TW533225B - Novel elastomer composites, method and apparatus - Google Patents
Novel elastomer composites, method and apparatus Download PDFInfo
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533225 經濟部中央標隼局員工消費合作社印製 A7 ___— B7____五、發明説明(1 ) 發明之領域 本發明係關於製造彈性複合物之新穎製法和裝置,及使用 此製法和裝置製造之新穎彈性複合物。更特別地,本發明 係關於連續流動製法和裝置,以製造細微地分散於彈性體 之粒狀填料彈性體母批料,例如,細微地分散於天然橡膠 之碳黑粒狀填料,如無熟化母批料組合物、載熟化基礎組 合物、及由此母批料組合物形成之橡膠物質與產物。背景 許多具有商業重要性之產物由彈性複合物形〜成,其中粒狀 填料分散於任何之各種合成彈性體、天然橡膠或彈性體摻 合物。例如’礙黑廣泛地作爲天然橡膠與其他彈性體之強 化劑。通常製造母批料,即,填料、彈性體及如增量油之 各種視情況添加物之預混物。碳黑母批料以不同等級之商 業可得碳黑製備’其在每單位重量之表面積及f,結構,,不 同。許夕具有商業重要性之產物由此細微地分散於天然橡 膠之碳黑粒狀填料之彈性組合物形成。此產物包括,例 如,車輛輪胎,其中不同之彈性組合物可用於輪面部份、 側壁、線層與骨架。其他之產物包括,例如,引擎架襯 套、輸送帶、雨刷等。雖然使用目前可得之物質與製造技 術可得廣泛範圍之性能特徵,業界在發展具有改良性質之 彈性組合物及降低目前製造技術之成本與複雜性仍有長久 存在之需求。特別地,例如,已知巨分散程度,即,碳黑 或其他填料在彈性體内之分散均勾度,大爲影響性能特 徵對於藉由徹底地混合碳黑或其他填料與天然橡膠或其 f Is · (請先閱讀背面之注意事項vim本頁) •裝· 訂533225 Printed by the Consumers' Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs A7 ___— B7____ V. Description of Invention (1) Field of Invention The present invention relates to a novel manufacturing method and device for manufacturing elastic composites, and a novel manufacturing method using this manufacturing method and device Elastic compound. More specifically, the present invention relates to a continuous flow manufacturing method and apparatus to produce a granular filler elastomer master batch finely dispersed in the elastomer, for example, a carbon black granular filler finely dispersed in natural rubber, such as non-aging A master batch composition, a cured base composition, and rubber materials and products formed from the master batch composition. Background Many products of commercial importance are formed from elastic composites in which granular fillers are dispersed in any of a variety of synthetic elastomers, natural rubbers, or elastomer blends. For example, 'Inhibition Black' is widely used as a strengthening agent for natural rubber and other elastomers. Master batches, i.e., premixes of fillers, elastomers, and various optional additives such as extender oils are usually manufactured. Carbon black master batches are prepared with different grades of commercially available carbon black, and their surface area per unit weight and f, structure, are different. The product of commercial importance of Xu Xi is formed from an elastic composition of carbon black granular filler finely dispersed in natural rubber. This product includes, for example, vehicle tires, in which different elastic compositions can be used for the tread portion, the sidewall, the wire layer, and the skeleton. Other products include, for example, engine bushings, conveyor belts, wipers, and the like. Although a wide range of performance characteristics can be obtained using currently available materials and manufacturing technologies, the industry still has a long-standing need to develop elastic compositions with improved properties and reduce the cost and complexity of current manufacturing technologies. In particular, for example, the degree of macrodispersion is known, that is, the uniformity of dispersion of carbon black or other fillers in the elastomer, which greatly affects the performance characteristics. By thoroughly mixing carbon black or other fillers with natural rubber or its f Is · (Please read the precautions on the back of this page vim first)
-4- 533225 經濟部中央標隼局員工消費合作社印製 A7 B7 五、發明説明(2 ) 他彈性禮(如在Banbury混合器等),而製備之彈性組合物, 巨分散之任何增加需要較長或更徹底之混合,結果爲增加 能量成本、製造時間、與類似顧慮之缺點。對於特定表面 積與結構特徵之碳黑填料,使用已知混合裝置和技術超過 特定程度之分散爲不可能或非商業可實行的。此外,此延 長或更徹底之混合因降低其分子量而將天然橡膠降解,使 完成之彈性化合物對特定之應用爲不宜的。 已知使用具有較高或較低結構與表面積之碳黑以操控彈性 組合物之性能特徵。較高表面積之碳黑及較·低結構已知改 良裂解生長抗性與切片抗性,通常及耐磨性,和其他之性 能品質。商業可得混合技術尚無法得到碳黑在全部彈性體 之優良分散均勻性,然而,並無不可接受之天然橡膠降 解。事實上,對於天然橡膠中之典型碳黑填充程度,如45 phr至75 phr,及0 phr至10 phr之油填充,低結構碳黑,如低 於llOcc/100克之DBPA碳黑,特別是具有約45平方公尺/克 至65平方公尺/克之表面積者(CTAB),尚無法得到具有低 於約1 %未分散碳黑之化合物(如以下所述之巨分散而測 量),不論期間與程度。此外,如上所示,在目前廣爲商業 使用之高能量消耗集中乾燥混合製法中,分散此碳黑所需 之彈性體之捏煉生成之天然橡膠彈性體聚合鏈之不可接受 程度之分裂。生成:之天然橡膠分子量降低對於許多工業應 用爲不宜的。例如,對於在輪面之使用,降低之分子量已 造成所謂輪胎滾動阻力之不欲增加。 此外,雖然理論分析已顯示在使用較高表面積與較低結構 -5- 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) (請先閱讀背面之注意事項再本頁) 訂-4- 533225 A7 B7 printed by the Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs V. Description of the invention (2) Other flexible preparations (such as in Banbury mixer, etc.), and any increase in the dispersion of the prepared elastic composition needs to be more than Longer or more thorough mixing results in the disadvantage of increased energy costs, manufacturing time, and similar concerns. For carbon black fillers with specific surface area and structural characteristics, it is not possible or non-commercially feasible to use a known mixing device and technique to disperse beyond a certain degree. In addition, this extended or more thorough mixing degrades natural rubber by reducing its molecular weight, making the finished elastomeric compound unsuitable for specific applications. It is known to use carbon blacks with higher or lower structure and surface area to manipulate the performance characteristics of elastic compositions. The higher surface area of carbon black and the lower and lower structure are known to improve resistance to cleavage growth and chip resistance, generally and abrasion resistance, and other performance qualities. Commercially available blending technologies have not been able to achieve the excellent dispersion uniformity of carbon black across all elastomers; however, there is no unacceptable degradation of natural rubber. In fact, for typical carbon black filling levels in natural rubber, such as 45 phr to 75 phr, and 0 phr to 10 phr, oil filling, low structural carbon blacks, such as DBPA carbon blacks below 110 cc / 100 grams, especially have With a surface area (CTAB) of about 45 m² / g to 65 m² / g (CTAB), compounds with less than about 1% undispersed carbon black (as measured by the macrodispersion described below) have not been obtained, regardless of the period and degree. In addition, as shown above, in the currently widely used high-energy-concentration, concentrated-drying mixing process, the natural rubber elastomer polymer chains produced by the kneading of the elastomer required to disperse the carbon black have an unacceptable degree of fragmentation. Formation: The reduction in molecular weight of natural rubber is not suitable for many industrial applications. For example, for use on a wheel surface, a reduced molecular weight has caused an undesired increase in the so-called tire rolling resistance. In addition, although theoretical analysis has shown that the use of higher surface area and lower structure -5- This paper size applies to China National Standard (CNS) A4 size (210X 297 mm) (Please read the precautions on the back before this page) Order
.^1. 533225 經濟部中央標準局員工消費合作社印製 A7 發明説明(3 之碳黑之彈性組合物的特定性能特徵之所 |而叹艮,俊用中 已知物理研磨或其他之捏煉方法,以得到其中保切 膠之分子量並且得到令人滿意之碳黑巨分散程序:彈= 成物,尚爲不可能的。例如,通常發現碳黑之彈性髀2 性質隨碳黑粒度降低而增加。然而,使用相當細之^零, 已知遭遇不規則之狀況,其中並未得到性質之預期二I: 其了解爲至少部份由於習知彈性體複合製法無法將 當地分散於天然橡膠中而無不當之彈性聚合物破裂了 = 此,結果爲在此碳黑之情形無法得到碳黑與·天然橡膠彼此 之自然親和力之全部優點。 由於有時已認爲碳黑在天然橡膠化合物中之良好分散爲得 到良好品質與一致之產物性能之最重要目標之一,大=努 力已投入評定橡膠中分散品質之步驟之發展。發展之製法 包括,例如,Cabot分佈表及各種影像分析步驟。分散品質 可定義爲所得之混合狀態。理想之碳黑分散爲其中碳=二 聚物片)破裂成彼此均勻分離(藉分佈性混合而完成)之凝 I物(藉刀散性混合而完成)之狀態,所有碳黑凝聚物之表 面完全被橡膠基質濕潤(通常稱爲結合)。 在橡膠工業經常有關不良分散之常見問題可分類成四個主 要足類別:產物性能、表面缺陷、表面外觀與分散效率。 含碳黑橡膠配方之功能性能與耐久力,如張力強度、疲勞 ,命與抗水性,實質上受巨分散品質影響。未分散碳黑亦 元成之產物上造成表面缺陷,包括可見之缺陷。排除 表面缺陷之存在因功能原因在塑模薄件及因美觀與功能原 6- 本紙張尺度適用中陶家標準(CNs ) Μ規格(:獻加公. ^ 1. 533225 A7 printed by the Consumers' Cooperative of the Central Standards Bureau of the Ministry of Economics. Description of the specific performance characteristics of the elastic composition of carbon black (3) | Method to obtain the molecular weight of the cut gel and obtain a satisfactory carbon black macrodispersion procedure: elastic = product, it is not possible. For example, it is generally found that the elasticity of carbon black 髀 2 properties decreases as the carbon black particle size decreases. Increasing. However, the use of rather fine zeros is known to encounter irregularities, of which nature has not been expected. I: It is understood that at least in part due to the conventional elastomeric compounding method, local dispersion in natural rubber is not possible. And the undue elastic polymer is broken = this, as a result, in this case of carbon black, the full advantages of the natural affinity of carbon black and natural rubber cannot be obtained. Because carbon black is sometimes considered to be one of the natural rubber compounds Good dispersion is one of the most important goals to obtain good quality and consistent product performance. Big = Efforts have been devoted to the development of steps to evaluate the dispersion quality in rubber. Development method package For example, the Cabot distribution table and various image analysis steps. Dispersion quality can be defined as the resulting mixed state. The ideal carbon black dispersion is where carbon = dimer flakes are broken into uniform separation from each other (completed by distributed mixing). In the state of coagulation (completely mixed by knife), the surface of all carbon black agglomerates is completely wetted by the rubber matrix (commonly called bonding). The common problems often associated with poor dispersion in the rubber industry can be classified into four main foot categories: product performance, surface defects, surface appearance, and dispersion efficiency. The functional properties and durability of carbon black rubber formulations, such as tensile strength, fatigue, life and water resistance, are substantially affected by the quality of the macrodispersion. Undispersed carbon black also produces surface defects on the product, including visible defects. Exclude the existence of surface defects due to functional reasons in thin plastic parts and original appearance and function. 6- This paper size is applicable to China Ceramics Standards (CNs).
533225 A7 五、發明説明(4 ) 經濟部中央標準局員工消費合作社印製 因在擠製外形具有重要之重要性。 、商業3V像刀,析儀,如知自〖〇此〇11電子公司(德目慕尼黑) RIBAS’】』5V像分析儀’可用以測量碳黑或其他填料之巨 分散。-般而言,在橡膠工業中之定性巨分散試驗,臨界 中斷大小爲1〇微米。大小大於約1〇微米之缺陷-般包括未 分散碳黑或其他填料,及任付由# 、 、 ^ ^ 叹仕何破枓或其他污染物,其影響 目視與功能性能。因此,測吾g八也、止 Μ ,則里巨分散涉及使用影像分析儀 測量表面上檢驗之每單位面積大小大於1〇微米之缺陷之此 缺陷總面積。巨分散D(%)如下而計算: %未分散面積(%)=丄Ν ΠΡ· 其中Am=檢驗之總樣品表面積 具有大+ 之缺陷數量 具有如缺陷t相同表面積之圓形之直徑(同等圓形 直徑) m= 影像數量 未熟化天然橡膠或其他適當彈性體中碳黑或其他填料之巨 分散可使用切面樣品之影像分析而評定。一般而言,自切 面取五至十個任意選擇之光學影像用於分析。刀印等較佳 爲使用數字過濾技術去除。切面影像分析如此提供有關天 然橡膠化合物内部碳黑分散品質之資訊。特別地,未分散 面積之百分比D(〇/〇)表示碳黑巨分散品質。在巨分散品質降 解時’未分散面積之百分比增加。因此,分散品質可藉由 降低未分散面積之百分比而改良。如上所示,混合操作對533225 A7 V. Description of the invention (4) Printed by the Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs Because it is of great importance in extruding the shape. 3, commercial 3V image knife, analyzer, as known from 〇〇〇〇〇〇11〇Electronics Co., Ltd. RIBAS '] "5V image analyzer' can be used to measure the macroscopic dispersion of carbon black or other fillers. -In general, in the qualitative macrodispersion test in the rubber industry, the critical break size is 10 microns. Defects larger than about 10 microns-generally include undispersed carbon black or other fillers, and are allowed to be exposed to #,, ^ ^ sighs or other pollutants, which affect visual and functional performance. Therefore, when measuring Wu Gyaye and Zhi M, Liju dispersion involves using an image analyzer to measure the total area of the defects that are inspected on the surface and are larger than 10 microns per unit area. The macrodispersion D (%) is calculated as follows:% undispersed area (%) = 丄 Ν Π · where Am = the total sample surface area of the test has a large + number of defects with a diameter of a circle with the same surface area as the defect t (equivalent circle) Shape diameter) m = number of images Macrodispersion of carbon black or other fillers in uncured natural rubber or other appropriate elastomers can be evaluated using image analysis of cut samples. Generally speaking, five to ten arbitrarily selected optical images are taken from the slice for analysis. Knife marks and the like are preferably removed using digital filtering techniques. The cross-sectional image analysis thus provides information on the carbon black dispersion quality of natural rubber compounds. In particular, the percentage D (0/0) of the undispersed area represents the carbon black macrodispersion quality. When the macrodispersion quality is degraded, the percentage of the 'undispersed area increases. Therefore, the dispersion quality can be improved by reducing the percentage of undispersed area. As shown above, the mixed operation pair
Ni: Di (请先閱讀背面之注意事項存本頁)Ni: Di (Please read the notes on the back first and save this page)
、1T, 1T
533225 A7533225 A7
經濟部中央標準局員工消費合作社印製 及巨分散具有直接影響 =性=例如,天然橡膠母批料,藉較長之混:及藉 =底=口而得。然而,不幸地,藉較長、更徹底混合 ^ „ 解灭…、刀散於内之彈性體。其在天然 :膠4形特別有問題,其非常易於機械/熱降解。使用已 人:混合技術和裝置,如Banbury混合器,較長及更徹底混 口降低天然橡膠母批料組合物之分子量。因此,碳黑在天 然?膠中之改良巨分散已知使用對應、通常不宜之橡膠分 子量降低而得。 除了乾燥混合技術’已知將乳膠與m料連續地進行至 授拌之凝i槽此濕技術通常與合成彈性體使用,如 SBR。凝聚槽含凝聚物,如鹽或水性或酸溶液,一般具有約 2· 5至4之p Η値。乳膠碳黑漿料在凝聚槽中混合及凝聚成小 粒(一般爲直徑數毫米),其稱爲濕屑。屑與酸流出物分 離,一般藉振動搖動過濾等。屑然後倒入第二攪拌槽,在 此其清洗而得中性或近中性pH値。然後屑接受另外之振動 過滤及乾燥步驟等。已對天然與合成彈性體之凝聚建議此 製法之變化。在Hagopian等人之美國專利4,〇29,633,其如本 發明讓渡予Cabot公司,敘述彈性體母批料製備之連續方 法。製備碳黑乏水性榮:料並且與天然或合成彈性體乳膠混 合。此混合物進行所謂之凝稠操作,視情況使用任何之各 種已知凝稠劑。在碳黑/乳膠混合物之凝稠後,其接受凝聚 步驟。特別地,凝稠之碳黑/乳膠混合物如單一同調流引入 凝聚溶液流之核心。凝稠碳黑/乳膠混合物之固體流據稱在 請 先 閎 讀 背 5 I 事 項Printed by the Consumers' Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs and the huge dispersion have a direct impact = sex = for example, natural rubber master batches, borrowed from a longer mix: and borrowed = bottom = mouth. However, unfortunately, it takes longer and more thorough mixing ^ „Destroy ..., the elastic body scattered in the knife. It is particularly problematic in natural: gum 4 shape, it is very easy to mechanical / thermal degradation. People have used: mixing Technology and devices, such as Banbury mixers, are longer and more thorough to reduce the molecular weight of the natural rubber master batch composition. Therefore, the improved macrodispersion of carbon black in natural rubber is known to use a corresponding, generally unsuitable rubber molecular weight It is reduced. In addition to the dry mixing technique, it is known that the latex and the material are continuously fed to the coagulation tank. This wet technology is usually used with synthetic elastomers such as SBR. The coagulation tank contains agglomerates such as salt or water or Acid solution, generally has a p 约 of about 2.5 to 4. The latex carbon black slurry is mixed and coagulated into small particles (usually several millimeters in diameter) in the coagulation tank, which is called wet crumbs. The crumbs are separated from the acid effluent Generally, it is filtered by shaking and shaking, etc. The chips are then poured into a second stirring tank, where they are washed to obtain a neutral or near-neutral pH. Then the chips are subjected to additional vibration filtration and drying steps. Body Poly suggests a change in this manufacturing method. In U.S. Patent No. 4,0029,633 to Hagopian et al., Which is transferred to Cabot Corporation as described in the present invention, describes a continuous process for the preparation of elastomeric master batches. Natural or synthetic elastomer latex mixing. This mixture undergoes a so-called thickening operation, optionally using any of a variety of known thickeners. After the carbon black / latex mixture is thickened, it undergoes a coagulation step. In particular, the thickening The carbon black / latex mixture is introduced into the core of the agglomerated solution flow as a single coherent flow. The solid flow of the thick carbon black / latex mixture is said to have been read first.
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-8- 本纸張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) 533225 A7 B7 經濟部中央標準局員工消費合作社印製 五、發明説明(6 ) 凝聚前藉凝聚溶液流進行切變及汽化,然後送至適當之反 應區以完全凝聚。此凝聚步驟後,方法之其餘部份爲實質 ‘上習知的,其涉及屑自廢料產物”乳漿”之分離及屑之清洗 與乾燥。稍微類似之方法敘述於Heller等人之美國專利 3,048,559。碳黑之水性漿料連續地摻合天然或合成彈性體 或乳膠之流。兩種流在敘述爲涉及劇烈水壓擾動與衝擊之 條件下混合。如上述Hagopian等人專利之情形,碳黑漿料與 彈性體乳膠之組合流繼而藉酸或鹽凝聚物溶液之加成而凝 聚。 ·· 各種工業長久已有之需求爲具有改良之巨分散的分散於適 當彈性體之粒狀填料之彈性化合物,例如,特別是分散於 天然橡膠之碳黑。如上所述,改良之巨分散可提供對應之 改良美觀與功能特徵。特別希望爲碳黑在天然橡膠之新穎 彈性化合物,其中得到改良之巨分散與天然橡膠之較高分 子量。本發明之目的爲符合一些或全部之這些長期需求。 發明之概要 依照第一狀態,製備彈性體母批料之方法涉及同時將粒狀 填料流體與彈性體乳膠進料至凝聚反應器之混合區。凝聚 區由混合區延伸,較佳爲在由入口端至排放端之下游方向 逐漸增加橫切面面積。彈性體乳膠可爲天然或合成的,而 且粒狀填料包含碳黑或有效凝聚乳膠之其他粒狀填料。粒 狀填料流體較佳爲如注射流體之連續、高速噴射進料至混 合區,而乳膠流體以低速進料。粒狀填料流體之速度、流 速與粒子濃度足以造成混合物具有高切力之乳膠流體及混 -9 - (請先閱讀背面之注意事項再本頁)-8- This paper size is in accordance with Chinese National Standard (CNS) A4 (210X 297 mm) 533225 A7 B7 Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economy Change and vaporize, and then send to the appropriate reaction zone for complete condensation. After this agglomeration step, the rest of the method is essentially ‘conventional,’ which involves the separation of crumbs from the waste product “milk” and the cleaning and drying of crumbs. A slightly similar approach is described in U.S. Patent No. 3,048,559 to Heller et al. The aqueous slurry of carbon black is continuously blended with the flow of natural or synthetic elastomers or latex. The two streams are mixed under conditions described as involving severe water pressure disturbances and shocks. As in the case of the aforementioned Hagopian et al. Patent, the combined flow of carbon black slurry and elastomer latex is then agglomerated by the addition of an acid or salt agglomerate solution. There has been a long-standing need in various industries for improved macrodisperse elastomer compounds dispersed in particulate fillers of suitable elastomers, for example, carbon black in particular dispersed in natural rubber. As mentioned above, the improved macrodispersion can provide corresponding improved aesthetic and functional characteristics. It is particularly desirable to be a novel elastic compound of carbon black in natural rubber, in which improved macrodispersion and higher molecular weight of natural rubber are obtained. The purpose of this invention is to meet some or all of these long-term needs. SUMMARY OF THE INVENTION According to a first state, a method for preparing an elastomeric master batch involves simultaneously feeding a granular filler fluid and an elastomeric latex to a mixing zone of a coagulation reactor. The agglomeration zone extends from the mixing zone, and it is preferable to gradually increase the cross-sectional area in the downstream direction from the inlet end to the discharge end. Elastomer latexes can be natural or synthetic, and the particulate fillers include carbon black or other particulate fillers that effectively agglomerate the latex. The granular filler fluid is preferably fed continuously, at high speed, as an injection fluid into the mixing zone, while the latex fluid is fed at a low speed. The speed, flow rate and particle concentration of the granular filler fluid are sufficient to cause the mixture to have a high shear force for the latex fluid and the mixture -9-(Please read the precautions on the back before this page)
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本纸張尺度適用中國國家:標準(CNS ) A4規格(210X297公釐) 533225 經濟部中央標準局員工消費合作社印製 A7 B7五、發明説明(7 ) 合物在凝聚區之上流部份之流動擾動,以在排放端之前實 質上完全凝聚彈性體乳膠與粒狀填料。依照較佳之具體實施 例可得實質上完全凝聚,而無使用酸或鹽凝聚劑之需要。 依照另一個狀態,製造彈性體母批料之流續流動製法包含 乳膠流體與粒狀填料流體至凝聚反應器之混合區之連續與 同時進料,而在凝聚區建立彈性體乳膠與粒狀填料之混合 物之連續、半限制流動。”蟲”或球形式之彈性體母批料屑 自凝聚反應器之排放端如實質上固定流動而排放,同時持 續乳膠與粒狀填料流體流至凝聚反應器之混·合區之進料。 顯然地,在凝聚反應器之排放端之插入型流動與大氣或近 大氣壓力條件,在利於彈性體母批料產物之控制與收集爲 非常有利的,如用於立即或以後進一步處理步驟。 依照裝置狀態,提供將彈性體乳膠流體進料至上述凝聚反 應器之混合區用之裝置,較佳爲在低壓,實質上層型流動 條件,並且提供在足以製造足夠速度或熱力學能量之噴 射,以如上所述運送彈性體乳膠,及在向下游流動之混合 物由混合區到達凝聚反應器之排放端之前得到凝聚之壓力 下,同時將粒狀填料流體進料之裝置。依照以下詳述之特 定較佳具體實施例,將彈性體乳膠流體進料之裝置及將粒 狀填料流體進料之分離裝置各可包含在混合頭整合界定凝 聚區之實質上管狀構件之進料通道。混合區可提供於混合 頭内此進料通道之接點。依照特定較佳具體實施例,混合 區僅爲凝聚區之同軸伸出部份。在特定較佳具體實施例, 凝聚反應器之橫切面面積之逐漸增加爲連續的,而且在其 -10- 本紙張尺度適用中國國家標準(CNS ) A4· ( 210X297公釐) (請先閎讀背面之注意事項再本頁) 訂This paper size applies to China: Standard (CNS) A4 (210X297 mm) 533225 Printed by the Consumer Cooperatives of the Central Bureau of Standards of the Ministry of Economic Affairs A7 B7 V. Invention Description (7) Flow of the compound in the upper part of the condensation area Perturbed to substantially fully agglomerate the elastomeric latex with the particulate filler before the discharge end. According to the preferred embodiment, substantially complete aggregation can be obtained without the need to use an acid or salt coagulant. According to another state, the continuous flow manufacturing method for manufacturing the elastomeric master batch includes continuous and simultaneous feeding of latex fluid and granular filler fluid to the mixing zone of the agglomeration reactor, and establishing the elastomer latex and granular filler in the agglomeration zone. Continuous, semi-restricted flow of the mixture. Elastomer master batch scraps in the form of "worms" or balls are discharged from the discharge end of the agglomeration reactor as a substantially fixed flow, while continuing to feed the latex and granular filler fluid to the mixing and mixing area of the agglomeration reactor. Obviously, the insert-type flow and atmospheric or near-atmospheric pressure conditions at the discharge end of the coalescing reactor are very advantageous for the control and collection of the elastomeric master batch product, such as for immediate or later further processing steps. According to the state of the device, a device for feeding the elastomer latex fluid to the mixing zone of the above-mentioned coagulation reactor is provided, preferably under low pressure, substantially laminar flow conditions, and provided with a jet sufficient to produce sufficient speed or thermodynamic energy to A device for conveying the elastomeric latex as described above, and simultaneously feeding the granular filler fluid under pressure to obtain agglomeration before the mixture flowing downstream reaches the discharge end of the agglomeration reactor from the mixing zone. According to a specific preferred embodiment detailed below, the device for feeding the elastomer latex fluid and the device for feeding the granular filler fluid may each include a mixing head that integrates the feeding of a substantially tubular member that defines a coacervation zone. aisle. The mixing zone can provide the junction of this feed channel in the mixing head. According to a specific preferred embodiment, the mixing zone is only a coaxial extension of the condensation zone. In a specific preferred embodiment, the gradual increase in the cross-sectional area of the agglomeration reactor is continuous, and in its -10- paper size, the Chinese National Standard (CNS) A4 · (210X297 mm) is applied (please read it first) (Notes on the back page)
•^1. 533225 A7 B7 經濟部中央標準局員工消費合作社印製 五、發明説明(8 ) 他較佳具體實施例爲逐步的。此外,凝聚反應器可在其排 放端具有如發散器之視情況特點,如以下進一步説明。在 此揭示之彈性體母批料之連續流動製造用裝置之額外視情 況與較佳特點,在以下之詳細説明中討論。 依照另一個狀態,彈性複合物如上述之方法或裝置之產物 而提供。依照較佳具體實施例,提供具有先前未得到之粒 狀填料之巨分散程度、彈性體之分子量、粒子填充程度、 粒狀填料之選擇(包括,例如,出乎預料之高表面積與低結 構之碳黑填料)、及/或其他特徵之新穎彈性複-合物。關於此 點,揭示之製法和裝置可得優良之巨分散,即使是特定填 料,如具有低於1.2甚至低於1之結構對表面積比例DBP ·· CTAB之碳黑,在如天然橡膠之彈性體中,而極少或無彈性 體分子量之降解。依照本發明之其他狀態提供中間產物及 最終產物,其由在此揭示之製法和裝置製造之彈性複合物 形成。 依照另一個狀態提供新穎彈性複合物,其包含分散於天然 橡膠之粒狀填料,彈性複合物中之填料巨分散程度低於約 0.2%未分散面積,較佳爲低於約0.1%未分散面積。與以上 之討論1致,巨分散在此表示對大於10微米之缺陷如未分 散面積百分比而測量之碳黑之巨分散D(%)。在此揭示之天 然橡膠母批料及其他彈性複合物中,天然橡膠之分子量, 即,溶膠部份之MWSQl(平均重量),較佳爲至少約300,000, 更佳爲至少約400,000,在特定較佳具體實施例爲400,000至 900,000之間。彈性複合物視情況包含增量油,如約0至20 -11 - 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 請 先 閱 讀 背 之 注 意 事 項 再丨• ^ 1. 533225 A7 B7 Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs 5. Description of the invention (8) His preferred embodiment is a step by step. In addition, the coalescing reactor may have optional features like a diffuser at its discharge end, as described further below. Additional conditions and preferred features of the continuous flow manufacturing apparatus for the elastomeric master batch disclosed herein are discussed in the detailed description below. According to another state, the elastic compound is provided as a product of the method or device described above. According to a preferred embodiment, the choice of granular dispersion with previously unobtained granular fillers, the molecular weight of the elastomer, the degree of particle filling, and the choice of granular fillers (including, for example, unexpectedly high surface area and low structure) is provided. Carbon black filler), and / or novel elastic complexes of other characteristics. In this regard, the disclosed manufacturing method and device can obtain excellent macrodispersion, even for specific fillers, such as carbon black with a structure-to-surface area ratio DBP ·· CTAB of less than 1.2 or even 1, in elastomers such as natural rubber Medium, with little or no degradation of the molecular weight of the elastomer. According to other aspects of the present invention, intermediate products and final products are provided, which are formed from elastic composites made by the processes and devices disclosed herein. According to another aspect, a novel elastic composite is provided, which comprises granular filler dispersed in natural rubber, and the degree of macro-dispersion of the filler in the elastic composite is less than about 0.2% undispersed area, preferably less than about 0.1% undispersed area. . Consistent with the discussion 1 above, the macrodispersion here means the macrodispersion D (%) of carbon black measured for defects larger than 10 micrometers if the area percentage is not dispersed. In the natural rubber master batch and other elastic compounds disclosed herein, the molecular weight of the natural rubber, that is, the MWSQl (average weight) of the sol portion, is preferably at least about 300,000, more preferably at least about 400,000, and is particularly preferred The specific embodiment is between 400,000 and 900,000. The elastic compound contains incremental oil as appropriate, such as about 0 to 20 -11-This paper size is applicable to the Chinese National Standard (CNS) A4 specification (210X297 mm) Please read the notes and notes before reading
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533225 A7 B7 經濟部中央標準局員工消費合作社印製 五、發明説明(9 ) phr,更佳爲約0至10 phr之增量油,及/或其他成份,如已 知視情況用以複合天然橡膠與碳黑填料者。如以下關於特 定較佳與例示具體實施例所進一步討論,在此揭示之新穎 彈性複合物可提供非常需要之物理性質與性能特徵。因 此,本發明提出重要之技術性進步。 依照另一個狀態提供新穎彈性複合物,其中有新穎、迄今 尚未得到之性質組合,包括碳黑填料之特定巨分散程度、 天然橡膠之分子量、碳黑填充程度、碳黑特徵(包括表面積 與結構,例如,出乎預料之高表面積與低結構之碳黑填 料)、及/或其他特徵。依照本發明之各種狀態,提供母批料 組合物與中間產物,及由其形成之最終產物。 關於以下特定較佳具體實施例之詳細説明而進一步了解本 發明各具體實施例之這些及其他狀態與優點。 圖式之簡要説明 以下特定較佳具體實施例之討論參考附圖,其中·· 圖1爲依照特定較佳具體實施例製備彈性體母批料之裝置 和製法之略示流程圖; 圖2爲與圖1之略示流程圖一致之較佳具體實施例之部份 略示之正視圖; 圖3爲與圖1之略示流程圖一致之替代較佳具體實施例之 部份略示之主視圖; 圖4爲圖3之具體實施例之混合頭/凝聚反應器組件之部份 切面之正視圖; 圖5爲部份切面之正視圖,其對應圖4之圖,描述替代較 -12- 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐)533225 A7 B7 Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs. 5. Description of the invention (9) phr, more preferably about 0 to 10 phr of incremental oil, and / or other ingredients, if known, compound natural as appropriate. Rubber and carbon black fillers. As discussed further below regarding specific preferred and illustrated specific embodiments, the novel elastic composites disclosed herein can provide much needed physical properties and performance characteristics. Therefore, the present invention proposes important technical advances. According to another state, a novel elastic compound is provided, which has a novel combination of properties that have not been obtained so far, including the specific macrodispersion degree of carbon black filler, the molecular weight of natural rubber, the degree of carbon black filling, and the characteristics of carbon black (including surface area and structure, For example, unexpectedly high surface area and low structure carbon black fillers), and / or other features. According to various states of the present invention, a master batch composition and an intermediate product, and a final product formed therefrom are provided. These and other states and advantages of the specific embodiments of the present invention will be further understood with reference to the following detailed description of specific preferred embodiments. Brief description of the drawings The discussion of the following specific preferred embodiments is described with reference to the accompanying drawings, in which FIG. 1 is a schematic flowchart of an apparatus and method for preparing an elastomer master batch according to the specific preferred embodiments; FIG. 2 is Fig. 3 is a schematic front view of a part of the preferred embodiment consistent with the outline flow chart of Fig. 1; Fig. 3 is a schematic diagram of an alternative part of the preferred embodiment consistent with the outline flow diagram of Fig. 1 View; FIG. 4 is a partial cutaway front view of the mixing head / condensation reactor assembly of the specific embodiment of FIG. 3; FIG. 5 is a partial cutaway front view, which corresponds to the drawing of FIG. This paper size applies to China National Standard (CNS) A4 (210X297 mm)
533225 A7 經濟部中央標準局員工消費合作社印製533225 A7 Printed by the Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs
、發明説明(U 藉在此揭7FI製法和裝置,可在涉及彈性體乳膠與粒 料流體之混合物之連續流動法中,於即使未使用傳統凝^ 劑亦足以得到凝聚之擾動程度及流動控制條件,製造彈性 體母批料。事實上可立即了解,無需彈性體與填料之徹底 乾燥捏煉,或將液體乳膠/粒狀組合物i露於凝聚劑之流或 槽,而知到彈性體母批料屑,即,得到凝聚之乳勝,具二 極大之商業益處。因此,在固定之商業實施,可避免使 酸凝聚溶液之成本與複㈣。在涉及預混乳膠與粒子之先 行技術如在上述Heller等人專利與Hag0pian.等人專利中, 甚至不了解未將乳膠/粒子混合物暴露於—般之凝聚溶液及 其附帶成本與廢料棄置缺點而得到凝聚之可能性。 乳膠流體與粒狀填料流體至凝聚反應器之混合區之進粒速 率:精確地計量,以得到高生產速率而在凝聚反應器^排 放端之產物屑中有極少之自由乳膠與極少之未分散填料。 不希望受理論所束縛,目前應了解在混合區建立準單相系 統,除了在此及/或凝聚區之下游形成凝聚固體。粒狀填料 流體至凝聚反應器之混合區中之相當高進料速度及相對乳 膠流體進料之速度差,據信在藉粒狀填料流體噴射之衝擊 得到重大擾動,即,能量足夠之乳膠切力,以將粒子完全 混合及分散至乳膠流體與凝聚中爲重要的。高混合能=二 生具有優良分散與控制產物輸送之產物母批料屑。製造凝 聚然後形成所需之擠製物。 製造在此揭示之新穎彈性複合物之製法和裝置之特定較佳 具體實施例討論於下。雖然本發明之各種較佳具體實^例 -14- 本纸張尺度適用中國國家標準(CNS ) A4規格(210X297:v釐) 533225 A7 B7 經濟部中央標準局員工消費合作社印製 五、發明説明(12 ) 可使用許多不同之填料與彈性體,爲了方便,本發明製法 和裝置狀態之以下詳細説明之特定部份在某些情形敘述其 主要在製造包含天然橡膠與碳黑之母批料之用途。爲了給 予本揭示之益處,依照以下討論之操作原理使用在此揭示 之製法和裝置以製造包含許多替代或另外之彈性體之母批 料,在熟悉此技藝者之能力範圍内。簡言之,此製備彈性 體母批料之方法涉及同時將碳黑或其他填料之漿料與天然 橡膠乳膠流體或其他適當彈性體流體進料至凝聚反應器之 混合區。凝聚區由混合區延伸,較佳爲在由·入口端至排放 端之下游方向逐漸增加橫切面面積。漿料較佳爲如噴射流 體之連續、高速噴射進料至混合區,而天然橡膠乳膠流體 以相當低之速度進料。填料漿料之高速、流速與粒子濃度 足以造成混合物與乳膠流體之高切力、混合物在凝聚區之 至少上流部份内之流動擾動、尽在排放端之前實質上完全 凝聚彈性體乳膠。依照、較佳之具體實施例可得實質上完全 凝聚,而無使用酸或鹽凝聚劑之需要。製造彈性複合物之 較佳連續流動製法包含乳膠流體與填料漿料至凝聚反應器 之混合區之連續及同時進料,而在凝聚區中建立乳膠與填 料漿料之混合物之連續、半限制流動。”蟲”或球形式之彈 性複合物屑自凝聚反應器之排放端如實質上固定流動而排 放,同時持續乳膠與碳黑漿料流至凝聚反應器之混合區之 進料。顯然地,在凝聚反應器之排放端之插入型流動與大 氣或近大氣壓|力條件,在利於彈性複合物產物之控制與收 集爲非常有利的、如用於立即或以後進一步處理步驟。天 -15- (請先閲讀背面之注意事項本頁)、 Explanation of the invention (U Hereby, the 7FI manufacturing method and device can be used in the continuous flow method involving a mixture of elastomer latex and granular fluid, which is sufficient to obtain the degree of disturbance of aggregation and flow control even without the use of traditional coagulants. Conditions, manufacturing elastomer master batches. In fact, it is immediately understood that elastomers and fillers do not need to be thoroughly dried and kneaded, or the liquid latex / granular composition i is exposed to the flow or tank of the coagulant, and the elastomer is known The master batch crumb, that is, the coagulation of the milk, has two great commercial benefits. Therefore, in a fixed commercial implementation, the cost and recovery of the acid coagulation solution can be avoided. Prior technology involving premixed latex and particles As in the aforementioned Heller et al. Patent and Hagopian. Et al. Patent, it is not even known about the possibility of agglomeration without exposing the latex / particle mixture to a general coagulation solution, its associated costs, and the disadvantages of waste disposal. Latex fluids and granules Rate of granular filler fluid to the mixing zone of the agglomeration reactor: accurately metered to obtain a high production rate and have extremely high levels of product debris at the discharge end of the agglomeration reactor Free latex and very few undispersed fillers. Without wishing to be bound by theory, it is now understood that a quasi-single-phase system is established in the mixing zone, except that agglomerated solids are formed here and / or downstream of the agglomeration zone. Particulate filler fluid to agglomerate reaction The relatively high feed speed in the mixing zone of the reactor and the speed difference relative to the feed of the latex fluid, it is believed that a significant disturbance is obtained by the impact of the spray of the granular filler fluid, that is, the latex shear force with sufficient energy to completely mix the particles It is important to disperse into latex fluid and agglomerate. High mixing energy = Second product master batch crumbs with excellent dispersion and controlled product transport. Produce agglomerate and then form the required extrudate. Manufacture the novel elasticity disclosed here Specific preferred embodiments of the method for manufacturing the composite and the device are discussed below. Although various preferred embodiments of the present invention are ^ Example -14-This paper size is applicable to the Chinese National Standard (CNS) A4 specification (210X297: v%) 533225 A7 B7 Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs. 5. Description of the Invention (12) Many different fillers and elastomers can be used. For convenience, this Certain parts of the following detailed description of the method of manufacturing and the state of the invention describe in some cases its use primarily in the manufacture of mother batches containing natural rubber and carbon black. In order to impart the benefit of this disclosure, use is made in accordance with the principles of operation discussed below. The disclosed method and apparatus for making a master batch containing many alternative or additional elastomers is within the ability of those skilled in the art. In short, this method of preparing a master batch of elastomers involves simultaneously The slurry of other fillers and natural rubber latex fluid or other appropriate elastomeric fluid are fed to the mixing zone of the coalescing reactor. The coalescing zone extends from the mixing zone, preferably in a direction that increases gradually from the inlet end to the discharge end downstream. Sectional area. The slurry is preferably fed to the mixing zone in a continuous, high-speed jet, such as a jet fluid, while the natural rubber latex fluid is fed at a relatively low speed. The high velocity, flow rate, and particle concentration of the filler slurry are sufficient to cause high shear forces of the mixture and the latex fluid, flow disturbance of the mixture in at least the upstream portion of the agglomeration zone, and substantially completely agglomerate the elastomer latex just before the discharge end. According to the preferred embodiment, substantially complete aggregation can be obtained without the need to use an acid or salt coagulant. A preferred continuous flow method for making an elastic composite includes continuous and simultaneous feeding of latex fluid and filler slurry to the mixing zone of the agglomeration reactor, and establishing a continuous, semi-restricted flow of the mixture of latex and filler slurry in the agglomeration zone . Elastic compound crumbs in the form of "worms" or balls are discharged from the discharge end of the agglomeration reactor as a substantially fixed flow, while the latex and carbon black slurry are continuously fed to the mixing zone of the agglomeration reactor. Obviously, the insert-type flow and atmospheric or near-atmospheric pressure conditions at the discharge end of the coalescing reactor are very advantageous in favor of the control and collection of the elastic composite product, such as for immediate or later further processing steps. Day -15- (Please read the note on the back first)
訂Order
本纸張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 533225 A7 ________B7 五、發明説明(13 )This paper size applies to Chinese National Standard (CNS) A4 specification (210X297 mm) 533225 A7 ________B7 V. Description of the invention (13)
經濟部中央標準局員工消費合作社印I 然橡膠乳膠流體與碳黑槳料至凝聚反應器之混合區之進料 速率可精確地計量,以得到高生產速率而在凝聚反應器之 排放端之產物屑中有極少之自由乳膠與極少之未分散填 料。不希望受理論所束縛,目前應了解在混合區建立準^ 相系統,除了在此及/或凝聚區之下游形成凝聚固體。碳黑 漿料至凝聚反應器之混合區中之相當高進料速度及相對天 然橡膠乳膠流體進料之速度差,據信在藉粒狀填料流體噴 射之衝擊得到重大擾動,即,能量足夠之乳膠切力,以將 粒子元全’昆合及分散至乳膠泥體與凝聚中爲·重要的。高混 合能量產生具有優良分散與控制產物輸送之產物母批料 屑。製造凝聚然後形成所需之擠製物。 上述製造在此揭示之彈性複合物之較佳裝置與技術關於附 圖而討論,其中製造彈性體母批料之連續流動製法在凝聚 反應器使用混合例如碳黑水性榮料之填料漿料之例如天然 橡膠乳膠(場乳膠或濃縮物)之彈性體乳膠的連續、半限制 流動,形成伸長凝聚區,其由入口端延伸至排放端,較佳 爲具有逐漸增加之橫切面面積。名詞”半限制”流動指非常 有利之特點。在此使用此名詞意圖表示凝聚反應器内混合 之乳膠流體與填料漿料遵循之流動路經,在混合區上游爲 封閉或實質上封閉,而且在相反端,凝聚反應器之下游端 爲開放的,即,在凝聚反應器之排放端。在凝聚區上游部 份之擾動條件持續維持至少準穩定狀態方式,同時在凝聚 反應器之開放排放端爲實質上插入流動型條件。排放端以 至少爲允許凝聚物排放之感覺”開放”,通常在或接近大氣 -16- 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) (請先閎讀背面之注意事項 訂The Consumers' Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs of the People's Republic of China. The feed rate of the rubber latex fluid and carbon black paddle to the mixing zone of the condensation reactor can be accurately measured to obtain high production rates at the discharge end of the condensation reactor. There is very little free latex and very little undispersed filler in the crumb. Without wishing to be bound by theory, it should be understood that a quasi-phase system is established in the mixing zone, except that agglomerated solids are formed here and / or downstream of the condensation zone. The relatively high feed rate of the carbon black slurry to the mixing zone of the agglomeration reactor and the difference in feed rate relative to the feed of the natural rubber latex fluid are believed to be significantly disturbed by the impact of the particulate filler fluid jet, that is, the energy is sufficient Latex shearing force is important to disperse particles into the latex mud and agglomerate. The high mixing energy produces a product master batch with excellent dispersion and controlled product delivery. The coagulation is then made to form the desired extrudate. The above-mentioned preferred devices and techniques for manufacturing the elastic composites disclosed herein are discussed with reference to the accompanying drawings, in which the continuous flow manufacturing method for manufacturing the elastomeric master batch is used in a coalescing reactor to mix a filler slurry such as a carbon black water-based material. The continuous and semi-restricted flow of the elastomer latex of natural rubber latex (field latex or concentrate) forms an elongation and aggregation zone, which extends from the inlet end to the discharge end, preferably with a gradually increasing cross-sectional area. The term "semi-restricted" flow refers to very advantageous characteristics. The use of this term here is intended to indicate the flow path followed by the latex fluid and filler slurry mixed in the coagulation reactor, which is closed or substantially closed upstream of the mixing zone, and at the opposite end, the downstream end of the coagulation reactor is open. That is, at the discharge end of the coalescing reactor. The turbulent conditions in the upstream part of the agglomeration zone continue to maintain at least a quasi-steady state mode, while at the same time, the open discharge end of the agglomeration reactor is essentially a flow-type condition. The discharge end is "open" at least to allow the discharge of condensate, usually at or near the atmosphere. -16- This paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm) (Please read the precautions on the back first
