TW539623B - Method for increasing print speed of a thermal print head - Google Patents

Method for increasing print speed of a thermal print head Download PDF

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Publication number
TW539623B
TW539623B TW91100339A TW91100339A TW539623B TW 539623 B TW539623 B TW 539623B TW 91100339 A TW91100339 A TW 91100339A TW 91100339 A TW91100339 A TW 91100339A TW 539623 B TW539623 B TW 539623B
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Taiwan
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printing
print head
heater
heating
gray level
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TW91100339A
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Chinese (zh)
Inventor
Yu-Fan Fang
Kuang-Huei Huang
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Hi Touch Imaging Tech Co Ltd
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Priority to TW91100339A priority Critical patent/TW539623B/en
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Abstract

A method is provided to increase the printing efficiency with flexible adjusting the gray level resolution. The thermal print head includes a plurality of linearly arranged and equally spaced heaters which are used to heat the color dye on a color tape so as to deposit the color dye on a paper to form a line image. The line image contains a plurality of pixels and each pixel is formed by one heater. When generating a pixel, a pulse sequence is fed to one heater to control the heating period of the heater. The pulse sequence contains a plurality of consecutive pulses which is used to generate the related gray level. We can apply this method to decrease the pulse number with flexible adjusting the gray level resolution to improve the print quality and efficiency.

Description

539623 五、發明說明(1) 發明之領域: 本發明提供一種增加熱列印頭之灰階數及列印效率的 方法,既可增加色彩濃度解析度且提高列印效率的目的。 背景說明: 相片印表機和一般印表機的主要差異在於相片印表機 能夠列印較高畫質的影像,例如高字質的相片。請參考圖 —以及圖二。圖一為習知相片印表Λ 10的示意圖。圖二為 習知相片印表機1 0之列印進給方式的示意圖。如圖一所 示,習知相片印表機1 0包含有一色帶1 4,其上設有複數個 染料區塊,用來存放不同顏色的彩色染料,一熱列印頭12 係固定於相片印表機1 0上,用來對一染料加熱已使該彩色 染料得以列印至一相片紙1 6上,一色帶移動裝置1 8,用來 移動色帶1 4,以使熱列印頭1 2得以將色帶1 4上複數個染料 區塊所存放的染料列印至相片紙1 6上,一滾輪組2 0,用來 固定以及沿一預定方向移動相片紙1 6,以使熱列印頭1 2得 以將一彩色圖形列印至相片紙1 6上。 如圖二所示,熱列印頭1 2上包含有複數個呈線形且等 距排列之加熱器2 2用來對色帶1 4加熱,以使色帶1 4上的彩 色染料藉由熱昇華的方式附著到相片紙1 6上,其中,當熱 列印頭1 2用來對相片紙1 6加熱時,熱列印頭丨2的每一加熱539623 V. Description of the invention (1) Field of the invention: The present invention provides a method for increasing the number of gray levels and printing efficiency of a thermal print head, which can increase the color density resolution and improve the printing efficiency. Background note: The main difference between photo printers and ordinary printers is that photo printers can print higher quality images, such as high-quality photos. Please refer to Figure — and Figure 2. FIG. 1 is a schematic diagram of a conventional photo print Λ10. Figure 2 is a schematic diagram of the printing feed mode of the conventional photo printer 10. As shown in Figure 1, the conventional photo printer 10 includes a ribbon 14 which is provided with a plurality of dye blocks for storing color dyes of different colors. A thermal print head 12 is fixed to the photo. The printer 10 is used to heat a dye so that the color dye can be printed on a photo paper 16 and a ribbon moving device 18 is used to move the ribbon 14 to make the thermal print head 12 is able to print the dyes stored in the plurality of dye blocks on the ribbon 14 to the photo paper 16 and a roller group 20 is used to fix and move the photo paper 16 in a predetermined direction to make the heat The print head 12 can print a color graphic on the photo paper 16. As shown in FIG. 2, the thermal print head 12 includes a plurality of linear and equidistant heaters 22 for heating the ribbon 14 so that the color dye on the ribbon 14 is heated by heat. Sublimation is attached to the photo paper 16, where each of the thermal print heads 2 is heated when the thermal print head 12 is used to heat the photo paper 16

