TW534840B - Method for manufacturing an inverse-U shaped hose clamps - Google Patents

Method for manufacturing an inverse-U shaped hose clamps Download PDF

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Publication number
TW534840B
TW534840B TW90124319A TW90124319A TW534840B TW 534840 B TW534840 B TW 534840B TW 90124319 A TW90124319 A TW 90124319A TW 90124319 A TW90124319 A TW 90124319A TW 534840 B TW534840 B TW 534840B
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TW
Taiwan
Prior art keywords
manufacturing
thin plate
plate body
sheet
mold group
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Application number
TW90124319A
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Chinese (zh)
Inventor
Jau-Chin Shr
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Jau-Chin Shr
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Priority to TW90124319A priority Critical patent/TW534840B/en
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Publication of TW534840B publication Critical patent/TW534840B/en

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Abstract

This invention provides a method for manufacturing an inverse-U shaped hose clamp, comprising the steps of: placing a sheet in a mold set and punching the sheet continuously for several times to form the sheet into a concave portion with pre-determined shape and depth; placing the punched sheet into a cutting mold set for punch cutting, to separate the inner wall edge of the concave portion from the bottom end edge of the concave portion and the surface of the sheet, respectively, so as to achieve forming the planar sheet into inverse-U shaped hose clamps with different hose diameters.