1<?-- 533225 A7 _________ B7 五、發明説明(17^ — 經濟部中央標準局員工消費合作社印製 壓j,而且一般藉簡單重力落下(視情況在包裹或過濾流動 路徑内)適當之收集裝置,如脱水擠製器之進料加料漏斗ϋ。 因此,半限制流動生成在凝聚反應器之至少—部份軸向或 縱向延伸之擾動梯度。不希望受理論所束縛,目前應^解 凝聚區在允許凝聚反應器上游部份之高擾動混合與凝聚, 及固體產物在排放端之實質上插入型排放流動爲重要的。 碳黑或其他填料漿料之注射如至混合器中之連續注射以持 績方式發生,同時易於在實質上插入型流動條件及在凝聚 反應器排放端通常爲周圍壓力下排放之彈性遒母批料屑之 收集。類似地,漿料經漿料噴嘴至混合區中及_般在凝聚 區上游端之軸向速度實質上高於在排放端。漿料之軸向速 度在進入混合區時一般爲每秒數百呎,較佳來自依照以下 紂論之較佳具體實施例之小孔、軸向定向進料管。在典型 之應用,生成流動在具有膨脹橫切面面積之凝聚反應器入 口端之軸向速度可爲,例如,每秒5至20呎,而且更常爲每 秒7至15呎。相對地,在典型之應用,在排放端排放於此之 母批料屑產物之軸向速度爲約每秒1至1〇呎,而且更常爲每 秒2至5呎。因此,上述半限制擾動流動得到非常重要之優 點,天然橡膠或其他彈性體乳膠藉由與碳黑或其他填料之 混合物,即使是無以後於酸、鹽或其他凝聚劑溶液之流或 槽中足處理,使用控制,較佳爲來自凝聚反應器之準塑製 產物輸送以在以後處理而凝聚。 關於此點,應了解,參考在排放端"開放,,之凝聚反應器 並非意圖表7F排放端需要暴露以觀看或易於以手接觸。而 -17- 本纸張尺度適用中國國家標準(CNS ) Α4規格(210x797公Ε 533225 Α7 Β7 五、發明説明(15 ) 是永久或可釋放地連接於收集裝置或以後之處理裝置,如 發射器(以下進一步討論)、乾燥器等。凝聚反應器之排放 端爲開放的爲,凝聚反應器凝聚區内之擾動流動,其在高 壓下並且密封以防止在混合區之任何重大之向後(即,上游) 通過,可在其朝向及向排放端離開時建立上述壓力及/或速 度梯度之重要感覺。 經濟部中央標準局!工消費合作社印製 關於此點亦應了解,流動之擾動沿凝聚反應器朝排放端減 小。在排放端之前得到固體產物之大量插入流動,視如容 量使用百分比、物質之選擇等之因素而定。.在此參考實質 上在凝聚反應器排放端或之前插入流動之流動,應了解, 關於在排放端之流動主要或完全由母批料屑組成之事實, 即,凝聚彈性體母批料之球或,,蟲"。屑一般在沿凝聚=流 動變成實質上插入流動之處準塑模成凝聚區之内部形狀。 一直前進團塊之”蟲"或球以其通常或主要軸向地朝向排放 端通過,而且在任何時間於靠近排放端之凝聚區之所給予 橫切面具有相當均勻之速度,使得其易於收集及控制 一步處理之感覺,有利地具有插入型流動。因此,在此揭 示之流動相混合狀態可在穩定狀態或準穩定狀態條件有利 地進行,生成高程度之產物均勻性。 在此揭示之製法和裝置之較佳具體實施例略示地描述於 1。熟悉此技藝者虑了解,系統組態、組件選擇等之各、θ 態某些程度視意圖應用之特定特徵而定。因此,例如種狀 最大系統輸出容量與物質選擇彈性之因素影響系统組如 大小與設計。通常,爲了給予本揭示之益處 可重在熟1 <?-533225 A7 _________ B7 V. Description of the invention (17 ^ — printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs, and generally falls by simple gravity (in the package or filtered flow path as appropriate) appropriately collected Device, such as the feed and feed funnel 脱水 of the dehydration extruder. Therefore, the semi-restricted flow is generated in the condensing reactor at least-part of the axial or longitudinal extension of the perturbation gradient. Do not want to be bound by theory, should be decondensed It is important to allow for highly turbulent mixing and coagulation in the upstream part of the coagulation reactor, and the substantial plug-in discharge flow of the solid product at the discharge end. Injection of carbon black or other filler slurry, such as continuous injection into the mixer, is important. Occurs in a record-keeping manner, and at the same time is easy to collect in the substantially plug-in flow conditions and at the discharge end of the condensing reactor, the elastic slag batches are usually discharged under ambient pressure. Similarly, the slurry passes through the slurry nozzle to the mixing zone The neutral and generally axial speeds at the upstream end of the condensation zone are substantially higher than at the discharge end. The axial speed of the slurry is generally hundreds of feet per second when entering the mixing zone. It is preferably from the small-hole, axially-oriented feed tube according to the preferred embodiment of the following discussion. In typical applications, the axial velocity of the flow at the inlet end of the condensation reactor with an expanded cross-sectional area can be, For example, 5 to 20 feet per second, and more often 7 to 15 feet per second. In contrast, in typical applications, the axial velocity of the mother batch product discharged at the discharge end is about 1 to 2 10 feet, and more often 2 to 5 feet per second. Therefore, the above-mentioned semi-restricted disturbed flow obtains a very important advantage. Natural rubber or other elastomer latex is mixed with carbon black or other fillers, even without Handle in the flow or tank of acid, salt or other coagulant solution, use control, preferably quasi-plastic product from coagulation reactor is transported for coagulation at later processing. In this regard, it should be understood that reference is made to the discharge The open end of the condensation reactor does not mean that the 7F discharge end needs to be exposed for viewing or easy to touch by hand. And -17- This paper size is applicable to the Chinese National Standard (CNS) Α4 specification (210x797 Public E 533225 Α7 Β7 V. Description of the invention (15) It is permanently or releasably connected to the collection device or later processing devices, such as launchers (discussed further below), dryers, etc. The discharge end of the coalescing reactor is open for coalescing reactions. Turbulent flow in the coalescing region of the vessel, which is under high pressure and sealed to prevent any significant backward (i.e., upstream) passage in the mixing region, which can establish the above-mentioned pressure and / or velocity gradient as it exits towards and towards the discharge end Important feeling. Central Standards Bureau of the Ministry of Economic Affairs! Printed by the Industrial and Consumer Cooperatives. At this point, it should also be understood that the disturbance of flow is reduced along the condensation reactor toward the discharge end. A large number of solid products are inserted into the flow before the discharge end, which is used as capacity. The percentage, the choice of material, etc .. In this reference, the flow of the flow is essentially inserted at or before the discharge end of the condensation reactor. It should be understood that the flow at the discharge end is mainly or completely composed of the parent batch. , That is, the ball of agglomerated elastomer mother batch or, "worm". The crumbs are generally quasi-molded into the inner shape of the condensed area along the place where the condensate = flow becomes substantially inserted into the flow. The "worm" or ball that has been advancing the mass passes through it usually or mainly axially toward the discharge end, and the given cross section of the condensation area near the discharge end has a fairly uniform velocity at any time, making it easy to collect And the feeling of controlling one-step processing is advantageous to have an insert flow. Therefore, the mixed state of the mobile phase disclosed herein can be advantageously performed under steady state or quasi-stable state conditions, resulting in a high degree of product uniformity. The production method disclosed here Preferred embodiments of the device are briefly described in 1. Those skilled in the art should understand that each of the system configuration, component selection, etc., the θ state depends on the specific characteristics of the intended application. Therefore, for example Factors such as the maximum system output capacity and material selection flexibility affect system groups such as size and design. Generally, in order to give the benefits of this disclosure, emphasis may be placed on
533225 A7 B7 五、發明説明(16) 悉此技藝者之能力内。可見到描述於圖i之系統包括在低壓 與低速將天然橡膠乳膠或其他彈性體乳膠流體連續地進料 至凝聚反應器之混合區之裝置。更特別地,顯示乳膠壓力 槽10在壓力下暫停乳膠之進料供應。或者,可使用裝有蠕 動泵或泵系列,或適於暫停經進料線路12至凝聚反應器Μ t混合區進料之彈性體乳膠漆體之其他適當進料裝置之乳 膠儲存槽。槽10中之乳膠流體可保持在空氣或氮壓等之 下·,使得乳膠流體以較佳爲低於10 psig,更佳爲約2_8 psig,而且一般爲約5 psig之線路壓力,進料·至混合區。乳 膠流體裝置之乳膠進料壓力與流動線路、連接等應配置成 造成流動之乳膠流體中之切力合理地儘可能低。例如,較 佳爲所有之流動線路爲平順的,如果有則僅有大半徑迴 轉,及平順或清楚之線路對線路交連。選擇壓力以產生所 需之至混合區中之流動速度;可用流動速度之實例爲每秒 不超過約1 2吸。 經濟部中央標準局員工消費合作社印裂 苯 適當之彈性體乳膠流體包括天然與合成彈性體乳膠與乳膠 掺合物。當然,乳膠必須適於被所選之粒狀填料凝聚,而 且必須適於最終橡膠產物之意圖目的或應用。爲了給予此 揭示之益處,選擇用於在此揭示之製法和裝置之適當彈性 體乳膠或彈性體乳膠之適當摻合物,在熟悉此技藝者之 力内。例示之彈性體包括但不限於,橡膠、丁二烯 乙烯、異戊二烯、異丁烯、2,3-二甲基-i,3-丁二烯、丙烯 腈、乙烯、與丙烯等之聚合物(例如,均聚物、共聚物及/或 三聚物)。彈性體可具有藉差示掃描熱量計(DSC)測量範圍 19- 本纸張尺度適用中國國家榇準(CNS ) A4規格(210X297公釐) 533225 經濟部中央標準局員工消費合作社印製 A7 B7 五、發明説明(17 ) 爲約-120X:至約0 °C之玻璃轉移溫度(Tg)。實例包括但不限 於’表乙稀-丁 一婦橡膠(SBR)、天然橡膠與其如氣化橡膠 之衍生物、聚丁二烯、聚異戊二烯、聚(苯乙烯-共-丁二烯) 及其任何之油掺和衍生物。可使用任何以上之摻合物。乳 膠可於水性載體液體。或者,液體載體可爲烴溶劑。在任 何情形,彈性乳膠流體必須適於以適當之速度、壓力與濃 度控制至混合區中之連續進料。特別適合之合成橡膠包 括:約1 0至約7 0重量%之苯乙烯與約9 〇至約3 〇重量%之丁 二烯之共聚物,如1 9份苯乙烯與8 1份丁二烯之共聚物、3 〇 份苯乙烯與70份丁二烯之共聚物、43份苯乙烯與57份丁二 烯之共聚物及50份苯乙烯與50份丁二烯之共聚物;如聚丁 二#、聚異戊二烯、聚氯丁二烯等之共軛二晞之聚合物與 共聚物,及此共軛二烯與含乙烯基單體之共聚物,此單體 可與如苯乙烯、甲基苯乙晞、氯苯乙烯、丙烯腈、2 —乙晞 基-比咬、5-曱基2-乙烯基吡啶、5-乙基2-乙烯基吡啶、2-曱基5 -乙晞基π比咬、經垸基取代丙晞酸自旨、乙晞酮、曱基 異丙基酮、甲基乙烯基醚、亞甲基羧酸及其酯與醯胺, 如丙晞fe與一垸基丙烯酸醯胺共聚合。亦適合在此使用爲 乙晞與其他高碳α烯烴之共聚物,如丙烯、丁晞_丨與戊婦_ 1。如以下所進一步表示,除了彈性體與填料,本發明之橡 膠組合物可含熟化劑、偶合劑、及視情況之各種加工助 劑、增量油與抗降解劑。 關於此點,應了解在此揭示之彈性體組合物包括硫化組合 物(VR)熱塑性硫化物(TP V) '熱塑性彈性體(τρε)與熱塑 _____ ·2〇_ I纸張尺度適用中國國家標準(CNS ) Α4規格(210Χ297公釐) ^ - (請先閲讀背面之注意事項本頁)533225 A7 B7 V. Description of Invention (16) It is within the ability of the artist. It can be seen that the system described in Figure i includes a device for continuously feeding natural rubber latex or other elastomer latex fluids to the mixing zone of the coagulation reactor at low pressure and low speed. More specifically, the latex pressure tank 10 is shown to suspend the feed supply of latex under pressure. Alternatively, a latex storage tank equipped with a peristaltic pump or series of pumps, or other suitable feeding device suitable for suspending the feeding of the elastomeric latex lacquer body via the feed line 12 to the mixing reactor M t mixing zone, may be used. The latex fluid in the tank 10 can be kept under air or nitrogen pressure, etc., so that the latex fluid is fed at a line pressure of preferably less than 10 psig, more preferably about 2-8 psig, and generally about 5 psig. To the mixed zone. The latex feed pressure and flow lines, connections, etc. of the latex fluid device should be configured so that the shear force in the flowing latex fluid is reasonably as low as possible. For example, it is better that all mobile lines are smooth, if there is only a large radius turn, and smooth or clear lines are connected to the line. The pressure is selected to produce the required flow velocity into the mixing zone; an example of a usable flow velocity is not more than about 12 suction per second. Employees of the Central Standards Bureau, Ministry of Economic Affairs, Consumer Cooperatives, Benzene. Suitable elastomer latex fluids include natural and synthetic elastomer latex and latex blends. Of course, the latex must be suitable for agglomeration by the particulate filler selected, and must be suitable for the intended purpose or application of the final rubber product. To give the benefit of this disclosure, it is within the skill of those skilled in the art to select the appropriate elastomeric latex or appropriate blend of elastomeric latexes for the processes and devices disclosed herein. Exemplary elastomers include, but are not limited to, polymers of rubber, butadiene ethylene, isoprene, isobutylene, 2,3-dimethyl-i, 3-butadiene, acrylonitrile, ethylene, and propylene, etc. (For example, homopolymers, copolymers, and / or trimers). Elastomers can have a measuring range by differential scanning calorimeter (DSC) 19- This paper size is applicable to China National Standard (CNS) A4 (210X297 mm) 533225 Printed by A7 B7 of the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs The invention description (17) is about -120X: to a glass transition temperature (Tg) of about 0 ° C. Examples include, but are not limited to, epi-butylene-butadiene rubber (SBR), natural rubber and its derivatives such as gasified rubber, polybutadiene, polyisoprene, poly (styrene-co-butadiene ) And any of its oil-blended derivatives. Any of the above blends can be used. Latex can be used in aqueous carrier liquids. Alternatively, the liquid carrier may be a hydrocarbon solvent. In any case, the elastomeric latex fluid must be suitable for continuous feeding into the mixing zone at an appropriate speed, pressure, and concentration. Particularly suitable synthetic rubbers include: a copolymer of about 10 to about 70% by weight of styrene and about 90 to about 30% by weight of butadiene, such as 19 parts of styrene and 81 parts of butadiene Copolymer of 30 parts of styrene and 70 parts of butadiene, copolymer of 43 parts of styrene and 57 parts of butadiene, and copolymer of 50 parts of styrene and 50 parts of butadiene; II #, polymers and copolymers of conjugated difluorene such as polyisoprene, polychloroprene, etc., and copolymers of this conjugated diene and vinyl-containing monomer, this monomer can be used with benzene Ethylene, methylphenethylfluorene, chlorostyrene, acrylonitrile, 2-ethylfluorenyl-specific bite, 5-fluorenyl 2-vinylpyridine, 5-ethyl 2-vinylpyridine, 2-fluorenyl 5- Acetyl π specific bite, substitution of propionate by fluorenyl, acetophenone, fluorenyl isopropyl ketone, methyl vinyl ether, methylene carboxylic acid, and its esters and fluorenamines, such as propionate Copolymerized with fluorenyl monoacrylate. It is also suitable for use here as copolymers of acetamidine and other high-carbon alpha olefins, such as propylene, butadiene and pentamidine-1. As further shown below, in addition to the elastomer and the filler, the rubber composition of the present invention may contain a curing agent, a coupling agent, and various processing aids, extenders, and anti-degradants as appropriate. In this regard, it should be understood that the elastomeric compositions disclosed herein include vulcanized compositions (VR) thermoplastic vulcanizates (TP V) 'thermoplastic elastomers (τρε) and thermoplastics _____ · 2〇_ I paper size applies to China National Standard (CNS) Α4 Specification (210 × 297 mm) ^-(Please read the precautions on the back page first)
訂 經濟部中央標準局員工消費合作社印製 533225 A7 B7 五、發明説明(18 ) 性聚烯烴(TPO)。TPV、TPE、與TPO物質依其擠製及塑模數 次而無性能特徵損失之能力,進一步分類。因此,在製造 彈性複合物時,可使用,例如,如硫、硫予體、活化劑、 加速劑、過氧化物、及用以進行彈性複合物之硫化之其他 系統。 彈性體乳膠包含天然橡膠乳膠之處,夭然橡膠乳膠可包含 場乳膠或乳膠濃縮物(例如,藉蒸發、離心或凝稠而製 造)。當然,天然橡膠乳膠必須適合被碳黑凝聚。乳膠一般 在水性載體液體而提供。或者,液體載體可·爲烴溶劑。在 許多情形,天然橡膠乳膠流體必須適合在適當速度、壓力 與濃度之至混合區之控制之連續進料。天然橡膠乳膠之已 知不安定性有利地調整,因爲其在全部系統接受相當低之 壓力及低切力,直到其在混合區遭遇碳黑漿料之超高速度 與熱力學能量而運送至上述半限制擾動流動中爲止。在特 定較佳具體實施例,例如,天然橡膠以約5 psig之壓力,以 每秒約3-12呎,更佳爲每秒.約4-6呎之範圍之進料速度,進 料至混合區。爲了給予本揭示之益處,適當乳膠或乳膠摻 合物之選擇在熟悉此技藝者之能力内,而且選擇標準之知 識通常爲業界所認知。 粒狀填料流體,例如,碳黑漿料,經進料線路1 6在凝聚 反應器14之入口端進料至混合區。漿料可包含在適當載體 流體之任何適當填料。載體流體之選擇主要視粒狀填料與 系統參數之選擇而定。水性與非水性液體均可使用,關於 其在碳黑與特定其他填料漿料之製造之成本、可得性與適 -21 - 本紙張尺度適用中國國家標準(CNS ) Α4規格(210X 297公釐) (請先閲讀背面之注意事項再^?^本頁) 訂 經濟部中央標準局員工消費合作社印製 533225 A7 ------ B7 --------------- 五、發明説明(19 ) 合性’在許多具體實施例以水較佳。 、t使用碳黑填料時,碳黑之選擇主要視彈性體母批料產物 足意圖用途而定。視情況地,碳黑填料亦可包括可依照在 此揭不之原理漿化及進料至混合區之任何物質。適當之額 外粒狀填料包括,例如,導電性填料、強化填料、包含短 纖維(一般具有低於40之L/β縱橫比)、片等之填料I ^ 此’可用以依照在此揭示之製法和裝£製造彈性體母批料 之例示粒狀填料爲碳黑、煙霧狀碎石、沈㈣石、塗覆碳 黑、化學官能化碳黑,如具有連接之有機基.者,及經矽處 理礙黑,單獨或彼此之組合。適當之化學官能化碳黑包括 揭π於國際申請案PCT/US95/16194(W09618688)者,此揭示 在此併入作爲參考。在經矽處理碳黑,含如矽之氧化物或 碳化物之物種之矽分佈於碳黑凝集體之至少一部份,作爲 碳黑之f有部份。習知碳黑以凝集體之形式存在,各凝集 體包括單相,其爲碳。此相可以石墨結晶及/或非晶後之形 式存在,而且通常爲兩個形式之混合物。如在其他地方所 討論,碳黑凝集體可藉由在碳黑凝集體表面之至少一部份 上沈積含矽物種而改質,如矽石。結果可敘述爲經矽塗覆 碳黑。在此敘述爲經矽處理碳黑之物質並非已塗覆或改質 之碳黑凝集體,而是實際上提供不同種類之凝集體。在經 矽處理碳黑’ Μ集體含二個相。一個相爲碳,其仍如石墨 結晶及/或非晶碳而存在,而第二相爲矽石(而且可能爲其二 之含後物種)。因此,㈣處理碳黑之切物種相爲凝集體 I固有郅份;其全部分佈於凝集體之至少一部份。應了 ______ -22- 本纸張尺度適用中國國家標準(CNS ) Α4規格(210Χ297公釐)Order printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs 533225 A7 B7 V. Description of the invention (18) Polyolefin (TPO). TPV, TPE, and TPO substances are further classified based on their ability to be extruded and molded several times without loss of performance characteristics. Therefore, in the manufacture of elastic composites, for example, sulfur, sulfur precursors, activators, accelerators, peroxides, and other systems for curing the elastic composites can be used. Where elastomeric latex contains natural rubber latex, it is possible that rubber latex can include field latex or latex concentrate (for example, made by evaporation, centrifugation, or condensation). Of course, natural rubber latex must be suitable for coalescence by carbon black. Latex is typically provided in an aqueous carrier liquid. Alternatively, the liquid carrier may be a hydrocarbon solvent. In many cases, natural rubber latex fluids must be suitable for continuous feeding at the appropriate speed, pressure, and concentration to a controlled mixing zone. The known instability of natural rubber latex is advantageously adjusted because it accepts fairly low pressure and low shear forces in all systems until it encounters the ultra-high speed and thermodynamic energy of the carbon black slurry in the mixing zone and is transported to the aforementioned semi-limit Disturb the flow so far. In certain preferred embodiments, for example, natural rubber is fed to the mixing at a pressure of about 5 psig, at a feed rate of about 3-12 feet per second, and more preferably at a range of about 4-6 feet per second. Area. In order to impart the benefit of this disclosure, the choice of a suitable latex or latex blend is within the abilities of those skilled in the art, and knowledge of the selection criteria is generally recognized in the industry. A particulate filler fluid, such as a carbon black slurry, is fed to the mixing zone via the feed line 16 at the inlet end of the coalescing reactor 14. The slurry may contain any suitable filler in a suitable carrier fluid. The choice of carrier fluid depends mainly on the choice of granular filler and system parameters. Both aqueous and non-aqueous liquids can be used. Regarding the cost, availability and applicability of the carbon black and certain other filler pastes. -21-This paper size applies to China National Standard (CNS) Α4 size (210X 297 mm ) (Please read the notes on the back before ^? ^ This page) Order printed by the Consumers Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs 533225 A7 ------ B7 -------------- -V. Description of the invention (19) Synthetic properties' In many embodiments, water is preferred. When carbon black filler is used, the choice of carbon black mainly depends on the intended use of the elastomeric master batch product. Optionally, the carbon black filler may also include any substance that can be slurried and fed into the mixing zone in accordance with the principles disclosed herein. Suitable additional particulate fillers include, for example, conductive fillers, reinforcing fillers, fillers containing short fibers (typically having an L / β aspect ratio of less than 40), flakes, etc. ^ This can be used in accordance with the manufacturing methods disclosed herein Exemplary granular fillers used in the manufacture of elastomeric master batches are carbon black, aerosol-like gravel, sunkenite, coated carbon black, chemically functionalized carbon black, such as those with attached organic groups, and silicon Deal with black, alone or in combination with each other. Suitable chemically functionalized carbon blacks include those disclosed in International Application PCT / US95 / 16194 (W09618688), the disclosure of which is incorporated herein by reference. In silicon-treated carbon black, silicon containing species such as silicon oxides or carbides is distributed in at least a portion of the carbon black aggregate, as part of f of carbon black. It is known that carbon black exists in the form of aggregates, and each aggregate includes a single phase, which is carbon. This phase can exist as crystalline and / or amorphous graphite, and is usually a mixture of the two forms. As discussed elsewhere, carbon black aggregates can be modified by depositing silicon-containing species on at least a portion of the surface of the carbon black aggregates, such as silica. The results can be described as silicon-coated carbon black. The materials described here as silicon-treated carbon black are not coated or modified carbon black aggregates, but actually provide different types of aggregates. The silicon-treated carbon black 'M collective contains two phases. One phase is carbon, which still exists as graphite crystalline and / or amorphous carbon, and the second phase is silica (and possibly its second species). Therefore, the species of the carbon black-cutting species is the intrinsic component of the aggregate I; all of it is distributed in at least a part of the aggregate. Yes ______ -22- This paper size applies to China National Standard (CNS) Α4 specification (210 × 297 mm)
533225 經濟部中央標準局員工消費合作社印製 Α7 Β7 五、發明説明(2〇 ) 解,多相凝集體與上述之經矽處理碳黑相當不同,其包括 2有含矽物種沈積於其表面上之預先形成、單相碳黑凝集 體。此碳黑可表面處理以安置矽官能基於碳黑凝集體之表 面上。在此方法中,處理存在之凝集體以在凝集體表面之 至少一部份上沈積或塗覆矽石(及可能之其他含矽物種)。 例如,可使用矽酸鈉之水溶液以在高1)11値之水性漿料中, 如6或更问,於後黑凝集體之表面上沈積非晶矽石,如日本 未畚查公開(Kokai)公告63-63755所討論。更特別地,碳黑 可分散於水中以得到包括,例如,約5重量%之碳黑與9 5重 量%之水之水性漿料。漿料加熱至高於約7〇χ:,如至85_95 °C,而JLpH値以驗溶液調整至高於6,如至⑶-^之範圍。 進行含沈積於碳黑上所需矽石量之矽酸鈉溶液,及使矽酸 鈉溶液至中性pH値之酸溶液之分別製備。矽酸鈉與酸溶液 逐滴加入漿料,其以適當之酸或鹼溶液維持於其起始 値。亦維持溶液之溫度。矽酸鈉溶液之建議加成速率爲校 正逐滴加成以加入關於碳黑之總量爲每小時約3重量百分比 足矽酸。在加成時及在其完成後應攪拌漿料數分鐘(如3 〇 ) 至數小時(即,2 - 3 )。相對地,經矽處理碳黑可藉由在可揮 發含矽化合物之存在下製造碳黑而得。此碳黑較佳爲在模組 或分段"爐碳黑反應器中製造,其具有燃燒區繼而爲收縮 直徑區、具有限制‘直徑之原料注射區、及反應區。急冷區 位於反應區之下游。一般而言,急冷流體,通常爲水,噴 灑於來自反應區之新形成碳黑粒子流中。在製造經矽處理 碳黑時,上述之可揮發含矽化合物在急冷區上游處引入碳 _ -23- 本纸張尺度適用中國國家標準(CNS ) Μ規格(210X297公釐) (請先閱讀背面之注意事項再本頁)533225 Printed by the Consumers' Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs A7 B7 V. Description of the Invention (20) The polyphasic aggregate is quite different from the silicon-treated carbon black described above, which includes 2 silicon-containing species deposited on its surface Pre-formed, single-phase carbon black aggregates. This carbon black can be surface treated to place a silicon functional carbon black based aggregate surface. In this method, existing aggregates are treated to deposit or coat silica (and possibly other silicon-containing species) on at least a portion of the aggregate surface. For example, an aqueous solution of sodium silicate can be used to deposit amorphous silica on the surface of a post-black agglomerate in an aqueous slurry with a thickness of 11 to 11 mm, such as 6 or more. ) Discussed in Announcement 63-63755. More particularly, carbon black can be dispersed in water to obtain an aqueous slurry including, for example, about 5 wt% carbon black and 95 wt% water. The slurry is heated to higher than about 70 × :, such as to 85-95 ° C, and JLpH 値 test solution is adjusted to higher than 6, such as to the range of CD- ^. Separate preparation of a sodium silicate solution containing the required amount of silica deposited on carbon black, and an acid solution that brought the sodium silicate solution to a neutral pH. Sodium silicate and acid solution are added dropwise to the slurry, which is maintained at its starting point with a suitable acid or alkaline solution. The temperature of the solution was also maintained. The recommended addition rate for the sodium silicate solution is a calibrated dropwise addition to add about 3% by weight of silicic acid per hour to the total amount of carbon black. The slurry should be stirred for a few minutes (such as 30) to several hours (that is, 2-3) during the addition and after its completion. In contrast, silicon-treated carbon black can be obtained by making carbon black in the presence of a volatile silicon-containing compound. This carbon black is preferably manufactured in a module or segmented " furnace carbon black reactor, which has a combustion zone followed by a contracted diameter zone, a raw material injection zone with a restricted ' diameter, and a reaction zone. The quench zone is located downstream of the reaction zone. Generally, a quench fluid, usually water, is sprayed onto a stream of newly formed carbon black particles from the reaction zone. When manufacturing silicon-treated carbon black, the above-mentioned volatile silicon-containing compounds introduce carbon at the upstream of the quench zone. -23- This paper size applies to the Chinese National Standard (CNS) M specification (210X297 mm) (please read the back first) (Notes on this page)
訂 533225 A7 B7 五、發明説明(21 黑反應器。可用化合物爲在碳黑反應器溫度可揮發之化合 物。實例包括但不限於,如四乙氧基正矽酸鹽(TEDS)與二 甲氧基正矽酸鹽之矽酸鹽、如四氯矽烷與三氯甲基矽烷之 矽烷’·及如八甲基環四矽氧烷(〇MTS)之揮發性聚矽氧聚合 物。可揮發化合物之流速決定矽在經處理碳黑中之重量百 分比。矽在經處理碳黑中之重量百分比一般範圍爲约 至25%,較佳爲約〇 5%至約1〇%,而且更佳爲約至約 6%。可揮發化合物可預混碳黑形成原料並且引入反應區。 或者,可揮發化合物可自原料注射點之上游咸下游分別引 入反應區。 如上所示,可使用添加物,而且關於此點,可用以偶合矽 石或碳黑(偶合劑預期可與經矽處理碳黑使用。碳黑及許 多另外之適當粒狀填料爲商業可得的,而且對熟悉此技藝 者爲已知的。 粒狀填料或粒狀填料混合物之選擇主要視彈性體母批料產 物之意圖用途而定。在此使用之粒狀填料可包括依照在此 揭原理漿化並且進料至混合區之任何物質。適當之粒 狀填料⑽,例如,導電性填料、強化填料、包含:麟 經濟部中央標準局員工消費合作社印製 (一般具有低於40之L/D縱橫比)、片等之塡料。除了上述 之後黑與碎石型填料,填料可由點 打W种7由黏土、破璃、如芳族聚睡 物形成。.爲了给予本揭示之益處,選擇用於此製 法和裝置之適當粒狀填料,在熟悉此技藝者之能力内,而 且預期適用於彈性體组合物之任何填料可使用本揭示之敎 不加入彈性複合物。當然,亦可使用在此揭示之各種粒狀 -24- 表紙張尺度賴中國國家縣(CNS ) Α4規格董) 533225 A7 B7 經濟部中央標準局員工消費合作社印製 五、發明説明(22) 填料之摻合物。 與圖1一致之本發明較佳具體實施例特別適合包含碳黑水 性漿料之粒狀填料流體之製備。依照已知之原理,應了解 具有較低之每單位重量表面積之碳黑在粒子漿料中必須以 較高濃度使用,以得到如低濃度具有較高每單位重量表面 積之碳黑之相同凝聚效果。攪拌混合槽18接收水與碳黑, 例如,視情況之粒化碳黑,以製備起始混合物流體。此混 合物流體通過排放口 20至裝有如薄膜泵等之泵取裝置24之 流體線路2 2中。線路2 8經吸取口 3 0將混合物·.流體送至膠體 研磨器3 2,或管路研磨器等。碳黑分散於水性載體液體以 形成分散流體,其通過出口 3 1及流體線路3 3至均化器3 4。 泵取裝置36提供於線路33,較佳爲包含前進穴泵等。均化 器3 4更細微分散碳黑於載體液體中,以形成碳黑漿料,其 進料至凝聚反應器14之混合區。其具有由膠體研磨器32流 體連接線路33之入口 37。均化器34較佳爲包含,例如,商 業得自Microfluidic國際公司(美國麻州之Newton)之 Microfluidizer®系統。亦適合爲如得自APV Gaulin公司(美 國麻州之Wilmington)之APV均化器分部之MSI 8、MS45與 MC120型系列均化器。其他適當之均化器爲商業可得的, 而且爲了給予本揭示之益處,對熟悉此技藝者爲明顯的。 一般而言,依照上述系統製備之碳黑於水中具有至少約90% 之大小低於約3 0微米之黏聚物,較佳爲至少約90%之大小 低於約20微米之黏聚物。較佳爲,碳黑破裂成5-15微米之 平均大小,例如,約9微米。出口38將碳黑漿料由均化器經 -25- (請先閲讀背面之注意事項Order 533225 A7 B7 V. Description of the invention (21 black reactor. Available compounds are compounds that are volatile at the temperature of the carbon black reactor. Examples include, but are not limited to, such as tetraethoxy orthosilicate (TEDS) and dimethyloxy Silicates based on orthosilicates, silanes such as tetrachlorosilane and trichloromethylsilane, and volatile polysiloxane polymers such as octamethylcyclotetrasiloxane (〇MTS). Volatile compounds The flow rate determines the weight percentage of silicon in the treated carbon black. The weight percentage of silicon in the treated carbon black generally ranges from about to 25%, preferably from about 5% to about 10%, and more preferably about To about 6%. Volatile compounds can be premixed with carbon black to form a raw material and introduced into the reaction zone. Alternatively, volatile compounds can be introduced into the reaction zone from upstream to downstream of the raw material injection point. As shown above, additives can be used, and about In this regard, it is possible to couple silica or carbon black (the coupling agent is expected to be used with silicon-treated carbon black. Carbon black and many other suitable particulate fillers are commercially available and are known to those skilled in the art .. granular filler or granular filler The selection of the mixture depends mainly on the intended use of the elastomeric master batch product. The granular fillers used herein may include any material that is slurried and fed to the mixing zone in accordance with the principles disclosed herein. Suitable granular fillers, For example, conductive fillers, reinforced fillers, including: printed by employees' cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs (usually having an L / D aspect ratio of less than 40), tablets, etc. Except for the black and crushed stone types mentioned above Fillers, fillers can be formed from dots, 7 kinds of clay, broken glass, such as aromatic sleepers .. In order to give the benefits of this disclosure, the appropriate granular fillers for this process and device are selected. Within the capacity, and any fillers that are expected to be suitable for elastomeric compositions can be used without the addition of elastic composites. Of course, the various granularity disclosed herein can also be used. ) A4 specification director) 533225 A7 B7 Printed by the Consumer Cooperatives of the Central Bureau of Standards of the Ministry of Economic Affairs 5. Description of the invention (22) Blends of fillers. The preferred embodiment of the present invention consistent with FIG. 1 is special Preparation of granular filler fluids containing carbon black aqueous slurry. According to known principles, it should be understood that carbon black with a lower surface area per unit weight must be used at a higher concentration in the particle slurry to obtain, for example, a low concentration The same agglomeration effect of carbon black with a high surface area per unit weight. The stirring mixing tank 18 receives water and carbon black, for example, granulated carbon black, as appropriate, to prepare a starting mixture fluid. This mixture fluid passes through the discharge port 20 to The fluid line 22 equipped with a pumping device 24 such as a membrane pump. The line 2 8 sends the mixture through the suction port 30 to the colloid mill 32, or a pipe mill, etc. The carbon black is dispersed in water. The carrier liquid forms a dispersion fluid, which passes through the outlet 31 and the fluid line 33 to the homogenizer 34. The pumping device 36 is provided on the line 33, and preferably includes a forward cavity pump and the like. The homogenizer 34 finely disperses the carbon black in the carrier liquid to form a carbon black slurry, which is fed to the mixing zone of the coagulation reactor 14. It has an inlet 37 for the fluid connection 33 by a colloidal mill 32. The homogenizer 34 preferably includes, for example, a Microfluidizer® system commercially available from Microfluidic International Corporation (Newton, Mass., USA). Also suitable are MSI 8, MS45 and MC120 series homogenizers such as those available from the APV homogenizer division of APV Gaulin, Wilmington, Mass., USA. Other suitable homogenizers are commercially available and will be apparent to those skilled in the art in order to impart the benefits of this disclosure. In general, carbon black prepared according to the above system has at least about 90% of a polymer with a size of less than about 30 microns in water, and preferably at least about 90% of a polymer with a size of less than about 20 microns. Preferably, the carbon black is broken to an average size of 5-15 microns, for example, about 9 microns. The outlet 38 passes the carbon black slurry through the homogenizer through -25- (Please read the precautions on the back first
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本纸張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 533225 五、發明説明(23 A7 B7 經濟部中央標準局員工消費合作社印製 進料線路16送至混合區。衆料在均化器 至―,並且以約〜或更高離開 馬,使用尚碳黑含量以降低去除過量或其他載體之工二 -般而f ’約1G至3〇重量百分比之碳黑較佳。孰夹此 者應了解,爲了給予本揭示之益處,衆料之碳黑含量; 量百分比)及衆料至混合區之流速應與天然橡膠乳膠至(混: 區I泥速配合,以在母批料中得到所需之碳里本旦 帅依照已知原理選擇碳黑含量,以得到適於產J之里音圖 應:心物質特徵與性能性質。一般而言,例如,ctab_或 更南之碳黑以足以在母批料中得到至少約3〇咖之竣黑本 之量使用。 ' u 漿料較佳爲在製備後立即用於母批料製造。載漿料之产 導管及任何視情況料槽等,應建立或維持實質上保留^ 黑於漿料中之分散之條件1,應防止或降低粒狀填料於 槳料中之大量再Ιέ聚或沈降至合理地實行之程度。較佳 爲,:如,所有之流動線路爲平順的,具有平順之線路對 線路交接。視情況地,在均化器與混合區之間使用累積器, 以降低漿料在屍合區巾於㈣噴嘴頂端之壓力或速度之 動。 在以上对娜之適當處理參數下,經進料線路i 2通過混^ 區足天然橡膠乳膠流體或其他彈性體乳膠流體及經進料線 路1 6進料至混合區之碳黑漿料,可製造新穎之彈性複 物,特別是彈性體母批料屑。亦可提供將各種添加物加 彈性體母批料中之裝置。包含一或更多添加物之添加物 量 體 碳 變 人 合 入 (請先閱讀背面之注意事項This paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm) 533225 V. Description of the invention (23 A7 B7 Printed feeding line 16 printed by the staff consumer cooperative of the Central Standards Bureau of the Ministry of Economic Affairs and sent to the mixing area. Carbide to-and leave the horse at about ~ or higher, using carbon black content to reduce the removal of excess or other carriers-generally carbon black with f 'about 1G to 30 weight percent is preferred. This person should understand that in order to give the benefit of this disclosure, the carbon black content of the material; the percentage of the material and the flow rate of the material to the mixing zone should be matched with the natural rubber latex to In order to obtain the required carbon, Li Bendanshuai selects the carbon black content according to known principles to obtain a sound map suitable for the production of J: heart material characteristics and performance properties. In general, for example, ctab_ or more Carbon black is used in an amount sufficient to obtain at least about 30 coffee in the master batch. 'U The slurry is preferably used in the manufacture of the master batch immediately after the preparation. Situations troughs, etc., should be established or maintained with substantial retention ^ Black Condition 1 of the dispersion in the slurry should prevent or reduce the large amount of re-aggregation or sedimentation of the granular filler in the paddle material to a reasonable level. Preferably, for example, all the flow lines are smooth and have Smooth line-to-line transfer. As appropriate, use an accumulator between the homogenizer and the mixing zone to reduce the pressure or speed of the slurry on the top of the nozzle in the dead zone. The above is appropriate for Na Under the processing parameters, the natural rubber latex fluid or other elastomeric latex fluid is mixed through the feed line i 2 and the carbon black slurry fed to the mixing area through the feed line 16 to produce a novel elastic compound. , Especially the elastomer mother batch scrap. It can also provide a device for adding various additives to the elastomer mother batch. Additives containing one or more additives can be incorporated into the carbon body (please read the note on the back first) matter
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26- 本纸張尺度適财關家鮮(cWs ) A4& ( 經濟部中央標準局員工消費合作社印製 533225 A7 B7 五、發明説明(24 體可如分離進料流進料至混、 或更多添加物與碳…一 t適…可預混- 灭“、、水料,或更常爲與彈性體 添加物亦可在以後混合至母批料中,例如,藉混。 匕多::物對熟悉此技藝者爲已知的,並且包括:例如: 由;、臭乳劑、塑化劑、加工助劑(例如,液體聚合 物、油寺)、树脂、阻燃劑、増量油、潤滑劑、及其任何之 晶合物。此添加物之_般用途與選擇對熟悉此技藝者爲 知:。其在此揭示之系統中之用途由本揭示之益:而易於 了解依,¾特疋I替代具體實施例,熟化劑亦可以類似之 方法加入,以製造可熟化彈性複合物,其稱爲可 化合物。 … ^ 在以下更詳細地討論混合區/凝聚區組件。彈性體母批料 屑由凝聚反應器14之排放端送至適當之乾燥裝置。在圖 較佳具體實施例,母批料屑進行多段乾燥。其首先送至脱 水擠製器4 0然後經輸送器或簡單重力落下或其他之適當裝 置41乾燥擠製器42。在與圖i所描述一致之製造天然橡膠 母批料與碳黑填料之固定較佳具體實施例,脱水/乾燥操作 一般將水含量降低至約〇至丨重量百分比,更佳爲〇至5重量 百分比。適當之乾燥器爲已知及商業可得的,包括,例 如,擠製乾燥器 '流體床乾燥器、熱風或其他烘箱乾燥器 等’如得自French石油機械公司(美國俄亥俄州之piqua)之 French Mills 0 得自乾燥擠製器42之乾燥母批料屑由冷卻輸送器44載至 打包機4 6。打包機爲圖1裝置之視情況、有利特點,其中乾 27- 本纸張尺度適用中國國家標準(CNS ) A4規格(210><297公董)26- The paper size is suitable for financial affairs (cWs) A4 & (Printed by the Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs 533225 A7 B7 V. Description of the invention (24 bodies can be fed to the mixing, or Multi-additives and carbon ... One t ... can be pre-mixed-water, or more often with elastomeric additives can also be mixed into the master batch later, for example, borrowed. Materials are known to those skilled in the art, and include: for example; odorants, plasticizers, processing aids (eg, liquid polymers, Yousi), resins, flame retardants, heavy oils, lubricants Agent, and any crystals thereof. The general purpose and choice of this additive are known to those skilled in the art: its use in the system disclosed here is from the benefit of this disclosure: and easy to understand, In place of the specific embodiment, the curing agent can also be added in a similar manner to produce a curable elastic compound, which is called a compound. ^ The mixing zone / coagulation zone assembly is discussed in more detail below. Elastomer master batch scrap From the discharge end of the coalescing reactor 14 to appropriate drying In the preferred embodiment of the figure, the master batch is dried in multiple stages. It is first sent to the dewatering extruder 40 and then dried by a conveyor or simple gravity drop or other suitable device 41 to dry the extruder 42. The consistent and preferred embodiment of fixing the natural rubber master batch and carbon black filler as described in FIG. I. The dehydration / drying operation generally reduces the water content to about 0 to 5 weight percent, more preferably 0 to 5 weight percent. Suitable dryers are known and commercially available, including, for example, extruder dryers 'fluid bed dryers, hot air or other oven dryers, etc.' as obtained from French Petroleum Machinery Company (piqua, Ohio, USA). French Mills 0 Dry master batch scraps obtained from the drying extruder 42 are carried by the cooling conveyor 44 to the baler 46. The baler is a conditional and advantageous feature of the device of FIG. China National Standard (CNS) A4 specification (210 > < 297 public directors)
經濟部中央標準局員工消費合作社印製 533225 A7 --------^B7__ 五、發明説明(25 ) 社母批料屑s室轉縮成形式安定之壓縮塊等。—般而 言,25至75磅量之彈性體母批料壓縮成塊或包,以用於運 輸、進-步處理等。或者,例如,產物藉由片 提供。 適於依照圖1之具體實施例之凝聚反應器14之尺寸與特定 設計特點,包括混合區/凝聚區組件,部份視如所需輸出容 量、被處理物質之選擇等之設計因素而定。一個較佳具體 實施例描述於圖2,其中凝聚反應器48具有連接至凝聚區 52之混合頭50及在接頭54之不滲流體密封。—圖2略示地描 述將彈性體乳膠進料至混合區之第一次系統56、將碳黑漿 料或其他之粒狀填料流體進料至混合區之次系統5 7、及將 視情況添加物流體、加壓空氣等進料至混合區之次系统 5 8。可見到混合頭5 0具有三個進料通道6〇、61、62。對天 然橡膠4乳膠流體提供進料通道6〇及爲了氣體及/或添加物 流體之直接進料而提供進料通道62。關於使用添加物之直 接注射之較佳具體實施例,關於烴添加物或更常爲非與水 互溶添加物得到重大優點。雖然已知使用乳化中間物以製 造適於摻合彈性體乳膠之添加物乳液,使用添加物之直接 注射之依照本揭示之較佳具體實施例不僅排除乳化中間物 之需求,亦排除先前用以形成乳液之裝置之需求,如槽、 分散裝置等。因此.可得製造成本與複雜性之降低。如以下 所進一步討論,漿料經其進料至混合區之進料通道6〗較佳 爲與凝聚反應器之混合區及凝聚區同軸。雖然僅顯示單一 進料通道以接收彈性體乳膠流體,任何適當數量之進料通 -28- 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) f請先閎讀背面之注意事項本頁}Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs 533225 A7 -------- ^ B7__ V. Description of the invention (25) The s chamber of the company's batch of crumbs is shrunk to form stable compression blocks, etc. — In general, elastomer master batches of 25 to 75 pounds are compressed into blocks or bales for transport, further processing, and the like. Or, for example, the product is provided by a tablet. The size and specific design characteristics of the condensing reactor 14 suitable for the specific embodiment shown in FIG. 1 include the mixing zone / condensing zone components, depending in part on design factors such as the required output capacity, the choice of material to be treated, and the like. A preferred embodiment is illustrated in Fig. 2 in which the coalescing reactor 48 has a mixing head 50 connected to the coalescing zone 52 and a fluid-tight seal at the joint 54. —Figure 2 schematically illustrates the first system 56 for feeding the elastomer latex into the mixing zone, the secondary system 57 for feeding carbon black slurry or other particulate filler fluids into the mixing zone, and as appropriate Additive fluid, pressurized air, etc. are fed to the secondary system 58 of the mixing zone. It can be seen that the mixing head 50 has three feed channels 60, 61, 62. A feed channel 60 is provided for the natural rubber 4 latex fluid and a feed channel 62 is provided for direct feeding of the gas and / or additive fluid. With regard to preferred embodiments of direct injection using additives, significant advantages are obtained with regard to hydrocarbon additives or more often non-water-miscible additives. Although the use of emulsified intermediates is known to make additive emulsions suitable for blending with elastomeric latexes, the preferred specific embodiments of direct injection using additives not only eliminate the need for emulsified intermediates, but also exclude previously used Requirements for emulsion-forming devices, such as tanks, dispersion devices, etc. Therefore, a reduction in manufacturing cost and complexity is available. As discussed further below, the feed channel 6 through which the slurry is fed to the mixing zone is preferably coaxial with the mixing zone and the coagulation zone of the coagulation reactor. Although only a single feed channel is shown to receive the elastomeric latex fluid, any appropriate number of feed channels -28- This paper size applies to China National Standard (CNS) A4 specifications (210X297 mm) f Please read the precautions on the back first This page}
