TW531554B - Powder coating for cast iron pipe - Google Patents

Powder coating for cast iron pipe Download PDF

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Publication number
TW531554B
TW531554B TW87104048A TW87104048A TW531554B TW 531554 B TW531554 B TW 531554B TW 87104048 A TW87104048 A TW 87104048A TW 87104048 A TW87104048 A TW 87104048A TW 531554 B TW531554 B TW 531554B
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Taiwan
Prior art keywords
epoxy resin
powder coating
scope
item
crystalline epoxy
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TW87104048A
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Chinese (zh)
Inventor
Masayoshi Kitagawa
Masahiko Saito
Yoshisada Michiura
Takaaki Deguchi
Kazuhito Hanano
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Kurimoto Ltd
Dainippon Ink & Chemicals
Meishin Kk
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Publication of TW531554B publication Critical patent/TW531554B/en

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Abstract

To obtain a powder coating material which has a low melt viscosity and a high fluidity and forms a pinholeless coating film having a uniform thickness without the necessity for elevating the curing temperature and without detriment to the adhesiveness, blocking resistance, external appearance, and corrosion resistance of the coating film by incorporating an epoxy resin (A) and an arylimidazoline compound (B) into the same.

Description

531554 經滴部中央標準局員工消費合作社印繁 A7 B7 五、發明説明(1) -一~ 【發明技術領域】 本發明是有關鑄鐵管用粉體塗料的製造以及其使用 技術領域。 【習知技術及發明技術領域】 從不含溶劑之無公害性、可藉由厚層塗膜以及加熱 硬化而元全硬化所產生之高财腐钱性、容易機械化、自 動化之合理性,塗料回收率高等經濟性等的觀點看來, 粉體塗料可廣泛地應用於各種管類、家電機器類、金屬 家具類等的塗裝。尤其是,環氧粉體塗料的耐蝕性'耐 X f生耐/谷剤性、耐藥品性、機械物性、以及絕緣特性 等非常優異’所以可廣泛利用於對耐蝕性、衛生性、以 及絕緣特性等特別要求之領域。 另一方面,在被塗物之高強度鑄鐵管,鑄造時在鑄 鐵管内表面容易產生巢穴,而且因為製造過程中施行水 壓試驗,所以會在巢穴内部以及管表面殘留水份。將上 述鑄鐵管加熱而進行粉體塗裝時,殘留於被塗物之巢穴 以及皆表面水份將蒸發,而突破塗裝後加熱熔融的塗料 層然後硬化,此結果將導致孔洞的發生。此乃因為環氧 树月曰的炼融枯度尚,其粉體塗料化物加熱熔融時,流動 性較差的關係。 為了解決上述問題,藉由提高塗裝溫度或是加熱硬 化酿度,使環氧樹脂的熔融溫度降低,或是使用低熔點 的環氧樹脂以改善其流動性。 然而’若欲改善流動性而提高硬化溫度,①必須較 4 本紙張尺度制中ΐί家標準 Μ (請先閱讀背面之注意事項再填寫本頁} •费衣. 經漭部中决標準局員工消費合作社印掣 531554 A7 --- B7___ 五、發明説明(2) ~ ' —— - 多的熱能量,其將使塗農的成本變高;②提高硬化溫度 ’將使樹脂組成物的硬化時間變短、塗裝硬化步驟管= 困難。上述硬化時間過短時,將導致成為流動性差的塗 料。另一方面,使用較低熔點的環氧樹脂,雖可改善流 動性,但容易引起結塊性、以及塗料管理的問題。 上述方法之中,使用結晶性環氧樹脂的方法等以 當作改良流動性的方法是眾所周知。 然而’使用結晶性環氧樹脂時,無法充分發揮改善 流動性的效果’而且無法避免鑄鐵管塗襄硬化時孔洞的 發生’又,塗裝面的外觀差。再者,所得到的塗膜耐蝕 性性差。伴隨結晶性環樹脂的使用量明顯地增加,可改 善流動性,但耐水性以及㈣水性等之耐純明顯地降 低,再者,塗膜外觀變差。 又,特公昭62-35434號公報揭示一種利用乾摻合方 式,將經特殊表面處理且具有特定平均粒子徑的碳酸鈣 ,以及在環氧樹脂粉末中具有特定平均粒子徑的長鏈脂 肪族聚酰胺,與流動性佳的環氧樹脂粉末混合,而可得 到在常態下不結塊、熔融時粘度低、且流動性高之環氧 樹脂粉末組合物。 但是,在上述情況下,可用於線圈、積層板、以及 化粧板等用途,當使用於鑄鐵管時,仍無法得到充分的 流動性,且在防穿孔性方面效果差,亦無法得到強力緊 进性之塗膜’因為會產生耐餘性的問題,而無法使用於 本用途。 5 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) (請先閱讀背面之注意事項再填寫本頁j531554 Yinfan, the Consumer Cooperative of the Central Bureau of Standards of the Ministry of Distillation A7 B7 V. Description of the Invention (1)-1 ~ [Technical Field of the Invention] The present invention relates to the manufacturing and use of powder coatings for cast iron pipes. [Knowledge technology and invention technical field] From the non-polluting nature of solvent-free, high-corruption, easy-to-mechanize, and rationality that can be generated by thick-layer coating film and heat-hardening and complete hardening, coating From the viewpoints of high economic efficiency and the like, powder coatings can be widely used for coating of various pipes, home appliances, metal furniture, and the like. In particular, the epoxy powder coating has excellent corrosion resistance, 'X f resistance / gluten resistance, chemical resistance, mechanical properties, and insulation properties, etc.', so it can be widely used for corrosion resistance, sanitation, and insulation. Specially requested areas. On the other hand, in the coated high-strength cast iron pipe, nests are easily generated on the inner surface of the cast iron pipe during casting, and because of the hydrostatic test performed during the manufacturing process, water will remain in the nest and on the surface of the pipe. When powder coating is performed by heating the cast iron pipe, the water remaining on the surface of the nest and the surface of the object to be coated will evaporate, and the coating layer heated and melted after coating will harden. This will cause holes to occur. This is because the epoxy resin has a low melting and melting degree, and its powder coating compound has poor fluidity when heated and melted. In order to solve the above problems, the melting temperature of the epoxy resin is reduced by increasing the coating temperature or the degree of heat hardening, or the low melting point epoxy resin is used to improve its fluidity. However, 'If you want to improve the fluidity and increase the hardening temperature, you must ① compare with the standard of 4 paper standards (please read the precautions on the back before filling in this page) • Faye. Consumption cooperative seal 531554 A7 --- B7___ V. Description of the invention (2) ~ '——-A large amount of heat energy will increase the cost of coating farmers; ② Increasing the curing temperature will increase the curing time of the resin composition Shortening and coating hardening step tube = difficult. If the hardening time is too short, it will lead to poor fluidity. On the other hand, using a lower melting point epoxy resin can improve fluidity, but it is easy to cause agglomeration. And coating management issues. Among the methods mentioned above, methods using crystalline epoxy resins are well-known as methods to improve fluidity. However, when using crystalline epoxy resins, the ability to improve fluidity cannot be fully exhibited. The effect 'and the occurrence of pores during the hardening of the cast iron pipe can not be avoided', and the appearance of the coating surface is poor. Furthermore, the obtained coating film has poor corrosion resistance. When the amount is significantly increased, the fluidity can be improved, but the water resistance and water resistance of the water are significantly reduced, and further, the appearance of the coating film is deteriorated. Furthermore, Japanese Patent Publication No. 62-35434 discloses a method using dry blending. By mixing calcium carbonate with a special surface treatment and a specific average particle diameter, and a long-chain aliphatic polyamide having a specific average particle diameter in an epoxy resin powder, the epoxy resin powder with good fluidity can be mixed to obtain An epoxy resin powder composition that does not clink under normal conditions, has a low viscosity when melted, and has high fluidity. However, in the above cases, it can be used for coils, laminated boards, and cosmetic boards. When used in cast iron pipes , Still can not get sufficient fluidity, and inferior anti-perforation effect, can not get a strong tight coating film 'because of the problem of remaining resistance, it can not be used for this purpose. 5 This paper size applies China National Standard (CNS) A4 specification (210X297 mm) (Please read the notes on the back before filling in this page j

