544482 五、發明說明（1) 本發明係有關於一種遮陽板之成型方法及其製品，特 別是指一種不同於單質性pc板件的成型方法且藉由本方法 完成之板件製品較單質性p c板件更具有耐候性、隔熱遮 陽、硬度佳不易脆裂、不易產生靜電及耐磨性佳而不易刮 傷等實質優點。544482 V. Description of the invention (1) The present invention relates to a method for forming a sun visor and a product thereof, in particular to a method for forming a plate product different from a unitary pc panel and a plate product completed by this method is more unitary than a unitary pc The plate has more substantial advantages such as weather resistance, heat insulation and shading, good hardness, not easy to crack, not easy to generate static electricity, good abrasion resistance and not easy to scratch.
pc物料由於異町透光性及易於被熱融押出成型，因此 將pc物料藉由塑膠押出機之成型而可製造出具有可透光及 遮陽效果之各種p C遮陽板’此種P C遮陽板不僅摒除了玻璃 建材之易碎性及金屬板件易鏽且無透光性等缺失，致使PC 板件被廣為應用於屋頂及採光罩建材之使用，雖然習知p c 遮陽板具有特定之使用功效，然由於氣候因素，習知PC遮 陽板容易因酸雨而造成腐姓及表面層發生混濁的質變現 象’亦即因耐候性不佳而容易在短期使用後迅即造成遮陽 板的損傷及不美觀的使用缺失。Due to the light-transmitting properties of the PC materials and the ease of being melted and extruded, the PC materials can be molded by a plastic extruder to produce various PC sun visors with light transmission and sun shading effects. Such PC sun visors Not only does it eliminate the fragility of glass building materials, the rustiness of metal plate parts and the lack of light transmission, etc., resulting in PC boards being widely used in roofing and lighting building materials, although the conventional PC sun visor has specific uses Efficacy, but due to climate factors, it is known that PC sun visors are prone to turbid and turbid metamorphism due to acid rain. That is to say, due to poor weather resistance, it is easy to cause damage and unsightlyness to the sun visor immediately after short-term use. Use is missing.
本發明之發明人即是有感於PC遮陽板已成為現今不可 或缺的輔助建材，然現今之p C遮陽板卻存有不具抗候性之 缺失，因此若是能克服現今PC遮陽板較不具抗候性的缺失 且Π寺兼八有原本作為遮陽隔熱及採光的使用性，則不营 是提幵I，陽板之使用效益，為此，本發明人乃精心鑽 研，經多=努力乃發展出一種遮陽板的新製造方法且藉由 該新方法完成的遮陽板製品更優於習知PC遮陽板。緣是： 、、i:、、i之主要目的，其係提供一種遮陽板之成型方 蚪的=f/，^特徵係為押出機之輸送機構在傳輸熱融PC物 ’ ' 同時引進另一玻璃纖維物料與之相均勻混合，The inventor of the present invention feels that the PC sun visor has become an indispensable auxiliary building material today, but the current PC sun visor has a lack of weather resistance. Therefore, if it can overcome the current PC sun visor, it is less The lack of weather resistance and the use of the temple and the baji as the sunshade, heat insulation and lighting, but not for the purpose of improving the use of I, the use of solar panels, for this reason, the inventors have carefully studied, after more = effort It is to develop a new manufacturing method of sun visor, and the sun visor product completed by this new method is better than the conventional PC sun visor. The reasons are :,, i: ,, i, the main purpose of which is to provide a molding of the sun visor = f /, ^ is the function of the extruder's conveying mechanism to transfer hot melt PC objects '' while introducing another The glass fiber material is uniformly mixed with it,
第4頁 押出模座押 機構中之被 纖維物料與 遮陽板件外 層，足使遮 陽板具有抗 陽板製品， 之外表面係 ，可佐以圖 製成遮陽板 構之熱融處 出模座將熱 物件冷卻硬 完全硬化成 板予以切 造型及構造 ，譬如是圓 格（3 1)之平 ，本發明方 ，該入料機 (12)中，使 五、發明說明（2) 此PC及玻璃纖維之混合物料經由押出機構 出成型後，利用真空抽取機構將處於冷卻定型 押出物件進行抽吸空氣及冷卻的步驟， PC物料因不同比重之質性差異而相分離，致 表面形成玻璃纖維顆粒之被覆層，藉著此 陽板不僅兼具有採光的使用性，更較單質 候性。 、 … 本發明U — ±要目的’其係提供一 該種遮陽板不論是平板或是浪板造型’於 具有一與内部物料有著不同質性之被覆声。 有關本S明為it前述目的之具體實方二内 式詳為說明如后。 n谷 請先參考第五圖，坊 M . 代物枓糟由塑膠押出機 製扣其係具有幾個基本必備步驟，經入料機 理、傳輸機構之輪送熱融pc、押出 之 化，再經由整平由冷部定型機構將被押出 丹、，工由正+機構將被押 遮陽板，當然，依雲卡p 1千正十且讓其 割。此種美太牛酿求寸由切割機構將遮陽 之押出模座，即可製：ί:出機構中更換不同 弧型浪板或梯型带i 4各種不同造型之遮陽板 板（3 )等製品（如^ 4，乃至於内部可形成空心 法係在傳輸機構：;、)圖中另參考第-至三圖 構（3)將玻璃纖）中連通另一入料機構（3) 幾、准物料熱融後推送至傳輸機構 544482 五、發明說明（3) 熱融玻璃纖維與熱融p C在螺旋推送管道内相互均勻攪拌混 合，此相混合物料經押出機構（4)中之押出模座予以押出 成型，此時之成型押出物件仍處於軟質狀態，該軟質成型 押出物件進入冷卻定型機構（丨5 )之階段，本發明利用真空 抽取機構（1 6 )將定型機構内室之空氣予以抽出，由於破璃 纖維物料、PC物料等二種物料之質性不同，亦即物料之比 重不同，在冷卻收縮及真空處理的步驟下，該成型押出物 件中之不同質性的物料進而被離層化，亦即玻璃纖維物 之纖維顆粒會被浮現於成型物件之外表面而形成_被覆广 層。在形成具有被覆層之成型押出物件後，可經由整平 構（1 7 )將之整平且讓押出物件完全硬化。當然，視$长機 寸，最後可經由切割機構（1 8)進行切割，完成具有^芦尺 (2 1)之遮陽板（2 )，可如第四圖所示者。請同時參考 i層 及六圖，習知利用單質PC物料完成之遮陽板（3)係如: 圖，本發明方法完成之遮陽板（2 )則如第四圖所示者，六 發明之遮陽板（2 )因具有被覆層（2 1 )，且該被覆層（2 ’本 由可耐酸雨及耐候性之玻璃纖維顆粒所形成，因此）係 遮陽板（2)具有如下實質使用優點： 發明 (1)較理想之耐候特性，可抗酸雨較不易腐 質變。 