TW531759B - Improved iron core structure of energy-stored coil - Google Patents

Improved iron core structure of energy-stored coil Download PDF

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Publication number
TW531759B
TW531759B TW90133323A TW90133323A TW531759B TW 531759 B TW531759 B TW 531759B TW 90133323 A TW90133323 A TW 90133323A TW 90133323 A TW90133323 A TW 90133323A TW 531759 B TW531759 B TW 531759B
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Taiwan
Prior art keywords
iron core
core
air coefficient
current
iron
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TW90133323A
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Chinese (zh)
Inventor
Peter Peng
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Bullwill Co Ltd
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Abstract

There is provided an improved iron core structure of energy-stored coil, which primarily integrates plural kinds of iron cores with different air coefficients to form a composite iron core. With the characteristic of high air coefficient iron core, it is easily achieve a predefined inductance by winding a less number of circles (and a larger line diameter). When the current is small and load is low, a stable current can be outputted due to the high air coefficient iron core. When the load is gradually increased, it is able to generate an output characteristic of small inductance, large current, and excellent dynamic loading capability due to low air coefficient iron core incorporated with a less number of winded circles and a larger line diameter.

Description

531759 五、發明說明 <發明之領域> 本發明係關於儲能線 是指一種可隨負載不同影 其本身之電感值,以穩定 <先前技藝之描述> 按,電感與電阻、電 本三大被動元件,在現代 電感線圈之應用極為廣泛 位之功能外,另一較大之 健能線圈應用於控制輸出 其係利用不同電感量之儲 產生不同阻抗之特性(在 ’以緩衝電流之變化;而 感量,以避免造成能量傳 定輸出電壓之功效。 然而,目前一般習見 觀如第1圖所示,其皆僅 而,其空氣係數(以,其 為單一;而就空氣係數對 數車乂大之鐵芯於相同之線 之電感值,但相對的,其 衰減的較快,容易達到餘 之鐵芯,其於相同之線圏 可忍受較大之電流、電感 圈之鐵芯改良結構,特別 響輸出電壓變化時,改變 輸出電壓特性之結構者。 容並列為傳統電子電路基 的各種電子電路中,各種 ’電感除具有平衡電容相 功能即係儲能,一般若將 電壓特性之應用場合時, 能線圈於不同輸出電壓時 輕載時’需較高之電感量 重載時’反而必須降低電 輸之阻礙),達到上述穩 儲能線圈之鐵芯5 (其外 係以單一之材質製成,故 值一般約為10〜1 0000 )亦 鐵芯之影響而言,空氣係 圈縷繞數,較易產生較大 可承受之電流較小、電感 和;反之,空氣係數較小 纏繞數,電感值較小,但 不易衰減。531759 V. Description of the invention < Field of invention > The present invention relates to an energy storage line, which refers to a type of inductance value which can vary with the load to stabilize the < description of the prior art > These three passive components, in addition to the extremely wide range of functions of modern inductor coils, are used to control the output of another larger health coil. They are used to generate different impedance characteristics by using different inductance storage (in 'to buffer current However, the current sense is generally shown in Figure 1, which is nothing but its air coefficient (in which, it is a single; and the air coefficient The inductance value of the large iron core of the logarithmic car on the same wire, but relatively, it decays faster and easily reaches the rest of the iron core. It can tolerate larger current and the iron core of the inductor on the same wire. Improve the structure, especially the structure that changes the output voltage characteristics when the output voltage changes. In various electronic circuits based on traditional electronic circuit, various inductors have a balance The phase-capacitance function is energy storage. Generally, when the voltage characteristics are applied, the coil can be light-loaded at different output voltages (when a higher inductance is needed and heavy-loaded, but must reduce the obstacle of electrical transmission) to achieve the above. The iron core 5 of the stable energy storage coil (the outer part is made of a single material, so the value is generally about 10 to 10,000). In terms of the influence of the iron core, the number of air system windings is more likely to produce a larger The current withstand is small, the inductance is small; on the contrary, the air coefficient is small, the winding number is small, and the inductance value is small, but it is not easy to decay.

