五、發明說明（1 ) 本發明係於1996年4月3日申請美國專利申請案 08/627，136之部份接續案。 發明背景 +發明關於扁平電纜及製造扁平電纜之方法，特別關於 具有外露之導體而無黏劑殘餘。 扁平電纜具有導體夾層於二絕緣層之間，久已知名於此 技藝中。扁平導體電纜久已知名，其具有一上絕緣層，該 層有一黏劑黏在絕緣材料之上層及下層之第一側，絕緣材 料具有黏劑黏在下層之第一側。一導體或導體股被置於上 層及下層絕緣體 < 間，三層均以黏劑固定一起。但，用黏 劑固足此等層爲一缺失，因爲在黏劑加熱時，導體將飄浮 於自由泥動之黏劑中，造成導體間之空間不連貫及不平 行。乾固後試圖連接扁平電纜於一組件時，未適當置放之 電纜可能與導電接線無法對齊。此待連接之電纜及扁平電 纜不能使用必須拋棄。此外，當電纜剥開以露出導體，以 便連接電纜至一組件時，導體上具有黏劑殘餘，其可妨害 導之導私4了性。此外，如絕緣體層產生任何殘餘材料， 此殘餘由於絕緣層上之黏劑之存在，因此可能不能再利 用。 經濟部智慧財產局員工消費合作社印製 在此技藝中之另一接合技術，用以接合多個層爲超音波 焊接。通常超音波焊接被用來，利用插入模式與熱塑膠材 料作點谭接。利用連續焊接或切變模式之超音波焊接，僅 犯綷接金屬。因此，利用超音波焊接熱塑膠材料之方法， 未能提供連續之焊接接缝，因此接缝無法具有較大拉力。 -4- 經濟部智慧財產局員工消費合作社印製 530441 A7 —------- -B7 ___ 五、發明說明（2 ) 土電境之區域需要較大拉力之接缝，以前所知之焊接技 術，因此並不合適。因此，本發明之一目的爲提供一扁平 電纜，其可接合而不用黏劑，並可提供連續接缝。 本發明之另一目的爲提供，一利用接合而不用黏劑裝配 扁平電纜之方法.，及提供一連續接缝。 本發明又一目的爲提供一扁平電缓，其具有外露之導體 而無黏劑殘餘。 本發明另一目的爲提供一扁平電纜，其在電纜之一側具 有圖菜’以便降低該側與其他表面之磨擦。 本發明又一目的爲提供一方法，用以裝配一扁平電纜， 其可使廢材料再利用，及提供迅速及廉價製造扁平電纜之 方法。 本發明之另一目的爲提供一製造扁平電纜之方法，該電 境可由視覺系統測試以便保證絕緣體層間之適當接合之形 成。 本發明另一目的爲提供一扁平電纜，其可使導體外露而 不用研磨裝備。 發明概述 本發明之一主要目的爲提供一扁平電纜，其包含一上絕 緣層’ 一下絕緣層與上絕緣層連接，下絕緣層沿連續平行 空間分開 < 接縫與上絕緣層連接，及一中間層包含導體之 各股’其位於接缝附近並與其平行，導體之上並無黏劑殘 餘。上層可包括許多升起之表面，彼此沿扁乎表面之長度 平行。r層實際上爲平面，並包括在下層之各主要表面上 -5- 本紙張尺度適用中國國家標準（CNS)A4規格（210 X 297公爱） -I---I I I I 1 — Aw· I · I I I 1^ I I I ·1111111« (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員Η消費合作社印製 530441 五、發明說明（3) 形成疋圖案。上及下絕緣體層可由聚酯製成。導體爲銅製 成。接縫利用超音波焊接。導體可暴露在扁平導體末端部 份，而超過上及下絕緣體層。電纜可包括一連續接缝， 但’未接合之區域除外，該處，上及下絕緣體層並未連 接。電纜可包括一連續接缝，但，未接合區除外，該處， 上下絕緣體層包括視窗，因而將導體暴露。 本發明之另一貫施例中，備有一扁平電境，其含具有肋 4表面之聚脂上層’聚脂下層沿連續平行空間相隔之超音 波接合接缝’與上層連接，銅導體之各股位於與上及下層 間之接缝相鄰及平行。下層可有一沿其暴露表面之主要部 份上之圖案。 在本發明另一實施例中，備有一時鐘彈簧，經由方向盤 柱以與在汽車方向盤中之空氣袋連接，以粉碎感測器，此 時鐘彈簧包含-外殼，其具有内室及包括一扁平電纜，電 纜包括一上絕緣體層，一下絕緣體層沿連續平行空間分開 之接縫與上層連接，及一中間層含導體之各股，其位於接 缝附近並與其平行，導體上並無黏劑殘餘，爲平電境安裝 在時鐘彈簧之室内。 備有-裝配扁平電境之方法，包含饋裝—上及下絕缘許 材料層及中間導體層於旋轉號角與支點之間，立中广= 號角經由切變模式操作，及超普波方式沿與導體相^平 接缝接合上及下層起。旋轉號角可爲—全夢 2:旋轉支點可包括一系列槽溝及，斜應絕緣體層間之導 &万向安排（突出物，其中，絕緣體層壓縮在突出部份與 -6- 本紙張尺國家標準（CNS)A4規格咖χ 297公釐） -----------裝---------訂--- (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員Μ消費合作社印製 530441 A7 B7__ 五、發明說明（4 ) 旋轉號角之焊接表面之間，以便形成接缝。絕緣體層可爲 聚醋材料，導體爲銅。旋轉號角可包括一具有圖案之焊接 表面。旋轉支點形成後可使絕緣體材料不需以超音波焊接 在導體上。此方法可包括額外步驟，定期停止超音波焊接 作業，以提供扁平電纜之未接合部份。此方法尚包括切割 扁平電纜爲各別長度，及將電纜之末端剝開步驟。電纜末 端之剝開，可將其末端插入一旋轉研磨機而完成，以移除 上及下絕緣體層而暴露出導體之一段寬度，並除去電纜末 端之多餘部份，以使導體穿出絕緣體層。電纜末端之剝開 可將上及下絕緣體層移除，以使導體暴露，並穿過扁平導 體之末端。此裝配扁平電纜之方法尚可包括測試裝配後電 纜之步驟，以證明接合後之接缝之存在。 裝配扁平電纜之另一方法，包括將導體之各股抽出線軸 之外，將電纜之各別股磨擦接觸，將導體之各股分開，將 導體各股弄直，導引各導體至接合區，將絕緣體材料之上 下層拉至接合區，同時將上及下絕緣體層及中間層插入在 旋轉號角及旋轉支點間之導體各股，超音波焊接上及下 層，形成與導體相鄰並平行之接缝，縱切爲平電纔之長度 及將完成之扁平電纜總成拉緊至線軸。 本發明此等特性説明於以下敘述之較佳具體實例中。 圖式簡略説明 圖1爲本發明扁平電纜之立體圖； 圖2爲接合扁平電纜之較佳裝置之側面平面圖； 圖3爲圖2之接合區放大圖，及； 本紙張尺度適用中國國家標準（CNS)A4規格（210 X 297公釐） (請先閱讀背面之注意事項再填寫本頁) -裝 訂---------^ρ· 經濟部智慧財產局員工消費合作社印製 530441 A7 ________B7___ 五、發明說明（6 ) 晉’可因爲肋部2 5而降低。此外，在較佳實施例中，扁 平電境10之下層30有一在其上之圖案35。亦降低下層3〇 疋瑕外邵份表面之面積，俾進一步降低下層3〇磨擦另一 表面引起之噪音及磨檫。· 在車父佳扁平電繞2 0之裝配方法中，上層及下層2 〇，3 0 心接合僅在許多接缝5 〇處發生，而在導體4 0處則未發生 上層20及下層30之接合。在此一安排中，導體40由接缝 5〇接合在每一側，但在上層及下層2〇，3〇形成之隔艙中 則鬆散’其在沿導體4 〇之長度未接合。此種安排可提供 一優點，即當電纜丨〇之末端剝開，而使導體4 〇暴露時， 暴路作業較爲簡化，因爲在導體4〇及上或下層2〇，3〇之 間並未接合。因此，導體4 0上並無殘餘，提供理想導電 =準t清理殘餘，已無必要。扁平電纜2 0之末端1 5亦接 合’並’一連續接缝，如超音波焊接所提供者相似。末端 1 5可，，.二由圖4中所不之縱切站8 9切割扁平電纜^ 〇而製 備0 在較佳實施例中，接缝5 0爲連續的並沿電纜丨〇之全長 走向。扁平電纜10之較佳用途爲用於汽車時鐘彈簧中， ” 17提仏A車方向盤之空氣袋，經由方向盤柱成電連接， 以粉碎汽車中之感測器。在此時鐘彈簧中，扁平帶狀電 圍繞時鐘彈簧外殼之内室繞成，其長度約爲二叹。在以下 説明之程序中，扁平電境連續在線轴中形成，並超過一千 吸。=境〈線轴稍後切割成二ρ尺長度，二叹長度之末端剝 開It ^發明較佳實施例中，接縫之總長度，在接縫50 狀續時，等於電纜之全部線軸之長度。在另-實施例 本紙張尺度適用中國國 Ί---------^-----.— ^--------- (請先閱讀背面之注意事項再填寫本頁) -9- 530441V. Description of the Invention (1) The present invention is a partial continuation of the application for US patent application 08 / 627,136 on April 3, 1996. BACKGROUND OF THE INVENTION + Invention relates to flat cables and methods for making flat cables, and more particularly to having exposed conductors without adhesive residue. A flat cable has a conductor sandwiched between two insulating layers and has long been known in this art. The flat conductor cable has been known for a long time. It has an upper insulating layer, which has an adhesive on the first side of the upper and lower layers of the insulating material, and the insulating material has an adhesive on the first side of the lower layer. A conductor or conductor strand is placed between the upper and lower insulators < the three layers are fixed together with an adhesive. However, fixing these layers with an adhesive is a deficiency, because when the adhesive is heated, the conductor will float in the freely moving adhesive, causing the space between the conductors to be incoherent and non-parallel. When trying to connect a flat cable to a component after drying, the improperly placed cable may not align with the conductive wiring. The cables and flat cables to be connected cannot be used and must be discarded. In addition, when the cable is stripped to expose the conductor so as to connect the cable to a component, there is an adhesive residue on the conductor, which may hinder the conductivity of the cable. In addition, if any residual material is generated from the insulator layer, this residue may no longer be usable due to the presence of adhesive on the insulator layer. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs. Another joining technology in this technique is used to join multiple layers for ultrasonic welding. Ultrasonic welding is usually used to make contact with the thermoplastic material using the insertion mode. Ultrasonic welding using continuous welding or shear mode is only used to bond metals. Therefore, the method of ultrasonic welding of thermoplastic materials fails to provide a continuous welding seam, so the seam cannot have a large tensile force. -4- Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 530441 A7 —------- -B7 ___ V. Description of the invention (2) The area of the earth and electricity environment requires a seam with a large pulling force, as previously known Welding technology is therefore inappropriate. It is therefore an object of the present invention to provide a flat cable which can be joined without an adhesive and which can provide a continuous seam. Another object of the present invention is to provide a method for assembling a flat cable by using a joint without an adhesive, and to provide a continuous seam. It is another object of the present invention to provide a flat electric brake which has an exposed conductor and no adhesive residue. Another object of the present invention is to provide a flat cable having a picture on one side of the cable so as to reduce friction between the side and other surfaces. Still another object of the present invention is to provide a method for assembling a flat cable, which enables reuse of waste materials, and a method for quickly and inexpensively manufacturing flat cables. Another object of the present invention is to provide a method for manufacturing a flat cable, the environment can be tested by a vision system to ensure the formation of a proper joint between the insulator layers. Another object of the present invention is to provide a flat cable which can expose a conductor without grinding equipment. SUMMARY OF THE INVENTION One of the main objects of the present invention is to provide a flat cable including an upper insulating layer, the lower insulating layer is connected to the upper insulating layer, the lower insulating layer is separated along a continuous parallel space < a seam is connected to the upper insulating layer, and a The middle layer contains strands of the conductor, which are located near and parallel to the seam, and there is no adhesive residue on the conductor. The upper layer may include a number of raised surfaces parallel to each other along the length of the flat surface. The r layer is actually a plane and is included on the main surfaces of the lower layer. -5- This paper size applies to China National Standard (CNS) A4 (210 X 297 public love) -I --- IIII 1 — Aw · I · III 1 ^ III · 1111111 «(Please read the notes on the back before filling out this page) Member of the Intellectual Property Bureau of the Ministry of Economic Affairs, printed by Consumer Cooperatives 530441 V. Description of the invention (3) Formation of a pattern. The upper and lower insulator layers may be made of polyester. The conductor is made of copper. The seams are welded using ultrasound. The conductor may be exposed at the ends of the flat conductor beyond the upper and lower insulator layers. The cable may include a continuous seam, except for the 'unjoined area, where the upper and lower insulator layers are not connected. The cable may include a continuous seam, with the exception of the unjoined area, where the upper and lower insulator layers include windows, thereby exposing the conductor. In another embodiment of the present invention, a flat electrical environment is provided, which includes a polyester upper layer having a rib 4 surface, a "polyester lower layer, and an ultrasonic joining seam separated along a continuous parallel space," and is connected to the upper layer. Located adjacent to and parallel to the seams between the upper and lower floors. The lower layer may have a pattern along a major portion of its exposed surface. In another embodiment of the present invention, a clock spring is provided, which is connected to the air bag in the steering wheel of the car through a steering wheel post to smash the sensor. The clock spring includes an outer shell having an inner chamber and a flat cable. The cable includes an upper insulator layer, the lower insulator layer is connected to the upper layer along a seam separated by continuous parallel space, and an intermediate layer containing conductors is located near and parallel to the joint, and there is no adhesive residue on the conductor. Installed in a clock spring room for flat environments. Provided-a method for assembling a flat electrical environment, including feeding-upper and lower insulating material layers and intermediate conductor layers between the rotating horn and the fulcrum, Li Zhongguang = the horn is operated through the shear mode, and the ultra-normal wave The flat seam with the conductor joins the upper and lower layers. The rotation horn can be-Full Dream 2: The fulcrum of rotation can include a series of grooves and guides between the layers of the oblique insulator & universal arrangement (protrusions, in which the insulator layer is compressed in the protruding part and -6- National Standard (CNS) A4 size coffee x 297 mm) ----------- install --------- order --- (Please read the precautions