及發生The outer layer of the fiber material and the sun visor in the die pressing mechanism is enough to make the sun visor have anti-sun board products. The outer surface is attached to the hot seat of the sun visor structure. The hot object is cooled and hardened completely and hardened into a plate to be cut and shaped. For example, the flatness of the circular grid (3 1), the inventor, in the feeder (12), the invention description (2) This PC and After the glass fiber mixture is extruded through the extruding mechanism, the vacuum extraction mechanism is used to cool and shape the extruded object to suck air and cool. The PC material is phase-separated due to the quality difference of different specific gravity, resulting in the formation of glass fiber particles on the surface. The covering layer, by virtue of this solar panel, not only has the usability of daylighting, but also has a simpler quality. ... The present invention U — ± Objective ‘It is to provide such a sunshade, whether flat or corrugated, with a covering sound having a different quality from the internal material. The details of the second practical formula for the aforementioned purpose of this document are as follows. N Valley please refer to the fifth picture, Fang M. The surrogate is deducted by the plastic extrusion mechanism. It has several basic necessary steps. It is fed by the feeding mechanism, the transmission mechanism's wheel to melt the pc, and then extruded. Ping You cold-setting agency will be escorted out of Dan, and yongyou + agency will be escorted with visor, of course, Eyunka p 1000 thousand and let it cut. This kind of American Tai Niu brewing requires the cutting mechanism to push the sunshade out of the mold base, and can be made: ί: in the exit mechanism, replace different arc wave boards or ladder-shaped sunshade boards (3) with different shapes (Such as ^ 4, even the hollow system can be formed inside the transmission mechanism:;,) In the figure, refer to the third to third structure (3) to connect the glass fiber) to another feeding mechanism (3). The material is hot-melted and pushed to the transmission mechanism 544482. V. Description of the invention (3) The hot-melted glass fiber and hot-melt PC are uniformly stirred and mixed with each other in the spiral pushing pipe. It is extruded and molded. At this time, the molded extruded object is still in a soft state. The soft molded extruded object enters the cooling setting mechanism (丨 5). The present invention uses a vacuum extraction mechanism (16) to extract the air in the interior of the setting mechanism. Due to the different qualities of the two materials such as glass-breaking fiber material and PC material, that is, the proportions of the materials are different, under the steps of cooling and shrinking and vacuum processing, the different-quality materials in the molded extruded object are further delaminated. Turn into That is, the fiber particles of glass fiber material will emerge on the outer surface of the molded object to form a coating layer. After forming a molded extruded article with a coating layer, it can be leveled by a flattening structure (17) and the extruded article can be fully hardened. Of course, depending on the long machine size, it can be finally cut through the cutting mechanism (18) to complete the sun visor (2) with a reed ruler (2 1), as shown in the fourth figure. Please refer to the i-layer and the sixth figure at the same time. The sun visor (3) completed by using single-quality PC material is shown in the figure. The sun visor (2) completed by the method of the present invention is shown in the fourth figure. Since the board (2) has a coating layer (2 1), and the coating layer (2 'is originally formed of glass fiber particles resistant to acid rain and weather resistance), the sun visor (2) has the following substantial use advantages: Invention (1) More ideal weather resistance, resistant to acid rain and less susceptible to decay. And happen
(2 )硬度佳.，不易脆裂。 (3 )耐磨性，可避免刮傷。 (4)較不易產生靜電。 (5 )隔熱效果佳。(2) Good hardness. Not easy to be brittle. (3) Abrasion resistance to avoid scratching. (4) Less likely to generate static electricity. (5) Good thermal insulation effect.