531759 五、發明說明(2) 因此,為平衡不同負載之電流變化,目前一般 輸出線圈常見之基本結構係,以低空氣係數材質之 鐵芯,藉由增加其線圈纏繞數(增加電感質),增加 假負載,以滿足輕載時之特性需求,然而,此種結 構卻有下列難以克服之缺失: 1. 較大的電感量與假負載,使整體阻抗增加,降 低輸出效率。 2. 較大之阻抗,使動態負載能力變差,易產生振 盪。531759 V. Description of the invention (2) Therefore, in order to balance the current change of different loads, the basic structure common to current output coils is the core with a low air coefficient material. By increasing the number of coil windings (increasing the inductance), Increase the dummy load to meet the characteristic requirements at light load. However, this structure has the following insurmountable shortcomings: 1. Large inductance and dummy load increase the overall impedance and reduce the output efficiency. 2. The larger impedance makes the dynamic load capacity worse and it is easy to produce oscillation.

3. 輸出電流受到限制。 有鑑於習見儲能線圈之鐵芯結構有上述之缺, 發明人乃針對該些缺點研究改進之道,終於有本發 明之產生。 <發明之综合說明>3. Output current is limited. In view of the above-mentioned shortcomings in the iron core structure of the conventional energy storage coil, the inventor researched and improved these shortcomings, and finally the invention came into being. < General description of invention >

本發明旨在提供一種儲能線圈之鐵芯改良結構 ,其主要係以複數不同空氣係數材質之鐵芯併合成 一體,以形成一複合材質之鐵芯,其係利用高空氣 係數鐵芯之特性,使之纏繞較少圈數(及較大線徑) 而容易達到預設之電感值,當於小電流輕載時,由 高空氣係數之鐵芯作用,以穩定輸出電流,而當負 載逐漸加重,電感逐漸衰減、飽和,高空氣係數鐵 芯隨之失去作用,而漸漸轉由低空氣係數之鐵芯發 揮作用,最後於大電流之重載時,完全由低空氣係 鐵:配合較少繞圈數及較大線彳i ,可產生小電感The present invention aims to provide an improved core structure of an energy storage coil, which is mainly composed of a plurality of cores made of different air coefficient materials and integrated into one to form a composite core made of high air coefficient cores. , Make it wound less turns (and larger wire diameter) and easily reach the preset inductance value, when the light current is small load, the iron core with high air coefficient acts to stabilize the output current, and when the load gradually Aggravating, the inductance gradually decays and saturates, and the high-air-coefficient iron core loses its effect, and gradually turns to the low-air-coefficient iron core. Finally, under the heavy current heavy load, the low-air iron is completely used: less coordination The number of turns and the larger wire i can produce small inductance

第5頁 531759Page 5 531759

五、發明說明(3) 、大電流及優異之動態負載能力等輸出特性,其可 完全改善傳統單一空氣係數材質鐵怎之各項缺失, 此為本發明之主要目的。 依本發明之此種儲能線圈之鐵怒改良結構,其 由於所需之導線纏繞圈數較少,除有助於簡化加工 、降低生產成本外,其亦可有效縮小整體儲能線圈 之體積,增加電路規劃之空間運用彈性,此為本發 明作之另一目的。 至於本發明之詳細構造、作兩及功效,則可彖 照下列依附圖所作之說明,而得到完全瞭解: <具體實施例之描述> 如第1圖所示,其係習見儲能線圈之鐵芯結構 ,其構成及其缺失,已如前所述,此處不再重複敘 述。V. Description of the invention (3) The output characteristics such as high current and excellent dynamic load capacity can completely improve the lack of iron in the traditional single air coefficient material. This is the main purpose of the present invention. According to the improved iron iron structure of the energy storage coil according to the present invention, since the number of winding wires required is small, in addition to helping to simplify processing and reducing production costs, it can also effectively reduce the volume of the overall energy storage coil. To increase the flexibility of the space planning of the circuit, this is another purpose of the present invention. As for the detailed structure, operation and effect of the present invention, it can be fully understood by referring to the following description made with reference to the drawings: < Description of specific embodiments > As shown in FIG. 1, it is a conventional energy storage coil The structure of the iron core, its composition and its defects have been described above, and will not be repeated here.