539623 五、發明說明(2) 器2 2會對色帶1 4加熱並在相片紙1 6上產生複數個相對應的 列印點X 1而形成一條線形的影像γ 1,之後,相片紙1 6會藉 由滾輪組2 0以一預定速度沿該預定方向移動,以使熱列印 頭1 2得以在相片紙1 6上列印出另一條線形的影像γ 2。如 此,相片紙1 6上會持續地列印出複數條線形的影像,直到 相片紙1 6上被線形影像填滿為止,即完成相片紙i 6的列印 程序。 由上述可知,熱列印頭丨2上加_器22的個數決定了每 條線形影像上的列印點χ丨的數目。i外,每一加熱器2 2對 色帶1 4加熱時間的長短以及加熱次數會決定每一加熱器22 2相對應的列印點X1在相片紙丨6上的顏色濃度,該色彩濃 度即所謂的灰階。 請參考 之熱列印頭 列訊號之示 列訊號與相 示,習知相 會同時開啟 2 2的數位訊 ’ ^ )一預定 預定的溫度 0會依據相 圖三A以及圖三b。圖三a為習知相片印表機i 〇 的色彩濃度灰階數與加熱器2 2上時間脈衝序 〜圖 圖二B為圖三A中加熱器2 2的時間脈衝序 對f的序列訊號之示意圖。如圖三A及圖三B所 片印表機1 0之熱列印頭丨2在列印相片紙丨6前, ^ ^印頭1 2上的複數個加熱器2 2 (開啟加熱器 ^ ’關閉加熱器2 2的數位訊號值為 ^此^ P以使熱列印頭1 2之所有加熱器2 2達到一 片紙過程即稱為預熱階段,接著,相片印表機 '' 1 6jl該複數條線形影像之複數個相對應的539623 V. Description of the invention (2) The device 2 2 will heat the ribbon 1 4 and generate a plurality of corresponding printing dots X 1 on the photo paper 16 to form a linear image γ 1. After that, the photo paper 1 6 will move the roller group 20 along the predetermined direction at a predetermined speed, so that the thermal print head 12 can print another linear image γ 2 on the photo paper 16. In this way, a plurality of linear images are continuously printed on the photo paper 16 until the photo paper 16 is filled with the linear images, and the printing process of the photo paper i 6 is completed. From the above, it can be known that the number of adders 22 on the thermal print head 2 determines the number of print points χ 丨 on each linear image. In addition, the length of the heating time and the number of heating times for each pair of ribbons 22 and 4 of each heater 22 will determine the color density of the printing dot X1 corresponding to each heater 22 2 on the photo paper. The color density is The so-called grayscale. Please refer to the hot print head, the display of the signal, the display of the signal and the phase. The digital phase of the 2nd phase will be turned on at the same time. ^) A predetermined temperature 0 will be based on the phase diagrams 3A and 3b. Fig. 3a is the color density gray level of the conventional photo printer i 〇 and the time pulse sequence on the heater 2 2 ~ Fig. 2B is the sequence signal of the time pulse sequence of the heater 22 in Fig. 3A to f The schematic. As shown in Figures 3A and 3B, the thermal print head 10 of the printer 10 2 prints photo paper 6 before ^ ^ a plurality of heaters 2 2 on the print head 1 2 (turn on the heater ^ 'The digital signal value of the heater 2 2 is turned off ^ this ^ P so that all the heaters 2 2 of the thermal print head 12 reach a sheet of paper is called the preheating stage, and then, the photo printer' 1 6jl A plurality of corresponding ones of the plurality of linear images