-訂 533225 A7 ___— _B7 五、發明説明(26 ) 道可配置於中央進料通道周圍,漿料經其進料至混合區。 因此,例如,在圖2之具體實施例,可提供第四進料通道, 周圍空氣或高壓空氣或其他氣體經其進料至混合區。加壓 空氣可類似地與漿料注射通過中央軸進料通道6 1。不使用 時,輔助進料通道可暫時或永久地密封。 可見到凝聚反應器48之凝聚區52具有第一部分64,其具 有視意圖之特別應用之設計目的而選擇之軸長。視情況 地’凝聚區在其全部或實質上全部軸長可具有固定橫切面 積。因此,例如,凝聚反應器可界定由混合嘔至排放端之 簡單、直管流動通道。然而,較佳爲,爲了以上討論之原 因’及在圖式中描述之較佳具體實施例見到,凝聚區52之 橫切面面積由入口端6 6至排放端6 8逐漸增加。更特別地, 橫切面面積在縱向方向由入口端至排放端增加。在圖2之具 體實施例,凝聚區以在固定橫切面部份6 4後連續地增加之 感覺逐漸增加橫切面面積。除非另有指示,參考凝聚反應 器(或更適當爲’界定於凝聚反應器内之凝聚區)與其他組 件之直徑及橫切面面積,意圖表示開放流動通路之橫切面 面積及此流動通路之内徑。 經濟部中央標準局員工消費合作社印製 可見到彈性複合物,特別是母批料屑7 2形式之凝聚彈性 體乳膠,經發散器70自凝聚反應器48排放。發散器7〇爲在 排放端68連接凝聚、反應器之可調整導管。其可調整以選擇 性地將彈性體母批料屑7 2送至任何各種不同之接收位置。 在不良產物暫時生成之起初處理不安定性時,此特點有利 地利於母批料屑自產物流之去除’例如,戟驗用或在製造 -29- 本纸張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) 533225 A7 B7 經濟部中央標準局員工消費合作社印製 五、發明説明(27 ) 行程開始時。此外,發散器提供自凝聚反應器或不同之後 處理路控導引產物之設計彈性。依照圖1之較佳具體實施 例’見到自凝聚反應器48經發散器70排放之母批料屑72被 乾燥器4 0接收。 可見到凝聚反應器4 8之橫切面尺寸在入口端6 6與排放端 68之間以總角度“增加。角度“大於〇。而且在較佳具體實 施例小於45。,更佳爲小於15。,最佳爲〇·5。至5。。可見到 角度α爲半角,因爲其由凝聚區之中央縱軸測量至凝聚區 外圍在凝聚反應器末端之Α點。關於此點,應·. 了解凝聚反應 器上游邵份之橫切面面積,即,靠近入口端6 6之部份,較 佳爲足夠緩丨更地增加,以依照以上討論之原理得到凝聚之 準塑模。太大之凝聚區膨脹角度生成彈性體母批料未以球 或蟲之所需屑形式製造,而且僅經凝聚反應器而噴灑。在 特足之具體實施例,太緩慢地增加凝聚反應器之孔生成進 料與反應產物在混合頭中之堆積或阻塞。在凝聚區之下游 邵份,其中乳膠已實質上凝聚而且流動變成本質上插入流 動’凝聚區可有或無橫切面面積之增加而延伸。因此,在 此參考具有逐漸增加橫切面面積之較佳具體實施例之凝聚 區,應了解主要指其中流動並非實質上插入流動之凝聚區 部份。 凝I區之橫切面面積(即,至少其上游部份,如以上緊鄰 所纣淪)可以逐步方式增加,而非描述於圖2之具體實施例 之連續方式。在描述於圖3之具體實施例,可見到依照在此 揭TJT t製法和裝置之彈性體母批料製造用之連續流動系統· -30- (請先閱讀背面之注意事項再 本頁) 訂 .教- • 11— I - - - ,in 1- i !-- 干 - - I r { VO ζ 釐 公 533225 A7 B7 經濟部中央標準局員工消費合作社印製 五、發明説明(28) 包括混合頭/凝聚區组件,其中凝聚區之橫切面面積以逐步 方式增加。較佳爲,此逐步具體實施例中凝聚區之個別部 份對相鄰郅份具有良好之連接。即,其組合形成平順及大 致連續之凝聚區表面,例如,與一個部份至次一部份之直 徑之急劇或即時增加相反。圖3之凝聚區以三個步驟增加, 使得有四個不同部份或次區74-77。與以上緊鄰所討論之設 計原理一致,凝聚區53之橫切面面積由入口端66至排放端 6 8之A點以在凝聚反應器上游部份得到所需之流動控制之 總角度而增加。第一部份74可取爲包括&)混洽區緊鄰下游 之w合頭50之固定直徑部份,及(b)在入口端66之接頭54 連接之相同或鄰似直徑部份。此第一部份具有固定橫切面 直控Di及轴向尺寸或長度Li。在此第一部份74,長度Li應大 於直徑Dl之三倍,更佳爲大於D〗之五倍,而且最佳爲〇1之 約12至18倍。一般而言,此部份具有仏之約十五倍之長 度。各以後部份較佳爲具有固定之橫切面尺寸及約爲前面 (即’上游)部份兩倍之橫切面面積。因此,例如,部份7 5 具有固足之橫切面尺寸及部份74兩倍之橫切面面積。類似 地部伤76之橫切面面積爲部份75之兩倍,及部份77之橫 切面面積爲部份76之兩倍。在各部份75-77,長度較佳爲 大於其直三倍,更佳爲其直徑之約三至七倍,而且通常 爲其直徑之約五倍。因此,例如,在部份7 6縱向尺寸L3較 佳爲其直徑D3之約五倍。 童士鹿同’、 ’ θ J I /、體實施例之混合頭與凝聚區組件以部份切面 圖不於圖4 °混合頭5 0經接頭5 4整合凝聚區延伸器5 3。其 (請先閱讀背面之注意事項本頁)-Order 533225 A7 ___— _B7 V. Description of the invention (26) The channel can be arranged around the central feeding channel, and the slurry is fed to the mixing zone through it. Therefore, for example, in the specific embodiment of FIG. 2, a fourth feeding channel may be provided through which ambient air or high-pressure air or other gases are fed to the mixing zone. Pressurized air can be injected similarly to the slurry through the central shaft feed channel 61. When not in use, the auxiliary feed channel can be temporarily or permanently sealed. It can be seen that the coagulation zone 52 of the coagulation reactor 48 has a first portion 64 which has a shaft length selected for the design purpose of the particular application intended. Optionally, the agglomeration region may have a fixed cross-sectional area at all or substantially all of its axial length. Thus, for example, a coalescing reactor can define a simple, straight tube flow path from mixing to discharge. However, preferably, for the reasons discussed above and the preferred embodiment described in the drawings, it is seen that the cross-sectional area of the condensing zone 52 gradually increases from the inlet end 66 to the discharge end 68. More specifically, the cross-sectional area increases in the longitudinal direction from the inlet end to the discharge end. In the specific embodiment of Fig. 2, the agglomeration area gradually increases the cross-sectional area with the feeling that it continuously increases after fixing the cross-sectional portion 64. Unless otherwise indicated, the diameters and cross-sectional areas of the coalescing reactor (or more appropriately the 'coalescing zone defined within the coalescing reactor') and other components are intended to indicate the cross-sectional area of the open flow path and within this flow path. path. Printed by the Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs. It can be seen that the elastic compound, especially the condensed elastomer latex in the form of master batch 7 2, is discharged from the condensing reactor 48 via the diffuser 70. The diffuser 70 is an adjustable duct connected to the condensation and reactor at the discharge end 68. It can be adjusted to selectively deliver the elastomeric master batch 7 2 to any of a variety of different receiving locations. This feature is beneficial for the removal of mother batch scraps from the product stream when the unsettled product is temporarily generated at the beginning of temporary production. For example, for inspection or manufacture -29- This paper applies Chinese National Standard (CNS) A4 Specifications (210X 297 mm) 533225 A7 B7 Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs V. Invention Description (27) At the beginning of the trip. In addition, the diffuser provides design flexibility for self-condensing reactors or different post-processing routing guidance products. According to the preferred embodiment according to Fig. 1, it is seen that the mother batch scraps 72 discharged from the condensing reactor 48 via the diffuser 70 are received by the dryer 40. It can be seen that the cross-sectional dimension of the coalescing reactor 48 is "increased at a total angle between the inlet end 66 and the discharge end 68. The angle" is greater than 0. And in the preferred embodiment it is less than 45. , More preferably less than 15. , The best is 0.5. To 5. . It can be seen that the angle α is a half-angle because it is measured from the central longitudinal axis of the agglomeration zone to the point A at the end of the agglomeration reactor at the periphery of the agglomeration zone. In this regard, you should know the cross-sectional area of the upper part of the agglomeration reactor, that is, the part close to the inlet end 6 6 is preferably slow enough to increase it in order to obtain the standard of agglomeration according to the principles discussed above Plastic mold. Too large agglomeration zone expansion angle to produce the elastomeric master batch was not made in the form of pellets or worms, and was sprayed only through the agglomeration reactor. In a specific embodiment, the pores of the coagulation reactor are increased too slowly to accumulate or block the feed and reaction products in the mixing head. Downstream of the agglomeration zone, where the latex has been substantially agglomerated and the flow has become essentially inserted into the flow ' the agglomeration zone can be extended with or without an increase in cross-sectional area. Therefore, referring to the condensed region of the preferred embodiment with gradually increasing cross-sectional area, it should be understood that the part of the condensed region in which the flow is not substantially inserted into the flow is understood. The cross-sectional area of the Ning area (i.e., at least its upstream portion, as immediately adjacent to the above) can be increased in a stepwise manner instead of the continuous manner described in the specific embodiment of FIG. In the specific embodiment described in FIG. 3, it can be seen that the continuous flow system for the manufacture of elastomeric master batches according to the TJT t manufacturing method and device disclosed herein. -30- (Please read the precautions on the back before this page) .Teach-• 11— I---, in 1- i!-Dry--I r {VO ζ mm 533225 A7 B7 Head / condensation zone assembly, where the cross-sectional area of the condensation zone increases in a stepwise manner. Preferably, the individual parts of the coacervation zone in this step-by-step embodiment have a good connection to adjacent motifs. That is, the combination forms a smooth and substantially continuous surface of the condensed zone, for example, as opposed to a sharp or instant increase in diameter from one part to the next. The coacervation zone of Figure 3 is increased in three steps, resulting in four different sections or sub-zones 74-77. Consistent with the design principles discussed immediately above, the cross-sectional area of the condensing zone 53 increases from the inlet end 66 to the point A of the discharge end 68 to increase the total angle required to obtain the desired flow control in the upstream portion of the condensing reactor. The first portion 74 may be comprised of a fixed diameter portion of the w-joint 50 immediately downstream of the &) mixing area, and (b) the same or adjacent diameter portion connected by the joint 54 at the inlet end 66. This first part has a fixed cross-section, a direct control Di and an axial dimension or length Li. In this first part 74, the length Li should be greater than three times the diameter D1, more preferably greater than five times D1, and most preferably about 12 to 18 times O1. In general, this part has a length of about fifteen times that of 仏. Each subsequent part preferably has a fixed cross-sectional size and a cross-sectional area of about twice the front (i.e., 'upstream') part. Therefore, for example, the portion 7 5 has a sufficient cross-section size and the portion 74 has a cross-sectional area twice as large. Similarly, the cross-sectional area of the ground injury 76 is twice that of the portion 75, and the cross-sectional area of the portion 77 is twice that of the portion 76. In each section 75-77, the length is preferably more than three times its straight, more preferably about three to seven times its diameter, and usually about five times its diameter. Therefore, for example, the longitudinal dimension L3 in the portion 76 is preferably about five times its diameter D3. Tongshi Lutong ’s, θ θ I /, embodiment of the mixing head and the condensation zone assembly are partially cut away. The mixing head 50 is integrated with the condensation zone extender 5 3 through the joint 5 4 as shown in FIG. 4. (Please read the caution page on the back first)
、1T, 1T
-—__ ____ - 31 - 533225 A7 B7 經濟部中央樣準局員工消費合作社印製 五、發明説明(29 ) 界定一個混合區,其中多進料通道60、61、62及實質上與延 伸器53内之凝聚區部份同軸之伸長、實質上圓柱形通道8〇 形成接點。應了解,對於在此所揭示之製法和裝置之操作 力’精確地界定混合區及/或凝聚區之邊界並非重要的。在 流動通道接點區域之設計之許多變化爲可能的,爲了給予 本揭示之益處’對熟悉此技藝者爲明顯的。關於此點,作 爲通常較佳之指導方針,例如,在描述於圖4之型式之具體 實施例中’漿料頂端67通常爲圓柱形部份開始處之上 游’大約在進料通道接點縱向置中。在此具體實施例,較 佳爲’由漿料頂端6 7至圓柱形邵份8 〇開始處圓周之想像核 心界定之最小橫切面面積有利地大於或至少等於乳膠進料 通道60之橫切面面積。較佳爲,通道8〇與其中在彈性體乳 膠之實質上完全凝聚前存在流動擾動之至少凝聚區上游部 份,均具有圓形橫切面。 可見到將碳黑漿料或其他之粒狀填料流體進料之裝置包含 實質上與混合室至朝凝聚區開放之開口或漿料頂端67同二 之進料管8 2。其爲在此討論之較佳具體實施例之非常有利 優點。如上所示,碳黑漿料以相對乳膠之進料速度爲非常 高之速度進料至混合區,而且窄孔進料管82之軸向配置生 成優良之流動擾動發生。通道80之直徑〇〇1(如上所示,較佳 爲實質上等於凝聚區之以下緊鄰部份74之直徑A)較佳爲漿 料進料管82内徑之至少兩倍,更佳爲進料管”直徑之約四 至八倍,一般此直徑之爲约七至八倍。可見到進料管Μ與 在混合頭50之進料通道61上游端之入口 83形成不渗流體密 (請先閱讀背面之注意事項再^本頁)-—__ ____-31-533225 A7 B7 Printed by the Consumers' Cooperative of the Central Bureau of Standards, Ministry of Economic Affairs. 5. Description of the Invention (29) Defines a mixed zone in which multiple feed channels 60, 61, 62 and essentially extender 53 The inner condensing area is partially coaxially elongated, and the substantially cylindrical channel 80 forms a contact. It should be understood that it is not important for the process and apparatus operating forces disclosed herein to precisely define the boundaries of the mixing zone and / or the cohesive zone. Many variations in the design of the flow channel junction area are possible, and will be apparent to those skilled in the art in order to impart the benefit of this disclosure. In this regard, as a generally preferred guideline, for example, in a specific embodiment of the type described in FIG. 4 'the slurry tip 67 is usually upstream of the beginning of the cylindrical portion', approximately longitudinally at the feed channel junction in. In this specific embodiment, it is preferred that the minimum cross-sectional area defined by the imaginary core of the circumference at the beginning of the slurry from the top 67 to the cylindrical portion 80 is advantageously greater than or at least equal to the cross-sectional area of the latex feed channel 60 . Preferably, the channel 80 and at least the upstream portion of the agglomeration region where there is a flow disturbance before the elastomer latex is substantially completely agglomerated, both have circular cross-sections. It can be seen that the device for feeding the carbon black slurry or other granular filler fluid includes a feed tube 82 which is substantially the same as the opening from the mixing chamber to the condensation zone or the top 67 of the slurry. This is a very advantageous advantage of the preferred embodiment discussed here. As shown above, the carbon black slurry is fed into the mixing zone at a very high feed rate relative to the latex feed rate, and the axial arrangement of the narrow-hole feed pipe 82 produces excellent flow disturbances. The diameter of the channel 80 (as shown above, preferably substantially equal to the diameter A of the immediately adjacent portion 74 below the condensation zone) is preferably at least twice the inner diameter of the slurry feed tube 82, and more preferably The diameter of the "feed tube" is about four to eight times, generally this diameter is about seven to eight times. It can be seen that the feed tube M and the inlet 83 at the upstream end of the feed channel 61 of the mixing head 50 form an impervious fluid tightness (please first (Read the notes on the back again ^ this page)
訂Order
32- 533225 經濟部中央標準局員工消費合作社印製 A7 ____ ______ B7五、發明説明(3〇 ) 封。軸向進料管82之直徨主要由漿料通道漿料噴嘴頂端67 至混合室中時之所需體積流速及軸向速度決定。爲了給予 此揭示之益處’正確或所需之體積與速度可由熟悉此技藝 者易於決定,而且部份爲物質之濃度與選擇之功能。如在 此所描述及揭示之具體實施例,其中碳黑漿料爲可去除之 進料管’在不同之時間製造不同母批料組合物時提供所需 之彈性。用於一個製造行程之進料管可去除並且以適於以 後製k之較大或幸父小之孔管所取代。關於漿料離開進料管 之壓力與速度’可稱爲嘴麗或噴射至混合區寸。應了解, 至少在特定具體實施例,其表示漿料至已實質上充滿流體 之區域中之高速注射。因此,其爲通過漿料噴嘴頂端時立即分佈之感覺之噴灑,而且不需爲在簡單散佈彈道之自由 飛散物質滴之感覺。 可見到另外之進料通道6〇與62各形成接點84、85,進料 通道60與下游通道80爲角度0。在許多具體實施例,角度 卢可具有大於0至小於18〇。。一般而言,冷可爲,例如, 30 -90 。希望避免負壓,即,乳膠流體在漿料頂端67以 高速漿料運送時之空泡化,因爲如此不利地造成不一致混 合而造成不一致之母批料產物。空氣或其他氣體可注射或 進料至混合區以助於破碎任何此種眞空。此外,希望引導 至進料通道60之入口 86之天然橡膠乳膠用膨脹進料線路作 爲乳膠流體貯器。在圖4之較佳具體實施例,乳膠進料通道 6 0父叉相鄰漿料噴嘴頂端6 7之混合區。然而,或者,乳膠 進料通道可交叉漿料噴嘴頂端67之混合通道上游或下游。 (請先閲讀背面之注意事項再本頁)32- 533225 Printed by the Consumer Cooperatives of the Central Bureau of Standards of the Ministry of Economic Affairs A7 ____ ______ B7 V. Description of Invention (30). The straightness of the axial feed pipe 82 is mainly determined by the required volume flow rate and axial velocity when the slurry channel tip 67 of the slurry nozzle reaches the mixing chamber. In order to give the benefit of this disclosure, the correct or required volume and speed can be easily determined by those skilled in the art, and part is the function of the concentration and selection of the substance. A specific embodiment, as described and disclosed herein, wherein the carbon black slurry is a removable feed tube ' provides the required flexibility when manufacturing different master batch compositions at different times. The feed tube for one manufacturing stroke can be removed and replaced with a larger or fortunately smaller perforated tube suitable for subsequent fabrication. The pressure and speed at which the slurry exits the feed tube may be referred to as mouthwatering or spraying into the mixing zone. It should be understood that, at least in particular embodiments, it means high-speed injection of slurry into an area that has been substantially filled with fluid. Therefore, it is a spray of a feeling of immediate distribution as it passes through the tip of the slurry nozzle, and it does not need to be a feeling of freely flying material droplets in a simple trajectory. It can be seen that the other feeding channels 60 and 62 each form a contact 84, 85, and the feeding channel 60 and the downstream channel 80 have an angle of 0. In many embodiments, the angle Lu may have a value greater than 0 to less than 180. . In general, cold can be, for example, 30-90. It is desirable to avoid negative pressure, i.e., cavitation of the latex fluid when the slurry tip 67 is transported at a high speed slurry, as this disadvantageously causes inconsistent mixing and inconsistent mother batch products. Air or other gases can be injected or fed into the mixing zone to help break up any such emptying. Further, it is desirable that the natural rubber latex guided to the inlet 86 of the feed passage 60 is provided with an expanded feed line as a latex fluid reservoir. In the preferred embodiment of FIG. 4, the latex feed channel 60 is a mixing zone adjacent to the top end of the slurry nozzle 66 of the parent fork. However, alternatively, the latex feed channel may cross the mixing channel upstream or downstream of the slurry nozzle tip 67. (Please read the notes on the back before this page)
衣丨 π再本V 訂Clothing 丨 π Rebook V
-I -33- 本紙張尺度適用中國國家標準(CNS ) Μ規格(210X;297公釐) 533225 A7 B7 經濟部中央標準局員工消費合作社印製 五、發明説明(31 碳黑漿料或其他粒狀填料流體一般以高於約3〇〇 psig之壓 力供應至進料管82,如約500至5000 psig,例如,約1〇〇〇 psig。較佳爲’液體漿料以高於每秒ι〇〇呎之速度經漿料噴 嘴頂端67進料至混合區中,較佳爲每秒約ι〇〇至約8〇〇呎, 更佳爲每秒約2〇〇至約5〇〇呎,例如,每秒約350呎。圖4之 箭頭5 1表示彈性體乳膠與輔助進料物質通過進料通道6〇與 6 2至漿料噴嘴頂端6 7下之通道8 〇之一般流動方向。因此, 依知上述之數目’漿料與乳膠流體以非常不同之進料流速 度進料至混合區。雖然不希望受理論所束縛,目前應了 解,差式進料在混合區得到造成良好之巨分散與凝聚之乳 膠切力條件。 替代之較佳具體實施例描述於圖5與6,其中圖4之具體實 施例之單軸進料管82被多軸延伸進料管90 — 92取代。可使用 =至^大數量之進料管,例如,達約6至8個軸向延伸進料 管。藉由使用不同直徑之不同進料管而對不同配方之製造 有利地得到製造彈#。亦可同時使用多進料^,以在混合 區及凝聚反應器之凝聚區内得到良好之流動擾動。 =合頭t替代具體實施例描述於圖7。可見到混合頭15〇 界定混合區179。軸向進料通道161接收適於以高速將碳黑漿 料或其他粒狀填料流體進料至混合室〗79中之進料管丨82。 可見到進料管182乏中央孔在漿料噴嘴頂端167終止。固定 直徑嘴嘴處168爲㈣噴嘴頂端167之緊鄰上游,造成大的 孔面積169。較佳爲,處168之抽向尺寸爲其直徑之約2至6 倍,例如,約5倍。第二進料通道16〇與混合區口9以。角 (請先閱讀背面之注意事項再頁)-I -33- This paper size applies Chinese National Standard (CNS) M specifications (210X; 297 mm) 533225 A7 B7 Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs 5. Description of the invention (31 Carbon black paste or other particles The filler-like fluid is generally supplied to the feed tube 82 at a pressure higher than about 300 psig, such as about 500 to 5000 psig, for example, about 1000 psig. It is preferred that the liquid slurry be higher than 1 second At a speed of OO feet through the top 67 of the slurry nozzle into the mixing zone, preferably from about 5,000 to about 8,000 feet per second, more preferably from about 2,000 to about 5,000 feet per second, For example, about 350 feet per second. The arrow 51 in FIG. 4 indicates the general flow direction of the elastomer latex and the auxiliary feed material through the feed channels 60 and 62 to the channel 80 under the slurry nozzle top 67. Therefore, According to the above-mentioned number, the slurry and latex fluid are fed into the mixing zone at very different feed flow speeds. Although it is not intended to be bound by theory, it should be understood at present that the differential feed in the mixing zone has caused a huge Dispersion and coagulation of latex shearing conditions. Alternative preferred embodiment description 5 and 6, where the single-axis feed tube 82 of the embodiment of FIG. 4 is replaced by a multi-axis extended feed tube 90-92. A large number of feed tubes can be used, for example, up to about 6-8 An axially extending feed tube. By using different feed tubes with different diameters, it is advantageous to obtain manufacturing bombs for different formulas. Multiple feeds can also be used at the same time to condense in the mixing zone and the coalescence reactor. Good flow disturbances were obtained in the zone. = A combination of t and t is shown in Fig. 7. The mixing head 150 defines the mixing zone 179. The axial feed channel 161 receives a carbon black slurry or other suitable for high speed The granular filler fluid is fed to the feed pipe in the mixing chamber. 79. 82. It can be seen that the feed pipe 182 lacks a central hole and terminates at the top end of the slurry nozzle 167. The fixed diameter nozzle 168 is immediately upstream of the nozzle top 167. , Resulting in a large hole area of 169. Preferably, the pumping dimension of the 168 is about 2 to 6 times its diameter, for example, about 5 times. The second feed channel 16 and the mixing zone opening 9 are at an angle ( (Please read the notes on the back first)
1T 1 -34-1T 1 -34-
533225 經濟部中央標準局員工消費合作社印製 A7 ———_ __ B7五、發明説明(32 ) 度形成接點184,以將彈性體乳膠流體進料至混合區。乳膠 流體進料通道160之橫切面直徑實質上大於漿料噴嘴頂端 167與處168之橫切面直徑。不希望受理論所束縛,喷嘴處 168之軸向伸長,結合噴嘴處上游之膨脹直徑孔部份,據信 在漿料經進料管182至混合區179中之流動提供有利安定 性。發現進料管182之孔以20。去角作用良好,即,在上游 方向以約20角膨脹之圓錐區域169。混合區179之下游爲伸 .長凝聚區。與以上討論之原理一致,此凝聚區僅需邊緣地 伸長。即,其軸向尺寸僅需在邊緣比其直徑·長。然而,較 佳爲,使用逐漸放大之凝聚區。 如以上所討論,彈性體母批料之凝聚實質上在凝聚反應器 末端或之前完成。即,凝聚發生於凝聚反應器之反應區内 而操需加入凝聚溶液等之流。其並不排除一些起初凝聚發 生於混合區之可能性。因此,混合區可視爲凝聚區之延伸 部份。亦參考在彈性體母批料離開凝聚反應器之前之實質 上完全凝聚,對於適於最終產物之意圖用途之任何各種目 的’其並不表示排除以後處理與繼續處理步驟之可能性。 關於此點,在此所揭示使用天然橡膠乳膠之新穎製法之較 佳具體實施例中之實質上完全凝聚表示,至少約9 5重量百 分比之乳膠之橡膠烴凝聚,更佳爲至少約9 7重量百分比, 而且最佳爲至少約9 9重量百分比凝聚。 在此揭示之製法和裝置製造具有優良物理性質與性能特徵 之彈性複合物。本發明之新穎彈性複合物包括藉以上揭示 之製法和裝置製造之母批料組合物,及由此母批料組合物 _______ ·35_ 本紙張尺度適用中國國家標準(CNS ) Α4規格(210X297公釐) -i:i·* C请先閱讀背面之注意事' -- 項存^^本K ) 訂 -A. • ii - I j J . 533225533225 Printed by the Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs A7 ———_ __ B7 V. Description of the invention (32) The contact 184 is formed to feed the elastomer latex fluid to the mixing zone. The cross-sectional diameter of the latex fluid feed channel 160 is substantially larger than the cross-sectional diameters of the top ends 167 and 168 of the slurry nozzle. Without wishing to be bound by theory, the axial elongation of 168 at the nozzle, combined with the expanded diameter hole portion upstream of the nozzle, is believed to provide favorable stability in the flow of slurry through the feed tube 182 to the mixing zone 179. The hole in the feed tube 182 was found to be 20. The chamfering works well, i.e., the conical region 169 that expands at an angle of about 20 degrees in the upstream direction. Downstream of the mixing zone 179 is an extension and long condensation zone. Consistent with the principles discussed above, this agglomeration zone need only be marginally elongated. That is, the axial dimension only needs to be longer than the diameter and length at the edges. However, it is preferable to use a gradually enlarged condensation region. As discussed above, the coagulation of the elastomeric master batch is substantially completed at or before the end of the coagulation reactor. That is, the coagulation occurs in the reaction zone of the coagulation reactor, and a stream such as a coagulation solution needs to be added. It does not exclude the possibility that some initial agglomerations will occur in the mixed zone. Therefore, the mixing zone can be regarded as an extension of the condensation zone. Also referring to the fact that the elastomeric master batch is fully condensed substantially before leaving the coagulation reactor, for any of the various purposes suitable for the intended use of the final product, it does not mean that the possibility of subsequent processing and further processing steps is excluded. In this regard, the substantially complete agglomeration in the preferred embodiment of the novel manufacturing method using natural rubber latex disclosed herein indicates that at least about 95 weight percent of the latex's rubber hydrocarbon agglomerates, and more preferably at least about 97 weight Percent, and most preferably at least about 9 9 weight percent agglomeration. The manufacturing method and apparatus disclosed herein produce an elastic composite having excellent physical properties and performance characteristics. The novel elastic compound of the present invention includes a master batch composition manufactured by the manufacturing method and device disclosed above, and the master batch composition _______ 35_ This paper size is applicable to Chinese National Standard (CNS) A4 specification (210X297) Li) -i: i · * C, please read the notes on the back '-item deposit ^^ 本 K) sub-A. • ii-I j J. 533225
五、發明説明(33 ) 經濟部中央標準局員工消費合作社印製 I造<中間化合物與最終產物。顯然地,可使用天然橡膠 乳膠(乳膠濃縮或場乳膠)與各種等級之碳黑製造彈性體母 批2,其具有優良之物理性質與性能特徵。已成功地使用 目則在如輪面之應用廣泛地商業使用之碳黑,及迄今在已 製造裝置和製法中視爲不適合商業使用之碳黑。因爲 其向表面積與低結構,使其在碳黑之固定商業填充程度得 到可接受程度之巨分散及/或保留彈性體分子量爲不切實際 之不適合者,對於在此揭示之新穎彈性體母批料組合物爲 非系較佳的。發現此彈性複合物具有優良之碳黑於天然橡 膠之分散,並且具有良好之天然橡膠分子量保留。此外, 得到這些有利之結果而無需涉及處理槽或酸溶液或其他凝 聚劑之流之凝聚步驟。因此,不僅可避免此凝聚處理之成 本與複雜性,亦及處理來自此操作之流出物流。 先前已知之乾燥捏煉技術無法得到此填料之平等分散而無 重大之分子量降解,因此,無法依照本發明之特定較基具 體實施例製造新穎之天然橡膠母批料組合物。關於此點, 揭不之新穎彈性複合物具有優良之碳黑於天然橡膠之巨分 散,即使碳黑具有低於1.2而且甚至低於i.o之結構對表面積 比例DBPA : CTAB,及高分子量之天然橡膠。過去之已知混 合技術無法得到此優良之碳黑巨分散而無重大之天然橡膠 分子量降解’因此’無法製造本發明之新穎母批料組合物 及其他彈性複合物。依照此揭示,具有迄今尚未得到之壤 黑巨分散程度之較佳新穎彈性體母批料組合物,可用以取 代具有不良巨分散之先前已知之母批料。因此,在此揭示 -36- 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) ------ (請先閲讀背面之注意事項再本頁) (再本V. Description of the invention (33) Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs < Intermediate compounds and final products. Obviously, natural rubber latex (latex concentrated or field latex) and various grades of carbon black can be used to make the elastomer batch 2. It has excellent physical properties and performance characteristics. Carbon blacks that have been successfully used, which are widely used commercially for applications such as wheel treads, and carbon blacks that have hitherto been considered unsuitable for commercial use in manufactured devices and processes. Because of its low surface area and low structure, which makes it possible to obtain an acceptable degree of large dispersion in the fixed commercial filling level of carbon black and / or to retain the molecular weight of the elastomer is impractical and unsuitable, for the novel elastomer master batch disclosed herein The composition is not preferred. It was found that this elastic compound has excellent dispersion of carbon black in natural rubber and good molecular weight retention of natural rubber. Furthermore, these advantageous results are obtained without the need for a coacervation step involving a treatment tank or the flow of an acid solution or other agglomerating agent. Therefore, not only can the cost and complexity of this agglomeration process be avoided, but also the effluent stream from this operation can be treated. Previously known dry kneading techniques were not able to obtain an equal dispersion of this filler without significant molecular weight degradation, and therefore, it was not possible to make a novel natural rubber master batch composition in accordance with certain more specific embodiments of the present invention. In this regard, the unveilable novel elastic compound has excellent carbon black and natural rubber great dispersion, even if the carbon black has a structure to surface area ratio of less than 1.2 and even less than io DBPA: CTAB, and high molecular weight natural rubber . The known mixing technology in the past could not obtain this excellent carbon black macrodispersion without significant natural rubber molecular weight degradation 'and therefore, the novel master batch composition and other elastic composites of the present invention could not be manufactured. According to this disclosure, a better novel elastomeric master batch composition having a degree of black macrodispersion that has not been obtained so far can be used to replace previously known master batches with poor macrodispersion. Therefore, it is revealed here that -36- This paper size applies to the Chinese National Standard (CNS) A4 specification (210X 297 mm) ------ (Please read the precautions on the back before this page)
533225 A7 B7 五、發明説明(34 ) 之母批料可依照已知之技術加入熟化化合物。發現此新穎 之熟化化合物在較佳具體實施例具有通常可比擬,而且在 某些情形遠比包含較不良巨分散母批料之可比擬熟化化合 物較佳之物理特徵與性能性質。母批料可依照本發明而製 造,然而,其具有降低之混合時間、降低之能量輸入、及/ 或其他之成本節省。 經濟部中央標準局員工消費合作社印製 特別關於特定之較佳具體實施例,可製造、具有優良物理特 徵與性能性質之天然橡膠乳膠與碳黑填料母批料。得到優 良之碳黑巨分散,即使用出乎預料之高表面讀與低結構之 碳黑,而無天然橡膠之降解程度,其乃因爲了得到相同碳 黑分散程度之足夠時間與足夠強度程度之乾燥捏煉所造 成。關於此點,特別有利爲使用具有低於1.2而且甚至低於 1.0之結構對表面積比r例DBPA : CTAB之碳黑,而得其中得 到高分散程度之新穎天然橡膠母批料組合物。在此使用之 碳黑結構可如對酞酸二丁酯吸附(DBPA)値而測量,其表示 爲每100克碳黑之DBPA立方公分,依照敘述於ASTM D2414 之步驟。碳黑表面積可如CTAB而測量,其表示爲每克碳黑 之平方公分,依照敘述於ASTM D3765-85之步驟。因此得到 新穎之天然橡膠母批料,其具有迄今尚未得到之物理特 徵,如分子量分佈與填料分散程度,及/或加入迄今不適合 之填料,如超高表\面積與低結構之組合。依照在此揭示之 製法和裝置製造之天然橡膠母批料之分散品質可參考已知 之MWSQl(重量平均)與巨分散特徵而證明。特別地,在依照 較佳具體實施例製造之母批料之巨分散程度,遠比在使用 -37- 本紙張尺度適用中國國家標準(CNS ) A4規格(210 X 297公釐) 533225 A7 B7 經濟部中央標準局員工消費合作社印製 五、發明説明(35 乾燥捏煉製造之大約相等mwsq1之母批料爲佳。最顯著地, 這些較佳具體實施例之分散品質並未重大地視碳黑填料之 形態而定。應了解,影響使用在此揭示之製法和裝置可得 之分散程度之其他因素,包括碳黑在漿料中之濃度、在漿 料中之總能量輸入、及流體流之混合時之能量輸入等。 碳黑在在此揭示之天然橡膠母批料之巨分散品質遠比在先 前已知大約相等MWSQl(重量平均)之母批料爲佳。在此新穎 彈性複合物之一些較佳具體實施例,以大約場乳膠狀態之 天然橡膠之MWSQl(例如,約1,000,000),一個洗前無法得到 之條件,得到優良之碳黑分布。分散品質優點在使用具有 低結構與高表面積之碳黑之上述較佳具體實施例,例如, 低於llOcc/lOO克之DBPA、大於45至65平方公尺/克之 CTAB、及低於1.2而且較佳爲低於1·0之DBPA : CTAB,特 別重要。 實例 試驗步驟 以下試驗步驟用於以下提出之實例及比較中。 1.結合橡膠:將重量爲.5克土 0.25克之樣品稱重並且置於 密封燒瓶之100毫升甲苯中,而且在周圍溫度儲存約24小 時。甲苯然後以100毫升新鮮曱苯取代,而且燒瓶儲存4 天。樣品然後自溶劑去除並且在周圍溫度於通風櫥下風乾 24小時。樣品然後進一步在周圍溫度於眞空烤箱乾燥24小 時。樣品然後稱重並且由重量損失數據計算結合橡膠。 2 . MWSQl :在此揭示及申請專利範圍使用之MWSQl指天然橡 -38- 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 請 先 閱 讀 背 面 意 事533225 A7 B7 V. The master batch of the invention description (34) can be added to the curing compound according to known techniques. This novel mature compound was found to have generally comparable physical properties and performance properties in the preferred embodiments, and in some cases, far better than comparable mature compounds that contained poorer macrodisperse master batches. The master batch can be made in accordance with the present invention, however, it has reduced mixing time, reduced energy input, and / or other cost savings. Printed by the Consumers' Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs. In particular, specific preferred embodiments can produce natural rubber latex and carbon black filler master batches with excellent physical and performance properties. Get excellent carbon black macrodispersion, that is, use unexpected carbon black with high surface reading and low structure without the degradation degree of natural rubber, because it is enough time and sufficient strength to obtain the same carbon black dispersion. Caused by dry kneading. In this regard, it is particularly advantageous to use a carbon black having a structure-to-surface area ratio of less than 1.2 and even less than 1.0, such as DBPA: CTAB, to obtain a novel natural rubber master batch composition in which a high degree of dispersion is obtained. The carbon black structure used herein can be measured as dibutyl phthalate adsorption (DBPA) 値, which is expressed as DBPA cubic centimeters per 100 grams of carbon black, following the procedure described in ASTM D2414. The carbon black surface area can be measured as CTAB, which is expressed in square centimeters per gram of carbon black, following the procedure described in ASTM D3765-85. Therefore, a novel natural rubber master batch is obtained which has physical characteristics that have not been obtained so far, such as molecular weight distribution and degree of filler dispersion, and / or adding fillers that have not been suitable so far, such as a combination of ultra-high surface area and low structure. The dispersion quality of natural rubber master batches made in accordance with the methods and apparatus disclosed herein can be demonstrated with reference to known MWSQ1 (weight average) and macrodispersion characteristics. In particular, the degree of dispersion of the master batch produced in accordance with the preferred embodiment is far greater than that in use. -37- This paper size applies the Chinese National Standard (CNS) A4 specification (210 X 297 mm) 533225 A7 B7 Economy Printed by the Consumer Standards Cooperative of the Ministry of Standards of the People's Republic of China. 5. Description of the Invention (35 Dry batches of approximately equal mwsq1 master batches are preferred. Most notably, the dispersion quality of these preferred embodiments does not significantly depend on carbon black. The morphology of the filler depends on other factors that affect the degree of dispersion available using the manufacturing methods and devices disclosed herein, including the concentration of carbon black in the slurry, the total energy input in the slurry, and the fluid flow. Energy input during mixing, etc. The great dispersion quality of the natural rubber master batch disclosed by carbon black here is much better than previously known master batches of approximately equal MWSQl (weight average). In some preferred embodiments, the MWSQl of natural rubber in the latex state (for example, about 1,000,000), a condition that cannot be obtained before washing, obtains an excellent carbon black distribution. Dispersion Advantages are in the preferred embodiments described above using carbon black with low structure and high surface area, for example, DBPA less than 110cc / 100 grams, CTAB greater than 45 to 65 square meters / gram, and less than 1.2 and preferably low DBPA: CTAB at 1.0 is particularly important. Example Test Procedures The following test procedures are used in the examples and comparisons presented below. 1. Combined rubber: Weigh a sample weighing 0.25 grams and weigh 0.25 grams and place it in a sealed flask. 100 ml of toluene, and stored at ambient temperature for about 24 hours. The toluene was then replaced with 100 ml of fresh toluene, and the flask was stored for 4 days. The sample was then removed from the solvent and air-dried at ambient temperature under a fume hood for 24 hours. The sample was then It was further dried in an air oven at ambient temperature for 24 hours. The sample was then weighed and the combined rubber was calculated from the weight loss data. 2. MWSQl: The MWSQl used in this disclosure and patent application refers to natural rubber -38- This paper is applicable to China Standard (CNS) A4 (210X297 mm) Please read the notice on the back first
Ml严裝頁I 訂Ml Hardcover I Order
It 533225 經濟部中央標準局員工消費合作社印製 A7 B7 五、發明説明(36 ) 膠之溶膠邵份之重量平均分子量。依照以下之分子量測量 用之標準GPC技術: 2.1 得自英國聚合物實驗室之兩個10/im 106a管柱、 一個10#m50〇A管柱及l〇em混合床管柱。 2.2 於215nm之UV偵檢。 2.3 溶劑··四氫呋喃(THF)。 2.4 濃度,公稱2毫克/毫升於THF。 2.5 樣品靜置於THF以溶解3天,以BHT安定之。 2.6 將溶液離心以夯離任何凝膠,而且-上清液注射至 管柱中。 2.7 樣品製備樣品製備設計爲製備0.5至0.05重量百分 比範圍之溶膠濃度,以提供對分子量分佈之正確 測量之良好偵檢反應。視填料填充而依照下式調 整樣品重量: 樣品重量=(100+填料填充(phr):T20/100毫克+/-2毫克 樣品置於UV防護玻璃小瓶中,並且溶於4毫升含 0.02%丁基化羥基甲苯(BHT)之安定四氫呋喃(THF) 苳天。得自溶解步驟之上清液,其含大部份之溶 膠部份,轉移至鐵氟龍離心管,並且在Avanti 3 0 (Beckman)離心器以每分鐘26,000轉(對應57,500克 之最大場強度)離心6 0分鐘。在此場強度,大部份 之凝膠相沈積而得無凝膠上清液。此無凝膠溶液 使用安定THF以1 : 5稀釋。在此時,樣品轉移至 GPC玻璃小瓶並且置於Waters 717自動取樣器 -39- 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) (請先閱讀背面之注意事項再^^本頁) 衣· 〔再 訂It 533225 Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs A7 B7 V. Description of the invention (36) The weight average molecular weight of the colloidal sol. The following standard GPC techniques were used for molecular weight measurement: 2.1 Two 10 / im 106a columns, one 10 # m50OA column and 10em mixed bed column obtained from the British Polymer Laboratory. 2.2 UV detection at 215nm. 2.3 Solvents · Tetrahydrofuran (THF). 2.4 Concentration, nominally 2 mg / ml in THF. 2.5 The samples were allowed to stand in THF for 3 days to dissolve and stabilized with BHT. 2.6 Centrifuge the solution to ram away any gel and inject the supernatant into the column. 2.7 Sample preparation Sample preparation is designed to prepare a sol concentration in the range of 0.5 to 0.05 weight percent to provide a good detection response to the correct measurement of the molecular weight distribution. Depending on the filler filling, adjust the sample weight according to the following formula: Sample weight = (100+ filler filling (phr): T20 / 100 mg +/- 2 mg. The sample is placed in a UV protective glass vial and dissolved in 4 ml containing 0.02% D The stable tetrahydrofuran (THF) of the butylated hydroxytoluene (BHT) was obtained for a day. The supernatant from the dissolution step, which contained most of the sol fraction, was transferred to a Teflon centrifuge tube, and was placed in an Avanti 3 0 (Beckman The centrifuge was centrifuged at 26,000 revolutions per minute (corresponding to a maximum field strength of 57,500 grams) for 60 minutes. At this field strength, most of the gel phase was deposited to obtain a gel-free supernatant. This gel-free solution was stable. THF was diluted 1: 5. At this time, the sample was transferred to a GPC glass vial and placed in a Waters 717 autosampler-39- This paper size applies to China National Standard (CNS) A4 (210X297 mm) (please read the back first) Note again ^^ this page) clothes · [reorder
533225 Α7 Β7 五、發明説明(37 ) (Waters公司,美國麻州之Miiford)以準備GPC試驗。 至1子量^然後測定溶膠部份之重量平均分子量 MWsol。使用Millenium軟體(得自waters公司,美 國麻州之Milford),在15至35分鐘之時間增量内 使用谷對谷模式定義基線。此時間增量對於在2.玉 段所述之管柱爲適合的,以流動相流速設定於〇.75 笔升/分鐘。一但建立合理之基線,可測定分佈。 經濟部中央標準局員工消費合作社印製 /谷析時間轉化成分子量。製備由商業可得標準品 (EasiCal :英國聚合物實驗室)製造之聚苯乙烯溶 液,其含一系列具有非常窄分佈之分子量。聚苯 乙烯刀子量至聚異戊二烯分子量當量之轉換爲基 於Benoit與同事之萬用校正法。流體動力學半徑與 分:量乘以固有黏度之積成正比。將聚苯乙烯^ 子里轉換成聚異戊二烯當量後,校正曲線有關絕 對分子量對溶析時間。標準品在與樣品之相同條 =下進仃,而且標準品整合以基於對標準品數據 取通合而對給予之溶析時間指定適當分子量。一 但基於時間之分佈適當地轉換成分子量,由 Waters之Millenium軟體計算適當之分子 値。 3·孟納黏度:依照]^^(1+4)@1〇〇。(:之標準步驟。 4·試驗樣品熟化條件··試驗片熟化至i5(rc下示之時間: 41張力片·· 20分鐘。 4.2彈性:23分鐘。 L - __ ____ - 40 - 本紙張尺度適用中國國家} (21{3χ^^ 533225 經濟部中央標準局員工消費合作社印製 A7 B7 五、發明説明(38 ) 4·3 硬度:23分鐘。 4·4 熱累積:25分鐘。 5.分散:使用Cabot分佈表法及5〇χ光學顯微照片之目標評 估(ASTM D2663法)。 6·應力應變:試驗BS903 : Α2與ISO 37。 7·硬度··試驗 ISO 48(1994),溫度 23°C。 8·彈性:試驗BS903 ·· A8(1990),方法A,溫度23°C(8毫米 塑模碟試驗片)。 9 .熱累積:試驗ASTM D623,方法A。 ~ 9.1 起始溫度:23°C。 9.2 靜態負載:23磅。 9.3 衝程:0,225英吋。 9.4 頻率:30 Hz。 9.5 進行30分鐘。 10· Tan 6 :在Rheometrics® RDS II型上測量。報告値爲應變 彎曲之最大値。應變彎曲在〇。、30。、與60。,1Ηζ及0.1% 至60%應變。 11·裂解生長抗性:依照ASTM D3629-94而測量。533225 Α7 Β7 V. Invention Description (37) (Waters, Miiford, Mass., USA) to prepare for GPC test. To 1 sub-quantity ^, then the weight average molecular weight MWsol of the sol portion was measured. Using Millenium software (available from Waters, Milford, Mass., U.S.A.), a valley-to-valley pattern was used to define baselines in time increments of 15 to 35 minutes. This time increment is suitable for the column described in paragraph 2. Jade, with the mobile phase flow rate set at 0.75 strokes / min. Once a reasonable baseline is established, the distribution can be determined. Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs / Granulation time is converted into molecular weight. A polystyrene solution made from commercially available standards (EasiCal: British Polymer Laboratory) was prepared, which contained a range of molecular weights with a very narrow distribution. The conversion of polystyrene knife weight to polyisoprene molecular weight equivalent is based on a universal calibration method based on Benoit and colleagues. The hydrodynamic radius is proportional to the product of multiplied by the intrinsic viscosity. After converting polystyrene ^ to polyisoprene equivalents, the calibration curve relates to absolute molecular weight versus dissolution time. The standard is run under the same conditions as the sample, and the standard is integrated to specify the appropriate molecular weight for the eluate time given based on the data taken from the standard. Once the time-based distribution is properly converted to molecular weight, the appropriate molecular 値 is calculated by Waters' Millenium software. 3. Menner viscosity: according to] ^^ (1 + 4) @ 1〇〇. (: Standard procedure. 4. Ageing conditions for test specimens .... Ageing of test specimens to i5 (rc time: 41 tension sheet. 20 minutes. 4.2 Elasticity: 23 minutes. L-__ ____-40-This paper size Applicable to the country of China} (21 {3χ ^^ 533225 A7 B7 printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs V. Description of the invention (38) 4 · 3 Hardness: 23 minutes. 4 · 4 Heat accumulation: 25 minutes. 5. Dispersion : Target evaluation using Cabot distribution table method and 50 × optical micrograph (ASTM D2663 method) 6. Stress and strain: test BS903: Α2 and ISO 37. 7. Hardness test ISO 48 (1994), temperature 23 ° C. 8 · Elasticity: Test BS903 ·· A8 (1990), method A, temperature 23 ° C (8 mm mold plate test piece). 9 .Heat accumulation: test ASTM D623, method A. ~ 9.1 starting temperature : 23 ° C. 9.2 Static load: 23 lbs. 9.3 Stroke: 0,225 inches. 9.4 Frequency: 30 Hz. 9.5 Run for 30 minutes. 10 · Tan 6: Measured on Rheometrics® RDS Type II. Reported 値 is the strain bending The maximum strain is strained between 0 °, 30 °, and 60 °, 1Ηζ, and 0.1% to 60% strain. 11. Cracking Long Resistance: measured in accordance with ASTM D3629-94.