A7 五、發明説明(j) ::用上述優異的粉體塗料雖然可使用己二酸二 仍益法二,的硬化劑,然而,使用上述硬化劑時,結果 【解決;鐵管用粉體塗料之良好流動性質。 其田於上述問題’本發明的目的在於提供—種鑄鐵 官用環氧粉體塗料’其不致破壞環氧粉體塗料所具之優 點(緊密性、韻塊性、塗膜外觀、耐祕),而且,不致 無用地提高硬化溫度,而可得到熔融枯度低、流動性佳 穿孔防止性優異以及均一塗膜優異等性質。其有關於 -種鑄鐵管用粉體塗料,包括:環氧樹脂(A);以及芳基 咪唾咐系化合物(B)(申請專利範圍第1項);申請專利範 圍第1項所述之粉體塗料其中該芳基味嗤咐系化合物(B) 為下列通式(I)所示之化合物。A7 V. Description of the invention (j) :: Although the above excellent powder coating can be used as a hardening agent of adipic acid di, but when using the above hardening agent, the results [solve; powder coating for iron pipes Good flow properties. Its field is in the above-mentioned problem 'the purpose of the present invention is to provide a kind of official epoxy powder coating for cast iron' which does not destroy the advantages of epoxy powder coating (tightness, rhomboidity, appearance of coating film, secrecy), In addition, it is possible to obtain properties such as low melting dryness, excellent fluidity, excellent perforation prevention, and uniform coating film without increasing the curing temperature unnecessarily. It relates to a kind of powder coating for cast iron pipes, including: epoxy resin (A); and arylimide compound (B) (the scope of patent application item 1); the powder described in the scope of patent application item 1 In the body paint, the aryl compound (B) is a compound represented by the following general formula (I).

RR

RR

R 化2 (請先閱讀背面之注意事項再填寫本頁) 經濟部中决標準局員工消費合作社印繁 (式中R〜R5為氫原子或碳數1〜9之烧基)(申請專利 範圍第2項);申請專利範圍第1或2項所述之粉體塗料 ,其中該環氧樹脂(A)為,非結晶性環氧樹脂(al)與結晶 性環氧樹脂(a2)併用者(申請專利範圍第3項); 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) A7 五、發明説明(4) '一~' —---- 曰申μ專利觀圍第3項所述之粉體塗料,其中該非結 。日日性環氧樹脂(al)為’利用環球法測得之溶點為 80〜120 在160 C的點度為1〇〇泊(p〇ise)以下而且在鳩。。 的粘度為20泊以下者(申請專利範圍第4項); 中明專利|&圍第3或4項所述之粉體塗料,盆中該 f結晶性環氧樹脂㈣之聚苯乙烯換算的重量平料^ ϊ (Mw)與數量平均分子量(Mn)比(Mw/Mn)為2 〇〜3.5(申 請專利範圍第5項); 申明專利範圍第4或5項所述之粉體塗料,其中該 非結晶性環氧樹脂(al)為雙酚型環氧樹脂(申請專利範圍 第6項); 申请專利範圍第6項所述之粉體塗料,其中該雙酚 型環氧樹脂之環氧當量為670〜15〇〇g/eq(申請專利範圍第 7項); 申請專利範圍第3、4、5、6、或7項所述之粉體 塗料,其中非結晶性環氧樹脂(al)/結晶性環氧樹脂(a2) 之重ϊ基準調配比例為非結晶性環氧樹脂(al)/結晶性環 氧樹脂(a2)=80/20〜99/1(申請專利範圍第8項); 經滴部中央標準局員工消費合作社印^ 申請專利範圍第1、2、3、4、5、或6項所述之 粉體塗料,其中該環氧樹脂(A)與芳基咪唑咐系化合物(B) 之當量基準調配比例為,環氧樹脂(A)/芳基咪唑咐系化合 物(Β)=1·〇/〇·ΐ〇〜ι·0/0·80(申請專利範圍第9項)。 【發明之實施例】 為了更加提昇流動性以及穿孔防止性,本發明使用 本紙張尺度適用中國國家標率(CNS ) Α4規格(210Χ297公釐) 531554 A7 五 發明説明(5) =:=:為’非結晶性環氣樹脂(,結晶性 广非結晶性環氧樹脂㈣為,利用 T,與利用示差掃描熱量測定法測得之玻璃轉 Tg差之絕對值大於1(rc以上者, 璃轉移點 I Tm-Tg |>1〇rc) ° 利用曰。另一方面’結晶性環氧樹脂(a2)為, 用%球法測侍之熔點Tm,與利 測得之玻璃轉移ftI; T I ,、差知描熱量测定法 合玻璃轉移點Tg差之絕對值小於10。0者,亦即符 I Tm-Tg | ^ 1〇(°〇 條件之樹脂。 上述非結晶性環氧樹脂(a〗)例 體塗料用之環氧樹脂。具體而言,雙作粉 雙紛F型環氧樹脂、四漠料Α ==脂、 4抖Β匕·# 衣乳树月曰等雙齡型環 =等3漆_型環氧 =:等漆用_型樹脂;脂環型環氧樹脂;: 經濟部中央標準局負工消費合作社印f 水甘油型環氧樹脂;上述環氧樹脂的共编 ° Ί树脂’·以及上述各環氧樹脂之部分 。上述之中,從緊密性、耐钱性、可 、树知 佳的觀點看來’雙酚型環氧樹脂較佳。’、'膜外觀 再者’從耐結塊性、容易塗料化 點 :性環氧樹脂⑷)利用環球法測得之溶= 而又以90〜110〇C較佳。 U C, I紙張尺舰 (210X297公釐) JJ4 JJ4 經滴部中央標準局員工消費合作社印裝 A7 B7 五、發明説明(6) 而且’上述非結晶性環氯樹許“ ASP_M2型」所測定的熔點。 τ罝 晶性環氧樹脂(al)㈣度最好為在16〇 動速度5〇/sec的條件下測定時之粘度為_泊 (poise)以下,而最好為小於R 2 (Please read the notes on the back before filling out this page) Yin Fan, a consumer cooperative of the Bureau of Decision and Standards of the Ministry of Economic Affairs (where R ~ R5 is a hydrogen atom or a carbon atom of 1 ~ 9) (Scope of patent application Item 2); The powder coating according to item 1 or 2 of the scope of patent application, wherein the epoxy resin (A) is a combination of the amorphous epoxy resin (al) and the crystalline epoxy resin (a2) (No. 3 in the scope of patent application); This paper size applies to the Chinese National Standard (CNS) A4 specification (210X297 mm) A7 V. Description of the invention (4) '一 ~' —---- Yue Shen μ Patent Viewing Section The powder coating according to item 3, wherein the non-deposit. The daily epoxy resin (al) has a melting point of 80 to 120 as measured by the ring and ball method, and the point at 160 C is 100 poises or less and it is in the dove. . Those with a viscosity of less than 20 poises (item 4 in the scope of patent application); powder coatings described in Zhongming Patent | & 3 or 4; polystyrene conversion of the f crystalline epoxy resin in the basin The weight flat material ^ ϊ (Mw) to the number average molecular weight (Mn) ratio (Mw / Mn) is 20 ~ 3.5 (application patent scope item 5); powder coatings stated in the patent scope item 4 or 5 Wherein the non-crystalline epoxy resin (al) is a bisphenol epoxy resin (item 6 of the scope of patent application); the powder coating described in the scope of the patent application area 6, wherein the ring of the bisphenol epoxy resin The oxygen equivalent is 670 ~ 1500 g / eq (the 7th in the scope of patent application); the powder coating described in the 3, 4, 5, 6, or 7 in the scope of patent application, in which the non-crystalline epoxy resin ( al) / Crystalline epoxy resin (a2) The weight ratio is based on the ratio of non-crystalline epoxy resin (al) / crystalline epoxy resin (a2) = 80/20 ~ 99/1 (8th in the scope of patent application) Item); Printed by the Consumer Cooperatives of the Central Bureau of Standards of the Ministry of Application ^ The powder coatings described in item 1, 2, 3, 4, 5, or 6 of the patent scope, wherein the epoxy resin (A) and the arylimidazolium compound (B) are based on the equivalent reference ratio of epoxy resin (A) / arylimidazolium compound (B) = 1 · 〇 / 〇 · ΐ〇〜ι · 0 / 0 · 80 (item 9 of the scope of patent application). [Example of the invention] In order to further improve the fluidity and the prevention of perforation, the present invention uses the paper size to apply the Chinese National Standard (CNS) A4 specification (210 × 297 mm) 531554 A7. Five invention descriptions (5) =: =: 'Amorphous ring gas resin (, crystalline broad non-crystalline epoxy resin), the absolute value of the difference between glass transition Tg using T and measured by differential scanning calorimetry is greater than 1 (for rc or more, glass transition Point I Tm-Tg | > 1〇rc) ° Utilization. On the other hand, the crystalline epoxy resin (a2) is the melting point Tm measured by the% ball method, and the glass transition ftI measured by Lee; TI The difference between the absolute value of the difference in Tg of the glass transition point and the calorimetry method is less than 10.0, that is, the resin that meets the conditions of I Tm-Tg | ^ 10 (° 0). The above non-crystalline epoxy resin (a 〗) Epoxy resin for example body coatings. Specifically, double-working powder, double-phase F-type epoxy resin, four desert materials Α == 脂, 4tremor Βκ · # 衣 乳 树 月 月 and other double-age ring = 等 3lacquer _type epoxy =: _ type resin for lacquer; alicyclic epoxy resin ;: Consumer Work Cooperatives, Central Bureau of Standards, Ministry of Economic Affairs Printed with water-glycerin type epoxy resin; co-editing of the above epoxy resins, and resin parts of each of the above epoxy resins. Among the above, from the viewpoints of tightness, money resistance, fairness, and good knowledge 'Bisphenol epoxy resin is better.', 'Membrane appearance again' From the resistance to agglomeration resistance, easy coating point: Epoxy resin ⑷) solubility measured by the ring and ball method = 90 ~ 110. C is better. UC, I paper ruler (210X297 mm) JJ4 JJ4 Printed by the Consumer Standards Cooperative of the Central Standards Bureau of the Ministry of Dispatch A7 B7 V. Description of the invention (6) And the above-mentioned non-crystalline cyclochloride tree "ASP_M2 type Measured melting point. The viscosity of the τ 罝 crystalline epoxy resin (al) is preferably measured at a moving speed of 50 / sec. The viscosity is equal to or less than poise, and is preferably less than