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xi„r;te 對應=顏色〉辰度),來連續地開啟熱列印頭丨2上的複數個 加熱|§ 22。其中,加熱器22的加熱時間的長短可用一時間 脈衝序列30與相對應的序列數位來表示,而每一 32的時間間隔(Tu的寬度隨列印材料特性與對應灰階0值;^ 同而有所不同)即是開啟加熱器22的時間,。 習知相片印表機10之熱列印頭12係將列印點χι的灰階 數分為2 5 6階,色彩最淡者為灰階〇,色彩最深者為灰階 2 5 5。也就是說,當列印點X1的灰階’數為灰階灿寺,其^, N為一大於等於〇且小於等於255之整數,則與列印點、η相’ 對應的加熱器22就必須在該預熱階段之後連續開啟臟單 位加熱時間,即連續輸入N個時間脈衝或在序 J N默位上輸 入N個數位訊號’ 1,。由於相片紙丨6上每一條線形影像上的 列印點X1的色彩濃度可能有的深有的淺,因此 = q凡,母列印一 條線形影像’複數個加熱器2 2皆必須完成2 5 5個時間脈衝 的時間長度。若想增加列印速度,則必須減少時間脈衝的 個數,如此灰階解析度將會降低,影響列印品質Y 'xi „r; te corresponds to color = chen degree), to continuously turn on the plurality of heating on the thermal print head 丨 2 | § 22. Among them, the heating time of the heater 22 can be a time pulse sequence 30 and phase The corresponding sequence is digitally represented, and each 32 time interval (the width of Tu varies with the printing material characteristics and the corresponding gray level 0 value; ^ is different) is the time to turn on the heater 22. The thermal print head 12 of the printer 10 divides the number of gray levels of the printing point χι into 2 5 6 levels, the lightest color is gray level 0, and the darkest color is gray level 2 5 5. That is, When the number of gray levels of the printing point X1 is a gray level Chansi, where ^, N is an integer greater than or equal to 0 and less than or equal to 255, the heater 22 corresponding to the printing point and η phase must be in the After the warm-up period, the dirty unit heating time is continuously turned on, that is, N consecutive time pulses are input or N digital signals are inputted on the sequence JN bit. Because of the printing dot X1 on each linear image on the photo paper 6 The color density may be darker or lighter, so = qfan, the mother prints a linear image 'plurality 22 are heat must be done 255 times the pulse length of time. If you want to increase the printing speed, it must reduce the number of time of the pulse, thus reducing the gray scale resolution will affect printing quality Y '

發明概述: 因此,本發明提供一種彈性排列列印脈衝的列印方法 以達到提高色彩濃度灰階數及列印效率的目的。 /Summary of the Invention: Therefore, the present invention provides a printing method for elastically arranging printing pulses to achieve the purpose of improving the color density gray level number and printing efficiency. /