實例A 依照本發明製造彈性體母批料。特別地,製造包含得自馬 來西亞之標準天然橡膠場乳膠之彈性體母批料,其具有52 5 phr包括得自Cabot公司之商業級N234碳黑之填料。天然橡膠 場乳膠之性質提供於以下表1。 -41 - 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) (請先閎讀背面之注意事項再本頁) * ψ -I 1-1— - -1 - -1 - - - =· 1 533225 A7 B7 五、發明説明(39 ) 表1 天然橡膠乳膠性質 添加物 %乾燥 橡膠 %總固 體 %灰 氮 ppm 揮發性 脂肪酸 ML(l+4) @100 C 0.15% HNSa 0.3% NH3 ZnO, TMTDb 28.4 34.2 0.38 0.366 0.052 68 經濟部中央標準局員工消費合作社印裂 a. HNS :羥基胺中性硫酸鹽,孟納黏度安定劑。 b. ZnOnMTD ··用於生物防腐,一般爲0.025%之1 : 1混合物。 全部化合物配方敘述於以下表2,而且爲已知在熟化時具有 優良逆轉抗性之商業卡車輪面之代表。 表2母批料配方 ” 成份 橡膠 碳黑 ZnO 硬脂酸 6PPD(抗氧化劑) 防曬改良劑(蠟) Ennerflex 74(芳族油) 3.0 總共 = 165.5 一 彈性體母批料製造裝置與以上參考圖式之圖1及7所述之裝 置實質上相同。漿料噴嘴頂端(參見圖7之參考號碼167) 爲.039英吋直徑,其具有軸向長度0.2英吋之處(參見圖7之 參考號碼168)。凝聚區爲0.188英吋直徑,並且具有.985英吋 軸向長度,其在混合區及其排放端之間爲固定直徑。母批 料之製備立即進一 ·步詳細敘述於下。 1. 碳黑漿料製備碳黑袋在裝有攪摔器之碳黑漿料槽中混合 去離子水。攪拌器將片破裂成碎片,而且形成具有12.5 重量%之碳黑之粗漿料。在操作時,此漿料藉空氣薄膜 重量份 100 52.0 4.0 2.0 2.0 2.0 (請先閎讀背面之注意事項系本頁) 訂 -42- 本纸張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 533225 A7 B7 五 、發明説明(4〇 ) 2. 經濟部中央標準局員工消費合作社印製 聚連續地泵至膠體研磨器以起初分散。漿料然後藉前進 穴聚進料至均化器,特別是得自APV Gaulin公司之M3 型均化器。此均化器製造細微研磨之漿料。由均化器至 混合區之漿料流速由均化器速度設定,均化器作爲高壓 正置換栗。漿料流速以Micromotion®質量流動計監測。 竣黑漿料以範圍爲50至100 psig之壓力進料至均化器, 而且均化壓力設於4000 psig,使得漿料以4· 1至4 · 4時/ 分鐘之流速及約13〇呎/秒之速度如噴射而引入混合區。 乳膠裝於1〇〇加侖加壓進料槽。.抗氧化劑乳液 在裝載如加入乳膠。加入包括〇. 3 phr參壬基苯基亞嶙酸 鹽(TNPP)與〇·4 phr Santoflex® 134(烷基芳基對-伸苯基 二胺混合物)之抗氧化劑。各抗氧化劑使用每1〇〇份抗氧 化劑爲3份油酸鉀,及以氫氧化鉀調整乳液至約〗〇之 pH値,如丨5重量%乳液而製備。亦加入3 phr之增量 油。使用空氣壓力(51 psig)以自進料槽將乳膠移動至凝 聚反應器之混合區。乳膠流速爲3 2至3 4磅/分鐘及每秒 約3.8呎,並且#Micr〇m〇ti〇n⑧質量流動計與橡膠管彈 簧閥自動地計量及控制。藉由維持乳膠進料速率對碳黑 水料進料速率之適當比例,而得52 5 pllr之所需碳黑填 充。 m导Lm碳黑漿料乳膠藉由將乳膠運送至碳黑漿 料中而混合。在運送時,碳黑緊密地混合至乳勝中,而 且混合物凝聚。離開凝聚反應器爲凝聚物之柔軟、濕海 绵”蟲"。 (請先閱讀背面之注意事項再本頁) n m - (再本 訂Example A An elastomeric master batch was made in accordance with the present invention. In particular, an elastomeric master batch containing a standard natural rubber field latex from Malaysia was made with 5255 phr of filler including commercial grade N234 carbon black from Cabot Corporation. The properties of natural rubber field latex are provided in Table 1 below. -41-This paper size is in accordance with Chinese National Standard (CNS) A4 (210X297mm) (Please read the precautions on the back before this page) * ψ -I 1-1—--1--1--- = · 1 533225 A7 B7 V. Description of the invention (39) Table 1 Natural rubber latex additives% Dry rubber% Total solids% Gray nitrogen ppm Volatile fatty acid ML (l + 4) @ 100 C 0.15% HNSa 0.3% NH3 ZnO , TMTDb 28.4 34.2 0.38 0.366 0.052 68 Employees' cooperatives of the Central Bureau of Standards of the Ministry of Economic Affairs a. HNS: Hydroxylamine neutral sulfate, Menner viscosity stabilizer. b. ZnOnMTD ·· For bio-preservation, generally a 1: 1 mixture of 0.025%. All compound formulations are described in Table 2 below, and are representative of commercial truck wheel treads known to have excellent reversion resistance upon aging. Table 2 Master batch formula "Ingredient rubber carbon black ZnO stearic acid 6PPD (antioxidant) Sunscreen improver (wax) Ennerflex 74 (aromatic oil) 3.0 Total = 165.5 An elastomer master batch manufacturing device and the above reference drawing The devices described in Figures 1 and 7 are essentially the same. The tip of the slurry nozzle (see reference number 167 in Figure 7) is .039 inches in diameter and has an axial length of 0.2 inches (see reference number in Figure 7) 168). The agglomeration zone is 0.188 inches in diameter and has an axial length of .985 inches. It has a fixed diameter between the mixing zone and its discharge end. The preparation of the master batch is further detailed immediately below. 1 Carbon black slurry preparation The carbon black bag was mixed with deionized water in a carbon black slurry tank equipped with a stirrer. The stirrer broke the pieces into pieces and formed a coarse slurry with carbon black of 12.5% by weight. During operation, the slurry is 100 52.0 4.0 2.0 2.0 2.0 by weight of the air film (please read the precautions on the back page first) Order-42- This paper size applies to China National Standard (CNS) A4 specification (210X297) %) 533225 A7 B7 V. Description of the invention (4 ) 2. Printed by the Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs, continuously pumped to the colloid mill to disperse initially. The slurry is then fed to the homogenizer by advancing the cavity, especially the M3 type homogenizer from APV Gaulin. A homogenizer. This homogenizer produces finely ground slurry. The slurry flow rate from the homogenizer to the mixing zone is set by the homogenizer speed. The homogenizer acts as a high-pressure positive displacement pump. The slurry flow rate is measured using a Micromotion® mass flow meter. The black slurry is fed to the homogenizer at a pressure ranging from 50 to 100 psig, and the homogenization pressure is set to 4000 psig, so that the slurry is flowed at a flow rate of 4.1 to 4.4 hours per minute and about 13 The speed of 0 feet per second is introduced into the mixing zone by spraying. The latex is loaded in a 100 gallon pressurized feed tank. The antioxidant emulsion is loaded such as adding latex. The addition includes 0.3 phr ginsyl nonylphenylarsinic acid. Salt (TNPP) and 0.4 phr Santoflex® 134 (mixture of alkylaryl p-phenylene diamine). Each antioxidant uses 3 parts of potassium oleate per 100 parts of antioxidant, and Potassium hydroxide adjusts the emulsion to a pH of about 0, such as 5 wt% 3 phr of extender oil is also added. Use air pressure (51 psig) to move the latex from the feed tank to the mixing zone of the coagulation reactor. The latex flow rate is 32 to 34 pounds per minute and per second. It is about 3.8 feet, and # Micr〇m〇ti〇n⑧ mass flow meter and rubber tube spring valve are automatically measured and controlled. By maintaining the appropriate ratio of latex feed rate to carbon black water feed rate, 52 5 Carbon black filling required for pllr. The m Lm carbon black slurry latex is mixed by transporting the latex into the carbon black slurry. When transported, the carbon black was tightly mixed into the Rusheng, and the mixture agglomerated. Leaving the coalescence reactor is a soft, wet sponge of the condensate "(Please read the precautions on the back before this page) n m-(reorder
,1 -1 -- 1 II -43 533225 A7 B7 五、發明説明(41 ) 4· Mi自凝聚反應器排放之濕屑爲約79%水。濕屑以脱水 擠製器(French石油研磨機械公司;31/2英吋直徑)脱水 至約5至10%水份。在擠製器中,壓縮濕屑並且自屑擠 出水及通過擠製器之有槽之桶。 5 .[卷丞一生卻脱水之屑落入第二擠製器,在此其再度壓縮 及加熱。水在屑經過擠製器之模板被逐出時驟乾。產物 出口溫度爲約300T,而且水份含量爲約〇 5至1重量%。 熱的乾燥屑藉強力風乾振動輸送器快速冷卻(約2 〇秒) 至約100F。生成之乾燥屑具有約66重量..❶/❶之橡膠固體 及約3 3重量%之碳黑。, 1 -1-1 II -43 533225 A7 B7 V. Description of the invention (41) 4. The wet debris discharged from Mi self-coagulation reactor is about 79% water. Wet chips are dewatered with a dewatering extruder (French Petroleum Mills; 31/2 inch diameter) to about 5 to 10% moisture. In the extruder, wet chips are compressed and water is squeezed out of the chip and passed through a slotted bucket of the extruder. 5. [The curled-up but dehydrated chips fall into the second extruder, where they are compressed and heated again. Water dries as the chips are expelled through the die plate of the extruder. The product exit temperature was about 300T, and the moisture content was about 0.05 to 1% by weight. The hot drying debris is rapidly cooled (about 20 seconds) to about 100F by a powerful air-drying vibration conveyor. The resulting dry crumbs had rubber solids of about 66 wt.% ❶ / ❶ and about 33% by weight of carbon black.
實例B 藉乾燥捏練製備對照母批料。對照使用如實例八之相同配 方(參見以上表2) ’除了天然橡膠爲SMR 1〇而非乳膠。其藉 橡膠在OOC Banbury混合器(約3公斤)在5〇 rpm使用i 〇咖碳 黑之似捏煉而製備。減捏煉實行約3分鐘至總共_廳 立方公尺。 實例A與B之比較 實^例A之母批料與實例B之對照母批料在㈣b祕町混 經濟部中央標準局員工消費合作社印製 (請先閱讀背面之注意事項再本頁) 合器(約3公斤)之二階段混合操作中複合。以下表]敛述第 -階段之混合行程。可見到實例A母批料依照經修改之混合 行程。 44- 533225 A7 B7 五、發明説明(42 ) 表3第1階段混合行程 時間 (min) 實例A 實例B 乾燥混合對照 0.0 所有之成份 預先捏煉橡膠 0.5 碳黑與油 1.0 清掃 1.5 其餘之成份 2.0 2.5 清掃 3.0 X 在約700 MJ/m'傾倒 在約1,000 MJ/mj傾倒 在第二階段,列於以下表4之熟化劑以500 MJ/立方公尺之進 一步混合循環加入。 表4最終階段熟化加成 成份 重_[设 階段1化合物 165·5 固特異Winstay 100(抗氧化劑) TBBS(硫加速劑) Ϊ·8 ^____1.0 總共 — 169.3 (請先閱讀背面之注意事項再本頁) m ml m —ϋ nn m mExample B A control master batch was prepared by dry kneading. The control used the same formulation as in Example 8 (see Table 2 above) 'except that the natural rubber was SMR 10 instead of latex. It was prepared by kneading rubber in an OOC Banbury mixer (approximately 3 kg) at 50 rpm using i 〇 carbon black. Reduce kneading is carried out for about 3 minutes to a total of _ hall cubic meters. Comparison of Examples A and B ^ The mother batch of Example A and the control mother batch of Example B are printed at the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economics and Trade of the Ministry of Economic Affairs and Economics (please read the precautions on the back and then this page) (Approximately 3 kg) in a two-stage mixing operation. The following table] summarizes the mixed stroke of the first stage. It can be seen that the master batch of Example A follows a modified mixing schedule. 44- 533225 A7 B7 V. Description of the invention (42) Table 3 Mixing stroke time of stage 1 (min) Example A Example B Dry mixing control 0.0 All ingredients are pre-kneaded rubber 0.5 Carbon black and oil 1.0 Cleaning 1.5 Other ingredients 2.0 2.5 Sweep 3.0 X Pour at about 700 MJ / m 'and pour at about 1,000 MJ / mj. In the second stage, the curing agent listed in Table 4 below is added at a further mixing cycle of 500 MJ / m3. Table 4 The weight of the maturation and addition components in the final stage _ [Set the compound of phase 1165 · 5 Goodyear Winstay 100 (antioxidant) TBBS (sulfur accelerator) Ϊ · 8 ^ ____ 1.0 Total — 169.3 (Please read the notes on the back first (See page again) m ml m —ϋ nn mm
- - - 1 sis - - 、T 經濟部中央標準局員工消費合作社印製 因此,用於實例A母批料之複合之Banbury混合能量爲實例B 對照母批料之預先捏煉與複合所需之Banbury混合能量之約 53%。不管降低能量輸入,發現實例A物質具有非常良好之 巨分散,而且其溶膠部份之分子量MWS()1(重量平均)實質上 高於對照。這些數據歸納於以下表5。 表5 複合與熟化數據 樣品 混合能量(MJ/m3) ML(l+4,100C) MW 預先捏煉物 階段1 最終 總共 階段1 最終 重量平均 實例A 0 694 500 1,194 102 72 444,900 實例B 800 965 500 2,265 92 67 327,000 _ _____ -45- 本紙張尺度適财關家縣(CNS ) M規格(2lGx297公董) 瓤. 533225 A7 B7 五、發明説明(43 熟化(未老化)實例A與對照物t之另外試驗結果敘述於下表 6 〇 樣品 硬度 6另外試驗數據 100%模數 (MPa) 300%模數 (MPa) 張力(MP^~ 16.1 28.7 實例A 71 2.82---1 sis--T Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs. Therefore, the Banbury mixing energy used for the compounding of the master batch of Example A is required for the pre-kneading and compounding of the master batch of Example B. About 53% of Banbury's mixed energy. Regardless of the reduced energy input, the substance of Example A was found to have a very good macrodispersion, and the molecular weight MWS () 1 (weight average) of its sol fraction was substantially higher than that of the control. These data are summarized in Table 5 below. Table 5 Compound and maturation data Sample mixing energy (MJ / m3) ML (l + 4, 100C) MW Pre-kneaded phase 1 Final total phase 1 Final weight average Example A 0 694 500 1,194 102 72 444,900 Example B 800 965 500 2,265 92 67 327,000 _ _____ -45- This paper size is suitable for Guancai County (CNS) M specifications (2lGx297 public directors) 瓤. 533225 A7 B7 V. Description of the invention (43 Ageing (non-aging) of case A and the reference substance t In addition, the test results are described in Table 6 below. Sample hardness 6 Additional test data 100% modulus (MPa) 300% modulus (MPa) Tension (MP ^ ~ 16.1 28.7 Example A 71 2.82
實例C C請先閎讀背面之注意事項再本頁} 依照本發明製造彈性體母批料。特別地,製造包含得自馬 來西亞I標準天然橡膠場乳膠之彈性體母批料,其具有^ phr包括得自Cabot公司之商業級Regal(g)66〇碳黑之填料。化 合物配方(除了少量一般乳膠添加物)敘述於以下表7。 表7母批料配方 成份 橡膠 碳黑 Santoflex I34(抗氧化劑) TNPP(抗氧化劑) I共 复量份Example C C Please read the precautions on the back and then on this page} Manufacture the elastomeric master batch according to the present invention. In particular, an elastomeric master batch containing a standard natural rubber field latex from Malaysia I was manufactured with a phr of filler including commercial grade Regal (g) 66 ° carbon black from Cabot Corporation. The compound formulations (except for small amounts of general latex additives) are described in Table 7 below. Table 7 Master batch formula Ingredients Rubber Carbon black Santoflex I34 (antioxidant) TNPP (antioxidant) I Total multiple parts
訂 Μ 經濟部中央標準局員工消費合作社印製 A ^ J. / 彈性體母批料製造裝置與以上參考圖式之圖〗、3與7所述之 裝置實質上相同。漿料噴嘴頂端(參見圖7之參考號碼167) 烏·〇25英吋直徑,其具有軸向長度〇 2英吋之處(參見圖了之 參考號碼168)。凝聚區(參見圖3之參考號碼53)包括188英 忖直徑與約.985射軸向長度之第_部份(部份在混合頭内 -46- 本纸張尺度適用中國國家標準(CNS ) Α4規格(210Χ297公釐) 533225 A7 五、發明説明(44 ) 及部份密封於延伸器内);篇英忖直徑與i 6英忖轴向長产 <弟一郅份;·376英吋直徑與2 256英吋軸向長度之第三 份;.532英对直徑與3.19()英料向長度之第四部份 外,在上述部份之間有轴向短之良好交換。母批料 立即進一步詳細敘述於下。 1·毯一墨漿料製備碳黑袋在裝有攪掉器之碳黑漿料槽中混人 去離子水。攪拌器將片破裂成碎片,而且形成具有14口9 ^量%(碳黑之粗漿料。粗漿料使用管線研磨器再循 環。在操作時,此漿料藉空氣薄膜泵連續地泵至膠體研 磨器以起初分散。漿料然後藉前進穴泵進料至均化器以 加壓及切變,特別是得自Micromotion國際公司之Μ210 型微流體化機,以製造細微研磨漿料。由微流體化機至 混合區之漿料流速由微流體化機速度設定,微流體化機 作爲南壓正置換栗。聚料泥速以Micromoti〇n⑧質量流 動计監測。碳黑漿料以約丨3〇 psig之壓力進料至微流體 化機,而且輸出壓力設於3000 psig,對累積器設爲45〇 psig輸出壓力,使得漿料以約3 9磅/分鐘之流速及約3〇〇 叹/秒之速度如噴射而引入混合區。 2 · _乳..聲輸免乳膠裝於槽,特別是5 5加侖進料桶。抗氧化 劑乳液在裝載前加入乳膠。加入包括〇· 3 phr參壬基苯基 亞辨I鹽(TNfP)與〇·4 phr Santoplex® 134(燒基芳基對 -伸苯基二胺混合物)之抗氧化劑。各抗氧化劑使用每 100份抗氧化劑爲4份油酸_,及以氫氧化許調整乳液 至約1 〇之pH値,如40重量%乳液而製備。使用蠕動泵 以自進料槽將乳膠移動至凝聚反應器之混合區。乳膠流 -47- 本紙張尺度適用中國國家標準(CNS ) Α4規格(2l〇X297公釐) (請先閲讀背面之注項再本頁) 訂 經濟部中央標準局員工消費合作社印製 533225 A7 ___ B7 五、發明説明(45 ) 速爲3·2至3.J镑/分鐘及每秒約3 9呎,並且以Endress+ Hauser (Greenwood公司,美國印第安那州)質量流動計 計量。藉由維持乳膠進料速率對碳黑漿料進料速率之適 當比例’而得5 5 phr之所需後黑填充。 3 ·碳黑與H混合竣黑漿料與乳膠藉由將乳膠運送至碳黑 漿料中而混合。在運送時,碳黑緊密地混合至乳膠中, 而且混合物凝聚。離開凝聚反應器爲凝聚物之柔軟、濕 海綿”蟲”。 4 ·起^自凝聚反應器排放之濕屑爲約78%水。濕屑以脱水 擠製器(French石油研磨機械公司;31/2英吋直徑)脱水 至約12至13%水份。在擠製器中,壓縮濕屑並且自屑擠 出水及通過擠製器之有槽之桶。 5 .叛燁14卻脱水之屑落入第二擠製器,在此其再度壓縮 及加熱。水在屑經過擠製器之模板被逐出時驟乾。產物 出口溫度爲約280°F至370T ,而且水份含量爲約0 3至4 重量/〇。熱的乾燥屑藉強力風乾振動輸送器快速冷卻 (約20秒)至約ιοοΤ 〇Order ^ Printed by the Consumers' Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs / Elastomer master batch manufacturing equipment is substantially the same as the equipment described in the above referenced drawings, 3 and 7. The tip of the slurry nozzle (see reference number 167 in FIG. 7) has a diameter of .25 inches, which has an axial length of 0.2 inches (see reference number 168 in the figure). Condensation zone (see reference number 53 in Figure 3) includes part __ 188 inches in diameter and approximately .985 shots in axial length (partially in the mixing head -46- This paper size applies to Chinese National Standards (CNS) A4 specification (210 × 297 mm) 533225 A7 V. Description of the invention (44) and part sealed in the extender); Article diameter and i 6-inch axial long-term production < brother one-piece; · 376 inches The third part of the diameter and the axial length of 2 256 inches; .532 inches of diameter and the fourth part of the 3.19 () inch length, there is a good exchange of axial shortness between the above parts. The master batch is described in further detail immediately below. 1. Blanket-ink slurry preparation of carbon black bag. Deionized water was mixed in a carbon black slurry tank equipped with a stirrer. The agitator breaks the sheet into pieces, and forms a coarse slurry with 14 9% by weight (carbon black. The coarse slurry is recirculated using a line grinder. In operation, this slurry is continuously pumped to the air film pump to The colloidal grinder is initially dispersed. The slurry is then fed to a homogenizer by a forward cavity pump to pressurize and shear, especially the Model M210 microfluidizer from Micromotion International, to produce a finely ground slurry. From The flow rate of slurry from the microfluidizer to the mixing zone is set by the speed of the microfluidizer. The microfluidizer is used as a positive pressure displacement pump. The aggregate mud speed is monitored by a Micromotimo mass flow meter. The carbon black slurry is A pressure of 30 psig was fed to the microfluidizer, and the output pressure was set to 3000 psig, and the output pressure of the accumulator was set to 4500 psig, so that the slurry was at a flow rate of about 39 lbs / min and about 300 sigma. The speed per second is introduced into the mixing zone by spraying. 2 · _ milk .. Acoustic free latex is installed in the tank, especially 55 gallon feed barrels. Antioxidant emulsion is added to the latex before loading. Adding 0.3 phr parameters Nonylphenyl Phosphite I (TNfP) and 0.4 phr Sant oplex® 134 (an aryl p-phenylene diamine mixture) antioxidant. Each antioxidant uses 4 parts of oleic acid per 100 parts of antioxidant, and the emulsion is adjusted to a pH of about 10 with hydroxide.値, prepared as a 40% by weight emulsion. Use a peristaltic pump to move the latex from the feed tank to the mixing zone of the coagulation reactor. Latex flow -47- This paper size applies to China National Standard (CNS) A4 specifications (2l0X297) (Mm) (Please read the note on the back first, then this page) Order printed by the Consumer Standards Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs 533225 A7 ___ B7 V. Description of the invention (45) The speed is from 3.2 to 3. J / min and About 39 feet per second, and measured by Endress + Hauser (Greenwood, Indiana, USA) mass flow meter. By maintaining a proper ratio of latex feed rate to carbon black slurry feed rate ', 5 5 phr is obtained. After the black filling is required. 3. Carbon black is mixed with H. The black slurry and latex are mixed by transporting the latex to the carbon black slurry. During transportation, the carbon black is tightly mixed into the latex, and the mixture is coagulated. Coagulation reactor is soft, Sponge "worm". 4. The wet debris discharged from the coalescing reactor is about 78% water. The wet debris is dehydrated to about 12 to 13 by a dewatering extruder (French Petroleum Milling Machinery Company; 31/2 inch diameter). % Moisture. In the extruder, the wet chips are compressed and the water is squeezed out of the chip and passed through the grooved barrel of the extruder. 5. The dehydrated chips fall into the second extruder, where Compressed and heated again. The water is dried as the chips are expelled through the die plate of the extruder. The product outlet temperature is about 280 ° F to 370T, and the moisture content is about 0. 3 to 4 weight / 0. The hot drying chips are cooled by a powerful air-drying vibration conveyor (about 20 seconds) to about ιοοΤ 〇
實例D與E 經濟部中央標隼局員工消費合作社印製 藉乾燥捏煉製備兩個混合對照母批料。對照使用如實例c t相同配方(參見以上表乃,除了在實例D橡膠爲RSS1 NR 而非礼膠。在實例E,橡膠爲SMR 10 NR。各藉由橡膠在BR Banbury混合器中之預先捏煉而製備。實例橡膠在ιΐ8 rpm捏煉10分鐘。實例E之橡膠在”卬瓜捏煉4分鐘。 實例C、D與E之比舫Example D and E Printed by the Consumer Cooperatives of the Central Bureau of Standards, Ministry of Economic Affairs. Two mixed control batches were prepared by dry kneading. The control uses the same formula as in Example ct (see the table above, except that in Example D the rubber is RSS1 NR instead of gift rubber. In Example E, the rubber is SMR 10 NR. Each is prepared by pre-kneading the rubber in a BR Banbury mixer. Preparation. Example rubber was kneaded for 10 minutes at 8 rpm. The rubber of Example E was kneaded for 4 minutes. Example C, D to E ratio 与
實例C之母批料及實例〇與E之兩個對照母批料在BR _____ -48- 本纸張尺度適用中國國家標準(CNS ) ( 21〇><297公釐) 533225 A7 B7 五、發明説明(46 )The master batch of Example C and the two master batches of Example 〇 and E are in BR _____ -48- This paper size applies to the Chinese National Standard (CNS) (21〇 > < 297 mm) 533225 A7 B7 V. Description of the invention (46)
Banbury混合器中複合。以下表8敘述複合之行程 表8複合行程 母批料 預先捏煉 階段I混合 階段II(最後)混 合 實例C 無 無 BR Banbury 77 rpm, 4.5 min. 實例D BR Banbury混合器 118 rpm, 10 min BR Banbury混合器 77 rpm, 3 min BR Banbury 77 rpm, 4.5 min. 實例E BR Banbury混合器 77 rpm, 4 min BR Banbury混合器 77 rpm, 8 min BR Banbury 77 rpm, 4.5 min. 複合配方示於以下表9。 請先閱讀背面之注意事項界本頁) 表9階段II熟化添加物 成份 重量份 實例4母批料或實例5或6階段1乾燥混合物 155 Azo 66(氧化鋅) 4.0 Hystrene 5016(硬月旨酸) 2.0 Santoflex 13(抗氧化劑) 2.0 防曬改良劑(蠟) 2.0 Wingstay 100(抗氧化劑) 1.0 Santocure NS(硫加速劑) 1.8 硫 1.0 總共: ~__=___ 168·8— 訂 .廛· 經濟部中央標準局員工消費合作衽印製 所有之三種化合物呈現具有最小逆轉之行爲良好之熟化。 不管降低能量輸入,發現實例C物質具有遠比乾燥混合對照 佳之巨分散,而且其溶膠部份之分子量MWSC)1(重量平均)實 質上高於對照。這些數據歸納於以下表10。 -49- 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐)Compound in Banbury mixer. The following table 8 describes the compounding schedule. Table 8 The compounding schedule master batch pre-kneading stage I mixing stage II (final) mixing example C without BR Banbury 77 rpm, 4.5 min. Example D BR Banbury mixer 118 rpm, 10 min BR Banbury mixer 77 rpm, 3 min BR Banbury 77 rpm, 4.5 min. Example E BR Banbury mixer 77 rpm, 4 min BR Banbury mixer 77 rpm, 8 min BR Banbury 77 rpm, 4.5 min. The compound formula is shown in the following table 9. Please read the precautions on the back page first) Table 9 Stage II curing additives Ingredients by weight Example 4 Master batch or Example 5 or 6 Stage 1 Dry mixture 155 Azo 66 (zinc oxide) 4.0 Hystrene 5016 (Hard moon purpose acid ) 2.0 Santoflex 13 (Antioxidant) 2.0 Sunscreen Improver (Wax) 2.0 Wingstay 100 (Antioxidant) 1.0 Santocure NS (Sulfur Accelerator) 1.8 Sulfur 1.0 Total: ~ __ = ___ 168 · 8— Order. 廛 · Central Ministry of Economic Affairs The Consumer Bureau of Standards Bureau has printed all three compounds to show good maturation with minimal reversal. Regardless of lowering the energy input, the substance of Example C was found to have a much better dispersion than the dry mixed control, and its molecular weight MWSC) 1 (weight average) of the sol fraction was actually higher than that of the control. These data are summarized in Table 10 below. -49- This paper size applies to China National Standard (CNS) A4 (210X297 mm)
• 14» I IJ 533225 A7 B7 五、發明説明(47 ) 表1 0 母批料與對照性質• 14 »I IJ 533225 A7 B7 V. Description of the invention (47) Table 1 0 Master batch and comparison properties
(請先閱讀背面之注意事項务本頁) (再本 經濟部中央標準局員工消費合作社印製 多外之實例與比輕 依照以上揭示之製法和裝置製造依照本發明之非常較佳 性複合物。特別地,由天然橡膠乳膠與碳黑填料形成、 母批料組合物,其具有遠比迄今在由相同或類似起始物^ 之已知組合物發現爲佳之巨分散程度及/或天然橡膠分^ 量。圖8顯示用於這些較佳母批料組合物之各種碳黑填料之 表面積與結構,特別地,顯示如依照ASTMD3765_85之每克 碳黑之平方公尺而表示之CTAB表面積,及如依照ASTM D 2414之每百百克碳黑之DBP立方公尺而表示之對酞酸二丁酯 吸附(DBPA)値。可見到圖8分成三個不同區域之竣黑。區 域I具有較低結構與較高表面積之碳黑,其爲使用傳統乾燥 混合技術最難以分散於天然橡膠及其他彈性體者。因此, 區域I之碳黑無法如其他碳黑商業地廣泛使用。以區域1碳黑 使用傳統乾燥混合技術製造之母批料及熟化之彈性組合物(Please read the precautionary page on the back first) (The examples and comparisons printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs are based on the manufacturing methods and devices disclosed above. In particular, a master batch composition formed from natural rubber latex and carbon black filler, which has a far greater degree of dispersion and / or natural rubber than far hitherto found in known compositions from the same or similar starting materials ^ Figure 8 shows the surface area and structure of the various carbon black fillers used in these preferred master batch compositions, in particular, the CTAB surface area as expressed in square meters per gram of carbon black in accordance with ASTM D3765_85, and Dibutyl terephthalate adsorption (DBPA) as shown in DBP cubic meters per hundred grams of carbon black according to ASTM D 2414. It can be seen that Figure 8 is divided into three different regions. The region I has a lower black. Structure and higher surface area carbon black, which is the most difficult to disperse in natural rubber and other elastomers using traditional dry mixing techniques. Therefore, the carbon black of region I cannot be widely used commercially as other carbon blacks. Carbon black region 1 using conventional drying techniques for producing a mixed master batch and aging of the elastomeric compositions
訂 i— I- I It· · 533225 A7 一---------B7_ 五、發明説明(48 ) 具有較不良之巨分散及一般較低之MWSQl。區域II之碳黑具 有比區域I高之結構。一般而言,如果接受天然橡膠之MWs〇i 重大地降解之延伸乾燥混合,其在天然橡膠合理地得到用 於車輛輪胎產品等之良好分散。圖8之區域hi之碳黑具有 相對其結構之較低表面積。因此,其已經乾燥混合在天然 橡膠中以可接受分散而使用,但是再度具有不欲之“…以降 解。圖8之所有三個區域之碳黑分散,特別是巨分散,在此 揭7F之彈性複合物中重大地改良,而且依照較佳具體實施 例可得具有#常高之天然橡膠之MWSC)1。 對照例1 -443 ·· 爲了對本發明彈性複合物之比較之目的,依照以下之步 驟,藉乾燥混合製備母批料之對照樣品。 1.天然橡膠之捏煉 爲了製造具有廣泛範圍分子量之乾燥母批料,商業天然橡 膠(RSS1、SMR CV、與SMR 10)包在BR banbury混合器中使 用以下之條件預先捏煉(填料因數:〇.75): 表11 天然橡膠捏煉條件 樣ρα代碼 捏煉 轉子速度(rpm) 冷卻水 揑煉時間(min) Ml 否 M2 是 77 On 4 M3 是 118 On 6 M4 是 118 On 10 2·混合碳黑與預先揑煉之天然橡膠 經濟部中央標準局員工消費合作社印製 爲了製備具有不同巨分散品質程度之天然橡膠乾燥母批 料,在BR Banbury混合器中使用以下之混合步驟。填料因 數爲0.70。母彳比料成份及混合步驟如下敘述於表12。 -51 - 本纸張尺度適用中國國家標準(CNS )八4^格(21〇Χ297公釐) 533225 A7 B7 五、發明説明(49 ) 表1 2 天然橡膠乾燥母批料配方 成份 phr (橡膠百分點重量比) 天然橡膠 100 碳黑 參見下表 油 參見下表 Santofex (抗氧化劑) 0.4 TNPP (抗氧化劑) 0.3 混合步驟: 0分鐘:加入預先捏煉之天然橡膠(77 rpm,45 C) 1分鐘:加入碳黑,油及抗氧化劑 藉由乾燥混合Ml至M4預先捏煉天然橡膠之樣品不同之混合 時間,如以下表1 3所示,製造不同之巨分散·程度。例如, 表1 3之樣品代碼M2D1表示預先捏煉天然橡膠M2(參見以上 表1 1 )依照表1 2之配方混合1 0分鐘之對照樣品。 (請先閲讀背面之注意事項再本頁) · -再 經濟部中央標準局員工消費合作社印製 表1 3 混合時間 乾燥NR母批料 樣品代碼 預先捏煉之NR 混合時間 M1D4 Ml 4 M1D3 Ml 6 M1D2 Ml 8 MIDI Ml 10 M2D4 M2 4 M2D3 M2 6 M2D2 M2 8 M2D1 M2 10 M3D4 M3 4 M3D3 M3 6 M3D2 M3 8 M3D1 M3 10 M4D4 M4 4 M4D3 M4 6 M4D2 M4 8 M4D1 M4 10 • f ! —I t I - 彎· -52- 本纸張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 533225 A7 B7 五、發明説明(5〇 ) 3.天然橡膠母批料對照樣品之最終混合 爲了評估複合性能,另外之成份依照表1 4所示之配方加 入表1 3之乾燥捏煉天然橡膠母批料對照樣品。’ 表1 4 最終混合之另外成份 成份 量(phr) Azo 66(氧化鋅) 4.0 Hystere 5016(硬脂酸) 2.0 Santoflex 13(抗氧化劑) 2.0 防曬改良(蠟) 2.0 Wingstay 100(抗氧化劑) 1.0 Santocure NS(硫加速劑) 1.8 硫 1.0 ** 化合物依照標準熟化技術在150°C熟化,直到至少實質上 完全熟化爲止,一般爲1 0至3 0分鐘。關於此點,相同或實 質上相同之最終混合步驟,包括以上表1 4所給予之配方, 用於所有之對照樣品,及以下述方法製備之本發明彈性複 合物之所有樣品(參見”較佳具體實施例實例"),其熟化及 試驗複合性質與性能特徵。 下表15-23敘述對照樣品1至443之溶膠分子量MWSQl及巨分 散D(%)。樣品依照碳黑之選擇在表中分組。在所給之表 中,樣品樣天然橡膠之選擇及藉碳黑填充與油填充而分 組。表頭顯示依照標準命名法之資訊。因此,例如,表1 5 之表頭••N330/55phr/0n表示無油之55phrN330碳黑。次表頭 顯示天然橡膠之選擇。特別地,可見到對照樣品1至450由 標準級天然橡膠RSS1、SMRCV與SMR10製造。這些天然橡 膠之技術説明可廣範地得到,如Lippincott與Peto公司(美國 俄亥俄州之Akron)出版之橡膠世界雜誌*之藍皮書。天然橡膠 在任何預先揑煉前(Ml)及各種預先捏煉量後(M2-M4)之分子 量MWSQl亦示於以下表15-23。 -53- 本纸張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) 請 hj 閲 讀 背 τέ 冬 意 事 頁 經濟部中央標準局員工消費合作社印製 533225 A7 B7 五、發明説明(51 ) 表15 N330/SSphr/0 RSS1Order i— I- I It ·· 533225 A7 A --------- B7_ V. Description of the invention (48) It has relatively poor macro dispersion and generally lower MWSQl. The carbon black of the region II has a structure higher than that of the region I. Generally speaking, if the extended dry mixing of MWsoi which is naturally degraded is accepted, it will reasonably obtain good dispersion in natural rubber for vehicle tire products and the like. The carbon black of the area hi in Fig. 8 has a lower surface area relative to its structure. Therefore, it has been dry-mixed in natural rubber for acceptable dispersion and use, but again has undesired "... to degrade. Carbon black dispersion, especially macro-dispersion, in all three regions of Figure 8 is disclosed here. The elastic compound is greatly improved, and according to the preferred embodiment, MWSC with # 常 高 的 NR is obtained. Comparative Example 1 -443 For the purpose of comparison of the elastic compound of the present invention, follow the following In the step, the master batch control sample is prepared by dry mixing. 1. Kneading of natural rubber In order to produce a dry master batch with a wide range of molecular weights, commercial natural rubber (RSS1, SMR CV, and SMR 10) are wrapped in BR banbury and mixed. The following conditions are used for pre-kneading in the device (filling factor: 0.75): Table 11 Samples of natural rubber kneading conditions ρα code Kneading rotor speed (rpm) Cooling water kneading time (min) Ml No M2 Yes 77 On 4 M3 is 118 On 6 M4 is 118 On 10 2 · Mixed carbon black and pre-kneaded natural rubber For natural rubber dry master batches, the following mixing steps are used in the BR Banbury mixer. The filler factor is 0.70. The masterbatch ratio ingredients and mixing steps are described in Table 12. -51-This paper size applies to Chinese national standards ( CNS) 8 4 square (21〇 × 297 mm) 533225 A7 B7 V. Description of the invention (49) Table 1 2 Natural rubber dry master batch formula ingredient phr (rubber percentage weight ratio) Natural rubber 100 carbon black See the table below. Santofex (Antioxidant) 0.4 TNPP (Antioxidant) 0.3 Mixing steps: 0 minutes: adding pre-kneaded natural rubber (77 rpm, 45 C) 1 minute: adding carbon black, oil and antioxidants by dry mixing M1 to M4 pre-kneaded natural rubber samples with different mixing times, as shown in Table 13 below, produce different degrees of dispersion and degree. For example, the sample code M2D1 in Table 13 indicates the pre-kneaded natural rubber M2 (see above) Table 1 1) A control sample mixed for 10 minutes according to the formula in Table 12. (Please read the precautions on the back before this page) · -Reprinted by the Consumers' Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs Table 1 3 Mixing time Dry NR master batch sample code Pre-kneaded NR mixing time M1D4 Ml 4 M1D3 Ml 6 M1D2 Ml 8 MIDI Ml 10 M2D4 M2 4 M2D3 M2 6 M2D2 M2 8 M2D1 M2 10 M3D4 M3 4 M3D3 M3 6 M3D2 M3 8 M3D1 M3 10 M4D4 M4 4 M4D3 M4 6 M4D2 M4 8 M4D1 M4 10 • f! —I t I-Bend · -52- This paper size applies to China National Standard (CNS) A4 size (210X297 mm) 533225 A7 B7 V. Description of the invention (50) 3. Final mixing of natural rubber master batch control sample In order to evaluate the composite performance, the other ingredients are added to the dry kneaded natural rubber master batch of Table 13 according to the formula shown in Table 14 Control sample. '' Table 1 4 Amount of additional ingredients for final blend (phr) Azo 66 (zinc oxide) 4.0 Hystere 5016 (stearic acid) 2.0 Santoflex 13 (antioxidant) 2.0 Sun protection improvement (wax) 2.0 Wingstay 100 (antioxidant) 1.0 Santocure NS (Sulfur Accelerator) 1.8 Sulfur 1.0 ** Compounds are cured at 150 ° C according to standard curing techniques until at least substantially complete curing, typically 10 to 30 minutes. In this regard, the same or substantially the same final mixing steps, including the formulations given in Table 14 above, for all control samples, and all samples of the elastic composite of the present invention prepared by the following method (see "preferred" Specific Example Examples "), its curing and testing composite properties and performance characteristics. The following Table 15-23 describes the sol molecular weight MWSQl and macrodispersion D (%) of the control samples 1 to 443. The samples are selected in the table according to the choice of carbon black Grouping. In the table given, the selection of sample-like natural rubber and grouping by carbon black filling and oil filling. The header shows information according to standard nomenclature. Therefore, for example, the header of Table 15 •• N330 / 55phr / 0n means 55phr N330 carbon black without oil. The sub-head shows the choice of natural rubber. In particular, it can be seen that control samples 1 to 450 are made of standard grade natural rubber RSS1, SMRCV and SMR10. The technical description of these natural rubbers can be widely Fan obtained, such as the Blue Book of Rubber World Magazine * published by Lippincott and Peto Company (Akron, Ohio, USA). Natural rubber before any pre-kneading (Ml) and various pre-kneading After refining (M2-M4), the molecular weight MWSQl is also shown in the following Table 15-23. -53- This paper size is applicable to the Chinese National Standard (CNS) A4 specification (210X 297 mm) Please hj read back Printed by the Consumers' Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs 533225 A7 B7 V. Description of Invention (51) Table 15 N330 / SSphr / 0 RSS1
SMRCV 代碼 樣品 故碼 (K) 〇r^) 樣品 號碼 ⑻ 〇ΓΛ)SMRCV code sample code (K) 〇r ^) sample number ⑻ 〇ΓΛ)
iEEEEyWE 2345δ789γογίί2ί3付Y5f6 12456523712 409126883308 5 3 ο 3 3 2· 7· 7·.5.«.6.6.93· 5 9.36 4 ο 2 4.3.4.4.3.2.3.3.1.2.2.3.3.3.5.5. 7890ί234567δ90ί2 ilw/2222222222333 ΜΙ5β267β5083828181549 )77'9&26«389394570124^6 97544^^53344^33433^3 5968410195516117 .3.88.7.4-.7.38.7.35.0.&.39.6 4.3.44.2.3.4.5.3.45.5.3.5.5.5. (請先閲讀背面之注意事項再^^本頁) 衣· 9再太 訂 表1 6 表1 7iEEEEyWE 2345δ789γογί 2ί3 Pay Y5f6 12456523712 409126883308 5 3 ο 3 3 2 7 7. 7 5. 5. «. 6.6.93 · 5 9.36 4 ο 2 4.3.4.4.3.2.3.3.1.2.2.3.3.3.5.5. 7890ί234567δ90ί2 ilw / 2222222222333 Μ5β267β5083828181549) 77'9 & 26 «389394570124 ^ 6 97544 ^^ 53344 ^ 33433 ^ 3 5968410195516117 .3.88.7.4-.7.38.7.35.0. &Amp; .39.6 4.3.44.2.3.4.5.3.45.5.3.5.5.5 (Please read the precautions on the back before ^^ this page) Clothing · 9 Order too Table 1 6 Table 1 7
Black Pearl 800/5Sphr/0 RSS1Black Pearl 800 / 5Sphr / 0 RSS1
SMRCV 代碼 樣品 號碼 (K)SMRCV code sample number (K)
Sample Mw^ No. (K) 〇(%) 代碼 N3S1/33phr/20phr RSS1 'WE~D(%) 號碼 (K) 經濟部中央標準局員工消費合作社印製 M1 1041 869 M2 786 662 M3 663 491 M4 527 420 M1D1 113 507 12.20 129 418 5.15 M1D2 114 551 15.10 130 482 4.94 M1D3. 115 700 10.20 131 515 6.93 M1D4 •116 786 5.72 132 583 8.74 M2D1 117 420 5.65 133 403 2.60 M2D2 118 441 6.50 134 438 2.74 M2D3 119 .549 7.70 135 '434 2.83 M2D4 120 606 5.88 136 530 3.88 M3D1 121 387 3.26 137 366 2.38 M3D2 122 409 2.98 138 378 2.83 M3D3 123 456 3.61 139 399 3.04 M3D4 124 483 4.61 140 431 2.39 M4D1 125 339 2.13 141 311 2.22 M4D2 126 ,367 2.23 142 332 2.27 M4D3 127 360 2.60 143 344 2.27 M4D4 128 403 1.96 144 390 2.73 M3D1 M3D2 M3D3 M3D4 12 3 4 D D D D 1111 MMMM 12 3 4 D D D ^ M2M2M2M2 Μ1Μ2Μ3 1300 803 601 854 2.08 969 3.41 1040 3.68 1130 4.91 8 8 5 1 2 7 5 8 4 6 7 2 3 3 3 5 & 6 6 7 5 5 5 5 5 6 8 0 0 7 5 6 119 7 114 0 1.2.2.4.1.2.2.4. M. 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -54- 533225 A7 B7 五、發明説明(52Sample Mw ^ No. (K) 〇 (%) Code N3S1 / 33phr / 20phr RSS1 'WE ~ D (%) Number (K) Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs M1 1041 869 M2 786 662 M3 663 491 M4 527 420 M1D1 113 507 12.20 129 418 5.15 M1D2 114 551 15.10 130 482 4.94 M1D3. 115 700 10.20 131 515 6.93 M1D4 • 116 786 5.72 132 583 8.74 M2D1 117 420 5.65 133 403 2.60 M2D2 118 441 6.50 134 438 2.119 M2DD 7.70 135 '434 2.83 M2D4 120 606 5.88 136 530 3.88 M3D1 121 387 3.26 137 366 2.38 M3D2 122 409 2.98 138 378 2.83 M3D3 123 456 3.61 139 399 3.04 M3D4 124 483 4.61 140 431 2.39 M4D1 125 339 2.13 141 311 311 2.311 367 2.23 142 332 2.27 M4D3 127 360 2.60 143 344 2.27 M4D4 128 403 1.96 144 390 2.73 M3D1 M3D2 M3D3 M3D4 12 3 4 DDDD 1111 MMMM 12 3 4 DDD ^ M2M2M2 M2M2 M1 Μ2Μ3 1300 3 803 8901 601 4.91 4 854 4 601 4854 1 2 7 5 8 4 6 7 2 3 3 3 5 & 6 6 7 5 5 5 5 5 6 8 0 0 7 5 6 119 7 114 0 1.2.2.4.1.2.2.4. M. This paper size applies to China Standard (CNS) A4 specification (210X297 mm) -54- 533225 A7 B7 V. Description of the invention (52
Regal 2S0/S5phr/0 代碼 樣品 號碼 RSS1(K) 〇r^) 樣品 故碼Regal 2S0 / S5phr / 0 code sample number RSS1 (K) 〇r ^) sample code
SMRCV (K) M1 M2 M3 M4 M1D1 33 M1D2 34 M1D3 * 35 M1D4 36 M2D1 37 M2D2 38 M2D3 39 M2D4 40 M3D1 41 M3D2 42 M3D3 .43 M3D4* • 44 M4D1 45 M4D2 .46 M4D3 47 M4D4 48 1332 896 603 408 585 6.95 659 8.03 759 10.5 896 14.1 580 2.71 602 2.61 631 3.61 667 5.43 457 1.53 476 2.09 493 2.32 495 3.54 372 1.53 382 2.09 381 2.32 403 3.54 49505Y5253545556575859606i6263s 23l8n>4l9w129975694f03377 Kr48&03-8036(89Q54ci>0{2334 1c75566675a554(4i4<5444^ 3919425589399293 .9.2.2.0.177281588437 1.3.2.4.2.2.46.2.3.45.2.3.4.4. (請先閱讀背面之注意事項再本頁)SMRCV (K) M1 M2 M3 M4 M1D1 33 M1D2 34 M1D3 * 35 M1D4 36 M2D1 37 M2D2 38 M2D3 39 M2D4 40 M3D1 41 M3D2 42 M3D3 .43 M3D4 * • 44 M4D1 45 M4D2 .46 M4D3 47 32 585 D4 6.95 659 8.03 759 10.5 896 14.1 580 2.71 602 2.61 631 3.61 667 5.43 457 1.53 476 2.09 493 2.32 495 3.54 372 1.53 382 2.09 381 2.32 403 3.54 49505Y5253545556575859606i6263s 23l8n > 4l9w129975694f033ci5 < ci> < < 4 > < < 4 > < 4 > > < " > > 5444 ^ 3919425589399293 .9.2.2.0.177281588437 1.3.2.4.2.2.46.2.3.45.2.3.4.4. (Please read the precautions on the back before this page)
表1 8BTable 1 8B
Regal 250/65Λ) RSS1 代碼—樣品Μ〜⑼ 號碼 (K)Regal 250 / 65Λ) RSS1 Code—Sample M ~ ⑼ Number (K)