on the back before filling this page ) Printed by M Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 530441 A7 B7__ 5. Description of the invention (4) Between the welded surfaces of the rotating horn to form a seam. The insulator layer may be a polyacetate material and the conductor may be copper. The rotating horn may include a patterned welding surface. The formation of the rotating fulcrum can eliminate the need for ultrasonic welding of the insulator material to the conductor. This method may include the additional step of periodically stopping the ultrasonic welding operation to provide the unjoined portion of the flat cable. This method also includes the steps of cutting the flat cable to individual lengths and stripping the end of the cable. The stripping of the cable end can be completed by inserting the end into a rotary grinder to remove the upper and lower insulator layers to expose a section of the conductor width, and remove the excess part of the cable end to allow the conductor to penetrate the insulator layer. . Stripping the end of the cable The upper and lower insulator layers can be removed to expose the conductor and pass through the end of the flat conductor. This method of assembling a flat cable may also include the step of testing the assembled cable to prove the presence of a seam after joining. Another method of assembling a flat cable includes pulling the strands of the conductor out of the bobbin, rubbing the individual strands of the cable into contact, separating the strands of the conductor, straightening the strands of the conductor, and guiding the conductors to the joint area. Pull the upper and lower layers of the insulator material to the joint area, insert the upper and lower insulator layers and the middle layer between the strands of the conductor between the rotating horn and the rotating fulcrum, and ultrasonically weld the upper and lower layers to form a connection adjacent to and parallel to the conductor Slit, slit to the length of the flat cable and tighten the completed flat cable assembly to the spool. These characteristics of the invention are illustrated in the preferred embodiments described below. Brief Description of the Drawings Figure 1 is a perspective view of a flat cable of the present invention; Figure 2 is a side plan view of a preferred device for joining a flat cable; Figure 3 is an enlarged view of a bonding area of Figure 2; ) A4 size (210 X 297 mm) (Please read the notes on the back before filling out this page)-Binding --------- ^ ρ · Printed by the Intellectual Property Bureau Staff Consumer Cooperatives of the Ministry of Economy 530441 A7 ________B7___ 5. Description of the invention (6) Jin 'can be reduced because of the ribs 25. In addition, in the preferred embodiment, the lower layer 30 of the flat environment 10 has a pattern 35 thereon. It also reduces the surface area of the outer layer of the lower layer 30, which further reduces the noise and abrasion caused by the lower layer 30 rubbing against another surface. · In the assembly method of Che Fujia's flat electric winding 20, the upper and lower layer 20, 30 core joints occur only at many joints 50, and at the conductor 40, the upper layer 20 and the lower layer 30 do not occur. Join. In this arrangement, the conductor 40 is joined on each side by a seam 50, but is loose in the compartments formed by the upper and lower layers 20, 30 ', which are not joined along the length of the conductor 40. This arrangement can provide an advantage that when the end of the cable is stripped and the conductor 40 is exposed, the storm circuit operation is simplified because the conductor 40 and the upper or lower layer 20, 30 and Not engaged. Therefore, there is no residue on the conductor 40, providing ideal conductivity = quasi-t cleaning up the residue is no longer necessary. The end 15 of the flat cable 20 is also joined with a continuous seam, similar to that provided by ultrasonic welding. The end 15 can be, and the second is cut from the slitting station 8 9 shown in FIG. 4 to cut the flat cable ^ 〇 to prepare 0. In a preferred embodiment, the seam 50 is continuous and runs along the entire length of the cable 丨 〇 . The preferred use of the flat cable 10 is for use in a car clock spring. "17 The air bag of the steering wheel of a car is electrically connected via the steering wheel post to smash the sensors in the car. In this clock spring, the flat band The shape of the electric wire is wound around the inner chamber of the clock spring housing, and its length is about two sighs. In the procedure described below, a flat electric environment is continuously formed in the bobbin and exceeds one thousand suction. = 境 <the bobbin is cut into later In the preferred embodiment of the invention, the total length of the seam is equal to the length of the entire spool of the cable when the seam continues in the shape of 50. In another embodiment, the paper The scale is applicable to the Chinese National Cricket --------- ^ -----.— ^ --------- (Please read the precautions on the back before filling this page) -9- 530441