第2圖係本發明之鐵芯構造分解圖,由其配合 第3圖鐵芯之組合圖所示,可以很明顯地看出,本 創作至少包括··第一鐵芯i與第二鐵芯2等二部份 ,其中該第一鐵芯1係由高空氣係數材質(如:猛 鋅合金,Ferrite )製成,其—側設有平整之接合 面1 1 ,而第二鐵芯2則係由低空氣係數材質(: 芯2之接合面2 i相對結合(可藉由膠合或其它適 :鐵粉,Iron p0Wder )製成,其一側設有對應之 接合面2 1 ,使第一鐵芯i以接合面丄丄與第二鐵 當之方式黏合),以形成一具複合材質之鐵芯結構Figure 2 is an exploded view of the core structure of the present invention. As shown in the combination diagram of the core with Figure 3, it is obvious that this creation includes at least the first core i and the second core. Second and second parts, where the first iron core 1 is made of a material with a high air coefficient (eg, ferrite zinc alloy, Ferrite), and the flat iron side 2 is provided with a flat joint surface 1 1, and the second iron core 2 is Made of low air coefficient material (: the joint surface 2 i of the core 2 is relatively bonded (can be glued or other suitable: iron powder, Iron p0Wder), and one side is provided with a corresponding joint surface 2 1 to make the first The iron core i is bonded with the joint surface 丄 丄 and the second iron core) to form a core structure with a composite material.

第6頁 531759 五、發明說明(4) 〇 第4圖係本發明之完整實施例圖,由該圖所示 ,該第一鐵芯1具高空氣係數之特性,可以較少圈 數及較大線徑之漆包線4纏繞,而達到預設之電感 值,使於小電流輕負載時,由第一鐵芯1之作用, 穩定輸出電流,而當負載逐漸加重,電感逐漸衰減 、飽和,高空氣係數之第一鐵芯1隨之失去作用, 而漸漸轉由低空氣係數之第二鐵芯2發揮作用,最 後於大電流之重載時,完全由第二鐵芯2配合較少 纏繞圈數及較大線徑之漆包線4,可產生小電感、 電流及優異之動態負載能力等輸出特性。 第5圖係本發明之另一較佳實施例圖,由該圖 可知,本發明可於空氣係數值差異極大之第一鐵芯 1與第二鐵芯2之間,另至少設置一具中間值空氣 係數之第三鐵芯3,使其於電流負載變動時,分別 產生作用,而可使整體具有更穩定之線性輸出。 本發明上述具複合材質之鐵芯結構,其以由2 〜5種不同空氣係數材質鐵芯組成,所產生之效果 為最佳。 由上述可知,本發明之儲能線圈之鐵芯改良結 構確實具有兼具適用於大、小不同負載、動態負載 能力佳、輸出電流大等功效,且其並未見諸公開使 用,合於專利法之規定,懇請賜准專利,實為德便Page 6 531759 V. Description of the invention (4) 〇 The 4th figure is a complete embodiment of the present invention. As shown in the figure, the first iron core 1 has a high air coefficient characteristic, which can reduce the number of turns and the The large-diameter enameled wire 4 is wound to reach a preset inductance value, so that when the current is light and the load is small, the output current is stabilized by the action of the first iron core 1. When the load is gradually increased, the inductance is gradually attenuated, saturated, and high. The first core 1 with an air coefficient then loses its effect, and gradually turns to the second core 2 with a low air coefficient. Finally, under heavy currents with a large current, the second core 2 is completely matched with fewer windings. Number and larger wire diameter of the enameled wire 4 can produce output characteristics such as small inductance, current and excellent dynamic load capacity. FIG. 5 is a diagram of another preferred embodiment of the present invention. As can be seen from the figure, the present invention can provide at least one intermediate between the first iron core 1 and the second iron core 2 with greatly different air coefficient values. The third iron core 3 with an air coefficient makes it work separately when the current load changes, so that the whole can have a more stable linear output. The composite iron core structure of the present invention is composed of 2 to 5 iron cores with different air coefficient materials, and the effect is the best. It can be known from the above that the improved structure of the iron core of the energy storage coil of the present invention does have the effects of being suitable for large and small different loads, good dynamic load capacity, large output current, etc., and it has not been used in the public, and is patented. The law stipulates that granting a quasi-patent is a virtue

