TW536551B - Carbon black and process for producing the same - Google Patents
Carbon black and process for producing the same Download PDFInfo
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- TW536551B TW536551B TW87114372A TW87114372A TW536551B TW 536551 B TW536551 B TW 536551B TW 87114372 A TW87114372 A TW 87114372A TW 87114372 A TW87114372 A TW 87114372A TW 536551 B TW536551 B TW 536551B
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536551 A7 B7_ 五、發明説明() . (請先閱讀背面之注意事項再填寫本頁) 本發明係有關一種可用於塡充材料、補強材料、導電 材料及著色顏料等用途之碳黑,及爲控制其物性而提供之 極有效的碳黑製造方法。 〇 已知碳黑可用於顏料、塡充劑_〜及補強用顏料、_耐候 性改良劑等多種用途,其之製造方法中,一般所習知之方 法係於圓筒狀之碳黑製造爐之第1反應帶區域中,依爐軸 方向或接線方向導入含有氧之氣體與燃料,將此經燃燒所 得之高溫燃燒氣流在移動至依序設置於爐軸方向之第2反 應帶區域時·,於該氣流中導入碳化氫原料以生成碳黑,並 於第3反應帶區域中將反應氣流急速冷卻以使反應停止之 熔爐式製造法。 一般作爲樹脂著色劑、印刷油墨、塗料中著色劑使用 之碳黑應具有優良之黑度、分散性、光澤、著色力等,又 主要作爲車輛輪胎補強劑使用之碳黑則被要求應具有優良 之耐摩耗性。 經濟部中央標準局員工消費合作社印製 碳黑粒子,通常係以如魚肉九串燒般將各個粒子以融 著之方式存在,對各個球狀粒子可以九子之山或谷之方式 稱之,作爲此單一粒子之粒徑則對各種用途之性能,例如 補強性或黑色度則有極密切之關係(碳黑便覽第3版、I •整體槪論7頁)。 碳黑之粒子可由具有可分解至少1·5〜2nm之電 子顯微鏡進行數萬倍攝影所得之照片直接測定。一般所稱 碳黑粒徑或一次粒徑多指依此方法測定所得之碳黑粒徑, 此一粒徑之層級爲1 0〜3 0 0 nm之範圍,即爲微顆粒 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 536551 A7 B7 五、發明説明(2 ) . 或粒狀之區域。 碳黑作爲黑色原料使用時,其黑度或著色力則與一次 粒徑具有相當的關係,例如一般所周知的粒徑越小度越 高之關係。其他相關之關係則例如特開昭5 〇 - — 6 8 9 9 2號公報所揭示之內容。又,使用較小粒徑作爲 汽車輪胎補強劑使用時,亦具有較高的耐磨性。 碳黑作爲黑色原料使用時,粒徑在1 5 nm以下之超 微粒碳黑,因具有較高之黑度因此適用於高級塗料或高級 樹脂著色劑·。一般此種等級之碳黑,以管道法製得之物質 稱爲H C C ( High Color Channel ),以熔爐法製得之物質 稱爲 HCF (HighColorFurnace)。 經濟部中央標準局員工消費合作社印製 (請先閲讀背面之注意事項再填寫本頁) 小粒徑中之也有粒子小於1 4 n m之超微粒碳黑,其 以具有極高之黑度,而適用於最高級之塗料或最高級之樹 脂著色劑中,其中市販品中又幾乎全部爲管道法所製得之 物質。管道法中,粒徑爲1 3〜1 4 nm之超微粒可以粒 徑分布極爲集中之方式製得,且可發揮出極高度之黑度。 特別是在高級之塗料或高級之樹脂著色劑之領域中,可發 揮最高黑度之碳黑,故具有獨占市場之傾向。 熔爐法中爲得到小粒徑之碳黑時,首先必須對設於第 2反應帶區域之阻氣部之高速氣流中以碳化氫進行噴霧, 使氣體運動及熱能將液狀供給之原料形成霧化方具有效果 〇 例如特公昭5 4 — 1 0 3 5 8號公報中,即有記載將 液體碳化氫在可以有效率的霧化及分散之條件中,燃燒氣 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) ^ 一 536551 A7 B7 五、發明説明(3 ) 體流速至少應爲3 · 5馬赫,較佳爲0 · 4〜0 . 8之範 .圍中。 爲使液狀原料得以更有效地霧化及分散,因此ΐ導入 液狀碳氫原料位置之流速應越快越好^但,爲使導入-液狀 碳氫原料位置之流速得以更高速流動時,例如碳氫原料導 入位置之流速接近音速時將會使熔爐產生極大的壓力損失 。特別是在較長阻氣管中對碳氫原料進行噴霧時,壓力之 損失極大,且對燃燒空氣之吹氣等周邊設備之能力必須大 幅提昇。又1將燃燒氣體以高速導入阻氣管時,對阻氣管 之入口等受燃燒氣體直接或間接接觸之部分,將受到氣體 運動之能量而有所損傷。其中,導入碳化氫原料之燃燒氣 體之流速不致產生極大的壓力損失或對裝置不致產生極大 之損傷之速度爲0 . 8〜1之馬赫範圍。 經濟部中央標準局員工消費合作社印製 (請先閲讀背面之注意事項再填寫本頁) 又,已知對燃燒氣體量所注入之原料油量較小時,可 得到小粒徑之碳黑。但,原料油注入之比例過小時會使碳 黑之生產性降低。在不使生產性降低之方法中,已知若原 料油注入區域之氣體溫度爲高溫度化時,將可更有效率地 生產小粒徑碳黑。因此,於製造熔爐碳黑之方法中,一般 係將原料油注入部分之氣體留存一部份氧氣,使原料油本 身產生部分燃燒以提昇碳黑生成區域之溫度。但,此方法 使得所注入之原料油中之一部分未能形成碳黑而用於燃燒 反應,因此會造成碳黑之產量不佳。 因此依以往之熔爐法之技術,要安定的製造粒徑1 1 〜1 4 nm之物質是有所困難的,例如,即使可以製得該 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公嫠) -6 - 536551 A7 B7_ 五、發明説明(4 ) 粒徑以下之粒子,但其粒徑分布將極廣泛,且無法達到管 道法般的黑度。又,爲得到小粒徑之物質時,對爐內所產 生燃燒氣體量而言,裝入爐內之碳化氫原料的量必ί爲極 少量之方式,此舉也使得製品之產_量-極低。 - 又,依以往熔爐法技術爲得到高黑度之物質,除粒徑 必須較小以外,下述作爲聚集體發達指標之D Β Ρ吸油量 必須降低。一般降低D Β Ρ吸油量之方法例如於原料油中 添加鹼金屬或其溶液,並導入於燃燒區域中或反應區域中 ,降低D Β Ρ吸油量時,特別在添加入塗料的稀釋劑或樹 脂時,會產生分散性或流動性劣化等情形。 目前爲止,有著數篇報告記載著嘗試以熔爐法製造相 當於管道黑之碳黑之內容。例如,特公昭5 4 — 7 6 3 2 號公報中記載著將碳化氫原料氣化以供給爐內之方法,可 製得ΕΜ平均粒徑(相當於平均粒徑)爲9 nm,ΕΜ粒 徑標準誤差爲5 . 7nm,BET比表面積/EM比表面 積之比値爲1 . 25之碳黑;EM平均粒徑爲14nm, EM粒徑標準誤差爲5 · 5 nm,BET比表面積/EM 比表面積之比値爲1 · 2 5之碳黑。 經濟部中央標準局員工消費合作社印製 (請先閲讀背面之注意事項再填寫本頁) 但該內容除粒徑以外,對碳黑之特性,特別是可左右 黑度之重要物性的上述聚集體徑及分布狀態皆未有任何記 載或說明。又,以Β E T比表面積/ E Μ比表面積之比値 爲1 · 3以下之結果判斷,可推測多環芳香族碳化氫所佔 之比例較多,如後述般其安全性並不充分。 又,在可以管道法製造超微粒子且具高黑度碳黑之方 本紙張尺度適用中國國家標準(CNS ) Α4規格(210Χ297公釐) 一 536551 A7 B7 五、發明説明(5 ) 法的背後,爲製造氧環境而會產生製造步驟本身所得產品 產量劣化,生產性降低之缺點。以管道法所製得之小粒子 的管道黑,例如市販之「F W 2 0 0」(商品名,得薩克 公司製),其粒徑爲13nm (目錄-記載之數値)。-但, 此種以管道法所製得之小粒子的管道黑,因在氧環境中所 製造故碳黑本身顯示出酸性。也因如此,則具有以下數個 重要之缺點。即,具有 (1 )添加入樹脂時,所製得之樹脂組成物極容易劣 化, (2 )添加入橡膠時,所製得之橡膠組成物其耐摩性 會降低, (3 )製作水性塗料組成物時,塗料組成物中之碳黑 極易產生聚集, 等基本上之缺點。 * 經濟部中央標準局員工消費合作社印製 又,不僅是一次粒徑之平均値,一次粒徑之分布也會 對橡膠之特性,特別是對要求真有較大耐摩耗性之外胎橡 膠組成誤會產生極大之影響,因此其一次粒徑分布以較集 中之方式爲佳。一般平均粒徑較小之物質其分布較集中, 使一次粒徑分布較集中之方法也有所揭示。例如,特開平 3 - 3 3 1 6 7號公報中所記載之阻氣管之長度對碳黑實 質之生成反應有較佳之結果,而可改善阻氣管出口擴大部 分所產生之渦流,即可於碳黑之生成反應中防止所謂「逆 混合」,而可得到粒徑分布較集中之碳黑。 可影響一次粒徑及碳黑特性之要素爲聚集體。聚集體 -8- (請先閲讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 536551 A7 B7__ 五、發明説明(6 ) 之大小於添加於橡膠時之牽引應力或擠出特性,於添加入 油墨或塗料之稀釋劑及樹脂時之分散性或黑色度、粘度等 具有極大之影響。碳黑最終係爲數個由一次粒子所i結之 聚集體的集合物所構成,控制此聚·集體之大小或形狀-係與 控制碳黑特性之方法有關,因此一次粒徑的控制具有極重 要的意義。 有關聚集體之效果係以粒子之大小或分布等定量方式 進行。又,聚集體之粒子大小可以使用測定各種粒徑之技 術進行,以此方式所測定之聚集體的大小即爲聚集體徑。 聚集體對碳黑特性會產生極大之影響,目前爲止碳黑之特 性多認爲係以一次粒徑爲起因者較多,但不如說是以聚集 體徑所產生之影響更爲正確。例如,對著色力等光學性質 或添加橡膠組合物之動態粘彈特性或補強性而言,聚集體 徑可達到較大之效果。若用於樹脂著色之用途時,可以得 知聚集體徑越小則黑度越高之結果。 經濟部中央標準局員工消費合作社印製 (請先閲讀背面之注意事項再填寫本頁) 又,作爲聚集體指標之此些粒子之聚集體徑以外,例 如仍有DBP吸油量、cDBP等指標。cDBP對黑度 或分散性之影響也是公知之事實,c D B P降低時則黑度 提高且分散性也有降低之現象。 一般降低聚集體徑之方法,例如添加鹼金屬或其溶液 於原料油中,或以導入燃燒區域或反應區域等方式進行。 作爲顯示此聚集體徑分布指標之數値,係使用以離心 沉降法中聚集體斯拖克斯(stokes)當量粒徑分布中之最 大頻度斯拖克斯當量粒徑之半値幅D 1/2與最大頻度斯拖 本紙張尺度適用中國國家標準(CNS ) A4規格(210X29*7公釐) -9- 經濟部中央標準局員工消費合作社印製 536551 A7 B7 _ 五、發明説明(7 ) · 克斯當量粒徑Dmod之比値D i / 2 / ,將此値控制在某一 範圍時,可對混練有碳黑之橡膠添加物的性質有所改良。 例如,日本專利第2 6 9 5 7 0 1號揭示一種:ί有改 良處理及製粒功能、及較高之耐摩耗性、及具有經改-良牽 引性之碳黑,其CTAB爲162m2/g,12數爲 •206mg/g,N2SA 爲 197 m2/g,Tint 値爲 154%,cDBP 爲 l〇〇cc/l〇〇g,DBP 爲 133cc/l〇〇g »ADBP (ADBP = DBP-cDBP)爲 33cc/l〇〇g,Di/2 爲 34nm, Dm〇d爲 5 8 nm,Di/2/Dmod爲 〇 · 5 9,ASTM 聚集 體積爲106129nm3。 . 聚集體徑對橡膠之特性,特別是對被要求應具有極大 耐摩耗性之外胎橡膠組成物具有極大之影響係屬公知之事 實,因此聚集體粒徑分布以越集中越受歡迎。例如,曰本 專利特開平第6 - 1 7 9 7 7 4號公報揭示一種,將所產 生之碳黑粉末分離所得之碳黑「其〇 / 0^爲 0.36、0.40、0.47、0.63。如以上所述 之碳黑特性中,係以粒徑及聚集體等二要素作爲重要條件 〇 但,上記特開平第6 — 1 79774號公報中,爲得 到聚集體徑分布較集中之碳黑,必須將所產生之碳黑粉末 以離心分離機分離等非常繁雜之方法處理,因此記載有「 對碳黑生產過程之改良有其極限」,「以往碳黑所可達到 之 ADso/Ds t (與 Di/z / Dm〇d 同義)値爲 0 · 6 左 本紙張尺度適用中國i家標準(CNS ) A4規格(210X297公釐) :1〇 : (請先閲讀背面之注意事項再填寫本頁)536551 A7 B7_ V. Description of the invention (). (Please read the precautions on the back before filling out this page.) This invention relates to a carbon black that can be used for filling materials, reinforcing materials, conductive materials, and pigments. An extremely effective method for producing carbon black by controlling its physical properties. 〇It is known that carbon black can be used for various purposes such as pigments, fillers, reinforcing pigments, and weather resistance improvers. Among its manufacturing methods, generally known methods are in a cylindrical carbon black manufacturing furnace. When the gas and fuel containing oxygen are introduced in the direction of the furnace axis or the wiring direction in the first reaction zone area, when the high-temperature combustion gas obtained by this combustion is moved to the second reaction zone area sequentially arranged in the furnace shaft direction, A furnace-type manufacturing method in which a hydrocarbon raw material is introduced into this gas stream to generate carbon black, and the reaction gas stream is rapidly cooled in a third reaction zone to stop the reaction. Carbon blacks generally used as colorants in resin colorants, printing inks, and coatings should have excellent blackness, dispersibility, gloss, and tinting power, and carbon blacks mainly used as vehicle tire reinforcements should be required to have excellent Wear resistance. The carbon black particles printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs usually exist in the form of fused particles like fish skewers, and each spherical particle can be referred to as the mountain or valley of nine children. The particle size of this single particle is closely related to the performance of various uses, such as reinforcement or blackness (Carbon Black Fact Sheet 3rd Edition, I • Overall Introduction, page 7). Carbon black particles can be directly measured from photographs obtained by tens of thousands of times photographing with an electron microscope capable of decomposing at least 1.5 to 2 nm. The so-called carbon black particle size or primary particle size refers to the carbon black particle size measured according to this method. The level of this particle size is in the range of 10 to 300 nm, which is microparticles. This paper is applicable to China. National Standard (CNS) A4 specification (210X297 mm) 536551 A7 B7 V. Description of invention (2). Or granular area. When carbon black is used as a black material, its blackness or tinting power has a considerable relationship with the primary particle size, for example, the smaller the particle size, the higher the relationship. Other related relationships are disclosed in, for example, Japanese Patent Application Laid-Open No. Sho 50-6 8 9 2. In addition, when a smaller particle size is used as a reinforcing agent for automobile tires, it also has higher abrasion resistance. When carbon black is used as a black raw material, ultrafine carbon black with a particle size of 15 nm or less has high blackness and is therefore suitable for advanced paints or advanced resin colorants. Generally, the carbon black of this grade is called H C C (High Color Channel) by the pipe method, and HCF (High Color Furnace) by the furnace method. Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs (please read the precautions on the back before filling this page). Among the small particle sizes, there are ultrafine carbon blacks with particles smaller than 1 4 nm, which has extremely high blackness, and It is suitable for the highest-grade paints or the highest-grade resin colorants. Among them, almost all of the commercial products are those produced by the pipeline method. In the pipe method, ultrafine particles having a particle size of 1 to 14 nm can be produced in a manner that the particle diameter distribution is extremely concentrated, and can exhibit extremely high degree of blackness. Especially in the field of high-grade paints or high-grade resin colorants, carbon black with the highest blackness can be developed, so it has a tendency to monopolize the market. In order to obtain carbon black with a small particle diameter in the furnace method, firstly, it is necessary to spray hydrocarbon with a high-speed gas flow provided in a gas blocking part of the second reaction zone to cause gas movement and thermal energy to form liquid-supplied raw materials into mist The chemical formula has an effect. For example, in Japanese Patent Publication No. 5 4 — 10 3 5 8, it is recorded that liquid hydrocarbon is burned in a condition that can be efficiently atomized and dispersed. CNS) A4 specification (210X297 mm) ^ 536551 A7 B7 V. Description of the invention (3) The body flow rate should be at least Mach 3.5, preferably within the range of 0.4 to 0.8. In order to more effectively atomize and disperse the liquid material, the flow rate at the position where the liquid hydrocarbon material is introduced should be as fast as possible. However, in order to make the flow rate at the position where the liquid hydrocarbon material is introduced is faster, For example, when the flow velocity of the introduction position of the hydrocarbon raw material is close to the speed of sound, the furnace will produce a great pressure loss. Especially when spraying hydrocarbon raw materials in a long choke tube, the pressure loss is extremely large, and the capabilities of peripheral equipment such as the blowing of combustion air must be greatly improved. In another aspect, when the combustion gas is introduced into the choke tube at a high speed, parts of the choke tube that are directly or indirectly contacted by the combustion gas will be damaged by the energy of the gas movement. Among them, the velocity at which the flow rate of the combustion gas introduced with the hydrocarbon raw material does not cause great pressure loss or cause great damage to the device is in the range of Mach 0.8 to 1. Printed by the Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs (please read the precautions on the back before filling this page). It is known that when the amount of raw material oil injected into the amount of combustion gas is small, carbon black with a small particle size can be obtained. However, when the proportion of the feed oil is too small, the productivity of carbon black is reduced. In a method which does not reduce productivity, it is known that if the temperature of the gas in the raw material oil injection region is increased, the carbon black having a small particle diameter can be produced more efficiently. Therefore, in the method for manufacturing the carbon black of the furnace, the gas injected into the raw material oil generally retains a part of oxygen, so that the raw material oil itself is partially burned to raise the temperature of the carbon black generating region. However, this method makes a part of the injected raw material oil fail to form carbon black and is used for the combustion reaction, so the production of carbon black is not good. Therefore, according to the technology of the previous furnace method, it is difficult to stably produce substances with a particle size of 1 1 to 1 4 nm. For example, even if the paper size can be made to the Chinese National Standard (CNS) A4 specification (210X297) Gong) -6-536551 A7 B7_ V. Description of the invention (4) Particles below the particle size, but the particle size distribution will be extremely wide, and can not reach the blackness like the pipe method. In addition, in order to obtain a substance with a small particle size, the amount of hydrocarbon raw materials charged into the furnace must be extremely small in terms of the amount of combustion gases generated in the furnace. This also makes the product yield_ Extremely low. -In addition, in order to obtain a substance with a high degree of blackness according to the conventional furnace method technology, in addition to the small particle size, the oil absorption of DBP as an indicator of aggregate development described below must be reduced. Generally, the method of reducing the oil absorption of DBP is, for example, adding an alkali metal or a solution thereof to the raw material oil, and introducing it into a combustion zone or a reaction zone. When the oil absorption of DBB is reduced, a thinner or a resin added to the coating is particularly added. In some cases, dispersibility or flowability may be deteriorated. To date, there have been several reports of attempts to make carbon black equivalent to pipe black by the furnace method. For example, Japanese Unexamined Patent Publication No. 5 4-7 6 3 2 describes a method of gasifying a hydrocarbon raw material to be supplied to a furnace, and an EM average particle diameter (equivalent to the average particle diameter) of 9 nm and an EM particle diameter can be obtained. Standard error is 5.7nm, carbon black with a ratio of BET specific surface area / EM specific surface area 1 of 1. 25; average particle diameter of EM is 14nm, standard error of EM particle diameter is 5.5 nm, BET specific surface area / EM specific surface area Carbon black with a ratio 値 of 1 · 2 5. Printed by the Consumers' Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs (please read the precautions on the back before filling this page). However, in addition to the particle size, this content is about the characteristics of carbon black, especially the above-mentioned aggregates that can control the blackness. There is no record or description of the diameter and distribution status. In addition, judging from the result that the ratio BET specific surface area / EM specific surface area 値 is equal to or less than 1.3, it is presumed that the proportion of polycyclic aromatic hydrocarbons is large, and safety is not sufficient as described later. In addition, in the paper method that can produce ultrafine particles with high blackness carbon black by the pipe method, the Chinese National Standard (CNS) A4 specification (210 × 297 mm)-536551 A7 B7 V. Description of the invention (5) In order to produce an oxygen environment, there are disadvantages that the yield of the product obtained in the manufacturing step itself is degraded and the productivity is reduced. The pipe black of small particles produced by the pipe method, for example, "F W 2 0 0" (trade name, manufactured by Texark), has a particle size of 13 nm (catalog-recorded number). -However, this small particle pipe black produced by the pipe method, because it is produced in an oxygen environment, the carbon black itself shows acidity. Because of this, there are several important disadvantages. That is, (1) when the resin is added, the prepared resin composition is extremely liable to deteriorate; (2) when the rubber is added, the rubber composition produced has reduced abrasion resistance, and (3) a water-based coating composition is produced Carbon black in the coating composition is prone to agglomeration, and other basic disadvantages. * It is printed by the Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs. It is not only the average size of the primary particle size, but also the distribution of the primary particle size. It has a great influence, so its primary particle size distribution is better in a more concentrated way. Generally, the smaller the average particle size is, the more concentrated the distribution. The method of making the primary particle size distribution more concentrated is also revealed. For example, the length of the choke tube described in Japanese Patent Application Laid-Open No. 3-3 3 1 6 7 has a better result on the formation reaction of carbon black, and the vortex generated by the enlarged part of the choke tube outlet can be improved, which can be used in carbon. The so-called "inverse mixing" is prevented during the black generation reaction, and carbon black with a relatively concentrated particle size distribution can be obtained. The factors that can affect the primary particle size and the characteristics of carbon black are aggregates. Aggregate-8- (Please read the precautions on the back before filling this page) This paper size is applicable to the Chinese National Standard (CNS) A4 specification (210X297 mm) 536551 A7 B7__ 5. The size of the invention description (6) is added in The traction stress or extrusion characteristics when rubber is used, has great influence on the dispersibility, blackness, viscosity, etc. when it is added to the ink or coating diluent and resin. Carbon black is finally composed of several aggregates composed of primary particles. The control of the size or shape of this aggregate / collection is related to the method of controlling the characteristics of carbon black. Therefore, the control of primary particle size is extremely important. Significance. The effect of aggregates is performed in a quantitative manner such as particle size or distribution. The particle size of the aggregates can be measured by a technique for measuring various particle sizes, and the size of the aggregates measured in this manner is the aggregate diameter. Aggregates have a great influence on the characteristics of carbon black. So far, the characteristics of carbon black are mostly considered to be caused by the primary particle size, but it is more correct to say that the effect of the diameter of the aggregate is more accurate. For example, in terms of optical properties such as tinting strength or dynamic viscoelastic properties or reinforcing properties of the rubber composition, the diameter of the aggregate can achieve a larger effect. When it is used for resin coloring, it can be known that the smaller the aggregate diameter, the higher the blackness. Printed by the Consumers' Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs (please read the precautions on the back before filling this page). In addition to the aggregate diameter of these particles as aggregate indicators, for example, there are still indicators such as DBP oil absorption and cDBP. The effect of cDBP on blackness or dispersibility is also a well-known fact. When c D B P decreases, the blackness increases and dispersibility also decreases. Generally, the method of reducing the aggregate diameter is performed by, for example, adding an alkali metal or a solution thereof to the feedstock oil, or introducing it into a combustion zone or a reaction zone. As the number showing the index of the diameter distribution of the aggregates, the half-width of the equivalent diameter of the Stokes equivalent particle size distribution of the aggregates in the centrifugal sedimentation method D 1/2 is used. Paper size with maximum frequency is applicable to Chinese National Standard (CNS) A4 specification (210X29 * 7 mm) -9- Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs 536551 A7 B7 _ V. Description of the invention (7) · grams When the ratio of the equivalent particle size Dmod iD i / 2 / is controlled to a certain range, the properties of rubber additives with carbon black can be improved. For example, Japanese Patent No. 2 6 9 5 7 0 1 discloses a kind of carbon black with improved processing and granulation function, high abrasion resistance, and modified-good traction, with a CTAB of 162m2 / g, 12 number is 206 mg / g, N2SA is 197 m2 / g, Tint 値 is 154%, cDBP is 100 cc / 100 g, DBP is 133 cc / 100 g »ADBP (ADBP = DBP- cDBP) was 33 cc / 100 g, Di / 2 was 34 nm, Dm0d was 58 nm, Di / 2 / Dmod was 0.59, and the ASTM aggregate volume was 106,129 nm3. It is a well-known fact that the aggregate diameter has a great influence on the characteristics of rubber, especially the tire rubber composition which is required to have great abrasion resistance. Therefore, the more concentrated the particle size distribution, the more popular it is. For example, Japanese Patent Laid-Open No. 6-1 7 9 7 7 4 discloses a carbon black obtained by separating the carbon black powder produced, whose "0/0 ^ is 0.36, 0.40, 0.47, 0.63. As above In the carbon black characteristics described above, two factors, such as particle size and aggregates, are taken as important conditions. However, in the above-mentioned Japanese Unexamined Patent Publication No. 6-1 79774, in order to obtain carbon black with a relatively concentrated aggregate diameter distribution, it is necessary to change The produced carbon black powder is processed by a very complicated method such as centrifugal separator. Therefore, "there are limits to the improvement of the carbon black production process", "ADso / Ds t (and Di / z / Dm〇d synonymous) 値 is 0. 6 The left paper size is applicable to China Standard (CNS) A4 specification (210X297 mm): 1〇: (Please read the precautions on the back before filling this page)
Λ A7 B7_ 五、發明説明6 ) . 右」。 如此.,雖可大致了解聚集體徑分布狹窄之碳黑對橡膠 物性之影響,但實際上要得到期待的聚集體徑分布^性是 極困難的,況且要將碳黑之粒徑、--聚-集體徑、及聚集-體徑 分布等複數重要物性同時控制至所期待範圍之方法,依目 前公知之方法是不可能達成的。 又,添加入油墨或塗料之稀釋劑或樹脂時,小粒徑化 及小聚集體徑化會使分散性或流動性劣化。 其中,碳黑之特性與樹脂之特性的相關關係,一般多 因無正比關係而無法同時滿足黑度及分散度之要求。 其他,例如要如何有效率地生產碳黑也是目標之一, 特別是得以生產效率極佳之熔爐法製造相當於管道黑度以 上、且添加於塗料或樹脂時可具有良好分散性,且不具有 上述缺點之碳黑的製造方法。 其中,殘存於碳黑中之未反應的多環芳香烴,近年來 常被指摘具有造成癌症之危險性,因此成品之碳黑中對其 於成品中之含量及安全性皆成爲考量之重點。 經濟部中央標準局員工消費合作社印製 (請先閲讀背面之注意事項再填寫本頁) 故目前所期待的爲一種可以生產效率極佳之熔爐法製 造相當於管道法之黑度、且添加於塗料或樹脂時可具有良 好分散性,於製品中含有較低比例之未反應多環芳香烴的 具有安全性之碳黑的製造方法。 如以上所說明般,碳黑之特性與樹脂組成物等含碳黑 組成物之物性的關係,以可滿足相互具有相反關係之黑度 、分散性、及安全性者爲重要之目標。又,亦必須具有作 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) ΤλΤΤ 536551 A7 B7 1、發明説明) 爲添加於橡膠組成物之橡膠成分時之優良耐摩耗性,作爲 樹脂組成物時得達成抑制劣化之目標。此外,一旦分散之 碳黑也不得有再聚集之情形。 … 本發明於製作種種含碳組成瓤之-麻,以提供一種填有 ®黑度、可保持優良分散性並防止聚集之碳黑爲本發明之 目的。 又,殘存於碳黑中之未反應的多環芳香烴,近年來常 被指摘具有癌症之危險性,因此製品之碳黑中對其於成品 中之含量及安全性皆成爲一般考量之重點。故目前所期待 的爲一種可以生產效率極佳之熔爐法製造相當於管道法之 黑度、且添加於塗料或樹脂時可具有良好分散性,於製品 中含有較低比例之未反應多環芳香烴的具有安全性之碳黑 的製造方法。 經濟部中央標準局貝工消費合作社印製 因此,本發明係以提供一種可滿足高黑度及優良分散 性兩種特性之碳黑的製造方法爲目的。又本發明另提供一 種可有效地製造一次粒徑較小厂聚集體徑較小、且聚集體 分布之幅度較小,大聚集體徑較少之碳黑的製造方法。此 外,本發明於製作種種含碳組成物之時,也以提供一種具 有高黑度、可保持優良分散性並防止聚集之碳黑爲本發明 之目的。此外,本發明於製作種種含碳組成物之時,也以 提供一種具有高黑度、可保持優良分散性並防止聚集,且 具有高安全性之碳黑爲本發明之目的。 如前述般,製造小粒徑且具高黑度之碳黑的製造方法 ,經本發明者們硏究結果得知,碳化氫原料油之高溫熱分 -12- (請先閲讀背面之注意事項再填寫本頁} 本紙張尺度適用t國國家標準(CNS ) A4規格(210X297公釐) 536551 A7 ___B7____ 五、發明説明(10 ) 解化、原油導入位置之高流速化等皆爲製法之重要因素。 其中對於原油導入位置之高流速化之物理條件,在實際使 用於碳黑製造爐時,即使使用極大之能量供應設備T對特 性之改善也不具有極佳之效果,即·,…設備之投資與效--果之 得到並不具相等比例,此點即爲令人困擾之處。 又,使原料油注入區域高溫化應是可有效生產小粒徑 且具高黑度碳黑之方法。但以往碳黑製造爐中最高溫度部 爲之內設耐火材料係使用氧化鋁系(高鋁質、或超高鋁質 )之磚塊,若接觸之高溫氣流超過其耐火溫度(約 1 9 0 0 t )時,於短時間接觸後即會產生剝落、溶損等 現象而會產生操作上之問題。而在未達耐火溫度之以往的 運轉條件下長期運轉則會產生對摩耗性之機械強度不足等 問題。 經濟部中央標準局員工消费合作社印製 其他例如以往習知之以氧化锆耐火物作爲超高溫耐火 物,氧化锆雖具有2 7 0 0 °C之高熔點而可耐極大之高溫 ,但因其高溫氣相極弱,且熱膨脹率極大故爲構築技術上 之極大問題。因此若用於碳黑爐時,因缺乏耐剝落性、耐 熱強度等必要之特性,故對爐之損傷極大而難以實用化。 相對於氧化鉻耐火物之問題,有人提出於氧化鉻耐火 物中添加添加物以改善其特性之提案(特公昭5 7 — 2 3 6 7 3號公報,特開平4 一 1 0 3 6 7 0號公報), 但本發明者們發現,長時間之運轉會使添加物飛散而降低 耐熱強度,進而無法長時間持續保持碳黑爐所必要之特性 -13 - (請先閲讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 536551 A7 B7_ 五、發明説明(11 ) 其他,例如有將爐體強制冷卻使其具有耐高溫之結構 之提案(特開平4 一 359068號公報),但此種構造 於爐體進行構築或修補時對經濟上或作業上會產生ΐ大之 負擔,且將無法避免因冷卻所產生-熱损失,而難以實-用化 〇 本發明者們,就可影響碳黑矩陣中之分散舉動、黑度 之因素作深入之硏究,以製得較以往更高黑度且具良好分 散性之碳黑爲硏究之目標。特別是可以熔爐法製得與管道 黑相同或更優良之黑度、且具良好分散性之碳黑的製法作 各種之硏究。其結果得知,細微聚集體對分散性具有不良 影響,大聚集體對黑度有不良影響,因此不具有細微聚集 體或大聚集體之具有均勻聚集體之碳黑,可具有高黑度及 優良之分散性。即以小粒徑、小聚集體徑於聚集體徑分布 中較爲集中之碳黑,其中若不具有大聚集體徑之碳黑時, 經濟部中央標準局員工消費合作社印裝 (請先閲讀背面之注意事項再填寫本頁) 即可得高黑度及較佳之分散性,故可以解決上述之黑度及 分散性無法共存之問題。因此赛明了 一種可以熔爐法直接 製得Dmod爲8 0 nm以下、Di/2/Dm〇d比爲〇 · 6以下之 新穎碳黑,且所得之碳黑具有極優良之特性。 其他,本發明人亦發現例如碳黑之分散性,除粒徑與 聚集體徑以外也受P Η値之影響。即會有若p Η値較低時 ,與樹脂混合會使樹脂分解量較多,因此作爲水性塗料時 會有容易引起聚集之缺點,若將碳黑之ρ Η値設定於一定 範圍時,也會對分散性有所影響。 即,本案之第一個發明爲:一種碳黑,其特徵爲平均 本纸張尺度適用中國囷家標準(CNS ) Α4規格(210Χ297公釐) -14 - ' 536551 A7 __B7 五、發明説明(12 ) 粒徑1 3 n m以下,Dmd爲8〇nm以下,D1/2 / Dmod比 爲0 · 6以下,pH値爲5以上。及含有此碳黑爲特徵之 樹脂組成物、橡膠組成物、塗料組成物及油墨組成Θ。 又本發明者們發明一種可以新·撰之熔爐法直接製4尋 N2SA 爲 2 0 〇m2/g 以上,Dmod 爲 8 0 n m 以下, D i / 2 / Dmod比爲〇 · 6以下之新穎碳黑,且發現其具有 極優良之特性。 又,本案之第二個發明爲:一種碳黑,其特徵爲 N2SA 爲 20 〇m2/g 以上,Dm〇d 爲 8 0 n m 以下, D i / 2 / Dm〇d比爲〇 · 6以下,且pH値爲5以上。及含 有此碳黑爲特徵之樹脂組成物、橡膠組成物、塗料組成物 及油墨組成物。 經濟部中央標準局員工消費合作社印製 (請先閱讀背面之注意事項再填寫本頁) 又本發明者們對解決管道黑之缺點且而對熔爐法之製 造方法作許多硏究。其結果得知,’若N2SA/S EM比表 面積之比値未達一定値時,則不能忽視碳黑中所殘存之未 反應之多環狀芳香烴之比例。多環芳香烴,近年來常被指 摘具有產生癌症之危險性,因此製品之碳黑若對其含量得 以抑制時,可使製品更具安全性。N 2 S A / S E Μ比表面 積之比値,係碳黑表面之微細孔面積之比例,因此若將特 定例如於碳黑表面上以聚合物聚合、被覆聚合物進行接枝 處理等表面處理時,可提高接枝化率而使得表面處理之比 例提高。又使用導電性嵌段時也可提高導電率。其他又如 使用鉑或其他金屬作爲觸媒載體時可使觸媒粒徑變小更容 易產生活性等優點。 本紙張尺度適用中國國家標準(CNS ) Α4規格(210X297公釐) 77^1 "— 536551 A7 B7 五、發明説明(13 ) . 即,本發明者發現欲得到高黑度且具有高分散性,安 全性高,及其他期待之物性的碳黑時,pH値或SA/ S E Μ比表面積之比値應設定於一定之範圍方可達 又,將此些pH値、N2SA〆-S Ε Μ比表面積之比値 設定於一定範圍時,具有作爲橡膠組成物時可保持高度耐 摩耗率,防止樹脂組成物之劣化,作爲水性塗料時可防止 聚集等重要效果。因此控制此些因素即可使碳黑得以有效 率地生產。 因此本發明者們經過刻意深入之硏究結果,成功地硏 究出一種平均粒徑1 3 nm以下,N2SA/S ΕΜ比表面 積之比値大於1 · 3,pH値爲5以上之碳黑,此碳黑亦 具有極優良之特性。又,本發明者們成功地硏究出一種平 均粒徑、N2SA/SEM比表面積之比値、pH値於一定 範圍之碳黑,此碳黑亦可發揮極優良之特性。 經濟部中央標準局員工消費合作社印製 (請先閱讀背面之注意事項再填寫本頁) 又,本案之第三個發明爲:一種碳黑,其特徵爲平均 粒徑爲1 3 n m以下,N 2 S A_7 S EM比表面積之比爲 1 · 3以上,且pH値爲5以上。及含有此碳黑爲特徵之 塗料組成物、樹脂組成物、橡膠組成物、及油墨組成物。 又,本案之第四個發明爲:一種碳黑,其特徵爲平均 粒徑爲1 4 nm以下,N2SA/S EM比表面積之比爲 1 · 3以上,且pH値爲5以上,cDBP爲50cc/ 1 0 0 g以上。及含有此碳黑爲特徵之塗料組成物、樹脂 組成物、橡膠組成物、及油墨組成物。 上述特公昭5 4 - 7 6 3 2號公報中,雖有記載 ^紙張尺度適用中國國家標準(CNS ) A4規格(210Χ297公釐) .' 536551 A7 £7_ 五、發明説明(14 ) . BET比表面積/EM比表面積之比例爲1·3以下之碳 黑,但完全沒有記載B E T比表面積/EM比表面積之比 例爲某一定値以上時之優點,又如其他可左右粒徑:£黑度 之P Η値,或聚集體之大小或分布…c D B P及其分-散性 或黑度之影響等則完全沒有記載。 本發明者們並對以往具有高黑度且具有良好分散度之 碳黑作各種之檢討,其結果發現並非僅控制聚集體徑及聚 集體分布狀況即可,應同時對聚集體之型態,即分散度之 發達狀況作二控制,方可得到兼具黑度及分散性之碳黑。 其中,本發明者對表示聚集體之發達度之DB Ρ,與 表示聚集體大小之Dm〇d之比D B P / D^d値極爲注意,進 而發現若將此値控制在某一定値以上時,可得到一種得以 維持高黑度及良好分散性之碳黑。 本發明者們另發現若將小聚集體徑之D B P/ 0^値 限定於某一範圍以上時,可較以往之碳黑得到更高黑度及 優良分散性等性質。 ~ 經濟部中央標準局員工消費合作社印製 (請先閲讀背面之注意事項再填寫本頁) D B P / Dm〇d之比値若限定於某一程度以上時,與聚 集體徑比較時顯示出聚集體之空隙部分之容積較大,因此 推測出聚集體之型態將更趨近於直鏈狀。此點可能是黑度 及分散度此兩種相反之性質得以同時存在之原因。 其他如在了解細微聚集體對分散性具有不良影響,及 大聚集體對黑度具有不良影響之情形下,本發明者們發明 之不具有細微聚集體或大聚集體之具有均勻聚集體之碳黑 ,在以往無法共存之想法下得以發展出兼具有高黑度及優 本紙張尺度適用中國國家揉準(CNS ) A4規格(210X297公釐) Γΐ7- 536551 A7 _B7_ 五、發明説明(15 ) 良分散性之特性。即發展出DmodM 8〇nm以下,較佳爲 •保持在4〇nm以下,DBP / Dmod之比爲3 · 6以上之 新穎碳黑。較佳爲此碳黑之相當於最大頻度斯拖克斯當量 粒徑之Dm〇d,與最大頻度斯拖克斯·喜量粒徑之半幅値之比 ,即Di/2/Dmod之比値爲〇 . 6以下,較佳爲0 · 5 5 以下爲宜。又爲得到較高黑度,故平均粒徑以1 3 n m以 下爲佳,依此方向所製得之碳黑亦具有特徵。因此,本發 明提供一種〇^於80nm以下,較佳爲保持在40nm 以下,D B P / Dm〇d之比爲3 . 4以上之新穎碳黑。較佳 爲提供一種最大頻度斯拖克斯當量粒徑之Dm〇d,與最大頻 度斯拖克斯當量粒徑之半幅値之比,即D1/2 / Dmod之比 値爲0 · 6以下,更佳爲0 . 55以下之新穎碳黑。又爲 得到較高之黑度,平均粒徑以1 3 n m以下爲佳,且依此 方向所製得之碳黑亦具有特徵。 上述特公昭5 4 — 7 6 3 2號公報中,雖有記載EM 平均粒徑爲1 4 n m及9 n m乏小粒徑碳黑,但作爲左右 粒徑與黑度之重要因素的聚集體大小等皆沒有記載,因此 經濟部中央標準局員工消費合作社印製 可知本發明具有新穎性,且並非目前之技術所可以推知者 〇 即,本案之第五個發明爲:一種碳黑,其特徵爲 DBP/Dmcd爲3 · 4以上,且Dmod爲8 0 n m以下。及 含有此碳黑爲特徵之塗料組成物、樹脂組成物、橡膠組成 物、及油墨組成物。 如以上所說明般,本發明者們對可影響碳黑矩陣中之 -18- (請先閲讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公董) 536551 A7 B7 五、發明説明(16 ) 經濟部中央標準局員工消費合作社印装 (請先閲讀背面之注意事項再填寫本頁) 分散方式、黑度之因素進行解析,並與以往技術進行比較 ,以得到更具有高黑度且具有優良分散度之碳黑爲目標作 各種之硏究,結果得知細微聚集體對分散性具有不Ϊ影響 ,及大聚集體對黑度具有不良影響·之情形下,本發_們 發明之不具有細微聚集體或大聚集體之具有均勻聚集體之 碳黑具有高黑度及優良分散性之特性。即小粒徑、小聚集 體徑等聚集體徑分布極爲集中且不存在大聚集體徑之碳黑 中,具有高黑度及優良分散性,即發明了可解決上述黑度 與分散度不可兼得之定律的方法,且爲更有效率得到具有 此優良特性之碳黑而進行更深入之硏究。其結果達到下列 之目標,且爲本發明中第六至第八個發明。首先,於具有 特定阻氣管部之製造爐中,將導入碳化氫原料之位置作爲 特定之條件,而得以有效率地生產上述具有優良特性之碳 黑,因而完成了本案之第六個發明。極意外地發現若使用 具有特定長度以上阻氣管部之製造爐,且盡量減少碳化氫 原料導入位置之氧氣濃度,則苛得到產量極佳的小粒徑所 構成之均勻聚集體徑,且使大粒徑之聚集體得到抑制之碳 黑。即,本案之第六個發明爲,使用由高溫燃燒氣體流所 形成之第1反應帶區域與,將所得高溫燃燒氣流與碳化氫 原料混合生成碳黑之具有阻氣管部之第2反應帶區域與, 位於第2反應帶區域下流使反應停止之第3反應帶區域所 構成之製造爐以製造碳黑之方法中,其阻氣管長度爲 8 0 Omm以上,且碳化氫原料導入部位之燃燒氣體中氧 濃度爲3vo 1%以下爲特徵之碳黑製造法。 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) Γΐ〇 . 536551 A7 B7 五、發明説明(17 ) 其次,使用具有特定阻氣管部之碳黑製造爐,將阻氣 管內部之燃燒氣體流速設定於一定之範圍時,可有效率的 製造具有上述優良性質之碳黑,進而達成了本發明 即,本案之第七個發明爲,使·甩·由高溫燃燒氣體-流所 形成之第1反應帶區域與,將所得高溫燃燒氣流與碳化氫 原料混合生成碳黑之具有阻氣管部之第2反應帶區域與, 位於第2反應帶區域下流使反應停止之第3反應帶區域所 構成之製造爐以製造碳黑之方法中,其阻氣管長度爲 800mm以上,且阻氣管部之直徑爲170mm以下, 阻氣管內部之燃燒氣體之流速爲2 5 〇m/s以上爲特徵 之碳黑製造法。 又,在了解以下事實後,又達成本案第八個發明。 首先,爲達成一次粒子小粒徑化之目的,須於導入碳 化氫原料後,隨即將導入製造爐中燃燒氣體內之碳化氫原 料之液滴徑使其縮至最小,即可達到產生效果。 其次,在對一次粒徑及聚集體徑之控制作一硏究,其 結果得知,爲製造粒徑小及聚集體徑較小之碳黑時,必須 經濟部中央標準局員工消費合作社印製 (請先閲讀背面之注意事項再填寫本頁) 縮短碳黑產生碳化之期間,即必須於極短期間內生成碳黑 〇 因此,必須將液狀之碳化氫原料噴射入燃燒氣體中而 使液狀原料蒸發之時間縮短,且必須縮短碳黑前驅物及碳 黑產生之時間,且在導入碳化氫原料於熱氣流後其周邊也 必須有效率地可吸收具有熱氣流之熱能得能力。 本發明者們,另外對可將上記碳化氫原料之液滴徑予 本纸張尺度適用中國國家標準(CNS ) A4規格(210 X 297公釐) -2〇 - 536551 A7 B7 五、發明説明(18 ) 以微滴化,及爲使周圍熱氣體能量得以更有效率地應用以 將碳黑之反應生成時間短縮化之條件作種種之硏究結果, 得知若將碳化氫原料導入之部位使成特定之狀態時Λ可達 到上述之目的。 …… - 即,本案之第八個發明爲,使用由高溫燃燒氣體流所 形成之第1反應帶區域與,將所得高溫燃燒氣流與碳化氫 原料混合生成碳黑之具有阻氣管部之第2反應帶區域與, 位於第2反應帶區域下流使反應停止之第3反應帶區域所 構成之製造爐以製造碳黑之方法中,其碳化氫原料導入部 位之亂流混和速度爲1 2 0 / s以上爲特徵之碳黑製造法 〇 於本發明第六至第八個製造方法發明所規定之範圍中 ,例如變更碳化氫原料之插入量等條件後,即可製造具有 各種物性之碳黑。且可對使用於各種用途之各品種之碳黑 作任意且高效率之製造。 經濟部中央標準局員工消費合作社印製 以下將對本案之第一個發明作一說明。第一個發明之 碳黑,其平均粒徑爲1 3 nm以下。最佳爲8〜1 2 nm 之範圍。平均粒徑超過1 3 nm時,若使其塗料化其黑度 將不充分。其中,所稱平均粒徑係指以電子顯微鏡法所求 得粒徑之平均値。 其次,於本發明中,Dm〇d爲80nm以下,且Di/2 / Dm〇d之比値爲〇 · 6以下,較佳爲0 · 5 5以下。 其中,D i / 2 / Dmc^d之比値係爲以離心沉澱法所求得 之最大頻度斯拖克斯當量粒徑之Dmod,與最大頻度斯拖克 •21 · (請先閲讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公嫠) 經濟部中央標準局員工消費合作社印製 536551 A7 B7 五、發明説明(19 ) · 斯當量粒徑之半幅値之比値。又可製得比値爲〇.6以下 ,更佳爲0 · 55以下之碳黑,或體積75%徑D75與 Dmcd之比値D 7 5 / Dmod爲1 · 6以下,更佳爲1 · 3以下 之碳黑。其可有效抑制對分散性有不_良影響之超過體4* 7 5 %徑之大聚集體徑物質之含量。即可有效率地得到小 粒徑、小聚集體徑之聚集體徑分布極爲集中且大聚集體徑 之物質極少碳黑。 依上述般將粒徑及聚集體徑與聚集體分布設定於一特 定之範圍時·,可同時滿足黑度與分散性並可發揮極優良之 特性。即,本發明之碳黑爲一種具有極優良黑度及可提高 於各種稀釋劑中之分散性的物質。 又本發明之碳黑其具有p H値5以上之性質。p Η値 未達5時,使用此碳黑之樹脂組成物極容易劣化,又使用 此碳黑之橡膠組成物也會使耐摩耗性劣化,其他例如使用 此碳黑所製得之水性塗料也會產生碳黑容易聚集等問題。 故較佳之ρ Η値爲6以上。Ρ Η値之測定方法,一般係使 用J ISK6221 — 1 982所記載之方法。目前一般 具有優良黑度之小粒徑碳黑的市場所販售之管道黑,由其 製法可知其爲ρ Η 5以下,通常爲3以下之產品。 以上所說明之本案第一個發明的碳黑,爲一種新穎且 極爲有用之物質,且可由後述之簡易製造方法製得。 本案第一個發明之碳黑,係將以上說明之粒徑、Dmod 、D i / 2 / Dmod之比値及ρ Η値控制在特定之範圍時,即 可對以往不能共存之黑度及分散性之關係得到滿足點。 本紙張尺度適用中國國家標準(CNS ) Α4規格(210Χ297公釐) -22: ---------------.訂------Φ— (請先閲讀背面之注意事項再填寫本頁) 536551 A7 B7 五、發明説明細) .Λ A7 B7_ 5. Description of the invention 6). Right ". In this way, although the effect of carbon black with a narrow aggregate diameter distribution on the physical properties of rubber can be roughly understood, it is extremely difficult to obtain the expected aggregate diameter distribution. In addition, the particle diameter of carbon black,- A method of simultaneously controlling a plurality of important physical properties such as a cluster-group diameter and a cluster-body diameter distribution to a desired range cannot be achieved by a currently known method. In addition, when a diluent or a resin is added to an ink or a paint, the smaller the particle size and the smaller the aggregate, the smaller the dispersibility or fluidity. Among them, the relationship between the characteristics of carbon black and the characteristics of resins is generally unable to meet the requirements of both blackness and dispersion because there is no proportional relationship. Others, such as how to efficiently produce carbon black, are also one of the goals, especially the furnace method, which has excellent production efficiency, is equivalent to the blackness of pipes or more, and has good dispersibility when added to coatings or resins, and does not have Method for producing carbon black with the above disadvantages. Among them, the unreacted polycyclic aromatic hydrocarbons remaining in carbon black have often been accused of causing cancer in recent years. Therefore, the content of carbon black in the finished product and its safety in the finished product have become the focus of consideration. Printed by the Consumers' Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs (please read the precautions on the back before filling this page). Therefore, what is currently expected is a furnace method with excellent production efficiency, which is equivalent to the blackness of the pipe method, and added to Coating or resin can have good dispersibility, and a method for producing safe carbon black with low proportion of unreacted polycyclic aromatic hydrocarbons in the product. As described above, the relationship between the characteristics of carbon black and the physical properties of carbon black-containing components such as resin compositions is to meet the requirements of blackness, dispersibility, and safety that have opposite relationships to each other. In addition, it must have the Chinese paper standard (CNS) A4 (210X297 mm) as the paper size. ΤλΤΤ 536551 A7 B7 1. Description of the invention) Excellent abrasion resistance when added to the rubber component of the rubber composition, as a resin The composition can achieve the goal of suppressing deterioration. In addition, once the carbon black is dispersed, it must not be re-aggregated. … The present invention is to produce various kinds of carbon-containing hemp-hemp, in order to provide a carbon black filled with ® blackness, which can maintain excellent dispersibility and prevent aggregation, which is an object of the present invention. In addition, unreacted polycyclic aromatic hydrocarbons remaining in carbon black have often been accused of cancer risk in recent years. Therefore, the content of carbon black in products and its safety in finished products have become the focus of general consideration. Therefore, what is currently expected is a furnace method with excellent production efficiency, which is equivalent to the blackness of the pipe method, and has good dispersibility when added to coatings or resins, and contains a lower proportion of unreacted polycyclic aromatics in the product. Method for producing safe carbon black of hydrocarbon. Printed by the Shellfish Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economics Therefore, the present invention aims to provide a method for producing carbon black which can satisfy both the characteristics of high blackness and excellent dispersibility. Yet another aspect of the present invention provides a method for producing carbon black, which can effectively produce primary plant aggregates with smaller diameters, smaller aggregate diameters, smaller aggregate distribution, and smaller aggregate diameters. In addition, in the production of various carbon-containing compositions, the present invention also aims to provide a carbon black having high blackness, which can maintain excellent dispersibility and prevent aggregation. In addition, in the production of various carbon-containing compositions, the present invention also aims to provide a carbon black which has high blackness, can maintain excellent dispersibility and prevent aggregation, and has high safety. As mentioned above, the production method of carbon black with a small particle size and high blackness, the results of the present inventors' knowledge, show that the high temperature heat content of hydrocarbon feedstock -12- (Please read the precautions on the back first Please fill in this page again} This paper size is applicable to the national standard (CNS) A4 specification (210X297 mm) 536551 A7 ___B7____ V. Description of the invention (10) Dissolution and high flow rate of crude oil introduction position are important factors in the manufacturing method Among them, the physical conditions for the high flow rate of the crude oil introduction position, when it is actually used in a carbon black manufacturing furnace, even if a large energy supply device T is used to improve the characteristics, it has no excellent effect, that is, ... Investment and effectiveness-the results are not in equal proportions, which is a cause of confusion. In addition, increasing the temperature of the feed oil injection zone should be a method that can effectively produce small particle size and high blackness carbon black. However, in the past, the highest temperature part of the carbon black manufacturing furnace was made of alumina (high alumina or ultra high alumina) bricks. If the high temperature airflow in contact with it exceeds the refractory temperature (about 190) 0 t), After a short time of contact, problems such as spalling and dissolution will occur, and operation problems will occur. However, long-term operation under the conventional operating conditions that have not reached the refractory temperature will cause problems such as insufficient mechanical strength for wear resistance. Ministry of Economic Affairs Printed by the Consumer Standards Cooperative of the Central Bureau of Standards. For example, conventionally used zirconia refractories as ultra-high temperature refractories. Although zirconia has a high melting point of 2700 ° C and can withstand extremely high temperatures, but because of its high temperature gas phase It is extremely weak and has a large thermal expansion rate, which is a great problem in construction technology. Therefore, if it is used in a carbon black furnace, it lacks the necessary characteristics such as peel resistance and heat resistance, so the furnace is extremely damaged and difficult to put into practice. On the issue of chromium oxide refractory, some people have proposed to add additives to the chromium oxide refractory to improve its characteristics (Japanese Patent Publication No. 5 7 — 2 3 6 7 3, Japanese Patent Laid-Open No. 4 1 0 3 6 7 0 Announcement), but the inventors have found that long-term operation will cause the additives to scatter and reduce the heat resistance, and thus cannot maintain the characteristics necessary for a carbon black furnace for a long time. Read the notes on the reverse side and fill in this page) This paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm) 536551 A7 B7_ V. Description of the invention (11) Others, for example, the furnace body is forced to cool to make it resistant High temperature structure proposal (Japanese Unexamined Patent Publication No. 4-359068), but this structure will cause a huge burden on economy or operation when the furnace body is constructed or repaired, and it will be impossible to avoid the heat generated by cooling. Loss, but it is difficult to implement-the inventors have made in-depth research on the factors that can affect the dispersion behavior and blackness in the carbon black matrix, in order to make higher blackness and good dispersion than before. Carbon black is the goal of research. In particular, there are various methods for producing carbon black that has the same or better blackness as pipe black and has good dispersibility by the furnace method. As a result, it was learned that fine aggregates have a bad influence on dispersibility and large aggregates have a bad influence on blackness. Therefore, carbon black with fine aggregates without fine aggregates or large aggregates can have high blackness and Excellent dispersion. That is, carbon black with small particle size and small aggregate diameter in the aggregate diameter distribution is more concentrated. If there is no carbon black with large aggregate diameter, it is printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs (please read first Note on the back, please fill out this page again), you can get high blackness and better dispersion, so it can solve the problem that the blackness and dispersion cannot coexist. Therefore, Sai Ming has demonstrated that a novel carbon black with a Dmod of 80 nm or less and a Di / 2 / DmOd ratio of 0.6 or less can be directly prepared by a furnace method, and the obtained carbon black has excellent characteristics. In addition, the present inventors also found that, for example, the dispersibility of carbon black is affected by P 以外 in addition to the particle size and aggregate diameter. That is, if p Η 値 is low, it will cause a large amount of resin decomposition when mixed with the resin. Therefore, when it is used as a water-based coating, it will easily cause aggregation. If the ρ Η 値 of carbon black is set to a certain range, Will affect dispersion. That is, the first invention of this case is: a carbon black, which is characterized in that the average paper size is applicable to the Chinese Standard (CNS) A4 specification (210 × 297 mm) -14-'536551 A7 __B7 V. Description of the invention (12 ) Particle diameter is 13 nm or less, Dmd is 80 nm or less, D1 / 2 / Dmod ratio is 0. 6 or less, and pH 値 is 5 or more. And a resin composition, a rubber composition, a coating composition, and an ink composition? Characterized by containing this carbon black. The inventors also invented a novel carbon that can be directly prepared by the new furnace method. N2SA is more than 200 m2 / g, Dmod is less than 80 nm, and D i / 2 / Dmod ratio is less than 0.6. It is black and has been found to have extremely good characteristics. In addition, the second invention of the present case is: a carbon black, which is characterized in that N2SA is more than 200 m2 / g, DmOd is 80 nm or less, and the D i / 2 / Dm0d ratio is 0.6 or less, And pH 値 is 5 or more. And a resin composition, a rubber composition, a coating composition, and an ink composition containing the carbon black. Printed by the Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs (please read the precautions on the back before filling this page). The inventors have made many researches on the method of solving the black pipe defects and the manufacturing method of the furnace method. As a result, it was found that if the ratio of the N2SA / S EM ratio to the surface area does not reach a certain value, the proportion of unreacted polycyclic aromatic hydrocarbons remaining in the carbon black cannot be ignored. Polycyclic aromatic hydrocarbons have often been accused of the risk of cancer in recent years. Therefore, if the content of carbon black in products is suppressed, the products can be made safer. The ratio of the specific surface area of N 2 SA / SE M is the ratio of the area of fine pores on the surface of carbon black. Therefore, if a specific surface treatment such as polymerizing the polymer on the surface of carbon black and grafting the coating polymer is used, It can increase the grafting rate and increase the proportion of surface treatment. When a conductive block is used, the conductivity can be improved. Others, such as the use of platinum or other metals as the catalyst carrier, can make the catalyst particle size smaller and easier to generate activity. This paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm) 77 ^ 1 " — 536551 A7 B7 V. Description of the invention (13). That is, the inventor found that he wanted to obtain high blackness and high dispersion When the carbon black with high safety and other desired physical properties is used, the pH / or the ratio of the specific surface area of SA / SE Μ should be set within a certain range. Then, these pH 値, N2SA〆-S Ε Μ When the specific surface area ratio 値 is set within a certain range, it has important effects such as maintaining high abrasion resistance when used as a rubber composition, preventing deterioration of the resin composition, and preventing aggregation when used as an aqueous coating. Therefore, by controlling these factors, carbon black can be efficiently produced. Therefore, the inventors have deliberately researched the results, and successfully found a carbon black with an average particle size of 13 nm or less, a specific surface area ratio of N2SA / S EM greater than 1.3, and a pH of 5 or higher. This carbon black also has very good characteristics. In addition, the present inventors have succeeded in researching a carbon black having an average particle diameter, a specific surface area ratio of N2SA / SEM, and a pH of a certain range, and this carbon black can also exhibit excellent characteristics. Printed by the Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs (please read the notes on the back before filling this page). The third invention in this case is: a carbon black, which is characterized by an average particle size of 13 nm or less, N The ratio of 2 S A_7 S EM specific surface area is 1.3 or more, and pH 値 is 5 or more. And coating composition, resin composition, rubber composition, and ink composition containing this carbon black. In addition, the fourth invention of the present case is: a carbon black characterized by an average particle diameter of 14 nm or less, a ratio of N2SA / S EM specific surface area of 1.3 or more, a pH value of 5 or more, and a cDBP of 50 cc / 100 g or more. And a coating composition, a resin composition, a rubber composition, and an ink composition containing the carbon black. The above-mentioned Special Publication No. 5 4-7 6 3 2 states that although the paper size ^ applies to the Chinese National Standard (CNS) A4 specification (210 × 297 mm). 536551 A7 £ 7_ 5. Description of the invention (14). BET ratio Carbon black with a surface area / EM specific surface area ratio of 1.3 or less, but there is no record of the advantages when the ratio of BET specific surface area / EM specific surface area is a certain value or more, and other particle sizes can be controlled: £ P Η 値, or the size or distribution of aggregates ... c DBP and the effects of its dispersion-diffusion or blackness are not recorded at all. The present inventors conducted various reviews on the carbon black that had high blackness and good dispersion in the past. As a result, they found that it is not only necessary to control the diameter of the aggregates and the distribution of the aggregates, but also the type of the aggregates. That is to say, the developed state of the degree of dispersion is controlled in two ways to obtain carbon black with both blackness and dispersibility. Among them, the inventors paid great attention to the ratio DBP / D ^ d 値, which indicates the degree of development of the aggregates, and Dm0d, which indicates the size of the aggregates, and found that if this 値 is controlled to a certain value or more, A carbon black with high blackness and good dispersibility can be obtained. The inventors have also discovered that if the D B P / 0 ^ 値 of the small aggregate diameter is limited to a certain range or more, properties such as higher blackness and excellent dispersibility can be obtained compared with the conventional carbon black. ~ Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs (please read the precautions on the back before filling out this page) DBP / Dm〇d ratio 〇 If it is limited to a certain level or more, it shows aggregation when compared with the aggregate diameter The volume of the void portion of the body is large, so it is speculated that the type of the aggregate will be closer to a linear shape. This may be the reason why two opposite properties of blackness and dispersion coexist. Others, such as understanding that fine aggregates have an adverse effect on dispersibility, and large aggregates have an adverse effect on blackness, the inventors have invented carbon without uniform aggregates or large aggregates with uniform aggregates Black, developed in the past without the idea of coexistence. It has high blackness and excellent paper size. Applicable to China National Standard (CNS) A4 (210X297 mm) Γΐ7- 536551 A7 _B7_ V. Description of the invention (15) Good dispersion characteristics. That is, a novel carbon black with DmodM below 80nm, preferably • maintained below 40nm, with a DBP / Dmod ratio of 3.6 or more. It is preferable that the ratio of Dm0d equivalent to the maximum frequency Stokes equivalent particle size of the carbon black to the maximum frequency Stokes · Preferential particle size is half the ratio 値, that is, the ratio of Di / 2 / Dmod 値It is preferably 0.6 or less, and more preferably 0.5 or less. In order to obtain a high degree of blackness, the average particle diameter is preferably 13 nm or less. Carbon black produced in this direction also has characteristics. Therefore, the present invention provides a novel carbon black having a thickness of 80 nm or less, preferably 40 nm or less, and a D B P / Dm0d ratio of 3.4 or more. It is preferable to provide a ratio of the maximum frequency Stox equivalent particle size of Dm0d to the maximum frequency Stox equivalent particle size of a half width 値, that is, the ratio D1 / 2 / Dmod 値 is less than 0.6, More preferably, the novel carbon black is 0.55 or less. In order to obtain a high degree of blackness, the average particle diameter is preferably 13 nm or less, and carbon black produced in this direction also has characteristics. In the above-mentioned Japanese Patent Publication No. 5 4-7 6 3 2, although it is described that the average particle diameters of EM are 14 nm and 9 nm, carbon black with small particle diameters is small, but the size of the aggregates is an important factor for the particle size and blackness. Nothing is recorded, so the printing by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs shows that the present invention is novel and not inferable by current technology. That is, the fifth invention in this case is: a carbon black, which is characterized by: DBP / Dmcd is 3-4 or more, and Dmod is 80 nm or less. And a coating composition, a resin composition, a rubber composition, and an ink composition characterized by containing this carbon black. As explained above, the inventors have taken the -18- in the carbon black matrix (please read the precautions on the back before filling this page) This paper size applies the Chinese National Standard (CNS) A4 specification (210X297) ) 536551 A7 B7 V. Description of the invention (16) Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs (please read the precautions on the back before filling this page) The factors of dispersion and blackness are analyzed and compared with the previous technology Various studies were conducted with the goal of obtaining carbon black with higher blackness and excellent dispersion. As a result, it was learned that fine aggregates have a significant effect on dispersibility, and large aggregates have an adverse effect on blackness. Under the circumstances, the carbon blacks with fine aggregates or fine aggregates invented by the present invention have characteristics of high blackness and excellent dispersibility. That is, carbon black with small particle diameters and small aggregate diameters is extremely concentrated and there is no large aggregate diameter. Carbon black has high blackness and excellent dispersibility, that is, it has been invented to solve the above-mentioned blackness and dispersion. The method of obtaining the law and further research to obtain carbon black with this excellent characteristic more efficiently. As a result, the following objects were achieved and the sixth to eighth inventions of the present invention. First, in a manufacturing furnace having a specific choke tube section, a position where a hydrocarbon raw material is introduced is taken as a specific condition, so that the above-mentioned carbon black having excellent characteristics can be efficiently produced, thus completing the sixth invention of the present case. It is very unexpected to find that if a manufacturing furnace with a choke tube section with a specific length or more is used, and the oxygen concentration at the introduction position of the hydrocarbon raw material is minimized, a uniform aggregate diameter composed of a small particle diameter with excellent yield is obtained, and large particles are made. Carbon black with suppressed aggregates. That is, the sixth invention of the present case is the use of the first reaction zone region formed by the high-temperature combustion gas flow and the second reaction zone region having the gas barrier tube portion by mixing the obtained high-temperature combustion gas stream and the hydrocarbon raw material to generate carbon black. And, in a method for manufacturing carbon black in a manufacturing furnace constructed in a third reaction zone region downstream of the second reaction zone region to stop the reaction, the gas choke tube length is 80 mm or more, and the combustion gas at the introduction site of the hydrocarbon raw material A carbon black manufacturing method characterized by a middle oxygen concentration of 3vo 1% or less. This paper size applies the Chinese National Standard (CNS) A4 specification (210X297mm) Γΐ〇. 536551 A7 B7 V. Description of the invention (17) Secondly, a carbon black manufacturing furnace with a specific choke tube is used to burn the gas inside the choke tube. When the gas flow rate is set within a certain range, carbon black having the above-mentioned excellent properties can be efficiently produced, and the present invention has been achieved. That is, the seventh invention of the present invention is to make · throw · by a high-temperature combustion gas-flow A first reaction zone region and a second reaction zone region having a choke tube section that mixes the obtained high-temperature combustion gas stream with a hydrocarbon raw material to generate carbon black and a third reaction zone region downstream of the second reaction zone region to stop the reaction In the method of manufacturing a carbon black manufacturing furnace, the carbon is characterized in that the length of the choke tube is 800 mm or more, the diameter of the choke tube part is 170 mm or less, and the flow velocity of the combustion gas in the choke tube is 2 500 m / s or more. Black manufacturing method. In addition, after understanding the following facts, it reached the eighth invention of the case. First of all, in order to achieve the purpose of reducing the primary particle size, after the introduction of the hydrocarbon raw material, the droplet diameter of the hydrocarbon raw material in the combustion gas in the manufacturing furnace will be reduced to a minimum to achieve the effect. Secondly, after studying the control of primary particle size and aggregate diameter, it was found that in order to produce carbon black with small particle size and small aggregate diameter, it must be printed by the Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs. (Please read the precautions on the back before filling in this page.) To shorten the carbonization period of carbon black, it is necessary to generate carbon black within a very short period of time. Therefore, liquid hydrocarbon raw materials must be injected into the combustion gas to make the liquid The time for the raw material to evaporate is shortened, and the time for carbon black precursors and carbon black to be produced must be shortened, and after the introduction of the hydrocarbon raw material into the hot air stream, its surroundings must also be able to efficiently absorb the heat energy of the hot air stream. The inventors also apply the Chinese National Standard (CNS) A4 specification (210 X 297 mm) to the paper size of the droplet diameter of the hydrocarbon raw materials mentioned above to this paper size. -20-536551 A7 B7 V. Description of the invention ( 18) Various research results have been made on the conditions of dropletization and the conditions for shortening the reaction time of carbon black to make the energy of the surrounding hot gas more efficiently applied. In a specific state, Λ can achieve the above purpose. ...-That is, the eighth invention of the present case is the second gas barrier tube portion having a first reaction zone region formed by a high-temperature combustion gas flow and a carbon black mixed with the obtained high-temperature combustion gas flow and a hydrocarbon raw material. In the method for producing carbon black in a manufacturing furnace constituted by a reaction furnace zone and a third reaction zone region downstream of the second reaction zone region to stop the reaction, the mixing speed of the hydrocarbon raw material introduction site is 1 2 0 / The carbon black manufacturing method characterized by s or more is within the range specified in the sixth to eighth manufacturing methods of the present invention, and carbon black having various physical properties can be manufactured by changing conditions such as the amount of hydrocarbon raw material to be inserted. And can be used for various uses of various types of carbon black for arbitrary and efficient production. Printed by the Consumers' Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs The first invention in this case will be explained below. The carbon black of the first invention has an average particle diameter of 13 nm or less. The optimal range is 8 to 12 nm. If the average particle diameter exceeds 1 3 nm, the blackness of the coating will be insufficient if the coating is made. The term "average particle diameter" refers to the average particle diameter of the particle diameter obtained by an electron microscope method. Secondly, in the present invention, DmOd is 80 nm or less, and the ratio Di / 2 / Dm0d is 以下 or less, and preferably 0.5 or less. Among them, the ratio of D i / 2 / Dmc ^ d is the maximum frequency Stokes equivalent particle size Dmod obtained by the centrifugal sedimentation method, and the maximum frequency Stoke • 21 · (Please read the first Note: Please fill in this page again.) This paper size is applicable to China National Standard (CNS) A4 (210X297). Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs 536551 A7 B7 V. Description of the invention (19) The ratio of half to 値. It can also produce carbon black with a ratio 値 of 0.6 or less, more preferably 0. 55 or less, or a ratio of 75% by volume diameter D75 to Dmcd 値 D 7 5 / Dmod is 1 · 6 or less, more preferably 1 · Carbon black below 3. It can effectively suppress the content of large aggregate diameter substances that have an adverse effect on dispersibility that exceeds the body 4 * 75% diameter. That is, it is possible to efficiently obtain small-particle-size, small-aggregate-aggregate-aggregate-diameter distributions, and very large carbon-agglomerated-material-less carbon black. When the particle diameter, the aggregate diameter, and the aggregate distribution are set in a specific range as described above, the blackness and dispersibility can be satisfied at the same time, and excellent characteristics can be exhibited. That is, the carbon black of the present invention is a substance having extremely excellent blackness and improving dispersibility in various diluents. The carbon black of the present invention has properties of p H 値 5 or higher. When p Η 値 is less than 5, the resin composition using this carbon black is extremely susceptible to deterioration, and the rubber composition using this carbon black also deteriorates the abrasion resistance. Other water-based coatings made using this carbon black also have There is a problem that carbon black tends to accumulate. Therefore, the preferred ρ Η 値 is 6 or more. The method for measuring P 一般 is generally the method described in J ISK6221- 1 982. Pipe blacks that are currently sold on the market for small black carbon blacks with excellent blackness are generally known to be ρ ρ 5 or less, and usually 3 or less. The carbon black of the first invention of the present invention described above is a novel and extremely useful substance, and can be produced by a simple manufacturing method described later. The carbon black of the first invention of this case is that when the particle diameter, Dmod, Di / 2 / Dmod ratio 値 and ρ 说明 described above are controlled in a specific range, the blackness and dispersion that could not coexist in the past can be Sexual relationship is satisfied. This paper size applies to Chinese National Standard (CNS) A4 specification (210 × 297 mm) -22: ---------------. Order ------ Φ-- (Please read the back first (Notes on this page, please fill out this page) 536551 A7 B7 V. Detailed description of the invention).