第7頁 539623 五、發明說明(4) |發明之詳細說明·· I方式ί::ί相f印表機及熱列印頭的結構以及列印進給 明。如;習去ΐ ί所示之習知技術相同,因此不再重複說 -相片;^所述’本發明相片印表機之熱列印頭在列印 (開啟加熱H同時開啟該熱列印頭1的複數個加熱器 I值為,— /V孔號值為M’,關閉加熱器的數位訊號 丨-預定的彳…1 Tp以使該熱列印頭之所有力…達到 ::的溫度,此即為預熱階段 .、,、益這到 上複數條線形影像之複數個相對庫再依據該相片紙 的灰階數,來連0祕„ & # # / f列印點χ2所需相對應 I |連績地開啟s亥熱歹iJ印頭i的複數個加熱器。 由於每—加熱器的加熱時間的長短俺 =色/辰度係由一預定的灰階數來控制,當開啟該複數個加 :::,r固列印點X2加熱時,每一列印點X2受相對應加 ;益的加熱次數即為每一列印點X2產生色彩濃度的灰階 丨數。 習知之熱列印裝置,對於不同色階的表現,只是 ㊅將屬於該色階的加熱次數輸入熱列印頭並加熱之,而實 列印時,除了固定所需的能量用來轉換列印媒介之外貝 多餘的能量會累積於系統中造成系統溫度上昇,對下一次 |加熱造成影響;而連續列印次數越多,熱量累積也越多, 第8頁 539623 五、發明說明(5) 此種狀況則需利用溫度感測裝置,偵測溫度並依據所偵測 之溫度改變每次加熱的時間來達成色階平衡,維持列印品 質。 本發明是利用上述的熱累積效應,對於相同的加熱次 數和時間長度,因連續列印的熱累積效果大於非連續列 印,因此色彩濃度也將有所差異,換個角度看,我們可將 固定的列印次數因改變其列印之連續性,而會有不同程度 的色階變化,以此特性,相同的色階解析度可利用較少的 加熱及傳輸資料來完成。 請參考圖四B,圖四B為本發明實施例以非連續性之加 熱方式搭配熱累積效應來減少熱列印頭之加熱次數的序列 數位訊號資料之示意圖。在此我們先定義總灰階數為 2 5 6,區段灰階數為3,區段灰階使用加熱數為2,預熱加 熱數為1,所以本實施例的總加熱數為1 7 1,相較於傳統的 2 5 5,大幅的減少,而有效的增加列印速度。 由圖四A可得知,當灰階列印時,由於列印物質的特 性,系統需要先供給一初始熱量使色帶的顏色能穩定輸 出,故給予一 Tp長度的時間來達到此目的,此加熱行為稱 為預熱,預熱的方式與長短隨列印物質與環境不同而有不 同變化,不在此專利中探討。Page 7 539623 V. Description of the invention (4) | Detailed description of the invention · Method I :: The structure of the f printer and the thermal print head and the printing feed. For example, the conventional technology shown in Xi Qu is the same, so it will not be repeated-Photo; ^ The 'The thermal print head of the photo printer of the present invention is printing (turn on the heating H and turn on the thermal printing The value of I of the heaters of the head 1 is —— / V hole number is M ′, the digital signal of the heater is turned off 丨 -predetermined 彳 ... 1 Tp to make all the forces of the thermal printing head ... :: Temperature, this is the preheating stage. ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, A ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, (,,,,,,,,,,,, and Corresponding to the required I | successively turn on the heaters of the siege 歹 iJ print head i. Due to the length of the heating time of each heater 俺 = color / degree is controlled by a predetermined number of gray levels When the multiple plus ::: ,, r fixed printing dots X2 are turned on, each printed dot X2 is correspondingly added; the number of heating times is the number of gray levels of color density generated by each printed dot X2. The conventional thermal printing device, for the performance of different color levels, just enters the number of heating times that belongs to the color level into the thermal print head and heats it, and the actual printing In addition to the fixed energy required to convert the printing medium, the excess energy will accumulate in the system and cause the system temperature to rise, affecting the next | heating; and the more consecutive printing times, the more the heat accumulation Many, p. 8 539623 V. Description of the invention (5) In this kind of situation, it is necessary to use a temperature sensing device to detect the temperature and change the time of each heating according to the detected temperature to achieve color gradation balance and maintain printing quality. The present invention uses the above-mentioned heat accumulation effect. For the same heating times and length of time, since the heat accumulation effect of continuous printing is greater than that of discontinuous printing, the color density will also be different. From another perspective, we can change A fixed number of prints will have different levels of gradation due to changing the continuity of printing. With this characteristic, the same gradation resolution can be completed with less heating and transmission data. Please refer to Figure 4 B, FIG. 4B is a schematic diagram of serial digital signal data using a discontinuous heating method combined with a heat accumulation effect to reduce the number of heating times of a thermal print head according to an embodiment of the present invention. Here we define the total number of gray levels as 2 5 6 and the number of gray levels in the segment as 3. The number of heating levels in the segment is 2 and the number of preheating heating is 1. Therefore, the total number of heating in this embodiment is 1 7 1. Compared with the traditional 2 5 5, it greatly reduces and effectively increases the printing speed. As can be seen from Figure 4A, when grayscale printing, due to the characteristics of the printing material, the system needs to supply a The initial heat enables the color of the ribbon to be stably output, so a length of Tp is given to achieve this purpose. This heating behavior is called preheating. The preheating method and length vary with different printing materials and the environment. Explored in this patent.

第9頁 539623 五、發明說明(6)Page 9 539623 V. Description of the invention (6)

比較灰階1和灰卩比0 L 次加熱脈衝,•由於比:J p脈衝不思圖’雖然都只有, 印(預熱Tp)所殘留下a〗t遲1e成列印灰階1時,前次列 的多寡也會影響列=餘熱少於灰階2的餘熱,由於餘埶 雖然列印脈衝數都T料對顏色轉換的多s,以此特性, 置,灰階1和灰階^ 但只要改變加熱脈衝開啟的位 性,就可使用較少的色:深淺也就區分出來,利用此一特 度。 、σ *、、、次數完成相對多數的顏色解析Compare the gray scale 1 and the gray scale ratio to 0 L heating pulses. • Because of the ratio: J p pulses are not considered, although there are only, the remaining (a) t is left after printing (preheating Tp) when the gray scale 1 is printed. The size of the previous column will also affect the column = residual heat is less than the residual heat of gray level 2. Because the number of printing pulses is more than s, although the number of printing pulses is T, the gray level 1 and gray level ^ But as long as the position of the heating pulse is changed, fewer colors can be used: the shades are distinguished, and this feature is used. , Σ *, ,, times complete a relatively large number of color analysis