Description

534840 五、發明說明α) 本創作係與门形;^ + ^ 之,係指-種藉由法有關之創作,更詳而言 此,即可使用相同斷模具組内再衝斷之,如 以降低其購買原物不同管徑尺寸的门形管夹, 按,習用门形管ίΐί 形管夾製造加工方法。 圖所示,其乃是利用=的加工方法,請參閱第一圖至第三 1 ◦後’再將該圓圈體切成適當寬度的圓圈體 ◦上(如第-圖)模具組11之公模具11 壓至公模具1 1 0時 1之母模具1 1 1的衝 1 〇緊貼於公模具能使位於模具組1 1内的圓圈體 圈體ίο則會隨以公 (如第二圖),且使該圓 再將經衝壓變形後的圓圈::::形最後, 使圓圈體1 〇的一端带 出(如第三圖),即會 加工製造者; 乂 /狀’進而完成一门形管夾的 上述之創作雖確能達成原私 受業界及-般操作者所讚許,惟鑑於;:創作目的’而深 研究改良,使其ί於口:並:::自㈤,乃更再盡力 =新實驗測試以及歸納製造費::人在歷經無 意見,現尚有下列問題猶待進一步2實際上的回應 五 J_由於中空狀圓管係經由專用機3|二 焊接而成-中空圓管,且於焊;;;薄板材捲繞後 機斋加以修整其接合“ ^谈再利用另一專用 534840 五、發明說明(2) 滑狀;如此,經由上述的製造加工方法,會使得購買中空 狀圓管的成本係為購買薄板材成本的數倍,而造成製造者 的成本增加。 2 ·承上所述,由於一根中空圓管可裁切成適當寬度 的圓管約為數十個左右,且一般在購買中空圓管則必需有 一定噸數的數量以上或是最少量時,方可購買之;因此, 當一般採購中空圓管的最少量為1仟根圓管,且欲製造5 仟個管夾,並使該管夾的寬度恰僅使用2 5 〇根中空圓管 時’則會造成製造者在購買上,會產生多餘的數量(即多 採賭750根圓管)’進而造成其庫存量增加及庫存成本 增加為其困擾者。 3·承上所述,當欲同 夾各1什個時,則必需同時 仟根圓管,方可達成上述的 其不但會使其庫存量大增, 亦必需準備較大面積的倉庫 為其另一困擾。 時製造5種管徑不同尺寸的管 購買5種不同尺寸的管徑各1 產量;然而,對製造者而言, 以增加其庫存成本外,同時, 置放’而造成租金成本的增加 習用=二:創:人乃積極開發研究,並為改進上述 習用门形管失的加工方法的缺失,太 ^ 品製造多年之經驗,經過長久努力研』=從:此類產 設計出本創作之η形管失製造加工方與於=發 消費者及製造者。 期能嘉惠所有的 本創作之门形管夾製造加工方法的主 種藉由平面薄板體先經由模呈龟要目的係在槌供 田棋,、汲的連續衝壓數次後,再 534840 五、發明說明(3) -- 將已衝壓後的薄板體置於切斷模具組内再次衝斷裁士 如此,即可使用相同薄板體製造不同管握尺寸的 切之’ 夾,以增加薄板體的適用性,且能降低其購買原= 外,同時,亦能降低其庫存量及庫存所需的倉 针成本 其主要目的。 面積者為 本創作的較佳實施例將配合所附的圖式作一 如下,俾使本創作可以獲致更進一步的瞭解,其=細說明 第一圖係為習用门形管夾的加工方法之A二…’ 圖; 乃床之局部剖面示意 局部剖面組合狀 所完成的管夾剖 工方法之立體分 第一圖係為第一圖之模具組衝壓時的 態示意圖; 第二圖係為第二圖經由模具組衝壓後 面示意圖; 第四圖係為本創作之门形管夾製造加 解示意圖; 第五圖係為第四圖的薄板體受衝壓後的局部立體外觀 剖面示意圖; 第六圖係為第五圖的薄板體受裁切斷後管夾成品示 意圖; 第七圖係為第四圖的薄板體置於衝壓模具組時的局部 組合剖面示意圖; 、>'、 第八圖係為第四圖之已衝壓變形後的薄板體置於裁斷 模具組内的局部組合剖面示意圖;以及 第九圖係為第六圖管炎成品的剖面示意圖;534840 V. Description of the invention α) This creation is related to the gate shape; ^ + ^, refers to a kind of creation related to the method, more specifically, you can use the same cutting mold group to punch it out, such as In order to reduce the purchase of the original door-shaped pipe clamps with different pipe diameter sizes, press and use the door-shaped pipe clamps to manufacture and process. As shown in the figure, it is the processing method using =, please refer to the first figure to the third one. ¡After cutting the circle body into a circle body with an appropriate width. The mold 11 is pressed to the male mold 1 1 0 0, and the punch 1 1 1 of the mother mold 1 1 is close to the male mold, so that the circle body in the mold group 1 1 will follow the male (as shown in the second figure). ), And the circle will be stamped to deform the circle :::: at the end, so that one end of the circle body 10 is brought out (as shown in the third figure), the manufacturer will be processed; 乂 / 状 'to complete a Although the above-mentioned creation of the door-shaped pipe clamp can indeed be praised by the industry and ordinary operators, but in view of the ": creation purpose", it is deeply studied and improved to make it verbally: and :: Try your best = new experimental test and induction of manufacturing costs :: After no comments, people still have the following questions to wait for further 2 Actual response 5J_ Because the hollow round pipe system is made by special machine 3 | -Hollow round pipe, and welding ;;; thin sheet machine to trim its joints after winding "^ Talk about reuse and other Dedicated 534840 V. Description of the invention (2) Slippery; In this way, through the above-mentioned manufacturing and processing methods, the cost of purchasing a hollow round tube is several times the cost of purchasing a thin plate, which increases the cost of the manufacturer. 2 · As mentioned above, since a hollow round tube can be cut into a dozen or so round tubes of appropriate width, and generally, when a hollow round tube is purchased, it must have a certain tonnage or more or a minimum amount. It can be purchased; therefore, when the minimum amount of hollow round tubes is generally 1 round tube, and it is desired to manufacture 5 round tube clamps, and the width of the pipe clamps is only to use 2 500 hollow round tubes. It will cause the manufacturer to produce extra quantities (that is, 750 extra tubes), which will cause its inventory to increase and inventory costs to increase. When you clamp one each, you must simultaneously take a round tube to achieve the above. Not only will it increase its inventory, but it will also be necessary to prepare a larger area of warehouse for its other problems. Buy 5 different tube sizes Inch diameter pipe 1 for each output; however, for manufacturers, in addition to increasing their inventory costs, at the same time, the increase in rental costs caused by the placement of habit = two: innovation: people are actively developing research and improving the above The lack of processing methods of conventional gate-shaped tube loss, many years of experience in manufacturing products, and long-term research and development "= From: This type of product is designed to produce the η-shaped tube loss. All the main methods of manufacturing and processing the gate-shaped pipe clamps of this original creation are based on the flat thin plate body, which is first tied to the mallet for Tianqi through the die, and then continuously punched several times before drawing. 534840 V. Description of the invention (3)-The punched sheet metal is placed in the cutting mold group to punch off the registrar again. In this way, the same sheet metal can be used to make cut clips of different tube grip sizes to increase The applicability of the thin plate body can reduce its original purchase value, and at the same time, it can also reduce its inventory volume and the cost of warehouse needles. Its main purpose. The preferred embodiment of the area-based creation will be as follows in conjunction with the attached drawings, so that this creation can get a better understanding, which = detailed description of the first picture is the processing method of the conventional door-shaped pipe clamp A two ... 'Figure; is a partial sectional view of the bed showing the partial cross-section of the completed pipe clamp cutting method. The first figure is a schematic diagram of the die set of the first figure when the die set is punched; the second figure is the first The second figure is a schematic diagram of the back of the die set through punching; the fourth figure is a schematic illustration of the manufacture of the gate clamp for the creation of the creation; the fifth figure is a partial three-dimensional appearance of the thin plate body after stamping in the fourth figure; Figure 5 is a schematic view of the finished product of the pipe clamp after the thin plate body is cut; Figure 7 is a schematic partial cross-sectional view of the thin plate body of Figure 4 when it is placed in a stamping die set; > ', and Figure 8 is Fig. 4 is a schematic partial cross-sectional view of a thin plate body which has been stamped and deformed and placed in a cutting mold group; and Fig. 9 is a cross-sectional diagram of the finished tube inflammation product in Fig. 6;