cDBP 以 50cc/l〇〇g 以上爲佳。cDBP 亦可稱爲破碎DBP吸收係數,且係依ASTM D -349 3 — 88規定予以測定。cDBP未達50 了 c / 100g時,分散性不佳。cDB- P-之値又以6 0 c_c / 1 0 0 g以上爲最佳。 以下將說明第二個發明。於第四個發明之碳黑中,首 先其氮吸著比表面積(N2SA)爲2 0 0m2/g以上。 較佳爲4 0 0m2/g以上,更佳爲5 0 0m2/g以上。 N2SA小於2 0 〇m2/g以下時,形成塗料時其黑度並 度充分。 其次,本發明之第二個發明中,Dmod爲8 0 n m以下 ,又,D 1 / 2 / Dmod之比値爲〇 · 6以下,較佳爲〇 · 5 以下。Dm 〇d最佳爲2 0〜8 0 nm以下。此種小聚集體徑 之碳黑’作爲著色劑時可發揮顯著之黑度,又作爲橡膠組 成物時物性亦極佳。 經濟部中央標準局員工消費合作社印装 (請先閲讀背面之注意事項再填寫本頁) 其中,D i / 2 / Dn^d之比値係爲以離心沉澱法所求得 之最大頻度斯拖克斯當量粒徑之Dmod,與最大頻度斯拖克 斯當量粒徑之半幅値之比値。又可製得比値爲〇 · 6以下 ,更佳爲體積7 5%徑與Dmod之比値D 7 5 / Dm〇d爲1 . 6 以下,更佳爲1 · 3以下之碳黑。其可有效抑制對分散性 有不良影響之超過體積7 5%徑之大聚集體徑物質之含量 。即可有效率地得到小粒徑、小聚集體徑之聚集體徑分布 極爲集中且大聚集體徑之物質極少碳黑。 如此般將比表面積及聚集體徑與聚集體分布設定於一 本纸張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) ^23- 536551 A7 ΒΊ_______ 五、發明説明(21 ) 特定之範圍時,可同時滿足黑度與分散性並可發揮極優良 之特性。即,本發明之碳黑爲一種具有極優良黑度及可提 高於各種稀釋劑中之分散性的物質。 … 又本案中第二個發明之碳黑具_有4 Η値5以上之-性質 。Ρ Η値未達5時,使用此碳黑之樹脂組成物極容易劣化 ’又使用此碳黑之橡膠組成物也會使耐摩耗性劣化,其他 例如使用此碳黑所製得之水性塗料也會產生碳黑容易聚集 等問題。故較佳之ρ Η値爲6以上。ρ Η値之測定方法則 如上述所記載之方法。 以下將對本案第三個發明作一說明。於第三個發明之 碳黑中,首先其爲平均粒徑未達1 3 nm之物質。更佳爲 8〜1 2 nm者。粒徑爲1 3 nm以上作爲塗料化時黑度 並不充分。又,此平均粒徑係以電子顯微鏡法所求得之粒 徑平均値。 經濟部中央標準局員工消費合作社印製 (請先閲讀背面之注意事項再填寫本頁) 本案之第三個發明之碳黑,其N2SA/S EM比表面 積之比爲1 · 3以上。此比値若小於1 . 3時,會產生不 易進行氧化處理等問題。又此比値與殘存於碳黑中之未反 應的多環式芳香烴之比例有關,此比値若小於1 . 3時, 則多環式芳香烴之含量會形成無法忽視的安全上問題。若 較1 · 3爲大時,較佳爲1 · 5以上,更佳爲1 · 8以上 之値。但,此比値過大時將會造成製造油墨組成物時之粘 度上升而對分散性產生不良影響。因此一般以2.8以下 ,較佳爲2. 5以下者爲宜。 又本案第三個發明之碳黑其pH値爲5以上,pH値 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) ^24- 536551 A7 __B7___ 五、發明説明鉍) 未達5時,使用此碳黑之樹脂組成物極容易劣化,又使用 此碳黑之橡膠組成物也會使耐摩耗性劣化,其他例如使用 此碳黑所製得之水性塗料也會產生碳黑容易聚集等ΐΐ題。 故較佳之pH値爲6以上。pH値ϋ 2 S A / S Ε Μ比之 測定方法則如上述所記載之方法。 本案之第三個發明之碳黑,如以上所說明般將粒徑、 N2 S A/S ΕΜ比表面積及ρ Η値設定於一特定之範圍時 ,可同時滿足黑度與分散性並可發揮極優良之特性。 本案第三個發明之聚集體徑並無特別之限定,較佳之 Dm〇d爲8 0 nm以下,更佳爲4 0 nm以下。聚集體徑如上 述般對分散性、黑度所可達成之效果將逐漸明瞭,於本發 明中,對調整至特定之粒徑、N2SA/S EM比表面積及 pH値之碳黑,若將Dmd設定爲80nm以下,更佳爲 4 0 nm以下時將會發揮特定且優良之效果。 如此,將粒徑與聚集體徑設定於一特定之範圍時,可 同時滿足黑度與分散性並可發揮極優良之特性。 經濟部中央標準局員工消費合作社印製 (請先閲讀背面之注意事項再填寫本頁) 其中,D i / 2 / Dn^d之比値爲〇 · 6以下,較佳爲 0 · 5 5以下時,除可得到極佳之黑度外,亦可得到較高 之分散度。 其中,D i / 2 / D^d之比値係,以離心沉澱法所求得 之最大頻度斯拖克斯當量粒徑之Dmod,與最大頻度斯拖克 斯當量粒徑之半幅値之比値。又可製得比値爲0 · 6以下 ,更佳爲體積7 5 %徑與Dm〇d之比値D 7 5 / 0_爲1 . 6 以下之碳黑。其可有效抑制對分散性有不良影響之超過體 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) · 25 · 536551 A7 _B7_ 五、發明説明泛3 ) (請先閲讀背面之注意事項再填寫本頁) 積7 5%徑之大聚集體徑物質之含量。即可有效率地得到 小粒徑、小聚集體徑之聚集體徑分布極爲集中且大聚集體 徑之物質極少碳黑。又,本發明者也發現爲使此碳I爲得 到較高黑度時Dn^d以2 0〜8 Ο η··ιη· ·,c D B P以54) c c/1 〇 〇 g以下爲佳,且也成功地製作出此種碳黑。 又,cDBP以50cc/100g以上爲佳。 cDBP亦稱爲破碎DBP吸收數,且係以ASTM D 一 3493 — 88規定進行測定,cDBP未達50cc /100g時,分散性不佳。cDBP之値以60cc/ 1 0 0 g爲最佳。 其次將對本案第四個發明作一說明。於第四個發明之 碳黑中,首先其爲平均粒徑爲1 4 nm以下之物質。更佳 爲8〜1 2 nm者。粒徑超過1 4 nm以上時作爲塗料化 時黑度並不充分。又,此平均粒徑係以電子顯微鏡法所求 得之粒徑平均値。 本發明之碳黑,其N2S A^/ S EM比表面積之比爲 經濟部中央標準局員工消費合作社印裝 1 · 3以上。此比値與殘存於碳黑中之未反應的多環式芳 香烴之比例有關,此比値若大於1 · 3時,可大幅降低多 環式芳香烴之含量,就安全上點而言爲較佳之方式。本案 第四個發明中,N2SA/SEM比表面積之比爲1·3以 上,較佳爲1 · 5以上,更佳爲1 · 8以上之値。又,此 比値過大時將會造成製造油墨組成物時之粘度上升而對分 散性產生不良影響。因此一般以2 · 8以下,較佳爲 2 · 5以下者爲宜。 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -26 - 536551 A7 B7__^___ 五、發明説明鉍) N 2 S A / S E Μ比表面積之比,係先個別求得 Ν 2 S Α及S Ε Μ之比表面積,在計算其比値而得。 N2SA之測定係依ASTM 〇-3037—8^規定進 行測定。S Ε Μ比表面積之測定方式係依下式計算而^得。 SEM=6000/(p-dA) P=碳黑之比重(1 · 86g/cm3) d A =(顆粒)體面積徑(n m ) 又本案第四個發明之碳黑其pH値爲5以上,pH値 未達5時,使用此碳黑之樹脂組成物極容易劣化,又使用 此碳黑之橡膠組成物也會使耐摩耗性劣化,其他例如使用 此碳黑所製得之水性塗料也會產生碳黑容易聚集等問題。 故最佳之p Η値爲6以上。p Η値之測定方法則如上述之 方法。 經濟部中央標準局員工消費合作社印製 (請先M讀背面之注意事項再填寫本頁) 本案第四個發明中,cDgP以50cc/100g 以上爲佳。cDBP亦稱爲破碎DBP吸收數,且係以 ASTM D-3493 - 88規定進行測定,cDBP 未達50cc/100g時,分散性不佳。cDBP之値 以60 c c/1 OOg爲最佳。 本案第四個發明之碳黑,如以上所說明般將粒徑、 N2SA/SEM比表面積之比値、pH値及cDBP設定 於一特定之範圍時,可同時滿足黑度與分散性外,並可發 揮極優良之安全性。 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) - 27: 536551 A7 B7 五、發明説明(25 ) · 本案第四個發明中對聚集體徑並無特別之限定,較佳 之Dr^d爲8 0 nm以下,更佳爲4 0 nm以下。聚集體徑 如上述般對分散性、黑度所可達成之效果將逐漸明i,於 本發明中,對調整至特定之粒徑、·-特-定之N 2 S A /-S E Μ 比表面積之比値、特定之Ρ Η値及特定之c D Β Ρ時之碳 黑,若將Dd設定爲8 Ο η m以下,更佳爲4 Ο η m以下 時將會發揮特定且優良之效果。更佳之狀況爲將最大頻度 斯拖克斯當量粒徑之Dmu,與最大頻度斯拖克斯當量粒徑 之半幅値D ] / 2之比値D i / 2 / Dmod調整爲〇 · 6以下, 較佳爲0 · 5 5以下時,可得到極優良之黑度與極佳之分 散性。又本發明範圍中,體積7 5%徑D75與Dmd之比値 ,D 7 5 / D^d爲1 · 6以下,較佳爲1 · 6以下,更佳爲 經濟部中央標準局員工消費合作社印製 (請先聞讀背面之注意事項再填寫本頁) 1 · 3以下之碳黑。其可有效抑制對分散性有不良影響之 超過體積7 5%徑之大聚集體徑物質之含量。即本發明爲 平均粒徑1 3 n m以下、N 2 S A / S E Μ比表面積之比値 大於1 · 3、pH値爲5以上乏碳黑。即含有此碳黑爲特 徵之塗料組成物、樹脂組成物、橡膠組成物、及油墨組成 物。 以下,本案第五個發明之碳黑中,DB P / Dm〇d爲 3 · 4以上,Dmod爲8 0 nm以下,更佳爲4 Onm以下 之物質。D B P / Dd未達3 · 4時,作爲黑色顏料使用 時分散性不佳,Dmod若超過此範圍時黑度亦不充分。 又,以離心沉澱法所求得之最大頻度斯拖克斯當量粒 徑之半幅値D 與最大頻度斯拖克斯當量粒徑之Dmod之 本紙張尺度適用中國國家標準(CNS ) A4規格(21〇X297公釐)~~「28- " 536551 A7 B7 五、發明説明(26 ) . 比値D i / 2 / 比値爲0 · 6以下,更佳爲0 · 55以 下。 又可製得體積7 5%徑與Dmod之比値D 7 5 / Dn^d爲 1 · 6以下,較佳爲1 . 3以下之碳黑。此物質可有效抑 制對分散性有不良影響之超過體積7 5%徑之大聚集體徑 物質之含量。即可有效率地得到小粒徑、小聚集體徑之聚 集體徑分布極爲集中且大聚集體徑之物質極少碳黑。 如此,將聚集體徑與聚集體分布與粒徑調整於一特定 之範圍時,可同時滿足黑度與分散性並可發揮極優良之特 性。即本發明之碳黑爲一種極優良之碳黑,且可提高各種 稀釋劑之分散性。 又本發明之碳黑其pH値爲5以上,pH値未達5時 ,使用此碳黑之樹脂組成物極容易劣化,又使用此碳黑之 橡膠組成物也會使耐摩耗性劣化,其他例如使用此碳黑所 製得之水性塗料也會產生碳黑容易聚集等問題。故最佳之 P Η値爲6以上。p Η値之測定方法則如上述之方法。 經濟部中央標準局員工消費合作社印裝 (請先閲讀背面之注意事項再填寫本頁) 上記所說明之本案第一至五個發明的碳黑,其製造方 法並沒有限制,以下所說明的本案第六個以下的製造方法 發明,爲一種較佳之製造方法。本案第六個發明,係於具 有第1反應帶區域、第2反應帶區域及第3反應帶奩域之 製造爐中,將碳化氫原料導入以製得碳黑,即所謂之熔爐 法的發明。 有關本發明的構成將使用圖示作一說明。 圖一爲本發明所可使用之碳黑製造爐圖例之重要部位 本紙張尺度適用中國國家標準(CNS ) Α4規格(210Χ297公嫠) -29 - 536551 A7 B7 五、發明説明(27 ) 橫斷面槪略圖。 於爐長度方向上,設置有由高溫燃燒氣體流所形成之 第1反應帶區域1與,將所得高溫燃燒氣流與碳化ΐ原料 混合生成碳黑之具有阻氣管部之第ϋ應帶區域2 (-属有 阻氣管部4 )與,位於第2反應帶區域下流使反應停止之 第3反應帶區域3。各反應帶區域之製程本身,基本上可 採取與以往相同之處理方法。 將燃燒之碳化氫與含有氧的氣體由燃燒噴嘴5導入第 1反應帶區域中,以產生高溫氣流。含氧氣體一般使用空 氣、氧氣或其混合物,碳化氫原料一般則使用氫、一氧化 碳、天然氣體、石油氣及重油等石油系液體燃料、染酚油 等石碳系液體燃料。 第2反應帶區域係將第1反應帶區域所得之高溫氣流 以並流或橫向設置之碳化氫原料導入噴嘴6將碳化氫原料 以噴霧方式導入,將碳化氫原料予以熱分解轉化爲碳黑。 經濟部中央標準局員工消費合作社印裝 (請先閲讀背面之注意事項再填寫本頁) 碳化氫原料一般以使用苯;甲苯、二甲苯、萘、蒽等 芳香烴、染酚油、羧酸油等煤焦系烴、乙烯系重油、E C C油等石油系重油、乙炔系部飽合烴、乙烯系烴、戊烷或 己烷等脂肪族飽合烴等爲佳。 第3反應帶區域係將高溫反應氣體冷卻至1 〇 〇 〇〜 8 0 0 °C以下,經由反應停止流體導入用噴嘴7以水等液 體或氣體之冷卻媒體進行噴霧。冷卻之碳黑可使用捕集濾、 網袋等將氣體進行分離回收等公知之一般方法處理。又’ 圖中,8爲控制閥。 本紙張尺度適用中國國家標準(CNS ) A4規格(210 X 297公釐) -30· 536551 A7 B7 五、發明説明(28 ) 本發明中,第2反應帶區域爲具有阻氣管部之部分, 阻氣管部爲橫斷面急速縮小之部分。本發明中阻氣管部爲 800nm以上,較佳爲800〜3000nm。^發明 者們發現在此範圍所製得之碳黑其聚集體徑可達最小>之範 圍。 一般聚集體之生成區域中,本發明者們經深入檢討得 知以不具狹窄部位等避免使流路改變因而造成高度攪亂場 者爲佳。若將控制聚集體之分布與控制粒徑分布之情形作 比較時,可得知前者需要更長之控制時間。因此阻氣管部 位需具有一定長度,使供給碳化氫原料之碳黑的一次粒子 及至生成聚集體爲止的反應帶區域之條件得以相同,且爲 抑制供給碳化氫原料之碳黑的一次粒子及至生成聚集體爲 止的生成反應結束時之流路橫斷面形狀的大幅變化所產生 的高度攪亂狀況,具有上記長度之阻氣管可控制聚集體分 布狀態,而具有防止生成大聚集體之效果。 經濟部中央標準局員工消費合作社印製 (請先閲讀背面之注意事項再填寫本頁) 又,其中阻氣管前端部位之阻氣管部之入口爲,包含 流路最狹窄部位,對流路縮小之軸方向而言其角度超過 5°以上之値的變化爲5°以下之部位。又,阻氣管末端 部位之阻氣管部之出口爲,對流路縮小之軸方向而言其角 度超過5°以上之部位。又,本案之第七個發明中,阻氣 管部之直徑爲1 70mm以下,較佳爲30〜1 70mm ,更佳5 0〜1 5 0mm。本發明者們發現在此範圍中極 容易製得以小粒徑、小聚集體徑產生之聚集體徑分布極爲 集中之物質。 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公嫠) .31 - 536551 A7 B7 ___ 五、發明説明(29 ) 又,本案之第七個發明中,以特定値以上之流速通過 一定値以下之小口徑阻氣管部位可得到具有良好物性之碳 黑的理由應該爲,於直徑較小之阻氣管內的燃燒氣ί流速 在保持一定之下,可使阻氣管內氣體所具有的亂流混··合比 例增加,除促進碳化氫原料液滴的微粒化以外,可產生與 引起碳黑生成反應相同之環境,使燃燒氣體所具有的熱能 更有效地被碳黑生成反應所利用,進而提高反應速度及使 反應環境相同,故可於短時間生成碳黑並使其碳化,其結 果可將小粒徑、小聚集體徑更有效率地所生成聚集體分布 極爲集中的碳黑。 阻氣管中氣體之流速越快越好。一般碳化氫原料於導 入後係以燃燒氣體之運動及熱能以其微粒化,因此燃燒氣 體之溫度以越快越佳,一般以2 5 0 m/ s以上爲佳,又 以3 0 0〜5 0 Om/s爲更佳此範圍中將容易以小粒 徑得到聚集體較小、粒徑分布較狹窄之碳黑。 特別是阻氣管部位之燃燒氣體流速爲2 5 0 m/ s以 上之方式,即爲本案第七個發明。 經濟部中央標準局負工消費合作社印製 (請先閲讀背面之注意事項再填寫本頁) 本發明者經過深入檢討結果,得知爲達成碳黑之一次 粒子之小粒徑化目的時,須於碳化氫原料導入製造爐之燃 燒氣體後隨即將碳化氫原料之液滴徑小型化方具有效果。 碳黑之製造方法中,一般係利用高速燃燒氣體之運動 及熱能將碳化氫原料微粒化。但此技術仍無法達到充分的 小粒徑化,因此在對高速氣流中之微粒化機制作更深入之 檢討後得知,因氣流所產生的微滴化與氣體及粒子之相對 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -32- "" 536551 A7 B7 五、發明説明(30 ) 速度差及噴霧於氣流中之粒子在加速至接近氣流速度時所 需要得時間有關。 經對碳化氫原料微粒化後之最終粒徑與氣體流ΐ之關 係作檢討後得知,氣體流速在2 5^0-m / s前氣體流越 快將會使到達最終粒徑之數量急速減少,超過2 5 0 m / s以後其減少速度減緩。因此,導入狹窄部位之氣體流速 必須在2 5 〇m/s以上,其中又以5 0 Om/s以上爲 更佳,本發明者們發現將碳化氫原料於狹窄部位中之導入 方式以對氣體流向爲趨近橫向之方式爲佳。如上所述,流 速未達2 5 0 m/ s時,要得到本發明目的之充分小粒徑 化之效果是極爲困難的。 其中,本案第八個發明係將碳化氫原料導入部位之燃 燒氣流之亂流混合強度設定至特定之範圍爲特徵。即,將 碳化氫原料導入部位之燃燒氣流之亂流混合速度設定爲 1 2 0 / s以上。經此設定後,將更有效率地以小粒徑、 小聚集體徑製得聚集體分布較爲集中之碳黑。 經濟部中央標準局員工消費合作社印製 (請先聞讀背面之注意事項再填寫本頁) 亂流混合速度高於此値時,除可促進碳化氫原料之微 粒化外,亦可與引起碳黑生成反應之環境相同般,使燃燒 氣體所具有的熱能更有效地被碳黑生成反應所利用,進而 提高反應速度及使反應環境相同,故可於短時間生成碳黑 並使其碳化,其結果可將小粒徑、小聚集體徑更有效率地 所生成聚集體徑分布極爲集中的碳黑。 其中,此稱爲亂流混合速度之物理量,係導入顯示亂 流混合強度之指標所得之値。此爲亂流消散率ε ( m 2 / 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -33 · 536551 A7 B7 五、發明説明(31 ) · . (請先閲讀背面之注意事項再填寫本頁) s 3 )除以亂流能量之強度k ( m 2 / s 2 )所得之物理量 ,在(1/小時)之單位下作爲亂流混合強度之一個指標 。此ε及k爲流體力學上一般表示亂流大小的一個ΐΐ理量 。6及1^也可以以一般數値計算等·公知方法計算而得〃本 發明中,於數値計算上之亂流模式係使用一般之k - ε模 式。 本發明者經過許多次硏究得知,碳化氫原料導入位置 之氣流的ε / k値與生成的碳黑之品質有相當之關係。 即,碳化氫原料導入位置之亂流混合速度(ε / k ) 値若設定於一定之範圍時,可生成一次粒徑及聚集體徑較 小,且聚集體徑分布極爲集中之碳黑。 欲使ε/k値變大時,提高阻氣管內之氣體流速即具 有其效果,又縮小阻氣管之直徑也可以使ε / k値變大。 又,阻氣管入口之縮小部位的角度亦極爲重要,角度 越急峻時ε/k値越大。 經濟部中央標準局員工消費合作社印輦 如此本發明者們經過深入轿究後終於使將如何有效地 製造小粒徑、小聚集體徑且聚集體徑分布極爲集中之碳黑 的方法得到解釋。因而對此進行各種不同條件之模擬測試 ,得知碳化氫原料導入位置之ε / k値至少必須爲1 2 0 /s以上,其中又以500〜5000/s爲更佳。 本發明者們經過硏究結果,得知爲得到一次粒徑予凝 集徑較大之碳黑時,必須縮短液狀碳化氫原料於噴霧至燃 燒氣體時至蒸發爲止之時間,又,必須縮短碳黑之先驅物 及碳黑之生成時間爲佳,如此,將碳化氫原料導入熱氣流 本纸張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) = 34- 536551 A7 B7 五、發明説明(32 ) . 後,如何吸收周圍熱氣流所具有的熱能便極爲重要了。因 此ε/k値之取得即可縮短碳黑產生後至碳化之時間,並 於極短時間內生成碳黑,其結果將可於短時間內得^粒徑 及凝集體徑較小的碳黑,因此推測若將碳化氫原料之-液滴 徑微粒化、及有效利用周圍環境之熱能量時即可同時縮短 碳黑生成反應之時間。 阻氣管入口之形狀,如以下說明之特定形狀爲佳。即 ,阻氣管部入口角度爲45°〜100° ,較佳爲80° 〜90° ,最佳爲90°所成之阻氣管。又,阻氣管部入 口之角度爲,阻氣管入口收斂部之壁面與爐軸所成之角度 中氣流上側之角度,即相當於圖2中1 2部分之角度。此 値爲45°〜90°間,此値越大時相對於面向阻氣管部 分之爐軸線上距離之截面積所減少之比例將越大,若爲 9 0 °時則成爲急速縮小之狀態。又,圖2中,9爲阻氣 管之入口部,10爲阻氣管部,11爲燃料氣體流向, 12爲阻氣管部入口之角度。~ 經濟部中央標率局員工消費合作社印製 (請先閲讀背面之注意事項再填寫本頁) 又,將此阻氣管部入口角度依一定條件設定時,則無 論阻氣管部之長度爲合皆適用,但較佳爲將阻氣管部設定 爲8 0 0mm以上,若流速爲2 5 〇m/s以上時將可發 揮相乘效果。 其他本發明者們發現,例如將阻氣管部入口角度設定 爲4 5 °以上1 0 0 °以下,較佳爲8 0 °以上9 0 °以 下,最佳爲9 0 °時,可容易得到一次粒徑及聚集體徑較 小,且聚集體徑分布極爲集中之碳黑。 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公嫠) :35- 536551 A7 B7 五、發明説明(33 ) 此般以特定値以上之流速通過具有特定入口角度範圍 之阻氣管部以製得具有良好物性的碳黑之理由應該是,於 阻氣管內燃燒氣體在可保持高速,且阻氣管部入口i有極 大之角度下,可使阻氣管內的氣體之擺流混合度增大許多 ,除促進碳化氫原料之微滴化以外也產生與碳黑生成反應 之相同環境,使得燃燒氣體所具有的熱能得以有效率地受 碳黑生成反應所利用,進而提高反應之速度及使反應狀況 均勻化,而可於短時間內可生成碳黑並予以碳化。 經濟部中央標準局員工消費合作社印製 (請先閲讀背面之注意事項再填寫本頁) 一般要·對·阻氣管部入口角度進行各種實驗多需要極大 之時間及勞力,本發明者使用電腦對碳黑之生成步驟作各 種模擬程式之開發,並使用該程式對入口之角度作各種硏 究。此一程式爲一般常用之使用差酚法之熱流體解析程式 與,本發明者們所開發之古典核生成理論爲基礎所製得的 生成碳黑一次粒徑之程式互相組合而成,其可改變爐之形 狀或操作條件以測試對所產生之碳黑的一次粒徑或其分布 作各種變化之預測,具體之例彔例如「煙霧劑硏究 第 12 卷 第 3 號 PP.175 〜182(1997)」 所載之內容。 本案之第六個發明中,係將碳化氫原料導入位置之氧 氣濃度設定爲3vo 1%以下爲特徵。較佳爲〇 · 〇5〜 1 v ο 1 % 。本發明者們發現依此方式可使所得碳黑爲具 有小聚集體徑且具有極集中之聚集體分布,此外,又可抑 制大粒徑聚集體之產生,及可使小粒徑物質之產量相對提 高。 本紙張尺度適用中國國家標準(CNS )八4規格( 210X297公釐) -36- 536551 A7 B7__ 五、發明説明(34 ) 依以往熔爐祛所得到之熔爐黑係爲部分碳化氫原料因 燃燒所生成之物質的經驗,碳化氫原料導入部位之燃燒氣 體中所殘存之氧濃度爲5〜1Ovo1¾ ,使得原#油中 一部分被燃燒殆盡。本發明者們,-•極意外地發現若將·氧氣 濃度抑制至極少量將會使聚集體分布更爲集中且不具有大 粒徑之聚集體外,並可使小聚集體徑之碳黑以及高產量方 式製得。 此種抑制碳化氫原料導入部位之氧濃度以達成本發明 之目的之原因並不十分了解,本發明者們在對此部位之氧 濃度作各種之試驗得知,氧氣越少時最後廢氣中之C 0濃 度也會減少。 經濟部中央標準局員工消費合作社印製 (請先閲讀背面之注意事項再填寫本頁) C〇濃度減少即意味著因燃燒反應所產生之C 0 2之比 例將會增加,而燃燒反應所產生之熱量增加時,將會造成 燃燒氣體高溫化之衰退。又剩餘之氣體形成C 0 2時之反應 式爲C + 〇2— C〇2,形成CO時之反應式爲2 C + 〇2 —2 CO,如此可由反應式中:Γ解要形成CO時需要2倍 的碳原子。因此,若減少碳化氫原料導入部位之氧氣濃度 時將會減少C 0之產生,可能因此可在得到小粒徑碳黑的 同時亦可提高產量。 又,碳化氫原料導入部位之氧濃度較小時將可降低碳 化氫原料中部分之燃燒量,亦可使碳黑生成區域之環境得 以保持一定之條件,此點可能就是可以得到聚集體分布極 爲集中之碳黑的原因吧。 有關碳化氫原料導入部位之氧濃度的測定,一般係採 本紙張尺度適用中國國家標準(CNS ) A4規格(210Χ297公釐) -37 - 536551 A7 B7_._ 五、發明説明) 取碳化氫原料導入部位之氣體,再以例如氣體色層分析儀 測定氮、氧、二氧化碳、一氧化碳、氫、甲烷、乙炔等等 。又燃燒所產生之水則不計算在內。 ^ 碳化氫原料導入部位係以位於·阻氣管部位內,且^於由 阻氣管入口至燃燒氣體之截面平均流速基準爲1 m s以內 之範圍爲佳。更佳爲0.6ms之範圔。與此部位進行導 入步驟時將可製得小粒徑且具有均勻聚集體徑之碳黑。 於導入碳化氫原料後,於阻氣管內之滯留時間以 0 . 4ms以上爲佳。依此方式將可容易製得聚集體分布 極爲集中之碳黑。聚集體可能係由碳化氫原料經熱分解後 ,縮合並凝縮至液滴,以形成形成核之先驅物,並經相互 的衝撞融著碳化而成之物質。因此,若停留於阻氣管內之 時間在上述範圍時,可在不受到流路變化等所產生之高攪 亂場的影響下生成聚集體。 * 此處,本發明中將碳化氫原料導入裝置內後,以在一 定時間內不會受到氣流產生之攙亂狀態的影響者爲佳。 經濟部中央標準局員工消費合作社印裝 (請先閲讀背面之注意事項再填寫本頁) 本發明所稱之「不會受到氣流產生之攪亂狀態的影響 」,其具體內容如下所述。 一般流體力學中,「攪亂」係指亂流之能量(m 2 / s 2 )及渦流消散率(m 2 / s 3 )之大小,本發明者在實 施各種實驗及應用流體力學所進行之模擬實驗,並對各種 實驗條件與其物理量之關係作深入硏究結果得知,特別是 爲防止大聚集體徑之聚集體的生成,在原料油(碳化氫原 料)導入後1 . 5 m s以內時,可將亂流能量與渦流消散 本纸張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) ^38- 536551 A7 B7 五、發明説明(36 ) 率中任一方之增加率抑制至1 0¾以下,進而可實質上抑 制氣流流動狀態之攪亂情形,此點應該是在產生碳黑聚集 體過程中,可實際上抑制大聚集體徑之聚集體產生g原因 吧。 - 以下將以圖3爲例對流路中心部亂流能量變化的情形 作更詳細之說明。阻氣管部入口因流路截面積減少使得亂 流能量顯示出波峰値(A ),其後再逐漸減少。其後在阻 氣管出口擴大部再顯示出波峰値(C)。前述「在原料油 (碳化氫原料)導入後1 · 5 m s以內時,可將亂流能量 與渦流消散率中任一方之增加率抑制至1 0 %以下」,於 圖3中係指原料油導入點B至亂流能量增加之起始點C爲 止之時間保持在1 · 5 m s以上,且,C點前之亂流能量 値D與C點之亂流能量的最大値E之比値E / D爲1 . 1 以上者。 ~ 又,本例中B至C前爲止之亂流能量爲單純性之降低 ,但本發明並不僅限定定於單純性降低之情形。 經濟部中央標準局員工消費合作社印裝 ί請先閲讀背面之注意事項再填寫本頁) 依本發明之規定條件下,若使碳化氫原料供給後至碳 黑的一次粒子及聚集體生成爲止的反應帶區域中之反應條 件保持均勻時,於供給碳化氫原料後到產生碳黑之一次粒 子及生成聚集體之反應終了後,因係將流路截面形狀作大 幅變化等以防止高攪亂情形,故可以產生聚集體徑均勻且 不具大聚集體徑之碳黑。 即,碳黑聚集體係由碳化氫原料經熱分解後,縮合並 凝縮至液滴後,形成核之先驅物並生成一次粒子,其後經 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐1 -39- - 536551 A7 B7_ 五、發明説明(37 ) · 由粒子相互之衝撞,並經相互的衝撞融著碳化而成之物質 。因此,阻氣管部位以較長,聚集體生成區域不具狹窄部 等因流路變化所產生的高攪亂場者爲佳。本發明者ΐ發現 ,若將控制聚集體分布之情形與控·制粒徑分布之情形4:匕較 時,得知前者需要更長時間的控制。本發明則達到了在碳 化氫原料導入後1·5ms以內之氣流之流路形狀並不會 攪亂氣流之流動狀態的目的。導入碳化氫原料處起1 . 5 m s以內若流路形狀大幅改變使產生攪亂時,則無法無視 大聚集體徑聚集體之產生,進而將造成碳黑聚集體分布不 均的現象。 如以上所說明般,製程中以實際上不攪亂氣流之流動 狀態爲最佳,因此,阻氣管部內壁以以下說明之內容爲佳 。即,本發明者們發現聚集體徑除受阻氣管之長度所影響 外,也受到阻氣管內壁平滑度之影響,因此若將阻氣管部 位之長度設定爲特定値以上,阻氣管內壁之平滑度設定爲 特定値以下時,可得到聚集體分布極爲集中且碳黑之物性 質極爲優異之物質。 經濟部中央標準局員工消費合作社印製 (請先閲讀背面之注意事項再填寫本頁) 阻氣管內壁之平滑度以ε = 1 mm以下爲佳,更佳爲 0 · 3 m m以下。 此處,ε爲阻氣管內壁平滑度之指標,一般稱爲等效 沙粒粗度(機械工程便覽 新版 A 5篇 流體力學 第 1 1章 流路內之流動 11.2 直管之管摩擦係數) 。其中,等效沙粒粗度係爲測得管內流動時之管摩擦係數 所定義之値,其係將管壁之粗度以沙粒之大小作定義而求 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) .40- 536551 A7 B7 五、發明説明(38 ) . 得(日本機械學會編技術資料管路·導管之流體抵抗· (昭和5.4) ,32,日本機械學會)。 ε爲1 mm以下時之平滑材料的代表例如不鏽ii,銅 等各種金屬物質,金屬以外之材料例如S i C、鑽石:-、氮 化鋁、氮化矽、陶瓷系耐火材料等。 又,流速或溫度等製造條件下,特別式及高溫且具有 極高流速之條件下,爲保持具有與當初所使用之材質相同 之平滑度時,可加設冷卻構造使其可達本發明所規定之範 圍下以製造碳黑。例如,使用金屬時,若內部之燃燒氣體 的溫度高於金屬耐熱溫度時,可使用水冷套管等構造由外 部予以冷卻。 如此,使用表面平滑之材料作爲阻氣管部位之材料時 ,可容易製得聚集體及聚集體分布在較佳範圍的碳黑。 又,使用特定之物質作爲阻氣管內壁,可製得聚集體 徑均勻且不具大聚集體徑之碳黑的原因,可大致歸類於下 述因素。 ^ 經濟部中央標準局員工消费合作社印装 (請先閲讀背面之注意事項再填寫本頁) 首先,微小之聚集體係以微小粒子聚集而生成,因此 以採用可使粒徑分布更加集中之各種條件,即採用於高速 流域中導入碳化氫原料之方式爲佳。 其次,大聚集體在由碳黑聚集之過程中,除攪亂動作 以外應是以質量比較重的聚集體受此攪亂流所引起之移動 產生相互衝撞而形成大聚集體爲主要原因,本發明在碳黑 之聚集過程中之製造裝置中各部分皆設有擾亂流抑制裝置 ,因此可以抑制大聚集體之產生。 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公嫠) -41 - 536551 A7 B7 五、發明説明(39 ) 即,本發明可滿足碳化氫原料導入爐內後,爲使以高 (請先閲讀背面之注意事項再填寫本頁) .混合性與高溫燃燒氣體急速混合並經氣化、升溫後至生成 碳黑一次粒子及聚集體爲止之反應帶區域之條件得均勻 ,且爲防止於導入碳化氫原料並經-氣-化後所產生的碳^黑一 次粒子經衝撞生成聚集體之反應結束後,在碳黑粒子與聚 集體表面於不產生因衝撞引起融著程度下之充分固化之期 間內,因流路截面形狀產生大幅度變化所引起得高攪亂動 作,甚至阻氣管內部表面之凹凸面與高速氣體衝擊與剝離 所引起之渦流攪亂動作等條件之發明。 經濟部中央標準局員工消费合作社印簟 碳黑之聚集體係由碳化氫原料經熱分解後,縮合並凝 縮爲液滴後,形成核之先驅物並生成一次粒子,其後經由 粒子相互之衝撞,並經相互的衝撞融著碳化而成之物質。 本發明者們發現,若將控制聚集體分布之情形與控制粒徑 分布之情形比較時,得知前者需要更長時間的控制。此係 粒子爲過程中在液相碳化氫階段中經聚集而產生,但聚集 體之產生係由此液相粒子在經衝撞融著狀態下再經聚合至 固體之反應溫度區域中以形成固體,因此要將此液相的碳 化氫在高溫下固化則需要相當時間。經種種試驗結果得知 一般需要產生粒子所需時間的2〜5倍時間。 阻氣管部位之長度,或碳化氫原料導入位置至阻氣管 部出口之長度若在上記特定値以上時,且阻氣管具有特定 材質及特定構造時,可使聚集體徑、粒徑及其分布皆保持 在特定之範圍。此點可以阻氣管內部係由平滑面所構成, 且長期間使用該設備無損及內部平滑性或防止阻氣管內徑 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) :42- 536551 A7 B7____ 五、發明説明) 之變動之方式達成。即,使用具有上述阻氣管構造之製造 設備製造碳黑時,可使碳黑之生成反應合於上述要件而製 得。即採用具有本發明特定構造之阻氣管,可在高ί、高 流速下防止阻氣管部之劣化,且可·安定地製造具有較-隹特 性之碳黑。 又,在特開平3 — 3 3 1 6 7公報中揭示了將阻氣管 保持一定長度,即可製得粒徑尺寸分布較爲集中之碳黑。 但其效果中對影響碳黑特性最重要因素的聚集體分布所產 生的影響則未有記載,其中僅記載阻氣管徑之較佳尺寸爲 直徑7〜1 0吋,與本發明阻氣管部位之特徵並不相同。 本發明中,若將阻氣管長度設定在特定値以上時可製得聚 集體徑較小且分布極爲集中也不會產生大聚集體徑之碳黑 ,此點則與前述公報所記載之發明完全不同。 碳化氫導入部位之溫度以1 8 0 0 °C以上爲佳,更佳 爲1900 °C以上,最佳爲2000〜2400 °C。如此 ,即可容易製得小粒徑、小聚集體徑及具有分布極爲集中 的碳黑。 經濟部中央標準局員工消費合作社印裝 {請先閲讀背面之注意事項再填寫本頁) 碳黑之聚集體係由碳化氫原料經熱分解後,縮合並凝 縮爲液滴後,形成核之先驅物並生成一次粒子,其後經由 粒子相互之衝撞,並經相互的衝撞融著碳化而成之物質。 此反應係以高溫且某特定速度以上之速度進行,故可使所 生成之粒徑變小。又,因碳化速度極快故會使一次粒子相 衝撞並固化產生聚集體的時間變短進而可使聚集體變小。 因此,碳化氫原料導入部位之溫度在爲使碳化氫原料得以 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) _ 43 - 536551 A7 B7___ 五、發明説明幻) 均勻地氣化、熱分解並在希望可製得小粒徑碳黑之具極高 溫的情形下,本發明之溫度以在上述之溫度範圍內爲最佳 _ Ά二 〇 爲使碳化氫原料之導入部位的·溫度在上述範圍中例 如於第1反應帶區域中,可在形成高溫燃燒氣流時將氧氣 加入空氣中。當然提高燃燒氣體溫度之方法並不僅限定添 加氧氣而已,也可以以例如將空氣預熱之方式進行。 其中,爐內溫度可以例如以設置放射溫度計等方式進 行。 又,爲使碳化氫原料得以均勻地分散於爐中,碳化氫 原料以設置二個以上噴嘴之方式導入爲佳。如此,可以製 得特別是聚集體徑較小的碳黑。 經濟部中央標準局員工消費合作社印裝 (請先閲讀背面之注意事項再填寫本頁) 依以上說明之本發明的碳黑製造方法,即可製得聚集 體徑碳黑之聚集體係由碳化氫原料經熱分解後,縮合並凝 縮爲液滴後,形成核之先驅物並生成一次粒子,其後經由 粒子相互之衝撞,並經相互的衝撞融著碳化而成之物質。 以往熟知之聚集體之指標例如有c D B P或碳黑之水分散 系之離心沉澱法、電子顯微鏡解析法等,最近對聚集體大 小、分布則常使用離心沉澱法測定。本發明之實施例中, 作爲聚集體徑是否集中之指標係使用離心沉澱法所求得之 聚集體斯拖克斯當量粒徑分布中最大頻度斯拖克斯當量粒 徑Dm〇d與最大頻度斯拖克斯當量粒徑之半幅値D 1/2之比 値D 7 5爲不具大聚集體徑之評估値。 以上所說明之本發明之製造方法,可有效率地製得:zp 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) ΓΖΓ ----- 536551 A7 B7_ 五、發明説明(12 ) 均粒徑2 5 n m以下,以離心沉澱法所求得之聚集體斯拖 克斯當量粒徑分布中最大頻度斯拖克斯當量粒徑與最 大頻度斯拖克斯當量粒徑之半幅値Di/2之比値’即 D i / 2 / Dmd之比値爲0 . 6以下…,…體積7 5 %徑與』mod之 比値D 7 5 / Dm〇d爲1 · 3以下,小粒徑、小聚集體徑且聚 集體徑分布極爲集中,且具有極少的大聚集體徑物質的碳 黑。又,可容易地製得可提高P v C黑度之平均粒徑爲 20nm以下的碳黑。 又,依·本發明之製造方法,可製得粒徑5〜2 5 nm ,更佳爲 8 〜17nm,N2SA 爲 100 〜700m2/ g,更佳爲 120 〜700 m2/g,cDBP 爲 40 〜 110cc/l〇〇g,更佳爲 50 〜80cc/g,cDBP is preferably at least 50cc / 100g. cDBP can also be referred to as broken DBP absorption coefficient, and is measured in accordance with ASTM D -349 3-88. When the cDBP is less than 50 c / 100g, the dispersibility is not good. The best of cDB-P-zhi is 6 0 c_c / 100 g or more. The second invention will be described below. Among the carbon blacks of the fourth invention, the nitrogen adsorption specific surface area (N2SA) was first 200 m2 / g or more. It is preferably at least 400 m2 / g, and more preferably at least 500 m2 / g. When N2SA is less than 200 m2 / g, the blackness and degree of the paint when it is formed are sufficient. Secondly, in the second invention of the present invention, Dmod is 80 nm or less, and the ratio D 1/2 / Dmod 値 is 0.6 or less, and preferably 0.5 or less. Dm 0d is preferably 20 to 80 nm or less. Such a carbon black with a small aggregate diameter exhibits remarkable blackness when used as a colorant, and also has excellent physical properties when used as a rubber composition. Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs (please read the precautions on the back before filling out this page), where the ratio D i / 2 / Dn ^ d is the maximum frequency delay obtained by the centrifugal sedimentation method The ratio of the Dmod of the equivalent particle size to the half frequency of the maximum frequency Stoker equivalent particle size is 値. In addition, the ratio 値 is less than 0.6, more preferably, the ratio of volume 7 5% diameter to Dmod 値 D 7 5 / Dm〇d is 1. Carbon black of 6 or less, more preferably 1.3 or less. It can effectively suppress the content of large aggregate diameter substances that have an adverse effect on dispersibility in excess of 7 5% by volume. That is, it is possible to efficiently obtain small-particle-size, small-aggregate-aggregate-aggregate-diameter distributions, and extremely large aggregate-diameter materials with very little carbon black. In this way, the specific surface area, aggregate diameter and aggregate distribution are set on a paper scale. Applicable to the Chinese National Standard (CNS) A4 specification (210X297 mm) ^ 23- 536551 A7 ΒΊ _______ 5. Specific scope of the invention (21) At the same time, it can meet the blackness and dispersibility at the same time and can exert excellent characteristics. That is, the carbon black of the present invention is a substance having extremely excellent blackness and dispersibility higher than that of various diluents. … And the second invention of the carbon black in this case has a property of 4 Η 値 5 or more. When P Η 値 is less than 5, the resin composition using this carbon black is extremely easy to degrade 'and the rubber composition using this carbon black will also deteriorate the abrasion resistance, and other water-based coatings made using this carbon black will also deteriorate. There is a problem that carbon black tends to accumulate. Therefore, the preferred ρ Η 値 is 6 or more. The method for measuring ρ Η 値 is as described above. The third invention of this case will be described below. In the carbon black of the third invention, first, it is a substance having an average particle diameter of less than 13 nm. More preferably, it is 8 to 12 nm. When the particle diameter is 1 3 nm or more, the blackness is insufficient when used as a paint. The average particle diameter is an average particle diameter obtained by an electron microscope method. Printed by the Consumers' Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs (please read the precautions on the back before filling this page) The third invention of the carbon black in this case has an N2SA / S EM specific surface area ratio of 1.3 or more. If this ratio is less than 1. At 3, problems such as difficulty in oxidation treatment occur. And this ratio 値 is related to the proportion of unreacted polycyclic aromatic hydrocarbons remaining in carbon black, if this ratio 値 is less than 1. At 3 o'clock, the content of polycyclic aromatic hydrocarbons will cause safety issues that cannot be ignored. When it is larger than 1 · 3, it is preferably 1 · 5 or more, and more preferably 1 · 8 or more. However, if the ratio is too large, the viscosity at the time of manufacturing the ink composition will increase, which will adversely affect the dispersibility. So generally it is 2. 8 or less, preferably 2. 5 or less is appropriate. The carbon black of the third invention in this case has a pH value of 5 or higher, and the paper size of this paper applies the Chinese National Standard (CNS) A4 specification (210X297 mm) ^ 24- 536551 A7 __B7___ 5. The description of the invention Bismuth) Less than 5 At this time, the resin composition using this carbon black is extremely susceptible to deterioration, and the rubber composition using this carbon black also deteriorates the abrasion resistance. Other water-based coatings made using this carbon black can also cause carbon black to easily aggregate. Wait for the question. Therefore, the preferred pH value is 6 or more. The method for measuring the pH 値 ϋ 2 S A / S Ε M ratio is as described above. When the carbon black of the third invention of the present case is set as above, the particle size, the specific surface area of N2 SA / S EM, and ρ 于 can be set to a specific range, which can satisfy both the blackness and the dispersibility, and can exert extreme effects. Excellent characteristics. The aggregate diameter of the third invention of the present case is not particularly limited, and it is preferable that Dm0d is 80 nm or less, and more preferably 40 nm or less. The effect of the aggregate diameter on the dispersibility and blackness as described above will gradually become clear. In the present invention, for carbon black adjusted to a specific particle size, N2SA / S EM specific surface area, and pH 値, if Dmd When it is set to 80 nm or less, and more preferably 40 nm or less, a specific and excellent effect will be exhibited. In this way, when the particle diameter and the aggregate diameter are set in a specific range, the blackness and dispersibility can be satisfied at the same time, and excellent characteristics can be exhibited. Printed by the Consumers' Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs (please read the precautions on the back before filling out this page), where the ratio D i / 2 / Dn ^ d 値 is below 0.6, preferably below 0.5 5 5 In addition to excellent blackness, higher dispersion can be obtained. Among them, the ratio of Di / 2 / D ^ d is the ratio of half the width of the maximum frequency Stokes equivalent particle size Dmod obtained by the centrifugal precipitation method to the maximum frequency of Stokes equivalent particle size. value. In addition, the ratio 値 is less than or equal to 0.6, and more preferably, the ratio of the diameter of 75% by volume to Dm0d is 7D 7 5 / 0_ is 1. Carbon black below 6. It can effectively restrain the paper size which has a bad influence on the dispersion. The Chinese national standard (CNS) A4 specification (210X297 mm) is applicable. 25 · 536551 A7 _B7_ V. Description of the invention Pan 3) (Please read the note on the back first) Please fill in this page again for the contents) Content of large aggregate diameter material with 7 5% diameter. That is, it is possible to efficiently obtain small-particle-size, small-aggregate-aggregate aggregate-diameter distributions, and extremely large aggregate-diameter substances with very little carbon black. In addition, the inventors also found that in order to obtain a high blackness for this carbon I, Dn ^ d is preferably 20 to 8 η ·· ιη ··, c DBP is preferably 54) cc / 1 00g or less, This carbon black was also successfully produced. The cDBP is preferably 50 cc / 100 g or more. cDBP is also called the broken DBP absorption number, and it is measured according to ASTM D-3493-88. When cDBP is less than 50cc / 100g, the dispersibility is not good. The best of cDBP is 60cc / 100 g. Next, a description will be given of the fourth invention in this case. In the carbon black of the fourth invention, first, it is a substance having an average particle diameter of 14 nm or less. It is more preferably 8 to 12 nm. When the particle size exceeds 14 nm, the blackness is insufficient when the coating is used as a coating. The average particle diameter is an average particle diameter obtained by an electron microscope method. In the carbon black of the present invention, the ratio of the specific surface area of N2S A ^ / S EM is printed on the consumer cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs for more than 1.3. This ratio 値 is related to the proportion of unreacted polycyclic aromatic hydrocarbons remaining in carbon black. If the ratio 大于 is greater than 1.3, the content of polycyclic aromatic hydrocarbons can be greatly reduced. From a safety point of view, Better way. In the fourth invention of this case, the ratio of N2SA / SEM specific surface area is 1.3 or more, preferably 1.5 or more, and more preferably 1.8 or more. When the ratio is too large, the viscosity at the time of manufacturing the ink composition is increased, and the dispersibility is adversely affected. Therefore, it is generally below 2 · 8, preferably below 2 · 5. The size of this paper applies Chinese National Standard (CNS) A4 (210X297 mm) -26-536551 A7 B7 __ ^^ V. Description of the invention Bismuth) The ratio of N 2 SA / SE Μ specific surface area is obtained separately first The specific surface area of Α and S Ε M is obtained by calculating the specific surface area. The measurement of N2SA is performed according to ASTM 0-3037-8 ^. The measurement method of the specific surface area of S E M is calculated by the following formula. SEM = 6000 / (p-dA) P = Specific gravity of carbon black (1 · 86g / cm3) d A = (Particle) volume area diameter (nm) And the carbon black of the fourth invention of this case has a pH 値 of 5 or more, When the pH is less than 5, the resin composition using this carbon black is extremely susceptible to deterioration, and the rubber composition using this carbon black will also deteriorate the abrasion resistance. Other water-based coatings made using this carbon black will also deteriorate. Carbon black is liable to accumulate. Therefore, the best p Η 値 is 6 or more. The method for measuring p 如 is the same as described above. Printed by the Consumers' Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs (please read the notes on the back before filling this page) In the fourth invention of this case, cDgP is preferably 50cc / 100g or more. cDBP is also called broken DBP absorption number, and it is measured according to ASTM D-3493-88. When cDBP is less than 50cc / 100g, the dispersibility is not good. The best of cDBP is 60 c c / 1 OOg. The carbon black of the fourth invention of the present case, when the particle size, the ratio of N2SA / SEM specific surface area 値, pH 値, and cDBP are set in a specific range as described above, can satisfy both the blackness and dispersibility, and Can exert excellent security. This paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm)-27: 536551 A7 B7 V. Description of the invention (25) · There is no special limitation on the aggregate diameter in the fourth invention of this case. The preferred Dr ^ d is 80 nm or less, and more preferably 40 nm or less. The effect of the aggregate diameter on the dispersibility and blackness as described above will gradually become clear. In the present invention, the specific surface area adjusted to a specific particle size and the specific surface area of N 2 SA / -SE Μ For carbon blacks at specific ratios, specific P Η 値 and specific c D Β P, if Dd is set to 8 η m or less, and more preferably 4 η η m or less, a specific and excellent effect will be exhibited. A better situation is to adjust the ratio Dmu of the maximum frequency Stox equivalent particle size to the maximum frequency Stox equivalent particle size 値 D] / 2 ratio D i / 2 / Dmod to be adjusted to 0.6 or less, When it is preferably 0.5 or less, excellent blackness and excellent dispersibility can be obtained. In the scope of the present invention, the volume ratio of D75 to Dmd is 75% by volume, and D 7 5 / D ^ d is 1.6 or less, preferably 1.6 or less, and more preferably, it is a consumer cooperative of the Central Standards Bureau of the Ministry of Economic Affairs. Printed (Please read the precautions on the back before filling out this page) Carbon black below 1 · 3. It can effectively suppress the content of large aggregate diameter substances that have an adverse effect on dispersibility in excess of 7 5% by volume. That is, in the present invention, the average carbon particle diameter is 13 nm or less, and the ratio of the specific surface area of N 2 S A / S E M is greater than 1.3. The pH is 5 or more carbon black. That is, a coating composition, a resin composition, a rubber composition, and an ink composition containing this carbon black are characteristic. Hereinafter, in the carbon black of the fifth invention of the present case, DB P / Dm0d is 3.4 or more, Dmod is 80 nm or less, and more preferably 4 Onm or less. When D B P / Dd is less than 3.4, dispersibility is poor when used as a black pigment, and if Dmod exceeds this range, the blackness is also insufficient. In addition, the paper size of the maximum frequency Stox equivalent particle size half of the maximum frequency obtained by the centrifugal sedimentation method modD and the maximum frequency Stox equivalent particle size Dmod are applicable to the Chinese paper standard (CNS) A4 specification (21 〇X297 mm) ~~ "28- " 536551 A7 B7 V. Description of the invention (26). The ratio 値 D i / 2 / ratio 値 is 0 · 6 or less, and more preferably 0 · 55 or less. It is also possible to obtain a ratio of volume 7 5% diameter to Dmod 値 D 7 5 / Dn ^ d is 1 · 6 or less, preferably 1. Carbon black below 3. This substance can effectively suppress the content of large aggregate diameter substances that have an adverse effect on dispersibility in excess of 7 5% by volume. That is, it is possible to efficiently obtain aggregates with small particle diameters and small aggregate diameters. The aggregate diameter distribution is extremely concentrated and the substances with large aggregate diameters have very little carbon black. In this way, when the aggregate diameter and the aggregate distribution and particle size are adjusted within a specific range, the blackness and dispersibility can be satisfied at the same time and excellent characteristics can be exhibited. That is, the carbon black of the present invention is an excellent carbon black and can improve the dispersibility of various diluents. The carbon black of the present invention has a pH value of 5 or higher, and when the pH value is less than 5, the resin composition using the carbon black is easily degraded, and the rubber composition using the carbon black also deteriorates the wear resistance. Others For example, water-based coatings prepared using this carbon black also cause problems such as easy aggregation of carbon black. Therefore, the best P Η 値 is 6 or more. The method for measuring p 如 is as described above. Printed by the Consumers' Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs (please read the precautions on the back before filling this page). There are no restrictions on the manufacturing methods of the carbon blacks described in the first to fifth inventions in this case. The sixth or lower manufacturing method invention is a preferred manufacturing method. The sixth invention of this case is an invention of a so-called furnace method, which is a method of introducing a hydrocarbon raw material to produce carbon black in a manufacturing furnace having a first reaction zone region, a second reaction zone region, and a third reaction zone region. . The structure of the present invention will be described using drawings. Figure 1 is an important part of the legend of the carbon black manufacturing furnace that can be used in the present invention. The paper size applies to the Chinese National Standard (CNS) A4 specification (210 × 297 cm) -29-536551 A7 B7 V. Description of the invention (27) Cross section槪 Sketch. A first reaction zone region 1 formed by a high-temperature combustion gas stream and a first reaction zone region 2 having a gas barrier tube portion formed by mixing the obtained high-temperature combustion gas stream and thorium carbide raw material to form carbon black are provided in the furnace length direction ( -Belongs to the choke tube part 4) and the third reaction zone region 3 located downstream of the second reaction zone region to stop the reaction. The process of each reaction zone itself can basically adopt the same treatment method as before. Combustion hydrocarbons and oxygen-containing gas are introduced into the first reaction zone area from the combustion nozzle 5 to generate a high-temperature airflow. The oxygen-containing gas is generally air, oxygen, or a mixture thereof, and the hydrocarbon raw materials are generally hydrogen-based, carbon monoxide, natural gas, petroleum gas and other petroleum-based liquid fuels such as heavy oil, and fossil-based liquid fuels such as phenol dye oil. In the second reaction zone, the high-temperature gas stream obtained in the first reaction zone is introduced into the hydrocarbon feedstock nozzle 6 in a cocurrent or lateral direction. The hydrocarbon feedstock is introduced in a spray manner, and the hydrocarbon feedstock is thermally decomposed into carbon black. Printed by the Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs (please read the notes on the back before filling this page). Hydrocarbon raw materials are generally benzene; aromatic hydrocarbons such as toluene, xylene, naphthalene, anthracene, phenolic oil, and carboxylic acid oil Preferred are coal-based hydrocarbons, ethylene-based heavy oils, petroleum-based heavy oils such as ECC oil, acetylene-based partially saturated hydrocarbons, ethylene-based hydrocarbons, aliphatic saturated hydrocarbons such as pentane or hexane, and the like. The third reaction zone region cools the high-temperature reaction gas to 100 ° C to 800 ° C or lower, and sprays the cooling medium of liquid or gas such as water via the reaction stop fluid introduction nozzle 7. The cooled carbon black can be treated by a known general method such as separation and recovery of gas by using a trap filter, a mesh bag, or the like. In the figure, 8 is a control valve. This paper size applies the Chinese National Standard (CNS) A4 specification (210 X 297 mm) -30 · 536551 A7 B7 V. Description of the invention (28) In the present invention, the second reaction zone is a part with a gas blocking tube section, The tracheal part is a part where the cross section is rapidly reduced. In the present invention, the gas blocking tube portion is 800 nm or more, and preferably 800 to 3000 nm. ^ The inventors have found that the carbon black produced in this range can have a minimum aggregate diameter range. In the formation area of general aggregates, the present inventors have conducted in-depth review and found that it is better to avoid the change of the flow path and thus cause a highly disturbed field without having a narrow part. If the distribution of controlled aggregates is compared with the case of controlled particle size distributions, it can be seen that the former requires longer control time. Therefore, the choke tube part must have a certain length, so that the conditions of the primary particles of carbon black supplied to the hydrocarbon raw material and the reaction zone area until the aggregate is formed are the same, and the primary particles of the carbon black supplied to the hydrocarbon raw material and the generation of aggregation are suppressed. At the end of the generation reaction at the end of the body, the cross-sectional shape of the flow path changes greatly. The choke tube with the length described above can control the distribution of the aggregates, and has the effect of preventing the formation of large aggregates. Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs (please read the precautions on the back before filling this page). The entrance of the choke tube at the front end of the choke tube is the axis that contains the narrowest part of the flow path and the convection path is reduced In terms of direction, the change of 値 whose angle exceeds 5 ° is 5 ° or less. The outlet of the choke tube portion at the tip of the choke tube is a portion whose angle exceeds 5 ° in the axial direction in which the flow path is reduced. Further, in the seventh invention of the present case, the diameter of the choke tube portion is 1 70 mm or less, preferably 30 to 1 70 mm, and more preferably 50 to 150 mm. The present inventors have found that in this range, it is extremely easy to produce a substance having a small particle diameter and a small aggregate diameter and a highly concentrated aggregate diameter distribution. This paper size applies to China National Standard (CNS) A4 specification (210X297 cm). 31-536551 A7 B7 ___ V. Description of the invention (29) Furthermore, in the seventh invention of this case, the reason why the carbon black with good physical properties can be obtained through a small-diameter choke tube portion with a flow rate above a certain threshold and below a certain threshold should be Because the flow velocity of the combustion gas in the choke tube with a smaller diameter is kept constant, the turbulent mixing and mixing ratio of the gas in the choke tube can be increased, in addition to promoting the atomization of the hydrocarbon raw material droplets. It can generate the same environment as the carbon black generation reaction, so that the thermal energy of the combustion gas can be more effectively used by the carbon black generation reaction, thereby increasing the reaction speed and making the reaction environment the same, so carbon black can be generated in a short time and Carbonizing the carbon black results in a carbon black with a small particle size and a small aggregate diameter, which is more efficiently distributed. The faster the gas flow in the choke tube, the better. Generally, after the introduction of hydrocarbon raw materials, the combustion gas moves and thermal energy is used to atomize it. Therefore, the faster the combustion gas temperature is, the better, generally it is more than 250 m / s, and it is preferably 300 to 5 0 Om / s is better. In this range, carbon black with smaller aggregates and a narrower particle size distribution will be easily obtained with a small particle size. In particular, the combustion gas flow rate of the choke tube is above 250 m / s, which is the seventh invention of this case. Printed by the Central Standards Bureau of the Ministry of Economic Affairs and Consumer Cooperatives (please read the precautions on the back before filling out this page). After in-depth review, the inventor learned that in order to achieve the purpose of reducing the particle size of the primary particles of carbon black, It is effective to reduce the droplet diameter of the hydrocarbon raw material immediately after the hydrocarbon raw material is introduced into the combustion gas of the manufacturing furnace. In the production method of carbon black, the hydrocarbon raw materials are generally made into particles by using the motion and thermal energy of a high-speed combustion gas. However, this technology is still unable to achieve sufficient small particle size, so after a more in-depth review of the production of micronizers in high-speed airflow, we learned that the dropletization caused by the airflow is suitable for the paper size relative to the paper China National Standard (CNS) A4 specification (210X297 mm) -32- " " 536551 A7 B7 V. Description of the invention (30) Speed difference and time required for the particles sprayed in the airflow to accelerate to close to the airflow speed related. After reviewing the relationship between the final particle size of the hydrocarbon raw material and the gas flow, it is known that the faster the gas flow before the gas flow rate is 2 5 ^ 0-m / s, the faster the number of particles reaching the final particle size will be. Decreased, after more than 250 m / s its reduction speed slowed down. Therefore, the flow velocity of the gas introduced into the narrow part must be more than 250 m / s, and more preferably 50 Om / s or more. The present inventors have found that the introduction method of the hydrocarbon raw material in the narrow part is effective for the gas. It is better to approach the horizontal direction. As described above, when the flow velocity does not reach 250 m / s, it is extremely difficult to obtain the effect of sufficiently reducing the particle size for the purpose of the present invention. Among them, the eighth invention of the present case is characterized by setting the turbulent mixing intensity of the combustion gas flow at the introduction site of the hydrocarbon raw material to a specific range. In other words, the turbulent mixing speed of the combustion gas flow at the introduction site of the hydrocarbon raw material is set to 120 / s or more. With this setting, carbon black with a more concentrated aggregate distribution can be made more efficiently with a small particle size and small aggregate diameter. Printed by the Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs (please read the precautions on the back before filling out this page). Turbulent mixing speed is higher than this. In addition to promoting the atomization of hydrocarbon raw materials, it can also cause The environment of the black generation reaction is the same, so that the thermal energy of the combustion gas is more effectively used by the carbon black generation reaction, thereby increasing the reaction speed and making the reaction environment the same. Therefore, carbon black can be generated and carbonized in a short time. As a result, carbon black with a small particle diameter and a small aggregate diameter can be produced more efficiently with an extremely concentrated aggregate diameter distribution. Among them, this physical quantity called the turbulent mixing speed is obtained by introducing an index showing the turbulent mixing strength. This is the turbulent dissipation rate ε (m 2 / this paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm) -33 · 536551 A7 B7 V. Description of the invention (31) ·. (Please read the notes on the back before filling in this page) s 3) The physical quantity obtained by dividing the intensity of the turbulent energy k (m 2 / s 2) is used as the unit of turbulent mixing intensity in the unit of (1 / hour) An indicator. The ε and k are a theoretical quantity that generally represents the size of the turbulent flow in fluid mechanics. 6 and 1 ^ can also be calculated by a well-known method such as general numerical calculation. In the present invention, the turbulent flow mode in numerical calculation uses a general k-ε mode. The inventors have learned through many studies that the ε / k 値 of the gas flow at the introduction position of the hydrocarbon raw material has a considerable relationship with the quality of the produced carbon black. That is, if the turbulent mixing speed (ε / k) 导入 of the hydrocarbon feedstock introduction position is set to a certain range, carbon black having a small primary particle diameter and aggregate diameter and extremely concentrated aggregate diameter distribution can be generated. To increase ε / k 大, increasing the gas flow rate in the choke tube has its effect, and reducing the diameter of the choke tube can also increase ε / k 値. In addition, the angle of the narrowed part of the choke inlet is also very important. Ε / k 値 increases when the angle is sharper. Employees' Cooperatives of the Central Bureau of Standards, Ministry of Economic Affairs, Consumer Cooperatives So after in-depth research, the inventors finally explained how to effectively produce carbon black with small particle size, small aggregate diameter, and extremely concentrated aggregate diameter distribution. Therefore, a simulation test of various conditions is performed, and it is known that the ε / k 値 of the introduction position of the hydrocarbon raw material must be at least 120 / s, and 500 ~ 5000 / s is more preferable. The inventors have studied the results and found that in order to obtain a carbon black with a primary particle diameter and a large agglomeration diameter, the time required for the liquid hydrocarbon raw material to be sprayed to the combustion gas to evaporate must be shortened, and the carbon must be shortened. The generation time of black precursor and carbon black is better. In this way, the hydrocarbon material is introduced into the hot air flow. The paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm) = 34-536551 A7 B7 V. Description of the invention (32). Then, how to absorb the thermal energy of the surrounding hot airflow is extremely important. Therefore, the acquisition of ε / k 値 can shorten the time from carbon black generation to carbonization and generate carbon black in a very short time. As a result, carbon black with a smaller particle size and agglomerate diameter can be obtained in a short time. Therefore, it is presumed that if the droplet diameter of the hydrocarbon raw material is atomized and the thermal energy of the surrounding environment is effectively used, the time for the carbon black generation reaction can be shortened at the same time. The shape of the choke tube inlet is preferably a specific shape described below. That is, the choke tube inlet angle is 45 ° ~ 100 °, preferably 80 ° ~ 90 °, and most preferably 90 °. In addition, the angle of the choke tube inlet is the angle of the upper side of the airflow among the angle formed by the wall surface of the choke tube inlet convergent portion and the furnace shaft, that is, the angle corresponding to part 12 in FIG. 2. This 値 is between 45 ° and 90 °. The larger the 値 is, the larger the reduction of the cross-sectional area relative to the distance on the axis of the furnace facing the choke tube will be. When it is 90 °, it becomes a rapidly shrinking state. In addition, in FIG. 2, 9 is an inlet portion of the choke tube portion, 10 is a choke tube portion, 11 is a fuel gas flow direction, and 12 is an angle of the choke tube portion inlet. ~ Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs (please read the precautions on the back before filling out this page). Also, if the inlet angle of the choke tube section is set according to certain conditions, regardless of the length of the choke tube section It is applicable, but it is preferable to set the choke tube part to 800 mm or more, and if the flow rate is 250 m / s or more, the multiplicative effect can be exhibited. Other inventors have found that, for example, when the inlet angle of the choke tube part is set to be 45 ° or more and 100 ° or less, preferably 80 ° or more and 90 ° or less, and most preferably 90 °, it can be easily obtained once. Carbon black with small particle size and aggregate diameter and extremely concentrated aggregate diameter distribution. This paper size applies the Chinese National Standard (CNS) A4 specification (210X297 cm): 35- 536551 A7 B7 V. Description of the invention (33) Generally, the airflow through the choke tube section with a specific inlet angle range is used to produce The reason for having good physical properties of carbon black should be that the combustion gas in the choke tube can maintain a high speed and the angle of the inlet i of the choke tube part has a large angle, which can increase the turbulence of the gas in the choke tube. In addition to promoting the dropletization of hydrocarbon raw materials, the same environment as the carbon black generation reaction is generated, so that the thermal energy of the combustion gas can be efficiently used by the carbon black generation reaction, thereby improving the reaction speed and the reaction status. It is homogenized, and carbon black can be generated and carbonized in a short time. Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs (please read the precautions on the back before filling out this page). Generally, it takes a lot of time and labor to perform various experiments on the entrance angle of the choke tube department. The carbon black production steps are used to develop various simulation programs, and use this program to make various investigations on the angle of the entrance. This program is a commonly used thermal fluid analysis program using the differential phenol method and a program for generating carbon black primary particle size based on the classical nuclear generation theory developed by the inventors. Change the shape of the furnace or the operating conditions to test the prediction of various changes in the primary particle size or distribution of the carbon black produced. Specific examples such as "Aerosol Research Volume 12 No. 3 PP. 175 ~ 182 (1997) ". The sixth invention of the present case is characterized in that the oxygen concentration at the position where the hydrocarbon feedstock is introduced is set to 3 vo 1% or less. It is preferably 0. 5 to 1 v ο 1%. The present inventors have found that in this way, the obtained carbon black can have a small aggregate diameter and have an extremely concentrated aggregate distribution, and in addition, can suppress the generation of large particle size aggregates, and can enable the production of small particle size materials Relatively improved. This paper size applies to China National Standards (CNS) 8-4 specifications (210X297 mm) -36- 536551 A7 B7__ V. Description of the invention (34) The furnace black system obtained from the previous furnace removal is part of the hydrocarbon raw materials generated by combustion Based on the experience of the material, the remaining oxygen concentration in the combustion gas at the introduction site of the hydrocarbon raw material is 5 ~ 10vo1¾, so that a part of the raw oil is burned. The present inventors have discovered very unexpectedly that if the oxygen concentration is suppressed to a very small amount, the aggregate distribution will be more concentrated and there is no large particle size outside the aggregate, and the carbon black with small aggregate diameter and high yield will be produced. Way made. The reason for suppressing the oxygen concentration at the introduction site of the hydrocarbon raw material to achieve the purpose of the present invention is not well understood. The inventors conducted various tests on the oxygen concentration at this site and learned that the lower the The C 0 concentration will also decrease. Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs (please read the precautions on the back before filling out this page). The decrease in the concentration of C0 means that the proportion of C 0 2 generated by the combustion reaction will increase, and that produced by the combustion reaction will increase. When the heat is increased, it will cause the combustion gas to decline in high temperature. When the remaining gas forms C 0 2, the reaction formula is C + 〇2-C〇2, when CO forms, the reaction formula is 2 C + 〇2-2 CO, so from the reaction formula: when Γ solution is to form CO Requires 2 times more carbon atoms. Therefore, if the oxygen concentration at the introduction site of the hydrocarbon raw material is reduced, the production of C 0 will be reduced, so it is possible to obtain a small particle size carbon black and increase the yield. In addition, when the oxygen concentration at the introduction site of the hydrocarbon raw material is small, the combustion amount of a part of the hydrocarbon raw material can be reduced, and the environment of the carbon black generating region can be maintained at a certain condition. This point may be able to obtain extremely distributed aggregates. The reason for concentrated carbon black. The measurement of oxygen concentration at the introduction site of hydrocarbon raw materials is generally adopted. The paper size is applicable to Chinese National Standard (CNS) A4 (210 × 297 mm) -37-536551 A7 B7_. _ V. Description of the invention) Take the gas at the introduction site of the hydrocarbon raw materials, and then measure nitrogen, oxygen, carbon dioxide, carbon monoxide, hydrogen, methane, acetylene, etc. with a gas chromatography analyzer. Water from combustion is not included. ^ The introduction of hydrocarbon raw materials should be located in the choke tube, and ^ should be within a range of 1 m s from the choke tube inlet to the cross-section average flow velocity of the combustion gas. More preferably, it is 0. Fan Ye of 6ms. A carbon black having a small particle diameter and a uniform aggregate diameter can be produced when an introduction step is performed with this part. After the introduction of hydrocarbon raw materials, the residence time in the choke tube is 0. Above 4ms is preferred. In this way, carbon black with extremely concentrated aggregate distribution can be easily produced. Aggregates may be substances formed by the thermal decomposition of hydrocarbon raw materials, condensing and condensing into droplets to form a precursor that forms a nucleus, and melting and carbonizing by collision with each other. Therefore, if the time staying in the choke tube is within the above range, aggregates can be generated without being affected by the high disturbance field caused by flow path changes and the like. * Here, in the present invention, after the hydrocarbon raw material is introduced into the device, it is preferable that it is not affected by the disordered state generated by the air flow for a certain period of time. Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs (please read the precautions on the back before filling out this page) The specific content of the invention is "not affected by the disturbance caused by the air flow". In general fluid mechanics, "turbulence" refers to the magnitude of the turbulent energy (m 2 / s 2) and the vortex dissipation rate (m 2 / s 3). The inventors performed various experiments and applied simulations performed by fluid mechanics. The experiment, and the in-depth study of the relationship between various experimental conditions and their physical quantities, especially in order to prevent the formation of large aggregate diameter aggregates, after the introduction of raw oil (hydrocarbon raw materials) 1. Within 5 ms, the turbulence energy and eddy current can be dissipated. The paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm) ^ 38- 536551 A7 B7 V. Description of the invention (36) Any increase in the rate The rate is suppressed to below 10 ¾, which can substantially suppress the disturbance of the flow state of the airflow. This should be the reason that in the process of generating carbon black aggregates, it can actually inhibit the generation of aggregates with large aggregate diameters. -The situation of the turbulent flow energy change in the center of the flow path will be described in more detail using Figure 3 as an example. Due to the reduction of the cross-sectional area of the flow path at the entrance of the choke tube section, the turbulence energy shows a peak 値 (A), and then gradually decreases. After that, the peak of the choke outlet enlarged again (C). The aforementioned "When the feed oil (hydrocarbon raw material) is introduced within 1 · 5 ms, the increase rate of either the turbulent flow energy or the eddy current dissipation rate can be suppressed to less than 10%", which refers to the feed oil in Figure 3. The time from the point of introduction B to the point C where the turbulence energy increases remains above 1.5 ms, and the turbulence energy 値 D before the C point and the maximum 乱 E ratio 乱 E of the turbulence energy at the C point 値 E / D is 1. 1 or more. ~ Also, in this example, the turbulence energy before B to C is a simple reduction, but the present invention is not limited to the case where the simple reduction is made. Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs. Please read the precautions on the back before filling out this page.) Under the conditions of the present invention, if the hydrocarbon raw materials are supplied until the carbon black primary particles and aggregates are formed, When the reaction conditions in the reaction zone area are kept uniform, after the supply of hydrocarbon raw materials to the end of the reaction to produce carbon black primary particles and aggregates, the cross-sectional shape of the flow path is greatly changed to prevent high disturbance. Therefore, carbon black with uniform aggregate diameter and no large aggregate diameter can be produced. That is, the carbon black aggregation system is formed by the thermal decomposition of hydrocarbon raw materials, condensed and condensed into droplets, forming a precursor of the nucleus and generating primary particles. After this paper size, the Chinese National Standard (CNS) A4 specification (210X297) 11 -39--536551 A7 B7_ V. Description of the invention (37) · A substance made of particles colliding with each other and melting with each other through carbonization. Therefore, the choke tube is longer and the area of aggregate formation is not. Those with high disturbance fields due to flow path changes, such as narrow areas, are preferred. The inventors have discovered that if the situation of controlling the distribution of aggregates and the situation of controlling particle size distribution 4 are compared, it is known that the former needs Longer time control. The present invention achieves the purpose of not disturbing the flow state of the gas flow within 1 · 5ms after the introduction of the hydrocarbon raw material. If the shape of the flow path is greatly changed within 5 m s to cause disturbance, the generation of large aggregate diameter aggregates cannot be ignored, which will cause the uneven distribution of carbon black aggregates. As explained above, it is best that the flow state of the airflow is not disturbed during the production process. Therefore, the inner wall of the choke tube part is preferably as described below. That is, the inventors found that the diameter of the aggregate is also affected by the smoothness of the inner wall of the airway in addition to the length of the airway. Therefore, if the length of the airway is set to a specific value or more, the inner wall of the airway is smooth. When the degree is set to a specific value or less, a substance with extremely concentrated aggregate distribution and extremely excellent carbon black properties can be obtained. Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs (please read the precautions on the back before filling this page). The smoothness of the inner wall of the choke tube is preferably ε = 1 mm or less, and more preferably 0 · 3 mm or less. Here, ε is an index of the smoothness of the inner wall of the choke tube, and is generally referred to as the equivalent coarseness of sand. (Mechanical Engineering Fact Sheet New Version A.5. Fluid Mechanics Chapter 11 Flow in the Flow Path 11. 2 Tube friction coefficient of straight pipe). Among them, the equivalent sand particle thickness is defined as the coefficient of friction of the tube when measuring the flow in the tube. It refers to the definition of the thickness of the tube wall as the size of the sand particles. CNS) A4 specification (210X297 mm). 40- 536551 A7 B7 V. Description of the invention (38). (Technical data compiled by the Japan Society of Mechanical Engineers. Fluid resistance of pipes and catheters. (Showa 5. 4), 32, Japanese Mechanical Society). Typical examples of smooth materials when ε is 1 mm or less are various metal materials such as stainless steel II and copper, and materials other than metals such as Si C, diamond:-, aluminum nitride, silicon nitride, and ceramic refractories. In addition, under manufacturing conditions such as flow rate and temperature, special conditions and high temperature and extremely high flow rate conditions, in order to maintain the same smoothness as the original material, a cooling structure can be added so that it can reach the present invention. Within the specified range to produce carbon black. For example, when using metal, if the temperature of the internal combustion gas is higher than the heat-resistant temperature of the metal, a structure such as a water cooling jacket can be used to cool it from the outside. In this way, when a material with a smooth surface is used as the material of the choke tube portion, it is possible to easily produce aggregates and carbon black in which the aggregates are distributed in a preferable range. In addition, the reason why a specific substance is used as the inner wall of the choke tube to obtain a carbon black having a uniform aggregate diameter without a large aggregate diameter can be roughly classified into the following factors. ^ Printed by the Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs (please read the precautions on the back before filling out this page) First, the micro-aggregation system is generated by the aggregation of micro-particles, so various conditions can be adopted to make the particle size distribution more concentrated. That is, the method of introducing hydrocarbon raw materials in a high-speed watershed is preferred. Secondly, in the process of agglomerating carbon blacks, in addition to the scramble action, the main reason is that the heavier aggregates are caused to collide with each other due to the movement caused by this scrambled flow. The present invention provides Each part of the manufacturing device during the carbon black aggregation process is provided with a disturbing flow suppression device, so the generation of large aggregates can be suppressed. This paper size applies Chinese National Standard (CNS) A4 (210X297 cm) -41-536551 A7 B7 V. Description of the invention (39) That is, the present invention can meet (Read the notes on the back before filling out this page). The mixing conditions are rapidly mixed with the high-temperature combustion gas, and the conditions of the reaction zone region after the carbonization of primary carbon particles and aggregates after gasification and temperature rise are uniform, and in order to prevent the introduction of hydrocarbon raw materials and After the reaction of the generated carbon ^ black primary particles colliding to form aggregates, during the period when the carbon black particles and the aggregate surface are sufficiently solidified without causing the fusion due to the collision, the cross-sectional shape of the flow path is greatly changed. The invention of conditions such as high disturbance caused by changes, even uneven surfaces on the inner surface of the choke tube and vortex disturbance caused by high-speed gas impact and peeling. The aggregation system of the Neem Carbon Black, which is an employee consumer cooperative of the Central Standards Bureau of the Ministry of Economic Affairs, is decomposed and condensed into droplets after the hydrocarbon raw materials are thermally decomposed, forming a nuclear precursor and generating primary particles, and then the particles collide with each other. And through collision with each other melted carbonized material. The present inventors found that when comparing the case of controlling the distribution of aggregates with the case of controlling the particle size distribution, it was found that the former requires a longer period of control. This series of particles are produced by aggregation in the liquid-phase hydrocarbon stage in the process, but the generation of aggregates is such that the liquid-phase particles are polymerized into a solid reaction temperature region under a collision and melting state to form a solid. It takes considerable time to solidify the hydrocarbons in this liquid phase at high temperatures. It is known from various test results that the time required to generate particles is generally 2 to 5 times. If the length of the choke tube part, or the length of the hydrocarbon material introduction position to the choke tube part outlet is more than the specified 値 above, and the choke tube has a specific material and a specific structure, the aggregate diameter, particle size and distribution can be all Keep in a specific range. At this point, the interior of the choke tube is composed of smooth surfaces, and the use of the device for a long period of time does not damage the internal smoothness or prevent the inner diameter of the choke tube. This paper applies the Chinese National Standard (CNS) A4 specification (210X297 mm): 42- 536551 A7 B7____ V. Description of the invention). That is, when carbon black is manufactured using the manufacturing equipment having the above-mentioned choke structure, the production reaction of carbon black can be obtained by combining the above-mentioned requirements. That is, the use of the choke tube having the specific structure of the present invention can prevent degradation of the choke tube portion at a high flow rate, and can stably produce carbon black having relatively low-temperature characteristics. In addition, Japanese Patent Application Laid-Open No. 3-3 3 1 6 7 discloses that carbon black with a relatively concentrated particle size distribution can be obtained by maintaining the choke tube at a certain length. However, the effect on the aggregate distribution of the most important factors affecting the characteristics of carbon black has not been recorded, and only the preferred size of the diameter of the choke tube is 7 to 10 inches in diameter. The characteristics are different. In the present invention, if the length of the choke tube is set to a specific value or more, a carbon black having a small aggregate diameter and a very concentrated distribution without generating a large aggregate diameter can be obtained, which is completely the same as the invention described in the aforementioned publication. different. The temperature at which the hydrocarbon is introduced is preferably 180 ° C or higher, more preferably 1900 ° C or higher, and most preferably 2000 to 2400 ° C. In this way, a carbon black having a small particle diameter, a small aggregate diameter, and an extremely concentrated distribution can be easily produced. Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs {Please read the precautions on the back before filling out this page) The carbon black aggregation system is thermally decomposed from hydrocarbon raw materials, condensed and condensed into droplets, and forms a nuclear precursor. A primary particle is generated, and then the particles collide with each other, and the carbonized material is melted by the collision. This reaction is carried out at a high temperature and a speed higher than a certain speed, so that the resulting particle size can be made smaller. In addition, since the carbonization rate is extremely fast, the time during which primary particles collide and solidify to produce aggregates is shortened, and the aggregates can be made smaller. Therefore, the temperature of the introduction site of the hydrocarbon raw material is in order to enable the hydrocarbon raw material to comply with the Chinese National Standard (CNS) A4 specification (210X297 mm) _ 43-536551 A7 B7___ at the paper scale. Thermal decomposition and in the case of extremely high temperatures where small particle size carbon black is desired, the temperature of the present invention is best within the above-mentioned temperature range _20 is the temperature of the introduction site of the hydrocarbon raw material Within the above range, for example, in the region of the first reaction zone, oxygen can be added to the air when a high-temperature combustion gas stream is formed. Of course, the method of increasing the temperature of the combustion gas is not limited to the addition of oxygen, and may be performed by, for example, preheating the air. Among them, the temperature in the furnace can be performed, for example, by setting a radiation thermometer. In order to uniformly disperse the hydrocarbon raw material in the furnace, it is preferable to introduce the hydrocarbon raw material by providing two or more nozzles. In this way, carbon black having a particularly small aggregate diameter can be obtained. Printed by the Consumers' Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs (please read the precautions on the back before filling this page) According to the carbon black manufacturing method of the present invention described above, the aggregate diameter carbon black aggregation system can be made from hydrocarbons After the raw materials are thermally decomposed, they are condensed and condensed into droplets, which form a nuclear precursor and generate primary particles, and then the particles collide with each other and melt and carbonize the material through the collision with each other. Indexes of aggregates that have been well known in the past include c D B P or centrifugal precipitation method of water dispersion of carbon black, electron microscope analysis method, etc. Recently, the size and distribution of aggregates are often measured by centrifugal precipitation method. In the embodiment of the present invention, as an indicator of whether the aggregate diameters are concentrated, the maximum frequency of the Stox-equivalent particle size distribution of the aggregates obtained from the centrifugal sedimentation method is the Stox-equivalent particle size Dm0d and the maximum frequency. The half width of Stox equivalent particle size, the ratio of D 1/2, D 7 5 is an evaluation without large aggregate diameter. The manufacturing method of the present invention described above can be efficiently produced: zp This paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm) ΓZΓ ----- 536551 A7 B7_ V. Description of the invention (12 ) The half-width of the maximum frequency Stox-equivalent particle size and the maximum frequency Stox-equivalent particle size of the aggregate Stox-equivalent particle size distribution of the aggregate obtained by centrifugal precipitation method with an average particle size of less than 25 nm. The ratio 値 'of Di / 2 is the ratio D of Di / 2 / Dmd is 0. 6 or less ..., the ratio of the volume 75% diameter to the "mod" D 7 5 / Dm0d is 1 · 3 or less, small particle size, small aggregate diameter and extremely concentrated aggregate diameter distribution, and has a small size Carbon black of aggregate diameter material. In addition, carbon black having an average particle diameter of 20 nm or less which can increase the P v C blackness can be easily produced. In addition, according to the manufacturing method of the present invention, a particle diameter of 5 to 25 nm, more preferably 8 to 17 nm, N2SA is 100 to 700 m2 / g, more preferably 120 to 700 m2 / g, and cDBP is 40 to 110cc / 100g, more preferably 50 to 80cc / g,
Dm〇d爲 1 〇 〜7 0 nm,更佳爲 2 0 〜5 0 nm,D1/2 爲 10〜50nm,更佳爲10〜30nm,PVC黑度爲 3〜35,更佳爲5〜35,分散指數爲1〜200,更 佳爲10〜150之碳黑。 經濟部中央標準局員工消費合作社印裝 (請先聞讀背面之注意事項再填寫本頁) 依以上說明之本發明的方法,可製得平均粒徑1 3 5 n m以下,Dm〇d爲8 0 nm以下,Di/2〆 Dm〇d之比値爲 0 · 6以下之熔爐黑。熔爐黑係指以熔爐法所製得之碳黑 。所製得之熔爐黑爲一在粒徑、聚集體徑及其分布皆可發 揮極高黑度之物質。此外,以熔爐法所製得之熔爐黑因具 有上述特點,故可以迴避管道法所產生之問題,而極適合 於工業上使用。Dm〇d is 10 to 70 nm, more preferably 20 to 50 nm, D1 / 2 is 10 to 50 nm, more preferably 10 to 30 nm, PVC blackness is 3 to 35, more preferably 5 to 35 Carbon black with a dispersion index of 1 to 200, more preferably 10 to 150. Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs (please read the precautions on the back before filling this page) According to the method of the present invention described above, the average particle size can be made below 13 nm and DmOd is Furnace black with a ratio of Di / 2〆Dm0d below 0 nm and below 0.6. Furnace black refers to carbon black produced by the furnace method. The obtained furnace black is a substance which can exhibit extremely high blackness in particle size, aggregate diameter and distribution. In addition, the furnace black produced by the furnace method has the above characteristics, so it can avoid the problems caused by the pipe method, and is very suitable for industrial use.
