawing of the wire; and coil winding steps to complete the manufacture of the copper-plated solid wire ... but 'before Although the process of copper-plated solid welding wire can be applied to manufacturing, because the welding wire needs to undergo multiple electrolytic pickling and chemical copper plating (or electroplating), it will inevitably generate a large amount of waste acid gas and waste acid liquid. To avoid this paper size, the industry applies the Chinese National Standard (CNS) A4 specification (210 X 297 mm) ----------- * Packing -------- Order ----- ---- (Please read the notes on the back before filling this page) is 2173
免造成環境污染 添莫大的負擔。 必品配置相關處理設備，為環保處理增 炉鍍銅κ㈣經賴練序，使其銲線線 抽卢0理°，’ 使銲線線徑符合規格及鍍銅厚度，需再經精 : 而精抽處理時，為避免抽線對銅電鍍層造成破壞 行’以致銲線的生產速度慢（―般而言，: 線的生產速度約為_米/分），有產能低落 肌于力不佳之問題。 一 再者’鍍㈣線於電孤溶接時，因銲線於高溫燃燒反 Γ生成之銲接煙霧巾含有銅重金屬成份，對於銲接 木作人員的健康會造成某種程度的傷害。 因此，為改善前揭鍍銅銲線製程及使用上之問題，本 Μ之主要目的在於：提供―種銲線製財完全不使用鑛 銅私f，以減少環保處理負#，並可提升銲線製程生產速 度之然鍍銅實心銲線製造方法設計。 、為達成前揭㈣，本發明所提出之無_實心鲜線製 k方法^概係將線材施以表面處理，皮膜塗敷及供乾處 理，次對線材進行粗抽線、退火及細抽線等步驟，續對線 材施以表面清潔處理，以及成品表面塗敷導電性防鐘潤滑 片J捲取等貝性作業流程，而完成該無鍍銅實心銲線之 製k藉此，於銲線製程中完全不使用鍍銅程序，以減少 環保處理貞擔，並可提升銲線製程速度，進而提供一種更 具產業利用性之銲線製造方法。 為使責審查委貞錢-步瞭解本發明具體之設計及Avoiding environmental pollution adds a great burden. Necessary products are equipped with relevant processing equipment to increase the copper plating of the furnace for environmentally friendly processing. The welding wire is drawn at 0 degrees, so that the wire diameter meets the specifications and copper plating thickness. During fine drawing, in order to avoid the damage caused by the drawing line to the copper plating layer, the production speed of the welding line is slow (in general, the production speed of the line is about _m / min), and the productivity is low and the strength is not strong. The best question. Repeatedly, when the galvanized wire is electro-solubilized, the welding fume generated by the welding wire at high temperature due to the burning of the welding wire contains copper heavy metal components, which will cause a certain degree of damage to the health of the welder. Therefore, in order to improve the problem of the process and use of the copper stripping wire before stripping, the main purpose of this book is to provide ― a kind of wire welding system that does not use mineral copper at all, in order to reduce environmental protection and reduce welding The production speed of the wire process is naturally designed for the manufacturing method of copper-plated solid wire. In order to achieve the pre-exposure, the non-_solid fresh wire manufacturing method ^ proposed by the present invention is roughly applying wire surface treatment, film coating and dry treatment, and then rough drawing, annealing and fine drawing the wire. And other steps, continue to apply surface cleaning treatment to the wire, and apply conductive anti-clock lubricating sheet J coiling on the surface of the finished product, and complete the manufacturing process of the copper-free solid wire. The copper plating process is not used at all in the wire manufacturing process, in order to reduce the burden of environmental protection, and the speed of the wire bonding process can be increased, thereby providing a more industrially usable wire manufacturing method. In order to make the review committee understand the specific design of the present invention and
552173552173