五、發明說明（7 ) 經濟部智慧財產局員工消費合作社印製 1 4妾缝在氣雙1 0之分開區域可能不連續。因此，電纜 101王要長度有一連續接缝5〇，但電纜之末端除外，其 有一理想長度以用來與組合件連接。例如，沿電纜1 〇之 長度上之二吸區間，形成一狹窄未接合之分離區。此未接 合區位於沿電纜之一點，該處，欲作爲扁平電纜被切割或 分開之處。電纜之每二呎處形成一未接合區，俾扁平電纜 1 〇之二呎長度之末端有一較小面積，例如，一吋長，其 爲未接合。以此方式，電纜之末端可容易處理以便暴露導 體4 0。具有未接合之區域可使頂層及底層容易被夹住或 切割’以暴露導體4 〇。在具有完全連續接缝之上述實施 例中’爲平電纜之理想長度必須插入研磨機内，以便除去 絕緣層及暴露導體，或自導體之間切除絕緣體層。在電境 之一特殊段形成未接合區之方法將予以下進一步討論。 本發明之另一實施例，可提供具有多層絕緣材料及導體 於其間。額外層可包括择地線或一接地平面，或一漏線或 額外層以限制串話。 本發明之扁平電纜之裝配方法，可參考圖2_4而獲得最 佳了解。本發明較佳實施例之特殊接合方法，將參考圖2 及J 丁以时論’及總方法則參考圖4。如圖2所示，一旋轉 號角6 0如圖所示具有一焊接表面6 5。鄰近旋轉號角6 〇爲 一旋轉支點7 0。旋轉支點7 0沿軸7 1旋轉，旋轉號角6 0沿 軸61旋轉。旋轉號角提供扁平電纜之超音波接合，該 局平電纜插入旋轉號角6 0及旋轉支點7 0之間。在較佳實 施例中，利用一鈦全波旋轉號角以提供大於一吋焊接表面 -10- 本紙張尺度適用中國國家標準（CNS)A4規格（210 X 297公釐） (請先閱讀背面之注意事項再填寫本頁) 裝 訂· 峰 530441 A7 五、發明說明（8 ) 65。在較佳實施例中，焊接表面65爲三叶寬。此三忖寬 之焊接表面65較爲良好，俾扁正+ 、 砰局，電纜10之最大長度可以 (請先閱讀背面之注意WI,項再填寫本頁) 產生。雖然在較佳實施例中電—之最後㈣ 半吋’二吋寬之焊接表面65可使六根毗連電纜可同時裝 配，稍後分開。三忖寬焊接表面65提供最大之寬度，而 未犧牲旋轉號角60之均句波幅位準’俾超音波接合強度 可以維持。在較佳實施例中，全波號角6()可提供，經由 切變模式或以箭頭67之水平方向之超音波接合。利用具 有切變模式之全波號角，可提供連續焊接以形成扁平電纜 10之連續接縫5 0。如在超音波接合技藝中所知，旋轉號 角60連接在一轉換器及一增壓器，其產生_電壓，其可 建立一波形通過旋轉號角60,及造成旋轉號角6〇以箭頭 6 7方向振盪或振動。在較佳實施例中，號角將以大約2〇 kHz振盪。 經濟部智慧財產局員工消費合作社印製 參考圖3，其爲圖2之放大圖，顯示旋轉號角6〇及旋轉 支點Z 0之焊接表面6 5間之接合區。旋轉支點7 〇包括許多 銅定位溝7 2，及配置於溝7 2間者爲突出物7 4。扁平電、纜 在間隙6 8饋於旋轉號角及旋轉支點7 〇之焊接表面6 5之 間，俾上絕緣層20鄰近旋轉支點70，及下層3〇鄰近旋轉 號角6 0。旋轉支點7 0之溝7 2及突出物7 4之設計及方向， 係根據特殊安排及扁平電纜中之導體之間隔。在圖3所示 實施例中，旋轉支點7 0之設計，使形成之扁平電纜具有 六個導體，如六個槽溝7 2之一組所示。旋轉號角7 〇之設 計，可使一批扁平電纜在同時毗連形成，其在稍後之裝配 -11 - 本紙張尺度適用中國國家標準（CNS)A4規格（210 X 297公釐） 530441V. Description of the invention (7) Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 1 4 Quilting may be discontinuous in a separate area of Qi Shuang 10. Therefore, the length of the cable 101 has a continuous seam 50, except for the end of the cable, which has an ideal length for connecting with the assembly. For example, a narrow unjoined separation zone is formed along the two suction intervals along the length of the cable 10. This unjoined area is located at a point along the cable where it is to be cut or separated as a flat cable. An unbonded area is formed at every two feet of the cable, and the end of the two-foot length of the flat cable has a small area, for example, one inch long, which is unbonded. In this way, the end of the cable can be easily handled to expose the conductor 40. Having unbonded areas allows the top and bottom layers to be easily clamped or cut ' to expose the conductor 40. In the above-mentioned embodiment with a completely continuous seam, the ideal length of the flat cable must be inserted into the grinder in order to remove the insulation layer and expose the conductor, or cut the insulator layer from between the conductors. The method of forming unjoined areas in a special section of the electrical environment will be discussed further below. According to another embodiment of the present invention, a multilayer insulation material and a conductor can be provided therebetween. The additional layer may include a ground selection line or a ground plane, or a drain line or an additional layer to limit crosstalk. The method of assembling the flat cable of the present invention can be best understood by referring to FIGS. 2-4. For the special joining method of the preferred embodiment of the present invention, reference will be made to FIG. 2 and FIG. As shown in FIG. 2, a rotating horn 60 has a welding surface 65 as shown in the figure. The adjacent rotation horn 60 is a rotation fulcrum 70. The rotation fulcrum 70 rotates along the axis 71, and the rotation horn 60 rotates along the axis 61. The rotating horn provides ultrasonic bonding of a flat cable, which is inserted between the rotating horn 60 and the rotating fulcrum 70. In the preferred embodiment, a titanium full-wave rotating horn is used to provide a welding surface larger than one inch. -10- This paper size applies to China National Standard (CNS) A4 (210 X 297 mm) (Please read the note on the back first) Please fill in this page again for the matters) Binding · Peak 530441 A7 V. Description of Invention (8) 65. In the preferred embodiment, the welding surface 65 is three leaves wide. The three-wide welding surface 65 is relatively good, and the flattened +, smashed, and maximum length of the cable 10 can be generated (please read the note WI on the back, and then fill out this page). Although, in the preferred embodiment, the last ㈣ half inch 'and two inches wide soldering surface 65 allows six adjacent cables to be assembled simultaneously and separated later. The three- 忖 wide welding surface 65 provides the maximum width without sacrificing the average sentence amplitude level of the rotating horn 60 ', and the ultrasonic bonding strength can be maintained. In the preferred embodiment, a full wave horn 6 () may be provided, either by shear mode or by ultrasonic bonding in the horizontal direction of arrow 67. Using a full wave horn with a shear mode, continuous welding can be provided to form a continuous seam 50 of the flat cable 10. As is known in the art of ultrasonic joining, the rotary horn 60 is connected to a converter and a supercharger, which generates a voltage, which can create a waveform through the rotary horn 60, and cause the rotary horn 60 to rotate in the direction of arrow 67. Oscillation or vibration. In the preferred embodiment, the horn will oscillate at approximately 20 kHz. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs Refer to Figure 3, which is an enlarged view of Figure 2, showing the joint area between the welding horn 60 and the welding surface 65 of the fulcrum Z 0. The rotation fulcrum 70 includes a plurality of copper positioning grooves 72, and the protrusions 74 are arranged between the grooves 72. Flat electric and cable Between the gap 6 8 feeding the rotating horn and the welding surface 65 of the rotating fulcrum 70, the upper insulating layer 20 is adjacent to the rotating fulcrum 70, and the lower layer 30 is adjacent to the rotating horn 60. The design and direction of the grooves 7 2 and the protrusions 7 4 of the rotating fulcrum 70 are based on special arrangements and the spacing of the conductors in the flat cable. In the embodiment shown in Fig. 3, the design of the rotating fulcrum 70 is such that the formed flat cable has six conductors, as shown in a group of six slots 72. The design of the rotating horn 70 can make a batch of flat cables contiguous at the same time, and it will be assembled later -11-This paper size applies to China National Standard (CNS) A4 (210 X 297 mm) 530441
五、發明說明（9) 經濟部智慧財產局員工消費合作社印製 過程中分聞。較寬突出物75提供較寬空間，以使各別扁 :電纖分開。在較佳實施例中，支點與旋轉號角之焊接表 囬6 5之a又计，可使穴個各別電纜同時毗連，每一電纜具 有六個導體。在較佳實施例中，旋轉號角之焊接表面65 與旋轉支點70間之全部接合表面，爲三吋宽。备一各別 爲平電I約爲^寬，目&，六㈤各別電境可同時形成， 事後分裂以便形成各別扁平電纜。因此，在較佳實施例 中，旋轉支點70將有五個寬突出區75，以便形成具有六 個溝72之六個各別區，以形成具有六個導體之每一各別 扁平電纜。溝72之寬度較在扁平電纜中接合之導體之寬 度稍大。在較佳實施例中，溝72之寬度爲〇45吋。導體 之間隔由突出物74之寬度決定。在較佳實施例中，突出 物74具有相同之寬度〇338吋。但，所有此等尺寸爲可變 的，視電纜之全面設計及需求而定。在較佳實施例中，旋 轉支點70可與其他旋轉支點互換，其他旋轉支點具有溝 72及突出物74之不同空間，以裝配一具有不同空間導體 之扁平電纜。 具有導體安排於中間之上及下絕緣體層，其間隔與旋轉 支點7 0之突出物7 4之間隔對應，此上下層饋於旋轉支點 7 0及旋轉號角6 〇之間，總成之接合即在該處發生。突出 物74與焊接表面6 5間之間隙6 8之高度較絕緣體之二層結 合之高度低甚多。因此，插入上下層絕緣體層於旋轉號角 及旋轉支點7 0之焊接表面6 5之間後，絕緣層被壓縮在突 出物74與焊接表面65之間。扁平電纜之導體40以與溝72 -12- 本紙張尺度適用中國國家標準（CNS)A4規格（210 X 297公釐） —--------裝-----—訂— (請先閱讀背面之注意事項再填寫本頁) 530441 Α7V. Description of the invention (9) During the printing process by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs. The wider protrusions 75 provide a wider space to separate the flats: the electrical fibers are separated. In the preferred embodiment, the welding table of the fulcrum and the rotating horn is returned to 65a, so that the individual cables can be connected at the same time, and each cable has six conductors. In the preferred embodiment, all joint surfaces between the welding surface 65 of the rotating horn and the rotating fulcrum 70 are three inches wide. Each of the flat power I is about 宽 wide, and each of the six power grids can be formed at the same time, and then split to form separate flat cables. Therefore, in the preferred embodiment, the pivot fulcrum 70 will have five wide protruding areas 75 to form six separate areas with six grooves 72 to form each individual flat cable with six conductors. The width of the groove 72 is slightly larger than the width of the conductor bonded in the flat cable. In the preferred embodiment, the width of the groove 72 is 045 inches. The distance between the conductors is determined by the width of the protrusions 74. In the preferred embodiment, the protrusions 74 have the same width of 338 inches. However, all of these dimensions are variable, depending on the overall design and requirements of the cable. In the preferred embodiment, the swivel fulcrum 70 is interchangeable with other swivel fulcrum. The other swivel fulcrum has different spaces with grooves 72 and protrusions 74 to assemble a flat cable with different space conductors. There are conductors arranged on the upper and lower insulator layers, the interval corresponding to the interval of the protrusions 7 4 of the rotating fulcrum 70, the upper and lower layers are fed between the rotating fulcrum 70 and the rotating horn 60, the joint of the assembly is Happened there. The height of the gap 6 8 between the protrusion 74 and the soldering surface 65 is much lower than the height of the two layers of the insulator combined. Therefore, after inserting the upper and lower insulator layers between the rotating horn and the welding surface 65 of the rotating fulcrum 70, the insulating layer is compressed between the protrusion 74 and the welding surface 65. Conductor 40 of flat cable with groove 72 -12- This paper size applies Chinese National Standard (CNS) A4 specification (210 X 297 mm) —-------- installation -----— order— ( (Please read the notes on the back before filling out this page) 530441 Α7
五、發明說明（1〇) 經濟部智慧財產局員工消費合作社印製 對應（間隔分開。導體4 0填入在焊接表面6 5之上之每一 溝7 2内。溝7 2有預定之寬度，以避免導體之焊接在上芦 及下層絕緣層20及30上。當溝72之深度增加時，加在^ 平電纜之底層3 0抵住焊接表面6 5上之張力之量，得以降 低，俾焊接不會發生於導體與絕緣層2 〇與3 〇之間。在一 較佳實施例中，溝7 2之深度爲·004吋。 在較佳實施例中，絕緣層2 0及3 0及導體4 0，以每秒4 吋之速度饋送通過溝68。振動之旋轉號角60在焊接表面 6 5上建立一磨擦熱。接合即發生於突出物7 4壓縮絕緣層 抵住主動焊接表面6 5。突出物7 4與焊接表面6 5間之壓縮 力’使在上下絕緣體層間之接合，僅在此介面發生。突出 物74亦提供電纜10之上絕緣層20之形狀。溝72構成爲平 電纜之升起區域25，突出物74構成壓下之接缝50。此 外，旋轉號角之焊接表面6 5包括一圖案，其係燒在絕緣 體之下層3 0中。在一較佳實施例中，焊接表面6 5上之圖 案爲9 0度壓花。 因此可以瞭解，在導體所在之溝72區域之上下層絕緣 體間，並未接合。因此，在提供扁平電纜連接至組件之暴 露導體程序時，導體甚易暴露，因爲無絕緣材料黏在導體 上。此外，本發明可以克服習知技藝，因爲無黏劑接合在 導體上，因本發明之接合僅發生於突出物74所在之預定 區域。 參考圖4，扁平電纜之裝配方法可以瞭解。作業在多導 體線軸8 1安裝之右側開使。在較佳實施例中，用銅作導 -13- 本紙張尺度適用中國國家標準（CNS)A4規格（210 X 297公釐） -0,---------- ·裝· - I--——丨訂--- - - ---- (請先閱讀背面之注意事項再填寫本頁) 530441 A7 B7 經濟部智慧財產局員工消費合作社印製 五、發明說明（) 體，此等銅線軸係購自T〇rpedo電線公司（Pittsfie〖d，pa)。 