又,因其爲平均粒徑小於14nm,N2SA/SEM 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) .45 - 536551 A7 B7 五、發明説明幻) . 比表面積之比大於1 · 3,CDBP爲50CC/100 g之碳黑,故黑度及分散性可同時提昇,又其安全性亦極 爲優良,且因其爲熔爐黑故可迴避管道法所產生之卩題。 在調製含有本發明的碳黑之塗料組成物、樹脂組-成物 、橡膠組成物時,可以發揮出適用於該用途之特性。如以 上說明之本發明的碳黑在稀釋劑中具有極佳之分散性且具 有極高之黑度,依此製得之各種組成物可具有極佳之特性 〇 又,本發明之碳黑在將ρ Η値設定在一特定範圍時, 可得到耐磨耗性極爲優良之橡膠組成物,及極不易劣化之 樹脂組成物,或可使水性塗料組成物具有防止凝集之作用 。如前敘述般,在添加入各種稀釋劑中即可得到含有優良 碳黑之組成物的本發明之碳黑,爲目前爲止皆未存在之新 穎物質,而此一新穎碳黑可由前述之製造方法簡單製得。 經濟部中央標準局員工消费合作社印装 (請先閲讀背面之注意事項再填寫本頁) 欲製得本發明之塗料組成物、本發明之樹脂組成物、 本發明之橡膠組成物及本發明之油墨組成物,除必須含有 本發明之碳黑以外,其他皆可以採用公知之方法調製所需 要的組成物。 欲調製含有本發明碳黑之樹脂組成物時,可適用之樹 脂並沒有特別之限定,例如各種熱可塑樹脂或熱硬化性樹 指、或此些樹脂之混合物或可添加塡充物等各種添加物。 一般可用於調製樹脂組成物之物質,皆可配合用途作適當 之選擇。 此些樹脂可添加本發明之化合物,必要時可以予以混 本紙張尺度適用中國國家標準(CNS) Α4規格(210X297公釐) .46- 536551 A7 _B7__ 五、發明説明(44 ) . * 練。此時,橡膠混練機爲一般常使用之機器,其例如批料 式開放型之滾軸混練機,批料式封閉型之漢式混練機,連 續螺旋式之單軸混練押出機、二軸混練押出機,連Ϊ旋轉 式之單軸混練押出機、二軸混練押-出機等等。碳黑之--含量 可以採用公知之技術予以測定,一般以1〜6 0重量%爲 佳。 欲調製含有本發明碳黑之塗料組成物時,可適用爲漆 之塗料並沒有特別之限定,例如可適用於各種油性塗料、 酒精塗料、合成樹脂塗料、水性塗料之物質皆可。且不限 定爲特定目的之塗料,例如油漆、油性瓷漆、苯酚樹脂或 馬來酸樹脂、醇酸樹脂塗料、尿素樹脂塗料、酒精塗料、 硝基漆、乙烯樹脂塗料、丙烯樹脂塗料、聚酯樹脂塗料、 環氧樹脂塗料、聚尿烷樹脂塗料、四硫化樹脂塗料、乳液 樹脂塗料、水性樹脂塗料等皆適用。 經濟部中央標準局員工消費合作社印裝 (請先聞讀背面之注意事項再填寫本頁) 本發明之碳黑如上述般,特別是在調製水性塗料組成 物時具有優異的防止凝集之效果,因此用於調製乳液塗料 、水溶性樹脂塗料或水性樹脂塗料時,可發揮出特別顯著 之特性。 碳黑含量可以採用公知之技術予以測定,一般以 0.1〜10重量%爲佳。 欲調製含有本發明碳黑之橡膠組成物時,可將本發明 之碳黑添加入一種以上之天然橡膠或合成橡膠中即可。此 時添加量一般以對1 0 0份橡膠添加3 0〜1 5 0份碳黑 爲佳。依此方法也可以形成損失係數或發熱量較小的橡膠 本紙張尺度適用中國國家標準(CNS ) Α4規格(210X297公釐) -47 - 536551 A7 · B7 五、發明説明(45 ) 〇 此時所使用之橡膠成分並沒有特別之限定,例如合成 橡膠之苯乙烯丁二烯橡膠、丁二烯橡膠、異戊二烯ί膠、 氯丁二烯橡膠、硝基丁二烯橡膠、異-丁基異丁二烯橡_膠、 乙烯丙烯橡膠、聚矽氧烷橡膠、氟橡膠、氯基磺化聚乙烯 、氯化聚乙烯、多硫化橡膠、尿烷橡膠、丙烯橡膠、環氧 氯乙烯橡膠、丙烯氧化物橡膠、乙烯·醋酸乙酯共聚物、 液狀橡膠、聚烷硫化物、亞硝基橡膠等,其他如天然橡膠 ,或其之各種混合物皆可以使用。又,必要時可添加各種 添加劑。 上述橡膠成分在添加本發明之碳黑後經混練形成橡膠 組成物。混練機可使用一般之橡膠混練機,例如滾軸混練 機、漢式混練機、連續螺旋式或連續旋轉式之單軸混練押 出機、二軸混練押出機。 經濟部中央樣準局貝工消費合作社印裝 (锖先閲讀背面之注意事項再填寫本頁) 欲調製本發明之油墨組成物時,除需使用本發明之碳 黑以外並沒有其他特別之限定^例如可添加入以往所熟知 之各種漆、溶劑而予以充分分散。本發明之碳黑特別適用 於水性油墨組成物而具有優良之效果。例如,漆之鹼可溶 性樹脂、水溶膠型樹脂等各種水溶性漆等分散於水性溶煤 之方法皆可以使用公知之方法進行。 分散方法並沒有特別規定,可使用各種公知之方法或 添加各種添加劑方式進行。 但,如上所述,要製得小粒子之碳黑,以高溫下進 行碳黑之生成反應爲佳。但欲製得此一粒子必須有一種可 本纸張尺度適用中國國家橾準(CNS ) A4规格(210X297公釐) Γ48 536551 A7 B7__ 五、發明説明批) 耐得住碳黑生成反應所產生之氧化性環境、及通過高流速 之燃燒氣流等問題之製造爐方可。以下,將提供一種可解 決此一問題之於將碳化氫原料導入高溫氣流以生成ί黑時 ,可使原料油導入區域爲高溫化,--且-在高溫下具有優-良機 械性強度之爐材質所構成之碳黑製造爐,並對此一可有效 率地製造小粒徑且具有高濃度之製造爐作一說明。 本發明者未達上述之目的經過深入之檢討後,其結果 得知,在碳黑製造爐中之一部份若使用一特定之材質時, 即可解決上述之問題,因而完成了本發明。即,本發明爲 ,在將碳化氫原料導入高溫氣流以製造碳黑過程中,係使 用一種至少一部份爐壁爲氧化鎂·鉻系耐火物所構成之爐 以生產碳黑的碳黑之製造方法,及與高溫氣流接觸之部位 中至少有一部份由氧化鎂·鉻系耐火物所構成之製造爐。 本發明之製造爐係爐壁中至少一部份由氧化鎂·鉻系耐 火物所構成之爐。爐壁較佳爲,與高溫氣流接觸之一部份 或全部爲氧化鎂•鉻系耐火物所耩成。爐壁中該部分之氧化 鎂•鉻系耐火物之較佳實施狀態爲,例如以氧化鎂·鉻系磚 經濟部中央標準局員工消費合作社印製 (請先閲讀背面之注意事項再填寫本頁) 塊鋪滿於內壁上。當然也可以以灰漿方式塗布於該部位上 〇 其中,氧化鎂•鉻系耐火物爲一種改良鉻質耐火物與氧 化鎂質耐火物之一種耐火物,除可耐較高溫外也具有優良 的耐爐渣或溶鋼的耐侵蝕性,因此爲一種公知之製鋼用熔 爐之耐火物,其使用溫度可達1 6 5 0 °C。又,製造碳黑 時,必須具有與高溫、超高速氣體接觸之嚴苛條件下之耐 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -49- " " 536551 A7 B7 五、發明説明W ) 久性。此外,爐形狀之各種參數係爲控制所製得之碳黑的 各種特性,故碳黑之製造爐必須加工爲複雜且精密之形狀 〇 本發明者們經過深入硏究結果一得知此氧化鎂·鉻系耐 火物在超高溫之碳黑製造環境下,爲一種具有超耐剝落性 及超高溫下之優良機械性強度,故可滿足在以超高溫反應 製造碳黑時所使用製造爐之爐材料的需求,而爲一種極優 良之爐材料。 氧化鎂、鉻系耐火物其原料係使用氧化鎂及鉻鐵礦石 ,一般氧化鎂爲5 0%以上之物質稱爲鎂鉻磚,未達5 0 %之物質稱爲鉻鎂磚,氧化鎂較多時其耐熱性較高,但耐 剝落性則較差。鉻鎂磚之熔融溫度爲2 3 0 0 °C左右,其 安全溫度爲熔融溫度之1 0 0〜2 0 0 °C以下,也可以超 過2 0 0 °C之溫度條件使用,因此較佳爲熔融溫度 2 3 0 0 °C以上且提高耐熱性、耐剝落性之鉻鎂磚。 因此氧化鎂•鉻系耐火物之~組成爲MgO 30〜95 重量% ,C r 2〇3 3〜40重量%之範圍,較佳爲 經濟部中央標準局員工消費合作社印製 (請先閲讀背面之注意Ϋ項再填寫本頁)In addition, because it has an average particle size of less than 14nm, the paper size of N2SA / SEM applies the Chinese National Standard (CNS) A4 specification (210X297 mm). 45-536551 A7 B7 V. Description of the invention) The specific surface area ratio is greater than 1 · 3, CDBP is 50CC / 100 g carbon black, so the blackness and dispersibility can be improved at the same time, and its safety is also very good, and because it is a furnace black, it can avoid the problems caused by the pipeline method. When preparing a coating composition, a resin group composition, and a rubber composition containing the carbon black of the present invention, characteristics suitable for the application can be exhibited. As described above, the carbon black of the present invention has excellent dispersibility in a diluent and has a very high degree of blackness. Various compositions prepared therefrom can have excellent characteristics. Moreover, the carbon black of the present invention is When ρ Η 値 is set within a specific range, a rubber composition having excellent abrasion resistance and a resin composition which is not easily deteriorated can be obtained, or the water-based coating composition can have an effect of preventing aggregation. As mentioned above, the carbon black of the present invention containing a composition containing excellent carbon black can be obtained by adding various diluents, which is a novel substance which has not existed so far, and this novel carbon black can be produced by the aforementioned manufacturing method Made simply. Printed by the Consumers' Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs (please read the precautions on the back before filling out this page) To obtain the coating composition of the present invention, the resin composition of the present invention, the rubber composition of the present invention, and the Except that the ink composition must contain the carbon black of the present invention, the required composition can be prepared by a known method. When a resin composition containing the carbon black of the present invention is to be prepared, the applicable resin is not particularly limited, such as various thermoplastic resins or thermosetting tree fingers, a mixture of these resins, or various additives such as fillers. Thing. Substances that are generally used for the preparation of resin compositions can be appropriately selected depending on the application. These resins can be added with the compounds of the present invention, and if necessary, they can be mixed. The paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm). 46- 536551 A7 _B7__ V. Description of the invention (44). * Practice. At this time, the rubber kneading machine is a commonly used machine, such as a batch type open type roller kneading machine, a batch type closed type Chinese kneading machine, a continuous spiral single shaft kneading extruder, and a two-axis kneading machine. Extruder, flail rotary single-axis mixing extruder, two-axis mixing extruder-extruder, etc. The content of carbon black can be determined by a known technique, and generally it is preferably 1 to 60% by weight. When a coating composition containing the carbon black of the present invention is to be prepared, the coating which can be used as a paint is not particularly limited, and for example, it can be applied to various oil-based coatings, alcohol coatings, synthetic resin coatings, and water-based coatings. And is not limited to a specific purpose coating, such as paint, oily enamel, phenol resin or maleic resin, alkyd resin coating, urea resin coating, alcohol coating, nitro paint, vinyl resin coating, acrylic resin coating, polyester resin Coatings, epoxy resin coatings, polyurethane resin coatings, tetrasulfide resin coatings, emulsion resin coatings, water-based resin coatings, etc. are applicable. Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs (please read the precautions on the back before filling out this page) The carbon black of the present invention is as described above, especially when it is used to prepare water-based coating compositions. Therefore, when used in the preparation of emulsion paints, water-soluble resin paints or water-based resin paints, it can exhibit particularly remarkable characteristics. The carbon black content can be measured by a known technique, and is generally preferably 0.1 to 10% by weight. When a rubber composition containing the carbon black of the present invention is to be prepared, the carbon black of the present invention may be added to more than one natural rubber or synthetic rubber. At this time, it is generally better to add 30 to 150 parts of carbon black to 100 parts of rubber. According to this method, it is also possible to form a rubber with a small loss coefficient or a small amount of heat. The paper size is applicable to the Chinese National Standard (CNS) A4 specification (210X297 mm) -47-536551 A7 · B7 V. Description of the invention (45) The rubber components used are not particularly limited, such as styrene butadiene rubber, butadiene rubber, isoprene rubber, chloroprene rubber, nitrobutadiene rubber, iso-butyl rubber, etc. Isoprene rubber, ethylene propylene rubber, polysiloxane rubber, fluorine rubber, chlorosulfonated polyethylene, chlorinated polyethylene, polysulfide rubber, urethane rubber, acrylic rubber, epoxy vinyl chloride rubber, acrylic Oxide rubber, ethylene-ethyl acetate copolymer, liquid rubber, polyalkylene sulfide, nitroso rubber, etc., and others such as natural rubber or various mixtures thereof can be used. Various additives may be added if necessary. The above-mentioned rubber component is kneaded after adding the carbon black of the present invention to form a rubber composition. The kneading machine can be a general rubber kneading machine, such as a roller kneading machine, a Chinese-style kneading machine, a continuous spiral or continuous rotating single-shaft kneading extruder, and a two-axis kneading extruder. Printed by the Central Laboratories of the Ministry of Economic Affairs, Shellfish Consumer Cooperatives (锖 Please read the precautions on the back before filling out this page) When preparing the ink composition of the present invention, there is no special limitation other than the use of the carbon black of the present invention. ^ For example, various paints and solvents well-known in the past can be added and dispersed sufficiently. The carbon black of the present invention is particularly suitable for an aqueous ink composition and has excellent effects. For example, a method of dispersing various water-soluble paints such as alkali-soluble resins such as lacquer-based resins and hydrosol-type resins in water-soluble coal can be performed by a known method. The dispersion method is not particularly limited, and it can be carried out by using various known methods or adding various additives. However, as described above, to produce carbon black with small particles, it is preferable to perform the carbon black formation reaction at a high temperature. However, in order to obtain this particle, there must be a paper that can be used in accordance with the Chinese National Standard (CNS) A4 specification (210X297 mm). Γ48 536551 A7 B7__ 5. The invention is approved to be resistant to the carbon black generation reaction. Oxidative environment and manufacturing furnaces that pass the high flow rate of combustion air flow. In the following, a problem that can solve this problem is to increase the introduction area of the raw material oil when the hydrocarbon raw material is introduced into a high-temperature gas stream to produce black, and it has excellent mechanical strength at high temperatures. A carbon black manufacturing furnace composed of furnace materials will be described, and a manufacturing furnace capable of efficiently manufacturing a small particle size and high concentration will be described. After the inventors failed to achieve the above-mentioned object and conducted an in-depth review, it was found that if a specific material is used in a part of the carbon black manufacturing furnace, the above problems can be solved, and the present invention has been completed. That is, in the present invention, in the process of producing carbon black by introducing a hydrocarbon raw material into a high-temperature gas stream, a furnace composed of at least a part of a furnace wall made of magnesium oxide and chromium refractory is used to produce carbon black. A manufacturing method and a manufacturing furnace in which at least a part of a part in contact with a high-temperature air flow is made of a magnesium oxide and chromium-based refractory. The furnace of the present invention is a furnace composed of at least a part of a furnace wall made of a magnesium oxide and chromium refractory. It is preferable that a part or all of the furnace wall which is in contact with the high-temperature air flow is formed of a magnesium oxide and chromium-based refractory. The preferred implementation status of the magnesium oxide and chromium-based refractory in this part of the furnace wall is, for example, printed by the staff consumer cooperative of the Central Standards Bureau of the Ministry of Economic Affairs of the magnesium oxide and chromium-based bricks (please read the precautions on the back before filling this page) ) The blocks are spread over the inner wall. Of course, it can also be applied to this part by mortar. Among them, magnesium oxide and chromium refractory is an improved refractory of chrome refractory and magnesia refractory, which has excellent resistance in addition to higher temperature. The corrosion resistance of slag or molten steel is a well-known refractory for steelmaking furnaces, and its service temperature can reach 1650 ° C. In addition, when manufacturing carbon black, it must be resistant to severe conditions in contact with high temperature and ultra-high-speed gas. The paper size is applicable to China National Standard (CNS) A4 (210X297 mm) -49- " " 536551 A7 B7 5. Description of the invention W) Persistence. In addition, the various parameters of the furnace shape are to control the various characteristics of the carbon black produced. Therefore, the furnace for manufacturing the carbon black must be processed into a complex and precise shape. The inventors learned that the magnesium oxide was obtained after thorough research. · Chromium refractory is a kind of excellent mechanical strength under ultra-high temperature under the environment of carbon black manufacturing, so it can meet the furnace used in manufacturing carbon black by ultra-high temperature reaction. Material requirements, and is an excellent furnace material. Magnesium oxide and chromium-based refractories are made of magnesium oxide and chrome iron ore. Generally, materials with more than 50% of magnesium oxide are called magnesia-chrome bricks, and materials with less than 50% are called chrome-magnesia bricks. When it is more, its heat resistance is higher, but its peel resistance is poor. The melting temperature of chrome-magnesia brick is about 230 ° C, and its safe temperature is below 100 ~ 2 0 ° C of the melting temperature, and it can also be used in a temperature condition exceeding 200 ° C, so it is preferred Chrome-magnesia bricks with melting temperature above 2 300 ° C and improved heat resistance and spalling resistance. Therefore, the composition of MgO · Cr series refractory is 30 ~ 95% by weight of MgO and 3 ~ 40% by weight of Cr203, preferably printed by the Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs (please read the back first) (Please note this item and then fill out this page)
Mg〇 55〜80重量% ,Cr2〇3 5〜30重量% 之範圍。其他也可含有例如?62〇3,厶12〇3’〇8〇 等。 又,組成之組合狀態可分爲螺旋狀、半螺旋狀、直線 狀等方式,且可依使用條件,操作條件等改變。 又可以導入碳化氫原料以進行熱分解反應將氣體溫度 降低,將導入部位之還原環境以後之爐壁舖設以高氧化銘 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -50 · 536551 A7 B7 五、發明説明鲊) 物質作相對應處理。 上述之目標,可以下述之說明予以解決。即,製造爐 壁中至少一部份係由氧化鎂耐火物所形成之碳黑製爐。 爐壁中較佳爲,與高溫氣流接觸之·櫨壁全體或一部份-係爲 氧化鎂耐火物所構成。爐壁中該部分爐壁之氧化鎂耐火物 之型態爲例如以氧化鎂磚舖設於爐壁之方法。當然,以不 定型氧化鎂磚作爲該部分之內壁的方式也是本發明實施的 範圍。 又,使用氧化鎂系耐火物,因爲使其得到較大的熱膨 脹率,常會使得耐剝落性較一般性耐火物爲差,但本發明 者們將爐內壁之氧化鎂耐火物設定爲3 0〜5 Omm時, 則可降低因剝落所產生之龜裂,而發現一種適用於碳黑製 造爐之氧化鎂耐火物。 經濟部中央標準局員工消費合作社印装 (請先閲讀背面之注意事項再填寫本頁) 又,製造爐運轉時,於升溫:降溫及運轉中之溫度變 化時,升溫速度及/或降溫速度以8 0°C/h以上爲佳。 本發明者發現,特別是在低溫至高溫全區域中之升降溫速 度(升溫速度或降溫速度)於8 0°C/h以下運轉時,可 防止氧化鎂之機械性強度之劣化。 又,製造爐在運轉時,於800〜1 30 0 °C區域中 ,爐溫之升溫速度及/或降溫速度以3 0°C/h以下爲佳 。特別是於氧化鎂之脆性/塑性移轉點之可使機械性劣化 之800 °C〜1 300 °C區域中升溫速度於30°C/h以 下運轉時可防止機械性強度之劣化,進而可大幅延長爐之 壽命。 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -51 - 536551 A7 B7 _ 五、發明説明09 ) · 如上所述般,熔爐式製造爐中,使反應溫度上升即可 使碳黑之品質及生產性提高之情形中,因製造爐之耐火溫 度或耐剝裂性皆具有一定之限度,因此需以反應條_ί¥予以 設限。即,最高溫度部位中舖設作·爲內部耐火材之氧-化鋁 系(高氧化鋁系,或超高氧化鋁系)耐火材時,若接觸耐 火溫度(約1 8 0 0 t )以上之高溫流時會在短期間下因 熔損或剝裂而產生耐火物脫落之現象,而產生無法進行作 業之問題。 又,其他超高溫耐火物例如氧化鎂等公知耐火物,其 中氧化鎂具有2 8 0 0 °C之高融點,且可耐極高之溫度, 但其熱膨脹速率極大且耐剝裂性亦較以往耐火物差,故對 於設計極爲複雜之工業爐而言尙未達到實用化之階段。因 此若作爲碳黑爐使用時將因耐剝裂性、耐熱強度等必要特 性不足,而使得損傷極爲激烈,而難以實用化。 經濟部中央標準局貝工消費合作社印製 (請先閲讀背面之注意事項再填寫本頁) 相對於此超高溫耐火物之問題,則有提出使用添加各 種添加物以纖氧化鎂或氧化鉻等基材之耐剝裂性提高之方 法,而本發明者們經檢討結果,得知除基材本身耐火度降 低以外,在長時間運轉下時因添加物飛散使得耐剝裂性降 低,而造成極不易維持碳黑製造爐本身之特性。 其他例如有考慮使用以高純度氧化鎂或氧化锆等超高 溫耐火物爲原料之磚,在考慮熱應力產生量最小之情形以 小比例構築爐之方法,但此方式則會因磚塊本身之擠壓使 得磚塊脫落進而造成爐壽命減短,對於構築爐或修補時之 作業面或經濟面之負擔增加許多,而難以實用化。 本纸張尺度適用中國國家標準(CNS ) A4規格(210Χ297公釐) -52- 536551 A7 B7___ 五、發明説明feo ) . 以上所說明之本發明,乃爲解決上述問題之發明,即 本發明爲提供一種其在高溫氣流中導入碳化氫原料生成碳 黑之時,可使原料由導入區域高溫化,且爲一種於ΐί溫下 可保持耐熱性或形狀維持性之由優·良·爐材質所構成之眉黑 製造爐。 爲達到上述之目的,本發明人經過深入之硏究結果, 得知使用碳黑中至少一部份經由鑄模加工之耐火材,可解 決上述之問題進而達到以下說明之發明內容。 即,如以下所說明般,在將碳化氫原料導入高溫氣流 中以製造碳黑時,爐壁中至少一部份係由鑄模材料所構成 之製造爐,及以該製造爐進行碳黑生成反應爲特徵之碳黑 之製造方法。 其中,此處所稱之鑄模材料係指氧化鎂、氧化鉻、氧 化鋁等高融點之耐火物之單體或其顆粒經由混和所得之乾 燥粉末,又,鑄模加工係將鑄模材料以氣動式鑄模或震動 式鑄模方式製得。 經濟部中央標準局員工消費合作社印製 (請先閲讀背面之注意事項再填寫本頁) 以下將說明本發明之內容,製造爐係爲一種爐壁中至 少一部份由鑄模材料所構成之爐。爐壁中較佳爲與高溫氣 流接觸之爐壁部分全體,或一部份爲經鑄模加工之耐火物 。爐壁中經鑄模加工之耐火物之形態例如,將氧化鎂、氧 化鉻、氧化鋁等高融點之耐火物於爐壁內部進行鑄模加工 所得之物等。鑄模材料以由氧化鎂、氧化鉻、氧化鋁中至 少一種爲主成分者爲佳。其中又以融點較高之氧化鎂所得 之鑄模材料最耐高溫,而適合作爲碳黑之高溫製造爐之材 本紙張尺度適用中國國家標準(CNS ) Α4規格(210Χ297公釐) -53 - 536551 A7 B7 五、發明説明(51 ) 料。 又,上記所舉之市販之鑄模材料以外,其他如鎂化鉻 耐火物、鉻化鎂耐火物之鎂·鉻系耐火材料,皆可¥爲鑄 模材料使用。 ……一 製造碳黑時,急需一種在與高溫且爲超高速氣體接觸 之苛刻條件下之耐久性。此外,爐形狀之各種參數係爲控 制碳黑各種特性之重要指標,故可對碳黑製造爐作複雜且 精密之形狀加工。 本發明·者們經深入之檢討,在使用此一鑄模材料進行 鑄模加工可使在超高溫製造碳黑之製造條件下,因其兼具 有優良之形狀維持性、及耐熱性之特點,故可滿足作爲在 超高溫反應下製得小粒徑碳黑之製造爐爐材之特點,及施 工之特性,因此爲一種極爲優良之爐材及施工之方法。 經濟部中央標準局員工消費合作社印製 (請先閲讀背面之注意事項再填寫本頁) 作爲鑄模材料之耐火物,若其純度越高‘則耐熱性越高 ,但耐剝裂性越差。但本發明之製造爐中即使該剝裂係因 鑄模材料龜裂所產生之現象,但因其斷裂面爲粗造面故並 不會有脫落現象產生。因此在滿足所要求之特性下以純度 越高之鑄模材料進行鑄模加工越佳。 又,一般上記鑄模材料多僅在爐內壁之面於爐升溫時 燒結,但背面未燒結狀態下進行使用。此鑄模加工已知可 使用於溶解金屬用之誘導爐上,此點可能是因爲即使表面 之燒結鑄模材層因熱膨脹產生龜裂但仍可受到背面未燒結 之粉末鑄模材料將熔融物阻止之原因吧。但若使用溫度超 過約1 8 0 0 °C時,鑄模材料之龜裂幅度變大及變深,使 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) .54- 536551 A7 __B7 五、發明説明) (請先閲讀背面之注意Ϋ項再填寫本頁) 得背面未燒結鑄模材料之空隙變大,而使熔融物流出爐外 ’因此使用溫度以限制於1 8 ο 〇 r以下爲佳。相對於此 ’碳黑製造爐因不產生熔融物所以背面燒結狀態下《£可以 使用。 .. 鑄模材料若背面也燒結時,除會向厚度方向龜裂以外 ,也會以某一深度向施工層表面進行龜裂,因此若施工之 厚度在3 5〜5 Omm時,鑄模材料則不易產生脫落,所 以具有較高的形狀維持性。又,若厚度小於3 5mm時, 因破斷之鑄模材料所產生之鑲嵌面積較小故較可能脫落。 其他,若將上記之鑄模材料依一定深度(例如5〜 1 Omm左右)規劃溝槽(scoreline )時,則可設定龜裂 之位置,使得經鑄模施工之耐火材料不會形成小碎片,因 而具有高度之形狀維持性。或是將爐內壁面規劃出2〜5 m/m 之深度及 3 0 0 〜4 0 0mm><3 0 0 〜4 0 Omm 之四方形溝槽則更佳有利。 經濟部中央標準局員工消費合作社印製 以氧化鎂等高傳熱氯之耐火物對爐全體作鑄模加工時 ,其層之厚度顯著增加,使得爐本身變得極大而顯得不經 濟。因此,若僅以隔熱片或隔熱磚等低熱傳導率之耐火材 料進行鑄模加工而其外側作爐襯時,可使爐本身小型化。 爐內壁之舖設若以氧化鎂作鑄模加工,且次層以高氧 化鋁磚等耐火物作施工時,氧化鎂因會與氧化鋁反應而產 生低融點化合物使得氧化鎂之鑄模材料耐火度降低,因此 臨解溫度以1 5 0 0 °C以下,或氧化鎂之鑄模材料之次層 爲鎂鉻磚時,鎂鉻磚層與高氧化鋁層之臨界溫度以 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公嫠) -55 - 536551 A7 B7 _ 五、發明説明) 1 5 0 〇 °C以下爲佳。 又,鑄模材料之施工位置可爲爐全體之各部位’在第 2反應帶區域之碳化氫原料導入區域及第3反應帶ΐ域之 進行碳化氫原料之熱分解反應時會使氣體溫度降低形成還 原環境等因素下,此部份之爐內壁以舖設以往之高氧化鋁 磚等耐火物爲佳。 但如上述般,因希望碳化氫原料導入部分之燃燒氣體 流速增快,故以達到此一狀態下之製造爐爲目前所希望的 目的。以下所說明之發明,即爲解決在此製造爐在壓力損 失及裝置損傷之下也可使原料碳化氫導入部分之燃燒氣體 流速達到0 . 8〜1馬赫之目標。 本發明者們爲使液狀碳化氫原料導入位置之燃燒氣體 流速增快,經過種種深入之檢討結果,進而發現可利用導 入碳化氫原料時之噴嘴作改進。* 經濟部中央標準局員工消費合作社印製 (請先閲讀背面之注意事項再填寫本頁) 導入碳化氫原料時之噴嘴,係位於第2反應帶區域中 以導入碳黑原料之碳化氫氣體於燃燒氣體中之目的下所設 置的。一般多爲圓筒狀且前端具有適合作爲噴出碳化氫原 料用之尖形噴嘴。又,插入爐內時,以套有耐高溫燃燒氣 體之冷卻構造之套管爲佳。 通常,爐內氣體依爐軸方向之流速,係爲將燃燒氣體 之實際流量除以測定位置的熔爐截面面積即可測得。 本發明人經過硏究得到若碳化氫原料導入噴嘴之直徑 對噴嘴插入位置之爐截面積爲大時,可使碳化氫原料噴嘴 插入位置之截面積因碳化氫原料噴嘴本身而造成大幅減少 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) .56 - 536551 A7 B7 五、發明説明) ,進而使通過噴嘴前部之燃燒氣體之流動速度加速至 〇 . 8至1馬赫。 即,以下所說明之本發明,係使用由含氧氣體ΙΪ燃料 經混合燃燒所得之高溫燃燒氣體流·所形成之第1反應/帶區 域與,其後將所得高溫燃燒氣流與碳化氫原料混合生成碳 黑之具有阻氣管部之第2反應帶區域與,位於第2反應帶 區域下流使反應停止之第3反應帶區域所構成之製造爐以 製造碳黑之方法中,於第2個反應帶區域中設置1個或數 個導入碳化氫原料之噴嘴,經由該噴嘴突出於爐內之設置 達到可以減少橫截面之流動面積之效果,使得碳化氫原料 導入部分之橫截面流動面積減少,進而使通過噴嘴前部之 燃燒氣體之流動速度加速至0 · 8至1馬赫之碳黑之製造 方法及裝置等。 經濟部中央標準局員工消費合作社印製 (請先閲讀背面之注意事項再填寫本頁) 以下所說明之本發明,即將碳化氫導入噴嘴部位之爐 斷面位置予以特定所得之物。即,經由1個或數個導入碳 化氫原料之噴嘴在可達到減少橫截面之流動面積之效果程 度時,可因該噴嘴突出於爐內之設置,使碳化氫原料導入 部分之燃燒氣體橫截面流動面積減少。 此點將以圖9進行說明。 圖9爲A — A之截面圖,圓圈所示部位爲,因B所示 碳化氫原料導入噴嘴之凸起使得截面流動面積(即爐截面 中燃燒氣體通過之部分的斜線A面積部分)實質減少,進 而增加通過碳化氫原料噴嘴前端之燃燒氣流之流動速度。 經由碳化氫原料導入噴嘴之凸出比例使截面面積減少而將 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) _ 57 · 536551 A7 B7____ 五、發明説明細) · 燃燒氣體之流動速度增加至所期望之程度’即’使通過噴 嘴前部之燃燒氣體之流動速度加速至〇·8至1馬赫,其 以爲將噴嘴凸出至使截面流動面積減少3 0%以上ί佳。 又,噴嘴凸出之比例係將截面·流-動面積減少3 0-¾以 上,較佳爲5 0%以上,更佳爲6 0%以上爲宜。 經過將碳化氫原料導入噴嘴之前端凸出於爐內之簡單 操作,可不需使用以往常使用之複雜的周邊設備即可簡單 地使燃燒氣流以超高速化方式將壓力損失予以降低,因而 具有極大之工業上意義。 又,原料導入噴嘴因具有冷卻套管等附加部分,因此 若一起凸出於爐內部時,也可使形成一體之爐截面達到某 、種程度之減少。 又,截面流動面積之減少率係,原料碳化氫導入噴嘴 部位之截面積除以含有碳化氫原料導入部分之爐截面積之 値。 經濟部中央標準局員工消費合作社印製 (請先閲讀背面之注意事項再填寫本頁) 例如,碳化氫原料導入噴嘴部位之爐直徑爲6 0 m m ,碳化氫原料導入噴嘴之數目爲2個,噴嘴之外徑爲6 0 mm,噴嘴前端插入爐內2 0mm,即此氣體通過部分之 橫截面即如圖9所示之內容。無噴嘴時,此部位之爐斷面 積約爲2827 mm2,因插入外徑60mm之噴嘴,使 得爐內約有1 6 5 9 mm2之部分被覆蓋,此部份實際可 供燃燒氣體通過之截面積爲1 1 7 7 mm2,即此部份佔 爐之截面積爲約4 1 . 6% 。 爐內燃燒氣體之流動速度係以燃燒氣體之實際流量除 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -58 - 536551 A7 B7 五、發明説明fee ) . 以截面流動面積所得之値。管道內之音速常因溫度或燃燒 氣體之組成不同而有所變化,假設燃燒氣體之溫度爲 1800°C時,其音速約爲913m/s。而第2ί應帶 區域之氣體的橫截面平均流速爲3··客Om/s時,&上述 碳化氫原料導入噴嘴之影響,使得此一部份之燃燒氣體的 流速增加爲2 · 4倍之約8 4 0 m/ s,約爲〇 · 9 2馬 赫。 如上所述,碳化氫原料導入部位以外之第2反應帶區 域之燃燒氣體流動速度爲一般速度之0 · 3 8馬赫左右, 因碳化氫原料導入噴嘴之作用,使得碳化氫原料噴霧導入 部位之流動速度可超過目前之0 · 4〜0 · 8馬赫,達到 無法想像之近乎1馬赫之速度。 因此一作用,使碳化氫原料在導入爐內之後即隨著燃 燒氣體高速流動,因燃燒氣體之霧化作用使得碳化氫原料 呈微細化,而可使碳化氫原料之蒸發及碳黑之生成反應更 快速進行,結果可得到粒徑及聚集體徑極小之碳黑。 經濟部中央標準局員工消費合作社印装 此一例示中,碳化氫原料導入之噴嘴數目爲2個,其 他例如管道直徑或碳化氫原料導入噴嘴之口徑不同之情形 下,也可針對具有各種口徑之爐再增減數個噴嘴即可達到 與上述相同之效果。 又,燃燒氣體之流速加速至近乎音速之部位,僅爲靠 近碳化氫原料噴嘴周邊之極短之區域內,故可使壓力損失 壓抑至最小之程度。此點可再比較因碳化氫原料之供給噴 嘴之凸起使燃燒氣體之流速增加至近乎1馬赫之情形與, -59- (請先閲讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 536551 A7 B7_ 五、發明説明色7 ) 不使噴嘴凸起而將第2反應帶區域全部之直徑減少並使燃 燒氣體之流速增加至1馬赫時對爐全體所造成之壓力損失 作比較以進行確認。但此二者之比較因需要其大之i間與 精力,故一般皆使用電腦對流動進-饪解析與比較。本^發明 之流動解析係使用差分法進行,並使用常用之市販流體解 析程式分析。 其他如,依本方法所產生燃燒氣體之運動能量對爐內 部之損害也僅限於噴嘴前端部位,因此即使長時間之運轉 也可維持低廉之設備維持費用。 經濟部中央標準局員工消費合作社印製 (請先閲讀背面之注意事項再填寫本頁) 適用於本發明之碳黑製造裝置,只要具有上述般可因 碳化氫原料導入裝置造成截面流動面積減少之裝置皆可, 特別是管道長度超過5 0 Omm時,可發揮出更佳之效果 。使用具有此一長度之製造爐時,若使碳化氫原料導入位 置之燃燒氣體流動速度提高至〇·8〜1·0馬赫時,可 製得具有極佳黑妒嫉分散度之碳黑。又,使用此一具有長 管道部位之製造爐時,可以解決以往公知的方法中爲尋求 碳化氫原料導入位置之高速化所造成的極大壓力之損失等 問題。 第3反應帶區域係爲使高溫反應氣體冷卻至1 〇 〇 〇 〜8 0 0 °C,而使用反應停止流體導入用噴嘴7以水進行 噴霧。經冷卻之碳黑可以捕集濾網袋等將氣體分離、回收 等一般公知之方法進行。 如前所述般,管道內壁面以平滑之狀態爲佳,又,管 道部入口之角度雖以4 5 °〜1 0 0 °爲佳,但受到高溫 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公嫠) 536551 A7 _B7_ 五、發明説明細) 且爲高速流動之燃燒氣體撞擊之部位應極難保持所期待之 形狀。 例如,管道部位之材質若使用高純度之氧化鋁或含 有氧化鋁及作爲高溫安定劑之氧化鉻或氧化鈣及鑭系-元素 氧化物之耐火材料,與1 8 0 0 °C以上之燃燒氣體接觸時 ,其縮小之部位因溫度或熱氣流產生之磨耗會產生極爲顯 著之損傷或變形,因此極難製造可維持適當形態之碳黑。 上述可耐1 8 0 0°C以上高溫之材料,一般以氧化鉻 或氧化鎂及氧化鎂•氧化鉻爲主成分之耐火材料爲最佳, 但使用此一材質即使在具有1 8 0 0 °C以上、內部氣體流 速到達1 0 Om/s以上時,也不能避免因爐表面產生之 剝璃所造成的爐壁減少之情形,因此要維持適當的反應爐 型態是一件極困難的事情。所以阻氣部之材質爲一種在製 造聚集體分布極爲集中之碳黑時所必須能抗高溫且與高速 氣流損傷之材質,而以往所知道之耐火材料皆不能滿足此 一要求,因此無法持續製造高品質之碳黑也是目前的一個 問題。 經濟部中央標準局員工消費合作社印製 (請先閲讀背面之注意Ϋ項再填寫本頁) 防止阻氣部損傷或變形之方法,例如特公昭4 4 一 3 1 9 2 6號公報或特開昭4 7 - 5 6 3號公報中所記載 使用外部具有冷煤之冷卻構造之金屬構造物作爲阻氣管之 方法。的確,使用具有強制冷卻構造之金屬構造物作爲阻 氣部,可大幅壓制爐壁之變薄而可適當維持阻氣管部之型 態,但對金屬構造體所構成之狹窄部外部進行冷卻時,卻 發現碳黑之聚集體之尺寸變大許多。此點可能是因爲低溫 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) · 61 . 536551 A7 B7_ 五、發明説明細) 金屬表面所產生之熱量變大,使碳黑生成之區域中之溫度 顯著降低,因此使由液相碳黑要固化、炭化之時間變長, 增加了碳黑間相互之衝擊凝集次數,而產生聚集作i更發 達之碳黑。 - 目前已知要控制碳黑之聚集體尺寸之方法例如可在碳 化氫原料中添加鉀等鹼金屬化合物以壓制其結構,但若用 於上述具有強制冷卻構造之金屬構造體所構成之阻器部時 ,必須添加大量之鹼金屬化合物,此點則會造成碳黑中所 含有之鹼金屬鹽等無機鹽不純物顯著增加,此點也應是碳 黑添加物之光學適性或分散狀態及電特性等劣化之原因。 具體而言,所添加之鹼金屬化合物之量若由2 〇 〇增 加至1 〇 〇 〇 %時,則其結果會造成碳黑中無機化合物中 之不純物含量增加2倍至1 0倍,而此一極高不純物含量 之碳黑常會造成分散性不良等不利於各種適性之問題,特 別是對低D B P吸油量之碳黑之影響更爲顯著,因此得知 對製造DBP吸油量爲80 c 6/1 Og以下之低吸油量 的碳黑極爲不適合。 經濟部中央標準局員工消費合作社印製 (請先閲讀背面之注意事項再填寫本頁) 另外,在1 8 0 0°C以上之燃燒氣體所產生之高速氣 流下,且必須保持一段可使碳黑形成之高速流動時間之製 造設備中,必須具有可將磨耗及變形之情形保持長期之較 低狀況,使碳黑生成區域中生成系統之溫度不均勻情形得 到抑制,且必須具有避免使全體溫度降低之特徵。 本發明者對上述問題經過深入之硏究,得知一種具有 特定阻氣管構造的碳黑製造裝置可解決上述之問題,進而 本纸張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -62· ~ 536551 A7 B7 五、發明説明feo ) (請先M讀背面之注意事項再填寫本頁) 達成本發明。即,如以下所說明般,本發明係使用一種包 含碳化氫原料導入位置之前段部分及其所連續設置之後段 部分所形成之阻氣管部位,且其中前段部位具有強ϊίΐ冷卻 構造,後段部分與前段部分之內徑差爲前段部分之5-0 % 以內之具有阻氣管構造之碳黑構造裝置,及以其所製造碳 黑之方法。 使用第1反應帶區域末端與第2反應帶區域接續部爲 錐型或急速縮小型,或兩者共用所組成之形狀而於第2帶 區域形成阻氣管之製造裝置時,可將其中之燃燒氣體予以 加速,如此除可加速至適合作爲碳黑之2 5 Om/s以上 (較佳爲3 0 〇m/s以上)之較高流速以外,也可在第 2反應帶區域中與碳化氫原料充分混合。此時,爲使在原 料油導入位置即可高速使碳化氫原料油反應,因此可將原 料油導入前之錐度縮小1 〇 °以上或使其成極縮狀態皆可 提高其混合性。 經濟部中央標準局員工消費合作社印裝 本發明之阻氣管部,爲一種包含碳化氫原料導入位置 之前段部分及其所連續設置之後段部分所形成,且其中前 段部位具有強制冷卻構造,後段部分與前段部分之內徑差 爲前段內徑部分之5 0%以內之裝置。又,阻氣管後段部 位與前段部位之內徑大小可爲較大或相等。如此,可使前 段部分具有強制冷卻構造之裝置更加重要。 前段部位之材質,較佳爲金屬。以其具有容易冷卻, 冷卻時可防止內壁破損或變形,且可保持內壁之平滑性, 所以可在阻氣管部內均勻進行碳黑生成反應,且可連續製 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) .03- 536551 A7 _B7__ 五、發明説明铷) . 得聚集體尺寸分布極爲集中之碳黑。 前段部位之冷卻方法並沒有限定,只要可防止阻氣管 部位內壁破損、變形及保持其平滑性者皆可。一般i如位 於狹窄部位外具有強制冷卻構造之-裝置,或具有具髖套管 構造之例如於高熱傳導率之金屬製套管構造之以液體、氣 體等冷煤流通於前段套管部位強制冷卻所得之裝置。 又,以具有套管等強制冷卻構造及,與狹窄部位接觸 之部位爲以耐熱溫度較高之金屬或無機化合物所形成之套 管所得之裝置爲佳。 前段部位之長度爲,由碳化氫原料導入位置至狹窄部 前段部位爲止,即阻氣管前段部位與後段部位之距離,較 佳爲30〜300mm,更佳爲50〜200mm。 又,前段部位再連接內徑差爲前段部位內徑之5 0% 以內,較佳爲3 0 %以內之後段部分。 後段部份以形成耐火材料之方式爲佳。更佳爲軟化點 爲1 8 0 0°C以上之耐火材料7後段部位之長度爲5 0 0 mm以上,更佳爲700mm以上。 經濟部中央標準局員工消費合作社印製 阻氣管部位中因與高速氣流、高溫燃燒氣體混合之碳 化氫急速氣化,氣化所得之碳化氫於數十mm之滯留距離 間與燃燒氣體完全混合而除達反應開始之充分溫度以外, 亦可使混合氣體之溫度急速減少。 經實際測定各反應部位之溫度,及對各溫度平衡狀態 作反應之解析得知,燃燒氣體之熱量大多被碳化氫原料之 昇溫及氣化所消耗,上述各條件中,碳化氫原料再導入高 -64· (請先閲讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 536551 A7 B7__ 五、發明説明㊃2 ) . 速氣流中後經由快速之氣化、混合,使混合氣體至冷卻爲 止之距離爲碳化氫原料導入位置起5 0〜1 0 Omm位置 後幾乎完全氣化完成。 > 另外也了解到在流速2 5 0 m-/…s以上之氣流1之混 合速度在及早便以氣化完畢,且與周圍高溫燃燒氣體混合 而使混合氣體全體之混合溫度降低2 0 0 °C以上。 經濟部中央標準局員工消費合作社印製 (請先閲讀背面之注意事項再填寫本頁) 本發明因阻氣管前段具有冷卻構造,因此可以防止阻 氣部之變形、損傷或維持高度之平滑性。另一方面,因具 有冷卻構造所以對以往所存在之問題點,例如因碳化氫原 料之昇溫、氣化後所產生之溫度降低所產生的碳黑凝聚情 形的增加,或對承受所導入之碳化氫原料在經由第1反應 帶區域昇溫、氣化後與導入之高溫燃燒氣體混合之溫度之 部位,皆可在具有冷卻構造之包含耐火材料的部分中提高 其耐久性。阻氣管部後段部分一般爲1 6 0 0 °C以下之反 應氣體之區域,所以可以使用例如矽含量較少之氧化鋁系 耐火材料,或氧化鋁•氧化鉻系等融點爲1 9 0 0 °C以上 之耐火材料,在抑制放熱下即可解決上述之問題。因此, 本發明將碳化氫原料導入位置至阻氣管部前段部分與後段 部分之接續部位爲止之距離設定爲0〜3 0 0mm,此係 認爲碳化氫原料之燃燒氣體在混合、氣化後溫度已達到降 低之程度,所以此一方式可以抑制聚集體尺寸之變大。 此一對1 8 0 0 °C以上之高溫氣體具有耐熱性及可抵 ,抗因高速氣流之亂流所產生之磨耗的裝置,即由加入一般 金屬之耐磨耗性所得之表面經由冷卻即可將耐熱溫度降至 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) · g5 _ 536551 A7 B7 五、發明説明匕) 8 0 0 °C以下之金屬構造體所構成之裝置,其較佳之設置 部分爲阻氣部篩孔面至碳化氫原料導入後之50〜100 mm左右。其後之區域則因因碳化氫原料所產生冷兩現象 所以使用1 8 0 0 °C之耐熱材料即可…,又此區域之氟獾溫 度並未顯著降低,故以表面溫度可耐8 0 0〜1 8 0 0°C 左右溫度之由高氧化鋁等耐火物所構成之不同材質(特性 )之製造設備爲佳,且此區域以設置於阻氣管後段部分爲 佳。 又阻氣管前段部分之材質,以材料表面可經由冷卻而 降低溫度,且可提高耐熱性者爲佳,強制冷卻構造材料並 不一定僅限制爲熱傳導率較高之金屬,爲抑制金屬表面材 料之磨耗,也可以被覆氧化鋁、矽等高耐熱性無機化合物 〇 經濟部中央標準局員工消費合作社印製 又,前述各方法中爲保持爐內溫度具有2 0 0 0 °C以 上之溫度時,判斷正確之爐內溫度爲極爲重要的。因爲爐 內溫度除與碳黑之品質具有直接之關係以外,若爐內溫度 過高超過爐壁之耐熱溫度時,會造成爐壁損傷而使作業成 爲不可能。 · 因此目前一般爐內之高溫度皆設定爲1 8 0 0°C左右 ,且一般係將熱電對直接插入爐內以測定氣體之溫度。 但,若爐內溫度超過1 8 0 0°C時,便無法直接將熱 電對插入爐內測定溫度。 超過1 8 0 0 °C時之測定方法,例如可以使用放射溫 度計、光溫度計等,但仍無法正確測得溫度。 -66- (請先閲讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS } A4規格(210X29*7公釐) 536551 A7 B7__-___ 五、發明説明如) 以下說明之發明係提供一種在保持爐內燃燒溫度爲 1 8 0 0 °C以上之高溫下可有效率的製得具有優良著色力 及橡膠補強性之碳黑的方法中,雖然爐壁內表面溫ΐ高於 爐壁材料之耐火溫度以上,但爲防·止_爐壁材質之損傷-所進 行之以往所不可能測定之爐內氣體溫度。 以下說明之發明係提供一種在保持爐內燃燒溫度爲 1 8 0 0 °C以上之高溫下可有效率的製得具有優良著色力 及橡膠補強性之碳黑的方法中,雖然爐壁內表面溫度高於 爐壁材料之耐火溫度以上,但爲防止爐壁材質因承受耐火 溫度以上所招至之損傷所進行之爐內氣體溫度。 本發明者們對上述問題經過深入之檢討,結果發現以 特定之方法即使爐內溫度在1 8 0 0 °C以上也可正確測定 爐內之溫度。即,以下所說明之發明係在使用熔爐法之碳 黑製造爐製造碳黑時,包含使用以埋設於爐壁內壁中之熱 電對測定爐內部之氣體溫度及/或推測爐壁之溫度等步驟 爲特徵之碳黑之製造方法。 ^ 經濟部中央標準局員工消費合作社印製 (請先閲讀背面之注意事項再填寫本頁) 本發明者們爲推定爐內溫度爲1 8 0 0°C以上時之正 確爐內溫度經過各種硏究結果,得知將熱電對埋入爐壁中 ,在由其所測定之溫度値判斷爐內之溫度之方法爲最正確 之方法。 只要是製造碳黑使用之製造爐皆適用本發明,具體而 言使用熔爐法之碳黑製造爐中,更適合測定爐內之溫度或 爐壁之溫度。 一般爐可因自然或強制性之外部冷卻方式向外部放熱 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 7〇γΖ~" 536551 A7 B7 五、發明説明(65 ) ,因此構成爐之爐材料內部產生溫度曲線,即使靠近爐內 壁之溫度到達1 8 0 0 °C之高溫時,爐壁內部之溫度也是 較此一溫度爲低,因此將熱電對埋入爐壁內部後即^在該 場所測定溫度。 -一 ^ 可測定之溫度一般分爲2種形式。一種爲耐火物之爐 內壁之壁面溫度,另一爲爐內中燃燒氣體之溫度。耐火物 之爐內壁溫度對耐火物之損傷極爲重要,爐內中燃燒氣體 之溫度則對所生成碳黑之品質具有決定性之要件。 本發明者們發現對上述2種類之溫度皆可由埋入爐壁 之熱電對推定其溫度。 首先,爐內壁之溫度可由傳熱計算方式推定,爐壁材 質之熱傳導率因爲已知數値,且受溫度變化而改變其値。 熱傳導計算之基礎式爲, Q=AA △丁 / L。 經濟部中央標準局員工消費合作社印製 (請先閲讀背面之注意事項再填寫本頁) 此即稱爲傅里葉計算式。其中Q爲單位時間之熱傳導 量,λ爲熱傳導率,A爲熱通過之面積,ΔΤ爲2點間之 溫度差,L爲2點間之距離。基本上係以此式做熱傳導之 計算,實際上因爐之形狀也是極爲複雜,所以熱傳導之方 式也爲3次方方式傳導,且因爐形狀之不同而使得熱傳導 之方式也有所不同。且爐壁材質之熱傳導率如前所述爲已 知且隨溫度而有所變化,因此以使用有限要素法作電腦模 擬方式對爐壁內部溫度測定以推定爐內壁面溫度之方法爲 本紙張尺度適用中國國家標準(CNS )八4規格(210X297公釐) 「68· 536551 A7 B7 五、發明説明) 較正確之方法。此時,應將爐形狀作正確之模塑並考慮到 熱傳導率之溫度依存性爲佳。此處所用之有限要素法爲一 般廣泛用於科學計算之方法。 … 其次有關爐內氣體溫度之推定-,-此方法也可以篮-用電 腦模擬方式進行。一般爐可因自然或強制性之外部冷卻方 式經由爐壁向外部放熱,使爐壁內溫度與爐內氣體溫度產 生溫度差。本發明者以電腦進行熱流體之解析,以計算爐 內壁溫度與爐內部氣體溫度之差。因而確定了以爐壁溫度 推定爐內氣體之溫度的方法。此一計算式中,皆將爐內氣 體對熱對流之傳導及爐內燃燒之火焰、氣體所產生之輻射 熱倂入考慮中。計算法中所使用之差分法也是一般科學計 算所使用之方法。 經濟部中央標準局員工消費合作社印製 (請先閲讀背面之注意事項再填寫本頁) 上述方法所進行之以爐內壁溫度測定爐內燃燒氣體溫 度之方法中,爲提高可信度,一般以於爐壁內設置2個以 上之熱電對爲佳。又,此時若依爐之軸線之法線方向設置 時,則可測定2點間之放熱量:此時熱電對之一端在不斷 線之範圍內以越靠近爐內壁者越佳。另一端則以設置至同 一耐火材料之低溫側。 如此,在可推定爐內壁溫度及爐內氣體溫度之下,便 可控制其溫度。 一般要得到2 0 0 0 °C以上溫度之高溫燃燒氣體時, 必須至少將空氣或碳化氫原料之一先行加熱,或使用助燃 氣體例如使用含氧較多之氣體。在控制燃燒氣體及爐內壁 溫度上,前者係以控制空氣及碳化氫燃料之預熱程度方式 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公H .09- 536551 A7 B7_ 五、發明説明备7 ) · 進行。即,若燃燒氣體及爐內壁溫度上升過高而欲使其降 溫時則降低預熱之程度,若欲將溫度提昇時,則提高預熱 之程度即可。又,後者所使用之含氧量較多之氣體€則以 控制氧含量及燃料之供給量方式進行/即,若燃燒氣體及 爐內壁溫度上升過高而欲使其降溫時則降低氧濃度及燃料 之供給量,若欲將溫度提昇時,則提高氧濃度及燃料之供 .給量。 如此,在不使爐內燃燒溫度損及爐壁材質且可保持最 高溫度之方式,可在不損及爐壁材質下有效率地製得著色 力及橡膠補強力皆優良之碳黑。 如以上所述,爲製得小粒徑之碳黑,首先必須於反應 部之阻氣管部中將碳化氫原料以噴霧方式加入高速氣流中 ,利用氣體之運動及熱能將液狀原料霧化,及使用反應部 內之亂流使之混合即可利用高溫燃燒氣體之熱能有效率地 進行碳黑之生成反應。 經濟部中央標準局員工消費合作社印製 (請先閲讀背面之注意事項再填寫本頁) 碳黑製造爐中之燃燒室可以爲各種不同種類,其材質 一般可爲高溫用不鏽鋼等高溫用金屬,一般而言,只要可 達1 7 0 0°C即可在碳黑製造之氧化環境中使用。 但超過1 7 0 0°C之溫度,對目前之碳黑製造裝置中 所使用之燃燒室而言,爲一種容易引起熔損、熱扭曲所產 生之燃燒室破損現象,因此爲一種極危險之溫度。 例如特公昭4 4 一 3 1 9 2 6號公報中即有記載耐火 材料中具有燃料孔及助燃氣體孔,且燃燒室中具有擴散燃 燒裝置之碳黑製造爐,但此種燃燒室之構造若超過耐火材 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) ~7〇1 ~~"" 536551 A7 £7_ 五、發明説明(68 ) . 料之耐熱溫度以上時則極難以使用。可耐2 0 0 0 °C以上 之耐熱材料(例如鉻氧系耐火材料、鎂鉻系耐火材料、氧 化鎂系耐火材料等),在碳黑製造爐之高氧化環境ί進行 升溫,降溫時所產生之溫度急遽變_化_問題,或燃料孔-及助 燃氣體孔爲耐火材料時因高速氣流之腐蝕所造成之耐火材 料破損等問題皆使得前述材料難以實用化。 以下說明之本發明,係以提供一種在以高溫氣體製造 碳黑之製法中,具有耐性之燃燒室及製造裝置爲目的。 本發明者對上述之問題經過重覆且深入之硏究,其結 果得知使用具有舞定構造之燃燒室以產生燃燒氣體時,可 製得一次粒徑較小、聚集體徑較小、聚集體分布範圍較小 且大聚集體系較少之具有優良特性之碳黑,其係依以下說 明而製得。 即,以下說明之發明係爲具有冷卻套管構造爲特徵之 碳黑製造用燃燒室,及使用其之碳黑的製造方法,及由燃 燒部、反應部、反應停止部所構成之製造裝置中,具有冷 卻套管構造之燃燒室之碳黑製造裝置等發明。 經濟部中央標準局員工消費合作社印製 (請先閲讀背面之注意事項再填寫本頁) 以下所說明之發明,係使用由燃燒部、反應部、反應 停止部所構成之製造裝置中,燃燒室爲特定構造之碳黑製 造裝置。燃燒部、反應部、反應停止部所構成之製造裝置 本身爲公知之裝置,因此可以公知之技術對其作適當之選 擇。例如由圖1所示之製造裝置所構成。 以下所說明之發明,係以燃燒室中具有冷卻套管構造 爲特徵。圖4即爲具有冷卻構造之燃燒室例的槪略圖。圖 I紙張尺度適用中國國家標準(CNS ) Α4規格(210X297公釐) -71 " 536551 A7 B7_ 五、發明説明各9 ) (請先閲讀背面之注意事項再填寫本頁) 中,21爲冷卻套管,22爲冷卻介質入口噴嘴,23爲 冷卻介質出口噴嘴,2 4爲霧化部,24 — 1爲凸起部, 24 — 2爲燃燒氣體噴霧孔,24 - 3爲助燃氣體^入孔 ,25爲凸緣,26爲0環,2 7··爲周定螺絲,2 8^爲霧 化器固定用簧片,29爲燃料導入孔,210爲燃料導入 凸緣,2 1 1爲助燃氣體導入噴嘴。 冷卻套管係設置於燃燒套管之燃燒氣體導入管外側之 圓筒形雙層構造,且該雙層構造內部連接有燃燒用霧化部 且燃燒用霧化部亦具有冷卻構造。 雙重管及霧化部之材質以使用具有良好導熱性之材質 爲佳。此處所稱具有良好導熱性材料係指熱傳導率爲 1 〇 0 kcal/m h r °C以上之材質,具體而言例如銅、銅 合金、鋁等。冷卻套管中面向爐內,具有高溫之部分可使 用其他之材料。冷卻套管爲一具有雙層構造、且具有如圖 所示般依箭頭方向流動之冷卻介質使燃燒室冷卻之構造。 經濟部中央標準局員工消費合作社印装 雙重管及霧化部若設置熱亀對等可檢測溫度之溫度檢 測計時,即可對燃燒室前端部之冷卻狀態確實掌握’而可 以安定地進行作業。且在掌握溫度下可將冷卻介質之量調 整至最適合作業之量。即,在爲得到較高溫度之下必須將 放熱量設定爲最小之前提下,可以最小冷卻介質量將作業 系統維持在高溫之一種方法。 一般使用一個燃燒室在低溫區域至高溫區域之進行運 轉是一件困難之工作,故多使用2個以上燃燒室以將溫度 升溫至高溫區域。此一態樣下,可使霧化器在各溫度區域 本紙張尺度適用中國國家標準(CNS )A4規格(210x297公釐) -ΐΐ· 536551 A7 B7 五、發明説明h ) 中與專用之霧化器作交換,此時,冷卻套管之外筒之內面 與霧化器外部有所接觸時可使熱交換更有效率地進行,使 其與高溫環境接觸之前端部分冷卻。接觸面若爲與i軸方 向爲平行之位置時,霧化器則不易·拔取。此係因冷肌套筒 外筒之內徑與霧化器部外徑之大小經過調節後,經由熱膨 脹使兩部分接觸所形成之構造下,若此接觸面爲凸起狀時 ,高溫狀態下也容易進行燃燒室之交換。又,此突起角度 爲6 0度以下時則不具任何問題。其中又以1度至1 0度 爲佳。 爲使霧化器與冷卻套管前端之突起部可以保持良好的 接觸,霧化器則使用固定用簧片固定。此一固定力只要可 具有如圖4所示簧片般之作動力時並不論其構成之方式爲 何。又凸緣部之墊片構造只要是具有與0環狀相同性質之 墊片皆可使用。例如,使用密封墊片之密封罐構造等皆爲 可保持密封性之構造。 經濟部中央標準局員工消費合作社印裝 有關可製得同時具有黑度與分散性之新穎有用之碳黑 及其製法,則如以上所說明之內容。但經過本發明者之檢 討得知,目前所存在之碳黑具有下列之問題。即,目前之 方法所製得之碳黑,其平均粒徑在1 4 nm以下之區域時 ,或平均粒徑在8〜1 3 n m左右之小粒徑時,粒徑與黑 度間之反比關係則會消失,因此即使使其小粒徑化但對樹 脂或塗料之之黑度則無任何影響,即無法得到一定程度以 上之黑度。 例如,本發明者們發現,在作爲透明之軟質P V C系 -73- (請先閲讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS ) A4規格(210 X 297公釐) 536551 A7 B7_ __ 五、發明説明(Π ) 著色劑與碳黑直接混合時之視覺上之比較’若同時爲壓縮 DBP吸油量爲7 Om 1/1 0 0 g之碳黑中’粒徑爲 l〇nm及 12nm、I3nm、15nm 間作比較時, 除1 5 nm與1 3 nm間之黑度具有較大之視覺感受-以外 ,其他如1 3 n m與1 2 n m及1 〇 n m間則完全無差別 〇 經濟部中央標準局員工消費合作社印製 (請先閲讀背面之注意事項再填寫本頁) 目前,有關除粒徑或聚集體徑以外對黑度可產生影響 者,亦有人提出可使碳黑之粒子表面附著官能基之方法。 其例如特公昭4 6 — 1 8 3 6 8號公報中即有揭示碳黑以 臭氧氧化以變將油墨系之黑度提高之記載。但以此賦予官 能基之方法所得之附於碳黑表面上的官能基,會吸附油墨 或塗料等較低分子量之漆所持有之官能基或極性原子部分 ,而在碳黑表面形成漆相使光之折射率產生變化,此爲固 化時爲防止碳黑之凝集而對光學之適性作一改善之方法, 但,溶媒中若溶有醇酸樹脂或三聚氰胺樹脂及苯酚樹脂等 極性極強之聚合性低分子成分之樹脂時僅對一部份之油墨 或塗料漆系具有效果,但若溶於由高分子聚合物所構成之 熱可塑樹脂時幾乎皆爲分散之情形,或使其分散於官能基 較少、極性較弱之例如丙烯酸樹脂或苯乙烯樹脂等所形成 之漆或礦物油系漆時,即使對其進行公知之氧化等表面處 理並賦予其官能基時亦不會對黑度產生影響。 本發明者們,對1 4 n m以下較小粒徑之粒子中有關 黑度之各種現象作解析,並對改善黑度作各種硏究結果得 知,小粒徑之碳黑中,原應發揮光學本來黑度之小粒徑碳 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公嫠) =74- 536551 A7 B7 五、發明説明(72 ) 黑在分散系中卻不能發揮之原因之一應爲隨著碳黑之粒徑 降低及比表面積增加使得碳黑表面之凝聚性顯著增加,而 使得碳黑不能充分分離,此一結果即可推論出碳黑ΐ度不 能充分發揮之原因。又,其改善之-方法可爲, -- 1 ·爲達成使碳黑表面之凝聚性降低之目的,而將表 面進行改質使其成爲即使具有較高比表面積下也不易凝集 之狀態。在經過種種檢討後發現此一凝聚性與單位表面積 之含氧揮發成分量具有密切之關係,例如若賦予碳黑之氮 吸附表面積lm2爲〇 . 3 5mg以上之含氧揮發成分量時 ,在碳黑凝聚性顯著降低下,較大比表面積的碳黑經氧化 處理且幾乎未對黑度產生影響之軟質P V C系中,此一經 表面改質之具有弱凝聚性之碳黑則較未經表面改質之碳黑 具有較高之黑度。 2 .上記1、之表面改質並非以揮發成分之總量而係 以單位面積之揮發分量爲影響因素,若使用一種在氧化實 施前在碳黑生.成時以高溫長時間狀態下賦予活性以使多孔 化而較其他同粒徑之碳黑具有較大之比表面基的碳黑時, 經濟部中央標準局員工消費合作社印製 (請先閲讀背面之注意事項再填寫本頁) 若要滿足1、之條件時則必須賦予其較多之揮發成分,進 而必須增加許多氧化材料或必須增加氧化時間,如此則會 降低其經濟性。又,使用硝酸、二氧化氮等氧化劑進行氧 化時,在氧化溫度較高或氧化時間較長時若要將賦予揮發 成分與氧化反應倂行時,爲使氧化劑產生賦活反應以增加 比表面積時,若不增加每單位面積之揮發分量時則無法得 到凝聚性較弱之碳黑。依此一方式,除1、之氧化表面改 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -75: 536551 A7 B7_ 五、發明説明(73 ) · 質以外,爲得到比表面積較小且凝聚性較弱之碳黑時必須 在氧化處理前將碳黑之粗糙因子(N2SA/S EM比)降 低至2 · 5以下,氧化處理後之粗糙因子(N 2 S A SEM比)爲2· 8以下,較佳爲-2· .· 5以下。 -N2SA/S EM比表面積之比,可先各別求得 N2SA及SEM之比表面積,再計算其比値。N2SA之 測定係依ASTM d3037 - 88規定進行。SEM 比表面積之定則係依下式計算而得。 SEM=6000/(p· dA) p :碳黑之比重(1 · 86g/cm3) dA:體一面積粒徑(nm) 經濟部中央標準局員工消費合作社印製 (請先閲讀背面之注意事項再填寫本頁) 3 ·綜合上記1、及2,對各種氧化處理所得之碳黑 特性與黑度之關係作檢討結果,得知除揮發成份量、粗糙 値以外,碳黑表面中單位面積乏碘附著量亦會對黑度產生 影響。即,碘附著量/氮附著比表面積(N 2 S A )之比値 較小時,會使樹脂添加系之黑度更高,碘附著量/氮附著 比表面積(N2SA)之比値在〇 · 4 5以下時會成近飽和 之狀態。 由以上3點得到如何得到高漆黑性之方法,經組合1 個以上之方法時,可使小粒徑之碳黑黑度顯著增加,如此 即可製得具有極高黑度水準之組成物。 即,以下之碳黑,其黑度爲目前爲止所無法達到之黑 本紙張尺度適用中國國家標準(CNS )八4規格(21〇χ297公釐) .76- 536551 A7 WJ_ 五、發明説明W ) · 度。 (1) 、單位面積上具有0.35mg/m2以上揮發 •、二二 成分且粒徑爲1 4 nm以下之碳黑。 (2) 、粗糙因子(N2SA -/ -S E Μ比)爲2 < 8以 下之上記(1)之碳黑。 (3) 、碘附著量/氮附著比表面積(N2SA)之比 爲0 · 4 5以下時之上記(1)或(2)之碳黑。 (4) 、cDBP値爲50cc/100g以上之上 記1〜3任一項所記載之碳黑。 製造具有較高揮發性之上記碳黑時,以使用在製造未 充分經氧化處理之碳黑基料時,對所製得之碳黑作表面性 狀處理及氧化處理以使揮發成分附著之2階段式製造步驟 爲佳。 經濟部中央標準局員工消費合作社印製 {請先閲讀背面之注意事項再填寫本頁} 前段有關碳黑基料之製造步驟中,必須使用平均粒徑 爲1 4nm以下之粒子。特別是8〜1 3 nm之碳黑粒子 。粒徑超過1 4 n m時碳黑之凝聚性顯著降低,由表面性 狀幾乎無法判斷凝聚性之降低與黑度之相關性,以往所了 解的爲,僅對因表面改質可改善部分聚合性漆與碳黑之親 和性使得因吸附漆而對光學適性產生效果之系列有所效果 ,此點與因碳黑之凝聚性降低而可廣泛的改善光學適性之 上記(1 )〜(4 )項之內容有所不同。特別是粒徑爲 1 3 nm以下時在幾乎所有的分散系列中,碳黑之凝聚性 皆未能使黑度充分發揮。因而得知與目前技術之改善與漆 之親和性所不同之直接以氧化處理方式降低碳黑凝聚性之 本紙張尺度適用中國國家標準(CNS > A4規格(210X297公嫠) · 77 · 536551 A7 B7_ 五、發明説明k ) 方法也具有優良之效果。其中,所稱平均粒徑係指以電子 顯微鏡法所求得之粒徑各數値平均値。 其他,例如碳黑之壓縮D B P吸油量(c D Β ΐ )對 碳黑之凝聚性也具有極大之影響n.D B P較低時碳為之 凝聚性可大幅增加,即使進行表面性狀改質以改善凝聚性 時,也未能得到充分之效果。因此,爲發揮高黑度性時其 碳黑之cDBP至少應爲5 〇m 1/1 〇 〇 g以上爲佳。 上記(1)〜(4)之碳黑,以使用N2SA/SEM 比表面積爲2 · 8以下,更佳爲2 · 5以下之物質,且將 氧化處理前之碳黑之粗噪因子(N2SA/S EM比)控制 爲2 . 5以下所製得之碳黑爲佳。 上記(1 )〜(4)之碳黑,其聚集體徑並無特別限 定,較佳爲Dm〇d爲8 0 nm以下,更佳爲5 0 nm以下。 聚集物在上述範圍之分散性、黑度下皆逐漸顯現出效果, 本發明之碳黑在調整至特定粒徑、特定N2 S A/S EM比 表面積之比、特定pH値及特定c D B P下,則可發揮出 D mod爲8 0 nm以下,較佳爲5 0 nm以下之特性。 經濟部中央標準局員工消費合作社印裝 又更佳者爲,最大頻度斯拖克斯當量粒徑之半値幅 D 1/2與最大頻度斯拖克斯當量粒徑Dmod之比値D i / 2 / D^若調整爲0 · 6以下,較佳爲0 · 5以下時,可得到極 佳且極優良之黑度,且可提高其分散度。 上記(1 )〜(4)之碳黑範圍中,其體積之7 5% 半徑D 7 5與Dmod之比値,D 7 5 / Dmod若調整爲1 · 6以下 ,較佳爲1 . 3以下時,此碳黑可將對分散性有不良影響 -78- {請先閲讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 經濟部中央標準局員工消費合作社印製 536551 A7 B7_ 五、發明説明W ) 之體積超過7 5¾之大聚集體徑之含量降至極低之範圍。 又,本發明者們,在製作含有各種碳黑之組成物時, 發明了一種具有高黑度、優良分散性、優良流動性ί高剪 切速度下之流動性,且可防止凝集-之-碳黑。此一碳黑那爲 以下所說明之碳黑。 (5) 、平均粒徑爲25nm以下,粒徑之標準誤差 /平均粒徑比爲0 · 35以下,Dm〇d爲8 0 n m以下, D i / 2 / Dmad爲 〇 · 60 以下,N2SA/SEM 比表面積 之比爲2.8以下爲特徵之碳黑。 (6) 、如(5)所記載之碳黑,其特徵爲pH値爲 5以下。 (7) 、如(5)或(6)所記載之碳黑,其特徵爲 平均粒徑爲1 5 n m以下。 (8 )、如(5 )〜(7 )中任一項所記載之碳黑, 其特徵爲碘附著量(I A) /氮附著比表面積(N2SA) 之比小於0 · 5 m g /m 2以下—,且I A ( m g / g )〈揮 發份(mg/g) +〇 · 1XN2SA。 (9 )、如(5 )〜(8 )中任一項所記載之碳黑, 其特徵 cDBP 爲 5 〇m 1/1 〇 〇 g。 上記(5)〜(9)中之碳黑,其平均粒徑爲2 5 nm以下,較佳爲8〜1 5 nm以下者爲佳。粒徑超過 2 5 nm時碳黑之黑度顯著降低,且幾乎無法達到色度所 稱之「黑色」。其中,爲達到顯著之黑度時以1 5 n m以 下爲最佳。 本紙張尺度適用肀囷國家標準(CNS ) a4規格(210X297公釐) -79- (請先閲讀背面之注意事項再填寫本頁) ' 536551 A7 B7 五、發明説明W ) 小粒徑之碳黑中若其粒徑分布中存在有大量平均粒徑 大於1 5 0¾以上之碳黑時’混因此些大粒徑碳黑之原因 使得黑度顯著降低。爲避免此一現象’必須將成爲i度降 低原因之大粒徑碳黑降至極低’即…,·使粒徑分布之標^準誤 差D σ與平均粒徑D之比値D σ / D至少應爲0 · 4 5以 下,較佳爲0 · 4以下時可得到碳黑粒度極爲集中且具高 黑度之碳黑。 又,此處所稱平均粒徑係指以電子顯微鏡法所求得之 一次粒徑之平均値。 上記(5 )〜(9 )中之碳黑若必須使其具有較高之 黑度時,碳黑之聚集體徑Dmod爲80nm以下,較佳爲 5 0 nm以下。此係因若聚集體徑若超過8 0 nm時則極 難製得黑度極高之碳黑。又,聚集體徑之分佈因對黑度及 分散性有著密切關係,所以爲達黑度與分散度之平衡,其 最大頻度斯拖克斯當量粒徑之半値幅〇 1/2與最大頻度斯 拖克斯當量粒徑〇^之比値〇厂/2/〇_若調整爲0.6以 下,較佳爲0.55以下時,可使黑度與分散度達到平衡 〇 經濟部中央標準局員工消費合作社印製 (請先閲讀背面之注意事項再填寫本頁) 又,上記(5)〜(9)之碳黑中,其體積75%半 徑D75與Dmod之比値,D75/Dmod値較佳爲1 · 6以下, 更佳爲1·3以下。此一物質可將對分散性有不良影響之 體積超過7 5%之大聚集體徑之含量降至極低之範圍。 上記之碳黑,其N2SA/SEM比表面積爲2·8以 下,更佳爲2 · 5以下。碳黑生成時之溫度,在管道法、 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) · 8〇 · 536551 A7 B7 五、發明説明的) 熔爐法中隨著粒徑變小溫度有提高之傾向,在熱混合性較 差之管道法中,因較周圍氣體之溫度爲高,所以即使爲相 同粒徑之碳黑,但以管道法所製得之碳黑較具有活€,此 點可能係其爲比表面積較高之碳黑-的原因吧。平均.徑 2 5 nm以下之碳黑的生成之溫度至少爲1 2 0 0°C,在 此溫度下碳黑將急速地促進賦活反應,此時將與粗糙度有 著極大之關係。特別是生成粒徑小於1 5 n m以下之碳黑 時,其周圍氣體溫度可達1 5 0 0°C以上,可在碳黑形成 後5〜2 0 m s左右之滯留時間產生急遽之賦活反應,使 比表面積顯著增加。碳黑表面在進行·賦活反應時,可使表 面多孔化,因而可較原本平滑之表面可吸附更多之樹脂或 漆成分、溶劑,如此可使存在於碳黑聚集體之間的自由樹 脂或漆、溶劑減少,使得分散系之粘度顯著提高。此多孔 化與稱爲粗糙因子之碳黑的N2 S A/S EM比表面積之比 値具有極大之關係。 經濟部中央標準局員工消費合作社印裝 (請先·Μ讀背面之注意事項再填寫本頁) N 2 S A / S E Μ比表面積^之比,可先各別求得 N2SA及SEM之比表面積,再計算其比値。N2SA之 測定係依ASTM d3037 - 88規定進行。SEM 比表面積之定則係依下式計算而得。 SEM=6000/(p· d A ) P :碳黑之比重(1 · 8 6 g / c m 3 ) dA:體-面積粒徑(nm) 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公嫠) ΤβΤΖ 536551 A7 B7 五、發明説明扣) · N2SA/SEM比表面積超過2·8以上時,例如添 加有2 0重量%以上碳黑之分散系中,僅些微添加量之變 化即可使分散系之粘度產生極大之變化,因此要製ΐ具有 •安定性粘度之組成物是一件極爲困難的事。又,將此^ 一碳 黑以4 0重量%以上添加所得之樹脂主配料等,將因分散 時粘度之增加使得混練之扭矩大幅增加進而使混練更爲困 難以外,此高粘度之主配料在實際使用上並不容易於稀釋 步驟中容易溶於其他樹脂中,使得在光學特性上或強度特 性上顯著劣化而不利於實用。 經濟部中央標準局員工消費合作社印製 (請先閱讀背面之注意事項再填寫本頁) 爲抑制該粗糙度,在縮短碳黑生成後至反應停止之滯 留時間的設定上是極爲重要的。其中,至反應停止爲止之 期間中對安全性有極大不良影響之芳香族烴的含量可對碳 黑之碳化反應之進行產生極大之影響,至反應停止期間若 縮短時,可使碳化氫原料由供給至碳黑生成爲止之時間及 ,所生成之含有大量芳香族烴之凝集狀態的碳黑因溫度產 生而引起脫水反應進而使碳化之時間縮短,使生成之碳黑 含有過多芳香族烴而造成安全性劣化,因此碳黑之反應停 止係在碳化反應接近完全停止之位置時,以不進行賦活反 應而將其冷卻至1 2 0 0 °C以下之溫度之方式,爲一種對 安全性及抑制粗糙度兩者皆可兼得之方法。 本發明者們除對此反應停止條件以外,並對成爲碳黑 之粗糙度發達之原因作深入之硏究,得知碳黑之N2 S A/ S EM比表面積之比遠較碳黑之粒徑分布具有更強之影響 。碳黑之生成及碳化時間,即碳化後賦活反應之起始時間 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -82 · 536551 A7 B7 _ 五、發明説明鉍) . 經濟部中央標準局員工消費合作社印裝 (請先閲讀背面之注意事項再填寫本頁) 依碳黑各粒徑之不同而有著極大之變化。若爲較大粒徑之 碳黑時,其開始生成之時間較晚且因與所生成之碳黑粒子 極爲接近之周圍溫度較低故需要更多之碳化時間。因~此, 所生成之碳黑粒徑分布極爲廣泛且-含-有大量之平均粒-徑爲 1 5 0%以上粒徑之碳黑。所以,要使此些平均粒徑爲 1 5 0%以上粒徑之碳黑完成碳化則必須將反應停止之時 間延後,又,較此反應更快速之生成及產生碳化之平均粒 徑以下之碳黑則及早便開始進行賦活反應,而更不利的是 ,此些小粒徑碳黑周圍皆是極高之溫度所以賦活反應便更 早進行。此一結果將使得粒徑分布極廣且芳香族烴含量較 少之碳黑在電子顯微鏡下觀察時,可以淸楚看出粒徑較平 均爲小之碳黑呈現多孔化之狀態,特別是粒徑極小之碳黑 粒子全體已呈現“巢”之狀態。相對於此,碳化時間較長且平 均粒徑較大之碳黑則幾乎不存在,且較早進行賦活之平均 粒徑較小之碳黑也幾乎不存在。因此粒徑分布極爲集中之 碳黑即粒徑分布之標準誤差D σ'與平均粒徑D之比例, Dcr/D抑制至0 . 45以下,較佳爲0 . 4以下,以抑 制上記(5)〜(9)所述碳黑之粗糙度。又,爲製造此 一粒徑分布極爲集中之碳黑時,必須在極均勻之溫度分布 及碳化氫原料分布之條件下於具有高混合性環境下進行碳 黑之生成。 又,碳黑之壓縮DBP吸油量(cDBP)對碳黑之 凝聚性具有極大之影響,c D B P過低時會使碳黑之凝聚 性大幅提昇,即使進行本發明作用之碳黑表面性狀之改質 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -83- 536551 A7 B7____ 五、發明説明蚋) 以改善凝聚性時,也無法得到充分之效果。因此適合上記 (5)〜(9)碳黑之cDBP至少應爲50ml/ (請先閱讀背面之注意事項再填寫本頁) 1 0 0 g以上。 〇 經濟部中央標準局員工消費合作社印裝 已知塗料或油墨之部分漆系爲改善碳黑之分散怪、分 散安定性、粘度特性等多有使用在粒子表面賦予酸性官能 基之碳黑。例如特公昭4 6 — 1 8 3 6 8號公報中即有記 載碳黑以臭氧氧化所得之油墨系可提昇黑度之內容。此些 表面具有極多酸性官能基之碳黑,可吸附油墨等較低分子 量之漆所具有之官能基或極性原子部分,而於碳黑表面形 成漆相使光之折射率產生變化、或固化時可因碳黑之凝集 而具有改善光學適性之效果。特別是溶媒中溶有部分醇酸 樹脂或三聚氰胺樹脂及苯酚樹脂等極性極強之共聚性低分 子樹脂之油墨或塗料漆系中,在使用凝集性較高之小粒徑 碳黑時若表面未附有官能基時,將因粘度急遽增加或硬化 時因碳黑之再凝聚使黑度、光澤降低而不合實際使用,所 以應以使用P Η値爲5以下之碳黑爲佳。此一可吸收極性 漆成分之有效分散系,在檢討碳黑之表面性狀與分散適性 結果,得知粘度或分散安定性,各種光學適性等皆對碳黑 之漆吸附能力與凝聚性之平衡有相當之影響。更詳細而言 ,代表公知揮發份量之酸性官能基量因對漆之吸附性具有 極大之影響力,故在此吸附產生之碳黑間常摻入漆而使得 碳黑之間不易接近而阻礙了凝聚作用,此外,對碳黑凝聚 性具有抑制作用之碳黑的碘吸附量與與比表面積之比例中 ,單位表面積之碘吸附量較低時碳黑較不易凝集,而有粘 本纸張尺度適用中國國家標準( CNS ) Α4規格(210X297公釐) -84- 536551 A7 B7 五、發明説明) 度過低之傾向。又,此碘吸附量與比表面積之比例,及與 酸性官能基之量的平衡上,以碘附著量(I A) /氮附著 比表面積(N 2 S A )之比爲〇 · 5 m g /m 2以下二且滿 S ----- 一 IA/N2SA〈揮發份(mg)/N2SA + 〇 · 1 時,便不會產生吸附性漆系之凝集現象,而具有良好 之適性。 此一以平衡及氧化反應時以氧化劑抑制粗糙度發達以 進行表面氧化處理之方法,係將溫度設定在5 0°C〜 經濟部中央標準局員工消費合作社印裝 (請先聞讀背面之注意事項再填寫本頁) 2 0 0°C間,並在可使碳黑與硝酸氣體得以均勻混合之反 應器中,將硝酸氣體與碳黑在1 〇秒〜6 0 0秒之短時間 內接觸使碳黑氧化處理後,將溫度急速降低,或將其與含 有硝酸及二氧化氮之氣體分離以達成,經此一方法氧化處 理得知上記(5 )之經抑制粗糙度及粒徑分布集聚集體分 布較集中之小粒徑且具小聚集體徑之碳黑,具有優良分散 性、分散安定性、流動性且具良好黑度之特徵。 上記(5)〜(9)之碳黑,在粒徑、粒徑分布、聚 集體徑、聚集體分布、N2SA/S EM比表面積之比、碘 附著量(I A) /氮附著比表面積(N2SA)之比、pH 値、及c D B P等設定爲一定範圍時,可以各種分散系製 得具有優良光學適性、分散性、分散安定性、及粘性等平 衡度之碳黑組成物。 本紙張尺度適用中國國家標準(CNS ) A4规格(210X297公釐) _85: 536551 A7 _、___B7_ 五、發明説明) (請先閲讀背面之注意事項再填寫本頁) 又,本發明者們對可影響黑度較高之1 6 nm以下小 粒徑碳黑矩陣中之分散動作、黑度、及流動性之因素進行 解析,並對與以往工作相比可得到較高黑度且具優Ϊ分散 性及較低粘度之碳黑作各種之硏究…i其結果得知,疏·動性 與分散中之碳黑聚集體間之距離,即碳黑之個數密度與作 用與碳黑間之聚集力有著極大之關係。前者中,若細微聚 集個數個數之密度增加時會對流動性有不良影響,又後者 之聚集力,依存在碳黑表面之含氧官能基密度之提高,或 引起碘吸附度之無機物之活性的降低而有減弱之傾向。即 ,碳黑表面積之揮發份量若較高時,單位表面積之碘吸附 量較低之碳黑則不易凝集,而具有使粘度降低之傾向。更 詳細而言,碳黑之單位表面積lm2若含有〇·35mg以 上之含氧揮發成分時,小粒徑之碳黑亦具有顯著降低分散 系粘度之能力,又此二者之平衡値,碘附著量(I A) / 氮附著比表面積(N2SA)之比爲0 . 5mg/m2以下 ,且 一 經濟部中央標準局員工消費合作社印製 IA/N2SA< 揮發份(mg)/N2SA + 〇 · 1 時,可使碳黑分散且使粘度極度降低。此點可將目前 爲止所無法避免之,使用具有黑度與分散性平衡性之小粒 徑且爲高D B P吸油量的碳黑所得之分散性具有不良流動 性之缺點作大幅之改善。又,就黑度與分散性而言’因爲 細微聚集體對分散也具有不良影響、大聚集體對黑度有不 -86 - 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 536551 A7 B7___ 五、發明説明“) 良影響等,因此以使用不具細微聚集體或大聚集體之具有 均勻聚集體之碳黑爲佳,此一碳黑具有高黑度及優良分散 性。即,小粒徑、小聚集體徑且聚集體徑極爲集中碳黑 ,其中未具有特大聚集體徑之碳黑·等_皆具有高黑度及#良好 分散性。即,可簡單地解決上述黑度與分散度不能兼得之 問題。 此一具有平衡及於氧化反應時以氧化劑抑制粗糙度發 達所進行之表面氧化處理方法,係將溫度設定在5 0°C〜 2 0 0 t間·,並在可使碳黑與硝酸氣體得以均勻混合之反 應器中,將硝酸氣體與碳黑在1 0秒〜6 0 0秒之短時間 內接觸使碳黑氧化處理後,將溫度急速降低,或將其與含 有硝酸及二氧化氮之氣體分離以達成,經此一方法氧化處 理得知上記(5 )之經抑制粗糙度及粒徑分布集聚集體分 布較集中之小粒徑且具小聚集體徑之碳黑,具有優良分散 性、分散安定性、流動性且具良好黑度之特徵。 依此方法得到以下之碳黑 經濟部中央標準局員工消費合作社印製 (請先閲讀背面之注意事項再填寫本頁) (1 0 )粒徑爲1 6 nm以下,Di/2 / Dmod比爲 0 · 6以下,單位面積之揮發成分爲0 · 3 5mg/m2以 上之碳黑。 (11)粒徑爲16nm以下,D1/2 / Dm〇d比爲 0 · 6以下,碘附著量(I A )/氮附著比表面積( N2SA)之比爲 〇 · 5mg/m2以下,且,IA (mg /g) < 揮發份(mg/g) + 〇 · 1XN2SA (m2/ g ) o 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公嫠) 二了 · 536551 A7 B7 五、發明説明) · (1 2 )如(1 〇 )〜(1 1 )任一項所記載之碳黑 ,其 cDBP 爲 50c c/100g 以上。 (13)如(10)〜(12)任一項所記載£碳黑 ,其 Dm〇d爲 8 0 nm 以上。 -- (1 4 )如(1 〇 )〜(1 3 )任一項所記載之碳黑 ,其D 7 5 / Dmd比爲1 · 6以下。 (15)如(1)〜(14)任一項所記載之碳黑, 其D75/Dmod比爲1 · 3以下。 爲製造·此一具有高揮發性之碳黑時,以製造未經充分 氧化處理之母碳黑的步驟,及對所製得之碳黑在控制表面 性狀中進行氧化處理以進行賦予揮發成分之氧化步驟等2 階段之製造步驟爲佳。 經濟部中央標準局員工消費合作社印製 (請先閲讀背面之注意事項再填寫本頁) 前段有關製造未經充分氧化處理之母碳黑的步驟’首 先平均粒徑應爲1 6 nm以下。最佳爲8〜1 3 nm。粒 徑超過1 6 nm時黑度將會降低,幾乎與一般所泛用之彩 色碳黑之黑度相同。特別是粒徑爲1 3 nm以下時,幾乎 所有的分散系皆因碳黑之凝集性而使得黑度不能充分發揮 ,此點與以往技術之改善與漆之親和性不同,而係以氧化 處理直接降低碳黑之凝聚性更具效果。又,此處所稱平均 粒徑係指以電子顯微鏡法所求得之一次粒徑之平均値。 碳黑之壓縮DBP吸油量(cDBP)對碳黑之聚集 性有極大之影響,c D B P過低時碳黑之聚集性會大幅度 增加,即使經由改質表面性狀之方式改善聚集性’也未能 得到充分之效果。因此,爲發揮高黑度之較佳碳黑的 本紙張尺度適用中國國家標準(CNS ) A4規格(210><297公釐1 -88 - 536551 A7 B7 五、發明説明(86 ) . cDBP至少應爲5〇ml/l〇〇g以上。 (請先閲讀背面之注意事項再填寫本頁) 上記(10)〜(15)之碳黑中,聚集體徑Dm〇d爲 8 0 n m以下,較佳爲5 〇 n m以下。聚集體徑對述之 分散度、黑度之效果已可逐漸明瞭…i該具有特定粒徑_、特 定之N2SA/S EM比表面積之比、特定c DB P等之碳 黑’以Dmu爲8 0 nm以下,更佳爲5 0 nm以下之範圍 爲佳。 更佳爲最大頻度斯拖克斯當量粒徑之半値幅0 1/2與 最大頻度斯拖克斯當量粒徑Dmod之比値,D i / 2 / Dmd爲 0 · 6以下,較佳爲〇 · 5 5以下時,可得到極佳之黑度 ,與較高之分散度。 又,體積75%半徑〇75與0一之比値,〇75/0,。<1 値較佳爲1 · 6以下,更佳爲1 · 3以下。此一物質可將 對分散性有不良影響之體積超過7 5 %之大聚集體徑之含 量降至極低之範圍。 經濟部中央標準局員工消費合作社印製 以上所說明之新穎碳黑(ί )〜(1 5 ),可被利用 作爲各種碳黑組成物。具有代表性著例如,塗料、油墨、 樹脂、橡膠組成物等。其製作方法可適當地採用上述之方 法。 製造此些小粒徑碳黑之上記(1 )〜(1 5 )的方法 ,例如可使用公知之製造設備所製得之熔爐黑或管道黑, 但在管道黑之製法上若在含氧之高溫燃燒氣體中製造時, 極不容易抑制粗糙度,故以使用熔爐法所製得之物質作爲 基料爲佳。熔爐法中可有效率地製作高黑度之小粒徑碳黑 ^紙張尺度適用中國國家標準(CNS ) Α4規格(210Χ297公釐) -89- 536551 A7 _____ B7_ 五、發明説明(87 ) 之方法例如可以採用上述之方法。 故,使用上述方法所製得之小粒徑碳黑作爲基料時, 爲使單位表面積之揮發成分爲0 · 3 5mg/m2 if上時, 再根據以下所示之氧化處理即可得·上-述之碳黑。 一 有關可提高單位比表面積之揮發成分之氧化處理,若 揮發成分過多時,會抑制氧化時同時產生之比表面積,而 氧化處理後之N2SA/SEM比表面積之比以2·8以下 ,較佳爲2 · 5以下。在抑制比表面積之增加之同時,以 一倂抑制凝聚性較強之碳黑表面之碘活性點爲佳。爲使揮 發成分、比表面積、碘吸收量成爲平衡狀態物質,以使超 過1 0 0 °C時之氧化劑與碳黑共存之時間減短,及必要時 物爲賦予揮發成分之反應得以充分進行之兼具條件下,以 使用以下所示般使用硝酸氣體作爲氧化劑伴隨氣流方式之 氧化方法爲佳。 經濟部中央標準局員工消費合作社印製 (請先閲讀背面之注意事項再填寫本頁) 其中,伴隨氣流之氧化方法,係使用硝酸氣體爲氧化 劑,在此高速氣流中碳黑在適當之溫度條件下氧化後,將 氮氧化物與氧化碳分離之一製造步驟,爲一種可賦予碳黑 之較高揮發成分得以均勻混合之新穎氧化方法。更詳細而 言,含有硝酸氣體1體積%以上3 0體積%以下,更佳爲 2體積%以上1 5體積%以下之氣體,以3 m/秒以上, 更佳爲5 m/秒以上通過之流速中,在該氣體中硝酸在二 氧化氮分解前將碳黑分散,將碳黑於氣流中移送至反應裝 置中。是時,單位體積氣體中所含之硝酸氣體重量與分散 於氣體中碳黑重量之比値(硝酸/碳黑比)爲賦予最終碳 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公嫠) .Q〇 - 536551 A7 B7_ 五、發明説明(88 ) 黑揮發份量之重要因素。即,爲賦予較多量之揮發成分時 可將硝酸/碳黑之比値提高。爲使硝酸氣體到達上記濃度 ,可以加熱、超音波等方式,將氣相中之硝酸氣體ϋ度提 高而達成。 ^ 又,可與碳黑反應之含硝酸氣體,除硝酸以外可使用 空氣或氮氣等不活性氣體及原料可使用硝酸或包含空氣中 水分之水蒸氣所得之氣體。含有此混合氣體之硝酸水蒸氣 等成分在完全未凝縮前之溫度下,以預先加熱下之狀態導 入,且係以保持導入途中溫度不致降低之保溫狀態或加熱 狀態下導入。但硝酸氣體溫度過高時會急速分解爲二氧化 氮,因此與碳黑接觸之混合氣體溫度以5 0°C以上2 0 0 °C以下之範圍爲佳。 經濟部中央標準局員工消費合作社印裝 (請先閲讀背面之注意事項再填寫本頁) 碳黑通常在捕集袋中回收時會相互產生凝聚,而產生 數千nm〜數nm左右之弱凝集狀態,在進行氧化反應時 若在此一凝聚狀態下導入氣流中時,會沉降於裝置內而在 裝置內部產生附著,或使得凝聚部分與非凝聚部份之碳黑 局部濃度不相同,而造成局部硝酸/碳黑之濃度不均,此 點也是造成生成之碳黑濃度不均之原因。對於凝聚性較弱 、容積比重較低之碳黑,若單純地將碳黑混入前述高速氣 流中時將會受該氣流之能量而被粉碎,可以均勻之濃度狀 態進行氧化。但對容積比重較高之凝聚性較強之碳黑,在 3 m/秒至5 m/秒氣流之能量中並不會充分被分解,但 爲使碳黑得到更佳之分散狀態,以使用各種氣相分解裝置 或粉碎裝置爲佳。在這種目的下所設置之裝置,在本發明 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公嫠) -91 - 536551 A7 B7 五、發明説明(89 ) 實施裝置中最可能實施小型化之裝置,爲一種可利用高速 氣流之壓力,僅使碳黑語氣流接觸之部分更加高速化,在 與可加速至2 Om/秒以上,更佳爲5 Om/秒以i之碳 黑供給裝置所供給之碳黑相撞擊時%,…瞬間提供一種具有極 高破碎能量之噴射式分散裝置。 此一含硝酸之氣體與碳黑在受高速氣流之能量強力混 合中,反應環境若保持在可有效率地引起氧化反應之5 0 t以上之溫度及,在可抑制因氧化反應產生之官能基產生 熱分解之2 5 0 °C以下之溫度狀態,爲使硝酸產生之氧化 反應充分發揮之時間以在1 0秒至6 0 0秒間進行反應爲 佳。且爲得到高揮發成分/ N 2 S A比値之碳黑時,氧化反 應區域之溫度以抑制至1 2 0 °C以上2 0 0 °C以下之溫度 爲佳。 其中所使用之在一定流速範圍中將碳黑保持在一定溫 度範圍之裝置,以使用具有間接溫度控制機能之2重管式 反應裝置。 ~ 經濟部中央標準局員工消費合作社印製 (請先閲讀背面之注意事項再填寫本頁) 又,反應中,以補足初期消耗之硝酸爲目的時可於途 中將酸氣體混入氣流中。其後再將硝酸反應所得之副產物 如含有二氧化氮、一氧化氮等氮氧化物氣體等反應後氣體 與氧化之碳黑分離。反應後氣體與氧化碳黑分離之方法例 如,旋風分離器等可變更粉體輸送能力之分級裝置,或使 用捕集袋改變捕集方式等各種方式皆可使用,但爲使細微 粒子可完全由氣體中分離,則以使用捕集濾網予以收集分 離之方式爲佳。此時所使用之裝置表面以使用經由耐酸耐 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -92· 536551 A7 B7 五、發明説明(90 ) 氮氧化物補強之玻璃纖維製得之爐布所製得者以可提高耐 久性而爲較佳。 經濟部中央標準局員工消費合作社印装 (請先W讀背面之注意事項再填寫本頁) 在反應經過較佳反應時間之1 0至6 0 0秒間ί之碳 黑,其表面吸附有具有反應性之二氧_化氮或未反應酿禮之 情形,此些物質在溫度升高且急遽發熱下與碳黑表面之碳 原子起反應。因此,以袋式濾網回收氧化氧化碳黑時,因 碳黑在與氣體分離所得到之蓄積捕集部分較在氣流部份中 之放熱效率爲低,故此反應產生發熱時可使碳黑之溫度升 高,一旦附著於表面之官能基經分解脫離,高溫下之氮氧 化物與碳黑反應產生之賦活反應使比表面積增加,若更高 溫時會產生燃燒而使碳黑消失。對此現象進行硏究時得知 ,其原因係發熱反應在碳黑溫度達到1 1 〇°C以上時產生 ,且在1 2 0 °C以上時會劇烈進行。特別是具有7重量% 以上揮發成分之氧化時,氧化碳黑在蓄積狀態下若達 1 2 0°C以上時會使碳黑之溫度產生連鎖性上升,而阻礙 了部份或全部碳黑之適性,進而於短時間內達到2 0 0°C 以上之溫度。爲避免此一急激溫度上升之變化產生,一般 使用之設置於捕集袋部分中之間接式熱交換溫度調節裝置 或,具有可直接噴出冷煤氣體之溫度調節裝置等,以控制 至1 2 0°C以下,較佳爲1 0 0°C以下爲佳。 爲使此氧化碳黑吸附更多氮氧化物,此氧化碳黑需在 可將溫度控制在設定溫度上下5 0°C以內之具有可使碳黑 在流動中與裝置內部氣體接觸之脫離裝置中,以1 2 0°C 以上較佳爲1 5 0 °C以上2 0 0 °C以下之溫度加熱,並將 本紙張尺度適用中國國家標準(CNS ) A4说格(210X297公釐) -93- 536551 A7 B7 五、發明説明(91 ) . 含氮氧化物的量保持在2 0 0 p pm以下,較佳爲1 ο 〇 p pm以下5分鐘至6 0分鐘,即可得吸附於碳黑表面之 氮氧化物幾乎未脫離形成有害之氮氧化的酸性碳黑f 使用以上之方法,可製得一種·單位表面積具有較-高揮 發份量、粒徑較小、N 2 S A / S E Μ比表面積之比値較小 、碘附著量/氮附著比表面積(Ν 2 S A )之比値較小、 c DB P可設定在一定範圍之碳黑,又,使用具有此一特 性之碳黑,可得到具有廣泛圍分散系之高度漆黑性之碳黑 組成物。即·、係使用以下之方法。 (1 ) 一種酸性碳黑之製造方法,其係於含有硝酸之 氣流中,在以氣流之能量將碳黑分散之狀態下,使碳黑與 硝酸氣體接觸混合。 (2 ) —種酸性碳黑之製造方法,其係將依上記(1 )之製造方法所得到之酸性碳黑,與含氮氧化物之氣體分 離後,在1 0 0°C至2 0 0 °C之溫度下使吸附於碳黑之氮 氧化物分離。 ~ 經濟部中央標準局員工消費合作社印製 (3 )上記(2 )之製造方法中,氧化碳黑與氮氧化 物分離之方法係使用袋式濾網使其分離。 (4 )上記(1 )至(3 )任一之製造方法中,含硝 酸氣體之氣流溫度爲保持在碳黑氧化反應結束爲止之5 0 °C至2 0 0 °C之間。 (5)上記(1)至(3)任一之製造方法中,使碳 黑分散之含硝酸氣體之氣流溫度爲保持在1 2 0°C至 2 0 0 °C之溫度之間。 -94- (請先閲讀背面之注意事巩再填寫本頁) 本纸張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 536551 A7 ____B7____ 五、發明説明) · (6)上記(1 )至(3)任一之製造方法中’使碳 黑分散之含硝酸氣體之氣流溫度爲保持在5 0°C至1 5 0 °C之溫度之間。 (7 )上記(1 )至(3 )任=之製造方法中,〜使碳 黑分散之含硝酸氣體之氣流溫度爲保持在5 0°C至1 3 0 °C之溫度之間。 (8 )上記(1 )至(7 )任一之製造方法中,氣流 與碳黑之接觸時間爲1 0至6 0 0秒之間,較佳爲1 〇至 1 2 0秒之間。 (9)上記(3)之製造方法中,將袋式濾網之部分 溫度控制在1 2 0 t:以下。 (1 0 ) —種碳黑品質之控制方法,其係於上記(1 )至(8)之製造方法中,將氣流中硝酸濃度與碳黑濃度 之比例作改變以進行控制。 圖示之簡單說明 一 圖1…本發明碳黑製造裝置之一例示圖。 經濟部中央標準局員工消費合作社印製 圖2…本發明碳黑製造裝置中阻氣管入口角度之例示 圖。 圖3…亂流能量變化之一例示圖。 圖4…實施例4 9〜5 1所使用之具有冷卻構造之燃 燒室槪略圖 圖5…計算最大頻度斯拖克斯當量粒徑Dmod與最大頻 度斯拖克斯當量粒徑之半値幅D i / 2之比値例示圖。 -95- (請先閲讀背面之注意事巩再填寫本頁) 本紙張尺度適用f國國家標準(CNS ) A4規格(210X297公釐) 536551 A7 B7__ 五、發明説明細) 圖6…計算體積75% (D75)之例示圖。 圖7…本發明碳黑製造裝置例示之重要部位縱切面槪 略®I 〇 圖8…本發明中製造碳黑時可使-用之製造爐例示-2:重 要部位縱切面槪略圖。 圖9…圖一 8中A_A之切面圖。 圖1 0…實施例5 5使用之計算模型圖。 圖1 1…比較例4 4使用之計算模型圖。 圖1 2…實施例6 2〜6 4所使用之碳黑製造裝置槪 略圖。 圖1 3…比較例4 6〜4 8所使用之碳黑製造裝置槪 略圖。 圖1 4…比較例4 9〜5 1所使用之碳黑製造裝置槪 略圖。 圖15…爲計算碳黑製造爐中之傳熱度所使用之計算 模式圖。 圖1 6…由A點溫度測定値推定爐內壁及爐內氣體溫 經濟部中央標準局員工消費合作社印裝 (請先閲讀背面之注意事項再填寫本頁) 度之圖。 圖1 7…由B點溫度測定値推定爐內壁及爐內氣體溫 度之圖。 圖1 8…本發明中製造碳黑時可使用之製造爐例示之 重要部位縱切面槪略圖。 圖1 9…實施例7 2所使用之同向式氣流氧化反應裝 置之槪略圖。 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -96 -— 536551 A7 B7五、發明説明(94 ) 圖2 0…圖一 1 9所示裝置中,碳黑之供給/分散裝 置之槪略圖。 圖2 1…實施例7 2所使用之脫離裝置。 ^ 【圖示主要元件符號說明】 經濟部中央標準局員工消費合作社印製 1 第1 反 應 帶 區 域 2 第2 反 應 帶 域 2 a 阻氣 管 前 段部分 2 b 阻氣 管 後 段部分 3 第3 反 應 帶 1¾ 域 4 阻 氣管 部 5 燃 燒噴 嘴 6 碳 化氫 原 料 導 入 噴 嘴 7 反 應停 止 流 體 導 入 用 噴嘴 8 控 制閥 9 阻 氣管 之 入 □ 部 ~~ 1 0 阻氣 管 部 1 1 燃料 氣 體 流 向 1 2 阻氣 管 部 入 □ 之 角 度 1 3 爐壁 2 1 冷卻 套 管 2 2 冷卻介 質 入 □ 噴 嘴 2 3 冷卻介 質 出 □ 噴 嘴 2 4 霧化部 (請先閲讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -97- 536551 A7 B7 五、發明説明(95 2 4 一 1 凸起部 2 4 一 2 m /Viw 燒 氣 體 噴 霧 孔 2 4 一 3 助 fyiw 氣 體 導 入 孔 2 5 凸 緣 2 6 〇 環 2 7 固 定 螺 絲 2 8 霧 化 器 固 定 用 簧 片 2 9 燃 料 導 入 孔 2 10 m riiw 料 導 入 凸 緣 2 11 助 r〇\\\ 氣 體 導 入 噴 嘴 3 0 碳 黑 供給/ 分 散 裝 (請先閲讀背面之注意事項再填寫本頁) 經濟部中央標準局員工消費合作社印製 3 3 3 3 3 2 3 4 5 6 7 8 3 12 3 噴射式分散機 恆溫槽 反應管 加熱器 圓筒 硝酸定量幫浦 空氣壓縮機 分離裝置 熱風器 給料斗 定量供應器 噴霧器 氣體噴嘴 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 98- 經濟部中央標準局員工消費合作社印裝 536551 A7 __;__B7 五、發明説明(96 ) 3 9 0 圓 筒 部 3 9 2 加 熱 空氣供給口 3 9 3 入 □ 濾網 3 9 4 出 □ 濾網 3 9 5 體 排出口 以下,將以實施例對本發明作更具體之說明。 (實施例1 < 4 ) 如圖1所示般,設置一依次具有空氣導入導管與燃燒 室之內徑5 0 Omm,長1 4 0 Omm之第1反應帶區域 ,及與第1反應帶區域連接,且周邊具有複數個原料噴嘴 貫穿設置之具有內徑6 Omm、長8 0 Omm阻氣管部之 第2反應帶區域,及具有急冷裝置之內徑1 〇 Omm,長 6 0 0 Omm第3反應帶區域,及具有狹窄機構之內瓣口 徑爲8 0 m m之控制閥所構成之碳黑製造爐。 原料噴嘴之位置係於阻氣管部入口起1 0 0 m m之位 置。 使用上記製造爐,依表- 1所示條件製造碳黑。 燃料及,碳化氫原料係使用染酚油◊實施例3、4中 ,爲提高燃燒氣體之溫度而可於空氣中添加氧氣。 表中,「燃燒氣體溫度」、「燃燒氣體氧氣濃度」及 「爐內壓力」係爲碳化氫原料導入部位所測得之値。「鉀 濃度」係指添加於碳化氫原料中之Κ Ο Η濃度,而以鉀濃 本紙張尺度適用中國國家標準(CNS ) Α4規格(210Χ297公釐) -99- ---------·! (請先閲讀背面之注意事項再填寫本頁) 訂 536551 A7 B7 _ 五、發明説明(97 ) · 度方式規範。 所得碳黑之各種特性如表- 2所示。 對所得碳黑之分析方式係依以下實驗方法測得: (比表面積) 比表面積(N2SA)係依ASTM D3037 -8 8之規定測定 (c D B P ) 破碎DBP吸收係數(cDBP)係依ASTM D 3 4 9 3 — 8 8之規定測定 (Dmod、D 1 / 2 ) 最大頻度斯拖克斯當量粒徑(Dm〇d)與最大頻度斯拖 克斯當量粒徑之半値幅(D i / 2 )係依以下方式決定。 經濟部中央標準局員工消费合作社印装 (請先閲讀背面之注意事項再填寫本頁) 使用2 0 %乙醇溶液作爲自旋液,以離心沉降式流度 分布測定裝置(J K奧德美公司製D C F 3型)測定斯拖 克斯當量粒徑,並對具有斯拖克斯當量粒徑之樣品製作相 對頻度之頻率圖(圖一 5)。由頻率圖之波蜂(A )向線 (B )方向、並以平行Y軸方式向X軸拉伸,而於頻率圖 中X軸之點(C)結束。點(C)之斯拖克斯直徑即爲最 大頻度斯拖克斯當量粒徑Dm〇d。又,測定線(B )之中點 (F ),通過中點(F )以平行X軸之方式拉伸線(G ) 。線(G)與頻率圖之分布曲線相交2點D及E。碳黑粒 本纸張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) .-|〇〇 . "" 536551 A7 __B7_ 五、發明説明(98、) . 子之2點D及E與2個斯拖克斯直徑之差的絕對値即爲斯 拖克斯當量粒徑之半値幅D 1/2値。 ------ (D 7 5 ) . 一 體積7 5%徑(D75)係依以下方式決定。 依上記決定之最大頻度斯拖克斯粒徑之方法,由斯拖 克斯當量粒徑對樣品之相對發生頻度之頻率圖圖5中各自 斯拖克斯直徑與頻度計算其體積,並製作斯拖克斯直徑對 其直徑所得屬品之體積總合之圖表(圖6)。其中圖6中 點(A ),係爲全樣品體積之總合。在此並決定體積總合 之7 5 %値之點(B ),由點(B )以平行X軸之方式拉 伸一與曲線相交之線。由點(C )以平行Y軸方式拉伸一 線,其與X軸相交之點(D )之値即爲體積7 5 %徑( D 7 5 ) 0 (P V C黑度) … 經濟部中央標準局員工消費合作社印製 PV c黑度係將本發明之碳黑加入PVC樹脂中,以 雙滾軸分散,使其片狀化,並將三菱化學公司之碳黑「 #40」’ 「#45」之黑度設定爲1點、1〇點之基準 値,對樣品之黑度以視覺作判定。 (分散指數) 分散指數係依以下方法作一評估。觀察L d P E樹脂 中之分散狀況,計算未分散之凝聚塊數目,若此一數目爲 -101 - (請先閲讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS ) A4規格(210x297公瘦) 經濟部中央標準局員工消費合作社印裝 536551 A7 B7 五、發明説明(99 ) 多時,即,分散指數較大,分散性不佳。 於2 5 0 0 c c斑伯里混練機中將碳黑樣品以4 〇重 量!方式加入L D P E樹脂中,以1 1 5 °C,混練' ί分鐘 〇 添加條件 LDPE樹脂 101.89g 硬脂酸鈣 1 . 3 9 g 依諾克斯1010 0.87g 碳黑樣品 6 9 . 4 3 g 其次以1 2 0°C,雙滾軸混練將碳黑濃度稀釋至1重 量% 。 稀釋組合物之製作條件 LDPE樹脂 58.3g 硬脂酸鈣 0 . 2 g 含碳黑4 0重量%之樹脂 1 · 5 g 以縫寬0·3mm方式片狀化,並將其前端部分切斷 ,於2 4 0°C之熱壓板上製作6 5±3 //m之薄膜。於倍率 2 0倍之光學顯微鏡中之3 · 6mmx4 · 7mm之視野中 測定直徑爲0 · 2 m m以上之未分散聚集塊之直徑,並計 算其總面積。該面積以0.35mm徑之未分散聚集塊之 面積爲基準,將總面積除以基準面積,並計算基準粒子之 數目。將其於視野1 6以上觀察,並將其平均値作爲分散 指數。 同一粒徑或同一 P V C黑度之生產性得以 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) .1〇2- ----------AW------’玎------ (請先閲讀背面之注意事項再填寫本頁} 536551 A7 B7 五、發明説明(1〇〇 ) 原料供給量X原料油產量/空氣量 表示。又’燃料之消耗比例係依全碳產量之增加而減 少。 一 (粒徑) 以電子顯微鏡法測定。電子顯微鏡法係爲以下所述之 方法。 將碳黑投入氯仿中,以2 Ο OKH Z超音波照射2 0 分鐘使其分散後,將分散之樣品以支持膜固定。對其以通 透型電子顯微鏡進行攝影,以照片上之直徑與照片之放大 倍率計算其粒徑。此一操作進行約1 5 〇 〇次,並以算數 平均作爲測定値。 (請先閲讀背面之注意事項再填寫本頁) 經濟部中央標準局貝工消費合作社印裝 本紙張尺度適用中國國家標準(CNS )八4規格(210X297公釐) · 103 - 536551 B7 五、發明説明(101 ) 經濟部中央榇準局員Η消費合作社印製 表一 1 實施 例1 實施 例2 實施 例3 實施 例4 比較 例1 比較 例2 燃料kg/H 54 5 2 - -54 58 5 2 - 5 4 空氣量Nm3/H 520 500 470 480 500 529 (13) (20) (22) (19) 燃燒氣體之溫度°c 1821 1820 1920 2090 1785 1810 燃燒氣體之氧濃度% 0.06 0.04 0.39 0.58 4.44 5.52 燃燒氣體之阻氣管部 390 378 375 408 384 329 流速m/s 原料供給量Kg/H 55 53 59 62 65 59 爐內壓力kg/cm3 0.54 0.57 0.62 0.65 0.58 0.50 鉀濃度ppm 0 800 800 800 0 800 阻氣管對時間msec 2.05 2.11 2.14 1.96 2.08 1.28 (請先閲讀背面之注意事項再填寫本頁) (所添加氧之流量) 本紙張尺度適用中國國家標準(CNS ) Α4規格(2l〇x297公釐) -104 - 536551 A7B7 五、發明説明(102 ) 表一 2 實施 例1 實施 例2 實施 例3 實施 例4 比較 例Γ 比較 例2 粒徑 nm 15 15 -1-2 11 17 - -15 N2SA m2/g 262 248 320 360 193 271 cDBP cc/1 00g 103 64 67 68 99 65 D m 0 d nm 43 32 29 25 68 35 D 1 /2 nm 24 19 17 15 35 21 D75 nm 53 41 37 31 95 85 D75/Dmod 1.23 1.28 1.27 1.25 1.40 2.43 pvc 黑度 index 16.3 19.3 30.0 32.0 8.0 18.0 分散指數i n d e x 20 120 125 130 40 175 產 原料油產率% 63.6 65.4 61.3 66.2 37.2 45.6 率 全碳產率% 32.1 3 3.0 32.0 34.2 19.0 18.6 D 1 /2/D m od 0.558 0.594 0.586 0.6 0.515 0.6 (請先-M讀背面之注意事項再填寫本頁) (比較例1、2 ) 經濟部中央標準局員工消費合作社印製 使用實施例所使用之碳黑製造爐,以表- 1之條件實 施比較例1。又,比較例2係使用實施例製造爐中阻氣管 部分之長度爲5 0 0mm之製造爐。所得碳黑之物性如表 —2所示。 將實施例所得之碳黑與比較例所得之碳黑比較時,如 表- 2所示般,實施例較比較例而言,可製得粒徑較小之 碳黑。又,實施例1、2與比較例2比較時,粒徑雖爲相 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -1〇5 - 536551 A7 B7___ 五、發明説明(103 ) · 同,但實施例之原料油之產率、全碳產率皆大幅提昇。 (請先閲讀背面之注意事項再填寫本頁) 又,實施例1、2較比較例2之〇1/2 / Dmod爲小且 聚集體徑之分布更集中,D75値亦小,因此大聚集i徑之 物質亦較少。又,呈現高黑色度,…且-分散指數亦較低·,分 散度良好。 (實施例5〜9,比較例3〜4 ) 使用實施例1〜4之製造爐依表一 3之條件,製得表 一 4記載之·碳黑。又,表一 3中,「燃燒氣體之流速」係 指阻氣管內之流速。 如表一 4所示般,比較例3與實施例5〜9比較時, D i / 2 / Dm〇d較大且黑度較低,分散指數較高,分散性劣 化。又,比較例4之比表面積N 2 S A較小,粒徑較大且黑 度較低。 (比較例5 ) 經濟部中央標準局員工消費合作社印製 將所得碳黑置於阻氣管徑5 0 n m,阻氣管內流速爲 1 0 5 m/ s之情形,與阻氣管內流速爲2 5 0 m / s ’ 阻氣管徑1 8 0 m m之情形個別與比較例5及比較例4作 一比較。 如表一 2所示般,比較例5與實施例1 〇〜1 4比較 時,D 1 / 2 / Dmod較大,分散指數較高且分散性劣化。又 ,比較例4之比表面積N 2 S A較小’粒徑較大且黑度較低 本紙張尺度適用中國國家標準(CNS )八4規格(210 X 2W公釐) -106- 536551Mg〇 55 ~ 80% by weight, Cr203 5 ~ 30% by weight. Others can also contain, for example? 62〇3, 厶 12〇3'〇80 and so on. In addition, the combined state of the composition can be divided into spiral, semi-spiral, linear and the like, and can be changed according to the use conditions and operating conditions. Hydrocarbon raw materials can also be introduced to reduce the temperature of the gas by thermal decomposition reaction. The furnace wall after the reduction environment of the introduction site is laid with a high-oxidation inscription. The paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm) -50 · 536551 A7 B7 V. Description of the Invention 鲊) Substances shall be treated accordingly. The above objectives can be solved by the following description. That is, at least a part of the manufacturing furnace wall is a carbon black furnace made of a magnesium oxide refractory. In the furnace wall, it is preferable that the whole or a part of the stern wall which is in contact with the high-temperature air flow is made of a magnesium oxide refractory. The form of the magnesium oxide refractory in the part of the furnace wall in the furnace wall is, for example, a method of laying the magnesium oxide brick on the furnace wall. Of course, the manner in which an amorphous magnesia brick is used as the inner wall of the part is also the scope of the present invention. In addition, because the magnesia-based refractory is used to obtain a large thermal expansion coefficient, the spalling resistance is often inferior to that of a general refractory. However, the inventors set the magnesia refractory on the inner wall of the furnace to 30. When it is ~ 5 Omm, cracks caused by spalling can be reduced, and a magnesium oxide refractory suitable for a carbon black manufacturing furnace was found. Printed by the Consumer Cooperatives of the Central Bureau of Standards of the Ministry of Economic Affairs (please read the precautions on the back before filling out this page). Also, when the manufacturing furnace is running, the temperature rises: when the temperature decreases and the temperature during operation changes, the heating rate and / or the cooling rate is Above 80 ° C / h is preferred. The present inventors have found that the deterioration of the mechanical strength of magnesium oxide can be prevented, especially when the temperature rise and fall speed (heating speed or cooling speed) is lower than 80 ° C / h in the entire region from low temperature to high temperature. In addition, when the manufacturing furnace is in operation, it is preferable that the temperature rise rate and / or temperature decrease rate of the furnace temperature in the region of 800 to 130 ° C is 30 ° C / h or less. Especially at 800 ° C ~ 1 300 ° C where the brittleness / plasticity transition point of magnesium oxide can degrade the mechanical properties, it can prevent the deterioration of mechanical strength when the temperature rise rate is below 30 ° C / h. Significantly extend the life of the furnace. This paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm) -51-536551 A7 B7 _ V. Description of the invention 09) · As mentioned above, in a furnace-type manufacturing furnace, the reaction temperature can be increased to make carbon In the case where the quality and productivity of black are improved, the refractory temperature or the resistance to spalling of the manufacturing furnace has certain limits, so it is necessary to set a limit with a reaction bar_ί ¥. That is, when the oxygen-aluminum-based (high-alumina-based or ultra-high-alumina-based) refractory is laid as the internal refractory in the highest temperature part, if it contacts the refractory temperature (approximately 18 0 0 t) or more In the case of high temperature flow, the refractory material will fall off due to melting or cracking in a short period of time, and the problem that the operation cannot be performed occurs. In addition, other ultra-high temperature refractories, such as magnesium oxide, are well-known refractories. Among them, magnesium oxide has a high melting point of 2800 ° C and can withstand extremely high temperatures, but its thermal expansion rate is very large and its resistance to spalling is relatively In the past, the refractory was poor, so it has not reached the stage of practical application for industrial furnaces with extremely complicated designs. Therefore, when used as a carbon black furnace, the necessary characteristics such as chipping resistance and heat resistance are insufficient, resulting in extremely severe damage, making it difficult to put it into practical use. Printed by Shellfish Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs (please read the precautions on the back before filling out this page). Contrary to this issue of ultra-high temperature refractories, it has been proposed to use various additives to add magnesium oxide or chromium oxide, etc. The method of improving the resistance to peeling of the substrate, and the inventors have reviewed the results and found that in addition to the reduction of the flame resistance of the substrate itself, the additives have reduced the resistance to cracking due to the scattering of the additives during long-term operation It is extremely difficult to maintain the characteristics of the carbon black manufacturing furnace itself. Others, for example, consider the use of bricks made of ultra-high-temperature refractory materials such as high-purity magnesia or zirconia, and build a furnace with a small proportion in consideration of the smallest amount of thermal stress, but this method will Squeezing makes the bricks fall off and shortens the life of the furnace. The burden on the working surface or the economic surface when the furnace is built or repaired is increased, and it is difficult to put it into practical use. This paper size applies Chinese National Standard (CNS) A4 specification (210 × 297 mm) -52- 536551 A7 B7___ V. Description of the invention feo). The invention described above is an invention to solve the above problems, that is, the invention is Provided is a high-quality, high-quality furnace material capable of maintaining high-temperature or shape-maintaining properties at a high temperature when carbon black is introduced into a high-temperature gas stream to generate carbon black. Makeup brow black making furnace. In order to achieve the above-mentioned object, the inventors have conducted intensive research and found that the use of at least a portion of the carbon black through a mold processing refractory material can solve the above problems and achieve the invention content described below. That is, as described below, when a hydrocarbon raw material is introduced into a high-temperature gas stream to produce carbon black, at least a part of the furnace wall is a manufacturing furnace composed of a mold material, and a carbon black generating reaction is performed by the manufacturing furnace. It is a manufacturing method of carbon black. Among them, the mold material referred to here refers to the dry powder obtained by mixing the monomers or particles of high melting point refractory materials such as magnesium oxide, chromium oxide, and alumina, and the mold processing is a pneumatic mold for the mold material. Or by vibration casting. Printed by the Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs (please read the precautions on the back before filling out this page) The following will explain the content of the present invention. The manufacturing furnace is a furnace composed of at least part of the furnace wall made of mold material. . The furnace wall is preferably the whole part of the furnace wall that is in contact with the high-temperature gas flow, or part of the furnace wall is a refractory processed by a mold. The form of the refractory processed by the mold in the furnace wall is, for example, a product obtained by molding the refractory having a high melting point such as magnesium oxide, chromium oxide, and alumina in the furnace wall. The mold material is preferably composed of at least one of magnesium oxide, chromium oxide, and aluminum oxide. Among them, the mold material obtained from magnesium oxide with a higher melting point is the most resistant to high temperatures, and is suitable as a material for high temperature manufacturing furnaces for carbon black. The paper size is applicable to Chinese National Standard (CNS) A4 specification (210 × 297 mm) -53-536551 A7 B7 5. Description of the invention (51). In addition, other than the mold materials listed in the above list, other materials such as chromium-magnesium refractory and magnesium-chromium refractory can be used as mold materials. …… I. When manufacturing carbon black, there is an urgent need for durability under the severe conditions of contact with high temperature and ultra-high-speed gas. In addition, the various parameters of the furnace shape are important indicators for controlling the various characteristics of carbon black, so complex and precise shape processing can be performed on carbon black manufacturing furnaces. The present inventors have conducted in-depth review. Using this mold material for mold processing can make carbon black at ultra-high temperature manufacturing conditions, because it has both excellent shape retention and heat resistance. It can meet the characteristics of the furnace material for manufacturing small-size carbon black and the characteristics of construction under ultra-high temperature reaction, so it is an excellent furnace material and construction method. Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs (please read the precautions on the back before filling this page) as the refractory of the mold material. The higher the purity, the higher the heat resistance, but the worse the resistance to spalling. However, in the manufacturing furnace of the present invention, even if the spalling is caused by cracking of the mold material, the fracture surface is not a rough surface, so there is no shedding phenomenon. Therefore, it is better to perform the mold processing with the higher purity mold material while satisfying the required characteristics. In addition, generally speaking, the mold material is often sintered only when the surface of the furnace inner wall is heated at the temperature of the furnace, but the back surface is used without being sintered. This mold processing is known to be used in induction furnaces for dissolving metals. This may be because even if the surface of the sintered mold material layer is cracked due to thermal expansion, it can still be prevented by the unsintered powder mold material on the back side to prevent the melt Right. However, if the use temperature exceeds about 1 800 ° C, the crack width of the mold material becomes larger and deeper, so that this paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm). 