531759_ 五、發明說明(5) 惟以上所述者,僅為本發明之一較佳實施例而 已,並非用來限定本發明實施之範圍。即凡依本發 明申請專利範圍所作之均等變化與修飾,皆為本發 明專利範圍所含蓋。 <圖示簡單說明> 第1圖係習見儲能線圈之鐵芯外觀示意圖。 第2圖係本發明之鐵芯構造分解圖。 第3圖係本發明鐵芯之組合圖。531759_ 5. Description of the invention (5) The above description is only a preferred embodiment of the present invention, and is not intended to limit the scope of implementation of the present invention. That is to say, all equivalent changes and modifications made in accordance with the scope of patent application of the present invention are covered by the scope of patent of the present invention. < Brief description of the diagram > FIG. 1 is a schematic diagram of an external appearance of a core of a conventional energy storage coil. Fig. 2 is an exploded view of the core structure of the present invention. Fig. 3 is a combination diagram of the iron core of the present invention.

第4圖係本發明之完整實施例圖。 第5圖係本發明之另一較佳實施例圖。 <圖示元件對照表> 1 .....第一鐵芯 3.....第三鐵芯 11、2 1....接合面 4.....漆包線 2 .....第二鐵芯 5.....鐵芯Figure 4 is a diagram of a complete embodiment of the present invention. Fig. 5 is a diagram of another preferred embodiment of the present invention. < Comparison table of the illustrated components > 1 ..... First iron core 3 ..... Third iron core 11, 2 1 .... Joint surface 4 ..... Enameled wire 2 ... ..Second core 5 ..... core

第8頁Page 8

Claims (1)

531759 六、申請專利範圍 1. 一種儲能線圈之鐵芯改良結構,其至少包括: 一第一鐵芯,一側設有接合面; 一第二鐵芯,一側設有接合面,可對應結合於第 一鐵芯之接合面上; 其特徵在於:該第一鐵芯與第二鐵芯係以具不同 空氣係數之材質製成者。 2. 如申請專利範圍第1項所述之儲能線圈之鐵芯改 良結構,其中該第一鐵芯與第二鐵芯之間,可另 至少設置一第三鐵芯’且該第二鐵芯材質之空氣 係數值係介於該第一、二鐵芯之間者。 3. 如申請專利範圍第2項所述之儲能線圈之鐵芯改 良結構,其中設置於第一鐵芯與第二鐵芯間之不 同空氣係數材質之鐵芯,其層數為1至3層者。531759 VI. Application patent scope 1. An improved core structure of an energy storage coil, which at least includes: a first core with a joint surface on one side; a second core with a joint surface on one side, which can correspond to Combined on the joint surface of the first iron core; It is characterized in that the first iron core and the second iron core are made of materials with different air coefficients. 2. The improved core structure of the energy storage coil according to item 1 of the scope of the patent application, wherein at least one third core can be provided between the first core and the second core, and the second core The air coefficient value of the core material is between the first and second iron cores. 3. The improved core structure of the energy storage coil as described in item 2 of the scope of the patent application, wherein the number of layers of the iron core of different air coefficient materials provided between the first iron core and the second iron core is 1 to 3. Layers.
TW90133323A 2001-12-31 2001-12-31 Improved iron core structure of energy-stored coil TW531759B (en)

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