Regal 250/75/0 號碼 RSS1 MWe D(%) (K)Regal 250/75/0 number RSS1 MWe D (%) (K)
Regal 250/65/10 RSS1 樣品 號碼 〇r/〇) (K) 經濟部中央標準局員工消費合作社印裝Regal 250/65/10 RSS1 Sample No. 〇r / 〇) (K) Printed by the Consumer Consumer Cooperative of the Central Standards Bureau of the Ministry of Economy
Ml M2 M3 M4 M1D1 M1D2 M1D3 M1D4 M2D1 M2D2 M2D3 M2D4 M3D1 M3D2 M3D3 M3D4 M4D1 M4D2 M4D3 M4D4 6566676869707Y727374757677787980 0507291149034697 52576132&7313-855 1.3.7.4.1.44.6.3.5.59.2.24.4. 381030278485199110295 130687Z083-48256148 999 1196456775&56445&3333 1138 1138 901 901 660 660 483 483 81 539 2.87 97 661 1.89 82 624 4.50 98 .702 2.69 83 685 4.17 99 741 3.14 84 763 14.35 100 822 5.24 85 484 4.32 101 593 0.91 86 512 2.96 102 572 3.48 87 557 4.71 103 642 4.23 88 605 4.85 104 664 5.35 89 429 2.27 105 507 2.65 90 446 2.68 106 544 2.96 91 466 3,46 107 535 3,69 92 491 6.22 108 524 3.27 93 368 2.11 109 416 1.85 94 372 3.13 110 413 3.18 95 375 2.92 111 418 6.96 96 388 2.92 112 441 6.46 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -55- 533225 A7 B7 五、發明説明(53 表1 9 表 21(A) N326/55phr/0 S6740/55phr/0 RSS1Ml M2 M3 M4 M1D1 M1D2 M1D3 M1D4 M2D1 M2D2 M2D3 M2D4 M3D1 M3D2 M3D3 M3D4 M4D1 M4D2 M4D3 M4D4 6566676869707.4.6687.48.48.58.48.58.48.58.38.1.998.1.998.1 3333 1138 1138 901 901 660 660 483 483 81 539 2.87 97 661 1.89 82 624 4.50 98 .702 2.69 83 685 4.17 99 741 3.14 84 763 14.35 100 822 5.24 85 484 4.32 101 593 0.91 86 512 2.96 102 572 3.48 87 557 4.71 103 642 4.23 88 605 4.85 104 664 5.35 89 429 2.27 105 507 2.65 90 446 2.68 106 544 2.96 91 466 3,46 107 535 3,69 92 491 6.22 108 524 3.27 93 368 2.11 109 416 1.85 94 372 3.13 110 413 3.18 95 375 2.92 111 418 6.96 96 388 2.92 112 441 6.46 This paper size applies to Chinese National Standard (CNS) A4 (210X297 mm) -55- 533225 A7 B7 V. Description of the invention (53 Table 1 9 Table 21 (A) N326 / 55phr / 0 S6740 / 55phr / 0 RSS1
SMRCV RSS1SMRCV RSS1
I 品碼 ## 123^-123412341234 I3WDDD1>DDDI>DDD[>DDD[> 111122223333WWWW MMMMMMMMMMMMiM^ii 5678901234567890 44444555&&5555S6 9499611783414733 4587141379187119 ·············«·· 3354323421321232 03030450604723691485769 rK2cD32353521719i820-314a6 ^-121c765667556645554444 OI5C4744172011610387556 ^13€st4-4-693924755678902 f l1c97&cia6756&655a54455 ί234 567890ί23456 666Λ-666667777777 5251062122686297 133055(ζ3ζσ0<69<293 ··«*·♦*········ 1112112211221223 碼代 1234123412341234 1112£2wdddi>dddi>ddd1>ddd1> MWMiM1M1M1M1M2M2M2M2M3M3M3M3M4M4M4M4 品碼 _樣號I Item code ## 123 ^ -123412341234 I3WDDD1 > DDDI > DDD [> DDD [> 111122223333WWWW MMMMMMMMMMMMiM ^ ii 5678901234567890 44444555 & & 5555S6 9499611783414733 4587141379187421 ... 03030450604723691485769 rK2cD32353521719i820-314a6 ^ -121c765667556645554444 OI5C4744172011610387556 ^ 13 € st4-4-693924755678902 f l1c97 & cia6756 & 655a54455 ···· ** 567 · 682 * 567890ί23456 666 Λ-666667777lt; 521062122686 # 1112112211221223 Code generation 1234123412341234 1112 £ 2wdddi > dddi &d; ddd1 > ddd1 > MWMiM1M1M1M1M1M2M2M2M2M3M3M3M3M4M4M4M4M4 Product code_sample number
D 234567890ί234567 4444444444444444 B07425I632315258791726 qe323t-5<33359401467889< ^8755567444 & 44^-43333 4213603550531206 234489512577243 & *····I · ♦* · ··· 1· · I ·· 1111001200000000 表20 表21(B) 經濟部中央標準局員工消費合作社印製 代瑪 N110/55phr/0 代碼 S6740/S5phr/0 RSS1 SMRCV SMRCV 樣品 號碼 (K) 〇(y^) 樣品 號碼 (K) 〇(y-j 樣品 號碼 Mw^ (K) 〇{%) M1 937 730 M1 876 M2 764 653 M2 754 M3 569 541 M3 574 M4 449 463 M4 444 M1D1 369 360 1.24 385 334 1.28 M1D1 428 433 0.25 M1D2 370 426 2.50 3B6 339 1.60 M1D2 429 441 0,36 M1D3 371 490 2.69 3B7 372 1.42 M1D3 430 467 0.34 M1D4 372 618 4.68 388 413 2.80 M1D4 431 540 0.64 M2D1 373 340 0.69 3B9 309 0·72 M2D1 432 399 0.35 M2D2 374 356 0.85 390 314 1.17 M2D2 433 399 0.41 M2D3 375 395 0.90 391 342 1.27 M2D3 434 422 0.62 M2D4 376 433 1.17. 392 380 2.94 M2D4 435 469 0.44 M3D1 377 295 0.81 393 271 0.94 M3D1 436 340 0.44 M3D2 378 313 1.27 394 292 0.93 M3D2 437 363 0.81 M3D3 379 333 1.20 395 314 1.43 M3D3 438 377 0.89 M3D4 380 353 1.35 396 351 1.77 M3D4 439 403 0.86 M4D1 381 255 1.12 397 260 0.74 M4D1 440 363 0.65 M4D2 382 .269 1.14 398 267 0.93 M4D2 441 328 1.05 M4D3 383 287 1.30 399 284 1.49 M4D3 442 342 1.52 M4D4 384 316 1.67 400 297 1.83 M4D4 443 360 1.99 _ - 56 _ 本纸張尺度適用中國國家標準(CNS ) A4規格(210X297公釐)D 234567890ί234567 4444444444444444 B07425I632315258791726 qe323t-5 < 33359401467889 < ^ 8755567444 & 44 ^ -43333 4213603550531206 234489512577243 & * ··· I · ♦ * ··· 1 · · · · 1111001200B Table 20 Table 21 (21 Printed by Daima N110 / 55phr / 0 Code S6740 / S5phr / 0 RSS1 SMRCV SMRCV Sample number (K) 〇 (y ^) Sample number (K) 〇 (yj Sample number Mw ^ (K) 〇 (%) M1 937 730 M1 876 M2 764 653 M2 754 M3 569 541 M3 574 M4 449 463 M4 444 M1D1 369 360 1.24 385 334 1.28 M1D1 428 433 0.25 M1D2 370 426 2.50 3B6 339 1.60 M1D2 429 441 0,4 490 2.69 3B7 372 1.42 M1D3 430 467 0.34 M1D4 372 618 4.68 388 413 2.80 M1D4 431 540 0.64 M2D1 373 340 0.69 3B9 309 0 · 72 M2D1 432 399 0.35 M2D2 374 356 0.85 390 314 1.17 M2D2 352 2433 2433 2433 1.27 M2D3 434 422 0.62 M2D4 376 433 1.17. 392 380 2.94 M2D4 435 469 0.44 M3D1 377 295 0.81 393 271 0.94 M3D1 436 340 0.44 M3D2 37 8 313 1.27 394 292 0.93 M3D2 437 363 0.81 M3D3 379 333 1.20 395 314 1.43 M3D3 438 377 0.89 M3D4 380 353 1.35 396 351 1.77 M3D4 439 403 0.86 M4D1 381 255 1.12 397 260 0.74 M4D1 440 1.64 363 363 0.93 M4D2 441 328 1.05 M4D3 383 287 1.30 399 284 1.49 M4D3 442 342 1.52 M4D4 384 316 1.67 400 297 1.83 M4D4 443 360 1.99 _-56 _ This paper size applies to China National Standard (CNS) A4 specification (210X297 mm)
533225 A7 B7 五、發明説明(54) 經濟部中央標準局員工消費合作社印製 本纸張尺度適用中國國家標準(CNS ) A4規格(210 X 297公釐)533225 A7 B7 V. Description of the invention (54) Printed by the Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economy
表22 A) RSS1 碼 代 ιγ)2)3>4123μ112341234 A1fl213MDDDI>DDDI>DDD[>DDDl> mmmi^m1m1m1m1m2m2m2m2m3m3m3m3m4m4m4m4 樣品 Z7f%7 號碼 (K) Tvio 844 609 522 177 674 8.35 17B 792 7.89 179 891 8.53 180 676 7.46 181 598 8.56 182 602 3.89 183 697 6.40 1B4 659 5.71 185 473 2.03 186 506 1.66 187 562 1.94 188 559 4.33 189 ::401 2.18 '190 …426 1.72 191 466 1.48 192 449 3.57 表22(B)Table 22 A) RSS1 code generation γ) 2) 3 > 4123μ112341234 A1fl213MDDDI > DDDI > DDD [> DDDl > mmmi ^ m1m1m1m1m2m2m2m2m3m3m3m3m3m4m4m4m4 Sample Z7f% 7 8.786 786 8.79 786 878,0086, 878,0079, 878,008,00,00,0079 7.46 181 598 8.56 182 602 3.89 183 697 6.40 1B4 659 5.71 185 473 2.03 186 506 1.66 187 562 1.94 188 559 4.33 189 :: 401 2.18 '190… 426 1.72 191 466 1.48 192 449 3.57 Table 22 (B)
Regal 660/45Λ) RSS1 代碼 樣品IW 號碼 (κ) ~ 1245 1 876 625 482 225 646 3.45 226 697 3.04 227 762 7.70 228 . 830 6.75 229 574 4.79 230 •589 3.02 231 636 6.41 232 675 '6.55 233 471 2.66 234 481 5.17 235 510 7.78 236 518 7.89 237 388 3.20 238 392 5.65 239 397 5.14 240 403 7.54 M2 i M3 ' M4 M1D1 M1D2 M1D3 M1D4 M2D1 M2D2 M2D3 M2D4 M3D1 M3D2 M3D3 M3D4 M4D1 M4D2 M4D3 M4D4Regal 660 / 45Λ) RSS1 code sample IW number (κ) ~ 1245 1 876 625 482 225 646 3.45 226 697 3.04 227 762 7.70 228 .830 6.75 229 574 4.79 230 • 589 3.02 231 636 6.41 232 675 '6.55 233 471 2.66 234 481 5.17 235 510 7.78 236 518 7.89 237 388 3.20 238 392 5.65 239 397 5.14 240 403 7.54 M2 i M3 'M4 M1D1 M1D2 M1D3 M1D4 M2D1 M2D2 M2D3 M2D4 M3D1 M3D2 M3D3 M3D4 M4D
Regal 660/S5phr/0Regal 660 / S5phr / 0
SMRCV 樣品祕D (%J 號碼 (K)_ 193 836 709 584 513 564 1.87 194 611 2.50 195 708 3.08 196 671 2.31 197 520 5.28 198 558 4.85 199 603 2.88 200 541 4.25 201 486 2.79 202 482 2.76 203 504 3.54 204 526 2.41 205 415 3.16 206 418 2.92 207 446 2.80 208 465 3.13SMRCV sample secret D (% J number (K) _ 193 836 709 584 513 564 1.87 194 611 2.50 195 708 3.08 196 671 2.31 197 520 5.28 198 558 4.85 199 603 2.88 200 541 4.25 201 486 2.79 202 482 2.76 203 504 3.54 204 526 2.41 205 415 3.16 206 418 2.92 207 446 2.80 208 465 3.13
Rega丨 660/65/0 RSSl 樣品 咖知 DT/·) 號碼 (K) i234567890i23456 2222222222222222 1245 876 625 482 563 638 691 790 469 507 558 543 420 426 468 471 335 344 344 361 -57- SMR10 品碼樣號 90ί234567890ί234 2222222222222222 ^^26121^335053395534 r4c291078 & 686'599443467 76445565449533^4^33-33 4878272838909185 & 631859619494773 9.6.7.7.2.4.3.5.2.12.11112.Rega 丨 660/65/0 RSSl Sample Coffee Know DT / ·) Number (K) i234567890i23456 2222222222222222 1245 876 625 482 563 638 691 790 469 507 558 543 420 426 468 471 335 344 344 361 -57- SMR10 Sample No. 90ί234567890ί234 2222222222222222 ^^ 26121 ^ 335053395534 r4c291078 & 686'599443467 76445565449533 ^ 4 ^ 33-33 4878272838909185 & 631859619494773 9.6.7.7.2.4.3.5.2.12.11112.
Regal 660/65/10 RSS1 樣品 MiVjo/ D (%) 號碼 (K)_ 257 1245 876 625 482 639 1.63 258 699 3.55 259 814 5.44 260 764 11.25 261 572 2.77 262 580 4.39 263 610 5,51 264 638 7.29 265 474 4.10 266 485 5.72 267 502 6.24 268 495 7.13 269 390 5.02 270 365 5.88 271 410 7.45 272 388 7.59 533225 A7 五、發明説明(55 表 23(A)Regal 660/65/10 RSS1 Sample MiVjo / D (%) Number (K) _ 257 1245 876 625 482 639 1.63 258 699 3.55 259 814 5.44 260 764 11.25 261 572 2.77 262 580 4.39 263 610 5,51 264 638 7.29 265 474 4.10 266 485 5.72 267 502 6.24 268 495 7.13 269 390 5.02 270 365 5.88 271 410 7.45 272 388 7.59 533225 A7 V. Description of the invention (55 Table 23 (A)
樣品款碼 RSS1(K) 〇(%) Μ1 M2 1060 811 M3 595 Μ4 466 M1D1 273 350 1.88 M1D2 274 476 3.40 M1D3 275 459 2.70 M1D4 276 665 2.70 M2D1 271 323 0.40 M2D2 278 371 0.73 M2D3 279 398 0.74 M2D4 280 454 1.42 M3D1 281 278 0.47 M3D2 282 304 0.83 M3D3 283 323 0.82 M3D4 284 360 1.06 M4D1 285 251 0.61 M4D2 286 266 0.51 M4D3 287 273 0.64 M4D4 288 282 0.53 表23(B)Sample code RSS1 (K) 〇 (%) M1 M2 1060 811 M3 595 M4 466 M1D1 273 350 1.88 M1D2 274 476 3.40 M1D3 275 459 2.70 M1D4 276 665 2.70 M2D1 271 323 0.40 M2D2 278 371 0.73 M2D3 2D3 1.42 M3D1 281 278 0.47 M3D2 282 304 0.83 M3D3 283 323 0.82 M3D4 284 360 1.06 M4D1 285 251 0.61 M4D2 286 266 0.51 M4D3 287 273 0.64 M4D4 288 282 0.53 Table 23 (B)
N234/4S/0 RSS1N234 / 4S / 0 RSS1
N234^Sphr/0 SMRCV SMR10 供〜Dpi) 號碼 (K)_ 289 845 712 577 477 312 0.61 290 317 0.64 291 361 1.03 292 419 1.56 293 304 0.76 294 306 0.72 295 318 0.74 296 357 1.30 297 260 0.53 298 272 0.65 299 295 0.58 300 302 1.14 301 244 0.53 302 253 0.81 303 266 0.62 304 296 0.88 樣品 號碼 (K) Dm 743 621 445 388 305 325 0.78 306 363 1.66 307 400 1.89 308 459 1.73 309 294 0.54 310 321 1.24 311 354 1.28 312 363 1.39 313 260 0.69 314 268 0.48 315 289 1.38 315 303 0.78 317 236 1.00 318 239 0.77 319 257 0.72 320 268 1.30 (請先閲讀背面之注意事項本頁) 訂 槔品競碼 N234/6SAJ RSS1 ^MWmo, D (Vo) 碼 (K) N234/6S/10 RSS1 品碼樣號 經濟部中央標準局員工消費合作社印製 (K) Μ1 1185 M2 828 M3 623 Μ4 462 M1D1 321 •507 7.33 M1D2 322 598 8.15 M1D3 323 731 8.97 M1D4 324 772 12.02 M2D1 325 486 3.48 M2D2 326 479, 5.44 M2D3 327 527 5.51 M2D4 328 566 7.70 M3D1. 329 419 0.88 M3D2 330 423 1.24 M3D3 331 431 2.55 M3D4 332 458 4.03 M4D1 333 341 0.62 M4D2 334 338 1.13 M4D3 335 319 1.37 M4D4 336 354 2.06 7890ί23-456789ΰί2 3 3 3 4^4^^4445-t4a55 3333^3^3-33333-3-333 3583268965853720146438 1G2263570I58993570-2135 11864344722232223Ζ222 4970245508828173 Λο 1 9.Ζ.3-6· 4· 5.78.9.1.89.8 35.89.3.3.4.5.1.1.2.3.1.1.2.3. K832585752492630 5 3 1 7 182269753959-4981^6790 1186434562334-2233-2223 34·567890ί23^·5678 5,5^55555δ<06&6-δ6δδ 3333333333333333 1869835764913991 5643523381158934 5.7.98.0.11.2.0.1.2.2.0.0.1.2. - 本紙張尺度適用中國國家標準(CNS ) Α4規格(210Χ297公釐) -58- 533225 A7 B7 經濟部中央標準局員工消費合作社印製 五、發明説明(56 ) 輕佳具體實施例實例 製備依照本發明之彈性複合物之另外樣品。特別地,使用 大致依照以上實例A之裝置和步驟製造依照本發明之一系列 天然橡膠彈性複合物⑻號。此彈性複合物包含得自馬來西 亞之天然橡膠場乳膠,其具有以下表2 4所示之性質。彈性 複合物各進一步包含具有圖8之區域1、11或111之形態性質 (結構與表面積)之碳黑。特別地,使用以下之碳黑:Regal ® 660、N234、N236、N110、Regai ⑧ 250、N330、Black Pearl ® 800、Sterling ®6740與 N351。碳黑填充範圍爲 3 0 至 75 phr ’而且增量油填充爲0至2〇 phy之量。膠彈性複合物 樣品1 -3 2號之製造細節示於以下表2 5。 如上所示,用以製備彈性複合物1-32號之裝置和步驟大致 依照實例A,包括表2所示之母批料配方添加物。用於彈性 複合物1-32號之裝置和步驟之更詳細説明敘述於下。 1. 裝置 使用實質上依照上述參考圖1、4與7之本發明裝置之母批 料製造裝置,製備本發明樣品1-32號。各樣品1-32號之漿料 喷嘴頂端(參見圖7之項目167)及處之長度(參見圖7之項目 168)在表25給予。裝置之凝聚區具有四個由混合區至排放 端逐漸變大之直徑之區。四個區之各直徑與軸向長度(第一 區部份在混合頭内及部份密封於延伸器内)敘述於表2 5。在 區之間有軸向短之良好交接。 2. 碳黑漿料製備 碳黑袋在裝有攪拌器之碳黑漿料槽中混合去離子水。攪拌 -59- 本纸張尺度適用中國國家標準(CNS ) Α4規格(2丨〇><297公釐) (請先閎讀背面之注意事項再^^本頁) 衣 _ π 再 訂N234 ^ Sphr / 0 SMRCV SMR10 for Dpi) Number (K) _ 289 845 712 577 477 312 0.61 290 317 0.64 291 361 1.03 292 419 1.56 293 304 0.76 294 306 0.72 295 318 0.74 296 357 1.30 297 260 0.53 298 272 0.65 299 295 0.58 300 302 1.14 301 244 0.53 302 253 0.81 303 266 0.62 304 296 0.88 Sample number (K) Dm 743 621 445 388 305 325 0.78 306 363 1.66 307 400 1.89 308 459 1.73 309 294 0.54 310 321 1.24 311 354 1.28 312 363 1.39 313 260 0.69 314 268 0.48 315 289 1.38 315 303 0.78 317 236 1.00 318 239 0.77 319 257 0.72 320 268 1.30 (Please read the note on the back first) Customs code N234 / 6SAJ RSS1 ^ MWmo, D (Vo) Code (K) N234 / 6S / 10 RSS1 Sample code Printed by the Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs (K) M1 1185 M2 828 M3 623 M4 462 M1D1 321 • 507 7.33 M1D2 322 598 8.15 M1D3 323 731 8.97 M1D4 324 772 12.02 M2D1 325 486 3.48 M2D2 326 479, 5.44 M2D3 327 527 5.51 M2D4 328 566 7.70 M3D1. 329 419 0.88 M3D2 330 423 1.24 M3D3 331 431 2.55 M3D4 332 458 4.03 M4D1 333 341 0.62 M4D2 334 338 1.13 M4D3 335 319 1.37 M4D4 336 354 2.06 7890ί23-456789ΰί2 3 3 3 4 ^ 4 ^^ 4445-t4a55 3333 ^ 3 ^ 3-33333-3-333 35832689658537201464344 1G70-22235702G2263 4970245508828173 Λο 1 9.Z.3-6 · 4 · 5.78.9.1.89.8 35.89.3.3.4.5.1.1.2.3.1.1.2.3. K832585752492630 5 3 1 7 182269753959-4981 ^ 6790 1186434562334-2233-2223 34 · 567890ί23 ^ · 5678 5,5 ^ 55555δ < 06 & 6-δ6δδ 3333333333333333 1869835764913991 5643523381158934 5.7.98.0.11.2.0.1.2.2.0.0.1.2.-This paper size applies the Chinese National Standard (CNS) Α4 size (210 × 297 mm)- 58- 533225 A7 B7 Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs. 5. Description of the Invention (56) Lightweight Specific Example Examples Prepare another sample of the elastic composite according to the present invention. In particular, the apparatus and steps substantially following Example A above were used to make a series of natural rubber elastic composites according to the present invention. This elastic compound contains a natural rubber field latex from Malaysia, which has the properties shown in Table 24 below. Each of the elastic composites further contains carbon black having the morphological properties (structure and surface area) of the region 1, 11 or 111 of FIG. 8. In particular, the following carbon blacks are used: Regal ® 660, N234, N236, N110, Regai (R) 250, N330, Black Pearl ® 800, Sterling ® 6740 and N351. The carbon black is filled in the range of 30 to 75 phr 'and the extender oil is filled in the amount of 0 to 20 phy. The manufacturing details of the rubber-elastic composite samples 1 to 3 are shown in Tables 2 to 5 below. As shown above, the apparatus and procedures used to prepare the elastic compound No. 1-32 are roughly in accordance with Example A, including the master batch formulation additives shown in Table 2. A more detailed description of the apparatus and procedures used for the elastic compound No. 1-32 is described below. 1. Apparatus Samples No. 1-32 of the present invention were prepared using a mother batch manufacturing apparatus substantially according to the apparatus of the present invention with reference to Figs. 1, 4, and 7. The slurry nozzles (see item 167 in Fig. 7) and the lengths of the slurry nozzles of samples No. 1-32 (see item 168 in Fig. 7) are given in Table 25. The condensing zone of the device has four zones of increasing diameter from the mixing zone to the discharge end. The diameters and axial lengths of the four zones (the first zone is partially in the mixing head and partially sealed in the extender) are described in Table 25. There is a good axial shortness between the zones. 2. Preparation of carbon black slurry The carbon black bag is mixed with deionized water in a carbon black slurry tank equipped with a stirrer. Stirring -59- This paper size applies the Chinese National Standard (CNS) Α4 specification (2 丨 〇 > < 297 mm) (Please read the precautions on the back before ^^ this page). _ Π Re-order
經濟部中央標準局員工消費合作社印製 533225 A7 B7 五、發明説明(57 ) 器將片破裂成碎片以形成粗碳黑漿料。各樣品之碳黑在碳 黑漿料之濃度(如重量百分比)在表25給予。在操作時,此 漿料藉空氣薄膜泵連續地泵至研磨器以起初分散。漿料然 後經空氣薄膜泵進料至膠體研磨器,其經前進穴泵進料至 均化器,特別是得自Micromotion國際公司之M210型微流體 化機。微流體化機製造細微研磨漿料。由微流體化機至混 合區之漿料流速由微流體化機壓力設定,微流體化機作爲 高壓正置換系。聚料流速以Micromotion®質量流動計監 測。碳黑漿料進料至均化器之壓力及均化器輸出壓力(所有 之壓力均爲psig)各在表25給予。碳黑漿料由均化器進料至 累積器以在混合區之漿料噴嘴頂端降低漿料壓力之任何變 動。各樣品之漿料進料至混合區之漿料噴嘴頂端壓力與流 速在表2 5給予。 3.乳膠輸送 · 乳膠裝於5 5加侖進料桶。抗氧化劑乳液然後在裝載前加 入乳膠。加入包括表25所示之量之參壬基苯基亞磷酸鹽 (TNPP)與Santoflex® 134(烷基芳基對-伸苯基二胺混合物) 之抗氧化劑。各抗氧化劑使用每100份抗氧化劑爲4份油酸 鉀,及以氫氧化鉀調整乳液至約10之pH値,如40重量%乳 液而製備。如果有,增量油以表2 5所示之量加入。使用填 動泵以自進料桶將'乳膠移動至凝聚反應器之混合區。乳膠 流速與速度示於表25。乳膠流速以Endress+Hauser質量流動 計自動計量。藉由維持乳膠進料速率對碳黑漿料進料速率 之適當比例,而得所需之碳黑填充。 -60- 本紙張尺度適用中國國家標準(CNS ) Α4規格(210Χ297公釐) (請先閲讀背面之注意事項再^^本頁) π再太 訂 經濟部中央標隼局員工消費合作社印製 533225 A7 B7 五、發明説明(58 ) 4. 碳黑與乳膠混合 碳黑漿料與乳膠藉由將乳膠運送至碳黑漿料中而混合。在 運送時,碳黑緊密地混合至乳膠中,而且混合物凝聚。離 開凝聚反應器爲凝聚物之柔軟、濕海綿”蟲··。 5. 脱水 自凝聚反應器排放之濕屑之水含量示於表2 5。濕屑以脱 水擠製器(French石油研磨機械公司;31/2英吋直徑)脱水。 在擠製器中,壓縮濕屑並且自屑擠出水及通過擠製器之有 槽之桶。本發明各樣品之最終屑水份示於表25。 6. 乾燥及冷卻 脱水之屑落入第二擠製器,在此其再度壓縮及加熱。水在 屑經過擠製器之模板被逐出時驟乾。產物出口溫度爲及水 份含量示於表25。熱的乾燥屑藉強力風乾振動輸送器快速 冷卻(約2 0秒)至約100°F。 表24 天然橡膠乳膠性質 乳膠 型式 來源 添加物 %乾燥 橡膠 %總 固體 %灰 氮 ppm 揮發性 脂肪酸 濃縮物 TITI乳膠 0.35%NH3 ZnO, TMTD 0.1% HHS 60 62.0 0.15 0.29 0.022 場乳膠 RRIM3, 9/94 0.15%HNSC 0.3% NH3,ZnO, TMIDb 28.4 34.2 0.38 0.366 0.052 a. RRIM爲馬來西亞橡膠研究院 b. ZnO/TMTD :用於生物防腐,一般爲0.025%之1 ·· 1混合物 c . HNS ··羥基胺中性硫酸鹽,孟納黏度安定劑 -61 - 本纸張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) (請先閲讀背面之注意事項再^^本頁) (再太 訂Printed by the Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs 533225 A7 B7 V. Description of the invention (57) The device breaks the sheet into pieces to form a coarse carbon black slurry. The concentration (e.g., weight percent) of carbon black in the carbon black slurry of each sample is given in Table 25. In operation, the slurry is continuously pumped to the mill by an air film pump to initially disperse. The slurry is then fed to a colloid mill via an air film pump, which is fed to a homogenizer via a forward cavity pump, especially the M210 microfluidizer from Micromotion International. A microfluidizer produces a finely ground slurry. The slurry flow rate from the microfluidizer to the mixing zone is set by the microfluidizer pressure. The microfluidizer is a high-pressure positive displacement system. Polymer flow rate is monitored with a Micromotion® mass flow meter. The pressure of the carbon black slurry fed to the homogenizer and the homogenizer output pressure (all pressures are psig) are given in Table 25. The carbon black slurry is fed from the homogenizer to the accumulator to reduce any change in slurry pressure at the tip of the slurry nozzle in the mixing zone. The pressure and flow rate of the slurry tip of each sample fed to the slurry nozzle at the mixing zone are given in Table 25. 3. Latex Conveying · Latex is packed in 5 5 gallon feed buckets. The antioxidant emulsion is then added to the latex before loading. Add antioxidants including Sanonflexyl Phosphite (TNPP) and Santoflex® 134 (alkylaryl p-phenylene diamine mixture) in the amounts shown in Table 25. Each antioxidant is prepared by using 4 parts of potassium oleate per 100 parts of antioxidant, and adjusting the emulsion to a pH of about 10 with potassium hydroxide, such as a 40% by weight emulsion. If present, extender oil is added in the amount shown in Table 25. A fill pump was used to move the 'latex from the feed tank to the mixing zone of the coagulation reactor. Latex flow rates and velocities are shown in Table 25. The latex flow rate is automatically measured using the Endress + Hauser mass flow meter. By maintaining an appropriate ratio of latex feed rate to carbon black slurry feed rate, the desired carbon black fill is obtained. -60- This paper size is in accordance with Chinese National Standard (CNS) Α4 size (210 × 297 mm) (Please read the notes on the back before ^^ this page) A7 B7 V. Description of the invention (58) 4. Carbon black and latex mixed Carbon black slurry and latex are mixed by transporting the latex to the carbon black slurry. During transportation, carbon black is tightly mixed into the latex, and the mixture is agglomerated. The soft, wet sponge leaving the condensate reactor is the condensate. 5. The water content of the wet debris discharged from the dehydration self-condensation reactor is shown in Table 2. 31/2 inch diameter) dewatering. In the extruder, the wet chips are compressed and water is squeezed out of the chip and passed through a slotted barrel of the extruder. The final chip moisture of each sample of the present invention is shown in Table 25. 6. The dried and cooled dehydrated chips fall into the second extruder, where they are compressed and heated again. The water is dried when the chips are expelled through the template of the extruder. The product outlet temperature and moisture content are shown in Table 25. Hot dry crumbs are rapidly cooled (about 20 seconds) to about 100 ° F by a powerful air-drying vibration conveyor. Table 24 Natural rubber latex properties Latex type source Additives% Dry rubber% Total solids% Ash nitrogen ppm Volatility Fatty acid concentrate TITI latex 0.35% NH3 ZnO, TMTD 0.1% HHS 60 62.0 0.15 0.29 0.022 field latex RRIM3, 9/94 0.15% HNSC 0.3% NH3, ZnO, TMIDb 28.4 34.2 0.38 0.366 0.052 a. RRIM is the Malaysian Rubber Research Institute b . ZnO / TMTD: used for biological preservation, Normally 0.025% of 1 ·· 1 mixture c. HNS ·· Hydroxylamine neutral sulfate, Menner viscosity stabilizer-61-This paper size is applicable to China National Standard (CNS) A4 (210X297 mm) (Please Read the notes on the back before ^^ this page)
533225 A7 _____B7 五、發明説明·( 59 ) m533225 A7 _____B7 V. Description of the invention · (59) m
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co^^f^eoin0. τ-βΟΟί*'-. f^OCDCOCOOD^riOf^OCDrOeOCDCVICO^r-eO^^-O C〇^2J2<»a>C〇g 卜*nmgcDCDCDN 卜 NOOCDCONOOCO 卜 NCDCDfOCOCOCO —Ibri {υιεί cdcdcDcdiricdVVcoi^WVVtoiriiOcdWV^voiricDiriuS^Vcicsicsirvi (請先閱讀背面之注意事項再 f. ,,臂臂兮呀,寸臂臂啷,节,兮寸臂,,贊对曾,,吋宥寸气寸· Ο Ο Ο Ο 〇 〇 〇 Ο o d o o o o o o o o o o o o p 〇 〇 〇 〇〇〇〇〇〇 1 c〇c〇c〇c〇c〇c〇cr)c〇c〇c〇«〇c〇c〇c〇c〇c〇c〇f〇c〇c〇c〇c〇c〇c〇c〇r〇f〇c〇r0c〇c〇r〇 勢 《»»_···_··#· ·_«·····♦··»«.♦參》 «籲 〇〇〇〇〇〇〇〇〇〇〇〇〇〇〇〇〇〇〇〇〇〇〇〇〇〇〇〇〇〇〇〇 衣-- 乃再本頁) 訂 to (N 4 CD 卜卜呀 OOOOCOfOCO^-OOCOOOO^-COCO^fCOT-兮兮兮寸兮 cocococo «^文寸^•卜卜卜 COOONtncOCOCViCsiOjCOCOCOONCO 寸 ΧΤτΤτΤ 寸 COCDCDCD COCMCMCOCOCOCOCOCOCacOCOCOCO 兮 ^t^rcocococococo^fTf 兮兮呀co ^^ f ^ eoin0. τ-βΟΟί * '-. f ^ OCDCOCOOD ^ riOf ^ OCDrOeOCDCVICO ^ r-eO ^^-OC〇 ^ 2J2 < »a > C〇g bl * nmgcDCDCDN bl NOOCDCONOOCO bl NCDCDfOCOCOCO —Ibri {υ cdcdcDcdiricdVVcoi ^ WVVtoiriiOcdWV ^ voiricDiriuS ^ Vcicsicsirvi (Please read the precautions on the back before f. 〇 〇 〇〇〇〇〇 oooooooooooooop 〇〇〇〇〇〇〇〇〇1 c〇c〇c〇c〇c〇cr) c〇c〇c〇 «〇c〇c〇c〇c〇c 〇f〇c〇c〇c〇c〇c〇c〇r〇f〇c〇r0c〇c〇r〇 potential "» »_ ··· _ ·· # · · _« ····· ♦ ·· »«. ♦ 参 >> «Appealing from 100,000,000,000,000,000,000,000,000,000,000,000,000, and 100,000-this page is still on this page ) Order to (N 4 CD 卜卜 呀 OOOOCOfOCO ^ -OOCOOOO ^ -COCO ^ fCOT-xixixi inchxi cocococo «^ 文 寸 ^ • 卜卜卜 COOONtncOCOCViCsiOjCOCOCOONCO inch × ΤτΤτΤ inch COCDCDCD COCMCMCOCOCOCOCOCOCOcoco ^ coff Yeah
实I CD CVI 04 CO CJ 04 04 04 od co ^ &n in in ui C\| O ^r- CO tfi 0^<^卜卜 Ι^Γ^Γ^<Ο€0τ-Γ>4^-厂产 ^ uS &n uS to in id ui in to uS in in ^ to uj &ri to id i〇 經濟部中央標準局員工消費合作社印裂 03s OSS ΟΘΓΟΖ OSS 09¾ 0卜s OSCNI OS 0109^ QSST-§ Inzs scol· 0091^ 00? OOH 00H § 4nzi2 002 009 000 00® se ssoos^ oos^r· St s §i Is~s霉$s %xf4 本纸張尺度適用中國國家標準(CNS ) A4規格(210 X 297公釐) -64- 533225 A7 B7 五、發明説明(62 ro 60 zo 90 yo zo CNIO εο CNIO zo εο CNIO s εο s 0.0 ro 90 二 ro 卜o ro εο 090 coo cslo so s 5 <ηε ose 0$ os々 __0 UJ~1 句缝#w 鳗载璲 ss rococo OJ CO CO 媒街媒 cococorocsicoroco,·兮呀兮” gg (請先閱讀背面之注意事項再^^本頁)Real I CD CVI 04 CO CJ 04 04 04 od co ^ & n in in ui C \ | O ^ r- CO tfi 0 ^ < ^ 卜卜 Ι ^ Γ ^ Γ ^ < 〇 € 0τ-Γ > 4 ^ -Production by factory ^ uS & n uS to in id ui in to uS in in ^ to uj & ri to id i〇 Employees' Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs print 03s OSS ΟΘΓΟZ OSS 09¾ 0 s OSCNI OS 0109 ^ QSST-§ Inzs scol · 0091 ^ 00? OOH 00H § 4nzi2 002 009 000 00® se ssoos ^ oos ^ r · St s § i Is ~ s mildew $ s% xf4 This paper size applies Chinese National Standard (CNS) A4 specifications (210 X 297 mm) -64- 533225 A7 B7 V. Description of the invention (62 ro 60 zo 90 yo zo CNIO εο CNIO zo εο CNIO s εο s 0.0 ro 90 two ro oo ro εο 090 coo cslo so s 5 < ηε ose 0 $ os々__0 UJ ~ 1 Sentence #w 载 璲 ss rococo OJ CO CO MEDIA STREET MEDIA cococorocsicoroco,…… )
P ®z SCO 拿4咚欢蜞_B ,ί)~ς<ΝΙ<- CB CO m Ο 卜对 qqo.co 寸 一 1 h: ^ CO d © 1 o* 1 ·«) 經濟部中央標準局員工消費合作社印製 芩: 吞 -^CD 卜卜 0>{^兮<0 卜 OCO 卜卜 T-〇504CN4Cs40〇l〇4〇 ▼-尸 <€0▼-兮卜 CVICOCO^- X 卜 C〇e〇,CDCDl〇 卜卜卜 COOCD 卜 0>0>0>0>〇0>〇!〇00 卜卜 COCOCD^T-CMCO, 。卜卜卜卜卜卜卜卜卜卜卜卜卜卜卜卜卜卜00卜COCO卜卜卜卜卜卜卜卜卜卜 .本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -65- 533225 A7 B7 五、發明説明(63 ) 應注意,樣品2與3以在微流體化機出口等爲大約無出口壓 力而製造,以決定在不利處理條件下之巨分散。 在生成母批料之優良碳黑分散由其巨分散品質及溶膠部份 之分子量MWSC)1證驗。以下表26顯示本發明樣品1-32號之 MWsol與巨分散値,及用於各樣品之碳黑與油(如果有)。碳 黑填充與油填充如phr値示於表2 6。 (請先閱讀背面之注意事項再本頁) 訂 麝, 經濟部中央標準局員工消費合作社印製 -66 - 本纸張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 533225 . A7 , B7 五、發明説明(64 )表2 6 本發明樣品之溶膠分子量及未分散面積 本發明樣品號碼i car填充/油· m^(K) F(%j 經濟部中央標隼局員工消費合作社印製 1 2 3 4 5 6 7 8 9 · 10 * 11 12 13 14 15 16 . 17 * i .·; ·\ 18 I ·* 19 20 21 22 23 24 25 26 . • 27· 28 29 30 31 32 Ν330/55Λ) Ν330/55Λ) Ν330/55Λ) R250/55/0 R250/65/0 R250/75/0 R250/65/10 BP800/55/0 N326/55/0 R660/55/0 R660/45/0 R660/65/0 R660/65/10 N234/55/0 • N234/55/0 N234/55/0 N234/55/0 N234/45/0 N234/65/0 N234/65/10 N1’10/55/0 Ν351/33/20 S6740/55/0 Ν234/48/5 Ν234/53/5 Ν234/58/5 Ν234/63/5 Ν234/68/5 Ν234/49/5 Ν234/54/5 Ν234/63/5 Ν234/65/5 .26.54.40.081603021420120504021510.151017^011171010051212131612161720 ooooo.odo.dooo.o.oo.oo.oo^o.o.o.o.o.o.o.do.do.0.0.2 - §sggHH88§l§g:0§§97^:5 (請先閱讀背面之注意事項再本頁) 訂 Μ -67- ,本纸張尺度適用中國國家標準(CNS ) Α4規格(210X297公釐) 經濟部中央標隼局員工消費合作社印製 533225 A7 B7 五、發明説明(65) 所有具有55 phr碳黑填充之本發明樣品之結果示於圖9之斜 率半對數,及藉乾燥混合技術製造之對應系列之上述天然 橡膠對照樣品之巨分散與MWSQl値。包含55 phi*之各碳黑填 充之本發明樣品之至少一個數據點示於圖9,及所有具有55 phr之碳黑填充之對照樣品。(使用33 phr N531碳黑之20份 增量油之對照樣品401至412,亦示於圖9)在表2 6及圖9可見 到,本發明樣品具有優良之巨分散。特別地,本發明樣品 具有通常低於0.2%之D(%)値,甚至在MWSQl値高於·85Χ 106,而對照樣品從未在任何MWS()1得到此優良之巨分散。因 此,圖9所示之數據明顯地顯示,新穎彈性複合物在廣泛範 圍之MWSQl値之巨分散品質遠優於在已知乾燥混合法中使用 可比擬成份可得者。用於圖9所示各數據點及用於以後討論 之圖10-25之符號解釋於以下之圖例中。 圖式説明 圖9 NR母批料之分散品質及MW sol ※對照樣品177至224 ▲對照樣品273至320 拓對照樣品145至176 △對照樣品369至400 〇對照樣品33至64 X對照樣品1至32 ❿對照樣品113至144 '、 ◊對照樣品412至443 ♦對照樣品401至412 本發明樣品 圖10 NR母批料之分散品質及MW sol -68- 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) (請先閲讀背面之注意事項界本頁) 訂P ®z SCO 咚 4 咚 欢 咚 _B, ί) ~ ς < ΝΙ <-CB CO m 〇 On qqo.co Inch 1 h: ^ CO d © 1 o * 1 · «) Central Bureau of Standards, Ministry of Economic Affairs Printed by employee consumer cooperatives: Swallow- ^ CD 卜卜 0 > {^ 曦 < 0 卜 OCO 卜卜 T-〇504CN4Cs40〇l〇4〇 ▼-Corpse < € 0 ▼ -xibu CVICOCO ^-X Coe, CDCD10, COBCD, COOCD, 0 > 0 > 0 > 0 > 0 > 〇0 > 〇! 〇00, COCOCD ^ T-CMCO,.卜卜卜卜卜 卜卜卜卜卜 卜卜卜卜卜 卜卜卜 00 卜 COCO 卜卜卜卜卜 卜卜卜卜卜. This paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm)- 65- 533225 A7 B7 V. Description of the invention (63) It should be noted that samples 2 and 3 were manufactured at the outlet of the microfluidizer, etc., with approximately no outlet pressure, to determine the large dispersion under adverse processing conditions. The excellent carbon black dispersion in the production of the master batch is verified by its macrodispersion quality and the molecular weight (MWSC) of the sol fraction. Table 26 below shows MWsol and macrodispersion of samples No. 1-32 of the present invention, and carbon black and oil (if any) for each sample. Carbon black filling and oil filling are shown in Table 2 as phr 値. (Please read the precautions on the back first, and then this page) Order the musk, printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs -66-This paper size applies to China National Standard (CNS) A4 (210X297 mm) 533225. A7, B7 V. Description of the invention (64) Table 2 6 The sol molecular weight and undispersed area of the sample of the present invention Sample number of the present invention i car filling / oil · m ^ (K) F (% j Printed by the staff consumer cooperative of the Central Bureau of Standards, Ministry of Economic Affairs 1 2 3 4 5 6 7 8 9 / 55Λ) Ν330 / 55Λ) Ν330 / 55Λ) R250 / 55/0 R250 / 65/0 R250 / 75/0 R250 / 65/10 BP800 / 55/0 N326 / 55/0 R660 / 55/0 R660 / 45 / 0 R660 / 65/0 R660 / 65/10 N234 / 55/0 • N234 / 55/0 N234 / 55/0 N234 / 55/0 N234 / 45/0 N234 / 65/0 N234 / 65/10 N1'10 / 55/0 Ν351 / 33/20 S6740 / 55/0 Ν234 / 48/5 Ν234 / 53/5 Ν234 / 58/5 Ν234 / 63/5 Ν234 / 68/5 Ν234 / 49/5 Ν234 / 54/5 Ν234 / 63/5 Ν234 / 65/5 .26.54.40.081603021420120504021510.151017 ^ 011171010051212131612161720 ooooo.odo.do.dooo.o.oo.oo.oo ^ ooooooodo.do.0.0.2-§sggHH88§l g: 0§§97 ^: 5 (Please read the precautions on the back and then this page) Order M-67-, this paper size applies the Chinese National Standard (CNS) Α4 size (210X297 mm) Central Ministry of Economic Standards Printed by the Bureau's Consumer Cooperative 533225 A7 B7 V. Description of the invention (65) The results of all samples of the invention with 55 phr carbon black filling are shown in the semi-logarithmic slope of Figure 9 and the corresponding series of the above-mentioned natural products manufactured by dry mixing technology Macrodispersion of rubber control samples and MWSQl 値. At least one data point of the present invention sample containing 55 phi * of each carbon black fill is shown in Figure 9 and all control samples with 55 phr carbon black fill. (Control samples 401 to 412 using 20 parts of 33 phr N531 carbon black extender oil, also shown in Fig. 9) It can be seen in Tables 26 and 9 that the samples of the present invention have excellent macrodispersion. In particular, the samples of the present invention have a D (%) 値 generally lower than 0.2%, even higher than · 85 × 106 at MWSQlQ, while the control sample never obtained this excellent macrodispersion at any MWS () 1. Therefore, the data shown in Fig. 9 clearly shows that the novel macromolecular compound has a wide dispersion quality of MWSQl 値, which is far superior to those obtained by using comparable ingredients in known dry mixing methods. The symbols used for each data point shown in Figure 9 and Figures 10-25 for later discussion are explained in the legend below. Schematic illustration Figure 9 Dispersion quality and MW sol of NR master batch ※ Control samples 177 to 224 ▲ Control samples 273 to 320 Extension control samples 145 to 176 △ Control samples 369 to 400 〇 Control samples 33 to 64 X Control samples 1 to 32 ❿Control samples 113 to 144 ', ◊Control samples 412 to 443 ♦ Control samples 401 to 412 Samples of the present invention Figure 10 Dispersion quality and MW sol of NR master batch -68- This paper size applies Chinese National Standard (CNS) A4 Specifications (210X297 mm) (Please read the precautions on the back page first) Order
533225 A7 B7 經濟部中央標隼局員工消費合作社印製 五、發明説明(66 ) (區域I) ※對照樣品177至224 *本發明樣品1〇 班對照樣品145至176 ··:本發明樣品9 〇對照樣品33至64 □本發明樣品4 X對照樣品1至32 gg本發明樣品1 •對照樣品113至144 本發明樣品8 圖11 NR母批料之分散品質及MW sol (區域II) ▲對照樣品273至320 本發明樣品14 △對照樣品369至400 □本發明樣品21 圖12 NR母批料之分散品質及MW sol.(區域III) ♦對照樣品401至412 本發明樣品22 ◊對照樣品412至443 □本發明樣品23 圖13 NR母批料之分散品質及MW sol (N330 碳黑,55 phr) •對照樣品1至32 本發明樣品1至3 圖14 NR母批料之分散品質及MW sol (REGAL 250 碳黑) -69- 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) (請先閱讀背面之注意事項再本頁) 訂533225 A7 B7 Printed by the Consumer Cooperatives of the Central Bureau of Standards, Ministry of Economic Affairs V. Invention Description (66) (Region I) ※ Control Samples 177 to 224 * Inventive Sample 10 Class Control Samples 145 to 176 · ... Inventive Sample 9 〇Control samples 33 to 64 □ Inventive sample 4 XControl samples 1 to 32 ggInventive sample 1 • Control samples 113 to 144 Inventive sample 8 Figure 11 Dispersion quality of NR master batch and MW sol (region II) ▲ Control Samples 273 to 320 Samples of the present invention 14 △ Control samples 369 to 400 □ Samples of the present invention 21 Figure 12 Dispersion quality and MW sol of the NR master batch. (Region III) ♦ Control samples 401 to 412 Samples 22 of the present invention ◊ Control sample 412 To 443 □ Sample 23 of the invention Figure 13 Dispersion quality and MW sol (N330 carbon black, 55 phr) of NR master batch • Control samples 1 to 32 Samples 1 to 3 of the invention Figure 14 Dispersion quality and MW of NR master batch sol (REGAL 250 carbon black) -69- This paper size is applicable to China National Standard (CNS) A4 specification (210X297 mm) (Please read the precautions on the back before this page) Order
533225 A7 B7 五、發明説明(67) •對照樣品33至64 本發明樣品4 〇對照樣品65至80 □本發明樣品5 ◊對照樣品81至96 △本發明樣品6 ♦對照樣品97至112 ▲本發明樣品7 圖15 NR母批料之分散品質及MW sol (BLACK PEARL 800碳黑,55 phr) •對照樣品113、至144 本發明樣品8 圖16 NR母批料之分散品質及MW sol (N326碳黑,55 phr) 籲對照樣品145至176 本發明樣品9 圖17 NR母批料之分散品質及MW sol (REGAL 660 碳黑) 經濟部中央標準局員工消費合作社印製 (請先閱讀背面之注意事項本頁)533225 A7 B7 V. Explanation of the invention (67) • Control samples 33 to 64 Samples of the invention 4 〇 Control samples 65 to 80 □ Samples of the invention 5 ◊ Control samples 81 to 96 △ Samples of the invention 6 ♦ Reference samples 97 to 112 ▲ 本Invention Sample 7 Figure 15 Dispersion quality of NR master batch and MW sol (BLACK PEARL 800 carbon black, 55 phr) • Control samples 113, to 144 Samples of the present invention 8 Figure 16 Dispersion quality of NR master batch and MW sol (N326 Carbon black, 55 phr) Call for reference samples 145 to 176 Sample 9 of the present invention Figure 17 Dispersion quality of NR master batch and MW sol (REGAL 660 carbon black) Printed by the Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs (Notes on this page)
•對照樣品177至224 本發明樣品10 〇對照樣品225至240 □本發明樣品11 ◊對照樣品241至256 △本發明樣品12 ♦對照樣品257至272 ▲本發明樣品13 圖18 NR母批料之分散品質及MW sol (N234碳黑) -70- 本纸張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) 533225 A7 B7 五、發明説明(68 瘳對照樣品273至320 本發明樣品14至17 Ο對照樣品337至352 □本發明樣品19 ◊對照樣品321至336 △本發明樣品18 ♦對照樣品353至368 ▲本發明樣品20 圖19 NR母批料之分散品質及MW sol (N110 碳黑,55 phr) •對照樣品369至400 本發明樣品21 (請先閲讀背面之注意事項再本頁) 衣 太 圖20 NR母批料之分散品質及MW sol (N351 碳黑,33 phr) _對照樣品401至412 本發明樣品22 圖21 NR母批料之分散品質及MW sol (STERLING 6740 碳黑,55 phr) 訂 •對照樣品412至443 本發明樣品23 圖22 MW sol對裂解生長速率之效果 (含55 phr填充之N234碳黑之NR化合物)• Control samples 177 to 224 Inventive samples 10 〇 Control samples 225 to 240 □ Inventive samples 11 ◊ Control samples 241 to 256 △ Inventive samples 12 ♦ Control samples 257 to 272 ▲ Inventive samples 13 Figure 18 NR master batch Dispersion quality and MW sol (N234 carbon black) -70- This paper size is applicable to Chinese National Standard (CNS) A4 (210X 297mm) 533225 A7 B7 V. Description of the invention (68 瘳 Control samples 273 to 320 Samples of the invention 14 to 17 〇 Control samples 337 to 352 □ Inventive samples 19 ◊ Inventive samples 321 to 336 △ Inventive samples 18 ♦ Inventive samples 353 to 368 ▲ Inventive samples 20 Figure 19 NR master batch dispersion quality and MW sol (N110 Carbon black, 55 phr) • Control samples 369 to 400 Sample 21 of the present invention (please read the precautions on the back first, then this page) Etatu 20 Dispersion quality of NR master batch and MW sol (N351 carbon black, 33 phr) _Control samples 401 to 412 Samples of the present invention 22 Figure 21 Dispersion quality of NR master batch and MW sol (STERLING 6740 carbon black, 55 phr) Order • Control samples 412 to 443 Samples of the present invention 23 Figure 22 MW sol against cracking growth rate Effect (with 55 phr filled N234 carbon The NR compounds)