54- 536551 A7 __B7 V. Description of the invention) (Please read the note on the back side first and then fill out this page) The gap between the unsintered mold material on the back side will be enlarged, so that the molten stream will be out of the furnace. Therefore, the use temperature is limited to 1 8 ο good. On the other hand, a carbon black manufacturing furnace does not produce a melt, so it can be used in the sintered state on the backside. .. If the back surface of the mold material is sintered, in addition to cracking in the thickness direction, it will crack to the surface of the construction layer at a certain depth. Therefore, if the thickness of the construction material is 3 5 to 5 Omm, the mold material is not easy. Dropping occurs, so it has high shape retention. In addition, if the thickness is less than 35 mm, the mosaic area generated by the broken mold material is small and it is more likely to fall off. In addition, if the scoreline of the mold material described above is planned to a certain depth (for example, about 5 to 1 mm), the position of the crack can be set so that the refractory material formed by the mold will not form small fragments, so it has High shape retention. Or plan the inner wall surface of the furnace to a depth of 2 ~ 5 m / m and 3 0 ~ 4 0 0 mm > < A square groove of 3 0 0 to 4 0 mm is more advantageous. Printed by the Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs. When the entire furnace is cast with refractory materials such as magnesium oxide and high heat-transporting chlorine, the thickness of the layers has increased significantly, making the furnace itself extremely large and uneconomical. Therefore, if only a low-heat-conducting refractory material such as a heat-shielding sheet or a heat-resistant brick is used for mold processing and the outer side is used as a furnace lining, the furnace itself can be miniaturized. If the inner wall of the furnace is laid with magnesia as a mold, and the secondary layer is constructed with refractory materials such as high alumina bricks, the magnesia will react with alumina to generate a low melting point compound, which will make the magnesia mold material refractory. Decreased, so the temporary decomposition temperature is below 15 0 ° C, or when the secondary layer of magnesium oxide mold material is magnesia-chrome brick, the critical temperature of the magnesia-chrome brick layer and the high alumina layer applies the Chinese national standard at this paper scale (CNS) A4 specification (210X297 male) -55-536551 A7 B7 _ V. Description of the invention) It is better to be below 150 ° C. In addition, the construction position of the mold material may be various parts of the entire furnace. In the second reaction zone region, the hydrocarbon raw material introduction region and the third reaction zone region, when the thermal decomposition reaction of the hydrocarbon raw material is performed, the gas temperature is reduced to form Under the factors such as reducing environment, it is better to lay conventional refractory materials such as high alumina bricks on the inner wall of this part. However, as mentioned above, since the flow velocity of the combustion gas in the introduction portion of the hydrocarbon feedstock is expected to increase, it is currently desired to achieve a manufacturing furnace in this state. The invention described below is to solve the problem that the pressure of the manufacturing furnace and the damage of the device can also make the flow rate of the combustion gas of the raw material hydrocarbon introduction part reach 0. A goal of 8 ~ 1 Mach. In order to increase the flow velocity of the combustion gas at the introduction position of the liquid hydrocarbon raw material, the inventors have conducted various in-depth review results and found that the nozzle can be improved when the hydrocarbon raw material is introduced. * Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs (please read the precautions on the back before filling this page). The nozzle for the introduction of hydrocarbon raw materials is located in the second reaction zone to introduce the hydrocarbon gas of carbon black raw materials. Set in the combustion gas for the purpose. Generally, it is cylindrical and has a pointed nozzle suitable for discharging hydrocarbon raw materials at the tip. When inserting into the furnace, it is preferable to use a sleeve with a cooling structure that is resistant to high-temperature combustion gases. Generally, the flow velocity of the gas in the furnace in the direction of the furnace axis can be measured by dividing the actual flow rate of the combustion gas by the cross-sectional area of the furnace at the measurement position. The inventors have obtained through research that if the diameter of the hydrocarbon raw material introduction nozzle is larger than the furnace cross-sectional area of the nozzle insertion position, the cross-sectional area of the hydrocarbon raw material nozzle insertion position can be greatly reduced due to the hydrocarbon raw material nozzle itself. The dimensions are applicable to China National Standard (CNS) A4 specifications (210X297 mm). 56-536551 A7 B7 V. Description of the invention), and then accelerate the flow velocity of the combustion gas passing through the front of the nozzle to 〇. Mach 8 to 1. That is, the present invention described below uses a high-temperature combustion gas stream and a first reaction / band region formed by the mixed combustion of an oxygen-containing gas 1Ϊ fuel and then mixes the obtained high-temperature combustion gas stream with a hydrocarbon raw material. In the method for producing carbon black in a method for producing carbon black, a second reaction zone region having a gas choke tube section and a third reaction zone region located downstream of the second reaction zone region to stop the reaction is produced in the second reaction zone. One or more nozzles for introducing hydrocarbon raw materials are provided in the belt region. The effect of reducing the cross-sectional flow area through the setting of the nozzle protruding into the furnace can reduce the cross-sectional flow area of the hydrocarbon raw material introduction part, and further Manufacturing method and apparatus for accelerating the flow velocity of combustion gas passing through the front of the nozzle to 0.8 to 1 Mach carbon black. Printed by the Consumers' Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs (please read the precautions on the back before filling out this page) The invention described below is a specific section of the furnace section where the hydrocarbon is introduced into the nozzle. That is, when one or more nozzles for introducing hydrocarbon raw materials can achieve the effect of reducing the flow area of the cross section, the cross section of the combustion gas in the introduction section of the hydrocarbon raw materials can be made because the nozzles are protruded in the furnace. Reduced flow area. This point will be described with reference to FIG. 9. FIG. 9 is a cross-sectional view of A—A. The circled part is that the flow area of the cross-section (that is, the area of the oblique line A of the part where the combustion gas passes in the section of the furnace) is substantially reduced due to the protrusion of the hydrocarbon raw material introduction nozzle shown in B. , And then increase the flow velocity of the combustion gas passing through the front end of the hydrocarbon feedstock nozzle. The cross-sectional area is reduced by the protruding ratio of the hydrocarbon material introduction nozzle, and the paper size is applied to the Chinese National Standard (CNS) A4 specification (210X297 mm) _ 57 · 536551 A7 B7____ V. Detailed description of the invention Increasing the speed to the desired level 'i.e.' accelerates the flow velocity of the combustion gas passing through the front of the nozzle to Mach 0.8 to 1 which is thought to protrude the nozzle to reduce the cross-sectional flow area by more than 30%. In addition, the ratio of the protrusion of the nozzle is to reduce the cross-section and flow-movement area by 30 to ¾ or more, preferably 50% or more, and more preferably 60% or more. Through the simple operation of introducing the hydrocarbon raw material into the front end of the nozzle and protruding out of the furnace, it is possible to reduce the pressure loss of the combustion gas stream in an ultra-high-speed manner without using the complicated peripheral equipment often used in the past. Industrial significance. In addition, since the raw material introduction nozzle has an additional part such as a cooling jacket, if it protrudes inside the furnace together, it can also reduce the furnace section to a certain degree. The reduction rate of the cross-sectional flow area is the ratio of the cross-sectional area of the raw material hydrocarbon introduction nozzle portion to the cross-sectional area of the furnace containing the hydrocarbon raw material introduction portion. Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs (please read the precautions on the back before filling this page). For example, the diameter of the furnace where the hydrocarbon raw material introduction nozzle is 60 mm, and the number of the hydrocarbon raw material introduction nozzle is 2. The outer diameter of the nozzle is 60 mm, and the front end of the nozzle is inserted into the furnace 20 mm, that is, the cross section of the gas passing portion is as shown in FIG. 9. When there is no nozzle, the cross-sectional area of the furnace at this part is about 2827 mm2. Because the nozzle with an outer diameter of 60 mm is inserted, about 159 mm2 of the furnace is covered. This section is actually the cross-sectional area that the combustion gas can pass through. Is 1 1 7 7 mm2, that is, the section area of this part is about 4 1. 6%. The flow rate of the combustion gas in the furnace is divided by the actual flow rate of the combustion gas. The paper size is applicable to the Chinese National Standard (CNS) A4 specification (210X297 mm) -58-536551 A7 B7 V. Invention description fee). Obtained by the cross-sectional flow area. The speed of sound in a pipe often varies depending on the temperature or the composition of the combustion gas. Assuming that the temperature of the combustion gas is 1800 ° C, the speed of sound is about 913m / s. And when the average cross-sectional flow velocity of the gas in the second region is 3 ·· Om / s, the impact of the above-mentioned hydrocarbon raw material introduction nozzle makes the flow velocity of this part of combustion gas increase by 2.4 times. It is about 840 m / s, which is about 0.92 Mach. As mentioned above, the flow velocity of the combustion gas in the second reaction zone region other than the hydrocarbon feed material introduction site is about Mach 38. The normal velocity, due to the role of the hydrocarbon feed introduction nozzle, the flow of the hydrocarbon feed spray introduction site The speed can exceed the current Mach 0 · 4 ~ 0 · 8, reaching an almost unimaginable speed of Mach 1. Therefore, after the hydrocarbon raw material is introduced into the furnace, the hydrocarbon gas flows at a high speed after being introduced into the furnace. The atomization of the combustion gas makes the hydrocarbon raw material finer, which can cause the evaporation of the hydrocarbon raw material and the reaction of carbon black formation. Faster, as a result, carbon black with extremely small particle size and aggregate diameter was obtained. Printed by the Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs. In this example, the number of nozzles for the introduction of hydrocarbon raw materials is two. For other cases, such as the diameter of the pipe or the diameter of the nozzles for the introduction of hydrocarbon raw materials, it can also be targeted The same effect can be achieved by adding or removing several nozzles in the furnace. In addition, the flow velocity of the combustion gas is accelerated to a position close to the speed of sound, only in a very short area near the periphery of the hydrocarbon raw material nozzle, so that the pressure loss can be suppressed to a minimum. This point can be compared with the case where the flow velocity of the combustion gas is increased to nearly Mach 1 due to the protrusion of the supply nozzle of the hydrocarbon raw material. -59- (Please read the precautions on the back before filling this page) This paper size applies to China National Standard (CNS) A4 specification (210X297 mm) 536551 A7 B7_ V. Inventive color 7) Reduce the diameter of the entire second reaction zone without protruding the nozzle and increase the flow rate of the combustion gas to Mach 1 The pressure loss caused by the whole furnace is compared for confirmation. However, because the comparison between the two requires a large amount of time and energy, computers are generally used to analyze and compare the flow of cooking. The flow analysis of the present invention is performed using a difference method and is analyzed using a commonly used commercial fluid analysis program. For example, the damage to the interior of the furnace caused by the kinetic energy of the combustion gas generated by this method is limited to the front end of the nozzle, so it can maintain low equipment maintenance costs even if it is operated for a long time. Printed by the Consumers' Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs (please read the precautions on the back before filling out this page) The carbon black manufacturing device applicable to the present invention, as long as it has the above-mentioned features that can reduce the cross-sectional flow area caused by the introduction of hydrocarbon raw materials The device can be used, especially when the length of the pipeline is more than 50 mm. When a manufacturing furnace having such a length is used, if the flow rate of the combustion gas at the position where the hydrocarbon raw material is introduced is increased to 0.8 to 1.0, a carbon black having excellent black envy dispersion can be obtained. In addition, when using this manufacturing furnace having a long pipe portion, it is possible to solve the problems such as the loss of the extreme pressure caused by the conventionally known method in order to increase the speed at which the hydrocarbon feedstock is introduced. The third reaction zone region is sprayed with water using a nozzle 7 for introducing a reaction stop fluid in order to cool the high-temperature reaction gas to 100 to 800 ° C. The cooled carbon black can be carried out by a generally known method such as trapping a filter bag and separating and recovering the gas. As mentioned above, the inner wall surface of the pipe is preferably smooth, and the angle of the entrance of the pipe is preferably 45 ° ~ 100 °, but it is subject to high temperature due to the high temperature. This paper's dimensions apply to the Chinese National Standard (CNS) A4 Specifications (210X297) 嫠 536551 A7 _B7_ V. Detailed description of the invention) It is extremely difficult to maintain the desired shape for the parts hit by high-speed flowing combustion gas. For example, if the material of the pipeline is made of high-purity alumina or refractory containing alumina and chromium oxide or calcium oxide and lanthanide-element oxide as high-temperature stabilizer, and combustion gas above 180 ° C When contacted, the shrinkage of the part due to temperature or hot air flow will cause extremely significant damage or deformation, so it is extremely difficult to produce carbon black that can maintain an appropriate form. The above-mentioned materials that can withstand high temperatures above 18,000 ° C are generally the best refractory materials with chromium oxide or magnesium oxide and magnesium oxide and chromium oxide as the main components. However, even if this material has a temperature of 180 ° When the flow rate of the internal gas reaches above 10 Om / s, the reduction of the furnace wall caused by the glass peeling on the surface of the furnace cannot be avoided. Therefore, it is extremely difficult to maintain an appropriate reactor type. . Therefore, the material of the gas barrier is a material that must be resistant to high temperature and high-speed airflow damage when manufacturing carbon black with extremely concentrated aggregate distribution. However, the previously known refractory materials cannot meet this requirement, so it cannot be manufactured continuously. High-quality carbon black is also a current problem. Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs (please read the note on the back before filling this page). Methods to prevent damage or deformation of the gas barrier, such as JP 4 4 1 3 1 9 2 or JP Sho 4 7-5 6 3 describes a method of using a metal structure having a cooling structure with cold coal on the outside as a gas barrier pipe. Indeed, using a metal structure with a forced cooling structure as the gas barrier can greatly suppress the thinning of the furnace wall and properly maintain the shape of the gas barrier tube portion, but when cooling the outside of the narrow portion formed by the metal structure, It was found that the size of the carbon black aggregates became much larger. This may be due to the low temperature. The paper size is applicable to China National Standard (CNS) A4 (210X297 mm) · 61. 536551 A7 B7_ Fifth, the description of the invention is fine) The heat generated on the metal surface becomes larger, and the temperature in the area where carbon black is generated is significantly reduced. Therefore, the time for liquid carbon black to solidify and carbonize is longer, and carbon black is increased. The number of agglutination times between each other will produce carbon black which is aggregated to be more developed. -Currently known methods to control the size of carbon black aggregates, such as adding alkali metal compounds such as potassium to the hydrocarbon feedstock to suppress its structure, but if it is used as a resistor formed by the above-mentioned metal structure with a forced cooling structure In the process, a large amount of alkali metal compounds must be added. This will cause a significant increase in impurities such as alkali metal salts contained in carbon black. This should also be the optical adaptability or dispersion state and electrical characteristics of carbon black additives. Cause of deterioration. Specifically, if the amount of the alkali metal compound added is increased from 2000 to 1,000%, the result will cause the impurity content of the inorganic compound in carbon black to increase by 2 to 10 times. A carbon black with a very high impurity content often causes problems such as poor dispersibility, which is not conducive to various suitability, especially the effect of carbon black with low DBP oil absorption is more significant, so it is known that the production of DBP oil absorption is 80 c 6 / Carbon black with low oil absorption below 1 Og is extremely unsuitable. Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs (please read the precautions on the back before filling this page) In addition, under the high-speed airflow generated by the combustion gas above 180 ° C, a section of carbon must be maintained In the manufacturing equipment for the high-speed flow time of black formation, it is necessary to keep the condition of abrasion and deformation low for a long period of time, so that the temperature unevenness of the generation system in the carbon black generation region is suppressed, and the overall temperature must be avoided. Reduced characteristics. The inventors have thoroughly studied the above problems and learned that a carbon black manufacturing device with a specific choke tube structure can solve the above problems, and further, this paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm) -62 · ~ 536551 A7 B7 V. Description of the invention feo) (Please read the notes on the back before filling this page). That is, as described below, the present invention uses a choke tube portion formed by including a front section portion of a hydrocarbon material introduction position and a subsequent rear section portion thereof, and the front section portion has a strong cooling structure, and the rear section and the The difference in the inner diameter of the front part is a carbon black structure device with a choke structure within 5-0% of the front part, and the method for producing carbon black by it. When using a manufacturing device in which the end of the first reaction zone area and the continuation of the second reaction zone area are tapered or rapidly reduced, or the two share the same shape to form a choke tube in the second zone area, it can be burned. The gas is accelerated, so that in addition to being able to accelerate to a higher flow rate of 2 5 Om / s (preferably 300 m / s or more) suitable as carbon black, it can also react with hydrocarbons in the second reaction zone. The ingredients are thoroughly mixed. At this time, in order to make the hydrocarbon feedstock react at a high speed at the feedstock introduction position, the taper before the feedstock introduction can be reduced by more than 10 ° or it can be made into a very shrinkable state to improve its miscibility. The Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs has printed the choke tube section of the present invention. The device with the inner diameter difference from the front section is within 50% of the front section. In addition, the size of the inner diameter of the posterior section of the choke tube and the anterior section may be larger or equal. In this way, a device with a forced cooling structure in the front section can be made more important. The material of the front part is preferably metal. Because it is easy to cool, it can prevent the inner wall from being damaged or deformed during cooling, and can maintain the smoothness of the inner wall, so it can uniformly generate carbon black in the choke tube section, and can continuously make paper. The paper scale is applicable to Chinese national standards (CNS ) A4 size (210X297mm). 03- 536551 A7 _B7__ V. Description of Invention 铷). Carbon black with extremely concentrated size distribution was obtained. The cooling method of the front part is not limited, as long as it can prevent the inner wall of the choke tube from being damaged or deformed and maintain its smoothness. Generally, if the device is located outside the narrow area and has a forced cooling structure, or if it has a hip casing structure, such as a metal casing structure with high thermal conductivity, cold coal such as liquid or gas is circulated in the anterior casing area for forced cooling. The resulting device. A device having a forced cooling structure such as a sleeve and a portion in contact with the narrow portion is a sleeve formed of a metal or an inorganic compound having a high heat resistance temperature. The length of the front section is from the position where the hydrocarbon material is introduced to the front section of the narrow section, that is, the distance between the front section of the choke tube and the rear section, preferably 30 to 300 mm, and more preferably 50 to 200 mm. In addition, the difference between the inner diameters of the front part and the inner part is less than 50% of the inner diameter of the front part, and preferably 30% or less. The latter part is preferably formed in the form of a refractory material. More preferably, the length of the rear part of the refractory material 7 with a softening point of 18,000 ° C or more is 500 mm or more, and more preferably 700 mm or more. Due to the rapid gasification of hydrocarbons mixed with high-speed airflow and high-temperature combustion gas in the printed choke tube portion of the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs, the hydrocarbons obtained by gasification are completely mixed with the combustion gas within a dwell distance of tens of mm In addition to reaching a sufficient temperature for the start of the reaction, the temperature of the mixed gas can be rapidly reduced. The actual measurement of the temperature of each reaction site and the analysis of the reaction to each temperature equilibrium state show that most of the heat of the combustion gas is consumed by the heating and gasification of the hydrocarbon raw materials. In each of the above conditions, the introduction of hydrocarbon raw materials is high. -64 · (Please read the precautions on the back before filling this page) This paper size is applicable to China National Standard (CNS) A4 specification (210X297 mm) 536551 A7 B7__ V. Description of the invention ㊃2). After the rapid gas flow, the gas is mixed and gasified, and the distance between the mixed gas and the cooling is 50 to 100 mm from the position where the hydrocarbon feedstock is introduced. The gasification is almost completely completed. > It is also known that the mixing speed of the airflow 1 at a flow rate of 2 50 m- /… s or more is completed at an early stage and is mixed with the surrounding high-temperature combustion gas to reduce the overall mixing temperature of the mixed gas by 2 0 0 Above ° C. Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs (please read the precautions on the back before filling out this page) The invention has a cooling structure in the front section of the choke tube, so it can prevent deformation, damage or maintain high smoothness of the choke section. On the other hand, due to the cooling structure, there are problems with the past, such as the increase in the amount of carbon black agglomeration caused by the heating of hydrocarbon raw materials and the decrease in temperature after gasification, or the resistance to carbonization introduced The hydrogen raw material can be heated in the first reaction zone and vaporized at a temperature where it is mixed with the introduced high-temperature combustion gas, and the durability can be improved in the portion including the refractory having a cooling structure. The rear part of the choke tube is generally a region of reaction gas below 16 0 ° C, so you can use, for example, alumina-based refractory with less silicon content, or alumina-chromium oxide-based melting point of 190. Refractory materials above ° C can solve the above problems while suppressing heat generation. Therefore, in the present invention, the distance from the introduction position of the hydrocarbon raw material to the contiguous part of the front section and the rear section of the choke tube section is set to 0 ~ 300 mm, which is considered that the combustion gas temperature of the hydrocarbon raw material is mixed and gasified. The reduction has been reached, so this method can suppress the increase in the size of the aggregate. This pair of high-temperature gas above 1 800 ° C has heat resistance and can be resisted, and the device is resistant to abrasion caused by the turbulent flow of high-speed airflow, that is, the surface obtained by adding the wear resistance of general metal is cooled by It can reduce the heat-resistant temperature to the standard of this paper (CNS) A4 specification (210X297mm) · g5 _ 536551 A7 B7 V. Description of the invention) Device made of metal structure below 8 0 ° C, The preferable setting part is about 50 ~ 100 mm from the screen surface of the gas blocking part to the introduction of the hydrocarbon raw material. In the following areas, because of the cold phenomenon caused by the hydrocarbon raw materials, a heat-resistant material of 1 800 ° C can be used ... and the fluorine temperature in this area has not been significantly reduced, so the surface temperature can withstand 80 The manufacturing equipment of different materials (characteristics) composed of refractory materials such as high alumina at a temperature of about 0 ~ 1 0 0 ° C is preferred, and this area is preferably set at the rear part of the choke tube. In addition, the material of the front part of the choke tube is preferably a material whose surface can be cooled to reduce the temperature and improve the heat resistance. The structure of forced cooling is not necessarily limited to the metal with a high thermal conductivity. It can also be coated with highly heat-resistant inorganic compounds such as alumina and silicon. It is printed by the Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs. When the above methods are used to maintain the temperature in the furnace at a temperature above 2000 ° C, judge Correct furnace temperature is extremely important. Because the temperature in the furnace has a direct relationship with the quality of carbon black, if the temperature in the furnace is too high to exceed the heat-resistant temperature of the furnace wall, it will cause damage to the furnace wall and make the operation impossible. · Therefore, the current high temperature in the general furnace is set to about 180 ° C, and the thermoelectric pair is usually directly inserted into the furnace to measure the temperature of the gas. However, if the temperature inside the furnace exceeds 180 ° C, the thermocouple cannot be directly inserted into the furnace to measure the temperature. For measurement methods exceeding 18 0 ° C, for example, radiation thermometers and light thermometers can be used, but the temperature cannot be measured correctly. -66- (Please read the precautions on the back before filling this page) This paper size applies to Chinese National Standards (CNS) A4 (210X29 * 7mm) 536551 A7 B7 __-___ V. Description of the invention It is to provide a method for efficiently producing carbon black with excellent color strength and rubber reinforcement at a high temperature above 180 ° C in the furnace. Although the temperature of the inner surface of the furnace wall is higher than Furnace wall material is above the refractory temperature, but to prevent and prevent the damage of the furnace wall material-the temperature of the gas in the furnace that was impossible to measure in the past. The invention described below is to provide a method for efficiently producing carbon black with excellent coloring strength and rubber reinforcement at a high temperature of 180 ° C or higher in the furnace. The temperature is higher than the refractory temperature of the furnace wall material, but the temperature of the gas in the furnace is to prevent the material of the furnace wall from being damaged by the refractory temperature. The present inventors have conducted an in-depth review of the above-mentioned problems, and have found that the temperature in the furnace can be accurately measured by a specific method even if the temperature in the furnace is above 180 ° C. That is, the invention described below involves measuring the temperature of the gas inside the furnace and / or estimating the temperature of the furnace wall using a thermoelectric pair embedded in the inner wall of the furnace wall when manufacturing carbon black using a carbon black manufacturing furnace using a furnace method. The step is a method for producing a characteristic carbon black. ^ Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs (please read the precautions on the back before filling out this page) The inventors have gone through a variety of correct furnace temperatures to estimate the correct furnace temperature above 180 ° C As a result, it was found that the method of burying the thermoelectric pair in the furnace wall and judging the temperature in the furnace based on the measured temperature was the most correct method. The present invention is applicable to any manufacturing furnace used for producing carbon black. Specifically, in a carbon black manufacturing furnace using a furnace method, it is more suitable to measure the temperature in the furnace or the temperature of the furnace wall. Generally, the furnace can release heat to the outside due to natural or forced external cooling. The paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm) 7〇γZ ~ " 536551 A7 B7 V. Description of the invention (65) A temperature curve is generated inside the furnace material constituting the furnace. Even when the temperature near the inner wall of the furnace reaches a high temperature of 180 ° C, the temperature inside the furnace wall is lower than this temperature, so the thermoelectric pair is buried in the interior of the furnace wall. Immediately afterwards, the temperature was measured at the site. -A ^ The measurable temperature is generally divided into 2 forms. One is the wall surface temperature of the inner wall of the refractory furnace, and the other is the temperature of the combustion gas in the furnace. The temperature of the inner wall of the refractory is extremely important for the damage of the refractory, and the temperature of the combustion gas in the furnace is a decisive factor for the quality of the carbon black produced. The present inventors have found that the temperature of the above two types can be estimated from the thermoelectric pair embedded in the furnace wall. First, the temperature of the furnace inner wall can be estimated by the heat transfer calculation method. The thermal conductivity of the material of the furnace wall is known because of the known temperature, and its temperature is changed by the temperature. The basic formula for the calculation of heat conduction is Q = AA △ D / L. Printed by the Consumer Cooperatives of the Central Bureau of Standards of the Ministry of Economic Affairs (please read the notes on the back before filling this page) This is called the Fourier calculation. Where Q is the amount of heat conduction per unit time, λ is the thermal conductivity, A is the area through which heat passes, ΔΤ is the temperature difference between 2 points, and L is the distance between 2 points. Basically, the calculation of heat conduction is based on this formula. In fact, the shape of the furnace is also very complicated, so the heat conduction method is also a third power method, and the heat conduction method is different due to the shape of the furnace. And the thermal conductivity of the material of the furnace wall is known as described above and varies with temperature. Therefore, the internal temperature of the furnace wall is measured by using the finite element method as a computer simulation method, and the method of estimating the temperature of the internal wall surface of the furnace is the paper standard. Applicable to China National Standard (CNS) 8-4 specification (210X297mm) "68 · 536551 A7 B7 V. Description of invention) The more correct method. At this time, the furnace shape should be correctly molded and the temperature of the thermal conductivity should be considered Dependency is better. The finite element method used here is generally used in scientific calculations.… Secondly, the estimation of the temperature of the gas in the furnace-,-This method can also be carried out by computer simulation. General furnaces can be The natural or mandatory external cooling method releases heat to the outside through the furnace wall, causing a temperature difference between the temperature in the furnace wall and the temperature of the gas in the furnace. The inventor used a computer to analyze the thermal fluid to calculate the temperature of the furnace wall and the gas in the furnace. The temperature difference. Therefore, the method of estimating the temperature of the gas in the furnace based on the temperature of the furnace wall is determined. In this calculation formula, the conduction of the gas in the furnace to the heat and convection and the furnace The radiant heat generated by burning flames and gases is taken into consideration. The difference method used in the calculation method is also used in general scientific calculations. Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs (please read the precautions on the back before reading) (Fill in this page) In the method of measuring the temperature of the combustion gas in the furnace by the temperature of the furnace wall, the above method is generally better to install two or more thermoelectric pairs in the furnace wall. Also, at this time If it is set according to the normal direction of the axis of the furnace, the heat release between 2 points can be measured: At this time, one end of the thermoelectric pair is closer to the inner wall of the furnace. The other end is set to The low temperature side of the same refractory. In this way, the temperature can be controlled under the temperature of the furnace inner wall and the temperature of the gas in the furnace. Generally, to obtain high temperature combustion gas at a temperature above 2000 ° C, at least One of the air or hydrocarbon raw materials is heated first, or a combustion-supporting gas such as a gas containing more oxygen is used. The former is used to control the air and the temperature of the combustion gas and the furnace wall. The degree of hydrogen fuel preheat the way of this paper scale applicable Chinese National Standard (CNS) A4 size (210X297 public H. 09- 536551 A7 B7_ V. Description of Invention 7) · Go on. That is, if the temperature of the combustion gas and the furnace inner wall is too high and the temperature is to be lowered, the degree of preheating is reduced. If the temperature is to be increased, the degree of preheating may be increased. In addition, the latter uses more oxygen-containing gas. It is performed by controlling the oxygen content and the fuel supply amount. That is, if the temperature of the combustion gas and the furnace wall is too high and the temperature is to be reduced, the oxygen concentration is reduced. And fuel supply, if you want to increase the temperature, increase the oxygen concentration and fuel supply. Give. In this way, in a way that the combustion temperature in the furnace does not damage the material of the furnace wall and can maintain the highest temperature, carbon black with excellent coloring power and rubber reinforcement can be efficiently produced without damaging the material of the furnace wall. As described above, in order to obtain carbon black with a small particle size, firstly, a hydrocarbon raw material must be sprayed into a high-speed airflow in a gas blocking pipe part of a reaction part, and the liquid raw material is atomized by using the motion of the gas and thermal energy. And by using the turbulent flow in the reaction section to mix them, the thermal energy of the high-temperature combustion gas can be used to efficiently perform the carbon black generation reaction. Printed by the Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs (please read the precautions on the back before filling this page). The combustion chambers in carbon black manufacturing furnaces can be of various types, and their materials can generally be high-temperature stainless steel and other high-temperature metals. Generally speaking, as long as it can reach 1700 ° C, it can be used in the oxidizing environment of carbon black manufacturing. However, a temperature exceeding 1700 ° C is a very dangerous situation for the combustion chamber used in current carbon black manufacturing equipment, which is likely to cause damage to the combustion chamber caused by melting damage and thermal distortion. temperature. For example, Japanese Patent Publication No. 4 4-3 9 9 6 describes a carbon black manufacturing furnace having a fuel hole and a combustion-supporting gas hole in a refractory and a diffusion combustion device in a combustion chamber. Exceeding the size of the refractory material This paper applies Chinese National Standard (CNS) A4 specifications (210X297 mm) ~ 7〇1 ~~ " " 536551 A7 £ 7_ V. Description of the invention (68). It is extremely difficult to use when the temperature of the material is higher than the heat-resistant temperature. Can withstand heat-resistant materials above 2000 ° C (such as chrome-oxygen-based refractory materials, magnesium-chromium-based refractory materials, magnesium oxide-based refractory materials, etc.) in high-oxidation environments of carbon black manufacturing furnaces. The problems of rapid temperature change, or the damage of the refractory material caused by the corrosion of the high-speed air flow when the fuel holes and the combustion-supporting gas holes are refractory materials, make the aforementioned materials difficult to put into practical use. The present invention described below is for the purpose of providing a combustion chamber and a manufacturing apparatus having resistance in a method for producing carbon black from a high-temperature gas. The inventors have repeatedly and thoroughly studied the above problems, and as a result, they have learned that when a combustion chamber having a dance structure is used to generate combustion gas, a smaller primary particle size, smaller aggregate diameter, and aggregation can be obtained. Carbon black with excellent characteristics with a small volume distribution range and few large aggregation systems is prepared according to the following description. That is, the invention described below is a combustion chamber for producing carbon black having a cooling jacket structure, a method for producing carbon black using the same, and a manufacturing apparatus including a combustion section, a reaction section, and a reaction stop section. , A carbon black manufacturing device for a combustion chamber having a cooling jacket structure and the like. Printed by the Consumers' Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs (please read the precautions on the back before filling out this page) The invention described below uses a combustion chamber in a manufacturing device consisting of a combustion section, a reaction section, and a reaction stop section. A device for manufacturing carbon black with a specific structure. The manufacturing device consisting of the combustion section, the reaction section, and the reaction stop section itself is a well-known device, and therefore it can be appropriately selected by known techniques. For example, it is comprised by the manufacturing apparatus shown in FIG. The invention described below is characterized by a cooling jacket structure in the combustion chamber. Fig. 4 is a schematic view of an example of a combustion chamber having a cooling structure. Figure I Paper size applies to Chinese National Standard (CNS) A4 specification (210X297 mm) -71 " 536551 A7 B7_ V. Invention description 9) (Please read the precautions on the back before filling this page), 21 is cooling Sleeve, 22 is the cooling medium inlet nozzle, 23 is the cooling medium outlet nozzle, 24 is the atomizing part, 24-1 is the convex part, 24-2 is the combustion gas spray hole, and 24-3 is the combustion gas inlet hole 25 is a flange, 26 is a 0 ring, 2 7 ·· is a set screw, 2 8 ^ is a reed for fixing the atomizer, 29 is a fuel introduction hole, 210 is a fuel introduction flange, and 2 1 1 is a combustion assisting The gas is introduced into the nozzle. The cooling sleeve is a cylindrical double-layer structure provided outside the combustion gas introduction pipe of the combustion sleeve, and the double-layer structure is internally connected with a combustion atomizing section and the combustion atomizing section also has a cooling structure. The material of the double tube and the atomizing portion is preferably a material having good thermal conductivity. The material with good thermal conductivity herein refers to a material having a thermal conductivity of 1000 kcal / m h r ° C or more, and specifically, copper, copper alloy, aluminum, and the like. The cooling jacket faces the furnace, and other materials can be used for the part with high temperature. The cooling jacket has a double-layered structure and has a structure that cools the combustion chamber with a cooling medium flowing in the direction of the arrow as shown in the figure. Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs. If the double tube and atomization department is equipped with a temperature detection timer that can detect the temperature at the equivalent temperature, the cooling state of the front end of the combustion chamber can be accurately grasped and the operation can be performed stably. And under the control of temperature, the amount of cooling medium can be adjusted to the most suitable for the operation. That is, it is a method of maintaining the operating system at a high temperature with a minimum amount of cooling medium before raising the heat generation to a minimum to obtain a high temperature. Generally, it is difficult to use one combustion chamber for operation in the low temperature region to the high temperature region. Therefore, more than two combustion chambers are used to increase the temperature to the high temperature region. In this state, the atomizer can be applied to the paper size of the Chinese National Standard (CNS) A4 (210x297 mm) in various temperature regions. -Ϊ́ΐ 536551 A7 B7 V. Description of the invention and dedicated atomization At this time, when the inner surface of the outer tube of the cooling jacket is in contact with the outside of the atomizer, the heat exchange can be performed more efficiently, and the front part of the cooling tube is cooled when it contacts the high temperature environment. When the contact surface is parallel to the i-axis direction, it is difficult to remove the atomizer. This is the structure formed by the inner diameter of the outer sleeve of the cold muscle sleeve and the outer diameter of the atomizer part after adjustment, and the two parts are brought into contact through thermal expansion. If the contact surface is convex, under high temperature conditions It is also easy to exchange the combustion chamber. When the projection angle is 60 degrees or less, there is no problem. Among them, 1 degree to 10 degrees is preferable. In order to maintain good contact between the atomizer and the protrusion at the front end of the cooling jacket, the atomizer is fixed with a fixed spring. This fixing force is irrespective of the way it is constituted as long as it can have a reed-like driving force as shown in FIG. Also, as long as the gasket structure of the flange portion is a gasket having the same properties as the 0-ring, it can be used. For example, a sealed tank structure using a gasket is a structure that can maintain the sealability. Printed by the Consumers' Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs The new and useful carbon blacks and their manufacturing methods with both blackness and dispersibility are as described above. However, after examination by the present inventors, it was found that the carbon black currently present has the following problems. That is, when the carbon black produced by the current method has an average particle diameter in a region below 14 nm, or a small particle diameter with an average particle diameter of about 8 to 13 nm, the inverse ratio between the particle diameter and the blackness The relationship disappears. Therefore, even if the particle size is reduced, the blackness of the resin or coating has no effect, that is, the blackness of a certain degree or more cannot be obtained. For example, the inventors found that, as a transparent soft PVC-73- (Please read the precautions on the back before filling out this page) This paper size applies the Chinese National Standard (CNS) A4 specification (210 X 297 mm) 536551 A7 B7_ __ V. Description of the invention (Π) Visual comparison of colorant and carbon black when mixed directly 'If it is also compressed DBP oil absorption is 7 Om 1/1 0 0 g in carbon black, the particle size is l When comparing between 〇nm and 12nm, I3nm, and 15nm, except for the blackness between 15 nm and 13 nm, which has a large visual experience-other, such as between 13 nm and 12 nm and 10 nm are completely There is no difference. It is printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs (please read the precautions on the back before filling this page). At present, in addition to the particle size or aggregate diameter that can affect the blackness, some people have suggested that Method for attaching functional groups on the surface of carbon black particles. For example, it is described in Japanese Patent Publication No. 4 6-1 8 3 6.8 that carbon black is oxidized with ozone to increase the blackness of the ink system. However, the functional groups attached to the surface of carbon black obtained by the method of imparting functional groups will adsorb functional groups or polar atomic parts held by lower molecular weight paints such as inks or coatings, and form a paint phase on the surface of carbon black. Change the refractive index of light. This is a method to improve the optical suitability to prevent carbon black from agglomerating during curing. However, if the solvent has alkyd resin, melamine resin, phenol resin, etc. The polymerizable low-molecular-weight resin has an effect on only a part of the ink or coating paint, but it is almost dispersed when dissolved in a thermoplastic resin composed of a high molecular polymer, or it is dispersed in For lacquers or mineral oil-based lacquers, such as acrylic resins or styrene resins, which have few functional groups and weak polarities, even if they are subjected to a known surface treatment such as oxidation and given functional groups, they will not have blackness. Make an impact. The inventors have analyzed various phenomena related to blackness in particles with a smaller particle size of less than 14 nm, and made various research results to improve the blackness. It is known that in carbon black with small particle diameter, the original Optical original blackness of small particle size carbon paper size applies to Chinese National Standard (CNS) A4 specification (210X297 cm) = 74- 536551 A7 B7 V. Description of the invention (72) The reason why black cannot be used in the dispersion system One reason is that as the particle size of carbon black decreases and the specific surface area increases, the cohesiveness of the surface of carbon black increases significantly, so that the carbon black cannot be fully separated. This result can infer the reason why the carbon black degree cannot be fully exerted. In order to improve the method, the method may be as follows: 1-In order to reduce the cohesiveness of the surface of the carbon black, the surface is modified so that it does not easily aggregate even with a high specific surface area. After various reviews, it was found that this cohesiveness is closely related to the amount of oxygen-containing volatile components per unit surface area. For example, if the nitrogen adsorption surface area lm2 given to carbon black is 0. 3 When the amount of oxygen-containing volatile components above 5mg, the carbon black with a large specific surface area undergoes oxidation treatment and has little effect on the blackness in the soft PVC system under the significant reduction of the carbon black cohesiveness. Carbon black with weak cohesiveness has higher blackness than carbon black without surface modification. 2 . The surface modification of the above 1 is not based on the total amount of volatile components but the volatile content per unit area as an influencing factor. If one is used, it is generated in carbon black before the oxidation. When the carbon black is activated at a high temperature for a long time to make it porous and has a larger specific surface group than other carbon blacks of the same particle size, printed by the Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs (please read the back first) Note: Please fill in this page again.) To meet the conditions of 1, you must give more volatile components, and then you must add a lot of oxidizing materials or you must increase the oxidation time, so it will reduce its economy. In addition, when using oxidants such as nitric acid and nitrogen dioxide to oxidize, when the oxidation temperature is high or the oxidation time is long, if the volatile constituents are to be reacted with the oxidation reaction, when the oxidant is activated to increase the specific surface area, Without increasing the volatile content per unit area, carbon black with weak cohesion cannot be obtained. In this way, in addition to 1, the surface size of the oxidized surface is modified to the Chinese National Standard (CNS) A4 specification (210X297 mm) -75: 536551 A7 B7_ V. Description of the invention (73) For smaller and less cohesive carbon black, the roughness factor (N2SA / S EM ratio) of the carbon black must be reduced to less than 2 · 5 before the oxidation treatment, and the roughness factor (N 2 SA SEM ratio) after the oxidation treatment is Below 2 · 8, preferably -2 ·. · 5 or less. -The ratio of the specific surface area of N2SA / S EM. The specific surface area of N2SA and SEM can be obtained separately, and then the ratio 値 can be calculated. N2SA is determined in accordance with ASTM d3037-88. The SEM specific surface area is calculated by the following formula. SEM = 6000 / (p · dA) p: Specific gravity of carbon black (1 · 86g / cm3) dA: Volume-area particle size (nm) Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs (please read the precautions on the back first) (Fill in this page again.) 3 · Summarize the above 1, and 2 to review the relationship between the characteristics of carbon black and the degree of blackness obtained from various oxidation treatments. It is known that the unit area on the surface of carbon black is deficient in addition to the amount of volatile components and roughening The amount of iodine attached also affects the blackness. That is, when the ratio 碘 of iodine adhesion amount / nitrogen adhesion specific surface area (N 2 SA) is small, the blackness of the resin addition system is higher, and the ratio of iodine adhesion amount / nitrogen adhesion specific surface area (N2SA) is ··. When it is below 5 it will become near saturation. From the above three points, a method of obtaining high blackness can be obtained. When one or more methods are combined, the blackness of carbon black with a small particle size can be significantly increased, so that a composition having a very high level of blackness can be obtained. That is, the following carbon blacks have a blackness that is unachievable so far. The paper size is applicable to the Chinese National Standard (CNS) 84 (21 × 297 mm). 76- 536551 A7 WJ_ V. Description of the invention W) · Degree. (1), with 0 per unit area. 35mg / m2 or more volatile • Carbon black with two or two components and a particle size of 14 nm or less. (2) Roughness factor (N2SA-/ -S E Μ ratio) is 2 < Carbon black described in (1) above 8 below. (3) Carbon black described in (1) or (2) above when the ratio of the iodine adhesion amount / nitrogen adhesion specific surface area (N2SA) is 0 · 4 5 or less. (4) When cDBP 値 is 50cc / 100g or more, the carbon black described in any one of items 1 to 3. When producing carbon black with higher volatility, use the two stages of surface treatment and oxidation treatment of the carbon black produced to make the volatile components adhere to when the carbon black base material is not sufficiently oxidized. The manufacturing steps are preferred. Printed by the Consumers' Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs {Please read the precautions on the back before filling out this page} In the manufacturing steps of the carbon black base in the previous paragraph, particles with an average particle size of 14 nm or less must be used. Especially carbon black particles of 8 ~ 1 3 nm. When the particle size exceeds 1 4 nm, the cohesiveness of carbon black is significantly reduced, and the correlation between the decrease in cohesiveness and the blackness can hardly be judged from the surface properties. It has been known in the past that only polymerizable paint can be improved by surface modification. The affinity with carbon black makes the series that have an effect on optical suitability due to the adsorption of the paint effective. This is related to the wide improvement of optical suitability due to the decrease in the cohesiveness of carbon black. (1) to (4) The content is different. In particular, when the particle diameter is 13 nm or less, the cohesiveness of carbon black fails to make full use of the blackness in almost all dispersion series. Therefore, it is learned that the current paper size, which is different from the improvement of current technology and the affinity of lacquer, is to reduce the carbon black cohesiveness directly by oxidation treatment. The national paper standard (CNS > A4 specification (210X297)) is 77 · 536551 A7 B7_ 5. Description of the invention k) The method also has excellent effects. Here, the average particle diameter refers to the average particle diameter of each particle diameter obtained by an electron microscope method. Others, for example, the compressed DBP oil absorption (c D Β) of carbon black also has a great impact on the cohesion of carbon black. When the nD BP is low, the cohesion of carbon can be greatly increased, even if surface properties are modified to improve the cohesion. Sex, it has not been able to obtain sufficient results. Therefore, in order to exhibit high blackness, the cDBP of carbon black should be at least 500 m 1/1 000 g or more. The carbon blacks of (1) to (4) above use N2SA / SEM specific surface area of 2 · 8 or less, more preferably 2 · 5 or less, and the coarse noise factor (N2SA / The carbon black produced by controlling the S EM ratio) to 2.5 or less is preferred. The carbon black of the above (1) to (4) is not particularly limited in its aggregate diameter, and it is preferable that Dm0d is 80 nm or less, and more preferably 50 nm or less. The aggregates gradually show effects under the above-mentioned range of dispersibility and blackness. The carbon black of the present invention is adjusted to a specific particle size, a specific N2 SA / S EM specific surface area ratio, a specific pH 値, and a specific c DBP, Then, it can exhibit the characteristic that D mod is 80 nm or less, preferably 50 nm or less. The print of the Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs is even better. The ratio of the half frequency of the maximum frequency Stox equivalent particle size D 1/2 to the maximum frequency of the Stox equivalent particle size Dmod 値 D i / 2 When / D ^ is adjusted to 0 · 6 or less, preferably 0 · 5 or less, excellent and excellent blackness can be obtained, and the degree of dispersion can be increased. In the range of carbon black in (1) to (4) above, the volume is 7 5% of the radius. The ratio of the radius D 7 5 to Dmod is 値. If D 7 5 / Dmod is adjusted to 1.6 or less, it is preferably 1.3 or less. At this time, this carbon black may have an adverse effect on dispersion. -78- {Please read the precautions on the back before filling this page) This paper size applies the Chinese National Standard (CNS) A4 (210X297 mm) Central Standard of the Ministry of Economic Affairs Printed by the Bureau's Consumer Cooperatives 536551 A7 B7_ V. Description of the invention W) The content of large aggregates with a volume exceeding 7 5¾ is reduced to a very low range. In addition, the present inventors, when producing a composition containing various carbon blacks, have invented a fluidity at high shear rate with high blackness, excellent dispersibility, and excellent fluidity, and can prevent aggregation-of- Carbon black. This carbon black is the carbon black described below. (5) The average particle diameter is 25 nm or less, the standard error / average particle diameter ratio of the particle size is 0. 35 or less, Dm0d is 80 nm or less, D i / 2 / Dmad is 0.6 or less, and N2SA / Carbon black characterized by a ratio of SEM specific surface area of 2.8 or less. (6) The carbon black according to (5), characterized in that pH 値 is 5 or less. (7) The carbon black according to (5) or (6), characterized in that the average particle diameter is 15 nm or less. (8) The carbon black according to any one of (5) to (7), characterized in that the ratio of the iodine adhesion amount (IA) / nitrogen adhesion specific surface area (N2SA) is less than 0.5 mg / m 2 —, And IA (mg / g) <Volatile (mg / g) + 0.1XN2SA. (9) The carbon black according to any one of (5) to (8), characterized in that cDBP is 50 m 1/1 00 g. The carbon black in the above (5) to (9) has an average particle diameter of 25 nm or less, preferably 8 to 15 nm or less. When the particle size exceeds 25 nm, the blackness of carbon black decreases significantly, and it is almost impossible to reach the so-called "blackness" of chromaticity. Among them, in order to achieve significant blackness, it is best to be 15 nm or less. This paper size is applicable to the national standard (CNS) a4 specification (210X297 mm) -79- (Please read the precautions on the back before filling this page) '536551 A7 B7 V. Description of the invention W) Carbon black with small particle size If there are a large number of carbon blacks with an average particle size of more than 15 0¾ in the particle size distribution, the large black carbon black will cause the blackness to decrease significantly. In order to avoid this phenomenon, “the large particle size carbon black which is the cause of the reduction in i degree must be reduced to very low”, that is, the ratio of the standard error D σ of the particle size distribution to the average particle diameter 値 D σ / D It should be at least 0. 4 5 or less, and preferably 0. 4 or less. Carbon black with extremely concentrated particle size and high blackness can be obtained. The term "average particle diameter" as used herein means the average particle diameter of the primary particle diameter determined by an electron microscope method. If the carbon black in the above (5) to (9) must have a high blackness, the aggregate diameter Dmod of the carbon black is 80 nm or less, preferably 50 nm or less. This is because if the aggregate diameter exceeds 80 nm, it is extremely difficult to produce carbon black with extremely high blackness. In addition, the distribution of aggregate diameter is closely related to the degree of blackness and dispersion. Therefore, in order to achieve a balance between the degree of blackness and the degree of dispersion, its maximum frequency is half of the size of the equivalent particle size of Stoxx, which is 1/2 and the maximum frequency. The ratio of the tox equivalent particle size 〇 ^ factory / 2 / 〇_ If adjusted to 0.6 or less, preferably 0.55 or less, the blackness and dispersion can be balanced. 