叩人於3泊。在200 〇C 時的粘度為20泊以下,再者畏杯盔, 。 丹者最好為小於1〇泊而大於0.7 泊。在160 C之粘度為1〇〇泊以下, μ、A , 日以下,或是20(TC之粘度為 20泊以下時流動性良好,所 芯心 ㈣戶斤以硬化塗膜之外觀變得優異 ,再者’粉體塗料化變得容易。又,在16〇力之枯度為 100泊以下’而且’ t之#度為2G泊以下再者符 合炼點為80〜120 °c的條件時,流動性、耐結塊性變得優 異,而且,粉體塗料化變得容易。 而且’通常當作主原料使用的鑄鐵f用粉體塗料用 環氧樹脂,在16〇t;之枯度不致小於3泊,或在綱。〇之 粘度不致小於0.7泊。 再者’非結晶性環氧樹脂(al)以聚苯乙稀換算之重量 平均分子量_)為4_〜_,而最好為45〇〇〜雇。 重量平均分子量大於4000時,耐結塊性、耐衝擊性變得 良好’又,小於8000時’炫融枯度變低、且流動性、穿 孔防止性變佳。 再者,非結晶性環氧樹脂(a”以聚苯乙烯的數量平均 刀子i(Mn)為1600〜2500,最好為18〇〇〜23〇〇。數量平 均分子量(Μη)為1600以上時,耐結塊性、耐衝擊性變 (請先閱讀背面之注意事項再填寫本頁) ,裝· 、11 9 經濟部中央標準局員工消費合作社印繁 531554 A7 B7 五、發明説明(7) 良好,又,小於2500時,熔融粘度變低、且流動性、穿 孔防止性變佳。 再者,上述重量平均分子量(Mw)/數量平均分子量 (1^11)比,亦即^1\¥/]\411為2.0〜3.5,最好為2.2〜2.7。]^1〜/1^11 若在上述範圍内,熔融粘度變低,且可提昇流動性。 再者,就耐結塊性、耐衝擊性、以及粉體容易塗料 化、穿孔防止性等的觀點而言,使用的雙酚型環氧樹脂 之較佳環氧當量為670〜1500g/eq。亦即,當環氧當量為 67Og/eq以上時,财結塊性、财衝擊性變好。另一方面, 環氧當量為1500g/eq以下時,不但熔點變低而使粉體塗 料化容易之外,熔融粘度亦變低,且流動性以及穿孔防 止性提昇。再者,就上述性能均衡的觀點而言,環氧當 量最好為740〜1200g/eq,而且,就耐衝擊性的觀點而言 ,環氧當量最好為790〜1000g/eq,特別是就耐衝擊性與 可撓曲性以及緊密性的觀點而言/環氧當量最好為 810〜900g/eq 〇 為了使環氧當量符合上述較佳範圍,使用兩種以上 的非結晶性環氧樹脂(al)組合也可以。 雙酚型環氧樹脂的具體例,例如可列舉EPICLON 1050、EPICLON 2055、EPICLON 3050、EPICLON 4050、EPICLON 4055、EPICLON 7050 等(以上為大日 本因基化學工業(股份)所製造)。 上述列舉的雙酚型環氧樹脂的具體例之主要環氧當 量、160。(:以及 200 °C 之粘度、Mw/Mn、Tm、Tg、| ίο 度適用中國國家標準(CNS ) A4規格(210X297公釐1 --------•裝-- - ί (請先閱讀背面之注意事項再填寫本頁) 訂 531554 A7 B7 五、發明説明(8)叩 人 在 3 泊。 The viscosity at 200 ° C is less than 20 poise, and the cup helmet is feared. Dan is preferably less than 10 poise and more than 0.7 poise. Viscosity at 160 C is less than 100 poise, μ, A, less than 20, or 20 (TC viscosity is less than 20 poise, the fluidity is good, so the core of the core to make the appearance of the hardened coating film excellent Moreover, 'the powder coating becomes easy. Moreover, when the dryness of 160 force is 100 poise or less', and the # degree of t is 2G poise or less, and the condition of the refining point is 80 to 120 ° c is satisfied. , Excellent in fluidity and agglomeration resistance, and powder coating becomes easy. Moreover, the epoxy resin for powder coating for cast iron f, which is generally used as a main raw material, is at a level of 160 t; The viscosity should not be less than 3 poises, or in the range of 0. The viscosity should not be less than 0.7 poises. Furthermore, the weight average molecular weight of the non-crystalline epoxy resin (al) in terms of polystyrene is 4_ ~ _, and it is preferably 45〇〇 ~ hire. When the weight-average molecular weight is more than 4000, blocking resistance and impact resistance are improved ', and when it is less than 8,000, the dryness is reduced, and fluidity and perforation prevention are improved. In addition, the non-crystalline epoxy resin (a "is 1600 to 2500, and preferably 1800 to 2300 in terms of the average number of polystyrene knives. When the number average molecular weight (Mη) is 1600 or more Resistance to agglomeration and impact resistance (please read the precautions on the back before filling this page), installation, 11 9 Employees' Cooperatives, Central Standards Bureau, Ministry of Economic Affairs, Consumer Cooperatives, India 531554 A7 B7 5. Description of Invention (7) Good When it is less than 2500, the melt viscosity becomes low, and the fluidity and the perforation prevention property become better. Furthermore, the weight average molecular weight (Mw) / number average molecular weight (1 ^ 11) ratio, that is, ^ 1 \ ¥ / ] \ 411 is 2.0 ~ 3.5, preferably 2.2 ~ 2.7.] ^ 1 ~ / 1 ^ 11 If it is in the above range, the melt viscosity will be low and the fluidity will be improved. Furthermore, it will be resistant to agglomeration and resistance. From the viewpoints of impact resistance, easy coating of powder, and prevention of perforation, the preferred epoxy equivalent of the bisphenol-type epoxy resin used is 670 to 1500 g / eq. That is, the equivalent epoxy equivalent is 67 Og / Above eq, the property of agglomeration and financial impact will be improved. On the other hand, when the epoxy equivalent is below 1500g / eq, not only the melting point In addition to making powder coatings easier, melt viscosity is also lowered, and fluidity and perforation prevention are improved. Furthermore, from the viewpoint of the above-mentioned performance balance, the epoxy equivalent is preferably 740 to 1200 g / eq. Furthermore, from the viewpoint of impact resistance, the epoxy equivalent is preferably 790 to 1000 g / eq, and especially from the viewpoint of impact resistance, flexibility, and tightness / epoxy equivalent is preferably 810 to 900g / eq 〇 In order to make the epoxy equivalent to the above-mentioned preferable range, a combination of two or more non-crystalline epoxy resins (al) may be used. Specific examples of the bisphenol-type epoxy resin include EPICLON 1050 and EPICLON. 2055, EPICLON 3050, EPICLON 4050, EPICLON 4055, EPICLON 7050, etc. (the above are manufactured by Dainippon Inka Chemical Industry Co., Ltd.). The main epoxy equivalent of the specific examples of the bisphenol epoxy resin listed above is 160. (: And 200 ° C viscosity, Mw / Mn, Tm, Tg, | ίο degree applicable to China National Standard (CNS) A4 specifications (210X297 mm 1 -------- • equipment--ί (Please (Please read the notes on the back before filling out this page) Order 531554 A7 B7 V. Description of Invention (8)