V 在此順予指出 固定裝置來固定 2述實施例所述之相片印表機係以一 方式用以將色帶上路=一相片紙,而熱列印碩係以固定的 此,本發明之故列3的染料列印至該相片紙上。不僅如 片印表機上,;:頭也可以以可移動的方式襄設於該: 用該熱列印C裝置來固定該相片紙,接著,:: 至該相片紙上。Λ '線的方式將色帶上所含的染料列印 係在产ΓΓ增加熱列印頭之列印速度, 到提高列印速說利的效應而達 的條件下提高了 4 έ —τ ^ /夕灰階解析度 以本發明的列上母一列印點的列印迷度,如此, 間,也降低了生產成本。 名了+多時V It is hereby pointed out that the fixing device for fixing the photo printer described in the embodiment 2 is used in a way to put the ribbon on the road = a photo paper, and the thermal printing master is fixed in this way. Therefore, the dye of column 3 is printed on the photo paper. Not only as on a film printer, the: head can also be moved in a movable manner: the thermal printing C device is used to fix the photo paper, and then :: is to the photo paper. The Λ 'line method increases the printing speed of the dyes contained in the ribbon by increasing the printing speed of the thermal print head to ΓΓ, and increasing the printing speed to 4% —τ ^ The resolution of the gray scale is based on the printing density of the mother dot and the printed dot of the present invention. In this way, the production cost is also reduced. Famous + long time

第10頁 539623Page 10 539623

第11頁 539623 圖式簡單說明 圖示之簡單說明: 圖一為習知相片印表機的示意圖。 圖二為習知相片印表機列印進給方式之示意圖。 圖三A為習知相片印表機之熱列印頭的色彩濃度灰階 數與加熱器上時間脈衝序列訊號之示意圖。 圖三B為圖三A中加熱器的時間脈衝序列訊號與相對應 的序列數位訊號資料之示意圖。 圖四A為本發明實施例在熱列印頭的色彩濃度灰階數 與加熱器上時間脈衝序列訊號之示意圖。 圖四B為圖四A中加熱器的時間脈衝序列訊號與相對應 的序列數位訊號資料之示意圖。 人為本專利之加熱次數方程式,式中影響加熱次數 的因#有:總灰階數,區段灰階數,區段灰階使用加熱數 與預熱數。以圖三B為例子,總灰階數為2 5 6,區段灰階數 為3,區段灰階使用加熱數為2,預熱數為1,則總加熱數 為 171。 圖示之符號說明: 7 0 時間脈衝序列 T u 單位加熱時間 72 單位時間脈衝 Tp 預熱時間Page 11 539623 Brief description of the diagram Brief description of the diagram: Figure 1 is a schematic diagram of a conventional photo printer. Figure 2 is a schematic diagram of the printing feed mode of a conventional photo printer. Figure 3A is a schematic diagram of the gray density of the color density of the thermal print head of a conventional photo printer and the time pulse sequence signal on the heater. Figure 3B is a schematic diagram of the time pulse sequence signal of the heater and the corresponding serial digital signal data in Figure 3A. FIG. 4A is a schematic diagram of the color density gray level of the thermal print head and the time pulse sequence signal on the heater according to the embodiment of the present invention. Figure 4B is a schematic diagram of the time pulse sequence signal of the heater and the corresponding sequence digital signal data in Figure 4A. The heating number equation of the human-based patent, the factors that affect the heating number in the formula include: total gray level, segment gray level, segment gray level using heating number and preheating number. Taking Figure 3B as an example, the total number of gray levels is 2 5 6 and the number of gray levels in the zone is 3. The number of heating levels in the zone is 2 and the number of preheating is 1. The total number of heating is 171. Explanation of symbols in the figure: 7 0 time pulse sequence T u unit heating time 72 unit time pulse Tp warm-up time

第12頁Page 12

Claims (1)

539623 _案號91100339_年月曰 修正_ 六、申請專利範圍 6. 如申請專利範圍第2項所述之方法,其中該印表機係 根據該熱列印頭的列印速度來提供該複數個加熱脈衝。 7. 如申請專利範圍第2項所述之方法,其中該印表機所 提供的該複數個加熱脈衝的數目小於像素的灰階數目。539623 _ Case No. 91100339_ Year Month Amendment _ 6. Patent Application Range 6. The method described in item 2 of the patent application range, wherein the printer provides the plural number according to the printing speed of the thermal print head Heating pulses. 7. The method according to item 2 of the scope of patent application, wherein the number of the plurality of heating pulses provided by the printer is less than the number of gray levels of the pixels. 第14頁Page 14
TW91100339A 2002-01-11 2002-01-11 Method for increasing print speed of a thermal print head TW539623B (en)

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