0 Printed by the Consumers' Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs (Please read the precautions on the back before filling out this page). Among the carbon blacks (5) to (9) above, the volume is 75% of the radius D75 to Dmod ratio 値, D75 / Dmod 値 is preferably 1 · 6 or less, more preferably 1.3 or less. This substance can reduce the content of large aggregates with a volume of more than 75% which has an adverse effect on dispersibility to an extremely low range. The carbon black described above has an N2SA / SEM specific surface area of 2.8 or less, and more preferably 2.5 or less. The temperature at the time of carbon black generation is applicable to the Chinese National Standard (CNS) A4 (210X297 mm) · 80 · 536551 A7 B7 in the pipe method and paper size as the particle size becomes smaller in the furnace method The temperature tends to increase. In the pipe method with poor thermal mixing, the temperature is higher than the surrounding gas, so even if it is carbon black with the same particle diameter, the carbon black produced by the pipe method is more active. This may be the reason why it is a carbon black with a high specific surface area. The average temperature for the formation of carbon black below 25 nm is at least 12 0 ° C. At this temperature, carbon black will rapidly promote the activation reaction. At this time, it has a great relationship with the roughness. In particular, when carbon black with a particle size of less than 15 nm is generated, the temperature of the surrounding gas can reach above 15 0 ° C, and a rapid activation reaction can be generated in the residence time of about 5 to 20 ms after the formation of carbon black. Significantly increased specific surface area. The carbon black surface can make the surface porous during the activation reaction. Therefore, it can absorb more resin or lacquer components and solvents than the original smooth surface. In this way, free resin or The reduction of lacquer and solvent makes the viscosity of the dispersion system significantly increase. This porosity has a great relationship with the ratio of specific surface area N2S A / S EM of carbon black called rough factor. Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs (please read the precautions on the back before filling in this page) N 2 SA / SE Specific surface area ^ ratio, you can first obtain the specific surface area of N2SA and SEM separately, Then calculate its ratio. N2SA is determined in accordance with ASTM d3037-88. The SEM specific surface area is calculated by the following formula. SEM = 6000 / (p · d A) P: Specific gravity of carbon black (1 · 8 6 g / cm 3) dA: Volume-area particle size (nm) This paper size applies Chinese National Standard (CNS) A4 specification (210X297嫠) ΤβΤΖ 536551 A7 B7 V. Description of the invention) · When the N2SA / SEM specific surface area exceeds 2 · 8 or more, for example, in a dispersion system containing more than 20% by weight of carbon black, only a slight change in the amount of addition can be used. The viscosity of the dispersion system changes greatly, so it is extremely difficult to make a composition with a stable viscosity. In addition, the resin main ingredients obtained by adding this carbon black at 40% by weight or more will greatly increase the torque of kneading due to the increase in viscosity during dispersion, making it more difficult to knead. This high viscosity main ingredient is In practice, it is not easy to dissolve in other resins during the dilution step, which makes the optical characteristics or strength characteristics significantly deteriorate, which is not conducive to practical use. Printed by the Consumer Cooperatives of the Central Bureau of Standards of the Ministry of Economic Affairs (please read the precautions on the back before filling out this page). In order to suppress this roughness, it is extremely important to set the retention time after the carbon black is generated until the reaction stops. Among them, the content of aromatic hydrocarbons that have a great adverse effect on safety during the period until the reaction stops can greatly affect the progress of the carbonization reaction of carbon black. If the reaction stop period is shortened, the hydrocarbon raw material can be changed from The time until supply of carbon black and the generation of agglomerated carbon black containing a large amount of aromatic hydrocarbons cause a dehydration reaction due to temperature generation, which shortens the carbonization time, resulting in carbon black that contains too many aromatic hydrocarbons. Safety is degraded, so the reaction stop of carbon black is to stop the carbonization reaction near the complete stop, and to cool it to a temperature below 1 200 ° C without activating the reaction. Roughness can be both. In addition to the conditions for stopping the reaction, the inventors have made in-depth studies on the reasons for the development of the roughness of carbon black, and know that the ratio of the specific surface area of N2 SA / S EM of carbon black is much larger than the particle size of carbon black. The distribution has a stronger effect. Carbon black generation and carbonization time, that is, the start time of the activation reaction after carbonization. The paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm) -82 · 536551 A7 B7 _ V. Description of the invention Bismuth). Ministry of Economic Affairs Printed by the Consumer Standards Cooperative of the Central Bureau of Standards (please read the precautions on the back before filling this page). There are great changes depending on the particle size of the carbon black. In the case of carbon black with a larger particle size, the time it takes to start the generation is later, and because the ambient temperature is very close to the carbon black particles that are formed, the carbonization time is more required. Therefore, the carbon black produced has a very wide particle size distribution and contains-a large number of carbon blacks with an average particle diameter of 150% or more. Therefore, in order to complete carbonization of carbon blacks with an average particle size of more than 150%, the time to stop the reaction must be postponed, and the reaction will generate and produce carbonization below the average particle size faster than this reaction. Carbon black starts the energization reaction early, and more disadvantageously, these small particle size carbon blacks are surrounded by extremely high temperatures, so the energization reaction proceeds earlier. This result will make carbon black with a very wide particle size distribution and less aromatic hydrocarbons observed under an electron microscope. It can be clearly seen that carbon black with a smaller average particle size is in a state of porosity, especially granules. The carbon black particles with extremely small diameters have all appeared in a "nest" state. On the other hand, carbon black with a long carbonization time and a large average particle size hardly exists, and carbon black with a small average particle size that was activated earlier hardly exists. Therefore, the carbon black with extremely concentrated particle size distribution, that is, the ratio of the standard error D σ ′ of the particle size distribution to the average particle size D, Dcr / D is suppressed to 0.45 or less, preferably 0.4 or less, to suppress the above (5 ) ~ (9) The roughness of the carbon black. In order to produce such carbon black with extremely concentrated particle size distribution, it is necessary to generate carbon black under a highly miscible environment under conditions of extremely uniform temperature distribution and hydrocarbon raw material distribution. In addition, the compressed DBP oil absorption (cDBP) of carbon black has a great impact on the cohesion of carbon black. When c DBP is too low, the cohesion of carbon black is greatly improved, even if the surface properties of carbon black are modified by the effect of the present invention. The quality paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm) -83- 536551 A7 B7____ 5. Description of the invention 蚋) In order to improve cohesion, sufficient results cannot be obtained. Therefore, the cDBP suitable for the above (5) ~ (9) carbon black should be at least 50ml / (please read the precautions on the back before filling this page) above 100 g. 〇 Printing by the Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs It is known that some paints for coatings or inks are used to improve the dispersion properties, dispersion stability, and viscosity characteristics of carbon black. For example, Japanese Patent Publication No. 4 6-1 8 3 6 8 describes that the ink obtained by oxidizing carbon black with ozone can increase the blackness. These carbon blacks with extremely acidic functional groups on the surface can adsorb functional groups or polar atomic parts of lower molecular weight paints such as inks, and the formation of a paint phase on the surface of carbon black causes the refractive index of light to change or cure. It can have the effect of improving optical suitability due to the aggregation of carbon black. In particular, in inks or paints in which some highly polar copolymerizable low-molecular-weight resins such as alkyd resins, melamine resins, and phenol resins are dissolved in the solvent, if a small-particle-size carbon black with high cohesiveness is used on the surface, When a functional group is attached, it is not practical to use the carbon black because P Η 値 is 5 or less because the viscosity increases sharply or the blackness and gloss decrease due to the re-aggregation of carbon black during hardening. This effective dispersion system that can absorb the components of polar paints. When reviewing the surface properties and dispersion suitability of carbon black, we know that the viscosity or dispersion stability, various optical properties, etc. have a balance on the adsorption capacity and cohesiveness of carbon black paints. Considerable impact. In more detail, the amount of acidic functional groups representing the known volatile content has a great influence on the paint's adsorptivity, so the carbon black produced by the adsorption is often mixed with the paint, making the carbon black difficult to access, which hinders it. Coacervation. In addition, in the ratio of carbon black's iodine adsorption amount to specific surface area, which has an inhibitory effect on carbon black cohesiveness, carbon black is less likely to agglomerate when the iodine adsorption amount per surface area is low. Applicable to China National Standard (CNS) A4 specification (210X297 mm) -84- 536551 A7 B7 V. Description of the invention) The tendency is too low. In addition, in terms of the ratio of the iodine adsorption amount to the specific surface area and the amount of acidic functional groups, the ratio of the iodine adhesion amount (IA) / nitrogen adhesion specific surface area (N 2 SA) is 0.5 mg / m 2 The following two and full S ------IA / N2SA <Volatile matter (mg) / N2SA + 〇 1 will not cause the phenomenon of agglutination of adsorptive paint system, and has good suitability. This method uses oxidizing agents to suppress the development of roughness during surface oxidation and oxidation to achieve surface oxidation treatment. The temperature is set at 50 ° C ~ printed by the Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs (please read the note on the back first) Please fill in this page again) At 200 ° C, contact the nitric acid gas with the carbon black in a short time between 10 seconds and 600 seconds in a reactor that can uniformly mix carbon black and nitric acid gas. After the carbon black is oxidized, the temperature is rapidly reduced, or it is separated from the gas containing nitric acid and nitrogen dioxide to achieve it. After this method, the oxidation treatment shows that the roughness and particle size distribution of the above (5) are suppressed. Carbon black with a small particle size and a small aggregate diameter with a relatively concentrated collective distribution has the characteristics of excellent dispersibility, dispersion stability, fluidity, and good blackness. The carbon black described in (5) to (9) above, in particle size, particle size distribution, aggregate diameter, aggregate distribution, N2SA / S EM specific surface area ratio, iodine adhesion amount (IA) / nitrogen adhesion specific surface area (N2SA When the ratio of), pH 値, and c DBP are set within a certain range, carbon black compositions having excellent balance of optical suitability, dispersibility, dispersion stability, and viscosity can be prepared from various dispersion systems. This paper size applies Chinese National Standard (CNS) A4 specification (210X297 mm) _85: 536551 A7 _, _B7_ V. Description of the invention) (Please read the precautions on the back before filling this page) Also, the inventors Analyze the factors that affect the dispersion action, blackness, and fluidity of the carbon black matrix with a small particle size of less than 16 nm with higher blackness, and obtain higher blackness and superior dispersion compared to previous work Various kinds of researches on carbon black with low viscosity and low viscosity ... i As a result, we know that the distance between the pores and mobility and the carbon black aggregates in the dispersion, that is, the number density and function of carbon black and the difference between carbon black Cohesion has a great relationship. In the former, if the density of the number of fine aggregates is increased, the fluidity will be adversely affected, and the aggregation force of the latter will increase the density of oxygen-containing functional groups on the surface of carbon black, or cause inorganic substances that cause iodine adsorption. The activity decreases and tends to weaken. That is, if the amount of volatile matter on the surface area of carbon black is high, carbon black with a low amount of iodine adsorption per unit surface area is less likely to aggregate and tends to reduce viscosity. In more detail, if the unit surface area lm2 of carbon black contains 0.35 mg or more of oxygen-containing volatile components, carbon black with a small particle size also has the ability to significantly reduce the viscosity of the dispersion system, and the balance between the two 値, iodine adhesion Amount (IA) / Nitrogen Adhesion Specific Surface Area (N2SA) is 0.5 mg / m2 or less, and printed by IA / N2SA, a consumer cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs < Volatile matter (mg) / N2SA + 〇 · 1 can disperse carbon black and extremely reduce viscosity. This can greatly improve the shortcomings of inevitability, the poor dispersibility and poor fluidity obtained by using carbon black with a small particle diameter with a balance of blackness and dispersibility and high D B P oil absorption. In terms of blackness and dispersion, 'because fine aggregates also have a bad influence on dispersion, and large aggregates have no influence on blackness. -86-This paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm) 536551 A7 B7___ 5. Description of the invention ") Good effects, etc., so it is better to use carbon black with fine aggregates without fine aggregates or large aggregates. This carbon black has high blackness and excellent dispersibility. That is, Carbon black with small particle size, small aggregate diameter, and extremely large aggregate diameter, among which carbon black without extra-large aggregate diameter, etc. have high blackness and #good dispersibility. That is, the above-mentioned blackness can be easily solved. The problem cannot be achieved with the degree of dispersion. This is a surface oxidation treatment method that is balanced and uses an oxidizing agent to suppress the development of roughness during the oxidation reaction. The temperature is set between 50 ° C and 2 0 t. In a reactor that can uniformly mix carbon black and nitric acid gas, contact the nitric acid gas and carbon black within a short time of 10 seconds to 600 seconds to make the carbon black oxidize, then quickly reduce the temperature, or Nitrate The separation of acid and nitrogen dioxide is achieved by this method. After oxidation treatment in this method, it is known that the roughened and particle size distribution of the above (5) is suppressed. The carbon black with a small aggregate size and a small aggregate diameter is more concentrated in the aggregate distribution. It has the characteristics of excellent dispersibility, dispersion stability, fluidity, and good blackness. In this way, it is printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Carbon Black Economy (please read the precautions on the back before filling this page) (10) Carbon black with a particle size of 16 nm or less, a Di / 2 / Dmod ratio of 0.6 or less, and a volatile component per unit area of 0.35 mg / m2 or more. (11) Particle size of 16 nm or less The D1 / 2 / Dm0d ratio is 0.6 or less, the ratio of the iodine adhesion amount (IA) / nitrogen adhesion specific surface area (N2SA) is 0.5 mg / m2 or less, and IA (mg / g) < Volatile matter (mg / g) + 〇 · 1XN2SA (m2 / g) o This paper size is applicable to Chinese National Standard (CNS) A4 specification (210X 297 cm) Second 536551 A7 B7 V. Description of the invention) ( 1 2) The carbon black according to any one of (10) to (1 1), whose cDBP is 50 c c / 100 g or more. (13) As described in any one of (10) to (12), the carbon black has a DmOd of 80 nm or more. -(1 4) The carbon black according to any one of (10) to (1 3), wherein the D 7 5 / Dmd ratio is 1.6 or less. (15) The carbon black according to any one of (1) to (14), wherein the D75 / Dmod ratio is 1.3 or less. In order to manufacture this highly volatile carbon black, the steps of manufacturing the mother carbon black without sufficient oxidation treatment, and the oxidation treatment of the produced carbon black in controlling surface properties to perform the process of imparting volatile components A two-stage manufacturing step such as an oxidation step is preferred. Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs (please read the precautions on the back before filling this page). The steps in the previous paragraph regarding the manufacture of the mother carbon black without sufficient oxidation treatment should first have an average particle size of 16 nm or less. The best is 8 ~ 1 3 nm. When the particle size exceeds 16 nm, the blackness will decrease, which is almost the same as the blackness of the commonly used color carbon black. In particular, when the particle diameter is 1 3 nm or less, almost all dispersion systems cannot fully exhibit the blackness due to the cohesiveness of carbon black. This is different from the improvement of the conventional technology and the affinity of lacquer, and is treated by oxidation. It is more effective to directly reduce the cohesiveness of carbon black. The term "average particle diameter" as used herein refers to the average particle diameter of the primary particle diameter determined by an electron microscope method. Carbon black's compressed DBP oil absorption (cDBP) has a great impact on the aggregation of carbon black. When c DBP is too low, the aggregation of carbon black will increase significantly, even if the aggregation is improved by modifying the surface properties. Can get full results. Therefore, in order to make the best carbon black with high blackness, the paper size applies the Chinese National Standard (CNS) A4 specification (210 > < 297 mm 1 -88-536551 A7 B7 V. Description of the invention (86). cDBP should be at least 50ml / 100g. (Please read the precautions on the back before filling out this page.) In the carbon blacks of (10) to (15) above, the aggregate diameter Dm〇d is 80 nm or less, preferably 50 nm or less. The effect of aggregate diameter on the dispersion and blackness can be gradually understood ... i. Carbon black with specific particle size, specific N2SA / S EM specific surface area ratio, specific c DB P, etc., with Dmu of 8 0 nm or less, more preferably a range of 50 nm or less. More preferably, the ratio of the half-width of the maximum frequency Stokes-equivalent particle size 0 1/2 to the maximum frequency of the Stokes-equivalent particle size Dmod, D i / 2 / Dmd is 0 or less, and more preferably 0. · Below 5 5 can get excellent blackness and higher dispersion. In addition, the ratio of the volume 75% radius 075 to 0 is 値 75/0 ,. < 1 値 is preferably 1 · 6 or less, and more preferably 1 · 3 or less. This substance can reduce the content of large aggregate diameters exceeding 75% by volume which has an adverse effect on dispersibility to an extremely low range. Printed by the Consumer Cooperatives of the Central Bureau of Standards of the Ministry of Economic Affairs The above-mentioned novel carbon blacks (ί) ~ (1 5) can be used as various carbon black compositions. Typical examples include paints, inks, resins, and rubber compositions. The manufacturing method can be appropriately adopted as described above. The method of manufacturing (1) to (1 5) above these small particle diameter carbon blacks can be, for example, furnace black or pipe black produced by known manufacturing equipment, but if the method of producing pipe black is at a high temperature containing oxygen, When manufacturing in a combustion gas, it is extremely difficult to suppress roughness, so it is preferable to use a substance prepared by a furnace method as a base material. The furnace method can efficiently produce small black carbon black with high blackness ^ Paper size is applicable to Chinese National Standard (CNS) A4 specification (210 × 297 mm) -89- 536551 A7 _____ B7_ V. Method of Invention (87) For example, the method described above can be used. Therefore, when using the small particle size carbon black prepared by the above method as the base material, in order to make the volatile content per unit surface area be 0.35 mg / m2, the oxidation treatment shown below can be used. -Said carbon black. Oxidation treatment of volatile components that can increase the specific surface area. If there are too many volatile components, the specific surface area generated at the same time will be suppressed. The ratio of the specific surface area of N2SA / SEM after the oxidation treatment is less than 2 · 8, which is better. It is 2 · 5 or less. While suppressing the increase of the specific surface area, it is better to suppress the iodine active point of the carbon black surface with stronger cohesiveness. In order to make the volatile components, specific surface area, and iodine absorption into a balanced state, the time when the oxidant and carbon black coexist at a temperature exceeding 100 ° C is shortened, and the reaction to impart volatile components is carried out when necessary. Under both conditions, an oxidation method using nitric acid gas as an oxidizing agent and a gas flow method as shown below is preferred. Printed by the Consumers' Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs (please read the precautions on the back before filling this page) Among them, the oxidation method accompanying the gas flow uses nitric acid as the oxidant. In this high-speed gas flow, the carbon black is at an appropriate temperature. After the next oxidation, one of the manufacturing steps to separate nitrogen oxides from carbon oxides is a novel oxidation method that can uniformly mix the higher volatile components of carbon black. In more detail, a gas containing nitric acid gas of 1 vol% or more and 30 vol% or less, more preferably 2 vol% or more and 15 vol% or less, is passed at 3 m / s or more, and more preferably 5 m / s or more. In the flow rate, the nitric acid in the gas disperses carbon black before the nitrogen dioxide is decomposed, and the carbon black is transferred to the reaction device in a gas stream. At that time, the ratio of the weight of nitric acid gas contained in a unit volume of gas to the weight of the carbon black dispersed in the gas (the ratio of nitric acid / carbon black) is the final carbon paper. The Chinese national standard (CNS) A4 specification (210X297)嫠) .Q〇- 536551 A7 B7_ 5. Description of the invention (88) Important factor of black volatile content. That is, in order to impart a larger amount of volatile components, the ratio of nitric acid / carbon black can be increased. In order to achieve the above-mentioned concentration of nitric acid gas, heating, ultrasound and other methods can be used to increase the degree of nitric acid gas in the gas phase. ^ Nitrogen-containing gas that can react with carbon black. In addition to nitric acid, inert gas such as air or nitrogen can be used. Raw materials can be nitric acid or gas obtained by water vapor containing water in the air. The components such as nitric acid water vapor containing this mixed gas are introduced under the pre-heating temperature at the temperature before being completely condensed, and are introduced in a heat-preserving state or a heating state in which the temperature is not reduced during the introduction. However, when the temperature of the nitric acid gas is too high, it will rapidly decompose into nitrogen dioxide. Therefore, the temperature of the mixed gas in contact with the carbon black is preferably in the range of 50 ° C to 200 ° C. Printed by the Consumers' Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs (please read the precautions on the back before filling out this page) Carbon blacks usually co-aggregate with each other when they are collected in the collection bag, resulting in weak agglutination of thousands to nm. State, if it is introduced into the gas stream in this condensed state during the oxidation reaction, it will settle in the device and cause adhesion inside the device, or the local concentration of carbon black in the condensed part and the non-condensed part will be different, resulting in The uneven concentration of local nitric acid / carbon black is also the cause of the uneven concentration of carbon black produced. For carbon black with weak cohesiveness and low volume specific gravity, if carbon black is simply mixed into the aforementioned high-speed airflow, it will be crushed by the energy of the airflow and can be oxidized in a uniform concentration state. However, for carbon black with a higher volume specific gravity, it will not be fully decomposed in the energy of the air flow of 3 m / s to 5 m / s, but in order to obtain a better dispersed state of carbon black, various A gas phase decomposition device or a pulverizer is preferred. The device set up for this purpose applies the Chinese National Standard (CNS) A4 specification (210X297 cm) -91-536551 A7 B7 to the paper size of the present invention. V. Description of the invention (89) The implementation device is most likely to implement a small size The device is a kind of device that can utilize the pressure of high-speed airflow, and only make the part of the carbon black gas flow more high-speed. It can be accelerated to more than 2 Om / second, and more preferably 5 Om / second. When the carbon black phase supplied by the device strikes,% ... provides a spray dispersion device with extremely high crushing energy in an instant. This nitric acid-containing gas and carbon black are strongly mixed by the energy of a high-speed gas stream. If the reaction environment is maintained at a temperature of 50 t or more that can effectively cause an oxidation reaction, and the functional group that can be inhibited by the oxidation reaction is suppressed In a temperature state below 250 ° C where thermal decomposition occurs, it is preferable to perform the reaction within 10 seconds to 600 seconds in order to make full use of the oxidation reaction generated by nitric acid. In order to obtain a carbon black with a high volatile component / N 2 S A ratio, the temperature of the oxidation reaction region is preferably suppressed to a temperature of 120 ° C to 200 ° C. Among them, a device for maintaining carbon black at a certain temperature range in a certain flow rate range is used to use a double-tube reaction device having an indirect temperature control function. ~ Printed by the Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs (please read the precautions on the back before filling out this page). During the reaction, the acid gas can be mixed into the gas stream during the reaction to compensate for the initial consumption of nitric acid. Thereafter, by-products obtained by the reaction of nitric acid, such as nitrogen oxide gas containing nitrogen dioxide, nitrogen monoxide and the like, are separated from the oxidized carbon black. Various methods can be used to separate the gas from carbon oxide black after the reaction. For example, a cyclone separator, such as a classification device that can change the powder conveying capacity, or a collection bag to change the collection method, can be used, but in order to make fine particles completely For separation in gas, it is better to use a trap screen to collect and separate it. The surface of the device used at this time shall be made of acid-resistant and paper-resistant paper that conforms to the Chinese National Standard (CNS) A4 (210X297 mm) -92 · 536551 A7 B7 V. Description of the invention (90) Nitrogen oxide reinforced glass fiber The obtained furnace cloth is more preferable because it can improve the durability. Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs (please read the precautions on the back before filling out this page). Carbon black with a reaction time of 10 to 600 seconds after the reaction has passed. In the case of dioxin-nitrogen or unreacted ceremonies, these substances react with carbon atoms on the surface of carbon black when the temperature rises and the heat is generated rapidly. Therefore, when the oxidized oxidized carbon black is recovered by a bag filter, the accumulation and capture part of the carbon black obtained from the separation from the gas has a lower exothermic efficiency than that in the air flow part, so the carbon black can be generated when the reaction generates heat. As the temperature increases, once the functional groups attached to the surface are decomposed and detached, the activation reaction caused by the reaction between nitrogen oxides and carbon black at high temperature increases the specific surface area. If the temperature is higher, combustion will occur and the carbon black will disappear. When studying this phenomenon, we know that the reason is that the exothermic reaction occurs when the temperature of the carbon black reaches 110 ° C or higher, and it violently progresses above 120 ° C. In particular, when oxidation with volatile components of more than 7% by weight, if the temperature of the carbon black in the accumulation state is above 120 ° C, the temperature of the carbon black will increase in a chain, and some or all of the carbon black will be blocked. Suitability, and then reach a temperature above 200 ° C in a short time. In order to avoid this rapid temperature rise, the indirect heat exchange temperature adjustment device installed in the collection bag part or the temperature adjustment device that can directly eject cold gas is used to control to 1 2 0 ° C or lower, preferably 100 ° C or lower. In order for this carbon black to absorb more nitrogen oxides, the carbon black needs to have a detachment device that can control the temperature within 50 ° C above and below the set temperature so that the carbon black can contact the gas inside the device during the flow. , Heating at a temperature of 120 ° C or higher, preferably 150 ° C or higher, and 200 ° C or lower, and the paper size applies the Chinese National Standard (CNS) A4 grid (210X297 mm) -93- 536551 A7 B7 V. Description of the invention (91). The amount of nitrogen-containing oxides is kept below 2000 p pm, preferably below 1 ο 〇p pm for 5 minutes to 60 minutes, and it can be adsorbed on the surface of carbon black. Nitrogen oxides are hardly detached to form harmful nitric acidic carbon black f. Using the above method, a unit surface area with a higher -volatile content, smaller particle size, and a specific surface area of N 2 SA / SE M can be obtained. Carbon black with small specific ratio, small ratio of iodine adhesion / nitrogen adhesion specific surface area (N 2 SA), c DB P can be set to a certain range, and carbon black with this characteristic can be used to obtain Widely dispersed carbon black composition with high darkness. That is, the following methods are used. (1) A method for producing acidic carbon black, which is to contact and mix carbon black with nitric acid gas in a state where the carbon black is dispersed with the energy of the air stream in a gas stream containing nitric acid. (2) — A method for producing acidic carbon black, which is obtained by separating the acidic carbon black obtained in accordance with the method (1) above from the nitrogen oxide-containing gas at 100 ° C to 200 ° C. The nitrogen oxides adsorbed on carbon black are separated at a temperature of ° C. ~ Printed by the Consumers' Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs (3) In the manufacturing method described in (2) above, carbon black and nitrogen oxides are separated by a bag filter. (4) In the manufacturing method of any one of (1) to (3) above, the temperature of the gas stream containing the nitric acid gas is maintained between 50 ° C and 200 ° C until the carbon black oxidation reaction is completed. (5) In the manufacturing method of any one of (1) to (3) above, the temperature of the gas flow of the nitric acid-containing gas in which the carbon black is dispersed is maintained at a temperature of 120 ° C to 200 ° C. -94- (Please read the notes on the back before filling this page) This paper size applies to Chinese National Standard (CNS) A4 specification (210X297 mm) 536551 A7 ____B7____ 5. Description of the invention) (6) The above (1) In any one of the production methods) to (3), the temperature of the gas flow of the nitric acid-containing gas in which the carbon black is dispersed is maintained at a temperature of 50 ° C to 150 ° C. (7) In the manufacturing method of any one of the above (1) to (3), the temperature of the gas flow of the nitric acid-containing gas in which the carbon black is dispersed is maintained between 50 ° C and 130 ° C. (8) In the manufacturing method of any one of (1) to (7) above, the contact time between the air flow and the carbon black is between 10 and 600 seconds, and preferably between 10 and 120 seconds. (9) In the manufacturing method of the above (3), the temperature of a part of the bag filter is controlled to 12 0 t: or less. (1 0) — A method for controlling the quality of carbon black, which is controlled by changing the ratio of the concentration of nitric acid in the air stream to the concentration of carbon black in the manufacturing method of (1) to (8) above. Brief Description of the Drawings Fig. 1 ... An illustration of an example of the carbon black manufacturing apparatus of the present invention. Printed by the Consumers' Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs Figure 2 ... Illustration of the angle of the choke inlet in the carbon black manufacturing device of the present invention. Figure 3 ... An example of the change in turbulent energy. Figure 4 ... A schematic diagram of a combustion chamber with a cooling structure used in Example 4 9 ~ 5 1 Figure 5 ... Calculating the maximum frequency Stokes equivalent particle size Dmod and the maximum frequency Stokes equivalent particle size D i The ratio of / 2 is an example. -95- (Please read the notes on the back before filling in this page) The paper size is applicable to the national standard (CNS) A4 specification (210X297 mm) 536551 A7 B7__ V. Detailed description of the invention Figure 6 ... Calculate volume 75 Illustration of% (D75). Fig. 7 ... Longitudinal section of important parts exemplified by the carbon black manufacturing apparatus of the present invention 槪 I ○ Fig. 8 ... Example of a manufacturing furnace which can be used when producing carbon black in the present invention-Example 2: Longitudinal section of important parts 槪 Schematic view. Figure 9 ... Section A_A in Figure 8. Fig. 10 ... A calculation model diagram used in Example 55. Figure 1 1 ... Computational model diagram of Comparative Example 4 4. Figure 1 2 ... A schematic diagram of a carbon black manufacturing device used in Examples 6 2 to 64. Fig. 1 ... The carbon black production equipment used in Comparative Examples 4 6 to 48 is a schematic diagram. Figure 1 4 ... Comparative Examples 4 9 to 5 1 Carbon black manufacturing equipment 槪 Outline drawings. Figure 15 ... is a calculation model diagram for calculating the heat transfer degree in a carbon black manufacturing furnace. Figure 1 6… Measured by the temperature measurement at point A, the temperature of the furnace wall and the gas temperature in the furnace are printed by the Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs (please read the precautions on the back before filling this page). Fig. 17 ... Diagrams of the temperature inside the furnace and the temperature of the gas in the furnace from the temperature measurement at point B. Fig. 18 ... A schematic drawing of a longitudinal section of an important part exemplified by a manufacturing furnace which can be used in the production of carbon black in the present invention. Fig. 19 is a schematic view of a co-current type gas oxidation reaction device used in Example 72. This paper size applies to China National Standard (CNS) A4 (210X297 mm) -96--536551 A7 B7 V. Description of the invention (94) Figure 2 0 ... Figure 1 19 The supply / dispersion of carbon black Sketch of the device. Figure 2 1 ... The release device used in Example 72. ^ [Illustration of symbols of main components in the figure] Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs 1 The first reaction zone 2 The second reaction zone 2 a Front part of the choke tube 2 b Rear part of the choke tube 3 The third reaction zone 1¾ 4 Gas choke section 5 Combustion nozzle 6 Hydrocarbon raw material introduction nozzle 7 Reaction stop fluid introduction nozzle 8 Control valve 9 Gas choke section □ section ~~ 1 0 Gas choke section 1 1 Fuel gas flow 1 2 Gas choke section section □ Angle 1 3 Furnace wall 2 1 Cooling jacket 2 2 Cooling medium inlet □ Nozzle 2 3 Cooling medium outlet □ Nozzle 2 4 Atomizing section (please read the precautions on the back before filling this page) This paper size applies to Chinese national standards ( CNS) A4 specification (210X297 mm) -97- 536551 A7 B7 V. Description of the invention (95 2 4-1 convex part 2 4-2 m / Viw burning gas spray hole 2 4-3 help fyiw gas introduction hole 2 5 Flange 2 6 〇 ring 2 7 Set screw 2 8 Reed for fixing the atomizer 2 9 Fuel introduction hole 2 10 m riiw Material introduction flange 2 11 Assist r〇 \\\ Gas introduction nozzle 3 0 Carbon black supply / dispersion (please read the note on the back first) Please fill in this page again) Printed by the Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs 3 3 3 3 3 3 2 3 4 5 6 7 8 3 12 3 Jet Disperser Thermostatic Tank Reaction Tube Heater Cylinder Nitric Acid Dosing Pump Air Compressor Separation device Hot air hopper Feeder Dosing device Sprayer Gas nozzle The paper size is applicable to Chinese National Standard (CNS) A4 (210X297 mm) 98- Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs 536551 A7 __; __B7 V. Description of the invention (96) 3 9 0 Cylindrical part 3 9 2 Heating air supply port 3 9 3 Into □ screen 3 9 4 Out □ screen 3 9 5 Below the body exhaust port, the present invention will be described in more detail with examples. (Example 1 < 4) as shown in FIG. 1, a first reaction zone region having an inner diameter of 50 mm in air and a length of 140 mm in order of the air introduction duct and the combustion chamber is provided, and is connected to the first reaction zone area, and A second reaction zone region having an inner diameter of 6 Omm and a length of 80 mm and a choke tube portion provided with a plurality of raw material nozzles passing through the periphery, and a third reaction zone region with an inner diameter of 100 mm and a length of 600 mm , And a carbon black manufacturing furnace consisting of a control valve with a narrow mechanism with an inner flap diameter of 80 mm. The position of the raw material nozzle is 100 mm from the entrance of the choke tube part. Using the manufacturing furnace described above, carbon black was manufactured under the conditions shown in Table-1. The fuel and the hydrocarbon raw materials are dyed phenol oil. In Examples 3 and 4, oxygen may be added to the air to increase the temperature of the combustion gas. In the table, "combustion gas temperature", "combustion gas oxygen concentration" and "furnace pressure" are the values measured for the introduction of hydrocarbon raw materials. "Potassium concentration" refers to the concentration of K Η added to the hydrocarbon raw materials, and the Chinese national standard (CNS) A4 specification (210 × 297 mm) is applicable to the paper standard of potassium concentration -99- -------- -·! (Please read the precautions on the back before filling out this page) Order 536551 A7 B7 _ V. Description of the invention (97) · Degree mode specification. Various characteristics of the obtained carbon black are shown in Table-2. The analysis method of the obtained carbon black is measured according to the following experimental methods: (Specific surface area) The specific surface area (N2SA) is determined according to ASTM D3037 -8 8 (c DBP) The broken DBP absorption coefficient (cDBP) is according to ASTM D 3 Determination of 4 9 3 — 8 8 (Dmod, D 1/2) The half-width of the maximum frequency Stox equivalent particle size (Dm〇d) and the maximum frequency Stox equivalent particle size (D i / 2) It is determined as follows. Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs (please read the precautions on the back before filling out this page). Use a 20% ethanol solution as the spin solution, and use a centrifugal sedimentation flow distribution measurement device (manufactured by JK Audemei) DCF 3) Measure the Stokers equivalent particle size, and make a frequency diagram of the relative frequency for samples with Stokers equivalent particle size (Figure 1-5). The wave graph (A) of the frequency diagram is stretched toward the line (B) and parallel to the Y axis to the X axis, and ends at the point (C) of the X axis in the frequency diagram. The Stokes diameter at point (C) is the maximum frequency Stokes equivalent particle size DmOd. The midpoint (F) of the measurement line (B) is drawn through the midpoint (F) so as to be parallel to the X axis. Line (G) intersects the distribution curve of the frequency diagram at two points D and E. Carbon black particles The paper size applies to the Chinese National Standard (CNS) A4 specification (210X297 mm).-| 〇〇. &Quot; " 536551 A7 __B7_ V. Description of the invention (98,). 2 points D and E The absolute value of the difference from the diameter of the two Stakekes is half the size of the Stakekes equivalent particle size D 1/2 値. ------ (D 7 5). One volume 7 5% diameter (D75) is determined in the following way. According to the method of the maximum frequency Stokes particle size determined by the above, the volume of the Stokes equivalent particle size versus the relative frequency of occurrence of the sample is shown in Fig. 5. The respective Stokes diameter and frequency are used to calculate the volume. The graph of the total volume of the tux diameter and the diameter of the metal product (Figure 6). The point (A) in Figure 6 is the sum of the total sample volume. Here, the point (B) of 75% of the total volume is determined, and a line intersecting the curve is drawn from the point (B) in a parallel X-axis manner. A line is stretched from point (C) in parallel to the Y axis, and the point (D) where it intersects the X axis is the volume 75% diameter (D 7 5) 0 (PVC blackness)… Central Standards Bureau of the Ministry of Economic Affairs The PV c blackness printed by the employee consumer cooperative is the carbon black of the present invention added to the PVC resin, dispersed with a double roller to make it flake, and the carbon black of Mitsubishi Chemical Corporation "# 40" '"# 45" The blackness is set to a standard of 1 point and 10 points, and the blackness of the sample is judged visually. (Dispersion Index) The dispersion index is evaluated according to the following method. Observe the dispersion in L d PE resin and calculate the number of undispersed agglomerates. If this number is -101-(Please read the precautions on the back before filling this page) The paper size applies to Chinese National Standard (CNS) A4 Specifications (210x297 male thin) Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs 536551 A7 B7 V. Invention Description (99) For a long time, that is, the dispersion index is large and the dispersion is not good. The carbon black sample was added to the LDPE resin at a weight of 40% in a 2 500 cc spotbury kneader, and the mixture was kneaded at 1 15 ° C for 1 minute. The conditions were 101.89 g of calcium stearate LDPE 1 3 9 g Enox 1010 0.87g carbon black sample 6 9. 4 3 g Secondly, the carbon black concentration was diluted to 1% by weight at 120 ° C, double roller mixing. Preparation conditions for the diluted composition: 58.3 g of LDPE resin, 0.2 g of calcium stearate, 0.2 g of carbon black containing 40% by weight of resin, 1.5 g, and sheeting with a slit width of 0.3 mm. A 6 5 ± 3 // m film was made on a hot platen at 240 ° C. The diameter of the non-dispersed aggregates with a diameter of 0. 2 mm or more was measured in a field of view of 3 · 6mm × 4 · 7mm at a magnification of 20 times and the total area was calculated. This area is based on the area of the undispersed aggregates with a diameter of 0.35 mm, the total area is divided by the reference area, and the number of reference particles is calculated. This was observed in a visual field of 16 or more, and the average 値 was used as a dispersion index. The productivity of the same particle size or the same blackness of the PVC can be applied to the Chinese National Standard (CNS) A4 specification (210X297 mm) for this paper size. 10 2 ---------- AW ----- -'玎 ------ (Please read the notes on the back before filling out this page} 536551 A7 B7 V. Description of the invention (100) Feed supply X Raw oil production / air volume indication. And' Fuel of The consumption ratio decreases with the increase of the total carbon production. (1) The particle size is measured by the electron microscope method. The electron microscope method is the method described below. Carbon black is put into chloroform and irradiated with 2 0 OKH Z 2 After dispersing for 0 minutes, the dispersed sample was fixed with a support film. It was photographed with a transmission electron microscope, and its particle size was calculated by the diameter on the photo and the magnification of the photo. This operation was performed for about 150 seconds. 〇, and use the arithmetic average as the measurement 値 (Please read the notes on the back before filling in this page) Printed paper size of the Central Standards Bureau of the Ministry of Economic Affairs, Shellfish Consumer Cooperatives, the paper size applies to China National Standard (CNS) 8 4 specifications (210X297 Mm) · 103-536551 B7 V. Invention theory (101) Printed Table 1 by the Central and Associate Bureau of the Ministry of Economic Affairs and Consumer Cooperatives 1 Example 1 Example 2 Example 3 Example 4 Comparative Example 1 Comparative Example 2 Fuel kg / H 54 5 2--54 58 5 2-5 4 Air volume Nm3 / H 520 500 470 480 500 529 (13) (20) (22) (19) Temperature of combustion gas ° c 1821 1820 1920 2090 1785 1810 Oxygen concentration of combustion gas% 0.06 0.04 0.39 0.58 4.44 5.52 Combustion gas Gas blocking tube section 390 378 375 408 384 329 Flow rate m / s Feedstock supply Kg / H 55 53 59 62 65 59 Pressure in the furnace kg / cm3 0.54 0.57 0.62 0.65 0.58 0.50 Potassium concentration ppm 0 800 800 800 0 800 Time msec 2.05 2.11 2.14 1.96 2.08 1.28 (Please read the precautions on the back before filling out this page) (The flow rate of the added oxygen) This paper size is applicable to China National Standard (CNS) Α4 size (2l0x297 mm) -104- 536551 A7B7 V. Description of the invention (102) Table 1 2 Example 1 Example 2 Example 3 Example 4 Comparative example Γ Comparative example 2 Particle size nm 15 15 -1-2 11 17--15 N2SA m2 / g 262 248 320 360 193 271 cDBP cc / 1 00g 103 64 67 68 99 65 D m 0 d nm 43 32 29 25 68 35 D 1/2 nm 24 19 17 15 35 21 D75 nm 53 41 37 31 95 85 D75 / Dmod 1.23 1.28 1.27 1.25 1.40 2.43 pvc blackness index 16.3 19.3 30.0 32.0 8.0 18.0 dispersion index index 20 120 125 130 40 175% of feedstock oil production rate 63.6 65.4 61.3 66.2 37.2 45.6% of total carbon yield 32.1 3 3.0 32.0 34.2 19.0 18.6 D 1/2 / D m od 0.558 0.594 0.586 0.6 0.515 0.6 (please first- (Please read the notes on the back of M. Please fill in this page again.) (Comparative Examples 1 and 2) The Carbon Black Manufacturing Furnace used in the Example was printed by the Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs, and Comparative Example 1 was implemented under the conditions of Table-1. Comparative Example 2 is a manufacturing furnace in which the length of the choke tube portion of the manufacturing furnace of the example was 500 mm. The physical properties of the obtained carbon black are shown in Table-2. When the carbon black obtained in the example is compared with the carbon black obtained in the comparative example, as shown in Table-2, the example has a smaller particle size than the comparative example. In addition, when comparing Examples 1 and 2 with Comparative Example 2, although the particle size is the same as the standard paper size, the Chinese National Standard (CNS) A4 specification (210X297 mm) is applied-105-536551 A7 B7___ V. Description of the invention (103) · Same, but the yield of the raw material oil and the total carbon yield of the examples are greatly improved. (Please read the precautions on the back before filling in this page.) In addition, Example 1 and 2 are smaller than Comparative Example 2 1/2 / Dmod and the distribution of the aggregate diameter is more concentrated, and D75 値 is also smaller, so large aggregation There is less material in the i-path. In addition, it exhibits a high degree of blackness, and the -dispersion index is also low, and the degree of dispersion is good. (Examples 5 to 9 and Comparative Examples 3 to 4) Using the manufacturing furnaces of Examples 1 to 4, the carbon black described in Table 1 4 was prepared according to the conditions in Table 1 3. In Table 1, 3, the "flow rate of combustion gas" refers to the flow rate in the choke tube. As shown in Table 1, when Comparative Example 3 is compared with Examples 5-9, D i / 2 / Dm0d is large, the blackness is low, the dispersion index is high, and the dispersibility is deteriorated. Moreover, the specific surface area N 2 S A of Comparative Example 4 was small, the particle size was large, and the blackness was low. (Comparative example 5) Printed by the Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs. The obtained carbon black was placed in a choke tube with a diameter of 50 nm and a choke tube flow velocity of 105 m / s, and a choke tube with a flow velocity of 2 The cases of 50 m / s' choke tube diameter 180 mm were compared with Comparative Example 5 and Comparative Example 4 individually. As shown in Table 1, when Comparative Example 5 is compared with Examples 1 to 10, D 1/2 / Dmod is large, the dispersion index is high, and the dispersibility is deteriorated. In addition, the specific surface area of Comparative Example 4 is small N 2 S A ′, the particle size is large, and the blackness is low. The paper size is in accordance with China National Standard (CNS) 8-4 specification (210 X 2W mm) -106- 536551
7 7 A B 五、發明説明(104 ) 表一 3 _ 燃料 kg/h 空氣 量 Nm2/h 燃燒氣 體之溫 度。C 燃燒氣體 之氧濃度 dr-y-vol % 燃燒氣 體之流 速m/s 原料供 給量kg/ h- 實施例5 61 586 1622 0.6 336 82 實施例6 58 531 177 7 0.1 435 77 實施例7 61 573 1780 0.2 358 82 實施例8 56 535 1756 0.5 391 99 實施例9 56 535 1748 0.5 391 97 比較例3 10.1 98 1642 0.2 80 14 比較例4 310 3000 1777 0.1 250 435 比較例5 16 150 1622 0.6 105 21 (請先閲讀背面之注意事項再填寫本頁) 經濟部中央標準局員工消費合作社印製 表一 3 (續) 爐內壓力 k g / c m2 G 紳濃度ppm 阻氣管徑 mm 亂流混合速 度1/s 實施例5 1.0 0 50 502 實施例6 0.5 0 50 646 實施例7 1.0 0 50 535 實施例8 0.7 98 50 535 實施例9 0.7 495 50 585 比較例3 0.4 0 50 117 比較例4 0.3 0 180 117 比較例5 0.5 0 50 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -1〇7 - 5365517 7 A B V. Description of the invention (104) Table 1 3 _ Fuel kg / h Air volume Nm2 / h Temperature of combustion gas. C Oxygen concentration of the combustion gas dr-y-vol% Flow velocity of the combustion gas m / s Feedstock quantity kg / h- Example 5 61 586 1622 0.6 336 82 Example 6 58 531 177 7 0.1 435 77 Example 7 61 573 1780 0.2 358 82 Example 8 56 535 1756 0.5 391 99 Example 9 56 535 1748 0.5 391 97 Comparative Example 3 10.1 98 1642 0.2 80 14 Comparative Example 4 310 3000 1777 0.1 250 435 Comparative Example 5 16 150 1622 0.6 105 21 ( Please read the precautions on the back before filling this page) Printed by the Consumer Cooperatives of the Central Standards Bureau, Ministry of Economic Affairs, Table 1 3 (continued) Pressure in the furnace kg / c m2 G Gen concentration ppm Gas choke diameter mm Turbulent mixing speed 1 / s Example 5 1.0 0 50 502 Example 6 0.5 0 50 646 Example 7 1.0 0 50 535 Example 8 0.7 98 50 535 Example 9 0.7 495 50 585 Comparative Example 3 0.4 0 50 117 Comparative Example 4 0.3 0 180 117 Comparative Example 5 0.5 0 50 This paper is sized according to the Chinese National Standard (CNS) A4 (210X297 mm)-107-536551
7 7 A B 五、發明説明(105 ) 表中之亂流混合速度係指阻氣管內中心軸上之最大値。 .又,數値計算係使用二元軸對稱模型。 表一 4 N2S Am2 /g CrDBP ml/1 00g D m 0 d nm D1 /2 nm D1/2/ D m 0 d PVC 黑度 分數 指數 實施例5 120 90 70 33 0.47 4.7 11 實施例6 128 93 68 34 0.5 5.7 13 實施例7 '132 94 66 35 0.53 4.7 15 實施例8 112 77 68 35 0.52 5.7 28 實施例9 121 59 60 30 0.5 8.0 78 比較例3 101 88 87 63 0.72 1.0 18 比較例4 110 91 80 44 0.55 2.0 20 比較例5 122 88 73 58 0.79 3.3 85 (請先閲讀背面之注意事項再填寫本頁) (比較例) 經濟部中央標準局員工消費合作社印製 將亂流混合速度爲1 1 7 / s之情形(阻氣管徑5 0 n m,阻氣管內流速爲8 0 m. / s之情形,與阻氣管內流 速爲250m/s,阻氣管徑爲180mm之情形)各自 作爲比較例3及比較例4。其他條件則與實施例5相同方 式製造碳黑。所得碳黑之物性如表- 4所示。 (實施例1 0〜1 3 ) 依序連結具有空氣導入導管及燃燒室之內徑5 0 0 -108- 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 536551 A7 B7 五、發明説明(106 ) mm,長度1 4〇 0mm之第1反應帶區域,及與第1反 應帶區域連接之周邊貫穿有複數原料噴嘴之內徑60mm ,長度8 0 0mm阻氣管部所形成之第2反應帶區^,及 具有冷卻裝置之內徑1 0 0mm,·-長度6 0 0 0 m πν·之第 3反應帶區域,及具有狹窄機構之內瓣口徑爲8 0mm之 控制閥等構造所構成之碳黑製造裝置。 (實施例1 4 ) 於實施·例1 0〜1 3中設置阻氣管部入口部內徑爲 5 0mm,出口部內徑爲1 〇 〇mm之錐型碳黑製造裝置 〇 使用上記實施例1 0〜1 4之各製造裝置,燃料及碳 化氫原料係使用染酚油,依表- 5所示各條件製造碳黑。 所得碳黑之各種特性則記載於表- 6中。依本發明所製得 之碳黑之測試方法則使用上記之方法。 (比較例6〜9 ) 經濟部中央標準局員工消費合作社印製 (請先閲讀背面之注意事項再填寫本頁) 使用實施例所使用之製造爐,其中阻氣管部之長度改 爲500mm,依表一 5所示之條件下製造比較例6、7 之碳黑,其物性則如表- 6所示。又比較例8,比較例9 爲三菱化學公司市販碳黑「#9 9 0」及「# 9 6 0」之 物性値。 使用本明之碳黑與比較例作比較時,如表一 6所示般 ,比較例6及比較例7中,自原料油噴霧開始至大幅攪亂 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公瘦1 7-109. " 經濟部中央標準局員工消費合作社印裂 536551 A7 ___ B7 五、發明説明(1〇7 ) (到達如圖3所示之氣流般,無法予以忽視之程度)爲止 之時因未達1 · 5ms,故無法抑制大粒徑聚集體之產生 ,因此由實施例所得到之碳黑與比較例比較時,D Π 2/ Dmod爲小且聚集體徑之分布更集中又,D 7 5値亦較·小, 大聚集體徑之物質亦較少。又,呈現高黑色度,且分散指 數亦較低,分散度良好。 ----------------IT------Awl (請先閲讀背面之注意事項再填寫本頁) 表一 5 燃料 kg/h 空氣 mL 里 Nm2/h 燃燒氣 體之溫 度°C 燃燒氣 體之氧 濃度% 燃燒氣體之 阻氣管內流 速m/s 原料供 給量kg /h 實施例10 53 530 1622 0.65 356 100 實施例11 52 500 1785 0.04 368 65 實施例1 2 54 530 1748 0.46 383 80 實施例13 54 520 1821 0.06 390 55 實施例14 78 750 1840 0.04 374(*1) 80 比較例6 52 520 1625 0.65 353 85 比較例7 52 500 1770 0.04 369 70 (*1)阻氣管內之平均流速。 -110- 5365517 7 A B V. Description of the invention (105) The turbulent mixing speed in the table refers to the maximum 値 on the central axis in the choke tube. Also, the mathematical calculation system uses a binary axisymmetric model. Table 1 N2S Am2 / g CrDBP ml / 1 00g D m 0 d nm D1 / 2 nm D1 / 2 / D m 0 d PVC Blackness Score Index Example 5 120 90 70 33 0.47 4.7 11 Example 6 128 93 68 34 0.5 5.7 13 Example 7 '132 94 66 35 0.53 4.7 15 Example 8 112 77 68 35 0.52 5.7 28 Example 9 121 59 60 30 0.5 8.0 78 Comparative Example 3 101 88 87 63 0.72 1.0 18 Comparative Example 4 110 91 80 44 0.55 2.0 20 Comparative example 5 122 88 73 58 0.79 3.3 85 (Please read the notes on the back before filling out this page) (Comparative example) Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs, mixing the turbulent mixing speed to 1 1 The case of 7 / s (the choke tube diameter of 50 nm and the choke tube flow velocity of 80 m. / S, and the choke tube with a flow velocity of 250 m / s and choke tube diameter of 180 mm) are used as a comparison. Example 3 and Comparative Example 4. Other conditions were the same as in Example 5 to produce carbon black. The physical properties of the obtained carbon black are shown in Table-4. (Example 1 0 to 1 3) The inner diameter of the air inlet duct and the combustion chamber is sequentially connected to 50 0 -108- This paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm) 536551 A7 B7 V. Description of the Invention The first reaction zone area of (106) mm, a length of 1400 mm, and the periphery connected to the first reaction zone area are penetrated by a plurality of raw material nozzles having an inner diameter of 60 mm and a length of 800 mm formed by a gas choke tube portion. 2 reaction zone ^, and a third reaction zone with an inner diameter of 100 mm with a cooling device, a length of 6 0 0 m πν, and a control valve with a narrow mechanism with an inner valve diameter of 80 mm The constructed carbon black manufacturing device. (Example 1 4) A cone-shaped carbon black manufacturing device with an inner diameter of 50 mm at the inlet and an inner diameter of 100 mm at the outlet of the choke tube portion was provided in Examples 1 to 13. Each of the manufacturing equipment of 14 uses phenolic oil as the fuel and hydrocarbon raw materials, and produces carbon black under the conditions shown in Table-5. Various characteristics of the obtained carbon black are described in Table-6. The test method for carbon black produced according to the present invention uses the method described above. (Comparative Examples 6 to 9) Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs (please read the precautions on the back before filling this page) Use the manufacturing furnace used in the example, where the length of the choke tube section is changed to 500mm The carbon blacks of Comparative Examples 6 and 7 were manufactured under the conditions shown in Table 5 and their physical properties are shown in Table-6. Also Comparative Example 8 and Comparative Example 9 are physical properties of carbon blacks "# 9 9 0" and "# 9 6 0" sold by Mitsubishi Chemical Corporation. When the carbon black of Benming was used for comparison with the comparative example, as shown in Table 1, in Comparative Example 6 and Comparative Example 7, from the beginning of the spraying of the raw material oil to the substantial disruption of the paper size, the Chinese National Standard (CNS) A4 specification was applied ( 210X297 male thin 1 7-109. &Quot; Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs 536551 A7 ___ B7 V. Description of the invention (107) (to the extent that the airflow shown in Figure 3 cannot be ignored) Since the time is less than 1.5 ms, the generation of aggregates with large particle sizes cannot be suppressed. Therefore, when the carbon black obtained in the example is compared with the comparative example, D Π 2 / Dmod is smaller and the distribution of the aggregate diameter is more Concentration, D 7 5 値 is also smaller, and there is less material with large aggregate diameter. Also, it exhibits high blackness, and the dispersion index is also low, and the dispersion is good. ---------- ------ IT ------ Awl (Please read the precautions on the back before filling out this page) Table 1 5 Fuel kg / h Air mL Nm2 / h Combustion gas temperature ° C Combustion gas oxygen Concentration% Velocity in the choke tube of the combustion gas m / s Feed amount kg / h Example 10 53 530 1622 0.65 356 100 Example 11 52 500 1785 0.04 368 65 Example 1 2 54 530 1748 0.46 383 80 Example 13 54 520 1821 0.06 390 55 Example 14 78 750 1840 0.04 374 (* 1) 80 Comparative Example 6 52 520 1625 0.65 353 85 Comparative Example 7 52 500 1770 0.04 369 70 (* 1) The average flow velocity in the choke tube. -110- 536551