Tm-Tg丨之總整理顯示於表1。 而且,環氧當量值是根據JISK 7236-1995的標準測 定,160 °C以及200 °C之粘度值是使用哈克公司精密旋The overall arrangement of Tm-Tg 丨 is shown in Table 1. In addition, the epoxy equivalent value is measured according to JISK 7236-1995, and the viscosity values at 160 ° C and 200 ° C are measured using the precision

轉粘度計(RV20型)所測定,而Mw/Mn值是將裝填有TS 膠的固定相分離柱,固定於東受(股份)製造的HLC-8020 ,而使用四氫呋喃當作移動相溶劑測得。 表1 非結晶環氧樹脂 商品名 環氧當量 (g^eq) 粘度(泊) 分子量等 融點等(°C) Gardner* 160 °C 200 °C Mw Μη Mw/Mn Tm Tg 1 Tm-Tg | EPICLON 1050 475 F 1.5 0.25 2400 1000 2.40 68 26 42 EPICLON2055 640 U 5.5 1.5 3200 1500 2.13 84 42 42 EPICLON 3050 800 TU 6.5 1.5 5000 1900 2.63 98 54 44 EPICLON 4050 950 ST 13.5 5 5000 2000 2.50 101 56 55 EPICLON 4055 925 RS 13 5 5200 2200 2.36 97 55 42 *固體成份40%之丁基卡必醇溶液值 經滴部中央標準局員工消費合作社印製 (請先閲讀背面之注意事項再填寫本頁) 以下本發明之中,使用上述結晶性環氧樹脂(a2)時, 可得到具有低熔融粘度、高流動性、以及均一塗膜性等 優點的組成物。結晶性環氧樹脂(a2)之較佳具體例,可列 舉三縮甘油異氰酸酯(曰產化學(股份)、商品名TEPIC G) ;4,4’-雙(2,3-環氧丙氧基)_3,3’,5,5|-四曱基聯苯(油化雪 陸環氧(股份)、商品外EPICOTE-4000) ; 2,6-雙(2,3-環氧 丙氧基)-萘;雙(1,2-環氧丙氧基-萘基)-甲烷;2,2-雙[3,5-二〉臭-4-(1,2 -環氧丙氧基)-苯基]-丙烧。上述列舉的結晶性 環氧樹脂(a2)之環氧當量、150 °C之粘度、Tm、Tg、 I Tm-Tg I之總整理顯示於表2。 11 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) 531554 Μ Β7 五、發明説明(9) 表2 結晶性環氧樹脂 環氧當量 粘度/150°C 融點等(°c) (_ (泊) Tm Tg 1 Tm-Tg 1 三縮甘油異氰酸醋 105 0.3 91 92 1 4,雙(2,3-環氧丙氧基)3,3’-5,5·-四甲基聯苯 195 0.1 99 102 2 2,6-雙(2,3-環氧丙氧基错 150 0.1以下 55 57 2 雙(1,2-環氧丙氧基菩基曱烷 220 0.1以下 159 163 4 2,2-雙p,5-二溴1(1,2·環氧丙氧基> 苯基]-丙烷 340 0.5 115 117 2 (請先閱讀背面之注意事項再填寫本頁) 非結晶性環氧樹脂(al)以及結晶性環氧樹脂(a2)的 重量基準使用比例為,非結晶性環氧樹脂(al)/結晶性環 氧樹脂(a2)=80/20〜99/1,再者,最好為85/15〜96/4。非 結晶性環氧樹脂(al)/結晶性環氧樹脂(a2)的使用比例於 上述範圍内時,會因使用結晶性環氧樹脂(a2),使流動性 以及穿洞防止性等具有顯著的改善效果。 本發明使用的烷基咪唑咐系化合物(B)當作硬化劑使 用,就硬化塗膜外觀、穿孔防止性的觀點而言,最好為 以下列通式(I)表示的化合物 【化3】 經滴部中央標準局員工消費合作社印裝 R3Measured by a viscometer (RV20 type), and the Mw / Mn value is a stationary phase separation column packed with TS gel, fixed to HLC-8020 manufactured by Toyo (Shares), and measured using tetrahydrofuran as a mobile phase solvent . Table 1 Non-crystalline epoxy resin trade name epoxy equivalent (g ^ eq) viscosity (poise) molecular weight and other melting points (° C) Gardner * 160 ° C 200 ° C Mw Mn Mw / Mn Tm Tg 1 Tm-Tg | EPICLON 1050 475 F 1.5 0.25 2400 1000 2.40 68 26 42 EPICLON2055 640 U 5.5 1.5 3200 1500 2.13 84 42 42 EPICLON 3050 800 TU 6.5 1.5 5000 1900 2.63 98 54 44 EPICLON 4050 950 ST 13.5 5 5000 2000 2.50 101 56 55 EPICLON 4055 925 RS 13 5 5200 2200 2.36 97 55 42 * The butylcarbitol solution with a solid content of 40% is printed by the Consumer Cooperative of the Central Bureau of Standards of the Ministry of Distillation (please read the precautions on the back before filling this page). In the case where the crystalline epoxy resin (a2) is used, a composition having advantages such as low melt viscosity, high fluidity, and uniform coating properties can be obtained. Preferable specific examples of the crystalline epoxy resin (a2) include triglyceride isocyanate (produced chemical (stock), trade name TEPIC G); 4,4'-bis (2,3-glycidoxy) ) _3,3 ', 5,5 | -Tetrafluorenylbiphenyl (Oilification Snow Epoxy (share), EPICOTE-4000 outside the product); 2,6-bis (2,3-epoxypropoxy) -Naphthalene; bis (1,2-glycidyloxy-naphthyl) -methane; 2,2-bis [3,5-di> smell-4- (1,2-glycidoxy) -benzene Radical] -propanyl. Table 2 shows the total epoxy resin equivalent of the above-mentioned crystalline epoxy resin (a2), the epoxy equivalent of 150 ° C, the Tm, Tg, and I Tm-Tg I. 11 This paper size applies Chinese National Standard (CNS) A4 specification (210X 297 mm) 531554 Μ B7 V. Description of invention (9) Table 2 Epoxy equivalent viscosity of crystalline epoxy resin / 150 ° C melting point, etc. (° c ) (_ (Poise) Tm Tg 1 Tm-Tg 1 Triglyceride isocyanate 105 0.3 91 92 1 4, Bis (2,3-glycidoxy) 3,3'-5,5 · -Tetra Methylbiphenyl 195 0.1 99 102 2 2,6-Bis (2,3-glycidyloxyl 150 150 or less 55 57 2 Bis (1,2-glycidyloxyl-pyridinoline 220 0.1 or less 159 163 4 2,2-bisp, 5-dibromo 1 (1,2, glycidyloxy > phenyl] -propane 340 0.5 115 117 2 (Please read the precautions on the back before filling this page) Non The weight ratio of the crystalline epoxy resin (al) and the crystalline epoxy resin (a2) is based on the non-crystalline epoxy resin (al) / crystalline epoxy resin (a2) = 80/20 ~ 99/1 Furthermore, it is preferably 85/15 to 96/4. When the ratio of the use of the non-crystalline epoxy resin (al) / the crystalline epoxy resin (a2) is within the above range, the crystalline epoxy resin may be used. (A2), it can significantly improve the fluidity and the prevention of penetration. The alkylimidazole compound (B) to be used is used as a hardener. From the viewpoint of the appearance of the cured coating film and the prevention of perforation, it is preferably a compound represented by the following general formula (I): Ministry of Standards Bureau, Consumer Cooperatives, Printing R3