經濟部中央標準局員工消費合作社印製 籲對照樣品273至288 本發明樣品16 圖23 MW sol對裂解生長速率之效果 (含55 phr填充之N326碳黑之NR化合物) >對照樣品145至160 〇本發明樣品9 71 - 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 533225 A7 B7 五、發明説明(69 ) 經濟部中央標準局員工消費合作社印製 圖24 MW sol對裂解生長速率之效果 (含55 phr填充之REGAL 660礙黑之NR化合物) 本對运ΐ^Τ77至192 □本發gj羡品10__ 圖25含N234碳黑之NR化合物在不同填充之最丁紐^ (於60°C之應變彎曲) 奋本#7雨樣品24至28 〇本發明樣品29至32 □對照樣品444至450_ 圖3 0含雙相(碳黑/矽石)凝集體之NR母批料.之溶膠部份之 巨分散品質與MW 1¾7照樣品451至458 _本發明樣品33 〇對照樣品459至466 □本發明樣品34_ 圖31含碳黑與石夕石掺合物之NR母批料之溶膠部份之巨分 散品質與MW 石對照樣品491至498 _本發明樣品38 〇對照樣品483至490 □本發明樣品37 Θ對照樣品475至482 本發明樣品36 •對照樣品467至474 ' 本發明樣品35_ 圖9所示本發明彈性複合物之巨分散値由以下方程式説明:〇(%)<0.2% (1) 當MWSC)1低於0.45 X 106時;及 (請先閱讀背面之注意事項再^頁) 衣. 訂Printed by the Consumers' Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs for reference samples 273 to 288 Sample 16 of the present invention Figure 23 Effect of MW sol on cracking growth rate (containing 55 phr filled N326 carbon black NR compound) > Control samples 145 to 160 〇 Sample No. 71 of this invention-This paper size applies Chinese National Standard (CNS) A4 specification (210X297 mm) 533225 A7 B7 V. Description of the invention (69) Printed by the Consumers Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs 24 MW sol on cracking The effect of growth rate (including 55 phr filled REGAL 660 black NR compounds) This pair ΐ 7777 to 192 □ this hair gjxen product 10__ Figure 25 NR compounds containing N234 carbon black in the different filling ^ (Strain bending at 60 ° C) Fenben # 7 rain samples 24 to 28 〇 samples 29 to 32 of the present invention □ control samples 444 to 450_ Figure 3 0 NR master batch containing biphasic (carbon black / silica) aggregate The dispersive quality of the sol fraction and the MW 1¾7 according to samples 451 to 458 _ samples 33 of the present invention 〇 samples 459 to 466 □ samples 34_ of the present invention Figure 31 NR master batch containing a mixture of carbon black and stone Dispersive quality of the sol portion of the raw material and MW stone control sample 491 to 498 _ sample of the present invention 38 〇 control sample 483 to 490 □ sample of the present invention 37 Θ control sample 475 to 482 sample of the present invention 36 • control sample 467 to 474 'sample of the present invention 35_ Figure 9 of the elastic composite of the present invention The macrodispersion is explained by the following equation: 〇 (%) < 0.2% (1) When MWSC) 1 is less than 0.45 X 106; and (Please read the precautions on the back before ^ pages). Order
-72- 本紙張尺度適用中國國^^ ( CNS ) A4規格(210X297公釐) 533225 經濟部中央標準局員工消費合作社印製 A7 _________B7 五、發明説明(70 ) — -— l〇g(D)<l〇g(0.2)+2.0 X [MWso1.(0.45 x 1〇6)] x 1〇-6 當 〇.45xi〇6<MWs()1<l.lxi〇、。 由以上之討論可了解,在以上方 曰、 万%式巨分散D(%)爲測 !大於10微米之缺陷之未分散面積百分比。由圖9可見到, D(%)等於〇.2%爲對天然橡膠乾燥母批料之區域ΐ π與出之 所有碳黑之臨界巨分散品質。即,乾燥捏煉母批料在任何 贿均未得到G.2%之巨分散品質,即使在充份地混合以降 解MWsol至低於0.45 X 106之後,如以上方程式⑴所述。當圖 9所示乾燥母批料對照樣品之MWs^〇45xmiixi〇^ 間時,分散品質甚至更不良,而相對地,具有在此範圍之 MWsol之本發明樣品之分散品質維持優良。圖9所示具有〇45 χιο6至ι·ιχ106間之MWsq1之較佳具體實施例均未超過〇2%之 較佳巨分散限制。關於此點,應了解在圖9(及以下討論之 其他圖式中)所見到之較佳具體實施例位於χ軸(即,在% 疋D(%)値)之數據點可具有〇 1%或甚至更佳(即,較低)d(%) 値之巨分散品質。 區域I碳黑樣品 包含具有圖8區域I之形態性質(即,結構與表面積)之碳黑 之本發明樣品’及以此區域I碳黑製造之上述對應對照樣 品’在圖1 0之半對數繪圖中比較。特別地,圖1 〇顯示本發 明樣品與對應對照·樣品之巨分散値與MWS。!値,其以範圍爲 30 phr至75 phr之後黑填充包含碳黑Regai® 660、N326、 Regal® 250、N330、與碳黑pearl® 800,及範圍爲 〇 phl^20 phr之增量油填充。在圖1 〇中對於所有本發明樣品見到優良 -73- 本纸張尺度適用中國國家榡準(CNS ) A4規格(210X297公釐) (請先閱讀背面之注意事項再^^本頁) 衣. (再木 訂-72- This paper size is applicable to China ^^ (CNS) A4 specification (210X297 mm) 533225 Printed by the Consumers' Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs A7 _________ B7 V. Description of the invention (70) —-— l〇g (D) < 10 g (0.2) +2.0 X [MWso1. (0.45 x 1〇6)] x 10-6 when 0.45xi0 < MWs () 1 < 1.1x. From the above discussion, it can be understood that in the above description, the 10,000% macrodispersion D (%) is the percentage of undispersed area of defects larger than 10 microns. It can be seen from Fig. 9 that D (%) equal to 0.2% is the critical macrodispersion quality for the area of natural rubber dry master batch ΐ π and all carbon blacks. That is, the dry kneaded master batch did not obtain a huge dispersion quality of G.2% at any bribe, even after being thoroughly mixed to reduce the MWsol to below 0.45 X 106, as described in Equation ⑴ above. When the MWs of the dried master batch control sample shown in FIG. 9 is between MWs × 45 × miixi, the dispersion quality is even worse, and relatively, the dispersion quality of the sample having the MWsol in this range is maintained excellent. As shown in FIG. 9, the preferred embodiments having MWsq1 with a range of 045 × 6 to ι · ι × 106 do not exceed the limit of better macro-dispersion of 0.2%. In this regard, it should be understood that the preferred embodiment seen in FIG. 9 (and in the other figures discussed below) on the χ axis (ie, at% 疋 D (%) 値) can have a data point of 0.1%. Or even better (ie, lower) d (%) 値 of great dispersion quality. The carbon black sample of the region I includes a sample of the present invention of carbon black having the morphological properties (ie, structure and surface area) of the region I of FIG. 8 and the above-mentioned corresponding control sample made from the carbon black of the region I. Compare in drawing. In particular, Fig. 10 shows the macrodispersion and MWS of the sample of the present invention and the corresponding control · sample.値, which is filled with carbon black Regai® 660, N326, Regal® 250, N330, and carbon black pearl® 800 in the range of 30 phr to 75 phr, and an incremental oil in the range of 0phl ^ 20 phr . For all samples of the invention, see excellent in Figure 10. -73- This paper size is applicable to China National Standard (CNS) A4 (210X297 mm) (Please read the precautions on the back before ^^ this page) . (Re-order
533225 A7 B7 五、發明説明(ΤΊ 經濟部中央標準局員工消費合作社印製 之碳黑分散’表示依照本揭示彈性複合物之較佳具體實施 例。所有本發明樣品在圖1 〇中有利地位於線1〇1以下,而所 有之對照樣品具有較不良之分散,高於線丨〇1。事實上,即 使包含得自區域I之最難以分散之碳黑,示於圖1 〇之較佳具 體實施例均在低於·3%<Β(%)値。最佳具體實施例均具有不 超過.2%至D(%)値,即使在有利地超過7χ1〇6之MWSC)1値。 π於圖10之數據明確地顯示,在廣泛之MWw値範圍,在此 揭不包含區域〗碳黑之新穎彈性複合物之巨分散品質遠優於 藉乾燥母批料混合製法使用可比擬成份而得者。圖丨〇所示 本發明彈性複合物之巨分散値由以下方程式説明: D(%)<1.〇〇/0 ⑺ 當MWsol低於〇·7χΐ〇6時;及 l〇g(D)<l〇g(i.〇)+2.5 X [MWs〇r(0.7x 1〇6)] χ ι〇-^ (4) 當 〇.7x 1〇6<MWsc>1<1.1 χ ι〇6時。 應了解,D(%)爲測量大於10微米之缺陷之未分散面積百分 比,及1 %爲對依照本發明天然橡膠母批料之區域I之所有 碳黑之臨界巨分散品質。即,乾燥捏煉母批料在任何MW 均未得到1.0%或更佳之巨分散品質,㈣在充份地乾燥 合以降_Ws〇1至低於7χ1〇6之後,如以上方程式⑺所述 當圖ίο所示乾燥母批料對照樣品之1^1〜3。1爲〇 7><1〇6至1 ^ 1〇6之間時,分數丄質甚至更不良。相對地,具有在此範 之MWsol之本發明樣品之分散品質維持優良。圖1〇所于J 有·7Χ106至uxl〇6間之應以之較佳具體實施例落在 較佳巨分散限制以下。可見到包含得自區則碳黑之本發明 sol533225 A7 B7 V. Description of the Invention (Carbon Black Dispersion printed by the Consumers 'Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs' means a preferred embodiment of the elastic compound according to the present disclosure. All samples of the invention are advantageously located in FIG. Below line 101, and all control samples have poorer dispersion, which is higher than line 01. In fact, even the most difficult-to-disperse carbon blacks from region I are included, as shown in Figure 1 The examples are all lower than 3% < B (%) 値. The best specific examples all have no more than .2% to D (%) 値, even at a MWSC which advantageously exceeds 7 x 106 (1). The data of π in Figure 10 clearly shows that in a wide range of MWw 値, the area here does not include the area. The great dispersion quality of the novel elastic compound of carbon black is far superior to the use of comparable ingredients by the dry master batch mixing method. Winner. The macrodispersion of the elastic composite of the present invention shown in FIG. 〇 is illustrated by the following equation: D (%) < 1.00 / 0 ⑺ When MWsol is lower than 0.7 × 10; and 10 g (D) < 10 g (i.〇) +2.5 X [MWs〇r (0.7x 1〇6)] x ι〇- ^ (4) When 0.7x 1〇6 < MWsc > 1 < 1.1 χ ι〇6 Time. It should be understood that D (%) is the percentage of undispersed area where defects larger than 10 microns are measured, and 1% is the critical macrodispersion quality for all carbon blacks in Region I of the natural rubber master batch according to the present invention. That is, the dry kneaded master batch did not obtain a macrodispersion quality of 1.0% or better at any MW, and after fully drying to reduce _Ws〇1 to less than 7x106, when as described in equation 方程 above, Figure 1 shows the dry master batch control samples 1 ^ 1 to 3. When 1 is between 〇7 < 106 and 1 ^ 106, the fractional quality is even worse. In contrast, the dispersion quality of the samples of the present invention having the MWsol in this range is maintained excellent. The preferred embodiment of Fig. 10 between J You · 7X106 and ux106 is below the limit of better macrodispersion. It can be seen that the present sol containing carbon black derived from the zone
X 圍具 (請先閲讀背面之注意事項 衣-- (再本頁}X-Wrapping (Please read the precautions on the back first)-(Next page)
-74 - 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐 533225 經濟部中央標準局員工消費合作社印製 A7 五、發明説明(72 ) 彈性複合物提供迄今未得到之巨分散品質與MWsol間之平 衡。 區域II碳黑樣品 包含具有圖8區域II之形態性質(即,結構與表面積)之碳 黑之本發明樣品,及以此區域π碳黑製造之上述對應對照樣 品,在圖11之半對數繪圖中比較。特別地,圖11顯示本發 明樣品與對應對照樣品之巨分散値與MWs。〗値,其以範圍爲 40 phr至70 phr之碳黑填充包含碳黑似“與犯⑺及範圍爲〇 phr至10 phi*之增量油填充。在圖n中對於所有本發明樣品 見到優良之碳黑分散,表示依照本揭示彈性複合物之較佳 具體實施例。本發明樣品在圖有利地位於線lu以下, 而所有I對照樣品具有較不良之分散,其高於線ln。事實 上,示於圖1 1之包含得自區域][J之較佳具體實施例落在低 於.3%义D(%)値。最佳具體實施例在任何MWs。〗値具有不超 過·2%之D(〇/〇)値。示於圖U之數據明確地顯示,在廣泛之 MWSC)1値範圍,在此揭示包含區域11碳黑之新穎彈性複合物 I巨分散品質遠優於在先行乾燥混合製法中使用可比擬成 份而得者。圖11所示本發明彈性複合物之巨分散値由以 方程式説明: D(%)<0.3% 1 < (5) 當1^>^。1低於0.35\106時;及 log(D)<log(0.3)+2.8 X [MWs〇r(.35 X 1〇6)] χ 1〇-6 當 0·35 x 106<MWS〇1<1.1 χ 1〇6時。 ) 應了解,.30%之D(%)爲對依照本發明天然橡膠母批料之區 -75- 本纸張尺度適用中國國象標準(cns ) (請先閎讀背面之注意事項#1^5^本頁) 、π .振. 533225 A7 Β7 經濟部中央標準局員工消費合作杜印製 五、發明説明(73 ) 二之所有後黑之臨界巨分散品質,及0.35X106爲臨界 mwsq1値。即,乾燥母批料在任何mw^均未得到〇 %%或更 佳 < 巨分散品質,即使在充份地乾燥混合以降解至低 於.35 X1〇6之後,如以上方程式(5)所述。當圖11所示乾燥母 批料對照樣品之MWsq^〇 35χ1〇6至丨1 xi〇6之間時,分散 叩貝甚至更不良。相對地,具有在此範圍之MW“之本發明 樣6品之分散品質維持優良。圖"所示具有35χ1〇6至〗ΐχ 10間<MWsq1(較佳具體實施例落在2%之較佳巨分散限制 =下。可見到包含得自區域II碳黑之本發明彈..性複合物提供 迄今未得到之巨分散品質與MWSC)1間之平衡。 區域III碳黑樣品 包含具有圖8區域ΙΠ之形態性質(即,結構與表面積)之碳 黑之本發明樣品,及以此區域爪碳黑製造之上述對應對照 樣w,在圖1 2足半對數繪圖中比較。特別地,圖丨2顯示本 發明樣品與對應照樣品之巨分教値與戦。丨値,其以範圍爲 30 phr至70 phr之碳黑填充包含碳黑674〇及範 圍A 0 phi*至20 phi*之增量油填充。在圖〗2中對於所有本發明 樣品見到優良之碳黑分散,表示依照本揭示彈性複合物之 較佳具體實施例。所有之本發明樣品在圖〗2中有利地位於 皋121以下’而所有之對照樣品具有較不良之分散,其高於 、、桌121。事實上,不於圖12之包含得自區域爪之較佳具體實 施例落在或低於·1%之D(%)値,即使在有利地超過3><1〇0及 甚至·7Χ106之MW』。示於圖!2之數據明確地顯示,在廣 泛之範圍,在此揭示包含區域m碳黑之新顆彈性複 -76- (Tin V Α Μ-、 (請先閎讀背面之注意事項再本頁)-74-This paper size is in accordance with Chinese National Standard (CNS) A4 (210X297 mm 533225 Printed by A7 of the Consumers' Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs. V. Description of the invention (72) The elastic compound provides so far disperse quality and The balance between MWsols. The region II carbon black sample includes a carbon black sample of the present invention having the morphological properties (ie, structure and surface area) of the region II of FIG. 8 and the above-mentioned corresponding control sample made from the region π carbon black. Comparison in a semi-logarithmic plot of 11. In particular, Figure 11 shows the macrodispersion and MWs of the sample of the present invention and the corresponding control sample. 値, which is filled with carbon black ranging from 40 phr to 70 phr containing carbon black like "and It is filled with incremental oil in the range of 0 phr to 10 phi *. In Figure n, excellent carbon black dispersion is seen for all samples of the present invention, indicating a preferred embodiment of the elastic composite according to the present disclosure. The present invention The sample is advantageously located below the line lu in the figure, while all the I control samples have a poorer dispersion, which is higher than the line ln. In fact, the inclusions derived from the region shown in FIG. Examples fall below .3% meaning D (%) 値. The best embodiment is in any MWs. 値 値 has D (0 / 〇) 値 which does not exceed 2%. The data shown in Figure U clearly show In the wide range of MWSC) 1 値, it is revealed here that the macrodispersion quality of the novel elastic compound I containing region 11 carbon black is far superior to that obtained by using comparable ingredients in the prior dry mixing method. The present invention shown in FIG. 11 The macrodispersion of the elastic compound is described by the equation: D (%) < 0.3% 1 < (5) When 1 ^ > ^. 1 is less than 0.35 \ 106; and log (D) &log; log ( 0.3) +2.8 X [MWs〇r (.35 X 1〇6)] χ 1〇-6 When 0.35 x 106 < MWS〇1 < 1.1 χ 106.) It should be understood that .30% of D (%) Is the zone of the natural rubber master batch according to the present invention -75- This paper size applies the Chinese National Elephant Standard (cns) (please read the precautions on the back # 1 ^ 5 ^ this page), π. Zhen. 533225 A7 Β7 Consumption cooperation between employees of the Central Bureau of Standards, Ministry of Economic Affairs, Du printed 5. Invention Description (73) All of the critical black macrodispersion quality, and 0.35X106 is the critical mwsq1 値. That is, the dry master batch is in any mw ^ did not get 0 %% or better Bulk quality, even after being thoroughly dry-mixed to degrade to less than .35 × 106, as described in equation (5) above. When the MWsq ^ 〇35χ106 of the dry master batch control sample shown in Figure 11 is Between 1 and xi〇6, the dispersion of tadpoles is even worse. On the contrary, the dispersion quality of the sample 6 of the present invention having a MW in this range remains excellent. The figure " shows 35 x 106 to ΐ x 10 < MWsq1 (the preferred embodiment falls below the 2% better macrodispersion limit = below. It can be seen that the bomb of the present invention contains a carbon black derived from region II. The sex complex provides a balance between the macrodispersion quality and MWSC) that have not been achieved so far. The region III carbon black sample includes a carbon black sample of the present invention having the morphological properties (ie, structure and surface area) of the region III of FIG. 8 and the above-mentioned corresponding control sample w produced by the region claw carbon black. Comparison in log plot. In particular, Fig. 2 shows the huge difference between the samples of the present invention and the corresponding samples. It is filled with carbon black in the range of 30 phr to 70 phr with carbon black 6740 and incremental oil in the range A 0 phi * to 20 phi *. In Figure 2, excellent carbon black dispersion is seen for all samples of the present invention, indicating a preferred embodiment of the elastic composite according to the present disclosure. All the samples of the present invention are advantageously located below 皋 121 in Figure 2 and all the control samples have a poorer dispersion, which is higher than that of Table 121. As a matter of fact, the preferred embodiment comprising the region claws which is not in FIG. 12 falls at or below D (%) 値 of 1%, even when it advantageously exceeds 3 > < 100 and even 7 × 106 MW ”. Shown in the picture! The data of 2 clearly show that, in a wide range, the new elastic compound containing the area m carbon black is revealed here -76- (Tin V Α Μ-, (Please read the precautions on the back before reading this page)
t^n· if · - 533225 A7 B7 五、發明説明(?4 ) 經濟部中央標準局員工消費合作社印製 否物t巨分散品質遠優於在先行乾燥混合製法中使用可比 擬成份而得者。圖丨2所示本發明彈性複合物之巨分散値 以下方程式說明: 刀匕 〇(%)<0.!% 當MWsol低於0.35 X 106時;及 log(D)<l〇g(〇.i)+2.〇 X [MWs〇r(0.30 X ΙΟ6)] χ 1〇-6-j ⑻ 當 0.30xi〇6<MWsol<l.lxi〇M。 應了解,.1%之D(%)爲對依照本發明天然橡膠母批料之區域 IIIl所有碳黑(臨界巨分散品質,及〇 3 χ 1〇6爲臨界廳s。 値。即,乾燥母批料在任何MWsc>i均未得到1%之巨分散^ 質,即使在充份地乾燥混合以降解MWw至低於35χι〇δ之 後,如以上方程式(7)所述。當圖12所示乾燥母批料對照樣 品之]^1\^。1爲〇.30><106至1.1><1〇6之間時,分散品質甚至更 不良。相對地,具有在此範圍之MWsq1之本發明樣品之分散 品質維持優良。圖12所示具有·3〇χι〇6至L1 xl〇6間之MWw 之較佳具體實施例落在·2%之較佳巨分散限制以下,而且事 實上,在或低於0.1 %之D(%)値。可見到包含得自區域m碳 黑l本發明彈性複合物提供迄今未得到之巨分散品質與 MWsol間之平衡。 ^ 另外樣品比較 如以上纣論之讀,.8至1 2,本發明樣品之巨分散値如其 MWsol値t函數圖示於圖丨3至2 1之半對數繪圖。特別地,在 圖1 3至2 1中,包含特定碳黑(在如此表示時限於在指定碳黑 塡充者)之所有上述本發明樣品在單一半對數繪圖與對應對 ⑺ sol (請先閲讀背面之注意事項 -- -再本頁) 訂t ^ n · if ·-533225 A7 B7 V. Description of the invention (? 4) The quality of printed matter printed by the Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs is much better than that obtained by using comparable ingredients in the advanced dry mixing method . The macrodispersion of the elastic composite of the present invention shown in FIG. 2 illustrates the following equation: Knife 0 (%) < 0.!% When MWsol is less than 0.35 X 106; and log (D) < 10 g ( 〇.i) + 2.0 × [MWsor (0.30 X 1006)] χ 1〇-6-j ⑻ 0.30xi〇6 < MWsol < 1.150. It should be understood that .1% of D (%) is for all carbon blacks (critical macrodispersion quality, and 0 × χ 106) of region III1 of the natural rubber master batch according to the present invention are critical chambers. 値. That is, dry The master batch did not obtain a macrodispersity of 1% at any MWsc > i, even after being thoroughly dry-mixed to degrade MWw to less than 35 × ιδ, as described in equation (7) above. When FIG. 12 The dry master batch control sample] ^ 1 \ ^. When 1 is between 0.30 < 106 and 1.1 > < 106, the dispersion quality is even worse. On the contrary, it has a value in this range. The dispersion quality of the sample of the present invention of MWsq1 is maintained excellent. The preferred embodiment shown in FIG. 12 having a MWw of between 30xm6 and L1 xl06 falls below the 2% best macrodispersion limit, and In fact, it is at or below 0.1% D (%) 値. It can be seen that the elastic composite of the present invention containing the carbon black obtained from the region m provides a balance between the macrodispersion quality and MWsol that have not been obtained so far. From the above discussion, .8 to 12, the huge dispersion of the sample of the present invention, such as its MWsol 値 t function, is shown in Figures 丨 3 to 21 semi-log plot In particular, in Figs. 13 to 21, all the above-mentioned samples of the present invention containing a specific carbon black (in this case, limited to those specified in the carbon black charge) are plotted on a single half logarithm with the corresponding pair sol (read first Note on the back --- --- on this page)
-77- +紙張尺度適用中國國家標準(CNS ) M規格(210X297公釐) 經濟部中央標準局&貝工消費合作社印製 533225 A7 ------- B7 五、發明説明(75 ) 照樣品一起顯示。(參見以上給予之圖例,其給予包括於各 圖式中之本發明樣品及對照樣品參考號碼。)因此,圖13顯 不上述包含55 phr N330碳黑之本發明及對照樣品之分散品 質與MWsol。示於圖1;3之數據明確地顯示,在廣泛之乂…以 値範圍,包含N3 3 0碳黑之本發明新穎彈性複合物之巨分散 抑質遠優於對照樣品。示於圖13之包括N33〇碳黑之本發明 彈性複合物之巨分散値由以下方程式説明: D(%)<1 % (9) 當MWS()1低於〇.6 X 1 〇6時;及 ~ l〇g(D)<log⑴+2·5 X [MWs〇r(0.6 X 1〇6)] X 1〇·6 (ι〇) 當 0.6X 1〇6<MWso1<1.1 X 106時。 乾燥捏煉母批料在任何]^^“均未得到1〇%之巨分散品質, 即使在充份地乾燥混合以降解Mw^至低於〇·6 χ〗〇0之後(參 見以上t万程式(9))。在包含55 phr Ν33〇之對照樣品,其 中MWsol維持在lxl〇6之間,d(%m直甚至更高, 如超過4 %未分散面積。 圖14顯示上述包含REGAL⑧25〇碳黑之本發明及對照樣品 之分散品質與MWsol。經選擇之本發明與對照樣品示於圖 14,其如上所述包含油。示於圖14之數據明確地顯示,在 廣之tMWSQl値範圍,包含REGAL⑧25〇碳黑之本發明新穎 彈性複合物之巨分、散品質遠優於對照樣品。示於圖“之包 含REGAL® 250碳黑之本發明彈性複合物之巨分散値由以^ 方程式説明: ^ D(%)<1% (9) -78 - 本纸張尺度適用中國國家標準(CNS ) Α4規格(210 X 297公釐) (請先閲讀背面之注意事項再^^本頁) 、1Τ 533225 A7 B7 五、發明説明(76 ) 當MWsol低於0.6X106時;及 log(D)<log(l)+2.5 X [MWs〇r(0.6 x 106)] X ΙΟ'6 (10) 當 0.6父106<乂\^。1<1.1/106時。 對照樣品在任何MWSC^々未得到1.0%或更佳之巨分散品質, 即使在充份地乾燥混合以降解MWsq1至低於0.6X 106之後。 相對地,包含Regal® 250碳黑並且具有高於0.6X 106之MWSC)1 之本發明彈性複合物具有優良之巨分散,如低於0.2%之 D(%)。示於圖1 4之包含REGAL® 250碳黑之本發明與對照 樣品之化合物性質及性能特徵敘述於以下表2 7。可見到本 發明樣品4號具有格外良好之裂解生長抗性,如其僅0.92公 分/百萬循環之非常低裂解生長速率値所示。事實上,本發 明樣品遠優於對應對照樣品。據信其主要由於碳黑在本發 明樣品中之較佳MWSC)1及巨分散品質所造成,如以上所討 論0 經濟部中央標準局員工消費合作社印製 -79- 本纸張尺度適用中國國家標準(CNS ) A4規格(210X 公釐) 533225 Μ Β7 五、發明説明(77 ) 表2 7以55 phr填充含REGAL 250碳黑之NR化合物之化合物 性質 £100(psl) E300(psi) 張力(ps〇 EB ΓΛ)-77- + Paper size applies Chinese National Standard (CNS) M specification (210X297mm) Printed by Central Standards Bureau of the Ministry of Economics & Beigong Cooperative Cooperative 533225 A7 ------- B7 V. Description of Invention (75) Shown together with the sample. (See the legends given above, which give the reference numbers of the samples of the present invention and control samples included in the drawings.) Therefore, Figure 13 shows the dispersion quality and MWsol of the present invention and control samples containing 55 phr N330 carbon black as described above. . The data shown in Figures 1 and 3 clearly show that, over a wide range of ..., the macrodispersion of the novel elastic complex of the present invention containing N3 3 0 carbon black has a much better inhibitory effect than the control sample. The macrodispersion of the elastic composite of the present invention including N33o carbon black shown in FIG. 13 is illustrated by the following equation: D (%) < 1% (9) When MWS () 1 is less than 0.6 X 1 〇6 Time; and ~ 10 g (D) < log⑴ + 2 · 5 X [MWs〇r (0.6 X 1〇6)] X 1〇 · 6 (ι〇) when 0.6X 1〇6 < MWso1 < 1.1 X 106 hours. The dry kneaded master batch did not obtain a macrodispersion quality of 10% at any time, even after thoroughly dry-mixing to degrade Mw ^ to less than 0.6 χ 〖00 (see above t10,000) Equation (9)). In a control sample containing 55 phr N33〇, MWsol was maintained between 1 × 106, d (% m straight or even higher, such as more than 4% undispersed area. Figure 14 shows that the above contains REGAL⑧25. Dispersion quality and MWsol of the present invention and control samples of carbon black. The selected present invention and control samples are shown in Fig. 14, which contains oil as described above. The data shown in Fig. 14 clearly show that in the wide range of tMWSQl 値The macro-dispersion and bulk quality of the novel elastic compound of the present invention containing REGAL⑧250 carbon black are much better than those of the control sample. The "dispersion of the macro-dispersion of the elastic compound of the present invention containing REGAL® 250 carbon black" is shown in the figure. Note: ^ D (%) < 1% (9) -78-This paper size is applicable to Chinese National Standard (CNS) Α4 size (210 X 297 mm) (Please read the precautions on the back before ^^ this page ), 1T 533225 A7 B7 V. Description of the invention (76) When MWsol is lower than 0.6X106; and log (D) < log (l) +2.5 X [MWs〇r (0.6 x 106)] X ΙΟ'6 (10) When 0.6 parent 106 < 乂 \ ^. 1 < 1.1 / 106. The control sample is not in any MWSC ^ 々 A macrodispersion quality of 1.0% or better is obtained, even after sufficient dry mixing to degrade MWsq1 to below 0.6X 106. In contrast, Regal® 250 carbon black is included and has a MWSC above 0.6X 106) 1 The elastic composite of the invention has excellent macrodispersion, such as D (%) below 0.2%. The properties and performance characteristics of the compounds of the present invention and control samples containing REGAL® 250 carbon black shown in Figure 14 are described in Table 27 below. It can be seen that the sample No. 4 of the present invention has exceptionally good resistance to lytic growth, as shown by its very low lytic growth rate of only 0.92 cm / million cycles. In fact, the samples of the invention are far superior to the corresponding control samples. It is believed to be mainly due to the better MWSC of carbon black in the samples of the present invention1 and the great dispersion quality, as discussed above. 0 Printed by the Consumers' Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs. Standard (CNS) A4 specification (210X mm) 533225 Μ B7 V. Description of invention (77) Table 2 7 Compound properties of NR compound containing REGAL 250 carbon black filled with 55 phr £ 100 (psl) E300 (psi) tension ( ps〇EB ΓΛ)
樣品號碼 孟納 對湃3 3 60.63 55.35 18126 999.82 4090.24 675.0 對照34 73.58 57.80 235.14 1293.88 3978.24 595.0 對照35 81.49 58.65 243.66 126526 4103.41 613.0 對照36 84.04 59.95 244.23 1215.87 3960.32 614.0 對照37 57.35 55.75 218.70 1259.99 4119.85 502.0 對照38 60.10 57.05 216.75 1206.60 4023.65 620.0 對照39 68.28 57.25 225.44 1256*23 4134.06 621.0 對照40 77.40 59.10 255.15 1330,87 4059.01 597.0 對照41 44.40 56.25 216.00 1214.78 4038.68 618.0 對照42 47.96 56.50 214.53 1202.93 *· 3944.05 613.0 對照43 49.84 57.05 221*26 1229,07 4018^4 611.0 對照44 50.10 56.60 210.50 1140.90 4058.33 638.0 對照45 36.82 52.90 177.47 . 982.86 3790.56 533.0 對照46 • 38.23 54.50 198.63 Γ, 1111.04 3860.56 629.0 對照47 :;35.35 54.60 199.03' .1110.00 3871.49 505.0 對照48 ;;:40:58 55.50 204.52 1139.94 3961.06 632.0 本發明4 • 57.00 218.18 1230.30 4036.30 . 611.0 樣品號碼 反彈 (公分/百萬循環) Tan δ @60#C 磨損<g)Sample number Mennerium 3 3 60.63 55.35 18126 999.82 4090.24 675.0 Control 34 73.58 57.80 235.14 1293.88 3978.24 595.0 Control 35 81.49 58.65 243.66 126526 4103.41 613.0 Control 36 84.04 59.95 244.23 1215.87 3960.32 6035.05. 107.5 Control 757.5 216.75 1206.60 4023.65 620.0 Control 39 68.28 57.25 225.44 1256 * 23 4134.06 621.0 Control 40 77.40 59.10 255.15 1330,87 4059.01 597.0 Control 41 44.40 56.25 216.00 1214.78 4038.68 618.0 Control 42 47.96 56.50 214.53 492.5 290.5 * * , 07 4018 ^ 4 611.0 Control 44 50.10 56.60 210.50 1140.90 4058.33 638.0 Control 45 36.82 52.90 177.47. 982.86 3790.56 533.0 Control 46 • 38.23 54.50 198.63 Γ, 1111.04 3860.56 629.0 Control 47:; 35.35 54.60 199.03'.0.00 : 40:58 55.50 204.52 1139.94 3961.06 632.0 The present invention 4 • 57.00 218.18 1230.30 4036.30. 611.0 Sample number rebound (cm / million cycles) Tan δ @ 60 # C Wear < g)
Tan δ&o*c (請先閱讀背面之注意事項再^^本頁) 經 濟 部 t 央 標 準 局 員 工 消 合 作 社 印- 製 對照33 64.50 2.00 *.-· 0.191 對照34 64.55 1.83 0.182 對照35 63.75 2.38 .0.192 對照36 63.30 1.42 •0.180 對照37 •64.65 3.00 Ό.168 對照38 63.45 2.99 0.163 對照39 .63.90 2.17 0.186 對照40 62.30 1.69 0.182 對照41 64.20 2.84 0.190 對照42 64.20 3.24 : 0.182 對照43 64.50 3.52 0.177 對照44 63.90 3.50 0.179 對照45 63.80 、 3.86 0.199 對照46 64.30 、、 3.94 ’0.191 對照47 ;::64V35 3.81 ;0.192 對照48 :::63.65 • :U3.46r/:.· 0.180 未發明4 ::64:70 • 0·92 -:0.190 75026405983574 65567 & 7786B89& 0.182 0.148 0.091 0.083 0.091 0.0910.100 0.099 0.092 0.0930.102 0.1030.101 0.104 0.104 0.107 0.1060.110 0.096 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -80- 533225 A7 B7 五、發明説明(78 ) 圖15顯示上述以55 phr填充包含BLACK PEARL® 800碳黑 之本發明及對照樣品之分散品質與MWS。!。示於圖15之數據 明確地顯示,包含Black Pearl® 800碳黑之本發明新穎彈性 複合物之巨分散品質遠優於對照樣品。示於圖1 5之包含 Black Pearl® 800碳黑之本發明彈性複合物之巨分散値由以 下方程式説明·· D(%)<1.5% (11) 當1^\^。1低於0.65/106時;及 log(D)<log(1.5)+2.5 X [MWs〇r(0.65 X 106)] X ΙΟ'6 (12) 當 0.65 x 106<MWS〇1<1.1 X 106時。 經濟部中央標準局員工消費合作社印製 對照樣品在任何MWSC)1均未得到1.0%或更佳之巨分散品質, 即使在充份地乾燥混合以降解MWSC)1至低於0.65 XI06之後。 相對地,包含Black Pearl® 800碳黑並且具有高於0·65 X 106 之MWsol之本發明彈性複合物具有優良之巨分散,如低於 0.2%之D(%)。示於圖15之包含Black Pearl® 800碳黑之本發 明與對照樣品之化合物性質及性能特徵敘述於以下表2 8。 可見到本發明樣品8號具有格外良好之裂解生長抗性,如其 僅0.27公分/百萬循環之非常低裂解生長速率値所示。事實 上,本發明樣品遠優於對應對照樣品。據信其主要由於碳 黑立本發明樣品中之較佳MWSC)1及巨分散品質所造成,如以 上所討論。 '、 -81 - 本纸張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 533225 A7 B7 五、發明説明(79 ) 表2 8以55 phr填充含BLACK PEARL 800碳黑之NR化合物之化合物性質 樣品號碼Tan δ & o * c (please read the notes on the back before ^^ this page) Printed by the Consumers' Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs-System Control 33 64.50 2.00 * .- · 0.191 Control 34 64.55 1.83 0.182 Control 35 63.75 2.38 .0.192 Control 36 63.30 1.42 • 0.180 Control 37 • 64.65 3.00 Ό.168 Control 38 63.45 2.99 0.163 Control 39 .63.90 2.17 0.186 Control 40 62.30 1.69 0.182 Control 41 64.20 2.84 0.190 Control 42 64.20 3.24: 0.182 Control 43 64.50 3.52 0.177 Control 44 63.90 3.50 0.179 Control 45 63.80, 3.86 0.199 Control 46 64.30, 3.94 '0.191 Control 47; :: 64V35 3.81; 0.192 Control 48 ::: 63.65 •: U3.46r / :. · 0.180 Uninvented 4 :: 64: 70 • 0 · 92-: 0.190 75026405983574 65567 & 7786B89 & 0.182 0.148 0.091 0.083 0.091 0.0910.100 0.099 0.092 0.0930.102 0.1030.101 0.104 0.104 0.107 0.1060.110 0.096 This paper size applies the Chinese National Standard (CNS) A4 specification (210X297 (Mm) -80- 533225 A7 B7 V. Description of the invention (78) Figure 15 shows the above invention containing BLACK PEARL® 800 carbon black with 55 phr filling. And control sample dispersion quality and MWS. !! . The data shown in Figure 15 clearly shows that the macrodispersion quality of the novel elastic composite of the present invention containing Black Pearl® 800 carbon black is much better than the control sample. The macrodispersion of the elastic composite of the present invention containing Black Pearl® 800 carbon black shown in Figure 15 is explained by the following formula. D (%) < 1.5% (11) When 1 ^ \ ^. When 1 is less than 0.65 / 106; and log (D) < log (1.5) +2.5 X [MWs〇r (0.65 X 106)] X ΙΟ'6 (12) When 0.65 x 106 < MWS〇1 < 1.1 X 106 hours. Printed by the Consumers' Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs. The control samples did not achieve a macrodispersion quality of 1.0% or better at any MWSC) 1, even after being thoroughly dry-mixed to degrade MWSC) 1 to below 0.65 XI06. In contrast, the elastic composite of the present invention, which contains Black Pearl® 800 carbon black and has a MWsol higher than 0.65 X 106, has excellent macrodispersion, such as a D (%) lower than 0.2%. The properties and performance characteristics of the compounds of the present invention and control samples containing Black Pearl® 800 carbon black shown in Figure 15 are described in Table 28 below. It can be seen that Sample No. 8 of the present invention has exceptionally good resistance to lytic growth, as shown by its very low lytic growth rate of only 0.27 cm / million cycles. In fact, the samples of the invention are far superior to the corresponding control samples. It is believed to be mainly due to the better MWSC) 1 and macrodispersion quality of the carbon black in the samples of the present invention, as discussed above. ', -81-This paper size applies Chinese National Standard (CNS) A4 specification (210X297 mm) 533225 A7 B7 V. Description of the invention (79) Table 2 8 Fill 55 phr of NR compounds containing BLACK PEARL 800 carbon black with 55 phr Compound Properties Sample Number
孟納 ML(1^4)Q100C E100 (Ρ·0 張力 ΕΒ (%) 對照113 對照114 對照115 對照116 對照117 對照11 8 對照119 對照120 對照121 對照122 對照123 對照124 對照125 對照126 對照127 對照128 本發明8 110.5 66.4 345.0 1333.0 3878.0 598 109.0 . 67.3 367.0 1427.0 4033.0 606 106.4 67.2 363.0 1311.0 3896.0 610 105.7 69.0 322.0 1202.0 3856.0 626 110.6 67.1 316.0 1400.0 4180.0 616 118.9 67.1 310.0 1395,0 3967.0 607 111.9 67.7 309.0 1323.0 4149.0 634 110.6 67.6 373.0 1188.0 ..4199.0 653 114.7 66.3 287.0 . 1262.0 4329.0 667 110.6 65.8 288.0 1223.0 4217.0 659 115.0 67.5 280.0 1282.0 4071.0 624 116.5 66.5 309.0 1388.0 4166.0 623 113.4 65.4 281.0 1274.0 3978.0 631 101.4 ' 66.8 280.0 ; 1222.0 1150.Ό 4206.0 656 105:5.: 66.4 262.0 4167.0 670 110.7 66.8 292.0 •1301.0 4209.0 643 131:3· 62.5 227.0 1291.0 3418.0 532 樣品號碼,’ ;反彈 、 ·· .·/ · 解生長速率 (公分/百萬循環) 磨損 (g) Tan δ @0.C Tan δ -@60#C 對照113 · 44.7 3.14 0.148 0.281 0.184 # 照 114 45.0 2.72 0.125 0274 0.185 4 照 115 47.0 2.54 0.163 0.233 0.171 對照116 46.6 2.41 0.194 0.244 0.163 對照117. 40.9 4.56 0.0B6 0.327 0.214 對照11 8 418 2.80 0.112 0.335 0.225 對照119 41.7 4.33 0.091 0.321 0.216 對照120 42.1 3.89 0.095 0.301 0.207 對照121 39.2 3.38 0.075 0.312 0.256 對照122 38.7 4.58 0.108 0.344 0.236 對照123 40.2 4.79 0.103 0.329 0.232 對照124 41.7 3.78 0.102 0.321 0.209 對照125 38.9 3.40 0.076 0.352 0.248 對照126 38.1 5.57 0.070 0.355 0.241 對照127 38.2 4.79 0.073 0.346 0.254. 對照128 • η 39:4·;·^ 3.40 0.113 0.357 0.23 4·發 嘗; Ό.27 0.130 0.297 0.199Menner ML (1 ^ 4) Q100C E100 (P · 0 Tension eb (%) Control 113 Control 114 Control 115 Control 116 Control 117 Control 11 8 Control 119 Control 120 Control 121 Control 122 Control 123 Control 124 Control 125 Control 126 Control 127 Control 128 The present invention 8 110.5 66.4 345.0 1333.0 3878.0 598 109.0. 67.3 367.0 1427.0 4033.0 606 106.4 67.2 363.0 1311.0 3896.0 610 105.7 69.0 322.0 1202.0 3856.0 626 110.6 67.1 316.0 1400.0 4180.0 616 118.9 67.1 310.0 1395,0 3967.0 607 111.9 67.7 309.0 132 110.6 67.6 373.0 1188.0 .. 4199.0 653 114.7 66.3 287.0. 1262.0 4329.0 667 110.6 65.8 288.0 1223.0 4217.0 659 115.0 67.5 280.0 1282.0 4071.0 624 116.5 66.5 309.0 1388.0 4166.0 623 113.4 65.4 281.0 1274.0 3978.0 631 101.4 '66.8 280.0; 122420 1150. 105: 5 .: 66.4 262.0 4167.0 670 110.7 66.8 292.0 • 1301.0 4209.0 643 131: 3 · 62.5 227.0 1291.0 3418.0 532 Sample number, '; bounce, ···· / · solution growth rate (cm / million cycles) wear ( g) Tan δ @ 0.C Tan δ-@ 60 # C Control 113 · 44.7 3.14 0.14 8 0.281 0.184 # Photo 114 45.0 2.72 0.125 0274 0.185 4 Photo 115 47.0 2.54 0.163 0.233 0.171 Control 116 46.6 2.41 0.194 0.244 0.163 Control 117.4 40.9 4.56 0.0B6 0.327 0.214 Control 11 8 418 2.80 0.112 0.335 0.225 Control 119 41.7 4.33 0.091 0.321 0.216 Control 120 42.1 3.89 0.095 0.301 0.207 Control 121 39.2 3.38 0.075 0.312 0.256 Control 122 38.7 4.58 0.108 0.344 0.236 Control 123 40.2 4.79 0.103 0.329 0.232 Control 124 41.7 3.78 0.102 0.321 0.209 Control 125 38.9 3.40 0.076 0.352 0.248 Control 126 38.1 5.57 0.070 0.355 0.241 Control 127 38.2 4.79 0.073 0.346 0.254. Contrast 128 • η 39: 4 ·; ^ 3.40 0.113 0.357 0.23 4 · taste; Ό.27 0.130 0.297 0.199
-82- 本紙張尺度適财_家標準(CNS ) ( 21GX 297公tT (請先閱讀背面之注意事項再本頁) 、tr-82- This paper is suitable for financial standards _ home standard (CNS) (21GX 297 male tT (Please read the precautions on the back before this page), tr
533225 A7 B7 五、發明説明(8〇 ) 經濟部中央標準局員工消費合作社印製 圖1 6顯示上述以55 phr填充包含N326碳黑之本發明及對照 樣品之分散品質與MWsol。示於圖16之數據明確地顯示,包 含N326碳黑之本發明新穎彈性複合物之巨分散品質遠優於 對照樣品。示於圖1 6之包含N326碳黑之本發明彈性複合物 之巨分散値由,以下方程式説明: D(%)<1% (13) 當%冒3。1低於0.7\106時;及 l〇g(D)<log(l)+2.5 X [MWs〇r(0.7 X ΙΟ6)] χ(Η) 當 0.7Χ 106<MWSC)1<1.1 X ΙΟ6時。 .. 對照樣品在任何Μ W s。i均奉得到丨· 〇 %或更佳之巨分散品質, 即使在充份地乾燥混合以降解MWsq1至低於〇·7χ1〇ό之後。 相對地,包含Ν326碳黑並且具有高於〇·7χ 1〇6tMW^之本 發明彈性複合物具有優良之巨分散,如低於之以%)。 示於圖16之包含N326碳黑之本發明與對照樣品之化合物性 質及性能特徵敘述於以下表29。可見到本發明樣品9號具有 格外良好之裂解生長抗性,如其僅〇 77公分/百萬循環之非 常低裂解生長速率値所示。事實上,本發明樣品遠優於對 應對照樣品。據信其主要由於後黑在本發明樣品中之較佳 MWsol及巨分散品質所造成,如以上所討論。533225 A7 B7 V. Description of the invention (80) Printed by the Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs Figure 16 shows the dispersion quality and MWsol of the present invention and the control sample filled with N326 carbon black at 55 phr. The data shown in Fig. 16 clearly shows that the macrodispersion quality of the novel elastic composite of the present invention containing N326 carbon black is much better than that of the control sample. The macrodispersion of the elastic compound of the present invention containing N326 carbon black shown in FIG. 16 is explained by the following equation: D (%) < 1% (13) When the percentage of 3.1 is less than 0.7 \ 106; And 10 g (D) < log (l) +2.5 X [MWsor (0.7 X 1006)] χ (Η) when 0.7 × 106 < MWSC) 1 < 1.1 X 100. .. Control samples at any MW. All of them obtained a macrodispersion quality of 丨 · 〇% or better, even after being thoroughly dry-mixed to degrade MWsq1 to less than 0.7 × 1〇ό. In contrast, the elastic composite of the present invention, which contains N326 carbon black and has a value higher than 0.7x106 tMW ^, has excellent macrodispersion, such as less than%). The properties and performance characteristics of the compounds of the present invention and control samples containing N326 carbon black shown in Fig. 16 are described in Table 29 below. It can be seen that Sample No. 9 of the present invention has exceptionally good resistance to lytic growth, as shown by its very low lytic growth rate of only 077 cm / million cycles. In fact, the samples of the invention are far superior to the corresponding control samples. It is believed to be mainly due to the better MWsol and macrodispersion qualities of post-black in the samples of the present invention, as discussed above.