第6頁 534840 五、發明說明(4) 【元件符號】 薄板體2 凹陷部20 底端緣201 表面2 1 模具組 3 公模具 3 0 凸部301 母模具31 凹部 311 切斷模具组 4 本創作係有關於一種门形管夾製造加工方法,請參閲 第四圖至第九圖所示,其主要製造加工方法如下: A •係將薄板體2置於模具組3之公模具3 0及母模 具3 1之間(如第四圖及第七圖),再經由模具組3的連 績衝廢數次後,而會使薄板體2隨著母模具31的凹部3 1 1及公模具3 〇的凸部3 0 1間所形成的缝隙而變形 之’且使得該薄板體2會形成預定的形狀及深度的凹陷部 2 〇 ’換言之,即會使薄板體2的適當處則形成门形狀的 凹陷部2 0 (如第五圖);而上述之模具組3係為衝壓模 具組’且以連續模組的製造加工方式為最佳; ^ 再將已衝壓變形後的薄板體2置於另一切斷模具 組4内,換言之,將已被置成门形狀凹陷部2 2置於另-切斷模具組4内(如第八圖);的薄板體 c ·再藉由切斷模具組4的衝擊切斷後,會使得凹陷 部2 0的内壁緣分別與凹陷部2 〇底端緣2 〇 1及薄板體 分開(如第六:及第九圖)’以達到使平面薄 坂體2侍以被輕易快速的製成门形狀管失者; 是故,本創作係藉由衝壓模具組3及切斷模具組 加工作用,而可將一平面薄板體2製成數十個以上的门形Page 6 534840 V. Description of the invention (4) [Element symbol] Thin plate body 2 Recessed part 20 Bottom edge 201 Surface 2 1 Mold set 3 Male mold 3 0 Convex part 301 Female mold 31 Recessed part 311 Cut mold set 4 Original works For a method of manufacturing and processing a gate clamp, please refer to the fourth to ninth diagrams. The main manufacturing and processing methods are as follows: A • The thin plate body 2 is placed in the male mold 3 of the mold group 3 and Between the female molds 31 (as shown in the fourth and seventh figures), and after being washed out several times through the continuous performance of the mold group 3, the thin plate body 2 will follow the concave portions 3 1 1 of the female mold 31 and the male mold 3 The gap formed between the convex portions 301 of 〇 is deformed and the thin plate body 2 is formed into a recessed portion 2 having a predetermined shape and depth. In other words, the door body shape is formed at the appropriate place of the thin plate body 2 The recessed portion 20 (as shown in the fifth figure); and the above-mentioned mold group 3 is a stamping mold group ', and it is best to manufacture and process the continuous module; ^ The thin plate body 2 that has been stamped and deformed is placed on the In the other cutting mold group 4, in other words, the recessed portion 22, which has been placed in the shape of a gate, is placed in another cut The thin plate body c in the mold group 4 (as shown in the eighth figure); after being cut by the impact of cutting the mold group 4, the inner wall edge of the recessed portion 20 and the bottom edge 2 of the recessed portion 2 〇1 And the thin plate body separately (such as the sixth: and the ninth picture) to achieve that the flat thin plate body 2 can be easily and quickly made into a gate-shaped tube loser; therefore, this creation is based on the stamping die set 3 and Cut off the processing function of the mold set, and can make a flat thin plate body 2 into more than dozens of door shapes