7 7 A B 經濟部中央標準局員工消費合作社印製 五、發明説明(108 ) 表一 5 (續) 爐內壓 力kgf /cm2G 鉀濃度 ppm 阻氣管部入 口至原料油 噴霧爲止-之… 時間ms 原料油噴霧 至大幅攪亂 之時間ms 阻氣管 徑 mm 實施例10 0.60 0 0.28 1.97 60 實施例11 0.58 0 0.27 1.9 60 實施例12 0.58 495 0.26 1.83 60 實施例1 3 0.54 0 0.26 1.80 60 實施例14 0.62 800 0.15 2.19 入口 50 出口 100 比較例6 0.45 80 0.28 1.13 60 比較例7 0.42 0 0.27 1.08 60 (請先閲讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -111 - 536551 A7B7 經濟部中央標準局員工消費合作社印製 五、發明説明(109 ) 表一 6 _ 粒徑 nm N2SA m2/g CrDBP cc/100g D m 0 d nm Dl/2 nm D75 nm Dm/ D m 0 d 實施例10 24 120 90 -Ί-0 3 3 86 - -0.471 實施例11 17 193 99 68 35 82 0.515 實施例12 20 163 74 40 23 49 0.575 實施例1 3 15 262 103 43 24 53 0.558 實施例14 15 260 70 33 20 43 0.606 比較例6 23 130 96 68 4 2 124 0.618 比較例7 19 175 85 57 35 93 0.614 比較例8 15 240 82 44 37 67 0.841 比較例9 15 240 60 44 37 75 0.841 表—6 (續) D75/Dmod PVC 黑度 index 分散指數index 實施例1 1.23 5.3 10 實施例2 1.20 8.0 15 實施例3 1.23 12.3 40 實施例4 1.23 16.3 20 實施例5 1.30 18 80 比較例1 1.82 6.3 20 比較例2 1.63 8.0 30 比較例3 1.52 16.7 40 比較例4 1.70 18.3 180 (請先閲讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -112· 536551 A7 B7 五 '發明説明(110 ) . (實施例1 5〜1 8 ) 依圖.1所示之槪略圖,依序連結具有空氣導入導管及 燃燒室之第1反應帶區域,及與第1反應帶區域連ί之周 邊貫穿有複數原料噴嘴之內徑6 ,長度1 0 0-0 mm阻氣管部所形成之第2反應帶區域.,及具有冷卻裝置 之內徑1 00mm,長度6 000mm之第3反應帶區域 等所構成之碳黑製造爐。 原料噴嘴之位置爲設置於阻氣管部入口起1 0 0mm 處。 使用上述製造爐,於碳化氫原料導入位置上調整燃燒 氣體之溫度、燃燒氣體之氧濃度、原料供給量等以製造具 有如表- 7所示物性之碳黑。燃料及碳化氫原料係使用染 酚油。導入第1反應帶區域之空氣係由空氣導管導入添加 有氧氣之空氣,並將碳化氫原料導入位置保持在1 9 0 0 t以上之高溫環境。 表中,S E Μ比表面積極耐熱老化時間係依以下方法 計算而得。 經濟部中央標準局員工消費合作社印製 (請先閲讀背面之注意事項再填寫本頁) (S Ε Μ比表面積) S ΕΜ比表面積,係依下式計算而得。 SEM=6000/(p*dA) 碳黑之比重(1.86g/cm3) 本紙張尺度適用中國國家標準(CNS ) A4規格(210 X 297公釐> Γΐ13- 536551 A7 B7 五、發明説明(111 ) dA=(顆粒)體面積徑(nm) (耐熱老化時間) ~ 耐熱老化時間係依以下方式評估。 . 將碳黑以4 0 %方式添加入分散劑(硬脂酸鎂)中混 合,以家庭用攪拌機粉碎混合1 0分鐘,製作成乾粒。其 次於聚丙烯粉粒中以1 · 2 5¾方式加入前述乾粒(碳黑 0 · 5 % )後,以斑伯里混練機於1 4 0 °C下混練2 0分 鐘,以雙軸式輥輾機於1 7 0°C下片狀化。以模型溫度 2 2 0°〇、成型壓力100匕忌{/(:1112之2 111111厚平板 加壓成型。將依此方式製得之試驗樣品5片於設定爲 1 5 0 °C之齒輪式烤箱中放置2 8 5小時,以測定其耐熱 老化時間。以目視方式判斷表面開始變白之時爲耐熱老化 時間。 (比較例1 0〜1 3 ) ^ 經濟部中央標準局員工消费合作社印製 使用實施例所使用之碳黑製造爐,於碳化氫原料導入 位置上調整燃燒氣體之溫度、反應停止位置、鉀添加量、 阻氣管內氣體流速等以製造具有如表- 7所示之比較例 1 0之物性的碳黑。又,比較例1 1〜1 3係爲市販碳黑 之物性。 各實施例與比較例1 1比較時,實施例較比較例1 0 之P V C黑度更高。此點應爲比較例1 1之粒徑在本發明 第1發明規定之範圍以外之故。 -114- (請先閲讀背面之注意事項再填寫本頁) 本纸張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 5 5 6 3 f Β7 五、發明説明(112) 各實施例與比較例1 1比較時,比較例1 1較實施例 具有更短之耐熱老化時間。此點應爲p Η値在本發明第1 發明規定之範圍以外之故。 > 各實施例與比較例3及4相比·較時,比較例1 2-及 1 3之分散指數較大且分散度不佳。此係因比較例1 2及 1 3之D ! / 2 / Dm〇d各自爲〇·71及0.68,且在本 發明第1發明規定之範圍以外之故。 表一7 粒徑 N2SA D1 /2 D m 0 d D1/2/ D75 D75/ nm m2/g nm nm D m 0 d nm Γ) mod 實施例 15 12 320 17 29 0.586 37 1.27 實施例 16 11 360 15 25 0.6 31 1.24 實施例 17 10.1 520 15 32 0.47 39 1.22 實施例 18 8.3 694 11 26 0.423 41 1.58 比較例 10 17 193 35 68 0.515 82 1.21 比較例 11 13 550 25 45 0.556 64 1,42 比較例 12 15 300 22 31 0.71 165 5.32 比較例 13 13 350 21 31 0.677 211 6.81 經濟部中央標準局貝工消費合作社印製 -115- (請先閲讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 536551 A7B7 (實施例1 9〜2 2 ) 經濟部中央標準局員工消費合作社印製 五、發明説明(113 ) 表一 7 (續) Cdbp pH PVC黑度 分散 耐熱老化 cc/100g 値 指數 m ΓβΙ hr 實 施例 15 67 6.5 -30-- 125 28«以上 實 施例 16 68 6.8 32 130 280以上 實 施例 17 110 5.9 28 55 280以上 實 施例 18 110 6.2 33 85 280以上 比 較例 10 99 6.6 8 15 280以上 比 較例 11. 97 2.0 27 55 144 比 較例 12 44 6.5 29 720 比 較例 13 49 6.0 29 430 .讎 (請先閲讀背面之注意事項再填寫本頁) 使用實施例1 5〜1 8之製造爐,於碳化氫原料導入 位置上調整燃燒氣體之溫度、燃燒氣體之氧濃度、原料供 給量等以製造具有如表-8所示物性之碳黑。燃料及碳化 氫原料係使用染酚油。導入第1反應帶區域之空氣係由空 氣導管導入添加有氧氣之空氣,並將碳化氫原料導入位置 保持在1 9 0 0 °C以上之高溫環境。 表中,T %係依以下之方法測定。 (T % ) 甲苯著色力(T% )係依ASTM D — 1618 — 83 規定所決定者。 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) ·剠6 · 536551 A7 B7___ 五、發明説明(114 ) (比較例1 4〜1 6 ) 使用實施例所使用之碳黑製造爐,於碳化氫原if導入 位置上調整燃燒氣體之溫度、反應俸止位置、鉀添力l·量、 阻氣管內氣體流速等以製造具有如表- 8所示之比較例 1 4〜1 5所具物性的碳黑。又,比較例1 6係爲市販碳 黑之物性。 各實施例與比較例1 4比較時,實施例較比較例1 4 之PVC黑度更高。此點應爲比較例14之粒徑在本發明 第2發明規定之範圍以外之故。 又,各實施例與比較例1 5比較時,實施例具有較高 之T %値。此點應爲碳黑中未反應之多環芳香烴之比例較 低,故意味著碳黑之安全性較高。此點應爲比較例1 5之 N2 S A/S EM之比値在本發明第2發明規定之範圍以外 之故,且也顯示著N2SA/S EM之比値與未反應多環芳 香烴之比例具有關聯性。 ~ 經濟部中央標準局員工消費合作社印製 (請先閲讀背面之注意事項再填寫本頁) 各實施例與比較例1 6比較時,比較例1 6較實施例 之耐熱老化時間更短。此點應爲其p Η値在本發明第2發 明規定之範圍以外之故。 本紙張尺度適用中國國家標準(CNS ) Α4規格(210X297公釐) -117 · 536551 A7B7 經濟部中央標準局員工消費合作社印製 五、發明説明(115 ) 表一 8 粒徑 N2SA SEM N2SA D1 /2 D m 0 d D1/2/ D75 nm m2/g m2/g /SEM nm nm D m 0 d nm 實施例1 9 12 320 218 1.47 • -17 29 0.586- 37 實施例20 11 360 240 1.50 15 25 0.6 31 實施例2 1 10.1 520 278 1.87 15 32 0.47 39 實施例22 8.3 694 313 2.2 11 26 0.423 41 比較例1 4 17 193 170 1.13 35 68 0.515 82 比較例1 5 11 301 235 1.28 17 26 0.654 63 比較例1 6 13 550 262 2.1 25 45 0.556 64 (請先閲讀背面之注意事項再填寫本頁) 表一 8 (續) D75/ cDBP pH値 T% PVC 分散 耐熱老化 ID m 0 d cc/1OOg 黑度 指數 時間hr 實施例19 1.27 67 6.5 99 3 0 125 280以上 實施例20 1.24 68 6.8 99 32 130 280以上 實施例2 1 1.22 no. 5.9 98 28 55 280以上 實施例22 1.58 110 6.2 99 33 85 280以上 比較例14 1.21 99 6.6 97 8 15 280以上 比較例1 5 2.42 70 7.1 65 30 260 280以上 比較例1 6 1.42 97 2.0 99 27 55 144 (實施例2 3〜2 6 ) 使用實施例1 5〜1 8之製造爐,於碳化氫原料導入 位置上調整燃燒氣體之溫度、燃燒氣體之氧濃度、原料供 本紙張尺度適用中國國家樣準(CNS ) A4規格(210X297公釐) -118 - 經濟部中央標準局員工消費合作社印製 536551 A7 B7 五、發明説明(116 ) . 給量等以製造具有如表一 9所示物性之碳黑。燃料及碳化 氫原料係使用染酚油。導入第1反應帶區域之空氣係由空 氣導管導入添加有氧氣之空氣,並將碳化氫原料導又位置 保持在1 9 0 0 °C以上之高溫環境…i 一 (比較例1 7〜2 1 ) 使用實施例所使用之碳黑製造爐,於碳化氫原料導入 位置上調整燃燒氣體之溫度、反應停止位置、鉀添加量、 阻氣管內氣體流速等以製造具有如表一 9所示之比較例 1 7〜1 8所具物性的碳黑。又,比較例1 9〜2 1係爲 市販碳黑之物性。 各實施例與比較例1 7比較時,實施例較比較例1 7 之PVC黑度更高。此點應爲比較例17之粒徑在本發明 第3發明規定之範圍以外之故。 又,各實施例與比較例1 8比較時,實施例具有較高 之T %値。此點應爲碳黑中未庋應之多環芳香烴之比例較 低,故意味著碳黑之安全性較高。比較例18之N2SA/ S EM之比値在本發明第3發明規定之範圍以外之故,且 也顯示著N2 S A/S E^M之比値與未反應多環芳香烴之比 例具有關聯性。 各實施例與比較例1 9比較時,比較例1 9較實施例 之耐熱老化時間更短。此點應爲其P Η値在本發明第3發 明規定之範圍以外之故。 各章施例與比較例2 0及2 1比較時,比較例2 0及 ^紙張尺度適用中國國家標準(CNS ) Α4規格(210X297公釐) -”9- ^ 訂 Aw. (請先閲讀背面之注意事項再填寫本頁) 536551 B7 五、發明説明(117 ) 2 1較實施例具有更大之分散指數,故分散性不佳。此點 應爲cDBP在本發明第3發明規定之範圍以外之故。 表一 9 粒徑 N2SA SEM N2SA D1 /2 D m 0 d D1/2/ D 7 5 nm m2/g m2/g /SEM nm nm D m 0 d nm 實施例23 12 320 218 1.47 17 29 0.586 37 實施例24 11 360 240 1.50 15 25 0.6 31 實施例25 10.1 520 278 1.87 15 32 0.47 39 實施例26 8.3 694 313 2.2 11 26 0.423 41 比較例1 7 17 193 170 1.13 35 68 0.515 82 比較例1 8 11 301 235 1.28 17 26 0.654 63 比較例1 9 13 550 262 2.1 25 45 0.556 64 比較例20 15 300 182 1.65 22 31 0.71 165 比較例2 1 13 350 214 1.64 21 31 0.677 211 (請先閲讀背面之注意事項再填寫本頁) 經濟部中央標準局員工消費合作社印製 表一 9 (續) Dvs/ D τη 0 d cDBP cc/1OOg pH値 T% PVC 黑度 分散 指數 耐熱老化 時間hr 實施例23 1.27 67 6.5 99 30 125 280以上 實施例24 1:24 68 ' 6.8 99 32 130 280以上 實施例25 1.22 110 5.9 98 28 55 280以上 實施例26 1.58 110 6.2 99 33 85 280以上 比較例17 1.21 99 6.6 97 8 15 280以上 比較例1 8 2.42 70 7.1 65 30 260 280以上 比較例1 9 1.42 97 2.0 99 27 55 144 比較例20 5.32 44 6.5 98 29 720 - 比較例2 1 6.81 49 6.0 99 29 430 - 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公嫠) -120 - 536551 A7 B7 五、發明説明(118 ) (實施例27〜32) (請先閲讀背面之注意事項再填寫本頁) 使用上記之製造爐,於碳化氫原料導入位置上Ϊ整燃 燒氣體之溫度、燃燒氣體之氧濃度…,…原料供給量等以製造 具有如表一 1 0所示物性之碳黑。燃料及碳化氫原料係使 用染酚油。導入第1反應帶區域之空氣係由空氣導管導入 添加有氧氣之空氣,並將碳化氫原料導入位置保持在 1 9 0 0 °C以上之高溫環境。 (比較例2 2〜2 5 ) 使用實施例2 7〜3 2所使用之碳黑製造爐,於碳化 氫原料導入位置上調整燃燒氣體之溫度、反應停止位置、 鉀添加量、阻氣管內氣體流速等以製造具有如表一 1 〇所 示之比較例2 2所具物性的碳黑。又,比較例2 3〜2 5 係爲市販碳黑之物性。 各實施例與比較例1比較時,實施例具有較比較例 經濟部中央標準局員工消費合作社印製. 2 2更高之PVC黑度。此點應爲比較例1之N2SA在本 發明第4發明規定之範圍以外之故。 各實施例與比較例2 3比較時,比較例2較實施例之 耐熱老化時間更短。此點應爲其p Η値在本發明第4發明 規定之範圍以外之故。 各實施例與比較例2 4及2 5比較時,比較例較實施 例具有更大之分散指數,故分散性不佳。此點應爲〇 i / 2 / Dmod在本發明第4發明規定之範圍以外之故。 本纸張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -121 · 5365517 7 AB Printed by the Consumers' Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs 5. Description of the invention (108) Table 1 5 (continued) Pressure in the furnace kgf / cm2G Potassium concentration ppm The entrance of the choke tube section until the spraying of the raw oil-the ... time ms raw material Time from oil spray to large disturbance ms Obstacle tube diameter mm Example 10 0.60 0 0.28 1.97 60 Example 11 0.58 0 0.27 1.9 60 Example 12 0.58 495 0.26 1.83 60 Example 1 3 0.54 0 0.26 1.80 60 Example 14 0.62 800 0.15 2.19 Inlet 50 Outlet 100 Comparative Example 6 0.45 80 0.28 1.13 60 Comparative Example 7 0.42 0 0.27 1.08 60 (Please read the precautions on the back before filling this page) This paper size applies the Chinese National Standard (CNS) A4 specification (210X297 (Mm) -111-536551 A7B7 Printed by the Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs 5. Description of the invention (109) Table 1 6 _ Particle size nm N2SA m2 / g CrDBP cc / 100g D m 0 d nm Dl / 2 nm D75 nm Dm / D m 0 d Example 10 24 120 90 -Ί-0 3 3 86--0.471 Example 11 17 193 99 68 35 82 0.515 Example 12 20 163 74 40 23 49 0.575 Example 1 3 15 262 103 43 24 53 0.558 Example 14 15 260 70 33 20 43 0.606 Comparative Example 6 23 130 96 68 4 2 124 0.618 Comparative Example 7 19 175 85 57 35 93 0.614 Comparative Example 8 15 240 82 44 37 67 0.841 Comparative Example 9 15 240 60 44 37 75 0.841 Table —6 (continued) D75 / Dmod PVC blackness index dispersion index index Example 1 1.23 5.3 10 Example 2 1.20 8.0 15 Example 3 1.23 12.3 40 Example 4 1.23 16.3 20 Example 5 1.30 18 80 Comparative Example 1 1.82 6.3 20 Comparative Example 2 1.63 8.0 30 Comparative Example 3 1.52 16.7 40 Comparative Example 4 1.70 18.3 180 (Please read the notes on the back before filling out this page) This paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm)- 112 · 536551 A7 B7 Five 'invention description (110). (Example 1 5 ~ 1 8) According to the sketch shown in Fig. 1, sequentially connect the first reaction zone area with the air introduction duct and the combustion chamber, and The second reaction zone area formed by the choke tube section with an inner diameter 6 of a plurality of raw material nozzles and a length of 1 0-0 mm is connected to the periphery of the first reaction zone area, and the inner diameter of the cooling device is 100 mm. Carbon formed by the third reaction zone area of 6 000 mm in length Manufacturing furnace. The position of the raw material nozzle is 100 mm from the entrance of the choke tube part. Using the above-mentioned manufacturing furnace, the temperature of the combustion gas, the oxygen concentration of the combustion gas, the supply amount of the raw material, etc. were adjusted at the position where the hydrocarbon raw material was introduced to produce carbon black having physical properties as shown in Table-7. Fuel and hydrocarbon raw materials are dyed phenol oil. The air introduced into the area of the first reaction zone is the air with oxygen added through the air duct, and the introduction position of the hydrocarbon raw material is maintained at a high temperature environment of more than 1 900 t. In the table, the positive heat-resistant aging time of the S EM specific surface is calculated by the following method. Printed by the Consumer Cooperatives of the Central Bureau of Standards of the Ministry of Economic Affairs (please read the precautions on the back before filling this page) (S EM specific surface area) S EM specific surface area is calculated according to the following formula. SEM = 6000 / (p * dA) Specific gravity of carbon black (1.86g / cm3) This paper size is applicable to Chinese National Standard (CNS) A4 specification (210 X 297 mm > Γΐ13- 536551 A7 B7 V. Description of the invention (111 ) dA = (particles) body area diameter (nm) (heat-resistant aging time) ~ The heat-resistant aging time is evaluated in the following way.. Carbon black is added to the dispersant (magnesium stearate) at 40% and mixed. Grind and mix for 10 minutes with a household blender to make dry granules. Secondly, add the aforementioned dry granules (carbon black 0.5%) to the polypropylene powder granules, and then use a Banbury mixer at 1 4 Knead for 20 minutes at 0 ° C, and flake at 170 ° C with a biaxial roller mill. Model temperature 220 °, molding pressure 100 jerk {/ (: 1112-2 2 111111 thickness Flat plate press molding. Five test samples prepared in this way were placed in a gear oven set at 150 ° C for 285 hours to determine the heat-resistant aging time. It was visually judged that the surface began to turn white The time is the heat-resistant aging time. (Comparative Examples 10 to 1 3) ^ Example printed and used by the Consumers' Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs In the carbon black manufacturing furnace used, the temperature of the combustion gas, the reaction stop position, the amount of potassium addition, the gas flow rate in the choke tube, etc. are adjusted at the introduction position of the hydrocarbon raw material to produce a comparative example 10 shown in Table-7. The physical properties of carbon black. Comparative Examples 1 to 13 are the physical properties of commercially available carbon black. When comparing each example with Comparative Example 1, the Examples have a higher degree of PVC blackness than Comparative Example 10. This point should be This is because the particle size of Comparative Example 1 is outside the range specified in the first invention of this invention. -114- (Please read the precautions on the back before filling out this page) This paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm) 5 5 6 3 f Β7 V. Description of the invention (112) When each example is compared with Comparative Example 11, Comparative Example 11 has a shorter heat-resistant aging time than the Example. This point should be p Η故 Because it is outside the range specified in the first invention of the present invention. ≫ Compared with Comparative Examples 3 and 4 in each example, the dispersion indices of Comparative Examples 1 2 and 13 are large and the dispersion degrees are not good. This is because the D! / 2 / Dm〇d of Comparative Examples 1 2 and 1 3 are 0.71 and 0.68 respectively, and The reason is beyond the scope of the first invention. Table 1 7 Particle size N2SA D1 / 2 D m 0 d D1 / 2 / D75 D75 / nm m2 / g nm nm D m 0 d nm Γ) mod Example 15 12 320 17 29 0.586 37 1.27 Example 16 11 360 15 25 0.6 31 1.24 Example 17 10.1 520 15 32 0.47 39 1.22 Example 18 8.3 694 11 26 0.423 41 1.58 Comparative Example 10 17 193 35 68 0.515 82 1.21 Comparative Example 11 13 550 25 45 0.556 64 1,42 Comparative example 12 15 300 22 31 0.71 165 5.32 Comparative example 13 13 350 21 31 0.677 211 6.81 Printed by the Shellfish Consumer Cooperative of the Central Standards Bureau of the Ministry of Economy -115- (Please read the precautions on the back before (Fill in this page) This paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm) 536551 A7B7 (Example 1 9 ~ 2 2) Printed by the Staff Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs 5. Description of the invention (113) Form 7 (continued) Cdbp pH PVC blackness dispersion heat resistance cc / 100g 100 index m ΓβΙ hr Example 15 67 6.5 -30-- 125 28 «Above Example 16 68 6.8 32 130 280 Above Example 17 110 5.9 28 55 280 above Examples 18 110 6.2 33 8 5 280 or more Comparative Example 10 99 6.6 8 15 280 or more Comparative Example 11. 97 2.0 27 55 144 Comparative Example 12 44 6.5 29 720 Comparative Example 13 49 6.0 29 430. 雠 (Please read the precautions on the back before filling this page) Using the manufacturing furnaces of Examples 15 to 18, the temperature of the combustion gas, the oxygen concentration of the combustion gas, and the supply amount of the raw materials were adjusted at the hydrocarbon material introduction position to produce carbon black having physical properties as shown in Table-8. Phenol oil is used as the fuel and hydrocarbon raw materials. The air introduced into the area of the first reaction zone is the air with oxygen added through the air duct, and the position of the introduction of hydrocarbon raw materials is maintained at a high temperature environment above 1 900 ° C. In the table, T% is measured by the following method. (T%) Toluene tinting power (T%) is determined in accordance with ASTM D-1618-83. This paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm) · 剠 6 · 536551 A7 B7___ V. Description of the invention (114) (Comparative Examples 1 4 to 16) The carbon black manufacturing furnace used in the examples At the introduction position of the original hydrocarbon, adjust the temperature of the combustion gas, the stop position of the reaction, the potassium addition force, the amount of gas, and the gas flow rate in the choke tube to produce Comparative Examples 1 to 4 as shown in Table-8. Physical black. In addition, Comparative Example 16 is a physical property of a commercially available carbon black. When each example is compared with Comparative Example 14, the Example has a higher blackness than that of Comparative Example 14. This is because the particle diameter of Comparative Example 14 is outside the range specified in the second invention of the present invention. When each example is compared with Comparative Example 15, the examples have a higher T% T. This should be because the proportion of unreacted polycyclic aromatic hydrocarbons in carbon black is low, which means that the safety of carbon black is high. This point should be the ratio of N2 SA / S EM in Comparative Example 15 (beyond the range specified in the second invention of the present invention), and also shows the ratio of N2SA / S EM to the ratio of unreacted polycyclic aromatic hydrocarbons Relevant. ~ Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs (please read the precautions on the back before filling this page). When comparing each example with Comparative Example 16, Comparative Example 16 has a shorter heat aging time than the Example. This is because p Η 値 is outside the range specified in the second invention of the present invention. This paper size applies to Chinese National Standard (CNS) A4 (210X297 mm) -117 · 536551 A7B7 Printed by the Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs 5. Description of the invention (115) Table 1 8 Particle size N2SA SEM N2SA D1 / 2 D m 0 d D1 / 2 / D75 nm m2 / g m2 / g / SEM nm nm D m 0 d nm Example 1 9 12 320 218 1.47 • -17 29 0.586- 37 Example 20 11 360 240 1.50 15 25 0.6 31 Example 2 1 10.1 520 278 1.87 15 32 0.47 39 Example 22 8.3 694 313 2.2 11 26 0.423 41 Comparative Example 1 4 17 193 170 1.13 35 68 0.515 82 Comparative Example 1 5 11 301 235 1.28 17 26 0.654 63 Comparative Example 1 6 13 550 262 2.1 25 45 0.556 64 (Please read the precautions on the back before filling this page) Table 1 8 (continued) D75 / cDBP pH 値 T% PVC dispersion heat aging ID m 0 d cc / 1OOg Blackness index Time hr Example 19 1.27 67 6.5 99 3 0 125 280 or more Example 20 1.24 68 6.8 99 32 130 280 or more Example 2 1 1.22 no. 5.9 98 28 55 280 or more Example 22 1.58 110 6.2 99 33 85 280 or more Example 14 1.21 99 6.6 97 8 15 280 or more Comparative Example 1 5 2.42 70 7.1 65 30 260 280 or more Comparative Example 1 6 1.42 97 2.0 99 27 55 144 (Example 2 3 to 2 6) Using the manufacturing furnace of Examples 1 5 to 18, the temperature and combustion of the combustion gas were adjusted at the hydrocarbon feedstock introduction position. The oxygen concentration of the gas and the raw materials for this paper are applicable to the Chinese National Standard (CNS) A4 specification (210X297 mm) -118-Printed by the Consumers' Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs 536551 A7 B7 5. Description of the invention (116). The amount is equal to produce carbon black having physical properties as shown in Table 1-9. Phenol oil is used as the fuel and hydrocarbon raw materials. The air introduced into the area of the first reaction zone is the air added with oxygen through the air duct, and the position of the hydrocarbon feedstock is maintained at a high temperature environment above 1 900 ° C ... i (Comparative Example 1 7 ~ 2 1 ) Using the carbon black manufacturing furnace used in the examples, adjust the temperature of the combustion gas, the reaction stop position, the amount of potassium addition, the gas flow rate in the choke tube, etc. at the hydrocarbon feedstock introduction position to produce a comparison as shown in Table 1-9 Example 1 Carbon black with physical properties 7 to 18. In addition, Comparative Examples 19 to 21 are physical properties of commercially available carbon black. When each example is compared with Comparative Example 17, the Example has a higher PVC blackness than Comparative Example 17. This is because the particle diameter of Comparative Example 17 is outside the range prescribed by the third invention of the present invention. In addition, when each Example is compared with Comparative Example 18, the Examples have a higher T% 値. This point should be that the proportion of unaccompanied polycyclic aromatic hydrocarbons in carbon black is low, which means that carbon black is safer. The ratio N2SA / S EM of Comparative Example 18 is outside the range specified in the third invention of the present invention, and it also shows that the ratio of N2S A / S E ^ M and the ratio of unreacted polycyclic aromatic hydrocarbons are correlated. When each Example is compared with Comparative Example 19, Comparative Example 19 has a shorter heat aging time than the Examples. This should be the reason why P Η 値 is outside the range prescribed by the third invention of the present invention. When comparing the examples in each chapter with Comparative Examples 2 0 and 21, the paper size of Comparative Example 20 and ^ applies the Chinese National Standard (CNS) A4 specification (210X297 mm)-"9- ^ Order Aw. (Please read the back first Please pay attention to this page and fill in this page again) 536551 B7 V. Description of the invention (117) 2 1 The dispersion index is larger than the embodiment, so the dispersion is not good. This point should be that cDBP is outside the scope of the third invention of the present invention. Table 1 9 Particle size N2SA SEM N2SA D1 / 2 D m 0 d D1 / 2 / D 7 5 nm m2 / g m2 / g / SEM nm nm D m 0 d nm Example 23 12 320 218 1.47 17 29 0.586 37 Example 24 11 360 240 1.50 15 25 0.6 31 Example 25 10.1 520 278 1.87 15 32 0.47 39 Example 26 8.3 694 313 2.2 11 26 0.423 41 Comparative Example 1 7 17 193 170 1.13 35 68 0.515 82 Comparative Example 1 8 11 301 235 1.28 17 26 0.654 63 Comparative Example 1 9 13 550 262 2.1 25 45 0.556 64 Comparative Example 20 15 300 182 1.65 22 31 0.71 165 Comparative Example 2 1 13 350 214 1.64 21 31 0.677 211 (Please read the Please fill in this page again for attention) Printed by the Consumer Standards Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs (continued) Dvs / D η 0 d cDBP cc / 1OOg pH 値 T% PVC blackness dispersion index heat aging time hr Example 23 1.27 67 6.5 99 30 125 280 or more Example 24 1:24 68 '6.8 99 32 130 280 or more Example 25 1.22 110 5.9 98 28 55 280 or more Example 26 1.58 110 6.2 99 33 85 280 or more Comparative Example 17 1.21 99 6.6 97 8 15 280 or more Comparative Example 1 8 2.42 70 7.1 65 30 260 280 or more Comparative Example 1 9 1.42 97 2.0 99 27 55 144 Comparative Example 20 5.32 44 6.5 98 29 720-Comparative Example 2 1 6.81 49 6.0 99 29 430-This paper size applies to China National Standard (CNS) A4 (210X297 cm) -120-536551 A7 B7 V. Description of the invention ( 118) (Examples 27 to 32) (Please read the precautions on the back before filling this page) Use the manufacturing furnace described above to trim the temperature of the combustion gas and the oxygen concentration of the combustion gas at the position where the hydrocarbon raw material is introduced ... The amount of raw materials supplied and the like are used to produce carbon black having physical properties as shown in Table 1-10. The fuel and hydrocarbon raw materials are phenolic oil. The air introduced into the area of the first reaction zone is introduced through an air duct with oxygen-added air, and the hydrocarbon material introduction position is maintained at a high temperature environment of more than 1 900 ° C. (Comparative Example 2 2 to 2 5) Using the carbon black manufacturing furnaces used in Examples 2 7 to 32, the temperature of the combustion gas, the reaction stop position, the amount of potassium addition, and the gas in the choke tube were adjusted at the hydrocarbon raw material introduction position. The flow rate and the like were used to produce a carbon black having physical properties of Comparative Example 22 shown in Table 1-10. In addition, Comparative Examples 2 3 to 2 5 are physical properties of commercially available carbon black. When each embodiment is compared with Comparative Example 1, the embodiment has a comparative example. It is printed by the Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs. 2 2 Higher PVC blackness. This is because the N2SA of Comparative Example 1 is outside the range prescribed by the fourth invention of the present invention. When each Example is compared with Comparative Example 23, Comparative Example 2 has a shorter heat aging time than the Examples. This is because p 为其 is outside the range specified by the fourth invention of the present invention. When each example is compared with Comparative Examples 24 and 25, the comparative example has a larger dispersion index than the examples, and therefore, the dispersion is not good. This point should be 0 i / 2 / Dmod outside the scope of the fourth invention. This paper size is applicable to China National Standard (CNS) A4 (210X297mm) -121 · 536551
7 7 A B 五、發明説明(119 ) 經濟部中央標準局員工消費合作社印裝 表_ 1 0 粒徑 nm N2SA m2/g D1 /2 nm D m 0 d nm D1 /2/ D m 0 d D75 nm D7" D m 0 d 實施例27 16 241 24 -Φ5 0.533 54 - 1.2 實施例28 14 293 26 49 0.531 59 1.2 實施例29 12 320 17 29 0.586 37 1.28 實施例30 11 360 15 25 0.6 31 1.24 實施例31 10.1 520 15 32 0.47 39 1.22 實施例32 8.3 694 11 26 0.423 41 1.58 比較例22 17 193 35 68 0.515 82 1.21 比較例23 13 550 25 45 0.556 64 1.42 比較例24 15 300 22 31 0.71 165 5.32 比較例25 13 350 21 31 0.677 211 6.81 (請先閲讀背面之注意事項再填寫本頁) 表一 1 0 (續) DBP cc/100g pH値 >vc黑度 分散 指數 耐熱老化 時間hr 實施例27 109 7.7 20 100 280以上 實施例28 132 5.8 13 10 280以上 實施例29 87 6.5 30 125 280以上 實施例30 96 6.8 32 130 280以上 實施例3 1 215 5.9 28 55 280以上 實施例32 157 6.2 33 85 280以上 比較例22 122 6.6 8 15 280以上 比較例23 150 2.0 27 55 144 比較例24 54 6.5 29 720 • 比較例25 65 6.0 29 430 - il. •钃丨 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -122 - 536551 A7 B7_ 五、發明説明(120 ) (實施例3 3、3 4 ) (請先閲讀背面之注意事項再填寫本頁) 使用實施例1 5〜1 8之製造爐,於碳化氫原料導入 位置上調整燃燒氣體之溫度、燃燒氣體之氧濃度、i料供 給量等以製造具有如表- 1 1所示·物性之碳黑。燃科·及碳 化氫原料係使用染酚油。導入第1反應帶區域之空氣係由 空氣導管導入添加有氧氣之空氣,並將碳化氫原料導入位 置保持在1 9 0 0 t以上之高溫環境。 (比較例2 ·6〜2 9 ) 使用實施例3 3、3 4所使用之碳黑製造爐,於碳化 氫原料導入位置上調整燃燒氣體之溫度、反應停止位置、 鉀添加量、阻氣管內氣體流速等以製造具有如表一 1 1所 示之比較例2 6所具物性的碳黑。又,比較例2 7〜2 9 係爲市販碳黑之物性。 各實施例與比較例比較時,比較例較實施例具有更大 之分散指數,故分散性不佳。庇點應爲D B P / Dm〇d之比 値在本發明規定之範圍以外之故。 經濟部中央標準局員工消費合作社印製 -123- 本紙張尺度適用中國國家標準(CNS ) A4規格(210><297公釐〉 536551 A7 B7 五、發明説明(121 ) 表一 1 1 粒徑 nm N2SA m2/g D1 /2 nm D m 0 d nm D1/2/ D m 0 d D75 -Ά二 nm D75/ D m 0 d 實施例3 3 10.1 520 15 -3-2 0.4 7 39 - 1.22 實施例34 8.3 694 11 26 0.423 41 1.58 比較例26 16 241 24 45 0.533 54 1.2 比較例27 12 320 17 29 0.586 37 1.28 比較例28 15 300 22 31 0.71 165 5.32 比較例29 13 350 21 31 0.677 211 6.81 (請先閲讀背面之注意事項再填寫本頁) 經濟部中央標準局員工消費合作社印装 表一 1 1 (續) DBP cc/100g DBP/ D m 0 d pH 値 PVC 黑度 分散 指數 耐熱老化 時間hr 實施例33 215 6.72 5.9 28 55 280以上 實施例34 157 6.04 6.2 33 85 280以上 比較例2 6 109 2.42 7.7 20 100 280以上 比較例27 87 3.0 6.5 30 125 280以上 比較例2 8 54 1.74 6.5 29 720 • 比較例29 65 2.1 6.0 29 430 - (實施例3 5〜3 9 ) 依圖7所示,依序連結具有空氣導入導管及燃燒室之 內徑5 0 〇mm,長度1 4 0 Omm之第1反應帶區域’ 及與第1反應帶區域連接之周邊貫穿有複數原料噴嘴之內 本紙張尺度適用中國國家橾準(CNS M4規格(210X297公嫠) -124- 經濟部中央標準局員工消費合作社印製 536551 A7 B7 五、發明説明(122 ) . * 徑6 Omm,長度8 0 Omm阻氣管部所形成之第2反應 帶區域,及具有冷卻裝置之內徑1 0 0mm,長度 6 0 0 Omm之第3反應帶區域,及具有狹窄機構£內瓣 口徑爲8 Omm之控制閥等構造所構成之碳黑製造裝-置。 其中,阻氣管部之入口角度爲90° 。 使用上記之製造裝置,依表- 1 2所示條件製造碳黑 。其中,燃料及,碳化氫原料係使用染酚油。 表一 12中,「燃燒氣體溫度」、「燃燒氣體氧氣濃 度」及「爐內壓力」係爲碳化氫原料導入部位所測得之値 。「鉀濃度」係指添加於碳化氫原料中之Κ Ο Η濃度,而 以鉀濃度方式規範。 所得碳黑之各種特性如表- 1 3所示。 (比較例3 0〜3 2 ) 依實施例所示之碳黑製造條件,除將阻氣管部之流速 變更爲2 0 7m/s與2 5 Om/s以下以外’其他皆依 表- 1 2所示之條件下製造比較例3 0之碳黑’其物性如 表一 1 3所示。又比較例3 1,比較例3 2爲三菱化學公 司市販碳黑#9 9 0及# 9 6 0之物性値。 使用本明之碳黑與比較例作比較時,如表一 1 3所示 般,實施例與比較例比較時,D i / 2 / Dmod較小且聚集體 徑之分布更集中。又,呈現高黑色度,且分散指數亦較低 ,分散度良好。 (請先閲讀背面之注意事項再填寫本頁) 訂 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) · 125 - 536551 A7 B7 五、發明説明(123 ) (實施例4 0,比較例3 3 ) 如前所述,碳黑以電腦所進行之模擬狀況的實施條件 及結果記載於表一 1 2及表一 1 3中之實施例4 0;i比較 例3 3中。 …一 表一 1 3之比較例3 3與實施例4 0比較,得知具有 較大之粒徑,此點應爲阻氣管入口角度在4 5〜1 0 0度 之範圍以外之故。 (請先閲讀背面之注意事項再填寫本頁) 經濟部中央標準局員工消費合作社印裝 本紙張尺度適用中國國家標率(CNS ) A4規格(210X297公釐) · 126 · 536551 A7 B7 五、發明説明(124 ) 表一 1 2 燃料 空氣 燃燒氣 燃燒氣體 燃燒氣體 原料供 kg/h js. 里 體之溫 之氧濃度 之阻氣管 給量kg/ Nm2/h 度t: dry-v-o-1% 流速m/s h - 實施例3 5 53 530 1622 0.65 356 100 實施例36 52 500 1785 0.04 368 65 實施例37 54 530 1748 0.46 383 80 實施例38 54 520 1821 0.06 390 55 實施例39 52 500 1820 0.04 378 53 比較例3 0 30 300 1620 0.65 207 45 實施例40 83 807 2000 0 459 110.9 比較例3 3 83 807 2000 0 459 110.9 ---------— (請先閲讀背面之注意事項再填寫本頁) 訂 經濟部中央標準局員工消費合作社印簟 表一 1 2 ( ^ 讀) 爐內壓力 kg/cm2G 鉀濃度ppm 阻氣管之入 口角度° _. 實施例35 0.60 0 90 實施例36 0.58 0 90 實施例37 0.58 495 90 實施例38 0.54 0 90 實施例39 0.57 800 90 比較例3 0 0.2 500 90 實施例40 0.5 0 90 比較例3 3 0.5 0 15 一 本纸張尺度適用中國囷家標準(CNS ) A4規格(210X297公嫠) -127 - 5365517 7 AB V. Description of the invention (119) Printed form of employee cooperatives of the Central Bureau of Standards of the Ministry of Economic Affairs_ 1 0 Particle size nm N2SA m2 / g D1 / 2 nm D m 0 d nm D1 / 2 / D m 0 d D75 nm D7 " D m 0 d Example 27 16 241 24 -Φ5 0.533 54-1.2 Example 28 14 293 26 49 0.531 59 1.2 Example 29 12 320 17 29 0.586 37 1.28 Example 30 11 360 15 25 0.6 31 1.24 Example 31 10.1 520 15 32 0.47 39 1.22 Example 32 8.3 694 11 26 0.423 41 1.58 Comparative example 22 17 193 35 68 0.515 82 1.21 Comparative example 23 13 550 25 45 0.556 64 1.42 Comparative example 24 15 300 22 31 0.71 165 5.32 Comparative example 25 13 350 21 31 0.677 211 6.81 (Please read the precautions on the back before filling out this page) Table 1 10 (continued) DBP cc / 100g pH 値 > vc blackness dispersion index heat resistance aging time hr Example 27 109 7.7 20 100 280 or more Example 28 132 5.8 13 10 280 or more Example 29 87 6.5 30 125 280 or more Example 30 96 6.8 32 130 280 or more Example 3 1 215 5.9 28 55 280 or more Example 32 157 6.2 33 85 280 or more Comparative example 22 122 6.6 8 15 280 or more Comparative example 23 150 2.0 27 55 144 Comparative Example 24 54 6.5 29 720 • Comparative Example 25 65 6.0 29 430-il. • 钃 丨 This paper size applies Chinese National Standard (CNS) A4 (210X297 mm) -122-536551 A7 B7_ V. Description of the invention (120) (Examples 3, 3, 4) (Please read the precautions on the back before filling out this page) Use the manufacturing furnaces of Examples 1 5 to 18 to adjust the combustion gas at the position where the hydrocarbon raw materials are introduced. The temperature, the oxygen concentration of the combustion gas, the supply amount of the i-material, etc. are used to produce carbon blacks with physical properties as shown in Table-11. Phenol and hydrocarbon raw materials are dyed phenol oil. The air introduced into the area of the first reaction zone is the air added with oxygen through the air duct, and the hydrocarbon feed material introduction position is maintained at a high temperature environment of more than 190 t. (Comparative Example 2 · 6 ~ 2 9) Using the carbon black manufacturing furnaces used in Examples 3, 3, and 4, the temperature of the combustion gas, the reaction stop position, the amount of potassium addition, and the inside of the choke tube were adjusted at the hydrocarbon material introduction position. The gas flow rate and the like were used to produce a carbon black having physical properties as shown in Table 11 and Comparative Example 26. In addition, Comparative Examples 2 7 to 2 9 are physical properties of commercially available carbon black. When each example is compared with the comparative example, the comparative example has a larger dispersion index than the example, so the dispersion is not good. The sheltering point should be the ratio of D B P / Dm0d, which is outside the scope of the present invention. Printed by the Employees' Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs-123- This paper size applies to the Chinese National Standard (CNS) A4 specification (210 > < 297 mm> 536551 A7 B7 V. Description of the invention (121) Table 1 1 Particle size nm N2SA m2 / g D1 / 2 nm D m 0 d nm D1 / 2 / D m 0 d D75-2 nm D75 / D m 0 d Example 3 3 10.1 520 15 -3-2 0.4 7 39-1.22 Implementation Example 34 8.3 694 11 26 0.423 41 1.58 Comparative example 26 16 241 24 45 0.533 54 1.2 Comparative example 27 12 320 17 29 0.586 37 1.28 Comparative example 28 15 300 22 31 0.71 165 5.32 Comparative example 29 13 350 21 31 0.677 211 6.81 ( Please read the precautions on the back before filling out this page) Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs Form 1 1 (continued) DBP cc / 100g DBP / D m 0 d pH 値 PVC Blackness Dispersion Index Heat Resistance Aging Time hr Example 33 215 6.72 5.9 28 55 280 or more Example 34 157 6.04 6.2 33 85 280 or more Comparative Example 2 6 109 2.42 7.7 20 100 280 or more Comparative Example 27 87 3.0 6.5 30 125 280 or more Comparative Example 2 8 54 1.74 6.5 29 720 • Comparative Example 29 65 2.1 6.0 29 430-(Example 3 5 to 3 9) The first reaction zone area with an inner diameter of 500 mm and an air diameter of 400 mm and an air introduction duct and a combustion chamber are sequentially connected, and a plurality of raw material nozzles are passed through the inner paper with a periphery connected to the first reaction zone area. Standards apply to China National Standards (CNS M4 (210X297)) -124- Printed by the Consumer Cooperatives of the Central Bureau of Standards of the Ministry of Economic Affairs 536551 A7 B7 V. Description of the Invention (122). * Diameter 6 Omm, length 80 mm The second reaction zone area formed by the Ministry, and the third reaction zone area with an inner diameter of 100mm and a length of 600mm, and a control mechanism with a narrow mechanism. The inner valve diameter is 8mm. The structure of the carbon black manufacturing equipment. Among them, the entrance angle of the choke tube part is 90 °. Using the manufacturing equipment described above, the carbon black is manufactured under the conditions shown in Table-12. Among them, phenolic oil is used as the fuel and hydrocarbon raw materials. In Table 1, 12, “combustion gas temperature”, “combustion gas oxygen concentration” and “inside furnace pressure” are the values measured for the introduction of hydrocarbon raw materials. "Potassium concentration" refers to the concentration of K Ο Η added to the hydrocarbon feedstock, and is regulated in terms of potassium concentration. Various characteristics of the obtained carbon black are shown in Table-1 3. (Comparative Example 3 0 ~ 3 2) According to the carbon black manufacturing conditions shown in the examples, except that the flow velocity of the choke tube portion was changed to 2 7 m / s and 2 5 Om / s or less, the rest are based on the table-1 2 The physical properties of Carbon Black 'Comparative Example 30 manufactured under the conditions shown are shown in Table 1-13. Also Comparative Example 31 and Comparative Example 3 2 are physical properties of carbon blacks # 9 9 0 and # 9 6 0 sold by Mitsubishi Chemical Corporation. When the carbon black of the present invention is used for comparison with the comparative example, as shown in Table 1 13, when the examples are compared with the comparative example, Di / 2 / Dmod is smaller and the distribution of the aggregate diameter is more concentrated. In addition, it exhibits high blackness, and the dispersion index is also low, and the dispersion is good. (Please read the precautions on the back before filling this page) The size of the paper used for this edition applies to the Chinese National Standard (CNS) A4 (210X297 mm) · 125-536551 A7 B7 V. Description of the invention (123) (Example 40, Comparative Example 3 3) As described above, the implementation conditions and results of the simulation conditions of the carbon black using a computer are described in Example 40 of Tables 12 and 13; i Comparative Example 33. … A Comparison of Comparative Example 3 3 of Table 1 13 with Example 40 shows that it has a larger particle size, and this point should be because the choke tube inlet angle is outside the range of 45 to 100 degrees. (Please read the notes on the back before filling this page) The printed paper size of the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs applies to the Chinese National Standards (CNS) A4 specification (210X297 mm) · 126 · 536551 A7 B7 V. Invention Explanation (124) Table 1 12 Fuel air combustion gas Combustion gas Combustion gas raw material supply kg / h js. Temperature of the inner body oxygen concentration of choke tube kg / Nm2 / h degree t: dry-vo-1% flow rate m / sh-Example 3 5 53 530 1622 0.65 356 100 Example 36 52 500 1785 0.04 368 65 Example 37 54 530 1748 0.46 383 80 Example 38 54 520 1821 0.06 390 55 Example 39 52 500 1820 0.04 378 53 Comparative example 3 0 30 300 1620 0.65 207 45 Example 40 83 807 2000 0 459 110.9 Comparative example 3 3 83 807 2000 0 459 110.9 ---------- (Please read the precautions on the back before filling in this Page) Ordered by the Central Bureau of Standards of the Ministry of Economic Affairs, Consumer Consumption Cooperatives Table 1 12 (^ read) Pressure in the furnace kg / cm2G Potassium concentration ppm Inlet angle of choke tube ° _. Example 35 0.60 0 90 Example 36 0.58 0 90 Example 37 0.58 495 90 Example 38 0.54 0 90 Example 39 0.57 800 90 Comparative Example 3 0 0.2 500 90 Example 40 0.5 0 90 Comparative Example 3 3 0.5 0 15 One paper size applies the Chinese Standard (CNS) A4 (210X297 cm) -127-536551
7 7 A B 五、發明説明(125 ) 表一 1 3 粒 徑 nm N2SA m2/g CrDBP cc/100g D m 0 d nm D1/2/ nm -.-—--* D1/2/ ID m 0 d PVC 黑度 分散 指數 實施例35 24 120 90 70 33 0.471 5.3 10 實施例36 17 193 99 68 35 0.515 8.0 15 實施例37 20 163 74 40 23 0.575 12.3 40 實施例3 8 15 262 103 43 24 0.558 16.3 20 實施例39 '15 248 64 32 19 0.594 19.3 120 比較例30 22 156 75 54 60 1.11 6.7 60 比較例3 1 15 240 82 44 37 0.841 16.7 40 比較例32 15 240 60 44 37 0.841 18.3 180 實施例40 45 • • 比較例3 3 27 _ • • • (請先閲讀背面之注意事項再填寫本頁) (實施例4 1、4 2 ) 經濟部中央標準局員工消費合作社印製 依圖- 7所示之槪略圖,設置一具有空氣導入導管與 燃燒室之內徑5 00mm,長1 400mm之第1反應帶 區域,及與第1反應帶區域連接,且周邊具有複數個原料 噴嘴貫穿設置之具有內徑5 0mm、長8 0 0mm阻氣管 部之第2反應帶區域,及具有急冷裝置之內徑2 0 〇mm ,長6 0 0 0mm第3反應帶區域之碳黑製造爐。 原料噴嘴之位置係於阻氣管部入口起1 0 〇mm之位 置,阻氣管之材質係使用具有磷酸去氧銅製之雙重管狀構 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) · 128 - 536551 A7 _—_B7 _ _ 五、發明説明(126 ) 造之冷卻裝置。 此材料之等效沙粒粗度ε爲〇 · 〇 4 5mm。 使用上述製造爐,依表- 1 4所示條件製造碳魚。燃 料係使用丙烷氣體,碳化氫原料係使用染酚油(表--1 4 中記載爲「原料油」)。表一14中,「爐內溫度」、「 燃燒氣體之氧濃度」及「燃燒氣體之流速」係爲碳化氫原 料導入部位所測得之値。「燃燒空氣之氧濃度」係指以空 氣導入導管所導入之空氣中的氧濃度。「鉀濃度」係指添 加於碳化氫原料中之KOH濃度,而以鉀濃度方式規範。 所得碳黑之各種特性如表- 1 5所示。 (比較例3 4 ) 除阻氣管部之內徑爲6 Omm,及阻氣管部之材質爲 高純度之氧化鋁片且阻氣管部不具有雙重構造以外,其他 皆依實施例4 1〜4 2之內容設置相同之製造裝置。又, 氧化鋁磚之等效沙粒粗度ε爲約3 m m。 經濟部中央標準局員工消費合作社印製 (請先閲讀背面之注意事項再填寫本頁) (比較例3 5 ) 除阻氣管部之內徑爲2 5 0mm,及阻氣管部之材質 爲不鏽鋼製之具有雙重管狀構造之冷卻裝置以外,其他皆 依實施例41〜42之內容設置相同之製造裝置。(不鏽 鋼製製之雙重管之內面等效沙粒粗度ε爲0·〇45mm ° ) 所得本發明之碳黑與比較例作比較時’如表一 1 5所 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -129 - 536551 A7 B7 五、發明説明(127 ) · 示般,實施例所得之碳黑與比較例之碳黑比較時,D i / 2 / Dm〇d較小且聚集體徑之分布更集中。又,D 7 5亦較小, 大聚集體徑之物質較少。又,呈現出高黑色度,且€散指 數亦較低,分散度良好。 ……· — (請先閱讀背面之注意事項再填寫本頁) 經濟部中央標準局員工消費合作社印製 -130- 本紙張尺度適用中國國家橾準(CNS ) A4規格(210X297公釐) 5365517 7 AB V. Description of the invention (125) Table 1 1 Particle size nm N2SA m2 / g CrDBP cc / 100g D m 0 d nm D1 / 2 / nm -.--- ** D1 / 2 / ID m 0 d PVC Blackness Dispersion Index Example 35 24 120 90 70 33 0.471 5.3 10 Example 36 17 193 99 68 35 0.515 8.0 15 Example 37 20 163 74 40 23 0.575 12.3 40 Example 3 8 15 262 103 43 24 0.558 16.3 20 Example 39 '15 248 64 32 19 0.594 19.3 120 Comparative Example 30 22 156 75 54 60 1.11 6.7 60 Comparative Example 3 1 15 240 82 44 37 0.841 16.7 40 Comparative Example 32 15 240 60 44 37 0.841 18.3 180 Example 40 45 • • Comparative Example 3 3 27 _ • • • (Please read the notes on the back before filling out this page) (Example 4 1, 4 2) Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs as shown in Figure-7槪 Sketch, a first reaction zone area with an air introduction duct and an internal diameter of 500 mm and a combustion chamber length of 1,400 mm is provided, and the first reaction zone area is connected to the first reaction zone area and has a plurality of raw material nozzles with an inner diameter passing through 50mm, 80mm length 2nd reaction zone area of choke tube section, and inner diameter 2 with quenching device 0 mm, 600 mm long Carbon black manufacturing furnace in the third reaction zone area. The position of the raw material nozzle is 100 mm from the entrance of the choke tube. The material of the choke tube is a double tubular structure made of deoxycopper phosphate. The paper size is applicable to Chinese National Standard (CNS) A4 (210X297 mm). · 128-536551 A7 _—_ B7 _ _ V. Description of the invention (126) The cooling device. The equivalent sand particle thickness ε of this material is 0. 4 5 mm. Using the above manufacturing furnace, carbon fish was manufactured under the conditions shown in Table-14. The fuel system uses propane gas, and the hydrocarbon raw material system uses phenolic oil (referred to as "feed oil" in Table-1-14). In Table 14, "in-furnace temperature", "oxygen concentration of combustion gas", and "flow velocity of combustion gas" are measured by the hydrocarbon raw material introduction site. "Oxygen concentration in combustion air" means the oxygen concentration in the air introduced by the air introduction duct. "Potassium concentration" refers to the concentration of KOH added to the hydrocarbon feedstock, and is regulated in terms of potassium concentration. Various characteristics of the obtained carbon black are shown in Table-15. (Comparative Example 3 4) Except that the inner diameter of the choke tube portion is 6 Omm, and the material of the choke tube portion is a high-purity alumina sheet, and the choke tube portion does not have a double structure, the rest are in accordance with Example 4 1 to 4 2 The contents set the same manufacturing device. The equivalent sand particle thickness ε of the alumina brick was about 3 mm. Printed by the Consumers' Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs (please read the precautions on the back before filling this page) (Comparative Example 3 5) The inner diameter of the choke tube section is 250 mm, and the material of the choke tube section is stainless steel Except for the cooling device having a double tubular structure, the same manufacturing device is provided according to the contents of Examples 41 to 42. (The equivalent sand grain thickness ε of the inner surface of the double tube made of stainless steel is 0.45 mm °) When the carbon black of the present invention is compared with the comparative example, 'as shown in Table 1 15, the paper size applies to Chinese national standards (CNS) A4 specification (210X297 mm) -129-536551 A7 B7 V. Description of the invention (127) · As a rule, when comparing the carbon black obtained in the example with the carbon black of the comparative example, Di / 2 / Dm〇d Smaller and more concentrated distribution of aggregate diameter. In addition, D 7 5 is also smaller, and there are fewer substances with large aggregate diameter. In addition, it exhibits a high degree of blackness, has a low dispersion index, and has a good dispersion. …… · — (Please read the notes on the back before filling out this page) Printed by the Consumer Cooperatives of the Central Bureau of Standards of the Ministry of Economic Affairs -130- This paper size applies to China National Standard (CNS) A4 (210X297 mm) 536551
7 7 A B 五、發明説明(128 ) 表一 1 4 實施例 41 實施例 42 比較例 34 比較例 35 燃料供給量Nm3/H 21.9 ---2 5.6 21.8 -21.9 燃燒空氣量Nm3/H .450 450 520 450 燃燒空氣之氧濃度% 24.9 24.9 21.0 24.9 燃燒氣體之氧濃度% 0.5 0.5 0.06 0.5 燃燒氣體之流速m/s 452 483 390 452 原料供給量_Kg/H 36.5 75.2 55 36.5 爐內溫度°C 1857 1958 1821 1860 鉀濃度ppm 0 765 0 0 阻氣管部滯留時間ms 2.21 2.07 2.05 0.69 (請先閲讀背面之注意事項再填寫本頁) 經濟部中央標準局員工消費合作社印製 表一1 5 實施例4 1 實施例42 比較例34 比較例35 粒子徑nm 15 15 15 15 N2SA m2/g 325 229 262 334 CrDBP cc/100g 103 63 103 101 D m 0 d π m 42 41 43 52 D1/2 nm 20 19 24 45 D75 nm 48 52 53 101 Dvs/Dmod index 1.14 1.27 1.23 1.94 PV.C 黑度 index 21.0 25.0 16.3 19.3 分散性i n d e x 10 40 20 50 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) _ 131 - 536551 A7 B7 五、發明説明(129 ) (實施例4 3〜4 7 ) 如圖7槪略圖所示般,設置一依次具有空氣導入導管 與燃燒室之內徑500mm,長1400mm之第1反應 帶區域,及與第1反應帶區域連接·,…且周邊具有複數-個原 料噴嘴貫穿設置之具有內徑6 0mm、長8 0 0mm阻氣 管部之第2反應帶區域,及具有急冷裝置之內徑1 0 0 mm,長6 0 0 0mm第3反應帶區域,及具有狹窄機構 之內瓣口徑爲8 0mm之控制閥所構成之碳黑製造爐。 使用上述製造裝置,依表一 1 6所示條件製造碳黑。 燃料及,碳化氫原料係使用染酚油。 表一 16中,「燃燒氣體之溫度」、「燃燒氣體之氧 濃度」及「爐內壓力」係爲碳化氫原料導入部位所測得之 値。「鉀濃度」係指添加於碳化氫原料中之Κ Ο Η濃度, 而以鉀濃度方式規範。 所得碳黑之各種特性如表- 1 7所示。 (比較例3 6〜3 9 ) 經濟部中央標準局員工消費合作社印製 使用將實施例所用之碳黑製造爐之阻氣管部長度變更 爲5 0 0 m m之製造爐,依表一 1 6所示條件製造比較例 3 6〜3 7之碳黑,其物性如表一 1 7所示。又比較例 3 8,比較例3 9爲三菱化學公司市販碳黑# 9 9 0及# 9 6 0之物性値。 所得本發明之碳黑與比較例作比較時,如表一 2所示 般,實施例與比較例比較時,D i / 2 / Dmod較小且聚集體 132· (請先閲讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 536551 A7 B7 五、發明説明(13〇 ) 徑之分布更集中。又,D75亦較小,大聚集體徑之物質較 少。又,呈現出高黑色度,且分散指數亦較低,分散度良 好。 (實施例4 8,比較例4 0 ) 如前所述,碳黑以電腦所進行之模擬狀況的實施條件 及結果記載於表一 1 6及表一 1 7中之實施例4 8及比較 例4 0中。 表一 1 7之比較例4 0與實施例4 8比較,得知具有 較大之粒徑,此點應爲阻氣管入口角度在4 5〜1 0 0度 之範圍以外之故。 (請先閱讀背面之注意事項再填寫本頁) 經濟部中央標準局員工消費合作社印製 -133· 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 536551 A7 B7 五、發明説明(131 ) 表一 1 6 燃料 空氣 燃燒氣 燃燒氣體 燃燒氣體 原料供 kg/h 量 體之溫 之氧濃度 之阻氣管 給量kg/ Nm2/h 度艺 dry-vO-l·% 流速m/s h - 實施例43 53 530 1622 0.65 356 100 實施例44 52 500 1785 0.04 368 65 實施例45 54 530 1748 0.46 383 80 實施例46 54 520 1821 0.06 390 55 實施例47 52 500 1820 0.04 378 53 比較例3 6 52 520 1625 0.65 353 85 比較例3 7 52 500 1770 0.04 369 70 實施例4 8 83 807 2000 0 459 110.9 比較例4 0 83 807 2000 0 459 110.9 (請先閲讀背面之注意事項再填寫本頁) 經濟部中央標準局員工消費合作社印製 表一 1 6 (續) 爐內壓力 kg/cm2G 鉀濃度 ppm 狹窄部之 對流時間 ms 阻氣管之 長度mm 阻氣管 之入口 角度° 實施例43 0.60 0 2.25 800 90 實施例44 0.58 0 2.17 800 90 實施例45 0.58 495 2.09 800 90 實施例46 0.54 0 2.05 800 90 實施例47 0.57 800 2.11 800 90 比較例36 0.45 80 1.42 500 90 比較例3 7 0.42 0 1.35 500 90 實施例48 0.5 0 2.4 1000 90 比較例4 0 0.5 0 2.4 1000 15 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -134 - 536551 B7 五、發明説明(132 ) 表一 1 7 粒徑 nm N2SA m2/g CrDBP cc/100g ID m 0 d nm Dl/2 nm D1/2/ D m 0 d --::: D75 nm 實施例43 24 120 90 70 33 0.471 86 實施例44 17 193 99 35 0.515一 '82 實施例45 20 163 74 40 23 0.575 49 實施例46 15 262 103 43 24 0.558 53 實施例47 15 248 64 32 19 0.594 41 比較例36 23 130 96 68 42 0.618 124 比較例37 19 175 85 57 35 0.614 93 比較例38 15 240 82 44 37 0.841 67 比較例39 15 240 60 44 37 0.841 75 實施例48 45 塞 • • _ • • 比較例40 27 - - - - - - (請先閲讀背面之注意事項再填寫本頁) 經濟部中央標準局員工消費合作社印製 表一 1 7 (續) D75/Dmod PVC黑度 分散指數 實施例43 1.23 5.3 10 實施例44 1.20 8.0 15 實施例45 1.23 12.3 40 實施例46 1.23 16.3 20 實施例47 1.28 19.3 120 比較例3 6 1.82 6.3 20 比較例3 7 1.63 8.0 30 比較例3 8 1.52 16.7 40 比較例3 9 1.70 18.3 180 實施例4 8 - • 擊 比較例4 0 - - - 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -135 - 5365517 7 AB V. Description of the invention (128) Table 1 14 Example 41 Example 42 Comparative example 34 Comparative example 35 Fuel supply amount Nm3 / H 21.9 --- 2 5.6 21.8 -21.9 Combustion air amount Nm3 / H .450 450 520 450 Oxygen concentration% of combustion air 24.9 24.9 21.0 24.9 Oxygen concentration% of combustion gas 0.5 0.5 0.06 0.5 Flow velocity of combustion gas m / s 452 483 390 452 Raw material supply_Kg / H 36.5 75.2 55 36.5 Furnace temperature ° C 1857 1958 1821 1860 Potassium concentration ppm 0 765 0 0 Retention time of the choke tube section ms 2.21 2.07 2.05 0.69 (Please read the precautions on the back before filling out this page) Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economy Table 1 1 5 Example 4 1 Example 42 Comparative Example 34 Comparative Example 35 Particle diameter nm 15 15 15 15 N2SA m2 / g 325 229 262 334 CrDBP cc / 100g 103 63 103 101 D m 0 d π m 42 41 43 52 D1 / 2 nm 20 19 24 45 D75 nm 48 52 53 101 Dvs / Dmod index 1.14 1.27 1.23 1.94 PV.C Blackness index 21.0 25.0 16.3 19.3 Dispersion index 10 40 20 50 This paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm) _ 131-536551 A7 B7 V. Hair Explanation (129) (Example 4 3 to 4 7) As shown in the schematic diagram of FIG. 7A, a first reaction zone region having an inner diameter of 500 mm and an inner diameter of 500 mm and a length of 1400 mm in order is provided, and the first reaction zone area corresponding to the first The reaction zone area is connected to a second reaction zone area with an inner diameter of 60 mm and a length of 800 mm and a plurality of raw material nozzles, and an inner diameter of 100 mm with a quenching device. A carbon black manufacturing furnace composed of a 3,600 mm long third reaction zone region and a control valve with a narrow mechanism with an internal flap diameter of 80 mm. Using the above manufacturing apparatus, carbon black was manufactured under the conditions shown in Table 1-16. Fuel and hydrocarbon raw materials are dyed phenol oil. In Table 16, "temperature of combustion gas", "oxygen concentration of combustion gas", and "pressure in the furnace" are the values of krypton measured at the place where the hydrocarbon raw material is introduced. "Potassium concentration" refers to the concentration of K Η 添加 added to the hydrocarbon feedstock, and is regulated in terms of potassium concentration. Various characteristics of the obtained carbon black are shown in Table-17. (Comparative Example 3 6 to 3 9) Printed by the Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs. The length of the choke tube section of the carbon black manufacturing furnace used in the example was changed to 500 mm. According to Table 1, 16 The carbon blacks of Comparative Examples 3 to 3 to 7 were produced under the conditions shown in Table 1-17. Also Comparative Example 38 and Comparative Example 39 are physical properties of carbon blacks # 9 9 0 and # 9 6 0 sold by Mitsubishi Chemical Corporation. When the obtained carbon black of the present invention is compared with the comparative example, as shown in Table 1, when the example is compared with the comparative example, Di / 2 / Dmod is small and the aggregate is 132. (Please read the precautions on the back first (Fill in this page again.) This paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm) 536551 A7 B7. 5. Description of the invention (13) The diameter distribution is more concentrated. In addition, D75 is also smaller, and there are fewer substances with large aggregate diameter. In addition, it exhibits a high degree of blackness, a low dispersion index, and a good degree of dispersion. (Example 4 8 and Comparative Example 40) As mentioned above, the implementation conditions and results of the simulation conditions of carbon black using a computer are described in Example 48 and Comparative Examples in Tables 16 and 17 4 in 0. Comparison of Comparative Example 40 of Table 17 with Example 4 8 shows that it has a larger particle size, and this point should be because the choke tube inlet angle is outside the range of 45 to 100 degrees. (Please read the notes on the back before filling out this page) Printed by the Consumer Cooperatives of the Central Bureau of Standards of the Ministry of Economic Affairs-133 · This paper size applies to Chinese National Standard (CNS) A4 (210X297 mm) 536551 A7 B7 V. Description of the invention (131) Table 1 16 Fuel air combustion gas Combustion gas Combustion gas raw material supply kg / h Volume of the oxygen concentration of the volume of choke pipe kg / Nm2 / h Duyi dry-vO-l ·% Flow rate m / sh -Example 43 53 530 1622 0.65 356 100 Example 44 52 500 1785 0.04 368 65 Example 45 54 530 1748 0.46 383 80 Example 46 54 520 1821 0.06 390 55 Example 47 52 500 1820 0.04 378 53 Comparative Example 3 6 52 520 1625 0.65 353 85 Comparative Example 3 7 52 500 1770 0.04 369 70 Example 4 8 83 807 2000 0 459 110.9 Comparative Example 4 0 83 807 2000 0 459 110.9 (Please read the precautions on the back before filling this page) Economy Printed by the Central Bureau of Standards Consumer Cooperatives Table 1 16 (continued) Pressure in the furnace kg / cm2G Potassium concentration ppm Convection time in the narrow part ms Length of choke tube mm Entry angle of choke tube ° Example 43 0.60 0 2.2 5 800 90 Example 44 0.58 0 2.17 800 90 Example 45 0.58 495 2.09 800 90 Example 46 0.54 0 2.05 800 90 Example 47 0.57 800 2.11 800 90 Comparative Example 36 0.45 80 1.42 500 90 Comparative Example 3 7 0.42 0 1.35 500 90 Example 48 0.5 0 2.4 1000 90 Comparative Example 4 0 0.5 0 2.4 1000 15 This paper size applies Chinese National Standard (CNS) A4 specification (210X297 mm) -134-536551 B7 V. Description of the invention (132) Table 1 1 7 Particle size nm N2SA m2 / g CrDBP cc / 100g ID m 0 d nm Dl / 2 nm D1 / 2 / D m 0 d-:: D75 nm Example 43 24 120 90 70 33 0.471 86 Example 44 17 193 99 35 0.515-'82 Example 45 20 163 74 40 23 0.575 49 Example 46 15 262 103 43 24 0.558 53 Example 47 15 248 64 32 19 0.594 41 Comparative Example 36 23 130 96 68 42 0.618 124 Comparative Example 37 19 175 85 57 35 0.614 93 Comparative Example 38 15 240 82 44 37 0.841 67 Comparative Example 39 15 240 60 44 37 0.841 75 Example 48 45 Plug • • _ • • Comparative Example 40 27------(Please (Please read the notes on the back before filling out this page) Printed by the Staff Consumer Cooperative of the Central Bureau of Standards, Ministry of Economic Affairs 1 7 (continued) D75 / Dmod PVC Blackness Dispersion Index Example 43 1.23 5.3 10 Example 44 1.20 8.0 15 Example 45 1.23 12.3 40 Example 46 1.23 16.3 20 Example 47 1.28 19.3 120 Comparative Example 3 6 1.82 6.3 20 Comparative Example 3 7 1.63 8.0 30 Comparative Example 3 8 1.52 16.7 40 Comparative Example 3 9 1.70 18.3 180 Example 4 8-• Click on Comparative Example 4 0---This paper size applies the Chinese National Standard (CNS) A4 specification (210X297 Mm) -135-536551
7 7 A B 五、發明説明(133 ) . (實施例49〜5 1) 使用實施例1〜4之製造爐,依表一 1 8所示條件製 造碳黑。燃燒室係使用圖- 4所不裝置。燃料及,碳化氣 原料係使用染酚油。實施例5 0、--忍—.1中,爲提高燃-燒之 溫度而可於空氣中添加氧氣。所得碳黑之各種特性如表一 1 9所示。 (請先閲讀背面之注意事項再填寫本頁) 經濟部中央標準局員工消費合作社印製 表一1 9 實施例49 實施例50 實施例5 1 粒子徑nm 15 12 11 N2SA m2/g 262 320 360 cDBP cc/100g 103 67 68 D m 0 d Π HI 43 29 25 D1/2 nm 24 17 15 D75 nm 53 37 31 PVC 黑度 index 16.3 30.0 32.0 分散指數index 20 125 130 表一 1 8 實施例49 實施例50 比較例5 1 燃料 kg/h 54 54 58 空氣量Nm3/h 520 470(13) 480(20) 燃燒氣體溫度°C 1821 1920 2090 燃燒氣體之氧濃度% 0.06 0.39 0.58 冷卻水量m3/h 3 5 5 檢測部溫度t 286 298 305 燃燒室外觀傷痕之有 並 4 \\\ 無損傷良好 無損傷良好 無損傷良好 ()値爲氧氣流量 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -136 _ 536551 A7 _B7___ 五、發明説明(134 ) . 得知在不造成燃燒室前端部分熔損之情形下可得到高 溫燃燒之氣體,且,可得到燃燒室放熱量最小之高溫燃燒 氣體。且升溫時在霧化部中容易進行氣體交換,且Ϊ爲在 短時間即交換完畢,故燃燒部之藤面不會因急冷而有所衝 擊,進而可防止磚面之損傷。 (實施例52〜54) 設置一依次具有如圖一 8槪略圖所示般之具有空氣導 入導管與燃·燒室之內徑500mm,長1 400mm之第 1反應帶區域,及與第1反應帶區域連接,且周邊具有複 數個原料噴嘴貫穿設置之具有內徑6 0mm、長8 0 〇 mm阻氣管部之第2反應帶區域,及具有急冷裝置之內徑 1 0 〇mm,長6 0 0 〇mm第3反應帶區域,及具有狹 窄機構之內瓣口徑爲8 0mm之控制閥所構成之碳黑製造 爐。 使用上述製造裝置,依表=2 0所示條件製造碳黑。 燃料及,碳化氫原料係使用染酚油。 經濟部中央標準局員工消費合作社印製 (請先閲讀背面之注意事項再填寫本頁) 表一 16中,「燃燒氣體之溫度」、「燃燒氣體之氧 濃度」及「爐內壓力」係爲碳化氫原料導入部位所測得之 値。 「第2反應帶區域氣體之流@」係指燃燒氣體流量除 以包含碳化氫原料之爐橫切面積所得之値。 「碳化氫原料噴嘴之插入長度」係指碳化氫原料噴冑 前端與壁面之距離。 本紙張尺度適用中國國家標準(CNS ) A4规格(210X297公釐) -137- "~ 經濟部中央標準局貝工消費合作社印裝 536551 A7 B7__ 五、發明説明(135 ) 「爐內橫切面積減少率」係指去除碳化氫原料噴嘴所 .佔面積之爐內橫切面積除以包含碳化氫原料噴嘴面積之爐 內橫切面積所得之値。 •一 「噴嘴部流速」係指在碳化氫-原-料導入噴嘴插入-位置 之燃燒氣體流量,除以第2反應帶區域之橫切面積減去碳 化氫原料噴嘴所佔面積之爐內橫切面積所得之氣體流速。 所得碳黑之各種特性如表- 2 1所示。 (實施例5·5 ) 如圖1 0所示般於電腦上模擬一具有內徑1 0 Omm ,長5 0 0mm之第1反應帶區域,及與第1反應帶區域 連接,且具有凸出2 0mm,長度5 0mm之原料油導入 噴嘴突起部之內徑6 0mm、長8 0 0mm之第2反應帶 區域,及內徑1 0 0mm,長7 0 0mm第3反應帶區域 所構成之碳黑製造爐。此模型之內部設定爲,密度 0 · 184kg/m3,粘度 6— · 52E-5kg/ms 之 物性,燃燒氣體之入口部流速爲3 5 · 2 m/ s,並計算 壓力之損失。亂流模型係使用標準的k - ε模型。 (比較例4 1 ) 如圖1 1所示般,於電腦上模擬一具有內徑1 0 0 mm,長5 0 0mm之第1反應帶區域,及與第1反應帶 區域連接,且具有阻氣管部之內徑2 0mm、長8 0 0 mm之第2反應帶區域,及內徑1 0 〇mm ’長7 0 0 本紙張尺度適用中國國家標準(CNS ) A4規格(210><297公釐) 138- " (請先閲讀背面之注意事項再填寫本頁) 訂 536551 A7 _____B7___ 五、發明説明(136 ) mm第3反應帶區域所構成之碳黑製造爐。並計算入口部 流速爲35 · 2m/s時之壓力損失。又氣體之物性,亂 流模型等皆與實施例5 5相同。 ~ 計算條件即所得之壓力損失狀_況如表一 2 0所禾。又 ,壓力損失係爐內靜壓之最大値與最小値之差。 實施例5 5與比較例4 1比較時,爐內壓力之損失係 實施例5 5部分較小,實施例部分,因碳化氫原料導入位 置之壓力損失較少,故可使燃燒氣體之流速以接近1馬赫 之高速流動。 (請先閲讀背面之注意事項再填寫本頁) 經濟部中央標準局員工消費合作社印装 本紙張尺度適用中國國家標準(CNS ) A4规格(210X297公釐) -139 - 5365517 7 A B V. Description of the invention (133). (Examples 49 to 5 1) Using the manufacturing furnaces of Examples 1 to 4, carbon black was produced under the conditions shown in Table 1-18. The combustion chamber uses the device shown in Figure-4. The fuel and carbonized gas raw materials are dyed phenol oil. Example 5 In 0, --forbearance-. 1, oxygen may be added to the air in order to increase the burning-burning temperature. Various characteristics of the obtained carbon black are shown in Table 1-19. (Please read the precautions on the back before filling out this page) Printed by the Consumers' Cooperative of the Central Standards Bureau, Ministry of Economic Affairs, Table 1 1 Example 49 Example 50 Example 5 1 Particle diameter nm 15 12 11 N2SA m2 / g 262 320 360 cDBP cc / 100g 103 67 68 D m 0 d Π HI 43 29 25 D1 / 2 nm 24 17 15 D75 nm 53 37 31 PVC blackness index 16.3 30.0 32.0 dispersion index 20 125 130 Table 1 1 8 Example 49 Example 50 Comparative Example 5 1 Fuel kg / h 54 54 58 Air volume Nm3 / h 520 470 (13) 480 (20) Combustion gas temperature ° C 1821 1920 2090 Oxygen concentration% of combustion gas 0.06 0.39 0.58 Cooling water volume m3 / h 3 5 5 Detection temperature t 286 298 305 Combustion chamber appearance flaws 4 \\\ No damage is good No damage is good No damage is good () 値 is the oxygen flow rate This paper applies Chinese national standard (CNS) A4 specification (210X297 mm) ) -136 _ 536551 A7 _B7___ V. Description of the invention (134). It is learned that high temperature combustion gas can be obtained without causing the front end part of the combustion chamber to be melted, and high temperature combustion gas with the smallest heat release from the combustion chamber can be obtained. Moreover, the gas exchange is easy in the atomization part when the temperature is raised, and the exchange is completed in a short time, so the rattan surface of the combustion part will not be impacted by the rapid cooling, and the damage of the brick surface can be prevented. (Examples 52 to 54) A first reaction zone region having an inner diameter of 500 mm and an inner diameter of 500 mm and a length of 1,400 mm as shown in the outline of FIG. 8 is shown in sequence, and the first reaction zone is provided. The second reaction zone area with an inner diameter of 60 mm and a length of 800 mm is provided by a plurality of raw material nozzles through the peripheral connection, and an inner diameter of 100 mm with a quenching device and a length of 60 A carbon black manufacturing furnace composed of a 0 mm 3rd reaction zone area and a control valve having a narrow mechanism with an internal flap diameter of 80 mm. Using the above manufacturing apparatus, carbon black was manufactured under the conditions shown in Table = 20. Fuel and hydrocarbon raw materials are dyed phenol oil. Printed by the Consumers' Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs (please read the precautions on the back before filling this page). In Table 1, "temperature of combustion gas", "oxygen concentration of combustion gas" and "pressure inside the furnace" are値 measured at the site where the hydrocarbon feedstock was introduced. "The gas flow in the second reaction zone area @" means the volume of combustion gas divided by the cross-sectional area of the furnace containing hydrocarbon feedstock. The "insertion length of the hydrocarbon feed nozzle" refers to the distance between the front end of the hydrocarbon feed nozzle and the wall surface. This paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm) -137- " ~ Printed by the Shelling Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs 536551 A7 B7__ 5. Description of the invention (135) "Cross-cut area in the furnace "Reduction rate" refers to the area obtained by removing the area of the hydrocarbon feed nozzle divided by the area of the cross section of the furnace containing the area of the hydrocarbon feed nozzle. • A "nozzle flow rate" refers to the flow of combustion gas at the insertion-position of the hydrocarbon-raw-material introduction nozzle, divided by the cross-sectional area of the second reaction zone area minus the area occupied by the hydrocarbon raw material nozzle. The gas flow rate obtained by cutting the area. Various characteristics of the obtained carbon black are shown in Table-2. (Example 5 · 5) As shown in FIG. 10, a first reaction zone region having an inner diameter of 100 mm and a length of 500 mm was simulated on a computer, and the first reaction zone region was connected to the first reaction zone region and had a protrusion. Raw material oil with a length of 20 mm and a length of 50 mm is introduced into the second projection zone of the nozzle projection with an inner diameter of 60 mm and a length of 800 mm, and a carbon formed by a third reaction zone with an inner diameter of 100 mm and a length of 700 mm. Black manufacturing furnace. The internal settings of this model are physical properties with a density of 0 · 184 kg / m3, a viscosity of 6-· 52E-5 kg / ms, and the flow velocity of the inlet of the combustion gas is 3 5 · 2 m / s, and the pressure loss is calculated. The turbulence model uses a standard k-ε model. (Comparative Example 4 1) As shown in FIG. 11, a first reaction zone region having an inner diameter of 100 mm and a length of 500 mm was simulated on a computer, and connected to the first reaction zone region, and had a resistance The second reaction zone area of the inner diameter of the trachea part is 20mm, and the length is 800mm, and the inner diameter is 100mm, and the length is 700. This paper size applies the Chinese National Standard (CNS) A4 specification (210 > < 297 (138mm) 138- " (Please read the notes on the back before filling this page) Order 536551 A7 _____B7___ V. Description of the invention (136) mm Carbon black manufacturing furnace composed of the 3rd reaction zone. And calculate the pressure loss when the inlet velocity is 35 · 2m / s. The physical properties of the gas, the turbulent flow model, and the like are the same as those in the embodiment 5-5. ~ The calculation conditions are the pressure loss conditions as shown in Table 1-20. In addition, the pressure loss is the difference between the maximum 値 and the minimum 静 of the static pressure in the furnace. When comparing Example 5 5 with Comparative Example 41, the pressure loss in the furnace is smaller than that in Example 5 and part 5 in the example. Because the pressure loss at the introduction position of the hydrocarbon raw material is small, the flow velocity of the combustion gas can be reduced by High speed flow near Mach 1. (Please read the notes on the back before filling out this page) Printed by the Consumer Cooperatives of the Central Bureau of Standards of the Ministry of Economic Affairs This paper is sized for the Chinese National Standard (CNS) A4 (210X297 mm) -139-536551