12 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 531554 A7 ---------^ 五、發明説明(1〇) --- (式中R1〜R5表示氫原子或碳數卜9的烧基)。特別 是就流動性、穿孔防止性、以及耐腐储之觀點而言, 通式(I)之化合物最好為苯基咪唑咐(Rl〜R5為氫原子)。 通式⑴所表示的化合物之具體例,例如可列舉休陸 斯公司製造的苯基味唾咐(外觀為薄片、顏色為黃白色、 熔點·· 99〜1〇1。〇。再者,通式⑴所表示的化合物可以 單獨使用’亦可二種以上合併使用。可視需要與聚緩酸 (例如己二酸二酰酣:、癸二酸二酰酿、十二碳二酸二酰 骈、異丙二甲酸二酰駢、碳二酰酸等);咪唑類(例如咪唑 、2-甲基咪唑、2-乙基咪唑、2-異丙基咪唑、庚基咪 唑、2-苯基咪唑等)等一般使用於環氧粉體塗料的硬化 劑併用。此時,相對於1〇〇部通式⑴所表示的化合物, 其他硬化劑的使用量為1〇〇〇〜5部,而就流動性以及穿孔 性的觀點而言,最好為500〜5部。 經漓部中央標準局員工消費合作社印繁 (請先閱讀背面之注意事項再填寫本頁) 使用於本發明的環氧樹脂(A)與烷基咪唑咐系化合物 (B)的當量基準調配比例為,環氧樹脂(A)/烷基咪唑咐系 化合物(B)=i.〇/(UO〜ho/(K80 ,再者最好為 1.0/0.20〜ΐ·〇/〇·50。上述調配比例為1 〇/〇 1〇以下時,硬 化速度變快,熔融粘度變低,流動性、穿孔防止性防腐 餘性等可提昇。再者,1〇/〇·8〇以上時,仍然可快速硬 化’而且因高分子量化而使防腐蝕性顯著提高。 本發明之粉體塗料可視需要加入體質顏料或著色材 料’例如二氧化鈥、滑石、碳酸鈣、碳酸鋇、二氧化石夕 、雲母、氧化鋁、碳黑、酞菁綠、酞菁藍。 本紙張尺度適财) Μ規格一 (210X297公釐) 經满部中*標準局貝工消費合作社印繁 531554 A7 B7 五、發明説明(12) 實施例6使用的環氧樹脂(al)(EPICLON 3050與 EPICLON 4050混合物)之環氧當量為869g/eq,苯基咪唑 咐的活性氫當量為146g/eq、己二酸二酰酿為44g/eq,2-甲基-2-咪唑咐為84g/eq。 再者,表3、表4中的硬化劑之EPICLON B-605IM 為大日本因基化學工業(股份)製造的尿素系硬化劑。 (塗料的生產性) 粉體塗料化時,使用加熱至110 °c的擠壓機 (GRABENDER 公司製造的 PLUSTICODER PL2000 型), 將預定配合物進行熔融混練(滯留時間為40秒),然後, 判定熔融混練物是否均一。 〇:通過擠壓機所得到的熔融混練物,以目視法看 不見物質,且表面平滑。 X :通過擠壓機所得到的熔融混練物,以目視法看 得見物質,或表面不平滑。 (耐結塊性) 取20g粉體塗料於玻璃瓶(内徑4cm)内,施以25g/cm2 的重量,在35 °C保存1週後,從玻璃瓶取出,此時判斷 形狀。 〇:回復加重保存前的微粉末狀態。 X:完全無法回復加重保存前的微粉末狀態。 (硬化塗膜的外觀) 使用150mm X 70mm X 15.0mm,具有鑄造缺陷的 灰黑鑄鐵片,當作基材。 15 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) (請先閲讀背面之注意事項再填寫本頁) -Φ裝· 531554 A7 B7 五、發明説明(13) 目視觀察試料的外觀’表面平滑之情況表不良好, 而表面無光澤、具有凹凸則評斷為含有凹凸現象。 (穿孔防止性) 每一實施例或比較例各使用1片150mm X 70mm X 15.0mm,具有鑄造缺陷的灰黑鑄鐵片當作基材,共使用 4片。 利用孔洞檢測計在試料上施以2000V的電壓,然後 掃描塗膜表面,以測得每一片試料上存在的平均穿孔數 (耐衝擊性) 使用 150mm X 70mm X 2.0mm 的鋼板。 根據JISK 5400-1990之8 · 3 · 2(杜邦式衝擊試驗) 進行試驗。 (艾里克森試驗) 使用 90mm X 90mm X 1.2mm 的鋼板。 根據JIS Z 2247的A法進行評價。 — (鹽水喷霧試驗) 使用 150mm X 70mm X 2.0mm 的鋼板。 經滴部中央標準局員工消費合作社印製 (請先閲讀背面之注意事項再填寫本頁) 形成深及塗膜面與基材的缺口,然後在35 °C利用3% 的NaCl水溶液連續喷霧3000個小時,觀察塗膜狀態, 以及將刀子置入傷口以觀察蠕變剝離大小程度。 (耐水性) 使用 150mm X 70mm X 2.0mm 的鋼板。 將塗料浸於水中1年後,測定其塗膜狀態。 16 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) 531554 A7 B7 五、發明説明(14) 表3 實施例號碼 環氧 樹脂(al) EPICLON3050 100 95 47.5 EPICLON4050 100 95 47.5 結晶性 樹脂(a2) 三縮甘油異氰酸酯 4,4f-雙(2,3-環氧丙氧基 >3,3·,5,5*-四甲基聯苯 2,6-雙(2,3-環氧丙氧基>萘;雙 (U-環氧丙氧基#基 苯基咪娜 硬化劑* 1.8 (1/0.1) 5.8 (1/03) 7.3 (1/0.4) 己二酸二» 5.2 (1/0.2) 17.0 (1/0.7) 6.4 (1/0.4) 0.8 (1/0.1)12 This paper size applies Chinese National Standard (CNS) A4 specification (210X297 mm) 531554 A7 --------- ^ V. Description of the invention (1〇) --- (where R1 ~ R5 represent hydrogen atoms Or carbon number Bu 9 based). Especially from the viewpoints of flowability, prevention of perforation, and corrosion resistance, the compound of the general formula (I) is preferably phenylimidazole (R1 to R5 are hydrogen atoms). Specific examples of the compound represented by the general formula ⑴ include, for example, a phenyl flavor (manufactured by Hughes Co., Ltd. as a thin sheet, a yellowish white color, and a melting point of 99 to 101.). The compound represented by formula ⑴ can be used alone or in combination of two or more kinds. If necessary, it can be combined with polytarctic acid (such as adipic acid diacid :, sebacic acid diacid, dodecanedioic acid diacid, Isodium dicarboxylic acid dihydrazone, carbamic acid, etc.); imidazoles (such as imidazole, 2-methylimidazole, 2-ethylimidazole, 2-isopropylimidazole, heptylimidazole, 2-phenylimidazole, etc.) ), Etc. are generally used in combination with hardeners for epoxy powder coatings. At this time, the amount of other hardeners used is 1,000 to 5 parts per 100 parts of the compound represented by Formula ⑴, and it flows. From the standpoint of perforation and perforation, the number is preferably 500 to 5. It is printed by the Consumer Standards Cooperative of the Central Standards Bureau of the Ministry of Lithuania (please read the precautions on the back before filling this page) The epoxy resin used in the present invention ( The equivalent formulation ratio of A) with alkylimidazole compound (B) is epoxy resin. (A) / alkylimidazole compound (B) = i.〇 / (UO ~ ho / (K80, more preferably 1.0 / 0.20 ~ ΐ · 〇 / 〇 · 50. The above-mentioned blending ratio is 1 〇 / Below 〇10, the hardening speed becomes faster, the melt viscosity becomes lower, and the fluidity, the anti-perforation and anti-corrosion residual properties can be improved. Furthermore, if it is above 10/0 · 80, it can still be rapidly hardened. The molecular weight increases the corrosion resistance significantly. The powder coating material of the present invention can be added with an extender pigment or a coloring material such as dioxide, talc, calcium carbonate, barium carbonate, stone dioxide, mica, alumina, and carbon black as required. , Phthalocyanine green, phthalocyanine blue. This paper is suitable for financial use) M size one (210X297 mm) After the Ministry of Standards and Industry * Standard Bureau Shellfish Consumer Cooperative Press 531554 A7 B7 V. Description of the invention (12) Use in Example 6 Epoxy resin (al) (mixture of EPICLON 3050 and EPICLON 4050) has an epoxy equivalent of 869 g / eq, an active hydrogen equivalent of phenylimidazole is 146 g / eq, and adipic acid is 44 g / eq, 2- Methyl-2-imidazole is required to be 84g / eq. In addition, the hardener EPICLON B-605IM in Tables 3 and 4 is a Japanese agent Urea-based hardener manufactured by the Chemical Industry Co., Ltd. (Productivity of coatings) When powder coating is applied, an extruder heated to 110 ° C (PLUSTICODER PL2000 type manufactured by Grabender) is used to melt the intended compound. Knead (retention time is 40 seconds), and then determine whether the melt-kneaded product is homogeneous. ○: The melt-kneaded product obtained by the extruder has no visually visible substance and has a smooth surface. X: Obtained by the extruder The melt-kneaded material is visually visible, or the surface is not smooth. (Caking resistance) 20 g of the powder coating material was placed in a glass bottle (inner diameter: 4 cm), and a weight of 25 g / cm2 was applied. After storing at 35 ° C for one week, it was taken out of the glass bottle, and the shape was judged at this time. 〇: The state of the fine powder before the heavy storage was restored. X: It is completely impossible to restore the state of the fine powder before the weight storage. (Appearance of hardened coating film) A gray-black cast iron sheet with casting defects of 150mm X 70mm X 15.0mm was used as the base material. 15 This paper size is in accordance with Chinese National Standard (CNS) A4 (210X297 mm) (Please read the precautions on the back before filling this page) -Φ · 531554 A7 B7 V. Description of the invention (13) Visually observe the appearance of the sample 'A case where the surface is smooth is not good, and the surface is matte and has unevenness, and it is judged that it contains unevenness. (Prevention of perforation prevention) One piece of 150 mm X 70 mm X 15.0 mm was used for each Example or Comparative Example, and a gray-black cast iron sheet with casting defects was used as a base material, and a total of 4 sheets were used. A hole detector was used to apply a voltage of 2000 V to the sample, and the surface of the coating film was scanned to measure the average number of perforations (impact resistance) on each sample. A 150 mm X 70 mm X 2.0 mm steel plate was used. The test was performed in accordance with JISK 5400-1990 No. 8 · 3 · 2 (DuPont impact test). (Erickson test) A steel plate of 90mm X 90mm X 1.2mm was used. Evaluation was performed in accordance with the A method of JIS Z 2247. — (Brine Spray Test) Use a 150mm X 70mm X 2.0mm steel plate. Printed by the Consumer Standards Cooperative of the Central Bureau of Standards of Didi (please read the precautions on the back before filling this page) to form the gap between the film surface and the substrate, and then continuously spray with 3% NaCl aqueous solution at 35 ° C For 3,000 hours, observe the state of the coating film, and place a knife into the wound to observe the extent of creep peeling. (Water resistance) Use 150mm X 70mm X 2.0mm steel plate. After immersing the coating material in water for one year, the state of the coating film was measured. 16 This paper size applies Chinese National Standard (CNS) A4 specification (210X 297 mm) 531554 A7 B7 V. Description of invention (14) Table 3 Example number Epoxy resin (al) EPICLON3050 100 95 47.5 EPICLON4050 100 95 47.5 Crystallinity Resin (a2) triglyceride isocyanate 4,4f-bis (2,3-glycidoxy)> 3,3 ·, 5,5 * -tetramethylbiphenyl 2,6-bis (2,3- Glycidyloxy >naphthalene; bis (U-glycidoxy # ylphenylimina hardener * 1.8 (1 / 0.1) 5.8 (1/03) 7.3 (1 / 0.4) adipic acid di » 5.2 (1 / 0.2) 17.0 (1 / 0.7) 6.4 (1 / 0.4) 0.8 (1 / 0.1)