、發明說明（ 其他 (一 第一 第二 第三 目的’茲附以圖式詳細說明如后·· )圖式部份： 圖：係本發明之製造流程圖。 圖·係本發明無鍍銅實心銲線製造流程示意圖 圖：係現今鍍銅銲線之製造流程系意圖。 )圖號部份： 〇 )線材 0)供線剝殼裝置 2)電解酸洗裝置 4)烘乾裝置 6 )收線裝置 Q 2 8 )供線裝置 (3 0 )表面清潔處理裝置 (3 1 )防鏽潤滑劑塗敷裝置（3 2 )捲取裝置 (三）附件部份： 、係有無鑛銅銲線之製程測試報告。 心有關本發明錢銅實^銲線之製造流程具體實施例 。月翏閱第一、二圖所示，其包括依序為以下步驟： 提供線材（1 〇); ( 1 〇)施以表面處理，其中係仙供線剝 #置（20)、除鏞裝置（21)及電解酸洗裝 )對線材（10)施以機械除鏽及電解酸洗處理 利用皮膜塗敷裝置（23)及供乾裝置（24^^ φ-t--------IT--------- (請先閱讀背面之注意事項再填寫本頁) (1 1 )銲線成品 (2 1 )除鏽裝置 (2 3)皮膜塗敷裝置 (2 5 )粗抽線裝置 (2 7)退火裝置 (2 9 )細抽線裝置 2 本紙張尺度適用中國國家標準（CNS)A4 公釐）'_ 552173 A7 B7 五、發明說明（ 表面處理後線材（1 0 )施以皮膜塗敷及烘乾處理； 利用至少一部粗抽線裝置（2 5 )對線材（^ 〇 )進 行粗抽線處理； 將線材（1 〇 )送入退火裝置（2 7)中進行退火處 理，其中可先利两-收線裝置（2 6 )將經過粗抽線處理 後之線材（1 〇 )捲收成捆狀，再移送至退火裝置（2 7 )進行退火處理； 將經過退火後的捆狀線材（1 〇 )放置於一供線裝置 (2 8 )中再由供線I置（2 8 )導入細抽線裝置（2 8 )中進行細抽線處理； 利用表面清潔處理置（3 0 )對線材（丄〇 )施以機 械式表面清潔處理； 利用防鏽潤滑劑塗敷裝置（3 i )於線材表面塗敷導 電性防鏽潤滑劑；以及 利用捲取裝置（3 2 )將線材（3 2 )予以捲取成銲 線成品（1 1 )等一貫作業化製造流程’而完成本發明無 鍍銅實心銲線之製造。 經由前揭無鍍銅實心銲線之製造方法所生產的鲜線， 係利用塗敷於其表面上的導電性防鏽潤滑劑，作為鮮接時 鲜線與噴嘴（TiP)導電之需求，以及銲線抗氧化之阻隔^ ’使其與習用鍍銅銲線利用銅電鍍層作為導電防錄之用， 具有相同的導電及防鏽效果，且其熔接作業性亦相同於錢 銅銲線。 x 另外，本發明經前揭鍍銅實心銲線之製造方法相比較 本紙張尺度適用中國國家標準（CNS)A4規格（210 X 297公釐）、 Explanation of the invention (other (a first, second and third purpose 'are attached with detailed descriptions as follows). Schematic part: Figure: is the manufacturing flow chart of the present invention. Figure is the copper-free plating of the present invention Schematic diagram of the solid welding wire manufacturing process: It is the intention of the current manufacturing process of copper-plated welding wire.) Drawing No. part: 〇) Wire 0) Wire stripping device 2) Electrolytic pickling device 4) Drying device 6) Collection Wire device Q 2 8) Wire supply device (3 0) Surface cleaning treatment device (3 1) Anti-rust lubricant coating device (3 2) Winding device (3) Attachment part: Process test report. The embodiment of the manufacturing process of the copper solid copper wire according to the present invention. As shown in the first and second pictures, it includes the following steps in order: providing the wire (10); (10) applying a surface treatment, in which the system is provided for stripping (20) and removing the device (21) and electrolytic pickling) apply mechanical derusting and electrolytic pickling to the wire (10) using a film coating device (23) and a dry supply device (24 ^^ φ-t ------- -IT --------- (Please read the precautions on the back before filling in this page) (1 1) Finished welding wire (2 1) Rust removal device (2 3) Film coating device (2 5) Coarse drawing device (2 7) Annealing device (2 9) Fine drawing device 2 This paper size is applicable to Chinese National Standard (CNS) A4 mm) '_ 552173 A7 B7 V. Description of the invention (surface treated wire (1 0 ) Applying a film coating and drying treatment; using at least a thick wire drawing device (2 5) to perform a rough wire drawing treatment on the wire (^ 〇); sending the wire (1 〇) into the annealing device (2 7) The annealing process is performed, in which the two-line take-up device (2 6) can be rolled into a bundle after the rough drawing process, and then transferred to the annealing device (2 7) for annealing; Annealed bale The wire rod (10) is placed in a wire supply device (2 8), and then the wire supply device I (2 8) is introduced into the fine wire drawing device (2 8) for fine wire drawing treatment; the surface cleaning treatment device (3 0) applying a mechanical surface cleaning treatment to the wire (丄 〇); applying a conductive anti-rust lubricant to the surface of the wire using an anti-rust lubricant coating device (3 i); and using a winding device (3 2) The wire (3 2) is coiled into a welded wire finished product (1 1) and the like, and the manufacturing