導體自導體線軸8 1拉下，並通過滑觸區域8 2，以便將導 體帶至相同平面，並清洗金屬導體，除去任何可降低傳導 性（殘餘。導體於是饋送通過線分離模組8 3。導體線於 是饋送通過導體直線化模組8 4，其爲一系列之溝狀滾 筒，以將導體對齊。導體於是被導體導管8 5對齊於其最 後方向。導體導管85包括許多對應旋轉支點7〇之溝72空 間之S間加以分隔。因爲本方法不用黏劑，因此液體黏劑 不存在於絕緣體層中，故導體根據導體導管8 5保留在絕 緣體層上之足位。此外，旋轉支點7 〇上之溝7 2之作用爲 保持導體4 0之間隔。上絕緣體線軸8 6及下絕緣體線軸8 7 包括張力控制裝置，並沿旋轉號角6 〇及旋轉支點7 〇間之 導體線饋送。旋轉支點70包括沿其邊緣之導管，以便將 上及下絕緣體材料與導體線陣列對齊。在較佳實施例申， 上下絕緣體材料爲透明聚脂，購自塑膠供應公司（chicag〇V. Description of the invention (10) Printed by the consumer cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs (spaced apart. The conductor 40 is filled in each groove 72 above the welding surface 65. The groove 72 has a predetermined width In order to avoid the welding of the conductors on the upper and lower insulation layers 20 and 30. When the depth of the groove 72 increases, the amount of tension applied to the bottom layer 30 of the flat cable against the welding surface 65 is reduced,俾 Welding does not occur between the conductor and the insulating layer 20 and 30. In a preferred embodiment, the depth of the groove 72 is .004 inches. In the preferred embodiment, the insulating layers 20 and 30 And conductor 40, feeding through groove 68 at a rate of 4 inches per second. The rotating horn 60 of vibration creates a frictional heat on welding surface 65. Bonding occurs at protrusion 7 4 the compression insulation layer is pressed against active welding surface 6 5. The compressive force between the protrusion 7 4 and the soldering surface 65 causes the bonding between the upper and lower insulator layers to occur only at this interface. The protrusion 74 also provides the shape of the insulating layer 20 above the cable 10. The groove 72 is formed flat The raised area 25 of the cable and the projection 74 constitute a depressed seam 50. In addition, the The soldering surface 65 of the horn includes a pattern that is burned in the layer 30 below the insulator. In a preferred embodiment, the pattern on the soldering surface 65 is embossed at 90 degrees. Therefore, it can be understood that in the conductor In the trench 72 area, the upper and lower insulators are not bonded. Therefore, when providing the exposed conductor procedure for connecting the flat cable to the component, the conductor is easily exposed because no insulating material is adhered to the conductor. In addition, the present invention can overcome Conventional techniques, because the adhesive is bonded to the conductor, so the bonding of the present invention occurs only in the predetermined area where the protrusion 74 is located. Referring to Figure 4, the method of assembling the flat cable can be understood. The operation is installed on the multi-conductor spool 81. The right side is opened. In the preferred embodiment, copper is used as a guide. 13- This paper size is applicable to China National Standard (CNS) A4 (210 X 297 mm) -0, ---------- · Install ·-I --—— 丨 Order ---------- (Please read the precautions on the back before filling this page) 530441 A7 B7 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs () Body, these copper spools were purchased from Torpedo wires Division (Pittsfie 〖d, pa). The conductor is pulled down from the conductor bobbin 81 and passed through the sliding contact area 8 2 so as to bring the conductor to the same plane and clean the metal conductor to remove any that can reduce the conductivity (residue. The conductor then Feed through the wire separation module 8 3. The conductor wire is then fed through the conductor linearization module 8 4 which is a series of grooved rollers to align the conductors. The conductors are then aligned in their final direction by the conductor conduit 85. The conductors The conduit 85 includes a plurality of spaces S corresponding to the groove 72 of the rotating fulcrum 70. Because this method does not use an adhesive, the liquid adhesive does not exist in the insulator layer, so the conductor remains on the insulator layer according to the conductor conduit 85 Foot position. In addition, the role of the grooves 72 on the fulcrum 70 is to maintain the distance between the conductors 40. The upper insulator bobbin 8 6 and the lower insulator bobbin 8 7 include a tension control device and are fed along a conductor wire between the rotation horn 60 and the rotation fulcrum 70. The pivot point 70 includes a conduit along its edge to align the upper and lower insulator materials with the conductor line array. In the preferred embodiment, the upper and lower insulators are made of transparent polyester, which were purchased from a plastics supply company (chicag.