第6頁 544482 五、發明說明（4) (6)可透光且同時提升遮陽效果。 由上可知，本發明遮陽板（2 )製品在使用上較具有實 質優點。本發明方法所完成之遮陽板製品並不侷限於如第 四圖所示具有空心格（2 2 )之遮陽板（2 )，依本發明方法亦 可製造出仍具有被覆層（21)為實心之平板或是各種曲面之 浪型板。 綜觀前述，習知單質PC遮陽板（3 )與本發明方法所製 成之遮陽板（2 )相比較，本發明方法所製成之遮陽板（2 )顯 然具有甚多優點，符合產業上之利用價值，況且本發明可 將遮陽板進行離層化之方法亦復未見於即有技藝，實具發 明特性，乃提出專利申請，為此尚祈 鈞局能賜准專利， 俾惠及消費者大眾。Page 6 544482 V. Description of the invention (4) (6) It can transmit light and improve the shading effect at the same time. It can be known from the above that the sunshade (2) product of the present invention has substantial advantages in use. The sun visor product completed by the method of the present invention is not limited to the sun visor (2) with a hollow grid (2 2) as shown in the fourth figure. According to the method of the present invention, it is also possible to manufacture the sun visor (21) with a covering layer (21) as solid. Flat plate or wave plate with various curved surfaces. In summary, compared to the conventional single-element PC sun visor (3) and the sun visor (2) made by the method of the present invention, the sun visor (2) made by the method of the present invention obviously has many advantages, which is in line with the industry Utilization value. Moreover, the method for delaminating the sun visor of the present invention is no longer found in existing technology and has inventive features. It is a patent application. For this reason, it is still hoped that the Bureau can grant a quasi-patent to benefit consumers. .
第7頁 544482 圖式簡單說明 、 --- 圖式： 第一圖：係本發明方法之步驟圖。 第二圖：係本發明塑膠押出機裝置之前段示音圖。 第三圖：係本發明塑膠押出機裝置之後段示=圖。 第四圖··係本發明方法所製成之遮陽板製品。β 第五圖：係單質PC物料被塑膠押出機押型之基本 步驟圖。 第六圖：係習知單質PC遮陽板製品。 圖號： (1 2 )傳輸機構 （1 3 )入料機構 (1 5 )冷卻定型機構（丨6 )真空抽取機構 (1 8 )切割機構 （2 )遮陽板 (22)空心格 （3)遮陽板 (11)入料機構 (1 4)押出機構 (1 7)整平機構 (2 1)被覆層 (31)空心格Page 7 544482 Brief description of the drawing, --- Drawing: The first drawing: is a step diagram of the method of the present invention. The second picture is a sound diagram of the front section of the plastic extruder device of the present invention. The third figure is a diagram of the rear section of the plastic extruder device according to the present invention. The fourth figure is a sun visor product made by the method of the present invention. β Figure 5: This is the basic step diagram of single-PC material being extruded from plastic. Figure 6: Department of conventional PC sun visor products. Drawing number: (1 2) transmission mechanism (1 3) feeding mechanism (1 5) cooling setting mechanism (丨 6) vacuum extraction mechanism (1 8) cutting mechanism (2) sunshade (22) hollow grid (3) sunshade Plate (11) Feeding mechanism (1 4) Extrusion mechanism (1 7) Leveling mechanism (2 1) Covering layer (31) Hollow grid