process is completed to complete the production of the copper-free solid copper wire according to the present invention. The fresh wire is a conductive anti-rust lubricant applied on the surface, as the fresh wire and the nozzle (TiP) need to conduct electricity when it is freshly connected, and the oxidation resistance of the welding wire is blocked ^ 'Make it with the conventional copper plating Welding wire uses copper electroplating layer as conductive anti-recording, has the same conductivity and rust prevention effect, and its welding workability is the same as that of copper wire. X In addition, the present invention is a method of manufacturing copper wire The method is compared with the paper standard of China National Standard (CNS) A4. 210 X 297 mm)
^ --------^---------. (請先閱讀背面之注意事項再填寫本頁) 552173^ -------- ^ ---------. (Please read the notes on the back before filling this page) 552173
、發明說明（j ，尚可歸納出以下諸多優點，其中·· 1、 本發明所採取一貫性作業益鍍 製程上可減少電解酸洗之使用，以；於 程序，故可免除_史備的使用，並減;廢:=:鐘 的產生，降低環保處理負擔；在製造成本方面 少鑛銅化學藥劑之使用、設備折舊及廢水處理費 大降低其產品成本，使該無鍍銅銲線之競爭力大為提升。 2、 本發明因無需進行仙程序，使該鋅線僅 及細抽線後，線徑即未改變，故無需再經精抽之步驟，進 而縮短銲線的製程時間’提昇產能，據測試，本發 :銲線製程之生產速度可達_米/分，相較於鑛銅鲜= 製程生產速度可增加2· 3倍之多。 3、 經本發明製成的無鍍銲線於電弧熔接時，因銲線 表面未鍍設銅，故高溫燃燒反應所產生之銲接煙霧中=、、' 3有鋼重金屬成份，而有效維護銲接操作人員的健康。 綜上所述，本發明藉其創新的無鍍銅銲材設計，確可 提供一較習用鍍銅銲製法更具產業利用性之方法設計，且 本’X明經貝際測5式比較’證貫其優於鑛銅鲜線製程，士附 件一所示，因此，本發明符合發明專利之要件，爰依法具 文提出申請。 表紙張尺度適用中國國家標準（CNS)A4規格（210 X 297公釐） I I *裝·丨丨丨I I I丨；叮·丨丨i —丨丨1· (請先閱讀背面之注意事項再填寫本頁)The invention description (j) can still be summed up the following advantages, among them: 1. The consistent operation of the present invention can reduce the use of electrolytic pickling in the plating process, so that it can be eliminated in the process. Use and reduce; waste: =: the production of bells, reducing the burden of environmental protection; in terms of manufacturing costs, the use of mineral copper chemical agents, equipment depreciation and waste water treatment costs are reduced, reducing its product costs, making the copper-free copper wire The competitiveness is greatly improved. 2. The invention does not need to perform the centrifugal procedure, so that the diameter of the zinc wire is only changed after the thin wire is drawn, so there is no need to go through the step of fine drawing, thereby shortening the welding process time. To increase production capacity, according to tests, the production speed of the welding line process can reach _m / min, which can be increased by 2 · 3 times compared to the production rate of mineral copper fresh = process. 3. Non-plating made by the present invention When the welding wire is arc-welded, because the surface of the welding wire is not plated with copper, the welding fumes produced by the high-temperature combustion reaction = ,, and 3 have steel and heavy metal components, which effectively protects the health of the welding operator. In summary, The invention uses its innovative non-plating Welding material design can indeed provide a method design that is more industrially usable than the conventional copper-plated welding method, and this 'X Ming Jing Bei Ji Test Type 5 Comparison' proves that it is better than the fresh copper wire process. As shown, therefore, the present invention complies with the requirements of the invention patent, and is filed in accordance with the law. The paper size is applicable to the Chinese National Standard (CNS) A4 specification (210 X 297 mm) II * Installation 丨 丨 丨 III 丨; Ding · 丨 丨 i — 丨 丨 1 · (Please read the notes on the back before filling this page)