7 7 A B 經濟部中央標準局員工消費合作社印裝 五、發明説明(137 ) 表一 2 0 實施例 52 實施例 53 實施例 54 實施例 55 比較例 41 燃料 kg/h 53 5 2--- 52 霉 空氣量Nm3/h 530 500 500 哪 • 燃燒氣體之溫度°C 1622 1785 1820 1800 1800 燃燒氣體之氧濃度 vol% 0.65 0.04 0.04 - - 第2反應帶Μ域內徑 mm 60 60 60 60 20 第2反應帶區域氣體 之流速m/s 356 368 378 97.7 880 碳化氫原料導入噴嘴 插入長度mm 20 20 20 20 0 爐內橫切面積減少率 % 58.7 58.7 58.7 88.9 0 噴嘴部流速m/s 862 891 915 880 880 噴嘴部流速馬赫 0.99 0.98 0.99 0.96 0.96 原料油導入量kg/H 100 65 53 爐內壓力kgf/cm2G 0.60 0.58 0.57 0.5 0.5 爐內壓力損失量kgf/ cm2 - 1.3 1.8 (請先閲讀背面之注意事項再填寫本頁) 本紙張尺度適用中國囷家標準(CNS ) A4規格(210X297公釐) 140· 536551 A7 B7 五、發明説明(138 ) 表一 2 1 實施例52 實施例53 實施例54 粒徑nm 24 17 15 N2SA m2/g 120 19-3 -- 248 cDBP cc/1 OOg 90 99 64 D m 0 d n m 70 68 32 D1 /2 nm 33 35 19 D 1 / 2 / ID m 0 d 0.471 0.515 0.281 PVC 黑度 index 5.3 8.0 19.3 分散指數index 10 15 120 (請先«讀背面之注意事項再填寫本頁) 經濟部中央標準局員工消費合作社印製 又,以下之說明中,耐火材料之化學組成%係指重量 % 〇 (實施例5 6 ) (1 )爐形狀 依序設置一具有可使含有充分氧氣之空氣與L P G燃 料混合燃燒產生2 2 0 0 t高溫燃燒氣流的燃燒室之內徑 500mm,長1400mm之第1反應帶區域,及與第 1反應帶區域連接,且貫穿有2支可將作爲原料油之染酚 油導入高溫燃燒氣體流之噴嘴導管之內徑5 0mm、長 3 0 〇mm之具有阻氣管部的第2反應帶區域,及設置於 第2反應帶區域下游,可以冷卻水噴霧方式停止反應之內 徑1 00mm,長6000mm第3反應帶區域所構成之 本紙ϋ度適用中國國家標準(CNS ) A4規格(210X297公釐) .141- 經濟部中央標準局員工消費合作社印製 536551 A7 B7 五、發明説明(139 ) · 熔爐式碳黑製造爐。 (2)構成爐之耐火材料 ••少 於前記爐中,第1反應帶全區域-及至第2反應帶--區域 之原料油導入位置爲止所使用之耐火材料係爲,由內面開 始之氧化鎂鑄模材料(化學組成爲MgO 9 9¾ )之鑄 模施工層、粘結所得之鎂鉻磚(化學組成爲MgO 66 °/〇 ,Cr2〇3 20 % ,Fe2〇3 7 % )、高氧化鋁質 磚、耐火板等4層構造所構成;第2反應帶區域由原料油 導入後之耐火材料由內面開始爲高氧化鋁耐火材料( A 1 2 0 3 99 %,Si〇2 0.2¾ ,Fe2〇3 0 · 2 % )、氧化鋁系鑄錠、耐火板等3層構造所構成; 第3反應帶區域由內面開始爲前述之高氧化鋁質磚、氧化 鋁系鑄錠等2層構造所構成。 (3 )實際運轉前後之鑄模形跃及性狀 以爐內表面溫度1 8 0 0°C下經2個月連續運轉後, 經降溫並檢查爐內之狀況,並未發現鑄模材料有龜裂或脫 落之現象。 在測定上記運轉2個月後鑄模材料層厚度之變化時, 得知在以爐內表面溫度爲1 8 0 0 °C之情形下運轉2個月 後,厚度亦僅僅減少2 m m左右。 又,上記運轉前後鑄模材料表面之組成變化情形則如 表- 2 2之內容,運轉前後並未有極大之變化,反而變成 本紙張尺度適用中國國家標準(CNS〉A4規格(210X297公釐) .142 - (請先閲讀背面之注意事項再填寫本頁) 訂 536551 A7B7 五、發明説明(140 ) . 可提高耐火度之組成方式。又,可能是氣孔率未有變化所 以耐火度也未降低。由此可知,即使在超高溫之實際運轉 下,經以鑄模材料鑄模加工所得之碳黑製造爐也是一個極 爲實用之製造爐。 f. - 表一 2 2 新品 使用後(2個月 ) 備考 Mg〇. 9 9 • 4 9 丨9 • 8 Fe2〇3 0 · 1 0 .1 AI2O3 0 · 1 < 0 • 01 Si〇2 0 · 1 < 0 • 01 減少:耐火度 Ti〇2 0 . 1 0 1 . 0 6 升高 C Γ 2 〇 3 < 0 · 0 1 < 0 • 01 Ca〇 < 0 · 0 1 < 0 • 01 計 10 0 .0 % I 〇 丨0 .0 % 氣孔率 3 0 . 0 % 2 9 .8 % 經濟部中央標準局員工消費合作社印製 (請先閲讀背面之注意事項再填寫本頁) (實施例5 7 ) (1 )爐形狀 依序設置一具有可使含有充分氧氣之空氣與L P G燃 料混合燃燒產生1 7 5 0 °C高溫燃燒氣流的燃燒室之內徑 5 0 〇mm,長1400mm之第1反應帶區域,及與第 1反應帶區域連接,且貫穿有2支可將作爲原料油之染酚 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -143 - 536551 A7 B7 五、發明説明(141 ) 油導入高溫燃燒氣體流之噴嘴導管之內徑5 Omm、長 300mm之具有阻氣管部的第2反應帶區域,及設置於 第2反應帶區域下游,可以冷卻水噴霧方式停止反i之內 徑100mm,長6000mm第·3.反應帶區域所構-成之 熔爐式碳黑製造爐。 (2)構成爐之耐火材料 於前記爐中,第1反應帶全區域及至第2反應帶區域 之原料油導入位置爲止所使用之耐火材料係爲,由內面開 始之雙粘結的鎂鉻磚(化學組成爲M g 0 6 6 %, C r 2 Ο a 20% ,Fe2〇3 7% )、高氧化鋁質磚、 耐火板等3層構造所構成;第2反應帶區域由原料油導入 後之耐火材料由內面開始爲高氧化鋁耐火材料(化學組成 A 1 2 0 3 9 9 % ,Si〇2 0.2% ,Fe2〇3 0 · 2 % )、氧化鋁系鑄錠、耐火板等3層構造所構成; 第3反應帶區域由內面開始爲俞述之高氧化鋁質磚、氧化 鋁系鑄錠等2層構造所構成。 經濟部中央標準局員工消費合作社印製 將上記製造爐經5 0小時連續運轉後,其最內面耐火 物之種類與所製得之碳黑特性、製造條件之對比內容則如 表—2 3所示。 (實施例5 8 ) 設置一與實施例5 7相同形狀之具有一可使含有充分 氧氣之空氣與L P G燃料混合燃燒產生1 7 5 0 °C高溫燃 •144- (請先閲讀背面之注意Ϋ項再填寫本頁) 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 536551 經濟部中央標準局員工消費合作社印製 A7 B7 五、發明説明(142 ) 燒氣流的燃燒室。其所使用之耐火物與實施例5 7相同。 上記製造爐經5 0小時連續運轉後,其最內面耐火物 之種類與所製得之碳黑特性、製造條件之對比內容^ 一倂 計入表一 2 3中。 一 (實施例5 9 ) 設置一與實施例5 7相同形狀之具有一可使含有充分 氧氣之空氣與L P G燃料混合燃燒產生2 0 0 0 °C高溫燃 燒氣流的燃燒室。其所使用之耐火物與實施例1相同。 上記製造爐經5 0小時連續運轉後,其最內面耐火物 之種類與所製得之碳黑特性、製造條件之對比內容則一倂 計入表一 2 3中。 (實施例6 0 ) 設置一與實施例5 7相同形狀之具有一可使含有充分 氧氣之空氣與L P G燃料混合燃燒產生2 0 0 0 °C高溫燃 燒氣流的燃燒室。其所使用之耐火物爲實施例5 7中,第 1反應帶全區域及至第2反應帶區域之原料油導入位置爲 止所使用之耐火材料改爲,由內面開始之雙粘結的鎂鉻磚 (化學組成爲M g〇 7 Ο % ,C r 2〇3 2 0 %, F e 2 Ο a 4% )、高氧化鋁質磚、耐火板等3層構造所 構成之結構。 上記製造爐經5 0小時連續運轉後,其最內面耐火物 之種類與所製得之碳黑特性、製造條件之對比內容則一倂 (請先閲讀背面之注意事項再填寫本頁) 訂 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -145 - 536551 A7 B7__ 五、發明説明(143 ) 計入表一 2 3中。 (實施例6 1 ) 設置一與實施例5 7相同形戕之具有一可使含有-充分 氧氣之空氣與L P G燃料混合燃燒產生2 0 0 0 °C高溫燃 燒氣流的燃燒室。其所使用之耐火物爲實施例5 7中,第 1反應帶全區域及至第2反應帶區域之原料油導入位置爲 止所使用之耐火材料改爲,由內面開始之直接接合的鎂鉻 磚(化學組成爲MgO 7 0 % * C r 2 0 3 20%, F e 2 0 3 4% )、高氧化鋁質磚、耐火板等3層構造所 構成之結構。 上記製造爐經5 0小時連續運轉後,其最內面耐火物 之種類與所製得之碳黑特性、製造條件之對比內容則一倂 計入表一 2 3中。 ’ (比較例4 2 ) '' 經濟部中央標準局貝工消費合作社印製 (請先閲讀背面之注意事項再填寫本頁) 設置一與實施例5 7相同形狀之具有一可使含有充分 氧氣之空氣與L P G燃料混合燃燒產生1 7 5 0 °C高溫燃 燒氣流的燃燒室。其所使用之耐火物爲實施例5 7中,第 1反應帶全區域及至第2反應帶區域之原料油導入位置爲 止所使用之耐火材料改爲,由內面開始之高氧化鋁耐火物 (化學組成A 12〇3 99% )、耐火板等2層構造所構 成之結構。 上記製造爐經5 0小時連續運轉後,其最內面耐火物 本紙張尺度適用中國國家橾準(CNS ) A4規格(210X297公嫠) .146 - 536551 A7 B7 五、發明説明(144 ) 之種類與所製得之碳黑特性、製造條件之對比內容則一倂 計入表一23中。 •、二- (請先閲讀背面之注意事項再填寫本頁) (比較例4 3 ) 一- 設®一與實施例5 7相同形狀之具有一可使含有充分 氧氣之空氣與L P G燃料混合燃燒產生1 9 0 0 °C高溫燃 燒氣流的燃燒室。其所使用之耐火物爲與比較例4 2相同 〇 上記製造爐經5 0小時連續運轉後,其最內面耐火物 之種類與所製得之碳黑特性、製造條件之對比內容則一倂 計入表一 2 3中。 (比較例4 4 ) 經濟部中央標準局員工消費合作社印製 設置一與實施例5 7相同形狀之具有一可使含有充分 氧氣之空氣與L P G燃料混合燃燒產生1 7 5 0 °C高溫燃 燒氣流的燃燒室。其所使用之耐火物爲實施例5 7中,第 1反應帶全區域及至第2反應帶區域之原料油導入位置爲 止所使用之耐火材料改爲,由內面開始之氧化鉻耐火物( 化學組成Z r〇2 99 % )、高氧化鋁火物、耐火板等3 層構造所構成之結構。 上記製造爐經5 0小時連續運轉後,其最內面耐火物 之種類與所製得之碳黑特性、製造條件之對比內容則一倂 計入表一 2 3中。 本紙張尺度適用中國國家標準(CNS ) Α4規格(210X297公嫠) .147 . 536551 A7 B7 _ 五、發明説明(145 ) · (比較例4 5 ) 設置一與實施例5 7相同形狀之具有一可使含有充分 氧氣之空氣與L P G燃料混合燃燒產生1 9 0 0 °C ii溫燃 燒氣流的燃燒室。其所使用之耐火·物-爲與比較例4 4-相同 〇 上記製造爐經5 0小時連續運轉後,其最內面耐火物 之種類與所製得之碳黑特性、製造條件之對比內容則一倂 計入表一 23 (表一23之1〜表—23之3)中。 ------訂 (請先閲讀背面之注意事項再填寫本頁) 經濟部中央標準局員工消費合作社印製 本紙張尺度適用中國國家標準(CNS > Α4規格(210Χ297公釐) -148· 536551 A7 B7 經濟部中央標隼局員工消費合作社印裝 五、發明説明(146 ) 表一 2 3之1 實施例5 7 實施例5 8 實施例5 9 最內面所使用 鎂鉻磚耐火物 鎂鉻磚耐火物 鎂鉻磚耐火物 耐火物 (雙粘結) (雙粘結) (雙粘結-) 主要成分(%) Mg〇 66 MgO 66 MgO 66 Cn〇3 20 Cr2〇3 20 Cn〇3 20 Fe2〇3 7 F e 2〇 2 7 Fe2〇2 7 高溫氣體之溫 1750 1900 2000 度·丨rc) 所生成碳黑之 15 12 10 粒徑(nm)_2 燃料用LPG量 10 12 14 (Nm3/h) 燃燒用空氣量 350 350 350 (Nm3/h) 氧濃度(%) 21 25 27__一 所生之碳量 12 16 11 (kg/h) 經50日連續運 良好(未有龜 良好(未有龜 良好(未有^ 轉後之耐火物 裂或溶損) 裂或溶損) 裂或溶損) 狀況 (請先閲讀背面之注意事項再填寫本頁) 本紙張尺度適用中國囷家標準(CNS ) A4規格(210X297公釐) -149- 536551 A7 B7 經濟部中央標準局員工消費合作社印製 五、發明説明(147 ) 表一 2 3之2 實施例6 0 實施例6 1 比較例4 2 最內面所钯用 鎂鉻磚耐火物 鎂鉻磚耐火物 高氧化鋁質耐 耐火物 (半雙粘結) (直接 火物- 主要成分(%) Mg〇 70 Mg〇 75 Al2〇399 Cr2〇3 20 Cr2〇3 10 Fe 2 0 3 4 Fe2〇2 4 高溫氣體之溫 2000 2000 1750 度 WrC) 所生成碳黑之 10 10 15 粒徑(nm)*2 燃料用LPG量 14 14 10 (Nm3/h) 燃燒用空氣量 350 350 350 (Nm3/h) 氧濃度(%) 27 27 21 所生之碳量 11 11 12 (kg/h) 經50日連續運 良好(未有龜 良好(未有龜 邊緣部有少許 轉後之耐火物 裂或溶損) 裂或溶損) 磨耗 狀況 (請先閲讀背面之注意事項再填寫本頁) P. 訂 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公嫠) .150- 5365517 7 AB Printed by the Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs 5. Description of the invention (137) Table 1 2 Example 52 Example 53 Example 54 Example 55 Comparative Example 41 Fuel kg / h 53 5 2 --- 52 Amount of mold air Nm3 / h 530 500 500 which • Temperature of combustion gas ° C 1622 1785 1820 1800 1800 Oxygen concentration of combustion gas vol% 0.65 0.04 0.04--2nd reaction zone inner diameter mm 60 60 60 60 20 2 Gas flow velocity in the reaction zone area m / s 356 368 378 97.7 880 Insertion length of hydrocarbon raw material introduction nozzle mm 20 20 20 20 0 Reduction rate of cross-sectional area in the furnace% 58.7 58.7 58.7 88.9 0 Nozzle flow velocity m / s 862 891 915 880 880 Nozzle flow rate Mach 0.99 0.98 0.99 0.96 0.96 Feed oil introduction kg / H 100 65 53 Pressure in the furnace kgf / cm2G 0.60 0.58 0.57 0.5 0.5 Pressure loss in the furnace kgf / cm2-1.3 1.8 (Please read the precautions on the back first (Fill in this page again.) This paper size is in accordance with Chinese Standard (CNS) A4 (210X297mm) 140 · 536551 A7 B7 V. Description of the invention (138) Table 1 2 1 Example 52 Example 53 Example 54 Particle size nm 24 1 7 15 N2SA m2 / g 120 19-3-248 cDBP cc / 1 OOg 90 99 64 D m 0 dnm 70 68 32 D1 / 2 nm 33 35 19 D 1/2 / ID m 0 d 0.471 0.515 0.281 PVC blackness index 5.3 8.0 19.3 Dispersion index index 10 15 120 (Please read «Notes on the back side before filling out this page) Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs. In the following description, the chemical composition% of refractory refers to the weight % 〇 (Example 5 6) (1) The shape of the furnace is sequentially provided with a combustion chamber having an internal diameter of 500 mm and a length of 1400 mm, which can cause a mixture of air containing sufficient oxygen and LPG fuel to combust and generate a high temperature combustion air stream of 2 2 0 t. The first reaction zone region and two nozzle ducts connected to the first reaction zone region and penetrating the phenolic oil as the raw material oil into the high-temperature combustion gas flow have an inner diameter of 50 mm and a length of 300 mm. The second reaction zone area of the choke tube section and the inner diameter of the third reaction zone area, which is 100mm in length and 6000mm in length, can be stopped by cooling water spraying. (CNS) A4 size (210X297 mm) .141 -Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs 536551 A7 B7 V. Description of Invention (139) · Furnace-type carbon black manufacturing furnace. (2) Refractory materials constituting the furnace • Less than the previous furnace, the refractory materials used up to the introduction zone of the raw material oil in the first reaction zone-and the second reaction zone-zone are from the inside Magnesium oxide mold material (chemical composition: MgO 9 9¾), mold construction layer, bonded magnesia-chrome brick (chemical composition: MgO 66 ° / 〇, Cr203, 20%, Fe203, 7%), high alumina It consists of four-layer structure such as high-quality bricks and refractory boards; the second reaction zone area is made of high-alumina refractory material from the inside after the refractory material is introduced from the raw material oil (A 1 2 0 3 99%, Si〇2 0.2¾, Fe 2 0 3 2), alumina-based ingot, refractory plate and other three-layer structure; the third reaction zone area from the inner surface is the aforementioned high-alumina brick, alumina-based ingot and other two layers Constructed by. (3) The shape and properties of the mold before and after the actual operation are based on the surface temperature of the furnace at 180 ° C. After 2 months of continuous operation, the temperature of the mold is checked and the condition in the furnace is not found. Shedding phenomenon. When measuring the change in the thickness of the mold material layer after two months of operation, it was found that after two months of operation at a furnace surface temperature of 180 ° C, the thickness also decreased by only about 2 mm. In addition, the composition of the surface of the mold material before and after the operation is as shown in Table-2, there is no significant change before and after the operation, but it becomes the paper standard applicable to Chinese national standards (CNS> A4 specification (210X297 mm)). 142-(Please read the precautions on the back before filling in this page) Order 536551 A7B7 V. Description of the invention (140). It can improve the composition of the fire resistance. Also, the porosity may not change, so the fire resistance does not decrease. It can be seen that, even under the actual operation of ultra-high temperature, the carbon black manufacturing furnace obtained by processing the mold material is a very practical manufacturing furnace. F.-Table 1 2 After the new product is used (2 months) Remarks Mg 〇 9 9 • 4 9 丨 9 • 8 Fe2〇3 0 · 1 0 .1 AI2O3 0 · 1 < 0 • 01 Si〇2 0 · 1 < 0 • 01 Decrease: Fire resistance Ti〇2 0. 1 0 1. 0 6 Increase C Γ 2 〇3 < 0 · 0 1 < 0 • 01 Ca〇 < 0 · 0 1 < 0 • 01 count 10 0 .0% I 〇 丨 0 .0% Rate 30.0% 29.8% Printed by the Consumer Cooperatives of the Central Bureau of Standards of the Ministry of Economic Affairs (Notes on this page, please fill in this page again) (Example 5 7) (1) The shape of the furnace is sequentially provided with a combustion chamber with a combustion chamber capable of mixing air containing sufficient oxygen and LPG fuel to generate a high-temperature combustion air stream at 1750 ° C. The first reaction zone area with an inner diameter of 500mm and a length of 1400mm is connected to the first reaction zone area, and there are two penetrating phenols that can be used as raw oil. The paper size is in accordance with Chinese National Standard (CNS) A4. (210X297 mm) -143-536551 A7 B7 V. Description of the invention (141) The second reaction zone area of the nozzle duct with the inner diameter of 5 Omm and the length of 300mm with the choke tube section of the oil introduction high-temperature combustion gas flow is provided in the Downstream of the second reaction zone, a cooling water spray method can be used to stop the inside diameter of 100mm and a length of 6000mm. · 3. A furnace-type carbon black manufacturing furnace constructed in the reaction zone. (2) The refractory constituting the furnace is In the former furnace, the refractory used in the entire first reaction zone and the raw material oil introduction position in the second reaction zone is a double-bonded magnesia-chrome brick (chemical composition: M g 0 6) 6%, C r 2 〇 a 20%, Fe203 7%) High alumina brick, refractory plate and other three-layer structure; the second reaction zone is made of high-alumina refractory from the inside after the refractory after the introduction of raw material oil (chemical composition A 1 2 0 3 9 9%, Si〇2 0.2%, Fe203 (0.2%)), alumina-based ingot, refractory plate and other three-layer structure; the third reaction zone area from the inside is Yu Shu's high-alumina bricks, alumina-based It consists of a two-layer structure such as an ingot. Printed by the Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs After the above-mentioned manufacturing furnace has been continuously operated for 50 hours, the comparison between the type of the innermost refractory, the characteristics of the produced carbon black, and the manufacturing conditions is shown in Table-2 3 As shown. (Embodiment 5 8) A set of the same shape as in Embodiment 5 7 is provided to have a mixture of LPG fuel and air with sufficient oxygen to produce 1 7 50 ° C high-temperature combustion. 144- (Please read the note on the back first) Please fill in this page again) This paper size is applicable to Chinese National Standard (CNS) A4 specification (210X297mm) 536551 Printed by A7 B7, Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs 5. Description of the invention (142) Combustion chamber for gas flow. The refractory used was the same as in Examples 5 to 7. After 50 hours of continuous operation of the manufacturing furnace, the comparison between the type of the innermost refractory, the characteristics of the produced carbon black, and the manufacturing conditions ^ 1 倂 It is included in Table 1 2 3. First (Embodiment 5 9) A combustion chamber having the same shape as that of Embodiment 5 7 and having a mixture of air containing sufficient oxygen and LPG fuel to generate a high-temperature combustion air stream at 2000 ° C was provided. The refractory used was the same as in Example 1. After 50 hours of continuous operation of the manufacturing furnace, the comparison between the type of the innermost refractory, the characteristics of the produced carbon black, and the manufacturing conditions is included in Table 1 2 3 at a time. (Embodiment 60) A combustion chamber having the same shape as that of Embodiment 57 is provided, and has a combustion chamber in which a mixture of air containing sufficient oxygen and LPG fuel can be combusted to generate a high-temperature combustion air stream at 2000C. The refractory used in Example 5 was the refractory material used in the entire first reaction zone and the raw material oil introduction position in the second reaction zone in Example 5 and was changed to a double-bonded magnesium-chromium starting from the inner surface. Brick (chemical composition is M g0 〇 0 %, C r 203 2 0%, Fe 2 0 a 4%), high alumina brick, refractory board and other three-layer structure. After 50 hours of continuous operation of the manufacturing furnace, the comparison between the type of the innermost refractory, the characteristics of the produced carbon black, and the manufacturing conditions is as follows (please read the precautions on the back before filling this page). This paper size applies to Chinese National Standard (CNS) A4 specifications (210X297 mm) -145-536551 A7 B7__ 5. Description of the invention (143) is included in Table 1 23. (Embodiment 61) A combustion chamber having the same shape as that of Embodiment 57 is provided, which has a combustion chamber in which a mixture of air with sufficient oxygen and LPG fuel is mixed and combusted to generate a high-temperature combustion air stream at 2000C. The refractory used in the example 5 is the refractory material used in the entire first reaction zone and the raw material oil introduction position in the second reaction zone in Example 5 and was replaced with a directly bonded magnesium-chrome brick from the inner surface. (Chemical composition is MgO 70% * Cr 2 0 3 20%, F e 2 0 3 4%), high alumina brick, refractory board and other three-layer structure. After 50 hours of continuous operation of the manufacturing furnace, the comparison between the type of the innermost refractory, the characteristics of the produced carbon black, and the manufacturing conditions is included in Table 1 2 3 at a time. '' (Comparative Example 4 2) '' Printed by the Shellfish Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs (please read the precautions on the back before filling out this page). Set a shape with the same shape as in Example 5 and 7. Combustion chamber in which air is mixed with LPG fuel to produce a high-temperature combustion air stream at 1750 ° C. The refractory used in the example 5 is the refractory used in the entire first reaction zone and the raw material oil introduction position of the second reaction zone in Example 5 to a high alumina refractory starting from the inner surface ( It has a structure consisting of a two-layer structure such as a chemical composition A 1203 99%) and a refractory plate. After 50 hours of continuous operation of the above-mentioned manufacturing furnace, the innermost refractory of this paper is sized according to the Chinese National Standard (CNS) A4 (210X297 cm). 146-536551 A7 B7 V. Types of Invention Description (144) The content of comparison with the characteristics and manufacturing conditions of the carbon black obtained is included in Table 1-23. • 、 II- (Please read the precautions on the back before filling in this page) (Comparative Example 4 3) A- Let®1 have the same shape as in Example 5 7 and have a mixture of LPG fuel and air with sufficient oxygen Combustion chamber producing a high-temperature combustion air stream at 1 900 ° C. The refractory used is the same as that of Comparative Example 42. After the manufacturing furnace is continuously operated for 50 hours, the comparison between the type of the innermost refractory, the characteristics of the produced carbon black, and the manufacturing conditions is as follows: Included in Table 1 2 3. (Comparative Example 4 4) Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs. The same shape as in Example 5 and 7 has a shape that allows the air containing sufficient oxygen to be mixed and burned with LPG fuel to produce a high temperature combustion air stream at 1750 ° C Combustion chamber. The refractory used in Example 5 7 is the refractory used in the entire first reaction zone and the raw material oil introduction position in the second reaction zone. The chrome oxide refractory starting from the inner surface (chemical It consists of a three-layer structure consisting of ZrO2 99%), high alumina refractory, and refractory board. After 50 hours of continuous operation of the manufacturing furnace, the comparison between the type of the innermost refractory, the characteristics of the produced carbon black, and the manufacturing conditions is included in Table 1 2 3 at a time. This paper size applies the Chinese National Standard (CNS) A4 specification (210X297 cm). 147. 536551 A7 B7 _ V. Description of the invention (145) · (Comparative Example 4 5) Setting 1 has the same shape as Example 5 7 and has a Combustion chamber that can mix air with sufficient oxygen and LPG fuel to produce 1 900 ° C ii temperature combustion airflow. The refractory materials used are the same as those in Comparative Example 4 4- The comparison between the type of the innermost refractory and the characteristics of the produced carbon black and the manufacturing conditions after 50 hours of continuous operation of the manufacturing furnace described above Then one count is counted in Table One 23 (Table 1 23-1 to Table-23-3). ------ Order (please read the notes on the back before filling this page) The paper size printed by the Employees' Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs applies the Chinese national standard (CNS > Α4 size (210 × 297 mm) -148 · 536551 A7 B7 Printed by the Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs 5. Description of the invention (146) Table 1 2 3 1 Example 5 7 Example 5 8 Example 5 9 Magnesia-chrome brick refractory used on the innermost surface Magnesia-chrome brick refractories Magnesia-chrome brick refractory (double-bond) (double-bond) (double-bond-) Main ingredients (%) Mg〇66 MgO 66 MgO 66 Cn〇3 20 Cr2〇3 20 Cn〇 3 20 Fe2〇3 7 F e 2〇2 7 Fe2〇2 7 Temperature of high temperature gas 1750 1900 2000 ° · rc) 15 12 10 of carbon black produced Particle size (nm) _2 Amount of LPG for fuel 10 12 14 ( Nm3 / h) Combustion air volume 350 350 350 (Nm3 / h) Oxygen concentration (%) 21 25 27__ Carbon content of a lifetime 12 16 11 (kg / h) Good transportation for 50 consecutive days (no turtle good (No turtle is good (no ^ cracked or dissolved refractory after turning) Cracked or dissolved) Cracked or dissolved) Condition (please first Read the notes on the reverse side and fill in this page) This paper size is applicable to Chinese Standard (CNS) A4 (210X297 mm) -149- 536551 A7 B7 Printed by the Consumers' Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs ) Table 1 2 3 2 Example 6 0 Example 6 1 Comparative Example 4 2 Magnesia-chrome brick refractory for palladium on the innermost surface Mg-chrome brick refractory High alumina refractory (semi-double-bonded) (direct Tinder-Main ingredients (%) Mg〇70 Mg〇75 Al2〇399 Cr2〇3 20 Cr2〇3 10 Fe 2 0 3 4 Fe2 0 2 4 High temperature gas temperature 2000 2000 1750 degrees WrC) 10 of carbon black produced 10 15 Particle size (nm) * 2 Amount of LPG for fuel 14 14 10 (Nm3 / h) Amount of air for combustion 350 350 350 (Nm3 / h) Oxygen concentration (%) 27 27 21 Amount of carbon produced 11 11 12 ( kg / h) Good transportation for 50 consecutive days (no turtle is good (there is no crack or dissolution of the refractory material after the edge of the turtle has turned slightly) crack or dissolution) abrasion status (please read the precautions on the back before filling (This page) P. The size of the paper used for this edition applies to the Chinese National Standard (CNS) A4 specifications ( 210X297 male). 150- 536551
A B7 經濟部中央標準局員工消費合作社印製 五、發明説明(148 ) 表一 2 3之3 比較例4 3 比較例4 4 比較例4 5 最內面所使用 耐火物 氧鋁質耐火物 氧化鉻耐火物 氧化鉻耐火物 主要成分(%) Al2〇399 Zr〇295 ZrO:95 高溫氣體之溫 度 Wfc ) 1900 1750 1900 所生成碳黑之 粒徑(nm)*2 12 15 12 燃料用LPG量 (Nm3/h) 12 10 12 燃燒用空氣量 (Nm3/h) 350 350 350 氧濃度(%) 25 21 25 所生之碳量 (kg/h) 16 12 16 經50日連續運 轉後之耐火物 狀況 具有較大的溶 損部份 有微細裂縫 有裂縫及部份 脫落 (請先閲讀背面之注意事項再填寫本頁) * 1 :爐內高溫氣體溫度之測定係以放射溫度計測定。 2 :對所生成之碳黑之粒徑之測定,係使用電子顯微鏡 法測定。又,電子顯微鏡法係爲以下所述方法。將碳黑投 入氯仿中,以2 Ο OKHz超音波照射2 0分鐘使其分散 訂 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -151 - 536551 A7 _ · _B7_ 五、發明説明(149 ) 後’將分散之樣品以支持膜固定。對其以通透型電子顯微 鏡進行攝影,以照片上之直徑與照片之放大倍率計算其粒 (請先聞讀背面之注意事項再填寫本頁) 徑。此一操作進行約1 5 0 0次,並以算數平均作逼測定 値。 一 以下之實施例6 2〜6 4及比較例4 6〜5 3中,碳 化氫原料(原料油)係使用染酚油。又,所推定之氣體溫 度係以埋設於爐壁內之熱電對所測定之實測値爲傳熱計算 之基礎,並以式:A B7 Printed by the Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs 5. Description of the invention (148) Table 1 2 3 3 Comparative Example 4 3 Comparative Example 4 4 Comparative Example 4 5 The innermost refractory oxyaluminous refractory oxidation Chromium refractory Chromium oxide refractory main component (%) Al2〇399 Zr〇295 ZrO: 95 temperature of high temperature gas Wfc) 1900 1750 1900 particle size of carbon black (nm) * 2 12 15 12 LPG amount for fuel ( Nm3 / h) 12 10 12 Amount of air for combustion (Nm3 / h) 350 350 350 Oxygen concentration (%) 25 21 25 Carbon produced (kg / h) 16 12 16 Refractory condition after 50 days of continuous operation The larger dissolution part has fine cracks, cracks and part of it (please read the precautions on the back before filling this page) * 1: The measurement of the high temperature gas temperature in the furnace is measured with a radiation thermometer. 2: The particle size of the produced carbon black is measured using an electron microscope method. The electron microscope method is the method described below. Put carbon black into chloroform and irradiate it with 2 0 OKHz ultrasonic waves for 20 minutes to disperse it. The paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm) -151-536551 A7 _ · _B7_ V. Description of the invention (149) After 'fix the dispersed sample with a support membrane. Photograph it with a transparent electron microscope, and calculate the grain size based on the diameter of the photo and the magnification of the photo (please read the precautions on the back before filling in this page). This operation was carried out about 1 500 times, and the arithmetic mean was used to determine 値. 1 In the following Examples 6 2 to 6 4 and Comparative Examples 4 6 to 5 3, phenol oil was used as the hydrocarbon raw material (raw oil). In addition, the estimated gas temperature is based on the heat transfer calculation measured by the thermoelectric pair embedded in the furnace wall, and is based on the formula:
Q=AAAT / L (此一計算式稱傅里葉計算式,其中Q爲單位時間之 傳熱量’ λ爲熱傳導率,A爲熱通過之面積,ΔΤ爲2點 間之溫度差,L爲2點間之距離)爲基準計算傳熱量,並 考慮爐之形狀下以要素限定法經電腦模擬方式計算測得溫 度。 —— 經濟部中央標準局員工消費合作社印製 (實施例6 2 ) 如圖12所示,設置一內壁由氧化鎂7 〇wt% 、氧 化鉻1 8 w t %之氧化鎂氧化鉻磚所構成之最大管徑爲 400mm,長度2000mm,狹窄部凸起角度爲 15° ,最後出口口徑爲60mm之第1帶區域(燃燒區 域),及與第1反應帶區域連接之由內徑6Omm、長 1 0 0 Omm之阻氣管部所成的第2帶區域(反應帶區域 -152· 本紙張尺度適用中國國家標準(CNS ) A4说格(21〇><297公釐) 536551 A7 B7 五、發明説明(150 ) ),及與第2反應帶區域連接之內徑200mm,軸方向 長3 0 0 〇mm之具有可導入冷卻水停止反應之第3帶區 域所構成之熔爐式碳黑製造爐,並以其製造碳黑。 於此製造裝置中阻氣管前段部分包含原料油導入^立置 係爲一種可以金屬(銅)製之可以強制水冷冷卻方式冷卻 之內徑6 0mm,軸方向長2 0 0mm (原料油導入裝置 係設置於阻氣管入口部起100mm之位置),其次阻氣 管部後段部分之內徑爲與前段部分相同之6 0mm,軸方 向長8 0 0 mm且二氧化砂含量小於〇 · 5wt%之高純 度氧化鋁製內壁。第3帶區域中,係由與狹窄部後段部分 相同之氧化鋁磚所構成。圖中,1爲第1反應帶區域,2 爲第2反應帶區域,2 a爲阻氣管前段部分,2 b爲阻氣 管後段部分,3爲第3反應帶區域。 碳黑之製造係設定第2帶區域入口之氣體溫度爲 2 0 0 0 °C下,以將鉀添加入碳化氫原料中之方式進行。 其製造條件與所製得之碳黑物怪內容則如表- 2 4所示。 經濟部中央標準局員工消費合作社印製 (實施例6 3 ) 使用圖1 2所示裝置,將第2帶區域入口之氣體溫度 設定爲2000 °C,碳化氫原料中鉀濃度爲1〇〇〇 P P m之條件下製造碳黑。其製造條件與所製得之碳黑物 性內容如表一 2 4所示。 (實施例6 4 ) •153- (請先-M讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 536551 A7 __·_B7__ 五、發明説明(151 ) . 使用圖1 2所示裝置,將第2帶區域入口之氣體溫度 設定爲2 0 0 0 °C,碳化氫原料中鉀濃度爲4 0 0 p pm 之條件下製造碳黑。其製造條件與所製得之碳黑物內容 如表一 2 4所示。 …一 一 表一 2 4 實施例 62 實施例 63 實施例 64 燃料用空氣之供給量 Nm3/h 500 500 500 同氧濃度 VOL.% 26.0 26.0 26.0 燃料供給量 kg/h 63.0 63.0 63.0 第2帶區域入口部之氧體 °C 2000 2000 2000 溫度 第2帶區域入口部之流速 m/s 426 426 426 原料油供給量 kg/h 140.0 140.0 140.0 原料油中鉀濃度 ppm 0 1000 400 第2帶區域部變形之情形 經過2 1 mm以 1 mm以 1 mm以 個月 下 下 下 粒徑 nm 22.3 22.2 22.0 D B P吸油量 mL/1 OOg 153 81 102 灰分 % 0.03 0.23 0.11 D m 〇 d nm 95 76 84 D 7 5 nm 119 98 106 經濟部中央標準局貝工消費合作社印製 (請先閲讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS) M規格(210X297公釐) -154 - 536551 A7 B7 _ 五、發明説明(152 ) (比較例4 6 ) 除使用如圖1 3槪略圖所示之製造裝置以外,其他皆 依實施例6 2相同條件下製造碳黑。此製造裝置中「阻氣 管部係由二氧化矽含量爲〇 . 5% --以-下之氧化鋁磚所」溝成 之內徑爲6 Omm,軸方向長度1 〇 〇 〇mm裝置,其中 ,碳化氫原料導入裝置係設置於阻氣管入口部起1 0 0 m m之位置。 以碳化氫原料中鉀濃度爲1 0 0 0 p pm之條件下實 施。其製造條件與所製得之碳黑物性內容則如表一 2 5所 示,由表得知,爲得到與實施例相同之小粒徑時,必須將 原料油之供應量降低,則會使生產性惡化。 (比較例4 7 ) 使用圖1 3槪略圖所示之製造裝置,以提高氧化性氣 體中有濃度及燃料濃度,並設定第2帶區域入口之氣體溫 度爲1 9 5 0 °C之條件下製造碳黑,得知阻氣管部之磚經 一曰後即已變形。其製造條件如表一 2 5所示。 經濟部中央標準局員工消費合作社印製 (請先閲讀背面之注意Ϋ項再填寫本頁) (比較例4 8 ) 使用圖1 3槪略圖所示之製造裝置,以提高氧化性氣 體中有濃度及燃料濃度,並設定第2帶區域入口之氣體溫 度爲2000 °C,原料油中鉀濃度爲lOOOppm之條 件下製造碳黑,得知阻氣管部之碍經一日後即已變形。其 製造條件及所製得之碳黑物性如表- 2 5所示,得知第2 本紙張尺度適用中國國家標準(CNS ) Μ規格(210X297公釐) 7l55- 536551 A7 _____B7_ 五、發明説明(153 ) . 帶區域內壁中有2 Omm之損傷,而無法連續製得具有優 .良品質之碳黑。 經濟部中央標準局員工消費合作社印裝 表一 2 5 比較例 46 比較例 47 比較例 48 燃料用空氣之供給量 Nm3/h 500 500 500 同氧濃度 VOL.% 21.0 24.0 26.0 燃料供給量’ kg/h 51.0 58.0 63.0 第2帶區域入口部之氧體 °C 1800 1950 2000 溫度 第2帶區域入口部之流速 m/s 385 415 426 原料油供給量 kg/h 90.0 120.0 120.0 原料油中鉀濃度 ppm 1000 1000 1000 第2帶區域部變形之情形 經過2 M 經1曰 有 i月 即確認 20mm 變形 損傷 粒徑 nm 22.2 22.0 D B P吸油量 mL/1 OOg 81 80 灰分 % 0.24 0.22 D m 〇 d nm 77 80 D 7 5 nm 102 146 (比較例4 9 ) (請先閲讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家橾準(CNS ) A4規格(210X297公釐) _ 156 536551 A7 _____B7 五、發明説明(154 ) 如圖1 4槪略圖所示,使用含有由金屬(銅)所構成 之強制水冷冷卻構造之第2帶區域全區域(管內徑6 〇 mm,長1 〇〇〇mm)之碳黑製造裝置,並設定'§ 2帶 區域入口之氣體溫度爲2 0 0 0 °C…,…原料油中鉀濃度-爲 0 P pm之條件下製造碳黑。 其製造條件及所製得之碳黑物性如表- 2 6所示,得 知D B P吸油量、聚集體徑皆較大。 (比較例5 0 ) 除將原料油中鉀濃度設定爲1 〇 〇 〇 p p m以外,其 他皆依比較例4 9相同內容製造碳黑。其製造條件及所製 得之碳黑物性如表一 2 6所示,得知D B P吸油量、聚集 體徑(Dm。d)皆較大。 (比較例5 1 ) 經濟部中央標準局員工消費合作社印製 ----------- (請先閲讀背面之注意事項再填寫本頁) -訂- 除將原料油中鉀濃度設定爲8 0 0 0 p pm以外,其 他皆依比較例4 9相同內容製造碳黑。其製造條件及所製 得之碳黑物性如表- 2 6所不’得知灰份較多。 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公嫠) -157- 536551 A7 B7 五、發明説明(155 ) 表一 2 6 比較例 比較例 比較例 49 50 51 燃料用空氣之供給量 Nm3/-h- - 500 500 - 500 同氧濃度 VOL.% 26.0 26.0 26.0 燃料供給量 kg/h 63.0 63.0 63.0 第2帶區域入口部之氧體 °C 2000 2000 2000 溫度 第2帶區域入口部之流速 m/s 426 426 426 原料油供給量 kg/h 140.0 140.0 140.0 原料油中鉀濃度 ppm 0 1000 8000 第2帶區域部變形之情形 經過2 1 mm以 1 mm以 1 mm以 個月 下 下 下 粒徑 nm 22.3 22.2 22.0 D B P吸油量 mL/lOOg 205 102 79 灰分 % 0.03 0.23 0.94 D m 〇 d nm 102 90 78 D 7 5 nm 143 132 118 經濟部中央標準局員工消費合作社印製 (比較例5 2 ) 除將阻氣管前段部份中強制冷卻構造部分之軸方向長 度設定爲5 0 Omm (原料油導入裝置係設置於阻氣管入 口部起1 0 〇mm之位置)以外其他皆使用與實施例6 2 相同之裝置’並將第2帶區域入口之氣體溫度設定爲 -158- (請先閱讀背面之注意事項再填寫本頁) 本纸張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 536551 A7 B7 五、發明説明(156 ) 2 0 0 0°C,原料油中鉀濃度設定爲1 〇 〇 〇 p p m下製 造碳黑。 其製造條件及所製得之碳黑物性如表- 2 7所i,得 知相對於聚集體徑之聚集體7 5 I徑之比値較大,且-聚集 體徑分布較寬廣。 (比較例5 3 ) 除將阻氣管入口至原料油導入裝置起100mm之以 強制冷卻金·屬構造物作爲狹窄部前段之部分,其次依軸方 向後8 0 0mm之阻氣管部後段部分係以內徑1 2 〇mm 之氧化鋁製耐火材料構成以外,其他皆使用與實施例6 2 相同之裝置,並將第2帶區域入口之氣體溫度設定爲 2 0 0 0°C,原料油中鉀濃度設定爲1 0 0 〇 p p m下製 姐販黑0 其製造條件及所製得之碳黑物性如表- 2 7所示,得 知相對於聚集體徑之聚集體7 β %徑之比値較大,且聚集 體徑分布較寬廣,又,粒徑也較大。 ---------------IT------^ (請先閲讀背面之注意Ϋ項再填寫本頁) 經濟部中央標準局員工消費合作社印製 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -159 - 536551 A7 B7 經濟部中央標準局員工消費合作社印装 五、發明説明(157 ) 奏一 2 7 比較例 52 比較例 53 燃料用空氣之供給量 Nm3/4l· - 500 500 同氧濃度 VOL.% 26.0 26.0 燃料供給量 kg/h 63.0 63.0 第2帶區域入口部之氧體 °C 2000 2000 溫度 第2帶區域入口部之流速 m/s 426 426 原料油供給量 kg/h 140.0 140.0 原料油中鉀濃度 ppm 1000 1000 第2帶區域部變形之情形 經過2 1 mm以 1 mm以 個月 下 下 粒徑 nm 22.3 23.8 D B P吸油量 mL/1 OOg 101 78 灰分 % 0.22 0.20 D m 〇 d nm 78 88 D 7 5 nm 110 136 (請先閲讀背面之注意事項再填寫本頁) (實施例65〜68) 依序設置一具有空氣導入導管與燃燒室之內徑5 0 0 mm,長1 4 0 Omm之燃燒區域’及與該燃燒區域連接 ,且貫穿有複數原料噴嘴導管之內徑6 0mm、長8 0 0 mm之由阻氣管部形成之原料導入區域’及設置有霧化裝 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -160 經濟部中央標準局員工消費合作社印裝 A7 B7_ 五、發明説明(158 ) 置之內徑1 0 Omm,長6 0 0 Omm之後部反應區域’ 及具有狹窄機構之內瓣半徑爲8 0mm控制閥所構成之碳 黑製造爐。 其中,傳熱解析方式係以圖1-晷所示之爐爲模咨進行 。圖中,直線C爲爐之中心軸。圖中I之部分爲燃燒氣體 流動之部分,Π部分爲耐火材料之部分。耐火材料係由氧 化鎂•鉻磚•高氧化鋁磚•隔熱磚·隔熱板•鐵皮等等所構成。 爐之模擬方式係使用此些材質作爲正式之模式設定。又, 在模擬爐之模式上並調査此些材質之熱傳導率與溫度之關 係,並將其物性値計入電腦中β爐外面之熱傳導係數係將 自然對流之熱傳導値計入電腦中。圖1 5中之Α部分及Β 部分爲埋設熱電對之位置。A部爲爐內壁起7 5mm之位 置,B部爲爐內壁起2 2 0mm之位置。 經使用電腦對氣體之流動及傳熱量作解析,而得知爐 內氣體溫度及爐內壁溫度與測定點(A點及B點)之關係 。圖16及圖17即爲此一關係圖。 經上述內容得知,可由測定點溫度推定爐內壁溫度及 爐內燃燒氣體之溫度,以爐內壁溫度在耐火物之耐熱溫度 以下即如內燃燒氣體之溫度在1 8 0 0 °C以上之範圍內進 行碳黑之製造。其他各條件如表- 2 8所示。燃料及碳化 氫原料係使用染酚油。實施例6 7、6 8中,爲提高燃燒 氣體之溫度而於空氣中添加氧氣。 又,爐材質之最高溫度約爲1950 °C,依本發明之 方法可隨時測得爐內壁之溫度,故在操作時可依壁面上之 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) _ 1fi1: " ---------------IT------φ— (請先閲讀背面之注意事項再填寫本頁) 536551 A7 B7 r_ 五、發明説明(159 ) . 溫度隨時減少氧化性氣體或燃料之供給量以使溫度下降。 .如此,可在防止爐壁因熱產生損傷,並在安定之高溫下製 造碳黑。 > 表一 2 8中,「燃燒氣體之溫度」、「燃燒氣體·之氧 濃度」及「爐內壓力」係爲碳化氫原料導入部位所測得之 値,燃燒氣體之溫度係以上述方法所推定之値。「鉀濃度 」係指添加於碳化氫原料中之Κ Ο Η濃度,而以鉀濃度方 式規範之値。 所得碳·黑之各種特性如表- 2 9所示。 (製造例1 ) 使用實施例6 5〜6 8之碳黑製造爐,依表一 2 8之 條件實施製造例1之內容。 製造例與實施例6 5相比較時,得知具有較低溫度之 情形。表- 2 8中製造例1之燃燒氣體溫度係依本發明之 方法所推定者,其與將熱電對痛入爐內所測得之溫度幾乎 沒有差別,因此可證實上記之推定値應爲正確。 經濟部中央標準局員工消費合作社印裝 所得碳黑之物性如表一 2 9所示。 實施例所得之碳黑與製造例1所得之碳黑相比時,如 表- 2 9所示般,實施例6 5之碳黑較製造例1之碳黑具 有更小之粒徑。且D i/2 / Dmod較小且聚集體徑之分布更 集中,D 7 5値亦小,因此大聚集體徑之物質亦較少。又, 呈現高黑色度,且分散指數亦較低,分散度良好。 -162- (請先閲讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 536551 A7B7 五、發明説明(160 ) 表一 2 8 _ 實施例 65 實施例 66 實施例 67 實施例 -Ά: 68 製造 例1 燃料kg/H 54 5 2 ----- 54 58 - -5 2 空氣量Nm3/H 520 500 470 (13) 480 (20) 500 燃燒氣體之溫度°C 1821 1820 1920 2090 1785 [1780] 燃燒氣體之氧濃度% 0.06 0.04 0.39 0.58 4.44 燃燒氣體之阻氣管部 之流速m/s 390 378 375 408 384 原料供給量kg/h 55 53 59 62 65 爐內壓力kg/cm3G 0.54 0.57 0.62 0.65 0.58 鉀濃度ppm 0 800 800 800 0 狹窄部之對流時間 msec 2.05 2.11 2.14 1.96 2.08 (請先閲讀背面之注意事項再填寫本頁) (添加氧之流量) 經濟部中央標準局員工消費合作社印製 [將熱電對直接插入爐內測定之測定値] 本紙張尺度適用中國囷家標準(CNS ) A4規格(210X297公嫠) -163 - 536551Q = AAAT / L (This formula is called the Fourier formula, where Q is the heat transfer per unit time 'λ is the thermal conductivity, A is the area through which heat passes, ΔΤ is the temperature difference between 2 points, and L is 2 The distance between points) is used as a reference to calculate the heat transfer, and the measured temperature is calculated by computer simulation using the element limitation method in consideration of the shape of the furnace. ——Printed by the Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs (Example 6 2) As shown in FIG. 12, an inner wall is provided with magnesium oxide chromium oxide bricks of 70% by weight and 18% by weight of chromium oxide. The maximum pipe diameter is 400mm, the length is 2000mm, the convex angle of the narrow part is 15 °, and the final exit diameter is 60mm in the first zone area (combustion area), and the first reaction zone area is connected to the first reaction zone area by an internal diameter of 60mm and a length of 1. 0 0 Omm The second zone area formed by the choke tube section (reaction zone area-152 · This paper size applies Chinese National Standard (CNS) A4 standard (21〇 > < 297 mm) 536551 A7 B7 V. Description of the invention (150)), and a furnace-type carbon black manufacturing furnace constituted by a third zone region with an inner diameter of 200 mm and an axial length of 300 mm connected to the second reaction zone region, which can be introduced with cooling water to stop the reaction And use it to make carbon black. The front part of the choke tube in this manufacturing device includes the introduction of raw oil. The vertical system is a metal (copper) inner diameter of 60 mm, which can be cooled by forced water cooling, and the axial length is 200 mm. It is set at a position of 100mm from the choke tube inlet section. Secondly, the inner diameter of the rear section of the choke tube section is the same as the front section of 60mm, the axial length is 800 mm, and the content of sand dioxide is less than 0.5wt%. Alumina inner wall. The third zone is composed of alumina bricks which are the same as those in the rear part of the narrow portion. In the figure, 1 is the first reaction zone area, 2 is the second reaction zone area, 2 a is the front part of the choke tube, 2 b is the rear part of the choke tube, and 3 is the third reaction zone area. Carbon black is manufactured by setting the temperature of the gas at the entrance of the second zone to 2000 ° C, and adding potassium to the hydrocarbon raw material. The manufacturing conditions and the contents of the obtained carbon black monster are shown in Table-2. Printed by the Consumers' Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs (Example 6 3) Using the device shown in Figure 12 to set the temperature of the gas at the entrance of the second zone to 2000 ° C, the potassium concentration in the hydrocarbon feedstock is 1,000. Carbon black is produced under the conditions of PP m. The manufacturing conditions and the physical properties of the carbon black produced are shown in Table 1 2 4. (Example 6 4) • 153- (Please read the notes on the back of -M before filling out this page) This paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm) 536551 A7 __ · _B7__ V. Description of the invention (151). Using the apparatus shown in Figure 12, carbon black was produced under the conditions that the gas temperature at the entrance of the second zone was set to 2000 ° C and the potassium concentration in the hydrocarbon feedstock was 4,000 ppm. The manufacturing conditions and the content of the obtained carbon black are shown in Table 1 2 4. … Table 1 2 4 Example 62 Example 63 Example 64 Fuel air supply Nm3 / h 500 500 500 Same oxygen concentration VOL.% 26.0 26.0 26.0 Fuel supply kg / h 63.0 63.0 63.0 Band 2 area Oxygen at the inlet ° C 2000 2000 2000 Temperature Flow velocity at the inlet of the second zone m / s 426 426 426 Feed oil supply kg / h 140.0 140.0 140.0 Potassium concentration in raw oil ppm 0 1000 400 Deformation of the second zone In the case of 2 1 mm to 1 mm to 1 mm, the particle size is 2 nm 22.3 22.2 22.0 DBP oil absorption mL / 1 OOg 153 81 102 ash% 0.03 0.23 0.11 D m 〇d nm 95 76 84 D 7 5 nm 119 98 106 Printed by Shelley Consumer Cooperative, Central Bureau of Standards, Ministry of Economic Affairs (please read the precautions on the back before filling this page) This paper size applies to Chinese National Standard (CNS) M specification (210X297 mm) -154-536551 A7 B7 _ V. Description of the invention (152) (Comparative Example 4 6) Except for using the manufacturing apparatus shown in the schematic diagram in Figure 13 and Figure 3, carbon black was manufactured under the same conditions as in Example 62. In this manufacturing device, the "gas choke tube part is made of alumina bricks with a silica content of 0.5%-below" and has an inner diameter of 60 mm and a length of 1,000 mm in the axial direction, of which The hydrocarbon raw material introduction device is set at a position of 100 mm from the entrance of the choke tube. It was implemented under the condition that the potassium concentration in the hydrocarbon feedstock was 100 p ppm. The manufacturing conditions and the physical properties of the carbon black produced are shown in Table 1 25. It is known from the table that in order to obtain the same small particle size as in the example, the supply of raw oil must be reduced, which will cause Productivity has deteriorated. (Comparative Example 4 7) Use the manufacturing equipment shown in the schematic diagram in Figure 13 to increase the concentration of oxidizing gas and the fuel concentration, and set the gas temperature at the inlet of the second zone to 1950 ° C. Manufactured carbon black, and learned that the bricks of the choke tube section had been deformed after a while. The manufacturing conditions are shown in Table 1 25. Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs (please read the note on the back before filling out this page) (Comparative Example 4 8) Use the manufacturing equipment shown in the schematic diagram in Figure 13 to increase the concentration of oxidizing gas And the fuel concentration, and the temperature of the gas at the entrance of the second zone was set to 2000 ° C, and the potassium concentration in the raw material oil was 1000 ppm. Carbon black was produced. It was found that the obstruction of the choke tube had been deformed after one day. The manufacturing conditions and the physical properties of the carbon black produced are shown in Table-2. It is learned that the second paper size is applicable to the Chinese National Standard (CNS) M specification (210X297 mm) 7l55- 536551 A7 _____B7_ V. Description of the invention ( 153). There is a damage of 2 Omm in the inner wall of the belt area, and carbon black with excellent quality cannot be continuously produced. Printed by the Consumers 'Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs Table 1 2 Comparative Example 46 Comparative Example 47 Comparative Example 48 Fuel Air Supply Nm3 / h 500 500 500 Same Oxygen Concentration VOL.% 21.0 24.0 26.0 Fuel Supply' kg / h 51.0 58.0 63.0 Oxygen at the entrance of the second zone ° C 1800 1950 2000 Temperature Flow velocity at the entrance of the second zone m / s 385 415 426 Feed oil supply kg / h 90.0 120.0 120.0 Potassium concentration in feed oil ppm 1000 1000 1000 Deformation of the second zone area after 2 M. 20 mm after 1 month, the deformation damage diameter nm 22.2 22.0 DBP oil absorption mL / 1 OOg 81 80 ash% 0.24 0.22 D m 〇d nm 77 80 D 7 5 nm 102 146 (Comparative Example 4 9) (Please read the notes on the back before filling in this page) This paper size is applicable to China National Standard (CNS) A4 specification (210X297 mm) _ 156 536551 A7 _____B7 V. Invention Explanation (154) As shown in the outline of FIG. 14 (b), the entire second zone area (tube inner diameter of 60 mm, length of 1,000 mm) containing a forced water cooling structure made of metal (copper) is used. Carbon black Manufacturing apparatus, and sets' § 2 with the inlet gas temperature region 2 0 0 0 ° C ..., ... potassium concentration in raw material oil - for the manufacture of carbon black under a condition of 0 P pm. The manufacturing conditions and physical properties of the carbon black produced are shown in Table-26. It is known that the oil absorption and aggregate diameter of D B P are large. (Comparative Example 50) Carbon black was produced in the same manner as in Comparative Example 49 except that the potassium concentration in the feedstock oil was set to 1000 p p m. The manufacturing conditions and the physical properties of the carbon black obtained are shown in Table 1 26. It is known that the oil absorption of D B P and the aggregate diameter (Dm.d) are large. (Comparative Example 5 1) Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs ----------- (Please read the precautions on the back before filling out this page)-Order-In addition to the concentration of potassium in raw oil Except for the setting of 8 0 0 0 p pm, carbon black was produced in the same manner as in Comparative Example 4 9. The manufacturing conditions and physical properties of the carbon black obtained are as shown in Table-2 '. It is known that the ash content is large. This paper size applies the Chinese National Standard (CNS) A4 (210X297 cm) -157- 536551 A7 B7 V. Description of the invention (155) Table 1 2 6 Comparative Examples Comparative Examples 49 50 51 Fuel air supply Nm3 / -h--500 500-500 Same oxygen concentration VOL.% 26.0 26.0 26.0 Fuel supply kg / h 63.0 63.0 63.0 Oxygen at the entrance of the second zone ° C 2000 2000 2000 Temperature Flow velocity at the entrance of the second zone m / s 426 426 426 Feedstock oil supply kg / h 140.0 140.0 140.0 Potassium concentration in feedstock ppm 0 1000 8000 Deformation of the second zone area after 2 1 mm to 1 mm to 1 mm Diameter nm 22.3 22.2 22.0 DBP oil absorption mL / 100g 205 102 79 ash% 0.03 0.23 0.94 D m 〇d nm 102 90 78 D 7 5 nm 143 132 118 Printed by the Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs (Comparative Example 5 2) Except that the axial length of the forced cooling structure part in the front part of the choke tube was set to 50 mm (the raw material oil introduction device was installed at a position of 100 mm from the choke tube inlet portion), all were used and Example 6 2 Same device 'And set the gas temperature at the inlet of the second zone to -158- (Please read the precautions on the back before filling this page) This paper size applies to China National Standard (CNS) A4 specification (210X297 mm) 536551 A7 B7 V. Description of the invention Carbon black is produced at (156) 2000 ° C and the potassium concentration in the feedstock is set to 1000 ppm. The manufacturing conditions and the physical properties of the carbon black produced are as shown in Table-27, and it is known that the ratio of the diameter of the aggregates to the diameter of the aggregates is larger than that of the aggregates, and the distribution of the aggregates has a broad distribution. (Comparative Example 5 3) Except for 100 mm from the entrance of the choke tube to the raw material oil introduction device, forced cooling gold and metal structures were used as the front part of the narrow part, and the rear part of the choke part was 800 mm behind the axis direction. Except for the structure of alumina refractory with a diameter of 120 mm, the same device as in Example 6 2 was used, and the gas temperature at the entrance of the second zone was set to 2000 ° C. The potassium concentration in the feedstock The production conditions and the physical properties of the carbon black produced are shown in Table 2 at 100 ppm. The production conditions and the properties of the carbon black are shown in Table 2-7. Large, and the aggregate diameter distribution is wider, and the particle size is also larger. --------------- IT ------ ^ (Please read the note on the back before filling out this page) The paper size printed by the Staff Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs Applicable to China National Standard (CNS) A4 (210X297mm) -159-536551 A7 B7 Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs 5. Description of the Invention (157) Zouyi 2 7 Comparative Example 52 Comparative Example 53 Fuel Air Supply Nm3 / 4l ·-500 500 Same oxygen concentration VOL.% 26.0 26.0 Fuel supply kg / h 63.0 63.0 Oxygen at the entrance of the second zone ° C 2000 2000 Temperature Flow velocity at the entrance of the second zone m / s 426 426 Feedstock oil supply kg / h 140.0 140.0 Potassium concentration in feedstock ppm 1000 1000 Deformation in the second zone after passing through 2 1 mm to 1 mm in diameter 2 nm 22.3 23.8 DBP oil absorption mL / 1 OOg 101 78 Ash% 0.22 0.20 D m 〇d nm 78 88 D 7 5 nm 110 136 (Please read the precautions on the back before filling out this page) (Examples 65 ~ 68) Set an Combustion chamber's inner diameter of 500 mm and length of 140 mm The area is connected, and a plurality of raw material nozzle ducts with an inner diameter of 60 mm and a length of 800 mm formed by the choke tube portion are introduced into the raw material introduction area 'and the atomization device is installed. The paper size is applicable to China National Standard (CNS) A4 specifications ( 210X297 mm) -160 Printed by the Consumer Standards Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs A7 B7_ 5. Description of the invention (158) The inner diameter is 10 Omm, the length is 600 mm. Carbon black manufacturing furnace consisting of a control valve with a radius of 80mm. Among them, the heat transfer analysis method is performed using the furnace shown in Fig. 1- 晷 as a mold. In the figure, the straight line C is the central axis of the furnace. The part I in the figure is the part where the combustion gas flows, and the part II is the part of the refractory material. The refractory materials are composed of magnesium oxide, chrome brick, high alumina brick, thermal insulation brick, thermal insulation board, iron sheet, and so on. The furnace simulation method uses these materials as a formal mode setting. In addition, on the model of the simulated furnace, the relationship between the thermal conductivity of these materials and the temperature was investigated, and its physical properties were counted in the computer. The thermal conductivity coefficient outside the β furnace was calculated by the natural convection thermal conductivity in the computer. Parts A and B in Fig. 15 are positions where the thermoelectric pair is buried. Part A is a position of 7.5 mm from the inner wall of the furnace, and part B is a position of 220 mm from the inner wall of the furnace. By using a computer to analyze the flow and heat transfer of the gas, we know the relationship between the temperature of the gas in the furnace and the temperature of the wall of the furnace and the measurement points (points A and B). Figures 16 and 17 show this relationship. From the above, it can be known that the temperature of the furnace inner wall and the temperature of the combustion gas in the furnace can be estimated from the measurement point temperature, and the temperature of the furnace inner wall is below the refractory temperature, that is, if the temperature of the internal combustion gas is above 180 ° C Within the range of carbon black production. Other conditions are shown in Table-2. Phenol oil is used as the fuel and hydrocarbon raw materials. In Examples 6 and 68, oxygen was added to the air in order to increase the temperature of the combustion gas. In addition, the maximum temperature of the furnace material is about 1950 ° C. According to the method of the present invention, the temperature of the inner wall of the furnace can be measured at any time. Therefore, the Chinese national standard (CNS) A4 specification can be applied according to the paper size on the wall surface during operation ( 210X297 mm) _ 1fi1: " --------------- IT ------ φ— (Please read the precautions on the back before filling this page) 536551 A7 B7 r_ 5. Description of the invention (159). The temperature reduces the supply of oxidizing gas or fuel at any time to reduce the temperature. In this way, carbon black can be produced at a stable high temperature while preventing the furnace wall from being damaged by heat. > In Table 1 28, "the temperature of the combustion gas", "the concentration of the oxygen of the combustion gas" and "the pressure in the furnace" are measured at the point where the hydrocarbon raw material is introduced, and the temperature of the combustion gas is determined by the method The presumed concubine. "Potassium concentration" refers to the concentration of K Ο 添加 added to the hydrocarbon feedstock, and is standardized in terms of potassium concentration. Various characteristics of the obtained carbon and black are shown in Table-2. (Manufacturing Example 1) The carbon black manufacturing furnaces of Examples 6 to 5 to 8 were used to carry out the contents of Manufacturing Example 1 under the conditions shown in Table 1. When the manufacturing examples were compared with Examples 65 and 5, it was found that they had a lower temperature. Table-2 The temperature of the combustion gas in Manufacturing Example 1 in Table 8 is estimated according to the method of the present invention, and it is almost the same as the temperature measured by putting the thermoelectric pair into the furnace, so it can be confirmed that the above-mentioned estimation 値 should be correct . The physical properties of the carbon blacks printed by the employees' cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs are shown in Table 1. When the carbon black obtained in Example 1 is compared with the carbon black obtained in Production Example 1, as shown in Table-29, the carbon black of Example 65 has a smaller particle size than the carbon black of Production Example 1. In addition, D i / 2 / Dmod is smaller and the distribution of aggregate diameter is more concentrated. D 7 5 値 is also smaller, so there are fewer substances with large aggregate diameter. In addition, it exhibits high blackness, has a low dispersion index, and has a good dispersion. -162- (Please read the precautions on the back before filling this page) The paper size applies to Chinese National Standard (CNS) A4 specification (210X297 mm) 536551 A7B7 V. Description of the invention (160) Table 1 2 8 _ Example 65 Example 66 Example 67 Example-Ά: 68 Manufacturing Example 1 Fuel kg / H 54 5 2 ----- 54 58--5 2 Air volume Nm3 / H 520 500 470 (13) 480 (20) 500 combustion Temperature of gas ° C 1821 1820 1920 2090 1785 [1780] Oxygen concentration of combustion gas% 0.06 0.04 0.39 0.58 4.44 Flow velocity of gas choke section of combustion gas m / s 390 378 375 408 384 Supply of raw materials kg / h 55 53 59 62 65 Pressure in the furnace kg / cm3G 0.54 0.57 0.62 0.65 0.58 Potassium concentration ppm 0 800 800 800 0 Convection time in the narrow part msec 2.05 2.11 2.14 1.96 2.08 (Please read the precautions on the back before filling this page) (flow of oxygen) Printed by the Consumer Cooperatives of the Central Bureau of Standards of the Ministry of Economic Affairs [Measurement by inserting thermoelectric pairs directly into the furnace 値] This paper size is applicable to the Chinese Standard (CNS) A4 (210X297) 嫠 -163-536551
A B 五、發明説明(161 ) 表一 2 9 __ 單 位 實施例 實施例 實施例 實施例 製造例 65 66 67 68 1 粒徑 nm 15 15… -12 11 -17 N2SA m2/g 262 248 320 360 193 CrDBP cc/100g 103 84 67 68 99 D m 〇 d nm 43 32 29 25 68 D 1 / 2 nm 24 19 17 15 35 D75 ] im 53 41 37 31 95 Y) Ί S / Y) m 0 d 1.23 1.28 1.27 1.25 1.40 PVC 黑度 index 16.3 19.3 30.0 32.0 8.0 分散指數index 20 120 125 130 40 產 原料油產率% 63.6 65.4 61.3 66.2 37.2 率 全碳產率% 32.1 33.0 32.0 34.2 19.0 D 1/2/Dmod 0.558 0.594 0.586 0.6 0.615 (請先閲讀背面之注意事項再填寫本頁) (實施例6 9 ) 經濟部中央標準局員工消費合作社印製 (1 )爐形狀 依序設置一具有可使含有充分氧氣之空氣與L P G燃 料混合燃燒產生2 2 0 0 °C高溫燃燒氣流的燃燒室之內徑 5 0 〇mm,長1 4 0 〇mm之第1反應帶區域’及與第 1反應帶區域連接,且貫穿有2支可將作爲原料油之染酚 油導入高溫燃燒氣體流之噴嘴導管之內徑5 0 m m、長 3 0 〇mm之具有阻氣管部的第2反應帶區域’及設置於 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -164 - 536551 A7 ____B7_ 五、發明説明(162 ) 第2反應帶區域下游,可以冷卻水噴霧方式停止反應之內 徑1 0 Omm,長6 0 0 Omm第3反應帶區域所構成之 熔爐式碳黑製造爐。 _ (2) 構成爐之耐火材料 於前記爐中,第1反應帶全區域及至第2反應帶區域 之原料油導入位置爲止所使用之耐火材料係爲,由內面開 始之氧化鎂磚(化學組成爲MgO 99% )、鎂鉻磚( 化學組成爲Mg〇 6 6 % » C r 2 0 3 20%, F e 2 Ο 3 7% )、高氧化鋁質磚、耐火板等4層構造所 構成;第2反應帶區域之原料油導入後之耐火材料由內面 開始爲高氧化鋁耐火物(A 1 2 0 3 9 9 °/〇 ,S i〇2 0 · 2 % ,F e 2〇3 0 · 2 % )、氧化鋁系鑄錠、耐火 板等3層構造所構成;第3反應帶區域由內面開始爲前述 之高氧化鋁質磚、氧化鋁系鑄錠等2層構造所構成。 (3) 氧化鎂耐火物之尺寸 經濟部中央標準局員工消費合作社印裝 前記氧化鎂磚之厚度爲5 Omm,內壁側面之寬度爲 70 〜100mm,長度爲 150 〜150mm。 (1 )升降溫速度 升溫及降溫時之速度如表- 3 0所示,以內壁磚之溫 度變化較此溫度爲小之方式進行溫度管理 •165- (請先-H讀背面之注意事項再填寫本頁) 本纸張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 536551 A7 B7 五、發明説明(163 ) 表一 3 0 磚內表面溫度之昇降溫度速度 溫度範圍 昇溫時 降溫時 ~ 0 〜8 0 0 °C 8 0 °C / h-- 8 0 °C / h- 800 〜1300 〇C 3 0 °C / h 3 0 °C / h 1 3 0 0 °C以上 8 0 °C / h 8 0 °C / h 將上記製造爐經5 0小時連續運轉後,其最內面耐火 物之種類與所製得之碳黑特性、製造條件之對比內容則如 表一 31所示(表一 31之1至表一 32之2)。 (實施例7 0 ) 使用與實施例6 9相周爐形狀之碳黑製造爐,設置一 可使含有充分氧氣之空氣與L P G燃料混合燃燒產生 1 9 0 0 °C高溫燃燒氣流的燃燒室。又,所使用之耐火物 爲與實施例6 9相同之物質。~~ 經濟部中央標準局員工消费合作社印裝 (請先閲讀背面之注意事項再填寫本頁) 上記製造爐經5 0小時連續運轉後,其最內面耐火物 之種類與所製得之碳黑特性、製造條件之對比內容則如表 一 3 1所示(表一 3 1之1至表一 3 2之2)。 (比較例5 4 ) 使用與實施例6 9相同爐形狀之碳黑製造爐,設置一 可使含有充分氧氣之空氣與L P G燃料混合燃燒產生 1 7 5 0°C高溫燃燒氣流的燃燒室。其所使用之耐火物爲 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 536551 A7 B7__ 五、發明説明(164 ) 實施例6 9中,第1反應帶全區域及至第2反應帶區域之 原料油導入位置爲止所使用之耐火材料改爲,由內面開始 之高氧化鋁耐火物(化學組成爲A 1 2〇3 9 、耐 火板等2層構造所構成之結構。_一. - 上記製造爐經5 0小時連續運轉後,其最內面耐火物 之種類與所製得之碳黑特性、製造條件之對比內容則一倂 計入表一 3 1 (表一 3 1之1至表-32之2)中。 (比較例5 ·5 ) 使用與實施例6 9相同爐形狀之碳黑製造爐,設置一 可使含有充分氧氣之空氣與L P G燃料混合燃燒產生 1 9 0 0 °C高溫燃燒氣流的燃燒室。其所使用之耐火物爲 實施例5 4相同。 上記製造爐經5 0小時連續運轉後,其最內面耐火物 之種類與所製得之碳黑特性、製造條件之對比內容則一倂 計入表一 3 1 (表一 3 1之1至表一 3 2之2)中。 經濟部中央標準局員工消費合作社印裝 (比較例5 6 ) 使用與實施例6 9相同爐形狀之碳黑製造爐,設置一 可使含有充分氧氣之空氣與L P G燃料混合燃燒產生 1 7 5 0 °C高溫燃燒氣流的燃燒室。其所使用之耐火物爲 實施例6 9中,第1反應帶全區域及至第2反應帶區域之 原料油導入位置爲止所使用之耐火材料改爲,由內面開始 之氧化鉻耐火物(化學組成爲Z r 0 2 9 5 % )、高氧化 -167- (請先閲讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 536551 A7 B7 五、發明説明(165 ) . 鋁耐火物、耐火板等3層構造所構成之結構。碳化氫原料 導入位置以後之耐火物則與實施例6 9相同。 上記製造爐經5 0小時連續運轉後,其最內面ί火物 之種類與所製得之碳黑特性、製造-條件之對比內容貝[]一一倂 計入表一 3 1(表一 3 1之1至表一 3 2之2)中。 (比較例5 7 ) 使用與實施例6 9相同爐形狀之碳黑製造爐,設置一 可使含有充分氧氣之空氣與L P G燃料混合燃燒產生 1 9 0 0 °C高溫燃燒氣流的燃燒室。其所使用之耐火物爲 實施例5 6相同。 上記製造爐經5 0小時連續運轉後,其最內面耐火物 之種類與所製得之碳黑特性、製造條件之對比內容則一倂 s十入表一3 1 (表一 3 1之1至表一 32之2)中。 (請先閲讀背面之注意事項再填寫本頁) 經濟部中央標準局員工消費合作社印製 -168· 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 536551AB V. Description of the invention (161) Table 1 2 9 __ Unit Example Example Example Example Manufacturing Example 65 66 67 68 1 Particle size nm 15 15 ... -12 11 -17 N2SA m2 / g 262 248 320 360 193 CrDBP cc / 100g 103 84 67 68 99 D m 〇d nm 43 32 29 25 68 D 1/2 nm 24 19 17 15 35 D75] im 53 41 37 31 95 Y) Ί S / Y) m 0 d 1.23 1.28 1.27 1.25 1.40 PVC blackness index 16.3 19.3 30.0 32.0 8.0 Dispersion index index 20 120 125 130 40% of feedstock oil production rate 63.6 65.4 61.3 66.2 37.2 rate of total carbon yield 32.1 33.0 32.0 34.2 19.0 D 1/2 / Dmod 0.558 0.594 0.586 0.6 0.615 (Please read the precautions on the back before filling this page) (Example 6 9) Printed by the Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs (1) The furnace shape is set in order to have air and LPG fuel that can contain sufficient oxygen The first combustion zone of the combustion chamber with an internal diameter of 500 mm and a length of 14 mm, which is generated by the mixed combustion at a high temperature of 2 200 ° C, is connected to the first reaction zone, and runs through two branches. Nozzle capable of introducing dyed phenol oil as raw material oil into high-temperature combustion gas flow The second reaction zone area of the tube with an inner diameter of 50 mm and a length of 300 mm with an air-barrier tube portion and the size set on this paper are applicable to China National Standard (CNS) A4 (210X297 mm) -164-536551 A7 ____B7_ 5. Description of the invention (162) Downstream of the second reaction zone, the inner diameter of the reaction zone can be stopped by cooling water spraying is 10 Omm, and the length is 6 0 Omm. The furnace is a furnace-type carbon black manufacturing furnace. _ (2) Refractory materials constituting the furnace In the former furnace, the refractory materials used up to the first reaction zone and the raw material oil introduction position in the second reaction zone are magnesium oxide bricks (chemical The composition is MgO (99%), magnesia-chrome bricks (chemical composition: Mg〇66% »Cr 2 0 3 20%, F e 2 〇 3 7%), high-alumina bricks, refractory boards, and other 4-layer structures Composition; The refractory after the introduction of the raw material oil in the second reaction zone area is a high alumina refractory from the inner surface (A 1 2 0 39 9 ° / 〇, Si 2 0 · 2%, F e 2〇 30 · 2%), alumina-based ingot, refractory plate and other three-layer structure; the third reaction zone area from the inside is the aforementioned two-layer structure such as high alumina brick, alumina-based ingot, etc. Make up. (3) Dimensions of magnesia refractory. Printed by the Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs. The thickness of the magnesia brick is 50 mm, the width of the inner wall side is 70 to 100 mm, and the length is 150 to 150 mm. (1) The temperature rise and fall speed is shown in Table-30. Temperature management is performed in such a way that the temperature change of the inner wall brick is smaller than this temperature. • 165- (Please read the precautions on the back first. (Fill in this page) This paper size is in accordance with Chinese National Standard (CNS) A4 (210X297 mm) 536551 A7 B7 V. Description of the invention (163) Table 1 30 Temperature rise and fall speed of the temperature of the inner surface of the brick ~ 0 to 8 0 0 ° C 8 0 ° C / h-- 8 0 ° C / h- 800 to 1300 〇C 3 0 ° C / h 3 0 ° C / h 1 3 0 0 ° C above 8 0 ° C / h 8 0 ° C / h After the above-mentioned manufacturing furnace is continuously operated for 50 hours, the comparison between the type of the innermost refractory, the characteristics of the produced carbon black, and the manufacturing conditions is shown in Table 1 31. (Table 1 31-1 to Table 1 32-2). (Example 70) A carbon black manufacturing furnace in the shape of a 9-phase furnace similar to that of Example 6 was used, and a combustion chamber capable of mixing and combusting air containing sufficient oxygen and LPG fuel to generate a high-temperature combustion air stream at 1900 ° C was set. The refractory used was the same as in Examples 6.9. ~~ Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs (please read the precautions on the back before filling out this page) The above-mentioned furnace is the type of innermost refractory and the carbon produced after 50 hours of continuous operation The comparison of black characteristics and manufacturing conditions is shown in Table 1 31 (Table 1 31 1 to Table 1 3 2 2). (Comparative Example 5 4) A carbon black manufacturing furnace having the same furnace shape as in Example 6 9 was used, and a combustion chamber capable of mixing and combusting air containing sufficient oxygen and LPG fuel to generate a high-temperature combustion air stream at 1750 ° C was set. The refractory used is based on the Chinese paper standard (CNS) A4 specification (210X297 mm) 536551 A7 B7__ V. Description of the invention (164) In Example 6, the whole area of the first reaction zone and the second reaction The refractory used up to the place where the raw material oil is introduced into the zone is replaced by a two-layer structure consisting of high-alumina refractories (chemical composition: A 1 2309, refractory plate) from the inner surface._ 一-After the above-mentioned manufacturing furnace has been continuously operated for 50 hours, the comparison between the type of the innermost refractory and the characteristics of the produced carbon black and the manufacturing conditions is included in Table 1 3 1 (Table 1 3 of 1) 1 to 2 of Table-32). (Comparative Examples 5 and 5) A carbon black manufacturing furnace having the same furnace shape as in Example 6 9 was used, and a mixture of air containing sufficient oxygen and LPG fuel was set to produce 190. A combustion chamber with a high-temperature combustion air stream at 0 ° C. The refractory used is the same as in Example 54. After the continuous operation of the manufacturing furnace for 50 hours, the innermost type of refractory and the characteristics of the produced carbon black The comparison of manufacturing conditions is included in Table 1 3 1 (Table 3 1 1 to Table 1 3 2 2). Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs (Comparative Example 5 6) A carbon black manufacturing furnace with the same furnace shape as in Example 6 9 was used. Combustion chamber that can mix air containing sufficient oxygen and LPG fuel to produce a high-temperature combustion air stream at 1750 ° C. The refractory used in Example 6 and 9 is the entire first reaction zone and the second reaction zone. The refractory used up to the place where the raw material oil is introduced is changed to the chrome oxide refractory starting from the inner surface (chemical composition is Z r 0 2 95%), high oxidation -167- (Please read the precautions on the back first (Fill in this page again) This paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm) 536551 A7 B7 V. Description of the invention (165). Aluminum refractory, refractory plate and other three-layer structure. Hydrocarbon The refractory after the introduction of the raw material is the same as in Example 6. 9 After the continuous operation of the manufacturing furnace for 50 hours, the comparison between the type of the innermost refractory and the characteristics of the produced carbon black and the manufacturing conditions Shell [] one by one counted in Table One 3 1 ( 3-1 to 1 in Table 1 3 2-2). (Comparative Examples 5 7) A carbon black manufacturing furnace having the same furnace shape as in Example 6 9 was used, and one was set so that air containing sufficient oxygen could be mixed with LPG fuel for combustion. A combustion chamber that generates a high-temperature combustion air stream at 1900 ° C. The refractory used is the same as in Example 56. After the furnace has been continuously operated for 50 hours, the innermost type of refractory and its production The comparison of carbon black characteristics and manufacturing conditions are listed in Table 1 31 (Table 1 31 to 1 to Table 32 2). (Please read the notes on the back before filling out this page) Printed by the Consumer Cooperatives of the Central Bureau of Standards of the Ministry of Economic Affairs -168 · This paper size applies to Chinese National Standard (CNS) A4 (210X297 mm) 536551