請 A 閲 讀 背 5 訂 I * 533225 A7 B7 五、發明説明(81 ) 表2 9以55 phr填充含N326碳黑之NR化合物之化合物性質 樣品號碼 孟納, 硬度 E10° E3〇〇 張力 EB ML(1«^4)@100#C (f»i) (psi) (psi) (%)Please read the back 5 and order I * 533225 A7 B7 V. Description of the invention (81) Table 2 9 Filling the compound properties of the NR compound containing N326 carbon black with 55 phr Sample number Menner, hardness E10 ° E3 00 tension EB ML ( 1 «^ 4) @ 100 # C (f» i) (psi) (psi) (%)
對照145 64,6 60.5 對照146 88*2 62.4 對照147 91.7 63.3 對照148 96.8 64.3 對照14$ 62.4 61.5 對照150 67.7 62.6 對照151 76.5 60.6 對照152 79.4 63.6 對照153 57.2 60.1 對照154 57«2 62.8 對照155 57.3 62.2 對照156 60.1 61.9 對照157 45.1 61*2 對照158 50.1 : 60.6 對照159 53.2 61.3Τ 對照160 50.5 62.6 未發明9 :77.8 60.9 I 9Ό160679243085617 85921a8l2(a&2121O(3'7 23-3333.2a2333333la2 3C743510393780523 718£r9166476856472628876667474677556 111 87ΙΘ 7 7e7; 1111111 3921 548 4094 553 3991 528 4045 572 4029 552 4055 551 4015 575 3980 559 3968 579 3879 525 3975 556 3918 564 3768 533 3817 546 3886 563 3884 549 4167 593 (請先閎讀背面之注意事項再本頁)Control 145 64,6 60.5 Control 146 88 * 2 62.4 Control 147 91.7 63.3 Control 148 96.8 64.3 Control 14 $ 62.4 61.5 Control 150 67.7 62.6 Control 151 76.5 60.6 Control 152 79.4 63.6 Control 153 57.2 60.1 Control 154 57 «2 62.8 Control 155 57.3 62.2 Control 156 60.1 61.9 Control 157 45.1 61 * 2 Control 158 50.1: 60.6 Control 159 53.2 61.3T Control 160 50.5 62.6 Uninvented 9: 77.8 60.9 I 9Ό160679243085617 85921a8l2 (a & 2121O (3'7 23-3333.2a2333333la6772647 3718743647393780474685718718r916 111 87ΙΘ 7 7e7; 1111111 3921 548 4094 553 3991 528 4045 572 4029 552 4055 551 4015 575 3980 559 3968 579 3879 525 3975 556 3918 564 3768 533 3817 546 3886 563 3884 549 4167 593 (Please read the precautions on the back first (This page)
訂 經濟部中央標準局員工消費合作社印製Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs
Tan δ @0.C Tan δ @60.C 對照145 57.8 2.84 1 : 0.0952 0.225 0.129 對照146 5Β.1 2.52 0.0887 0.217 0.126 對照147 57.6 2.03 0.0946 0.205 0.123 對照148 56.3 1.63 0.0927 0.221 0.129 對照149 57-2 3.39 0.0827 0^34 0.142 對照150 56.8 2.77 0.0866 0.234 0.150 對照15 1 55.6 2.61 0.0933 0.241 0.149 對照152 54.5 2.79 0.0857 0,249 0.155 對照153 55.4 3.12 0.0911 0.258 0.170 對照154 56.0 3.35 0.0858 0.241 0.147 對照155 55.4 3.63 0.0811 0.254 0.152 對照156 54.9 . 3.55 0.0906 0.261 0.153 對照157 .55.5 3.02 0.0931 0.254 0.149 對照158 55.4 3.81 0,0914 0.249 0.150 對照159 54.9 3.23 0.0933 0·240 0.158 對照160 55^ 3.19 0.0942 0.246 0.163 未發明9 58:4 0.77 0.0939 0.225 0.136Tan δ @ 0.C Tan δ @ 60.C Control 145 57.8 2.84 1: 0.0952 0.225 0.129 Control 146 5B.1 2.52 0.0887 0.217 0.126 Control 147 57.6 2.03 0.0946 0.205 0.123 Control 148 56.3 1.63 0.0927 0.221 0.129 Control 149 57-2 3.39 0.0827 0 ^ 34 0.142 Control 150 56.8 2.77 0.0866 0.234 0.150 Control 15 1 55.6 2.61 0.0933 0.241 0.149 Control 152 54.5 2.79 0.0857 0,249 0.155 Control 153 55.4 3.12 0.0911 0.258 0.170 Control 154 56.0 3.35 0.0858 0.241 0.147 Control 155 55.4 3.63 0.0811 0.254 0.152 Control 156 54.9. 3.55 0.0906 0.261 0.153 Control 157.555.5 3.02 0.0931 0.254 0.149 Control 158 55.4 3.81 0,0914 0.249 0.150 Control 159 54.9 3.23 0.0933 0 · 240 0.158 Control 160 55 ^ 3.19 0.0942 0.246 0.163 Uninvented 9 58: 4 0.77 0.0939 0.225 0.136
本纸張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -84- 533225 A7 B7 五、發明説明(82) 圖1 7顯示上述包含REGAL(商標)660碳黑之本發明及對照 樣品之分散品質與MWSQl。經選擇之本發明與對照樣品示於 圖17,其如上所述包含油。示於圖17之數據明確地顯示, 在廣泛之MWS。!範圍,包含REGAL® 660碳黑之本發明新穎 彈性複合物之巨分散品質遠優於對照樣品。示於圖1 7之包 含REGAL® 660碳黑之本發明彈性複合物之巨分散値由以下 方程式説明: D(%)<1% (15) 當MWsol低於0.6 X 106時;及 - log(D)<log(l)+2.5 X [MWS〇1-(0.6 X 106)] X ΙΟ'6 (16) 當 0.6\106<^\\^。1<1.1\106時。 對照樣品在任何MWSQl均未得到1.0%或更佳之巨分散品質, 即使在充份地乾燥混合以降解MWSQl至低於0.6 X 106之後。 相對地,包含Regal® 660碳黑並且具有高於0.6X 106之MWsq1 之本發明彈性複合物具有優良之巨分散,如低於0.2%之 D(%)。示於圖1 7之包含Regal® 660碳黑之本發明樣品1 0與 各種對照樣品之化合物性質及性能特徵敘述於以下表3 0。 可見到本發明樣品1 0號具有格外良好之裂解生長抗性,如 其僅0.69公分/百萬循環之非常低裂解生長速率値所示。事 實上,本發明樣品遠優於對應對照樣品。據信其主要由於 碳黑在本發明樣品'.中之較佳MWSQl及巨分散品質所造成,如 以上所討論。 -85- 本纸張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) (請先閎讀背面之注意事項 訂This paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm) -84- 533225 A7 B7 V. Description of the invention (82) Figure 17 shows the above invention and control samples containing REGAL (trademark) 660 carbon black The dispersion quality and MWSQl. Selected invention and control samples are shown in Figure 17, which contains oil as described above. The data shown in Figure 17 clearly shows that in a wide range of MWS. Range, the macrodispersion quality of the novel elastic complex of the present invention containing REGAL® 660 carbon black is much better than the control sample. The macrodispersion of the elastic composite of the present invention containing REGAL® 660 carbon black shown in Figure 17 is illustrated by the following equation: D (%) < 1% (15) when MWsol is below 0.6 X 106; and-log (D) < log (l) +2.5 X [MWS〇1- (0.6 X 106)] X 10'6 (16) When 0.6 \ 106 < ^ \\ ^. 1 < 1.1 \ 106 hours. The control sample did not achieve a macrodispersion quality of 1.0% or better at any MWSQl, even after being thoroughly dry-mixed to degrade MWSQl below 0.6 X 106. In contrast, the elastic composite of the present invention, which contains Regal® 660 carbon black and has MWsq1 higher than 0.6X 106, has excellent macrodispersion, such as D (%) below 0.2%. The properties and performance characteristics of the compound 10 and various control samples of the present invention including Regal® 660 carbon black shown in FIG. 17 are described in Table 30 below. It can be seen that sample No. 10 of the present invention has exceptionally good resistance to lytic growth, as shown by its very low lytic growth rate of only 0.69 cm / million cycles. In fact, the samples of the invention are far superior to the corresponding control samples. It is believed to be mainly due to the better MWSQl and macrodispersion qualities of carbon black in the samples of the present invention, as discussed above. -85- This paper size applies to Chinese National Standard (CNS) A4 (210X 297mm) (Please read the precautions on the back first
經濟部中央標準局員工消費合作社印製 533225 A7 B7 五、發明説明(83 表3 0以55 phr填充含REGAL 660碳黑之NR化合物之化合物性質 樣品號碼 對照177’ 對照178 對照179 對照180 對照181 對照182 對照183 對照184 對照185 對照186 對照187 對照188 對照189 對照190 對照191 對照192 本發明10 c •ο ο @1 4) II! 6 16140418713 τ· 1 1 7.7.50.39.30.9.6.2.4.5:1.8. 8 8Β89887677 & 5 6 8 02900004035021049 ·····*····«*···_·· 13441912003211502 66&&6566666a6666a 32516253866123 1 9 1387t>9127aa9CN9 9 4 2222212Ζ1111Ζ1 1 2 I l42s34H§96§ §114202 ‘張力 eb (ps〇 (%) 4002 702 694 4016 644 4058 618 4098 661 3924 733 4134 696 - 4236 694 3768 717 4051 666 4157 720 4182 704 4240 674 4125 692 4189 710 4292 634Printed by the Consumers 'Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs 533225 A7 B7 V. Description of the invention (83 Table 3 0 Compound properties of NR compounds containing REGAL 660 carbon black with 55 phr Sample number Control 177' Control 178 Control 179 Control 180 Control 181 Control 182 Control 183 Control 184 Control 185 Control 186 Control 186 Control 187 Control 188 Control 189 Control 190 Control 191 Control 192 The present invention 10 c • ο ο @ 1 4) II! 6 16140418713 τ · 1 1 7.7.50.39.30.9.6.2.4.5 : 1.8. 8 8Β89887677 & 5 6 8 02900004035021049 ····· * ·········· 13441912003211502 66 & & 6566666a6666a 32516253866123 1 9 1387t > 9127aa9CN9 9 4 2222212Z1111Z1 1 2 I l42s34H § 114202 'Tension eb (ps〇 (%) 4002 702 694 4016 644 4058 618 4098 661 3924 733 4134 696-4236 694 3768 717 4051 666 4157 720 4182 704 4240 674 4125 692 4189 710 4292 634
樣品號碼 反彈 裂解生長速率 磨損 Tan δ Tan δ ' __(公分/百萬循環) (g) @tTC @6CTC 經濟部中央標準局員工消費合作社印製 對照177 ..54.6 0.131 對照178 55.6 2.34 0.1649 0.194 0.129 對照179 53.7 2.78 0.1620 0.200 0.140 對照180 52.9 2.98 0.1385 0.220 0.153 對照181 51.0 3.41 0.1189 0.257 0.185 對照182 49.9 3.11 0.1076 0.270 0.194 對照183 50.1 3.15 0.1086 0,254 0.192 對照184 48.0 3.11 0.1085 0.264 0.208 對照185 47.5 4.59 0.0937 ' 0.306 0.209 對照186 48.5 4.06 0.1008 0.295 0.211 對照187 47.7 3.53 0.1041 0.297 0.198 對照188 47.8 3.79 0.0985 0.285 0.207 對照189 47.5 3.71 0.0957 0.306 0.203 對照190 46.8 4.14 0.0962 0.300 0.200 對照191 47.4 0.226 對照192 46.5 4.78 0.0897 0.301 0.226 本發明10 ;48.2 0.69 0.0942 0.271 0.178 -86-Sample number rebound cracking growth rate wear Tan δ Tan δ '__ (cm / million cycles) (g) @tTC @ 6CTC Printed by the Consumer Consumption Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs 177 .. 54.6 0.131 Control 178 55.6 2.34 0.1649 0.194 0.129 Control 179 53.7 2.78 0.1620 0.200 0.140 Control 180 52.9 2.98 0.1385 0.220 0.153 Control 181 51.0 3.41 0.1189 0.257 0.185 Control 182 49.9 3.11 0.1076 0.270 0.194 Control 183 50.1 3.15 0.1086 0,254 0.192 Control 184 48.0 3.11 0.1085 0.264 0.208 Control 185 47.5 4.59 0.0937 '0.306 0.209 Control 186 48.5 4.06 0.1008 0.295 0.211 Control 187 47.7 3.53 0.1041 0.297 0.198 Control 188 47.8 3.79 0.0985 0.285 0.207 Control 189 47.5 3.71 0.0957 0.306 0.203 Control 190 46.8 4.14 0.0962 0.300 0.200 Control 191 47.4 0.226 Control 192 46.5 4.78 0.0897 0.301 0.226 The present invention 10; 48.2 0.69 0.0942 0.271 0.178 -86-
本纸張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 533225 A7 B7 五、發明説明(84 ) 圖18顯π上述包含N234碳黑之本發明及對照樣品之分散 品質與MWSC)1。經選擇之本發明與對照樣品示於圖18,其如 上所述包含油。示於圖18之數據明確地顯示,在廣泛之 MWsol範圍,包含N234碳黑之本發明新穎彈性複合物之巨分 散口口貝返優於對照樣品。示於圖i 8之包含N234碳黑之本發 明彈性複合物之巨分散値由以下方程式説明: D(%)<〇.3% (17) 當MWsol低於0.35 X 106時;及 log(D)<log(〇.3)+2.8 X [MWs〇r(〇.35 X ΙΟ6)] X 10-6 〇8) 當 0.35 X 106<MWSC)1<1.1X106時。 對照樣品在任何MWSQl均未得到〇·3%或更佳之巨分散品質, 即使在充份地乾燥混合以降解]^貿^至低於〇 35χι〇6之後。 相對地,包含Ν234碳黑並且具有高於〇.35><1〇6之1^”3。1之本 發明彈性複合物具有優良之巨分散,如不超過0.3❶/❶或甚至 0.2%之D(%)。示於圖18之包含Ν234碳黑之本發明樣品丨斗號 與各種對照樣品之化合物性質及性能特徵敘述於以下表 3 1。可見到本發明樣品〗4號具有格外良好之裂解生長抗 性,如其僅2·08公分/百萬循環之非.常低裂解生長速率値= (請先閎讀背面之注意事項再本頁) 衣. π再太 訂This paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm) 533225 A7 B7 V. Description of the invention (84) Figure 18 shows the dispersion quality and MWSC of the present invention and the control sample containing N234 carbon black mentioned above1 . Selected inventive and control samples are shown in Figure 18, which contains oil as described above. The data shown in Fig. 18 clearly show that, over a wide MWsol range, the huge elasticity of the novel elastic compound of the present invention containing N234 carbon black is superior to that of the control sample. The macrodispersion of the elastic composite of the present invention containing N234 carbon black shown in FIG. 8 is illustrated by the following equation: D (%) < 0.3% (17) When the MWsol is below 0.35 X 106; and log ( D) < log (0.3) + 2.8 X [MWsor (0.35 X 1006)] X 10-6 〇8) When 0.35 X 106 < MWSC) 1 < 1.1X106. The control sample did not obtain a macrodispersion quality of 0.3% or better at any MWSQ1, even after being thoroughly dry-mixed to degrade it to less than 0.35 × 0.6. In contrast, the elastic composite of the present invention containing N234 carbon black and having a ratio higher than 0.35 < 1/10 " 3 of 3.1 has excellent macrodispersion, such as not exceeding 0.3% /% or even 0.2%. D (%). The sample of the present invention containing N234 carbon black shown in FIG. 18 丨 The compound properties and performance characteristics of the bucket number and various control samples are described in Table 31 below. It can be seen that the sample of the present invention No. 4 has a particularly good The lysis growth resistance is as high as 2.08 cm / million cycles. Very low lysis growth rate 値 = (Please read the precautions on the back first, then this page).
經濟部中央標準局員工消費合作社印製 -87- 533225 A7 B7 五、發明説明(85 ) 表3 1以55 phi·填充含N234碳黑之NR化合物之化合物性質 樣品號碼 孟納 ML(1+4)@100#C Ε100 <_ Ε300 (f»i) 張力 (psf) EB (⑹ 對照273 94.5 68.0 386 2077 3718 511 對照274 121.6 69.6 464 2299 3925 501 對照275 121.4 72.5 564 2545 3994 472 對照276 132.2 71.9 511 2259 3964 520 對照277 79.6 68.5 468 2453 3857 469 對照278 96.3 70.0 531 2499 3874 469 對照279 108.6 69.0 406 2131 3863 532 對照280 120.3 71·5 476 2273 3852 502 對照281 76.4 69.7 556 2723 • 4027 451 對照282 89.8 69.8 553 2574 3896 465 對照283 93.6 69.6 506 2416 3867 475 對照284 106.7 71.8 526 2384 3788 484 對照285 73.3 69.3 529 2586 3831 444 對照286 : ' · 79·2 · 69.5 531 2574 3856 456 對照287 77:8 丨 70.7 544:. 2486 3834 461 對照288 82.8 71.2 485 2295 3799 499 未發明14 82.6: * 715' 500 2440 3883 531Printed by the Consumers' Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs-87- 533225 A7 B7 V. Description of the invention (85) ) @ 100 # C Ε100 < _ Ε300 (f) i Tension (psf) EB (⑹ Control 273 94.5 68.0 386 2077 3718 511 Control 274 121.6 69.6 464 2299 3925 501 Control 275 121.4 72.5 564 2545 3994 472 Control 276 132.2 71.9 511 2259 3964 520 Control 277 79.6 68.5 468 2453 3857 469 Control 278 96.3 70.0 531 2499 3874 469 Control 279 108.6 69.0 406 2131 3863 532 Control 280 120.3 71 · 5 476 2273 3852 502 Control 281 76.4 69.7 556 2723 • 4027 451 Control 282 89.8 69.8 553 2574 3896 465 Control 283 93.6 69.6 506 2416 3867 475 Control 284 106.7 71.8 526 2384 3788 484 Control 285 73.3 69.3 529 2586 3831 444 Control 286: '· 79 · 2 · 69.5 531 2574 3856 456 Control 287 77: 8 丨 70.7 544: 2486 3834 461 Control 288 82.8 71.2 485 2295 3799 499 Uninvented 14 82.6: * 715 '500 2440 3883 531
樣品號碼一反彈 裂解生長速率 磨損 Τ*ηδ TanS -l·, (公分/百萬循環) .⑹ @0#c @6CTC (請先閱讀背面之注意事項再_本頁) (再 訂 經濟部中央標準局員工消費合作社印製 對照273 對照274: 對照275 對照276 對照277 對照278 對照279 對照280 對照281 對照282 對照283 對照284; 對照285 對照286 對照287 對照288 本發明14 .9.2:1:9.18.4.2.3.5.4.2.0.6.4.01· 5.7.6:6:7.5.5.4.6.6.64.7.5.5.i4·.5. 4444(444斗4<444-44444 2.14 1.84 1.70 1.21 2.22 2.40 2.00 1.81 3.10 2.33 2.41 1.99 2.99 2.85 .2.93 2.39 2.08 0.0563 0.05B3 0.0538 0.0620 0.0628 0.0534 0.0680 0.0646 0.0598 0.0537 0.0594 0.0579 0.0554 0.0551 0.0569 0,0647 .0.0698 0.285 0.274 0.284 0.270 0.305 0.299 0.306 0.298 0.293 0.307 0.309 0.304 0.295 0.294 0.305 0.316 0.310 0.183 0.173 0.172 0.173 0.173 0.196 0.198 0.198 0.174 0.182 0.186 0.190 0.178 0.172 0.187. 0.198 0.198 本纸張尺度適用中國國家標準(CNS ) Α4規格(210Χ297公釐) -88- 經濟部中央標準局員工消費合作社印製 533225 A7 B7 五、發明説明(86 ) 圖1 9顯示上述以55 phi*填充包含N110碳黑之本發明及對照 樣品之分散品質與MWSC)1。示於圖1 9之數據明確地顯示,在 廣泛之MWSQl範圍,包含N110碳黑之本發明新穎彈性複合物 之巨分散品質遠優於對照樣品。示於圖1 9之包含Nil0碳黑 之本發明彈性複合物之巨分散値由以下方程式説明: D(%)<0.5% (19) 當Mwsol < 0.35 X 106時;及 log(D)<log(0.5)+2.5 X [MWs〇r(0.6 X ΙΟ6)] X 10·6 (20) 當 0.35 X 106<MWSC)1<1.1 X 106時。 · 對照樣品在任何MWSC)1均未得到0.5%或巨分散品質,即使在 充份地乾燥混合以降解MWSC)1至低於0.35 X 106之後。相對 地,包含N110碳黑並且具有高於0.35X106之MWS()1之本發明 彈性複合物具有優良之巨分散,如低於0.2%之D(%)。 圖20顯示上述以33 phr填充包含N351碳黑之本發明樣品 22號及對照樣品之分散品質與MWSC)1。示於圖20之數據明確 地顯示,在廣泛之MWSC)1範圍,包含N351碳黑之本發明新穎 彈性複合物之巨分散品質遠優於對照樣品。示於圖2 0之包 含N351碳黑之本發明彈性複合物之巨分散値由以下方程式説 明: D(%)<0.3% (21) 當Mwsol < 0.55 X 10δ時;及 log(D)<log(0.3)+2.0 X [MWs〇r(0.55 x 106)] x ΙΟ-6 (22) 當 0·55 x 106<MWSC)1<1.1 X ΙΟ6時。 對照樣品在任何MWSQl均未得到1.0%之巨分散品質,即使在 -89- 本纸張尺度適用中國國家標準(CNS ) Α4規格(210X297公釐) (讀先閲讀背面之注意事項再本頁) 、1ΤSample No. 1 rebound cracking growth rate wear T * ηδ TanS -l ·, (cm / million cycles). ⑹ @ 0 # c @ 6CTC (Please read the precautions on the back before this page) (re-order the central standard of the Ministry of Economic Affairs) Bureau Cooperative Consumer Cooperative printed Control 273 Control 274: Control 275 Control 276 Control 277 Control 278 Control 279 Control 280 Control 281 Control 281 Control 282 Control 283 Control 284; Control 285 Control 286 Control 287 Control 288 The present invention 14.9.2: 1: 9.18. 4.2.3.5.4.2.0.6.4.01 · 5.7.6: 6: 7.5.5.4.6.6.64.7.5.5.i4 · .5. 4444 (444 buckets 4 & 444-44444 2.14 1.84 1.70 1.21 2.22 2.40 2.00 1.81 3.10 2.33 2.41 1.99 2.99 2.85 .2.93 2.39 2.08 0.0563 0.05B3 0.0538 0.0620 0.0628 0.0534 0.0680 0.0646 0.0598 0.0537 0.0594 0.0579 0.0554 0.0551 0.0569 0,0647 .0.0698 0.285 0.274 0.284 0.270 0.370 0.299 0.306 0.298 0.293 0.307 0.309 0.304 0.272 0.273 0.205 0.316 0.310 0.183 0.173 0.172 0.173 0.173 0.173 0.196 0.198 0.198 0.174 0.182 0.186 0.190 0.178 0.172 0.187. 0.198 0.198 This paper size applies to China National Standard (CNS) Α4 size (210 × 297 mm) -88- Central Ministry of Economic Affairs Printed by the Consumer Bureau of the Associate Bureau 533225 A7 B7 V. Description of the invention (86) Figure 19 shows the dispersion quality and MWSC of the present invention and the control sample containing N110 carbon black filled with 55 phi * above. 1) Shown in Figure 19 The data clearly show that in the broad MWSQ1 range, the macrodispersion quality of the novel elastic composite of the present invention containing N110 carbon black is much better than that of the control sample. The elastic composite of the present invention containing Nilo carbon black is shown in Figure 19 Macrodispersion is described by the following equation: D (%) < 0.5% (19) when Mwsol < 0.35 X 106; and log (D) < log (0.5) +2.5 X [MWs〇r (0.6 X ΙΟ6) )] X 10 · 6 (20) When 0.35 X 106 < MWSC) 1 < 1.1 X 106. • Control samples did not achieve 0.5% or macrodispersion quality at any MWSC) 1, even after being thoroughly dry-mixed to degrade MWSC) 1 to less than 0.35 X 106. In contrast, the elastic composite of the present invention containing N110 carbon black and having MWS () 1 higher than 0.35 × 106 has excellent macrodispersion, such as D (%) lower than 0.2%. FIG. 20 shows the dispersion quality and MWSC of the sample No. 22 of the present invention containing N351 carbon black and a control sample filled with 33 phr as described above. The data shown in Figure 20 clearly shows that, over a wide range of MWSC) 1, the macrodispersion quality of the novel elastic composite of the present invention containing N351 carbon black is much better than the control sample. The macrodispersion of the elastic composite of the present invention containing N351 carbon black shown in FIG. 20 is illustrated by the following equation: D (%) < 0.3% (21) when Mwsol < 0.55 X 10δ; and log (D) < log (0.3) +2.0 X [MWsor (0.55 x 106)] x 10-6 (22) When 0.55 x 106 < MWSC) 1 < 1.1 X 1006. The control sample did not obtain a huge dispersion quality of 1.0% in any MWSQl, even at -89- This paper size applies the Chinese National Standard (CNS) Α4 specification (210X297 mm) (read the precautions on the back before reading this page) 1T
533225 A7 B7 五、發明説明(87) 充份地乾燥混合以降解MWscl至低於0.35 X 10ό之後。相對 地,包含Ν351碳黑並且具有高於0.35Χ106之MWSC)1之本發明 彈性複合物具有優良之巨分散,如低於0.2%之EK%)。 圖2 1顯示上述以55 phr填充包含STERLING® 6740碳黑之 本發明樣品2 3號及對照樣品之分散品質與MWSC)1。示於圖2 1 之數據明確地顯示,在廣泛之MWSC)1範圍,包含STERLING® 6740碳黑之本發明新穎彈性複合物之巨分散品質遠優於對 照樣品。示於圖2 1之包含STERLING® 6740碳黑之本發明彈 性複合物之巨分散値由以下方程式説明: -· D(%)<0.1% (23) 當MwSC)1 < 0.3 X 106時;及 log(D)<log(0.1)+2.0 X [MWs〇r(0.3 X ΙΟ6)] X 10·6 (24) 當 0.3/106<1^>^。1<1.1\106時。 經濟部中央標準局員工消費合作社印製 對照樣品在任何MWSC^$未得到0.1 %或甚至0.2%之巨分散品 質,即使在充份地乾燥混合以降解MWS。!至低於〇.3 X106之 後。相對地,包含STERLING® 6740碳黑並且具有高於0.3 X 106之MWSQl之本發明彈性複合物具有優良之巨分散,如低於 0.2%具且甚至低於0.1%之D(%)。示於圖21之包含STERLING® 6740碳黑之本發明樣品2 3號與各種對照樣品之化合物性質 及性能特徵敘述於以下表3 2。可見到本發明樣品2 3號具有 格外良好之裂解生長抗性,如其僅〇 91公分/百萬循環之非 常低裂解生長速率値所示。事實上,本發明樣品遠優於對應 對照樣品。據信其主要由於碳黑在本發明樣品中之較佳 MWSC)1及巨分散品質所造成,如以上所討論。 •90· CNS ) ( 210X297/^ ) ' 533225 A7 B7 五、發明説明(88 ) 表3 2以55 phr填充含STERLING 6740碳黑之NR化合物之化 合物性質 樣品號碼533225 A7 B7 5. Description of the invention (87) Dry and mix thoroughly to degrade MWscl to below 0.35 X 10th. In contrast, the elastic composite of the present invention, which contains N351 carbon black and has a MWSC higher than 0.35 × 106) 1, has excellent macrodispersion, such as an EK% lower than 0.2%). Figure 2 1 shows the dispersion quality and MWSC of the sample No. 2 and No. 3 of the present invention containing STERLING® 6740 carbon black at 55 phr as described above. The data shown in Figure 21 clearly show that, over a wide range of MWSC) 1, the macrodispersion quality of the novel elastic composite of the present invention containing STERLING® 6740 carbon black is far superior to the control sample. The macrodispersion of the elastic composite of the present invention containing STERLING® 6740 carbon black shown in Figure 21 is illustrated by the following equation:-D (%) < 0.1% (23) When MwSC) 1 < 0.3 X 106 ; And log (D) < log (0.1) +2.0 X [MWsOR (0.3 X 1006)] X 10.6 (24) when 0.3 / 106 < 1 ^ > ^. 1 < 1.1 \ 106 hours. Printed by the Consumers' Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs. The control sample did not obtain a macrodispersion of 0.1% or even 0.2% at any MWSC ^, even after being thoroughly dry-mixed to degrade MWS. ! To below 0.3 X106. In contrast, the elastic composite of the present invention containing STERLING® 6740 carbon black and having MWSQl higher than 0.3 X 106 has excellent macrodispersion, such as D (%) of less than 0.2% and even less than 0.1%. The properties and performance characteristics of the compound No. 2 and No. 3 of the present invention containing STERLING® 6740 carbon black and various control samples shown in Fig. 21 are described in Table 32 below. It can be seen that Sample No. 23 of the present invention has exceptionally good resistance to lytic growth, as shown by its very low lytic growth rate of only 0.91 cm / million cycles. In fact, the samples of the invention are far superior to the corresponding control samples. It is believed to be mainly due to the better MWSC) 1 and macrodispersion quality of carbon black in the samples of the present invention, as discussed above. • 90 · CNS) (210X297 / ^) '533225 A7 B7 V. Description of the invention (88) Table 3 2 Compound properties of NR compound containing STERLING 6740 carbon black at 55 phr Sample number
孟納 ML(1-t4)@10(rC 硬度 E100(p«0 E300(f»0 ‘張力(ps〇 E5(%) 對照412 對照413 對照414 對照4 15 對照4 16 對照4 17 對照418 對照4 19 對照420 對照421 對照422 對照423 對照424 對照424 對照426 對照427 ,本發明23 樣品號碼· 75.50 85.70 92.70 99.60 74.50 78.20 82.00 86.10 66.70 76.30 78.30 82.10 64.80 67.50 *70.30 :71.00 .110:50 65.1 65.7 67.7 66.9 65.8 67.1 66.0 67.8 66.0 67.8 65.8 66.5 66.5 65.5 66.9 68.1 64.8 467.0 469.0 462.0 492.0 521.0 502.0 534.0 540.0 515.0 488.0 548.6 487.0 541.0 524.0 546.0 554.0 453:6 2308.0 2314.0 2243.0 2260.0 2468.0 2372.0 2418.0 2330.0 2382.0 2310.0 2440.0 2219.0 2448.0 2374.0 :5351.0 2340.0 2241.0 3519 3655 3613 3572 35S4 3445 3604 3620 3468 3375 3549 3452 3397 3474 3428 3322 3324 451 479 472 477 445 436 453 475 444 440 442 466 425 445 446 435 443Menner ML (1-t4) @ 10 (rC Hardness E100 (p «0 E300 (f» 0 'Tension (ps〇E5 (%) Control 412 Control 413 Control 414 Control 4 15 Control 4 16 Control 4 17 Control 418 Control 4 19 Control 420 Control 421 Control 422 Control 423 Control 424 Control 424 Control 424 Control 426 Control 427, Inventive 23 Sample No. 66.9 65.8 67.1 66.0 67.8 66.0 67.8 65.8 66.5 66.5 65.5 66.9 68.1 64.8 467.0 469.0 462.0 492.0 521.0 502.0 534.0 540.0 515.0 488.0 548.6 487.0 541.0 524.0 546.0 554.0 453: 6 2308.0 2314.0 2243.0 2260.0 2460.0 2468.0 2372.0 2418.0 2330.0 2382.0 2310.0 2440.0 2440.0 2440.0 2440.0 2241.0 3519 3655 3613 3572 35S4 3445 3604 3620 3468 3375 3549 3452 3397 3474 3428 3322 3324 451 479 472 477 445 436 453 475 444 440 442 466 425 445 446 435 443
反彈Rebound
IfIf
Tan δ @0#CTan δ @ 0 # C
Tan δ @60.C 經濟部中央標準局員工消費合作社印製 對照412 對照4 13 對照414 對照415 對照416 對照417 對照418 對照419 對照4201 對照421 對照422: 對照423; 對照424: 對照425;’· 對照426 對照427 本發明23 :59.8 .60.0 •59.3 58.8 60.3 60.0 59.3 57.5 60.0 58.8 59.8 56.8 58.3 '! 58.8 58.0 56.9 57.3 5.04 3.63 3.96 4.56 5.67 4.67 4.23 3.22 4.23 3.84 3.98 3.85 4.54 3.65 3.07 3.25 0.91 .0.127 0:128 0.126 0.12 0.117 0.112 0.125 • 0.122 0.131 0.127 0.126 '0.12 0.131 0.129 ,0.134 0.126 •0.1642 0.202 0.203 0.208 0.217 0.188 0.202 0.204 0.218 0.204 0.206 0.210 0.213 0,200 0.207 0.211 0.217 0.204 0.107 0.108 0.114 0.118 0.094 0.104 0.105 0.117 0.099 0.105 0.105 0.117 0.104 0.100 0.110 0.115 0.124 本纸張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 91 - 經濟部中央標隼局員工消費合作社印製 533225 A7 B7 五、發明説明(89) 額外實例··熟化之樣品 熟化及試驗許多上述之母批料樣品,包括經選擇之本發明 樣品與對應對照樣品。特別地,樣品使用表9之配方依照以 上表8之階段II混合,以製造最終化合物。在各情形之最終 化合物然後使用標準技術在模中於約150°C熟化,直到完成 實質上完全熟化。熟化樣品之性能特徵藉由依照上述之測 量技術,即,使用按照ASTM D3629-94之轉動彎曲機,測定 其各裂解生長速率。用以測量裂解生長之轉動型彎曲機爲 商業可得及已知的。例如,其討論於國際橡膠會議1995(曰 本神户)之會議紀錄,論文27A-6(第472_475頁)。此化合物 在100°C並且以45°彎曲角試驗。熟悉此技藝者通常接受此 化合物中之裂解生長速率受天然橡膠及碳黑之分散品質分 子量影響,即,化合物之MWSQl與D(°/〇)値。較高之MWSC)1與 較低之D(%)有關降低之裂解生長速率。本發明樣品9、10 與16號之裂解生長速率及其他資訊敘述於以下表13。對應 對照樣品之對應試驗結果敘述於以下表3 4,以碳黑之選擇 分組。亦測量本發明樣品24-32號及對應對照樣品之Tan β max @60°C。本發明之樣品之Tand max@60°C敘述於以下表3 5。對 照樣品之對應試驗結果敘述於以下表3 6。 使用RSS1天然橡膠,依照上述對照樣品代碼M2D1之步驟 製造示於表3 6之對'、照樣品444-450號。其均以示於表3 6所示 之填充程度(phr)及5 phr增量油使用竣黑N234。 -92- 本纸張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) (請先閎讀背面之注意事項再本頁) - -再太 訂 533225 A7 B7 五、發明説明(9〇 ) 表33本發明樣品之裂解生長速率 本發明樣品號碼 CS/塡充/油 Mw^fK) CGR (公分/百萬循環) 9 Ν326/55Λ) 666 0.77 10 R660/55/0 678 0.69 16 Ν234/55/0 500 0.88 表34對照樣品之裂解生長速率 N234/S5phrm N326/55phr/0 (請先閲讀背面之注意事項再 代碼 碼 RSS1 HwZi CGR (K)(公分/百萬循環) 代碼 綠品藐碼 __RSS1 CGR (K)(公分/百萬循環)Tan δ @ 60.C Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs 412 Control 4 13 Control 414 Control 415 Control 416 Control 417 Control 418 Control 419 Control 4201 Control 421 Control 422: Control 423; Control 424: Control 425; ' Control 426 Control 427 The present invention 23: 59.8 .60.0 • 59.3 58.8 60.3 60.0 59.3 57.5 60.0 58.8 59.8 56.8 58.3 '! 58.8 58.0 56.9 57.3 5.04 3.63 3.96 4.56 5.67 4.67 4.23 3.22 4.23 3.84 3.98 3.85 4.54 3.65 3.07 3.25 0.91 .0.127 0 : 128 0.126 0.12 0.117 0.112 0.125 • 0.122 0.131 0.127 0.126 '0.12 0.131 0.129, 0.134 0.126 • 0.1642 0.202 0.203 0.208 0.217 0.188 0.202 0.204 0.218 0.204 0.206 0.206 0.210 0.213 0, 200 0.207 0.211 0.217 0.204 0.207 0.107 0.108 0.114 0.118 0.194 0.094 0.104 0.105 0.117 0.099 0.105 0.105 0.105 0.117 0.104 0.100 0.110 0.115 0.124 This paper size applies to the Chinese National Standard (CNS) A4 specification (210X297 mm) 91-Printed by the Staff Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs 533225 A7 B7 V. Description of the invention (89) Additional examples ·· Matured samples matured and tested many of the aforementioned master batch samples, including Selecting the sample of the present invention and the corresponding control sample. Specifically, the samples were mixed using the formulation of Table 9 in accordance with Phase II of Table 8 above to make the final compound. The final compound in each case is then cured in a mold at about 150 ° C using standard techniques until it is substantially completely cured. The performance characteristics of the cured samples were measured by the above-mentioned measurement techniques, i.e., using a rotary bending machine in accordance with ASTM D3629-94, to determine their respective cracking growth rates. Rotary bending machines for measuring lysing growth are commercially available. For example, it was discussed in the Proceedings of the International Rubber Conference 1995 (Kobe, Japan), Paper 27A-6 (pp. 472_475). This compound was tested at 100 ° C and at a 45 ° bending angle. Those skilled in the art generally accept that the cleavage growth rate in this compound is affected by the amount of dispersed mass molecules of natural rubber and carbon black, that is, the MWSQ1 and D (° / 〇) 値 of the compound. Higher MWSC) 1 is associated with lower D (%) reduced crack growth rate. The cleavage growth rates and other information of samples 9, 10, and 16 of the present invention are described in Table 13 below. Corresponding test results of corresponding control samples are described in Tables 3 and 4 below, grouped by the choice of carbon black. Tan β max @ 60 ° C of samples No. 24-32 of the present invention and corresponding control samples were also measured. The Tand max @ 60 ° C of the sample of the present invention is described in Table 35 below. The corresponding test results of the control samples are described in Table 36 below. Using RSS1 natural rubber, the pairs shown in Table 3 and 6 were manufactured according to the above-mentioned control sample code M2D1, according to samples No. 444-450. They are all used in the filling level (phr) shown in Table 36 and 5 phr incremental oil using Junhei N234. -92- This paper size is in accordance with Chinese National Standard (CNS) A4 (210X297mm) (Please read the precautions on the back before reading this page)--Too much 533225 A7 B7 V. Description of the invention (9) Table 33: Fragmentation growth rate of samples of the present invention Sample number of the present invention: CS / 塡 charge / oil Mw ^ fK) CGR (cm / million cycles) 9 Ν326 / 55Λ) 666 0.77 10 R660 / 55/0 678 0.69 16 Ν234 / 55 / 0 500 0.88 Table 34 The lysing growth rate of the control sample N234 / S5phrm N326 / 55phr / 0 (Please read the precautions on the back before code code RSS1 HwZi CGR (K) (cm / million cycles) Code Green Product Code_ _RSS1 CGR (K) (cm / million cycles)
頁I 1234123412341234 DDDdDDDr5DDD[>DDD[> 1111222233334444 MMMMM,MMMMMMMiMMi 73747576777879808i8283848586s788 ;996021776352213 865 & 803657997880 5678566 & 4444333-Page I 1234123412341234 DDDdDDDr5DDD [> DDD [> 1111222233334444 MMMMM, MMMMMMMiMMi 73747576777879808i8283848586s788; 996021776352213 865 & 803657997880 5678566 & 4444333-
Regal 660/55phr/0 RSST 2.14 M1D1 145 550 2.84 1.84 M1D2 146 636 2.52 1.70 M1D3 147 650 2.03 1.21 M1D4 148 724 1.63 2.22 M2D1 149 517 3.39 2.40 M2D2 150 572 2.77 2.00 M2D3 151 613 2.61 1.81 M2D4 152 696 2.79 3.10 M3D1 153 489 3.12 2.33 M3D2 154 521 3.35 2.41 M3D3 155 504 3.63 1.99 M3D4 156 538 3.55 2.99 M4D1 157 415 3.02 2.85 M4D2 158 447 3.81 2.93 M4D3 159 466 3.23 2.39 M4D4 160 469 3.19Regal 660 / 55phr / 0 RSST 2.14 M1D1 145 550 2.84 1.84 M1D2 146 636 2.52 1.70 M1D3 147 650 2.03 1.21 M1D4 148 724 1.63 2.22 M2D1 149 517 3.39 2.40 M2D2 150 572 2.77 2.00 M2D3 151 2 613 2.61 1.61 1.81 M1 489 3.12 2.33 M3D2 154 521 3.35 2.41 M3D3 155 504 3.63 1.99 M3D4 156 538 3.55 2.99 M4D1 157 415 3.02 2.85 M4D2 158 447 3.81 2.93 M4D3 159 466 3.23 2.39 M4D4 160 469 3.19
Regal 660/55phr/0 RSST 訂 經 濟部中 央 標準員 工 消費 合 作 社印製 代碼 緣品號碼Regal 660 / 55phr / 0 RSST Subsidiary Central Labor Standards Consumer Cooperatives Printing Code
CGR (K)(公分/百萬循環) M1D1 ιπ 674 M1D2 178 792 M1D3 179 891 M1D4 180 676 M2D1 1Β1 598 M2D2 182 602 M2D3 183 697 M2D4 1Β4 659 ^•88115^ .S.7.9.4.1.11 2.2.2.3.3.3.3. 代碼 1234123Θ DDD0DDD0 3333WW4W ΜΜΜΜ^^Μ^ 本紙張尺度適用中國國家標準(CNS ) A4規格(210X29*7公釐) 樣品 CGR 號碩 (Κ)(公分/百萬循環) i ^ JC « ^ 88888999 36291669 70(650264 4555444^. 9 6 3 9 14 8 5.0I.5J7.17 44.3.33.4. -93- 533225 A7 B7 五、發明説明(91 ) 表3 5本發明樣品之丁&11(^於60^:CGR (K) (cm / million cycles) M1D1 ιπ 674 M1D2 178 792 M1D3 179 891 M1D4 180 676 M2D1 1B1 598 M2D2 182 602 M2D3 183 697 M2D4 1B4 659 ^ • 88115 ^ .S.7.9.4.1.11 2.2.2.3 .3.3.3. Code 1234123Θ DDD0DDD0 3333WW4W ΜΜΜΜ ^^ Μ ^ This paper size is applicable to China National Standard (CNS) A4 specification (210X29 * 7 mm) Sample CGR (K) (cm / million cycles) i ^ JC «^ 88888999 36291669 70 (650264 4555444 ^. 9 6 3 9 14 8 5.0I.5J7.17 44.3.33.4. -93- 533225 A7 B7 V. Description of the invention (91) Table 3 5 Samples of the present invention & 11 (^ At 60 ^:
本發明樣品號碼从说塡充/油(P⑽ Mw^(K) 最大TenJ@6£TC )9r6M979184 .16.17.19.21.22.15.17.2222 οοοοοο.ο.ο.ο.Hsgs /5/5/5«^5«JP55 18/)3/'8/'3/-8/j9/43/j5/ 455664'&66j 456789012 222222333 (請先閲讀背面之注意事項再 衣-- π再本頁) 表3 6對照樣品之了&11(^於60°〇 樣品號碼 Μ州 〇 (K) (¾) _填充/油(Phr) 最大Tan £)(@6〇C) 訂 3 5 6 7 8 9 0 444444444445 8 9 9 16 0 6 2 0 7 6 6 9» 4 4 3 3 3 2 2 0.154 0.170 0.179 0.195 0.212 0.215 0.245The sample number of the present invention is from 塡 charge / oil (P⑽ Mw ^ (K) maximum TenJ @ 6 £ TC) 9r6M979184 .16.17.19.21.22.15.17.2222 οοοοοο.ο.ο. Hsgs / 5/5/5 5 «JP55 18 /) 3 / '8 /' 3 / -8 / j9 / 43 / j5 / 455664 '& 66j 456789012 222222333 (Please read the precautions on the back before re-dressing-π then this page) Table 3 6 Control sample of & 11 (^ at 60 ° 〇 sample number M state 〇 (K) (¾) _ filling / oil (Phr) Max Tan £) (@ 6〇C) Order 3 5 6 7 8 9 0 444444444445 8 9 9 16 0 6 2 0 7 6 6 9 »4 4 3 3 3 2 2 0.154 0.170 0.179 0.195 0.212 0.215 0.245