EPICLQNB-60SIM 體質顏料EPICLQNB-60SIM extender pigment

Ti02Ti02

Si02 (請先閱讀背面之注意事項再填寫本頁) -裝· 添加劑Si02 (Please read the precautions on the back before filling this page) -Packing · Additives

MODAFLOW 塗料的生產性 耐結塊性 硬化塗膜的外觀(平滑度) 0.5〇 0.5 0.5 0.5 0.5 〇 Δ 0.5 〇 〇 、1Τ 良好 良好 良好 良好 良好 良好 經濟部中央榡準局員工消費合作衽印製 穿孔防止性(個/塗裝板1故) <衝擊性(lkg荷重使用Xcm) 1.5Product appearance of MODAFLOW coating anti-caking hardening coating film (smoothness) 0.5 〇 0.5 0.5 0.5 0.5 〇 Δ 0.5 〇〇, 1T Good Good Good Good Good Good Ministry of Economic Affairs Central People's Republic of China Bureau of Staff Consumer Cooperation Printed perforations Preventive property (one / painting board 1) < Impact resistance (use Xcm for 1kg load) 1.5

、氏張尺度適用中關家標準 17 531554 經濟部中央標準局員工消費合作社印裝The scale of Zhang and Zhang applies to Zhongguanjia Standard 17 531554 Printed by the Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs

張 紙 本 A7 B7 發明説明(15 比較例號碼 1 2 3 4 5 環氧 EPICLON3050 100 70 — 90 —— 樹脂(al) EPICLON4050 — 一 90 一 90 組 結晶性 三縮甘油異氰酸酯 一 一 一 10 — 成 樹脂(a2) 4,4’-雙(2,3-環氧丙氧基> 3,3’,5,5’-四甲美聪笑 — 30 10 10 2,6-雙(2,3-環氧丙氧基> 蒸雙 (1,2-環氧丙氧基-菩基 一 一 部 苯基咪唾咐 一 一 硬化劑* 2-曱基-2-咪吐η种 一 — 3 7 (1/0.3) 己二酸二S鄉f 5.5 Π/1.0) 6.4 Π/0.6) 3.0 (1/0.5) 2.7 (1/0.3) EPICLONB-605IM 一 一 3.0 2.0 — 體質顏料 Ti02 10 10 10 10 10 Si02 30 30 30 30 30 添加劑 MODAFLOW 0.5 0.5 0.5 0.5 0.5 塗料的生產性 〇 X 〇 〇 〇 耐結塊性 〇 X 〇 〇 〇 評 硬化塗膜的外觀(平滑度) 有凹凸 有凹凸 有凹凸 有凹凸 有凹凸 價 穿孔防止性(個/塗裝板1牧) 多數 無 多數 多數 多數 結 耐衝擊性(1kg荷重使用Xcm) 40 40 40 50 20 果 艾里克森試驗(mm) 4 2 6 5 5 鹽水喷霧試驗 塗膜狀態 無異常 無異常 無異常 益显受 無異常 蠕變長度 2mm 8mm 3mm 3mm 9mm 耐水性 產生來包 產生水^包 —產生桃 產生桃 產生桃 利用壓出機將表5記載量之漠化雙盼A型環氧樹脂 (道化學公司製造,XD8G94⑽)無水漠化笨二曱酸以及2 十-烧基㈣’、熔融混合壓出後,進行粉碎。 將表5記載比例之上i4所得料& 理碳酸妈(白石X業(股份)製造 ㈣文表面處 k之白艷華CCR,平均粒徑 L度適用中國國家標準(CNS ) A4規格(210x7^^ 广 (請先閱讀背面之注意事項存填寫本頁)Sheet of paper A7 B7 Description of the invention (15 Comparative Example No. 1 2 3 4 5 Epoxy EPICLON3050 100 70 — 90 — Resin (al) EPICLON4050 — One 90 — 90 Groups of crystalline triglyceride isocyanate One to one 10 — Resin (a2) 4,4'-Bis (2,3-glycidoxy) > 3,3 ', 5,5'-Tetramethylsatoshi — 30 10 10 2,6-bis (2,3- Glycidyloxy > Steamed bis (1,2-glycidyloxy-Phenyl-Phenyl sulfonium sulfonium sulfonate sclerosing agent * 2-fluorenyl-2-imidazole η species one — 3 7 (1 / 0.3) Adipic acid sf f 5.5 Π / 1.0) 6.4 Π / 0.6) 3.0 (1 / 0.5) 2.7 (1 / 0.3) EPICLONB-605IM One 3.0 2.0 — Constitution pigment Ti02 10 10 10 10 10 Si02 30 30 30 30 30 Additive MODAFLOW 0.5 0.5 0.5 0.5 0.5 0.5 Productivity of coating 〇 〇〇〇〇Caking resistance 〇X 〇〇〇 Evaluation of the appearance (smoothness) of the hardened coating film Concave-convex perforation prevention (pieces / coated sheet 1) Most none Most majority Most knots Impact resistance (Xcm for 1 kg load) 40 40 40 50 20 Fruit Erickson test (mm) 4 2 6 5 5 Salt water spray test No abnormality in the coating film state No abnormality No significant abnormality Creep length 2mm 8mm 3mm 3mm 9mm Water resistance generated to produce water ^ Pack—produce peach produce peach produce peach use extruder The amounts of the desertified Shuangpan A-type epoxy resins (produced by Dow Chemical Co., Ltd., XD8G94⑽) in Table 5 were anhydrously desertified with benzenedipic acid and 20-ca-pyridine, and melt-mixed to extrude them, followed by pulverization. 5 The material obtained from i4 above the recorded ratio & R. Carbonic acid (Baiyan X Industry Co., Ltd. made white Yanhua CCR on the surface of the obituary, the average particle size L degree applies to the Chinese National Standard (CNS) A4 specification (210x7 ^^ guang ( (Please read the precautions on the back and fill in this page)

531554 A7 B7 五、發明説明(16 ) 80m /〇、以及長鏈脂肪族聚酰胺(古力可化學(股份)製造 的ACROWAXC,平均粒徑50m //以下)進行乾摻合,以 得到通過150綱目(mesh)的混合物,然後進行與實施例 1〜6相同的評價。其結果顯示於表5。 表5 比較例號碼 6 7 組 溴化雙酚A型環氧樹脂 100 100 成 無水溴化苯二曱酸 30 30 2-十一烷基咪唑 0.3 0.3 $ 有機酸表面處理碳酸妈 5 9 長鏈脂肪族聚酰胺 3 9 塗料的生產性 X X 财結塊性 〇 〇 評 硬化塗膜的外觀(平滑度) 有凹凸 有凹凸 價 穿孔防止性(個/塗裝板1枚) 多數 多數 結 耐衝擊性(1kg荷重使用)(cm) 20 20 果 艾里克森試驗(mm) 2 2 鹽水喷霧試驗 塗膜狀態 產生水泡 產生水泡 蠕變長度 >10mm >10mm 耐水性 產生水泡 產生水泡 比車交例8〜9 經滴部中央標隼局員工消費合作社印製 (請先閲讀背面之注意事項再填寫本頁) 利用壓出機將表6記載量之雙酚A型環氧樹脂(油化 雪陸環氧(股份)製造的EPICOTE 1002)、三縮甘油異氰酸 酯、以及乙烯乙二醇雙偏苯三酸酯熔融混合壓出,然後 粉碎。 將表6記載比例之上述粉碎物、樹脂酸表面處理碳 酸鈣(白石工業(股份)製造、白艷華TDD、平均粒徑400m //)以及長鏈脂肪族聚酰胺(古力可化學(股份)製造的 19 本紙張尺度適用中國國家標準(CNS ) Λ4規格(210X 297公釐) 531554 A7 B7 五、發明説明(17 ) ACROWAXC,平均粒徑50m //以下)進行乾摻合,以得 到通過150綱目(mesh)的混合物,然後進行與實施例1〜6 相同的評價。其結果顯示於表6。 表6 比較例號碼 8 9 組 雙酚A型環氧樹脂 100 100 成 三縮甘油異氰酸醋 20 20 乙烯乙二醇雙偏苯三酸酯 70 70 $ 樹脂酸表面處理碳酸#5 3 2 長鏈脂肪族聚酰胺 2 1 塗料的生產性 X X 耐結塊性 〇 〇 評 硬化塗膜的外觀(平滑度) 有凹凸 有凹凸 價 穿孔防止性(個/塗裝板1牧) 多數 多數 結 耐衝擊性(1kg荷重使用)(cm) 20 20 果 艾里克森試驗(mm) 2 2 鹽水喷霧試驗 塗膜狀態 產生水泡 產生水泡 蠕變長度 >10mm >10mm 财水性 產生水泡 產生水泡 【發明效果】 (請先閱讀背面之注意事項再填寫本頁 訂 經濟部中央標準局員工消費合作社印製 使用本發明的粉體塗料,不致破壞緊密性、耐結塊 性、塗膜外觀、财腐餘性。再者,硬化溫度上昇,炫融 粘度降低,流動性提高,無穿孔,並且可得到具有均一 塗膜的鑄鐵管。 争 本紙張尺度適用中國國家標準(CNS ) Λ4規格(210X 297公釐)531554 A7 B7 V. Description of the invention (16) 80m / 〇, and long-chain aliphatic polyamide (ACROWAXC manufactured by Guli Chemical Co., Ltd., average particle size 50m // below) are dry blended to obtain a pass of 150 A mixture of meshes was then evaluated in the same manner as in Examples 1 to 6. The results are shown in Table 5. Table 5 Comparative Example Number 6 Group 7 Brominated Bisphenol A Epoxy Resin 100 100 Anhydrous Bromophthalic Acid 30 30 2-undecylimidazole 0.3 0.3 $ Organic Acid Surface Treatment Carbonate 5 9 Long Chain Fat Group Polyamide 3 9 Coating Productivity XX Property Agglomeration 〇〇 Appraisal of the appearance (smoothness) of the hardened coating film with unevenness and unevenness prevention of perforation (one piece / coated board) 1kg load) (cm) 20 20 Fruit Eriksson test (mm) 2 2 Salt water spray test Blisters generated in the coating film state Blisters creep length > 10mm > 10mm Water resistance 8 ~ 9 Printed by the Consumer Cooperative of the Central Bureau of Standards, Didi (Please read the precautions on the back before filling out this page) Use an extruder to apply the amount of bisphenol A epoxy resin (oilized snow and land) listed in Table 6. EPICOTE 1002), triglyceride isocyanate, and ethylene glycol bistrimellitate manufactured by Epoxy (stock) are melt-mixed and extruded, and then pulverized. The above-mentioned pulverized product, resin acid surface-treated calcium carbonate (manufactured by Shiraishi Industry Co., Ltd., Bai Yanhua TDD, average particle size 400m //) and long-chain aliphatic polyamide (manufactured by Guli Chemical Co., Ltd.) 19 This paper size applies the Chinese National Standard (CNS) Λ4 specification (210X 297 mm) 531554 A7 B7 V. Description of the invention (17) ACROWAXC, average particle size 50m // below) dry blending to get the 150 program passed The mixture was then evaluated in the same manner as in Examples 1 to 6. The results are shown in Table 6. Table 6 Comparative example number 8 9 Group of bisphenol A epoxy resin 100 100 triglyceride isocyanate 20 20 ethylene glycol bistrimellitic acid ester 70 70 $ resin acid surface treatment carbonic acid # 5 3 2 long Chain aliphatic polyamide 2 1 Productivity of coating XX Block resistance 〇〇 Evaluation of appearance (smoothness) of hardened coating film With unevenness and unevenness prevention of perforation (one piece / coated sheet 1) Most of the knots are impact resistant (1kg load) (cm) 20 20 Fruit Erickson test (mm) 2 2 Salt spray test Coating state Blisters generated Blisters creep length > 10mm > 10mm Effect] (Please read the precautions on the back before filling in this page. Ordering the use of the powder coating of the present invention by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs will not damage the tightness, blocking resistance, appearance of the coating film, and wealth. In addition, the hardening temperature rises, the melt viscosity decreases, the fluidity increases, there is no perforation, and a cast iron pipe with a uniform coating film can be obtained. The paper size of this paper applies the Chinese National Standard (CNS) Λ4 regulation (210X 297 mm)