7 7 A B 五、發明説明(166 ) 經濟部中央標準局員工消費合作社印製 表3 1之1 實施例69 實施例70 實施例7 1 最內面使用耐火物 耐火物 耐火物 耐火物 主要成分(%) Mg〇 99.-5- Mg〇 99.5 MgO- 99.5 Fe2〇3<0.1 Fe2〇3<0·1 Fe2〇3<0.1 Αΐ2〇3<0· 1 Ah〇3<0.1 Αΐ2〇3<0·1 高溫氣體之溫度^rc ) 1750 1900 2000 所生成碳黑之粒徑 15 12 10 (nm)*2 燃料用LPG量(Nm3/h) 10 12 14 燃燒用空氣量(Nm3/h) 350 350 350 氧濃度(%) 21 25 27 所生成之碳量(kh/h) 12 16 11 經50日連續運轉後之耐 良好(未有 良好(未有 良好(微龜 火物狀況 龜裂或溶損 龜裂或溶 裂) ) 損) (請先閲讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公嫠) -169 536551 B7 表一 3 1之2 經濟部中央標準局員工消費合作社印製 五、發明説明(167 ) 比較例 比較例 比較例 比較例 54 55 56 57 最內面使用耐火物 高氧化鋁 高皋化 氧化鉻 氧·化鉻 質耐火物 鋁質耐 耐火物 耐火物 火物 主要成分(%) AhOs 99 Ah〇3 99 Zr〇2 95 Zr〇2 95 高溫氣體之溫度—re ) 1750 1900 1750 1900 所生成碳黑之粒徑 15 12 15 12 (nm)*2 燃料用LPG量(Nm3/h) 10 12 10 12 燃燒用空氣量(Nm3/h) 350 350 350 350 氧濃度(%) 21 25 21 25 所生成之碳量(kh/h) 12 16 12 16 經50日連續運轉後之耐 良好(未 具有較 有細微 具有較 火物狀況 有龜裂或 大的溶 裂縫 大龜裂 溶損) 損部份 及部份 脫落 * 1 :爐內高溫氣體溫度之測定係以放射溫度計測定。 2 :對所生成之碳黑之粒徑之測定,係使用電子顯微鏡 法測定。又,電子顯微鏡法係爲以下所述方法。將碳黑投 入氯仿中,以2 Ο OKH z超音波照射2 0分鐘使其分散 後,將分散之樣品以支持膜固定。對其以通透型電子顯微 鏡進行攝影,以照片上之直徑與照片之放大倍率計算其粒 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) •170- (請先閲讀背面之注意事項再填寫本頁) 536551 A7 B7 _ 五、發明説明(168 ) 徑。此一操作進行約1 5 〇 0次,並以算數平均作爲測定 値。 (實施例7 2〜7 6 ) - 使用圖1 8槪略圖所示之製造爐,依表一 3 2所示製 造條件製造碳黑A〜C。此製造爐之阻氣管部直徑爲6 0 mm,阻氣管部長度爲7 〇 Omm,反應停止係在接續阻 氣管部出口所設置之直徑2 0 〇mm的第3反應帶區域中 ,以設置於阻氣管出口部2 0 0mm位置上以水以15 0 k g/h r之比例進行壓力噴霧方式停止反應。又,圖 1 8中,1 3爲爐壁。 所得碳黑之碳黑A〜C之物性內容如表一 3 2所示。 市販碳黑之「#990」(三菱化學公司製)則一倂記入 表一 3 2中。 使用此碳黑A〜C爲母料,於依圖1 9槪略圖所示之 同向氣流式氧化反應裝置中,以表- 3 3所示氧化條件進 行氧化處理。 經濟部中央標準局員工消費合作社印裝 圖1 9之同向氣流式氧化反應裝置,係由硝酸氣化裝 置、碳黑供給/分散裝置、氧化反應裝置、分離裝置及脫 離裝置所組成。 硝酸氣化裝置,係將與碳黑同向之空氣或氮氣等氣體 預先加熱至1 0 0〜1 5 0 °C之狀態,再以加熱器3 4加 熱後導入圓筒3 5內,以硝酸定量幫浦3 6以加壓式噴霧 方式向圓筒3 5噴霧進行氣化,使其產生高壓之含有硝酸 •171 _ (請先聞讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS ) A4規格(210Χ297公釐) 536551 A7 __.__B7___ 五、發明説明(169 ) · 之氣流。圖中,3 7爲空氣壓縮機。 (請先閲讀背面之注意事項再填寫本頁) 使用具有噴射式分散機3 1之碳黑供給/分散裝置( 3 〇 )將碳黑母料定量供給於依此方式所得之含硝^之氣 流中使其分散。碳黑供給/分散裝置之詳細內容如斷2 0 所示。圖20中,3 11爲給料斗,3 12爲由變換器控 制旋轉閥所構成之定量供應器,3 1 3爲噴霧器,3 1 4 爲氣體噴出噴嘴。 由氣化裝置至碳黑供給/分散裝置間之距離全長爲 3 m (滞留時間約〇 · 5秒)。可將碳黑分散之噴霧器部 分係使用噴嘴徑爲2mm之裝置,噴出速度約爲3 0 〇m / s 〇 經濟部中央標準局員工消費合作社印裝 反應裝置係使用恆溫槽3 2與,設置於其中之以配管 方式所構成之反應管3 3所構成。恆溫槽3 2爲在一定流 速下、一定溫度範圍內可保持一定範圍之滞留時間時,可 以設置一可將溫度調節至2 5 0 °C之空氣予以疏導之裝置 。反應管係以內徑2 5mm,長1 〇 〇m之不鏽鋼內管, 以直徑1.8〜2mm螺旋狀方式彎曲,設置於反應槽內 。3 9爲熱風器。 圖1 9所示裝置中,此反應裝置係以3基方式直列配 置,且可以組合替換。 分散碳黑之氣流,經導入反應管後進行氧化反應。以 下實施例中,滯留時間之調整’係以變更此反應裝置之接 續個數方式變更。 經氧化反應後之含碳黑之氣流’以通過全長1 〇 m之 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐1 -172- 536551 A7 _B7___ 五、發明説明(170 ) 冷卻配管內進行冷卻後,再導入可分離碳黑與氣體之分離 裝置。 分離裝置3 8,係以捕集濾網將碳黑回收方式將碳黑 與氣流分離。 …一一 經分離之碳黑再導入脫離裝置。脫離裝置之詳細內容 如圖2 1所示。該脫離裝置包含外部具有加熱器之內徑 400mm,高度600nim之圓筒部(390),設置 於圓筒部下方之入口濾網(393),可將加熱空氣經由 濾網導入圓筒內之加熱空氣供給口(392),圓筒內部 之碳黑可以流動狀態下將含氮氧化物與水由碳黑分離。圖 21中,394爲出口濾網,395爲氣體排出口。以下 實施例中,圓筒部係在充塡1 k g碳黑之狀態下,將預熱 至1 2 0°C之脫離用空氣以1 0 0升/分之方式導入,將 裝置內溫度調整至1 2 0 °C並經1小時預備加熱後,再升 溫至1 5 0 °C保持1小時進行脫離後,將冷卻至3 0 °C之 碳黑取出,經充分混合後作爲樣品,並測定其物性及光學 適性等性質。 經濟部中央標準局員工消費合作社印製 (請先閱讀背面之注意事項再填寫本頁) (製造例2〜4 ) 使用依表- 3 2所示製造條件所製得知具有如表一 3 2所示物性之碳黑B,與三菱化學公司製「# 9 9 0」 ’依表- 3 4所示條件進行同向氣流式硝酸氧化,以製得 如表一 3 4所示物性之碳黑。 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公嫠) -173 - 536551 A7 B7 五、發明説明(171 ) * (製造例5 ) 使用如圖1 9所示之同向氣流式氧化裝置,去除硝酸 氣化裝置,將經由空氣壓縮機所產生之壓縮氣體作i原料 ,其後將通過臭氧產生器所得之含·臭省之氣體作爲同·向氣 流,以進行碳黑之氧化,並製得具有如表- 3 4所示物性 之碳黑。 (製造例6 ) 將碳黑·Β 1 Og充塡於內容積2 5 Om 1之流動柱 中,於此柱狀體中以0·5升/分之方式導入臭氧濃度 1·6 vo 1%之臭氧氣體,並經24小時氧化處理得 具有表一 3 4所示物性之碳黑。 (請先閲讀背面之注意事項再填寫本頁) 經濟部中央標準局員工消費合作社印製 -174- 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) 5365517 7 AB V. Description of the invention (166) Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs. Table 3 1-1 Example 69 Example 70 Example 7 1 The main components of refractory refractory refractory refractory ( %) Mg〇99.-5- Mg〇99.5 MgO- 99.5 Fe2〇3 < 0.1 Fe2〇3 < 0.1 Fe2〇3 < 0.1 Αΐ2〇3 < 0.1 Ah 0 < 0.1 Αΐ2〇3 < 0 · 1 Temperature of high-temperature gas ^ rc) 1750 1900 2000 Particle size of carbon black produced 15 12 10 (nm) * 2 Amount of LPG for fuel (Nm3 / h) 10 12 14 Amount of air for combustion (Nm3 / h) 350 350 350 Oxygen concentration (%) 21 25 27 Carbon produced (kh / h) 12 16 11 Good resistance after 50 days of continuous operation (not good (not good) Cracked or dissolved)) Damage) (Please read the precautions on the back before filling out this page) This paper size applies to Chinese National Standard (CNS) A4 specification (210X297 cm) -169 536551 B7 Table 1 3 1 2 Ministry of Economic Affairs Printed by the Consumer Standards Cooperative of the Central Standards Bureau V. Description of Invention (167) Comparative Example Comparative Example Comparative Example 54 55 56 57 The innermost surface is made of refractory, high alumina, high aluminized chromium oxide, chrome oxide refractory, aluminum refractory, refractory, and refractory main components (%) AhOs 99 Ah〇3 99 Zr〇2 95 Zr〇 2 95 Temperature of high-temperature gas—re) 1750 1900 1750 1900 Particle size of carbon black produced 15 12 15 12 (nm) * 2 Amount of LPG for fuel (Nm3 / h) 10 12 10 12 Amount of air for combustion (Nm3 / h ) 350 350 350 350 Oxygen concentration (%) 21 25 21 25 Carbon produced (kh / h) 12 16 12 16 Good resistance after 50 days of continuous operation Cracks or large dissolution cracks, large cracks and dissolution) The damaged part and part fall off * 1: The temperature of the high-temperature gas in the furnace is measured with a radiation thermometer. 2: The particle size of the produced carbon black is measured using an electron microscope method. The electron microscope method is the method described below. Carbon black was poured into chloroform, and it was irradiated with 20 OKH z ultrasonic waves for 20 minutes to disperse it. The dispersed sample was fixed with a supporting film. Photograph it with a transparent electron microscope. Calculate the grain size of the paper based on the diameter of the photo and the magnification of the photo. Applicable to China National Standard (CNS) A4 (210X297 mm). 170- (Please read the Note for this page, please fill out this page) 536551 A7 B7 _ V. Description of the invention (168) diameter. This operation was performed about 15,000 times, and the arithmetic mean was used as the measurement 値. (Example 7 2 to 7 6)-Carbon blacks A to C were manufactured using the manufacturing furnace shown in Fig. 18 (a) and the manufacturing conditions shown in Table 1 32. The diameter of the choke tube portion of this manufacturing furnace is 60 mm, and the length of the choke tube portion is 700 mm. The reaction stop is in the third reaction zone area of 2000 mm in diameter provided at the outlet of the choke tube portion. At a 200 mm position of the choke tube outlet portion, the reaction was stopped by pressure spraying with water at a rate of 150 kg / hr. In Fig. 18, reference numeral 13 denotes a furnace wall. The physical properties of the carbon blacks A to C obtained are shown in Table 1 32. The "# 990" (made by Mitsubishi Chemical Corporation) of the commercial carbon black is listed in Table 1 3.2. Using this carbon black A ~ C as a master batch, the oxidation treatment was performed in the same-direction gas flow type oxidation reaction device shown in Fig. 19 (a) and under the oxidation conditions shown in Table -3. Printed by the Consumers' Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs Figure 19 The co-flow type oxidation reaction device is composed of a nitric acid gasification device, a carbon black supply / dispersion device, an oxidation reaction device, a separation device, and a separation device. The nitric acid gasification device is a device that heats air or nitrogen in the same direction as carbon black to a temperature of 100 to 150 ° C in advance, and then heats it with a heater 3 4 and introduces it into a cylinder 3 5 with nitric acid. Quantitative pump 3 6 sprays to cylinder 3 5 by pressurized spraying method to vaporize it to produce high pressure containing nitric acid • 171 _ (Please read the precautions on the back before filling this page) This paper size is applicable to China National Standard (CNS) A4 specification (210 × 297 mm) 536551 A7 __.__ B7___ 5. Description of the invention (169) · Airflow. In the figure, 37 is an air compressor. (Please read the precautions on the back before filling this page) Use a carbon black supply / dispersion device (30) with a jet disperser 3 1 to quantitatively supply the carbon black master batch to the nitrate-containing air stream obtained in this way Make it dispersed. The details of the carbon black supply / dispersion device are shown in FIG. In Fig. 20, 3 11 is a feed hopper, 3 12 is a quantitative supply device composed of a rotary valve controlled by a converter, 3 1 3 is a sprayer, and 3 1 4 is a gas ejection nozzle. The total length of the distance from the gasification device to the carbon black supply / dispersion device is 3 m (the residence time is about 0.5 seconds). The part of the sprayer that can disperse carbon black is a device with a nozzle diameter of 2mm, and the spraying speed is about 300m / s. The printed reaction device of the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs uses a thermostatic bath 32 and is set at Among them, the reaction tube 33 is configured by a piping method. The constant temperature tank 32 is a device that can adjust the air temperature to 250 ° C when the residence time can be maintained within a certain range at a certain flow rate and a certain temperature range. The reaction tube is a stainless steel inner tube with an inner diameter of 25 mm and a length of 1000 m. It is bent in a spiral manner with a diameter of 1.8 to 2 mm and is set in the reaction tank. 3 9 is a hot air heater. In the device shown in Fig. 19, the reaction device is arranged in a three-base manner and can be replaced in combination. The air flow in which carbon black is dispersed is introduced into the reaction tube to perform an oxidation reaction. In the following examples, the adjustment of the residence time is changed by changing the number of consecutive reaction devices. The carbon black-containing gas stream after oxidation reaction is applied to the paper size of 10m in length. The standard of China National Standard (CNS) A4 (210X297 mm 1 -172- 536551 A7 _B7___) V. Description of the invention (170) After the inside is cooled, a separation device capable of separating carbon black and gas is introduced. The separation device 38 is a carbon black recovery method that separates carbon black from the gas stream by means of a capture filter.… Once the separated carbon black is reintroduced Detachment device. The details of the decoupling device are shown in Figure 21. The decoupling device includes a cylindrical part (390) with an inner diameter of 400mm and a height of 600nim, and an inlet filter (393) located below the cylindrical part. ), The heated air can be introduced into the heated air supply port (392) in the cylinder through the screen, and the carbon black inside the cylinder can separate nitrogen oxides and water from the carbon black in the flowing state. In Figure 21, 394 is Outlet screen, 395 is a gas outlet. In the following examples, the cylinder is charged with 1 kg of carbon black, and the air for preheating to 120 ° C is 100 liters per minute. Introduce in this way, adjust the temperature in the device to 1 2 After 0 ° C and 1-hour preheating, the temperature was raised to 150 ° C and held for 1 hour for detachment. After the carbon black cooled to 30 ° C was taken out, it was thoroughly mixed as a sample, and its physical properties and Optical suitability, etc. Printed by the Consumer Cooperatives of the Central Bureau of Standards, Ministry of Economic Affairs (please read the precautions on the back before filling out this page) (Manufacturing Examples 2 to 4) Using the manufacturing conditions shown in Table-3 2 Carbon black B with physical properties as shown in Table 1 2 and Mitsubishi Chemical Corporation "# 9 9 0" were subjected to co-current flow type nitric acid oxidation according to the conditions shown in Table-3 4 to obtain as shown in Table 1 3 4 The carbon black exhibits physical properties. This paper size is in accordance with Chinese National Standard (CNS) A4 (210X297 cm) -173-536551 A7 B7 V. Description of the invention (171) * (Manufacturing example 5) Use as shown in Figure 19 Co-current gas flow type oxidation device, remove nitric acid gasification device, use compressed gas generated by air compressor as raw material i, and then use co-current gas with odor-saving gas obtained by ozone generator Carbon black is oxidized and prepared with physical properties as shown in Table-3 4 Carbon black (Production Example 6) Carbon black · B 1 Og was filled in a flow column with an internal volume of 2 5 Om 1 and an ozone concentration of 0.5 · L / min was introduced into the columnar body · 1 · 6 vo 1% ozone gas, and after 24 hours oxidation treatment, it has the carbon black with physical properties shown in Table 1 34. (Please read the precautions on the back before filling this page) Printed by the Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs -174- This paper size applies to Chinese National Standard (CNS) A4 (210X 297mm) 536551
7 7 A B 五、發明説明(172 ) 經濟部中央標準局員工消費合作社印製 表一 3 2 _ 碳黑 #990 A B 二二 C 製 燃燒氣體體積 (Nm2/h) -750 750 750 - 造 燃燒氣體溫度 (°C ) 1950 1950 1950 條 原料油供給量 (kg/h) 48 42 38 雜 件 氫氧化鉀量(g/h) 960 920 0 • 平均粒徑 (nm) 13.0 12.3 11.5 15.6 SEM (m2/g) 212 233 255 182 物 cDBP (ml/100g) 75 75 98 83 Dm〇d (nm) 40 37 34 45 Di/2 (nm) 20 19 17 37 D?s (nm) 51 44 42 75 碑吸附量(m g / g) 412 442 491 252 性 N2SA (m2/g) 430 465 534 273 揮發成份(%) 3.2 3.6 4.0 1.2 N2SA/SEM 2.03 2.00 2.09 1.50 PVC黑度 27 27 26 15 (請先閲讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) _ 175 - 536551 五、發明説明(173 ) 經濟部中央標準局員工消費合作社印製 表一 3 3 實施 例72 實施 例73 實施 例74 實施 例75 實施 例76 母體碳黑基料 碳黑 A -碳黑 B 碳黑 C 碳黑- B 碳黑 B 氧 氧化溫度(°c ) 150 150 150 150 150 化 氧化時間(秒) 30 30 30 30 30 條 件 氧化劑(硝酸)的量(重量 份) 112 112 112 80 187 碳黑濃度(g/m2) 250 250 250 350 150 平均粒徑 (n m) 13.0 12.3 11.5 12.3 12.3 SEM (m2/g) 212 233 255 233 233 cDBP (ml/lOOg) 75 75 98 75 75 物 職吸附量(mg/g) 200 232 255 23 1 212 N2S A (m2/g) 546 581 631 566 590 揮發成份(%) 21.5 22.2 24.6 20.1 27.3 揮發成份/N2SA (mg/m3) 0.39 0.38 0.39 0.36 0.46 N2SA/SEM 2.5 8 2.49 2.47 2.43 2.53 性 碘量 /N2SA (mg/g) 0.37 0.40 0.40 0.41 0.36 PVC黑度 29 30 32 30 30 基料與PVC黑度之差別 + 2 + 2 + 6 + 3 + 3 (請先閲讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公嫠) _ 176 - 5365517 7 AB V. Description of the invention (172) Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs. Table 1 3 2 _ 黑黑 # 990 AB Volume of combustion gas (Nm2 / h) made by two and two C -750 750 750-Combustion gas Temperature (° C) 1950 1950 1950 Supply of raw oil (kg / h) 48 42 38 Potassium hydroxide (g / h) 960 920 0 • Average particle size (nm) 13.0 12.3 11.5 15.6 SEM (m2 / g) 212 233 255 182 substances cDBP (ml / 100g) 75 75 98 83 DmOd (nm) 40 37 34 45 Di / 2 (nm) 20 19 17 37 D? s (nm) 51 44 42 75 (Mg / g) 412 442 491 252 N2SA (m2 / g) 430 465 534 273 Volatile content (%) 3.2 3.6 4.0 1.2 N2SA / SEM 2.03 2.00 2.09 1.50 PVC blackness 27 27 26 15 (Please read the note on the back first Please fill in this page again for this matter) This paper size applies Chinese National Standard (CNS) A4 specification (210X297mm) _ 175-536551 V. Description of the invention (173) Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs 72 Example 73 Example 74 Example 75 Example 76 Base carbon black base carbon black A-carbon Black B Carbon Black C Carbon Black-B Carbon Black B Oxygen oxidation temperature (° c) 150 150 150 150 150 Chemical oxidation time (seconds) 30 30 30 30 30 Amount of conditional oxidant (nitric acid) (parts by weight) 112 112 112 80 187 Carbon black concentration (g / m2) 250 250 250 350 150 Average particle size (nm) 13.0 12.3 11.5 12.3 12.3 SEM (m2 / g) 212 233 255 233 233 cDBP (ml / lOOg) 75 75 98 75 75 Physical adsorption Amount (mg / g) 200 232 255 23 1 212 N2S A (m2 / g) 546 581 631 566 590 Volatile content (%) 21.5 22.2 24.6 20.1 27.3 Volatile content / N2SA (mg / m3) 0.39 0.38 0.39 0.36 0.46 N2SA / SEM 2.5 8 2.49 2.47 2.43 2.53 Sexual iodine content / N2SA (mg / g) 0.37 0.40 0.40 0.41 0.36 PVC blackness 29 30 32 30 30 Difference between base material and PVC blackness + 2 + 2 + 6 + 3 + 3 (Please Please read the notes on the back before filling this page) This paper size applies to China National Standard (CNS) A4 (210X297 cm) _ 176-536551
7 7 A B 五、發明説明(174 ) 經濟部中央標準局員工消費合作社印褽 表- -34 各種酸化處理條件與碳黑之ΰ Ξ質 製造 製造 製造 製造 製造 例2 例3 例4 例广 例6 母體碳黑基料 # 990 riu 0m 碳黑 碳黑_ 碳黑Β B B B 酸 氧化方法 同向 同向 同向 同向 柱狀 氣流 氣流 氣流 氣流 條 氧化劑 硝酸 硝酸 硝酸 臭氧 臭氧 件 氣體 氣體 氣體 氧化溫度(°C ) 150 200 150 27 27 氧化時間(秒) 30 30 20 30 1440 氧化劑(硝酸)的量(重量 112 112 50 120 247 份) 碳黑濃度(g/m2) 250 250 400 10 平均粒徑 (n m) 15.6 12.3 12.3 12.3 12.3 SEM (m2/g) 182 233 233 233 233 cDBP (ml/lOOg) 83 75 75 75 75 物 碘吸附量(mg/g) 134 388 211 148 121 N2S A (m2/g) 312 702 513 468 475 揮發成份(%) 15.8 23.0 15.2 9.7 13.8 揮發成份/N2SA (mg/m3) 0.49 0.33 0.30 0.20 0.29 N2SA/SEM 1.71 3.01 2.20 2.01 2.03 性 碗量 /N2S A (mg/g) 0.43 0.55 0.41 0.31 0.25 PVC黑度 15 27 27 27 27 基料與PVC黑度之差別 無 並 > 1 \\ y \ \\ 4rrr Μ /nr ΙΙΤΓ ---------知-- (請先閲讀背面之注意事項再填寫本頁) 訂 本紙張尺度適用中國國家標準(CNS ) A4规格(210X297公釐) -177- 536551 A7 B7 五、發明説明(175 ) . 表中,碳黑之濃度係反應裝置之配管中之單位同向氣 體體積(m3)中所含碳黑之重量(g)。氧化溫度爲配 管中同向氣流氣體之溫度,氧化時·間爲碳黑於反應裝*置之 配管內之平均滯留時間,氧化劑之量爲受反應之碳黑母料 1 0 0重量份中導入氧化劑之重量份。又,母料之P V C 黑度差爲經氧化處理所得之碳黑與,氧化處理前碳黑母料 之P V C黑度差。 由製造例3〜6與實施例7 3比較得知,即使相同之 粒徑,揮發成分/N2SA比若在0 · 35以上時,PVC 黑度將急遽提昇,可知0·35具有臨界之意義。 又,由製造例2可知,,揮發成分/N2SA比即使在 0 · 35以上,但粒徑超過14nm時,PVC黑度亦不 佳。 (實施例7 7,製造例7〜8 Γ 經濟部中央標準局員工消費合作社印製 使用實施例7 2〜7 6之製造爐,依表-3 6之條件 製造碳黑D〜F。所得碳黑D〜F之物性如表一 3 5所示 (實施例7 8,製造例9〜1 0 ) 使用碳黑D、E作爲母料,依表一 3 6所示氧化條件 ,使用與實施例7 2相同之同向氣流式氧化裝置進行氧化 處理。 -178· (請先閲讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS ) A4規格(210><297公釐) 536551 A7 B7 五、發明説明(176 ) 所得碳黑之物性,如表一 3 6所示。 市販碳黑之「FW200」(得薩克公司製)之物性 値,一倂記入表一 3 6中。 (請先閲讀背面之注意事項再填寫本頁) 經濟部中央標準局員工消費合作社印裝 -179- 本紙張尺度適用中國國家標準(CNS ) A4規格(21〇Χ297公釐) 5365517 7 AB V. Description of the invention (174) Seals of the Consumer Cooperatives of the Central Bureau of Standards of the Ministry of Economic Affairs--34 Various acidification treatment conditions and carbon blacks ΰ Quality manufacturing manufacturing Manufacturing manufacturing Examples 2 Examples 3 Examples 4 Examples 6 Base carbon black base material # 990 riu 0m carbon black carbon black _ carbon black B BBB acid oxidation method co-directional co-directional co-directional co-directional column airflow airflow airflow strip oxidizer nitric acid nitric acid ozone ozone gas gas gas oxidation temperature (° C) 150 200 150 27 27 Oxidation time (seconds) 30 30 20 30 1440 Amount of oxidant (nitric acid) (weight 112 112 50 120 247 parts) Carbon black concentration (g / m2) 250 250 400 10 Average particle size (nm) 15.6 12.3 12.3 12.3 12.3 SEM (m2 / g) 182 233 233 233 233 cDBP (ml / lOOg) 83 75 75 75 75 Iodine adsorption amount (mg / g) 134 388 211 148 121 N2S A (m2 / g) 312 702 513 468 475 Volatile content (%) 15.8 23.0 15.2 9.7 13.8 Volatile content / N2SA (mg / m3) 0.49 0.33 0.30 0.20 0.29 N2SA / SEM 1.71 3.01 2.20 2.01 2.03 Sexual volume / N2S A (mg / g) 0.43 0.55 0.41 0.31 0.25 PVC blackness 15 27 27 27 27 There is no difference between the base material and PVC blackness > 1 \\ y \ \\ 4rrr Μ / nr ΙΙΓΓ --------- Know-(please first Read the notes on the back and fill in this page.) The size of the paper is applicable to China National Standard (CNS) A4 (210X297mm) -177- 536551 A7 B7 5. Description of the invention (175). In the table, the concentration of carbon black is The weight (g) of carbon black contained in the unit isotropic gas volume (m3) in the piping of the reaction device. The oxidation temperature is the temperature of the co-current gas in the piping. The oxidation time is the average residence time of carbon black in the piping of the reaction device. The amount of oxidant is introduced in 100 parts by weight of the reacted carbon black master batch. Part by weight of oxidant. In addition, the P V C blackness difference of the masterbatch is the difference between the P V C blackness of the carbon black masterbatch obtained by the oxidation treatment and the carbon black masterbatch before the oxidation treatment. From comparison of Production Examples 3 to 6 and Example 7 3, even if the same particle size, if the volatile component / N2SA ratio is above 0.35, the blackness of PVC will increase sharply, and it can be seen that 0.35 has a critical significance. It is also known from Production Example 2 that even if the volatile component / N2SA ratio is 0.35 or more, when the particle diameter exceeds 14 nm, the blackness of PVC is not good. (Example 7-7, Manufacturing Examples 7 to 8) Printed using the manufacturing furnace of Example 7 2 to 76 in the Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs, and manufacturing carbon blacks D to F according to the conditions in Table 36. The physical properties of black D to F are shown in Table 1 35 (Example 7 8 and Manufacturing Examples 9 to 10). Carbon black D and E were used as master batches, and the oxidation conditions shown in Table 1 36 were used. 7 2 The same co-current air flow type oxidation device is used for oxidation treatment. -178 · (Please read the precautions on the back before filling in this page) This paper size applies to China National Standard (CNS) A4 specification (210 > < 297 mm ) 536551 A7 B7 V. Description of the invention (176) The physical properties of the carbon black obtained are shown in Table 1 36. The physical properties of the commercial carbon black "FW200" (made by Texark) are listed in Table 1 3 6 (Please read the notes on the back before filling out this page) Printed by the Employees' Cooperatives of the Central Bureau of Standards of the Ministry of Economic Affairs -179- This paper size applies to Chinese National Standard (CNS) A4 (21〇297mm) 536551
A B 經濟部中央標準局員工消費合作社印製 五、發明説明(177 ) 表一 3 5 碳黑之製造條件與品質 實施例 77 製造例 7 製造例8 ----- 碳黑D 碳黑E 碳·黑F 製 燃燒氣體之體積 (Nm2/h) 750 250 250 造 燃燒氣體之溫度 (°C ) 1950 1750 1750 條 原料油量 (kg/h) 42 10 10 件 反應滯留時間(ms) 13 35 8 平均粒徑(D) (nm) 12.3 12.1 12.2 (D 之 5 )/ D (nm) 0.22 0.40 0.42 物 cDBP (ml/100g) 75 75 75 Dm〇d (nm) 37 45 46 D1/2 (nm) 19 39 42 D 1 / 2 / D m 〇 d 比 0.53 0.86 0.91 硪吸附量(mg/g) 412 487 186 性 N2SA (m2/g) 445 641 282 SEN (m2/g) 233 225 224 N2SA/SEM 1.37 2.85 1.26 pH値 6.8 7.2 6.5 甲苯吸光度 (%) 99 96 22 揮發成分 (%) 3.6 4.3 4.2 PVC黑度 27 20 22 (請先閲讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -180 536551Printed by the Consumers' Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs 5. Description of the invention (177) Table 1 3 5 Carbon black manufacturing conditions and quality Example 77 Manufacturing Example 7 Manufacturing Example 8 ----- Carbon Black D Carbon Black E Carbon · Volume of Black F Combustion Gas (Nm2 / h) 750 250 250 Temperature of Combustion Gas (° C) 1950 1750 1750 Amount of Raw Oil (kg / h) 42 10 10 Retention Time (ms) 13 35 8 Average particle size (D) (nm) 12.3 12.1 12.2 (5 of D) / D (nm) 0.22 0.40 0.42 cDBP (ml / 100g) 75 75 75 Dm〇d (nm) 37 45 46 D1 / 2 (nm) 19 39 42 D 1/2 / D m 〇d ratio 0.53 0.86 0.91 Adsorption amount (mg / g) 412 487 186 N2SA (m2 / g) 445 641 282 SEN (m2 / g) 233 225 224 N2SA / SEM 1.37 2.85 1.26 pH 値 6.8 7.2 6.5 Toluene absorbance (%) 99 96 22 Volatile components (%) 3.6 4.3 4.2 PVC blackness 27 20 22 (Please read the precautions on the back before filling out this page) This paper standard applies to Chinese national standards ( CNS) A4 size (210X297 mm) -180 536551
7 7 A B 五、發明説明(178 ) 表-36同向氣流式硝酸氧化方式之化碳黑與酸性碳黑之比較 經濟部中央標準局員工消費合作社印裝 實施例7 8 製造例9 製造例10 碳黑 碳黑D之 氧化品 碳黑E之 …氬化口口 DEGUSSA 社 FW700 製 氧化溫度(°c ) 100 100 造 氧化時間(秒) 30 30 條 件 氧化劑(硝酸)之濃度( 重量份) 112 112 碳黑濃度(g/m3) 250 250 平均粒徑(D) (nm) 12.3 12.1 15.6 (D 之(5 )/ D (nm) 0.22 0.40 0.25 D m 〇 d (nm) 37 45 42 Di/2 (nm) 19 39 23 D 1 / 2 / D m 〇 d t匕 0.53 0.86 0.55 物 cDBP (ml/lOOg) 75 75 96 N2SA (m2/g) 512 825 638 SEN (m2/g) 233 225 182 N2SA/SEM 2.19 3.60 3.45 pH値 2.5 2.4 2.0 揮發成份 (%) 18.2 20.3 19.4 性 确吸附量:IA (mg/g) 152 321 296 IA/N2SA (mg/g) 0.29 0.66 0.47 揮發成份+0.1 X N2SA 233 285 256 丙烯酸塗料黑度 43 8 30 丙烯酸塗料光澤 15 13 15 塗料粘度(c poise) 2400 16200 9800 PVC黑度 28 20 26 主配料之扭矩 ___ 54 92 85 主配料希釋性_ 5 1 2 ------------ (請先閲績背面之注意事項再填寫本頁) 訂 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公嫠) -181 - 536551 A7 __·__B7_ 五、發明説明(179 ) ((D 之 5 ) / D ) 表中,(D之5 ) / D係以上述粒徑之測定方Ϊ (電 子顯微鏡法)求得粒徑(D)及其·標·準誤差(D之5-)後 ,將D之δ除以D所得之値。 (P V C黑度) 表中,PVC黑度係將本發明之碳黑加入PVC樹脂 中,以雙滾軸分散,使其片狀化,並將三菱化學公司之碳 黑「#40」,「#45」之黑度設定爲1點、10點, 「MCF88」爲20點、「#2600」爲28點之基 準値,對樣品之黑度以視覺作判定。 (T % ) ' 甲苯著色力(T%)係依ASTM D — 1618 — 8 3規定所決定。 經濟部中央標準局員工消費合作社印製 (請先閲請背面之注意事項再填寫本頁) (L D P E之主配料特性試驗) L DP E之主配料特性試驗係依以下方式進行。 L DP E之母配料在混練時之最大扭矩下,觀察主配料在 樹脂中經稀釋所得物質之稀釋狀態,並進行攝影,以觀察 其是否具有稀釋斑點之方式做稀釋性是否良好之判斷。 使用2 5 0 c c斑伯里混練機將添加有50重量%碳 黑之L D P E樹脂進行1 1 5 °C、1 0分鐘之混練,並記 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) _ 182 _ 536551 A/ B7 五、發明説明(180 ) 錄其混練過程之扭矩變化,以求得其最大扭矩 添加條件 L D P E樹脂 硬脂酸鈣 依葛佳1 0 1 0 碳黑樣品 10 1 -Ι Ο 10 4 8 9 g 3 9 g 8 7 g 1 5 g 經濟部中央標準局員工消費合作社印製 其次於1 2 0°C下使用雙滾軸混練機將碳黑稀釋5分 鐘以使碳黑濃度達1 . 2重量% 。 製作稀釋混合物之條件 LDPE樹脂 101.89g 硬脂酸鈣 1 · 3 9 g 添加5 0 %碳黑之樹脂 1 · 5 g 以縫寬0 · 3mm方式片狀化,並將其前端部分切斷 ,於2 4 0 °C之熱壓板上製作6 5±3 //m之薄膜。於倍率 2 0倍之光學顯微鏡中進行觀察,並進行攝影。對此照片 中未經稀釋之主配料中是否具宥黑色條紋或直徑50 //以 上黑粒的量以視覺進行比較,若在未稀釋之主配料中完全 未發現時,則以” 5 ”表示,存在有未稀釋之條紋時則以 「3」表示,殘留有固狀大顆粒之物質則以「1」表示等 5階段進行評估。 (丙烯酸塗料之適性) 丙烯酸塗料適性(丙烯酸-苯乙烯-三聚氰胺塗料系 之適性評估)係使用大日本塗料公司所製得之丙烯酸一苯 本紙張尺度適用中國國家標準(CNS ) Α4規格(210X297公釐) -183· (請先閱讀背面之注意事項再填寫本頁) 536551 A7 _B7___ 五、發明説明(181 ) · 乙烯一三聚氰胺塗料漆(商品名:壓克力酯# 6 0 0 0克 利亞)與該公司所製得之添加有二甲苯-乙基苯之稀釋劑 (商品名:壓克力西納),將本發明之碳黑2 · lg、與 塗料漆14. 9g、稀釋劑10 S··再-添加稀釋用之直·禮 2 . 0mm之玻璃珠9 0 g後,置入密閉式內容積爲 1 40 c c之玻璃瓶中,再與放置有作爲基準用之碳黑的 玻璃瓶共同置入賴德皮爾公司製作之漆用分散器經2 4 0 分鐘分散後,採取上層澄淸分散塗料試液3 · 0g,以 TOKIME公司製作之E型粘度計進行粘度測定。各玻璃瓶中 所殘存之分散塗料再加入塗料漆51·4g後以5分鐘分 散並適量採取塗料試液之上層澄淸液。將此塗料排列於平 滑PET製薄膜上,再使用27 mill塗片均勻塗布3 0分 鐘使騎乘均勻之厚度,於室溫中靜置後將此塗覆有塗料之 薄膜水平靜置於溫度控制在1 2 0 °C ± 1 0 °C之恆溫槽中經 燒烤3 0分鐘後取出,冷卻後以視覺判定各塗膜之黑度及 光澤。各判定之標準係以三菱仡學公司製碳黑「 #2650」爲10點,DEGUSSA公司製碳黑「 經濟部中央標準局員工消費合作社印裝 (請先閲讀背面之注意事項再填寫本頁) F W 2 0 0」爲3 0點等爲基準値,光澤係以「 #2650」爲10點,「FW200」爲15點作基準 點對各塗膜試料之黑度作視覺之判斷。 製造例7之碳黑C,其(D之5)/D超過〇 · 35 ,N2SA/SEM超過 2 · 8,較(D 之 δ) / D 小於 〇 . 35,N2SA/SEM爲2 · 8以下之實施例的 p v C黑度爲低。 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -184· 536551 A7 __ ___B7_ 五、發明説明(182 ) 製造例9中,若欲使其經氧化處理而使pH値爲 2· 5以下,而適用於丙烯酸塗料時,則(d之δ) /D 超過0 · 35,N2SA/SEM超過2 . 8,此點與D之 δ爲〇 · 35以下,N2SA/S-EM爲2 · 8以下之實施 伊】1:[:@時,其丙烯酸塗料粘度大幅增加,且丙烯酸塗料黑 度亦低,PVC黑度也較低。 製造例8中,(D之5)/D超過〇·35,與D之 5爲〇 · 35以下之實施例比較時,PVC黑度較低,且 甲苯吸光度也較低。 製造例10中,N2SA/SEM超過2 · 8,較丙烯 酸粘度N2SA/SEM爲2·8以下之實施例更高,丙烯 酸塗料厚度則較N2SA/SEM爲2 · 8以下之實施例更 低。又,主要配料料之扭矩也較高。 (實施例7 9〜8 3 ) 經濟部中央標準局員工消費合作社印製 (請先閲請背面之注意事項再填寫本頁) 其槪略圖如圖1 8所示,使用與實施例7 2相同之製 造爐’依表- 3 7所示製造條件製造碳黑G。碳黑g之物 性則如表一 3 7所示。 將此碳黑G與表- 3 2所記載之碳黑B作爲母料,依 表- 3 8所示氧化條件進行氧化處理《所得碳黑之物性則 如表一 3 8所示。 (比較例5 8〜6 1 ) 市販各種碳黑之物性,如表- 3 9所示。 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) .^5 . '" 536551 A7 B7 五、發明説明(183 ) · (製造例1 1、1 2 ) 使用市販碳黑「#2600」(三菱化學公司i)與 碳黑B作爲母料,依表-4 0所示··氡化條件進行氧化遽理 。所得碳黑之物性如表一 4 0所示。 表—3 7 碳黑基料(基料)之製造條件與物性 製造條件 燃燒氣體之體積(Nm3/h) 7 5 0 燃燒氣體之溫度(°C ) 19 5 0 原料油量 (kg/h ) 6 2 氫氧化鉀(g/h) 2 16 0 平均粒徑 (nm) 15.0 物 cDBP (ml/100g) 6 6 Dm〇d (nm) 4 4 D i/2 (nm) 2 4 D?s (nm) 5 5 碑吸附量(mg/g) 2 7 7 性 N2SA (m2/g) 2 9 3 揮發成分 (%) 1 . 8 經濟部中央標準局員工消費合作社印製 (請先閲讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -186 - 536551 7 7 A η 五、發明説明(184 ) 經濟部中央標準局員工消費合作社印製 3"3 8 同向氣流式硝酸氩化方式之氧化條件與碳黑之性質 實施 例79 實施 例80 實施 例81 實施 例8广 實施 例83 碳黑基料 碳黑 碳黑 rMi阳 碳黑 碳黑Β G G Β Β 氧 氧化溫度(°c ) 150 150 150 150 150 化 氧化時間(秒) 30 30 30 30 30 條 CB硝酸(重量%) 112 112 112 80 187 件 微粒濃度(g/m3) 250 250 250 350 150 平均粒徑 (nm) 15.0 15.0 12.3 12.3 12.3 Dm〇d (nm) 45 45 37 36 37 物 Di/2 (nm) 24 24 20 19 20 D75 (nm) 54 55 47 45 46 D 1 / 2 / D m 0 d 比 0.53 0.53 0.54 0.53 0.54 D75/E)mod t 匕 1.20 1.22 1.27 1.25 1.24 cDBP (ml/lOOg) 66 66 75 75 75 性 N2S A (m2/g) 329 -— 352 576 581 592 揮發成份 (%) 13.2 16.7 20.5 22.2 23.1 揮發成份/bhSA (mg/m2 ) 0.40 0.47 0.36 0.38 0.39 碘吸附量:IA (mg/g) 152 142 223 232 252 IA/N2SA (mg/g) 0.46 0.40 0.39 0.40 0.43 揮發成份+0.1 x N2SA 165 202 263 280 290 丙烯酸塗料黑度 30 30 45 45 45 丙烯酸塗料光澤 15 15 15 15 15 塗料粘度(c poise) 1900 2000 2000 2100 2000 (請先閲讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS ) Α4規格(210Χ297公嫠) -187- 536551 A7B7 五、發明説明(185 ) 表- 3 9 各種酸性碳黑之性質 經濟部中央標準局貝工消費合作社印策 _ (各碳黑爲粉狀之物質) 比較例 58 比較例 59 比較例 60 5Γ較例 6Γ 碳黑 DEGUSSA CABOT 三菱化 三菱化學 社 FW200 社 M1300 學 #2650 #2350 平均粒徑 (nm) 15.6 11.5 13.0 15.2 Dm〇d (nm) 42 32 37 41 Di/2 (nm) 23 27 29 88 D?s (nm) 51 315 85 398 ID 1/2/Dmod 比 0.55 0.84 0.78 2.15 D 7 5 / D m 〇 d 比 1.21 9.84 2.30 9.71 cDBP (ml/lOOg) 96 79 48 43 N2SA (m2/g) 628 595 419 581 揮發成份 (%) 19.4 16.5 8.5 7.5 揮發成份/N2SA (mg/ m2) 0.31 0.28 0.24 0.26 确吸附量:IA (mg/g) 296 400 185 156 IA/N2SA (mg/g) 0.47 0.67 0.51 0.40 揮發成份+0.1 x n2sa 257 224 121 104 丙烯酸塗料黑度 30 20 10 6 丙烯酸塗料光澤 15 10 10 7 塗料粘度(c poise) 9800 8200 2800 2200 (請先閲讀背面之注意事項再填寫本頁) -188- 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 536551 A7B7 五、發明説明(186 ) 表-40同向氣流式硝酸氧化方式之氧化條件與碳黑之性質 製造例11 製造例1 2 碳黑基料 #2650 碳熏 氧 氧化溫度fc ) 150 150 化 氧化時間(秒) 30 30 條 氧化劑(硝酸)之濃度(重量 112 56 件 部) 微粒濃度(g/m3) 250 500 平均粒徑 (nm) 13.0 12.3 Dm〇d (nm) 37 37 物 Di/2 (nm) 29 20 D75 (nm) 85 47 D 1 / 2 / ID m 0 d t 匕 0.78 0.54 D75/Dmod 比 2.30 1.27 CdBP (ml/lOOg) 48 75 性 N2S A (m2/g) 419 594 揮發成份 (%) - 17.6 18.6 揮發成份/N2SA (mg/m2) 0.42 0.31 碘吸附量:IA (mg/g) 185 295 IA/N2SA (mg/g) 0.44 0.40 揮發成份+0.1 x N2SA 218 202 丙烯酸塗料黑度 18 * 35 丙烯酸塗料光澤 10 13 塗料粘度(c poise) 2000 5500 (請先閲讀背面之注意事項再填寫本頁) 經濟部中央標準局員工消費合作社印製 此些實施例之碳黑與比較例及實施例之碳黑比較時, 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -189 - 536551 A7 B7 _ 五、發明説明(187 ) · 粒徑1 6 nm以下且D1/2 / D^d爲〇 · 6以下,單位面 積之揮發成分(表中係以「揮發成分/N2SA」)爲 0 · 3 5以上之物質時,與未具有該些性質之物質ΐ比較 時,各種光學適性亦較佳。 …, - (實施例8 4 ) 使用平均粒徑13 · 〇nm、N2SA比表面積370 m2/g、CrDBP 吸油量 48ml/l〇〇g、揮發成 分2 . 1 w t %之三菱化學公司製碳黑「# 2 6 0 0」作 爲母料,以進行氧化處理。氧化處理係使用如圖1 9所示 之氧化裝置。 具體而言,將9 8 %濃硫酸於空氣中氣化所得之硝酸 氣體濃度爲8 · Ονο 1%之含硝酸氣體,於1 50 °C下 預熱,並將反應裝置內溫度控制在1 5 下,以1 0m / s e c之流速導入反應裝置中。 經濟部中央標準局員工消費合作社印製 (請先閲讀背面之注意事項再填寫本頁) 此氣流中,含有由圖1 9鲚示碳黑供給/分散裝置以 5 6 g/分所定量提供之對1 0 0重量份碳黑爲9 1重量 份之硝酸濃度,並以噴射器分散於氣流中,使其在反應裝 置中滯留之3 0秒間進行氧化反應。其次,將分散有碳黑 之氣流冷卻至5 0 °C,使用捕集濾網將碳黑與氣體分離。 所得氧化碳黑1 k g經圖2 1所示流動式脫離裝置進行處 理,予以脫離。 脫離後之碳黑,其揮發成分爲18.2wt% ,7 7 AB V. Description of the invention (178) Table-36 Comparison of co-current flow type nitric acid oxidation of carbonized black and acidic carbon black Example 7 8 Manufacturing example 9 Manufacturing example 10 Carbon black, carbon black D, oxidized carbon black E, argonized mouth DEGUSSA FW700 Oxidation temperature (° C) 100 100 Oxidation time (seconds) 30 30 Concentration of oxidant (nitric acid) (parts by weight) 112 112 Carbon black concentration (g / m3) 250 250 Average particle size (D) (nm) 12.3 12.1 15.6 (D of (5) / D (nm) 0.22 0.40 0.25 D m 〇d (nm) 37 45 42 Di / 2 ( nm) 19 39 23 D 1/2 / D m 〇dt 0.53 0.86 0.55 cDBP (ml / 100g) 75 75 96 N2SA (m2 / g) 512 825 638 SEN (m2 / g) 233 225 182 N2SA / SEM 2.19 3.60 3.45 pH 値 2.5 2.4 2.0 Volatile content (%) 18.2 20.3 19.4 Specific adsorption capacity: IA (mg / g) 152 321 296 IA / N2SA (mg / g) 0.29 0.66 0.47 Volatile content +0.1 X N2SA 233 285 256 Acrylic acid Paint blackness 43 8 30 Acrylic paint gloss 15 13 15 Paint viscosity (c poise) 2400 16200 9800 PVC Degree 28 20 26 Torque of main ingredients ___ 54 92 85 Main ingredients are easy to understand _ 5 1 2 ------------ (Please read the notes on the back of the results before filling out this page) Paper size applies Chinese National Standard (CNS) A4 specification (210X297 cm) -181-536551 A7 __ · __B7_ V. Description of the invention (179) ((D-5) / D) In the table, (D-5) / D The particle size (D) and its standard error (5- in D) are obtained by measuring the particle size (electron microscope method), and then the δ of D is divided by D. (PVC black In the table, the PVC blackness is the carbon black of the present invention added to the PVC resin, dispersed with a double roller to make it flake, and the carbon black "# 40" and "# 45" of Mitsubishi Chemical Corporation. The blackness is set to 1 and 10 points, "MCF88" is 20 points, and "# 2600" is 28 points. The blackness of the sample is judged visually. (T%) 'Toluene tinting strength (T%) is determined in accordance with ASTM D-1618-8. Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs (please read the precautions on the back before filling out this page) (L D P E main ingredient characteristic test) The L DP E main ingredient characteristic test is performed in the following way. Under the maximum torque of the mixing ingredients of L DP E, observe the dilution state of the main ingredients in the resin after dilution, and take pictures to determine whether the dilution is good or not by observing whether they have dilution spots. Use a 2 5 0 cc spotbury mixing machine to mix 50% by weight of carbon black LDPE resin at 1 15 ° C for 10 minutes, and keep in mind that the paper size applies the Chinese National Standard (CNS) A4 specification (210X297 (Mm) _ 182 _ 536551 A / B7 V. Description of the invention (180) Record the torque change during the kneading process to obtain the maximum torque. Addition conditions LDPE resin calcium stearate edgar 1 1 0 1 carbon black sample 10 1-I 〇 10 4 8 9 g 3 9 g 8 7 g 1 5 g Printed by the Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs, followed by diluting carbon black with a double-roller mixer at 120 ° C for 5 minutes to make The carbon black concentration reaches 1.2% by weight. Conditions for making the diluted mixture 101.89g of LDPE resin 1.39 g of calcium stearate 1. 39 g of resin with 50% carbon black added 1. 5 g of flakes with a slit width of 0 · 3 mm A film of 6 5 ± 3 // m is made on a hot platen at 2 40 ° C. Observation was performed in an optical microscope with a magnification of 20 times, and photography was performed. In this photo, whether the main ingredient without dilution has black streaks or black particles with a diameter of 50 // or more is visually compared. If it is not found at all in the undiluted main ingredient, it is indicated by "5" When there are undiluted streaks, it will be indicated by "3", and if there are solid large particles remaining, it will be indicated by "1". (Suitability of acrylic paint) The suitability of acrylic paint (compatibility evaluation of acrylic-styrene-melamine coating system) is based on the use of acrylic-benzene paper prepared by Dainippon Coatings Co., Ltd. The size of the paper is applicable to Chinese National Standard (CNS) A4 specifications (210X297) (%) -183 · (Please read the precautions on the back before filling this page) 536551 A7 _B7___ V. Description of the Invention (181) · Ethylene-Melamine Coating Paint (Product Name: Acrylic Ester # 6 0 0 0 Crelia) With the xylene-ethylbenzene-added diluent (trade name: Acrylic acid) prepared by this company, the carbon black 2 · lg of the present invention, and paint lacquer 14. 9g, thinner 10 S · · Re-add straight for dilution · 90 g of glass beads of 2.0 mm, put it in a glass bottle with a closed inner volume of 1 40 cc, and use it together with a glass bottle containing carbon black as a reference After dispersing in a paint disperser made by Ryd Peel Co., Ltd. for 240 minutes, the upper layer clear coating dispersion test solution 3.0 g was taken, and the viscosity was measured with an E-type viscometer made by TOKIME. The remaining dispersed paint in each glass bottle was further added with 51.4 g of paint paint, and dispersed in 5 minutes, and an appropriate amount of the upper liquid of the paint test solution was taken. This coating is arranged on a smooth PET film, and then uniformly coated with a 27 mill smear for 30 minutes to achieve a uniform ride thickness. After standing at room temperature, the coating-coated film is left at a temperature level. After grilling in a thermostatic bath at 120 ° C ± 10 ° C for 30 minutes, take it out, and after cooling, visually judge the blackness and gloss of each coating film. The standard for each judgment is 10 points for carbon black "# 2650" made by Mitsubishi Dental Corporation, and printed by DEGUSSA "carbon black for employees of the Central Standards Bureau of the Ministry of Economic Affairs (please read the precautions on the back before filling out this page) "FW 2 0 0" is 30 points, etc., and the gloss is based on "# 2650" as 10 points, and "FW200" as 15 points as the reference point to visually judge the blackness of each coating film sample. The carbon black C of Production Example 7 had (D-5) / D exceeding 0.35, N2SA / SEM exceeding 2.8, which was less than 0.35 compared to (Dδ) / D, and N2SA / SEM was 2 · 8 or less. The pv C blackness of the embodiment is low. This paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm) -184 · 536551 A7 __ ___B7_ V. Description of the invention (182) In manufacturing example 9, if it is to be subjected to oxidation treatment to make the pH 2 2 · 5 or less, and when applied to acrylic paints, (d δ) / D exceeds 0 · 35, N2SA / SEM exceeds 2.8, and the δ of this point and D is 0.35 or less, and N2SA / S-EM is 2 · Implementation of the following 8] [1: [: @, the acrylic paint viscosity increased significantly, and the acrylic paint blackness is also low, the PVC blackness is also low. In Production Example 8, (5 of D) / D exceeded 0.35, and when compared with the examples in which D 5 was 0.35 or less, the blackness of PVC was low and the absorbance of toluene was also low. In Production Example 10, N2SA / SEM exceeds 2 · 8, which is higher than the embodiment in which the acrylic viscosity is N2SA / SEM is 2 · 8 or less, and the thickness of the acrylic coating is lower than in the embodiment in which N2SA / SEM is 2 · 8 or less. In addition, the torque of the main ingredients is also high. (Example 7 9 ~ 8 3) Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs (please read the precautions on the back before filling out this page) The schematic diagram is shown in Figure 18, and the use is the same as in Example 7 2 The manufacturing furnace 'produces carbon black G according to the manufacturing conditions shown in Table-37. The physical properties of carbon black g are shown in Table 1 37. This carbon black G and carbon black B described in Table-32 were used as master batches, and oxidation treatment was performed according to the oxidation conditions shown in Table-38. The physical properties of the obtained carbon black are shown in Table 1-38. (Comparative Examples 5 8 to 6 1) The physical properties of various carbon blacks sold in the market are shown in Table-39. This paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm). ^ 5. '&Quot; 536551 A7 B7 V. Description of the invention (183) · (Manufacturing Examples 1 1, 12) Use of commercial carbon black "# 2600 "(Mitsubishi Chemical Corporation i) and carbon black B as master batches, and oxidation treatments are performed according to the chemical conversion conditions shown in Table-40. The physical properties of the obtained carbon black are shown in Table 1 40. Table—3 7 Manufacturing conditions and physical properties of carbon black base material (base material) Manufacturing conditions Volume of combustion gas (Nm3 / h) 7 5 0 Temperature of combustion gas (° C) 19 5 0 Amount of feedstock oil (kg / h) 6 2 Potassium hydroxide (g / h) 2 16 0 Average particle size (nm) 15.0 CDBP (ml / 100g) 6 6 Dm〇d (nm) 4 4 D i / 2 (nm) 2 4 D? S ( nm) 5 5 Tablet adsorption amount (mg / g) 2 7 7 N2SA (m2 / g) 2 9 3 Volatile components (%) 1.8 Printed by the Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs (please read the note on the back first) Please fill in this page again for this matter) This paper size is applicable to China National Standard (CNS) A4 specification (210X297 mm) -186-536551 7 7 A η 5. Description of the invention (184) Printed by the Consumers' Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs 3 " 3 8 Oxidation conditions and properties of carbon black in co-current flow nitric acid argonization method Example 79 Example 80 Example 81 Example 8 Example 83 Carbon black base carbon black carbon black rMi carbon black carbon black B GG Β Β Oxidation temperature (° c) 150 150 150 150 150 Chemical oxidation time (seconds) 30 30 30 30 30 CB nitric acid (wt%) 1 12 112 112 80 187 pieces Particle concentration (g / m3) 250 250 250 350 150 Average particle size (nm) 15.0 15.0 12.3 12.3 12.3 Dm〇d (nm) 45 45 37 36 37 Compound Di / 2 (nm) 24 24 20 19 20 D75 (nm) 54 55 47 45 46 D 1/2 / D m 0 d ratio 0.53 0.53 0.54 0.53 0.54 D75 / E) mod t 1.20 1.22 1.27 1.25 1.24 cDBP (ml / lOOg) 66 66 75 75 75 N2S A (m2 / g) 329 -— 352 576 581 592 Volatile content (%) 13.2 16.7 20.5 22.2 23.1 Volatile content / bhSA (mg / m2) 0.40 0.47 0.36 0.38 0.39 Iodine adsorption capacity: IA (mg / g) 152 142 223 232 252 IA / N2SA (mg / g) 0.46 0.40 0.39 0.40 0.43 Volatile content +0.1 x N2SA 165 202 263 280 290 Acrylic paint blackness 30 30 45 45 45 Acrylic paint gloss 15 15 15 15 15 Paint viscosity (c poise) 1900 2000 2000 2100 2000 (Please read the notes on the back before filling out this page) This paper size applies to Chinese National Standard (CNS) A4 specification (210 × 297 cm) -187- 536551 A7B7 V. Description of the invention (185) Table-3 9 The nature of various acid carbon blacks Black is a powdery substance) Comparative Example 58 Comparative Example 59 Comparative Example 60 5Γ Comparative Example 6 Carbon black DEGUSSA CABOT Mitsubishi Chemical Mitsubishi Chemical Corporation FW200 Corporation M1300 School # 2650 # 2350 Average particle size (nm) 15.6 11.5 13.0 15.2 Dm〇d (nm) 42 32 37 41 Di / 2 (nm) 23 27 29 88 D? s (nm) 51 315 85 398 ID 1/2 / Dmod ratio 0.55 0.84 0.78 2.15 D 7 5 / D m 〇d ratio 1.21 9.84 2.30 9.71 cDBP (ml / lOOg) 96 79 48 43 N2SA (m2 / g) 628 595 419 581 Volatile content (%) 19.4 16.5 8.5 7.5 Volatile content / N2SA (mg / m2) 0.31 0.28 0.24 0.26 True adsorption amount: IA (mg / g) 296 400 185 156 IA / N2SA (mg / g) 0.47 0.67 0.51 0.40 Volatile content +0.1 x n2sa 257 224 121 104 Acrylic paint blackness 30 20 10 6 Acrylic paint gloss 15 10 10 7 Coating viscosity (c poise) 9800 8200 2800 2200 (Please read the notes on the back before filling out this page) -188- This paper size is applicable to China National Standard (CNS) A4 specification (210X297 mm) 536551 A7B7 V. Description of the invention (186) Oxidation conditions and properties of carbon black in the airflow nitric acid oxidation method Example 1 2 Carbon black base material # 2650 Carbon fuming oxygen oxidation temperature fc) 150 150 Chemical oxidation time (seconds) 30 30 Concentration of oxidant (nitric acid) (weight 112 56 pieces) Particle concentration (g / m3) 250 500 average Particle size (nm) 13.0 12.3 DmOd (nm) 37 37 Di / 2 (nm) 29 20 D75 (nm) 85 47 D 1/2 / ID m 0 dt 0.78 0.54 D75 / Dmod ratio 2.30 1.27 CdBP ( ml / lOOg) 48 75 N2S A (m2 / g) 419 594 Volatile content (%)-17.6 18.6 Volatile content / N2SA (mg / m2) 0.42 0.31 Iodine adsorption capacity: IA (mg / g) 185 295 IA / N2SA (mg / g) 0.44 0.40 Volatile ingredients +0.1 x N2SA 218 202 Acrylic paint blackness 18 * 35 Acrylic paint gloss 10 13 Paint viscosity (c poise) 2000 5500 (Please read the precautions on the back before filling this page) Ministry of Economy When printing the carbon blacks of these examples with the carbon blacks of the comparative examples and examples printed by the Consumer Standards Cooperative of the Central Bureau of Standards, this paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm) -189-536551 A7 B7 _ V. Description of the invention (187) · Particle size below 16 nm and D1 / 2 / D ^ d is When 1.6 or less, a volatile component product of the unit area (lines with "volatile component / N2SA" table) or higher of 0 · 35 material, when compared to not having substance ΐ the plurality of properties, the various optical suitability is also preferred. …, (Example 8 4) Carbon black made by Mitsubishi Chemical Corporation, with an average particle size of 13 · nm, N2SA specific surface area of 370 m2 / g, CrDBP oil absorption of 48ml / 100g, and volatile content of 2.1 wt% "# 2 6 0 0" was used as a master batch for oxidation treatment. The oxidation treatment uses an oxidation device as shown in FIG. 19. Specifically, the nitric acid gas concentration of 98% concentrated sulfuric acid gasified in the air is 8 · Ονο 1% nitric acid-containing gas, preheated at 150 ° C, and the temperature in the reaction device is controlled to 15 Next, it was introduced into the reaction device at a flow rate of 10 m / sec. Printed by the Consumers' Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs (please read the precautions on the back before filling out this page). This airflow contains the quantity provided by the carbon black supply / dispersion device shown in Figure 19 at 5 6 g / min. The nitric acid concentration of 100 parts by weight of carbon black was 91 parts by weight, and the oxidizing reaction was carried out within 30 seconds of being dispersed in a gas stream by an ejector so as to be retained in a reaction device. Secondly, the air flow in which the carbon black is dispersed is cooled to 50 ° C, and the carbon black is separated from the gas using a capture filter. The obtained carbon black 1 kg was treated by a flow-type desorption apparatus shown in Fig. 21 and desorbed. The carbon black after detachment has a volatile content of 18.2wt%.
N2SA比表面積爲403m2/g,揮發成分/N2SA 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 「190 · 536551 A7 B7_ 五、發明説明(188 ) 比爲 0 · 45mg/m2,pH値 2 · 2,NOx 量爲 75 P pm (又脫離前之碳黑之N Ox量爲4 6 0 0 p pm) 〇 (實施例8 5 ) 除將導入反應裝置內之含有硝酸之氣體中硝酸濃度設 定爲10· Ονο 1% ,對碳黑100重量份之硝酸濃度 爲1 1 2重量份以外,其他皆依實施例8 4進行相同之操 作。 所得脫離操作後之碳黑,其揮發成分爲2 0 . 7 w t % ,N2SA比表面積爲405m2/g,揮發成分/ N2SA 比爲 0 · 5 lmg/m2,pH値 2 · 2,NOx 量爲7 2 ρ p m。 (實施例8 6 ) 除將應裝置內碳黑之滯留時間設定爲2 0秒之氧化反 應以外,其他皆依實施例8 4進行相同之操作。 經濟部中央標準局員工消費合作社印裝 (請先閲讀背面之注意事項再填寫本頁) 所得脫離操作後之碳黑,其揮發成分爲1 6 . 8 w t °/〇 ,N2SA比表面積爲396m2/g,揮發成分/ N2SA 比爲 0 · 42mg/m2,pH値 2 · 2 ,N〇x 量爲8 1 ρ p m。 (實施例8 了) 使用平均粒徑23 · 4nm、N2SA比表面積1 2 6 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) .191 · 536551 A7 _ _B7_ 五、發明説明(189 ) * m2/g、揮發成分〇 · 6wt%之三菱化學公司製碳黑「 # 4 7」作爲母料,以進行氧化處理。氧化處理係使用如 圖1 9所示之氧化裝置。 具體而言,將7 0 %濃硫酸於·空氣中氣化所得之硝酸 氣體濃度爲5 · Ονο 1%之含硝酸氣體,於1〇〇 °c下 預熱,並將反應裝置內溫度控制在1 0 0°C下,以1 〇m / s e c之流速導入反應裝置中。 此氣流中,含有由圖1 9所示碳黑供給/分散裝置以 2 4 0 g/分所定量提供之對1 0 0重量份碳黑爲1 5重 量份之硝酸濃度,並以噴射器分散於氣流中,使其在反應 裝置中滯留之2 0秒間進行氧化反應。其次,將分散有碳 黑之氣流冷卻至5 0°C,使用捕集濾網將碳黑與氣體分離 。所得氧化碳黑1 k g經圖2 1所示流動式脫離裝置進行 處理,予以脫離。 脫離後之碳黑,其揮發成分爲3 . 6wt% ,N2SA 比表面積爲1 2 6m2/g,揮發成分/N2 S A比爲 0 · 29mg/m2,pH値 3 · 2,NOx 量爲 31 經濟部中央標準局員工消費合作社印製 (請先閲讀背面之注意事項再填寫本頁) p p m 〇 又’分散有此些碳黑之油墨的流動性爲5 3 7mm/ 時間。 (實施例8 8、8 9 ) 除各條件依表- 4 3所示內容以外,其他皆依實施例 8 7進行相同操作。所得碳黑之各種物性如表一 4 3所示 &張纽適用巾SS家轉(CNS ) ( 21GX297公釐)ΤΤοΤΙ 536551 A7 _B7 五、發明説明(190 ) (請先閲讀背面之注意事項再填寫本頁) (製造例1 3 ) 將含硝酸之氣體以臭氧濃度爲>4…· 6 v 〇 1 %之-含臭 氧氣體取代,並依表- 4 1所示條件進行氧化處理以外, 其他皆依實施例8 4進行相同操作。所得碳黑之各種物性 如表一 4 1所示。 (製造例1 4 ) 各種條件依表- 4 1所示條件以外,其他皆依實施例 8 4進行相同操作。氧化處理所使用之氣體,係使用二氧 化氮濃度爲10 · Ονο 1%之氣體。所得碳黑之各種物 性如表一 4 1所示。 (製造例1 5 ) 經濟部中央標準局員工消費合作社印製 將「#2600」500 g與70wt%之稀硝酸 5 0 0 g置於超級混練機中以1 0 〇 〇 r p m混合後,全 量充塡於圖2 1所示之流動床式脫離裝置中,將預熱至 1 5 0°C之空氣以1 〇 〇升/分導入同時,將裝置內氣體 溫度調整至15 0°C下進行3小時脫離處理,冷卻至3 0 °C後製得氧化碳黑。 所製得之碳黑,其揮發成分爲1 1 . 5wt% , N2SA比表面積爲422 m2/g,揮發成分/N2SA 比爲 0 · 27mg/m2,pH値 2 · 2,NOx 量爲 -193- 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 536551 A7 B7 五、發明説明(191 ) 1 1 8 p pm,且形狀幾乎爲硬顆粒,且粒子之硬度爲 3 5 · 4 g 重。 (製造例1 6 ) ··· — - 於設置於加熱爐內之直徑3 5 Omm,長4 0 Omm 之外周部具有攪拌翼之迴轉式窯中,塡充「# 2 6 0 0」 5 00g,於1 5 r pm迴轉中將窯內部溫度調整至 1 5CTC±20°C之狀態,將70%硝酸以1 0g /分之 比例於3 0分鍾間,以對碳黑1 0 0重量份爲4 0重量份 硝酸之方式以加壓式噴霧嘴向窯中央部位噴霧進行氧化, 其後,將空氣以2 0 0升/分之比例於6 0分鐘間導入窯 中,進行殘存之氮氧化物之脫離。 所製得之碳黑,其揮發成分爲15.2wt% , N2SA比表面積爲4 8 3m2/g,揮發成分/N2SA 比爲 0 . 31mg/m2,pH値 2 · 2,N〇x 量爲 86 P pm,且部分存在硬顆粒物賨,該粒子之硬度爲 2 7 · 2 g 重。 經濟部中央標準局員工消費合作社印製 (請先閲讀背面之注意事項再填寫本頁) (製造例1 7、1 8 ) 除處理條件依表- 4 2所示條件以外,其他皆依實施 例8 4進行相同操作。所得氧化碳黑之各種物性如表- 4 2所示。 (製造例1 9、2 0 ) 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -194 _ 536551 Α7Β7 五、發明説明(192 ) 除處理條件依表- 4 3所示條件以外,其他皆依實施 例8 7進行相同操作。製造例1 9中所使用之氧化處理用 同向氣體與實施例8 7相同,爲濃硝酸經氣化所得£含硝 酸氣體。製造例2 0中所使用之氧化·處理用同向氣體-爲二 氧化氮濃度1 0 · Ονο 1%之氣體。 所得氧化碳黑之各種物性如表一 4 3所示。 由以上實施例及製造例可得知,於含有氣體狀硝酸之 混和氣流中,以具有可將碳黑分散之氣流能量之氣流,使 碳黑呈分散狀態下與硝酸氣體接觸以進行之氧化處理,可 以解決碳黑間固結形成硬粒狀之問題。 (請先閲讀背面之注意事項再填寫本頁) 經濟部中央標準局員工消費合作社印製 表一 4 1 三菱碳黑#2600經各種氧化劑之氧化 實施例84 製造例1 3 製造例14 製造例1 6 # 2600 氧化劑種 硝酸氣體 臭氧氣體 二氧化氮 硝酸(液) Μ 氧化裝置 同向氣流 同向氣流 1同向氣流 回轉g - 碳黑濃度 250g/m3 10g/m3 __ 20g/m3 • - 氧化劑量 91 105 220 40 氺1 氧化溫度 150 °C 27 °C 150 °C 150 °C • 反應時間 30秒 30秒 30秒 30分 • 揮發成份 18.2% 10.2% 11.6% 15.2% 2.1% N 2 S A 403m2/g 368m2/g 407m2/g 483m2/g 370m2/g 揮發成份 0.45 0.28 0.29 0.31 0.06 / N 2 SA 硬粒 Μ ΙΠΓ J \\\ j\\\ 有 無 * 1爲對碳黑1〇〇重量份之重量份。 -195- 本紙張尺度適用t國國家標準(CNS ) Α4規格(210X297公嫠) 536551 A7 B7 五 、發明説明(193 ) 經濟部中央標準局員工消費合作社印製 表一 4 2 同向氣流式硝酸氧化之酸化條f 卜與碳黑之性質 實施例84 實施例85 實施例86 製造例17 製造例 18 基料 #2600 #2600 #2謙 #2600 #2600 碳黑濃度 250g/m3 250g/m3 250g/m3 250g/m3 250g/m3 硝酸濃度 8% 10% 10% 10% 10% 硝酸量*1 91 112 112 112 112 氧化溫度 150 °C 150 °C 150 °C 100 °C 100 °C 反應時間 30秒 30秒 20秒 30分 20秒 揮發成份 18.2% 20.7% 16.8% 13.1% 13.0% N 2 S A 403m2/g 405m2/g 396m2/g 391m2/g 389m2/g 揮發成份 / N 2 SA 0.45 0.51 0.42 0.33 0.36 * 1 爲對碳黑100重量份之重量份。 (請先閲讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -196 - 536551The specific surface area of N2SA is 403m2 / g, and the volatile content / N2SA is applicable to the Chinese National Standard (CNS) A4 specification (210X297 mm). "190 · 536551 A7 B7_ V. Description of the invention (188) The ratio is 0 · 45mg / m2, pH 値 2 · 2, NOx amount is 75 P pm (N Ox content of carbon black before detachment is 4 6 0 0 p pm) 〇 (Example 8 5) Except for the nitric acid-containing gas to be introduced into the reaction device The nitric acid concentration was set to 10 · Ονο 1%, and the nitric acid concentration of 100 parts by weight of carbon black was 1 12 parts by weight, and the other operations were performed in the same manner as in Example 84. The resulting volatile components of the carbon black after the release operation were volatile components. It is 20.7 wt%, the specific surface area of N2SA is 405m2 / g, the ratio of volatile components / N2SA is 0.5 mg / m2, the pH is 2 · 2, and the amount of NOx is 7 2 ρ pm. (Example 8 6) The carbon black in the reactor was set to a reaction time of 20 seconds, except that the oxidation reaction was performed in the same way as in Example 84. 4. Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs (please read the precautions on the back first) (Fill in this page) The volatile content of the carbon black obtained after the release operation is 16. 8 wt ° / 〇 The specific surface area of N2SA is 396m2 / g, the ratio of volatile components / N2SA is 0 · 42mg / m2, pH 値 2 · 2, and the amount of Nox is 8 1 ρ pm. (Example 8) An average particle size of 23 · 4nm, N2SA specific surface area 1 2 6 This paper size applies Chinese National Standard (CNS) A4 specification (210X297 mm). 191 · 536551 A7 _ __B7_ V. Description of the invention (189) * m2 / g, volatile content 0.6 wt% of Mitsubishi Chemical company's carbon black "# 4 7" is used as a master batch for oxidation treatment. The oxidation treatment uses an oxidation device as shown in Fig. 19. Specifically, the nitric acid gas containing 70% concentrated sulfuric acid gasified in the air with a nitric acid concentration of 5 · Ονο 1%, was preheated at 100 ° C, and the temperature in the reaction device was controlled at At 100 ° C, it was introduced into the reaction device at a flow rate of 10 m / sec. This air stream contains a nitric acid concentration of 15 parts by weight to 100 parts by weight of carbon black provided by the carbon black supply / dispersion device shown in FIG. 19 at a quantity of 240 g / min and dispersed by an ejector. In a gas stream, the oxidation reaction was performed within 20 seconds of staying in the reaction device. Secondly, the airflow in which the carbon black is dispersed is cooled to 50 ° C, and the carbon black is separated from the gas using a capture filter. The obtained carbon black 1 kg was treated by a flow-type desorption apparatus shown in Fig. 21 and detached. The carbon black after detachment has a volatile content of 3.6% by weight, a specific surface area of N2SA of 12 6m2 / g, a ratio of volatile components / N2 SA of 0 · 29mg / m2, a pH of 3 · 2, and an amount of NOx of 31. Printed by the Consumer Standards Cooperative of the Central Bureau of Standards (please read the precautions on the back before filling this page) ppm 〇 'The fluidity of the inks with these carbon blacks dispersed is 5 3 7mm / time. (Embodiments 8 8, 8 9) The same operations were performed according to Embodiment 8 7 except that the conditions were as shown in Table-43. The physical properties of the obtained carbon black are shown in Table 1 4 3 & Zhang Niu applicable towel SS home turn (CNS) (21GX297 mm) ΤΤοΤΙ 536551 A7 _B7 V. Description of the invention (190) (Please read the precautions on the back before Fill in this page) (Manufacturing example 1 3) Substitute the nitric acid-containing gas with an ozone concentration of> 4 ... · 6 v 〇1% -ozone-containing gas, and perform oxidation treatment in accordance with the conditions shown in Table 41. The other operations are the same as those in Example 84. Various physical properties of the obtained carbon black are shown in Table 1 41. (Manufacturing Example 1 4) Except for the conditions shown in Table-41, various conditions were the same as those in Example 84. The gas used for the oxidation treatment is a gas having a nitrogen dioxide concentration of 10 · Ονο 1%. Various physical properties of the obtained carbon black are shown in Table 1 41. (Manufacturing example 15) Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs, put 500 g of "# 2600" and 70 g of dilute nitric acid 500 g in a super kneader and mix it at 1000 rpm, then charge it fully (2) In the fluidized bed type detachment device shown in Fig. 21, the air preheated to 150 ° C is introduced at 1000 liters / min. At the same time, the temperature of the gas in the device is adjusted to 150 ° C. 3 Carbon black was prepared after leaching for 1 hour and cooling to 30 ° C. The prepared carbon black has a volatile content of 11.5 wt%, a specific surface area of N2SA of 422 m2 / g, a ratio of volatile components / N2SA of 0 · 27mg / m2, a pH of 2 · 2, and an amount of NOx of -193- This paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm) 536551 A7 B7 V. Description of the invention (191) 1 1 8 p pm, and the shape is almost hard particles, and the hardness of the particles is 3 5 · 4 g weight. (Manufacturing example 16) ···--In a rotary kiln with a stirring wing of 3 5 Omm in diameter and 40 Omm in length installed in a heating furnace, "# 2 6 0 0" 5 00g In the 15 r pm rotation, adjust the internal temperature of the kiln to a state of 15 CTC ± 20 ° C, 70% nitric acid at a ratio of 10 g / min for 30 minutes, and 100 parts by weight of carbon black as 40 parts by weight of nitric acid was sprayed to the central part of the kiln by a pressure spray nozzle for oxidation, and then air was introduced into the kiln at a rate of 200 liters / minute in 60 minutes to carry out the residual nitrogen oxides. Of it. The prepared carbon black has a volatile content of 15.2% by weight, a specific surface area of N2SA of 4 8 3m2 / g, a ratio of volatile components / N2SA of 0.31 mg / m2, a pH of 2 · 2, and an amount of Nox of 86 P pm, and some hard particles 颗粒 exist, the hardness of the particles is 2 7 · 2 g. Printed by the Consumers' Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs (please read the precautions on the back before filling out this page) (Manufacturing Examples 17 and 18) Except for the processing conditions according to the conditions shown in Table-4 2, the rest are based on the examples 8 4 Do the same. Various physical properties of the obtained carbon black are shown in Table-4 2. (Manufacturing Examples 1 and 20) The paper size is in accordance with the Chinese National Standard (CNS) A4 (210X297 mm) -194 _ 536551 Α7Β7 V. Description of the invention (192) Except the processing conditions according to the conditions shown in Table-4 3 Otherwise, the same operations are performed according to Embodiments 8 and 7. The same-direction gas for oxidation treatment used in Production Example 19 was the same as in Example 87, and was obtained by vaporizing concentrated nitric acid. The same-direction oxidation-treatment gas used in Production Example 20-a gas having a nitrogen dioxide concentration of 1 0 · 0νο 1%. Various physical properties of the obtained carbon black are shown in Table 1 43. It can be known from the above embodiments and manufacturing examples that in a mixed gas stream containing gaseous nitric acid, an oxidation treatment is performed by contacting the carbon black with nitric acid gas in a dispersed state with a gas stream having a gas flow energy capable of dispersing carbon black. , Can solve the problem of carbon black consolidation and formation of hard particles. (Please read the precautions on the back before filling out this page) Printed by the Consumer Cooperatives of the Central Bureau of Standards, Ministry of Economic Affairs, Table 1 4 1 Mitsubishi Carbon Black # 2600 after oxidation with various oxidants Example 84 Manufacturing Example 1 3 Manufacturing Example 14 Manufacturing Example 1 6 # 2600 oxidant type nitric acid ozone gas nitrogen dioxide nitric acid (liquid) Μ oxidation device co-current air flow co-current air flow 1 co-current air flow g-carbon black concentration 250g / m3 10g / m3 __ 20g / m3 •-oxidant amount 91 105 220 40 氺 1 Oxidation temperature 150 ° C 27 ° C 150 ° C 150 ° C • Reaction time 30 seconds 30 seconds 30 seconds 30 minutes • Volatile components 18.2% 10.2% 11.6% 15.2% 2.1% N 2 SA 403m2 / g 368m2 / g 407m2 / g 483m2 / g 370m2 / g Volatile components 0.45 0.28 0.29 0.31 0.06 / N 2 SA Hard particles Μ ΙΓΓ J \\\ j \\\ Presence * 1 is 100 parts by weight of carbon black. -195- This paper size is applicable to the national standard (CNS) A4 specification (210X297 cm) 536551 A7 B7 V. Description of the invention (193) Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs. Properties of oxidized acid strip f and carbon black Example 84 Example 85 Example 86 Manufacturing Example 17 Manufacturing Example 18 Base # 2600 # 2600 # 2 谦 # 2600 # 2600 Carbon black concentration 250g / m3 250g / m3 250g / m3 250g / m3 250g / m3 Nitric acid concentration 8% 10% 10% 10% 10% Nitric acid amount * 1 91 112 112 112 112 Oxidation temperature 150 ° C 150 ° C 150 ° C 100 ° C 100 ° C Reaction time 30 seconds 30 Second 20 seconds 30 minutes 20 seconds Volatile content 18.2% 20.7% 16.8% 13.1% 13.0% N 2 SA 403m2 / g 405m2 / g 396m2 / g 391m2 / g 389m2 / g Volatile content / N 2 SA 0.45 0.51 0.42 0.33 0.36 * 1 It is 100 parts by weight of carbon black. (Please read the precautions on the back before filling this page) This paper size is applicable to China National Standard (CNS) A4 (210X297 mm) -196-536551
7 7 A B 經濟部中央標隼局貝工消費合作社印裝 五、發明説明(194 ) 表一 4 3三菱碳黑# 4 7之同向氣流式氧化處理 實施例87 實施例88 實施例89 製造例19 製造例 .-- 20 基料 #47 #47 #47 …· #47 #47 氧化劑種 硝酸氣體 硝酸氣體 硝酸氣體 硝酸氣體 二氧化 氮 碳黑濃度 950g/m3 950g/m3 1400g/m3 950g/m3 250g/m3 硝酸/n〇2 濃度 5% 5% 5% 5% 10% 氧化劑量 15% 15% 15% 15% 110% 氧化溫度 100 °c 70 °C 100 °c 150 t 100 °C 反應時間 20秒 20秒 20秒 20分 30秒 揮發成份 3.6% 3.1% 2.7% 3.4% 3.0% N 2 S A 1 26m2/g 126m2/g 126m2/g 138m2/g 14 1 m2/g 揮發成份 / N 2 SA 0.29 0.25 0.21 0.25 0.21 油墨之靜 置流動 537mm 634mm 218mm 85mm 12mm *1 爲對碳黑100重量份之重量份。 (造粒粒子之硬度) ”造粒粒子之硬度測定方法”係依J I S K 1 5 1 0 — 8 8 b規定所測定。 本紙張尺度適用中國國家標準(CNS ) A4规格(210X297公嫠) 197· ---------免| (請先閲讀背面之注意事項再填寫本頁 536551 A7 B7 五、發明説明(195 ) . (P Η 値) Ρ Η値之測定方法係依A S T M D — 1 5 1 ί — 8 4規定所測定。 …一 一 (Ν Ο X含量) 經濟部中央標準局員工消費合作社印製 (請先閲讀背面之注意事項再填寫本頁) 於燒瓶內加入含有碳黑1. 〇g之0 · 05重量%之 硝酸水溶液50ml ,以攪拌棒攪拌30分鐘使碳黑中之 Ν〇X溶出後,以離心分離器將碳黑與上層澄淸液分離。 於上述澄淸液20ml中,加入預先調製至pH値7·0 ±0 · 1之含氫氧化鈉與醋酸的磺胺0 · 0193mo 1 /L水溶液15ml與0·5g鋅粉末,並加入使全體體 積達1 0 0 m 1之純水後經1分鐘混合。混合液以濾紙過 濾後,採取濾液2 0 m 1並加入2 0重量%之鹽酸水溶液 3ml及〇 · 〇1重量% N — 1—萘乙烯二胺溶液lml 後,加入使全體體積達2 5 m Γ之純水,經混合後於1 5 〜3 0 °C間靜置1 5分鐘。靜置後移至石英製吸光度測定 室中,以調整至5 4 5 n m波長之吸光度測定計測定其吸 光度。並使用預先準備之3種已知濃度之硝酸鉀溶液以離 心分離操作方式經測定其吸光度與二氧化氮(N 0 2 )濃度 校正用之回歸式,以測定其溶液中之N 0 2濃度,以 N〇2濃度(p pm)=測定溶液之N〇2濃度X 5 0 / 2 0 本紙張尺度適用中國國家標準(CNS )八4規格(210X297公釐) -198 - 536551 A7 __B7_ 五、發明説明(196 ) 之關係式測定碳黑中之N 0 2濃度。 (油墨之靜置流動性) 使用昭和油漆公司製之苯酚樹-脂·: M S - 8 0 0-38 · Og與,醇酸樹脂:F — 1〇4 2 · 0g與日本 石油公司製6號溶劑5·7g以攪拌棒混合製作混合漆。 將混合漆45.7g與碳黑20·Og於聚乙烯製杯中混 合並置入3滾軸混練機中,將混練所得之油墨以5 0 珠粒經3次至7次反覆混練使其分散至1 0 以下之分 散度,以製作分散油墨。 使用該分散之油墨20·Og與混合漆23·8g置 於3滾軸混練機中經3次混練之後,再添加7 · 6 4 g 6號溶劑,經3次混練以製作油墨。 經濟部中央標準局員工消費合作社印製 (請先閲讀背面之注意事項再填寫本頁) 使用該油墨2 . 0 g與0 · 2 8 g 6號溶劑於玻璃 板上以軟膏混練3分鐘後,再將0.7±0·lg油墨於 置於水平之平滑玻璃板上部,在此狀態下於2 5 °C ± 5 °C 下靜置3小時後,將玻璃板垂直豎立1小時後測定油墨之 流動長度。 【產業上利用性】 本發明之碳黑,若用於樹脂著色劑、印刷油墨、塗料 中之黑色顏料時,可以解決以往黑色度與分散性不能兼得 之情形,而提高生產性。此外,用於樹脂組成物時可以防 止劣化,作爲橡膠組成物時可以提高耐磨性,作爲塗料組 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公嫠) · 199 · 536551 A7 _·_B7____ 五、發明説明(197 ) 成物時可以防止凝聚現象,因此爲一種安全性極高之碳黑 。所以,爲一種極有用之製作樹脂著色劑、塗料、橡膠組 成物的成分。 又,碳黑之製造也可以在持續·性高溫及安定之狀-德下 進行,聚集體徑分布也極爲集中,除可得到灰份大幅減少 之碳黑以外,也可有效率地持續製造高品質之碳黑。 本發明之碳黑,若用於樹脂著色劑、印刷油墨、塗料 中之黑色顏料時,可以得到以往所無法得到之較高黑度, 又若使用同等粒徑、cDBP之碳黑時,可以得到漆黑性 與分散性兼得之物質,而具有產業上之利用價値。 (請先閲讀背面之注意事項再填寫本頁) 經濟部中央標準局員工消費合作社印製 -200- 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐)7 7 AB Printed by the Central Bureau of Standards, Ministry of Economic Affairs, Shellfish Consumer Cooperative, V. Description of Invention (194) Table 1 4 3 Mitsubishi Carbon Black # 4 7 Co-flow Air Oxidation Process Example 87 Example 88 Example 89 Manufacturing Example 19 Manufacturing example.-20 Base material # 47 # 47 # 47… · # 47 # 47 Oxidant species nitric acid gas nitric acid nitric acid nitric acid nitrogen dioxide carbon black concentration 950g / m3 950g / m3 1400g / m3 950g / m3 250g / m3 Nitric acid / n〇2 Concentration 5% 5% 5% 5% 10% Oxidant amount 15% 15% 15% 15% 110% Oxidation temperature 100 ° c 70 ° C 100 ° c 150 t 100 ° C Reaction time 20 seconds 20 seconds 20 seconds 20 minutes 30 seconds Volatile content 3.6% 3.1% 2.7% 3.4% 3.0% N 2 SA 1 26m2 / g 126m2 / g 126m2 / g 138m2 / g 14 1 m2 / g Volatile content / N 2 SA 0.29 0.25 0.21 0.25 0.21 Static flow of ink 537mm 634mm 218mm 85mm 12mm * 1 is 100 parts by weight of carbon black. (Hardness of Granulated Particles) "The method for measuring the hardness of granulated particles" is measured in accordance with J I S K 1 5 1 0-8 8 b. This paper size applies to Chinese National Standard (CNS) A4 specification (210X297 cm) 197 · --------- Free | (Please read the precautions on the back before filling out this page 536551 A7 B7 V. Description of the invention ( 195). (P Η 値) The measurement method of P Η 値 is determined in accordance with ASTMD — 1 5 1 ί — 8 4.... (N OX content) printed by the Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs (please Read the precautions on the back before filling this page.) Add 50 ml of 0.05% by weight nitric acid aqueous solution containing 1.0 g of carbon black into the flask and stir with a stir bar for 30 minutes to dissolve NOx in the carbon black. The carbon black was separated from the upper clarifying solution with a centrifugal separator. To 20 ml of the above clarifying solution, sulfonamide containing sodium hydroxide and acetic acid, which had been adjusted to pH 値 7.0 · ± 0.1 · 1, was added. 0 · 1933mo 1 / L 15 ml of aqueous solution and 0.5 g of zinc powder were added to pure water to make the whole volume reach 100 m 1 and mixed for 1 minute. After the mixture was filtered through filter paper, the filtrate 20 m 1 was taken and 20% by weight of hydrochloric acid was added. After adding 3 ml of an aqueous solution and 1 ml of a 0.1% by weight N-1 naphthaleneethylenediamine solution, add Pure water with a volume of 25 m Γ is mixed and allowed to stand for 15 minutes at 15 to 30 ° C. After standing, it is moved to a quartz absorbance measurement chamber to adjust the absorbance to a wavelength of 5 4 5 nm. Measure the absorbance with a measuring meter, and use three kinds of potassium nitrate solutions of known concentrations prepared in advance to determine the absorbance and the regression formula for the correction of nitrogen dioxide (N 0 2) concentration in a centrifugal operation to determine the concentration of the solution. N 0 2 concentration, with No 2 concentration (p pm) = No 2 concentration of the measurement solution X 5 0/2 0 This paper size is applicable to China National Standard (CNS) 8 4 specifications (210X297 mm) -198- 536551 A7 __B7_ V. Description of the invention (196) The determination of the concentration of N 0 2 in carbon black. (Still fluidity of ink) Use of phenol tree-resin made by Showa Paint Co., Ltd .: MS-8 0 0-38 · Og and alkyd resin: F—1042 · 0g is mixed with 5.7g of No. 6 solvent made by Japan Petroleum Corporation and mixed with a stirring rod to make a mixed paint. 45.7g of mixed paint and 20 · Og of carbon black are made of polyethylene Mix in a cup and place it in a 3-roller kneader. Repeat the kneaded ink 3 to 7 times with 50 beads. Disperse it to a degree of dispersion below 10 to make a disperse ink. Use this disperse ink 20 · Og and mixed paint 23 · 8g in a 3-roll kneader and mix 3 times before adding 7 · 6 4 g of No. 6 solvent, kneaded 3 times to make ink. Printed by the Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs (please read the precautions on the back before filling this page). Use the ink 2.0 g and 0 · 2 8 g of solvent No. 6 on the glass plate and mix with the ointment for 3 minutes. 0.7 ± 0 · lg of ink was placed on the top of a horizontal smooth glass plate. In this state, it was left to stand for 3 hours at 25 ° C ± 5 ° C. After the glass plate was erected for 1 hour, the ink flow was measured. length. [Industrial Applicability] When the carbon black of the present invention is used as a black pigment in resin colorants, printing inks, and coatings, it can solve the problem that conventional blackness and dispersibility cannot be obtained, and improve productivity. In addition, it can prevent degradation when used in resin composition, and can improve abrasion resistance when used as rubber composition. As a coating group, this paper applies Chinese National Standard (CNS) A4 specification (210X297 cm) · 199 · 536551 A7 _ · _B7____ 5. Description of the Invention (197) It can prevent the phenomenon of aggregation when it is finished, so it is a carbon black with extremely high safety. Therefore, it is an extremely useful ingredient for making resin colorants, coatings, and rubber compositions. In addition, the production of carbon black can also be carried out under continuous high temperature and stability, and the aggregate diameter distribution is extremely concentrated. In addition to the carbon black with significantly reduced ash content, it is also possible to efficiently and continuously produce high carbon black. Quality carbon black. If the carbon black of the present invention is used as a black pigment in resin colorants, printing inks, and coatings, it can obtain a high degree of blackness that has not been obtained in the past. A substance that has both darkness and dispersibility, and has an industrial price. (Please read the notes on the back before filling this page) Printed by the Consumer Cooperatives of the Central Bureau of Standards of the Ministry of Economic Affairs -200- This paper size applies to China National Standard (CNS) A4 (210X297 mm)
Claims (1)
Applications Claiming Priority (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP14252798A JP3706246B2 (en) | 1998-05-25 | 1998-05-25 | Carbon black |
JP14252598A JP3506004B2 (en) | 1998-05-25 | 1998-05-25 | Carbon black |
JP14252498A JPH11335580A (en) | 1998-05-25 | 1998-05-25 | Carbon black |
JP14252698A JPH11335582A (en) | 1998-05-25 | 1998-05-25 | Carbon black |
JP14252898A JPH11335583A (en) | 1998-05-25 | 1998-05-25 | Carbon black |
Publications (1)
Publication Number | Publication Date |
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TW536551B true TW536551B (en) | 2003-06-11 |
Family
ID=29273835
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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TW87114372A TW536551B (en) | 1998-05-25 | 1998-08-28 | Carbon black and process for producing the same |
Country Status (1)
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TW (1) | TW536551B (en) |
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1998
- 1998-08-28 TW TW87114372A patent/TW536551B/en not_active IP Right Cessation
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