經濟部中央標準局員工消費合作社印製 -94- 本纸張尺度適用中國國家標準(CNS ) Α4規格(2l〇X297公釐) 533225 A7 五 、發明説明(92 :=與34之比較可見到,比較對照樣品, 侍到有利地較低之裂解生長速率。 樣抑 關對許多應用之良好耐久力及相關;=生=有 寺。此外,由表35與36之比較可見到 〜用 較佳之T一,即,低於對照樣品質:値:因 ,明樣品對許多產物應用得到改良性能,例如,包括: 對應低滾動阻力之低遲滯之輪胎應用等。 而要 經濟部中央標準局員工消費合作社印製 本發明彈性複合物之有利性能特徵由圖示地示 包含Ν234碳黑之本發明樣品16號,及對照徐品273至^ 之對應試驗結果之裂解生長速率例示。特別地,圖22明= 地證驗對照樣品之MWSQl與裂解生長速率間之關係,及 巨分散在本發明彈性複合物之有利影響。應了 _,示: 22-24及表33-36之MWS(jl値爲熟化前之母批料物質。應了& 熟化物質之分子量有關未熟化母批料之“冒〜値。可見到對 照樣品在約.25 X W至·6 X W之MWs。丨範圍之直線關係沿 MWSC>1之直線關係而付合。相對地,由於本發明樣。之車^佳 巨分散D(%),在〇·5 X 106之MWsol之本發明樣品、6號具有遠 比任何對應對照樣品佳(即,較低)之裂解生長速率。其藉 圖23之類似顯示而進一步建立,其中可見到包含碳^ 之本發明樣品9號之裂解生長速率遠低於任何對應對照 145至160號,而且'低於關係線。在圖24中類似地,可見= 本發明樣品10號之優良巨分散再度生成遠低於對應對照樣 品177至192號所建立裂解生長速率與MWs〇1間關係線之裂解 生長値。在圖25 ’本發明樣品24至28號及本發明樣品29至 95- 本纸張尺度適用中國國家標準(CNS )厶4^格(210X297公釐) 533225 A7 B7 經濟部中央標準局員工消費合作社印製 五、發明説明(93 ) 32號之Tan dmax@ 60°C圖示地顯示比對照樣品444至450號 佳,即,較低。 以上討論本發明彈性複合物之優異裂解生長結果不僅證明 有利之疲勞性質,亦顯示有利之破裂性質,如優良之裂開 與切片抗力。以上討論本發明彈性複合物之優異遲滯結果 不僅有利地證驗對電動機車輛輪胎應用之低滾動阻力(及對 應之較高燃料經濟性),亦顯示在相關性能性質之有利改 良’如降低之熱累積。一或更多之這些優異性質,疲勞與 破裂抗力、低遲滯、低熱累積等,使本發明襌性複合物極 適於在如輪胎應用之商業應用及工業橡膠產物之使用。關 於輪胎應用,本發明之各種較佳具體實施例特別適用於: 輪面’特別是輻射與偏動卡車輪胎用之輪面、路面外 (OTR )輪胎、飛機輪胎等;次輪面;線層;側壁·翻修輪 胎用(緩衝膠;及類似之輪胎應用。本發明之各種較佳具 體實施例得到之優異性能特徵可提供改良之輪胎耐久力、 輪面壽命與包裝壽命、對電動機車輛之較佳燃料經濟性及 其他優點。關於工業橡膠產物,本發明之各種較佳具體實 施例特別適用#·引擎架、水架、橋軸承與地震隔離器、 槽軌或輪面、採礦輸送帶及類似之產物應用。本發明之各 種較佳具體實施例得到之優異性能特徵可對此產物應用提 供改良之疲勞壽命、·、耐久力與其他優點。 圖26-29爲大致對應圖8之碳黑形態 '結構(腑與表面 積(CTAB)之圖形表示。圖26中之碳黑形態區域26ι包括目 則商業用於OTR輪胎輪面應用之碳黑。箭頭加表示區域加 ^纸張尺度適财_家標準(⑽) (請先閱讀背面之注意事項再本頁) 訂Printed by the Employees' Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs-94- This paper size applies to the Chinese National Standard (CNS) A4 specification (210 × 297 mm) 533225 A7 V. Description of the invention (92: = Comparison with 34 can be seen, Comparing the control samples, the beneficially low lysing growth rate was observed. The good resistance of the sample inhibition to many applications and related; = Health = there are temples. In addition, it can be seen from the comparison of Tables 35 and 36 that the better T First, that is, lower than the quality of the control sample: 値: Because the sample has improved performance for many product applications, for example, including: low-resistance tire applications with low rolling resistance, etc., and the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs The advantageous performance characteristics of printing the elastic composite of the present invention are illustrated by graphically showing the cleavage growth rate of the corresponding sample No. 16 of the present invention containing N234 carbon black and the corresponding test results of the control Xupin 273 to ^. In particular, FIG. 22 illustrates = The relationship between the MWSQl and the lysing growth rate of the ground test control samples, and the beneficial effect of macrodispersion in the elastic composite of the present invention. It should be answered, showing: 22-24 and Tables 33-36 of MWS (jl 値 is cooked The former master batch material. The molecular weight of the matured material is related to the "mature ~" of the unripened master batch. It can be seen that the control sample has a MWs of about .25 XW to · 6 XW. The linear relationship of the range along MWSC & gt The linear relationship of 1 and 1. In contrast, due to the sample of the present invention. The car ^ Jiaju disperse D (%), the sample of the present invention at MWsol of 0.5 x 106, No. 6 has far more than any corresponding control sample Good (ie, lower) cleavage growth rate. It is further established by a similar display in FIG. 23, where it can be seen that the cleavage growth rate of Sample 9 of the present invention containing carbon ^ is much lower than that of any corresponding control 145 to 160, And 'below the relationship line. Similarly in FIG. 24, it can be seen that the excellent macrodispersion of sample No. 10 of the present invention regenerates much lower than the relationship line between the lysed growth rate and MWs〇1 established for the corresponding control samples Nos. 177 to 192. Lysis growth maggots. In Figure 25 'Sample samples 24 to 28 of the present invention and samples 29 to 95 of the present invention-This paper size applies Chinese National Standard (CNS) 4 ^ grid (210X297 mm) 533225 A7 B7 Central Standard of the Ministry of Economic Affairs Printed by the Bureau's Consumer Cooperatives Description of the Invention (93) Tan dmax @ 60 ° C of No. 32 graphically shows that it is better than control samples No. 444 to 450, ie, lower. The excellent crack growth results of the elastic composites of the present invention discussed above not only prove favorable fatigue properties It also shows favorable rupture properties, such as excellent cracking and chipping resistance. The excellent hysteresis results of the elastic composite of the present invention discussed above not only favorably verify the low rolling resistance (and correspondingly higher fuel economy) for the application of electric vehicle tires ), Also shows favorable improvements in related performance properties such as reduced heat buildup. One or more of these excellent properties, fatigue and rupture resistance, low hysteresis, low heat accumulation, etc., make the flexible composite of the present invention extremely suitable for commercial applications such as tire applications and industrial rubber products. Regarding the application of tires, various preferred embodiments of the present invention are particularly suitable for: wheel treads, especially wheel treads for radiating and biased truck tires, off-road (OTR) tires, aircraft tires, etc .; secondary wheel faces; line layers ; Sidewalls for tire overhaul (buffer rubber; and similar tire applications. The excellent performance characteristics obtained from various preferred embodiments of the present invention can provide improved tire durability, wheel surface life and packaging life, and comparison with electric vehicles Good fuel economy and other advantages. Regarding industrial rubber products, the various preferred embodiments of the present invention are particularly suitable # · Engine stands, water stands, bridge bearings and seismic isolators, grooved rails or wheel faces, mining conveyor belts and the like Product application. The excellent performance characteristics obtained by various preferred embodiments of the present invention can provide improved fatigue life, durability, and other advantages for this product application. Figures 26-29 are roughly corresponding to the carbon black form of Figure 8 Graphical representation of the structure (腑 and surface area (CTAB). The carbon black morphology region 26m in Figure 26 includes carbon black which is currently commercially used for OTR tire tread applications. Arrow The head plus indicates the area plus ^ paper size is suitable for money _ home standard (⑽) (Please read the precautions on the back before this page) Order
• 1- -- I- 533225 A7 B7 五、發明説明(94 ) 依照本發明可有利地延伸之方向。應了解,如抗切片性、 I解生長抗性與抗裂性之性能特徵通常以動向箭頭%〕主體 、方向改良…:而,在過去由於由此較高表面積、較低結 構碳黑I使用生成之天然橡膠之降低分子量及/或較差巨分 散抵消其降解與其他特徵。關於其優良巨分散與, 本發明足彈性複合物可使用動向箭頭262表示之此較低結 構、較咼表面積碳黑得到大爲改良之〇TR輪面物質。 類似地,圖27中之碳黑形態區域271包括目前商業用於卡 車與巴士(T/B)輪胎輪面應用之碳黑。箭頭272表示區域271 依照本發明可有利地延伸之方向。應了解,如耐磨性之性 能特徵通常以動向箭頭272主體之方向改良,然而,在過去 由於由此較高表面積碳黑之使用生成之橡膠之降低分子量 及/或較差巨分散’抵消其降解與其他特徵。關於其優良巨 分散與MWS(>1,本發明之彈性複合物可使用動向箭頭272表 不心此較高表面積碳黑得到大爲改良之丁/B輪面物質。 經濟部中央標準局員工消費合作社印製 類似地,圖28中之碳黑形態區域281與283各顯示目前商 業用於輪面基座與載客車(PC)輪胎輪面之碳黑。輪面箭頭 282與284各表示區域281與283依照本發明可有利地延伸之 方向。應了解,對於輪面基座,如熱累積(HBU)與滾動阻力 之性能特徵通常以動向箭頭282主體之方向改良,然而,在 過去由於由此較高表面積、較低結構後黑之使用生成之橡 膠之降低分子量及/或較差巨分散,抵消其降解與其他特 徵。類似地,應了解,對於PC輪面,如滾動阻力之性能特 徵通常以動向箭頭284主體之方向改良,然而,在過去由於 -97- 本纸張尺度適用中國國家標準(CNS ) A4規格(210X29*7公釐) 533225 A7 B7 五、發明説明(95 由此較高表面積、較低結構碳黑之使用生成之橡膠之降低 分子量及/或較差巨分散,抵消其降解與其他特徵。關於此 彈性複合物之優良巨分散與視情況保留之分子量,本發明 之彈性複合物可各使用動向箭頭282與284表示之較高表面 積、較低結構碳黑得到改良之輪面基座與PC輪面。• 1--I- 533225 A7 B7 V. Description of the invention (94) The direction in which the invention can be advantageously extended. It should be understood that performance characteristics such as chipping resistance, resistance to I growth and cracking resistance are usually improved in the direction of the arrow%], and the direction is improved ...: In the past, because of this higher surface area and lower structure carbon black I was used The reduced molecular weight and / or poor macrodispersion of the resulting natural rubber offsets its degradation and other characteristics. Regarding its excellent macrodispersion, the foot elastic compound of the present invention can use the lower structure and higher surface area carbon black indicated by the moving arrow 262 to obtain a greatly improved TR surface material. Similarly, the carbon black morphology region 271 in FIG. 27 includes carbon black currently commercially used for truck and bus (T / B) tire tread applications. The arrow 272 indicates the direction in which the region 271 can be advantageously extended according to the invention. It should be understood that performance characteristics such as abrasion resistance are generally improved in the direction of the main body of the arrow 272. However, in the past, the reduced molecular weight and / or poor macrodispersion of rubber generated by the use of this higher surface area carbon black has offset its degradation With other characteristics. Regarding its excellent macrodispersion and MWS (> 1), the elastic compound of the present invention can use the direction arrow 272 to show that this higher surface area carbon black is greatly improved by the D / B tread material. Staff of the Central Standards Bureau of the Ministry of Economic Affairs Consumption cooperatives print similarly, the carbon black morphology areas 281 and 283 in Figure 28 each show the carbon black currently commercially used on the tread base and the tread of passenger car (PC) tires. The tread arrows 282 and 284 each indicate Regions 281 and 283 can be advantageously extended in accordance with the present invention. It should be understood that for wheel bases, performance characteristics such as heat buildup (HBU) and rolling resistance are generally improved in the direction of the main body of arrow 282. However, in the past due to The lower molecular weight and / or poor macrodispersion of the rubber produced by the use of higher surface areas and lower structure blacks to offset its degradation and other characteristics. Similarly, it should be understood that for PC treads, such as rolling resistance performance characteristics It is usually improved in the direction of the main body of the moving arrow 284. However, in the past, as the paper size of -97-, the Chinese National Standard (CNS) A4 specification (210X29 * 7 mm) was applied. 533225 A7 B7 (95 The reduced molecular weight and / or poor macrodispersion of the rubber resulting from the use of higher surface area and lower structure carbon blacks, offsetting its degradation and other characteristics. About the excellent macrodispersion of this elastic compound and the molecular weight retained as the case may be For the elastic composite of the present invention, the higher surface area and lower structure carbon black indicated by the moving arrows 282 and 284 can be used to improve the wheel base and the PC wheel surface.
類似地,圖29中之碳黑形態區域291、293與294各顯示目 前商業用於側壁、頂點與鋼帶應用之碳黑。輪面箭頭292與 295各表示區域291與294依照本發明可有利地延伸之方向。 應了解,對於側壁,如熱累積(HBU)與疲勞壽-命之性能特徵 通常以動向箭頭292主體之方向改良,然而,在過去由於由 此較低結構碳黑之使用生成之橡膠之降低分子量及/或較差 巨分散,抵消其降解與其他特徵。類似地,應了解,對於 鋼帶彈性物質,如熱累積、加工與線黏附性之性能特徵通 常以動向箭頭295主體之方向改良,然而,在過去由於由此 較高表面積、較低結構碳黑之使用生成之橡膠之降低分子 量及/或較差巨分散,抵消其降解與其他特徵。關於此彈性 複合物之優良巨分散與視情況保留之分子量,本發明之彈 性複合物可各使用動向箭頭292與295表示之較高表面積及/ 或較低結構碳黑得到改良之側壁與鋼帶橡膠物質。 經濟部中央標準局員工消費合作社印製 額外實例:包括其他填料之較佳具體實施例與對照實例 製備依照本發明#定較佳具體實施例之彈性複合物之額外 樣品,及對應對照樣品。其第一組使用參考以上經矽處理 碳黑之型式之多相凝集體填料。 特別地,本發明樣品33至3 4號使用商業得自Cabot公司(麻 -98- 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 533225 A7 B7 五、發明説明(96 ) 州 Billerica)之ECOBLACK®經矽處理碳黑。此ECOBLACK® 填料具有類似碳黑N234之形態性質,即,結構與表面積。 樣品3 3號使用45 phr之ECOBLACK®填料而且無增量油。樣 品34號使用68 phr之ECOBLACK®而且無增量油。對於包含 天然橡膠及碳黑與矽石填料掺合物之本發明彈性複合物, 用於各種產物應用之典型填料與增量油示於表37。應了 解,矽石填料在表37所示組合物之使用一般取代等量之碳 黑填料。 (請先閲讀背面之注意事項再 經濟部中央標準局員工消費合作社印製 表37 輪胎應用之典型NR配方 應用 碳黑型式 碳黑填充 油填充 矽石填充 卡車巴士輪面 N110,N116,N121, N134, N220, N299 40-60 phr 0-20 phr 0-10 phr OTR輪面 N110,N115,N220, N231 45-55 phr 5-10 phr 5-20 phr 鋼帶 N326 50-75 phr 0-5 phr 0-20 phr 卡車巴士輪面基底 N330, N550 40-60 phr 0-20 phr 車殼層 N326,N330,N550 40-60 phr 5-30 phr 侧壁 N330,N351,N550 30-60 phr 5-30 phr 頂點 N326,N330,N351 50-90 phr 0-20 phr LRRPC輪面 N234,N299,N339, N343,N347,N351 40-60 phr 0-30 phr 訂 -99- 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 533225 A7 五、發明説明(97 ) 第二组樣品使用石夕石與碳黑之摻合物。在使用碟黑盘石夕填 料摻合物之本㈣具體實施例,通常較佳爲其以至少_、 做重量比例使用。即,碳黑較佳爲包含至少約60重量% (填料,以得到良好之彈性體凝聚及降低或排除妙石在母 批料之再黏聚。特別地,在如表4〇所示之實例35_38號,礙 …、與得自PPG工業公司(美國賓州匹茲堡)之粒狀训2填料 HiSil® 233 —起使用,其具有15〇平方公尺/克之表面積 BET、190 tnils/100克之表面積DBpA、7之邱値及! 9奈米之 主要粒度。· _ 依照如上所述用於本發明樣品1-32號之步驟與裝置製備所 有足本發明樣品,即,額外實例33_38號。各本發明樣品 38號之製法和裝置細節示於下表3 8。視情形而定,用於樣 口口 33-38號之場乳膠或濃縮物與上述參考表24相同。應了 解’表38中之數據比較提供於上表25之本發明樣品1-32號。 列於表3 8之碳黑填料” CRX2000"爲上述之EC0BLACK®經矽 處理碳黑。 (請先閎讀背面之注意事項再本頁) (再本 訂 經濟部中央標準局員工消費合作社印製 __ -100- 本紙張尺度適用中國國家標準(CNS ) ( 210X297公釐) 533225 A7 B7 \J/ 98/\ 明 説 明 發 ft^1?8 t^mo ST- i srol 6.ετ- SH g·? 參舌寸 1 $Similarly, the carbon black morphology regions 291, 293, and 294 in Figure 29 each show carbon black that is currently commercially used for sidewall, vertex, and steel strip applications. The tread arrows 292 and 295 each indicate a direction in which the regions 291 and 294 may advantageously extend in accordance with the present invention. It should be understood that for sidewalls, performance characteristics such as heat build-up (HBU) and fatigue life-life are generally improved in the direction of the main body of arrow 292. However, in the past, the molecular weight of rubber produced by the use of this lower structure carbon black has been reduced. And / or poorly dispersed, offsetting its degradation and other characteristics. Similarly, it should be understood that for steel strip elastic materials, performance characteristics such as heat accumulation, processing, and wire adhesion are generally improved in the direction of the main arrow 295. However, in the past due to this higher surface area and lower structure carbon black The reduced molecular weight and / or poor macrodispersity of the resulting rubber is offset by its degradation and other characteristics. Regarding the excellent macrodispersion of this elastic compound and the molecular weight retained as the case may be, the elastic compound of the present invention can use the higher surface area and / or lower structure carbon black indicated by the direction arrows 292 and 295, respectively. Rubber substance. Printed by the Consumers' Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs Additional Examples: Preferred Specific Examples and Comparative Examples Including Other Fillers Prepare additional samples of the elastic composites according to the #determined preferred embodiment of the present invention, and corresponding control samples. The first group uses a heterogeneous aggregate filler of the type referred to above for silicon-treated carbon black. In particular, samples 33 to 34 of the present invention are commercially available from Cabot Corporation (Ma-98- this paper size applies Chinese National Standard (CNS) A4 specifications (210X297 mm) 533225 A7 B7 V. Description of the invention (96) Billerica) ECOBLACK® silicon-treated carbon black. This ECOBLACK® filler has morphological properties similar to carbon black N234, ie, structure and surface area. Sample 3 No. 3 uses 45 phr of ECOBLACK® packing and is free of extender oil. Sample 34 uses 68 phr of ECOBLACK® and is free of extender oil. Table 37 shows typical fillers and extender oils for various product applications for the elastic composites of the present invention containing natural rubber and a blend of carbon black and silica fillers. It should be understood that the use of silica fillers in the composition shown in Table 37 generally replaces an equivalent amount of carbon black filler. (Please read the precautions on the back before printing the table by the Consumers' Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs. 37 Typical NR formula for tire applications. Carbon black type. Carbon black filled with oil. Filled with silica filled with wheels. N110, N116, N121, N134 , N220, N299 40-60 phr 0-20 phr 0-10 phr OTR tread N110, N115, N220, N231 45-55 phr 5-10 phr 5-20 phr steel strip N326 50-75 phr 0-5 phr 0 -20 phr truck bus wheel base N330, N550 40-60 phr 0-20 phr car shell N326, N330, N550 40-60 phr 5-30 phr sidewall N330, N351, N550 30-60 phr 5-30 phr Vertex N326, N330, N351 50-90 phr 0-20 phr LRRPC wheel surface N234, N299, N339, N343, N347, N351 40-60 phr 0-30 phr order -99- This paper size applies to the Chinese National Standard (CNS) A4 specification (210X297 mm) 533225 A7 V. Description of the invention (97) The second group of samples uses a blend of stone sapphire and carbon black. In the specific embodiment of using the disc black slate filler blend, this example is usually It is preferably used in a weight ratio of at least _, that is, carbon It is preferred to include at least about 60% by weight (filler to obtain good elastomeric cohesion and to reduce or exclude the re-cohesion of Miao Shi in the master batch. In particular, in Example 35_38 shown in Table 40, …, Used together with HiSil® 233, a granular training 2 filler from PPG Industries (Pittsburgh, PA, USA), which has a surface area BET of 15 square meters per gram, a surface area of 190 tnils / 100 grams DBpA, and 7 of Qiu値 and! The main particle size of 9 nm. · _ Prepare all samples according to the invention according to the procedures and apparatus used for samples 1-32 of the present invention as described above, that is, additional examples 33-38. Each of the samples 38 of the present invention Details of the manufacturing method and device are shown in the following table 38. Depending on the situation, the latex or concentrate used in the sample port 33-38 is the same as the reference table 24 above. It should be understood that the comparison of the data in table 38 is provided above Samples No. 1-32 of the present invention in Table 25. The carbon black fillers listed in Table 3 "CRX2000" are the above-mentioned ECOBLACK® silicon-treated carbon blacks. (Please read the precautions on the back before printing this page) (Reprinted by the Consumers' Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs __ -100- This paper size applies to the Chinese National Standard (CNS) (210X297 mm) 533225 A7 B7 \ J / 98 / \ Explanatory note ft ^ 1? 8 t ^ mo ST- i srol 6.ετ- SH g ·?
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co xr in cd Ν- co ΓΟ Γ0 CO CO CO CO -101 533225 Α7 Β7 五、發明説明(99 ) 依照如上所述用於對照樣品1-450號之步驟與裝置而製備 對照樣品451-498號。母批料451-466號之處理代碼(參見上 表13)、填料填充、橡膠、MWSQl與巨分散在以下敘述於表 3 9。本發明樣品33-38號之處理代碼、填料塡充、橡膠、 MWSQl與巨分散値(及爲了方便參考之填料與油填充)示於表 40。由表39可見到,對照樣品451-466號對應本發明樣品33 與34號之組合物。類似地,對照樣品467-498號對應本發明 樣品35-38號 表39 (讀先閎讀背面之注意事項再^^本頁) CRX 2000/44/0 CRX 2000/58/0 RSS1 RSS1 代碼 樣品號碼 (K) 樣品號碼 DPi) (K) 12341234 12!3dddi>ddde> 5ί52535455565758 ©014953259 σ9678τ-9ζ34 95414453444- 38789753 .4]61C488.1^ 3.3.7.62.Z4.3 5960616263646566 90328^-0809 09398 & 8957 11853352 674021.0.2 8.5.9.8.2.2.4.7. 經濟部中央標準局員工消費合作社印製 表4 0 本發明樣品之溶膠分子量及未分散面積 本發明樣品號碼 0ΗΛ填充/油 Mw^(K) Df%) 33 CRX 2000/44/0 380 0.18 34 CRX 2000/58/0 448 0.10 35 N220/Hilsil 233/43/10/5 500 0.14 36 N234/Hilsil 233/40/10/0 490 0.36 37 N234/Hilsil 233^0/20/0 399 0.23 38 STERUNG 6740/HilsiI 233/30/20/0 354 0.39 -102- 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 533225 A7 B7 五、發明説明(100) 表41 代碼 N220/HHSII233/43/10/5 N234/HHS丨丨 233/40/10/0 RSS1 RSS1 樣品號碼 Mw^o, (K) 樣品號碼 ^^90/ (K) 靖 M2 803 909 M3 601 590 M2D1 457 493 1.51 475 443 8.74 M2D2 468 537 2.61 476 517 10.9 M2D3 469 523 2.82 477 569 12.5 M2D4 470 615 2.95 478 592 8.25 M3D1 471 417 0.95 479 358 6.65 M3D2 472 438 1.40 480 420 13.8 M3D3 473 433 2.15 481 516 13.9 M3D4 474 485 222 482 447 7.25 N234/HUsll 233/30/20/0 STERUNG 6740/HilsiI 233^0/20/0 RSS1 RSS1 代碼 Mw^ D〇i) 樣品號碼 (Κ) 樣品碼 (Κ) M2 909 909 M3 590 590 M2D1 483 394 4.37 491 430 3.77 M2D2 484 507 5.66 492 488 4.39 .M2D3 485 526 4.7 493 517 5.37 M2D4 486 568 5.94 494 553 4.66 M3D1 487 377 8.39 495 375 3.5 M3D2 488 363 4.49 496 380 2.73 M3D3 489 376 5.07 497 419 2.72 M3D4 490 432 5.26 498 448 3.29 (請先閱讀背面之注意事項再本頁)co xr in cd Ν- co ΓΟ Γ0 CO CO CO CO -101 533225 A7 B7 V. Description of the invention (99) Prepare the control samples 451-498 according to the procedures and devices for control samples 1-450 as described above. The processing codes of master batch Nos. 451-466 (see Table 13 above), filler filling, rubber, MWSQl and macrodispersion are described in Table 39 below. The processing code, filler filler, rubber, MWSQl and macrodispersion (and filler and oil filler for convenience of reference) of sample No. 33-38 of the present invention are shown in Table 40. As can be seen from Table 39, control samples 451-466 correspond to the compositions of samples 33 and 34 of the present invention. Similarly, the control sample No. 467-498 corresponds to the sample No. 35-38 of the present invention. Table 39 (read the precautions on the back and then ^^ this page) CRX 2000/44/0 CRX 2000/58/0 RSS1 RSS1 code sample Number (K) Sample number DPi) (K) 12341234 12! 3dddi > ddde > 5ί52535455565758 © 014953259 σ9678τ-9ζ34 95414453444- 38789753 .4] 61C488.1 ^ 3.3.7.62.Z4.3 5960616263646566 90328 ^ -0809 09398 & 8957 11853352 674021.0.2 8.5.9.8.2.2.4.7. Printed by the Consumer Cooperative of the Central Bureau of Standards, Ministry of Economic Affairs, Table 4 0 The sol molecular weight and undispersed area of the sample of the present invention. ) 33 CRX 2000/44/0 380 0.18 34 CRX 2000/58/0 448 0.10 35 N220 / Hilsil 233/43/10/5 500 0.14 36 N234 / Hilsil 233/40/10/0 490 0.36 37 N234 / Hilsil 233 ^ 0/20/0 399 0.23 38 STERUNG 6740 / HilsiI 233/30/20/0 354 0.39 -102- This paper size applies to Chinese National Standard (CNS) A4 specification (210X297 mm) 533225 A7 B7 5. Description of the invention ( 100) Table 41 Code N220 / HHSII233 / 43/10/5 N234 / HHS 丨 233/40/10/0 RSS1 RSS1 Sample number Mw ^ o, (K) Product number ^^ 90 / (K) Jing M2 803 909 M3 601 590 M2D1 457 493 1.51 475 443 8.74 M2D2 468 537 2.61 476 517 10.9 M2D3 469 523 2.82 477 569 12.5 M2D4 470 615 2.95 478 592 8.25 M3D1 479 417 0.9 6.65 M3D2 472 438 1.40 480 420 13.8 M3D3 473 433 2.15 481 516 13.9 M3D4 474 485 222 482 447 7.25 N234 / HUsll 233/30/20/0 STERUNG 6740 / HilsiI 233 ^ 0/20/0 RSS1 RSS1 code Mw ^ D〇 i) Sample number (Κ) Sample code (Κ) M2 909 909 M3 590 590 M2D1 483 394 4.37 491 430 3.77 M2D2 484 507 5.66 492 488 4.39 .M2D3 485 526 4.7 493 517 5.37 M2D4 486 568 5.94 494 553 4.66 M3D1 487 8.39 495 375 3.5 M3D2 488 363 4.49 496 380 2.73 M3D3 489 376 5.07 497 419 2.72 M3D4 490 432 5.26 498 448 3.29 (Please read the precautions on the back before this page)
訂 經濟部中央標準局員工消費合作社印製 -103- 本纸張尺度適用中國國家標準(CNS ) A4規格(210 X 297公釐) 533225 A7 B7 五、發明説明(1〇1)Printed by the Consumers' Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs -103- This paper size applies to the Chinese National Standard (CNS) A4 (210 X 297 mm) 533225 A7 B7 V. Description of the invention (101)
訂 本發明樣品33-38號之母批料之優良碳黑分散由示於表39-41之巨分散品質與MWSQl値之比較證驗。以ECOBLACK®經 矽處理碳黑製造之本發明樣品33-34號,及對應對照樣品, 在圖3 0之半對數繪圖中比較。在圖3 0中對於本發明樣品見 到優良之碳黑分散,表示依照本揭示彈性複合物之較佳具 體實施例。本發明樣品在圖3 0中有利地位於線301以下,而 所有之對照樣品具有較不良之分散,其高於線301。事實 上,示於圖30之較佳具體實施例落在低於.2%之D(%)値,即 使在有利地超過.4X106之MWSQl値。示於圖30-之數據明確地 顯示,在此揭示包含經矽處理碳黑之新穎彈性複合物之巨 分散品質遠優於在先行乾燥混合製法中使用可比擬成份而 得者。圖3 0所示本發明彈性複合物之巨分散値由以下方程 式説明: D(%)<1.0% (25) 當MWS。!低於0.4 X106時;及 log(D)<log(1.0)+2.0 X [MWS〇1-(0.4 X ΙΟ6)] X 10·6 (26) 當 0.4X106<MWSC)1<1.1X106時。 經濟部中央標準局員工消費合作社印製 應了解,D(%)爲測量大於10微米之缺陷之未分散面積百分 比,及1 %爲對依照本發明這些較佳具體實施例之母批料之 臨界巨分散品質。即,乾燥捏煉母批料在任何MWSQl均未得 到1.0%或更佳之巨'、分散品質,即使在充份地乾燥混合以降 解MWSQl至低於.4X 106之後。示於圖30之較佳具體實施例落 在臨界之下。可見到包含經矽處理碳黑之本發明彈性複合 物提供迄今未得到之巨分散品質與MWSC)1間之平衡。 104- 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 533225 A7 B7 五、發明説明(1〇2) 包含掺合石夕石填料之唆黑之本發明樣品,及對應對照樣 品,在圖31之半對數績圖中比較。特別地,圖31顯示本發 明樣品35-38號與對應對照樣品467_498號之巨分散値與 MWSC)1値。在圖31中對於本發明樣品見到優良之碳黑分散, 表π依照本揭π彈性複合物之較佳具體實施例。本發明樣 品在圖3 1中有利地位於線311以下,而所有之對昭樣。具有 較不良之分散,高於線311。事實上,示於圖31之較:具體 實施例均在低於.4%之D(%)値。示於圖31之數據明確地顯 示,在廣泛之MWS。^範圍,在此揭示包含碳黑/矽石摻合物 之新穎彈性複合物之巨分散品質遠優於藉乾燥母批料二合 製法使用可比擬成份而得者。圖31所示本發明彈性複合: 之巨分散値由以下方程式説明·· " D(%)<0.8°/〇 (27) 當MWsol低於0.5X 1〇6時;及 l〇g(D)<log(0.8)+2.2 X [MWs〇r(0.5 X 1〇6)] χ ι〇-6 (2 當 0.5xi06<MWSC)1<:Llx106時。 經濟部中央標準局員工消費合作社印製 (請先閱讀背面之注意事項再本頁) 應了解,D(%)爲測量大於1〇微米之缺陷之未分散面積百分 比,及.8%爲對依照本發明這些較佳具體實施例之母批料之 臨界巨分散品質。即,乾燥捏煉母批料在任何均未 到0.8%或更佳之巨分散品質,即使在充份地乾燥混合以降 解MWS01至低於·4χ、.1〇6之後。圖31所示之較佳具體實施例落 在篇而且,至·4%之臨界巨分散以了。可見到包含碳黑^ 石摻合物填料之本發明彈性複合物提供迄今未得到之巨八 散品質與MWsol間之平衡。 $ 105- 本紙張尺度·悄_鮮(CNS ) A4· ( 210X297公楚 <進行各種損 經濟部中央標準局員工消費合作社印製 533225 A7 B7 五、發明説明(1〇3) 關於以上之揭示,對於熟悉此技藝者,顯束 加、修改等而不背離本發明之範圍與精神。所有之此增永 與修改意圖被以下之申請專利範圍所涵蓋。 -106- 本纸張尺度適用中國國家標準(CNS ) A4規格(21 OX297公釐)The excellent carbon black dispersion of the master batch No. 33-38 of the present invention was confirmed by the comparison of the giant dispersion quality shown in Table 39-41 and the MWSQl 値. Samples Nos. 33-34 of the present invention made of ECOBLACK® silicon-treated carbon black, and corresponding control samples were compared in the semi-logarithmic plot of Figure 30. In FIG. 30, excellent carbon black dispersion is seen for the sample of the present invention, which shows a preferred specific embodiment of the elastic composite according to the present disclosure. The sample of the invention is advantageously below the line 301 in Figure 30, while all the control samples have a poorer dispersion, which is higher than the line 301. In fact, the preferred embodiment shown in FIG. 30 falls below D (%) 値 of .2%, even if it favorably exceeds MWSQ1 値 of .4X106. The data shown in Figure 30- clearly show that the great dispersion quality of the novel elastic composites containing silicon-treated carbon black is much better than those obtained by using comparable ingredients in the prior dry mixing process. The macrodispersion of the elastic composite of the present invention shown in Fig. 30 is illustrated by the following equation: D (%) < 1.0% (25) is MWS. When it is less than 0.4 X106; and log (D) < log (1.0) +2.0 X [MWS〇1- (0.4 X ΙΟ6)] X 10.6 (26) When 0.4X106 < MWSC) 1 < 1.1X106 . The printing of the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs should understand that D (%) is the percentage of undispersed area measuring defects larger than 10 microns, and 1% is the criticality for the parent batch according to these preferred embodiments of the present invention. Great dispersion quality. That is, the dry-kneaded master batch did not obtain a giant or disperse quality of 1.0% or better in any MWSQl, even after being thoroughly dry-mixed to reduce MWSQl to less than .4X 106. The preferred embodiment shown in Figure 30 falls below the threshold. It can be seen that the elastic composite of the present invention containing silicon-treated carbon black provides a balance between the macrodispersion quality and MWSC) that have not been achieved so far. 104- This paper size is in accordance with Chinese National Standard (CNS) A4 (210X297 mm) 533225 A7 B7 V. Description of the invention (102) The sample of the present invention which contains the ocher filler mixed with stone slate, and the corresponding control sample Compare in the semi-logarithmic performance graph of Figure 31. In particular, Fig. 31 shows macrodispersion 値 and MWSC) 1 値 of samples 35-38 of the present invention and corresponding control samples 467_498. In FIG. 31, excellent carbon black dispersion is seen for the sample of the present invention. Table π shows a preferred embodiment of the π elastic composite according to the present disclosure. The sample according to the invention is advantageously located below line 311 in Fig. 31, while all pairs are identical. Has poorer dispersion, above line 311. In fact, the comparison shown in Fig. 31: the specific embodiments are all below D (%) 値 of .4%. The data shown in Figure 31 is clearly shown in a wide range of MWS. ^ Range, it is revealed here that the macrodispersion quality of a novel elastic compound containing a carbon black / silica blend is far superior to that obtained by using comparable ingredients using a dry master batch method. The elastic composite of the present invention shown in FIG. 31: The macrodispersion of the present invention is described by the following equation: " D (%) < 0.8 ° / 〇 (27) when the MWsol is less than 0.5 × 106; and 10 g ( D) < log (0.8) +2.2 X [MWsor (0.5 X 106)] x 6-6 (2 when 0.5xi06 < MWSC) 1 <: Llx106. Printed by the Consumers' Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs (please read the precautions on the back and then this page). It should be understood that D (%) is the percentage of undispersed area measuring defects larger than 10 microns, and .8% is in accordance with The critical macrodispersion quality of the master batches of these preferred embodiments of the present invention. That is, the dry-kneaded master batch has a macrodispersion quality of 0.8% or less at all, even after being thoroughly dry-mixed to reduce MWS01 to less than · 4χ, .106. The preferred embodiment shown in Fig. 31 is described in this section, and the critical macro-dispersion to 4% is achieved. It can be seen that the elastic composite of the present invention containing a carbon black spar blend filler provides a balance between the quality of megadispersity and MWsol that has not been obtained so far. $ 105- Paper size · Quiet_Fresh (CNS) A4 · (210X297) Chu < Printed by various consumer organizations of the Central Standards Bureau of the Ministry of Economic Affairs, Consumer Cooperative 533225 A7 B7 V. Description of the invention (103) About the above disclosure For those who are familiar with this skill, obviously add, modify, etc. without departing from the scope and spirit of the present invention. All such enhancements and modifications are intended to be covered by the following patent application scope. -106- This paper size is applicable to China Standard (CNS) A4 specification (21 OX297 mm)
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TWI601790B (en) * | 2009-09-17 | 2017-10-11 | 客寶公司 | Formation of latex coagulum composite |
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