Claims (1)

531554 第8710404由號申請 A8 B8 C8 -利範圍铬,下木D8531554 No. 8710404 Application No. A8 B8 C8-Lee range chrome, underwood D8 g期-91.6.28 六 ‘申請專利範圍 t 1· 一種鑄鐵管用粉體塗料,1句缸· ' 一.—·.— ι} 非結晶性環氧樹脂(al)單獨或非結晶性環氧樹脂⑷、 與結晶性環氧樹脂(a2)併用組成之環氧樹脂(A) ;以及) 下列通式(I)所示之芳基咪唑啉系化合物(B), 【化1】 R' R丨 N NH 部 智 慧 財 產 局 員 工 消 費 合 (式中R〜R5為氫原子或碳數丨〜9之烧基) 其中該非結晶性環氧樹脂(al)為,利用環球法測得之熔黑 為80〜12(TC,在160。〇的粘度為1〇〇泊(p〇ise)以下,而卫 在200°C的粘度為20泊以下者。 2.如申請專利範圍第丨項所述之粉體塗料,其中該非 結晶性環氧樹脂(al)之聚苯乙烯換算的重量平均分子量 (Mw)與數量平均分子量(Mn)比(Mw/Mn)為2〇〜3.5。 3·如申請專利範圍第1項所述之粉體塗料,其中該非 結晶性環氧樹脂(al)為雙酚型環氧樹脂。 4·如申請專利範圍第3項所述之粉體塗料,其中該 J__ 21 本Λ張尺度適用中國國家標準(CNS)A4規格⑵◦ X挪公爱)Issue g-91.6.28 6 'Application for patent scope t 1 · A powder coating for cast iron pipes, 1 sentence · "· .. ·· — ι} Amorphous epoxy resin (al) Alone or non-crystalline epoxy resin Resin ⑷, epoxy resin (A) having a composition in combination with crystalline epoxy resin (a2); and) arylimidazoline compound (B) represented by the following general formula (I), [Chemical Formula 1] R 'R丨 N NH Ministry of Intellectual Property Bureau staff consumption (where R ~ R5 is a hydrogen atom or a carbon number of 丨 ~ 9), where the non-crystalline epoxy resin (al) is, and the melt black measured by the globe method is 80 ~ 12 (TC, viscosity at 160 ° is less than 100 poise, and the viscosity at 200 ° C is less than 20 poise. 2. As described in item 丨 of the scope of patent application Powder coating, wherein the polystyrene-equivalent weight average molecular weight (Mw) and number average molecular weight (Mn) ratio (Mw / Mn) of the non-crystalline epoxy resin (al) is 20 to 3.5. 3. If a patent is applied for The powder coating according to item 1 of the scope, wherein the non-crystalline epoxy resin (al) is a bisphenol type epoxy resin. 4. As described in item 3 of the scope of patent application Powder coating, wherein the J__ 21 Ben Λ Zhang scale applicable Chinese National Standard (CNS) A4 size ⑵◦ X Norway Kimiyoshi) ----------0M C請先閱讀背面之注意事項再填寫本頁) • I n n —訂--------- I /、、申請專利範圍 雙盼51¼氧樹脂之環氧當量為請〜叫。 5·如申清專利範圍第卜2、3、或4項所述之粉體塗 二其=非結晶性環氧樹脂(a丨}/結晶性環氧樹脂(a2)之重 =基準_己比例為非結晶性環氧樹脂(a i) /結晶性環氧樹 脂(a2)=80/20〜99/1。 6·如申請專利範圍第5項所述之粉體塗料,其中該 非結sa性%氧樹脂(al)為雙酚型環氧樹脂。 7·如申請專利範圍第6項所述之粉體塗料,其中該 又酚型環氧樹脂之環氧當量為670〜1500g/叫。 8·如申請專利範圍第4項所述之粉體塗料,其中該 %氧樹脂(A)與芳基咪唑啉系化合物(B)之當量基準調配 比例為,環氧樹脂(A)/芳基咪唑咐系化合物 (B)=l.0/0.10〜1.0/0.80。 n n n ί · n n ϋ· ϋ n n n 訂—--------- Γ請先閱讀背面之注意事項再填寫本頁) / · 經濟部智慧財產局員工消費合作社印製 22---------- 0M C, please read the notes on the back before filling in this page) • I nn —Order --------- I / 、、 Applicable patent scope double hope 51¼ oxygen resin The epoxy equivalent is please ~ called. 5 · Powder coating as described in item 2, 2, 3, or 4 of the scope of the patent application. The weight = non-crystalline epoxy resin (a 丨) / weight of crystalline epoxy resin (a2) = benchmark _ The ratio is non-crystalline epoxy resin (ai) / crystalline epoxy resin (a2) = 80/20 ~ 99/1. 6. The powder coating according to item 5 of the scope of patent application, wherein the non-sa The% oxygen resin (al) is a bisphenol epoxy resin. 7. The powder coating according to item 6 of the scope of patent application, wherein the epoxy equivalent of the phenol epoxy resin is 670 to 1500 g / kg. 8 The powder coating according to item 4 of the scope of the patent application, wherein the equivalent reference ratio of the% oxygen resin (A) and the arylimidazoline compound (B) is epoxy resin (A) / arylimidazole Command compound (B) = 1.0 / 0.10 ~ 1.0 / 0.80. Nnn ί · nn ϋ · ϋ nnn Order —--------- Γ Please read the precautions on the back before filling in this page) / Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs22
TW87104048A 1996-11-25 1998-03-18 Powder coating for cast iron pipe TW531554B (en)

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JP3390865B2 (en) * 1999-03-29 2003-03-31 大日本インキ化学工業株式会社 Powder coatings for cast iron pipes
US6140430A (en) * 1999-05-07 2000-10-31 Morton International Inc. Powder coating of non-crystalline and crystalline epoxy resins
JP2001114983A (en) * 1999-10-14 2001-04-24 Toto Kasei Co Ltd Epoxy resin composition and production method of epoxy resin
JP4514018B2 (en) * 2002-04-12 2010-07-28 新日鐵化学株式会社 Epoxy powder coating composition
JP2004300306A (en) * 2003-03-31 2004-10-28 Kurimoto Ltd Powder coating material and method for producing the same
US20050137298A1 (en) * 2003-12-17 2005-06-23 Schneider John R. Imidazole-containing coating compositions with enhanced corrosion resistance
JP6396649B2 (en) * 2013-09-04 2018-09-26 新日鉄住金化学株式会社 Epoxy resin powder coating composition for inner surface of cast iron pipe
EP3320013B1 (en) * 2015-07-07 2020-04-29 Dow Global Technologies LLC Stable high glass transition temperature epoxy resin system for making composites

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