534840 五、發明說明(5) 狀管夾,如此的加工方式,薄板體製造 不同管徑大小的典+ 4 ^ a铁敗 夾,以増加薄板體2的適用性,且能降 ^ 貝、料之成本外,同時,亦能降低其庫存量及庫 存成本,進而能確實降低其所需庫存倉庫的面積及租金成 本者。 =合上所述,本創作之门形管夾製造加工方法,確實 具有前所未有的創新構造,其既未見於任何刊物,且市面 ^亦未見有任何類似的產品,所以,其具有新穎性 J。另外,本創作所具有之獨特特徵以及功能 用= 二:國專利法有關發明專利之申請要 起專利申請。 々依法提 第8頁534840 V. Description of the invention (5) Shaped pipe clamp. With this processing method, the thin plate body can be manufactured with different pipe diameters + 4 ^ a iron failure clip to increase the applicability of the thin plate body 2 and reduce In addition to the cost, at the same time, it can also reduce its inventory and inventory costs, which can indeed reduce the area of its inventory warehouse and rental costs. = Closing the above, the manufacturing and processing method of the door clamp of this creation does indeed have an unprecedented innovative structure. It has not been seen in any publications and there are no similar products on the market. Therefore, it is novel J . In addition, the unique features and functions of this creation are as follows: Application for an invention patent in the country's patent law requires a patent application. Convert to law on page 8

Claims (1)

534840 申請專利範圍 1 · 一種门形瞽土 ▲· 板體置於模具組内:製造加工方法’其主要係利用-薄 該薄板體形成預定的Ϊ由模具組的連續衝麼數次後’使得 沾埯把辨里&口 的办狀及深度的凹陷部’再將已衝壓後 _ ^ ' 切斷模具組内衝擊切斷後,會使得凹陷 L你η二,分f與四陷部底端緣及薄板體表面分開,以達 ' 平面薄板體能被製成不同管徑尺寸的门形狀管夾 者0 2·根據申請專利範圍第1項之门形管夾製造加工方 法’其中該模具組係為衝壓模具組,且以連續模組的製造 加工方式為最佳。534840 Patent application scope 1 · A gate-shaped earthenware ▲ · The plate is placed in the mold group: the manufacturing method 'It is mainly used-thin the thin plate body to form a predetermined Ϊ by the mold group's continuous punching several times' makes Zhan 埯 the shape and depth of the depression of the mouth & mouth and then after the punching _ ^ 'After cutting the impact in the mold group, the depression L will be divided into two, divided f and the bottom of the four depressions The edge and the surface of the thin plate body are separated so as to reach 'the flat thin plate body can be made into door shape pipe clamps with different pipe diameters. 0 2 · The manufacturing method of the door pipe clamp according to the scope of the patent application No. 1' where the mold group is It is a stamping die set, and the manufacturing method of continuous modules is the best.
TW90124319A 2001-09-26 2001-09-26 Method for manufacturing an inverse-U shaped hose clamps TW534840B (en)

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TW90124319A TW534840B (en) 2001-09-26 2001-09-26 Method for manufacturing an inverse-U shaped hose clamps

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