Heights，IL)。 旋轉號角6 0由聲控制器及電源供應8 8控制。在較佳實 施例中’電源供應爲Amtech 920 MA高級高頻恆値波幅電 源供應，其可提供 20 kHz，20〇〇w (Amtech，Inc., Milford ’ Con η )。在較佳實施例中，控制器包括一速度控制以便 增加或降低裝配程序之速度。電源供應包括一編碼器，以 便在處理變慢時降低電源。當不同線軸饋送程序需要交換 時，應將程序變慢以便使線軸可輕易改變。編碼器及速度 控制特性相互配合，以便進行此程序。在另一實施例中， 本紙張尺度適用甲國國家標準（CNS)A4規格（210 X 297公爱） ------------Φ1 裝-----— — 訂· — (請先閱讀背面之注意事項再填寫本頁) 參· 53〇441 A7 B7 五、發明說明（12 ) 控制器包括連續模式1周整，其可使接合以連續模式發生， 或不連續模式發生’及設定休止期間，在該期間將發生接 合。如上討論者，在扁平電纜之所望長度之末端提供未接 合區，該處爲分開的則十分理想。連續模式特性可提供超 音波焊接之"0 f f ”功能一預定時間量，俾扁平電纜一特定 距離可有一未接合區域，及自動交換爲超音波接合至 ” 〇 η ”位置，此時連續接合重新開始。在較佳實施例中之 控制器亦包含一波幅調節，以便改變波幅爲旋轉號角之接 合品質。在另一形成扁平電纜之方法中，具有預定間隔視 窗之絕緣體層’可提供預剝區域，其中導體在焊接期間亦 暴露。 鄰近旋轉號角60爲一冷卻機構，用以冷卻號角6〇之焊 接表面6 5。亦鄰近焊接區域者爲一測試接缝5 〇之接合之 有無及品質之裝置。在較佳實施例中，可用一目視系統測 試接缝5 0。在較佳實施例中作爲絕綠體之聚酯爲透明 的，旋轉號角包括圖案，接合之接縫則不透明。因此，目 視系統可用來實施成功焊接之扁平電纜1 〇之圖案接缝5 〇 之清晰性。如電纜未接合，接縫則保留爲透明，光能通過 接缝5 0而無失眞，接合測試裝置可予程式，以關閉裝配 程序。此一系統亦可予以程式以測試並記錄接合及未接合 之S域’如在另一實施例中所討論者。 接合之扁平電纜通過電纜分裂器8 9拉出，以便將電纜 之全寬度分裂成可用扁平電欖之子組之理想寬度。如上所 述，在較佳實施例中，扁平絲帶電纜接合成三吋寬之片 -15- 本紙張尺度適用中國國家標準（CNS)A4規格<210 χ 297公爱） ·,----------#-裝 (請先閲讀背面之注意事項再填寫本頁)Heights, IL). Rotating horn 60 is controlled by sound controller and power supply 88. In a preferred embodiment, the 'power supply is an Amtech 920 MA advanced high frequency constant chirp amplitude power supply, which can provide 20 kHz, 2000 watts (Amtech, Inc., Milford' Con η). In the preferred embodiment, the controller includes a speed control to increase or decrease the speed of the assembly process. The power supply includes an encoder to reduce power when processing becomes slower. When different spool feed programs need to be exchanged, the program should be slowed down so that the spool can be easily changed. The encoder and speed control features work together to perform this procedure. In another embodiment, the paper size is applicable to the National Standard A (CNS) A4 specification (210 X 297 public love) ------------ Φ1 Pack ----------Order · — (Please read the precautions on the back before filling out this page) Reference · 53〇441 A7 B7 V. Description of the invention (12) The controller includes continuous mode for 1 week, which can make the joint occur in continuous mode or discontinuous mode. Occurrence 'and set a rest period during which engagement will occur. As discussed above, it is desirable to provide an unjoined area at the end of the desired length of the flat cable, which is separate. The continuous mode feature can provide the "0 ff" function of ultrasonic welding for a predetermined amount of time, and the flat cable can have an unjoined area at a specific distance, and automatically exchange for the ultrasonic joining to the "〇η" position, at which time continuous joining Start again. The controller in the preferred embodiment also includes an amplitude adjustment to change the joint quality of the rotating horn. In another method of forming a flat cable, an insulator layer with a predetermined spacing window can provide pre-stripping Area where the conductor is also exposed during welding. Adjacent to the rotating horn 60 is a cooling mechanism to cool the welding surface 65 of the horn 60. Also adjacent to the welding area is a test for the presence and quality of the joint 50. Device. In the preferred embodiment, a visual system can be used to test the seam 50. In the preferred embodiment, the polyester that is a green body is transparent, the rotating horn includes a pattern, and the joint seam is opaque. Therefore, The visual system can be used to implement the clarity of the patterned seam 5 of the flat cable 10 successfully welded. If the cable is not spliced, the seam is retained as Transparent, the light energy can pass through the joint 50 without loss, the joint test device can be programmed to close the assembly process. This system can also be programmed to test and record the joined and unjoined S-domains' as in another implementation Discussed in the example. The bonded flat cable is pulled out by a cable splitter 89 to split the full width of the cable into the desired width of a sub-set of flat electrical cables. As mentioned above, in the preferred embodiment, the flat ribbon The cable is connected to a three-inch wide piece -15- This paper size is applicable to China National Standard (CNS) A4 specifications < 210 χ 297 public love) ·, ---------- #-install (please read first (Notes on the back then fill out this page)
•n n n n 如 ^eJ· n «I 經濟部智慧財產局員工消费合作社印製 經濟部智慧財產局員工消費合作社印製 530441 A7 B7______ 五、發明說明（13) 段，之後分隔成六條半吋寬電纜，而具有六個導體。個別 分裂之爲平電纔於是移向並通過拉出滚筒9 〇。拉出滚筒 9 0在全部裝配程序中，將絕緣體層及導體線拉出。最 後，個別扁平電纜由接收線軸9 1接收。已具有扁平絲帶 電纜之線軸，於是被輸送至特殊區域，該處，扁平絲帶電 纜可備使用並切割成理想長度，並使其末端加以處理以便 暴露出導體，而與如時鐘彈簧之組件連接。在另一實施例 中’裝配程序可包括將扁平電纜切割爲理想長度及處理以 使導體暴露。 剝開步驟可包括將扁平電纜之末端插入一旋轉研磨機之 間，以便磨掉上下絕緣體層，以使導體暴露。超過暴露之 導體之多餘區域加以修整，俾暴露之導體自扁平導體之末 端穿出’俾彼等可裝在如電接頭之組件上，並焊接在其 上。剥裂電纜末端之另一方法中，許多分隔而相鄰之刀片 可貫穿絕緣體層，並將絕緣體自導體中間拉出。本發明提 供一扁平導體，其具有裝在絕緣體層間之導體，但未與絕 緣體層接合’其可提供容易之剝開步驟。由於導體未接合 至絕緣體層，絕緣層可輕易剥開，並可自導體之表面除 去。因此，在剝開程序後，扁平電纜被留下，其具有突出 之導體而典任何黏劑殘餘。此外，在較佳實施例中，剥開 之導體典任何絕緣體殘餘。因此，可以了解，本發明提供 I具有暴露導體之扁平電境，無任何可影響導體傳導性之 殘餘，及可提供一透明表面，以便將導體連接至金屬表 面，並使有一理想之成功焊接程序。 -16- 本紙張尺度·令國國家標準（CNS)A4規格（210 x 297公爱^ (請先閱讀背面之注意事項再填寫本頁) 裝 530441 A7 B7 五、發明說明（U) 圖-爲本發明之另一實施例，顯示電纖1 〇之末端已被剝 開’路出導體4 0。圖1之扁平電纜1 0顯示接合程序後之情 〜%境10在接合程序後，已將其導體包封在上及下絕 、’彖把層2 0 ’ 3 0之内。爲使用扁平導體1 〇及使其與一組件 連接，導體4 0必須暴露。如上所討論者，導體可經由剝 開私纜亚除去電纜末端之上下絕緣體層而被暴露。如上所 迎’除以上之提供未接合區域之程序外，可利用刀以實施 研磨或切割絕緣體層。圖5顯示扁平電纜1 〇剝開程序後， 已應用在具有在末端部份暴露之導體4〇陣列之電纜上。 導敝40自絕緣體之上及下層2〇，3〇穿出，並由上層2〇之 肋4 2 5包圍在導體4 〇之上側，並具有一在導體每一側上 (接缝：> 0。根據本發明以上揭示之優點，導體4 〇上無任 何黏劑殘餘。在電纜丨〇之末端剝開後，不再需要如清洗 導缸等進一步步驟。由於上述之接合方法，不用黏劑，導 體爲透明的，並無任何妨害金屬傳導率之殘餘。在剝開程 序及暴露導體40之後，如圖5所示，扁平電纜於是可用焊 接導體陣列至一接頭上，或將導體插入電接頭而與組件連 接。因此，吾人了解根據本發明以上説明，其可提供一電 纜10，其可迅速及容易製造，並提供成本節省，及一更 谷易剥開及連接至組件之成品電境。 吾人應了解上述之較佳實施例，可有不同之修改及變 更’此點對精於此技藝人士甚爲明顯。此種修改及變更可 不致悖離本發明之精神及範圍，以不致使其優點降低。因 此，該等修改及變更將被涵蓋於申請專利範圍中。 ----------··裝 (請先閱讀背面之注意事項再填寫本頁) I ϋ n n )aJ· n n n n n n 經濟部智慧財產局員工消費合作社印製 -17-• nnnn Such as ^ eJ · n «I Printed by the Employees' Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs and printed by the Consumers’ Cooperatives of the Ministry of Economic Affairs and the Intellectual Property Bureau of the Ministry of Economic Affairs and printed by the Consumer Cooperatives of the Ministry of Economic Affairs and printed by 530441 A7 B7______ 5. Paragraph (13) of the Invention and then divided into six half-inch wide cables While having six conductors. Individual splits are flat, so they move towards and through the roller 90. Pull out the roller 90. During the entire assembly procedure, pull out the insulator layer and conductor wire. Finally, individual flat cables are received by the receiving spool 91. The spool of the flat ribbon cable is already transported to a special area where the flat ribbon cable is ready for use and cut to the desired length, and its ends are treated to expose the conductor and connected to components such as clock springs. In another embodiment, the ' assembly procedure may include cutting the flat cable to a desired length and processing to expose the conductor. The stripping step may include inserting the end of the flat cable between a rotary grinder to grind off the upper and lower insulator layers to expose the conductor. The excess area beyond the exposed conductor is trimmed, and the exposed conductor penetrates from the end of the flat conductor, and they can be mounted on components such as electrical connectors and soldered thereon. In another method of stripping the end of the cable, a number of separated and adjacent blades can penetrate the insulator layer and pull the insulator out of the conductor. The present invention provides a flat conductor having a conductor interposed between the insulator layers but not bonded to the insulator layer 'which can provide an easy peeling step. Since the conductor is not bonded to the insulator layer, the insulation layer can be easily peeled off and removed from the surface of the conductor. Therefore, after the stripping procedure, the flat cable is left with a protruding conductor and no adhesive residue. In addition, in the preferred embodiment, the stripped conductor is free of any insulator residue. Therefore, it can be understood that the present invention provides a flat electrical environment with exposed conductors, without any residue that can affect the conductivity of the conductors, and can provide a transparent surface for connecting the conductors to a metal surface, and make an ideal successful welding procedure . -16- The paper size · National Standard (CNS) A4 specification (210 x 297 public love ^ (Please read the precautions on the back before filling out this page) 530441 A7 B7 V. Description of the invention (U) According to another embodiment of the present invention, it is shown that the end of the electric fiber 10 has been stripped, and the conductor 40 has been removed. The flat cable 10 shown in FIG. 1 shows the situation after the joining process. Its conductors are enclosed within the upper and lower insulations, and the layers are '20' and 30 '. In order to use the flat conductor 10 and connect it to a component, the conductor 40 must be exposed. As discussed above, the conductor can be routed through Strip the private cable and remove the upper and lower insulator layers at the end of the cable and expose it. As mentioned above, in addition to the procedures for providing unjoined areas above, a knife can be used to grind or cut the insulator layer. Figure 5 shows a flat cable. After opening the program, it has been applied to a cable with a conductor 40 array exposed at the end part. The conductor 40 passes through the insulator and the lower layer 20,30, and is surrounded by the ribs 4 2 5 of the upper layer 20. Above the conductor 4 〇 and have one on each side of the conductor (Seam: & g t; 0. According to the advantages disclosed above of the present invention, there is no adhesive residue on the conductor 40. After the end of the cable is stripped, no further steps such as cleaning the guide cylinder are needed. Due to the above-mentioned joining method, no Adhesive, the conductor is transparent without any residue that hinders the conductivity of the metal. After stripping the procedure and exposing the conductor 40, as shown in Figure 5, the flat cable can then be soldered with a conductor array to a connector, or the conductor inserted The electrical connector is connected to the component. Therefore, I understand that according to the above description of the present invention, it can provide a cable 10, which can be quickly and easily manufactured, and provides cost savings, and a finished electrical product that can be easily peeled and connected to the component. I should understand that the above-mentioned preferred embodiments may have different modifications and changes. This is obvious to those skilled in the art. Such modifications and changes may not deviate from the spirit and scope of the present invention, so as not to As a result, its advantages are reduced. Therefore, these modifications and changes will be covered by the scope of patent application. ---------- · Installation (Please read the precautions on the back before filling this page) I ϋ n n) aJ · n n n n n n Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs -17-